Valve Automation Brochure

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Valve Automation Technologies from Emerson

The most comprehensive and proven portfolio available anywhere

The Most Comprehensive and Proven Portfolio Available Anywhere

The breadth of products described in this


brochure ensures you get a solution that best fits
your application needs in a wide variety of valve
operating situations. Our offering is a combination
of best-in-class technologies of pneumatic,
hydraulic, gas-hydraulic, electro-hydraulic, and
electric actuators with controls.
Our expertise, gathered over many years in
several different industries, concludes that proper
actuator and controls selection is critical to reliable
valve operation. This Emerson combination of
knowledge, experience, and products ensures you
optimise cost, performance, reliability and safety
as needed for each specific application.

One of the first brands to be established in the valve actuator


business, Bettis products are used in almost every energyrelated industry. Today the actuator range includes linear,
quarter-turn scotch-yoke, rack and pinion and electric options,
powered by compressed gas, hydraulic and electric sources to
satisfy a vast range of automation requirements.

Dantorque is the market leader in subsea actuator technology.


In recent years, Dantorque concentric and compact
valve actuators have been increasingly used in deep water
applications in several of the major subsea developments
around the world.

This easy to use, intelligent solution has simplified the


automation of rotary valves significantly by integrating the
controls and feedback within a single product. The flexible
modular design enables units to be adapted to meet individual
plant requirements and is ideal for both simple and complex
applications. Product development based on modular
construction allows for fast delivery from stock components
and easy upgrade to fully-fledged control units. Actuators can
be provided with electronic controls for problem-free digital
communication.

Associated with high quality valve automation and specializing


in high performance pneumatic actuators, the Hytork
brand has been recently expanded to provide a wide range
of customer requested features and specialized solenoid
valves, developed to satisfy defined customer needs and have
rapidly become accepted as the standard for this offering. This
highly reliable actuator continues to demonstrate excellent
performance in some of the most difficult on-off process
applications.

Primarily used in the gas transmission pipeline industry where


reliability is crucial, Shafer products have become recognized
as guardians of the worlds pipelines involving the safe control
of critical applications. These also include the demands of
offshore platforms and subsea pipelines plus highly challenging
pipeline applications in metals, mining and other process
industries.

Technology Platform
Scotch-Yoke
Linear
Rotary Vane
Helical Spline

For over 60 years EIM has manufactured high quality electric,


high pressure/low pressure fluid powered and manual valve
actuators. EIM is proud to have developed and patented
a number of basic designs now used throughout the valve
actuator industry. EIM continues to innovate, offering highly
reliable valve actuators for virtually any application.

For over 30 years, the El-O-Matic brand has been firmly


established and represents a wide range of pneumatic and
electric actuators together with control accessories. This
actuator is used throughout the chemical and utility industries
in North America, Europe, and Asia.

Rack & Pinion


Quarter-Turn Electrics
Multi-Turn Electrics
Controls and accessories

Pneumatic

Electric

Hydraulic

Wireless

Safety Systems
Engineered solutions
Valve operating system
Integrated packages & automation

Emerson

Proven and Reliable


Scotch-Yoke actuators

Linear actuators

Bettis scotch-yoke actuators are extensively used to automate quarterturn ball, plug and butterfly valves in oil & gas and process industries.

Bettis GVO Series pneumatic linear actuators

These actuators also provide a highly unique and reliable means of


operating louvres, dampers and other 90rotating mechanisms, and are
available in double-acting or spring-return models.
Their modular construction and efficient design make Bettis the most
compact and light weight actuators compared to any other scotch-yoke
actuator in the industry. The compact dimensional envelope, light weight
design and reliability make Bettis most suited for critical offshore and
Emergency Shut Down applications. Bettis actuators come with a standard
five year warranty in addition to guaranteed torque outputs, water ingress
protection, NAMUR standardization, close couple capability and overrides.

Bettis G-Series Robotarm II actuators


Compact design to optimise the centre of gravity
location for a lighter and smaller actuator.
Modular construction of Bettis G-Series enables
easy online maintenance without removal of
valve from the line.
Field serviceable modular configuration to
simplify interchangeability of the power and spring modules and the
addition of manual overrides and accessories.
PED 97/23/EC Compliant.
Meets IP 66 and IP 67M specifications for submergence and severe high
pressure water deluge test.
NAMUR mounting configuration for shaft driven accessories.
Torque Outputs (guaranteed)
Double-acting: 1,420 678,000 Nm (12,581 6,000,000 in-lbs)
Spring-return end torques: In excess of 339,000 Nm (3,000,000 in-lbs)
Operating Pressures
Pneumatic: 3 14 bar (40 200 psig)
Hydraulic: To 345 bar (5,000 psig)
Standard Operating Temperature
-29 C to +93 C (-20 F to +200 F) with optional high and low
temperature trims available.

Bettis CBB and CBA-300 Series actuators


Torque Outputs (guaranteed)
CBB double-acting: To 1,301 Nm (11,515 in-lbs)
CBB spring-return end torques: To 482 Nm
(4,269 in-lbs)
CBA-300 double-acting: 835 2,333 Nm
(7,388 20,337 in-lbs)
CBA-300 spring-return end torques: 286 1,182 Nm
(2,532 10,457 in-lbs)
Pneumatic Operating Pressures
CBB: 3 10 bar (40-150 psig)
CBA-300: 3 10 bar (40-150 psig)
Standard Operating Temperature for CBB and CBA-300 -29 C to +93 C
(-20 F to +200 F) with optional high and low temperature trims available.

The Bettis GVO Series pneumatic actuator represents a


broad range of field proven linear valve actuators suitable
for automating most types of wedge gate valves, slab gate
valves, knife gate valves, globe valves, tank valves and
rising stem ball and plug valves.
Extended stroke for each model, 2.
E xternal tie bars allow contained release of energy in
the event of over-pressure and allow ease of inspection
and servicing.
Captivated spring rod nut prevents unauthorized
disassemble of the spring cartridge.
Adjustable travel stop for the rod-retract position,
piston bottoms out for the rod-extend position.

Rotary Vane actuators


Shafer RV-Series actuators
The Shafer rotary vane actuators are used extensively
on natural gas pipeline applications utilizing gas over
oil power pressure for the actuator. The actuators
compact design makes it ideal for platform and other
tight space applications. With a concentric geometry
the actuator is highly effective in high vibration
applications such as slurry pipelines. The rotary
vanes high pressure construction allows for subsea
applications to depths of 750 meters (2,460 feet) without the need for
pressure compensation divides.
Only one moving part allows for a 50 year design life backed by a 10
year warranty.
Double vane design will not produce any side loading forces on the
valve stem or actuator bearings.
Balanced and constant torque is applied directly to the valve stem
throughout the complete 90 rotation.
The rotary vane is the most efficient and compact actuator design
available.

Helical Spline actuators


Bettis BH Series helical hydraulic actuators
The BHH and BHHF actuators form a complete line of
hydraulic double-acting and spring-return actuators.
Compact and concentric, the proven design provides space
savings and reliability. Using the multiple helical spline
engagement with reciprocal splines on the piston, the high
torque output is constant throughout the 90 rotations,
converting hydraulic energy into rotation, with the torque
output proportional to the supply pressure.
Both the BHH and BHHF options can be operated in the
most severe conditions, from high vibrations to severe environment locations,
while providing a reliable valve automation solution. Easily adapted to all
types of quarter-turn valves, dampers and louvres, the mounting positions
are numerous, with available controls block options for direct mount modular
control functions.
Smallest footprint to torque ratio.

Dantorque Helical Spline subsea actuators


and subsea gear operators
Dantorque brand products include a range of specialty subsea valve
actuators. The Dantorque actuators are precisely designed to provide
engineered solutions to our clients unique requirements. Subsea
technology is rapidly evolving reaching greater depths than ever. Dantorque
actuators were specifically developed and qualified for the rigors of subsea
applications. The actuators have a 30 year design life and extensive track
record of installations at various depths reaching beyond 2,438 meters
(8,000 feet).
Compact balanced design is ideal for subsea installation and retrieval.
The torque producing mechanism will not produce any side loading forces
on the valve stem.
Balanced and constant torque is applied directly to the valve stem
throughout the complete 90 rotation.
Available in both double-acting and spring-return operation with ROV
override capability.

Compact and concentric design.


Balanced helical design eliminates side loading on valve assembly and stem.
High water ingress protection IP68.
Integrated crossover valves (double-acting).

Shafer SH-Series actuators


For more than 60 years, Shafer actuators have been
recognized for their reliable performance in pipeline service.
The SH-Series helical spline gas-over-oil actuator continues
the tradition. The double-acting hydraulic model is perfect
for a variety of small valve (2 to 8) pipeline applications
including transmission, meter runs, compressor stations,
gas plants etc.
The SH-Series offers high performance features:
No power gas regulators and relief valves required.
Zero Leakage Piston.
No Valve Stem Side Loading.
50 Year Design Life Backed by 10 Year Shafer Guarantee.
Traditional Shafer High Pressure Controls with Manual Override.
Precise Speed Control No Torsional Impact.
No Internal Corrosion Problems.
Gas Hydraulic Tanks prevent gas contaminants from entering the actuator.
Vastly Extended Seal Life.

Rack & Pinion actuators


Using high quality materials and designs, these actuators reliably and
efficiently operate quarter-turn mechanisms including ball, butterfly and plug
valves. Applications include those with extreme temperatures and high cycles.
Control options can be added to the NAMUR interfaces to further improve
functionality and positioning.

El-O-Matic E and P Series actuators


Aluminium actuators with standard NAMUR interface and dual ISO 5211
valve flanges.
E xcellent corrosion protection by powder coating, hard anodized high
grade aluminium pinion and stainless steel fasteners.
Output torques range up to 4,537 Nm @ 5.5 barg (40,293 in-lbs @ 80 psig)
for double-acting models and 1,958 Nm (17,333 in-lbs) spring-end for
spring-return.
Choice of 12 actuator sizes and six spring sets for spring-return models, for
cost efficient and accurate sizing.
Standard operating temperatures range from -20 C to +80 C
(-4 F to +176 F) with optional high or low temperature trims available.
Operating pressures available up to 8 bar (120 psig).

Hytork XL series actuators


These heavy duty actuators have a proven track record
of reliable operation in both industrial and commercial
applications. The XL actuator is modular in design,
allowing many different functional features to be
assembled from a series of modules at the factory or
on site.
The patented Safekey provides a quick and reliable
method of spring change and maintenance of seals to
the whole range of sizes.

Where Experience and Intelligence Counts


12 actuator sizes with output torques range up to 3,232 Nm @ 5.5 barg
(28,500 in-lbs @ 80 psig) for double-acting models and 1610 Nm (14,250
in-lbs) spring-end for spring-return models.

Electric actuators

Operating pressures available up to 8 bar (120 psig).

Electric actuators are designed to provide optimum performance under the


most demanding on/off and modulating conditions. Our compact models
are adaptable for trouble-free operation with small, medium or large valves.
We offer maximum duty cycles to 100%, with none lower than 30% in
multiple motor voltages.

The unique CERAMIGARD surface finish of Di-aluminium Trioxide


protects all body parts against wear and corrosion.

Bettis electric actuators

Standard operating temperatures range from -20 C to +100 C (-4 F to


+212 F) with optional high or low temperature trims available.

Bettis D-Series actuators


Bettis D-Series pneumatic rack and pinion actuators provide
its users with reliability and economy in valve automation.
The D-Series actuators are compact and lightweight,
making them very suitable for installation within areas of
tight piping connections.
Dual travel stop aluminium actuators with ISO 5211 and NAMUR interface
flanges.
E xcellent corrosion protection by anodized and powder coat body, hard
anodized high grade aluminium pinion and stainless steel fasteners.
10 actuator sizes with output torques range up to 1,676 Nm @ 5.5 barg
(14,874 in-lbs @ 80 psig) for models and 897 Nm (7,939 in-lbs) spring end
for spring-return models.
Standard operating temperatures range from -20 C to +80 C
(-4 F to +176 F) with optional high or low temperature trims available.
Operating pressures available up to 8 bar (120 psig).

FieldQ fully integrated actuators and controls


FieldQ provides a proven rack and pinion pneumatic
actuator with a range of sophisticated control accessories
in a fully integrated modular package. Gone are the nonintegrated accessories from multiple vendors, mounting
brackets, cumbersome external cabling and tubing.
Instead, the FieldQ solution offers true "plug and play"
capability from the industrys most recognized single
source.
Dual travel stop, heavy duty aluminium actuators with dual ISO 5211 valve
flanges.
E xcellent corrosion protection by anodized and powder coat body, hard
anodized high grade aluminium pinion and stainless steel fasteners.
A range of actuator sizes with output torques range up to 1,676 Nm @ 5.5
barg (14,874 in-lbs @ 80 psig) for double-acting models and 897 Nm (7,939
in-lbs) spring-end for spring-return models.
Intelligent controls include IPT technology and are available with a range
of fieldbus communication protocols.
Versions with FOUNDATION fieldbus include diagnostics and alerts that
meets Emerson PlantWeb alerts standard.

Bettis electric actuators are specifically designed for


quarter-turn (90 rotation) applications on ball, butterfly
and plug valves along with dampers, vents or similar
uses. Four basic models provide torques from 11 Nm
to 2,260 Nm (100 in-lbs to 20,000 in-lbs). Standard
on/off units are available along with electronic
proportional positioning models and units with full
spring-return capability for fail-safe operation.
Compact design in weatherproof or explosion proof housings.
High strength gearing run in needle bearings for smooth energy transfer
and long service life.
Permanent lubrication reduces the need for scheduled maintenance.
Modular design readily accommodates controls and accessories such as
heaters, motor brakes, positioners, transmitters and control stations.

El-O-Matic EL Series electric actuators


El-O-Matic EL series electric actuators are reliable,
quality products, which perform faultlessly no matter
how demanding the circumstances. The EL range of
actuators comprises the smaller ELS, the mid range EL
and larger ELD series.
Output torques from 18 Nm to 2,500 Nm
(160 in-lbs to 22,126 in-lbs).
Hazardous and non-hazardous housings, including ATEX or FM certified
enclosures.
Low-noise, smooth running with the use of high ratio worm and wheel
reduction.
Compact construction and lightweight due to the use of high-grade
aluminium alloys.

El-O-Matic ELQ Series electric actuators


Modular construction is used extensively in the ELQ
series electric actuators. Plug-in modules are used
for an extensive range of control options. These
enable the basic actuator specification to be easily
extended to that of fully-fledged control valve
actuators.
Low power consumption saves power and cables,
and therefore costs.
100% duty rating. Can be used for all applications, and protects against
motor overheating.
100% torque over the entire stroke. To cover all applications, even those
valves with complex torque patterns.
3600 starts per hour for all demanding modulating applications.

EIM electric actuators


EIM Series 2000 and TEC2000 electric actuators have been setting
industry standards for ruggedness and reliability for over 60 years in
installations around the world. Incorporates heat treated alloy steel
worms aluminium bronze self-locking worm gears.
Multi-turn models torque ratings up to 27,116 Nm (20,000 ft.-lbs.),
thrust up to 4,448 kN (1,000,000 lbs.), and output speeds from 3 to
240 RPM.
Quarter-turn models torque ratings up to 370,000 Nm
(272,890 ft.-lbs.) with operating times from 5 to 900 seconds.
Standard housing construction for hazardous locations SIRA/ATEX
or FM, CSA, and Testsafe.
Modular construction Over 60% of mechanical parts are common.
Controls modules are same for multi-turn and quarter-turn actuators.
Standard handwheel with reduction gearing.
Discrete, analog and Controlinc digital control Profibus,
Foundation Fieldbus, Device Net and Modbus RTU.

EIM TEC2000 electric actuators


Microprocessor-based Total Electronic
Control Absolute position detector uses
Hall-Effect devices no batteries needed to
maintain limit settings.
Local control elements do not penetrate
enclosures Hall-Effect devices.
Largest, easiest-to-read LCD in the industry.
Full function remote display module can be mounted up to 1,200 m
(4,000 ft.)
Separate terminal chamber for field wiring user-replaceable fuses
accessible without opening controls compartment.

EIM Series 2000 electric actuators


Highly flexible M2CP modular controls package
eases service remove, assemble and disassemble
and replace using a standard screwdriver.
Hinged, O-Ring sealed controls compartment
cover with captive stainless steel bolts.
Mechanical dial position indication, or mechanical
dial and LED digital position indication.

HQ Series electric quarter-turn actuators


Torque range 54 Nm to 2942 Nm (45 ft. lbs to 2,170 ft. lbs)
Single-phase, three-phase, 24 VDC power including
fail-safe options .
Self-locking double reduction worm gear drive
- no motor brake required .
Declutchable manual override handwheel .
Compact, light weight - local and remote control stations.
Removable drive bushing for ease of machining.

Safety Systems
These systems afford protection against
the risks posed by hazardous processes
and help to protect against upsets or
failures that might threaten employee
safety, cause environmental problems or
damage operating equipment. A safety
instrumented system (SIS) typically includes a sensor to monitor the
process, a logic device to compare process conditions to predetermined
process limits, and a final control element that can shut down or vent
the process should conditions reach a trip point.
The Emerson SIL-PAC valve automation solution for safety systems
combines scotch-yoke and rack and pinion pneumatic actuators, with
the diagnostics and functionality of the Fisher FIELDVUE digital valve
controllers. SIL-PAC can then be mounted on the valve that meets your
requirement best.
Actuators are IEC certified and are suitable for SIL 3 applications when
a periodic partial stroke test is performed or in SIL 2 application if such
testing is not required. Emerson actuators are also ATEX certified and
protect against water ingress to IP66 and IP67M standards.

Integrated packages and automation


All quarter-turn valves can
now have an automation
package designed and
assembled to efficiently
and reliably suit your
control loop requirements.
These packages are fitted
to your valves and are
entirely tested, calibrated
and warrantied by valve
automation experts.
With your specified valve, we can provide a complete valve operating
system which include your selected actuators, solenoids, positioners,
switches, plus other accessories. Our integrated packages are designed
by experienced engineers and are assembled from a ready stock of fieldproven components, to reduce your costs and shorten your delivery
schedules.

Controls and accessories


across all our range
Basic actuators may be used to open and close the valve; however, if
more functionality is required, then the actuators' specification can be
extended by the addition of one or more of the available accessories.
These can be used to provide position signaling feedback to the
controller, provide positional control or make the actuator operate
faster or slower. Several are available with hazardous area approvals.

Emerson brands for most common control accessories:


Digital Valve Controllers:
Positioners:
Regulators:
Switch boxes:
Wireless position monitor:
Solenoid valves:

Fisher
Fisher
Fisher
TopWorx
TopWorx
ASCO Numatics

Serving Our Customers Globally

Over many years, Emerson has built up a reputation for providing quality
valve actuation products, with short lead times via distribution channels
and backed by factory and field experts. To consistently maintain and
improve our reputation, we operate a Think Customer initiative based
on competitive prices,
best service and proven
products.

Waller, Texas

Production is centred on
modern plants throughout the
world, including several that are
purpose built.

Wuqing, China

These are located strategically


in areas where the logistic
infrastructure is excellent and
the key component suppliers
are located in the same area.
All manufacturing processes
are covered by the same

Nilai, Malaysia

documentation that ensures


compliance to our standardised
quality assurance programmes.
Every product and component is
subject to rigorous internal and
external checks from design to
delivery.

Hengelo, The Netherlands

When complete, the actuators


are shipped to a World Area
Configuration Centre where they
are configured to suit specific
customer needs. These centres
are located in the USA, Europe,
Asia, Middle East and South Africa. In addition, Emerson has established local sales and

Mansfield, Ohio

service centres in many countries around the world and each of these can provide after
sales support, technical advice and product information.
To provide further customer support, Emerson has partnered with over 250 companies
worldwide to distribute products and respond quickly to customer demands.
Product quality has been subject to continued enhancements and all products are
constantly reviewed so as to improve quality and reliability.

Missouri City, USA

For more information


about all our products
and services, please
visit our web site
www.EmersonProcess.
com/ValveAutomation
or contact one of our
sales offices.

North & South America

Europe

Asia Pacific

18703 GH Circle
PO Box 508
Waller, TX 77484
USA
T +1 281 727 5300
F +1 281 727 5353

Asveldweg 11
7556 BR Hengelo (O)
The Netherlands
T +31 74 256 1010
F +31 74 291 0938

No. 9 Gul Road


#01-02 Singapore 629361
T +65 6501 4600
F +65 6268 0028

2500 Park Avenue West


Mansfield, OH 44906
USA
T +1 419 529 4311
F +1 419 529 3688

Siemensring 112
47877 Willich
Germany
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F +49 2154 499 6613

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Tampa, FL 33619
USA
T +1 813 630 2255
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Silic BP 40434
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Via Montello 71/73


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Italy
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F +39 0362 2436 55

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Brazil
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Peterlee SR8 2LS
United Kingdom
T +44 191 518 0020
F +44 191 518 0032

Middle East & Africa

ul. Konstruktorska str 11A


02-673 Warsaw
Poland
T +48 22 45 89 237
F +48 22 45 89 231

P. O. Box 17033
Dubai
United Arab Emirates
T +971 4 811 8100
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P. O. Box 105958
Abu Dhabi
United Arab Emirates
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P. O. Box 3911
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Saudi Arabia
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F +966 3 814 7570

C/ Francisco Gervs, 1
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Spain
T +34 0913 586 000
F +34 0913 589 145
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Russia and FSU
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9/F Gateway Building


No. 10 Ya Bao Road
Chaoyang District
Beijing 100020
P.R.China
T +86 10 5821 1188
F +86 10 5821 1100
No.15 Xing Wang Road
Wuqing Development Area
Tianjin 301700
P.R.China
T +86 22 8212 3300
F +86 22 8212 3308
Lot 13111, Mukim Labu
Kawasan Perindustrian Nilai
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Malaysia
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F +60 6 799 9942
471 Mountain Highway
Bayswater, Victoria 3153
Australia
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F +61 3 9720 0588
301 Solitaire Corporate Park
151 M.V.Road, Andheri (E)
Mumbai 400093
Maharashtra, India
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F +91 22 2825 3394
NOF, Shinagawa Konan Bldg
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140-0002 Japan
T +81 3 5769 6873
F +81 3 5769 6902

P. O. Box 10305
Jubail 31961
Saudi Arabia
T +966 3 340 8650
F +966 3 340 8790
P. O. Box 32281
Doha
Qatar
T +974 4 576777
F +974 4 315448
2 Monteer Road, Isando
Kempton Park, 1600
South Africa
T +27 11 974 3336
F +27 11 974 7005

For other countries that are not listed, please contact the nearest World Area Configuration Centre. ( )
The contents of this publication are presented for informational purposes only, and while every effort has been made to
ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products
or services described herein or their use or applicability. All sales are governed by our software licensing agreement
and terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or
specifications of our product and services at any time without notice.
Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co. 2010 Emerson Electric Co.
All other marks are the property of their respective owners.

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