Ball Valves: DN-300 (12) To DN-400 (16 Class-150 & 300 DN-150 (6) To DN-300

Download as pdf or txt
Download as pdf or txt
You are on page 1of 52

R3

5
L2
DN-300 (12 ) to DN-400 (16
Class-150 & 300
DN-150 (6
) to DN-300

h
C

nx
B

X
Y

4x900=360

nx

BALL VALVES

11

I
P

R1

5
L

ISO

521

ISO 5211

n x s

4x9

0=

360

ISO

| INDEX |

JC VALVES
The company

GENERAL HIGHLIGHTS

METAL SEATED BALL VALVES

14

TRUNNION MOUNTED BALL VALVES

22

FLOATING ASME BALL VALVES

28

MONOBLOCK VALVES

32

SEMI-TRUNNION BALL VALVES

36

FLOATING EN-DIN BALL VALVES

42

FLOATING 3-WAY BALL VALVES

46

SPECIAL CONSTRUCTIONS

CANADA

We make valves
since 1968

SPAIN
JC Fbrica de vlvulas

MEXICO

JC Fbrica de Vlvulas S.A., established in 1968, is a multinational


company specialised in the manufacture and sale of high quality
industrial valves.
The expertise and know how acquired over the years coupled with
the continued investments in the design of valves, has made JC a
world renowned company in the field of valve applications.

Market sectors
JC develops and designs valves for all applications, but the main
focus is in Oil & Gas, Chemical, Petrochemical, Pulp & Paper and
Energy sectors.

Oil

Chemical

Gas

Pulp & Papera

Petrochemical

Energyga

JC World Wide
JC Valves provides world
wide coverage thanks to
the strategic locations of
its factories and offices:

BRASIL

GLOBAL SERVICE

RUSSIA

CHINA

s, S.A.

TECHNICAL SUPPORT

MIDDLE EAST

DESIGN
SINGAPORE

SOUTH AFRICA

Global services
JC Fbrica de Vlvulas S.A. offers its customers a
world wide service, from technical advice to choose
the right valve up to the design and manufacture of
custom built valves to meet special service requirements.
Our R+D department is always ready to find solutions for
severe applications and our global distribution network
offers quick availability of JC valves and an efficient after
sales service.

MANUFACTURE

WORLD WIDE DISTRIBUTION

AFTER-SALES SERVICE

Quality assurance
JC Valves are designed and produced to meet the major international standards and we take great care and put a lot of
emphasis on QUALITY, which provides our customers with a
total guarantee and trouble free operation of their process.
And in addition, we take great care to make our facilities and
our products Environment friendly.

JC Quality Assurance System

ISO 9001 : 2000 certified by BVQI


API Q1 certified by the AMERICAN PETROLEUM INSTITUTE
PED 97 / 23 / EC certified by BVQI

Products Approvals
API 6D certified by the AMERICAN PETROLEUM INSTITUTE
CE Marking (Module H, Category III) in accordance with
PED 97 / 23 / EC certified by BVQI
Fire Safe ISO 10947 : 2004 certified by SGS
API 607 3rd., 4th. and 5th. Edition certified by SGS
BS 6755 Part 2 certified by Lloyds Register and SGS
GOST R certified for Russian market
SIL 3 (Safety integrity level) certified by BV
Atex
EN 13774

Environmental Certifications
ISO 14001 : 2004 certified by BVQI
ISO-EN 15848-1 certified by SGS

GENERAL
HIGHLIGHTS
Full and Reduced bore
Floating and Trunnion mounted ball
Soft and Metal seats
Castings Quality as per ASME B16.34 Mandatory
Appendix I to IV in ASME valves and Severity Levels
S3-V3 to DIN 1690 and EN 10203 in EN-DIN valves
Polished ball Ra 1 in soft seated valves (in metal
seated valves ball is lapped); grinded stem Ra 1.6
Full traceability of shell components, upon request,
ball and stem as per EN 10204 3.1
Antistatic device integral with the stem
Viton A, Aflas or Kalrez primary stem seal and
secondary graphite packing
NACE MR.01.75 wetted parts and bolting as Standard
Fire safe as standard construction ISO 10947 : 2004
and API 607 : 3rd, 4th, 5th edition
Fugitive emisions EN-ISO 15848-1
SIL 3 (Safety Integrity level 3)

6
BALL VALVES | METAL SEATED

| BALL VALVES |

METAL
SEATED

- 24 | Class 150 - Class 1500


DN 15 - DN 600 | PN 16 - PN 40

JC offers also a large range of metal seated ball valves


for diferent services (slurries, pulp and liquors, high
temperature, abrasive or sticking fluids, control).

Bubble tight sealing up to 327 C and


Class V up to 500 C

What is HT-65?

Excellent sliding and running properties

HT-65 is a thermal-chemical diffusion process


where ferrous parts are heat treated at 565 C (1050
F) through an appropriate formulation to assure
the interface of the materials being processed. The
intrinsic properties of HT-65 are its low coefficient of
friction as well as the degree of lubricity in both the
dry state as well as under lubrication. This highly
lubricious process prevents stainless steel from
galling and, once HT-65 is applied, the surface
becomes Rockwell 70 in hardness on the C scale.
The HT-65 layer is highly resistant to wear, seizure
& corrosion. Tipically HT-65 penetrates the ferrous
matrix to a depth of 0,2 to 0,25 mm (0,0079 to
0,01) to form the diffusion zone. Austenitic steels
develop an extremely hard & complex compound
zone distinctive from all ferrous metals, typically
17 to 22 microns (0,0007 to 0,0009) thick and a
difussion zone approximately 76 microns (0,003)
deep.
HT-65 components have excellent sliding and
running properties, a very low friction coefficient that
minimizes the incidence of abrasion due to wear
and galling.
With HT-65, JC can assure a bubble tight sealing up
to temperatures of 327 C and Class V up to 500 C.

Low coefficient of friction


Hardens the complete surface of ball
and seats
Other hardening procedure under request
(CC60, CT70, HT2200)

16

17
BALL VALVES | METAL SEATED
6
OPTIONS*

3: BALL - SLURRY OPTION


4: STEM - 17-4PH, NITRONIC 50, 316 S.S., INCONEL 718
5: SEAT RING - DUAL SCRAPPER OPTION
33: SEAT SEAL & 72 STEM O RING FKM, AFLAS,
KALREZ (4079, 6375, 7075), GRAPHITE

46
8
41

*Others harderings threatments available under request.

9
18
10
11
72
12
4

14

28

39
19

15

1
2

33

32

54

13

5
3

Materials
Item

3516 AIM
3540 AIM

Description

EN-DIN

3516 IIM
3540 IIM

ASME

3515 AIM
3530 AIM

Material

3515 IIM
3530 IIM

Material

1 Body

1.0619

1.4408

A216 Gr.WCB (C0,25%)

A351 Gr. CF8M

Body connector

1.0619

1.4408

A216 Gr.WCB (C0,25%)

A351 Gr. CF8M

Ball

Stem

Seat ring

Wrench

Gland nut

Zinc plated carbon steel

AISI 303

Zinc plated carbon steel

AISI 303

Disk spring

Carbon steel

ENP Carbon Steel

Carbon steel

ENP Carbon Steel

Stop plate

Carbon steel

AISI 304

Carbon steel

AISI 304

10

Gland

AISI 303

AISI 316

AISI 303

AISI 316

11

Gland packing

12

Stem thrust seal

13

Body connector seal

14

Stop pin

15

Stud (DN 32 to DN 100)

15.1

Bolt

16

Bolt

17

Washer

18

Thrust washer

19

Antistatic device

28

Nut (DN 32 to DN 100)

32

Seat disk spring

33

Seat Ring

39

Stem bushing

41

Spacer (DN 40 to DN200)

46

Locking washer

54

Seat Seal

72

Stem O Ring

316 S.S. + HT-65 Lapped

See options

316 S.S. + HT-65 Lapped

Graphite

316 S.S. + HT-65

AISI 316L + Graphite

Carbon St.

Stainless St.

A4-70

A193Gr. B7M Zinc dichromate

A193 Gr. B8M

A4-70

Stainless St.

DIN 933 A4-70

Zinc plated carbon steel

Graphite

316 S.S. + HT-65

Carbon St.

Nodular Iron

AISI 316L +Graphite

See options
316 S.S. + HT-65 Lapped

Nodular Iron

316 S.S. + HT-65 Lapped

AISI 304

DIN 933 A4-70

Zinc plated carbon steel

316 S.S. + HT65

316 S.S. + HT65

Stainless St.

Stainless St.

A4-70

A194 Gr. 2HM Zinc dichromate

Inconel X-750

Carbon steel



AISI 304

See options
25% G.F. PTFE

Carbon steel

AISI 304

A194 Gr. 8M

Inconel X-750

See options
25% G.F. PTFE

AISI 304

AISI 304

Graphite

Graphite

See options

See options

AISI 304

8
BALL VALVES | METAL SEATED

EN-DIN 3516 / 3540

PN 16 / 40

Full Bore

PN 40. From DN 15 to DN 150

PN 16. From DN 65 to DN 200

4x90=360

n x s

ISO 5211

DETAIL B
ONLY DN-1/2" & 3/4 "

L1
L

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
40

For other materials consult EN 1092-1

35
30
25

1.0619 PN 40
1.4408 PN 40

20
15

1.0619 PN16
1.4408 PN16

10
5

-10

40

90

140

190

240

290

340

390

440

490

Temp C

Fig. 3516 (PN 16)


DN

L1

n x S

ISO 5211

WEIGHT
WEIGHT
J
3516
3316

TORQUE

Kv


65 65 170 76 145 4x18
185 169 348 F07 44 19,7
M22x1.5
16 16 18,3 121 550

80 80 180 82 160 8x18
200 207 445 F10 44,5 19,7
M25x1.5
18 22 25 161 1000

100 100 190 90 180 8x18
220 231 495 F10 56,5 29,2
M28x1.5
20 32 36 247 1650

125 125 325 120 210 8x18
250 262 698 F12 56 27,6
M35x2 25 52,5 -- 360 3000

150 151 350 135 240 8x22
285 298 698 F12 68 38,5
M40x1.5
29 76 -- 675 4200

200 203 400 200 295
12x22
340 352 868 F14 72 39
M45x2 32 111 -- 1130 9000

Fig. 3540 (PN 40)


DN

15

P
15

L
115

L1

53

65

n x S
4x14

T
95

H
110

M
164

ISO 5211
F05

B
11,2

WEIGHT
WEIGHT
J
3540
3340

5,7 M12x1.5 9

2,8

TORQUE
26

Kv
20


20 20 120 52 75 4x14
105 117 164 F05 13,2 9,2
M12x1.5 9 3,6 -- 35

40


25 25 125 49 85 4x14
115 129 164 F05 22,7 10,2
M12x1.5 9 5 5,2 40

75


32 32 130 54 100 4x18
140 131 210 F05 32 13,7
M16x1.5
12 7 7,6 52 130

40 40 140 55 110 4x18
150 148 213 F07 41,5 19,2
M18x1.5
13 9 9,6 60 170

50 50 150 61 125 4x18
165 155 213 F07 41,5 19,2
M18x1.5
13 12 12,9 120 270

65 65 170 76 145 8x18
185 169 348 F07 44 19,7
M22x1.5
16 17 -- 160 550

80 80 180 75 160 8x18
200 207 445 F10 44,5 19,7
M25x1.5
18 23 -- 254 1000

100 100 190 91 190 8x22
235 231 495 F10 56,5 29,2
M28x1.5
20 35 -- 1650

125 125 325 120 220 8x26
270 262 698 F12 56 27,6
M35x2 25 57 -- 3000

150 151 350 135 250 8x26
300 298 698 F12 68 38,5
M40x1.5
29 83,5 -- 4200
(*) Dimensions in mm and weight in kg.
(**) Weights and dimensions can be changed without notice.

9
BALL VALVES | METAL SEATED

ASME 3515 / 3530

Class 150 / 300

Full Bore

Class 300. From to 6

Class 150. From to 8

4x90=360

n x s

ISO 5211

DETAIL B
ONLY DN-1/2" & 3/4 "

L1
L

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
60

For other materials consult ASME B16.34

50

LCC PN 50 Class 300


WCB PN 50 Class 300

40

CF8M PN 50 Class 300


30
20

LCC PN 20 Class 150


WCB PN 20 Class 150
CF8M PN 20 Class 150

10
-50

50

100

150

200

250

300

350

400

450

Temp C

Fig. 3515 (Class 150)


DN

L1

n x S

ISO 5211

WEIGHT TORQUE

Kv

15 () 15 108 47 60,3
4x15,9 90 110 164 F05 11,2 5,7
M12x1.5 9

2 26 20


20 ()
20 117 50 69,9
4x15,9
100 117 164 F05 13,2 9,2
M12x1.5 9

3 32 40


25 (1) 25 127 52 79,4
4x15,9
110 129 164 F05 22,7 10,2
M12x1.5 9 3,5 38 75

40 (1)
40 165 65 98,4
4x15,9
125 148 213 F07 41,5 19,2
M18x1.5
13 8 55 170

50 (2) 50 178 61 120,7
4x19 150 155 213 F07 41,5 19,2
M18x1.5
13 11 92 270

65 (2)
65 190 75 139,7
4x19 180 169 348 F07 44 19,7
M22x1.5
16 16 140 550

80 (3) 80 203 79 152,4
4x19 190 207 445 F10 44,5 19,7
M25x1.5
18 23 170 1000

100 (4)
100 229 90 190,5
8x19 230 231 495 F10 56,5 29,2
M28x1.5
20 38 273 1650

150 (6)
151 394 174 241,3
8x22,2
280 298 698 F12 68 38,5
M40x1.5
29 88 778 4200

200 (8)
203 457 200 298,5
8x22,2
345 352 868 F14 72 39 M45x2 32 155 1313
9000

Fig. 3530 (Class 300)


DN

L1

n x S

ISO 5211

WEIGHT TORQUE

Kv

15 ()
15 140 60 66,7
4x15,9 95 110 164 F05 11,2 5,7
M12x1.5 9 3 32 20
20 ()

20

152

65

82,6

4x19

115

117

164

F05

13,2

9,2

M12x1.5

40

40

25 (1)

25

165

70

88,9

4x19

125

129

164

F05

22,7

10,2

M12x1.5

45

75


40 (1)
40 190 80 114,3
4x22,2
155 148 213 F07 41,5
19,2
M18x1.5
13 11 70 170

50 (2) 50 216 83 127
8x19 165 155 213 F07 41,5 19,2
M18x1.5 13 14 135 270

80 (3) 80 283 118 168,3
8x22,2 210 207 445 F07 44,5 19,7
M25x1.5 18 32 286 550

100 (4)
100 305 133 200
8x22,2
255 231 495 F10 56,5
29,2
M28x1.5
20 52 1000
150 (6)

151

403

160

269,9

12x22,2

320

298

698

F10

68

38,5

M40x1.5

29

94

1650

(*) Dimensions in mm and weight in kg.


(**) Weights and dimensions can be changed without notice.

10
BALL VALVES | METAL SEATED UDV

| BALL VALVES |

METAL SEATED

UDV

- 2 | Class 800 - Class 1500

The Ultimate Drain Valve (UDV) it is a high


temperature special design. The valve has got a
monobloc welded body and it is reduced bore. This
valve is designed to support high temperatures at
high pressures.

Materials

METAL SEATED UDV

Item

Description

C.S. BODY

S.S. BODY

Body

A 105

A 479 Type 316

Body connector

A 105

A 479 Type 316

Ball

AISI 316 + HT-65 (*)

Stem

17-4 PH + HT-65 (*)

Seat ring

AISI 316 + HT-65

6 Wrench

GGG-40

Gland nut

Zinc plated carbon st.

AISI 303

Disk spring

Carbon St.

E.N.P. Carbon St.

Stop plate

Carbon St.

AISI 304

10

Gland

11

Gland packing

Graphite

12

Stem thrust seal

AISI 316 + HT-65

14

Stop pin

Carbon St.

Stainless St.

16

Bolt

DIN 933 5.6 Zinc plated

DIN 933 A2

17

Washer

Carbon St.

Stainless St.

18

Thrust washer

AISI 316 + HT-65

32

Disk spring

Inconel 718

41

Spacer

46

Washer

AISI 304

54

Seat gasket

Graphite

AISI 316 + HT-65

Carbon St.

Stainless St.

(*) Other materials under request.

11
BALL VALVES | METAL SEATED UDV

UDV CLASS 800 & 1500 AIM & IIM TYPE


Class 800. From to 2

Class 800 / 1500

Reduced Bore

Class 1500. From to 2


I

FLOW

4x90=360

ISO 5211
J

L1
L

(*) Diameter of drills ISO 5211 = n x F.

Pressure - Temperature
P-Bar
300

A479-316 1500 lbs

250

A105 1500 lbs *


A479-316 800 lbs

200

A105 800 lbs *

150

* Not recommended for


prolonged use above 427 C

100
50
0
-30 10

50 90 130 170 210 250 290 330 370 410 450 490 530 570 Temp C

Fig. UDV (Class 800)


DN

L1

ISO 5211

15

90

45

NPT

37,5

32

102

164

F04

18,4

7,8

42

4 x M5 M12 x1,5

n x F

WEIGHT TORQUE
3,5

30

11

Kv

15

110

55

NPT

37,5

32

102

164

F04

18,4

7,8

42

4 x M5 M12 x1,5

4,5

30

11

20

120

60

NPT

42,5

35,5

106

164

F05

20

8,5

50

4 x M6 M12 x1,5

37

14

28

150

75

NPT

60

50

111

210

F05

31,5

15,5

50

4 x M6 M16 x1,5 12

102

30

36

180

90

NPT

67,5

60

128

213

F07

38,5

19

70

4 x M8 M18 x1,5 13

10

173

72

1
2

Fig. UDV (Class 1500)



DN
P L L1 R N h H M
ISO 5211
B C D
n x F I J
WEIGHT
TORQUE
Kv

15 90 45 NPT
37,5 32 102
164
F04
18,4
7,8 42
4 x M5
M12x1,5
9 3,5 39 11

15 110 55 NPT 37,5 32 102 164 F04 18,4 7,8 42
4 x M5
M12x1,5
9 4,5 39 11

20

120

60

NPT

42,5

35,5

106

164

F05

20

8,5

50

4 x M6 M12x1,5

54

14


1 28 150 75 NPT 60 50 111 210 F05 31,5
15,5 50
4 x M6
M16x1,5
12 6 161 30

2 36 180 90 NPT 67,5 60 128 213 F07 38,5 19 70
4 x M8
M18x1,5
13 10 287 72
(*) Dimensions in mm and weight in kg.
(**) Weights and dimensions can be changed without notice.

12
BALL VALVES | METAL SEATED TRUNNION

| BALL VALVES |

METAL SEATED

TRUNNION

2 - 24 | Class 150 - Class 600

Materials

METAL TO METAL TRUNNION

Item

Description

AIM

IIM

Body

A 216 Gr. WCB (C 0.25%)

A 351 Gr. CF8M

Body connector

A 216 Gr. WCB (C 0.25%)

A 351 Gr. CF8M

Ball

Tp.316 + HT-65

4 Stem

NITRONIC-50

Seat ring

Gland nut

Zinc Plated Carbon Steel

AISI-303

Disk spring / Spring

Carbon St. *

E.N.P. Carbon St. *

Stop plate

Carbon St.

AISI-304

10

Gland ring

AISI-303 + HT-65

AISI-316 + HT-65

AISI-303

AISI-316

10.1 Gland

Tp.316 + HT-65

11

Gland packing

Graphite

12

Stem thrust seal

AISI-316 + HT-65

13

Body connector seal

AISI-316L + Graphite

14

Stop pin

Carbon St.

Stainless St.

15

Stud

A 193 Gr. B7M Zinc dichromate

A 193 Gr. B8M **

18

Thrust washer

19

Antistatic device

Stainless St.

21 / 21a

Ball trunnion

A 351 Gr. CF8M

22 / 22a

Trunnion bearing

AISI-316 + PTFE

26

Bolt

DIN 912 8.8 Zinc Plated

DIN 912 A2

28

Nut

A 194 Gr. 2HM Zinc dichromate

A 194 Gr. 8M **

32

Spring

Inconel - 750

33

O Ring

FKM -- Note 1 --

35

Spring carrier

A 351 Gr. CF8M

39

Stem bushing

25% G.F. PTFE

39.1

Stem bushing

AISI-316 + PTFE -- Note 2 & Note 3 --

41

Spacer

50% S.S. PTFE

Carbon St.

43 Key

Stainless St.

AISI-316

46

Locking washer

AISI-304

47

Key

Carbon St.

50

Drain plug

A 105

AISI-316

50.1

Vent plug

A 105

AISI-316

52

O Ring

FKM -- Note 1 & Note 2 --

54

Seat carrier seal

Graphite

58

Spring protection

72

O Ring

FKM -- Note 1 --

75

Stem bushing

AISI-316 + PTFE -- Note 2 & Note 3 --

89

Identification plate

Stainless St.

471

Retainer

Carbon St.

Carbon St.

Stainless St.

Stainless St.

(*) On request Inconel X-750.


(**) On request B7M / 2HM Zinc Plated & Bichromated.
Note 1: Depending on design conditions AFLAS, KALREZ or KALREZ Spectrum.
Note 2: Only DN-350 & 400 and all Fig.2560.
Note 3: Over 350C Steel Inconel + HT-625

ESQUEMA

13
BALL VALVES | METAL SEATED TRUNNION

CAST TRUNNION METAL 2515 / 2530 / 2560


Class 150. From 2 to 16

Class 150 / 300 / 600

Full Bore

Class 600. From 2 to 12

Class 300. From 2 to 16

n x S

4 x 90 = 350

J -0.05

4 x 90 = 350

L1
L

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
PN100 (Class 600)

100

METAL SEATS

80
60

2 to 16

PN50 (Class 300)

40

0
-29

For A216 Gr. WCB only.


For other materials consult ASME B16.34

PN20 (Class 150)

20
16

62

107

153

198

243

289

334

380

425

Temp c

Fig. 2515 (Class 150)


DN

L1

n x S


50 (2) 50

178 78.5 120.7 4x19 150


80 (3) 80

203

h
84

ISO 5211

WEIGHT TORQUE

80

F07 42

17 M22x1.5 16

13 118

F10 55

27 M28x1.5 20

22 198


100 (4) 100 229 101 190.5 8x19 230 152 120 F12 56

27 M35x2 25

39 340


150 (6) 151 394 197 241.3
8x22.2
280 212 168 F14 70

36 M45x2 32

98 720


200 (8) 203 457 230 298.5
8x22.2
345 233 208 F14 70

37 M45x2 32

124 1190

87 152.4 4x19 190 126


250 (10)
254 533 267 362
12x25.4
405 256 243 F14 70 37 M45x2 32

- 175 1883


300 (12)
305 610 305 431.8
12x25.4
485 297 287.5 F14 106 58 50 14 53.5 295 2620

350 (14)
337 686 343 476.3
12x28.5
535 333 323 F16 103 49 60 18 64.2 580 2446

400 (16)
388 762 381
539.8
16x28.5
595 412 358 F25 159 103 90 25 95.3 750
3160

Fig. 2530 (Class 300)


DN

L1

n x S

ISO 5211

WEIGHT TORQUE


50 (2) 50 216 84 127
8x19
165 84 - F07 42 17
M22x1.5
16 - 16 167

80 (3) 80 283 115
168.3
8x22.2
210 126 - F10 55 27
M28x1.5
20 - 33 359

100 (4)
100 305 133 200
8x22.2
255 152 - F12 56 27 M35x2 25 -

43 626


150 (6)
151 403 202 269.9
12x22.2
320 212 173 F14 70 36 M45x2 32 - 113 1290

200 (8)
203 502 252 330.2
12x25.4
380 233 210 F14 70 37 M45x2 32 - 157 2162

250 (10)
254 568 284 387.4
16x28.5
445 257 253 F14 70 37 M45x2 32 - 263 3050

300 (12)
305 648 315 450.8
16x31.8
520 310 300 F16 103 49 60 18 64.2 480 5670

350 (14)
337 762 381 514.4
20x31.8
585 333 331 F16 103 49 60 18 64.2 655 5326

400 (16)
388 838 419 571.5
20x34.9
650 412 365 F25 159 103 90 25 95.3 890 7187

Fig. 2560 (Class 600)


DN

L1

n x S

ISO 5211

WEIGHT TORQUE


50 (2) 50 292 96 127
8x19 165 84 - F07 42 17
M22x1.5
16 - 20 190

80 (3) 80 356 140 168.3
8x22.2
210 126 113 F10 55 27
M28x1.5
20 -

41 540


100 (4)
100 432 160 215.9
8x25.2
275 152 - F12 56 27 M35x2 25 -

77 1096


150 (6)
151 559 246 292.1
12x28.5
355 212 188 F14 97 49 45 14 48.5 192 2040

200 (8)
203 660 315 349.2
12x31.8
420 237 235 F14 113 64 50 14 53.5 329 4150

250 (10)
254 787 340 431.8
16x34.9
510 275 273 F16 103 49 60 18 64.2 460 6710

300 (12)
305 838 404 489
20x34.9
560 345 335 F16 127 73 65 18 69.2 570 7600
(*) Dimensions in mm and weight in kg.
(**) Weights and dimensions can be changed without notice.

14
BALL VALVES | TRUNNION MOUNTED BALL VALVES

| BALL VALVES |

3-PIECE FORGED
TRUNNION
MOUNTED
2 - 42 | Class 150 - Class 2500
A trunnion ball valve has additional mechanical anchoring
of the ball at the top and the bottom, suitable for larger
and higher pressure valves.
The JC trunnion mounted ball valves are suitable to
stand the harsh service conditions often presented in
the hydrocarbon industry and in the gas storage and
transportation field. In general, they are recommended
for tight shout-off in high pressure and double block and
bleed applications.

ISO 5211 Mounting flange.


Non-removable
antistatic device.

Self lubricating bushings in


AISI 316 internally coated
with PTFE.

Inconel 750 springs,


Internal trunnions avoid
potential leakage paths.

15

26.1

BALL VALVES | TRUNNION MOUNTED BALL VALVES

34
11
75

26
10
72
72.1

39
12

91.2

47

14.1

21

22
40

23

14

15

50.1

31

32

50

Materials

13

33
37

87
20

52

54

SERIES 6000 & 7000

Item

Description

AIT

LIT

IIT

Body

A 105N

A 350 Gr. LF2 Class. 1

A182 F316

Body Connector

A 105N

A 350 Gr. LF2 Class. 1

A182 F316

Ball A182 F316 or A351Gr. CF8M

Stem

A 479 Tp.316

Seat Ring

RPTFE, PEEK, DEVLON

10

Gland

11

Gland Packing

Graphite

12

Stem Thrust Seal

25% G.F. + PTFE

13

Body Connector Seal

Graphite

14 / 14.1

Pin

Carbon St.

Carbon Steel

Stainless Steel

15

Stud

A 193 Gr. B7M Zinc dichromate

A 320 Gr. L7M

A 193 Gr. B8M

19

Antistatic Device

20

Sealant Injector

21

Ball Trunnion

22

Trunnion Bearing AISI 316 with inside in PTFE

23

Bearing

26 / 26.1

Bolt

A 193 Gr. B7M Zinc dichromate

A 320 Gr. L7M

A 193 Gr. B8M

28

Nut

A 194 Gr. 2HM Zinc dichromate

A 194 Gr. 7M

A 194 Gr. 8M

31

Seat Carrier A 479 Tp.316 / A182 F316

32

Spring

Inconel - 750

33

O Ring

FKM

34

Mounting Flange

37

O Ring

39

Stem Bushing AISI 316 with inside in PTFE

40

Gasket

47

Key

Carbon Steel

Carbon Steel

Stainless St.

50

Drain Plug

A 105

A 350 Gr. LF2 Class-1

AISI 316

50.1

Relieve Plug

A 105

A 350 Gr. LF2 Class-1

AISI 316

52

O Ring

FKM

54

Seat Carrier Seal

Graphite

72 / 72.1

O Ring

FKM

75

Stem Bushing AISI 316 with inside in PTFE

87

Check Valve

89

Identification plate

Stainless St.

912

Bolt

DIN 912 A2

A 105N

Carbon Steel

A 105N

A 350 Gr. LF2 Class-1

A 479 Tp.316

Stainless St.

Carbon Steel

Stainless Steel

A 479 Tp.316
PTFE

A 350 Gr. LF2 Class-1

A 479 Tp.316

FKM
Graphite

Stainless St.

28

16
BALL VALVES | TRUNNION MOUNTED BALL VALVES

FORGED BALL VALVES 6015 / 6030 / 6060 / 6090 / 6050 / 6042


Class 150.

Class 300.

From 2 to 24

Class 600.

From 2 to 24

Class 900.

From 2 to 24

Full Bore

Class 1500.

From 2 to 24

Class 2500.

From 2 to 12

From 2 to 8

n x S

L1
L

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
A105N

A182 F316

A350 LF2 CI.1


P-Bar

P-Bar

P-Bar
450
Class 2500
425
400
375
350
325
300
Class 1500
275
250
225
200
175
Class 900
150
125
Class 600
100
75
Class 300
50
Class 150
25
0
-196 -50 -46 -29 38 50 100 150 200 250 300 325 350 400 425 450

450
Class 2500
425
400
375
350
325
300
275
Class 1500
250
225
200
175
Class 900
150
125
Class 600
100
75
Class 300
50
Class 150
25
0
-196 -50 -46 -29 38

Temp c

50

450
Class 2500
425
400
375
350
325
300
275
Class 1500
250
225
200
175
Class 900
150
125
Class 600
100
75
Class 300
50
Class 150
25
0
100 150 200 250 300 325 350 400 425 450 475 500 538 550
-196 -50 -46 -29 38

50

100 150 200 250 300 325 350 400 425 450

Temp c

Temp c

Fig. 6015 (Class 150)


DN

L1

n x S

ISO 5211

49

178

89

120.7

4 x 19

150

14

125

100

F10

36,5

20

22,5

76

203

101,5

152.4

4 x 19

190

18

156,5

133,5

F12

37,5

26

10

102

229

114,5

190.5

8 x 19

230

22

175

167

F12

54

30

10

152

394

197

241.3

8 x 22

280

24

269

277

F16

71

39,9

14

203

457

228,5

298.5

8 x 22.2

345

27

325

325

F25

77

49,9

14

10

254

533

266,5

362

12 x 25.4

405

29

362

319

F25

84,5

59,9

12

305

610

305

431.8 12 x 25.4

485

30

423

399

F25

104

14

337

686

343

476.3 12 x 28.5

535

33

455

439

F30

16

387

762

381

539.8 16 x 28.5

595

35

490

472

F30

18

438

864

432

577.9 16 x 31.8

635

38

542

596

20

488

914

457

700

41

577

610

46

599 692 F40 152 120 32

635

20 x 31.8


24 589 1.067 533,5 749.3
20 x 34.9 815

WEIGHT TORQUE

Kv

52

27

366

30

59

52

938

34

110

98

1.465

48,9

171

225

3.297

58,4

334

450

5.861

16

67

458

668

9.454

69,9

18

78

736

1.317

13.631

119

79,9

22

87,9

1.019

1.547

16.641

134

84,9

22

94,9

1.778

2.000

23.554

F30

147,5

99,9

28

111,9

1.860

3.027

29.672

F30

147,5

99,9

28

111,9

2.439

3.803

36.633

134 4.302 9.100 52.751

(*) Dimensions in mm and weight in kg.


(**) Weights and dimensions can be changed without notice.

17
BALL VALVES | TRUNNION MOUNTED BALL VALVES

Fig. 6030 (Class 300)


DN

L1

n x S

ISO 5211

49

216

108

127

8 x 19

165

21

125

95

F10

36,5

20

22,5

WEIGHT TORQUE

76

283

141,5

168.3

8 x 22.2

210

27

156.5

133,5

F12

37,5

26

10

30

72

107

938

102

305

152,5

200

8 x 22.2

255

30

175

167

F12

54

30

10

34

120

210

1.465

152

403

201,5

269.9 12 x 22.2

320

35

269

277

F16

71

39,9

14

48,9

195

522

3.297

203

502

251

330.2 12 x 25.4

380

40

325

325

F25

77

49,9

14

58,4

352

1.060

5.861

10

254

568

284

387.4 16 x 28.5

445

46

362

319

F25

84,5

59,9

16

67

534

1.559

9.454

12

305

648

324

450.8 16 x 31.8

520

49

423

399

F25

104

69,9

18

78

847

3.125

13.631

14

337

762

381

514.4 20 x 31.8

585

52

455

439

F30

119

79,9

22

87,9

1.221

3.642

16.641

16

387

838

419

571.5 20 x 34.9

650

56

490

472

F30

134

84,9

22

94,9

1.831

4.732

23.554

18

438

914

457

628.6 24 x 34.9

710

59

542

596

F30

147,5

99,9

28

111,9

2.057

7.000

29.672

20

488

991

495,5

685.8 24 x 34.9

775

62

577

610

F30

147,5

99,9

28

111,9

2.721

8.959

36.633

24

589

1.143

571,5

812.8 24 x 41.3

915

68

599

673

F40

152

120

32

134

5.525

23.400

52.751

60

49

Kv
366

Fig. 6060 (Class 600)


DN

L1

n x S

ISO 5211

49

292

146

127

8 x 19

165

25

125

100

F10

36,5

20

22,5

WEIGHT TORQUE
63

85

366

Kv

76

356

178

168.3

8 x 22.2

210

32

156,5

138,5

F12

37,5

26

10

30

78

196

938


4
102 432
216
213.9
8 x 25.4
275 38
175 164
F12 54 30 10 34 132
392
1.465

6 152 559
279,5
292.1
12x 28.5
355 48
268,5
277,5
F16 71 44,9 14 51,4 262
1.007
3.297

8 203 660 330
349.2
12 x 31.8
420 56 325 296 F25 77 54,9 14 61,4 490
2.057
5.861

10

254

787

393,5

12

305

838

419

14

337

889

444,5

16

387

991

495,5

18

438

1.092

546

20

488

1.194

24

589

1.397

431.8 16 x 34.9

510

64

362

365

F25

84,5

59,9

16

67

728

3.013

9.454

489

20 x 34.9

560

67

423

418

F25

104

69,9

18

78

1.218

6.079

13.631

527

20 x 38.1

605

70

455

450

F30

119

79,9

22

87,9

1.374

7.062

16.641

603.2 20 x 41.3

685

76

490

504

F30

134

84,9

22

94,9

2.474

9.196

23.554

20 x 44.5

745

83

542

567,5

F30

147,5

99,9

28

111,9

2.595

13.485

29.672

597

723.9 24 x 44.5

815

89

577

581

F35

147,5

99,9

28

111,9

3.183

17.381

36.633

698,5

838.2 24 x 50.8

940

102

599

694

F40

157,5

119,8

32

133,6

6.250

40.100

52.751

654

Fig. 6090 (Class 900)


DN

L1

n x S

ISO 5211

51

368

184

165,1

8 x 25.4

215

38,1

120

101

F10

35

23

27

WEIGHT TORQUE
52

199

Kv
366


3 77 381
190,5
190,5
8 x 25.4
240
38,1
153
124
F14 37 33 10 38 80 545
938

4 102 457 228,5
235
8 x 31.8
290 44,5 170 151 F16 37 33 10 38 170 786
1.465

6 152 610 305
317,5
12 x 31.8
380 55,6 214 380 F25 59 46 14 53 390 1.330
3.297

8
203
737
368,5
393,7
12 x 38.1
470
63,5
258
428
F25 75 58 18 67 640
2.536
5.861

10 254 838 419
469,9
16 x 38.1
545 69,9 303 489 F25 113 68 20 78 1.070
4.950
9.454

12

305

965

482,5

533,4

20 x 38.1

610

79,4

348

525

F25

111

68

20

78

1.610

7.850

13.631

14

324

1.029

514,5

558,8

20 x 41.3

640

85,8

381

545

F25

110

88

24

100

1.760

10.868

16.641

16

375

1.130

565

616

20 x 44.5

705

88,9

418

580

F25

110

88

24

100

2.240

18.112

23.554

18

425

1.219

609,5

685,8

20 x 50.8

785

101,6

464

630

F35

130

120

32

136

3.000

28.738

29.672


20 473 1.321
660,5
749,3
20 x 54
855 108 507 672 F35 130 120 32 136
4.360
43.470
36.633

24

571

1.549

774,5

901,7

20 x 66.7 1.040

139,7

596

760

F35

127

148

32

164

7.050

55.555

52.751

Fig. 6050 (Class 1500)


DN

L (1)

L1

n x S

ISO 5211

51

371

185,5

165,1

8 x 25.4

215

38,1

129

107

F12

31

23

27

55

77

473

236,5

203,2

8 x 31.8

265

47,7

156

137

F14

36

33

10

38

105

942

938

102

549

274,5

241,3

8 x 34.9

310

54

193

168

F16

39,5

38

10

43

205

1.425

1.465

146

711

355,5

317,5 12 x 38.1

395

82,6

242

395

F25

69,5

46

14

53

525

2.795

3.297

194

841

420,5

393,7 12 x 44.5

485

92,1

292

445

F25

112,5

68

20

78

890

4.468

5.861

10

241

1.000

500

482,6 12 x 50.8

585

108

336

505

F25

110,5

78

20

88

1.560

7.486

9.454


12 289 1.146 573 571,5
16 x 54 675 123,9 399 565 F25 110 88

WEIGHT TORQUE
369

Kv
366

24 100 2.355
10.626
13.631

Fig. 6042 (Class 2500)


DN

L (1)

L1

n x S

ISO 5211

WEIGHT TORQUE

Kv

2 44,5 454 227 171,4


8 x 28.6
235 50,9 150 125 F16 39 33 10 38 110 786 366

64

584

292

228,6

8 x 34.9

305

66,7

182

151

F16

39

38

10

43

215

1.932

938

89

683

341,5

273,0

8 x 41.3

355

76,2

214

187

F25

66

46

14

53

385

2.042

1465


6 133 927
463,5
368,3
8 x 54
485 108 282 430 F25 78,5 58 18 67 840 4.368
3297

8 181 1.038
519 438,2
12 x 54
550 127 356 495 F25 105,5 78 20 88 1.435
8.211
5861
(*) Dimensions in mm and weight in kg.
(**) Weights and dimensions can be changed without notice.
(1) With RTS Flanges.

18
BALL VALVES | TRUNNION MOUNTED BALL VALVES

FORGED BALL VALVES 7015 / 7030 / 7060 / 7090 / 7050 / 7042


Class 150.

Class 300.

From 3 to 30

Class 600.

From 3 to 30

Class 900.

From 3 to 30

Reduced Bore

Class 1500.

From 3 to 30

Class 2500.

From 3 to 14

From 3 to 10

n x S

L1
L

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
A105N

A182 F316

A350 LF2 CI.1


P-Bar

P-Bar

P-Bar
450
Class 2500
425
400
375
350
325
300
Class 1500
275
250
225
200
175
Class 900
150
125
Class 600
100
75
Class 300
50
Class 150
25
0
-196 -50 -46 -29 38 50 100 150 200 250 300 325 350 400 425 450

450
Class 2500
425
400
375
350
325
300
275
Class 1500
250
225
200
175
Class 900
150
125
Class 600
100
75
Class 300
50
Class 150
25
0
-196 -50 -46 -29 38

Temp c

50

450
Class 2500
425
400
375
350
325
300
275
Class 1500
250
225
200
175
Class 900
150
125
Class 600
100
75
Class 300
50
Class 150
25
0
100 150 200 250 300 325 350 400 425 450 475 500 538 550
-196 -50 -46 -29 38

50

100 150 200 250 300 325 350 400 425 450

Temp c

Temp c

Fig. 7015 (Class 150)


DN

L1

n x S

ISO 5211

3 x 2

76

49

203

101,5

152.4

4 x 19

190

18

125

100

F10

36,5

20

22,5

4 x 3

102

76

229

114,5

190.5

8 x 19

230

22

156,5

133,5

F12

37,5

26

10

30

75

52

567

6 x 4

152

102

394

197

241.3

8 x 22

280

24

175

167

F12

54

30

10

34

115

98

815

8 x 6

203

152

457

228,5

2.021

10 x 8

254

203

533

266,5

12 x 10 305

254

610

14 x 12 337

305

16 x 14 387

337

18 x 16 438

298.5 8 x 22.2

WEIGHT TORQUE
66

27

Kv
190

345

27

269

277

F16

71

39,9

14

48,9

205

225

12 x 25.4

405

29

325

325

F25

77

49,9

14

58,4

375

450

4.205

305

431.8 12 x 25.4

485

30

362

319

F25

84,5

59,9

16

67

565

668

7.348

686

343

476.3 12 x 28.5

535

33

423

399

F25

104

69,9

18

78

825

1.317

10.120

762

381

538.8 16 x 28.5

595

35

455

439

F30

119

79,9

22

87,9

1.250

1.547

12.000

387

864

432

577.9 16 x 31.8

635

38

490

472

F30

134

84,9

22

94,9

1.820

2.000

17.269

20 x 18 488

438

914

457

20 x 31.8

700

41

542

596

F30

147,5

99,9

28

111,9

2.450

3.027

18.647

24 x 20 589

488

1.067

533,5

749.3 20 x 34.9

815

46

577

610

F30

147,5

99,9

28

111,9

2.790

3.803

27.010

30 x 24 735

589

1.295

647,5

985

73

599

692

F40

152

120

32

134

5.530

9.100

32.150

362

635

857

28 x 35

(*) Dimensions in mm and weight in kg.


(**) Weights and dimensions can be changed without notice.

19
BALL VALVES | TRUNNION MOUNTED BALL VALVES

Fig. 7030 (Class 300)


DN

L1

n x S

ISO 5211

3 x 2

76

49

283

141,5

168.3

8 x 22.2

210

27

125

95

F10

36,5

20

22,5

4 x 3

102

76

305

152,5

200

8 x 22.2

255

30

156,5

133,5

F12

37,5

26

10

6 x 4

152

102

403

201,5

269.9 12 x 22.2

320

35

175

167

F12

54

30

10

8 x 6

203

152

502

251

330.2 12 x 25.4

380

40

269

277

F16

71

39,9

14

10 x 8

254

203

568

284

387.4 16 x 28.5

445

46

325

325

F25

77

49,9

12 x 10

305

254

648

324

450.8 16 x 31.8

520

49

362

319

F25

84,5

59,9

14 x 12

337

305

762

381

514.4 20 x 31.8

585

52

423

399

F25

104

16 x 14

387

337

838

419

571.5 20 x 34.9

650

56

455

439

F30

18 x 16

438

387

914

457

628.6 24 x 34.9

710

59

490

472

F30

20 x 18

488

438

991

495,5

685.8 24 x 34.9

775

62

542

596

24 x 20

589

488

1.143

571,5

812.8 24 x 41.3

30 x 24

735

589

1.397

698,5

857

28 x 48

WEIGHT TORQUE

Kv

65

49

190

30

85

107

567

34

135

210

815

48,9

225

522

2.021

14

58,4

385

1.060

4.205

16

67

650

1.559

7.348

69,9

18

78

995

3.125

10.120

119

79,9

22

87,9

1.460

3.642

12.000

134

84,9

22

94,9

1.925

4.732

17.269

F30

147,5

99,9

28

111,9

2.450

7.000

18.647

8.959

27.010

915

68

577

610

F30

147,5

99,9

28

111,9

3.250

1.092

90

599

673

F40

152

120

32

134

5.900

23.400 32.150

Fig. 7060 (Class 600)


DN

L1

n x S

ISO 5211

3 x 2

76

49

356

178

168.3 8 x 22.2

210

32

125

100

F10

36,5

20

22,5

4 x 3

102

76

432

216

215.9 8 x 25.4

275

38

156,5

138,5

F12

37,5

26

10

6 x 4

152

102

559

279,5

292.1 12x 28.5

355

48

175

164

F12

54

30

10

8 x 6

203

152

660

330

349.2 12 x 31.8

420

56

268,5

277,5

F16

71

44,9

10 x 8

254

203

787

393,5

431.8 16 x 34.9

510

64

325

296

F25

77

12 x 10

305

254

838

419

489 20 x 34.9

560

67

362

365

F25

84,5

14 x 12

337

305

889

444,5

527 20 x 38.1

605

70

423

418

F25

16 x 14

387

337

991

495,5

603.2 20 x 41.3

685

76

455

450

18 x 16

438

387

1.092

546

654 20 x 44.5

745

83

490

504

20 x 18

488

438

1.194

597

723.9 24 x 44.5

815

89

542

24 x 20

589

488

1.397

698,5

838.2 24 x 50.8

940

102

30 x 24

735

589

1.651

825,5

1.130

108

857

28 x 54

WEIGHT TORQUE

Kv

72

85

190

30

93

196

567

34

169

392

815

14

51,4

301

1.007

2.021

54,9

14

61,4

555

2.057

4.205

59,9

16

67

829

3.013

7.348

104

69,9

18

78

1.426

6.079

10.120

F30

119

79,9

22

87,9

1.751

7.062

12.000

F30

134

84,9

22

94,9

2.625

9.196

17.269

567,5

F30

147,5

99,9

28

111,9

3.111

13.485 18.647

577

581

F35

147,5

99,9

28

111,9

4.250

17.381 27.010

599

694

F40

157,5

119,8

32

133,6

7.125

40.100 32.150

Fig. 7090 (Class 900)


DN

L1

n x S

ISO 5211

3 x 2

77

51

381

190,5

190,5

8 x 25.4

240

38,1

120

101

F10

35

23

27

4 x 3

102

77

457

228,5

235

8 x 31.8

6 x 4

152

102

610

305

317,5 12 x 31.8

WEIGHT TORQUE
62

199

Kv
190

290

44,5

153

124

F14

37

33

10

38

105

545

567

380

55,6

170

151

F16

37

33

10

38

201

786

815

8 x 6

203

152

737

368,5

393,7 12 x 38.1

470

63,5

214

380

F25

59

46

14

53

436

1.330

2.021

10 x 8

254

203

838

419

469,9 16 x 38.1

545

69,9

258

428

F25

75

58

18

67

735

2.536

4.205

12 x 10

305

254

965

482,5

533,4 20 x 38.1

610

79,4

303

489

F25

113

68

20

78

1.200

4.950

7.348

14 x 12

324

305

1.029

514,5

558,8 20 x 41.3

640

85,8

348

525

F25

111

68

20

78

1.795

7.850

10.120

16 x 14

375

324

1.130

565

20 x 44.5

705

88,9

381

545

F25

110

88

24

100

2.105

10.868

12.000

18 x 16

425

375

1.219

609,5

685,8 20 x 50.8

785

101,6

418

580

F25

110

88

24

100

2.720

18.112

17.269

20 x 18

473

425

1.321

660,5

749,3

855

108

464

630

F35

130

120

32

136

4.050

28.738

18.647

24 x 20

571

473

1.549

774,5

901,7 20 x 66.7 1.040

139,7

507

672

F35

130

120

32

136

4.650

43.470

27.010

30 x 24

712

571

1.803

901,5

857,0

142,0

596

760

F35

127

148

32

164

7.950

55.555

32.150

616

20 x 54

20 x 72

1.232

Fig. 7050 (Class 1500)


DN

L1

n x S

ISO 5211

3 x 2

77

51

473

236,5

203,2

8 x 31.8

265

47,7

129

107

F12

31

23

27

WEIGHT TORQUE

4 x 3

102

77

549

274,5

241,3

8 x 34.9

310

54

156

137

F14

36

33

10

38

156

942

567

6 x 4

146

102

711

355,5

317,5 12 x 38.1

395

82,6

193

168

F16

39,5

38

10

43

325

1.425

815

8 x 6

194

146

841

420,5

393,7 12 x 44.5

485

92,1

242

395

F25

69,5

46

14

53

603

2.795

2.021

10 x 8

241

194

1.000

500

482,6 12 x 50.8

585

108

292

445

F25

112,5

68

20

78

950

4.468

4.205

12 x 10

289

241

1.146

573

571,5

16 x 54

675

123,9

336

505

F25

110,5

78

20

88

1.825

7.486

7.348

14 x 12

318

289

1.276

638

635

16 x 60

750

133,4

399

565

F25

110

88

24

100

2.750

10.626

10.120

80

369

Kv
190

Fig. 7042 (Class 2500)


DN

L1

n x S

ISO 5211

3 x 2

64

44,5

584

292

228,6

8 x 34.9

305

66,7

150

125

F16

39

33

10

38

89

64

683

341,5

273,0

8 x 41.3

355

76,2

182

151

F16

39

38

10

43

250

1.932

567

6 x 4

133

89

927

463,5

368,3

8 x 54

485

108

214

187

F25

66

46

14

53

520

2.042

815

8 x 6

181

133

1.038

519

438,2

12 x 54

550

127

282

430

F25

78,5

58

18

67

1.000

4.368

2.021

10 x 8

226

181

1.292

646

539,8

12 x 66

675

165

356

495

F25

105,5

78

20

88

1.850

8.211

4.205

4 x 3

WEIGHT TORQUE
140

786

Kv
190

(*) Dimensions in mm and weight in kg.


(**) Weights and dimensions can be changed without notice.

20
BALL VALVES | TRUNNION MOUNTED BALL VALVES

| BALL VALVES |

2-PIECE CAST TRUNNION MOUNTED

CAST TRUNNION
2 - 16 | Class 150 - Class 600

Materials

CAST TRUNNION

Item

Description

AIT

Body

A 216 Gr. WCB (C 0.25%)

A 351 Gr. CF8M

Body connector

A 216 Gr. WCB (C 0.25%)

A 351 Gr. CF8M

Ball

A 351 Gr. CF8M

Stem

A 479 Tp.316

Seat ring

PTFE

Gland nut

Zinc Plated Carbon Steel

AISI-303

Disk spring / Spring

Carbon St. *

E.N.P. Carbon St. *

Stop plate

Carbon St.

AISI-304

10

Gland ring

AISI-303

AISI-316

AISI-303

AISI-316

10.1 Gland

IIT

11

Gland packing

12

Stem thrust seal

25% G.F. PTFE

13

Body connector seal

AISI-316L + Graphite

14

Stop pin

Carbon St.

Stainless St.

15

Stud

A 193 Gr. B7M Zinc dichromate

A 193 Gr. B8M **

18

Thrust washer

19

Antistatic device

Stainless St.

21 / 21a

Ball trunnion

A 351 Gr. CF8M

22 / 22a

Trunnion bearing

AISI-316 + PTFE

23 Bearing

Graphite

25% G.F. PTFE

PTFE

26

Bolt

DIN 912 8.8 Zinc Plated

DIN 912 A2

28

Nut

A 194 Gr. 2HM Zinc dichromate

A 194 Gr. 8M **

31

Seat Carrier

32

Spring

Inconel - 750

33

O Ring

FKM -- Note 1 --

35

Spring carrier

A 351 Gr. CF8M

37

O Ring

FKM -- Note 1 --

39

Stem bushing

25% G.F. PTFE

39.1

Stem bushing

AISI-316 + PTFE -- Note 2 --

41

Spacer

A 351 Gr. CF8M

Carbon St.

43 Key

Stainless St.

AISI-316

46

Locking washer

AISI-304

47

Key

Carbon St.

50

Drain plug

A 105

AISI-316

50.1

Vent plug

A 105

AISI-316

52

O Ring

FKM -- Note 2 --

54

Seat carrier seal

Graphite

58

Spring protection

72

O Ring

FKM -- Note 1 --

75

Stem bushing

AISI-316 + PTFE -- Note 2 --

89

Identification plate

Stainless St.

471

Retainer

Carbon St.

Carbon St.

Stainless St.

Stainless St.

(*) On request Inconel X-750.


(**) On request B7M / 2HM Zinc Plated & Bichromated.
Note 1: Depending on design conditions AFLAS, KALREZ or KALREZ Spectrum.
Note 2: Only DN-350 & 400 and all Fig.2560.

ESQUEMA

21
BALL VALVES | TRUNNION MOUNTED BALL VALVES

CAST BALL VALVES 2515 / 2530 / 2560

Class 150 / 300 / 600

Full Bore

Class 150. From 2 to 16 Class 300. From 2 to 16 Class 600. From 2 to 12


I

n x S

4 x 90 = 350

J -0.05

4 x 90 = 350

L1
L

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
PN100 (Class 600)

100

PTFE SEATS

80

2 to 16

60

PN50 (Class 300)


For A216 Gr. WCB only.
For other materials consult ASME B16.34

40
20

PN20 (Class 150)

0
-40

50

95

140

185

220

275

Temp c

Fig. 2515 (Class 150)


DN
50 (2)

L1

n x S

ISO 5211

50

178

78.5

120.7

4x19

150

84

80

F07

42

17

M22x1,5

16

WEIGHT TORQUE
13

70

Kv
366

80 (3)

80

203

87

152.4

4x19

190

126

F10

55

27

M28x1,5

20

22

130

938

100 (4)

100

229

101

190.5

8x19

230

152

120

F12

56

27

M35x2

25

39

340

1.465

150 (6)

151

394

197

241.3

8x22.2

280

212

168

F14

70

36

M45x2

32

98

500

3.297

200 (8)

203

457

230

298.5

8x22.2

345

233

208

F14

70

37

M45x2

32

124

800

5.861

250 (10)

254

533

267

362

12x25.4

405

256

243

F14

70

37

M45x2

32

175

1.010

9.454

300 (12)

305

610

305

431.8

12x25.4

485

297

287.5

F14

106

58

50

14

53.5

295

1.800

13.631

350 (14)

337

686

343

476.3

12x28.5

535

333

323

F16

103

49

60

18

64.2

580

2.600

16.641

400 (16)

388

762

381

539.8

16x28.5

595

412

358

F25

159

103

90

25

95.3

750

3.500

23.554

Fig. 2530 (Class 300)


DN
50 (2)

L1

n x S

ISO 5211

50

216

84

127

8x19

165

84

F07

42

17

M22x1,5

16

WEIGHT TORQUE
16

80

Kv
366

80 (3)

80

283

115

168.3

8x22.2

210

126

F10

55

27

M28x1,5

20

33

140

938

100 (4)

100

305

133

200

8x22.2

255

152

F12

56

27

M35x2

25

43

380

1.465

150 (6)

151

403

202

269.9

12x22.2

320

212

173

F14

70

36

M45x2

32

113

700

3.297

200 (8)

203

502

252

330.2

12x25.4

380

233

210

F14

70

37

M45x2

32

157

900

5.861

250 (10)

254

568

284

387.4

16x28.5

445

257

253

F14

70

37

M45x2

32

263

1.300

9.454

300 (12)

305

648

315

450.8

16x31.8

520

310

300

F16

103

49

60

18

64.2

480

2.500

13.631

350 (14)

337

762

381

514.4

20x34.9

585

333

331

F16

103

49

60

18

64.2

655

3.750

16.641

400 (16)

388

838

419

571.5

20x34.9

650

412

365

F25

159

103

90

25

95.3

890

5.000

23.554

Fig. 2560 (Class 600)


P

L1

n x S

ISO 5211

50 (2)

50

292

96

127

8x19.1

165

84

F07

42

17

M22x1,5

16

20

90

366

80 (3)

80

356

140

168.3

8x22.2

210

126

113

F10

55

27

M28x1,5

20

41

170

938

100 (4)

100

432

160

215.9

8x25.2

275

152

F12

56

27

M35x2

25

77

400

1.465

150 (6)

151

559

246

292.1

12x28.5

355

212

188

F14

97

49

45

14

48.5

192

900

3.297

200 (8)

203

660

315

349.2

12x31.8

420

237

235

F14

113

64

50

14

53.5

329

1.400

5.861

250 (10)

254

787

340

431.8

16x34.9

510

275

273

F16

103

49

60

18

64.2

460

3.050

9.454

300 (12)

305

838

404

489

20x34.9

560

345

335

F16

127

73

65

18

69.2

570

3.800

13.631

DN

WEIGHT TORQUE

Kv

(*) Dimensions in mm and weight in kg.


(**) Weights and dimensions can be changed without notice.

22
BALL VALVES | FLOATING ASME BALL VALVES

| BALL VALVES |

FLOATING
ASME

3/8 - 12 | Class 150 - Class 2500

A floating ball valve is a valve with seats supported ball, that


is pushed by upstream pressure towards the downstream
seat to ensure sealing. The DN of the floating ball valves
range is limited by the capability of the seats material to
support the pressure, temperature and weight of the ball.

Live loaded packing


ISO 5211 Mounting flange
O-ring (Primary stem seal) packing in FKM (*)
Non-removable antistatic device
Cavity pressure balancing hole with valve in open position

Wide range of seats materials from 196 C up to 343 C (JC Therm)

Internal body ribs prevent ball from dropping in the event


that seats are destroyed by a fire
Spirometallic 316L + PTFE + graphite (body gasket *)
* Other options available

16

23

17
BALL VALVES | FLOATING ASME BALL VALVES
6
7
46
8
41
9
18
10
11
72
12
4

14

28

39
15

19

13
5
3

Materials

ASME

Item

Description

AIT

LIT

IIT

Body

A 216 Gr. WCB (C 0,25%)

A 352 Gr. LCC

A 351 Gr. CF8M

Body connector

A 216 Gr. WCB (C 0,25%)

A 352 Gr. LCC

A 351 Gr. CF8M

Ball A 351 Gr. CF8M (DN 15 : 25 A 479 Tp.316)

Stem

Seat ring PTFE, PEEK, NYLON, DEVLON

Wrench

Gland nut

Zinc plated carbon steel

AISI 303

AISI 303

Disk spring

Carbon St.

E.N.P. Carbon St.

E.N.P. Carbon St.

Stop plate

Carbon St.

AISI 304

AISI 304

10

Gland

AISI 303

AISI 316

AISI 316

11

Gland packing

Graphite

12

Stem thrust seal

25% G.F. PTFE

13

Body connector seal AISI 316L + PTFE + Graphite

14

Stop pin

Carbon St.

Stainless St.

Stainless St.

15

Stud

A 193 Gr. B7M Zinc dichromate

A 193 Gr. L7M

A 193 Gr. B8M

16

Bolt

DIN 933 5.6 Zinc plated

DIN 933 A2

DIN 933 A2

17

Washer

Zinc plated carbon steel

AISI 304

AISI 304

18

Thrust washer

25% G.F. PTFE

19

Antistatic device

Stainless St.

28

Nut

39

Stem bushing (DN 25 to 200)

41

Spacer (DN 40 to 200)

Carbon St.

AISI 304

AISI 304

46

Washer

AISI-304

AISI 304

AISI 304

72

O Ring

FKM

89

Identification plate

Stainless St.

A 194 Gr. 2HM Zinc dichromate

A 479 Tp.316

Nodular Iron

A 194 Gr. 7M

A 194 Gr. 8M

25% G.F. PTFE

24
BALL VALVES | FLOATING ASME BALL VALVES

ASME 515 / 530

Class 150 / 300

Full Bore

Class 300. From to 6

Class 150. From to 8

n x s

4x90=360

ISO 5211

L1

L
(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
60
50

PN50 (Class 300)

PTFE SEATS
8 to 12

40
30
20

For A216 Gr. WCB only.


For other materials consult ASME B16.34

PN20 (Class 150)

10
0
-40

50

95

140

185

230

275

Temp c

Fig. 515 (Class 150)


DN

L1

n x S

ISO 5211

WEIGHT

TORQUE

Kv

15 ()
15 108 47 60,3
4x15,9
90 110 164 F05 11,2 5,7
M12x1.5
9 2 8 20
20 () 20 117 50 69,9
4x15,9
100 117 164 F05 13,2 9,2
M12x1.5 9
25 (1)

25

127

52

79,4

4x15,9

110

129

164

F05

22,7

10,2

M12x1.5

3 10 40
3,5

15

75

40 (1 )
40
165
65 98,4
4x15,9
125
148
213
F07
41,5
19,2
M18x1.5
13 8 25 170

50 (2)
50 178 61 120,7
4x19
150
155 213
F07
41,5
19,2
M18x1.5
13 11 40 270
65 (2 )
65 190 75 139,7
4x19
180
169 348
F07 44 19,7
M22x1.5
16 16 60 550

80 (3) 80 203 79 152,4
4x19 190 207 445 F10 44,5 19,7
M25x1.5
18 23 90 1000

100 (4)
100 229 90 190,5
8x19 230 231 495 F10 56,5 29,2
M28x1.5
20 38 150 1650

150 (6)
151 394 174 241,3
8x22,2
280 298 698 F12 68 38,5
M40x1.5
29 88 250 4200

200 (8)
203 457 200 298,5
8x22,2
345 352 868 F14 72 39 M45x2 32 155 700 9000

Fig. 530 (Class 300)


DN

L1

n x S

ISO 5211

WEIGHT

TORQUE

Kv

15 ()
15 140 60 66,7
4x15,9
95 110 164 F05 11,2 5,7
M12x1.5
9 3 12 20
20 () 20 152 65 82,6
4x19 115 117 164 F05 13,2 9,2
M12x1.5 9

4 16 40

25 (1)

25

165

70

88,9

4x19

125

129

164

F05

22,7

10,2

M12x1.5

20

75

40 (1)
40 190 80 114,3
4x22,2
155
148 213
F07
41,5
19,2
M18x1.5
13 11 35 170

50 (2)
50 216 83 127
8x19
165
155 213
F07
41,5
19,2
M18x1.5
13 14 55 270

80 (3) 80 283 118 168,3
8x22,2
210 207 445 F10 44,5 19,7
M25x1.5
18 32 150 1000

100 (4)
100 305 133 200
8x22,2
255 231 495 F10 56,5 29,2
M28x1.5
20 52 230 1650

150 (6)
151 403 160 269,9
12x22,2
320 298 698 F12 68 38,5
M40x1.5
29 94 342 4200
(*) Dimensions in mm, weight in kg and Torque in Nm.
(**) Weights and dimensions can be changed without notice.

25
BALL VALVES | FLOATING ASME BALL VALVES

ASME 715 / 730

Class 150 / 300

Reduced Bore

Class 300. From to 8

Class 150. From to 12

n x s

4x90=360
P

ISO 5211

ISO 5211

L1
L

ONLY FOR SIZE DN - 300 (12")


(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
60
50

PN50 (Class 300)

PTFE SEATS
1/2 to 4
6 to 8

40
30
20

For A216 Gr. WCB only.


For other materials consult ASME B16.34

PN20 (Class 150)

10
0
-40

50

95

140

185

230

275

Temp c

Fig. 715 (Class 150)


DN

L1

n x S

ISO 5211

WEIGHT

TORQUE

Kv

15 ()
9,5
108
54 60,3
4x15,9
90 81 164
F05 22 8,3
M10x1.5
7 1,6 6 7
20 () 15 117 60 69,9
4x15,9
100 98 164 F05 22,7 9
M12x1.5
9 2,1 9 10

25 (1)
20 127 65 79,4
4x15,9
110 101 164 F05
22,7 9
M12x1.5
9 2,7 10 26
40 (1 )
32 165 72 98,4
4x15,9
125 117 210 F05
34,5
14,7
M16x1.5
12 5,1 21 107

50 (2)
40 178
75,1
120,7
4x19
150 134 213 F07
41,5
19,2
M18x1.5
13 7,9 25 140

80 (3) 58 203 88 152,4
4x19 190 149 348 F07 44 19,7
M22x1.5
16 14,3 40 300

100 (4)
80 229
104,1
190,5
8x19 230 189 445 F10 44,5 19,7
M25x1.5
18 25,9 90 600

150 (6)
111 267 125 241,3
8x22,2
280 227 495 F12 56,5 29,2
M28x1.5
20 43,8 180 1000

200 (8)
144 292 135 298,5
8x22,2
345 264 698 F12 68 38,5
M40x1.5
29 77 250 2000

250 (10)
187 330 164 362
12x25,4
405 307 698 F12 72 39 M45x2 32 114 600 4100
228 356 178 431,8
12x25,4
485 -
(1) 300 (12)

- F14 106 58 50 14 230 960 6900

Fig. 730 (Class 300)


DN

L1

n x S

ISO 5211

WEIGHT

TORQUE

Kv

15 ()
9,5 140 54 66,7
4x15,9
95 81 164 F05 22 8,3
M10x1.5
7 1,6 10 7
20 ()
15 152 60 82,6
4x19
115 98 164 F05 22,7 9
M12x1.5
9 2,1 12 10

25 (1)
20 165 65 88,9
4x19
125 101 164 F05
22,7 9
M12x1.5
9 4,1 16 26
40 (1)
32 190 72 114,3
4x22,2
155 117 210 F05
34,5
14,2
M16x1.5
12 8,2 30 107

50 (2) 40 216 75,1 127
8x19 165 134 213 F07 41,5 19,2
M18x1.5
13 10,9 35 140

80 (3) 58 283 88 168,3
8x22,2
210 149 348 F07 41,5 19,2
M18x1.5
13 21,4 60 300

100 (4) 80 305 104,1 200
8x22,2
255 189 445 F10 44,5 19,7
M25x1.5
18 28,9 150 600

150 (6)
111 403 125 269,9
12x22,2
320 227 495 F12 56,5 29,2
M28x1.5
20 70 280 1000

200 (8)
144 419 135 330,2
12x25,4
380 264 698 F12 68 38,5
M40x1.5
29 110,5 420 2000
(*) Dimensions in mm, weight in kg and Torque in Nm.
(**) Weights and dimensions can be changed without notice.
(1) Body and Body connector joint is not threaded, is with screws.

26
BALL VALVES | FLOATING ASME BALL VALVES

ASME 560

Class 600

Full Bore

Class 600. From 2 to 4


I

n x s

4x90=360

ISO 5211

L1
L

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
100

PN100 (Class 600)

NYLON SEATS

80

2 to 4

60

For A216 Gr. WCB only.


For other materials consult ASME B16.34

40
20
0
-46

50

95

140

Temp c

Fig. 560 (Class 600)


DN

L1

n x S

ISO 5211

WEIGHT

TORQUE

Kv


50 (2) 50 292 120 127
8x19 165 180 445 F10 45 20,2
M25x1.5
18 29 135 270

80 (3) 80 356 151 168,3
8x22,2
210 228 698 F12 55,5 27 M35x2 25 42 325 1000

100 (4)
100 432 172 215,9
8x25.4
275 245 698 F12 55 26,5
M35x2 25 78 450 1650
(*) Dimensions in mm, weight in kg and Torque in Nm.
(**) Weights and dimensions can be changed without notice.

27
BALL VALVES | FLOATING ASME BALL VALVES

ASME 660

Class 600

Reduced Bore

Class 600. From 2 to 4


I

n x s

4x90=360

ISO 5211

L1

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
100

PN100 (Class 600)

NYLON SEATS

80

2 to 4

60

For A216 Gr. WCB only.


For other materials consult ASME B16.34

40
20
0
-46

50

95

140

Temp c

Fig. 660 (Class 600)


DN

L1

n x S

ISO 5211

WEIGHT

TORQUE

Kv


50 (2)
40 292
120 127
8x19
165 137 348 F07 43 18,7
M22x1.5
16 17 95 140

80 (3) 58 356 151 168.3
8x22,2
210 228 698 F10 44 19,2
M25x2 18 30 185 300

100 (4) 80 432 190 215.9
8x25.4
275 228 698 F10 55,5 27 M35x2 25 64 325 600
(*) Dimensions in mm, weight in kg and Torque in Nm.
(**) Weights and dimensions can be changed without notice.

28
BALL VALVES | MONOBLOCK VALVES
16
17
6

| BALL VALVES |

MONOBLOCK
VALVES

8
41
9
18
10
11

14

72
12

6
3

Materials

MONOBLOCK

Item Description

L.I.CG.

I.I.CG.

Body

A 350 Gr. LF2 Class 1

A 479 Tp.316L

Body connector

A 350 Gr. LF2 Class 1

A 479 Tp.316L

Ball

Stem

AISI 410

Seat ring

Carbon graphite filled PTFE

Wrench (DN-1 & 2)

Nodular iron

6.1

Wrench (DN-3/8 ~ 1)

AISI-316

Gland nut

AISI 303

Disk spring

E.N.P. Carbon Steel

Stop plate (DN-1 & 2)

AISI 304

10

Gland

AISI 316

11

Gland packing

12

Stem thrust seal

25% G.F. PTFE

14

Stop pin

Stainless St.

16

Bolt (DN-1 & 2)

DIN 933 A2

17

Washer (DN-1 & 2)

AISI 304

18

Thrust washer

25% G.F. PTFE

19

Antistatic device

Stainless St.

41

Spacer (DN-40 & 50)

72

O Ring

FKM

89

Identification plate

Stainless St.

A 351 Gr. CF8M

Graphite

AISI 304

29
BALL VALVES | MONOBLOCK VALVES

ASME 400

Class 800

Full Bore

Class 800. From 3/8 to 2

R1

-0.05

R1

R2

R3

L2

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
140
120

PTFE + C.G. SEATS

100
80
60
40
20
0
-46

-6

34

74

114

154

194

234

Temp c

Fig. 400 (Class 800)


DN

L2

WEIGHT

TORQUE20 bar

TORQUE 55 bar

TORQUE 138 bar

3/8

9,5

70

240 3/8 NPT 3/8 SW 3/8 BW

86

158

16

8,1

M10x1.5

16

1/2

15

72

240 1/2 NPT 1/2 SW 1/2 BW

91

158

18,7

10,6

M12x1.5

1,6

12

20

3/4

20

90

240 3/4 NPT 3/4 SW 3/4 BW

94

158

19,2

11,1

M12x1.5

2,4

10

16

25

25

95

240

98

158

19,7

11,1

M12x1.5

3,1

15

20

30

40

130

260 1 NPT 1 SW 1 BW

128

213

38,5

19,2

M18x1.5

13

10

25

35

50

50

140

260

141

348

41

19,2

M22x1.5

16

14,6

40

55

70

R1

1 NPT

2 NPT

R2

1 SW

2 SW

R3

1 BW

2 BW

(*) Dimensions in mm and weight in kg.


(**) Weights and dimensions can be changed without notice.

30
BALL VALVES | MONOBLOCK VALVES

ASME 411N

Class 800

Reduced Bore

Class 800. From to 2


I

4x90=360

ISO 5211
J

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
140
120

PTFE + C.G. SEATS

100
80
60
40
20
0
-46

-6

34

74

114

154

194

Temp c

234

Fig. 411N (Class 800)


DN

WEIGHT

TORQUE 20 bar

TORQUE 55 bar

TORQUE 138 bar

15

90

NPT

101

164

18,7

7,8

M12x1.5

3,5

10

16

15

110

NPT

101

164

18,7

7,8

M12x1.5

4,5

10

16

20

120

NPT

105

164

20

8,6

M12x1.5

14

25

28

150

NPT

111

210

31,5

15,5

M16x1.5

12

19

34

71

36

180

NPT

128

213

38,5

19,2

M18x1.5

13

10

43

79

164

(*) Dimensions in mm and weight in kg.


(**) Weights and dimensions can be changed without notice.

31
BALL VALVES | MONOBLOCK VALVES

ASME 41500

Class 1500

Reduced Bore

Class 1500. From 3/8 to 2


M

R1

J -0.05

L1

R2

R3

L2

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
250

A350 Gr. LF2 Class 1


200

A479 - TYPE 316L

150
100
50
0
-30

10

50

90

130 170 210 250 290 330 370 410

Temp c

Fig. 41500 (Class 1500)



DN

P L L1 L2 R1 R2 R3 h N H M B C I J

9,5

80

35

240

3/8 NPT

3/8 SW

3/8 BW

25

25

80,5

164

16

M10x1,5

1/2 x 3/8

9,5

90

35

250

1/2 NPT

1/2 SW

1/2 BW

25

25

80,5

164

16

M10x1,5

3/8

15

90

35

250

1/2 NPT

1/2 SW

1/2 BW

29

25

99

164

19,5

M12x1,5

3/4 x 1/2

1/2

15

110

50

270

3/4 NPT

3/4 SW

3/4 BW

29

25

99

164

19,5

M12x1,5

20

110

50

270

3/4 NPT

3/4 SW

3/4 BW

32

34

102

164

19,5

M12x1,5

20

119

49

279

1 NPT

1 SW

1 BW

32

34

102

164

19,5

M12x1,5

1 NPT

1 SW

1 BW

36

37,5

107

164

19,5

7,5

M12x1,5

36

37,5

116

210

30,5

14

M16x1,5

12

3/4

1 x 3/4

25

119

49

279

1 x 1.1/4

32

150

75

310

1.1/2 NPT 1.1/2 SW 1.1/2 BW

40

150

75

310

1.1/2 NPT 1.1/2 SW 1.1/2 BW

60

60

128

213

38,5

19

M18x1,5

13

2 x 1

40

161

66

321

2 NPT

2 SW

2 BW

60

60

128

213

38,5

19

M18x1,5

13

50

161

66

321

2 NPT

2 SW

2 BW

73

73

141

348

40,5

19

M22x1,5

16

(*) Dimensions in mm, weight in kg and Torque in Nm.


(**) Weights and dimensions can be changed without notice.

32
BALL VALVES | SEMI-TRUNION BALL VALVES

| BALL VALVES |

SEMI-TRUNNION
BALL VALVES
8 - 12 | Class 150 - Class 300
DN 200 - DN 300 | PN 16 - PN 40

Materials

CAST TRUNNION

Item

Description

AIM

Body

A 216 Gr. WCB (C 0,25%)

A 351 Gr. CF8M

Body connector

A 216 Gr. WCB (C 0,25%)

A 351 Gr. CF8M

Ball

A 351 Gr. CF8M

Stem

A 479 Tp.316

Seat ring

PTFE

PTFE

Gland nut

Zinc plated carbon steel

AISI 303

Disk spring

Carbon St.

E.N.P. Carbon St.

Stop plate

Carbon St.

AISI 304

10

Gland

AISI 303

AISI 316

10.1

Gland

AISI 303

AISI 316

11

Gland packing

12

Stem thrust seal

25% G.F. PTFE

13

Body connector seal

AISI 316L + Graphite

14

Stop pin

Carbon St.

Stainless St.

15

Stud

A 193 Gr. B7M Zinc dichromate

A 193 Gr. B8M

18

Thrust washer

25% G.F. PTFE

19

Antistatic device

Stainless St.

21 /21a

Ball Trunnion

AISI 316

22 /22a

Trunnion Bearing

PTFE + 50% SS

23 Bearing

IIM

Graphite

PTFE

26

Bolt

DIN 912 8.8 Zinc plated

DIN 912 A2

28

Nut

A 194 Gr. 2HM Zinc dichromate

A 194 Gr. 8M

39

Stem Bushing

41

Spacer

43

Key

AISI 316

46

Locking washer

AISI 304

47

Key

AISI 316

58

Spring Protection

72

0 Ring

FKM

89

Identification plate

Stainless St.

471

Retainer

25% G.F. PTFE *

Carbon St.

Carbon St.

Steel

Stainless St.

Stainless St.

Stainless St.

(*) AISI 316 + PTFE only in DN300 (12).

33
BALL VALVES | SEMI-TRUNION BALL VALVES

ASME 1515 / 1530

Class 150 / 300

Full Bore

Class 300. From 8 to 12

Class 150. From 10 to 12

C
B

h
n x s
N

ISO 5211

ISO 5211

Y
L1

L
(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
60
50

PN50 (Class 300)

PTFE SEATS
8 to 12

40
30
20

For A216 Gr. WCB only.


For other materials consult ASME B16.34

PN20 (Class 150)

10
0
-40

50

95

140

185

230

275

Temp c

Fig. 1515 (Class 150)


DN

L1

n x S

ISO 5211

WEIGHT

TORQUE

Kv

250 (10)

254

533

225

362

12x25,4

28,7

405

256

239

F14

72

39

M45x2

32

237

1280

15000

300 (12)

305

610

245

431,8

12x25,4

30,2

485

297

287,5

F14

106

58

50

14

357

2000

20800

Fig. 1530 (Class 300)


DN

L1

n x S

ISO 5211

WEIGHT

TORQUE

Kv

200 (8)

203

502

239

330,2

12x25,4

39,6

380

233

208

F14

72

39

M45x2

32

189

1280

9000

250 (10)

254

568

225

387,4

16x28,5

46,2

445

256

252,5

F14

72

39

M45x2

32

301

1480

15000

300 (12)

305

648

315

450,8

16x31,8

49,2

520

310

300

F14

106

58

50

14

520

2550

20800

(*) Dimensions in mm and weight in kg.


(**) Weights and dimensions can be changed without notice.

34
BALL VALVES | SEMI-TRUNION BALL VALVES

EN-DIN 1516 / 1540

PN 16 / PN 40

Full Bore

PN 40. From DN 200 to DN 300

PN 16. From DN 250 to DN 300

C
B

h
n x s
N

ISO 5211

ISO 5211

Y
L1
L

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature

(**) Only DN300

P-Bar
45

PN40

40

PTFE SEATS

35

DN 200 to 300

30
25
20

For 1.0619 only.


For other materials consult EN 1092-1

PN16

15
10
5
0
-20

30

80

130

180

Temp c

230

Fig. 1516 (PN 16)


Kv

DN

L1

n x S

ISO 5211

250

254

450

225

355

12x26

26

405

256

239

F14

72

39

M45x2

32

223

1120

15000

300

305

500

245

410

12x26

26

460

297

288

F14

106

58

50

14

323

1800

20800

WEIGHT TORQUE

Fig. 1540 (PN 40)


Kv

DN

L1

n x S

ISO 5211

200

203

400

200

320

12x30

34

375

233

208

F14

72

39

M45x2

32

162

1000

9000

250

254

450

199

385

12x33

38

450

256

253

F14

72

39

M45x2

32

264

1400

15000

300

305

500

240

450

16x33

42

515

310

300

F14

106

58

50

14

440

2300

20800

WEIGHT TORQUE

(*) Dimensions in mm and weight in kg.


(**) Weights and dimensions can be changed without notice.

NOTES

36
BALL VALVES | FLOATING EN-DIN BALL VALVES

| BALL VALVES |

FLOATING
EN-DIN

DN 15 - DN 200 | PN 16 - PN 40

A floating ball valve is a valve with seats supported ball, that


is pushed by upstream pressure towards the downstream
seat to ensure sealing. The DN of the floating ball valves
range is limited by the capability of the seats material to
support the pressure, temperature and weight of the ball.

Live loaded packing


ISO 5211 Mounting flange
O-ring (Primary stem seal) packing in FKM (*)
Non-removable antistatic device
Cavity pressure balancing hole with valve in open position

Wide range of seats materials from 196 C up to 343 C (JC Therm)

Internal body ribs prevent ball from dropping in the event


that seats are destroyed by a fire
Spirometallic 316L + PTFE + graphite (body gasket *)
* Other options available

16

37

17
BALL VALVES | FLOATING EN-DIN BALL VALVES
6
7
46
8
41
9
18
10
11
72
12
4

14

28

39
15

19

13
5
3

Materials

EN-DIN

Item Description

AIT

IIT

1 Body

1.0619

1.4408

Body connector

1.0619

1.4408

Ball

A 351 Gr. CF8M (DN 15 : 25 A 479 Tp.316)

Stem

A 479 Tp.316

Seat ring

PTFE

Wrench

Nodular Iron

Gland nut

Zinc plated carbon steel

AISI 303

Disk spring

Carbon St.

E.N.P. Carbon St.

Stop plate

Carbon St.

AISI 304

10

Gland

AISI 303

AISI 316

11

Gland packing

12

Stem thrust seal

25% G.F. PTFE

13

Body connector seal

AISI 316L + PTFE + Graphite

14

Stop pin

15

Bolt (DN 32 to DN 100 Stud)

DIN 933 A4-70 (DN 32 to DN 100 : A4-70)

16

Bolt

DIN 933 A4-70

17

Washer

18

Thrust washer

19

Antistatic device

Stainless St.

28

Nut (DN 32 to DN 100)

DIN 934 A4-70

39

Stem bushing (DN 25 to DN 200)

25% G.F. PTFE

41

Spacer (DN 40 to 200)

Carbon St.

AISI 304

46

Washer

AISI 304

AISI 304

72

O Ring

89

Identification plate

Graphite

Carbon St.

Zinc plated carbon steel

Stainless St.

AISI 304

25% G.F. PTFE

FKM
Stainless St.

38
BALL VALVES | FLOATING EN-DIN BALL VALVES

EN-DIN 516 / 540

PN 16 / 40

Full Bore

PN 40. From DN 15 to DN 150

PN 16. From DN 65 to DN 200

n x s

4x90=360

ISO 5211

L1

L
(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
45
40

PN40

PTFE SEATS

35

DN 15 to 100
DN 125 to 200

30
25
20
15

For 1.0619 only.


For other materials consult EN 1092-1

PN16

10
5
0
-20

30

80

130

180

230

Temp c

Fig. 516 (PN 16)


DN

65 65 170 76 145
4x18
185
169 348
F07 44 19,7
M22x1.5
16 16 55 550

L1

n x S

ISO 5211

WEIGHT

TORQUE

Kv


80 80 180 82 160
8x18 200 207 445 F10 44,5 18,7
M25x1.5
18 22 85 1000

100 100 190 90 180 8x18 220 231 495 F10 56,5 29,2
M28x1.5
20 32 130 1650

125 125 325 120 210 8x18 250 262 698 F12 56 27,6
M35x2 25 52,5 180 3000

150 151 350 135 240 8x22 285 298 698 F12 68 38,5
M40x1.5
29 76 250 4200

200 203 400 200 295
12x22 340 352 868 F14 72 39 M45x2 32 111 580 9000

Fig. 540 (PN 40)


DN

15 15 115 53 65 4x14

L1

n x S

ISO 5211

WEIGHT

TORQUE

Kv

95

110

164

F05

11,2

5,7

M12x1.5

2,8

10

20


20 20 120 52 75 4x14 105 117 164 F05 13,2 9,2
M12x1.5 9 2,8 10 20

25 25 125
49 85
4x14
115
129
164
F05
22,7
10,2
M12x1.5
9 5 16 75
32

32

130

54

100

4x18
140
131
210
F05
32
13,7
M16x1.5
12 7 25 130

40

40

140

55

110

4x18
150
148
213
F07
41,5
19,2
M18x1.5
13 9 30 170

50

50

150

61

125

4x18
165
155 213
F07
41,5
19,2
M18x1.5
13 12 55 270

65

65

170

76

145

8x18
185
169 348
F07 44 19,7
M22x1.5
16 17 80 550

80

80

180

75

160

8x18 200

207

445

F10 44,5 19,7 M25x1.5 18

23

130 1000

100

100

190

91

190

8x22 235

231

495

F10 56,5 29,2 M28x1.5 20

35

150 1650

125

125

325

120

220

8x26 270

262

698

F12

57

240 3000

150

151

350

135

250

8x26 300 298 698 F12 68 38,5


M40x1.5
29 83,5 480 4200

56

27,6 M35x1.5 25

(*) Dimensions in mm, weight in kg and Torque in Nm.


(**) Weights and dimensions can be changed without notice.

39
BALL VALVES | FLOATING EN-DIN BALL VALVES

EN-DIN 316 / 340

PN 16 / 40

Full Bore

PN 40. From DN 15 to DN 50

PN 16. From DN 65 to DN 100

n x s

4x90=360

ISO 5211

L1

L
(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
45
40

PTFE SEATS

35

DN 15 to 50
DN 125 to 100

30
25
20

For 1.0619 only.


For other materials consult EN 1092-1

15
10
5
0
-20

30

80

130

180

Temp c

230

Fig. 316 (PN 16)


DN

65 65 290 76 145
4x18 185 169 348 F07 44 19,7
M22x1.5
16 18,3 55 550

L1

n x S

ISO 5211

WEIGHT

TORQUE

Kv


80 80 310 82 160
8x18 200 207 445 F10 44,5 19,7
M25x1.5
18 24 85 1000

100 100 350 90 180 8x18 220 231 495 F10 56,5 29,2
M28x1.5
20 36 130 16500

Fig. 340 (PN 40)


DN

15 15 130 53 65 4x14 95 110 164 F05 11,2 5,7


M12x1.5
9 3 10 20

L1

n x S

ISO 5211

WEIGHT

TORQUE

Kv


25 25 160
49 85
4x14
115
129
164
F05
22,7
10,2
M12x1.5
9 5,2 16 75

32 32 180 54 100
4x18
140 131 210 F05 32 13,7
M16x1,5
12 7,6 25 130

40 40 200 55 110
4x18
150 148 213 F07
41,5
19,2
M18x1.5
13 9,6 30 170

50 50 230 61 125
4x18 165 155 213 F07 41,5 19,2
M18x1.5
13 12,9 55 270
(*) Dimensions in mm, weight in kg and Torque in Nm.
(**) Weights and dimensions can be changed without notice.

40
BALL VALVES | FLOATING EN-DIN BALL VALVES

EN-DIN 512

PN 16

Full Bore

PN 16. From DN 15 to DN 200


M
A f8

n x s

nx

J -0.05

J -0.05

5
T

nxF

ONLY DN 15, DN 20 & DN 25

L1

Pressure - Temperature
P-Bar
15

10

Temp c
-10

30

70

110

150

230

190

Fig. 512 (PN 16)


DN

15

P
15

L
115

L1

50

65

N x S
4x14

95

99

M
164

WEIGHT

TORQUE

Kv

20

2,39


20
20 120 52 75 4x14
105 102
164
3,19 10 40

25
25 125 52 85 4x14
115 106
164 3,9 15 75

32 32 130 54 100 4x18
140 117 210 6,3 22 130

40 40 140 55 110 4x18
150 133 213 8 25 170

50 50 150 61 125 4x18
165 141 213 10,7 40 270

65 65 170 75 145 4x18
185 152 348 15,4 55 550

80 80 180 78,5 160 8x18 200 189 445 20,2 85 1000

100
100 190 90 180 8x18 220 220 495 25,8 130 1650

125
125 325 141 210 8x18 250 254 698 49,5 180 3000

150
150 350 160 240 8x22 285 281 698 74,1 250 4200

200 200 400 200 295 12x22 340 338 868 110,5 580 9000

ACTUATOR CONNECTION

DN

N x F


15 29 20 8,5 40 - 2xM6
13,3 5
M12x1.5
9

20
29 20 8,5 40 - 2xM6
13,3 5
M12x1.5
9

25
29 20 8,5 40 - 2xM6
13,3 5
M12x1.5
9

32
34 30 13 50 30
4xM6
15 5
M16x1.5
12

40 39 40,5 20 56 30
4xM10
18

6
M18x1.5
13


50 39 40,5 20 56 30
4xM10
18

6
M18x1.5
13

65

47

41

18,5

65

30

4xM10

22

M22x1.5

16

80

55

41,5

18,5

74

30

4xM10

24

M25x1.5

18

100

59

53,5

28,2

82

30

4xM10

26

M28x1.5

20

125

68

53

27,5

100

40

4xM12

30

M35x2

25

150

74

65

38,5

104

40

4xM12

33

M40x2

29


200
94 66 37
130
40
4xM16
42 10
M45x2
32
(*) Dimensions in mm and weight in kg.
(**) Weights and dimensions can be changed without notice.

NOTES

42
BALL VALVES | FLOATING 3 WAY BALL VALVES

| BALL VALVES |

FLOATING

3 WAY BALL VALVES


1 - 8 | Class 150
DN 25 - DN 200 | PN 16

The JC Three way ball valves, have been designed to


divert the flow at 90 in several options between two
pipes. Three way ball valves are available with either L
and double L (X) port, or T-port design. The full port
design is easily automated and is available with various
seat materials.
PORT COMBINATIONS
3 WAY L PORT

3 WAY T PORT

3 WAY INVERTED PORT

43

12
BALL VALVES | FLOATING 3 WAY BALL VALVES
14
12
18

11
10
9.1

13
9
8
7
6

74

3
52

15.1

4
15

52.1

19
2.1

Materials
Item

EN-DIN
916 AIT

Description

ASME
916 IIT

Material

915 AIT

915 IIT

Material

1 Body

1.0619

1.4408

A216 Gr. WCB (C0,25%)

A351 Gr. CF8M

Body connector

1.0619

1.4408

A216 Gr. WCB (C0,25%)

A351 Gr. CF8M

2.1

Side Cover

1.0619

1.4408

A216 Gr. WCB (C0,25%)

A351 Gr. CF8M

Ball

Seat ring

PTFE

Stem

A 479 Type 316

A 479 Type 316

Stem thrust seal

25%GF PTFE

25%GF PTFE

7 Oring

A 351 Gr. CF8M

A 351 Gr. CF8M

PTFE

FKM

FKM

Stem packing

Gland

AISI 303

Graphite
AISI 316

AISI 303

AISI 316

9,1

Stop plate

F114

AISI 304

F114

AISI 304

10

Disk spring

E.N.P Carbon steel

11

Look. Wash. Pointer

Rilsan coated Carbon St.

12

Gland nut

13

Antifriction washer

14
15

Zinc plated carbon steel

Graphite

AISI 303

E.N.P Carbon steel

Rilsan coated Carbon St.

Zinc plated carbon steel

AISI 303

25%GF. PTFE

25%GF. PTFE

Wrench

Nodular iron

Nodular iron

Bolt

DIN 933 A4 - 70

DIN 933 A4 - 70

15.1

Bolt

DIN 933 A4 - 70

DIN 933 A4 - 70

18

Stop bolt

A4-70

A4-70

19

Body cover seal

PTFE

PTFE

52 Oring

FKM

FKM

52.1 Oring

FKM

FKM

74

Body connector seal

PTFE

PTFE

89

Identification plate

Stainless St.

Stainless St.

44
BALL VALVES | FLOATING 3 WAY BALL VALVES

ASME 915

Class 150

Full Bore

n x s

Class 150. From 1 to 8

50

D
ISO 5211

nxF

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
PTFE SEATS
PN 20 Class 150

20
15
10
5
0
-40

50

95

140

185

A1

230

275

Temp c

Fig. 915 (Class 150)


DN

1 25 212 106 70 79,4


4x15,9
110 96 170 F05 22 12,2
M12x1.5
8 8

n x S

ISO 5211

WEIGHT


1 40 262 131 80 98,4
4x15,9
125 121 200 F07 33 19,2
M18x1.5
12 17

2 50 290 145 90 120,7
4x19 150 134 350 F07 34 20,2
M22x1.5
15 25

2 65 325 162,5 107 139,7 4x19 180 180 350 F10 34 19,2
M22x1.5 15

34


3 80 370 185 117 152,4
4x19 190 189 465 F10 45 27,7
M28x1.5
19 51

4 100 430 215 148 190,5
8x19 230 230 475 F12 56 32,2
M36x1,5
24 77

6 150 500 250 194 241,3
8x22.2
280 280 855 F14 69 41 M48x3 32 138

8 200 600 300 270 298,5
8x22.2
345 325 855 F14 69 34 M48x3 32

TORQUE
VALVE
SIZE

Kv
AT MAXIMUM
DIFFERENTIAL PRESSURE

PORT T

VALVE
SIZE

25 (1)

32

32

25 (1)

20,4

28,9

51

40 (1 )

71

71

40 (1 )

51,85

51,85

149,6

50 (2)

130

130

42,5

80,75

249,9

65 (2)

195

195

65 (2)

136,85

136,85

478,55

80 (3)

260

260

206,55

291,55

732,7

100 (4)

494

494

100 (4)

323

323

1217,2

150 (6)

689

689

150 (6)

726,75

726,75

3087,2

200 (8)

850

850

200 (8)

920

920

4810

50 (2)

80 (3)

PORT L

PORT 2

PORT 3

(*) Dimensions in mm and weight in kg.


(**) Weights and dimensions can be changed without notice.
Torque Values in Nm.
Kv Values in m3/h.

45
BALL VALVES | FLOATING 3 WAY BALL VALVES

EN-DIN 916

PN 16

Full Bore

n x s

PN 16. From DN 25 to DN 200

50

D
ISO 5211

nxF

(*) Dimensions of diameters of drills ISO 5211 refer to table from page 48.

Pressure - Temperature
P-Bar
18
16

PTFE SEATS
PN 16

14
12
10
8
6
4
2
0

10

40

140

90

190

230

Temp c

Fig. 916 (PN 16)


DN

25 25 212 106 70 85 4x14


115 96 170 F05 22 12,2
M12x1.5
8 8

A1

n x S

ISO 5211

WEIGHT


40 40 262 131 80 110 4x18 150 121 200 F07 33 19,2
M18x1.5
12 17

50 50 290 145 90 125 4x18 165 134 350 F07 34 20,2
M22x1.5
15 25

65 65 325 162,5 107 145 8x18 185 180 350 F10 34 19,2
M22x1.5
15 34

80 80 370 185 117 160 8x18 200 189 465 F10 45 27,7
M28x1.5
19 51

100 100 430 215 148 180 8x18 220 230 475 F12 56 32,2
M36x1,5
24 77

150 150 500 250 194 240 8x22 285 280 855 F14 69 41 M48x3 32 138

200 200 600 300 270 295
12x22
340 325 855 F14 69 34 M48x3 32

TORQUE
VALVE
SIZE

Kv
AT MAXIMUM
DIFFERENTIAL PRESSURE

PORT T

VALVE
SIZE

25 (1)

32

32

25 (1)

20,4

28,9

51

40 (1 )

71

71

40 (1 )

51,85

51,85

149,6

50 (2)

130

130

42,5

80,75

249,9

65 (2)

195

195

65 (2)

136,85

136,85

478,55

80 (3)

260

260

206,55

291,55

732,7

100 (4)

494

494

100 (4)

323

323

1217,2

150 (6)

689

689

150 (6)

726,75

726,75

3087,2

200 (8)

850

850

200 (8)

920

920

4810

50 (2)

80 (3)

PORT L

PORT 2

PORT 3

(*) Dimensions in mm and weight in kg.


(**) Weights and dimensions can be changed without notice.
Torque Values in Nm.
Kv Values in m3/h.

46
BALL VALVES | SPECIAL CONSTRUCTIONS

| BALL VALVES |

SPECIAL
CONSTRUCCTIONS
JC Ball Valves can be delivered in special constructions as following:

STEAM JACKET
When viscous materials are handled,
JC steam jacketed ball valves are
recommended to prevent valve to be
blocked in closed position.
The maximum steam jacket pressure
is 10 Bar (1.0 Mpa) and maximum
temperature is 260.

CAVITY FILLER
Some of the roughest process controls
problems involve fluids than can
polymerize in place. That means they
can polymerize inside body cavities and
could block the valve. Cavity-filler seats
are available in PTFE, Stansit, TFM.
Applications:
Styrene,
Butadiene,
Monomers,
Pharmaceuticals,
Food
process, ...

47
BALL VALVES | SPECIAL CONSTRUCTIONS

DOUBLE PACKING
Todays concern for the containment
of fugitive emissions has brought forth
in the industry a wide range of stem
sealing concepts and designs aimed
to eliminating stem leakage. For these
applications where it is imperative that
fluid containment has to be assured,
double packing can be adapted to any
JC ball valve.

LOW TEMPERATURE OR CRYOGENIC SERVICE


JC ball valves have been widely used in low
temperature and cryogenic applications,
including some gas treatment processes
(LNG, Methane, LPG), requiring valves
able to be operated and to assure helium
leakage rates within specified limits at
low temperatures. In these cases JC
offers valves designed with special seats,
bonnets and materials for low temperature
or cryogenic service.

FULLY AUTOMATED BALL VALVES


JC Valves can be delivered with
pneumatic, electric, hydraulic or gasover-oil actuators as per costumer
requirements.

48
BALL VALVES | DIMENSIONS OF DRILLS

DIMENSIONS OF DRILLS ACCORDING TO ISO 5211


FLANGE TYPE

DIAMETER OF BOLTS CIRCLE

NUMBER SCREWS

DIAMETER OF DRILLS

F03

36

M5

F04

42

M5

F05

50

M6

F07

70

M8

F10

102

M10

F12

125

M12

F14

140

M16

F16

165

M20

F25

254

M16

F30

298

M20

F35

356

M30

F40

406

M36

F48

483

12

M36

NOTES

MORE PRODUCTS

GATE, GLOBE & CHECK VALVES - STRAINERS

ACCESSORIES

PNEUMATIC ACTUATOR - ELECTRIC ACTUATOR - HYDRAULIC ACTUATOR


GAS OVER OIL ACTUATOR - WORM GEAR - LOCKING DEVICES - STEM EXTENSIONS

I
P

R1

521

ISO 5211

n x s

I
B

ISO

BALL VALVES

4x9

0=

360

ISO

You might also like