Juniper Networks mx480 PDF
Juniper Networks mx480 PDF
Juniper Networks mx480 PDF
Hardware Guide
Published: 2013-02-04
This product includes memory allocation software developed by Mark Moraes, copyright © 1988, 1989, 1993, University of Toronto.
This product includes FreeBSD software developed by the University of California, Berkeley, and its contributors. All of the documentation
and software included in the 4.4BSD and 4.4BSD-Lite Releases is copyrighted by the Regents of the University of California. Copyright ©
1979, 1980, 1983, 1986, 1988, 1989, 1991, 1992, 1993, 1994. The Regents of the University of California. All rights reserved.
GateD software copyright © 1995, the Regents of the University. All rights reserved. Gate Daemon was originated and developed through
release 3.0 by Cornell University and its collaborators. Gated is based on Kirton’s EGP, UC Berkeley’s routing daemon (routed), and DCN’s
HELLO routing protocol. Development of Gated has been supported in part by the National Science Foundation. Portions of the GateD
software copyright © 1988, Regents of the University of California. All rights reserved. Portions of the GateD software copyright © 1991, D.
L. S. Associates.
This product includes software developed by Maker Communications, Inc., copyright © 1996, 1997, Maker Communications, Inc.
Juniper Networks, Junos, Steel-Belted Radius, NetScreen, and ScreenOS are registered trademarks of Juniper Networks, Inc. in the United
States and other countries. The Juniper Networks Logo, the Junos logo, and JunosE are trademarks of Juniper Networks, Inc. All other
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Juniper Networks assumes no responsibility for any inaccuracies in this document. Juniper Networks reserves the right to change, modify,
transfer, or otherwise revise this publication without notice.
Products made or sold by Juniper Networks or components thereof might be covered by one or more of the following patents that are
owned by or licensed to Juniper Networks: U.S. Patent Nos. 5,473,599, 5,905,725, 5,909,440, 6,192,051, 6,333,650, 6,359,479, 6,406,312,
6,429,706, 6,459,579, 6,493,347, 6,538,518, 6,538,899, 6,552,918, 6,567,902, 6,578,186, and 6,590,785.
Revision History
January 2013—Added support for Application Services Modular Line Card (AS MLC), and components Application Services Modular Storage
Card (AS MSC) and Application Services Modular Processing Card (AS MXC).
September 2011—Added the upgrade procedure for the Enhanced MX SCB and information for the new SCB
July 2011—Updated AC and DC power specification topics.
April 2011—Added high-capacity power supply installation information.
March 2011—Updated Routing Engine content.
December 2010—Added RE-S-1800 content.
August 2010—Updated site electrical guidelines.
April 2010—Added installation and removal instructions for dual-wide MICs.
January 2010—Added information about Modular Port Concentrators (MPCs) and Modular Interface Cards (MICs).
July 2009—Updated product names. Updated information about securing power lugs.
10 April 2009—530-020794-01. Revision 6. Added information about the MX Series FPC2. Added warning about removing transceivers.
6 February 2009—530-020794-01. Revision 5. Added information about MX Series FPCs and PICs. Revised sections into modular topics
for easier customer access.
30 August 2008—530-020794-01. Revision 4. Corrected the specifications of the shipping crate, AUX/CONSOLE ports, and AC power
cords. Updated the number of Packet Forwarding Engines. Added a physical specifications appendix. Updated the location of the SCBs
and how to operate the SCB ejector handles. Removed DPC faceplate LED information.
15 May 2008—530-020794-01. Revision 3. Corrected the procedures to replace AC power cords and DC power cables, and to install the
router without a lift. Updated the AC and power requirements and specifications, host subsystem OFFLINE LED description, chassis grounding
points description, and clearance requirements. Added recommendation to replace the air filter every 6 months.
19 October 2007—530-020794-01. Revision 2. Added cable management brackets installation procedure. Fixed unresolved cross-references.
The information in this document is current as of the date on the title page.
Juniper Networks hardware and software products are Year 2000 compliant. Junos OS has no known time-related limitations through the
year 2038. However, the NTP application is known to have some difficulty in the year 2036.
The Juniper Networks product that is the subject of this technical documentation consists of (or is intended for use with) Juniper Networks
software. Use of such software is subject to the terms and conditions of the End User License Agreement (“EULA”) posted at
http://www.juniper.net/support/eula.html. By downloading, installing or using such software, you agree to the terms and conditions
of that EULA.
Reinstalling the FPCs After Installing the MX480 Router with a Lift . . . . . . . 80
Installing the MX480 Router Cable Management Bracket . . . . . . . . . . . . . . . . . . . 81
Chapter 8 Installing the MX480 Router Without a Mechanical Lift . . . . . . . . . . . . . . . . 83
Tools Required to Install the MX480 Router Without a Mechanical Lift . . . . . . . . 83
Removing Components from the MX480 Router Before Installing It Without a
Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Removing the Power Supplies Before Installing the MX480 Router Without
a Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Removing the Fan Tray Before Installing the MX480 Router Without a
Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Removing the SCBs Before Installing the MX480 Router Without a Lift . . . . 85
Removing the DPCs Before Installing the MX480 Router Without a Lift . . . . 86
Removing the FPCs Before Installing the MX480 Router Without a Lift . . . . 87
Installing the MX480 Chassis in the Rack Manually . . . . . . . . . . . . . . . . . . . . . . . 89
Reinstalling Components in the MX480 Router After Installing It Without a
Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Reinstalling the Power Supplies After Installing the MX480 Router Without
a Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Reinstalling the Fan Tray After Installing the MX480 Router Without a
Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Reinstalling the SCBs After Installing the MX480 Router Without a Lift . . . . 93
Reinstalling the DPCs After Installing the MX480 Router Without a Lift . . . . 94
Reinstalling the FPCs After Installing the MX480 Router Without a Lift . . . . 95
Chapter 9 Connecting the MX480 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Tools and Parts Required for MX480 Router Connections . . . . . . . . . . . . . . . . . . . 97
Connecting the MX480 Router to Management and Alarm Devices . . . . . . . . . . . 97
Connecting the MX480 Router to a Network for Out-of-Band
Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Connecting the MX480 Router to a Management Console or Auxiliary
Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Connecting the MX480 Router to an External Alarm-Reporting Device . . . . 99
Connecting DPC, MPC, MIC, or PIC Cables to the MX480 Router . . . . . . . . . . . . 100
Chapter 10 Grounding and Providing Power to the MX480 Router . . . . . . . . . . . . . . . . 103
Tools and Parts Required for MX480 Router Grounding and Power
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Grounding the MX480 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Connecting Power to an AC-Powered MX480 Router with Normal-Capacity
Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Installing the MX480 AC High-Capacity Power Supplies . . . . . . . . . . . . . . . . . . . 106
Powering On an AC-Powered MX480 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Connecting Power to a DC-Powered MX480 Router with Normal Capacity Power
Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Installing an MX480 DC High-Capacity Power Supply . . . . . . . . . . . . . . . . . . . . . . 111
Powering On a DC-Powered MX480 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Powering Off the MX480 Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Part 4 Appendixes
Appendix A Safety and Regulatory Compliance Information for the MX480 Router . . 243
Definition of Safety Warning Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
General Safety Guidelines for Juniper Networks Devices . . . . . . . . . . . . . . . . . . . 245
General Safety Warnings for Juniper Networks Devices . . . . . . . . . . . . . . . . . . . . 246
Qualified Personnel Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
Restricted Access Area Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Preventing Electrostatic Discharge Damage to an MX480 Router . . . . . . . . . . . 248
Fire Safety Requirements for Juniper Networks Devices . . . . . . . . . . . . . . . . . . . 249
General Fire Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Fire Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Fire Suppression Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Installation Safety Warnings for Juniper Networks Devices . . . . . . . . . . . . . . . . . 250
Installation Instructions Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Rack-Mounting Requirements and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . 251
Ramp Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
MX480 Chassis Lifting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
General Laser Safety Guidelines for Juniper Networks Devices . . . . . . . . . . . . . . 256
Part 5 Index
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
Part 4 Appendixes
Appendix A Safety and Regulatory Compliance Information for the MX480 Router . . 243
Figure 125: Placing a Component into an Electrostatic Bag . . . . . . . . . . . . . . . . . 249
Figure 126: MX480 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Appendix D Power Guidelines, Requirements, and Specifications for the MX480
Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
Figure 127: Connecting AC Power to the Router . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Figure 128: Connecting DC Power to the Router . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Figure 129: Grounding Cable Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
Figure 130: AC Plug Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Figure 131: Typical DC Source Cabling to the Router . . . . . . . . . . . . . . . . . . . . . . . 303
Figure 132: DC Power Cable Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Appendix G Contacting Customer Support and Returning MX480 Hardware . . . . . . . 315
Figure 133: Serial Number ID Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Figure 134: MX480 Chassis Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . 318
Figure 135: SCB Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
Figure 136: DPC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
Figure 137: FPC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
Figure 138: PIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
Figure 139: MPC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
Figure 140: 2-Port MIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Figure 141: 4-Port MIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Figure 142: 20-Port MIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Figure 143: 40-Port MIC Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Figure 144: AC Power Supply Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . 325
Figure 145: DC Power Supply Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . 326
Figure 146: Routing Engine Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . 326
Part 4 Appendixes
Appendix B MX480 Router Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Table 27: Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Appendix C MX480 Router Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . 283
Table 28: Router Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 283
Appendix D Power Guidelines, Requirements, and Specifications for the MX480
Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
Table 29: MX480 DC Zoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Table 30: Sample Power Requirements for an MX480 Router . . . . . . . . . . . . . . 287
Table 31: Calculating Power Budget for a MX480 AC Chassis . . . . . . . . . . . . . . . 288
Table 32: Calculating Power Budget for a MX480 DC Chassis . . . . . . . . . . . . . . 288
Table 33: Calculating Input Power Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Table 34: Calculating Thermal Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Table 35: MX480 Router Common Component Power Requirements . . . . . . . . 289
Table 36: FRU Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Table 37: Grounding Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
Table 38: AC Power Supply Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . 297
Table 39: AC Power System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Table 40: AC Power Cord Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Table 41: Power Supply Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 301
Table 42: Power System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Table 43: DC Power Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Appendix E Cable and Wire Guidelines and Specifications for the MX480 Router . . . 307
Table 44: Estimated Values for Factors Causing Link Loss . . . . . . . . . . . . . . . . . 309
Table 45: Cable and Wire Specifications for Routing Engine Management and
Alarm Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
Appendix F MX480 Cable Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Table 46: RJ-45 Connector Pinout for the Routing Engine ETHERNET Port . . . . 313
Table 47: RJ-45 Connector Pinout for the AUX and CONSOLE Ports . . . . . . . . . . 314
If the information in the latest release notes differs from the information in the
documentation, follow the Junos Release Notes.
®
To obtain the most current version of all Juniper Networks technical documentation,
see the product documentation page on the Juniper Networks website at
http://www.juniper.net/techpubs/.
Documentation Conventions
Table 1 on page xxi defines the notice icons used in this guide.
Caution Indicates a situation that might result in loss of data or hardware damage.
Laser warning Alerts you to the risk of personal injury from a laser.
Table 2 on page xxii defines the text and syntax conventions used in this guide.
Bold text like this Represents text that you type. To enter configuration mode, type
theconfigure command:
user@host> configure
Fixed-width text like this Represents output that appears on the user@host> show chassis alarms
terminal screen.
No alarms currently active
Italic text like this • Introduces or emphasizes important • A policy term is a named structure
new terms. that defines match conditions and
• Identifies book names. actions.
• Junos OS System Basics Configuration
• Identifies RFC and Internet draft titles.
Guide
• RFC 1997, BGP Communities Attribute
Italic text like this Represents variables (options for which Configure the machine’s domain name:
you substitute a value) in commands or
configuration statements. [edit]
root@# set system domain-name
domain-name
Text like this Represents names of configuration • To configure a stub area, include the
statements, commands, files, and stub statement at the[edit protocols
directories; configuration hierarchy levels; ospf area area-id] hierarchy level.
or labels on routing platform • The console port is labeled CONSOLE.
components.
< > (angle brackets) Enclose optional keywords or variables. stub <default-metric metric>;
# (pound sign) Indicates a comment specified on the rsvp { # Required for dynamic MPLS only
same line as the configuration statement
to which it applies.
[ ] (square brackets) Enclose a variable for which you can community name members [
substitute one or more values. community-ids ]
> (bold right angle bracket) Separates levels in a hierarchy of J-Web In the configuration editor hierarchy,
selections. select Protocols>Ospf.
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• JTAC hours of operation—The JTAC centers have resources available 24 hours a day,
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The MX480 3D Universal Edge Router is an Ethernet-optimized edge router that provides
both switching and carrier-class Ethernet routing. The MX480 router has a capacity of
up to 720 gigabits per second (Gbps), full duplex. The MX480 router enables a wide
range of business and residential applications and services, including high-speed transport
and VPN services, next-generation broadband multiplay services, and high-volume
Internet data center internetworking.
The MX480 chassis provides redundancy and resiliency. The hardware system is fully
redundant, including power supplies, Routing Engines, and Switch Control Boards (SCBs).
The MX480 router is eight rack units (U) tall. Five routers can be stacked in a single
floor-to-ceiling rack, for increased port density per unit of floor space. The router provides
eight slots that can be populated with up to six Dense Port Concentrators (DPCs) or
Modular Port Concentrators (MPCs), three Flexible PIC Concentrators (FPCs), and two
SCBs. Each FPC holds up to two PICs and each MPC holds up to two Modular Interface
Cards (MICs).
Fully populated, the MX480 router provides an aggregate throughput of up to 720 Gbps,
with line-rate throughput on 72 10-Gigabit Ethernet ports, or oversubscribed forwarding
at a gross ratio of 3:4 on all 96 10-Gigabit Ethernet ports.
Each DPC includes either two or four Packet Forwarding Engines. Each Packet Forwarding
Engine enables a throughput of 10 Gbps. Many types of DPCs are available. For a list of
the DPCs supported, see the MX Series 3D Universal Edge Routers Line Card Guide.
The connections between DPCs, FPCs, MPCs, and SCBs are organized in three groups:
• Switch fabric—Connects the interface cards and provides for packet transport between
DPCs, FPCs, and MPCs.
A fully configured router is designed so that no single point of failure can cause the entire
system to fail. Only a fully configured router provides complete redundancy. All other
configurations provide partial redundancy. The following major hardware components
are redundant:
If the Routing Engines are configured for graceful switchover, the backup Routing Engine
automatically synchronizes its configuration and state with the master Routing Engine.
Any update to the master Routing Engine state is replicated on the backup Routing
Engine. If the backup Routing Engine assumes mastership, packet forwarding continues
through the router without interruption. For more information about graceful switchover,
see the Junos OS System Basics Configuration Guide.
• Power supplies—In the low-line (110 V) AC power configuration, the router contains
three or four AC power supplies, located horizontally at the rear of the chassis in slots
PEM0 through PEM3 (left to right). Each AC power supply provides power to all
components in the router. When three power supplies are present, they share power
almost equally within a fully populated system. Four AC power supplies provide full
power redundancy. If one power supply fails or is removed, the remaining power supplies
instantly assume the entire electrical load without interruption. Three power supplies
provide the maximum configuration with full power for as long as the router is
operational.
In the high-line (220 V) AC power configuration, the router contains two or four AC
power supplies located horizontally at the rear of the chassis in slots PEM0 through
PEM3 (left to right). Each AC power supply provides power to all components in the
router. When two or more power supplies are present, they share power almost equally
within a fully populated system. Four AC power supplies provide full power redundancy.
If one power supply fails or is removed, the remaining power supplies instantly assume
the entire electrical load without interruption. Two power supplies provide the maximum
configuration with full power for as long as the router is operational.
In the DC configuration, two power supplies are required to supply power to a fully
configured router. One power supply supports approximately half of the components
in the router, and the other power supply supports the remaining components. The
addition of two power supplies provides full power redundancy. If one power supply
fails or is removed, the remaining power supplies instantly assume the entire electrical
load without interruption. Two power supplies provide the maximum configuration
with full power for as long as the router is operational.
• Cooling system—The cooling system has redundant components, which are controlled
by the host subsystem. If one of the fans fails, the host subsystem increases the speed
of the remaining fans to provide sufficient cooling for the router indefinitely.
The router chassis is a rigid sheet metal structure that houses all the other router
components (see Figure 1 on page 8, Figure 2 on page 8, and Figure 3 on page 9). The
chassis measures 14.0 in. (35.6 cm) high, 17.45 in. (44.3 cm) wide, and 24.5 in. (62.2 cm)
deep (from the front to the rear of the chassis). The chassis installs in standard 800-mm
(or larger) enclosed cabinets, 19-in. equipment racks, or telco open-frame racks. Up to
five routers can be installed in one standard 48-U rack if the rack can handle their
combined weight, which can be greater than 818 lb (371.0 kg).
The midplane is located toward the rear of the chassis and forms the rear of the card
cage (see Figure 4 on page 10). The line cards and SCBs install into the midplane from
the front of the chassis, and the power supplies install into the midplane from the rear
of the chassis. The cooling system components also connect to the midplane.
• Data path—Data packets are transferred across the midplane between the line cards
through the fabric ASICs on the SCBs.
• Signal path—The midplane provides the signal path to the line cards, SCBs, Routing
Engines, and other system components for monitoring and control of the system.
Figure 4: Midplane
The DPC slots are located in the front of the router (see Figure 5 on page 11). The router
has six dedicated DPC slots that are numbered 0 through 5. A DPC can be installed in
any DPC slot on the router. You can install any combination of DPC types in the router.
If a slot is not occupied by a DPC, a DPC blank panel must be installed to shield the empty
slot and to allow cooling air to circulate properly through the router.
Figure 5 on page 11 shows typical DPCs supported on the MX480 router. For more
information about DPCs, see the MX Series 3D Universal Edge Routers Line Card Guide.
OK/FAIL
0/0 0/5 2/0 2/5
OK/FAIL
0/0
TUNNEL
LINK
1/0
TUNNEL
LINK
1/0 1/5
3/0 3/5
2/0
TUNNEL
LINK
3/0
TUNNEL
LINK
g004005
Figure 6: DPC Installed Horizontally in the Router
DPC Components
• Fabric interfaces.
• Two Gigabit Ethernet interfaces that allow control information, route information, and
statistics to be sent between the Routing Engine and the CPU on the DPCs.
• Two interfaces from the SCBs that enable the DPCs to be powered on and controlled.
• LEDs on the DPC faceplate. For more information about LEDs on the DPC faceplate,
see the MX Series 3D Universal Edge Routers Line Card Guide.
Two LEDs, located on the craft interface above the DPC, display the status of the DPC
and are labeled OK and FAIL.
Each DPC also has LEDs located on the faceplate. For more information about LEDs on
the DPC faceplate, see the “LEDs” section for each DPC in the MX Series 3D Universal Edge
Routers Line Card Guide.
A specialized fixed configuration MPC provides higher port density over MICs and combines
packet forwarding and Ethernet interfaces onto a single line card. The fixed configuration
MPC is inserted into a slot in a router and contains no slots for MICs.
MICs receive incoming packets from the network and transmit outgoing packets to the
network. During this process, each MIC performs framing and high-speed signaling for
its media type. Before transmitting outgoing data packets through the MIC interfaces,
the MPCs encapsulate the packets received. Each MPC is equipped with up to four Junos
Trio chipsets, which perform control functions tailored to the MPC’s media type. The
MPCs interface with the power supplies and Switch Control Boards (SCBs). You must
install redundant SCBs to support full line-rate.
The MX480 router supports up to six MPCs. You must install a high-capacity fan tray to
use an MPC. For power requirements, see “Calculating Power Requirements for MX480
Routers” on page 285.
The router has six dedicated line card slots for DPCs, MPCs, or FPCs that are numbered
0 through 5 bottom to top. An MPC can be installed in any slot on the router that supports
MPCs. You can install any combination of line card types in the router.
When a slot is not occupied by an MPC or other line card, you must insert a blank DPC
panel to fill the empty slot and ensure proper cooling of the system.
MPCs are hot-removable and hot-insertable. When you install an MPC in an operating
router, the Routing Engine downloads the MPC software, the MPC runs its diagnostics,
and the Packet Forwarding Engines housed on the MPC are enabled. Forwarding on other
MPCs continues uninterrupted during this process.
Figure 8 on page 14 shows a typical MPC supported on the MX480 router. For more
information about MPCs, see the MX Series 3D Universal Edge Routers Line Card Guide.
MPC (empty)
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Figure 8: MPC Installed Horizontally in the MX480 Router
ESD
MASTER
ONLINE
OFFLINE
REO
MPC
RE1
OK FAN
FAIL OK PEM 0 1
FAIL OK 2 3 YELLOW ALARM
0 FAIL OK ACO/LT
RED ALARM
1 FAIL OK
0 FAIL OK
1 FAIL OK NC C NO
2 FAIL OK NC C NO
3 FAIL
4
5
MX480
SCB
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SCB
MPC Components
• MPC card carrier, which includes two MIC slots (excludes the fixed configuration MPC).
• Fabric interfaces.
• Two Gigabit Ethernet interfaces that allow control information, route information, and
statistics to be sent between the Routing Engine and the CPU on the MPCs.
• Two interfaces from the SCBs that enable the MPCs to be powered on and controlled.
• Up to four Junos Trio chipsets, which perform control functions tailored to the MPC’s
media type.
• Online button which takes the MPC online or offline when pressed.
• OK/Fail LED on the MPC faceplate. For more information about LEDs on the MPC
faceplate, see the MX Series 3D Universal Edge Routers Line Card Guide.
Two LEDs, located on the craft interface above the MPC, display the status of the line
cards and are labeled OK and FAIL.
Each MPC also has LEDs located on the faceplate. For more information about LEDs on
the MPC faceplate, see the “LEDs” section for each MPC in the MX Series 3D Universal
Edge Routers Line Card Guide.
Modular Interface Cards (MICs) install into Modular Port Concentrators (MPCs) and
provide the physical connections to various network media types. MICs allow different
physical interfaces to be supported on a single line card. You can install MICs of different
media types on the MPC as long as the MPC supports those MICs.
MICs receive incoming packets from the network and transmit outgoing packets to the
network. During this process, each MIC performs framing and high-speed signaling for
its media type. Before transmitting outgoing data packets through the MIC interfaces,
the MPCs encapsulate the packets received.
MICs are hot-removable and hot-insertable. You can install up to two MICs in the slots
in each MPC.
ESD
MASTER
ONLINE
OFFLINE
REO
RE1
OK FAN
FAIL OK PEM 0 1
FAIL OK 2 3 YELLOWALAR
M
0 FAIL OK ACO/LT
REDALAR
M
1 FAIL OK
0 FAIL OK
1 FAIL OK NC C NO
2 FAIL OK NC C NO
3 FAIL
4
5
MX480
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Figure 10 on page 17 shows the typical FPCs supported on the MX480 router.
DPCE-X-Q-40GE
MX-FPC2
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If a slot is not occupied by a DPC, an FPC, or an SCB, a blank panel must be installed to
shield the empty slot and to allow cooling air to circulate properly through the router.
Each FPC supports up to two PICs. On an FPC2, one Packet Forwarding Engine receives
incoming packets from the PICs installed on the FPC and forwards them through the
switch planes to the appropriate destination port. On an FPC3, two Packet Forwarding
Engines receive incoming packets from the PICs installed on the FPC and forwards them
through the switch planes to the appropriate destination port. The FPCs interface with
the power supplies and SCBs.
FPC Components
• Up to two Packet Forwarding Engines, each consisting of one I-chip for Layer 3
processing and one Layer 2 network processor
• Two LEDs, located on the craft interface above the FPC, that display the status of the
FPC and are labeled OK and FAIL
• FPC online/offline button, located on the craft interface above the FPC
PICs provide the physical connection to various network media types, receiving incoming
packets from the network and transmitting outgoing packets to the network. During this
process, each PIC performs framing and line-speed signaling for its media type. Before
transmitting outgoing data packets, the PICs encapsulate the packets received from the
FPCs. Each PIC is equipped with an ASIC that performs control functions specific to the
media type of that PIC.
PICs are hot-removable and hot-insertable. Up to two PICs can be installed in the slots
in each FPC. Up to three FPCs can be installed in an MX480 router. PICs used in a Type
2 FPC have captive screws at their upper and lower corners. PICs used in a Type 3 FPC
have an upper ejector handle and a lower captive screw.
The AS MLC is modular and decouples CPU and storage in individual field-upgradeable
units. The AS MLCs are designed to enable application throughput up to 80 Gbps and a
storage capacity of 8 terabytes (TB) of NAND Flash, with up to 6.4 TB usable storage.
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The AS MLC provides modular processing and modular storage. Installed on the AS MLC,
the Junos Content Encore system operates as a caching application, in either HTTP
reverse proxy mode or HTTP transparent proxy mode, to manage client requests for
content and the distribution of the content to clients from origin servers. In the future,
the AS MLC will run other Juniper Networks router services and applications, and serve
as a virtualized platform for third-party applications. The AS MLC provides Ethernet
switching and high-speed fabric interface to MX routers. Graceful Routing Engine
switchover is also supported on the AS MLC.
AS MLC Components
• AS MLC Modular Carrier Card (AS MCC), which fits horizontally in front of the MX480
router, includes two slots for the Application Services Modular Storage Card (AS MSC)
and Application Services Modular Processing Card (AS MXC)
• XM ASIC chip, which owns and manages the packet data memory built from external
DDR3 memory chips, the fabric queuing system, a portion of the WAN queuing system,
and the host queuing system
• LU ASIC chip, which performs all functions relating to header processing including input
processing, route lookup, classification, filtering, policing, accounting, encapsulation,
and statistics
• Processor Mezzanine Board (PMB), which contains the host processor and supporting
peripherals.
MX480 SCB, Power Supply, and Cooling System Requirements for AS MLC
Each MX480 router requires specific SCB, power supply, and cooling system models to
run the AS MLC:
• Power supply:
• AS MCC—191W
• AS MXC—259W
• AS MSC—50W
• Fans:
• Fan tray—FFANTRAY-MX480-HC
Application Services Modular Storage Card (AS MSC) is a NAND Flash––based card that
is inserted into the upper slot of the Application Services Modular Line Card (AS MLC).
The AS MSC (see Figure 12 on page 23) serves as the second tier caching storage for
platforms such as the Junos Content Encore system. This card is equivalent to a PIC or
a Modular Interface Card (MIC) and provides a maximum of 36 Gbps read and 2 Gbps
of write memory.
AS MSCs are hot-removable and hot-insertable. One AS MSC can be installed in the top
slot of each AS MLC. Each AS MSC has these components:
• NAND Flash controller—Each controller can access 512 GB, and eight controllers
communicate with one Raid on chip (ROC). NAND Flash and NAND Flash controller
are used in an AS MSC.
The Application Services Modular Processing Card (AS MXC) is a pluggable X86-based
card that can be inserted into the lower slot of the Application Services Modular Line
Card (AS MLC). The AS MXC serves as the processing card for the Junos Content Encore
system and contains the two X86, Intel 8-core processors with interface ability greater
than 80 Gbps. The AS MXC (see Figure 13 on page 25) is equivalent to a PIC or MIC
(Modular Interface Card).
AS MXCs are hot-removable and hot-insertable. One MXC can be installed in the lower
slot of each AS MLC. Each MXC has these components:
• Two 8-core Intel processors—Contains eight execution cores with Ring Interconnect
architecture. Each core supports two threads, up to 16 threads per socket.
• LEDs—Two LEDs on the faceplate display the CPU and application status.
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Related • MX480 AS MXC LEDs on page 25
Documentation
• Replacing an MX480 AS MXC on page 220
NOTE: We recommend that you install two host subsystems for redundant
protection. If you install only one host subsystem, we recommend that you
install it in slot 0.
Each host subsystem has three LEDs that display its status. The host subsystem LEDs
are located on the upper left of the craft interface.
• Monitors and controls system functions, including fan speed, board power status, PDM
status and control, and the craft interface
• Provides interconnections to all the DPCs, FPCs, and MPCs within the chassis through
the switch fabrics integrated into the SCB
The Routing Engine installs directly into a slot on the SCB (see Figure 14 on page 27).
SCB Slots
You can install one or two. The SCBs install horizontally into the front of the chassis in
the slots labeled 0 and 1. If any slots are empty, you must install a blank panel.
SCB Redundancy
If two SCBs are installed, one SCB functions as the master SCB and the other as its
backup. If the master fails or is removed, the backup restarts and becomes the master.
SCB Components
• I2C bus logic, used for low-level communication with each component
• Gigabit Ethernet switch that is connected to the embedded CPU complex on all
components
• Switch fabric—Provides the switching functions for the DPCs, FPCs, and MPCs
• Ethernet switch—Provides 1-Gbps link speeds between the Routing Engine and the
DPCs, FPCs, and MPCs
• LEDs—Provide status
Each SCB also has two LEDs on the craft interface that indicate its status. The SCB LEDs,
labeled 0 and 1, are located along the bottom of the craft interface. For more information
about the SCB LEDs on the craft interface, see “SCB LEDs on the MX480 Craft Interface”
on page 40.
• 160 Gbps/slot bandwidth with redundant fabric support, and improved fabric
performance by using the next-generation fabric (XF) chip
• A central clocking module and a centralized clocking architecture that supports clock
cleanup and distribution. The Stratum 3 clock module performs clock monitoring,
filtering, and holdover in a centralized chassis location
• Full performance with fabric redundancy for higher capacity line cards such as 16x10GE
and MPC3
The Routing Engine installs directly into a slot on the MX SCBE (see Figure 15 on page 29).
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MX SCBE Slots
You can install one or two MX SCBEs. The MX SCBEs install horizontally into the front
of the chassis in the slots labeled 0 and 1. If any slots are empty, you must install a blank
panel.
MX SCBE Redundancy
If two MX SCBEs are installed, one MX SCBE functions as the master MX SCBE and the
other as its backup. If the master fails or is removed, the backup restarts and becomes
the master.
MX SCBE Components
• I2C bus logic, used for low-level communication with each component
• Gigabit Ethernet switch that is connected to the embedded CPU complex on all
components
• External clock interface—Allows BITS or GPS clock source input to the centralized
timing circuit, or allows centralized timing to be output to BITS or GPS
• Switch fabric—Provides the switching functions for the DPCs, FPCs, and MPCs
NOTE: The LEDs BITS, GPS, and UTI are not currently supported.
You can install one or two Routing Engines in the router. The Routing Engines install into
the front of the chassis in horizontal slots in the SCBs labeled 0 and 1. If two Routing
Engines are installed, one functions as the master and the other acts as the backup. If
the master Routing Engine fails or is removed, and the backup is configured appropriately,
the backup takes over as the master.
The Routing Engines are hot-pluggable. Each Routing Engine must be installed directly
into an SCB. A USB port on the Routing Engine accepts a USB memory card that allows
you to load Junos OS.
Three ports, located on the right side of the routing engine, connect the Routing Engine
to one or more external devices on which system administrators can issue Junos OS
command-line interface (CLI) commands to manage the router.
The Routing Engine boots from the storage media in this order: the USB device (if present),
then the CompactFlash card, then the hard disk, then the LAN. The disk from which the
router boots is called the primary boot device, and the other disk is the alternate boot
device.
NOTE: If the router boots from an alternate boot device, a yellow alarm lights
the LED on the router’s craft interface.
If the Routing Engines are configured for graceful switchover, the backup Routing Engine
automatically synchronizes its configuration and state with the master Routing Engine.
Any update to the master Routing Engine state is replicated on the backup Routing Engine.
If the backup Routing Engine assumes mastership, packet forwarding continues through
the router without interruption. For more information about graceful switchover, see the
Junos OS System Basics Configuration Guide.
NOTE: If two Routing Engines are installed, they must both be the same
hardware model.
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Extractor
clip
Console USB Reset
port port button
Extractor
clip
g006040
Extractor
clip
Console USB Reset
port port button
Extractor
clip
• CPU—Runs Junos OS to maintain the router's routing tables and routing protocols..
• DRAM—Provides storage for the routing and forwarding tables and for other Routing
Engine processes.
• USB port—Provides a removable media interface through which you can install the
Junos OS manually. Junos OS supports USB version 1.0.
• Solid State Disk (SSD)—Provides secondary storage for log files, memory dumps, and
rebooting the system if the CompactFlash card fails.
The router is shipped with the Junos OS preinstalled on the Routing Engine. There are
three copies of software:
• One copy on a USB flash drive that can be inserted into the slot on the Routing Engine
faceplate.
The Routing Engine boots from the storage media in this order: the USB device (if present),
then the CompactFlash card, then the Solid State Disk (SSD), then the LAN. Normally,
the router boots from the copy of the software on the CompactFlash card.
Related • RJ-45 Connector Pinouts for MX Series Routing Engine AUX and CONSOLE Ports
Documentation
• RJ-45 Connector Pinouts for an MX Series Routing Engine ETHERNET Port
NOTE: At least one SCB must be installed in the router for the craft interface
to obtain power.
Related • Alarm LEDs and Alarm Cutoff/Lamp Test Button on the MX480 Craft Interface on
Documentation page 37
Alarm LEDs and Alarm Cutoff/Lamp Test Button on the MX480 Craft Interface
Two large alarm LEDs are located at the upper right of the craft interface. The circular
red LED lights to indicate a critical condition that can result in a system shutdown. The
triangular yellow LED lights to indicate a less severe condition that requires monitoring
or maintenance. Both LEDs can be lit simultaneously.
A condition that causes an LED to light also activates the corresponding alarm relay
contact on the craft interface.
To deactivate red and yellow alarms, press the button labeled ACO/LT (for “alarm
cutoff/lamp test”), which is located to the right of the alarm LEDs. Deactivating an alarm
turns off both LEDs and deactivates the device attached to the corresponding alarm
relay contact on the craft interface.
Table 10 on page 38 describes the alarm LEDs and alarm cutoff button in more detail.
Each host subsystem has three LEDs, located on the upper left of the craft interface, that
indicate its status. The LEDs labeled RE0 show the status of the Routing Engine in slot
0 and the SCB in slot 0. The LEDs labeled RE1 show the status of the Routing Engine and
SCB in slot 1. Table 11 on page 38 describes the functions of the host subsystem LEDs.
OFFLINE Red On steadily Host is installed but the Routing Engine is offline.
Each power supply has two LEDs on the craft interface that indicate its status. The LEDs,
labeled 0 through 3, are located on the upper left of the craft interface next to the PEM
label. Table 12 on page 39 describes the functions of the power supply LEDs on the craft
interface.
Red On steadily Power supply has failed or power input has failed.
Each DPC or MPC has LEDs on the craft interface that indicate its status. The LEDs,
labeled 0 through 5, are located along the bottom of the craft interface. Table 13 on
page 39 describes the functions of the LEDs.
An FPC takes up two DPC slots when installed in an MX Series router. The LEDs, labeled
0 through 5, are located along the bottom of the craft interface. The LED corresponds
to the lowest DPC slot number in which the FPC is installed. Table 14 on page 39 describes
the functions of the FPC LEDs.
Each SCB has two LEDs on the craft interface that indicates its status. The SCB LEDs,
labeled 0 and 1, are located along the bottom of the craft interface. Table 15 on page 40
describes the functions of the SCB LEDs.
The fan LEDs are located on the top left of the craft interface. Table 16 on page 40
describes the functions of the fan LEDs.
NOTE: Routers configured with DC power supplies are shipped with a blank
panel installed over the power distribution modules. Routers configured with
AC power supplies have no blank panel.
For high-capacity power supplies, each inlet requires a dedicated AC power feed and a
dedicated 16.0 A @ 100 VAC or 16.0 A @ 200 VAC circuit breaker., or as required by local
code.
AC OK
DC OK
PS
FAIL
For more information about the AC power specifications, see the MX480 3D Universal
Edge Router Hardware Guide.
The MX480 router supports either the low-line (110 V) AC power configuration or the
high-line (220 V) AC power configuration.
• In the low-line (110 V) AC power configuration, the MX480 router contains three or
four AC power supplies (see Figure 21 on page 42), located horizontally at the rear of
the chassis in slots PEM0 through PEM3 (left to right). Each AC power supply provides
power to all components in the router. When three power supplies are present, they
share power almost equally within a fully populated system. Four AC power supplies
provide full power redundancy. If one power supply fails or is removed, the remaining
power supplies assume the entire electrical load without interruption. Three power
supplies provide the maximum configuration with full power for as long as the router
is operational. The low-line configuration requires three power supplies and the fourth
power supply provides redundancy. With high-capacity power supplies, you must have
a minimum of three power supplies installed in the router.
• In the high-line (220 V) AC power configuration, the MX480 router contains two or
four AC power supplies (see Figure 21 on page 42), located horizontally at the rear of
the chassis in slots PEM0 through PEM3 (left to right). In a high-line AC power
configuration, each AC power supply provides power to all components in the router.
When two or more power supplies are present, they share power almost equally within
a fully populated system. Four AC power supplies provide full power redundancy. If
one power supply fails or is removed, the remaining power supplies assume the entire
electrical load without interruption.Two power supplies provide the maximum
configuration with full power for as long as the router is operational. In the two-PEM
high-line configuration, slots PEM0 and PEM1 or PEM2 and PEM3 are used. The high-line
configuration requires two power supplies, with the third and fourth providing
redundancy. With high-capacity power supplies, you must have a minimum of two
power supplies installed in the router.
DC OK Green Off DC power outputs generated by the power supply are not within the normal
operating ranges.
On DC power outputs generated by the power supply are within the normal operating
ranges.
On Power supply is not functioning normally and its output voltage is out of regulation
limits. Check AC OK and DC OK LEDs for more information.
For high capacity power supplies, we recommend that you provision 60 A or 75A per
feed, depending on the selected DIP switch setting.
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DC Power Supply Configurations
In the DC power configuration, the MX480 router contains either two or four DC power
supplies (see Figure 23 on page 45) located at the rear of the chassis in slots PEM0
through PEM3 (left to right). You can upgrade your DC power system from two to four
power supplies.
Table 18 on page 45 shows the components that are powered by each DC power supply
slot. It applies to existing and high-capacity power supplies.
PEM0 Fan tray, DPC slots 0 and 1, and SCB slots 0 and 1
PEM2 Fan tray, DPC slots 0 and 1, and SCB slots 0 and 1
• DC Power Supply Electrical Specifications for the MX480 Router on page 301
PWR OK Green Off Power supply is not functioning normally. Check the INPUT OK LED for more
information.
Yellow On The main output voltage is out of range (lower limit: 37.5 V to 39.5 V; upper limit:
72.5 V to 76 V).
On DC power input is present and the DC power supply circuit breaker is turned on.
Yellow On DC input is present, but not in valid operating range or connected in reverse polarity.
• DC Power Supply Electrical Specifications for the MX480 Router on page 301
• Fan tray
• Air filter
The cooling system components work together to keep all router components within the
acceptable temperature range (see Figure 25 on page 47, Figure 26 on page 48, and
Figure 27 on page 48). The router has one fan tray and one air filter that install vertically
in the rear of the router. The fan tray contains six fans. The MX Series high-capacity fan
trays satisfy cooling requirements for high-density DPCs and MPCs, and must be upgraded
for proper cooling.
The air intake to cool the chassis is located on the side of the chassis next to the air filter.
Air is pulled through the chassis toward the fan tray, where it is exhausted out the side
of the system. The air intake to cool the power supplies is located in the front of the router
above the craft interface. The exhaust for the power supplies is located on the rear
bulkhead power supplies.
The host subsystem monitors the temperature of the router components. When the
router is operating normally, the fans function at lower than full speed. If a fan fails or
the ambient temperature rises above a threshold, the speed of the remaining fans is
automatically adjusted to keep the temperature within the acceptable range. If the
The cable management brackets (see Figure 28 on page 49) consist of plastic dividers
located on the left and right sides of each DPC, FPC, or MPC slot, and SCB slot. The cable
management brackets allow you to route the cables outside the router and away from
the DPCs, MPCs, MICs, PICs, and SCBs.
Related • Maintaining Cables That Connect to MX480 DPCs, MPCs, MICs, or PICs on page 138
Documentation
• Replacing the MX480 Cable Management Brackets on page 239
The checklist in Table 20 on page 53 summarizes the tasks you must perform when
preparing a site for router installation.
Plan rack or cabinet location, including required “MX480 Router Rack Requirements”
space clearances. on page 54,
“MX480 Router Clearance
Requirements for Airflow and
Hardware Maintenance” on page 56,
“MX480 Router Cabinet Size and
Clearance Requirements” on page 57
If a rack is used, secure rack to floor and building “MX480 Router Rack Requirements”
structure. on page 54
Calculate the optical power budget and optical “Calculating Power Budget and
power margin. Power Margin for Fiber-Optic Cables”
on page 308
The router can be installed in a rack. Many types of racks are acceptable, including
four-post (telco) racks and open-frame racks. An example of an open-frame rack appears
in Figure 30 on page 55.
With the use of adapters or approved wing devices to narrow the opening between the
rails, the router fits into a 600-mm-wide rack or cabinet , as defined in the four-part
Equipment Engineering (EE); European telecommunications standard for equipment practice
(document number ETSI EN 300 119) published by the European Telecommunications
Standards Institute (http://www.etsi.org).
The rack rails must be spaced widely enough to accommodate the router chassis's
external dimensions: 14.0 in. (356 mm) high, 24.5 in. (622 mm) deep, and
17.45 in. (443 mm) wide. The spacing of rails and adjacent racks must also allow for the
clearances around the router and rack that are specified in “MX480 Router Clearance
Requirements for Airflow and Hardware Maintenance” on page 56.
For instructions about installing the mounting hardware, see “Installing the MX480 Router
Mounting Hardware for a Rack or Cabinet” on page 65.
The chassis height of 14.0 in. (35.6 cm) is approximately 8 U. A U is the standard rack
unit defined in Cabinets, Racks, Panels, and Associated Equipment (document number
EIA-310-D) published by the Electronics Industry Association. You can stack five MX480
routers in a rack that has at least 48 U (84 in. or 2.13 m) of usable vertical space.
The rack must be strong enough to support the weight of the fully configured router, up
to 163.5 lb (74.2 kg). If you stack five fully configured routers in one rack, it must be capable
of supporting up to 818 lb (371.0 kg).
When planning the installation site, you need to allow sufficient clearance around the
rack (see Figure 31 on page 57):
• For the cooling system to function properly, the airflow around the chassis must be
unrestricted. Allow at least 6 in. (15.2 cm) of clearance between side-cooled routers.
Allow 2.8 in. (7 cm) between the side of the chassis and any non-heat-producing
surface such as a wall.
• For service personnel to remove and install hardware components, there must be
adequate space at the front and back of the router. At least 24 in. (61 cm) is required
both in front of and behind the router. NEBS GR-63 recommends that you allow at
least 30 in. (72.6 cm) in front of the rack and 24 in. (61.0 cm) behind the rack.
Airflow must always be from front to back with respect to the rack. If the device has
side to rear airflow, then provisions must be made to ensure that fresh air from the
front of the rack is supplied to the inlets, and exhaust exits the rear of the rack. The
device must not interfere with the cooling of other systems in the rack. Fillers must be
used as appropriate in the rack to ensure there is no recirculation of heated exhaust
air back to the front of the rack. Care must also be taken around cables to ensure that
no leakage of air in situations where recirculation may result.
Front Rear
19.2" 17.4"
(48.7 cm) (44.2 cm)
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Front-mounting flange
Cable management system
The minimum front and rear clearance requirements depend on the mounting
configuration you choose. The minimum total clearance inside the cabinet is 30.7 in.
between the inside of the front door and the inside of the rear door.
• Ensure that the cool air supply you provide through the cabinet can adequately dissipate
the thermal output of the router.
• Ensure that the cabinet allows the chassis hot exhaust air to exit from the cabinet
without recirculating into the router. An open cabinet (without a top or doors) that
employs hot air exhaust extraction from the top allows the best airflow through the
chassis. If the cabinet contains a top or doors, perforations in these elements assist
with removing the hot air exhaust. For an illustration of chassis airflow, see Figure 32
on page 58.
• Install the router as close as possible to the front of the cabinet so that the cable
management brackets just clear the inside of the front door. This maximizes the
clearance in the rear of the cabinet for critical airflow.
• Route and dress all cables to minimize the blockage of airflow to and from the chassis.
3. Unpack the router and verify that all parts have been received.
See “Installing the MX480 Router Mounting Hardware for a Rack or Cabinet” on
page 65.
See “Installing the MX480 Router Using a Mechanical Lift” on page 74.
See “Connecting the MX480 Router to Management and Alarm Devices” on page 97.
Related • Tools and Parts Required to Unpack the MX480 Router on page 61
Documentation
To unpack the router and prepare for installation, you need the following tools:
• 1/2-in. or 13-mm open-end or socket wrench to remove bracket bolts from the shipping
pallet
The router is shipped in a wooden crate. A wooden pallet forms the base of the crate.
The router chassis is bolted to this pallet. Quick Start installation instructions and a
cardboard accessory box are also included in the shipping crate.
The shipping container measures 25.0 in. (63.5 cm) high, 28 in. (71.1 cm) wide, and
33.5 in. (85.0 cm) deep. The total weight of the container containing the router and
accessories can range from 153 lb (70 kg) to 351 lb (159.2 kg).
NOTE: The router is maximally protected inside the shipping crate. Do not
unpack it until you are ready to begin installation.
1. Move the shipping crate to a staging area as close to the installation site as possible,
where you have enough room to remove the components from the chassis. While the
chassis is bolted to the pallet, you can use a forklift or pallet jack to move it.
4. Remove the front door of the shipping crate cover and set it aside.
5. Slide the remainder of the shipping crate cover off the pallet.
7. Remove the accessory box and the Quick Start installation instructions.
9. Remove the vapor corrosion inhibitor (VCI) packs attached to the pallet, being careful
not to break the VCI packs open.
10. To remove the brackets holding the chassis on the pallet, use a 1/2-in. socket wrench
and a number 2 Phillips screwdriver to remove the bolts and screws from the brackets.
11. Store the brackets and bolts inside the accessory box.
12. Save the shipping crate cover, pallet, and packing materials in case you need to move
or ship the router at a later time.
• Tools Required to Install the MX480 Router Without a Mechanical Lift on page 83
A packing list is included in each shipment. Check the parts in the shipment against the
items on the packing list. The packing list specifies the part numbers and descriptions of
each part in your order.
A fully configured router contains the router chassis with installed components, listed in
Table 21 on page 63, and an accessory box, which contains the parts listed in Table 22
on page 64. The parts shipped with your router can vary depending on the configuration
you ordered.
DPCs Up to 6
FPCs Up to 3
MPCs Up to 6
MICs Up to 12
PICs Up to 6
Routing Engines 1 or 2
SCBs 1 or 2
Power supplies Up to 4
Fan tray 1
Air filter 1
Blank panels for slots without components installed One blank panel for each slot not
occupied by a component
Document sleeve 1
Related • Tools and Parts Required to Unpack the MX480 Router on page 61
Documentation
• Unpacking the MX480 Router on page 61
• Installing the MX480 Router Mounting Hardware for a Rack or Cabinet on page 65
• Moving the Mounting Brackets for Center-Mounting the MX480 Router on page 67
The router can be installed in a four-post rack or cabinet or an open-frame rack. Install
the mounting hardware on the rack before installing the router.
Install the mounting shelf, which is included in the shipping container, before installing
the router. We recommend that you install the mounting shelf because the weight of a
fully loaded chassis can be up to 163.5 lb (74.2 kg).
Table 23 on page 65 specifies the holes in which you insert cage nuts and screws to install
the mounting hardware required (an X indicates a mounting hole location). The hole
distances are relative to one of the standard U divisions on the rack. The bottom of all
mounting shelves is at 0.02 in. above a U division.
To install the mounting shelf on the front rails of a four-post rack or cabinet, or the rails
of an open-frame rack:
1. If needed, install cage nuts in the holes specified in Table 23 on page 65.
2. On the back of each rack rail, partially insert a mounting screw into the lowest hole
specified in Table 23 on page 65.
3. Install the mounting shelf on the back of the rack rails. Rest the bottom slot of each
flange on a mounting screw.
4. Partially insert the remaining screws into the open holes in each flange of the mounting
shelf (see Figure 34 on page 66 or Figure 35 on page 67).
Figure 34: Installing the Front Mounting Hardware for a Four-Post Rack
or Cabinet
Two removable mounting brackets are attached to the mounting holes closest to the
front of the chassis. You can move the pair of brackets to another position on the side of
the chassis for center-mounting the router.
To move the mounting brackets from the front of the chassis toward the center of the
chassis:
1. Remove the three screws at the top and center of the bracket.
2. Pull the top of the bracket slightly away from the chassis. The bottom of the bracket
contains a tab that inserts into a slot in the chassis.
3. Pull the bracket away from the chassis so that the tab is removed from the chassis
slot.
4. Insert the bracket tab into the slot in the bottom center of the chassis.
5. Align the bracket with the two mounting holes located toward the top center of the
chassis.
There is no mounting hole in the center of the chassis that corresponds to the hole in
the center of the bracket.
6. Insert the two screws at the top of the bracket and tighten each partially.
Two screws are needed for mounting the bracket on the center of the chassis. You
do not need the third screw.
• Tools Required to Install the MX480 Router with a Mechanical Lift on page 69
• Removing Components from the MX480 Router Before Installing It with a Lift on page 69
• Installing the MX480 Router Using a Mechanical Lift on page 74
• Reinstalling Components in the MX480 Router After Installing It with a Lift on page 76
• Installing the MX480 Router Cable Management Bracket on page 81
• Mechanical lift
• Reinstalling Components in the MX480 Router After Installing It with a Lift on page 76
Removing Components from the MX480 Router Before Installing It with a Lift
To make the router light enough to install with a lift, you must first remove most
components from the chassis. The procedures for removing components from the chassis
are for initial installation only, and assume that you have not connected power cables
to the router. The following procedures describe how to remove components from the
chassis, first from the rear and then from the front:
1. Removing the Power Supplies Before Installing the MX480 Router with a
Lift on page 70
2. Removing the Fan Tray Before Installing the MX480 Router with a Lift on page 71
3. Removing the SCBs Before Installing the MX480 Router with a Lift on page 71
4. Removing the DPCs Before Installing the MX480 Router with a Lift on page 72
5. Removing the FPCs Before Installing the MX480 Router with a Lift on page 73
Removing the Power Supplies Before Installing the MX480 Router with a Lift
Remove the leftmost power supply first and then work your way to the right. To remove
the AC or DC power supplies for each power supply (see Figure 36 on page 70):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
2. On an AC-powered router, switch the AC input switch on each power supply to the
off (O) position. On a DC-powered router, Move the DC circuit breaker on each DC
power supply to the off (O) position.
We recommend this even though the power supplies are not connected to power
sources.
3. Loosen the captive screws on the bottom edge of the power supply faceplate.
Removing the Fan Tray Before Installing the MX480 Router with a Lift
To remove the fan tray (see Figure 37 on page 71 ):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
3. Grasp the fan tray handle, and pull it out approximately 1 to 3 inches.
4. Press the latch located on the inside of the fan tray to release it from the chassis.
5. Place one hand under the fan tray to support it, and pull the fan tray completely out
of the chassis.
Removing the SCBs Before Installing the MX480 Router with a Lift
To remove the SCBs (see Figure 38 on page 72):
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
4. Grasp the ejector handles, and slide the SCB about halfway out of the chassis.
5. Place one hand underneath the SCB to support it, and slide it completely out of the
chassis. Place it on the antistatic mat.
Removing the DPCs Before Installing the MX480 Router with a Lift
To remove a DPC (see Figure 39 on page 73):
1. Have ready an antistatic mat for the DPC. Also have ready rubber safety caps for each
DPC using an optical interface on the DPC that you are removing.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
3. Simultaneously turn both the ejector handles counterclockwise to unseat the DPC.
4. Grasp the handles, and slide the DPC straight out of the card cage halfway.
5. Place one hand around the front of the DPC and the other hand under it to support it.
Slide the DPC completely out of the chassis, and place it on the antistatic mat or in
the electrostatic bag.
When the DPC is out of the chassis, do not hold it by the ejector handles,
bus bars, or edge connectors. They cannot support its weight.
Do not stack DPC on top of one another after removal. Place each one
individually in an electrostatic bag or on its own antistatic mat on a flat,
stable surface.
Removing the FPCs Before Installing the MX480 Router with a Lift
To remove an FPC (see Figure 40 on page 74):
1. Have ready an antistatic mat for the FPC. Also have ready rubber safety caps for each
PIC using an optical interface on the PIC that you are removing.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
3. Simultaneously turn both the ejector handles counterclockwise to unseat the FPC.
4. Grasp the handles, and slide the FPC straight out of the card cage halfway.
5. Place one hand around the front of the FPC and the other hand under it to support it.
Slide the FPC completely out of the chassis, and place it on the antistatic mat or in
the electrostatic bag.
When the FPC is out of the chassis, do not hold it by the ejector handles,
bus bars, or edge connectors. They cannot support its weight.
ESD
MASTER
ONLINE
OFFLINE
REO
RE1
OK FAN
FAIL OK PEM 0 1
FAIL OK 2 3 YELLOWALAR
M
0 FAIL OK ACO/LT
REDALAR
M
1 FAIL OK
0 FAIL OK
1 FAIL OK NC C NO
2 FAIL OK NC C NO
3 FAIL
4
5
MX480
g004408
Related • Preventing Electrostatic Discharge Damage to an MX480 Router on page 248
Documentation
• Tools Required to Install the MX480 Router with a Mechanical Lift on page 69
• Reinstalling Components in the MX480 Router After Installing It with a Lift on page 76
Because of the router's size and weight—up to 163.5 lb (74.2 kg) depending on the
configuration—we strongly recommend that you install the router using a mechanical
lift. To make the router light enough to install with a lift, you must first remove most
components from the chassis.
1. Ensure that the rack is in its permanent location and is secured to the building. Ensure
that the installation site allows adequate clearance for both airflow and maintenance.
2. Load the router onto the lift, making sure it rests securely on the lift platform.
3. Using the lift, position the router in front of the rack or cabinet, centering it in front of
the mounting shelf.
4. Lift the chassis approximately 0.75 in. above the surface of the mounting shelf and
position it as close as possible to the shelf.
5. Carefully slide the router onto the mounting shelf so that the bottom of the chassis
and the mounting shelf overlap by approximately two inches.
6. Slide the router onto the mounting shelf until the mounting brackets contact the rack
rails. The shelf ensures that the holes in the mounting brackets of the chassis align
with the holes in the rack rails.
8. Install a mounting screw into each of the open mounting holes aligned with the rack,
starting from the bottom.
9. Visually inspect the alignment of the router. If the router is installed properly in the
rack, all the mounting screws on one side of the rack should be aligned with the
mounting screws on the opposite side and the router should be level.
• Tools Required to Install the MX480 Router with a Mechanical Lift on page 69
• Removing Components from the MX480 Router Before Installing It with a Lift on
page 69
• Reinstalling Components in the MX480 Router After Installing It with a Lift on page 76
After the router is installed in the rack, you reinstall the removed components before
booting and configuring the router. The following procedures describe how to reinstall
components in the chassis, first in the rear and then in the front:
1. Reinstalling the Power Supplies After Installing the MX480 Router with a
Lift on page 76
2. Reinstalling the Fan Tray After Installing the MX480 Router with a Lift on page 77
3. Reinstalling the SCBs After Installing the MX480 Router with a Lift on page 78
4. Reinstalling the DPCs After Installing the MX480 Router with a Lift on page 79
5. Reinstalling the FPCs After Installing the MX480 Router with a Lift on page 80
Reinstalling the Power Supplies After Installing the MX480 Router with a Lift
Reinstall the rightmost power supply first and then work your way to the left. To reinstall
the AC or DC power supplies, follow this procedure for each power supply (see Figure 42
on page 77, which shows the installation of the DC power supplies):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. On an AC-powered router, switch the AC input switch on each power supply to the
off (O) position. On a DC-powered router, Move the DC circuit breaker on each DC
power supply to the off (O) position.
We recommend this even though the power supplies are not connected to power
sources.
3. Using both hands, slide the power supply straight into the chassis until the power
supply is fully seated in the chassis slot. The power supply faceplate should be flush
with any adjacent power supply faceplate or blank installed in the power supply slot.
Reinstalling the Fan Tray After Installing the MX480 Router with a Lift
To reinstall the fan tray (see Figure 43 on page 78):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Grasp the fan tray on each side, and insert it straight into the chassis. Note the correct
orientation by the "this side up" label on the top surface of the fan tray.
3. Tighten the captive screws on the fan tray faceplate to secure it in the chassis.
Reinstalling the SCBs After Installing the MX480 Router with a Lift
To reinstall an SCB (see Figure 44 on page 79):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Carefully align the sides of the SCB with the guides inside the chassis.
3. Slide the SCB into the chassis until you feel resistance, carefully ensuring that it is
correctly aligned.
4. Grasp both ejector handles, and rotate them simultaneously clockwise until the SCB
is fully seated.
5. Place the ejector handles in their proper position, horizontally and toward the center
of the board. To avoid blocking the visibility of the LEDs position the ejectors over the
PARK icon.
Reinstalling the DPCs After Installing the MX480 Router with a Lift
To reinstall a DPC (see Figure 45 on page 80):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Place the DPC on an antistatic mat, or remove it from its electrostatic bag.
4. Verify that each fiber-optic transceiver is covered by a rubber safety cap. If it does not,
cover the transceiver with a safety cap.
6. Lift the DPC into place, and carefully align the sides of the DPC with the guides inside
the card cage.
7. Slide the DPC all the way into the card cage until you feel resistance.
8. Grasp both ejector handles, and rotate them clockwise simultaneously until the DPC
is fully seated.
Reinstalling the FPCs After Installing the MX480 Router with a Lift
To reinstall an FPC (see Figure 46 on page 81):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Place the FPC on an antistatic mat, or remove it from its electrostatic bag.
3. Identify the two DPC slots on the router where the FPC will be installed.
4. Verify that each fiber-optic transceiver on the PIC is covered by a rubber safety cap.
If it does not, cover the transceiver with a safety cap.
6. Lift the FPC into place, and carefully align the sides of the FPC with the guides inside
the card cage.
7. Slide the FPC all the way into the card cage until you feel resistance.
8. Grasp both ejector handles, and rotate them clockwise simultaneously until the FPC
is fully seated.
ESD
MASTER
ONLINE
OFFLINE
REO
RE1
OK FAN
FAIL OK PEM 0 1
FAIL OK 2 3 YELLOWALAR
M
0 FAIL OK ACO/LT
REDALAR
M
1 FAIL OK
0 FAIL OK
1 FAIL OK NC C NO
2 FAIL OK NC C NO
3 FAIL
4
5
MX480
g004405
Related • Preventing Electrostatic Discharge Damage to an MX480 Router on page 248
Documentation
• Tools Required to Install the MX480 Router with a Mechanical Lift on page 69
• Removing Components from the MX480 Router Before Installing It with a Lift on
page 69
The cable management brackets attach to both sides of the router. To install the cable
management brackets (see Figure 47 on page 82):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Position the cable management brackets on the front sides of the chassis.
• Tools Required to Install the MX480 Router Without a Mechanical Lift on page 83
• Removing Components from the MX480 Router Before Installing It Without a
Lift on page 83
• Installing the MX480 Chassis in the Rack Manually on page 89
• Reinstalling Components in the MX480 Router After Installing It Without a
Lift on page 91
To install the router, you need the following tools and parts:
Related • Removing Components from the MX480 Router Before Installing It Without a Lift on
Documentation page 83
Removing Components from the MX480 Router Before Installing It Without a Lift
If you cannot use a mechanical lift to install the router (the preferred method), you can
install it manually. To make the router light enough to install manually, you first remove
most components from the chassis. The procedures for removing components from the
chassis are for initial installation only, and assume that you have not connected power
cables to the router. The following procedures describe how to remove components from
the chassis, first from the rear and then from the front:
1. Removing the Power Supplies Before Installing the MX480 Router Without a
Lift on page 84
2. Removing the Fan Tray Before Installing the MX480 Router Without a Lift on page 85
3. Removing the SCBs Before Installing the MX480 Router Without a Lift on page 85
4. Removing the DPCs Before Installing the MX480 Router Without a Lift on page 86
5. Removing the FPCs Before Installing the MX480 Router Without a Lift on page 87
Removing the Power Supplies Before Installing the MX480 Router Without a Lift
Remove the leftmost power supply first and then work your way to the right. To remove
the AC or DC power supplies for each power supply (see Figure 48 on page 84):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. On an AC-powered router, switch the AC input switch on each power supply to the
off (O) position. On a DC-powered router, Move the DC circuit breaker on each DC
power supply to the off (O) position.
We recommend this even though the power supplies are not connected to power
sources.
3. Loosen the captive screws on the bottom edge of the power supply faceplate.
Removing the Fan Tray Before Installing the MX480 Router Without a Lift
To remove the fan tray (see Figure 49 on page 85 ):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
3. Grasp the fan tray handle, and pull it out approximately 1 to 3 inches.
4. Press the latch located on the inside of the fan tray to release it from the chassis.
5. Place one hand under the fan tray to support it, and pull the fan tray completely out
of the chassis.
Removing the SCBs Before Installing the MX480 Router Without a Lift
To remove the SCBs (see Figure 50 on page 86):
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
4. Grasp the ejector handles, and slide the SCB about halfway out of the chassis.
5. Place one hand underneath the SCB to support it, and slide it completely out of the
chassis. Place it on the antistatic mat.
Removing the DPCs Before Installing the MX480 Router Without a Lift
To remove a DPC (see Figure 51 on page 87):
1. Have ready an antistatic mat for the DPC. Also have ready rubber safety caps for each
DPC using an optical interface on the DPC that you are removing.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
3. Simultaneously turn both the ejector handles counterclockwise to unseat the DPC.
4. Grasp the handles, and slide the DPC straight out of the card cage halfway.
5. Place one hand around the front of the DPC and the other hand under it to support it.
Slide the DPC completely out of the chassis, and place it on the antistatic mat or in
the electrostatic bag.
When the DPC is out of the chassis, do not hold it by the ejector handles,
bus bars, or edge connectors. They cannot support its weight.
Do not stack DPC on top of one another after removal. Place each one
individually in an electrostatic bag or on its own antistatic mat on a flat,
stable surface.
Removing the FPCs Before Installing the MX480 Router Without a Lift
To remove an FPC (see Figure 52 on page 88):
1. Have ready an antistatic mat for the FPC. Also have ready rubber safety caps for each
PIC using an optical interface on the PIC that you are removing.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Simultaneously turn both the ejector handles counterclockwise to unseat the FPC.
4. Grasp the handles, and slide the FPC straight out of the card cage halfway.
5. Place one hand around the front of the FPC and the other hand under it to support it.
Slide the FPC completely out of the chassis, and place it on the antistatic mat or in
the electrostatic bag.
When the FPC is out of the chassis, do not hold it by the ejector handles,
bus bars, or edge connectors. They cannot support its weight.
ESD
MASTER
ONLINE
OFFLINE
REO
RE1
OK FAN
FAIL OK PEM 0 1
FAIL OK 2 3 YELLOWALAR
M
0 FAIL OK ACO/LT
REDALAR
M
1 FAIL OK
0 FAIL OK
1 FAIL OK NC C NO
2 FAIL OK NC C NO
3 FAIL
4
5
MX480
g004408
Related • Preventing Electrostatic Discharge Damage to an MX480 Router on page 248
Documentation
• Tools Required to Install the MX480 Router Without a Mechanical Lift on page 83
CAUTION: If you are installing more than one router in a rack, install the
lowest one first. Installing a router in an upper position in a rack or cabinet
requires a lift.
CAUTION: Lifting the chassis and mounting it in a rack requires two people.
The empty chassis weighs approximately 65.5 lb (29.7 kg).
1. Ensure that the rack is in its permanent location and is secured to the building. Ensure
that the installation site allows adequate clearance for both airflow and maintenance.
2. Position the router in front of the rack or cabinet, centering it in front of the mounting
shelf. Use a pallet jack if one is available.
3. With one person on each side, hold onto the bottom of the chassis and carefully lift
it onto the mounting shelf.
WARNING: To prevent injury, keep your back straight and lift with your
legs, not your back. Avoid twisting your body as you lift. Balance the load
evenly, and be sure that your footing is solid.
4. Slide the router onto the mounting shelf until the mounting brackets contact the rack
rails. The shelf ensures that the holes in the mounting brackets of the chassis align
with the holes in the rack rails.
5. Install a mounting screw into each of the open mounting holes aligned with the rack,
starting from the bottom.
6. Visually inspect the alignment of the router. If the router is installed properly in the
rack, all the mounting screws on one side of the rack should be aligned with the
mounting screws on the opposite side and the router should be level.
• Removing Components from the MX480 Router Before Installing It Without a Lift on
page 83
After the router is installed in the rack, you reinstall the removed components before
booting and configuring the router. The following procedures describe how to reinstall
components in the chassis, first in the rear and then in the front:
1. Reinstalling the Power Supplies After Installing the MX480 Router Without a
Lift on page 91
2. Reinstalling the Fan Tray After Installing the MX480 Router Without a Lift on page 92
3. Reinstalling the SCBs After Installing the MX480 Router Without a Lift on page 93
4. Reinstalling the DPCs After Installing the MX480 Router Without a Lift on page 94
5. Reinstalling the FPCs After Installing the MX480 Router Without a Lift on page 95
Reinstalling the Power Supplies After Installing the MX480 Router Without a Lift
Reinstall the rightmost power supply first, and then work your way to the left. To reinstall
the AC or DC power supplies, follow this procedure for each power supply (see Figure 54
on page 92, which shows the installation of the DC power supplies):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. On an AC-powered router, switch the AC input switch on each power supply to the
off (O) position. On a DC-powered router, Move the DC circuit breaker on each DC
power supply to the off (O) position.
We recommend this even though the power supplies are not connected to power
sources.
3. Using both hands, slide the power supply straight into the chassis until the power
supply is fully seated in the chassis slot. The power supply faceplate should be flush
with any adjacent power supply faceplate or blank installed in the power supply slot.
Reinstalling the Fan Tray After Installing the MX480 Router Without a Lift
To reinstall the fan tray (see Figure 55 on page 93):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Grasp the fan tray on each side, and insert it straight into the chassis. Note the correct
orientation by the "this side up" label on the top surface of the fan tray.
3. Tighten the captive screws on the fan tray faceplate to secure it in the chassis.
Reinstalling the SCBs After Installing the MX480 Router Without a Lift
To reinstall an SCB (see Figure 56 on page 94):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Carefully align the sides of the SCB with the guides inside the chassis.
3. Slide the SCB into the chassis until you feel resistance, carefully ensuring that it is
correctly aligned.
4. Grasp both ejector handles, and rotate them simultaneously clockwise until the SCB
is fully seated.
5. Place the ejector handles in their proper position, horizontally and toward the center
of the board. To avoid blocking the visibility of the LEDs position the ejectors over the
PARK icon.
Reinstalling the DPCs After Installing the MX480 Router Without a Lift
To reinstall a DPC (see Figure 57 on page 95):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Place the DPC on an antistatic mat, or remove it from its electrostatic bag.
4. Verify that each fiber-optic transceiver is covered by a rubber safety cap. If it does not,
cover the transceiver with a safety cap.
6. Lift the DPC into place, and carefully align the sides of the DPC with the guides inside
the card cage.
7. Slide the DPC all the way into the card cage until you feel resistance.
8. Grasp both ejector handles, and rotate them clockwise simultaneously until the DPC
is fully seated.
Reinstalling the FPCs After Installing the MX480 Router Without a Lift
To reinstall a DPC (see Figure 58 on page 96):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Place the FPC on an antistatic mat, or remove it from its electrostatic bag.
3. Identify the two DPC slots on the router where the FPC will be installed.
4. Verify that each fiber-optic transceiver on the PIC is covered by a rubber safety cap.
If it does not, cover the transceiver with a safety cap.
6. Lift the FPC into place, and carefully align the sides of the FPC with the guides inside
the card cage.
7. Slide the FPC all the way into the card cage until you feel resistance.
8. Grasp both ejector handles, and rotate them clockwise simultaneously until the FPC
is fully seated.
ESD
MASTER
ONLINE
OFFLINE
REO
RE1
OK FAN
FAIL OK PEM 0 1
FAIL OK 2 3 YELLOWALAR
M
0 FAIL OK ACO/LT
REDALAR
M
1 FAIL OK
0 FAIL OK
1 FAIL OK NC C NO
2 FAIL OK NC C NO
3 FAIL
4
5
MX480
g004405
Related • Preventing Electrostatic Discharge Damage to an MX480 Router on page 248
Documentation
• Tools Required to Install the MX480 Router Without a Mechanical Lift on page 83
• Removing Components from the MX480 Router Before Installing It Without a Lift on
page 83
To connect the router to management devices and line cards, you need the following
tools and parts:
• Wire cutters
Related • Connecting the MX480 Router to Management and Alarm Devices on page 97
Documentation
2. Plug one end of the Ethernet cable (Figure 60 on page 98 shows the connector) into
the ETHERNET port on the Routing Engine. Figure 59 on page 98 shows the port.
3. Plug the other end of the cable into the network device.
2. Plug the RJ-45 end of the serial cable (Figure 62 on page 99 shows the connector)
into the AUX port or CONSOLE port on the Routing Engine. Figure 61 on page 99 shows
the ports.
3. Plug the female DB-9 end into the device's serial port.
NOTE:
For console devices, configure the serial port to the following values:
• Baud rate—9600
• Parity—N
• Data bits—8
• Stop bits—1
• Flow control—none
The terminal blocks that plug into the alarm relay contacts are supplied with the router.
2
They accept wire of any gauge between 28-AWG and 14-AWG (0.08 and 2.08 mm ),
which is not provided. Use the gauge of wire appropriate for the external device you are
connecting.
To connect an external device to an alarm relay contact (see Figure 63 on page 99):
1. Prepare the required length of wire with gauge between 28-AWG and 14-AWG (0.08
2
and 2.08 mm ).
2. While the terminal block is not plugged into the relay contact, use a 2.5-mm flat-blade
screwdriver to loosen the small screws on its side. With the small screws on its side
facing left, insert wires into the slots in the front of the block based on the wiring for
the external device. Tighten the screws to secure the wire.
3. Plug the terminal block into the relay contact, and use a 2.5-mm flat-blade screwdriver
to tighten the screws on the face of the block.
To attach a reporting device for the other kind of alarm, repeat the procedure.
Related • Tools and Parts Required for MX480 Router Connections on page 97
Documentation
• Routing Engine Interface Cable and Wire Specifications for MX Series Routers on
page 310
To connect the DPCs, MPCs, MICs, or PICs to the network (see Figure 64 on page 101 and
Figure 65 on page 101):
1. Have ready a length of the type of cable used by the component. For cable
specifications, see the MX Series 3D Universal Edge Routers Line Card Guide.
2. Remove the rubber safety plug from the cable connector port.
3. Insert the cable connector into the cable connector port on the faceplate.
NOTE: The XFP cages and optics on the components are industry standard
parts that have limited tactile feedback for insertion of optics and fiber.
You need to insert the optics and fiber firmly until the latch is securely in
place.
4. Arrange the cable in the cable management brackets to prevent it from dislodging or
developing stress points. Secure the cable so that it is not supporting its own weight
as it hangs to the floor. Place excess cable out of the way in a neatly coiled loop.
Placing fasteners on the loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
g004928
Fiber-optic cable
Related • Tools and Parts Required for MX480 Router Connections on page 97
Documentation
• Tools and Parts Required for MX480 Router Grounding and Power
Connections on page 103
• Grounding the MX480 Router on page 104
• Connecting Power to an AC-Powered MX480 Router with Normal-Capacity Power
Supplies on page 105
• Installing the MX480 AC High-Capacity Power Supplies on page 106
• Powering On an AC-Powered MX480 Router on page 107
• Connecting Power to a DC-Powered MX480 Router with Normal Capacity Power
Supplies on page 108
• Installing an MX480 DC High-Capacity Power Supply on page 111
• Powering On a DC-Powered MX480 Router on page 113
• Powering Off the MX480 Router on page 115
Tools and Parts Required for MX480 Router Grounding and Power Connections
To ground and provide power to the router, you need the following tools and parts:
• 7/16-in. (11 mm) hexagonal-head external drive socket wrench, or nut driver, with a
torque range between 23 lb-in. (2.6 Nm) and 25 lb-in. (2.8 Nm) tightening torque, for
tightening nuts to terminal studs on each power supply on a DC-powered router.
• Wire cutters
CAUTION: The maximum torque rating of the terminal studs on the DC power
supply is 36 lb-in. (4.0 Nm). The terminal studs may be damaged if excessive
torque is applied. Use only a torque-controlled driver or socket wrench to
tighten nuts on the DC power supply terminal studs. Use an
You ground the router by connecting a grounding cable to earth ground and then attaching
it to the chassis grounding points using UNC 1/4-20 two screws. You must provide the
grounding cable (cable lugs are supplied with the router). To ground the router:
1. Verify that a licensed electrician has attached the cable lug provided with the router
to the grounding cable.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to an approved site ESD grounding point. See the instructions for your site.
3. Ensure that all grounding surfaces are clean and brought to a bright finish before
grounding connections are made.
5. Detach the ESD grounding strap from the site ESD grounding point.
6. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
7. Place the grounding cable lug over the grounding points on the upper rear of the
chassis. The bolts are sized for UNC 1/4-20 bolts.
8. Secure the grounding cable lug to the grounding points, first with the washers, then
with the screws.
9. Dress the grounding cable and verify that it does not touch or block access to router
components, and that it does not drape where people could trip on it.
CAUTION: Do not mix AC and DC power supplies within the same router.
Damage to the router might occur.
You connect AC power to the router by attaching power cords from the AC power sources
to the AC appliance inlets located on the power supplies. For power cord and AC power
specifications, see “AC Power Cord Specifications for the MX480 Router” on page 298.
To connect the AC power cords to the router (see Figure 66 on page 106):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Locate the power cords shipped with the router, which should have a plug appropriate
for your geographical location (see “AC Power Cord Specifications for the MX480
Router” on page 298).
3. Move the AC input switch next to the appliance inlet on the power supply to the off
(O) position.
5. Insert the power cord plug into an external AC power source receptacle.
6. Route the power cord along the cable restraint toward the left or right corner of the
chassis. If needed to hold the power cord in place, thread plastic cable ties, which you
must provide, through the openings on the cable restraint.
7. Verify that the power cord does not block the air exhaust and access to router
components, or drape where people could trip on it.
1. Move the AC input switch next to the appliance inlet on the power supply to the off (O)
position.
2. Using both hands, slide the power supply straight into the chassis until the power
supply is fully seated in the chassis slot as shown in Figure 67 on page 107. The power
supply faceplate should be flush with any adjacent power supply faceplate or blank
installed in the power supply slot.
5. Attach the power cord to the AC power source, and switch on the dedicated customer
site circuit breaker. Follow the instructions for your site.
6. Move the AC input switch next to the appliance inlet on the power supply to the on
(|) position and observe the status LEDs on the power supply faceplate. If the power
supply is correctly installed and functioning normally, the AC OK and DC OK LEDs light
steadily and the PS FAIL LED is not lit.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Verify that the power supplies are fully inserted in the chassis.
3. Verify that each AC power cord is securely inserted into its appliance inlet.
4. Verify that an external management device is connected to one of the Routing Engine
ports (AUX, CONSOLE, or ETHERNET).
6. Switch on the dedicated customer site circuit breakers for the power supplies. Follow
the ESD and safety instructions for your site.
7. Move the AC input switch on each power supply to the on (|) position and observe
the status LEDs on each power supply faceplate. If an AC power supply is correctly
installed and functioning normally, the AC OK and DC OK LEDs light steadily, and the
PS FAIL LED is not lit.
If any of the status LEDs indicates that the power supply is not functioning normally,
repeat the installation and cabling procedures.
NOTE: After powering off a power supply, wait at least 60 seconds before
turning it back on. After powering on a power supply, wait at least 60
seconds before turning it off.
If the system is completely powered off when you power on the power
supply, the Routing Engine boots as the power supply completes its startup
sequence. If the Routing Engine finishes booting and you need to power
off the system again, first issue the CLI request system halt command.
After a power supply is powered on, it can take up to 60 seconds for status
indicators—such as the status LEDs on the power supply and the
show chassis command display—to indicate that the power supply is
functioning normally. Ignore error indicators that appear during the first
60 seconds.
8. On the external management device connected to the Routing Engine, monitor the
startup process to verify that the system has booted properly.
CAUTION: Do not mix AC and DC power supplies within the same router.
Damage to the router might occur.
You connect DC power to the router by attaching power cables from the external DC
power sources to the terminal studs on the power supply faceplates. You must provide
the power cables (the cable lugs are supplied with the router).
1. Switch off the dedicated customer site circuit breakers. Ensure that the voltage across
the DC power source cable leads is 0 V and that there is no chance that the cable
leads might become active during installation.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Move the DC circuit breaker on the power supply faceplate to the off (O) position.
4. Remove the clear plastic cover protecting the terminal studs on the faceplate.
5. Verify that the DC power cables are correctly labeled before making connections to
the power supply. In a typical power distribution scheme where the return is connected
to chassis ground at the battery plant, you can use a multimeter to verify the resistance
of the –48V and RTN DC cables to chassis ground:
• The cable with very large resistance (indicating an open circuit) to chassis ground
is –48V.
• The cable with very low resistance (indicating a closed circuit) to chassis ground is
RTN.
CAUTION: You must ensure that power connections maintain the proper
polarity. The power source cables might be labeled (+) and (–) to indicate
their polarity. There is no standard color coding for DC power cables. The
color coding used by the external DC power source at your site determines
the color coding for the leads on the power cables that attach to the
terminal studs on each power supply.
6. Remove the nut and washer from each of the terminal studs. (Use a 7/16-in. [11 mm]
nut driver or socket wrench.)
7. Secure each power cable lug to the terminal studs, first with the flat washer, then
with the nut (see Figure 68 on page 110). Apply between 23 lb-in. (2.6 Nm) and 25 lb-in.
(2.8 Nm) of torque to each nut. Do not overtighten the nut. (Use a 7/16-in. [11 mm]
torque-controlled driver or socket wrench.)
a. Secure each positive (+) DC source power cable lug to the RTN (return) terminal.
b. Secure each negative (–) DC source power cable lug to the –48V (input) terminal.
CAUTION: Ensure that each power cable lug seats flush against the surface
of the terminal block as you are tightening the nuts. Ensure that each nut
is properly threaded onto the terminal stud. The nut should be able to spin
freely with your fingers when it is first placed onto the terminal stud.
Applying installation torque to the nut when improperly threaded may
result in damage to the terminal stud.
The DC power supplies in slots PEM0 and PEM1 must be powered by dedicated power
feeds derived from feed A, and the DC power supplies in slots PEM2 and PEM3 must
be powered by dedicated power feeds derived from feed B. This configuration provides
the commonly deployed A/B feed redundancy for the system.
8. Route the power cables along the cable restraint toward the left or right corner of the
chassis. If needed, thread plastic cable ties, which you must provide, through the
openings on the cable restraint to hold the power cables in place.
9. Replace the clear plastic cover over the terminal studs on the faceplate.
10. Verify that the power cables are connected correctly, that they are not touching or
blocking access to router components, and that they do not drape where people could
trip on them.
Related • DC Power Cable Specifications for the MX480 Router on page 304
Documentation
• Preventing Electrostatic Discharge Damage to an MX480 Router on page 248
1. Ensure that the voltage across the DC power source cable leads is 0 V and that there
is no chance that the cable leads might become active during installation.
2. Move the power switch on the power supply faceplate to the off (O) position.
3. Using both hands, slide the power supply straight into the chassis until the power
supply is fully seated in the chassis slot. The power supply faceplate should be flush
with any adjacent power supply faceplate or blank installed in the power supply slot.
4. Using a screwdriver, loosen the captive screw holding the metal cover over the input
mode switch. Rotate the metal cover away from the input mode switch to expose the
switch.
5. Check the setting of the input mode switch. Use a sharp, nonconductive object to
slide the switch to the desired position. Set the input mode switch to position 0 for
60-A input and position 1 for 70-A input. This setting is used by the power management
software and needs to be set before on the power supply. See Figure 69 on page 111.
g004725
6. Rotate the metal cover over the input mode switch, and use a screwdriver to tighten
the captive screw.
7. Tighten the captive screws on the lower edge of the power supply faceplate.
8. Remove the clear plastic cover protecting the terminal studs on the faceplate.
9. Remove the nut and washer from each of the terminal studs.
10. Secure each power cable lug to the terminal studs, first with the flat washer, then
with the split washer, and then with the nut (see Figure 70 on page 113). Apply between
23 lb-in. (2.6 Nm) and 25 lb-in. (2.8 Nm) of torque to each nut. Do not overtighten the
nut. (Use a 7/16-in. [11 mm] torque-controlled driver or socket wrench.)
a. Secure the positive (+) DC source power cable lug to the RTN (return) terminal.
b. Secure the negative (–) DC source power cable lug to the –48V (input) terminal.
CAUTION: Ensure that each power cable lug seats flush against the surface
of the terminal block as you are tightening the nuts. Ensure that each nut
is properly threaded onto the terminal stud. The nut should be able to spin
freely with your fingers when it is first placed onto the terminal stud.
Applying installation torque to the nut when improperly threaded may
result in damage to the terminal stud.
11. Replace the clear plastic cover over the terminal studs on the faceplate.
12. Route the power cables along the cable restraint toward the left or right corner of the
chassis. If needed to hold the power cables in place, thread plastic cable ties, which
you must provide, through the openings on the cable restraint.
13. Verify that the power cabling is correct, that the cables are not touching or blocking
access to router components, and that they do not drape where people could trip on
them.
14. Switch on the dedicated customer site circuit breakers. Follow your site's procedures
for safety and ESD.
Verify that the INPUT OK LED on the power supply is lit green.
15. On each of the DC power supplies, turn the power switch to the on (—) position.
Observe the status LEDs on the power supply faceplate. If the power supply is correctly
installed and functioning normally, the PWR OK, BRKR ON, and INPUT OK LEDs light
green steadily.
1. Verify that an external management device is connected to one of the Routing Engine
ports (AUX, CONSOLE, or ETHERNET).
3. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
4. Verify that the power supplies are fully inserted in the chassis.
5. Verify that the source power cables are connected to the appropriate terminal: the
positive (+) source cable to the return terminal (labeled RETURN) and the negative
(–) source cable to the input terminal (labeled –48V).
6. Switch on the dedicated customer site circuit breakers to provide power to the DC
power cables.
7. Check the INPUT OK LED is lit steadily green to verify that power is present.
• Verify that the fuse is installed correctly and turn on the breaker at the battery
distribution fuse board or fuse bay.
• Check the voltage with a meter at the terminals of the power supply for correct
voltage level and polarity.
9. On each of the DC power supplies, switch the DC circuit breaker to the center position
before moving it to the on (—) position.
NOTE: The circuit breaker may bounce back to the off (O) position if you
move the breaker too quickly.
If any of the status LEDs indicates that the power supply is not functioning normally,
repeat the installation and cabling procedures described in “Replacing an MX480 DC
Power Supply” on page 230.
11. Verify that the PWR OK LED is lit green steadily, indicating the power supply is correctly
installed and functioning normally.
If the power supply is not functioning normally, repeat the installation and cabling
procedures described in “Replacing an MX480 DC Power Supply” on page 230.
NOTE: After powering off a power supply, wait at least 60 seconds before
turning it back on. After powering on a power supply, wait at least 60
seconds before turning it off.
If the system is completely powered off when you power on the power
supply, the Routing Engine boots as the power supply completes its startup
sequence. If the Routing Engine finishes booting and you need to power
off the system again, first issue the CLI request system halt command.
After a power supply is powered on, it can take up to 60 seconds for status
indicators—such as the status LEDs on the power supply and the
show chassis command display—to indicate that the power supply is
functioning normally. Ignore error indicators that appear during the first
60 seconds.
12. On the external management device connected to the Routing Engine, monitor the
startup process to verify that the system has booted properly.
Related • Connecting the MX480 Router to Management and Alarm Devices on page 97
Documentation
• Preventing Electrostatic Discharge Damage to an MX480 Router on page 248
NOTE: After powering off a power supply, wait at least 60 seconds before
turning it back on.
1. On the external management device connected to the Routing Engine, issue the
request system halt both-routing-engines operational mode command. The command
shuts down the Routing Engines cleanly, so their state information is preserved. (If
the router contains only one Routing Engine, issue the request system halt command.)
3. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
4. Move the AC input switch on each AC power supply or the DC circuit breaker on each
DC power supply to the off (O) position.
Configuring Junos OS
The MX480 router is shipped with the Junos OS preinstalled and ready to be configured
when the MX480 router is powered on. There are three copies of the software: one on a
CompactFlash card in the Routing Engine, one on a rotating hard disk in the Routing
Engine, and one on a USB flash drive that can be inserted into the slot in the Routing
Engine faceplate.
When the router boots, it first attempts to start the image on the USB flash drive. If a
USB flash drive is not inserted into the Routing Engine or the attempt otherwise fails, the
router next tries the CompactFlash card (if installed), and finally the hard disk.
You configure the router by issuing Junos OS command-line interface (CLI) commands,
either on a console device attached to the CONSOLE port on the Routing Engine, or over
a telnet connection to a network connected to the ETHERNET port on the Routing Engine.
This procedure connects the router to the network but does not enable it to forward
traffic. For complete information about enabling the router to forward traffic, including
examples, see the Junos OS configuration guides.
root# cli
root@>
cli> configure
[edit]
root@#
5. Configure the name of the router. If the name includes spaces, enclose the name in
quotation marks (“ ”).
[edit]
root@# set system host-name host-name
[edit]
root@# set system login user user-name authentication plain-text-password
New password: password
Retype new password: password
[edit]
root@# set system login user user-name class super-user
[edit]
root@# set system domain-name domain-name
9. Configure the IP address and prefix length for the router’s Ethernet interface.
[edit]
root@# set interfaces fxp0 unit 0 family inet address address/prefix-length
10. Configure the IP address of a backup router, which is used only while the routing
protocol is not running.
[edit]
root@# set system backup-router address
[edit]
root@# set system name-server address
12. Set the root authentication password by entering either a clear-text password, an
encrypted password, or an SSH public key string (DSA or RSA).
[edit]
root@# set system root-authentication plain-text-password
New password: password
Retype new password: password
or
[edit]
root@# set system root-authentication encrypted-password encrypted-password
or
[edit]
root@# set system root-authentication ssh-dsa public-key
or
[edit]
root@# set system root-authentication ssh-rsa public-key
13. (Optional) Configure the static routes to remote subnets with access to the
management port. Access to the management port is limited to the local subnet. To
access the management port from a remote subnet, you need to add a static route
to that subnet within the routing table. For more information about static routes, see
the Junos OS System Basics Configuration Guide.
[edit]
root@# set routing-options static route remote-subnet next-hop destination-IP retain
no-readvertise
14. Configure the telnet service at the [edit system services] hierarchy level.
[edit]
root@# set system services telnet
[edit]
root@# show
system {
host-name host-name;
domain-name domain-name;
backup-router address;
root-authentication {
authentication-method (password | public-key);
}
name-server {
address;
}
}
interfaces {
fxp0 {
unit 0 {
family inet {
address address/prefix-length;
}
}
}
}
[edit]
root@# commit
[edit]
root@host# commit
18. When you have finished configuring the router, exit configuration mode.
[edit]
root@host# exit
root@host>
NOTE: To reinstall the Junos OS, you boot the router from the removable
media. Do not insert the removable media during normal operations. The
router does not operate normally when it is booted from the removable media.
When the router boots from the storage media (removable media, CompactFlash card,
or hard disk) it expands its search in the /config directory of the routing platform for the
following files in the following order: juniper.conf (the main configuration file), rescue.conf
(the rescue configuration file), and juniper.conf.1 (the first rollback configuration file).
When the search finds the first configuration file that can be loaded properly, the file
loads and the search ends. If none of the file can be loaded properly, the routing platform
does not function properly. If the router boots from an alternate boot device, the Junos
OS displays a message indication this when you log in to the router.
This chapter describes how to maintain hardware components installed in the router.
Some components, such as the craft interface, require no maintenance.
For information about returning a part to Juniper Networks for repair or replacement, see
“Contacting Customer Support and Returning MX480 Hardware” on page 315.
• Tools and Parts Required to Maintain the MX480 Router on page 123
• Routine Maintenance Procedures for the MX480 Router on page 123
• Maintaining the MX480 Cooling System Components on page 124
• Maintaining the MX480 Host Subsystem on page 128
• Maintaining MX480 Packet Forwarding Engine Components on page 130
• Maintaining the MX480 Power Supplies on page 147
To maintain hardware components, you need the following tools and parts:
Related • Routine Maintenance Procedures for the MX480 Router on page 123
Documentation
Action • Inspect the installation site for moisture, loose wires or cables, and excessive dust.
Make sure that airflow is unobstructed around the router and into the air intake vents.
• Check the status-reporting devices on the craft interface—System alarms and LEDs.
• Inspect the air filter at the left rear of the router, replacing it every 6 months for optimum
cooling system performance. Do not run the router for more than a few minutes without
the air filter in place.
Action • Regularly inspect the air filter. A dirty air filter restricts airflow in the unit, producing a
negative effect on the ventilation of the chassis. The filter degrades over time. You
must replace the filter every 6 months.
CAUTION: Always keep the air filter in place while the router is operating.
Because the fans are very powerful, they could pull small bits of wire or
other materials into the router through the unfiltered air intake. This could
damage the router components.
• Use spare filters within 1 year of manufacture. Check the date of manufacture printed
on the filter. Store spare air filters in a dark, cool, and dry place. Storing air filters at
higher temperatures, or where they can be exposed to ultraviolet (UV) radiation,
hydrocarbon emissions, or vapors from solvents, can significantly reduce their life.
Action • Monitor the status of the fans. A fan tray contains multiple fans that work in unison to
cool the router components. If one fan fails, the host subsystem adjusts the speed of
the remaining fans to maintain proper cooling. A red alarm is triggered when a fan fails,
and a yellow alarm and red alarm is triggered when a fan tray is removed.
• To display the status of the cooling system, issue the show chassis environment
command. The output is similar to the following:
PEM 2 Absent
PEM 3 Absent
Routing Engine 0 OK 36 degrees C / 96 degrees F
Routing Engine 0 CPU OK 32 degrees C / 89 degrees F
Routing Engine 1 OK 35 degrees C / 95 degrees F
Routing Engine 1 CPU OK 32 degrees C / 89 degrees F
CB 0 Intake OK 33 degrees C / 91 degrees F
CB 0 Exhaust A OK 32 degrees C / 89 degrees F
CB 0 Exhaust B OK 36 degrees C / 96 degrees F
CB 0 ACBC OK 35 degrees C / 95 degrees F
CB 0 SF A OK 49 degrees C / 120 degrees F
Related • Routine Maintenance Procedures for the MX480 Router on page 123
Documentation
• Installing the MX480 Fan Tray on page 169
• Check the LEDs on the craft interface to view information about the status of the
Routing Engines.
• To check the status of the Routing Engines, issue the show chassis routing-engine
command. The output is similar to the following:
Kernel 0 percent
Interrupt 0 percent
Idle 100 percent
Model RE-S-1300
Serial ID 1000694976
Start time 2007-06-19 14:17:00 PDT
Uptime 20 days, 23 hours, 51 minutes, 4 seconds
• To check the status of the SCBs, issue the show chassis environment cb command.
The output is similar to the following:
To check the status of a specific SCB, issue the show chassis environment cb command
and include the slot number of the SCB. The output is similar to the following:
For more information about using the CLI, see the Junos OS manuals.
• Check the LEDs on the craft interface directly above each DPC slot. The green LED
labeled OK lights steadily when a DPC is functioning normally.
• Check the OK/FAIL LED on the DPC. For more information, seeMX Series 3D Universal
Edge Routers Line Card Guide . If the DPC detects a failure, the DPC sends an alarm
message to the Routing Engine.
• Check the status of installed DPCs by issuing the CLI show chassis fpc command to
check the status of installed DPCs. As shown in the sample output, the value Online
in the column labeled State indicates that the DPC is functioning normally:
For more detailed output, add the detail option. The following example does not specify
a slot number, which is optional:
• Issue the CLI show chassis fpc pic-status command. The DPC slots are numbered 0
through 5, bottom to top:
For further description of the output from the command, see the Junos OS Operational
Mode Commands.
• Check the LEDs on the craft interface directly above the FPC. The green LED labeled
OK lights steadily when an FPC is functioning normally.
• Check the OK/FAIL LED on the FPC. If the FPC detects a failure, the FPC sends an alarm
message to the Routing Engine.
• Issue the CLI show chassis fpc command to check the status of the installed FPC. As
shown in the sample output, the value Online in the column labeled State indicates
that the FPC is functioning normally:
For more detailed output, add the detail option. The following example does not specify
a slot number, which is optional:
• Issue the CLI show chassis fpc pic-status command. The following example shows an
FPC installed in DPC slots 0, and 1:
For further description of the output from the command, see the Junos OS Operational
Mode Commands.
• Check the LEDs on PIC faceplates. The meaning of the LED states differs for various
PICs. For more information, see the MX Series 3D Universal Edge Routers Line Card Guide.
If the FPC that houses the PIC detects a PIC failure, the FPC generates an alarm
message to be sent to the Routing Engine.
• Issue the CLI show chassis fpc pic-status command. The PIC slots in an FPC are
numbered from 0 through 1, left to right:
For further description of the output from the command, see the Junos OS Operational
Mode Commands.
• Check the LEDs on the craft interface directly above each MPC slot. The green LED
labeled OK lights steadily when an MPC is functioning normally.
• Check the OK/FAIL LED on the MPC. If the MPC detects a failure, the MPC sends an
alarm message to the Routing Engine.
• Issue the CLI show chassis fpc command to check the status of installed MPCs. As
shown in the sample output, the value Online in the column labeled State indicates
that the MPC is functioning normally:
For more detailed output, add the detail option. The following example does not specify
a slot number, which is optional:
Slot 1 information:
State Online
Temperature 32 degrees C / 89 degrees F
Total CPU DRAM 1024 MB
Total RLDRAM 256 MB
Total DDR DRAM 4096 MB
Start time: 2009-12-22 12:26:54 PST
Uptime: 6 days, 3 hours, 8 minutes, 51 seconds
• Issue the CLI show chassis fpc pic-status command. The MPC slots are numbered 0
through 5, bottom to top:
For further description of the output from the command, see the Junos OS Operational
Mode Commands.
• Check the LEDs on MIC faceplates. The meaning of the LED states differs for various
MICs. For more information, see the MX Series 3D Universal Edge Routers Line Card Guide.
If the MPC that houses the MIC detects a MIC failure, the MPC generates an alarm
message to be sent to the Routing Engine.
• Issue the CLI show chassis fpc pic-status command. The MIC slots in an MPC are
numbered PIC 0/1 and PIC 2/3, left to right:
For further description of the output from the command, see the Junos OS Operational
Mode Commands.
• Use the cable management brackets to support cables and prevent cables from
dislodging or developing stress points.
• Place excess cable out of the way in the cable management brackets. Do not allow
fastened loops of cable to dangle from the connector or cable management brackets,
because this stresses the cable at the fastening point. Putting fasteners on the loops
helps to maintain their shape.
• Keep the cable connections clean and free of dust and other particles, which can cause
drops in the received power level. Always inspect cables and clean them if necessary
before connecting an interface.
• When you unplug a fiber-optic cable, always place a rubber safety plug over the
transceiver on the faceplate and on the end of the cable.
• Anchor fiber-optic cables to avoid stress on the connectors. Be sure to secure fiber-optic
cables so that they do not support their own weight as they hang to the floor. Never
let fiber-optic cable hang free from the connector.
• Avoid bending fiber-optic cable beyond its bend radius. An arc smaller than a few
inches can damage the cable and cause problems that are difficult to diagnose.
• Frequent plugging and unplugging of fiber-optic cable into and out of optical
instruments can cause damage to the instruments that is expensive to repair. Instead,
attach a short fiber extension to the optical equipment. Any wear and tear due to
frequent plugging and unplugging is then absorbed by the short fiber extension, which
is easy and inexpensive to replace.
• Keep fiber-optic cable connections clean. Small microdeposits of oil and dust in the
canal of the transceiver or cable connector could cause loss of light, reducing signal
power and possibly causing intermittent problems with the optical connection.
After you clean an optical transceiver, make sure that the connector tip of the fiber-optic
cable is clean. Use only an approved alcohol-free fiber-optic cable cleaning kit, such
as the Opptex Cletop-S Fiber Cleaner. Follow the directions for the cleaning kit you
use.
Regardless of whether you are holding a DPC vertically or horizontally, this information
uses the same terms for all four edges of the DPC (see Figure 71 on page 140):
• Faceplate—Edge of the DPC that has connectors into which you insert the SFP or XFP
transceivers
• Connector edge—Edge opposite the faceplate; this edge has the connectors that attach
to the midplane
NOTE: A DPC weighs 14.5 lb (6.6 kg). Be prepared to accept the full weight
of the DPC as you lift it.
1. Orient the DPC so that the faceplate faces you. To verify orientation, confirm that the
text on the DPC is right-side up and the electromagnetic interference (EMI) strip is on
the right-hand side.
2. Place one hand around the DPC faceplate about a quarter of the way down from the
top edge. To avoid deforming the EMI shielding strip, do not press hard on it.
If the DPC is horizontal before you grasp it, place your left hand around the faceplate and
your right hand along the bottom edge.
2. Grasp the top edge with your left hand and the bottom edge with your right hand.
You can rest the faceplate of the DPC against your body as you carry it.
As you carry the DPC, do not bump it against anything. DPC components are fragile.
Never hold or grasp the DPC anywhere except places that this document indicates. In
particular, never grasp the connector edge, especially at the power connector in the
corner where the connector and bottom edges meet.
Never carry the DPC by the faceplate with only one hand.
Do not rest any edge of a DPC directly against a hard surface (see Figure 73 on page 142).
If you must rest the DPC temporarily on an edge while changing its orientation between
vertical and horizontal, use your hand as a cushion between the edge and the surface.
• In the router
When you store a DPC on a horizontal surface or in the shipping container, always place
it inside an antistatic bag. Because the DPC is heavy, and because antistatic bags are
fragile, inserting the DPC into the bag is easier with two people. To do this, one person
holds the DPC in the horizontal position with the faceplate facing the body, and the other
person slides the opening of the bag over the DPC connector edge.
If you must insert the DPC into a bag by yourself, first lay the DPC horizontally on a flat,
stable surface, sheet metal side down. Orient the DPC with the faceplate facing you.
Carefully insert the DPC connector edge into the opening of the bag, and pull the bag
toward you to cover the DPC.
Regardless of whether you are holding an FPC vertically or horizontally, this document
uses the same terms for all four edges of the FPC (see Figure 74 on page 143):
• Faceplate—Edge of the FPC that has slots into which you insert the PICs
• Connector edge—Edge opposite the faceplate; this edge has the connectors that attach
to the midplane
Connector
edge
Faceplate
g004416
Bottom edge
CAUTION: Many components on the FPC are fragile. Failure to handle FPCs
as specified in this document can cause irreparable damage.
• As you carry the FPC, do not bump it against anything. FPC components
are fragile.
• Do not grasp the FPC anywhere except places that this document indicates.
In particular, never grasp the connector edge, especially at the power
connector in the corner where the connector and bottom edges meet (see
Figure 75 on page 144).
• Do not carry the FPC by the faceplate with only one hand (see Figure 76
on page 145).
• Do not rest any edge of an FPC directly against a hard surface (see Figure
77 on page 146). If you must rest the FPC temporarily on an edge while
changing its orientation between vertical and horizontal, use your hand as
a cushion between the edge and the surface.
You hold an FPC horizontally when installing it into the chassis or an equipment rack.
If the FPC is horizontal before you grasp it, place your left hand around the faceplate and
your right hand along the bottom edge.
2. Grasp the top edge with your left hand and the bottom edge with your right hand.
When not installed in the routing platforms, FPCs must be either stored in the container
in which a spare FPC is shipped or stored horizontally with the component-side up on a
flat, stable surface. When you store an FPC on a horizontal surface or in the shipping
container, always place it inside an antistatic bag. Because the FPC is heavy and because
antistatic bags are fragile, inserting the FPC into the bag is easier with two people. The
storage guidelines are as follows:
• When storing an FPC with two people, one person holds the FPC in the horizontal
position with the faceplate facing their body, the other person slides the opening of
the bag over the FPC connector edge.
• When storing an FPC with one person, you must insert the FPC into a bag by yourself.
First lay the FPC horizontally on a flat, stable surface, component-side up. Orient the
FPC with the faceplate facing you. Carefully insert the FPC connector edge into the
opening of the bag, and pull the bag toward you to cover the FPC.
• Never stack an FPC under or on top of any other component (see Figure
78 on page 147).
• Check the status of the power supplies by issuing the show chassis environment pem
command. The output is similar to the following:
• Make sure that the power and grounding cables are arranged so that they do not
obstruct access to other router components.
• Routinely check the status LEDs on the power supply faceplates and the craft interface
to determine if the power supplies are functioning normally.
• Check the red and yellow alarm LEDs on the craft interface. Power supply failure or
removal triggers an alarm that causes one or both of the LEDs to light. You can display
the associated error messages by issuing the following command:
Command-Line Interface
The Junos OS command-line interface (CLI) is the primary tool for controlling and
troubleshooting router hardware, the Junos OS, routing protocols, and network
connectivity. CLI commands display information from routing tables, information specific
to routing protocols, and information about network connectivity derived from the ping
and traceroute utilities.
You enter CLI commands on one or more external management devices connected to
ports on the Routing Engine.
For information about using the CLI to troubleshoot the Junos OS, see the appropriate
Junos OS configuration guide.
• Alarm LEDs—One large red circular LED and one large yellow triangular LED, located
on the upper right of the craft interface, indicate two levels of alarm conditions. The
circular red LED lights to indicate a critical condition that can result in a system
shutdown. The triangular yellow LED lights to indicate a less severe condition that
requires monitoring or maintenance. Both LEDs can be lit simultaneously. A condition
that causes an alarm LED to light also activates the corresponding alarm relay contact
on the craft interface.
• Host subsystem LEDs—Three LEDs, MASTER, ONLINE, and OFFLINE, indicate the status
of the host subsystem. A green MASTER LED indicates that the host is functioning as
the master. The ONLINE LED indicates that the host is online. The OFFLINE LED indicates
that the host is installed but the routing engine is offline. The host subsystem LEDs are
located on the left of the craft interface and are labeled RE0 and RE1.
• Power supply LEDs—Two LEDs (PEM) indicate the status of each power supply. Green
indicates that the power supply is functioning normally. Red indicates that the power
supply is not functioning normally. The power supply LEDs are located in the center
craft interface, and are labeled 0 through 3.
• Line card LEDs—Two LEDs, OK and FAIL, indicate the status of each DPC, FPC, or MPC.
Green indicates OK and red indicates a failure. The LEDs are located along the bottom
of the craft interface.
• SCB LEDs—Two LEDs, OK and FAIL, indicate the status of each SCB. Green indicates
OK and red indicates a failure. The SCB LEDs are located on the left of the craft interface
along the bottom.
• Fan LEDs—Two LEDs indicate the status of the fans. Green indicates the fans are
functioning normally and red indicates a fan has failed. The fan LEDs are located on
the upper left of the craft interface.
Component LEDs
The following LEDs are located on various router components and display the status of
those components:
• DPC LED—One LED labeled OK/FAIL on each DPC faceplate indicates the DPC's status.
For more information, see the MX Series 3D Universal Edge Routers Line Card Guide.
• FPC LED—One LED labeled OK/FAIL on each FPC faceplate indicates the FPC's status.
• MPC LED—One LED labeled OK/FAIL on each FPC faceplate indicates the FPC's status.
• MIC LED—One LED labeled OK/FAIL on each MIC faceplate indicates the MIC's status.
For more information, see the MX Series 3D Universal Edge Routers Line Card Guide.
• PIC LED—One LED labeled OK/FAIL on each PIC faceplate indicates the PIC's status.
For more information, see the MX Series 3D Universal Edge Routers Line Card Guide.
• SCB LEDs—Three LEDs, labeled FABRIC ACTIVE, FABRIC ONLY, and OK/FAIL, on each
SCB faceplate indicate the status of the SCB. If no LEDs are lit, the master RE might
still be booting or the SCB is not receiving power.
• Routing Engine LEDs—Four LEDs, labeled MASTER, HDD, ONLINE, and FAIL on each
Routing Engine faceplate indicate the status of the Routing Engine and hard disk drive.
• Power supply LEDs—Two LEDs on each power supply faceplate indicate the status of
that power supply.
• Check the fan LEDs and alarm LEDs on the craft interface.
• If the red alarm LED on the craft interface lights, use the CLI to get information about
the source of an alarm condition: user@host> show chassis alarms.
If the CLI output lists only one fan failure, and the other fans are functioning normally,
the fan is most likely faulty and you must replace the fan tray.
• Place your hand near the exhaust vents at the side of the chassis to determine whether
the fans are pushing air out of the chassis.
• The following conditions automatically cause the fans to run at full speed and also
trigger the indicated alarm:
• The router temperature exceeds the “temperature warm” threshold (yellow alarm).
• The temperature of the router exceeds the maximum (“temperature hot”) threshold
(red alarm and automatic shutdown of the power supplies).
Related • Alarm LEDs and Alarm Cutoff/Lamp Test Button on the MX480 Craft Interface on
Documentation page 37
Solution • Monitor the green LED labeled OK above the DPC on the craft interface as soon as a
DPC is seated in an operating router.
The Routing Engine downloads the DPC software to it under two conditions: the DPC
is present when the Routing Engine boots Junos OS, and the DPC is installed and
requested online through the CLI or push button on the front panel. The DPC then runs
diagnostics, during which the OK LED blinks. When the DPC is online and functioning
normally, the OK LED lights green steadily.
• Make sure the DPC is properly seated in the midplane. Check that each ejector handle
has been turned clockwise and is tight.
• Check the OK/FAIL LED on the DPC and OK and FAIL DPC LEDs on the craft interface.
When the DPC is online and functioning normally, the OK LED lights green steadily.
• Issue the show chassis fpc command to check the status of installed DPCs. As shown
in the sample output, the value Online in the column labeled State indicates that the
DPC is functioning normally:
NOTE: The show chassis fpc command displays the status of the DPCs.
For more detailed output, add the detail option. The following example does not specify
a slot number, which is optional:
For further description of the output from the commands, see the Junos OS System
Basics Configuration Guide.
Solution • Monitor the green LED labeled OK above the FPC on the craft interface as soon as an
FPC is seated in an operating router.
The Routing Engine downloads the FPC software to it under two conditions: the FPC
is present when the Routing Engine boots Junos OS, and the FPC is installed and
requested online through the CLI or push button on the front panel. The FPC then runs
diagnostics, during which the OK LED blinks. When the FPC is online and functioning
normally, the OK LED lights green steadily.
• Make sure the FPC is properly seated in the midplane. Check that each ejector handle
has been turned clockwise and is tight.
• Check the OK/FAIL LED on the FPC and OK and FAIL FPC LEDs on the craft interface.
When the FPC is online and functioning normally, the OK LED lights green steadily.
• Issue the show chassis fpc command to check the status of installed FPCs. As shown
in the sample output, the value Online in the column labeled State indicates that the
FPC is functioning normally:
NOTE: The show chassis fpc command displays the status of the FPCs.
For more detailed output, add the detail option. The following example does not specify
a slot number, which is optional:
For further description of the output from the commands, see the Junos OS System
Basics Configuration Guide.
Solution • Check the status of each port on a PIC by looking at the LED located on the PIC
faceplate. For information about the meaning of LED states on different PICs, see the
MX Series 3D Universal Edge Routers Line Card Guide.
• Check the status of a PIC by issuing the show chassis fpc pic-status CLI command. The
PIC slots in the FPC are numbered from 0 through 1, left to right:
For further description of the output from the command, see the Junos OS Operational
Mode Commands.
Solution • Monitor the green LED labeled OK above the MPC on the craft interface as soon as an
MPC is seated in an operating router.
The Routing Engine downloads the MPC software to it under two conditions: The MPC
is present when the Routing Engine boots Junos OS, and the MPC is installed and
requested online through the CLI or push button on the front panel. The MPC then runs
diagnostics, during which the OK LED blinks. When the MPC is online and functioning
normally, the OK LED lights green steadily.
• Make sure the MPC is properly seated in the midplane. Check that each ejector handle
has been turned clockwise and is tight.
• Check the OK/FAIL LED on the MPC and OK and FAIL line card LEDs on the craft
interface. When the MPC is online and functioning normally, the OK LED lights green
steadily.
• Issue the show chassis fpc command to check the status of installed MPCs. As shown
in the sample output, the value Online in the column labeled State indicates that the
MPC is functioning normally:
NOTE: The show chassis fpc command displays the status of the MPCs.
For more detailed output, add the detail option. The following example does not specify
a slot number, which is optional:
For further description of the output from the commands, see the Junos OS System
Basics Configuration Guide.
Solution • Check the status of each port on a MIC by looking at the LED located on the MIC
faceplate. For information about the meaning of LED states on different MICs, see the
MX Series 3D Universal Edge Routers Line Card Guide.
• Check the status of a MIC by issuing the show chassis fpc pic-status CLI command. The
MIC slots in the MPC are labeled PIC 0/1 and PIC 2/3, left to right:
For further description of the output from the command, see the Junos OS Operational
Mode Commands.
• If a DC power supply is correctly installed and functioning normally, the PWR OK,
BRKR ON, and INPUT OK LEDs light green steadily.
• Issue the CLI show chassis environment pem command to check the status of installed
power supplies. As shown in the sample output, the value Online in the rows labeled
State indicates that each of the power supplies is functioning normally:
If a power supply is not functioning normally, perform the following steps to diagnose
and correct the problem:
• If a red alarm condition occurs, issue the show chassis alarms command to determine
the source of the problem.
• If all power supplies have failed, the system temperature might have exceeded the
threshold, causing the system to shut down.
The Junos OS also can shut down one of the power supplies for other
reasons. In this case, the remaining power supplies provide power to the
router, and you can still view the system status through the CLI or display.
• Check that the DC circuit breaker (—) or AC input switch (|) is in the on position and
that the power supply is receiving power.
• Verify that the source circuit breaker has the proper current rating. Each power supply
must be connected to a separate source circuit breaker.
• Verify that the AC power cord or DC power cables from the power source to the router
are not damaged. If the insulation is cracked or broken, immediately replace the cord
or cable.
• Connect the power supply to a different power source with a new power cord or power
cables. If the power supply status LEDs indicate that the power supply is not operating
normally, the power supply is the source of the problem. Replace the power supply
with a spare.
Field-replaceable units (FRUs) are router components that can be replaced at the
customer site. Replacing most FRUs requires minimal router downtime. The router uses
the following types of FRUs:
• Hot-pluggable FRUs—You can remove and replace these components without powering
off the router, but the routing functions of the system are interrupted when the
component is removed.
Table 24 on page 162 lists the FRUs for the MX480 router. Before you replace an SCB or
a Routing Engine, you must take the host subsystem offline.
To replace hardware components, you need the tools and parts listed in Table 25 on
page 162.
CAUTION: Do not run the router for more than a few minutes without the air
filter in place.
CAUTION: Always keep the air filter in place while the router is operating,
except during replacement. Because the fans are very powerful, they could
pull small bits of wire or other materials into the router through the unfiltered
air intake. This could damage the router components.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Locate the up arrow and ensure that the air filter is right side up.
3. Slide the air filter straight into the chassis until it stops.
4. Align the captive screws of the air filter cover with the mounting holes on the chassis.
g004228
Related • Preventing Electrostatic Discharge Damage to an MX480 Router on page 248
Documentation
• Maintaining the MX480 Air Filter on page 124
1. Disconnecting the Alarm Relay Wires from the MX480 Craft Interface on page 165
2. Removing the MX480 Craft Interface on page 166
4. Connecting the Alarm Relay Wires to the MX480 Craft Interface on page 167
Disconnecting the Alarm Relay Wires from the MX480 Craft Interface
To disconnect the alarm relay wires from the router and an alarm-reporting device (see
Figure 81 on page 166):
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Using a 2.5-mm flat-blade screwdriver, loosen the small screws on the face of the
terminal block and remove the block from the relay contact.
4. Using the 2.5-mm flat-blade screwdriver, loosen the small screws on the side of the
terminal block. Remove existing wires from the slots in the front of the block.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Loosen the captive screws at the left and right corners of the craft interface faceplate.
4. Grasp the craft interface faceplate and carefully tilt it toward you until it is horizontal.
5. Disconnect the ribbon cable from the back of the faceplate by gently pressing on both
sides of the latch with your thumb and forefinger. Remove the craft interface from
the chassis.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Grasp the craft interface with one hand, and hold the bottom edge of the craft interface
with the other hand to support its weight.
3. Orient the ribbon cable so that it plugs into the connector socket. The connector is
keyed and can be inserted only one way.
4. Align the bottom of the craft interface with the sheet metal above the card cage and
press it into place.
5. Tighten the screws on the left and right corners of the craft interface faceplate.
1. Prepare the required length of replacement wire with gauge between 28-AWG and
2
14-AWG (0.08 and 2.08 mm ).
2. Insert the replacement wires into the slots in the front of the block. Use a 2.5-mm
flat-blade screwdriver to tighten the screws and secure the wire.
3. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
4. Plug the terminal block into the relay contact, and use a 2.5-mm flat-blade screwdriver
to tighten the screws on the face of the block.
• Alarm LEDs and Alarm Cutoff/Lamp Test Button on the MX480 Craft Interface on
page 37
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Grasp the fan tray handle, and pull it out approximately 1 to 3 inches.
WARNING: To avoid injury, keep tools and your fingers away from the fans
as you slide the fan tray out of the chassis. The fans might still be spinning.
4. Press the latch located on the inside of the fan tray to release it from the chassis.
5. Place one hand under the fan tray to support it, and pull the fan tray completely out
of the chassis.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Grasp the fan tray handle, and insert it straight into the chassis. Note the correct
orientation by the this side up label on the top surface of the fan tray.
3. Tighten the captive screws on the fan tray faceplate to secure it in the chassis.
Normally, if two host subsystems are installed in the router, Routing Engine 0 (RE0)
functions as the master and Routing Engine 1 (RE1) functions as the backup. You can
remove the backup host subsystem (or either of its components) without interrupting
the functioning of the router. If you take the master host subsystem offline, the backup
host subsystem becomes the master (the router might reboot, depending on your
configuration). If the router has only one host subsystem, taking the host subsystem
offline causes the router to shut down. The effect of taking the master host subsystem
offline varies depending on your configuration of high availability features.
Table 26 on page 171 explains the effect of taking the host subsystem offline.
Backup host subsystem The functioning of the router is not interrupted. The backup host subsystem is hot-removable
and hot-insertable.
Master host subsystem The backup host subsystem becomes the master. The backup Routing Engine assumes Routing
Engine functions. The master host subsystem is hot-pluggable. Removal or failure of the master
Routing Engine affects forwarding and routing based on the high availability configuration:
• Dual Routing Engines without any high availability features enabled—Traffic is interrupted
while the Packet Forwarding Engine is reinitialized. All kernel and forwarding processes are
restarted. When the switchover to the new master Routing Engine is complete, routing
convergence takes place and traffic is resumed.
• Graceful Routing Engine switchover (GRES) is enabled—Graceful Routing Engine switchover
preserves interface and kernel information. Traffic is not interrupted. However, graceful Routing
Engine switchover does not preserve the control plane. Neighboring routers detect that the
router has restarted and react to the event in a manner prescribed by individual routing protocol
specifications. To preserve routing without interruption during a switchover, graceful Routing
Engine switchover must be combined with nonstop active routing.
• Nonstop active routing is enabled (graceful Routing Engine switchover must be configured for
nonstop active routing to be enabled)—Nonstop active routing supports Routing Engine
switchover without alerting peer nodes that a change has occurred. Nonstop active routing
uses the same infrastructure as graceful Routing Engine switchover to preserve interface and
kernel information. However, nonstop active routing also preserves routing information and
protocol sessions by running the routing protocol process (rpd) on both Routing Engines. In
addition, nonstop active routing preserves TCP connections maintained in the kernel.
• Graceful restart is configured—Graceful restart provides extensions to routing protocols so
that neighboring helper routers restore routing information to a restarting router. These
extensions signal neighboring routers about the graceful restart and prevent the neighbors
from reacting to the router restart and from propagating the change in state to the network
during the graceful restart period. Neighbors provide the routing information that enables the
restarting router to stop and restart routing protocols without causing network reconvergence.
Neighbors are required to support graceful restart. The routing protocol process (rpd) restarts.
A graceful restart interval is required. For certain protocols, a significant change in the network
can cause graceful restart to stop.
To configure Routing Engine-specific parameters and still use the same configuration
on both Routing Engines, include the appropriate configuration statements under the
re0 and re1 statements at the [edit groups] hierarchy level and use the apply-groups
staement. For instructions, see the Junos OS System Basics Configuration Guide.
NOTE: The first supported release for both graceful Routing Engine switchover
and nonstop active routing on the router is Junos OS Release 9.0. Graceful
restart software requirements depend on the routing protocols configured
on the router. For the minimum software requirements for graceful restart,
see the Junos OS High Availability Configuration Guide.
1. Determine whether the host subsystem is functioning as the master or as the backup,
using one of the two following methods:
• Check the Routing Engine LEDs on the craft interface. If the green RE MASTER LED
is lit, the corresponding host subsystem is functioning as the master.
• Issue the following command. The master Routing Engine is designated Master in
the Current state field:
2. If the host subsystem is functioning as the master, switch it to backup using the
command:
For more information about the command, see the Junos OS Operational Mode
Commands.
Related • Effect of Taking the MX480 Host Subsystem Offline on page 170
Documentation
• MX480 Host Subsystem Description on page 26
• The ejector handles rotate. After you install an SCB, ensure that the ejectors are
positioned horizontally and do not block any other components or the LEDs. To avoid
blocking the visibility of the LEDs, position the ejectors over the PARK icon.
• To insert or remove the SCB, slide the ejector across the SCB horizontally, rotate it,
and slide it again another quarter of a turn. Turn the ejector again and repeat as
necessary. Utilize the indexing feature to maximize leverage and to avoid hitting any
adjacent components.
• Operate both ejector handles simultaneously. The insertion force on an SCB is too
great for one ejector.
NOTE: You can remove the SCB and Routing Engine as a unit, or remove the
Routing Engine separately.
CAUTION: Before removing an SCB, ensure that you know how to operate
the ejector handles properly to avoid damage to the equipment.
CAUTION: Before you replace an SCB, you must take the host subsystem
offline. If there is only one host subsystem, taking the host subsystem offline
shuts down the router.
3. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
5. Grasp the ejector handles, and slide the SCB about halfway out of the chassis.
6. Place one hand underneath the SCB to support it, and slide it completely out of the
chassis.
8. If you are not replacing the SCB now, install a blank panel over the empty slot.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Carefully align the sides of the SCB with the guides inside the chassis.
3. Slide the SCB into the chassis until you feel resistance, carefully ensuring that it is
correctly aligned.
4. Grasp both ejector handles, and rotate them simultaneously clockwise until the SCB
is fully seated.
5. Place the ejector handles in the proper position, horizontally and toward the center
of the board.
6. Check the LEDs on the SCB faceplate to verify that it is functioning normally.
• The green OK/FAIL LED should light steadily a few minutes after the SCB is installed.
• If the OK/FAIL LED is red, remove and install the SCB again. If the OK/FAIL LED still
lights steadily, the SCB is not functioning properly. Contact your customer support
representative.
7. Check the status of the SCB using the show chassis environment cb command:
3.3 V 6593 mV
5.0 V 5111 mV
12.0 V 12181 mV
1.25 V 1250 mV
3.3 V SM3 6587 mV
5 V RE 5078 mV
12 V RE 12026 mV
Power 2
11.3 V bias PEM 11253 mV
4.6 V bias MidPlane 4827 mV
11.3 V bias FPD 11408 mV
11.3 V bias POE 0 11446 mV
11.3 V bias POE 1 11408 mV
Bus Revision 6
FPGA Revision 0
CB 1 status:
State Online Standby
Temperature 26 degrees C / 78 degrees F
Power 1
1.2 V 1211 mV
1.5 V 1517 mV
1.8 V 1817 mV
2.5 V 2507 mV
3.3 V 3312 mV
5.0 V 5136 mV
12.0 V 12142 mV
1.25 V 1260 mV
3.3 V SM3 3306 mV
5 V RE 5085 mV
12 V RE 11968 mV
Power 2
11.3 V bias PEM 11369 mV
4.6 V bias MidPlane 4814 mV
11.3 V bias FPD 11427 mV
11.3 V bias POE 0 11350 mV
11.3 V bias POE 1 11330 mV
Bus Revision 39
FPGA Revision 1
NOTE: Do not make other changes to the CLI during the entire upgrade
process. You can ensure that you will not make such changes by opening a
telnet session to the master RE CLI operational mode and issuing the configure
exclusive command. This command locks the configuration procedure.
TIP: To prevent traffic loss during the upgrade process, we recommend that
you operate the line cards at 50% line rate. This 50% limit must be
maintained per PFE on each line card.
To prepare the MX480 router for the Enhanced MX Switch Control Board (MX SCBE)
upgrade:
1. Verify that the system runs Junos OS Release 11.4 or later by issuing the show version
command on the master router.
The latest software ensures a healthy system—that is, Routing Engines, control boards,
and FPCs—before the upgrade.
2. Verify that MX SCB boards are installed by issuing the show chassis hardware
command.
SCB details are displayed as above, along with other hardware components. The
MX480 router has only two SCBs and each SCB has four fabric planes.
3. Establish console connections to both Routing Engines. You can use a telnet session
to connect to the router console by issuing the <router name>-con command. For
example, if the router name is juniper, you can connect to RE0 and RE1 consoles by
issuing the telnet juniper-con and telnet juniper1-con commands.
4. Ensure that graceful switchover (GRES), commit synchronize (required for nonstop
routing), and nonstop routing (NSR) are enabled or configured by running the set
chassis redundancy graceful-switchover, set system commit synchronize, set
routing-options nonstop-routing commands.
NOTE: These commands are mandatory for this upgrade and may be
removed, if desired, after the upgrade.
5. Set the upgrade flag on, and start the SCB upgrade by issuing the set chassis state
cb-upgrade on command.
user@host# configure
user@host# set chassis state cb-upgrade on
user@host# commit
6. Determine the order to replace the existing SCBs with upgraded ones. SCB0 is
associated with RE0 and SCB1 is associated with RE1.
NOTE: Do not add or remove any router hardware during the upgrade
procedure.
TIP: MX480 has two slots for SCB—that is, SCB0 and SCB1—and these
correspond to RE0 and RE1 respectively, where SCB1 is the first SCB.
1. Power down the backup Routing Engine from the master Routing Engine by issuing
the request system power-off other-routing-engine command.
2. Verify that the Routing Engine is powered down by issuing the show chassis
routing-engine 1 command. The slot of the Routing Engine may be 0 or 1, and is shown
as 1 in this example:
Ensure that the Current State is Present, which indicates that the Routing Engine is
offline.
3. Take the fabric plane offline by issuing the request chassis fabric plane 4 offline
command. SCB1 has four fabric planes numbered, 4, 5, 6, and 7.
4. Verify that the fabric plane is offline by issuing the show chassis fabric summary
command.
5. Take the remaining fabric planes offline by issuing the request chassis fabric plane
5/6/7 offline command—that is, by changing the fabric plane number each time. Verify
that the fabric planes are offline by issuing the command given in Step 2.
6. Take the SCB in slot 1 offline by issuing the request chassis cb offline slot 1 command.
7. Verify that the control board is offline by issuing the show chassis environment cb 1
command:
8. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
9. Remove and replace SCB1 on the router with the enhanced SCB. Use the replacement
procedure described in “Removing an MX480 SCB” on page 174
10. Verify that the installation is successful and the SCB is online by issuing the show
chassis environment cb 1 command:
Other details, such as power, are also displayed along with the state.
11. Verify that the fabric planes come online correctly by issuing the show chassis fabric
summary command:
12. Verify that the backup Routing Engine is back online by issuing the show chassis
routing-engine 0 command:
13. Verify the alarms by issuing the show chassis alarms command:
As only one SCB has been upgraded, the alarm indicates that the SCBs are of mixed
type. This alarm is cleared after all the control boards are upgraded.
3. Switch the configuration mode to ensure that you are still in configure exclusive mode
by issuing the exit command and then the configure exclusive command, from the old
master Routing Engine.
4. Log in to the current master Routing Engine again and issue the configure exclusive
command.
5. Power down the backup Routing Engine from the master Routing Engine by issuing
the request system power-off other-routing-engine command.
6. Ensure that the Routing Engine is powered down by issuing the show chassis
routing-engine 0 command.
Verify that the Current State is Present, which indicates that the Routing Engine is
offline.
7. Take the first fabric plane of the backup Routing Engine offline by issuing the request
chassis fabric plane 0 offline command. SCB0 has four fabric planes numbered, 0, 1,
2, and 3.
8. Verify that the fabric plane is offline by issuing the show chassis fabric summary
command.
9. Take the remaining fabric planes offline by issuing the request chassis fabric plane
1/2/3 offline command—that is, by changing the fabric plane number each time. Verify
that the fabric planes are offline by issuing the command given in Step 4.
10. Take the SCB in slot 0 offline by issuing the request chassis cb offline slot 0 command.
11. Verify that the control board is offline by issuing the show chassis environment cb 0
command:
CB 0 status:
State Offline
Power 1 Disabled
Power 2 Disabled
12. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
13. Remove and replace the offline SCB on the router with the enhanced SCB. Use the
replacement procedure described in “Removing an MX480 SCB” on page 174.
14. Verify that the installation is successful and SCB0 is online by issuing the show chassis
environment cb 0 command:
Other details, such as power, are also displayed along with the state.
15. Verify that the fabric planes come online correctly by issuing the show chassis fabric
summary command:
16. Verify that the backup Routing Engine is back online by issuing the show chassis
routing-engine 0 command:
17. Verify the alarms by issuing the show chassis alarms command:
The major alarm has changed from CB fabrics are of mixed types to CB fabric links
require upgrade/training, as a switch control board requires training to change links
from 3G speed to 6G speed of the enhanced SCB. This alarm is displayed until the 3G
to 6G link transition is completed.
The results indicate that slot 0 does not support the upgrade and slot 1 needs to be
upgraded.
2. Upgrade the bandwidth of all MPCs by issuing the request chassis fabric
upgrade-bandwidth fpc all command. If you want to control the MPC line card upgrade,
go to Step 3.
CAUTION: Use this command only if you are not concerned with the slot
upgrade order or if only one old MPC is present in the chassis. Running this
command may result in a loss of traffic across that MPC. Using this method
may increase that loss, because it does not consider any redundancy or
graceful switchover strategies that you may have configured on the system.
3. Upgrade the MPC in slot 1 by running the request chassis fabric upgrade-bandwidth
fpc slot 1 command.
4. Verify that the MPC is upgraded by issuing the request chassis fabric upgrade-bandwidth
info command:
5. Verify the state of the fabric planes for all MPCs by issuing the show chassis fabric
summary command.
6. Verify the state of the MPCs by issuing the show chassis fabric fpcs command.
FPC 1
PFE #0
Plane 0: Links ok
Plane 1: Links ok
Plane 2: Plane enabled
Plane 3: Plane enabled
Plane 4: Plane enabled
Plane 5: Plane enabled
PFE #1
Plane 0: Links ok
Plane 1: Links ok
Plane 2: Plane enabled
Plane 3: Plane enabled
Plane 4: Plane enabled
Plane 5: Plane enabled
PFE #2
Plane 0: Links ok
Plane 1: Links ok
Plane 2: Plane enabled
Plane 3: Plane enabled
Plane 4: Plane enabled
Plane 5: Plane enabled
PFE #3
Plane 0: Links ok
Plane 1: Links ok
Plane 2: Plane enabled
Plane 3: Plane enabled
Plane 4: Plane enabled
Plane 5: Plane enabled
7. Verify if any output of the show chassis fabric summary command shows fabric
planes in 'check' state, as it indicates that the fabric plane has an error. You can try
to recover the fabric plane to normal operation by issuing the request chassis fabric
plane <#> offline command, followed by the request chassis fabric plane <#> online
command, where <#> equals the fabric plane in error.
NOTE: After you issue the request chassis fabric plane <#> offline and
request chassis fabric plane <#> online commands, issue the show
chassis fabric summary command to verify that the fabric plane errors
are rectified and to verify the current state of the fabric planes.
8. Verify that the major alarms are displayed by issuing the show chassis alarms
command:
The major alarms are not displayed anymore, and the upgrade is successfully
completed.
9. Disable the upgrade configuration by issuing the set chassis state cb-upgrade off
command and then the commit command.
10. You can delete that command by issuing the delete chassis state cb-upgrade command
and then the commit command.
11. Verify the SCBs before you finish by issuing the show chassis hardware command:
You can see that the MX480 now has enhanced SCBs.
Related • Operating and Positioning the MX480 SCB Ejectors on page 173
Documentation
• Effect of Taking the MX480 Host Subsystem Offline on page 170
Before you remove a Routing Engine, remove the cables that connect to it.
CAUTION: Before you replace a Routing Engine, you must take the host
subsystem offline. If there is only one host subsystem, taking the host
subsystem offline shuts down the router.
3. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
5. Loosen the captive screws on the left and right of the Routing Engine.
7. Grasp the Routing Engine by the ejector handles, and slide it about halfway out of the
chassis.
8. Place one hand underneath the Routing Engine to support it, and slide it completely
out of the chassis.
g004231
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Ensure that the ejector handles are not in the locked position. If necessary, flip the
ejector handles outward.
4. Carefully align the sides of the Routing Engine with the guides inside the opening on
the SCB.
5. Slide the Routing Engine into the SCB until you feel resistance, and then press the
Routing Engine's faceplate until it engages the connectors.
6. Press both of the ejector handles inward to seat the Routing Engine.
7. Tighten the captive screws on the left and right of the Routing Engine.
After the Routing Engine boots, verify that it is installed correctly by checking the RE0
and RE1 LEDs on the craft interface. If the router is operational and the Routing Engine is
functioning properly, the green ONLINE LED lights steadily. If the red FAIL LED lights
steadily instead, remove and install the Routing Engine again. If the red FAIL LED still
lights steadily, the Routing Engine is not functioning properly. Contact your customer
support representative.
To check the status of the Routing Engine, use the CLI command:
For more information about using the CLI, see the Junos OS documentation.
Related • Replacing Connections to MX480 Routing Engine Interface Ports on page 188
Documentation
• Effect of Taking the MX480 Host Subsystem Offline on page 170
g006041
Extractor USB Reset Online Storage Extractor
clip port button LED LED clip
g006039
Extractor Console USB Status LEDs Extractor
clip port port clip
The following drive has been verified to work in the RE-1800 Routing Engines:
• SSD SLC 32 GB
a. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and
connect the strap to an ESD point on the appliance.
For more information about ESD, see Prevention of Electrostatic Discharge Damage
on VXA Series Content Engines.
b. Unfasten the thumbscrew that secures the access door in front of the storage drive
slots, and open the door.
a. Carefully align the sides of the drive with the guides in the slot.
b. Slide the drive into the slot until you feel resistance, carefully ensuring that it is
correctly aligned.
c. Close the access door and tighten the thumbscrew to secure the door.
One Ethernet cable with RJ-45 connectors is provided with the router. To replace the
cable connected to the ETHERNET port:
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Press the tab on the connector, and pull the connector straight out of the port. Figure
93 on page 189 shows the connector.
4. Plug one end of the replacement cable into the ETHERNET port. Figure 94 on page 189
shows the port.
5. Plug the other end of the cable into the network device.
To use a system console to configure and manage the Routing Engine, connect it to the
CONSOLE port on the Routing Engine. To use a laptop, modem, or other auxiliary device,
connect it to the AUX port on the Routing Engine. Both ports accept a cable with an RJ-45
connector. One RJ-45/DB-9 cable is provided with the router. If you want to connect a
device to both ports, you must supply another cable.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Press the tab on the connector, and pull the connector straight out of the port.
4. Plug the RJ-45 end of the replacement serial cable into the CONSOLE or AUX port.
Figure 95 on page 189 shows the external device ports on the Routing Engine.
5. Plug the female DB-9 end into the console or auxiliary device's serial port.
Related • Routing Engine Interface Cable and Wire Specifications for MX Series Routers on
Documentation page 310
1. Have ready a replacement DPC or DPC blank panel and an antistatic mat for the DPC.
Also have ready rubber safety caps for each DPC you are removing that uses an optical
interface.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Label the cables connected to each port on the DPC so that you can later reconnect
the cables to the correct ports.
• Press and hold the corresponding DPC online button on the craft interface. The
green OK LED next to the button begins to blink. Hold the button down until the LED
goes off.
6. Immediately cover each optical transceiver and the end of each fiber-optic cable with
a rubber safety cap.
7. Arrange the disconnected cables in the cable management brackets to prevent the
cables from developing stress points.
8. Simultaneously turn both of the ejector handles counterclockwise to unseat the DPC.
9. Grasp the handles, and slide the DPC straight out of the card cage halfway.
10. Place one hand around the front of the DPC and the other hand under it to support it.
Slide the DPC completely out of the chassis, and place it on the antistatic mat or in
the electrostatic bag.
When the DPC is out of the chassis, do not hold it by the ejector handles,
bus bars, or edge connectors. They cannot support its weight.
Do not stack DPCs on top of one another after removal. Place each one
individually in an electrostatic bag or on its own antistatic mat on a flat,
stable surface.
11. If you are not reinstalling a DPC into the emptied DPC slot within a short time, install
a blank DPC panel over the slot to maintain proper airflow in the DPC card cage.
CAUTION: After removing a DPC from the chassis, wait at least 30 seconds
before reinserting it, removing a DPC from a different slot, or inserting a
DPC into a different slot.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Place the DPC on an antistatic mat, or remove it from its electrostatic bag.
4. Verify that each fiber-optic transceiver is covered with a rubber safety cap. If it does
not, cover the transceiver with a safety cap.
6. Lift the DPC into place, and carefully align the sides of the DPC with the guides inside
the card cage.
7. Slide the DPC all the way into the card cage until you feel resistance.
8. Grasp both ejector handles, and rotate them clockwise simultaneously until the DPC
is fully seated.
9. Remove the rubber safety cap from each fiber-optic transceiver and cable.
10. Insert the cables into the cable connector ports on each DPC (see Figure 98 on
page 194).
11. Arrange the cable in the cable management brackets to prevent it from dislodging or
developing stress points. Secure the cable so that it is not supporting its own weight
as it hangs to the floor. Place excess cable out of the way in a neatly coiled loop.
Placing fasteners on the loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
12. Use one of the following methods to bring the DPC online:
• Press and hold the corresponding DPC online button on the craft interface until the
green OK LED next to the button lights steadily, in about 5 seconds.
CAUTION: After the OK LED turns green, wait at least 30 seconds before
removing the DPC again, removing a DPC from a different slot, or inserting
a DPC in a different slot.
You can also verify that the DPC is functioning correctly by issuing the show chassis fpc
and show chassis fpc pic-status commands.
An FPC takes up two DPC slots on the MX480 router. Up to three FPCs can be installed
horizontally in the front of the MX480 router. The FPCs are hot-insertable and
hot-removable. An empty FPC3 weighs 14 lb (6.5 kg). A fully configured FPC can weigh
up to 18 lb (8.2 kg). Be prepared to accept its full weight.
1. Have ready a replacement FPC or FPC blank panel and an antistatic mat for the FPC.
Also have ready rubber safety caps for each PIC using an optical interface on the FPC
that you are removing.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Label the cables connected to each PIC on the FPC so that you can later reconnect
the cables to the correct PICs.
• Press and hold the FPC online/offline button. The green OK LED next to the button
begins to blink. Hold the button down until the LED goes off. The LEDs and
online/offline button for each FPC are located directly above it on the craft interface.
NOTE: The slot number corresponds to the lowest numbered slot for
which the FPC is installed.
6. Immediately cover each fiber-optic transceiver and the end of each fiber-optic cable
with a rubber safety cap.
7. Arrange the cable in the cable management brackets to prevent it from dislodging or
developing stress points. Secure the cable so that it is not supporting its own weight
as it hangs to the floor. Place excess cable out of the way in a neatly coiled loop.
Placing fasteners on the loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
8. Simultaneously turn both the ejector handles counterclockwise to unseat the FPC.
9. Grasp the handles, and slide the FPC straight out of the card cage halfway.
10. Place one hand around the front of the FPC (the PIC housing) and the other hand
under it to support it. Slide the FPC completely out of the chassis, and place it on the
antistatic mat or in the electrostatic bag.
When the FPC is out of the chassis, do not hold it by the ejector handles,
bus bars, or edge connectors. They cannot support its weight.
Do not stack FPCs on top of one another after removal. Place each one
individually in an electrostatic bag or on its own antistatic mat on a flat,
stable surface.
12. After you remove each PIC, immediately place it on an antistatic mat or in an
electrostatic bag.
13. If you are not reinstalling an FPC into the emptied DPC slots within a short time, install
a blank DPC panel over each slot to maintain proper airflow in the card cage.
ESD
MASTER
ONLINE
OFFLINE
REO
RE1
OK FAN
FAIL OK PEM 0 1
FAIL OK 2 3 YELLOWALAR
M
0 FAIL OK ACO/LT
REDALAR
M
1 FAIL OK
0 FAIL OK
1 FAIL OK NC C NO
2 FAIL OK NC C NO
3 FAIL
4
5
MX480
g004408
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Take each PIC to be installed in the replacement FPC out of its electrostatic bag, and
identify the slot on the FPC where it will be connected.
4. Verify that each fiber-optic PIC has a rubber safety cap covering the PIC transceiver.
If it does not, cover the transceiver with a safety cap.
6. Locate the slots in the card cage in which you plan to install the FPC.
8. Lift the FPC into place, and carefully align the sides of the FPC with the guides inside
the card cage.
CAUTION: When the FPC is out of the chassis, do not hold it by the ejector
handles, bus bars, or edge connectors. They cannot support its weight.
9. Slide the FPC all the way into the card cage until you feel resistance.
10. Grasp both ejector handles, and rotate them clockwise simultaneously until the FPC
is fully seated.
11. If any of the PICs on the FPC connect to fiber-optic cable, remove the rubber safety
cap from each transceiver and cable.
12. Insert the appropriate cable into the cable connector ports on each PIC on the FPC.
13. Arrange the cable in the cable management brackets to prevent it from dislodging or
developing stress points. Secure the cable so that it is not supporting its own weight
as it hangs to the floor. Place excess cable out of the way in a neatly coiled loop.
Placing fasteners on the loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
14. Use one of the following methods to bring the FPC online:
• Press and hold the FPC online/offline button until the green OK LED next to the
button lights steadily, in about 5 seconds. The LEDs and online/offline button for
each FPC are located directly above it on the craft interface.
CAUTION: After the OK LED lights steadily, wait at least 30 seconds before
removing the FPC again, removing an FPC from a different slot, or inserting
an FPC in a different slot.
You can also verify correct FPC and PIC functioning by issuing the show chassis fpc and
show chassis fpc pic-status commands described in “Maintaining MX480 FPCs” on page 132
and “Maintaining MX480 PICs” on page 134.
ESD
MASTER
ONLINE
OFFLINE
REO
RE1
OK FAN
FAIL OK PEM 0 1
FAIL OK 2 3 YELLOWALAR
M
0 FAIL OK ACO/LT
REDALAR
M
1 FAIL OK
0 FAIL OK
1 FAIL OK NC C NO
2 FAIL OK NC C NO
3 FAIL
4
5
MX480
g004405
Related • Preventing Electrostatic Discharge Damage to an MX480 Router on page 248
Documentation
• Replacing an MX480 PIC on page 199
The PICs are located in the FPCs installed in the front of the router. A PIC weighs less
than 2 lb (0.9 kg).
1. Place an electrostatic bag or antistatic mat on a flat, stable surface to receive the
PIC. If the PIC connects to fiber-optic cable, have ready a rubber safety cap for each
transceiver and cable.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
• Press its online/offline button. For a PIC installed in FPC3, use a narrow-ended tool
that fits inside the opening that leads to the button. Press and hold the button until
the PIC LED goes off (about 5 seconds).
4. Label the cables connected to the PIC so that you can later reconnect each cable to
the correct PIC.
5. Disconnect the cables from the PIC. If the PIC uses fiber-optic cable, immediately
cover each transceiver and the end of each cable with a rubber safety cap.
6. Arrange the cable in the cable management brackets to prevent it from dislodging or
developing stress points. Secure the cable so that it is not supporting its own weight
as it hangs to the floor. Place excess cable out of the way in a neatly coiled loop.
Placing fasteners on the loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
7. For an FPC3 PIC, loosen the captive screw at the bottom of the PIC faceplate, then
twist the ejector handle at the top of the faceplate counterclockwise to unseat the
PIC.
8. Slide the PIC out of the FPC card carrier and place it in the electrostatic bag or on the
antistatic mat.
9. If you are not reinstalling a PIC into the emptied PIC slot within a short time, install a
blank PIC panel over the slot to maintain proper airflow in the FPC card cage.
g004412
Installing an MX480 PIC
To install a PIC (see Figure 102 on page 203):
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. If the PIC uses fiber-optic cable, verify that a rubber safety cap is over each transceiver
on the faceplate. Install a cap if necessary.
3. Align the notches in the connector at the rear of the PIC with the notches in the PIC
slot in the FPC and then slide the PIC in until it lodges firmly in the FPC.
CAUTION: Slide the PIC straight into the slot to avoid damaging the
components on the bottom of the PIC.
4. For an FPC3 PIC, turn the ejector handle at the top of the PIC faceplate clockwise,
then tighten the captive screw at the bottom of the faceplate to secure the PIC in the
FPC.
5. If the PIC uses fiber-optic cable, remove the rubber safety cap from each transceiver
and the end of each cable.
6. Insert the appropriate cables into the cable connectors on the PIC.
7. Arrange the cable in the cable management brackets to prevent it from dislodging or
developing stress points. Secure the cable so that it is not supporting its own weight
as it hangs to the floor. Place excess cable out of the way in a neatly coiled loop.
Placing fasteners on the loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
• Press the PIC offline/online button until the PIC LED lights green. For a PIC installed
in an FPC2 or FPC3, use a narrow-ended tool that fits inside the opening that leads
to the button.
The normal functioning status LED confirms that the PIC is online. You can also verify
correct PIC functioning by issuing the show chassis fpc pic-status command described
in “Maintaining MX480 PICs” on page 134.
g004411
Related • Preventing Electrostatic Discharge Damage to an MX480 Router on page 248
Documentation
• Troubleshooting the MX480 PICs on page 155
An MPC installs horizontally in the front of the router. The MPCs are hot-insertable and
hot-removable. A fully configured MPC can weigh up to 18.35 lb (8.3 kg). Be prepared to
accept its full weight.
1. Have ready a replacement MPC or DPC blank panel and an antistatic mat for the MPC.
Also have ready rubber safety caps for each MIC using an optical interface on the MPC
that you are removing.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Label the cables connected to each MIC on the MPC so that you can later reconnect
the cables to the correct MICs.
• Press and hold the corresponding online button on the craft interface. The green
OK/FAIL LED next to the button begins to blink. Hold the button down until the LED
goes off.
6. If a MIC uses fiber-optic cable, immediately cover each transceiver and the end of
each cable with a rubber safety cap.
7. Arrange the disconnected cables in the cable management brackets to prevent the
cables from developing stress points.
8. Simultaneously turn both the ejector handles counterclockwise to unseat the MPC.
9. Grasp the handles, and slide the MPC straight out of the card cage halfway.
10. Place one hand around the front of the MPC (the MIC housing) and the other hand
under it to support it. Slide the MPC completely out of the chassis, and place it on the
antistatic mat or in the electrostatic bag.
When the MPC is out of the chassis, do not hold it by the ejector handles,
bus bars, or edge connectors. They cannot support its weight.
Do not stack MPCs on top of one another after removal. Place each one
individually in an electrostatic bag or on its own antistatic mat on a flat,
stable surface.
12. After you remove each MIC, immediately place it on an antistatic mat or in an
electrostatic bag.
13. If you are not reinstalling an MPC into the emptied line card slots within a short time,
install a blank DPC panel over each slot to maintain proper airflow in the card cage.
ESD
MASTER
ONLINE
OFFLINE
REO
RE1
OK FAN
FAIL OK PEM 0 1
FAIL OK 2 3 YELLOW ALARM
0 FAIL OK ACO/LT
RED ALARM
1 FAIL OK
0 FAIL OK
1 FAIL OK NC C NO
2 FAIL OK NC C NO
3 FAIL
4
5
MX480
SCB
SCB
g004916
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Take each MIC to be installed in the replacement MPC out of its electrostatic bag,
and identify the slot on the MPC where it will be connected.
4. Verify that each fiber-optic MIC has a rubber safety cap covering the MIC transceiver.
If it does not, cover the transceiver with a safety cap.
6. Locate the slot in the card cage in which you plan to install the MPC.
8. Lift the MPC into place, and carefully align the sides of the MPC with the guides inside
the card cage.
CAUTION: When the MPC is out of the chassis, do not hold it by the ejector
handles, bus bars, or edge connectors. They cannot support its weight.
9. Slide the MPC all the way into the card cage until you feel resistance.
10. Grasp both ejector handles, and rotate them clockwise simultaneously until the MPC
is fully seated.
11. If any of the MICs on the MPC connect to fiber-optic cable, remove the rubber safety
cap from each transceiver and cable.
12. Insert the appropriate cable into the cable connector ports on each MIC on the MPC.
Secure the cables so that they are not supporting their own weight. Place excess cable
out of the way in a neatly coiled loop, using the cable management system. Placing
fasteners on a loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
13. Use one of the following methods to bring the MPC online:
• Press and hold the corresponding MPC online button on the craft interface until the
green OK/FAIL LED next to the button lights steadily, in about 5 seconds.
CAUTION: After the OK/FAIL LED lights steadily, wait at least 30 seconds
before removing the MPC again, removing an MPC from a different slot,
or inserting an MPC in a different slot.
You can also verify correct MPC and MIC functioning by issuing the show chassis fpc and
show chassis fpc pic-status commands described in“Maintaining MX480 MPCs” on
page 135 and “Maintaining MX480 MICs” on page 137.
ESD
MASTER
ONLINE
OFFLINE
REO
RE1
OK FAN
FAIL OK PEM 0 1
FAIL OK 2 3 YELLOW ALARM
0 FAIL OK ACO/LT
RED ALARM
1 FAIL OK
0 FAIL OK
1 FAIL OK NC C NO
2 FAIL OK NC C NO
3 FAIL
4
5
MX480
SCB
SCB
g004912
• Tools and Parts Required to Replace MX480 Hardware Components on page 162
The MICs are located in the MPCs installed in the front of the router. A MIC weighs less
than 2 lb (0.9 kg).
To remove a MIC (see Figure 105 on page 209 and Figure 106 on page 209):
1. Place an electrostatic bag or antistatic mat on a flat, stable surface to receive the
MIC. If the MIC connects to fiber-optic cable, have ready a rubber safety cap for each
transceiver and cable.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
• Press its online/offline button. Use a narrow-ended tool that fits inside the opening
that leads to the button. Press and hold the button until the MIC OK/FAIL LED goes
off (about 5 seconds).
4. Label the cables connected to the MIC so that you can later reconnect each cable to
the correct MIC.
5. Disconnect the cables from the MIC. If the MIC uses fiber-optic cable, immediately
cover each transceiver and the end of each cable with a rubber safety cap.
6. Arrange the cable to prevent it from dislodging or developing stress points. Secure
the cable so that it is not supporting its own weight as it hangs to the floor. Place
excess cable out of the way in a neatly coiled loop.
7. On the MPC, pull the ejector lever that is adjacent to the MIC you are removing away
from the MPC faceplate. Pulling the ejector lever disconnects the MIC from the MPC.
NOTE: To remove a dual-wide MIC that takes up both MIC slots, you must
pull both ejector levers away from the MPC faceplate.
8. Grasp the handles on the MIC faceplate, and slide the MIC out of the MPC card carrier.
Place it in the electrostatic bag or on the antistatic mat.
9. If you are not reinstalling a MIC into the emptied MIC slot within a short time, install
a blank MIC panel over the slot to maintain proper airflow in the MPC card cage.
g004925
Figure 106: Removing a Dual-Wide MIC
Ejectors
g005051
MIC handles
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. If you have used a dual-wide MIC and are now replacing it with two “single” MICs,
install the septum (see Figure 107 on page 210):
a. Place the MPC on a flat surface (If necessary, remove the MPC from the router as
described in “Removing an MX480 MPC” on page 204).
b. Position the septum in the center of the MPC so that it lines up with holes labeled
S on the top of the MPC.
c. Insert a screw into each of the two holes labeled S, and then tighten completely.
d. On the bottom of the MPC, insert a screw into each of the four holes labeled S, and
then tighten completely.
g005041
3. If the MIC uses fiber-optic cable, verify that a rubber safety cap is over each transceiver
on the faceplate. Install a cap if necessary.
4. On the MPC, pull the ejector lever that is adjacent to the MIC you are installing away
from the MPC faceplate.
5. Align the rear of the MIC with the guides located at the corners of the MIC slot.
6. Slide the MIC into the MPC until it is firmly seated in the MPC.
CAUTION: Slide the MIC straight into the slot to avoid damaging the
components on the MIC.
7. Verify that the ejector lever is engaged by pushing it toward the MPC faceplate.
8. If the MIC uses fiber-optic cable, remove the rubber safety cap from each transceiver
and the end of each cable.
9. Insert the appropriate cables into the cable connectors on the MIC.
10. Arrange each cable to prevent the cable from dislodging or developing stress points.
Secure the cable so that it is not supporting its own weight as it hangs to the floor.
Place excess cable out of the way in a neatly coiled loop.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
11. Use one of the following methods to bring the MIC online:
• Press the MIC offline/online button until the MIC OK/FAIL LED lights green.
The normal functioning status LED confirms that the MIC is online. You can also verify
correct MIC functioning by issuing the show chassis fpc pic-status command described
in “Maintaining MX480 MICs” on page 137.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
a. Place the MPC on a flat surface (if necessary, remove the MPC from the router as
described in “Removing an MX480 MPC” on page 204).
g005040
MPC
3. If the MIC uses fiber-optic cable, verify that a rubber safety cap is over each transceiver
on the faceplate. Install a cap if necessary.
4. Pull the ejector lever above both MIC slots away from the router.
5. Align the rear of the MIC with the guides located at the corners of the MIC slot.
6. Slide the MIC into the MIC slot until it is firmly seated in the chassis.
CAUTION: Slide the MIC straight into the slot to avoid damaging the
components on the MIC.
7. Verify that the ejector levers are engaged by pushing them toward the router.
8. If the MIC uses fiber-optic cable, remove the rubber safety cap from each transceiver
and the end of each cable.
9. Insert the appropriate cables into the cable connectors on the MIC.
10. Arrange each cable to prevent the cable from dislodging or developing stress points.
Secure the cable so that it is not supporting its own weight as it hangs to the floor.
Place excess cable out of the way in a neatly coiled loop.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
11. Use one of the following methods to bring the MIC online:
• Press the MIC offline/online button until the MIC OK/FAIL LED lights green.
The normal functioning status LED confirms that the MIC is online. You can also verify
correct MIC functioning by issuing the show chassis fpc pic-status command described
in “Maintaining MX480 MICs” on page 137.
Dual-wide MIC
g005050
Up to five AS MLCs can be installed horizontally in the front of the MX480 router. The
AS MLCs are hot-insertable and hot-removable. An empty AS MLC weighs 10.5 lb
(4.76 kg). A fully configured AS MLC can weigh up to 15.27 lb (6.93 kg). Be prepared to
accept its full weight.
1. Have ready a replacement AS MLC or an AS MLC blank panel and an antistatic mat
for the AS MLC.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
• Press and hold the AS MLC online/offline button. The green OK LED next to the
button begins to blink. Hold the button down until the LED goes out. The
online/offline button for each AS MLC is located directly above it on the craft
interface.
NOTE: The slot number corresponds to the lowest numbered slot for
which the AS MLC is installed.
4. Simultaneously turn both the ejector handles counterclockwise to unseat the AS MLC.
5. Grasp the handles, and slide the AS MLC straight out of the card cage halfway.
6. Place one hand around the front of the AS MLC (the modular card housing) and the
other hand under it to support it. Slide the AS MLC completely out of the chassis, and
place it on the antistatic mat or in the electrostatic bag.
When the AS MLC is out of the chassis, do not hold it by the ejector handles,
bus bars, or edge connectors. They cannot support its weight.
Do not stack AS MLCs on top of one another after removal. Place each
one individually in an electrostatic bag or on its own antistatic mat on a
flat, stable surface.
7. If necessary, remove each installed AS MSC and AS MXC from the AS MLC.
8. After you remove each modular card, immediately place it on an antistatic mat or in
an electrostatic bag.
9. If you are not reinstalling an AS MLC into the emptied slots within a short time, install
a blank AS MLC panel over each slot to maintain proper airflow in the card cage.
ESD
MASTER
ONLINE
OFFLINE
REO
RE1
OK FAN
FAIL OK PEM 0 1
FAIL OK 2 3 YELLOW ALARM
0 FAIL OK ACO/LT
RED ALARM
1 FAIL OK
0 FAIL OK
1 FAIL OK NC C NO
2 FAIL OK NC C NO
3 FAIL
4
5
MX480
SCB
SCB
g007335
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Take the AS MSC and AS MXC (the modular cards) to be installed in the AS MLC out
of its electrostatic bag. The AS MSC must be inserted in the left slot and the AS MXC
in the right slot.
4. Install the AS MSC and AS MXC into the appropriate slot on the AS MLC.
5. Locate the slots in the card cage in which you plan to install the AS MLC.
7. Lift the AS MLC into place, and carefully align the sides of the AS MLC with the guides
inside the card cage.
CAUTION: When the AS MLC is out of the chassis, do not hold it by the
ejector handles, bus bars, or edge connectors. They cannot support its
weight.
8. Slide the AS MLC all the way into the card cage until you feel resistance.
9. Grasp both ejector handles, and rotate them clockwise simultaneously until the AS
MLC is fully seated.
10. Use one of the following methods to bring the AS MLC online:
• Press and hold the AS MLC online/offline button until the green OK LED next to the
button lights steadily, in about 5 seconds. The LEDs and online/offline button for
each AS MLC are located above it on the craft interface.
CAUTION: After the OK LED lights steadily, wait at least 30 seconds before
removing the AS MLC again, removing an AS MLC from a different slot, or
inserting an AS MLC in a different slot.
You can also verify correct AS MLC and AS MSC or AS MXC functioning by issuing the
show chassis fpc and show chassis fpc pic-status.
ESD
MASTER
ONLINE
OFFLINE
REO
RE1
OK FAN
FAIL OK PEM 0 1
FAIL OK 2 3 YELLOW ALARM
0 FAIL OK ACO/LT
RED ALARM
1 FAIL OK
0 FAIL OK
1 FAIL OK NC C NO
2 FAIL OK NC C NO
3 FAIL
4
5
MX480
SCB
SCB
g007336
Related • Preventing Electrostatic Discharge Damage to an MX480 Router on page 248
Documentation
• Replacing an MX480 AS MSC on page 217
The AS MSCs are located in the AS MLCs installed in the front of the router. An AS MSC
weighs 1.4 lb (0.6 kg).
1. Place an electrostatic bag or antistatic mat on a flat, stable surface to receive the AS
MSC.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
• Press its online/offline button. Use a narrow-ended tool that fits inside the opening
that leads to the button. Press and hold the button until the AS MSC LED goes out
(about 5 seconds).
4. Slide the AS MSC out of the AS MLC card carrier by pulling the handles, and place it
in the electrostatic bag or on the antistatic mat.
5. If you are not reinstalling an AS MSC into the emptied AS MSC slot within a short time,
install a blank AS MSC panel over the slot to maintain proper airflow in the AS MLC
card cage.
g006675
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Align the notches in the connector at the rear of the AS MSC with the notches in the
AS MSC slot (slot 0—the top slot in the AS MLC ), and then slide the AS MSC in until
it lodges firmly in the AS MLC.
CAUTION: Slide the AS MSC straight into the slot to avoid damaging the
components on the bottom of the AS MSC.
• Press the AS MSC offline/online button until the LED light turns green.
The normal functioning status LED confirms that the AS MSC is online. You can also
verify correct AS MSC functioning by issuing the show chassis fpc pic-status.
g006674
The AS MXCs are located in the AS MLCs installed in the front of the router. An AS MXC
weighs 1.4 lb (0.6 kg).
1. Place an electrostatic bag or antistatic mat on a flat, stable surface to receive the AS
MXC.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
• Press its online/offline button. Use a narrow-ended tool that fits inside the opening
that leads to the button. Press and hold the button until the AS MXC LED goes out
(about 5 seconds).
5. Slide the AS MXC out of the AS MLC card carrier by pulling the handles, and place it
in the electrostatic bag or on the antistatic mat.
6. If you are not reinstalling an AS MXC into the emptied AS MXC slot within a short time,
install a blank AS MXC panel over the slot to maintain proper airflow in the AS MLC
card cage.
g006677
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Align the notches in the connector at the rear of the AS MXC with the notches in the
AS MXC slot (slot 1—the bottom slot in the AS MLC), and then slide the AS MXC in
until it lodges firmly in the AS MLC.
CAUTION: Slide the AS MXC straight into the slot to avoid damaging the
components on the bottom of the AS MXC.
• Press the AS MXC offline/online button until the LED light turns green.
The normal functioning status LED confirms that the AS MXC is online. You can also
verify correct AS MXC functioning by issuing the show chassis fpc pic-status command.
g006676
To remove a cable:
1. Have ready a rubber safety cap for each fiber-optic cable and transceiver.
2. If removing all cables connected to the component, use one of the following methods
to take the component offline:
• Press and hold the corresponding online button on the craft interface. The green
OK LED next to the button begins to blink. Hold the button down until the LED
goes off.
• Press the online/offline button on the PIC. For a PIC installed in an FPC3, use a
narrow-ended tool that fits inside the opening that leads to the button. Press and
hold the button until the PIC LED goes off (about 5 seconds).
• Press the online/offline button on the MIC. Use a narrow-ended tool that fits
inside the opening that leads to the button. Press and hold the button until the
MIC LED goes off (about 5 seconds).
3. Disconnect the cable from the cable connector port. If the component uses fiber-optic
cable, immediately cover each transceiver and the end of each cable with a rubber
safety cap.
1. Have ready a length of the type of cable used by the DPC, MPC, MIC, or PIC. For cable
specifications, see the MX Series 3D Universal Edge Routers Line Card Guide.
2. If the cable connector port is covered by a rubber safety plug, remove the plug.
3. Insert the cable connector into the cable connector port on the component faceplate.
4. Arrange the cable in the cable management brackets to prevent it from dislodging or
developing stress points. Secure the cable so that it is not supporting its own weight
as it hangs to the floor. Place excess cable out of the way in a neatly coiled loop.
Placing fasteners on the loop helps to maintain its shape.
CAUTION: Do not let fiber-optic cable hang free from the connector. Do
not allow fastened loops of cable to dangle, which stresses the cable at
the fastening point.
5. Insert the other end of the cable into the destination port.
7. If the component is offline (its failure indicator LED is lit), use one of the following
methods to bring the it online:
• Press and hold the corresponding online button on the craft interface until the
green OK LED next to the button lights steadily, in about 5 seconds.
For more information about the command, see the Junos OS Operational Mode
Commands.
• Press the PIC offline/online button until the PIC LED lights green. For a PIC installed
in an FPC2 or FPC3, use a narrow-ended tool that fits inside the opening that
leads to the button.
• Press the MIC offline/online button until the MIC LED lights green.
The normal functioning indicator LED confirms that the component is online. You can
also verify correct DPC or MPC functioning by issuing the show chassis fpc command
or correct MIC or the PIC functioning by issuing the show chassis fpc pic-status
command.
1. Removing an SFP or XFP Transceiver from an MX480 DPC, MPC, MIC, or PIC on page 225
2. Installing an SFP or XFP Transceiver into an MX480 DPC, MPC, MIC, or PIC on page 227
Removing an SFP or XFP Transceiver from an MX480 DPC, MPC, MIC, or PIC
Removing an SFP or XFP does not interrupt DPC, MPC, MIC, or PIC functioning, but the
removed SFP or XFP no longer receives or transmits data.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Label the cables connected to the transceiver so that you can reconnect them correctly
later.
5. Carefully arrange the disconnected cable in the cable management brackets to prevent
the cable from developing stress points.
6. Pull the ejector handle out from the transceiver to unlock the transceiver.
CAUTION: Make sure that you open the ejector handle completely until
you hear it click. This prevents damage to the transceiver.
Use needlenose pliers to pull the ejector handle out from the transceiver.
7. Grasp the transceiver ejector handle, and pull the transceiver approximately 0.5 in. (1.3
cm) out of the DPC, MPC, MIC, or PIC.
8. Using your fingers, grasp the body of the transceiver, and pull it the rest of the way
out of the DPC, MPC, MIC, or PIC.
Installing an SFP or XFP Transceiver into an MX480 DPC, MPC, MIC, or PIC
To install an SFP or XFP:
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Take each transceiver to be installed out of its electrostatic bag, and identify the slot
on the component where it will be installed.
3. Verify that each transceiver is covered by a rubber safety cap. If it is not, cover the
transceiver with a safety cap.
4. Carefully align the transceiver with the slots in the component. The connectors should
face the component.
5. Slide the transceiver until the connector is seated in the component slot. If you are
unable to fully insert the transceiver, make sure the connector is facing the right way.
7. Remove the rubber safety cap from the transceiver and the end of the cable. Insert
the cable into the transceiver.
8. Verify that the status LEDs on the component faceplate indicate that the SFP or XFP
is functioning correctly. For more information about the component LEDs, see the MX
Series 3D Universal Edge Routers Line Card Guide.
NOTE: The minimum number of power supplies must be present in the router
at all times.
NOTE: After powering off a power supply, wait at least 60 seconds before
turning it back on.
1. Switch off the dedicated customer site circuit breaker for the power supply, and
remove the power cord from the AC power source. Follow the instructions for your
site.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Move the AC input switch next to the appliance inlet on the power supply to the off
(O) position.
5. Unscrew the captive screws on the bottom edge of the power supply.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
2. Move the AC input switch next to the appliance inlet on the power supply to the off
(O) position.
3. Using both hands, slide the power supply straight into the chassis until the power
supply is fully seated in the chassis slot. The power supply faceplate should be flush
with any adjacent power supply faceplate or blank installed in the power supply slot.
6. Route the power cord along the cable restraint toward the left or right corner of the
chassis. If needed to hold the power cord in place, thread plastic cable ties, which you
must provide, through the openings on the cable restraint.
7. Attach the power cord to the AC power source, and switch on the dedicated customer
site circuit breaker for the power supply. Follow the ESD and connection instructions
for your site.
8. Move the AC input switch next to the appliance inlet on the power supply to the on (
| ) position and observe the status LEDs on the power supply faceplate. If the power
supply is correctly installed and functioning normally, the AC OK and DC OK LEDs light
steadily, and the PS FAIL LED is not lit.
NOTE: The minimum number of power supplies must be present in the router
at all times.
power supply or a blank panel. If you remove a power supply, you must install
a replacement power supply or a blank panel shortly after the removal.
NOTE: After powering off a power supply, wait at least 60 seconds before
turning it back on.
1. Switch off the dedicated customer site circuit breaker for the power supply being
removed. Follow your site's procedures for ESD.
2. Make sure that the voltage across the DC power source cable leads is 0 V and that
there is no chance that the cables might become active during the removal process.
3. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
4. Move the DC circuit breaker on the DC power supply faceplate to the off (O) position.
5. Remove the clear plastic cover protecting the terminal studs on the faceplate.
6. Remove the nut and washer from each of the terminal studs. (Use a 7/16-in. [11 mm]
nut driver or socket wrench.)
8. Loosen the captive screws on the bottom edge of the power supply faceplate.
1. Ensure that the voltage across the DC power source cable leads is 0 V and that there
is no chance that the cable leads might become active during installation.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Move the DC circuit breaker on the power supply faceplate to the off (O) position.
4. Using both hands, slide the power supply straight into the chassis until the power
supply is fully seated in the chassis slot. The power supply faceplate should be flush
with any adjacent power supply faceplate or blank installed in the power supply slot.
5. Tighten the captive screws on the lower edge of the power supply faceplate.
6. Remove the clear plastic cover protecting the terminal studs on the faceplate.
7. Remove the nut and washer from each of the terminal studs.
8. Secure each power cable lug to the terminal studs, first with the flat washer, then
with the split washer, and then with the nut (see Figure 122 on page 235). Apply between
23 lb-in. (2.6 Nm) and 25 lb-in. (2.8 Nm) of torque to each nut. Do not overtighten the
nut. (Use a 7/16-in. [11 mm] torque-controlled driver or socket wrench.)
a. Secure the positive (+) DC source power cable lug to the RTN (return) terminal.
b. Secure the negative (–) DC source power cable lug to the –48V (input) terminal.
CAUTION: Ensure that each power cable lug seats flush against the surface
of the terminal block as you are tightening the nuts. Ensure that each nut
is properly threaded onto the terminal stud. The nut should be able to spin
freely with your fingers when it is first placed onto the terminal stud.
Applying installation torque to the nut when improperly threaded may
result in damage to the terminal stud.
CAUTION: You must ensure that power connections maintain the proper
polarity. The power source cables might be labeled (+) and (–) to indicate
their polarity. There is no standard color coding for DC power cables. The
color coding used by the external DC power source at your site determines
the color coding for the leads on the power cables that attach to the
terminal studs on each power supply.
9. Replace the clear plastic cover over the terminal studs on the faceplate.
10. Route the power cables along the cable restraint toward the left or right corner of the
chassis. If needed to hold the power cables in place, thread plastic cable ties, which
you must provide, through the openings on the cable restraint.
11. Verify that the power cabling is correct, that the cables are not touching or blocking
access to router components, and that they do not drape where people could trip on
them.
12. Switch on the dedicated customer site circuit breakers. Follow your site's procedures
for safety and ESD.
Verify that the INPUT OK LED on the power supply is lit green.
13. On each of the DC power supplies, switch the DC circuit breaker to the center position
before moving it to the on (—) position.
NOTE: The circuit breaker may bounce back to the off (O) position if you
move the breaker too quickly.
Observe the status LEDs on the power supply faceplate. If the power supply is correctly
installed and functioning normally, the PWR OK, BRKR ON, and INPUT OK LEDs light
green steadily.
NOTE: If more than one power supply is being installed, turn on all power
supplies at the same time.
1. Switch off the dedicated customer site circuit breaker for the power supply, and
remove the power cord from the AC power source. Follow the instructions for your
site.
2. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
3. Move the AC input switch next to the appliance inlet on the power supply to the off (O)
position.
1. Locate a replacement power cord with the type of plug appropriate for your
geographical location (see “AC Power Cord Specifications for the MX480 Router” on
page 298).
3. Route the power cord along the cable restraint toward the left or right corner of the
chassis. If needed to hold the power cord in place, thread plastic cable ties, which you
must provide, through the openings on the cable restraint.
4. Verify that the power cord does not block the air exhaust and access to router
components, or drape where people could trip on it.
5. Attach the power cord to the AC power source, and switch on the dedicated customer
site circuit breaker for the power supply. Follow the ESD and connection instructions
for your site.
6. Switch the AC input switch on the each power supply to the on (—) position and
observe the status LEDs on the power supply faceplate. If the power supply is correctly
installed and functioning normally, the AC OK and DC OK LEDs light steadily, and the
PS FAIL LED is not lit.
1. Switch off the dedicated customer site circuit breaker for the power supply being
removed. Follow your site's procedures for ESD.
2. Make sure that the voltage across the DC power source cable leads is 0 V and that
there is no chance that the cables might become active during the removal process.
3. Verify that the INPUT OK LED on the power supply is not lit.
5. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
6. Move the DC circuit breaker on the power supply faceplate to the off (O)position.
7. Remove the clear plastic cover protecting the terminal studs on the faceplate.
8. Remove the nut and washer from each of the terminal studs. (Use a 7/16-in.
[11 mm] nut driver or socket wrench.)
10. Remove the power cable from the cable restraint, and then carefully move the cable
out of the way.
1. Locate a replacement power cable that meets the specifications defined in “DC Power
Cable Specifications for the MX480 Router” on page 304.
2. Verify that a licensed electrician has attached a cable lug to the replacement power
cable.
4. Secure the power cable lug to the terminal studs, first with the flat washer, then with
the nut. Apply between 23 lb-in. (2.6 Nm) and 25 lb-in. (2.8 Nm) of torque to each
nut (see Figure 123 on page 238). Do not overtighten the nut. (Use a 7/16-in. [11 mm]
torque-controlled driver or socket wrench.)
CAUTION: Ensure that each power cable lug seats flush against the surface
of the terminal block as you are tightening the nuts. Ensure that each nut
is properly threaded onto the terminal stud. The nut should be able to spin
freely with your fingers when it is first placed onto the terminal stud.
Applying installation torque to the nut when improperly threaded may
result in damage to the terminal stud.
5. Route the power cable along the cable restraint toward the left or right corner of the
chassis. If needed, thread plastic cable ties, which you must provide, through the
openings on the cable restraint to hold the power cable in place.
6. Verify that the DC power cable is connected correctly, that it does not touch or block
access to router components, and that it does not drape where people could trip on
it.
7. Replace the clear plastic cover over the terminal studs on the faceplate.
9. Turn on the dedicated customer site circuit breaker to the power supply.
10. On each of the DC power supplies, switch the DC circuit breaker to the center position
before moving it to the on (—) position.
NOTE: The circuit breaker may bounce back to the off (O) position if you
move the breaker too quickly.
Observe the status LEDs on the power supply faceplate. If the power supply is correctly
installed and functioning normally, the PWR OK, BRKR ON, and INPUT OK LEDs light
green steadily.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
1. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
Appendixes
• Safety and Regulatory Compliance Information for the MX480 Router on page 243
• MX480 Router Physical Specifications on page 281
• MX480 Router Environmental Specifications on page 283
• Power Guidelines, Requirements, and Specifications for the MX480 Router on page 285
• Cable and Wire Guidelines and Specifications for the MX480 Router on page 307
• MX480 Cable Connector Pinouts on page 313
• Contacting Customer Support and Returning MX480 Hardware on page 315
CAUTION: You must observe the specified guidelines to avoid minor injury
or discomfort to you, or severe damage to the hardware device.
WARNING: This symbol alerts you to the risk of personal injury from a laser.
WARNING: This symbol means danger. You are in a situation that could cause
bodily injury. Before you work on any equipment, be aware of the hazards
involved with electrical circuitry and be familiar with standard practices for
preventing accidents.
Aviso Este símbolo de aviso indica perigo. Encontra-se numa situação que
lhe poderá causar danos físicos. Antes de começar a trabalhar com qualquer
equipamento, familiarize-se com os perigos relacionados com circuitos
eléctricos, e com quaisquer práticas comuns que possam prevenir possíveis
acidentes.
Related • General Safety Warnings for Juniper Networks Devices on page 246
Documentation
• Installation Safety Warnings for Juniper Networks Devices on page 250
• Maintenance and Operational Safety Warnings for Juniper Networks Devices on page 259
• General Electrical Safety Warnings for Juniper Networks Devices on page 264
• DC Power Electrical Safety Warnings for Juniper Networks Devices on page 272
The following guidelines help ensure your safety and protect the hardware equipment
from damage. The list of guidelines might not address all potentially hazardous situations
in your working environment, so be alert and exercise good judgment at all times.
• Perform only the procedures explicitly described in this documentation. Make sure that
only authorized service personnel perform other system services.
• Keep the area around the chassis clear and free from dust before, during, and after
installation.
• Keep tools away from areas where people could trip over them while walking.
• Do not wear loose clothing or jewelry, such as rings, bracelets, or chains, which could
become caught in the chassis.
• Wear safety glasses if you are working under any conditions that could be hazardous
to your eyes.
• Do not perform any actions that create a potential hazard to people or make the
equipment unsafe.
• Never attempt to lift an object that is too heavy for one person to handle.
• Never install electrical jacks in wet locations unless the jacks are specifically designed
for wet environments.
• Operate the hardware equipment only when the chassis is properly grounded.
• Do not open or remove chassis covers or sheet metal parts unless instructions are
provided in this documentation. Such an action could cause severe electrical shock.
• Do not push or force any objects through any opening in the chassis frame. Such an
action could result in electrical shock or fire.
• Avoid spilling liquid onto the chassis or onto any hardware component. Such an action
could cause electrical shock or damage the hardware equipment.
• Avoid touching uninsulated electrical wires or terminals that have not been
disconnected from their power source. Such an action could cause electrical shock.
Related • General Safety Warnings for Juniper Networks Devices on page 246
Documentation
WARNING: Only trained and qualified personnel should install or replace the
hardware equipment.
Advarsel Kun kvalifisert personell med riktig opplæring bør montere eller
bytte ut dette utstyret.
Attention Cet appareil est à installer dans des zones d'accès réservé. Ces
dernières sont des zones auxquelles seul le personnel de service peut accéder
en utilisant un outil spécial, un mécanisme de verrouillage et une clé, ou tout
autre moyen de sécurité. L'accès aux zones de sécurité est sous le contrôle
de l'autorité responsable de l'emplacement.
Aviso Esta unidade foi concebida para instalação em áreas de acesso restrito.
Uma área de acesso restrito é uma área à qual apenas tem acesso o pessoal
de serviço autorizado, que possua uma ferramenta, chave e fechadura
especial, ou qualquer outra forma de segurança. Esta área é controlada pela
autoridade responsável pelo local.
Related • Installation Safety Warnings for Juniper Networks Devices on page 250
Documentation
• Maintenance and Operational Safety Warnings for Juniper Networks Devices on page 259
• General Electrical Safety Warnings for Juniper Networks Devices on page 264
• DC Power Electrical Safety Warnings for Juniper Networks Devices on page 272
Many router hardware components are sensitive to damage from static electricity. Some
components can be impaired by voltages as low as 30 V. You can easily generate
potentially damaging static voltages whenever you handle plastic or foam packing
material or if you move components across plastic or carpets. Observe the following
guidelines to minimize the potential for electrostatic discharge (ESD) damage, which
can cause intermittent or complete component failures:
• Always use an ESD wrist strap or ankle strap, and make sure that it is in direct contact
with your skin.
CAUTION: For safety, periodically check the resistance value of the ESD
strap. The measurement should be in the range of 1 to 10 Mohms.
• When handling any component that is removed from the chassis, make sure the
equipment end of your ESD strap is attached to one of the electrostatic discharge
points on the chassis.
• Avoid contact between the component and your clothing. ESD voltages emitted from
clothing can still damage components.
Related • General Safety Guidelines for Juniper Networks Devices on page 245
Documentation
• General Safety Warnings for Juniper Networks Devices on page 246
• General Electrical Safety Guidelines and Warnings Electrical Codes for M Series, MX
Series, and T Series Routers on page 268
Fire Suppression
In the event of an electrical hazard or an electrical fire, first turn power off to the equipment
at the source. Then use a Type C fire extinguisher, which uses noncorrosive fire retardants,
to extinguish the fire.
Do not use multipurpose Type ABC chemical fire extinguishers (dry chemical fire
extinguishers) near Juniper Networks devices. The primary ingredient in these fire
extinguishers is monoammonium phosphate, which is very sticky and difficult to clean.
In addition, in minute amounts of moisture, monoammonium phosphate can become
highly corrosive and corrodes most metals.
Any equipment in a room in which a chemical fire extinguisher has been discharged is
subject to premature failure and unreliable operation. The equipment is considered to
be irreparably damaged.
NOTE: To keep warranties effective, do not use a dry chemical fire extinguisher
to control a fire at or near a Juniper Networks device. If a dry chemical fire
extinguisher is used, the unit is no longer eligible for coverage under a service
agreement.
Related • General Safety Guidelines for Juniper Networks Devices on page 245
Documentation
• General Safety Warnings for Juniper Networks Devices on page 246
• General Electrical Safety Warnings for Juniper Networks Devices on page 264
• DC Power Electrical Safety Warnings for Juniper Networks Devices on page 272
Observe the following warnings before and during hardware equipment installation:
WARNING: Read the installation instructions before you connect the hardware
equipment to a power source.
• The chassis must be installed into a rack that is secured to the building
structure.
• The chassis should be mounted at the bottom of the rack if it is the only
unit in the rack.
• When mounting the chassis in a partially filled rack, load the rack from the
bottom to the top, with the heaviest component at the bottom of the rack.
• If the rack is provided with stabilizing devices, install the stabilizers before
mounting the chassis in the rack or servicing the hardware equipment.
• De router moet in een stellage worden geïnstalleerd die aan een bouwsel
is verankerd.
• Dit toestel dient onderaan in het rek gemonteerd te worden als het toestel
het enige in het rek is.
• Wanneer u dit toestel in een gedeeltelijk gevuld rek monteert, dient u het
rek van onderen naar boven te laden met het zwaarste onderdeel onderaan
in het rek.
Varoitus Kun laite asetetaan telineeseen tai huolletaan sen ollessa telineessä,
on noudatettava erityisiä varotoimia järjestelmän vakavuuden säilyttämiseksi,
jotta vältytään loukkaantumiselta. Noudata seuraavia turvallisuusohjeita:
• Le rack sur lequel est monté le router doit être fixé à la structure du
bâtiment.
• Si cette unité constitue la seule unité montée en casier, elle doit être placée
dans le bas.
• Wenn diese Einheit die einzige im Gestell ist, sollte sie unten im Gestell
angebracht werden.
• Bei Anbringung dieser Einheit in einem zum Teil gefüllten Gestell ist das
Gestell von unten nach oben zu laden, wobei das schwerste Bauteil unten
im Gestell anzubringen ist.
• Il router deve essere installato in un telaio, il quale deve essere fissato alla
struttura dell'edificio.
• Questa unità deve venire montata sul fondo del supporto, se si tratta
dell'unica unità da montare nel supporto.
• Denne enheten bør monteres nederst i kabinettet hvis dette er den eneste
enheten i kabinettet.
• Esta unidade deverá ser montada na parte inferior da estante, caso seja
esta a única unidade a ser montada.
Ramp Warning
Waarschuwing Gebruik een oprijplaat niet onder een hoek van meer dan 10
graden.
Varoitus Älä käytä sellaista kaltevaa pintaa, jonka kaltevuus ylittää 10 astetta.
Warnung Keine Rampen mit einer Neigung von mehr als 10 Grad verwenden.
Aviso Não utilize uma rampa com uma inclinação superior a 10 graus.
Related • General Safety Guidelines for Juniper Networks Devices on page 245
Documentation
• General Safety Warnings for Juniper Networks Devices on page 246
• Maintenance and Operational Safety Warnings for Juniper Networks Devices on page 259
The weight of a fully configured chassis is about 163.5 lb (74.2 kg). Observe the following
guidelines for lifting and moving the router:
• Before moving the router, verify that the intended site meets the specified power,
environmental, and clearance requirements.
• Do not attempt to lift a fully configured router by yourself. Using a mechanical lift to
maneuver the router into a rack is recommended. If a lift cannot be used, a minimum
of two people must lift the router, and you must remove components from the chassis
before lifting.
To lift routing devices and components, use the following lifting guidelines:
• 39.7 lbs (18 kg) to 70.5 lbs (32 kg) 2 or more person lift.
• 70.5 lbs (32 kg) to 121.2 lbs (55 kg) 3 or more person lift.
• Above 121.2 lbs (55 kg) material handling systems (such as levers, slings, lifts and
so on) must be used. When this is not practical, specially-trained persons or systems
must be used (riggers or movers).
• As when lifting any heavy object, lift most of the weight with your legs rather than your
back. Keep your knees bent and your back relatively straight and avoid twisting your
body as you lift. Balance the load evenly and be sure that your footing is solid.
Devices with single-mode optical interfaces are equipped with laser transmitters, which
are considered a Class 1 Laser Product by the U.S. Food and Drug Administration, and
are evaluated as a Class 1 Laser Product according to EN 60825–1 +A11 +A2 requirements.
When working around devices with optical interfaces, observe the following safety
guidelines to prevent eye injury:
• Do not look into unterminated ports or at fibers that connect to unknown sources.
Related • Laser Safety Warnings for Juniper Networks Devices on page 257
Documentation
• General Safety Warnings for Juniper Networks Devices on page 246
WARNING: Do not stare into the laser beam or view it directly with optical
instruments.
Varoitus Älä katso säteeseen äläkä tarkastele sitä suoraan optisen laitteen
avulla.
Warnung Nicht direkt in den Strahl blicken und ihn nicht direkt mit optischen
Geräten prüfen.
Avvertenza Non fissare il raggio con gli occhi né usare strumenti ottici per
osservarlo direttamente.
Aviso Não olhe fixamente para o raio, nem olhe para ele directamente com
instrumentos ópticos.
Varning! Rikta inte blicken in mot strålen och titta inte direkt på den genom
optiska instrument.
Avvertenza Quando i cavi in fibra non sono inseriti, radiazioni invisibili possono
essere emesse attraverso l'apertura della porta. Evitate di esporvi alle
radiazioni e non guardate direttamente nelle aperture.
Advarsel Unngå utsettelse for stråling, og stirr ikke inn i åpninger som er åpne,
fordi usynlig stråling kan emiteres fra portens åpning når det ikke er tilkoblet
en fiberkabel.
¡Atención! Debido a que la apertura del puerto puede emitir radiación invisible
cuando no existe un cable de fibra conectado, evite mirar directamente a las
aperturas para no exponerse a la radiación.
Related • General Safety Guidelines for Juniper Networks Devices on page 245
Documentation
• General Safety Warnings for Juniper Networks Devices on page 246
Advarsel Det kan være fare for eksplosjon hvis batteriet skiftes på feil måte.
Skift kun med samme eller tilsvarende type som er anbefalt av produsenten.
Kasser brukte batterier i henhold til produsentens instruksjoner.
Warnung Vor der Arbeit an Geräten, die an das Netz angeschlossen sind,
jeglichen Schmuck (einschließlich Ringe, Ketten und Uhren) abnehmen.
Metallgegenstände erhitzen sich, wenn sie an das Netz und die Erde
angeschlossen werden, und können schwere Verbrennungen verursachen
oder an die Anschlußklemmen angeschweißt werden.
Waarschuwing Tijdens onweer dat gepaard gaat met bliksem, dient u niet
aan het systeem te werken of kabels aan te sluiten of te ontkoppelen.
Warnung Arbeiten Sie nicht am System und schließen Sie keine Kabel an
bzw. trennen Sie keine ab, wenn es gewittert.
Advarsel Utfør aldri arbeid på systemet, eller koble kabler til eller fra systemet
når det tordner eller lyner.
Varning! Vid åska skall du aldrig utföra arbete på systemet eller ansluta eller
koppla loss kablar.
Warnung Um einen router der router vor Überhitzung zu schützen, darf dieser
nicht in einer Gegend betrieben werden, in der die Umgebungstemperatur
ο
das empfohlene Maximum von 40 C überschreitet. Um Lüftungsverschluß
zu verhindern, achten Sie darauf, daß mindestens 15,2 cm lichter Raum um
die Lüftungsöffnungen herum frei bleibt.
Varning! Förhindra att en router överhettas genom att inte använda den i ett
område där den maximalt rekommenderade omgivningstemperaturen på
ο
40 C överskrids. Förhindra att luftcirkulationen inskränks genom att se till
att det finns fritt utrymme på minst 15,2 cm omkring ventilationsöppningarna.
¡Atención! El desecho final de este producto debe realizarse según todas las
leyes y regulaciones nacionales
Varning! Slutlig kassering av denna produkt bör skötas i enlighet med landets
alla lagar och föreskrifter.
Related • General Safety Guidelines for Juniper Networks Devices on page 245
Documentation
• General Safety Warnings for Juniper Networks Devices on page 246
• General Electrical Safety Warnings for Juniper Networks Devices on page 264
• In Case of an Electrical Accident on page 268
• General Electrical Safety Guidelines and Warnings Electrical Codes for M Series, MX
Series, and T Series Routers on page 268
• TN Power Warning for M Series, MX Series, and T Series Routers on page 269
• MX480 AC Power Electrical Safety Guidelines and Warnings on page 270
• MX480 DC Power Electrical Safety Guidelines and Warnings on page 271
Attention Cet équipement doit être relié à la terre. S'assurer que l'appareil
hôte est relié à la terre lors de l'utilisation normale.
Warnung Dieses Gerät muß geerdet werden. Stellen Sie sicher, daß das
Host-Gerät während des normalen Betriebs an Erde gelegt ist.
Aviso Este equipamento deverá estar ligado à terra. Certifique-se que o host
se encontra ligado à terra durante a sua utilização normal.
An insulated grounding conductor that is identical in size to the grounded and ungrounded
branch circuit supply conductors, but is identifiable by green and yellow stripes, is installed
as part of the branch circuit that supplies the unit. The grounding conductor is a separately
derived system at the supply transformer or motor generator set.
WARNING: When installing the network device, you must always make the
ground connection first and disconnect it last.
Warnung Der Erdanschluß muß bei der Installation der Einheit immer zuerst
hergestellt und zuletzt abgetrennt werden.
WARNING: High levels of electrical energy are distributed across the midplane.
Be careful not to contact the midplane connectors, or any component
connected to the midplane, with any metallic object while servicing
components.
WARNING: The network device has more than one power supply connection.
All connections must be removed completely to remove power from the unit
completely.
Warnung Diese Einheit verfügt über mehr als einen Stromanschluß; um Strom
gänzlich von der Einheit fernzuhalten, müssen alle Stromzufuhren abgetrennt
sein.
WARNING: Before working on the chassis or near power supplies, switch off
the power at the DC circuit breaker.
Warnung Bevor Sie an einem Chassis oder in der Nähe von Netzgeräten
arbeiten, ziehen Sie bei Wechselstromeinheiten das Netzkabel ab bzw.
schalten Sie bei Gleichstromeinheiten den Strom am Unterbrecher ab.
Advarsel Før det utføres arbeid på kabinettet eller det arbeides i nærheten
av strømforsyningsenheter, skal strømledningen trekkes ut p
vekselstrømsenheter og strømmen kobles fra ved strømbryteren på
likestrømsenheter.
Related • DC Power Electrical Safety Warnings for Juniper Networks Devices on page 272
Documentation
1. Use caution. Be aware of potentially hazardous conditions that could cause further
injury.
3. If possible, send another person to get medical aid. Otherwise, assess the condition
of the victim, then call for help.
Related • General Safety Warnings for Juniper Networks Devices on page 246
Documentation
• General Electrical Safety Warnings for Juniper Networks Devices on page 264
General Electrical Safety Guidelines and Warnings Electrical Codes for M Series, MX Series,
and T Series Routers
• Install the router in compliance with the following local, national, or international
electrical codes:
• Locate the emergency power-off switch for the room in which you are working so that
if an electrical accident occurs, you can quickly turn off the power.
• Do not work alone if potentially hazardous conditions exist anywhere in your workspace.
• Never assume that power is disconnected from a circuit. Always check the circuit before
starting to work.
• Carefully look for possible hazards in your work area, such as moist floors, ungrounded
power extension cords, and missing safety grounds.
• Operate the router within marked electrical ratings and product usage instructions.
• For the router and peripheral equipment to function safely and correctly, use the cables
and connectors specified for the attached peripheral equipment, and make certain
they are in good condition.
Many router components can be removed and replaced without powering off or
disconnecting power to the router. Never install equipment if it appears damaged.
• TN Power Warning for M Series, MX Series, and T Series Routers on page 269
Warnung Das Gerät ist für die Verwendung mit TN-Stromsystemen ausgelegt.
Aviso O dispositivo foi criado para operar com sistemas de corrente TN.
Related • General Electrical Safety Guidelines and Warnings Electrical Codes for M Series, MX
Documentation Series, and T Series Routers on page 268
• General Electrical Safety Warnings for Juniper Networks Devices on page 264
• You can order three-wire electrical cords with a grounding-type plug that fits only a
grounding-type power outlet. Do not circumvent this safety feature. Equipment
grounding should comply with local and national electrical codes.
• Each AC power supply has one AC appliance inlet. Each inlet requires a dedicated AC
power feed and a dedicated customer site circuit breaker. We recommend that you
use a dedicated circuit breaker rated at 15 A (250 VAC) minimum, or as required by
local code.
• The cores in the main lead are colored in accordance with the following code:
• Blue—Neutral
• Brown—Live
• AC Power Circuit Breaker Requirements for the MX480 Router on page 298
• A DC-powered router is equipped with a DC terminal block that is rated for the power
requirements of a maximally configured router. To supply sufficient power, terminate
the DC input wiring on a facility DC source capable of supplying at least 58 A (32 A per
feed) @ –48 VDC for the system. The 48 VDC facility DC source should be equipped
with a circuit breaker rated at 40 A (–48 VDC) minimum. Incorporate an easily
accessible disconnect device into the facility wiring. In the United States and Canada,
the 48 VDC facility should be equipped with a circuit breaker rated 40 A (–48 VDC)
or a minimum of 125% of the power provisioned for the input in accordance with the
National Electrical Code in the US and the Canadian Electrical Code in Canada. Be sure
to connect the ground wire or conduit to a solid office (earth) ground. A closed loop
ring is recommended for terminating the ground conductor at the ground stud.
• Run two wires from the circuit breaker box to a source of 48 VDC. Use appropriate
gauge wire to handle up to 50 A.
• Ensure that the polarity of the DC input wiring is correct. Under certain conditions,
connections with reversed polarity might trip the primary circuit breaker or damage
the equipment.
• For personal safety, connect the green and yellow wire to safety (earth) ground at both
the router and the supply side of the DC wiring.
• The marked input voltage of –48 VDC for a DC-powered router is the nominal voltage
associated with the battery circuit, and any higher voltages are only to be associated
with float voltages for the charging function.
• Because the router is a positive ground system, you must connect the positive lead to
the terminal labeled RETURN, the negative lead to the terminal labeled –48V, and the
earth ground to the chassis grounding points.
Related • DC Power Supply Electrical Specifications for the MX480 Router on page 301
Documentation
• Calculating Power Requirements for MX480 Routers on page 285
• DC Power Circuit Breaker Requirements for the MX480 Router on page 302
• DC Power Electrical Safety Warnings for Juniper Networks Devices on page 272
Attention Quand des fils torsadés sont nécessaires, utiliser des douilles
terminales homologuées telles que celles à circuit fermé ou du type à plage
ouverte avec cosses rebroussées. Ces douilles terminales doivent être de la
taille qui convient aux fils et doivent être refermées sur la gaine isolante et
sur le conducteur.
tamaño apropiado para los cables que se utilicen, y tendrán que sujetar tanto
el aislante como el conductor.
Related • General Safety Warnings for Juniper Networks Devices on page 246
Documentation
• General Electrical Safety Warnings for Juniper Networks Devices on page 264
• Safety
• EMC
• Immunity
• EN-61000-4-2 ESD
• EN-61000-4-4 EFT
• EN-61000-4-5 Surge
• ETSI
• NEBS
Related • Compliance Statements for NEBS for MX480 Routers on page 276
Documentation
• Compliance Statements for EMC Requirements for the MX480 Router on page 277
• Compliance Statements for Acoustic Noise for the MX480 Router on page 279
• The equipment is suitable for installation in locations where the National Electrical
Code (NEC) applies.
• Compliance Statements for Acoustic Noise for the MX480 Router on page 279
Canada
European Community
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
Declaration of Conformity
Japan
United States
The router has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy
and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
• Compliance Statements for Acoustic Noise for the MX480 Router on page 279
Related • General Safety Guidelines for Juniper Networks Devices on page 245
Documentation
• General Safety Warnings for Juniper Networks Devices on page 246
• Compliance Statements for EMC Requirements for the MX480 Router on page 277
Table 27 on page 281 summarizes the physical specifications for the router chassis.
Chassis dimensions Chassis with 17.45 in. (44.3 cm) 24.5 in. (62.2 cm) 14.0 in. (35.6 cm)
midplane, fan tray, air (from front to chassis
filter, and cable rear)
management
brackets: 65.5 lb Total depth (including
(29.7 kg) cable management
brackets) 27.75 in.
Maximum (70.5 cm)
configuration: 163.5 lb
(74.2 kg)
Routing Engine 2.4 lb (1.1 kg) 11 in (27.9 cm) 7.75 in (19.7 cm) 1.25 in (3.2 cm)
SCB 9.6 lb (4.4 kg) (with 17 in (43.2 cm) 22 in (55.9 cm) 1.25 in (3.2 cm)
Routing Engine
installed)
DPC Maximum up to 14.5 17 in (43.2 cm) 22 in (55.9 cm) 1.25 in (3.2 cm)
lb (6.6 kg)
FPC FPC2: 13 lb (5.9 kg) 17 in (43.2 cm) 22 in (55.9 cm) 2.5 in (6.4 cm)
PIC 2 lb (0.9 kg) 7.75 in (28.3 cm) 11.125 in (19.7 cm) 4.125 in (10.5 cm)
MPC (fixed configuration) 18.35 lb (8.3 kg) 17 in (43.2 cm) 22 in (55.9 cm) 1.25 in (3.2 cm)
MPC (without MICs) 14 lb (6.4 kg) 17 in (43.2 cm) 22 in (55.9 cm) 1.25 in (3.2 cm)
MIC Maximum up to 1.2 lb 6.25 in (15.9 cm) 6.8 in (17.3 cm) 1.25 in (3.2 cm)
(0.54 kg)
Application Services Modular Line 10.5 lb (4.76 kg) each 15.5 in (39.3 cm) 1.2 in (3.04 cm) 10 in (25.4 cm)
Card (AS MLC).
AS MXC 3.4 lb (1.54 kg) each 6.5 in (16.5 cm) 1.2 in (3.04 cm) 11.25 in (28.5 cm)
AS MSC 1.4 lb (0.63 kg) each 6.5 in (16.5 cm) 1.2 in (3.04 cm) 11.25 in (28.5 cm)
Craft interface 1.1 lb (0.5 kg) 21.25 in (54 cm) 8.5 in (21.6 cm) 6.25 in (15.9 cm)
Fan tray 6.8 lb (3.08 kg) 17 in (43.2 cm) 22 in (55.9 cm) 1.5 in (3.8 cm)
Air filter 1.0 lb (0.5 kg) 0.31 in (0.8 cm) 22.23 in (56.5 cm) 10.1 in (25.6 cm)
Cable management brackets 0.3 lb (0.14 kg) 0.25 in (0.6 cm) 4.5 in (11.4 cm) 9.9 in (25.0 cm)
DC power supply 3.8 lb (1.7 kg) 14.5 in (36.8 cm) 4 in (10.2 cm) 1.75 in (4.4 cm)
High-capacity DC power supply 6.2 lb (2.81 kg) 14.5 in (36.8 cm) 4 in (10.2 cm) 1.75 in (4.4 cm)
AC power supply 5.0 lb (2.3 kg) 14.5 in (36.8 cm) 4 in (10.2 cm) 1.75 in (4.4 cm)
High-capacity AC power supply 6.6 lb (2.99 kg) 14.5 in (36.8 cm) 4 in (10.2 cm) 1.75 in (4.4 cm)
Table 28 on page 283 specifies the environmental specifications required for normal router
operation. In addition, the site should be as dust-free as possible.
NOTE: Install the router only in restricted areas, such as dedicated equipment
rooms and equipment closets, in accordance with Articles 110-16, 110-17, and
110-18 of the National Electrical Code, ANSI/NFPA 70.
Related • Tools and Parts Required to Maintain the MX480 Router on page 123
Documentation
• In Case of an Electrical Accident on page 268
The information in this topic helps you determine which power supplies are suitable for
various configurations, as well as which power supplies are not suitable because output
power is exceeded. You determine suitability by subtracting the total power draw from
the maximum output of the power supplies. Afterward, the required input power is
calculated. Finally, you calculate the thermal output. A sample configuration is provided
in Table 30 on page 287.
We recommend that you provision power according to the maximum input current listed
in the power supply electrical specifications (see “AC Electrical Specifications for the
MX480 Router” on page 297and “DC Power Supply Electrical Specifications for the MX480
Router” on page 301).
Both normal-capacity and high-capacity MX480 chassis with DC power supplies are
zoned, meaning that certain components are powered by specific power supplies (see
Table 29 on page 286 for information on zoning). When calculating power requirements,
be sure that there is adequate power for each zone.
For an AC-powered chassis, there is one overall zone. Two AC power supplies are
mandatory for high-line, and three AC power supplies are mandatory for low-line power.
• Two SCBs with two (redundant) RE-1800x2 routing engines (SCB slot 0 and SCB slot
1)
1. Calculate the power requirements (usage) using the values in “Power Requirements
for an MX480 Router” on page 289 as shown in Table 30 on page 287.
RE-S-1800X2-8G 90 W
RE-S-1800X2-8G 90 W
2. Evaluate the power budget. In the case of a DC-powered chassis, evaluate the budget
for each zone. In this step, we check the required power against the maximum output
power of available power supply options.
NOTE: The power for the cooling system comes from a different tap on
the power supply, reserved for the cooling system only. The cooling system
power requirement does not need to be deducted from the output power
budget of the power supply.
Table 31 on page 288 lists the power supplies, their maximum output power, and unused
power (or a power deficit) for MX480 AC chassis.Table 32 on page 288 lists the power
supplies, their maximum output power, and unused power (or a power deficit) for
MX480 DC chassis. See “AC Electrical Specifications for the MX480 Router” on page 297
and “DC Power Supply Electrical Specifications for the MX480 Router” on page 301
for more information about the MX480 power supply electrical specifications.
1
For this configuration, output power excluding the cooling system is 1360 W.
1
For this configuration, output power excluding the cooling system is 1360 W.
2
For this configuration, output power excluding the cooling system is 310 W.
3. Calculate input power. In this step, the input power requirements for the example
configuration are calculated. To do this, divide the total output requirement by the
efficiency of the power supply as shown in Table 33 on page 288.
3
MX480 DC Normal-capacity ~98 % 1469 W
3
MX480 DC High-capacity ~98 % 1469 W
1
These values are at full load and nominal voltage.
2
For this configuration, total power is 1440 W.
3
Zone 0 requirement.
4. Calculate thermal output (BTUs). To calculate this, multiply the input power
requirement (in watts) by 3.41.
1
MX480 DC Normal-capacity 1469 * 3.41 = 4879 BTU/hr
1
MX480 DC High-capacity 1469 * 3.41 = 5009 BTU/hr
1
Zone 0 output.
• DC Power Supply Electrical Specifications for the MX480 Router on page 301
The following tables list the MX480 component power requirements. Table 35 on page 289
lists the MX480 base system power requirement. Table 36 on page 290 lists the FRU
power requirements for Switch Control Boards (SCBs), Routing Engines, Modular Port
Concentrators (MPCs), Modular Interface Cards (MICs), and Dense Port Concentrators
(DPCs). In addition, Table 36 on page 290 lists the MPC power requirements with MICs
and optics at various operating temperatures.
Base system 40 W
NOTE: The power for the cooling system comes from a different tap on the
power supply, reserved for the cooling system only. The cooling system power
requirement does not need to be deducted from the output power budget
of the power supply.
Routing Engines
Routing Engines RE-S-1300-2048 90 W
RE-S-1800X2-8G
RE-S-1800X4-8G
RE-S-1800X2-16G
RE-S-1800X4-16G
RE-S-2000-4096
MPCs
16x10GE MPC MPC-3D-16XGE-SFPP 440 W at 55 degrees C ambient
227 W at 40 degrees C
219 W at 25 degrees C
237 W at 40 degrees C
228 W at 25 degrees C
329 W at 40 degrees C
315 W at 25 degrees C
347 W at 40 degrees C
333 W at 25 degrees C
MICs
ATM MIC with SFP MIC-3D-8OC3-2OC12-ATM 35 W
21.5 W at 25 degrees C
8-Port:
29 W at 55 degrees C
27.75 W at 40 degrees C
26.5 W at 25 degrees C
36 W at 25 degrees C
39 W at 25 degrees C
8-Port:
52 W at 55 degrees C
50.5 W at 40 degrees C
49 W at 25 degrees C
MIC-3D-8CHDS3-E3-B 35 W at 40 degrees C
34 W at 25 degrees C
26.55 W at 25 degrees C
DPCs
Gigabit Ethernet DPC DPC-R-40GE-SFP 335 W
with SFP
FPCs
FPC Type 2 MX-FPC2 190 W (with PICs and optics)
Related • DC Power Supply Electrical Specifications for the MX480 Router on page 301
Documentation
• AC Electrical Specifications for the MX480 Router on page 297
Two threaded inserts (PEM nuts) are provided on the upper rear of the chassis for
connecting the router to earth ground. The grounding points fit UNC 1/4–20 screws
(American). The grounding points are spaced at 0.625-in. (15.86-mm) centers (see
Figure 127 on page 295 or Figure 128 on page 295).
NOTE: The same cable lug is used for the DC power cables.
2
Grounding One 6-AWG (13.3 mm ), minimum 60°C wire, or as required by the local code
Related • Tools and Parts Required for MX480 Router Grounding and Power Connections on
Documentation page 103
Table 38 on page 297 lists the AC power supply electrical specifications; Table 39 on
page 298 lists the AC power system specifications.
AC input current rating 11.0 A @ 200 VAC or 14.5 A @ 110 VAC maximum
You can order detachable AC power cords, each approximately 8 ft (2.5 m) long that
supply AC power to the router. The C19 appliance coupler at the female end of the cord
inserts into the AC appliance inlet coupler, type C20 (right angle) as described by
International Electrotechnical Commission (IEC) standard 60320. The plug at the male
end of the power cord fits into the power source receptacle that is standard for your
geographical location.
Table 40 on page 299 provides specifications and Figure 130 on page 300 depicts the plug
on the AC power cord provided for each country or region.
Europe (except Denmark, Italy, Switzerland, CBL-M-PWR-RA-EU 220 or 230 VAC, 50 Hz CEE 7/7
and United Kingdom) AC
WARNING: The AC power cord for the router is intended for use with the
router only and not for any other use.
WARNING:
Translation from Japanese: The attached power cable is only for this product.
Do not use the cable for another product.
CAUTION: Power cords and cables must not block access to device
components or drape where people could trip on them.
• AC Power Circuit Breaker Requirements for the MX480 Router on page 298
• DC Power Supply Electrical Specifications for the MX480 Router on page 301
• DC Power Circuit Breaker Requirements for the MX480 Router on page 302
• DC Power Source Cabling and Cable Specifications for the MX480 Router on page 303
Efficiency ~98%
DC input current rating 50 A @ -48 VDC normal operating 54.2 A @ -48 VDC normal operating
voltage voltage
Efficiency ~98%
customer site circuit breaker rated for 40 A (–48 VDC) minimum, or as required by local
code. If you plan to operate a maximally configured DC-powered router with high-capacity
power supplies, we recommend that you use a circuit breaker rated for 70 A (–48 VDC),
or as required by local code.
If you plan to operate a DC-powered router at less than the maximum configuration, we
recommend that you provision a circuit breaker according to respective National Electrical
Code and customer site internal standards to maintain proper level of protection for the
current specified above or each DC power supply rated for at least 125% of the continuous
current that the system draws at –48 VDC.
Related • DC Power Supply Electrical Specifications for the MX480 Router on page 301
Documentation
• Calculating Power Requirements for MX480 Routers on page 285
DC Power Source Cabling and Cable Specifications for the MX480 Router
• DC Power Source Cabling for the MX480 Router on page 303
• DC Power Cable Specifications for the MX480 Router on page 304
The DC power supplies in PEM0 and PEM1 must be powered by dedicated power feeds
derived from feed A, and the DC power supplies in PEM2 and PEM3 must be powered by
dedicated power feeds derived from feed B. This configuration provides the commonly
deployed A/B feed redundancy for the system.
CAUTION: You must ensure that power connections maintain the proper
polarity. The power source cables might be labeled (+) and (–) to indicate
their polarity. There is no standard color coding for DC power cables. The
color coding used by the external DC power source at your site determines
the color coding for the leads on the power cables that attach to the terminal
studs on each power supply.
CAUTION: Power cords and cables must not block access to device
components or drape where people could trip on them.
DC Power Cable Lug Specifications—The accessory box shipped with the router includes
the cable lugs that attach to the terminal studs of each power supply (see Figure 132 on
page 304).
NOTE: The same cable lug is used for the grounding cable.
2
Power Eight 6-AWG (13.3 mm ), minimum 60°C wire, or as required by the local
code
Related • DC Power Source Cabling for the MX480 Router on page 303
Documentation
• MX480 DC Power Supply Description on page 44
Electromagnetic Compatibility
If your site is susceptible to problems with electromagnetic compatibility (EMC),
particularly from lightning or radio transmitters, you might want to seek expert advice.
Strong sources of electromagnetic interference (EMI) can destroy the signal drivers and
receivers in the router and conduct power surges over the lines into the equipment,
resulting in an electrical hazard. It is particularly important to provide a properly grounded
and shielded environment and to use electrical surge-suppression devices.
• Understanding Fiber-Optic Cable Signal Loss, Attenuation, and Dispersion on page 307
• Calculating Power Budget and Power Margin for Fiber-Optic Cables on page 308
• Routing Engine Interface Cable and Wire Specifications for MX Series Routers on page 310
Single-mode fiber is so small in diameter that rays of light can reflect internally through
one layer only. Interfaces with single-mode optics use lasers as light sources. Lasers
generate a single wavelength of light, which travels in a straight line through the
single-mode fiber. Compared with multimode fiber, single-mode fiber has higher
bandwidth and can carry signals for longer distances. It is consequently more expensive.
Exceeding the maximum transmission distances can result in significant signal loss, which
causes unreliable transmission.
significantly lower for optical fiber than for other media, it still occurs in both multimode
and single-mode transmission. An efficient optical data link must have enough light
available to overcome attenuation.
Dispersion is the spreading of the signal in time. The following two types of dispersion
can affect an optical data link:
An efficient optical data link must have enough light to exceed the minimum power that
the receiver requires to operate within its specifications. In addition, the total dispersion
must be less than the limits specified for the type of link in Telcordia Technologies
document GR-253-CORE (Section 4.3) and International Telecommunications Union
(ITU) document G.957.
When chromatic dispersion is at the maximum allowed, its effect can be considered as
a power penalty in the power budget. The optical power budget must allow for the sum
of component attenuation, power penalties (including those from dispersion), and a
safety margin for unexpected losses.
Related • Calculating Power Budget and Power Margin for Fiber-Optic Cables on page 308
Documentation
P =P –P
B T R
The following hypothetical power budget equation uses values measured in decibels
(dB) and decibels referred to one milliwatt (dBm):
P =P –P
B T R
P = 13 dB
B
P = P – LL
M B
A P greater than zero indicates that the power budget is sufficient to operate the receiver.
M
Factors that can cause link loss include higher-order mode losses (HOL), modal and
chromatic dispersion, connectors, splices, and fiber attenuation. Table 44 on page 309
lists an estimated amount of loss for the factors used in the following sample calculations.
For information about the actual amount of signal loss caused by equipment and other
factors, refer to vendor documentation.
Multimode—0.5 dB
Connector 0.5 dB
Splice 0.5 dB
Multimode—1 dB/km
The following example uses the estimated values in Table 33 to calculate link loss (LL)
for a 2-km-long multimode link with a power budget (P ) of 13 dB:
B
• Loss for five connectors @ 0.5 dB per connector = 5(0.5 dB) = 2.5 dB
P = P – LL
M B
P = 13 dB – 2 dB – 2.5 dB – 1 dB – 0.5 dB – 1 dB
M
P = 6 dB
M
The following sample calculation for an 8-km-long single-mode link with a power budget
(P ) of 13 dB uses the estimated values from Table 44 on page 309 to calculate link loss
B
(LL) as the sum of fiber attenuation (8 km @ 0.5 dB/km, or 4 dB) and loss for seven
connectors (0.5 dB per connector, or 3.5 dB). The power margin (P ) is calculated as
M
follows:
P = P – LL
M B
P = 13 dB – 4 dB – 3.5 dB
M
P = 5.5 dB
M
In both examples, the calculated power margin is greater than zero, indicating that the
link has sufficient power for transmission and does not exceed the maximum receiver
input power.
Routing Engine Interface Cable and Wire Specifications for MX Series Routers
Table 45 on page 310 lists the specifications for the cables that connect to management
ports and the wires that connect to the alarm relay contacts.
Table 45: Cable and Wire Specifications for Routing Engine Management
and Alarm Interfaces
Cable Cable/Wire Maximum Router
Port Specification Supplied Length Receptacle
Table 45: Cable and Wire Specifications for Routing Engine Management
and Alarm Interfaces (continued)
Cable Cable/Wire Maximum Router
Port Specification Supplied Length Receptacle
Related • Understanding Fiber-Optic Cable Signal Loss, Attenuation, and Dispersion on page 307
Documentation
• Calculating Power Budget and Power Margin for Fiber-Optic Cables on page 308
• RJ-45 Connector Pinouts for an MX Series Routing Engine ETHERNET Port on page 313
• RJ-45 Connector Pinouts for MX Series Routing Engine AUX and CONSOLE
Ports on page 314
Table 46: RJ-45 Connector Pinout for the Routing Engine ETHERNET Port
Pin Signal
1 TX+
2 TX–
3 RX+
4 Termination network
5 Termination network
6 RX–
7 Termination network
8 Termination network
RJ-45 Connector Pinouts for MX Series Routing Engine AUX and CONSOLE Ports
The ports on the Routing Engine labeled AUX and CONSOLE are asynchronous serial
interfaces that accept an RJ-45 connector. The ports connect the Routing Engine to an
auxiliary or console management device. Table 47 on page 314 describes the RJ-45
connector pinout.
Table 47: RJ-45 Connector Pinout for the AUX and CONSOLE Ports
Pin Signal Description
Most components also have a small rectangular serial number ID label (see Figure 133
on page 317) attached to the component body.
Related • Displaying MX480 Router Components and Serial Numbers on page 315
Documentation
• MX480 SCB Serial Number Label on page 318
g004068
Serial number
ID label
OK/FAIL
Serial number
0/0
TUNNEL
LINK
ID label
AA567 8
1/0
TUNNEL
LINK
2/0
TUNNEL
LINK
g004067
3/0
TUNNEL
LINK
AA1234
g004410
MX-MPC1-3D-Q
OK/Fail
Serial number ID
label (yellow, on
opposite side)
g004927
on the placement of components on the MIC board (see Figure 140 on page 324, Figure
141 on page 324, Figure 142 on page 324, and Figure 143 on page 324).
Figure 140: 2-Port MIC Serial Number Label Figure 141: 4-Port MIC Serial Number Label
g004931
g004930
Serial number
Serial number
ID label
ID label
Figure 142: 20-Port MIC Serial Number Label Figure 143: 40-Port MIC Serial Number Label
Serial
number
ID label
g004932
g004933
Serial number
ID label
The serial number label is located on the top of the DC power supply faceplate (see
Figure 145 on page 326).
AAAA0000
g004063
You can contact Juniper Networks Technical Assistance Center (JTAC) 24 hours a day,
7 days a week in one of the following ways:
http://www.juniper.net/support/
• By telephone:
If contacting JTAC by phone, enter your 11-digit case number followed by the # key if
this is an existing case, or press the * key to be routed to the next available support
engineer.
When requesting support from JTAC by telephone, be prepared to provide the following
information:
• Type of activity being performed on the platform when the problem occurred
NOTE: Do not return any component to Juniper Networks, Inc. unless you
have first obtained an RMA number. Juniper Networks, Inc. reserves the right
to refuse shipments that do not have an RMA. Refused shipments will be
returned to the customer by collect freight.
For more information about return and repair policies, see the customer support Web
page at http://www.juniper.net/support/guidelines.html.
For product problems or technical support issues, contact the Juniper Networks Technical
Assistance Center (JTAC) using the Case Manager link at http://www.juniper.net/support/
or at 1-888-314-JTAC (within the United States) or 1-408-745-9500 (from outside the
United States).
2. Obtain an RMA number from the Juniper Networks Technical Assistance Center (JTAC).
You can send e-mail or telephone as described above.
3. Provide the following information in your e-mail message or during the telephone call:
4. The support representative validates your request and issues an RMA number for
return of the component.
To remove components from the router or the router from a rack, you need the following
tools and parts:
• 2.5-mm flat-blade (–) screwdriver, for detaching alarm relay terminal block
• Wire cutters
1. Retrieve the shipping crate and packing materials in which the router was originally
shipped. If you do not have these materials, contact your Juniper Networks
representative about approved packaging materials.
2. On the console or other management device connected to the master Routing Engine,
enter CLI operational mode and issue the following command to shut down the router
software. (If two Routing Engines are installed, also issue the command on the backup
Routing Engine.)
For more information about the command, see the Junos OS Operational Mode
Commands.
3. Attach an electrostatic discharge (ESD) grounding strap to your bare wrist, and connect
the strap to one of the ESD points on the chassis.
4. Shut down power to the router by pressing the AC input switch or DC circuit breaker
for all power supplies to the off (O) position.
• If you are using a mechanical lift, place the lift platform under the router, unscrew
and remove the mounting screws from the rack, and move the router to the shipping
crate.
• If you are not using a mechanical lift and the router weight is fully supported by a
shelf or another router, unscrew and remove the mounting screws from the rack.
Three people can then lift the router and move it to the shipping crate.
• If you are not using a mechanical lift and the router weight is not fully supported by
a shelf or another router, three people should grasp the router while a fourth person
unscrews and removes the mounting screws from the rack. The three lifters can
then move the router to the shipping container.
9. Place the router in the shipping crate or onto the pallet. If on a pallet, bolt the router
to the pallet.
10. Cover the router with an ESD bag and place the packing foam on top of and around
the router.
12. Securely tape the box closed or place the crate cover over the router.
13. Write the RMA number on the exterior of the box to ensure proper tracking.
• When you return components, make sure they are adequately protected with packing
materials and packed so that the pieces are prevented from moving around inside the
carton.
• Write the RMA number on the exterior of the box to ensure proper tracking.
Index
• Index on page 333
components LEDs
AS MLC...............................................................................20 alarm (red and yellow)........................................37
AS MXC..............................................................................24 MPC LEDs.........................................................................39
cable management brackets....................................49 power supply LEDs........................................................39
chassis...................................................................................7 removing..........................................................................166
craft interface...................................................................37 routine inspection of....................................................123
DPC......................................................................................10 SCB LEDs..........................................................................40
field replacement..........................................................161 curly braces, in configuration statements....................xxii
FPCs.....................................................................................16 customer support.................................................................xxiii
host subsystem..............................................................26 contacting.......................................................................327
MICs......................................................................................15 contacting JTAC............................................................xxiii
midplane..............................................................................9
MPCs....................................................................................13 D
MX SCBes.........................................................................30 DC power
MX SCBs............................................................................27 copper conductors warning.....................................272
overview................................................................................7 disconnection warning..............................................267
packing for shipment.................................................330 grounding equipment warning...............................265
PICs...............................................................................19, 23 grounding requirements warning..........................265
power supplies.................................................................41 power supplies disconnection warning..............266
redundancy.........................................................................4 removal warning...........................................................272
Routing Engine.........................................................32, 34 source cabling..............................................................303
configuration wiring terminations warning....................................274
router..................................................................................117 DC power circuit breaker...................................................302
connecting DC power supplies
AC power supply cord................................................236 multiple disconnection warning............................266
DC power supply cable..............................................237 DC power supply
CONSOLE port See console port cables See DC power cables
console port (for Routing Engine management) configurations.................................................................45
cable installing...................................................................111, 232
connection during initial installation.............98 removing.........................................................................230
connector pinout (RJ-45)........................313, 314 replacing.........................................................................230
replacement instructions.................................189 DC power supply cable
specifications........................................................310 connecting......................................................................237
description........................................................................33 disconnecting................................................................236
conventions lugs...................................................................................304
notice icons......................................................................xxi replacing.........................................................................236
text and syntax..............................................................xxii specifications...............................................................304
cooling system DC specifications
troubleshooting.............................................................152 electrical..........................................................................301
copper conductors warning (DC power).....................272 Declaration of Conformity.................................................277
craft interface Dense Port Concentrator See DPC See MPCs
alarm cutoff/lamp test button..................................37 disconnecting
alarm relay contacts.....................................................40 DC power supply cable.............................................236
description........................................................................37 dispersion in fiber-optic cable.........................................307
DPC LEDs..........................................................................39 documentation
fan LEDs............................................................................40 comments on................................................................xxiii
FPC LEDs...........................................................................39 DPC
host subsystem LEDs...................................................38 LEDs.....................................................................................12
installing..........................................................................166
reinstalling replacing
DPC AC power supply..........................................................228
after chassis installation.............................79, 94 AC power supply cord................................................235
fan tray AS MLCs...........................................................................214
after chassis installation..............................77, 92 AS MSCs...........................................................................217
FPC AS MXCs.........................................................................220
after chassis installation............................80, 95 cable management brackets..................................239
power supply DC power supply.........................................................230
after chassis installation..............................76, 91 DC power supply cable.............................................236
SCB DPC...................................................................................190
after chassis installation.............................78, 93 FPCs..................................................................................194
relative humidity, acceptable...........................................283 PICs...................................................................................199
removal instructions requirements
AC power supply..........................................................228 fire safety........................................................................249
air filter.............................................................................164 restricted access warning..................................................247
alarm relay contact wires..........................................165 RFI..............................................................................................305
cable RJ-45 cable connector pinouts........................................313
auxiliary or console port (for Routing RJ-45 cable connector pinouts (auxiliary and
Engine management)...................................189 console ports)....................................................................314
DPC...........................................................................222 router
Ethernet port (for Routing Engine component overview.......................................................7
management)..................................................188 configuration....................................................................117
PIC.............................................................................222 parts list.............................................................................63
craft interface................................................................166 physical specifications....................................................7
DC power supply.........................................................230 unpacking..........................................................................61
DPC weight....................................................................................7
before chassis installation..........................72, 86 Routing Engine
DPCs.................................................................................190 description.................................................................32, 34
fan tray.............................................................................168 installing..........................................................................185
before chassis installation...........................71, 85 LEDs.............................................................................35, 36
Routing Engine..............................................................184 maintaining.....................................................................128
SCB.....................................................................................174 ports....................................................................................33
before chassis installation...........................71, 85 description...............................................................33
SFP....................................................................................225 See also auxiliary port, console port,
transceiver......................................................................225 Ethernet port
XFP....................................................................................225 removing..........................................................................184
removing status indicator lights.............................32, 34, 35, 36
cable management brackets..................................239 taking offline..................................................................170
FPC USB port.....................................................................32, 34
before chassis installation..........................73, 87
power supply S
before chassis installation.........................70, 84 safety guidelines
replacement instructions general.............................................................................245
cable, MIC.......................................................................222 laser..................................................................................256
cable, MPC......................................................................222 safety standards...................................................................275
MICs.................................................................................208 safety warnings.....................................................................246
MPCs................................................................................203 See also warnings
V
VCCI notice See Voluntary Control Council for
Interference notice
Voluntary Control Council for Interference notice
Japan................................................................................278
W
warnings
battery handling...........................................................259
Class 1 laser....................................................................257
Class 1 LED......................................................................257
copper conductors (DC power)..............................272
electrical.........................................................................264
grounding.......................................................................265
grounding equipment ...............................................265
installation.....................................................................250
jewelry removal............................................................260
laser and LED.................................................................257
laser beam.....................................................................258
levels defined................................................................243
lightning activity...........................................................262
maintenance and operational................................259
midplane energy hazard ..........................................266
multiple power supplies disconnection.............266
operating temperature..............................................262
power disconnection..................................................267
power removal..............................................................272
product disposal..........................................................263
qualified personnel.....................................................246
rack mounting................................................................251
radiation..........................................................................258
ramp.................................................................................255
restricted access..........................................................247
wiring terminations (DC power).............................274