Design of Machine Elements
Design of Machine Elements
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R09
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What are the different ways of mitigating stress concentration? Explain with
examples.
The maximum pressure of air in the cylinder of a double acting air compressor of
0.5 m bore is 0.9 M Pa. What should be the diameter of the piston rod if there are
no stress raisers and no column action? Take the factor of safety as 1.75. Infinite
life is desired. Ultimate tensile strength is 1750 M Pa. Take the factor for reversed
axial loading as 0.85, size factor of 0.85 and machine surface finish factor of 0.78.
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4.
Shaft is supported on two bearings 1800mm apart and rotates at 800 rpm. Two
pulleys B and C are located on the shaft at distance of 600mm and 1350 mm
respectively to the right of the left bearing. The distance of the pulleys B and C
are 750 mm and 600 mm respectively.50kW is supplied to the shaft through
pulley B and output is through pulley C. the drive to pulley B is vertically
downward while from C the drive is downward at the an angle of 600 to the
horizontal. In both cases the tension ratio is 2 and the angle of lap is 1800. The
combined fatigue and shock factors for tensions and bending may be taken.
[15]
Working stresses to be 40N/mm2 in shear and 80N/mm2 in tension.
5.a)
b)
What is a master leaf and how the lengths of various leafs are determined.
A semi- elliptic spring has an overall length of 1.1m and sustains a load of 70kN
at its centre. The spring has 3 extra full length leaves and 13 graduated leaves
with a central band of 100mm wide. All the leaves are to be stressed equally
without exceeding 420 N/mm2when fully loaded .The total depth of spring is
twice the width. If the youngs modulus is 2.1x105N/mm2, determine i) The
thickness and width of leaves. ii) The nip to be provided for prestressing. iii) The
load exerted on the clipping bolts after the spring is assembled.
[15]
6.
A journal bearing of 50mm diameter and 80mm long has a bearing pressure of
6 N/mm2. The speed of the journal is 1000 r.p.m. The ratio of journal diameter to
the diametral clearance is 1000.The bearing is lubricated with oil, whose absolute
viscosity at the operating temperature of 750C may be taken as 0.015kg/m-s. The
room temperature is 250C.Determine(i) the amount of artificial cooling required,
and (ii) the mass of the coolant oil required, if the difference between the outlet
and inlet temperatures of the oil is 250C.The specific heat of the oil is
J/kg/0C.Heat dissipation coefficient = 500 W/m2/0C.
[15]
7.a)
b)
Under what forces the big end bolt and caps are designed?
The following data refer to a 4-stroke cycle, single cylinder diesel engine
Suction pressure=0.095MPa
Cylinder diameter =200mm
Stroke length=200mm
Ratio of compression=15
Engine speed =7450 rpm
Equivalent mass of reciprocating parts 2N/sq.mm of piston area
Ratio of connecting rod length to crank length is 4
Design Nickel steel connecting rod of I-section choosing the suitable values for
the permissible stresses for the material.
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8.a)
b)
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