Building Automation

Industrial Automation

Product Information
Switching, Control and Communication
SIMPLY ea sy
The easy400, 600, 800 control relays

Bildgrsse 210 x 118,5 mm

222

Logo 17 x 17 mm

Think future. Switch to green.

Systems

The easy Family

Start up and control

SIMPLY ea sy

The new control relay, easy800, combines virtually all the performance features of a
PLC with the handling convenience of easy. Together with the easy400 and easy600,
it forms a cohesive system with uniform accessories, software and operation, designed
for intelligent solutions in machine and instrument control or in building services.

Rapid commissioning
The indication of where current is
flowing in the circuit, during actual
operation or testing, simplifies and
speeds up commissioning and makes
it more reliable. All the easy devices
have a current flow indicator.

Great space savings

There is space for easy anywhere. The
standard 45 mm front dimension is
equally suitable for use in service
distribution boards in building services
installations, or in control panels on
machines and in industrial control
systems. In each case, the easy replaces
several conventional components and
switching devices in a fraction of their
space requirement.

easy One for all

The easy series of control relays
offers the user 3 variants in each
case, suitable for a wide range of
applications. There are the AC devices
with potential-free relay outputs, and
the DC devices with the option of relay
or transistor outputs. The voltage
range for the input signals is always
identical with the supply voltage. The
easy relays are fully functional in
temperatures ranging from-25to55 C.
.

Logic links instead of wiring

Circuit diagrams form the basis for all electrical applications.
Conventionally, the resulting circuits are implemented by
wiring of switching and control devices. With the easy
control relay, this is done quite simply using keystrokes or
the convenient easy-soft software at the PC, for making
the logic connections. Input is simply menu guided, and
available in either 5 or 10 languages. This saves mounting
and wiring costs and above all, precious time, making the
easy quite an expert for world markets.

The easy400 control relay

Eight inputs, four relay or transistor outputs. In all the
DC variants, there is the option of two analog inputs.
The easy412 has three contacts and one coil for circuit
configuration in each of up to 41 lines of logic.

The easy600 control relay

Twelve inputs, six relay or eight transistor outputs. In all the
DC variants, there is the option of two analog inputs. The
easy600 has three contacts and one coil in series for circuit
configuration in each of up to 121 lines of logic.
The built-in display can show up to eight texts of 48
characters each. For each text, two variables or module
parameters can be included in the display. The user can
thus read texts and values on the display in plain text.

The easy800 control relay

Twelve inputs, six relay or eight transistor outputs. In all the
DC variants, there is the option of four analog inputs and
also of one analogue output. The easy800 has four contacts
and one coil in series for circuit configuration in each of up
to 256 lines of logic.
The built-in display can show up to 32 texts of 64 characters
each. For each text, the user can include several variables or
module parameters in the display at any point. He can thus
read texts and values on the display in plain text.
Counting high-speed signals, measuring frequency or
evaluating incremental encoder readings are no problem
with easy800. Computing, data storage or communication
via the NET network all simply easy.

Using easy

ea sy Showing Your Business

in a Favourable Light

Lighting for shop windows:

MO-FR
13.03 1
ON
08:40 A
OFF 19:30 +

Automatic daylight- and clock-controlled switching of

lighting and external advertising shows products in a
favourable light.
Lighting can be activated in the event of an alarm or at
random.
Program protection via password.
Supply and input voltage 100 to 240 V AC.
Direct switching of the load current via relay.
Direct connection of, for example, standard recessed
switches to easy.

Lighting control for buildings:

00.00
17.13
TRG
T1
RES
+

Both centralized and decentralized impulse-relay

function switching of lights is possible.
A real-time controlled Off pulse enables central
disconnection of the lighting for power saving
purposes.
A basic unit can control up to 12 separate groups of
lighting. Convenience lighting control such as that of
a central light for cleaning, semi-lighting in the stair
well or a pulse for pre-warning of a dark phase can
be configured.
Suitable for fitting in low-voltage distribution boards
due to 45 mm standard front dimension, and either 4,
6, 8 or 12 times MCB width.

Greenhouses:

A 01 GT

I1 +580
F1 + 10
I2 + 5000

Daylight- and temperature governed control of

skylights, heating, blowers, watering and lighting.
Recording and processing of up to four analog values
such as temperature, humidity or brightness.
Processing, comparison, display and output of the
analog values via convenient arithmetical functions
and analog output.
Setting of required values directly at the device.
Manual intervention possible at any time via external
switches or the four built-in cursor keys.

Using easy

ea sy Helps Industry
Save Costs

HGV cooling system:

Operating temperature range -25 C to +55 C of all
the easy devices enables them to be used directly in
outdoor installations, on vehicles, etc.
easy is particularly cost efficient: it can do without the
keypad and display window and then costs less. Here
an LED signals the operating status. The easy circuit
diagrams are used in all easy devices, whether or
not they have a display window.
Temperature, pressure, etc. can be recorded via analog
inputs.
Devices mounted by fitting onto top-hat rail,
or by screw fixing using the mounting brackets.

Machine control:
Plug-in memory module enables duplication of easy
circuit diagram without a PC. Any subsequent changes
to the circuit diagram which may be necessary, can be
undertaken off-site, the memory module sent to site
and the modifications read into the easy there.
Adjustable start-up behaviour (RUN or STOP), which
then governs the operating mode when the power
is switched on, facilitates commissioning.
Detection of short circuits and selective disconnection
of the transistor outputs in the event of short circuit or
overload.

510 0006
DIR
CNT
RES

Container control:
Straightforward and economic communication over
distances of up to 1000 m via the built-in NET interface.
Up to 32 status and indication texts can be displayed,
each with several variables, in a back-lit window,
for example to compare setpoint and actual values
for fill levels, run times, etc.
Application variable, due to presetting of various
mixing and running times via direct parameter input
into the device.

CONTAINER
50%
FILLED

C1
+

Networking easy

With Built-in NET

Communication simplified

The easy800 control relays can be simply and

economically networked with one another by
means of the built-in NET network interface. Up to
eight easy800 units can communicate with one
another via this interface at a distance of up to
1000 m, irrespective of whether the individual
device is processing its own program or being
used merely as a remote input/output module.
Furthermore, each easy800 device can be locally
expanded via the easy Link interface. This feature
enables easy control relays to be used throughout
automation applications of from 12 to more than
300 I/O points.

The operator can monitor the entire network

from the PC. The PC can be connected to any
station on the network via the programming
device interface.

ea sy in Automatic
Interaction
With Fieldbus Connection
to the Production Process
Commanding, indicating, monitoring and control at Bit level
Even for straightforward sequences, such as in production
processes, the bus connection is worthwhile. The actuatorsensor interface, AS-i for short, can supply 31 stations
simultaneously with up to 248 binary instructions. AS-i
is the ideal bus connection for machine building. Input and
output data being transmitted in the particularly short time
of only 5 ms means that, for example, several motors can
be started at absolutely the same time (e.g. in mechanical
handling).
The EASY205-ASI communication module makes connecting
to the bus particularly easy. It can be coupled centrally to any
expandable easy basic units, as well as to easy600 and easy800
devices via easy-Link. Then you simply wire the two-core AS-i
cable with the module and thats it! The data exchange is
handled at a higher level via an AS-i Master.

Transferring complex programs

More powerful fieldbus systems, such as Profibus DP, are used
for more complex automation tasks in which the user has to
transfer relatively large sets of data, e.g. several analog values,
setpoint values, counter readings or time parameters. Profibus
DP can transfer up to 20 Bytes per station in each bus cycle, and
can link up to 126 stations at distances of up to 1200 m. This
bus connection, the EASY204-DP, makes easy control relays
even more flexible and versatile, because it enables complete
easy parameter sets to be read or even exchanged via the bus.
This comes into its own, for example, where recipes for mixed
products need to be replaced and new parameter values in easy
are therefore required. The time values, clock settings, counter
readings, setpoint or actual values can then be monitored by a
suitable bus master via this high-performance fieldbus system.

Connection to standard fieldbus systems worldwide

The EASY221-CO unit offers the same functions as
those discussed in the paragraph above, for CANopen,
and EASY222-DN for DeviceNet. DeviceNet is used frequently
in the USA and Canada. Easy is thus proven to be a product
for world markets also as far as it networking capability is
concerned.

easy Expansion

Local and Remote Expansion Simply ea sy

The expandable basic units of the easy600 and

easy800 series permit local or remote expansion
of inputs/outputs. Combining them with EASY
618-AC-RE, EASY618-DC-RE or EASY620-DC-TE
expansion modules produces a unit with 24 inputs
and up to 16 outputs. These three expansion
modules are linked directly to the basic unit via
the easy-Link interface. Alternatively, connection
can be achieved via the EASY200-EASY coupling
module and a simple twisted-pair cable up to 30 m
in length. Even complex and extensive circuits can
thus be achieved simply using easy. In the event
that you need still more I/O, the EASY202-RE
module offers another two relay outputs.

easy Wiring

Wiring by Keystroke Inputting Circuit

Configuration and Parameters Directly

easy to operate
Anyone able to read a wiring diagram will quickly feel
comfortable with easy. Every circuit can be input 1:1 on the
display of this clever device, using the familiar normally open
and normally closed contacts and coils. All the basic and the
special functions can be wired up with one another simply
by keystroke.
easy also makes sure that there are no misunderstandings:
easy400 offers a choice of five menu languages, and easy600
and 800 as many as ten.

Enter contact I1

Enter contact I2

Each of the eight selection buttons has its own specific

function. The OK button activates the selected function.
The four cursor keys, up, down, left and right, allow the user to
make his selection from the actions to be taken. The ESC button
reverses the action and the DEL button erases. The ALT button
is used to make the logic connections in the wiring diagram.
Once you have completed configuration, the control relay tests
the circuit, with the current flow indicator showing you how
the current flows through the contacts.

Connect up contactand coil

Select relay coil Q1

easy Selection

12

Inputs, digital

24 V DC

24 V DC

24 V DC

3,5 W

10 VA

3,4 W

10 VA

4W

1W

1W

2W

1W

2W

2W

Input voltage range

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

Output voltage

Output current, rated value

4R

4R

4R

4R

4R

4R

4T

4T

4R

6R

6R

6R

6R

8T

8T

6R

6R

6R

6R

8T

8T

6R

6R

8T

8T

6R

6R

8T

2R

Overcurrent limitation

LCD, Keypad

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Real-time clock

Yes/

Yes/

Yes/

Yes/

Yes/

Yes/

Yes/

Yes/

Yes/

Yes/

Yes/

Yes/

Yes/

Yes/Yes

Yes/Yes

Yes/Yes

Yes/Yes

Yes/Yes

Yes/Yes

Yes/Yes

Yes/Yes

Yes/Yes

Yes/Yes

8A

8A

8A

8A

8A

8A

0,5 A

0,5 A

8A

8A

8A

8A

0,5 A

0,5 A

8A

8A

8A

8A

0,5 A

0,5 A

0,5 A

0,5 A

0,5 A

Cable protection B 16, 600 A

Cable protection B 16, 600 A

Potential isolation,
primary/secondary
Protection against short
circuit (secondary)

Cable protection B 16, 900 A

Cable protection B 16, 900 A

Cable protection B 16, 900 A

8A
B 16,
600 A
B 16,
900 A

Cable protection B 16, 600 A

8A
B 16,
600 A
B 16,
900 A

Overload proof (secondary)

Supply leads

W
40

0-

PO

W
020
85 to 264 V AC

85 to 264 V AC

12/24 V DC +/- 3%

24 V DC +/- 3%

0,02/0,25 A

1,25 A

from 0,3 A

from 1,4 A

Additional output voltage

12V DC, 20mA
for analog supply

Yes, SELV (to

Yes, SELV (to

EN 60 0950, VDE 805)

EN 60 0950, VDE 805)

Yes

Yes

Yes

Yes

0,2 - 0,25 mm2, flex./ 0,2 - 4,0 mm2, rigid

Degree of protection

IP 20

Interference suppression

EN 55 011 / 55 022 Class B

Operational ambient
temperature
Transport- and storage
temperature

-40 C to +70 C'

Certification, Standards

EN 50 178, IEC/EN 60947, UL, CSA

-25 C to +55 C

Mounting
Dimensions (W x H x D) mm

8A
8A
Cable protection
B 16, 600 A
Cable protection
B 16, 900 A

Other

SY

EA

24 V DC

SY

115/240 V
AC

EA

24 V DC

8A
8A
Cable protection
B16, 600 A
Cable protection
B 16, 900 A

PO

DN

SY

22

2-

CO
1-

SY

22

520
SY

EA

SY

20

4-

DP

AS
I

Y
EA
S
EA

SY

20

0-

RE
220

SY

SY

62

0-

DC

-T
E

-R
E
DC
8-

61
SY
EA

EA

SY

61

8-

AC
-R
E

-T
C
DC
2-

82
EA

SY

82

2-

DC

-T
C

X
-R
C
EA

SY

82

0-

DC

-R
C
SY
EA

EA

SY

82

0-

DC

-T
C
DC
1-

82
SY
EA

SY

82

1-

DC

-T
C

X
-R
C
DC
EA

EA

SY

81

9-

DC

-R
C

X
81

9-

AC
-R
C

81
SY
EA

EA

SY

81

9-

AC
-R
C

-T
C
DC
1-

62
SY
EA

SY

62

1-

DC

-T
C

X
-R
C
DC

115/240 V AC

Continuous current
of outputs [1]
Short-circuit proof
where cos phi = 1
Short-circuit proof
where cos phi = 0,5...0,7

EASY 400-POW

Reserve

EASY 200-POW

EASY 221-CO

Inputs, analog
optional (0 - 10 V)
Outputs, digital
(R=relay, T=transistor)
Outputs, analog
(0 - 10 V)

EASY 205-ASI

Communication

24 V DC

2W

EA

EA

SY

61

9-

DC

-R
C

X
SY

61

9-

AC
-R
C
9EA

EA

SY

61

9-

AC
-R
C

-R
C
SY
EA

SY
EA

61

2-

DA

-T
C
DC
2-

41
SY
EA

SY

41

2-

DC

-T
C

X
-R
C
DC
EA

SY

41

2-

DC
EA

EA

SY

41

2-

DC

-R

-R
C

X
EA

SY

41

2-

AC
-R
C

41
SY
EA

41

115/240 V AC

Expansions

EASY 204-DP

EA

5 VA

800 Series
Basic Units, expandable, +analog Q

EASY 202-RE

EA

Heat dissipation

12 V DC

24 V DC

EASY 618-DC-RE

EA

115/240 V AC

EASY 822-DC-TC

EA

Supply voltage

EASY 819-AC-RC

600 Series
Basic Units, expandable

2-

AC
-R
C
2-

41
SY
EA

EA

SY

41

2-

AC
-R

400 Series
Basic Units

EASY 621-DC-TC

EA

EASY 619-AC-RCX

SY

EASY 412-DA-RC

9-

EASY 412-DC-TCX

EA

EASY 412-AC-RC

On top-hat rail to EN 60715, 35 mm or screw fitting with ZB4-101-GF1 fixing brackets

71,5 x 90 x 58 mm

107,5 x 90 x 58 mm

Relay = 8 A (10 A to UL) at resistive load, 3 A at inductive load/transistor outputs = 0.5 A / 24 V DC, max. 4 outputs can be switched in parallel

107,5 x 90 x 72 mm

107,5 x 90 x 58 mm

35,5 x 90 x 58 mm

71,5 x 90 x 58 mm

easy Inputting

ea sy-Soft The Convenient Way to

Input the Circuit Configuration

easy-soft makes programming particularly simple for the user. The graphics editor shows
the desired representation of the circuit diagram directly. Selection menus and drag- and
drop functions facilitate logic connections. Simply select and connect contacts and coils,
all at the click of a mouse button and thats it! You can choose the user-friendly menus
and texts provided by easy-soft in one of five languages.
The following types of display can be selected for viewing,
processing and printing out of your program:
In accordance with IEC international Standards, with
contact and coil symbols
With easy circuit configuration, 1:1 as shown in the easy
display window
In accordance with the American Standard, ANSI
The built-in off-line simulation function enables the user to
test that the circuit functions properly before commissioning,
and without the module being connected. Notes alongside
contacts and coils create clarity. A cover sheet with your own
title block, various text boxes and cross-reference list with
comments, make your print-out into a professional piece of
documentation.

Easy needs no maintenance

Once the program is designed, it is stored in the easy in a
non-volatile fashion and retained there forever, or until the
next modification. There is no need for an auxiliary voltage
supply or a battery. In other words, these control relays
are utterly maintenance-free. It is not only circuits and
parameters that have to be safeguarded when there is
a power failure. Easy also remembers switch positions and
values. For example the actual reading on the hours-run
meter and other counters, as well as the time elapsed on the
timing relay are recorded and can continue to be processed
after the system is switched On again. easy series modules in
all rating classes offer this remanence.

Moeller addresses world-wide: www.moeller.net/address

Moeller GmbH
Industrial Automation
Hein-Moeller-Str. 7 -11
D-53115 Bonn
E-Mail: [email protected]
Internet: www.moeller.net
2002 by Moeller GmbH
Subject to alterations
W2528-7519GB MDS/DM
Printed in the Federal Republic of Germany (03/02)
Article No.: 259331

Xtra Combinations is the new world of

automation from Moeller. This means
that one company can now serve all
your automation requirements. Moeller
is your competent partner for building
automation, industrial automation
and power distribution. We provide
a complete package or individual
combinations, depending on your
application. And everything fits together
perfectly: core products, PLCs, data and
process display units, communication
products, software standards,
accessibility via the Internet, design and
solution competence, and professional
services. All backed up by Moeller's
experience and expertise, spanning
more than 100 years, with switchgear,
controlgear and PLC technology in
the fields of automation and power
distribution. What other company
offers you so much from a single source?
Contact us, we'd like to talk to you.

Think future. Switch to green.