Calibration
Calibration
WORLD
Customer
success stories
British Sugar, UK
L-Tech Engineering, India
Monsanto, US
B e a m e x c o r p o r a t e m a g a z i n e w w w. b e a m e x . c o m
CEOs Letter
T
odays modern process plants, production processes and quality systems place
new and tough demands on the accuracy of process instruments and control.
Quality systems, such as the ISO9000 and ISO14000, call for systematic and welldocumented calibrations with regard to accuracy, repeatability, uncertainty and
confidence levels. At the same time, many of the dedicated and experienced calibration
specialists are retiring, and the new specialists replacing them are also typically given
other duties and responsibilities, leaving less time to become deeply familiar with
calibration.
Fortunately, modern calibration techniques and calibration systems have made it
easier to overcome the challenges mentioned and fulfil the demands on instrumentation
calibration and maintenance in a more productive way without sacrificing the quality of
the calibrations. Sophisticated, highly accurate, multifunctional, easy-to-use calibration
equipment, such as the Beamex MC6 advanced field calibrator and communicator, are
available. An excellent example of a perfect solution for documentation requirements is
calibration software like Beamex CMX calibration management software.
Approaching the task of calibration with a fresh perspective and utilizing the most
advanced equipment and software, there are plenty of opportunities to do more with
less. One of the articles in this magazine deals with new methods for calibrating loops.
Good planning of loop testing strategies will result in improved control performance
without compromising the quality, reliability or safety of plant operations. The other
informative articles in this magazine cover intelligent commissioning and calibration of
switches.
At the time I am writing this, the general market outlook in Europe is not very positive.
Furthermore, we also have some political challenges in our neighbourhood which may
have a negative impact on our customers business in the near future. Fortunately,
Beamex business is very global in nature and the rest of the world can, if needed,
balance European sales.
Enjoy your reading and remember that we greatly appreciate your feedback not only
concerning this magazine!
Raimo Ahola
CEO, Beamex Group
Contents
CEOs Letter 2
New methods for calibrating loops 4
Calibrating switches12
Intelligent commissioning 14
Customer success stories
News22
Beamex in brief 27
Beamex products and services 27
New methods
for calibrating loo
Instrument technicians are following
practices that were set up many
years ago and it is not uncommon to
hear, this is the way we have always
done it. Measurement technology
continues to improve and is becoming
more accurate.
ps
What is a loop?
The idea of a loop can mean different
things to different people due to their
work background and/or industry. In
practice, a loop is simply a group of
instruments that in combination make
a single measurement or effect a control
action in a process plant. A typical
temperature example would be a
temperature element (RTD or T/C) that
in turn is connected to a transmitter,
which is connected in a series to a local
indicator and finally a control system
input card (DCS or PLC). The signal is
then displayed on one or more control
panels and the measurement is
ultimately used to control the process.
Temp
element
Local display
DCS display
88888
88888
Static pressure
DCS display
XMTR
DP pressure
Compensated flow
(mA Output)
Temp
element
88888
0 to 250 inHO
200 F to +800 F
450 F
0 to 800 psi
14.735 psia (average local barometric
pressure in 2012)
Output: 420 mA (typical range of 01,500 lbs/hr,
1 % of reading)
10
Conclusion
Other loop examples
A pressure loop can be easily checked by
applying a pressure to the input
transmitter and comparing it to the
DCS or final control reading. This can
be done very quickly and can be much
more effective than merely testing the
transmitter. Any batch control loop
should be evaluated for loop testing
with the goal to make work more
efficient for the technician while
verifying that control measurements are
as accurate as possible.
This same technique should be
considered for control valve testing
where an mA input into the I/P is
compared to an mA output (feedback).
This would also apply to smart control
valve positioners using a communicator
to step the valve and monitor the digital
feedback. By making 10 % test points, a
quick test on a valve will verify that it is
operating correctly. In most cases, the
test should pass and the technician can
make a quick round of testing of critical
control valves.
An overlooked component of a flow
loop is the primary element (orifice
plates, annubars or averaging pitot
tubes). These are critical for a proper
flow measurement and while they
cannot be calibrated, they should be
inspected for damage or wear.
Another critical area where loop
testing should be considered is safety
instrumented systems (SIS). When the
process is down, it is common to follow
a script of testing procedures that can
include calibration of single
instruments. However, whenever
possible, consider checking an entire
11
Calibrating switches
Calibrating switches
For most technicians,
calibrating switches becomes
somewhat of an afterthought
12
Like us on Facebook
and watch our
webinar, Calibrating
switches, where we
walk you through the
process step by step. It is our aim to
demystify switch testing and take the
backyard mechanic out of the
equation.
13
Intelligent commissioning
Intelligent commission
A closer look at process instrument
commissioning and the difference
an automated procedure can make
Process instrument commissioning is
an essential part of a plants overall
commissioning program and is
necessary for ideal plant performance.
It requires an allocated budget, time,
and trained personnel, and must be
considered within the scope of the
overall program. Typically, the most
common activities that affect time and
costs in a conventional process
instrument commissioning program are:
1. learning to use the field device,
2. physically installing
the field device,
3. connecting to and identifying the
field device, and
4. configuring the required
parameters and testing the
configuration and interface with
other systems.
With all of these activities, it is obvious
that detailed planning is necessary to
complete the process. A schedule must
be established with benchmarks and
monitoring activities in order to keep
track of progress. This discussion will
focus on tracking the rate of process
instrument commissioning, which is
possible to measure (e.g. number of
loops or sequence of steps tested per
day).
For example, a new chemical facility
may have a project with 150 loops to
check out for a total of 375 instruments
(2.5 instruments per loop, on average).
Using a conventional calibration
procedure, testing/checking takes 30
minutes per instrument and there is an
additional 30 minutes per loop of
14
ning
15
British Sugar, UK
British Sugar introduces the Beamex Integrated Calibration Solution
16
SOLUTION
Description
Beamex CMX calibration
software
Beamex MC5 multifunction
calibrator
Main benefits
Major time savings
Optimized calibration process
Ease of use
Less instruments to carry
17
High-level performance
To attain higher levels of excellence by
providing professionalized treatment
and specialized technical services,
L-tech Engineering is equipped with the
18
Bonded to Beamex
In early 2008, a senior person from one
of the instrument manufacturers from
the US came to the L-Tech site and all of
the calibration performances were
repeated for 5 days, 12 hours a day. After
hundreds of trials, the vendor finally
accepted, advised to recalibrate and
appreciated L-Tech as well as the
performance of the Beamex MC5.
One of the important challenges for
any calibration technician/engineer after
calibration of instruments is to test and
show the same reading in front of a
witnessing inspector at the time of
SOLUTION
Description
Beamex MC6 advanced field
calibrator and communicator
Beamex MC5 multifunction
calibrator
MC2 multifunction calibrator
Main benefits
High-quality calibrations with
improved accuracy and reliable
results
Cost-saving
Time-saving, efficient
19
Monsanto, US
Calibration with the right tools simplifies procedures and saves time
20
A big impact
After experiencing the major benefits of
multifunction, documenting calibrators
and an improved calibration process,
the department chose to streamline
their entire calibration program by
utilizing Beamex CMX professional
calibration management software to
document and manage their instrument
database. The software, combined with
the multifunction calibrators form an
integrated calibration solution (Beamex
ICS). The change was huge! Calibrations
that would take all day are now
performed and documented in a couple
of hours.
The calibration software works in
unison with Monsantos enterprise
resource planning (ERP) system, SAP
SOLUTION
Description
Beamex MC5 multifunctional
documenting calibrators
Beamex MC6 advanced field
calibrator and communicator
Beamex CMX professional
calibration management
software
Main benefits
User-friendly interfaces
Time savings through increased
efficiency
Improved documentation
Compliance with regulatory and
audit requirements
Extended calibration intervals
21
News
Calibration Insights
Beamex newsletter series
Calibration Insights is a new newsletter series for
calibration professionals, technical engineers, potential
and existing Beamex users. The purpose is to provide
insightful information on technical details and applications.
The newsletter is divided into three different main topics:
Managing calibrations, Performing calibrations and
Regulatory calibrations. The newsletters consist of white
papers, case stories, best practices, product news, quick
polls and videos. One to two newsletters on every topic will
be published yearly. Readers can subscribe to any of the
three newsletter topics. Please visit www.beamex.com for
more information.
22
About Beamex
Beamex is a leading, worldwide provider
of calibration solutions that meet even
the most demanding requirements of
process instrumentation. Beamex offers
a comprehensive range of products and
services--from portable calibrators to
workstations, calibration accessories,
calibration software, industry-specific
solutions and professional services.
Through Beamexs subsidiaries, branch
offices and an extensive network of
independent
distributors,
the
companys products and services are
available in more than 60 countries.
Beamex has more than 10,000
customers worldwide.
To gain further information on
Beamex, contact Katie Turner, Beamex
Marketing Manager, at katie.turner@
beamex.com or by calling 1+ 770-9511927.
Beamex, Inc.
2152 Northwest Parkway
Suite A
Marietta, GA 30067
Fax: 770-951-1928
Internet: www.beamex.com
About ISA
Founded in 1945, the
International Society of
Automation (www.isa.org) is a
leading, global, nonprofit
organization that is setting the
standard for automation by
helping over 30,000 worldwide
members and other professionals
solve difficult technical problems,
while enhancing their leadership
and personal career capabilities.
Based in Research Triangle Park,
North Carolina, ISA develops
standards; certifies industry
professionals; provides education
and training; publishes books and
technical articles; and hosts
conferences and exhibitions for
automation professionals. ISA is
the founding sponsor of The
Automation Federation (www.
automationfederation.org).
23
News
Beamex CMX version 2.8
Beamex has released a new version
2.8 of the CMX calibration management
software. The new CMX version has
many beneficial features and updates:
FCINTF support
The CMX now supports the FCINTF
(Field Calibrator Interface) protocol,
enabling support for Fluke 750 series
and Honeywell 2020 calibrators. Please
note that communication for third party
calibrators is optional.
Other developments
The 2.8 version includes various other
developments, such as:
23 minor improvements
4 major fixes
37 minor fixes
Please read the release note for detailed
information.
Group Calibration
for CMX Pocket PC
The CMX for Pocket PC now has the
same type of Group Calibration
functionality that was recently
introduced for Beamex MC6. The Group
Calibration
functionality
allows
simultaneous calibration of several
instruments/functions.
24
Being a field calibration technician is a tough job: you need to have many skills and
carry multiple devices, environmental conditions can be challenging and constantly
changing, documentation of data takes time and is difficult in the field and work
efficiency requirements are demanding. However, having the right gear makes the
work much easier and also more efficient.
Learn more at beamex.com/readyforthefield
www.beamex.com
[email protected]
Beamex provides the equipment, software and services needed for an efficient
calibration process. The calibration process starts from the planning and
scheduling of the calibration work and includes performing of calibrations as well
as documentation of results. An efficient calibration process saves time, automates
procedures, is cost-efficient and assures that the results are reliable. The best-inclass calibration processes are integrated, automated and paperless. Learn more
and test how advanced and efficient your existing calibration process
is at: beamex.com/calibrationsundercontrol
www.beamex.com
[email protected]
Beamex
in brief
Beamex products
and services
Portable calibrators
www.beamex.com
Workstations
Brochures, product demonstrations and quotations
Accessories
[email protected]
www.beamex.com/request (online request form)
Software support
Calibration software
Plan, manage and document all your calibrations
efficiently and safely using Beamexs calibration
software.
CMX Light
CMX Professional
CMX Enterprise
Professional services
An essential part of a complete calibration solution is
professional services service and re-calibration,
installation and training, software support, validation
services and integration services.
Re-calibration and service
Installation and training
Software service agreement (SSA)
Validation services (pharmaceutical industry)
Integration services
27
www.beamex.com
[email protected]
Read m
www.be ore at
amex.co
m
Portable calibrators
Workstations
Calibration software
Professional services
Industry solutions