Small Spacecraft Technology State of The Art 2014 PDF

NASA/TP2014216648/REV1
Small Spacecraft Technology

State of the Art
Mission Design Division Staff
Ames Research Center, Moffett Field, California
July 2014
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State of the Art
Ames Research Center, Moffett Field, California
National Aeronautics and

Space Administration
Ames Research Center
Moffett Field, California 94035
July 2014
Acknowledgments
This report has been based largely on desk research and published documents on
small spacecraft technology. Helpful suggestions and comments were also received
from numerous people at NASA Ames Research Center, and in particular the authors
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David Mauro, Matthew Nehrenz, Matthew Sorgenfrei, and Michael Soulage.
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Abstract
This report provides an overview of the current state of the art of small
spacecraft technology. It was commissioned by NASAs Small Spacecraft Technology Program (SSTP) in mid-2013 in response to the rapid
growth in interest in using small spacecraft for many types of missions
in Earth orbit and beyond. For the sake of this assessment, small
spacecraft are defined to be spacecraft with a mass less than 180 kg.
This report provides a summary of the state of the art for each of the
following small spacecraft technology domains: Complete spacecraft,
Power, Propulsion, Attitude Determination and Control, Structures, Materials and Mechanisms, Thermal Control, Command and Data Handling, Communications, Integration, Launch and Deployment, and Ground
Data Systems and Operations. Due to the high popularity of cubesats,
particular emphasis is placed on the state-of-the-art of cubesat-related
technology.
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14. ABSTRACT
This report provides an overview of the current state of the art of small spacecraft technology. It was commissioned by NASAs
Small Spacecraft Technology Program (SSTP) in mid-2013 in response to the rapid growth in interest in using small spacecraft
for many types of missions in Earth orbit and beyond. For the sake of this assessment, small spacecraft are defined to be
spacecraft with a mass less than 180 kg. This report provides a summary of the state of the art for each of the following small
spacecraft technology domains: Complete spacecraft, Power, Propulsion, Attitude Determination and Control, Structures,
Materials and Mechanisms, Thermal Control, Command and Data Handling, Communications, Integration, Launch and
Deployment, and Ground Data Systems and Operations. Due to the high popularity of cubesats, particular emphasis is placed
on the state-of-the-art of cubesat-related technology.
15. SUBJECT TERMS
spacecraft, technology, nanosat, smallsat

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Disclaimer
The document lists or describes many specific products and technologies as examples
and references but their inclusion does not imply any endorsement by NASA. Failure to
include any specific products or technologies that might be considered relevant under
a particular topic was unintentional.
NASA Ames Research Center, Mission Design Division

September, 2013
Division Chief: Chad Frost

Project Manager: Elwood Agasid
Contributing Authors:
David Biggs, John Conley, Andres Dono Perez, Nicolas Faber, Anthony Genova, Andrew
Gonzales, Alessandro Grasso, James Harpur, Steven Hu, Luke Idziak, Sarah Jolitz, Jonas
Jonsson, John Love, Yosuke Nakamura, Andrew Nuttall, Robin Reil, Vibha Srivastava,
Travis Swenson, and Sasha Weston
Table of Contents
EXECUTIVE(SUMMARY(.........................................................................................................................................(2!
1.!
INTRODUCTION(...........................................................................................................................................(9!
2.!
SPACECRAFT(..............................................................................................................................................(13!
3.!
POWER(......................................................................................................................................................(17!
4.!
PROPULSION(.............................................................................................................................................(30!
5.!
ATTITUDE(DETERMINATION(AND(CONTROL(SYSTEM(..................................................................................(45!
6.!
STRUCTURES,(MATERIALS(AND(MECHANISMS(...........................................................................................(66!
7.!
THERMAL(CONTROL(SYSTEM(.....................................................................................................................(80!
8.!
COMMAND(AND(DATA(HANDLING(............................................................................................................(98!
9.!
COMMUNICATIONS(.................................................................................................................................(117!
10.!
INTEGRATION,(LAUNCH(AND(DEPLOYMENT(.........................................................................................(131!
11.!
GROUND(SYSTEMS(AND(OPERATIONS(.................................................................................................(164!
12.!
CONCLUSION(.......................................................................................................................................(176!
APPENDIX:(TABLES(AND(ADDITIONAL(DATA(.....................................................................................................(177!
APPENDIX:(LIST(OF(ACRONYMS(........................................................................................................................(198!
EXECUTIVE SUMMARY
This report was commissioned by NASA's Small Spacecraft Technology Program (SSTP)
in mid-2013 in response to growing interest in using small spacecraft with a mass less
than 180 kg for missions beyond Low Earth Orbit (LEO). This report summarizes the
current state of the art (SoA) in small spacecraft technology for each of the following
technology domains: complete spacecraft, power, propulsion, attitude determination
and control, structures, materials and mechanisms, thermal control, command and
data handling, communications, integration, launch and deployment, and ground data
systems and operations. Due to the high popularity of CubeSats, particular emphasis is
placed on CubeSat-related technology.
Figure 1A: Small spacecraft classifications.
This report will be regularly updated as emerging technologies mature and become the
state of the art (SoA). Any current technologies that were inadvertently missed will be
identified and included in subsequent versions. The authors are soliciting reader input
in the comprehensive assessment of small spacecraft technology; please email [email protected] and include state of the art report in the subject line.
Spacecraft
State of the Art: In recent years small spacecraft have become more attractive due to
lower development costs and shorter lead times. There is a natural trade-off to be
made between spacecraft size and functionality, but advances in both miniaturization
and integration technologies have diminished the scope of that trade-off. An example
of the SoA in miniaturization technology is micro-electromechanical systems (MEMS),
i.e. components with microscale (m) features. In addition to their small size, in some
cases MEMS-based devices can provide higher accuracy and lower power consumption
compared to conventional spacecraft systems. Some small spacecraft are assembled
and integrated with the same rigor as their larger counterparts, while others are
integrated within a university laboratory. Effectively integrating individual components
can substantially increase the systems functionality and density, thereby reducing
unnecessary mass and volume. As such the SoA in small spacecraft integration
techniques is as advanced, if not more, than those used for larger spacecraft. It is also
worth mentioning that commercial off the shelf (COTS) components and consumer
electronics are commonly used to build small spacecraft at the lower end of the cost
range.
On the Horizon: There is a trend towards further miniaturization and higher levels of
integration
(such
as
observed
in
pico- and
femtosats). Fractionated
mission
architectures are also a promising field of investigation.
Power
State of the Art: Small spacecraft are currently using advanced power generation and
energy storage technology, with 29% efficient triple-junction, lightweight solar cells
(weighing about 85 mg/cm2) and high specific energy lithium ion batteries (averaging
200 Whr/kg). The early adoption of flat lithium polymer battery packs is unique within
the space industry because of the higher risk tolerance of mission designers and more
stringent mass and volume requirements. Power distribution systems are reliable and
robust, even to single event upsets. All spacecraft systems can benefit from technology
advances and component miniaturization in the consumer electronics market.
On the Horizon: There are flexible solar cells under development allowing new
concepts for solar panel deployment. Another technology on the horizon is the
CubeSat-scale Radioisotope Thermal Generator (RTG).
Propulsion
State of the Art: Small spacecraft propulsion is a rapidly growing, albeit immature
technology domain. The SoA in this field consists of cold gas thrusters (specific
impulse, Isp, of 70 sec), solid rocket motors (Isp of 270 sec), and pulsed plasma
thrusters (Isp of 830 sec). Green monopropellant systems (Isp of 300 sec) will soon be
demonstrated.
On the Horizon: Both chemical and electric propulsion options are on track to mature
within the next five years. Hydrolytic systems using water are also under development,
along with integrated primary thrusters and reaction control systems.
Attitude Determination and Control Systems

State of the Art: The SoA of Attitude Determination and Control (ADCS) for small
spacecraft relies on miniaturizing technology without significant performance
degradation. Miniaturizations are achieved with advanced technologies such as new
imaging devices, materials, peripheral circuits, and algorithms. Overall attitude
pointing accuracy of typical mini- and microsatellite Earth observation missions is on
the order of 0.1. Higher accuracy below 0.1 can be achieved using a mission related
sensor (i.e., a payload instrument) in the attitude control loop. Pointing accuracy of
nano and picosatellites (including CubeSats) is an order of magnitude larger and
around 2, but has improved rapidly thanks to miniaturized ADCS components. The
limiting factor for CubeSat pointing is attitude control; current control accuracy is
around 1.8. Systematically decreasing the development cost of ADCS software will
contribute to the low cost and rapid development benefits of using small spacecraft.
On the Horizon: Pointing accuracy for CubeSats may go below 1 due to miniaturized
star trackers.
Technology Gaps: There is a need for ADCS thruster technology for spacecraft below
100 kg, especially if interplanetary missions are planned with this type of spacecraft.
Structures, Materials and Mechanisms

State of the Art: Commercial companies fabricate structures for a large variety of
small satellite missions. Pumpkin, ISIS and SSTL lead the market. Most structures built
in-house pertain to mini- or microsatellites. However in-house built structures are
becoming rarer and today nanosat developers tend to buy their structures off-theshelf. CubeSat structures follow determined guidelines regarding their size and
materials.
Due to their reliability and strength, aluminum alloys (with an average density of 2.8
g/cm3) are the material most used for small satellite structures. Composites have been
used more frequently in the last few years, but their high cost is still a disadvantage.
Mechanisms and actuators for small spacecraft have proven their reliability in space.
Commercial companies such as SSTL or Honeybee Robotics offer deployment and
antenna pointing mechanisms with a high Technology Readiness Level (TRL). A large
number of missions develop their own mechanical designs.
On the Horizon: 3D-printed structures (additive manufacturing) is one mass
production technique currently under investigation for small spacecraft platforms.
Thermal Control Systems

State of the Art: Passive thermal control systems for small spacecraft use thermal
insulation such as multi-layer insulation (MLI) and beta cloth, or thermal coating with
white and black polyurethane paint and tape. Thermal transfer is guaranteed through
heat pipes (flat plate heat pipes, or loop heat pipes), bolts, washers, fillers, and spacers.
Passive thermal control is inexpensive and low risk, and has been shown to be reliable
and basic. Active thermal control systems have more demanding design requirements
(in terms of mass and power) making these techniques more difficult to use on small
spacecraft. Engineers are able to equip temperature sensitive devices such as batteries
and cameras with electric heaters and coolers to maintain operational temperatures.
Until it is possible to miniaturize current active thermal methods, small satellites will
not be able to use that technology efficiently.
On the Horizon: There is a trend to miniaturize active thermal control systems of

larger spacecraft so they can be applied to small spacecraft using MEMS or other nanodevices.
Technology Gaps: Nanosats are approaching a scale (6U) at which more power can be
generated than can be passively dissipated with current technology. Active systems at
CubeSat scale or novel passive systems are needed.
Command and Data Handling

State of the Art: Command and Data Handling (C&DH) technologies have benefited
from advances in commercial industries. Today, C&DH systems have greater
processing capability with lower mass, power and volume requirements. This general
trend is enabling small spacecraft to tackle a broader range of missions.
Power and reliability, traditionally the primary limiting factors, have seen significant
advances due to the infusion of commercial technology and higher risk tolerance of
small spacecraft. Many small spacecraft platforms use COTS C&DH components for
quicker advances and shorter qualification timelines. While the current high rate of
progress will likely level off as the reliance on small spacecraft becomes routine for
more critical missions, the general evolution of C&DH technology for small spacecraft
remains promising.
Communications
State of the Art: Current satellite communication transmission strategies use VHF,
UHF, microwave, and infrared/visible frequency spectra. Selecting a frequency
spectrum depends on a number of factors including expected data throughput,
available power and mass, and licensing issues. Due to these reasons, technology
development is still underway on all of these frequency spectra.
Current SoA technology shows a trend of increasing carrier signal frequency and
increasing data transfer speeds.
There is also a trend to increase carrier signal
frequency and the power and mass requirements of the transmitter. Using transmitter
technology appropriate for small satellites in LEO, UHF/VHF transmitters have a
maximum data transfer rate of around 38 kbps, S-band transmitters have a maximum
data transfer rate around 10 Mbps, X-band transmitters around 500 Mbps, and
K/Ku/Ka band transmitters around 1.2 Gbps. The Infrared communication system
used on NASA Ames LADEE mission has a maximum data transfer rate of 2.88 Gbps.
Developments have been made in deployable high gain antennae to facilitate high
volume data transfers. There are currently a number of deployable high gain antennae
for CubeSats and larger applications. They offer maximum gains around 15-20 dBi.
Uplink to the spacecraft via the Iridium constellation has also been demonstrated.
On the Horizon: CubeSat scale laser communications is a field of current interest. The
use of Iridium or Globestar for bi-directional communications is also under
investigation.
Technology Gaps: There is a need for deep space communication technology for small
spacecraft.
Integration, Launch and Deployment

State of the Art: Small satellite integration, launch, and deployment systems have
largely leveraged existing launch vehicles used for much larger payloads. Many
heritage vehicles are available with excess mass capacity for secondary spacecraft, and
a wide variety of integration and deployment systems have been developed to provide
rideshare opportunities. These rideshares help reduce costs but are often allocated
only after the primary mission defines most launch criteria. Integration and
deployment mechanisms are thus designed for minimal interference to the primary
mission, usually by providing electromagnetic shielding and shock absorption.
Adapters exist to both secure and deploy secondary payloads of various sizes.
Adapters like the Poly Picosatellite Orbital Deployer (P-POD) carry up to 6U CubeSats
and integration systems like Naval Postgraduate Schools CubeSat Launcher (NPSCul)
are available to host up to 24 CubeSats. Nanosatellites also have options of deploying
from the ISS via the Japanese Experiment Module, or riding as hosted payloads,
operating independently but sharing the power supply and transponders of a
commercial satellite. Adapters such as the Evolved Expendable Launch Vehicle (EELV)
Secondary Payload Adapter (ESPA) also exist to serve secondary payloads up to 180 kg.
SoA technologies in these areas are also responding to increased demand and
capability for small satellite missions. EELV rockets (United Launch Alliances Atlas V
and Delta IV) are currently the most frequent launchers, especially after the
development of the ESPA ring. However current launch vehicles are often unable to
meet demands for missions that need very specific science orbits, interplanetary
trajectories, precisely timed rendezvous, or special environmental considerations.
Launching as a secondary payload also limits advantages of small satellites such as
quick iteration time and low total capital costs.
On the Horizon: Several promising small launch vehicles, orbital maneuvering systems
(space tugs), and large CubeSat deployers are currently under development.
Technology Gaps: Dedicated launch vehicles are needed to take full advantage of
rapid iteration and mission design flexibility.
Ground Systems and Operations

State of the Art: Small spacecraft use a variety of ground system architectures,
including legacy systems with a hierarchical node topology, distributed systems with
peer-to-peer nodes participating on a voluntary basis, and low-cost single node ground
stations. The principal driver for small spacecraft ground systems is cost of
infrastructure and personnel. To reduce cost, it is common for small spacecraft ground
systems to merge the conventional control centers and ground stations in a single unit
at a single geographical location. Many developers provide single-node, turn-key
ground system solutions for purchase. Satellite phone/data networks are being tested
by some small spacecraft operators as a communication alternative to ground stations.
These ground systems command and communicate with the spacecraft using mostly
amateur radio frequency bands. Increasing mission complexity has, however, resulted
in the increased use of higher data rate and non-amateur frequencies.
On the Horizon: Open source software packages under development are enabling
distributed operations of small spacecraft through peer-to-peer ground station
networks.
Technology Gaps: To make operational costs affordable for multi-spacecraft missions

(swarms of dozens of units etc.), operations need to be conducted autonomously in
orbit or at least in a more automated way from ground.
1. INTRODUCTION
1.1
Objective+
The objective of this report is to assess and give an overview of the SoA in small
spacecraft technology. It was commissioned by NASA's Small Spacecraft
Technology Program (SSTP) in mid-2013 in response to the rapid growth in
interest in using small spacecraft for missions beyond LEO. In addition to
reporting on what is currently available, we also look ahead towards technologies
on the horizon.
Information in this report has been collected essentially through desk research
and is not meant to be exhaustiveno such assessment can be comprehensive,
especially in its first release. New technology is developed continuously, and
emerging technologies will mature to become the SoA. The authors intend to
regularly update this report, and current technologies that were inadvertently
missed will be identified and included in the next version. The valuable input of
readers is solicited at [email protected] please include state of the
art report in the subject line.
1.2
Scope+
A spacecraft is herein called a small spacecraft when its dry mass is below 180
kg. This definition adopts the terminology set out by NASAs Small Spacecraft
Technology Program (SSTP)1. Figure 1 gives an impression of the variety of
spacecraft that fall into the small spacecraft category.
At the upper mass limit there are minisatellites like FASTSAT (Fast, Affordable,
Science and Technology Satellite), NASAs first minisatellite mission launched in
2010 with a weight slightly below 180 kg. On the lower mass end, there are
future projects such as KickSat, with a mere size of a large postage stamp and
with a mass well below 1 kg. Spacecraft are generally grouped according to their
mass, where small spacecraft include minisatellites with a mass of 100-500 kg,
See http://www.nasa.gov/offices/oct/crosscutting_capability/edison/Smallsat_tech.html
microsatellites with a mass of 10-100 kg, nanosatellites with a mass of 1-10 kg,
and picosatellites with a mass below 1 kg.
FASTSAT
Figure 1: Overview of the variety of spacecraft that fall into the small spacecraft category.
CubeSats are a type of small spacecraft that weigh only a few kilograms and are
built using a standard form factor relying on a 10 cm3 cube. CubeSats can be
composed of a single cube (nicknamed a 1U unit) or several cubes combined
forming, for instance, 3U or 6U units (see Figure 2). Due to their high popularity
and their increased usage in recent times, particular emphasis is put on the SoA
of CubeSat technology in this report (see also Figure 2).
A table of the small spacecraft missions that have been studied to assess the
state of the art of small spacecraft technology is provided in Appendix I.
Although the list gives a good overview of current endeavors it is not meant to
be exhaustive. Along the same line of thought the technology tables shown in
subsequent Sections are not meant to be comprehensive. Their goal is to
illustrate the current SoA based on what could be found through desk research
in a limited amount of time.
10
180.0
160.0
140.0
Mass.(kg)
120.0
100.0
80.0
60.0
40.0
20.0
0.0
07/24/1998
Jul.1998
04/19/2001
01/14/2004 10/10/2006 07/06/2009 04/01/2012 12/27/2014
Apr.2001.........Jan.2004..........Oct.2006............Jul.2009.............Apr.2012.......Jan.2014
Figure 2: (Left) Launch dates vs mass of the small spacecraft studied in this report (see
Appendix I for more detail). Spacecraft below the red line are essentially CubeSats with 15 kg
or less. The recent trend in the increased use of CubeSats is visible (along with a depletion of
launches in the 15 kg-100 kg). (Right) CubeSats with a form factor of 1U, 3U, and 6U,
respectively. The volume of the 1U base unit is 10 cm3.
1.3
Assessment+
The
SoA
performed
assessment
using
of
NASAs
technology
TRL
is
scale
(http://www.nasa.gov/content/technologyreadiness-level; see Figure 3). A technology is

deemed SoA whenever its TRL is larger than or
equal to 6. A TRL of 6 indicates that the model or
prototype is near the desired configuration in
terms of performance, weight, and volume, and
has been tested and demonstrated in a relevant
environment2. A technology is considered not
SoA whenever its TRL is lower than or equal to 5.
In this category, the technology is considered to
be on the horizon3.
Figure 3: NASA Technology
Readiness Levels (TRLs).
2
A relevant environment is either a high fidelity laboratory environment or a simulated operational
environment. See http://www.nasa.gov/content/technology-readiness-level
3
The above definition of state of the art has essentially been chosen because of its inherent
simplicity. Clearly, old and possibly obsolete technology has a TRL larger than 6 but cannot be
considered as state of the art. The bias in the definition has been recognized and care has been
taken in the report to exclude obsolete technology from the study.
11
1.4
Overview+
This report is laid out as follows: in Section II the SoA of small spacecraft
technology is addressed by focusing on the spacecraft system as a whole. The
current best practices of integration are presented. Then, in Sections 3-11, the
SoA of the spacecraft subsystems are presented in turn:
Power
Propulsion
Attitude Determination and Control System (ADCS)
Structures, Materials and Mechanisms
Thermal Systems
Command and Data Handling (C&DH)
Communications
Integration, Launch and Deployment
Ground System and Operations
Conclusions on the overall SoA of small spacecraft are given in Section 12.
Appendix 1 shows a number of tables that have not been inserted earlier for the
sake of readability.
12
2. SPACECRAFT
2.1
Introduction+
In recent years, increasing attention has been paid to smaller spacecraft enabling
low-cost missions through the utilization of COTS technology, consumer
technology, rapid prototyping, and ride shares. In order to drastically reduce
mission costs, the objective is to have one or more small spacecraft complete the
same tasks as their larger counterparts.
2.2
Small
State+of+the+Art+
spacecraft
missions
are
made
possible
through
miniaturization
technologies. Miniaturization is the act of creating systems of ever-smaller scales

and thereby increasing the functional density of the product. Devices have a
comparable capability, but are of smaller size than their predecessors. Perhaps
the most famous example of this trend is Moores law, which roughly states that
the number of transistors on integrated circuits doubles every two years (Moore,
1998): this trend has remained valid since the invention of the integrated circuit
in the late 1950s. Although Moores two-year law cannot be applied directly to
small spacecraft, a significant amount of miniaturization has been achieved for
spacecraft subsystems and components. Figure 4 illustrates this trend.
13
Figure 4: Integration of various spacecraft. (Left) large spacecraft clean room (Intelsat 10-02,
image credit: EADS Astrium); (Right) Integration environments for small spacecraft FASTSAT
(Top) and Phonesat (Bottom). The blue and green rectangles highlight the differences in size
compared to Intelsat 10-02.
An example of a miniaturizing technology is the use of micro-electro-mechanical

systems (MEMS). In this field of research, cleanroom processes inherited from the
semiconductor industry are used to bridge the disciplines of electronics and
mechanics (as well as areas such as optics and fluidics) to produce devices with
feature-sizes on the microscale (m). This not only enables devices with a higher
functionality density, but also with potential performance improvements such as
higher sensitivity and lower power consumption. MEMS devices are mostly used
on spacecraft as sensors (see Figure 5) and, to a lesser extent, as actuators.
Sensors convert signals from one energy form to another (for example a
movement or a temperature change into an electrical signal). Actuators perform
the opposite transformation, converting electrical signals into a mechanical
action or motion.
14
Figure 5: A miniaturized 3-dimensional magnetometer with MEMS sensors and electronics (left,
credit ASTC), which was flown on the Vietnamese CubeSat F-1 (right), one of three CubeSats
deployed from the ISS in 2012.
The highest level of integration is achieved when individual components are

integrated all onto the same substrate to form the subsystems of the spacecraft.
The closest example to this is the previously mentioned picosatellite KickSat. The
dead mass and space are decreased as a function of the density at which
different components are assembled. The functionality density of the system
increases and tends to lower the associated power requirements. The speed and
stability of the system increase as well. The SoA of the level of integration is
driven by consumer electronics.
Some small spacecraft are assembled and integrated with the same rigor as their
larger counterparts, while other small spacecraft never see the inside of a
cleanroom and are built in a normal laboratory environment. In the realm of
CubeSats, it is easy to build or buy the subsystems and integrate them into a
complete spacecraft on a normal workbench; the spacecraft performance
achieved may not be exactly the same, but the total mission cost is drastically
reduced.
2.3
On+the+Horizon+
Current research focuses on further reducing the time and cost of building and
integrating a satellite. This may be enabled through a number of approaches,
such as reinforced usage of COTS and consumer electronics for which highly
miniaturized and integrated components are readily available. Plug-and-play
technology will allow rapid assembly of a specific satellite using a collection of
general
subsystems.
Rapid
prototyping
and
3-D
printing
of
structures,
15
components, and even complex subsystems will enable faster and much more
flexible manufacturing processes.
On the lower mass limit, the future may see the arrival of standardized ChipSats,
built out of highly integrated components fulfilling all the needs of a satellite on
a single chip (Johnson & Peck, 2012).
2.4
Conclusion+
Small spacecraft missions are a low-cost alternative to large spacecraft missions.

There is a trade-off to be made between the size of a spacecraft and its
functionality. Advances in both miniaturization and integration technologies
have diminished the scope of that tradeoff. Small spacecraft technology is made
possible through miniaturization, COTS products and consumer products.
Some small spacecraft are assembled and integrated with the same rigor as their
larger counterparts. Others have never seen the inside of a clean-room and have
been integrated within a university laboratory.
The SOA of small spacecraft integration methods is as advanced as the one
relating to larger spacecraft. COTS components are commonly used to build
small spacecraft at the lower end of the cost range.
2.5
References+
Johnson, M. I., Peck, M. A.: KickSat, an Open Source ChipSat Dispenser and Citizen
Space Exploration Proof of Concept Mission. 4th European CubeSat Symposium.
Bussels, Belgium, 2012.
Moore, G. E.: Cramming more components onto integrated circuits. Proceedings of
the IEEE, 86(1), p. 4, 1998.
16
3. POWER
3.1
Introduction+
Spacecraft function relies on electrical power. The power system typically

accounts for 20-30% of the total spacecraft mass. The three subsystems are
power generation, storage, and distribution (Lyons, 2012). Each subsystem is
approximately one third the total power system mass. Mission requirements for
average and peak power, solar intensity, and duration of eclipses dictate the
system architecture. While long missions require power generation, shorter
missions can solely rely on energy stored in batteries. The NASA Technology
Roadmap aims to improve power systems for all spacecraft weight classes,
however not all of these technologies are applicable to small satellites.
3.2
State+of+the+Art+
3.2.1 Power+Generation+
Solar cells generate electricity by harvesting Sunlight using the photovoltaic
effect. Solar intensity varies as the inverse square of the distance from the Sun.
The amount of energy converted varies as a cosine function of the angle between
the cell and the Sun. Solar cells degrade during their mission lifetime. This is
characterized by the End of Life/Beginning of Life (EOL/BOL) ratio, which can be
as high as 96% and low as 60%. The solar cell output at EOL will determine size
requirements for the particular mission. A protective coverglass material over
the cell resists light-reflection, darkening, and ultraviolet radiation damage.
Triple junction solar conversion efficiency is about 29% in production while
research cells approach 38%. The cells usually include protective diodes to stop
reverse current flow when the cells are in partial shadow while in space. Solar
panels are assembled from individual cells. State of the art panels suitable for
CubeSats can provide more than 50 W according to kit manufacturers. Spectrolab
Inc., produces a Triangular Advanced Solar Cell (TASC), which has the advantage
of fitting odd form factors on small satellites without the need to custom cut
individual solar cells. Other issues with turning cells into panel arrays involve
matching individual cells in terms of current and voltage (Kalman, 2012).
17
Table 1: Power generation with solar cells for small satellites.
Technology
Name
Description
Developer
TRL Status
Solar cell
Triangular shape,
Im proved Triple
Junction (ITJ),
Efficiency 27%
SpectroLab
(USA)
9
On orbit
Solar cell
NeXt Triple Junction

(XTJ), Efficiency 29.5%
SpectroLab
(USA)
9
On orbit
Solar cell
BTJ / ZTJ Space Solar

Cell, Efficiency 2729.5%
Em core
(USA)
9
On orbit
Solar cell
Triple Juction Solar

Cell, 3G28 / 3G30
Efficiency 28 -30%
AzurSpace
Solar
(Germ any)
9
On orbit
Solar panel
Panel of SpectorLab or
AzurSpace cells
Clyde
(UK)
9
On orbit
Solar panel
PMDSAS for 1/2/3U

CubeSats
Pum pkin
(USA)
9
On orbit
Figures
3.2.2 Energy+Storage+
During eclipse periods or peak power needs, batteries use chemically stored
energy as the source of power. Primary one-time-use batteries can have a long
mission life; however their chemistry differs from that of rechargeable batteries.
Battery technology is at TRL 9 and includes 3.7 V Lithium Ion batteries, usually in
cylindrical form factor of 18.4 x 65.1 mm, and the latest lithium polymer
batteries in a flat form factor such as used in modern mobile phones. Table 2
and Table 3 illustrate the general characteristics of different battery types for
small spacecraft.
18
Table 2: General characteristics of battery technology (Lyons 2012).
Battery
Chemistry
Mission
Specific
Energy
(Wh/kg)
Energy
Density
(Wh/l)
Operting
Temp. Range
(C)
Cycle Life
Mission Life
(yrs)
Issues
Primary
Ag-Zn
Li-SO2
Li-SOCl2
Launch
vehicles,
Cassini, MER
lander,
Sojourner
Rover
90-250
130-500
-20 to 60
1-9
Limited temp.
range &
voltage decay
Rechargable
Ni-Cd
Ni-H2
ToPex, HST,
Space Station
24-35
10-80
-5 to 30
>50,000 @ 25%
DOD
>10
Heavy/bulky
& temp. range
Advanced
Li-Ion
Li-Polymer
MER rovers,
Cubesat
100
250
-20 to 30
>400 @ 50%
DOD
>2
Cycle life
Batteries are a commodity item available from a variety of manufacturers in raw

form; raw meaning unprotected from thermal runaway. Batteries can have
protection circuits built into the individual cell, and without protection circuits
they are referred to as raw batteries. Li-Ion batteries have one-time thermal
protection that opens the circuit to prevent thermal runaway conditions. Small
satellite engineers perform acceptance testing on individual COTS battery cells
and assemble them into battery packs according to mission needs. As an
alternative to buying COTS batteries, there are also companies that make their
own space-qualified batteries.
19
Table 3: Battery options for small satellites.
Technology
Name
Description
Developer
TRL Status
Prim ary battery
Ag-Zn, SZHR50, 0.76kg, Eagle Picher

1.5 V, 50 AHr
(USA)
6
Not flown on sm all
satellite
Prim ary battery
Ag-Zn, Silvercels, 1.5 V,

0.1-20k AH
6
Not flown on sm all
satellite
Rechargable
battery
Yardney
(USA)
Ni-H 2, SAR10097, 28kg, Eagle Picher

10 V, 75 AHr
(USA)
6
Not flown on sm all
satellite
Advanced
battery
Li-Ion, custom from

space qualified COTS
ABSL Space
Products
(UK / USA)
6
Not flown on sm all
satellite
Advanced
battery
Li-Polym er, 8.2 V, 1.24

Ahr
Clyde Space
Ltd.
(UK)
6
Not flown on sm all
satellite
Advanced
battery
Li-Ion #VEL / #VL, 3.6

V, 4.5 - 50 Ahr
Saft SA
(France/
USA)
6
Not flown on sm all
satellite
Advanced
battery
Li-Ion #18650HC raw

#19670 protected
Sony
(Japan)
6
Not flown on sm all
satellite
Advanced
battery
Li-Ion Lithion 3.6V 7350 AHr
Yardney
(USA)
6
Not flown on sm all
satellite
Figures
3.2.3 Power+Management+and+Distribution+
Satellite power distribution architectures include voltages regulated centrally or
distributed along with Direct Energy Transfer (DET) or Peak Power Tracking
(PPT); small satellites follow the same power distribution architectures as well. A
study of 33 CubeSat power systems where data was available revealed 20
centralized and five distributed with 13 DET and 15 PPT, with DET favored in the
newer designs (Burt, 2011). In a DET architecture, the regulation mechanism
matches the solar power voltage to the load(s) and there are no intermediate
components to dissipate excess power, thus making it the most efficient power
20
regulation of the two available methods. A PPT design has a series regulation
device between the solar arrays and loads, which regulates how much current is
extracted from the array (Burt, 2011). Nanosatellite Electrical Power Systems (EPS)
typically have a main battery bus voltage of 8.2 V but can distribute a regulated
5.0 V and 3.3 V to various subsystems. The EPS also protects the electronics and
batteries
from
non-nominal
current
and
voltage
conditions.
The
main
commercial CubeSat EPS suppliers are Pumpkin Inc., GomSpace ApS., Stras Space,
and Clyde Space Ltd. The manufacturers datasheets generally mention quality
and acceptance component testing as well as flight qualified heritage. SpaceMicro
Inc.,
lists
commercially-available
radiation-hardened
systems
and
testing
methods for qualifying systems for space applications. Improvements in the

electronic components for the power management and distribution systems are
due to trends in consumer electronics rather than manufacturers being
responsive to the needs of the space industry.
3.3
On+the+Horizon+
3.3.1 Power+Generation+
There are new technologies for power generation that are currently being
assessed for smaller spacecraft applications. The areas include improved solar
efficiencies, regenerative fuel cells, space tethers, and numerous methods to
harvest the heat from radioactive decay. Four-junction solar cells are on a
roadmap to reach 50% efficiency, but currently research laboratory cells are at
43% under concentrated solar conditions. Specification sheets are not available
so it is unknown if the addition of another layer on the solar cell (the fourth
junction) results in an equivalent powerto-weight-ratio.
Fuel cells might be a more effective technology to generate power during long
eclipse periods when compared to photovoltaics and battery power; however, no
fuel cell has advanced beyond laboratory tests. In addition to system lifetime, the
obstacles to overcome include minimizing mass, volume, and the parasitic power
requirement. One development program by Boeing/Saint Louis University called
BillikenSat-II was a CubeSat that was powered by beer, but the status of the
program is unknown (Pais, et al., 2007). Figure 6 shows the relative energy
densities of fuel cells (Pais et al., 2007). It should be noted that fuel cells cannot
21
be recharged on orbit hundreds of times like advanced batteries, but

regenerative fuel cells are also being researched. Another program is the 2011
JPL/USC 300 W suitcase-sized prototype Direct Methanol Fuel Cell developed for
DARPA at TRL 3 (Vega, 2011).
Figure 6: Relative stored energy for candidate fuel cells (Pais, et al., 2007).
Although electrodynamic power generation is possible using conductive space

tethers, as shown with the Tethered Satellite System aboard STS-75, no tests are
planned on small satellites. Electric tethers require the magnetic field of the
Earth to harvest electrons at the cost of reducing the orbital kinetic energy. The
satellite must be launched to a sufficiently high altitude to prevent reentry due
to drag before the mission ends, but the output can be several hundred volts per
kilometer of tether.
22
Another method in power generation is

utilization
of
radioactive
decay.
Small
nuclear devices have the potential to be an

enabling technology for small satellites and
landers if solar energy is unavailable. Figure
7 shows that radioisotope thermoelectric
generators
(RTG)
have
been
used
for
primary power supply since the beginning

of the space program. The smaller MultiMission RTG (MMRTG) used on the Mars
Science Lab Curiosity has a mass of 44 kg
and generates 125 W, which could be
utilized on small satellites. There are also
lightweight
Radioisotope
Heating
Units
(RHU), shown in, used to keep components

like
circuits
and
rechargeable
Figure 7: Evolution of RTG technology

(Rockwell, 1992).
batteries
above 0C.
A full size RTG, such as on New Horizons mission to Pluto (Radioisotope Power
Systems, New Horizons 2012), has a mass of 56 kg and can supply 300W (6.3%
efficiency) at the beginning of its life. Future developments on Advanced Stirling
Radioisotope Generators (ASRG) are looking to increase efficiency to 28% with a
mass of 20 kg to generate 143 W, but are only at TRL 5 (Vining & Bennett, 2010).
Radioactive
heat
sources
are
mainly
Plutonium-238 in the form of Plutonium

Oxide, PuO2, with a half-life of about 87
years. Other candidates are Curium-242
and Americium-241. Generally, power
density roughly scales inversely with
half-life. Americiums power density is
less than a quarter of Plutonium with a
half-life of 432 years. Compared to
Figure 8: Light Weight Radioisotope Heater Unit

compared to the size of a U.S. one cent penny (Image
credit: LANL, found in Cataldo, et al., 2011).
23
Plutonium, both require more radiation shielding, with Curium requiring

significantly more due to gamma particle emission. Americiums lower output
results in a higher mass system for the same electrical output.
At a lower TRL, beta- and alpha-voltaic power conversion systems use a
secondary material to absorb the energetic particles and re-emit the energy
through luminescence. These photons can then be absorbed via photovoltaic
cells. Methods for retrieving electrical energy out of radioactive sources include
beta-voltaic, alpha-voltaic, thermophotovoltaic, piezoelectric, and mechanical
conversions.
Thermophotovoltaic power converters are similar to high TRL thermoelectric
converters, with the difference that the latter uses thermocouples and the former
uses infrared-tuned photovoltaic cells. Thermophotovoltaics are technically
challenging because they require the radioisotope fuel to have a temperature of
>1273 K for high infrared emission, whilst maintaining temperature suitable for
photovoltaic cells (<323 K) for efficient electrical conversion. These devices are
predicted to produce tens of watts of power at specific powers of 6 W/kg. The
radioisotope fuel of choice is Plutonium-238 in the form of Pu-O2, which,
however, requires Congressional authorization to use. Other options are Curium
and Americium.
Piezoelectric power converters are miniature electromechanical devices that
utilize a cantilever beam system to convert vibrational energy into electrical
Figure 9: Advanced Stirling Convertor (Image credit:

Sunpower, Inc.).
24
energy via a piezoelectric thin-film. A miniature cell has been tested to produce
15 W with dimensions 4.5 mm 2 mm 1 m.
NASA Glenn is developing both the Small Radioisotope Power System (SRPS). An
example of the ASRG convertor developed by Sunpower, Inc. is shown in Figure
9. These utilize linear Stirling actuators and a 30% efficient thermodynamic cycle
using a piston to convert thermal and mechanical energy to electrical energy. A
single SRPS device is aimed at producing 80 W of power with a specific power of
7 W/kg. Table 4 shows future technologies in power generation for small
satellites. The table is heavily weighted to using radioisotope heat sources and
advanced mechanical or photovoltaic harvesting methods. NASA Glenn is the
lead center in space power generation research.
Table 4: Future technologies in power generation for small satellites.
Technology
Name
Description
Developer
TRL Status
Therm al energy from

a radioisotope is
6
Therm oelectric
Flown on larger
converted via a
NASA Glenn
power
satellites and Mars
therm ocouple to
(USA)
conversion
rovers
produce a voltage
difference
particles em itted
from a radioisotope
Beta-voltaic
5
are absorbed with a
NASA Glenn
Non-satellite
power
p/n junction diode to
(USA)
applications
conversion
produce electron-hole
pairs
particles em itted
from a radioisotope
2
Alpha-voltaic
are absorbed with a
NASA Glenn
Analysis and laboratory
power
p/n junction diode to
(USA)
testing
conversion
produce electron-hole
pairs
Infrared radiation
em ited from a hot
Therm ophotoUniversity of
2
radioisotope is
voltaic power
Toronto
absorbed with an
testing
conversion
(Canada)
infared photovoltaic
cell
Piezoelectric
power
conversion
Sm all
radioisotope
power system
Figures
N/A
A m iniature cantilever
beam is bom barded
with radiation from a University of
2
radioisotope source,
Toronto
and the vibrational
(Canada)
testing
energy is converted
via piezoelectrics
Stirling
therm odynam ic cycle
power conversion
from a radioisotope
NASA Glenn
(USA)
2
testing
25
3.3.2 Energy+Storage+
There is nothing to indicate new battery technology developments for small
satellite systems. One issue may be that large firms are not actively marketing to
the small satellite manufacturers. COTS batteries are put through quality
assurance testing and then custom integrated into products intended for the
small satellite market.
3.3.3 Power+Management+and+Distribution+
There is a general need to miniaturize and radiation-harden electronic
components for single event upsets. No evidence of progress in that direction
(focused on small satellite technology) could be found during the limited amount
of time assigned to this study.
3.4
Conclusion+
Small spacecraft are using advanced power generation and energy storage
technology, namely 29% efficient triple-junction solar cells and lithium ion
batteries. Todays small spacecraft mission designers are faced with stringent
mass and volume restrictions and requirements and have a higher risk
tolerancewhich has led to the industrys early adoption of flat lithium polymer
battery packs. All the power subsystems benefit from technology advances and
component miniaturization in the consumer electronics market. Figure 10:
Advances in solar cell efficiency by cell type (National Renewable Energy
Laboratory, 2013). shows the general trend of solar cell efficiency over the last
three decades. Figure 11 shows energy storage density by volume and mass
versus battery chemistry.
26
Figure 10: Advances in solar cell efficiency by cell type (National Renewable Energy
Laboratory, 2013).
Figure 11: Comparison of energy storage density by volume and mass versus battery chemistry
(Wagner, 2006 Woodbank Communications, Ltd).
27
3.5
References+
Anonymous: Datasheet [Online], 2002. Available at:

http://www.spectrolab.com/DataSheets/PV/PV_NM_TASC_ITJ.pdf
[Accessed August 2013].
Banks, J.: Technology Thrusts [Online], 2012. Available at:
https://rt.grc.nasa.gov/power-in-space-propulsion/photovoltaics-powertechnologies/technology-thrusts/ [Accessed August 2013].
Burt, R.: Distributed Electrical Power System in CubeSat Applications. s.l.: All
Graduate Theses and Dissertations. School of DigitalCommons@USU, 2011.
Cataldo, R., Bennett, G.: US Space Radioisotope Power Systems and Applications:
Past, Present and Future. Cleveland: s.n., 2011.
Dimroth, F.: 43.6 % Four-Junction Solar Cell under Concentrated Sunlight New
Manufacturing Technologies allow for Higher Efficiencies [Online], 2013.
Available at: http://www.ise.fraunhofer.de/en/press-and-media/pressreleases/presseinformationen-2013/43.6-four-junction-solar-cell-underconcentrated-Sunlight [Accessed August 2013].
Dow, A., Schmid, U., Kherani, N. P.: Analysis and Modeling of a Piezoelectric
Energy Harvester Stimulated by -emitting Radioisotopes. Smart Materials and
Structures Journal, 20(1), pp. 1-9, 2011.
Dyches, P.: Radioisotope Power Systems, New Horizons [Online], 2012.
Available at: http://solarsystem.nasa.gov/rps/newhorizons.cfm
Fraeman, M. et al.: Small Radioisotope Power System at NASA Glenn Research
Center. s.l.:s.n., 2011.
Furano, G.: Review of Rad Hard electronics activities at European Space Agency.
Topical Workshop on Electronics for Particle Physics (TWEPP). Oxford, UK, 2012.
Kalman, A.: Enhanced Power Systems for CubeSats. San Luis Obispo, s.n., 2012.
28
Landis, G. et al.: Non-solar photovoltaics for small space missions. Austin, s.n., p.
2819 2824, 2012.
Lange, R., Carroll, W.: Review of Recent Advances of Radioisotope Power Systems.
Energy Conversion and Management Journal, 49(3), pp. 393-401, 2008.
Lyons, V. J., Gonzalez, G. A., Houts, M. G., Iannello, C. J.: Space Power and Energy
Storage Roadmap, Technology Area 03. s.l., NASA, 2012.
Otting, W., Gard, L., Hammel, T. E., Bennett, R.: Preparation of the MMRTG for the
Mars Science Laboratory Mission. Atlanta, s.n., 2012.
Reinhard, W.: Electropaedia. [Online], 2006.
Available at: http://www.maximintegrated.com/app-notes/index.mvp/id/3958!
Rockwell International. Dynamic Isotope Power Systems (DIPS) for Space
Exploration Technical Information, BC92-68, Rocketdyne Division, Canoga Park,
California, 1992.
Sunpower, Inc. [Online], 2013. Available at:
http://sunpowerinc.com/services/applications/asc.php [Accesses October 2013].
Vega, P.: JPL-Developed Clean Energy Technology Moves Forward [Online], 2011.
Available at: http://www.jpl.nasa.gov/news/news.php?release=2011-163
Vining, C., Bennett & Gary, L.: Power for Science and Exploration: Upgrading the
General Purpose Heat Source Radioisotope Thermoelectric Generator. Nashville,
s.n., pp. 1-15, 2010.
Woodbank
Communications,
Ltd
[Online]
2013
Available
at:
www.mpoweruk.com.. [Accessed October 2013].
29
4. PROPULSION
4.1
Introduction+
Miniaturized propulsion systems for small spacecraft are advancing rapidly in

ability and are the subject of great attention. Small spacecraft have numerous
proposed objectives that can be attained by using propulsion systems:
responsive space systems and communication platforms; distributed and
fractionated satellite architectures that rely on precise formation flying; and
scientific research and remote sensing of Earth and beyond.
Although numerous systems such as ion electrospray and miniaturized Hall
thrusters are currently in development and show great promise for high specific
impulse and efficiency, the SoA in small satellite propulsion is limited to cold gas
thrusters, solid rocket motors, and pulsed plasma thrusters. However, serious
challenges exist for such systems to achieve a mature level of adoption and flight
heritage. Associated technology requirements for the full utilization and
realization of small spacecraft propulsion are deployable solar arrays, thermal
management systems, and miniaturized power processing units (PPUs) sufficient
for high voltage requirements. The increase in mission capabilities provided by
small satellite propulsion is also proving to be a driver for development by
numerous institutions.
As a secondary payload, small spacecraft cannot interfere with the primary
mission, which has led to the development of relatively benign thruster
technologies such as cold gas and electric propulsion. While some small satellites
can be custom built and launched as a higher priority or primary mission, the
CubeSat Design Specification (CDS) agreed upon between CubeSat builders and
launch vehicle providers require a waiver to deviate from general requirements
(CDS Rev 13, 2013). These requirements limit potential propulsion systems in
addition to CubeSat dimensions: less than 1.33 kg mass for 1U, up to 4.0 kg
mass for 3U, pressurization less than 1.2 standard atmospheres, less than 100
W-Hr of stored chemical energy, and no hazardous materials.
30
4.2
State+of+the+Art+
4.2.1 Cold+Gas+Thrusters+
The simplest propulsion system available to small spacecraft vents a cold,
pressurized gas through a nozzle. The specific impulse of a cold nitrogen gas
system is less than 75 sec and thrust levels are less than 5 N. The system does
not have a pump and is referred to as a blow down system, where the pressure of
the system decreases with time. It is possible to have a high-pressure tank with a
regulator to vent the gas at a lower pressure for a longer amount of time, but the
total impulse delivered is the same since it is a function of the pressure force
over time. Many cold gas systems used on larger satellites are theoretically
usable on small satellites, however their use on CubeSats may be limited due to
valve power requirements even if sufficiently low in mass and volume. While no
CubeSat has yet flown a cold gas thruster, Surrey Space flew SNAP-1, a 6.5 kg
small satellite with a 450 g butane cold gas system from Polyflex Aerospace, Ltd,
which performed proximity operations on orbit.
Different gases are available as propellants; nitrogen and helium are popular for
pressurization because they do not chemically react, but they may require a
pressure regulator to function with an on/off valve. Propellants with a critical
temperature above the ambient exist only in the gas phase, while those below the
critical temperature are liquid. Propellants below the critical temperature such as
propane, sulfur hexafluoride, and butane are self-pressurizing, negating the need
for a pump, and they have a higher storage density in liquid form. Because
operational safety is of primary importance in CubeSats, there is active
development of cold gas systems for small satellites. Butane has the lowest vapor
pressure at room temperature, as shown in Table 5. Because butanes low
pressure allows for non-spherical or flat-wall tank designs, 3D-printers can
manufacture conforming tanks.
31
Table 5: Comparison of propellants used in cold gas systems.
Table 6 shows the SoA in cold gas systems. Currently, several nitrogen cold gas
systems are available, yet many systems may prove to be ineffective on a small
satellite due to limitations of valve power, volume, and mass requirements.
Table 6: List of a few small satellite cold gas propulsion systems.
Technology
Name
Description
Developer
TRL Status
Cold gas
thruster
n-Butane, 0.025 N
Isp 70 sec
VACCO
Space
(USA)
7
Tested, not flown
Cold gas
thruster
MPS, n-Butane, 0.01N

Isp 69 sec
Polyflex
Aerospace
LTD
(UK)
9
Flown on SNAP-1
Cold gas
thruster
SF6, 0.05 N, Isp 45 sec
VACCO
Space
(USA)
9
Flown on Can X-2
Moog
(USA)
9
NASA CHAMP
Cold gas
thruster
58E143/144/145/146
Nitrogen, 0.016-0.04 N
Isp 65 sec
Figures
4.2.2 Chemical+Propulsion+
Chemical propulsion systems use a chemical reaction to produce a high-pressure,
high-temperature gas that accelerates out of a nozzle. Chemical propellant can
32
be liquid, solid or a hybrid of both. Liquid propellants can be a monopropellant

passed through a catalyst. A more conventional bipropellant is a mix of oxidizer
and fuel. A solid rocket motor contains both an oxidizer and a fuel that are
molded into various grain patterns.
The benefits of monopropellants and solid systems include relatively lowcomplexity/high-thrust output, low power requirements, and high reliability.
Liquid and hybrid systems can be stopped and re-started, and in some cases
throttled, whereas solid motors can only be used once. The highest thrust and
highest specific impulse systems are bipropellant but they are more complex, not
miniaturized, and are not meant for low thrust applications. Table 7 shows a
variety of propellants from different systems, including cold gas for comparison.
Table 7: Comparison table of propellant options, efficiency, and thrust for small satellites.
Table 8 show monopropellant and solid systems available for use on small
spacecraft. It is important to note that, at the time of this study, virtually no
bipropellant systems were suitable for small spacecraft.
33
Table 8: List of select small satellite chemical propulsion options.
Technology
Name
Description
Developer
TRL Status
Monopropellant
thruster
GPIM, HAN (AFM315E),

1N - 22 N, Isp 250 sec
NASA
Glenn, Ball
Aerospace
(USA)
6
GPIM datasheet, Falcon
Heavy launch 2015
Monopropellant
thruster
HPGP, ADN (FLP106),

1 N, Isp 220 sec
ECAPS, SSC
Group,
(Sweden)
6
PRISMA satellite
dem onstration
Monopropellant
thruster
MR-140, Hydrazine,
1 N, Isp 202 sec
Aerojet
(USA)
7
Cham ps system
Solid rocket
m otor
STAR 4G, Solid,

257
N, Isp 269 sec
ATK
(USA)
7
Two test, 0 flights
Solid rocket
m otor
STAR 5A, Solid,

169
N, Isp 250 sec
ATK
(USA)
9
Six tests, 3 flights
Figures
In recent years, there has been more of a push to move from toxic propellants
(hydrazine and nitrogen tetroxide) to greener, less-toxic propellants such as
hydrogen peroxide (H2O2) or nitrous oxide fuel blend (NOFB), and ionic liquids
such as hydroxyl ammonium nitrate (HAN), hydrazinium nitroformate (HNF) and
ammonium di-nitramide (ADN). One such program for small satellites is NASA
Glenns Green Propellant Infusion Mission (GPIM) using HAN, which plans to fly
on a SpaceX Falcon Heavy launch in 2015. OHB-Swedens PRISMA project has a
high-performance green propellant ADN 150 kg satellite demonstration called
Tango.
4.2.3 Electric+Propulsion+
Electric propulsion systems produce thrust generally by producing plasma and
accelerating it electromagnetically out of the thruster. The plasma can be
produced through various discharge mechanisms such as with electrodes or
antennas, and can use a variety of propellants ranging from solids to gasses. The
advantage of an electrical propulsion system over chemical propulsion systems
is that the propellant is separated from the power source (typically solar
34
photovoltaic arrays) and as such the thruster is not limited by the energy of a
chemical reaction. Plasma thrusters are capable of high specific impulse and long
burn durations, thus allowing for high delta-V maneuvers.
Electric propulsion systems have a long flight heritage on satellites, with
hundreds of ion thrusters and Hall effect thrusters being flown since the 1970s.
Similarly to chemical thrusters, miniaturized plasma thrusters for small satellites
are a relatively new technology and development is currently underway.
Nevertheless, there are pulsed plasma thrusters (PPT) that have flown on
missions, and should be considered SoA.
Pulsed plasma thrusters produce plasma by ablating solid Teflon with an arc
discharge across electrodes. The plasma is then accelerated electromagnetically
to produce thrust. Busek Company, Inc., has developed the Micro Propulsion
Attitude Control System (MPACS, see Figure 12), which has flown on the Air
Force Academy CubeSat FalconSat-3. MPACS provided attitude control for the
CubeSat with 80 Ns impulse bits at 830 sec Isp. Aerojet also has a similar EO-1
PPT that flew on NM EO-1, and the thruster has similar specifications (650-1400
sec Isp, 90-860 Ns impulse bit, at 5 kg thruster mass).
Figure 12: Busek MPACS (Busek datasheet).
35
4.3
On+the+Horizon+
4.3.1+Chemical+Propulsion+
Monopropellant hydrazine thrusters have a long heritage as ADCS thrusters
since as early as 1966 (Mueller, et al., 2008). Recently JPL has developed a
CubeSat scale hydrazine thruster, the Hydrazine Milli-Newton Thruster shown
below in Figure 13, capable of 150 sec Isp and 129 mN thrust at 40 g of thruster
mass and 8 cm3 volume. The power requirements of the thruster are low at an
instantaneous 8 W for valve opening and a continuous 1 W during the burn.
Figure 13: JPL hydrazine Milli-Newton thrusters (Mueller, et al., 2008).
Another group researching green propellants at Austrian Research Centres

Seibersdoorf (ARCS) is using hydrogen peroxide as their monopropellant, a fuel
which
has
an
equivalently
long
flight
heritage
(1960s)
as
hydrazine.
Scharlemann, et al., 2011. at ARCS have demonstrated their Miniature Hydrogen

Peroxide Thruster (Figure 14) as capable of 100-800 mN at 153 sec Isp. The
power requirement is higher for heating the catalyst bed, around a continuous 10
W.
36
Figure 14: Miniature hydrogen peroxide thruster (Scharlemann, et al., 2011.).
Bipropellants
offer
the
capability
of
higher
specific
impulse
than
monopropellants, with the disadvantage of requiring separate storage tanks for

oxidizer and fuel. Tethers Unlimited overcomes this challenge with their Hydros
thruster (Figure 15) by storing the hydrogen and oxygen propellants as water,
and then generates them into gaseous form through electrolysis. They have so
far demonstrated 0.8 N of thrust at 300 sec Isp. Bipropellant thrusters, as with
previously mentioned chemical propulsion technologies, have a long flight
heritage on large satellites and are in development for small satellites.
Figure 15: Hydros thruster (Tethers Unlimited datasheet).
37
4.3.2+Electric+Propulsion+
As there currently are numerous electric propulsion technologies being
developed for small satellites, this section will be limited to a selection of several
different candidates. These include vacuum arc, hall effect, gridded ion,
electrospray, and helicon thrustersall of which are at various TRL designations
of 5 or below.
NASA JPL is developing a vacuum arc thruster (see Figure 16) that creates plasma
from an arc discharge between two solid electrodes. The plasma then expands
and accelerates out of a magnetic nozzle, creating thrust. The laboratory
demonstrated specifications are 125 N thrust and 1500 sec Isp at 40 g mass and
10 W power. The plasma emitted from the thruster is quasi-neutral and thus
does not require a neutralizer to prevent spacecraft charging.
Figure 16: JPL vacuum arc thrusters (Mueller, et al., 2008).
Princeton Plasma Physics Laboratory is developing a cylindrical Hall thruster

(Figure 17) capable of 3-6 mN and 1200-2000 sec Isp at 50-170 W power and < 1
kg mass. The Hall thruster forms plasma by electron bombardment of a neutral
gas, and the resulting ions are accelerated out of the chamber due to an
electrostatic potential difference. A neutralizer in the form of an electronemitting cathode is required in order to prevent spacecraft charging, and the
miniaturization of thermionic cathodes has been a challenge facing developers.
38
Figure 17: PPPL cylindrical Hall thruster (Mueller et al., 2008).
JPL is also producing a RF plasma discharge gridded ion thruster called the
Miniature Xenon Ion Thruster (MiXI, shown in Figure 18). MiXI is capable of 1.5
mN thrust and 3200 sec Isp, uses 50 W of power and has a mass of 200 g. The
plasma in RF discharge is formed by accelerating electrons in an oscillating
electromagnetic field and causing ionization upon neutral particle bombardment.
The ions are then accelerated out of the thruster via electrostatic potential grids,
and thus a neutralizer is also required.
Figure 18: JPL Miniature Xenon Ion thruster (Mueller, et al., 2008).
Electrospray thrusters function by electrostatically accelerating charged liquid

particles, usually from a volatile ionic liquid, and thus do not require any
mechanism to form a plasma discharge. These are beneficial and much more
efficient than miniature plasma thrusters. Busek Corporation has also developed
an electrospray thruster (Figure 19) with specifications of 1 mN thrust and 400
39
1300 sec Isp, while consuming 8.5 x 8.5 x 6 cm and 10 W power. The electrospray
thruster also requires a neutralizer to prevent spacecraft charging and spacecraft
contamination.
Figure 19: Busek PUC electrospray thruster.
Two new plasma thrusters being developed are the CubeSat Ambipolar Thruster
(CAT, Figure 20) at University of Michigan and the mini Heated Helicon Thruster
(mH2T) at Stanford University. Both thrusters form plasma with a radiofrequency
discharge in an axial magnetic field specifically to develop a helicon wave within
the plasmathis has been shown to efficiently produce high-density, lowpressure plasma. CAT then accelerates the plasma out of a magnetic nozzle via
an ambipolar electric field. CAT is predicted to produce 1 mN thrust at 2000 sec
Isp while consuming 10 W of power. mH2T further heats the electrons after
ionization before accelerating the plasma similarly out of a magnetic nozzle.
This is predicted to produce 1.5 mN thrust at 3000 sec Isp while consuming 50 W
power.
40
Figure 20: CubeSat Ambipolar Thruster (Longmier, 2013).
4.3.3 Solar+Sails+
Solar sails offer a propellant-less option for satellites by harnessing momentum
of the solar flux with reflective sails. This is an attractive alternative that also
complies with the CubeSat standard prohibiting the use of high pressure storage
tanks. University of Surrey in the United Kingdom is developing a 3 kg solar sail
CubeSat called CubeSail (Figure 21), with a sail surface area of 5 x 5 m.
Figure 21: Engineering and CAD models of CubeSail (Lappas, et al., 2011).
Table 9 shows a summary of the small satellite propulsion technologies listed

above. Although this subsection has focused primarily on CubeSat technologies,
similar technologies are being developed globally for 50-180 kg class small
spacecraft. One such mission is NASAs Sunjammer solar sail. The 180 kg sail
module is scheduled for launch in 2015. This mission builds on the NanoSail-D2
demonstration on a 3U CubeSat.
41
Table 9: List of small satellite propulsion technologies.
Technology
Name
MPACS
Miniature
hydrogen
peroxide
thruster
Description
Pulsed plasm a
thruster flown on
FalconSat-3
Green
m onopropellant
thruster using
hydrogen peroxide
Oxygen and hydrogen

bipropellant chem ical
Hydros thruster
thruster, propellant
stored as water
JPL hydrazine
m illi-newton
thruster
Hydrazine
m onopropellant
thruster
Pulsed plasm a
thruster that erodes
its cathode via an arc
to produce propellant
Miniature Hall effect
Cylindrical hall
thruster using a
thruster
cylindrical (instead of
anular) geom etry
Vacuum arc
thruster
Miniature
xenon ion
thruster
PUC
electrospray
thruster
CAT
m H2T
RF discharge gridded
ion thruster
Electrostatically
accelerates charged
liquid particles from
an ionic liquid
Thruster with a
helicon plasm a
discharge accelerated
out of a m agnetic
nozzle
Thruster with a
helicon plasm a
discharge with
electron heating stage
and m agnetic nozzle
Developer
TRL Status
Busek Corp
(USA)
9
Flight tested
ARCS
(Austria)
4
Com ponent laboratory
testing
Tethers
Unlim ited
(USA)
4
testing
JPL
(USA)
3
Proof of concept,
laboratory developm ent
JPL
(USA)
4
testing
Princeton
(USA)
4
testing
JPL
(USA)
3
Proof of concept,
Busek Corp.
(USA)
5
Subsystem laboratory
testing
University
of Michigan
(USA)
3
Proof of concept,
Stanford
University
(USA)
2
Technology concept
and application
form ulated
CubeSail
25 square m eter
CubeSat solar sail
University
of Surrey
(UK)
3
Proof of concept,
Sunjam m er
1200 square m eter

Kapton solar sail
m odule
NASA L'Garde
(USA)
5
Schedule for launch
2015
Figures
42
4.4
Conclusion+
Small spacecraft propulsion is a slightly primitive, but rapidly growing

technology field. The SoA in this field consists of cold gas thrusters, solid rocket
motors, and pulsed plasma thrusters. There are upcoming demonstrations in
green monopropellant systems. The future of propulsion technology is diverse
with both chemical and electric propulsion options on track to mature within the
next five years. A summary of the performance of these technologies is detailed
graphically below in Figure 22.
Figure 22: Plot detailing the spectrum of small satellite propulsion options.
4.5
References+
B. W. Longmier: PEPL Thrusters: CubeSat Ambipolar Thruster. May 2013.

Busek Co, Inc.: Busek Electrospray. [Online], 2013. Available at:
http://www.busek.com/technologies__espray.htm [Accessed August 2013].
CubeSat Design Specification (CDS). Revision 13, California Polytechnic State
University, San Luis Obispo, CA, April 2013.
43
CubeSat Technology: Current SoA and Future Needs. Jet Propulsion Laboratory
Hruby, Vlad, Busek Corp.: High Isp CubeSat Propulsion. iCubeSat Conference at
MIT, 2012.
Lappas, Vaios, et al.: CubeSail: A low cost CubeSat based solar sail demonstration
mission. Advances in Space Research 48.11, 1890-1901, 2011.
Mueller, J. et al.: A survey of micro-thrust propulsion options for microspacecraft
and formation flying missions. 5th Annual CubeSat Developers Workshop. San
Luis Obispo, CA, 2008.
Mueller, J., Hofer, R. and Ziemer, J. Survey of propulsion technologies applicable to
CubeSats. 2010.
Tethers Unlimited, Inc.: Hydros, Powerful Propulsion and Precision Pointing for
CubeSats. [Online] 2013. Available at: http://www.tethers.com
http://pepl.engin.umich.edu/thrusters/CAT.html
Tajmar1, M. and Scharlemann, C. A. Development of Electric and Chemical
Microthrusters.
International
Journal
of
Aerospace
Engineering,
Hindawi
Publishing Corporation, Volume 2011, Article ID 361215, 1-10. 2011.!
44
5. ATTITUDE DETERMINATION AND CONTROL SYSTEM

5.1
Introduction+
The SoA of ADCS for small spacecraft relies on miniaturizing technology without
significant degradation of performance. Despite the fact that ADCS algorithms
used on small spacecraft are essentially the same as those flown on conventional
spacecraft, small spacecraft are good platforms to test new algorithms and
advanced software. Benefits of using small spacecraft include low cost and rapid
development; research to decrease the development cost of ADCS software is
addressed below.
5.2
State+of+the+Art!+
5.2.1+Reaction+Wheels++
The performance of reaction wheels is described by maximum angular
momentum, maximum output torque, electrical power, and the level of microvibrations produced by the wheels. Current research focuses on increasing
angular momentum and maximum output torque, and decreasing electrical
power and micro-vibrations. For CubeSats, which may not have sufficient volume
to accommodate three independent wheels, integrated three-axis wheel systems
are considered a SoA option4.
Wheel performance, in terms of maximum angular momentum and output
torque, is proportional to wheel volume (Larson & Wertz, 2004). One convenient
way of describing the SoA of wheels is by mapping the ratio of maximum angular
momentum to volume against the mass of the wheel, as depicted in Figure 23.
The Figure gives an overview of the current SoA techniques by comparing a
number of benchmark wheels presented in detail in Table 10.
Traditionally CubeSats did not require precise attitude stability and micro-vibrations have not
been considered problematic for these spacecraft, but recent CubeSat missions require more
precise observations, and thus recent miniature wheel research focuses both on improved pointing,
and on being able to deal with micro-vibrations.
45
Mass[g]
SoA$Wheels
(TRL$$7)
1000
TRL$$6
100
10
0
200
400
600
800
1000
Maximum Angular Momentum / Volume [Nms/mm^3]

Figure 23: SoA for small spacecraft ADCS wheels. The performance of nine wheels, expressed
through the ratio of maximum angular momentum to volume, is plotted against mass. The
orange dashed line separates SoA technologies from those still under development. The data
used to draw the graph is given in Table 10.
46
Table10: Examples of SoA wheel technology for small spacecraft.
Technology
Name
Description
Developer
TRL Status
100SP-O
SoA single axis wheel

for m inisatellite
(Max AM = 1500
m Nm s,
Max torque =110
m Nm )
SSTL
(UK)
9
TechDem oSat-1
Kazakhstan
10SP-M

for m icrosatellite
(Max AM = 420 m Nm s,
Max torque =11 m Nm )
SSTL
(UK)
RW90

for m icrosatellite
Astro- und
Feinwerktechnik
(Germ any)
8
BIRD, TET-1
RW-0.03-4

for nanosatellite
Sinclair
Interplanetary
8
UniBRITE
BRITE-Austria
MAI-200
SoA three axis

integrated m iniature
wheel for cubesat
(Max AM = 10.8 m Nm s,
Max torque =0.63
m Nm )
Maryland
Aerospace
7
QbX1, QbX2
RW1
SoA single axis

m iniature wheel for
cubesat
(Max AM = 0.6 m Nm s,
Max torque =0.02
m Nm )
Astro- und
Feinwerktechnik
(Germ any)
7
BEESAT
Figures
9
UK-DMC-2,
Deim os-1,
NigeriaSat-2,
& ExactView-1
5.2.2+Magnetorquer+
The purpose of magnetorquers is to develop a magnetic field that interfaces with
Earths magnetic field so that the counter-forces produced provide useful torque.
Whereas large spacecraft usually do not rely on magnetorquers (their size would
47
be prohibitive), magnetorquers for small spacecraft are built around two types of
technology: air core coils and metal core coils (also known as torque rods). The
performance of metal core coil magnetorquers depends on the material used:
materials with high magnetic permeability allow higher magnetic moment; miniand micro satellites are adapted to having a redundant coil inside their
magnetorquer in case of contingency. Table 11 gives an overview of some SoA
technology for magnetorquers.
Table 11: Examples of the SoA of magnetorquer technology for small spacecraft.
Technology
Name
Description
Developer
TRL Status
Magnetorquer
The m ost popular

m agnetorquer for
m icro satellites to
m ini satellites
(with/without
redundancy)
ZARM
(Germ any)
9
Num erous flight
dem onstrations
Magnetorquer
The m ost popular

m agnetorquer for
pico satellites to nano
satellites
(with/without
redundancy)
ZARM
(Germ any)
9
Num erous flight
dem onstrations
Magnetorquer with
redundancy
SSBV
Aerospace
&
Technology
Group
(UK)
! 9
Flight heritage on the
BADR B, Fedsat and
MicroLabSat
Magnetorquer
rod
Figures
5.2.3 Other+Actuators+
For active, high-agility missions such as side-looking slew maneuvers in Earth
observation, gamma ray burst observation, or observation of asteroid fly-bys,
higher output torque actuators are required. In these cases, Control Moment
Gyros (CMGs) are usually the technology of choice.
Technologies for passive attitude stabilization using the ambient space
environment include aerodynamic wing technologies (taking advantage of
48
atmospheric drag), gravity gradient stabilization, and permanent magnets for

magnetic field aligned control.
These technologies are mostly used with active control actuators or rate dampers
(see Table 12).
Table 12: Examples of the SoA of other actuators for small spacecraft.
Technology
Name
Description
Developer
TRL Status
CMG
CMG used in SSTL's

satellites
SSTL
(UK)
8
Flown on BILSAT-1
Aerodynam ic
wing
Pum pkins Colony I

CubeSat Bus
Pum pkin
(USA)
7
Flown on QbX
Figures
5.2.4+Star+Trackers+
Currently, star trackers are the most important attitude sensor for small
spacecraft. The performance of star trackers is measured by accuracy, data
output rate, first tracking time, and maximum allowable slew rate (attitude
maneuver rate). The accuracy of a star tracker is proportional to the size of its
field of view. Figure 24 maps the in-plane accuracy of a number of benchmark
star trackers against their mass and power requirements. A subset of the data
used is given in Table 13.
49
Power[W]
Mass[g]
10
Altair#HB+
DTU4STT
SoA'STT
(TRL''7)
1000
VF#ST
VST#41M
BCT4Nano
ST#16#28
100
TRL''6
STELLA
ST200
0.1
10
10
100
0.001
0.01
Accuracy [arcsec]
Accuracy [deg]
Figure 24: SoA of small spacecraft star trackers. The performance of eight star trackers,
expressed through the accuracy achievable, is plotted against mass and power requirements.
The blue surface highlights the SoA technology at TRL higher than 7, and the red surface
highlights technology at TRL lower or equal to 6. A subset of the data used to draw the graph is
given in Table 13.
Table 13: Examples of SoA star trackers for small spacecraft.
Technology
Name
Description
Developer
TRL Status
ASC (Micro
Advanced
Stellar
Com pass)
World's highest
accuracy star tracker
for m ini satellites
(accuracy=1 arcsec)
Technical
University
of
Denm ark
(DTU)
9
Proba series, Myriade
series
VST-41M
Miniature star tracker VECTRONIC

for m icro satellites
Aerospace
(accuracy=18 arcsec) (Germ any)
Figures
9
TUBSAT series, SDS
series
50
5.2.5+Sun+Sensors+
There are two types of Sun sensors for small spacecraft: fine- or mediumprecision Sun sensors and coarse Sun sensors. Traditionally, fine-precision Sun
sensors have combined two orthogonally arranged solar cells with narrow slits
over the cells, and measured the analog current from the cells to detect the
direction of the Sun. More recently, fine-precision sensors use two line array
sensors or an area sensor to obtain a digital value for the Suns direction. Coarse
Sun sensors basically consist of a solar cell or a photo diode. Currently the most
advanced Sun sensor technology for small spacecraft is the SS-411 from Sinclair
Interplanetary, as shown in Table 14.
Table 14: Examples of SoA fine-precision Sun sensors.
Technology
Name
Description
Developer
SS-411 Digital
Sun Sensor
World's best seller

m icro DSS
(accuracy=0.1)
Sinclair
Interplanetary
(Canada)
DSS
2-D APS (Active Pixel

Sensor) detector array
DSS
(accuracy=0.1)
TNO
(Netherlands)
TRL Status
Figures
7
PROBA-2, Delfin3Xt(2013)
5.2.6+Earth+Sensors+
Most recent miniature Earth sensors use thermopile sensors or photodiodes to
locate the curve of the Earth without the use of scanning mechanisms. Since the
temperature of the Earths contour differs significantly between polar regions
and the equator, a set of thermopile arrays measures both the temperature of the
limb of the Earth and space, and a CPU calculates the difference to determine the
displacement from nadir. The process is illustrated in Figure 25, with an example
of current TRL in Table 15.
51
Figure 25: The use of thermopiles to detect the limb of the Earth has enabled Earth sensors to
be miniaturized.
Table 15: An Example of a SoA Earth sensor for small spacecraft.
Technology
Name
Description
Developer
TRL Status
Earth nadir
sensor
SoA m iniature
European Space
Agency for cubesat
Aerospace
(USA)
7
PSSCT-2
Figures
5.2.7+Angular+Rate+Sensors+
Gyroscopes can be ranked as follows, in decreasing order of precision and
system resource requirements: mechanical and ring laser gyroscopes, fiber
optical gyroscopes, and MEMS vibrating structure gyroscopes. Microsatellites
tend to use fiber optical gyroscopes, while nano- and picosatellites generally use
MEMS-based gyroscopes. The precision of gyroscopes is measured by bias
instability and angle random walk. Figure 26 shows an overview of the SoA
gyroscopic technology available to small spacecraft by mapping system resource
requirements against precision. Note that the values for power and mass need to
be multiplied by three if the angular rate is required to be measured along the
52
three axes of the spacecraft. Some of the raw data used in Figure 26 is specified
in Table 16.
Power[W]
Mass[g]
Mechanical, Ring Laser Gyro

10
1000
Fiber Optical Gyro

100
1
MEMS Gyro
10
0.1
TRL$$6
0.01
SoA$MEMS$Gyros
(TRL$$7)
0.1
0.00015 0.0015
0.015
0.15
1.5
15
150
1500
Bias Instability [deg/s]

Figure 26: SoA of gyroscopic technology for small spacecraft. System resource requirements
are mapped against precision.
Table 16: Examples of SoA gyroscopes for small spacecraft.
Technology
Name
Description
Developer
FORCE-1
Single axis fiber

optical gyro
for m ini satellites
(BI=1deg/h)
Northrop
Grum m an
LITEF Gm bH
(USA/
Germ any)
VSGA
3-axis MEMS gyro

using CRS09 for
m incrosatellites
(BI=3deg/h)
AES
(Japan)
Triaxial inertial sensor

with m agnetom eter
ADIS16405BLM
for nano and pico
satellites
(BI=25.2deg/h)
Analog
Devices
(USA)
TRL Status
Figures
7
Flown on SDS-4
53
5.2.8+GPS+Receivers+and+Antennas+
GPS receivers are used not only for orbit control but also for ADCS purposes, in
particular to determine of the direction of a ground target. The best way to make
GPS receivers smaller is to develop high-end Application Specific Integrated
Circuits (ASIC). Examples of these current technologies are listed in Table 17. In
order to use COTS GPS receivers in space, the Doppler frequency range and the
ionospheric delay correction must be modified accordingly. To do so, developers
must have access to the firmware of the receiver.
Table 17: Example SoA GPS receivers for small spacecraft.
Technology
Name
Description
Developer
TRL Status
SGR-10
Higher-end GPS receiver

(L1, 2 antennas,24ch,
10m )
SSTL
(UK)
9
Flown on NigeriaSat-2
GPS-12-V1
GPS receiver
(L1, 1 antenna,12ch,
10m )
SGR-05P
Miniature GPS receiver

(L1, 1 antenna,12ch,
10m )
Figures
SpaceQuest
9
(USA)
Flown on AprizeSat-1,-2
SSTL
(UK)
8
Flown on UKDMC
Phoenix-S
Miniature and higher

perform ance GPSR
9
DLR
with Kalm an filter
Flown onPROBA-2, X-Sat,
(Germ any)
inside
PRISMA, FLP, & ARGO
(L1,1antenna,12ch, 10m )
OEM4-G2L
Dual frequency GPSR

(L1/L2,1antenna,12+12c
h, 1.5m )
NOVATEL
(Canada)
7
Flown on CanX-2 &
CASSIOPE
54
5.3
On+the+Horizon++
5.3.1+Reaction+Wheels+
Table 18 presents a number of wheel technologies currently under development.
Table 18: On the horizon technologies for small spacecraft wheels.
Technology
Name
Description
Developer
TRL Status
Type SSS
Single axis wheel for

m icrosatellite
(Max AM=400m Nm s,
Max AM/V = 1102
Nm s/m ^3)
Mitubishi
Precision
(Japan)
6
Not flown yet
RW-0.060
Single axis wheel for

nanosatellite
(Max AM=60m Nm s,
Max AM/V = 324
Nm s/m ^3)
Sinclair
Interplanetary
(Canada)
6
Not flown yet
Micro reaction
wheel
Single axis m iniature

wheel for cubesat
(Max AM=18m Nm s,
Max AM/V = 541
Nm s/m ^3)
Blue Canyon
Technologies
(USA)
6
Not flown yet
Figures
5.3.2+Magnetorquer++
Three-axis integrated magnetorquer systems for nano- and picosatellites are in
development, as shown in Table 19.
55
Table 19: Examples of future magnetorquer technology for small spacecraft.
Technology
Name
Description
Developer
TRL Status
TU Delft MTQ
Sytem
Three axis integrated

m agnetorquer system
Delft
University
(Netherlands)
5
DELFI-N3XT
ISIS
Magnetorquer
The ISIS
MagneTorQuer (iMTQ)
is a PCB based 3-axis
m agnetorquer system
ISIS
(Netherlands)
5
Not flown yet
Figures
5.3.3+Other+Actuators+
Research focuses on CMGs and aerodynamic wings for CubeSats. For missions
beyond-GEO and near-Earth environment, magnetorquers such as thrusters and
electrochromic vanes for solar pressure control cannot be used. However, all are
promising technologies as shown in Table 20.
Table 20: Examples of future technologies for other actuators for small spacecraft.
Technology
Name
Description
Developer
TRL Status
CMG
CMG for
m icrosatellite
Tam agawa
Seiki
(Japan)
6
Dem onstrated on
TSUBAME
JPL
(USA)
Electrochrom ic
Electrochrom ic vanes
vanes for solar
for solar pressure
pressure
control
control
Figures
5.3.4+Star+Trackers++
Areas of research include fast and effective star identification algorithms, and
low-reflection small (or deployable) baffles, as shown in Table 21.
56
Table 21: On the horizon technologies of star trackers for small spacecraft.
Technology
Name
Description
Developer
TRL Status
BCT Nano
Tracker
CubeSat com patible

star tracker with
digital interface drive
electronics
(accuracy=6 arcsec)
Blue Canyon
Technologies
(BCT)
(USA)
6
To be flown on JPL's
INSPIRE 3U CubeSat,
pl anned for launch 20142016
ST-16 Star
Tracker
Miniature star tracker

(accuracy=7 arcsec)
Sinclair
Interplanetary
(Canada)
6
17 Flight units
delivered. First launch
Q4 2013
The ST-200 is one of

the worlds sm allest
autonom ous star
Star Tracker STtrackers for CubeSats
200
and other nano
satellite m issions
(accuracy=30 arcsec)
Berlin Space
Technologies
(BST)
(Germ any)
5
Not flown yet
The ST-100 is a lowcost star tracker for

m icro and nano
Star Tracker ST- satellites which allows
tracking of m agnitude
100
6 stars with an update
rate of 5Hz
(accuracy=30 arcsec)
Berlin Space
Technologies
(BST)
(Germ any)
6
Flying on LAPAN-A2 and
LAPAN-ORARI
m icrosatellites,
launching m id-2013
Figures
5.3.5+Sun+Sensors+
Research is ongoing as can be noted from
Table 22.
Technology
Name
Miniature
CubeSat Sun
Sensor
Description
Fine sun sensor for

cubesats
Developer
TRL Status
Figures
SSBV
6
Aerospace & To be flown on Ukube-1
Technology
and TechDem oSat-1
Group
(a.k.a. TDS-1), both of
(Netherlands/ which are launching in
UK)
Sep. 2013
57
5.3.6+Earth+Sensors++
Table 23 shows an example of an Earth sensor for small spacecraft currently
under development.
Table 23: Example of an Earth sensor for small spacecraft under development.
Technology
Name
Description
Developer
TRL Status
MESA
Wide FOV ESA for

nanosatellite
Meisei
Electric
(Japan)
6
Not flown yet
(planned in 2013 on
SOCRATES)
Figures
5.3.7+Angular+Rate+Sensors+
Recent R&D has enabled MEMS gyros to be on par with fiber optic solutions in
terms of precision. As shown in Table 24, a number of microsatellites have
already adopted MEMS gyros. MEMS gyros are small, lightweight, low power, and
fit the needs of small spacecraft.
Table 24: Examples of gyroscopes under development for small spacecraft.
Technology
Name
Description
Developer
TRL Status
STIM300
3-axis MEMS gyro

(BI=0.5/h)
Sensonor
(Norway)
5
Not flown yet
CRS39
Single axis MEMS gyro

(BI=0.2/h)
Silicon
sensing
(UK)
5
Not flown yet
SAR500
Single axis MEMS gyro

(BI=0.02/h)
Sensonor
(Norway)
5
Not flown yet
Figures
58
5.3.8+GPS+Receivers++
Current research areas that look to be advantageous are: multi-antenna inputs,
multi-Global Navigation Spacecraft Systems (GNSS) decoders, L1/L2 dualfrequencies, internal Kalman filtering (only very few GPS receivers for small
spacecraft currently have an internal Kalman filter), GPS constellation spacecraft
initial acquisition & search algorithms, precise positioning using carrier-wave
phase information, and open source software GPS receivers. An example of this
is the FOTON subsystem under development by University of Texas, Austin (as
shown in Table 25).
Table 25: Example of a GPS receiver under development for small spacecraft.
Technology
Name
Description
Developer
TRL Status
FOTON
Dual frequency, open

source GPSR with
Kalm an filter inside
(L1/L2,2
antennas,12+12ch,
1.5m )
University
of Texas
Austin
(USA)
Figures
Table 25A: ADCS accuracies achievable for mini-, micro-, nano- and picosatellites. The overall
accuracy is the root mean squared value of the three preceding values.
Mini/Microsatellites
Nano/Picosatellites
Attitude
Determination
Ground Target
Position
Attitude
Control
Overall
Accuracy
~0.1
~0.01
~0.8
~0.01
~1.8
~0.04
~2
~0.1
5.3.9+Reaction+Control+System+Thrusters+++
No small spacecraft in LEO have used RCS thrusters in past missions. Currently,
there are only limited efforts going in this direction. An example of a current
project is the STRaND-2 mission by SSTL developing a cold gas thruster based
RCS for nanosatellite rendezvous and docking. A large number of thrusters have
been developed for small spacecraft but all of these systems have been built for
the purpose of orbit correction and not for attitude control. The reasons for this
lack of development are the limitations in size, mass and power of small
spacecraft. In LEO, magnetorquers are typically used to unload angular
momentum and no RCS thrusters are necessary.
59
The
situation
changes
for
interplanetary
missions
beyond
Earth
orbit.
Magnetorquers cannot be used any more since Earths magnetic field is not
available to provide the torque. There is a need to develop RCS thrusters for
interplanetary missions. Cold gas thrusters are the most likely candidate
technology since chemical thrusters are too complex to mount on small
platforms. Electric thrusters are not a likely option either since the net thrust
force of such systems is not sufficient for RCS purposes. Electric systems also
require significant power that is usually not available for typical small spacecraft.
5.4
Conclusion+
Pointing accuracy depends on attitude determination error, ground target error,

and attitude control error. Errors can furthermore be categorized into random
errors, bias (offset) errors, and transitional errors. Figure 27 gives an overview of
the SoA of pointing accuracy technology for small spacecraft. Most mini- and
microsatellites are Earth orbiting spacecraft and the attitude control requirement
is typically 0.1 (see Table 26).
60
100(180kg
10(100kg
(10kg
100
10
QbX
TUDelft
Pointing'accuracy'[deg]
Can(X2
RF'/'Communication
CXBN
Falconsat SSTL(100 JAXA
Myriade JAXA
0.1
SSTL(100
SSTL Earth'science''
Myriade SSTL(150
TUB
Sich
Astro200 SSTL(150 Myriade Astro200
Proba
Reconnaissance
DLR
Proba
Proba
0.01
MIT
Myriade
Astronomy
0.001
2000
2002
2004
2006
2008
2010
2012
2014
Year
Figure 27: Pointing accuracy of spacecraft below 180 kg as a function of time. The two arrows
depict the trend through the last decade for mini/microsatellites and nano/picosatellites. The
SoA is 0.1 for mini/micro and 2 for nano/pico, respectively. The requirement for typical small
spacecraft EO missions is on the order of 0.1. Higher accuracy below 0.1 can be achieved
using a mission related sensor (i.e., a payload instrument) in the attitude control loop. CubeSats
are part of the nano- and picosat category. Their pointing accuracy has improved rapidly
thanks to miniaturized ADCS components. The data used to plot the graph is shown in Table
26.
61
Table 26: Examples of the SoAs for small spacecraft with improved pointing accuracy
Technology
Name
Description
Developer
TRL Status
SSTL150 bus
ADCS system level

SoA for 150-180 kg
satellites
(Pointing accuracy =
0.1)
SSTL
(UK)
9
Flown on Beijing-1 &
RapidEye
Astro200 bus
ADCS system level

SoA for 150-180 kg
satellites
0.1)
Com tech
AeroAstro
(USA)
9
Flown on STPSat-1 &
STPSat-2
Myriade bus
(Astrosat-100)
ADCS system level

SoA for 150-180 kg
satellites
0.1)
CNES /
Astrium
(France)
9
Flown on Parasol,
Dem eter & Picard
Proba bus
ADCS system level

SoA for 100-150 kg
satellites
(pointing accuracy =
0.02)
ESA /
QinetiQ
(UK)
9
Flown on PROBA-2 &
PROBA-V
SSTL100 bus
ADCS system level

SoA for 50-100 kg
satellites
0.5)
SSTL
(UK)
9
Flown on Alsat &
NigeriaSat-X
SDS bus
ADCS system level

SoA for 10-50 kg
satellites
0.5)
JAXA
(Japan)
8
Flown on SDS-4
Cubesat bus
ADCS system level

SoA for less than
10kg satellites
2.0)
Morehead
State
University
(USA)
7
Flown on CXBN
Figures
62
Table 27 shows design approaches for achieving higher pointing accuracy. Most
of the current research in ADCS can be related to the steps denoted. The SoA
design level for nano- and picosatellites deals mostly with Steps 1 to 3 and is
highlighted in italics. The development of miniature star trackers and miniature
wheels is especially important. For micro- and minisatellites, the design level can
go up to Step 14. End-to-end in-orbit calibrations and systematic micro-vibration
management are an area of importance here.
Table 27: Design strategies and approaches in order to achieve higher pointing accuracy for
small spacecraft. The steps highlighted in italics show the current SoA for nano- and
picosatellites (including CubeSats). The ADCS of mini- and microsatellites can be refined to
include all the design steps presented.
1. Apply 3-axis control architecture.

2. Use high accuracy sensors like star trackers.
3. Apply filtering (e.g. Kalman filter) to eliminate random errors and to
estimate bias errors in the attitude determination software.
Basic
4. Apply transitional error calibration e.g., temperature compensation.

5. Use a mission related sensor (a payload instrument) in the control
loop for end-to-end feedback.
6. Conduct an alignment test on ground to calibrate misalignments
between ADCS and mission related sensors.
7. Apply 3-axis zero momentum control architecture.
8. Use low micro-vibration wheels, and apply dumping materials to the
structure.
9. Design structure and components layout for higher moment of
inertia for the same size and mass.
10. Use actuators with a better input frequency response.
11. Use higher performance onboard computer to increase control
Advanced
frequency.
12. Flexible structure analysis and design.
13. Apply in-orbit calibration and parameter modification in the attitude
control software.
14. Apply
highly
autonomous
fault
detection,
isolation
and
reconfiguration software for operational safety.
63
There are two main ways to address ADCS software development: model-based
development and open-architecture development.
In the case of model-based development the ADCS flight software uses an
overarching model from conceptual design to system level test. At conceptual
design level, the Matlab and Simulink tools are usually used to model the ADCS.
The same model, with partial refinements, is then used in the preliminary and
critical design phases (where C++ flight code can be generated from Matlab).
Even during final ADCS flight software testing, the model is used to simulate
attitude dynamics and to create test cases. Some merits of applying model-based
development are overall consistency between design phases, cost savings
achieved with a decrease in labor, and rapid development cycles. Proba-V (ESA),
Myriade (CNES, EADS) and LADEE (NASA ARC) ADCS are examples of current
software development projects using model-based development.
Open-architecture development relies on a different philosophy to address
ADCS software development. This environment enables multi-national and multiinstitutional projects: anybody can join and contribute to the development of
ADCS software modules. The development of proprietary code is avoided. This is
often the option of choice for ADCS software developed in an academic setting.
The SoA for small spacecraft ADCS subsystems is based on miniaturizing
existing technology without performance degradation. Miniaturizations are
achieved for many technologies. Examples include:
new imaging devices such as the high resolution CMOS image sensor for
star trackers, and thermopile sensor for Earth sensors;
new materials to increase the moment of inertia of wheels, and new

materials to decrease reflections inside the baffle of star trackers;
new configurations to miniaturize fine-precision Sun sensors, and Earth

sensors;
new algorithms to increase the accuracy of GPS receivers, and star

trackers; and
new peripheral circuits to increase the accuracy of MEMS gyros.
64
5.5
References+
Arnold, S., et. al.: QbX - The CubeSat Experiment. SSC12-XI-4.

Kyohei A., et. al.: High-Speed Attitude Control System for Small Spacecraft with
Micro-CMGs. 27th International Symposium on Space Technology and Science
(ISTS), Tsukuba, July 5-10, 2009-d-23, 2009.
Lappas, V., et. al.: Micro CMGs for Agile Small Spacecraft: Design and In-Orbit
Tests. Proceedings of the 6th International ESA Conference on Guidance,
Navigation and Control Systems. Loutraki, Greece, Oct. 17-20, 2005.
Larson, W. J., Wertz, J. R.: Space Mission Analysis and Design. Microcosm Press,
3rd ed. El Segundo, CA, 2004.
65
6. STRUCTURES, MATERIALS AND MECHANISMS

6.1
Introduction+
The structure is what holds the different components of the spacecraft together
and provides the necessary interfaces for each subsystem. The selection of the
structure depends on the accommodation of the payload devices and circuitry,
material properties, stability, and protection reliability. The structure should
dually minimize the complexity of the design and minimize the cost. In addition,
it must support significant loads encountered during launch while still providing
an easily accessible power and data bus.
Different materials can be used for the construction of the main frame, providing
desirable protection against radiation as well as taking into account the
temperature gradients and the vacuum conditions in space. Mechanisms and
actuators are a key component to guarantee the functionality of various
subsystems (a prominent example is power and the related deployment of solar
panels).
6.2
State+of+the+Art+
6.2.1 Structures++
Structures have to meet various needs such as stiffness, stability, low mass, low
price, ease of manufacture, and ability to support deployable mechanisms. The
primary frame can be machined out of a single block of material, or it can be
assembled from separate parts. There is no consensus on the typical structure
mass for small spacecraft as many different configurations were represented.
The assembly techniques differ greatly, however, and use screws to fasten
separate pieces together still seems to be the most common technique. Computer
Numerical Controller (CNC) techniques are very efficient since they minimize
material losses and internal stresses during fabrication. Spacecraft developers
can purchase prefabricated structures or make their own custom designs.
SSTL, Pumpkin, and Incorporated and Innovative Solutions in Space (ISIS) are the
most popular commercial vendors of CubeSat structures. Pumpkins designs
range from 0.5 to 3 U and are based on precision sheet-metal fabrication. They
66
are made of 5052-H32 aluminum sheet metal that is hard anodized and alodined
in order to comply with CubeSat guidelines. An advanced version is fabricated
from 7075-T6 billet aluminum and is one of the lightest and strongest structures
available due to the ability to resist both compression and twist forces.
The CubeSat frame was proposed in 1999 at CalPoly and Stanford University. The
typical dimensions for a 1U unit are shown in Figure 28 (CalPoly, 2013).
Figure 28: CubeSat specifications (CalPoly, 2013).
ISIS CubeSat structures comply with CubeSat standards. Avionics and payload
modules are mounted onto the primary load-carrying components. The package
includes the following components:
Primary Structure:
2x side frames, black hard anodised
Ribs, blank alodined
2x kill-switch mechanisms
Supplied with inserted phosphor bronze helicoils
Fasteners
Secondary Structure:
67
6x aluminum shear panels, blank alodined

M3 threaded rods, M3 hex nuts, M3 bus spacers
Boards are supported using M3 washers
6.2.2 Custom+Designs+++
Several institutions and universities have created their own spacecraft designs
(NASA 3U designs). SwissCube, launched in 2009, was a project undertaken in
Switzerland that machined an entire block of aluminum by adapting the wire
electrical discharge machining (EDM) method. This technique consists of a fast
series of single electrical discharges that make precision shapes without
exceeding cutting tool pressure. As a result, SwissCube had a structure of just 95
g of mass, one of the lightest frames ever produced.
6.2.3 Materials+
Materials have to be lightweight and conduct electricity, since radiation can
induce potential charge accumulation in the satellite electronics. Various
conductive lightweight metals are the most commonly used materials for small
spacecraft structures.
The California Polytechnic State University, San Luis Obispo (CalPoly) writes a
yearly report with updated basic standards for CubeSat design and integration.
In their latest release (CalPoly, 2009), they establish general rules governing
materials:
No hazardous material shall be used in a CubeSat.
All CubeSats should comply with the following requirements regarding

outgassing:
6.2.3.1
Total mass loss shall be less than 0.1%.
Collected Volatile Condensable Material shall be less than 0.1%.
Aluminum!
Aluminum is the most common material of choice in most recent small satellite
missions. Aluminum offers reliability and lightweight support at low cost. It is
thermally and electrically conductive, chemically resistant and non-sparking. In
68
terms of strength, aluminum is equal to that of other metals if reinforced at low

temperatures (University of Texas, 2003). Table 28 and
Table 29 show the characteristics of a few examples of different aluminum alloys
used in previous satellite missions.
Table 28: Aluminum structures used in recent missions.
Mission
EST-1
PROBA V
e-St@r
Techedsat
Hermes
Materials
Launch Date
Aluminum AW 6061-T6
and AW 7075
Aluminum (AA2024T3) and Aluminum
(AA7075-T7351
Aluminun 5005 H16
Aluminum 6061
Aluminum 7075-T73
2013
2013
2012
2012
2011
Table 29: Properties of aluminum types.
Aluminum
Type
Density
(g/cm^3)
Modulus of
Elasticity
(Gpa)
Fatigue
Strength
(MPa)
Ultimate
Tensile
Strength
(MPa)
Thermal
Conductivity
(W/m!K)
Electrical
Resistance
(ohms!cm)
2024-T3
7075-T73xx
5005 H16
6061
2.78
2.81
2.7
2.7
73.1
72
69
68.9
138
150
N/A
62.1
483
505
180
124
121
155
205
180
5.82E-06
4.30E-06
N/A
3.66E-06
6.2.3.2
Other!Metals!
Titanium has several positive traits, such as resistance to corrosion, a low

thermal expansion coefficient, and high durability. However, it is very difficult to
machine and is about 60% heavier than aluminum.
Steel offers a very low stiffness to density ratio and a large range of strength and
ductility. It is also extremely heavy, even more than titanium.
Beryllium has appeared as a viable option due to its high stiffness to weight ratio
and high thermal conductivity. It is lighter than aluminum but much more brittle,
69
which in turn makes it very expensive and time-consuming to machine. In

addition, particles are toxic, driving manufacturing costs even higher.
6.2.3.3
Composites!
Composite materials are made of two or more materials with different physical
and chemical properties. The main advantage of composites is that they can be
designed for the necessities of the mission. Composites are usually made from a
matrix material and a reinforcement material. The material used for the matrix is
usually a cured resin, and it supports the reinforcement materialsusually
carbon fiber. Cyanate resin exhibits very convenient performance characteristics
for space applications due to low moisture absorption, low microcracking and
low outgassing (Ozaki, 2008). Composites are anisotropic; hence the properties
are beneficially different in each part of the material, depending on the direction
of the loads. However one potential problem is that shock forces can separate
the laminates between layers. Due to various potential outcomes, manufacturing
is expensive and time consuming.
Small spacecraft manufacturers are employing composite structures with more
frequency. For example, SSTL is developing a series of low-cost, multifunctional,
high-performance, lightweight composite structures of TRL 6 or more. They are
made from a cyanate-ester and
epoxy based polymer resin with
various fiber reinforcements (see
Figure 29). Another example is
the NASA ARC Common Bus that
has been used for the recent
LADEE mission.
6.2.3.4
Additive!Manufacturing!
Materials!
Figure 29: SSTL Composite Structure.
Additive manufacturing is a layer-by-layer process that uses CAD data to create a

3D object. Current capabilities using additive manufacturing are:
70
High strength build materials of nylon/carbon fiber or titanium
Fully fused construction, which allows for high pressure vessels
Internal cavities
Additive manufacturing does have certain limitations:
Inadequate material strengths
Porous construction, which can lead to outgassing
Non-functional parts/used for fit checks
Additive manufacturing is recently being used for prototype-building due to

flexibility in 3D printing technology. Figure 30 shows a list of some of the most
common
materials
used
in
additive
manufacturing
of
small
spacecraft
components.
Figure 30: List of materials for additive manufacturing (SINTech, 2013).
6.2.3.5
Windform!Materials!
CRP Technology, an Italian-based group, is specialized in Laser Sintering (LS)

technology and is well known for their additive manufacturing materials line
called Windform XT. Windform XT is a carbon fiber-reinforced composite
material, of which the properties are shown in
71
Table 30 and a visual representation can be seen in Figure 31.

Table 30: Properties of Windform XT 2.0.
Material
Density
(g/cm^3)
Elongation
at Break
Tensile
Modulus
(MPa)
Tensile
Strength
(MPa)
Melting Point (C)
Windform
1.097
3.80%
8928.2
83.84
179.3
Applications of Windform:
In October 2011, CRP Technology successfully completed construction of

a CubeSat built with rapid prototyping and using Windform XT (see Figure
31).
Figure 31: Satellite skeleton prototyped using Windform material (CRP Technology).
A 1U CubeSat called PrintSat was 3D printed by the Montana State

University Space Science and Engineering Laboratory. Once in orbit,
PrintSat will measure and report on the characteristics of Windform XT2.0.
The goal is to validate the usefulness of additive manufacturing for
satellite structures and mechanisms. It will be launched in 2014.
RApidprototyped MEMS Propulsion and Radiation Test (RAMPART) is a

tech demo satellite which will demonstrate the use of rapid prototyping
using Windform XT materials to design, build and fly CubeSats (see Figure
32). The entire structure is made of high phosphorus, electroless nickel
72
plated material to provide radar reflectivity for tracking purposes. Benefits

of the RAMPART propulsion system are the lightweight and specialized
cell structures of the propellant tank made from Windform XT.
Figure 32: RAMPART satellite (Calpoly, 2010).
Experimental Propulsion Labs Additively Manufactured Propulsion System

(AMPS) is at TRL 6-7, and has a propulsion system built via additive
manufacturing technology using Windform XT 2.0 (Dushku, 2012).
6.2.4 Mechanisms+
Satellite mechanisms include one shot devices (such as release mechanisms
and deployment systems), and continuous operation systems (such as solar array
drives, momentum wheels and antenna pointing mechanisms).
73
6.2.4.1
Antenna!Pointing!Mechanisms!(APM)!
Surrey Satellite Technology Ltd's APM, currently at TRL 9, is a low-cost

mechanism designed to complete the payload downlink chain. This APM is
expected to advance the downlink Effective Isotropic Radiated Power (EIRP) in the
order of 13 to 17 dB, compared to a common Isoflux antenna configuration.
SSTLs APM comprises the following elements:
6.2.4.2
X-Band antenna & RF harness
Elevation drive module
Azimuth drive module
Electronics module
Associated brackets joining the modules together
Deployment!and!Release!Mechanisms!
CubeSats and small spacecraft are typically launched into space as piggyback
or secondary payloads. For this reason, pyrotechnic release devices are typically
avoided to minimize the chance of damaging the launcher's primary payload.
Industry is actively working to develop non-pyrotechnic devices to comply with
specifications. The following paragraphs show three examples of SoA release
devices available to small spacecraft.
6.2.4.3
HoneyComb:!Solar!Panel!Deployment!Hinges!
Flight Proven on USAF's STPSat-1 in 2007, and currently at TRL 9, Honeybee has
developed multiple precise locking deployment hinges for solar panels and other
appendages. The hinges exhibit stiffness and strength, which requires agile
maneuvering of the spacecraft attitude control system to compensate for
structural flexibility of the solar arrays.
6.2.4.4
CTERA!(Johns!Hopkins!Applied!Physics!Laboratory)!
Driven by power and volume limitations, the Coefficient Thermal Expansion

Release Actuator (CTERA) developed by Johns Hopkins Applied Physics
Laboratory is inexpensive, has a single moving part, generates no shock, uses
little power, is re-settable, and does not consume any flight parts in its operation.
At around TRL 6-7, CTERA has successfully completed functional testing in
vacuum, self-actuation testing and static load testing. The principle operation for
74
the release mechanism relies on two parts that have complementary thermal
expansion coefficients (Aplanel, et al., 2012).
6.2.4.5
Solar!Array!Drive!Mechanisms!(SADM)!
The Solar Array Drive Mechanism (SADM) is a flight-tested mechanism that has
flown for many years, and is SoA on many different spacecraft. All the major
spacecraft manufacturers produce SADMs.
6.3
On+the+Horizon++
A thermally-stable, high-strain, deployable structure made by L'Garde, Inc. is

currently at TRL 2-4. This technology is a composite made of carbon fibers and
elastomeric resin. This combination of materials will allow for a composite with
higher stiffness and strain in comparison to materials currently in use for small
spacecraft. The significance of this innovation is that the proposed material will
enable much more capable deployable structures, as well as minimize
complexity, mass, and cost. This technology can be used for the fabrication of
de-orbiter devices for small satellites (Ariza, 2011).
Deployable Space Systems, Inc. (DSS), in collaboration with the University of
California,
Santa
Barbara
(UCSB),
Department
of
Mechanical
Engineering
developed the Roll-Out Solar Array (ROSA). ROSA is an innovative missionenabling solar array system that offers enhanced performance for NASA's Space
Science & Exploration missions. ROSA will aid NASA's emerging Solar Electric
Propulsion (SEP) Space Science & Exploration missions through its ultraaffordability, ultra-lightweight, ultra-compact stowage volume, high strength and
stiffness, and its high voltage and high/low temperature operation capability
within many environments (see Figure 33). It is currently at TRL 3-5.
75
Figure 33: ROSA "Winglet" (Image credit: NASA).
The
ultra-lightweight
microcellular
nanocomposite
foam
and
sandwich
structures originating from Wright Materials Research Co. will have high specific
mechanical properties, do not involve or release any toxicity and are currently at
TRL 5-6. Potential commercial markets for this ultra-low density nanocomposite
foams and sandwich structures may include electronic housing for satellites and
telecommunication systems (Tan, 2012).
6.4
Conclusion+
In comparison with other subsystems of the satellite, the SoA for structures and
mechanisms is well developed and at high technology readiness levels. The trend
in CubeSats is to use commercial products from 1U to 6U. Companies such as
Pumpkin and ISIS are leading the market. However, some developers choose to
create their own design from a solid block of material, thereby establishing
additive manufacturing as a promising future technology.
Properties of materials are standardized. Metals are valuable for their high
strength and protection against radiation. Various types of aluminum are the
most popular option for most missions. A few have used titanium or
experimented with other metals such as beryllium. Composite materials offer
good performance but their high cost is an important downside for small
76
satellite projects. Future options may leverage improvements in the additive

manufacturing approach by using 3D printed materials. Windform XT may
emerge as a viable option in the upcoming years.
Current mechanisms have a high TRL, since they need to comply with strong
requirements in most of the missions. Deployment mechanisms need proven
reliability before flight in order to ensure the correct behavior of other
subsystems such as communications and power. Commercial companies offer
interesting solutions, however various satellites still opt to develop and build
their own technology.
6.5
References+
Apland, C., et al.: A Novel Release Mechanism Employing the Principle of

Differential Coefficients of Thermal Expansion. Proceedings of the 41st Aerospace
Mechanisms Symposium. Jet Propulsion Laboratory, May 16-18, 2012.
Ariza, Juan Mejia: Thermally-Stable High Strain Deployable Structures. NASA,
2011.
CalPoly: CubeSat Design Specification Rev. 12. The CubeSat Program, Cal Poly
SLO, 2009.
Calpoly. [Online] 2010. Available at:
http://mstl.atl.calpoly.edu/~jfoley/Spring2010/Spring Workshop 2010
PDFs/April 23 Friday/0900 PCBSAT-RAMPART.pdf. [Accessed 01 August 2013]
Dushku, M.: Additively Manufactured Propulsion Systems. Small Satellite
Conference, Logan UT, 2012.
Frame, B.J.: Characterization and process development of cyanate ester resin
composites. Oak Ridge National Laboratory, Engineering Technology
Division,1999.
Frazier, William, Verzuh, Michael, Rohrschneider, Reuben: CubeSat Strategies for
Long-Life Missions. Low-Cost Planetary Mission Conference, 10. Ball Aerospace &
Technologies Corp. June, 2013.
77
Inge, Kai Rokstad, Midtgrd. Birkeland, Roger. Vedvik, Nils: Investigation on the
use of Composite Material for CubeSat Primary Structure. Norwegian University of
Science and Technology (NTNU), Department of Engineering Design and
Materials.
International Alloy Designations and Chemical Composition Limits for Wrought
Aluminum and Wrought Aluminum Alloys (Revised: February 2009).
ISIS: Innovative Solutions In Space. [Online] 2013. Available at: www.isispace.nl
[Accessed 08/02/2013]
Jun, Wei: Opportunities and Applications of 3D Additive Manufacturing. Singapore
Institute of Manufacturing Technology. 2013.
Mojica, Michelle A.: Structural subsystem design, analysis and optimization for a
nanosatellite. San Jose State University, Department of Mechanical and Aerospace
Engineering. San Jose, CA, 2012.
Ozaki, T.: Advanced Composite Parts and Structures for Space Satellites. 52nd,
International SAMPE symposium. 2008.
Passaretti, M., Hayes, R.: Development of a Solar Array Drive Assembly for
CubeSat. 40th Aerospace Mechanisms Symposium. Cocoa Beach, Florida, 2010.
Pumpkin Incorporated: [Online] 2013. Available at: http://www.pumpkininc.com
[Accessed 04 August 2013]
Sandvik, Kim: Development of Composite and Polymer Material CubeSat Structure
with focus on Materials. Norwegian University of Science and Technology,
Department of Engineering Design and Materials. 2012.
SSTL: [Online] 2013. Available at: http://www.sstl.co.uk/Products [Accessed
08/01/2013]
Tan, Seng: Ultra-Lightweight Nanocomposite Foams and Sandwich Structures for
Space Structure Applications. NASA Marshall Space Flight Center. Huntsville, AL,
2012.
78
The University of Texas: Structural Subsystem of CubeSats. [Online] 2003.
Available at:
http://courses.ae.utexas.edu/ase463q/design_pages/spring03/CubeSat/w
eb/Paper Sections/6.0 Structural Subsystem.pdf. [Accessed 25 July 2013].
http://www.windform.it [Accessed 30 July 2013]
79
7. THERMAL CONTROL SYSTEM

7.1
Introduction+
The examination of a satellites thermal behavior is an iterative process that will

predict temperature distributions throughout components and subsystems, all of
which need to remain in an optimum temperature range for proper functionality.
A small spacecraft can either passively or actively manage its thermal behavior.
Passive Thermal Control Systems (PTCS) are highly attractive to the satellite
designers, especially CubeSat and nanosatellites, because they are associated
with low cost as well as low risk, and have proven reliability. If the spacecraft is
able to preserve thermal stability without additional power requirements then it
is considered passively controlled. This method integrates thermal blankets
such as multi-layer insulation (MLI), thermal coating, and thermal transfer via
heat pipes, washers, bolts, and spacers. All of these techniques are the SoA for
PTCS and are at TRL 9 because they have been demonstrated on several satellite
missions. It should be noted that this is list is not exhaustive.
The system is actively controlled (Active Thermal Control System, ATCS) when
thermal
control
is
accomplished
using
additional
power
requirements.
While PTCS are simpler and more reliable, ATCS are associated with higher
precision and have been shown to be more effective for regulating thermal
control (Hogstrom, 2013). However, for temperature sensitive devices such as
batteries, cameras, etc., engineers are able to equip spacecraft with electric
heaters and coolers to maintain operational temperatures. Until spacecraft
designers are able to miniaturize current ATCS techniques, small satellites will
not be able to efficiently use that technology.
7.2
State+of+the+Art+
7.2.1 Passive+Thermal+Control+Systems+
7.2.1.1
Thermal!Insulation!!
Thermal insulation such as MLI has been used on numerous spacecraft as a

radiation barrier from incoming solar flux. A standard sheet of MLI consists of
20-30 layers of mm aluminized Mylar, where the inner and outermost layers
80
are 1-2 mm of aluminized Kapton (Baturkin, n.d.), but can be made for particular
layer densities, as shown in Figure 34. MLI material consists of a series of either
gold- or aluminum-plated layers divided by vacuum. Depending on the number
of layers used, MLI has low effective emissivity values (0.002 0.05) due to
neighboring layers radiating heat to one another (Hogstrom, 2013).
Figure 34: MLI (Sheldalh, 2009).
In Figure 35, Hogstrom (2013) illustrated the effective emittance compared to the
number of layers of aluminized mylar, where the lowest number of layers is
proportionate to highest emittance. The ratio of the solar absorptance to the
emittance of the materials bombarded by the Sun is the deciding factor in the
desired amount of solar energy that reaches the spacecraft (Sheldahl, 2013).
While the concept of using a thermal blanket in space can be appealing to
satellite engineers, the delicacy of the material and manufacturing costs may
outweigh the benefits of using thermal blankets on small spacecraft (Hengeveld,
et al., 2010).
81
Figure 35: Effective emittance of MLI layers (Hogstrom, 2013).
DelfiC-3, a CubeSat mission, was equipped with MLI for eclipse durations, and
excess heat was successfully dissipated into space via COMM power amplifiers
(Rotteveel, et al., n.d.). FASTRAC was also covered in Kapton thermal blankets to
assist the passive thermal system. Examples of thermal insulation SoA methods
are described further in Table 31.
82
Table 31: Applications of SoA thermal insulation techniques for small spacecraft.
Technology
Description
Company
MLI blanket
Materials include
polyim ide film s,
Nom e threads, and
PTFE im pregnated
glass cloth
Aerospace,
Fabrication
and
Materials,
(USA)
9
Sucessfully used on
SCISAT I and ISS*
MLI blanket
Alum inized polyester,

polym ide, or
flurocarbon
Dunm ore
(USA)
9
Sucessfully flown on
CASSINI/HUYGENS
PROBE, ISS, and FUSE*
MLI blanket
Alum inized (one/two

sided) polyester, or
polym ide
SHELDAHL
(USA)
9
Sucessfully applied on
BIRD
Chem fab
(USA)
9
Sucessfully used on
Apollo/Skylab7 space
suits, ISS, & MISSE
m ission*
type of fireproof
Beta Cloth 500F
silica fiber cloth, used
PTFE
in addition to MLI
TRL Status
Figure
*This technology has been flight proven on larger spacecraft. No specific small spacecraft
demonstration flight could be found for specific MLI Company.
7.2.1.2
Thermal!Coating!
Another PTCS method changes the optical characteristics (solar absorptance and
emittance) of the surface material simply by applying matte paint. In Figure 36,
Anvari and colleagues (2009) illustrated the spectral absorptance/emittance ratio
of white and black coatings. While black paint will absorb all incident heat, white
paint limits how much heat is absorbed from the surrounding environment due
to its low absorption/emittance ratio (Anvari, et al., 2009).
83
Figure 36: Absorptance/Emittance vs. wavelength for different paints (Anvari, et al., 2009).
The majority of satellite radiators in space are coated in white, or shades of grey
with a range of solar absorptive values, to maximize heat rejection. For example,
on small spacecraft PICARD (150 kg), SG12FD (white) paint was used, where the
absorptivity and emissivity for SG121FD is 0.2+/- 0.02 and 0.88 +/-0.03 (MAP,
2013), which is similar to the absorptivity (0.25-0.5) and emissivity ranges (-.30.9) for AZ Technology white paints. Although this is an inexpensive method to
alter the optical properties of the surface, the application of paint on a CubeSat
requires an onsite professional, curing time, and has a relatively short usable
lifetime (1-2 years). Figure 37 illustrates the appearance of black and white paint
used for thermal coating on a small spacecraft and an optical instrument.
84
Figure 37: ANDE minisatellite with Aeroglaze276 white paint (Anon., 2013) (left) and CorMASS
Optical Bench with AeroglazeZ306 black paint (University of Virginia) (right).
Tape is known to be a useful resource in the absence of paint; it is easy to both

apply and remove, is relatively inexpensive, and has a longer usable lifetime than
paint (NASA ARC Internal Communications, 2013). For instance, Falconsat-2
applied multiple combinations of thermal tape, aluminum and Kapton (Lyon, et
al., 2002). Aluminum tape has an absorptivity of 0.14 and an emissivity of 0.09,
and Kapton tape has an absorptivity of 0.39 and an emissivity of 0.63 (Lyon, et
al., 2002). AZ Technology, MAP, and Astral Technology Unlimited, Inc.
manufacture thermal coatings (paint and tape) for aerospace use. BIRD applied
white PSG 120 FD paint to its radiator as well as to the back of the outer solar
panels (Lura, et al., 2002). Small spacecraft MITA-O (170 kg) used MLI blankets on
the bottom, front, and rear surfaces and painted them black to increase heat
dissipation into space (Falvella, et al., 2003). In Table 32, some examples of
thermal coatings for aerospace use are shown.
85
Table 32: SoA for thermal coating on small spacecraft.
Technology
Name
Description
Developer
TRL Status
Figures
SG121FD
Non conductive white

paint
silicone / zinc oxide
MAP
(France)
9
Successfully flown on
OUTSat and Dem etre
m issions
N/A
PSG 120 FD
Non conductive white

paint
silicone / zinc oxide
Akzo Nobel
Aerospace
Coatings
(Netherlands)
9
Successfully used on
BIRD m ission
N/A
Aeroglaze A276
White paint with

titanium dioxide/
polyurethane
Lord
Techm ark, Inc
(USA)
AZW/LA-II
Inorganic ceram ic
white paint, using
silacate binder
AZ tech
(USA)
Aeroglaze Z306
Flat black absorptive

polyurethane paint
Lord
Techm ark, Inc
(USA)
9
Succesfully used on
ANDE m ission
9
Sucessfully flown on
MISSE*
9
Used on BLUEsat
m ission, and on
CorMASS optical bench
*This technology has been flight proven on larger spacecraft. No specific small spacecraft demonstration
flight could be found for specific paint type.
7.2.1.3
Heat!Pipes!
An efficient thermal transfer technology is heat pipes. This closed-loop system

transports excess heat via temperature gradients, typically from electrical
devices to a heat sink, allowing the energy to dissipate into space (Steinbeck, et
al., 2010). The heat pipes most commonly used on spacecraft are cylindrical in
shape, and of an aluminum/ammonia
type that allows optimal temperature
control in the 0-40C range (De Parolis &
Pinter-Krainer, 1996), see Figure 38. Heat
pipes are available in a variety of designs
(see Table 33). For example, engineers on
BIRD (37 kg) used MLI, thermal coating, and
Figure 38: Heat pipe schematic

(Thermacore, 2013).
cylindrical heat pipes to thermally control
86
spacecraft during orbit (heat pipes from KPI, National Technical University of
Ukraine).
Similar to a heat pipe, a loop heat pipe is a passive, two-phase heat transfer
device, in which a capillary wick moves heat from one location to a condenser, or
radiator. Loop heat pipes are more advantageous than conventional heat pipes
because they can operate for longer periods of time, are much more flexible in
heat transfer lines, and can operate independently of gravitational forces
(Baturkin, 2004). For example, on microsatellite TacSat-4, the thermal control
system relied solely on a loop heat pipe to maintain thermal stability, see Figure
39 (Dussinger, et al., 2009).
Figure 39: Loop heat pipe schematic (Dussinger, et al., 2009).
Also analogous to traditional heat pipes are flat platesrectangular stainless

steel tubing sandwiched between two aluminum plates and charged with a
working fluid inside (Nakamura, et al., 2013). Designed specifically as a C-shape,
this technique was incorporated on the SDS-4 (50 kg) mission and has been a
successful thermal control system (Nakamura, et al., 2013; see Figure 40).
87
Figure 40: SDS-4 minisatellite thermal control system using flat heat pipe design (Nakamura, et
al., 2013).
Advanced Cooling Technologies (ACT) and Thermacore Inc. produce several

active and passive thermal control systems including heat pipes, loop heat pipes,
flat plates, and variable conductance heat pipes for aerospace use.
Table 33: Examples of SoA heat pipe technology for small spacecraft.
Technology
Heat pipe
Description
Close loop
heat transfer
system ,
either via
capillary
action or
gravity
Two-phase
heat transfer
device, using
capillary
Loop heat pipe
action to
m ove heat to
a radiator
Flat plate heat

pipe
Flat
rectangular
shape using
capillary
action to
m ove heat to
a radiator
Company
TRL Status
Advanced
Cooling
Technology,
Inc.
(USA)
9
Sucessfully used on
BIRD m ission
Figure
Advanced
Cooling
9
Technology, Sucessfully used as TCS
Inc.
on TacSat-4
(USA)
Advanced
Cooling
Technology,
Inc.
(USA)
9
SDS-4
88
7.2.1.4
Bolts!and!Washers!
To limit heat transfer, materials with low thermal conductivity such as titanium
bolts, washers, and spacers can be incorporated into the satellite structure.
These items reduce the thermal path to sensitive areas on the spacecraft, such as
the payload or battery. In one instance, Pharmasat mission engineers used
titanium bolts and Ultem washers to help limit the heat transfer from the solar
panels to the pressurized payload chamber (Hogstrom, 2013).
7.2.2 Active+Thermal+Control+Systems+
7.2.2.1
Electrical!Resistance!Heaters!
Electrical resistance heaters simply supply heat to a spacecraft, specifically to the

battery in smaller spacecraft. They are switched on and off according to the
temperature range of a particular component, or can be left on continuously via
a thermal control unit (De Parolis & Pinter-Krainer, 1996). In orbit, a CubeSat
primarily relies on solar arrays for power production but is commonly unable to
fully supply all of the spacecrafts required power during periodic peaks and
eclipse durations (Horvth, et al., 2012). Eclipse durations can interrupt the
amount of heat supplied to the battery or other crucial components and require
stored electrical assistance. For example, on CubeSat MASAT-1, resistance
heaters were attached to the Lithium-Ion Polymer battery to maintain operational
temperature during eclipse periods (Horvth, et al., 2012). Nanosatellite OUTFI-1
also connected two heaters (250 mW each that were actuated when temperature
transgressed <5C) for the two batteries (NOL, 2010).
7.2.2.2
ThermoRElectric!Coolers!
Similar to devices that need to be kept warm during spaceflight, there are also
pieces of equipment that require low operational temperatures to function. A
thermoelectric cooler is made up of semi-conductor-based components that
function as small heat pumps (Farison, et al., 2010). This device is able to
maintain cool temperatures for sensitive devices, such as cameras and sensors,
even when surrounded by a spacecrafts heated constituents.
89
For
instance,
CloudSat
(3kg)
required
the
assistance of a two-stage electric cooler, created

by TE Technology, to maintain low operational
temperatures of the camera-imaging detector
during orbit (Farison, et al., 2010; see Figure 41).
A four-stage thermoelectric cooler is available
that can target more definitive temperatures
than the less-sensitive two-stage thermoelectric
cooler,
which
allows
for
more
precise
Figure 41: Two stage cooler from TE

Tech. Inc., on Cloudsat (Farison, et al.,
2010).
temperature control.
7.2.3 Integration+and+Modeling+
In the early production stages, thermal calculations can be performed by treating
the system as a basic sphere with uniform optical properties representative of
the spacecrafts average thermal control, using only solar flux and internal power
dissipation (Hogstrom, 2013). Once general thermal characteristics are known,
computer software is used to evaluate detailed thermal transfer in the system.
Thermal Desktop and ANSYS are known products for simulating the generated
external and internal heat flux.
7.3
On+the+Horizon+
7.3.1 Passive+Thermal+Control+Systems+
7.3.1.1
Thermal!Insulation!
An effective and inexpensive way to insulate a spacecraft is to use MLI on the

external surface; however, this requires special handling and installation of the
MLI material onto the spacecraft. Silica Aerogels, developed by NASA, have a
comparable performance to MLI efficiency and have been demonstrated as an
improved method of insulation. They reduced installation time by nearly 50%,
cost approximately 35% less, and have an 11% reduction in mass compared to
regular MLI applications (Hengeveld, et al., 2010). Aerogels have the lowest
associated thermal conductivity and density value of any solid, which means they
have high insulation characteristics and are lightweight, as shown in Figure 42.
Although the material is fragile and brittle, the silica aerogel can sustain high
90
compressive pressures and can be reinforced to improve mechanical properties

(Burg, 2006). While silica aerogel has not been thoroughly tested on small
spacecraft, it has been incorporated on the Mars Exploration Rovers thermal
system (Burg, 2006); therefore current TRL is estimated to be at 4-5.
Figure 42: Silica aerogel (Image credit: Wikipedia, 2012).
7.3.1.2
Heat!Pipes!
While heat pipes have been a resourceful method of heat transfer for numerous
small spacecraft missions, ongoing work continues to improve this technique.
Inventors Youssef Habib, Lyman Rickard, Bryan John, and John Steinbeck have
patented a nano-structured wick for a heat pipe that would improve upon several
current technological limitations. By altering the length and spacing of the
bristles and material of the internal wick, there have been several advancements
in weight, size, thermal resistance, and heat flux capacity of the heat pipe. These
modifications have shown a ten-fold increase in the transfer capacity in current
heat pipes. In comparison to the current sintered powdered configuration, the
condensed array of packed-together bristles produces high capillary pressure,
increases the fluid flow in the wick, and the aligned configuration of the bristles
supply clear paths for vapor venting, thus reducing thermal resistance 35-50%
(Steinbeck, et al., 2010), as shown in Figure 43.
91
Figure 43: Nano-structured wick comparison to current sintered powder (Steinbeck, et al.,
2010).
The invention of the nano-structured heat pipe was supported by a US

Government Phase I SBIR Navy Contract. The European Space Agency is also
currently funding development and flight tests of miniaturized loop heat pipes
with multiple evaporators and condensers (Ku, et al., 2007). Validation tests have
exceeded requirements for start up, heat transport, operation, thermal load
sharing, and large homogeneous portfolio (LHP) model correlation in thermal
vacuum environments (Ku, et al., 2007). The technology was going to be tested
for flight validation under NASAs New Millennium Program ST8 Project, however
this project was cancelled. Current TRL status for the nano-structured wick is 5.
7.3.2 Active+Thermal+Control+Systems+
7.3.2.1
Fluid!Loops!
A pumped fluid loop achieves sufficient heat transfer between multiple different
locations via forced fluid convective cooling. Currently, mechanically pumped
fluid loops are not attractive to small spacecraft engineers due to the heavy
power consumption and small spacecraft mass limitations. However, there is a
single- and two-phase mechanically pumped loop concept that is being
investigated for microspacecraft thermal management (Birur, n.d.).
A single-phase pump circulates the fluid while a two-phase heat transfer takes
place in the evaporator and condenser (Birur, n.d.). For the single-phase pump
loop, the current mass and power targets for this fluid loop system are less than
92
5 kg and 5 W to manage up to 100 W of spacecraft power (Birur, n.d.). This

technique is at TRL 3-4.
7.3.2.2
CryoRManagement!
Improved cooling technology on small spacecraft would greatly enhance the

ability to use cryogenic propellants in space. Currently, aerospace engineers are
simply miniaturizing current heat pipe cooler designs to be adapted for
microsatellite use. A heat pipe cooler uses high efficiency evaporation and
condensation cycles of working fluid to transfer heat, and is advantageous over
other active thermoelectrics (fluid and loop phase cooling) due to the lower levels
of energy usage and noise, higher efficiency, and structural reliability (Steinbeck,
et al., 2010). CubeSat CryoCube-1 will demonstrate innovative thermal control
technologies including radiation shields, MLI, and cryogenic management for low
Earth orbit passive cooling. This flight test will increase the current TRL value of
4-5 to TRL 7.
7.3.2.3
Variable!Emissivity!Surfaces!
By simultaneously altering the optical surface properties and the path of heat
transfer, variable emissivity surfaces can be used as a potential method for
thermal balance modulations (Hengeveld, et al., 2010). A radiator with variable
emittance capability offers comparable thermal control potential to a mechanical
louver
(see
following
subsection),
including
decreased
mass,
cost,
and
mechanical complexity (Paris, et al., 2005).

7.3.2.3.1++
Micro+Louvers+
A louver, or shutter system, is a useful option to transfer heat around a

spacecraft. It can either provide a heat sink during hot phases (Sun illumination)
or heat insulation during eclipse durations (De Parolis & Pinter-Krainer, 1996).
However, the associated mechanisms and mass can limit the overall reliability of
the system (De Parolis & Pinter-Krainer, 1996), which makes it very complicated
for smaller satellites to utilize the louver system. Shutters and louvers utilizing
MEMS technology enable nano- and picosatellite active and efficient thermal
control. Inventors William Trimmer and Belle Mead have devised a micro louver
by creating a reflective/absorbing device that can be configured to control heat
absorption and emission by a spacecraft. This micro louver provides a reflective
93
covering over the spacecrafts surface, which can be curled up to expose the
spacecraft to the Sun, or uncurled over surface to protect it (Trimmer & Mead,
2001). The orientation of the reflective material will influence whether or not
heat will be absorbed (warmed) or emitted (cooled) from the satellite. This idea is
advantageous to the small spacecraft community as a basic lightweight structure.
7.3.2.3.2++
Electrochromatics+
Materials that are electroactive, or electrochromic, are able to reverse their

reflectance in the presence of an electric field, and may be manufactured into
ultra-lightweight thin-films or coatings (Paris, et al., 2005). When a small voltage
is applied, a charge buildup occurs in the electrochomic materials, which
modifies material reflectance (Paris, et al., 2005). Researchers at JPL and AshwinUshas Corporation are improving this technique for microspacecraft use (see
Figure 44), which could be developed as thermal control for multiple devices.
This technology needs to be demonstrated in orbit; it is currently at TRL 4.
Figure 44: Dual-electrode electrochromic device (Ashwin-Ushas Corp., Inc.).
7.4
Conclusion+
Miniaturizing thermal technology is vital for implementing many thermal control

systems in small spacecraft. SoA techniques for small spacecraft thermal control
subsystems are well developed, but current advances include improving overall
weight, mass, volume, cost, durability, and efficiency of the thermal control
system. Thermal insulations (MLI) and coating (paint & tape) are effective SoA
techniques for PTCS for small spacecraft; however, ATCS systems are currently
limited in their small spacecraft applications due to mass and power budgets.
94
Nevertheless, engineers are designing micro-devices for each technique that

require less power and are much smaller in mass, volume, and weight. While
these proposed technologies may not have been demonstrated in space just yet,
future testing and validation are expected to increase their low TRL values.
7.5
References+
Agency, E. S.: Loop heat pipe. [Online] 2007.

Available at: http://www.esa.int/TEC/Thermal_control/SEM8JNBE8YE_0.html
Anvari, A., Farhani, F., Niaki, S.: Comparative Study of Space Qualified Paints Used
for Thermal Control of a Small Satellite. Iranian Journal of Chemical Engineering,
6(2), 2009.
Baturkin, V.: Micro-Satellites Themral Control. Acta Astronautica, pp. 1-4, 2004.
Baturkin, V., n.d.: Micro-Satellites Thermal Control Concepts and Components.
National Technical University of Ukraine. Kyiv Polytechnic Institute, s.n.
Birur, G., n.d.: Thermal Control of Small Spacecraft Using Single and Two-Phase
Fluid Loops. Jet Propulsion Laboratory, California Institute of Technology, s.n.
Burg, B.: Thermal Control Architecture for Planetary and Lunar (Sub-) Surface
Exploration Robots. Zurich, s.n., 2006.
De Parolis, M. N., Pinter-Krainer, W.: Current and Future Techniques for
Spacecraft Thermal Control 1. Design drivers and current technologies. [Online]
1996. Available at: http://www.esa.int/esapub/bulletin/bullet87/paroli87.htm
Dinh, D.: Thermal Modeling of Nanosat. s.l.:s.n., 2013.
Dussinger, P. M., Sarraf, D. B., Anderson, W. G.: Loop Heat Pipe for TacSat-4.
Hunstville, AL, s.n., pp. 91-100, 2009.
Falvella, M. C. et al.: MITA: An Italian Minisatellite for Small Missions. Advances in
Space Research, 31(2), pp. 357-361, 2003.
95
Farison, M., Hicks, K., Schmidt, M., Yang, S.: Cloud CubeSat Thermoelectric Cooler
Controller. Baltimore, MD, s.n., 2010.
Hengeveld, D., Braun, J. E., Groll, E. A., Williams, A. D.: Review of Modern
Spacecraft Thermal Control Technologies. West Lafayette, s.n., 2010.
Hogstrom, K.: SoA Thermal Analysis Methods and Validations for Small
Spacecraft. s.l.:s.n., 2013.
Horvth, G., Marosy, G., Glisics, S. & Czifra, D.: Battery characterization for
CubeSat missions with battery tester application. Tallinn, Electronics Conference
(BEC). 13th Biennial Baltic, pp. 97 - 100, 2012.
Inc., T.: Loop Heat Pipe for High Density Small Satellite Thermal Control. [Online]
1995. Available at: http://sbir.nasa.gov/SBIR/successes/ss/5-043text.html
Ku, J., Ottenstein, L., Pham, T., Douglas, D.: Miniature Loop Heat Pipe with Multiple
Evaporators. Greenbelt, MD, s.n., 2007.
Lam, T. T., Birur, G. C., Bhandari, P.: Pumped Fluid Loops. Spacecraft Thermal
Control Handbook, Volume I: Fundamentals Technologies. s.l.:s.n., pp. 405- 471,
2002.
Lura, F. et al.: Thermal Design and Pre Flight Thermal Test Program of Satellite
BIRD Micro. San Antonio, TX, s.n., 2002.
Lyon, R., Sellers, J., Underwood, C.: Small Satellite Thermal Modeling and Design
at USAFA: FalconSat-2 Applications. s.l., Aerospace Conference Proceedings. IEEE,
pp. 3391 - 3399, 2002.
Nakamura, Y. et al.: Small Demonstration Satellite-4 (SDS-4): Development, Flight
Results, and Lessons Learned in JAXA's Mircosatellite Project. s.l., s.n., 2013.
NOL, J.: Thermal issues settlement and test procedure investigation of OUFTI-1
nanosatellite. Lige, Belgium, s.n., 2010.
96
Olivia, A., Schaalman, G., Stanley, S.: Design and Analysis of Subsystems for a
CubeSat Mission. Worchester Polytechnic Institute, Mechanical Engineering
Department. s.n., 2011.
Paris, A. et al.: Electrochromic Radiators for Microspacecraft Thermal Control. s.l.,
s.n., 2005.
Pendleton, S., Basile, J., Fowler, E., n.d.: Low-Cost Flat Plate Adapters for Dual
Primary Payload Missions. CSA Engineering Inc. Mountain View, CA.
Rotteveel, J. et al., n.d.: Delfi-C3: A Student Nanosatellite Test Bed for in-orbit
Demonstration of Micro Systems Technology. s.l.:s.n.
Sarda, K. et al.: Canadian Advanced Nanosatilllite Experiment 2: On-Orbit
Experiences with a Three-Kilogram Satellite. Logan, UT s.n., 2008.
Selva, D., Krejci, D.: Survey and Assessment of the Capabilities of CubeSats for
Earth Observation. Journal of Acta Astronautica, Volume 74, pp. 50-68, 2012.
Steinbeck, J. W., Habib, Y. M., John, B. G., Rickard, L. H.: Heat Pipe with
Nanostructured Wick. Patent No. US 2010/0200199 A1. PLEASANTVILLE, NY, USA,
2010.
Trimmer, W., Mead, B.: Micro Louvers for Cooling. Patent No. US 2002/0056790
A1. McLean, VA, USA, 2001.
University
of
Instrumentation
Virginia,
Department
Laboratory.
of
Astronomy.
[Online]
Virginia
2005.
Astronomical
Available
at:
https://www.astro.virginia.edu/research/instrumentation/cormass/photos.html
[Accessed November 2013].
97
8. COMMAND AND DATA HANDLING

8.1
Introduction+
Command and data handling (C&DH) is handled by the spacecraft flight

computer, usually a general purpose processor. Other on-board processing may
be needed depending on the spacecraft architecture. For small spacecraft,
general and application-specific processing units will be discussed agnostic to
actual function. For context, a brief segment on processing functions will be
provided. C&DH is the brains of the spacecraft, responsible for dictating
spacecraft functions (i.e. spacecraft control and execution, data management,
storage and retrieval) and compiling inputs and outputs of other subsystems.
The key characteristic of this system is high reliability (hi-rel) since it is the
central part of the spacecraft. Often this reliability is realized by redundancy and
use of radiation-hardened (rad-hard) components. The processing requirement
for the C&DH function has been relatively static through the years. In centralized
architectures, other processing needs (e.g. payload interface, signal processing)
are handled through a core C&DH processor. The push for higher processing
capabilities in C&DH and other processing elements are driven by advancing
scientific studies looking for higher resolution and data throughput.
In addition to the processing unit, the main components of the C&DH system
include memory, clock, and interfaces to communicate with other subsystems, as
shown in the architecture diagram in Figure 45.
98
Figure 45: Typical smallsat C&DH architecture and image of C&DH board (Space Systems
Laboratory).
8.2
State+of+the+Art+
A cursory attempt is made to survey SoA hardware C&DH components to capture

the
current
state
of
small
satellite
capability.
The
survey,
while
not
comprehensive or exhaustive, should still yield good insight into the current
state of practice for small spacecraft. The goal of this effort is not only to convey
basic research on the SoA, but to solicit inputs and sources to be shared with the
greater community in future revisions.
While smallsats, especially in the nanosat class, have higher risk tolerance and
are able to rely more on COTS components, much of the aerospace industry still
relies heavily on stringent standards that ensure reliability. Using COTS
components has been explored and debated over the years. On one side, cost
savings can be demonstrated by using typical, more capable and less expensive
COTS components at the price of increased risk. On the other hand, as smallsat
capabilities increase, the functions that they support will have greater
99
importance and consequently will require higher reliability. Standard COTS

electronics fail with a total ionizing dose (TID) of 3 to 30 krads, while radiation
hardened parts offer protection from 100 krads to Mrads. In brief, the use of
COTS components in the development and experimental phases is increasing
(with proficient components being brought along to higher standards), while
QML Class V standards are still expected of failsafe missions.
8.2.1 Form+Factor+
Prior to 2000, the majority of spacecraft C&DH and on-board processing boards
were custom built. As commercial technology advanced, specific standards
emerged allowing collaborations across industries. Three form factors are
common in space applications and are listed with dimensions in Table 34.
Table 34: C&DH form factor.
C&DH Form Factor
Dimensions [mm]
6U cPCI
233 x 160 mm
3U cPCI
100 x 160 mm
PC/104
90 x 96 mm
While the dimensions in themselves are not restrictive for the larger class of
smallsats, volumetric constraints play a crucial factor in the smaller end of the
spectrum. The nanosats class typically uses the PC/104 backplane-less form
factor because of limited volume. Micro- and minisats use 3U-6U configurations
depending on the specific functional block needed with respect to the usable
area on the board. Custom configurations are still used for special cases. Beyond
volume, the next main limiting factor for smallsat C&DH is power.
8.2.2 Microprocessor/Computer/Microcontroller+
Spacecraft processing capability has followed the commercial market. The slow
development may be due to the rigors of qualifying operations in the space
environment and limited production volumes. Nonetheless, processing resources
are increasing while spacecraft processing requirements have stayed relatively
static. Typical C&DH systems need a processing throughput of ~30 MIPS. This
100
does not include payload and digital signal processing, which are driving the
industry towards greater processing capabilities, data throughput and storage.
Early spacecraft computers like the 32-bit RH32 and RICS/6000 provide <40
MIPS. The RAD6000 and RAD750, introduced in the 2000s timeframe, are more
capable rad-hard solutions providing up to 300 MIPS. These throughput values
satisfy typical C&DH functions but require a lot of power (~20 W). While this is
less of a concern for the typical 1,000+ kg satellites of the time, it poses a
challenge for smallsats. Typical orbit average power vs. spacecraft mass is shown
in Figure 46.
Figure 46: Orbit average power vs. satellite mass (Shimizu & Underwood, 2013).
The general trend improves with tracking arrays or pointable spacecraft, however
the linear fit shows power generation typically less than 1 W per kg spacecraft
mass. The smaller classes of smallsat are highly power constrained. Luckily for
smallsat
designers,
the
world
of
microprocessors,
computers
and
microcontrollers is ever expanding in the commercial market. Small hand-held

and
mobile
devices
are
driving
smaller
form
factors
with
low
power
consumption. In space applications, the push for more computational power

from payload and digital processing systems has driven the space industry to
seek practical solutions in using COTS components and technology. In the
101
aerospace industry, due to the higher reliability standards mentioned before,

there are still just a handful of core manufacturers (Atmel, Microchip, TI,
Freescale, etc.) that dictate trends in the market. Figure 47 shows the qualitative
trend of processing elements used as spacecraft on-board computers.
Figure 47: Satellite processing trends.
The size of C&DH systems has scaled down over time, to the aforementioned
form factors. Performance, on the other hand has steadily increased more or less
in concert with Moores Law.
In terms of technology, there are microcontrollers (MCU), digital signal
processors (DSP), field programmable gate arrays (FPGA), and traditional
application specific integrated circuits (ASIC). For simple data processing, FPGAs
outperform DSPs with regards to computational speed, power consumption, and
volume. DSP are used for complex repetitive calculations (e.g. image processing
and data compression). Often the various technologies are mixed and matched to
meet specific requirements. Circa 2005, integrated RISC/DSP processors offered
102
higher performance and lower system power. For smallsats, power, thermal and
volume constraints are more apparent and various mixed technology solutions
have been used. Atmel and Xilinx are two of the main manufacturers of rad-hard
integrated circuits (IC) for space applications and their use can be seen
throughout the industry.
There are many differentiating factors (technologies, architectures, peripheral
interfaces etc.) surrounding the C&DH systems. While the goal is to be as
exhaustive and inclusive as possible in capturing the SoA of smallsat capabilities,
for brevity only some prominent and recent systems will be highlighted, see
Table 35, Table 36 and Table 37.
Table 35: Examples of SoA processing elements for small spacecraft (1/3).
Technology
Name
Description
Developer
TRL Status
RTU
Rem ote Term inal

Units (RTU), 32-bit,
fault-tolerant
processor
AAC Microtech
(USA)
9
Flown on SPRITESAT, TechEdSat
AeroFlex - Gaisler
(Sweden)
9
Flown on
Chandrayaan-1,
ARGO, & PRIMSA
Rad-Hard 32-Bit
SPARC
V8 processor
Am tel
(USA)
9
Flown on ERNObox
(prototype
com puter payload)
on ISS in 2008 &
Proba-2 in 2009
8-bit
m icrocontroller
Am tel
(USA)
9
Flown on AAUSat-3
Am tel
(USA)
9
Flown on SRMSAT
LEON3FT-RTAX
AT697F
(LEON2-FT)
AVR8
AT91M40807
uses Actel
RTAX2000S/SL
FPGA
Sm art ARM
m icrocontroller,
flash-based, cortex
processor
Image
103
Technology
Name
Description
Developer
TRL Status
RAD750
RAD750 is a radiation
hardened PowerPC
m icroprocessor. It replaces
RAD 6000 which is a hardened
version of IBM RS/6000 used
by 200+ spacecrafts
BAE System
Electronic
Solutions
(USA)
9
Flown on Curiosity,
Juno, WISE, LRO,
Kepler, & MRO;
first flown on Deep
Im pact (2005)
Mirideon
PPC440
Single board com puter using

BRE440
BRE
(USA)
9
Flown on SB-Sat
Nanom ind
A712D
ARM, RISC based com puter

processor
GOMSpace
(Denm ark)
9
Flown on STRAND 1
SH
Super H (SH), 32-bit RISC used

in em bedded applications (e.g.
appliances, engine control,
m obile phone)
Hitachi
(Japan)
9
Flown on PROITERES
(2012)
StrongARM
StrongARM SA1100/Xscale
processor; 88 MHz - 220 MHz
experim ental
Intel
(previously
Digital
Equipm ent
Corp, ARM
Lim ited)
(USA)
9
Flown on SNAP-1, XSat, FalconSat-2,
TacSat-1, & DMC-1G
SpaceCube II
uses HRS5000S processor
JAXA
(Japan)
9
Flown on SDS-1 &
ASNARO
RT ProASIC3
Low power, reprogram m able,

flash-based FPGA
Microsem i
(previously
Actel)
(USA)
9
Flown on X-Sat
SpaceCube 2.0 Mini for

CubeSats
NASA
Goddard
(USA)
9
Flown/Proposed on:
Intelligent Payload
Experim ent (IPEX),
TechCube, & SDS-1
SpaceCube 2M
Image
N/A
104
Technology
Name
Description
Developer
TRL Status
STM32F103
N/A
STMicroelectonics
(Geneva)
9
Flown on
ESTCube-1
SBC
Sparc
v7(TSC695F),
21020 DSP, RTX2010,
PowerPC603e,
Sparc v8(TSC697)
SwRI
(USA)
9
Flown/Proposed on
Juno, WISE, Kepler,
GLAST, Orbital
Express, Deep
Im pact, Swift,
Coriolis, & DS1
Mongoose-V
R3000, 32-bit
m icroprocessor,
built for DOE
applications
Synova
(USA)
9
Flown on EO-1, MAP,
ST5, CONTOUR,
TIMED, New
Horizons, & IceSat
Glas
MSP430
Q6 processor
board
Image
9
Fam ily of low
Flown on CSSWE,
power
Delfi-C3, HawkSat-1,
m icrocontroller; Texas Instrum ents
ITU-pSAT1, AIS
(USA)
16-bit RISC, used
Pathfinder 2,
in Pum pkin
GOLIAT, e-st@r, &
FM430
Libertad-1
Based on Xilinx
Spartan 6
Xiphos
Technologies
(Canada)
9
First flew in 2011,
m any previous
flights with prior
version
Only some missions actually use the latest and most capable elements listed
above. Spacecraft missions have diverse processing requirements leading to the
use of various processors and technologies.
On one hand, there are novel
missions like PhoneSat, which used the newest technologies available in the form
of unmodified smartphones and Arduninos as the main processing element. On
the other hand, it can be seen that even recent missions use some of the older
processing elements. Outdated processors such as the RAD6000 and NSSC-1
105
(NASA Standard Spacecraft Computer-1) are not listed in Table 35, Table 36 or
Table 37, though they are still used from time to time.
With many capable processing elements in the market, one of the main decisive
factors
leading
to
processor
selection
(other
than
matching
functional
requirements to capability) is heritage. With that in mind, parts obsolescence

becomes an issue with rapidly advancing technology.
A trending study has shown an overall increase in using integrated circuits in
space with a recent inclination towards FPGAs (see Figure 48). ASICs have been
the preferred space-based solutions as they typically offer the highest density,
lowest weight and power, but they lack flexibility, have higher cost and longer
schedules. Smallsats are typically tied to smaller budgets and schedule, which
leads them to use other ICs.
Figure 48: Trends for integrated circuits in space (ESA; Furano, 2012).
Another factor contributing to more FPGA usage in space applications is

radiation tolerance. The two prominent FPGA technologies are SRAM- and
antifuse-based. SRAM-based FPGAs typically offer higher densities then antifuse
106
but are more susceptible to radiation. Mitigation techniques such as triple

modular redundancy (TMR) are typically employed. Xilinxs Virtex-5QV FPGA
offers a rad-hard reconfigurable processing option. Prior FPGAs have been onetime programmable.
8.2.3 Memory/Data+Storage+
The range of on-board memory for smallsats is wide, typically starting around 32
kb and increasing with available technology. Again, for C&DH functions, onboard memory requires high reliability. Different memory technologies are
available, but SRAM is typically used. A comparative chart showing performance
of various memory types is shown in Table 38.
Table 38: RAM comparison.
107
Thanks to the commercial industries and advancing technology, data storage has
continued
to
increase
with
relatively
static
mass,
power
and
volume
requirements. This is complimented by more space usage and increases in

reliability and heritage. Memory and data storage are currently not of great
concern to smallsat designers. The limiting factor in the end-to-end information
system is the data transmission rates. Typical missions can now store more than
they can transmit down to ground stations. Figure 49 shows the SoA capability of
solid-state recorders.
Figure 49: An example of SoA solid state recorder capability (SEAKR).
The trend for the smaller class of smallsats to use more COTS components
remains true for data storage hardware. High heritage developers like SEAKR are
apparent
throughout
the
spacecraft
industry,
and
emerging
commercial
companies offer high performance components. Table 39 below illustrates SoA

technologies for data storage.
108
Table 39: Examples of SoA applications for memory components.
Technology
Name
Description
MRAM
m agnetic m aterial and

silcon IC com bined to
form fast reliable nonvolatile m em ory
Developer
TRL Status
AeroFlex
9
Flown on M 3, SpriteSat
(Rising), ALL-STAR,
SOMP, & GOLIAT
CASI
Cam era and storage

interface board
BRE
9
Flown on TacSat2, XSS11, AMS, Angels, &
LADEE
MR0A08B
Magetic polarization
storage MRAM
EverSpin
9
Flown on ALL-STAR &
Rising-2
Com pact SSDR
Solid state data

recorder
Innoflight
9
Flown on RASAT,
TechDem oSat-1, & DMC1G,
HSSU
High speed storage

unit
SEAKR
9
Flown on GeoEye-1 &
WorldView-1
SSDR
Solid state data

recorder
SEAKR
9
Flown on NEAR, ACE
HSDR
High speed data

recorder, 16 GB
SSTL
9
Flown on Nigeriasat-2
Image
8.2.4 Bus+and+Interfaces+
The system bus connects major computer system components. Modern
computing systems have a variety of separate buses customized to specific
needs. Interfaces significantly vary from basic to extremely complex. MIL-STD1553 has been the standard for spacecraft and ESAs SpaceWire (SpW) is
becoming more prominent. For nanosats, ATK has developed the A100 bus,
especially designed for payloads less than 15 kg. These platforms are compatible
109
with most launch systems and a wide range of payload interfaces. The A100 bus
has flown on NASAs ARTEMIS mission.
While universal serial bus (USB) and controller area network (CAN) buses are
being used sporadically, the IC data protocol seems to be the most popular
standard bus system for nanosat missions, due to power reasons. IC consumes a
very small amount of energy and is already integrated in most microcontrollers,
avoiding the necessity of extra electronics. A singular and flexible interface for
different payload types is desirable. Some of the most common interfaces are
listed below with a brief description:
CAN Bus Controller Area Network Bus
I2C inter-integrated circuit - low power consumption, low speed

(100 kbps), multi-master capability, strong commercial support
LVDS low voltage differential signaling
MIL-STD-1553 Bus moderate speed (1 Mbps), standard for most

OBDH systems
MIL-STD-1394 Bus high speed (100 Mbps)
PCI Bus Peripheral Component Interconnect, local computer bus

to connect other hardware to a computer
RS-232 traditional standard serial connection
RS-422 traditional standard enabling digital differential signaling

circuit
RS-485 traditional standard enabling multi-point system
SerDes serializer/deserializer
SpaceWire standard for high speed links (<160 Mbps)
SPA-S Spacecraft plug-and-play spacewire
SPA-U Spacecraft plug-and-play USB w/ +28V
SPI Serial Peripheral Interconnect
UART Universal Asynchronous Receiver/Transmitter
USARTUniversal Synchronous/Asynchronous Receiver/Transmitter
USB universal serial bus
110
8.2.5 Frequency+Source+
C&DH functions include maintaining spacecraft clock or time. Timing provided
by a frequency source enables controlled timing events, time-tagged data, and
navigation. Traditionally, spacecraft have employed quartz resonators for timing
(Norton & Cloeren, n.d.).
Recently, DARPA has made an effort to incorporate miniaturized and low power
Chip-Scale Atomic Clocks (CSAC) into small satellites. These tiny atomic clocks
fit into small satellites while improving frequency performance and time
references. In addition, the Integrated Micro Primary Atomic Clock Technology
(IMPACT) is a project that aims to improve the capabilities of CSAC by reducing
the power requirements while maintaining the accuracy and stability of the main
clock. It is on its second phase and the goal is to deliver a 20 cc, 250 mW
working clock that will have less than 160 ns time loss after one month (DARPA).
There are some series of cesium, rubidium, and quartz oscillators for frequency
sources with proven reliability in Space.
SC-cut quartz resonators provide
reliability and they meet NASA Grade 1 standards. They can function under
adverse temperature conditions and their output frequency ranges from 4 to 60
MHz.
Other options consider the problem of high exposure to radiation. A Radiation
Tolerant Low Power Precision Time Source (LPPTS-R) has a frequency of about 10
Mhz. Some of the most popular vendors are Symmetricom, Kernco and Rakon.
The classical resonators offer a reliable solution that has been used extensively
in the last few years. Nevertheless, it appears that there is an effort to improve
the capabilities of small satellites by adding the new micro-atomic clocks.
8.2.6 Power+Distribution+System+Electronics+
Depending on the bus disposition, different architectures can be implemented
for the power distribution on board. One of the most common interface
standards is the 28 V bus, which is linked with a distributed architecture. By
using distinct switchers, many components can be connected to the main core of
the electrical power system (EPS). Another option is to choose a centralized EPS
architecture which provides more than one power bus to manage different
111
devices. Regulators are needed in this architecture and engineers should take the
potential for overloads into account in order to avoid failures. Thus, there is a
trade-off between simplicity and performance, since having multiple components
will increase complexity. For nanosats, volume constraints often trump added
complexity. Table 40 illustrates a survey of nanosat missions with different EPS
architectures.
Table 40: EPS architecture (Burt, 2012).
Mission
Size
Architecture
Distributed/Centralized
#of
Buses
Bus Voltage
AAU
1U
MPPT
Centralized
5R
AtmoCube
1U
DET
Centralized
3.3R, 5R, 6R, -6R, -100
Colony 1
3U
PPT
Centralized
7.2bat, 3.3R, 5R
Compass One
1U
PPT
Centralized
3.3R, 5R
CP3
1U
PPT
Distributed
3R, 3.7bat
CP4
1U
PPT
Distributed
3R, 3.7bat
CUTE-1
1U
DET
Centralized
5R, 3.7bat, 3.3R
CUTE-1.7
2U
PPT
Centralized
3.3R, 5R, 6R, 3.8bat
Delfi-C3
3U
DET
Distributed
12 R
DICE
1.5U
PPT
Centralized
7.2bat, 3.3R, 5R
DTUsat
1U
Distributed
3.6R
e-st@r
1U
PPT
Centralized
7.4bat, 5R, 3.3R
Gollat
1U
DET
Centralized
>1
7.4bat, others
HAUSAT
1U
Centralized
5R, 3.3R, 3.6bat
Hermes
1U
Distributed
7.4R, 5R, 3.3R
KUTEsat
1U
Centralized
5R, 3.3R, 12bat
KySat
1U
PPT
Centralized
12bat, 5R, 3.3R
MEROPE
1U
PPT
Centralized
5R, -5R, 6R, 8R
OuFTl-1
1U
DET
Centralized
7.2bat, 3.3R, 5R
QuakeSat
3U
DET
Centralized
5R, -5R
Sacred
1U
Centralized
5R, 3.3R
SEEDS 1
1U
DET
5R
XI-IV
1U
DET
Centralized
5R
XI-V
1U
DET
Centralized
5, 3, 8bat
DET
112
Though a centralized configuration is more common, there are studies claiming

that a distributed system is more efficient as it is more flexible and has higher
degree of utility (Burt, 2011). In most of the architectures shown above, the
satellite distributes a 5 V, a 3.3 V, and sometimes a third regulated voltage to the
battery bus.
All the electronic spacecraft components have gone through changes over the
last few years. A plug-and-play approach allows a faster integration of previous
designs and platforms but all the different subsystems must comply with a rigid
group of physical, electrical and software standards. Customized designs are
preferred by the majority of developers to allow adaptations to specific payload
needs. The downside to customized electronics is increased requirements in
terms of budget and time. Space plug-and-play avionics are self-describing and
can be thought of as black boxes; they can communicate with each other by
network protocols (Bruhn et al., 2011). Plug-and play avionics are taking a more
prevalent role as standards are adopted yielding the possibility of parallel
development and simpler integration for different components. Some attempts
to realize the plug-and-play concept have been conducted. For example, the
QuadSat-PnP mission, launched in 2011, used this approach.
8.3
On+the+Horizon++
While C&DH systems and on board processing both benefit from commercial
advances and suffer from subtleties like parts obsolescence, the overall trends
are promising. Companies like Texas Instruments and National Semiconductor
Corporation have taken note of the challenges facing spacecraft designers and
are proactively providing solutions, including guarantees of no obsolescence and
continual development. There are also a number of technologies on the horizon
that show good promise in advancing smallsat C&DH capabilities, illustrated in
Table 41.
113
Table 41: Examples of C&DH technologies on the horizon.
Technology
Name
Description
Developer
Distributed
Com puting
Collection of
networked satellites to
perform parallel or
distributed com puting
N/A
Data m anagem ent

Central
system developed to
instrum ent data
handle large data
handling (CIDH)
volum e
Wireless bus
Wireless bus
(bluetooth, WiFi) to
reduce bus volum e
and design com plexity
SwRI
(USA)
3
Analysis perform ed on
critical functions to
characterize
perform ance
Northrop
Grum m an
(USA),
JAXA
(Japan)
3
Testbed introduced for
design, build and test of
wireless spacecraft bus
Nonvolatile
chalcogenide random
BAE (UK),
Phase change
access m em ory is
Micron (USA),
m em ory (PCM),
inherently radiation
Sam sung
aka CRAM or
hard utilizing
(South Korea),
PRAM
am orphous state to
Ovonyx (USA)
store bits
Xilinx Virtex5QV FPGA
Rad-hard
reconfiguration FPGA
Xilinx
(USA)
SpaceCube 2.0
On board data
processor, FPGA Xilinx
Virtex 5 (FX130T)
NASA
Goddard
(USA)
8.4
TRL Status
Image
N/A
N/A
5
Com pleted QML-Q
testing
5
testing perform ed in
relevant environm ent.
To be flown on COVE
(2013/2014)
5
Conclusion+
C&DH is a growing and rapidly advancing subsystem area for small spacecraft,
with increased processing power and reduced mass, power and volume. C&DH
subsystem components with the exception of memory storage devices are
typically small in size, thus are not a major driver of mass and volume. While
C&DH subsystem components draw considerable power, advancing technologies
in commercial areas are already providing promising solutions. One drawback to
fast evolving electronics is parts obsolescence (e.g. 80C32 microcontroller,
TSC21020 DSP).
114
As mentioned, the hardware solutions to satisfy performance requirements are

abundant. As such, differentiating criteria often revolve around cost, risk and
heritage. It is often the case that proven heritage components are more expensive
and less capable, while developmental units in the COTS realm are appealing for
smaller programs more willing and capable of accepting risk.
8.5
Anon.:
References+
Xilinx
Virtex-5
Datasheet.
[Online]
2012.
Available
at:
http://www.xilinx.com/support/documentation/data_sheets/ds192_V5QV_Devic
e_Overview.pdf
Bentoutou, Y.: A follow-up of in-orbit observations of radiation-induced effects in
commercial off the shelf memories on-board Alsat-1. Advances in Space Research,
Volume 48, pp. 1147-1154, 2011.
Bentoutou, Y.: A Real Time EDAC System for Applications Onboard Earth
Observation Small Satellite. IEEE Transactions on Aerospace and Electronic
Systems, 48(1), pp. 648-657, 2012.
Bentoutou, Y., Mohammed, A. S.: A Review of in-orbit Observations of RadiationInduced Effects in Commercial Memories on-board Alsat-1. s.l.: World Academy of
Science, Engineering and Technology, 2012.
Bingcai, C., Haifeng, X., Wei, X.: The Architecture of Picosatellite Nodes in Satellite
Formation Network Based on Reconfigurable Distributed Computing. Wireless
Communications, Networking and Mobile Computing (WiCOM). Shanghai, 2012.
Burt, Robert: Distributed Electrical Power Systems in CubeSat Applications. Utah
State University, 2012.
Conde, R. F. et al.: Benefits and Lessons Learned from the use of the Compact PCI
Standard for Spacecraft Avionics. s.l., Digital Avionics Systems Conference, 2002.
Furano, G.: Review of Rad Hard electronics activities at European Space Agency.
Topical Workshop on Electronics for Particle Physics (TWEPP). Oxford, UK, 2012.
115
Ibrahim, M. M., Asami, K., Cho, M.: Fault Tolerant Architecture Alternatives for
Developing Nano-Satellites Embedded Computers. AIAA Space Conference &
Exposition. Pasadena, CA, 2012.
Koizumi, H., Komurasaki, K., Arakawa, Y.: Development of the Miniature Ion
Propulsion System for 50 kg Small Spacecraft. 48th AIAA/ASME/SAE/ASEE Joint
Propulsion Conference & Exhibit. Atlanta, Georgia, 2012.
MacLeod, T. C., Sims, W. H., Varnavas, K. A., Ho, F. D.: Results from on-Orbit
Testing of the Fram Memory Test Experiment on the Fastsat Micro-Satellite.
Integrated Ferroelectrics, 132(1), 2012.
Norton, J. R., Cloeren, J. M.: Precision Quartz Oscillators and their use in Small
Satellites. Small Satellite Conference. Logan, UT, 1992.
Norton, J. R., Cloeren, J. M., n.d.: Precision Quartz Oscillators and their use in
Small Satellites. Johns Hopkins University Applied Physics Laboratory. Laurel,
Maryland.
Odegaard, K. A., Skavhaug, A.: Simple Methods for Error Detection and Correction
for Low-Cost Nano Satellites. SAFECOMP. Toulouse, France, 2013.
Pingree, P. J.: Advancing NASA's on-board processing capabilities with
reconfiguratble FPGA technologies: Opportunities & Implications. IEEE - Parallel &
Distributed Processing. Atlanta, GA, 2010.
Sayyah, R., Macleod, T. C., Ho, F. D.: Radiation-Hardened Electronics and
Ferroelectric Memory for Space Flight Systems. Ferroelectrics, 413(1), pp. 170-175,
2011.
Shimizu, T. & Underwood, C. Super-capacitor energy storage for micro-satellites:
Feasibility and potential mission applications. Acta Astronautica, 2013.
Staehle, R. L. et al.: Interplanetary CubeSat Architecture and Missions. AIAA Space
Conference & Exposition. Pasadena, CA, 2012.
Wang, J. J.: Radiation effects in FPGAs. s.l., 9th Workshop on Electronics for LHC
Experiements, 2003.
116
9. COMMUNICATIONS
9.1
Introduction+
The majority of small spacecraft missions have a primary objective to collect

scientific data and to transmit that data back to researchers on Earth. One of the
main impediments to data collection from in-orbit and interplanetary spacecraft
is the transmission of data to and from the spacecraft. This section outlines the
current SoA in small spacecraft communication technologies and also provides
an overview of communication systems that are on the horizon.
9.2
State+of+the+Art+
Current small spacecraft technologies use an array of frequency bands to

communicate. The majority of spacecraft, however, tend to use the following
spectra:
Very High Frequency (VHF) 30 to 300 MHz
Ultra High Frequency (UHF) 300 MHz to 3 GHz
S Band 2 GHz to 4 GHz
X Band 8 GHz to 12 GHz
Ku Band 12 GHz to 18 GHz
K Band 18 GHz to 26.5 GHz
Ka Band - 26.5 GHz to 40 GHz
Visible (LASER Communication) 100 THz to 800 THz
The general purpose of any communication system is to maximize the data

transfer
rate
while
minimizing
hardware
constraints,
price,
and
power
consumption. These factors among others dictate the frequency spectrum that is
appropriate for a mission. This review of the current SoA technology will provide
a general overview of the hardware behind current electricity & magnetism (E&M)
communication systems. It will also encompass SoA transmitters, receivers, and
antennas. In addition, a recent survey of communication systems for all cube
satellites launched between the years 2003-2012 was conducted by Bryan Koflas
(see Appendix I).
117
The maximum amount of data that can be transmitted over electromagnetic

waves from point A to point B depends upon the signal to noise ratio (SnR) of the
system and the available bandwidth. This maximum capacity is illustrated by the
Shannon-Hartley theorem and is shown in Equation 1, where C is the maximum
data transfer rate in bits/second, B is the bandwidth of the channel in Hertz, and
SnR is the signal to noise ratio. Equation 1 is under the assumption that the
carrier frequency does not approach the data transmission rate:
! = ! log ! 1 + !"#
(1)
To increase data transmission rates there must be an increase in available

bandwidth and SnR. Due to current utilization and government regulation,
bandwidth is limited in the microwave frequency spectrum, but is much less
restricted in the visible spectrum. SnR, however, is easily controlled by hardware
specifications and is the target of current SoA research. The SnR ratio issue is
addressed by increasing the signal strength and by finding better methods to
filter out noise.
9.2.1 Transmitters+
Transmitters are responsible for using an input signal to modulate a carrier wave
which is then sent to an antenna. Since regulations, project budget, and expected
data throughput are important factors in selecting a carrier frequency, the
current non-exhaustive listing of SoA transmitters for each commonly used
spectrum is identified below.
9.2.1.1
VHF/UHF!Transmitters!!!
VHF/UHF transmitters are a reliable, low cost solution for missions requiring
nominal amounts of data transfer. These systems are typically used in LEO with
omni-directional antennas, and therefore do not require a high level of pointing
accuracy. Transceivers/transmitters in this category can cost from hundreds to a
few thousand dollars. Some examples of current application of VHF/UHF
Transmitters can be seen in Table 42.
118
Table 42: Examples of SoA VHF/UHF transmitters.

Technology
Name
Description
Developer
TRL Status
Figures
UHV/VHF transm itter

Helium radio
transm itter
Power consumption: < 6 W

Mass: ~0.1 kG
Data rate: < 38.4 kbps
VHF downlink / UHF uplink full duplex

transceiver
ISIS transceiver
(transm it/receive)
Power consumption: 1.7 W/0.2 W
Mass: 0.085 kg
Data rate: < 9600 bps / < 1200 bps
Astronautical
9
Developm ent Has successfully flown
(USA)
on m ultiple m issions
Innovative
Solutions in
Space
(Netherlands)
9
Over 24 units flown
Clyde Space
(UK)
9
Has successfully flown
UHF/VHF transceiver
UHF/VHF
transceiver
(transm it/receive)
Power consumption: 10 W/0.25 W
Mass: 0.090 kg
Data rate: < 9600 baud / < 1200 baud
9.2.1.2
SRBand!Transmitters!
S-Band transmitters are a popular communication system being used on recent

small satellite launches (see Table 43). These transmitters can be small enough in
size to fit into a CubeSat, and can be scaled up in larger satellites to provide data
transmission rates up to 10 Mb/s. These transmitters can range in cost from a
few thousand to a few hundred thousand dollars depending upon size and
reliability.
119
Table 43: Examples of SoA S-Band transmitters.

Technology
Name
Description
Developer
Clyde Space
(UK)
Power consumption: < 6 W

Mass: 0.08 kG
Data rate: < 2 Mbps
High/Low m ode transm itter with

switchable data rates
S-Band
transm itter
(high/low)
Power consumption: 38 W/6 W
Mass: 1.8 kg /0.60 kg
Data rate: < 10 Mbps / < 38.4 kbps
Integrated S-Band data transm itter

and reciever.
S-Band
transponder
Figures
S-Band transm itter for CubeSat

applications
CubeSat S-Band
transm itter
TRL Status
(Receive/Transm it)
Power consumption: 5W/25W
Mass: 2.6 kg
Data rate: < 2 Mbps / < 8 Mbps
Integrated in Ukube-1
and preparing for
launch. Sim ilar
com ponents can be
found at TRL 9
Surrey
Satellite
Technology
(UK)
9
Over 24 Units Flown
Thales
Alenia
Space
(France)
9
COM DEV
EUROPE
(UK)
9
Integrated S-Band data transm itter

and reciever.
S-Band
transceiver
9.2.1.3
(receive/transm it)
Power consumption: 4 W/14 W
Mass: 0.78 kg
Data rate: < 1 Mbps / < 6.25 Mbps
XRBand!Transmitters!
X-Band transmitters start to approach the high data transfer rates currently
available for fully vetted small satellite applications in the microwave frequency
spectrum. These systems represent a significant increase in data transfer rate
and system cost; this is a desirable class of transmitter for missions with large
amounts of scientific data. For examples of X-Band transmitter applications on
small spacecraft (see Table 44).
120
Table 44: Examples of SoA X-Band transmitters.

Technology
Name
Description
X-band transmitter for small

satellite applications
X-Band
transmitter
Power consumption: 120 W

Mass: 4.0 kg
Data rate: < 500 Mbps

X-Band
transmitter
Power consumption: <90 W

Mass:3.9 kg
Developer
TRL Status
Surrey
Satellite
Technology
(UK)
9
Has successfully
flown on multiple
missions
L-3 Cincinnati
Electronics
(USA)
9
Has successfully
flown on multiple
missions
Syrlinks
(France)
Figures
Low power low mass option

X-Band
transmitter
9.2.1.4
Mass: 0.4 kg
KRBand/KaRBand/KuRBand!Transmitters!
The Ku-band spectrum is used primarily by fixed and broadcast services such as
satellite television. Space shuttle communication systems and the ISS also use
the Ku-band frequency for scientific ventures. Communication satellites most
commonly use the Ka-band frequency, and the Kepler Mission uses a Ka-band
transmitter to send scientific data. Table 45 shows some examples of SoA
K/KA/KU-Band transmitters that are space qualified.
121
Table 45: Examples of SoA K,Ku,Ka-Band transmitters.

Technology
Name
Description
Developer
TRL Status
Space Micro
(USA)
3
Still scaling up
performance to meet
specifications
General
Dynamics
(USA)
9
Has flown succesfully
L-3 Telemetry
West
(USA)
6
Tested in similar
environment
State of the art Ka-Band

transmitter
Ka-Band
transmitter
(receive/transmit)
Power consumption: N/A
Mass: 2.7 kg
Data rate: < 3 Gbps
Ku-band transmitters with Kaband and X-band options

Ku-Band
transmitter
Mass:2.26 kg
Integrated S-Band data

transmitter and Reciever.
K-Band
transmitter
9.2.1.5
Mass: 2.8 kg
Data rate: < 1.2 Gbps
Figures
Infrared/Visible!Spectrum!Transmitters!
Laser communication systems have been explored extensively for ground-based

communication systems, but they are now starting to be explored as an option
for in-orbit and interplanetary spacecraft missions. LASER communication
systems can transfer large amounts of data with a significant decrease in power
requirements and hardware mass from traditional microwave band-based
communication systems.
The basic principle behind a LASER communication system is that a highpowered laser is incident upon an optical receiver. Due to little beam divergence
and how well the laser signal can be collimated, the amount of power required to
transmit a signal is reduced in comparison to radio wave-based communication
122
systems. Because the signal is so directional, these systems produce almost no

interference with other communication systems and pose little threat to
congesting the spectrum like many other frequency bands have done.
This technology is being developed for ground-to-spacecraft, spacecraft-toground, and spacecraft-to-spacecraft systems. LASER communication systems
look to be an exciting new field in the small spacecraft communications sector;
Table 46 provides current information.
Table 46: An example of visible/infrared transmitters.
Technology
Name
Description
LADEE laser communication

demonstration, data rates from
moon orbit.
Infrared/visible Power consumption: 50-140 W
transmitter
Mass: 30 kg (PPM/DPSK)
Data range: <625 Mbps/<2.88
Gbps
Developer
TRL Status
NASA/Loral
(USA)
6
Launched on LADEE;
Demonstrated in
2013
Figures
9.2.2 Antennae+
9.2.2.1
Deployable!Antennae!
High gain deployable antennae are of keen interest to many small spacecraft
missions. Table 47 is a sampling of standardized deployable antennae available
to small spacecraft.
123
Table 47: Examples of SoA deployable antennae for small spacecraft.

Technology
Name
Deployable
UHF/VHF
antenna
Deployable
high gain
antenna
Deployable
high gain
antenna
9.2.2.2
Description
A deployable antenna for
cube satellite missions. Can
deploy four monopole
antennae.
Max RF power: 2 W
Mass: 0.10 kg
A deployable high gain
antenna for cube satellites.
Max gain: 18 dBi
Mass: 1.0 kg
A deployable high gain

antenna for cube satellites.
Max gain: 15 dBi
Half angle: 11o
Mass: 1.0 kg
Developer
TRL Status
Innovative
Solutions in
Space
(Netherlands)
9
Flown on multiple
successful missions
BDS
Phantomworks
(USA)
Figures
USC's Space
9
Engineering
Launched succesfully
Research
on Aeneas CubeSat
Center (SERC),
(USA)
Integrated!Pointing!Systems!
The current integrated pointing systems available provide a fully integrated

system for a high gain antenna combined with accurate pointing units. The
required accurate pointing technologies are not a main focus of this survey, but
an example of a currently available product in this field can be found in Table 48.
Table 48: Examples of SoA integrated pointing systems for small spacecraft.
Technology
Name
Integrated
pointing high
gain antenna
Description
Developer
TL Status
This technology provides a

complete integrated system
for a high gain antenna
combined with a pointing
unit accurate to 0.25 o
Surrey
Satellite
Technology
(UK)
9
Flown on NigeriaSat-2
Figures
124
9.2.2.3
Microstrip/Patch!Antennae!
There appears to be an increased use of Microstrip and Patch antennae in

spacecraft communication systems. The reason for this is the microstrip and
patch antenna are meant to minimize the mass and size requirements of a
standard antenna while still maintaining good signal strength output. Microstrip
and patch antennae are currently commercially available for a variety of
frequency spectrums including the popular S-Band and X-Band (see Table 49).
Table 49: An example of patch antennae for small spacecraft.
Technology
Name
Description
Developer
TL Status
S-Band patch
antenna

Half power angle: 70
Mass: 0.08 kg
Gain: < 7 dBiC
Surrey
Satellite
Technology
(UK)
9
Over 70 units flown
9.3
Figures
On+the+Horizon++
There are many promising technologies in communication systems that are

currently under development. These technologies cover a wide span of
applications including novel transmitters, high gain antenna, and the use of
additional frequency spectrums. The technology detailed is not an exhaustive
list, but should provide a general idea of the areas of interest in current small
spacecraft communication systems.
9.3.1 KaXBand+Transmitters+
The Ka-band has the potential for even faster data transfer rates and products
are currently in development to tap the large bandwidth the Ka-band has to
offer. Table 50 is just one sample of upcoming Ka-band transmitters.
125
Table 50: Example SoA Ka-Band transmitters.

Technology
Name
Description
Developer
TRL Status
Space Micro
(USA)
Figures
State of the art Ka-Band

transmitter
Ka-Band
transmitter
(receive/transmit)
Power consumption: N/A
Mass: 2.7 kg
Data rate: < 3 Gbps
9.3.2 Modulating+Retro+Reflectors+
In an effort to reduce the power and mass load requirements placed on small
spacecraft by their communication systems, research is being done to move
much of that load from the satellite to the ground station. A high-powered laser
from a ground station applies a pulse to a satellite; the satellite then modulates
the incoming pulse and reflects it back to a ground station. This scheme provides
two-way laser communication, but with all of the laser power provided by the
ground stationthe spacecraft communication subsystem, power, mass, and
volume are very small, consisting only of the laser receiver and modulating retro
reflector.
Table 51: Modulating retro reflector.
Technology
Name
Description
Modulating retro reflectors are

attached to satellites which can
modulated a groundbased
Modulated
retro reflectors signal and reflect it to transmit
data. Designed for
visible/ifrared spectrum.
Developer
TRL Status
NASA
(USA)
2-3
Figures
9.3.3 Integrated+Solar+Panel+Reflect+Arrays+
Integrated solar panel reflect arrays aim to increase the data downlink rate for
small spacecraft by several orders of magnitude by acting as a high gain antenna
(see Table 52). This technique can be incorporated with minimal additional cost,
126
mass, and volume as compared to a stand-alone high gain antenna. This

technology is ideal for CubeSats or similar-sized spacecraft. A five month in-orbit
small satellite mission, ISARA, is currently in the planning stages to validate this
design.
Table 52: Integrated solar panel reflect array.
Technology
Name
Description
Using solar panels to reflect

Integrated solar
and concentrate radio waves to
panel reflect
achieve higher data transfer
array
rates
Developer
TL Status
NASA JPL
(USA)
2-3
Figures
9.3.4 XXRay+Communication+
Research is being conducted into communication systems using the X-ray
frequency spectrum. Among other benefits, X-ray communication systems could
overcome the re-entry communication blackout period (see Table 53). Lab
demonstrations have created a digital data link > 1 Mbps. Additional in-orbit
testing is currently being pursued
Table 53: X-Ray Communication.
Technology
Name
Description
Developer
TRL Status
X-Ray
communication
Communication using the Xray frequency spectrum. Lab

testing has been conducted
with succesful digital links up
to 1 Mbps
NASA
(USA)
9.4
Figures
Conclusion+
The microwave frequency spectrum is currently highly developed for use in

satellite communication systems. Current trends in this area involve using high
gain antennae with high pointing precision to transmit large amounts of data.
127
The microwave spectrum however, is becoming quite congested and so the use of
other spectrums, such as visible, seems promising. Optical communication
systems are an area of heavy research and development at the moment and have
the potential to provide increased data transfer rates with nominal bandwidth
pollution compared to the microwave frequencies. Figure 50 below depicts the
maximum achievable data transfer rates for different frequency spectrums. In
spite of the early development stage, optical communication is already
surpassing traditional transmitters.
10000000!
Data(Rates((kbps)(
1000000!
100000!
10000!
1000!
Data!Rates!(kbps)!
100!
10!
1!
UHF/VHF!
S5Band!
X5Band!
K5Band!
Visible!
Figure 50: Data rates for frequency bands.
9.5
References++
Astronautical Development: AstroDev Helium Radios. [e-book] Astronautical

Development, 2009.
http://www.astrodev.com/public_html/downloads/datasheet/HeliumSpecification.pdf [Accessed: 20th August, 2013].
BDS Phantom Works: Miniature Deployable High Gain Antenna. [e-book] BDS
Phantom Works, 2011.
http://mstl.atl.calpoly.edu/~bklofas/Presentations/DevelopersWorkshop2011/47_Ma
cGillivray_Miniature_Antennas.pdf [Accessed: August 20th, 2013].
128
Cincinnati Electronics: T-724A HIGH DATA RATE X-BAND TRANSMITTER. [e-book]

Cincinnati Electronics, 2013. Available at:
http://www.cinele.com/images/space_datasheets/t-724a_x-band.pdf
[Accessed: August 20th, 2013].
Cincinnati Electronics: T-720 TRANSMITTER. [e-book] Cincinnati Electronics, 2007.
http://www.cinele.com/images/space_datasheets/t-720.pdf [Accessed: August 20th,
2013].
Clyde-space.com: CPUT CMC: UHF/VHF Transceiver, Communication Systems
CubeSat. [online] 2013. Available at:
http://www.clyde-space.com/CubeSat_shop/communication_systems/170_cmc-uhfvhf-transceiver [Accessed: 26 Aug 2013].
Clyde-space.com: CPUT CubeSat S-Band Transmitter, Communication Systems
CubeSat. [online] 2013. Available at:
http://www.clyde-space.com/CubeSat_shop/communication_systems/301_CubeSat-sband-transmitter [Accessed: 26 Aug 2013].
COM DEV EUROPE: S-Band TT&C Transceiver. [e-book] COM DEV EUROPE, 2010.
http://www.comdev.ca/docs/TTC Data sheet V2-10.pdf [Accessed: August 20th,
2013].
Klofas, Bryan: CubeSat Developers' Workshop 2013. [online] 2013. Available at:
http://mstl.atl.calpoly.edu/~bklofas/Presentations/DevelopersWorkshop2013/
Klofas, Bryan: CubeSat Developers' Workshop 2008. [online] 2008. Available at:
http://mstl.atl.calpoly.edu/~bklofas/Presentations/DevelopersWorkshop2008/
CubeSatshop.com: ISIS VHF downlink/UHF uplink Full Duplex Transceiver. [online]
2012. Available at:
http://www.CubeSatshop.com/index.php?page=shop.product_details&category_id=5
&flypage=flypage.tpl&product_id=73&option=com_virtuemart&Itemid=67 [Accessed:
26 Aug 2013].
Directory.eoportal.org: LADEE - eoPortal Directory - Satellite Missions - Earthnet
Online. [online] 2011. Available at:
129
https://directory.eoportal.org/web/eoportal/satellite-missions/l/ladee [Accessed: 26
Aug 2013].
Gendreau, K.: X-Ray Comm. [email] Sent August 15th, 2013.
General Dynamics: Ku/Ka/X-Band High Rate Transmitter (HRT150). [e-book] General
Dynamics, 2012.
http://www.gd-ais.com/Documents/High Rate Transmitter (HRT150).pdf [Accessed:
August 20th, 2013].
Innovative Solutions In Space: Deployable UHF and VHF antennas. [e-book] Innovative
Solutions In Space, 2013.
http://www.isispace.nl/brochures/ISIS_AntS_Brochure_v.7.11.pdf [Accessed: August
20th, 2013].
L3 Telemetry West: K-Band OQPSK Transmitter. [e-book] L3 Telemetry West, 2012.
http://www2.l-3com.com/tw/pdf/datasheets/ML601_Rev D.pdf [Accessed: August
20th, 2013].
NASA JPL. n.d.: ISARA - Reflectarray Antenna for High Bandwidth Communications.
[e-book] NASA JPL. http://www.nasa.gov/pdf/706631main_sstp_3_projects.pdf
[Accessed: August 20th, 2013].
Salas, A., Stupl, J. and Mason, J.: Modulating Retro-Reflectors: Technology, Link
Budgets And Applications. 63rd International Astronautical Congress, 2013.
[Accessed: 27 Aug 2013].
Space Micro: Tx-300 Ka-Band Transmitter. [e-book] Space Micro, 2013.
http://www.spacemicro.com/pdfs/KA-Band v5.0.pdf [Accessed: August 20th, 2013].
Sstl.co.uk. n.d.: High Gain X-Band Antenna Pointing Mechanism. [online] Available at:
http://www.sstl.co.uk/Products/Subsystems/Communication/Antennas/High-GainX-Band-Antenna-
130
10. INTEGRATION, LAUNCH AND DEPLOYMENT

10.1 Introduction+
The
current
development
of
small
spacecraft
integration,
launch,
and
deployment systems has largely been focused on leveraging existing launchers

for much larger vehicles. To reduce costs, small spacecraft are often allocated a
chunk of the mass margin leftover after the primary mission defines most launch
criteria. In this paradigm, small spacecraft are certainly not the drivers of launch
requirements and are usually designed explicitly for minimal interference to the
primary mission. As small spacecraft grow increasingly popular and capable,
launch vehicles, integration, and deployment systems must meet the challenges
of rising demand and capabilities. SoA technologies in these areas are
responding to the changing small spacecraft market to support new, advanced
missions with diverse technologies that will take small spacecraft further into
both space and the future.
SoA launch vehicles such as the Evolved Expendable Launch Vehicle (EELV)
boosters were not originally designed for hosting small payloads. Since launch
vehicles rarely match the exact capabilities needed by the primary customer,
there is usually enough leftover mass, volume, and other performance margins
available for delivery of small spacecraft. Small spacecraft can share this free
space for a cheap ride to space. A large market of adapters and deployment
technologies has been created to compactly house multiple small spacecraft on
these heritage launchers. These technologies provide both a secure attachment to
the launcher as well as mechanisms for departure at the appropriate time. In the
future, though, the expanding capabilities of small spacecraft payloads will
demand a dedicated launcher. For missions that need a very specific science
orbit,
interplanetary
trajectories,
precisely
timed
rendezvous,
or
special
environmental considerations, flying the spacecraft as a primary payload may be

the best method of ascent. Highly capable host spacecraft will provide greatly
expanded capabilities to large launchers as well. Through innovative dedicated
launchers or integration mechanisms, the mission envelope for small spacecraft
can be greatly expanded. This will enable fields from technology development to
hard sciences to take advantage of the quick iteration time and low capital cost
131
of small spacecraft to yield new and

exciting advances in space capabilities
and understanding.
10.2 State+of+the+Art+
10.2.1 Launch+Vehicles
10.2.1.1
Primary!Payloads!
The primary payload market for small

spacecraft is currently very limited. To
date, only a few modern vehicles are
available
spacecraft.
specifically
Since
the
for
small
growth
in
popularity of small spacecraft is a

recent development, a robust market of
Figure 51: The Super Strypi and SPARK

launchers (Brgge, n.d.).
small launchers has not yet developed. Of the vehicles on the market, though,
the Super Strypi/SPARK (Spaceborne Payload Assist Rocket; see Figure 51) rocket
has TRL value of 9 and is a promising technology. Developed jointly by the
Innovative Satellite Launch Program at the University of Hawaii in cooperation
with Sandia National Laboratories and Aerojet, SPARK is an evolved version of
Sandias Super Strypi research rocket that is designed to deliver 250 kg to a 400
km Sun-synchronous orbit from Kauai, Hawaii. It is designed to integrate
payloads with the NASA Ames payload adapter and deployer. Launch of a 1U
spacecraft is anticipated to be only ~$40-60K, and launch of a 12U is ~$1.5M
(Taylor, 2013). The first launch is planned for October 2013 (David, 2013).
The Pegasus, an air-launched vehicle built by Orbital Sciences, is a small- to
medium-lift launcher that has already built a heritage of successful launches
since 1996. The system can deliver 450 kg to LEO with three solid stages. The
rocket has a record of 26 consecutive fully successful missions including the
recent NASA Interface Region Imaging Spectrograph (IRIS) mission launched in
June 2013 aboard a Pegasus XL variant (NASA, 2013). This system allows greater
mobility and flexibility in launch since the rocket is launched from a carrier
aircraft (Orbital Sciences, 2013).
132
Another vehicle produced by Orbital Sciences, the Minotaur, is the last mediumlift launcher currently available to be considered as a SoA primary payload
launch vehicle. With a payload capacity of 580 kg to LEO, the Minotaur would be
overkill for most small satellite missions, but could still be valuable depending
on destination and number. Out of the entire rocket family, the Minotaur I is the
most applicable to small satellites since it has the lowest payload and cost, and
has conducted ten missions successfully. The Minotaur I is designed with four
solid stages from a converted Minuteman ballistic missile (Orbital Sciences,
2013).
Table 54: Examples of SoA primary launch vehicles for small spacecraft.
Technology
Name
Minotaur
Description
Developer
TRL Status
Rocket fam ily

9
currently with 580 kg
Orbital Sciences First launch of fam ily in
to LEO (Minotaur I)
2000; launch of
(USA)
and 437 kg to TLI
Minotaur V in 2013
(Minotaur V)
Pegasus
Air-launched, threestage orbital vehicle

with up to 450 kg to
LEO
Orbital Sciences
(USA)
9
Launched successful
IRIS m ission; 26
consecutive fully
successful m issions
Satellite launch
vehicle VLS-1
380 kg to LEO; threestage solid, eventual

evolution to som e
liquid stages
Brazilian Space
Agency (AEB),
with Russian
assistance
(Foreign)
6
Multiple tests of
vehicle, but no
successfully flown
m issions yet
Super Strypi
NLSP nano-sat
launcher (NEXT
program )
Figures
Sm all, three-stage, allUniversity of

solid orbital
7
Hawaii, Sandia,
expendable launcher
Will fly HiakaSat by late
Aerojet
with 250 kg payload to
2013
(USA)
400 km SSO
15 kg to 425 km
m inim um specs
NASA Launch
6 or higher
Services;
Draft RFI prepared at
Contractor not http://prod.nais.nasa.go
yet selected
v/eps/eps_data/156837(USA)
DRAFT-001-001.pdf
N/A
133
10.2.1.2
Secondary!Payloads!
Secondary payload arrangements provide far more options for immediate launch
at high TRL. Workhorse vehicles like the Atlas V and Soyuz now carry secondary
payloads as regular course. Since almost any large launcher can fit a small
payload within mass and volume margins, there is no shortage of options for
craft that want to fly as a secondary. Even on small vehicles like the Super
Strypi/SPARK, there is often enough extra performance to squeeze in at least a
1U CubeSat.
The EELV programs boosters, the Atlas V and Delta IV, have been the most
common and capable secondary launchers for small spacecraft programs to date.
The EELV Secondary Payload Adapter (ESPA ring) has flown everything from
larger payloads like the NASA LCROSS mission to several small CubeSats in Poly
Picosatellite Orbital Deployers (P-PODs). With a diverse family of launchers and a
fully developed integration and launch services scheme, the EELVs are the most
successful small spacecraft launchers currently available.
The Atlas V (see Figure 52) can deliver from approximately 9,800 kg to almost
19,000 kg into a 200 km LEO orbit at 28.7
depending
on
configuration.
The
Atlas
program enjoys a long heritage reaching

back over 600 launches, and the Atlas V has
been 100% successful since its introduction.
The Delta IV is a heavier lift EELV that can
deliver from approximately 9,200 kg to over
28,000 kg to a 200 km LEO orbit at 28.7
depending on configuration. Although the
Delta IV does not share the same long flight
history
as
the
Atlas,
it
provides
good
opportunities for secondary launches due to

its
extreme
payload
Launch Alliance, 2013).
capability
(United
Figure 52: Atlas V with the LCROSS
and LRO payloads (Atkinson, 2009).
The Falcon family of rockets from Space Exploration Technologies (SpaceX) is

proving to be another valuable asset to the small spacecraft community as well.
134
SpaceXs only current launcher is the Falcon 9, a two-stage LOX/RP-1 vehicle

capable of lifting over 13,000 kg to LEO. SpaceXs contracts with NASA to provide
cargo services and eventually crewed missions to the International Space Station
means those opportunities to rideshare will continue into the far future. All five
launches to date have been successful. SpaceX is currently redesigning the
vehicle to yield higher performance and lower costs, and plans to achieve at least
partial reusability which could dramatically lower costs for all spacecraft
(Technologies, Space Exploration, 2013).
Foreign vehicles such as the Soyuz and Dnepr-1 are also viable competition in the
market. Like the Atlas, Soyuz also enjoys a long heritage and is one of the most
popular launchers in the world. Both Soyuz and Dnepr-1 are designed and built
in Russia. The Soyuz is the only current launcher for human crews to the ISS.
Table 55: Examples of SoA secondary launch vehicles for small spacecraft.
Technology
Name
Description
Antares
Two-stage launcher
with solid and liquid
stages for payloads
over 5,000 kg to LEO
Developer
TRL Status
Figures
9
Orbital Sciences
Launcher for successful
(USA)
PhoneSat m ission
Ariane 5
European civilian
launcher fam ily;
European Space
current Ariane 5 is
Agency
heavy lift vehicle
(Foreign)
capable of 20,000 kg to
LEO
9
Ariane 1 first
operational in 1979;
Ariane 5 first
operational in 1996
Atlas V
Evolved expendable
9,800-18,850 kg to LEO; United Launch
m ultiple secondary
Alliance
payloads aboard ESPA
(USA)
ring
9
Hot Bird 6 first launch;
has flown several
CubeSats and other
sm all satellites since
135
Delta II
2,700 kg - 6,100 kg to
LEO; two-stage liquid
with option third
stage
United Launch
Alliance
(USA)
9
First launch in 1989
Delta IV
Rocket fam ily with

m edium - and heavylift options; 8,600 kg 22,560 kg to LEO
United Launch
Alliance
(USA)
9
Dnepr-1
4,500 kg to LEO; threestage, hypergolic
Yuzhny
MachineBuilding Plant
(Foreign)
9
Falcon 9
13,150 kg to LEO;
ongoing design for
reusability; LOX/RP1
two-stage booster
Space
Exploration
Technologies
(USA)
9
First launch 2010
Falcon heavy
53,000 kg to LEO;
ongoing design for
reusability; LOX/RP1
two-stage booster
Space
Exploration
Technologies
(USA)
7
Multiple Falcon 9 core
flights for NASA
COTS/CRS m issions
H-IIA/B
10,000 kg (H-IIA) 16,500 kg (H-IIB) to

LEO
Mitsubishi
Heavy
Industries
(Foreign)
9
First launch of H-IIA in
2001
International
Space Station
Hand-launch or P-POD
deploym ent for
CubeSats
ISS Partners;
launcher for
CubeSats on
JEM (Japanese
Experim ent
Module) (Mixed)
9
J-SSOD deployed
m ultiple CubeSats on
Expedition 33
Kosm os-3m
1,500 kg to LEO;
IRFNA/UDMH-fueled
two-stage
Yuzhnoye/NPO
Polyot
(Foreign)
9
First flight in 1967
Long March
Widely varies;
currently 2,400 kg 11,200 kg to LEO
China Academ y
9
of Launch
First of fam ily launched
Vehicle
in 1970; m ost recent
Technology
launch of taikonauts in
(Foreign)
June 2013
136
Minotaur
9
Rocket fam ily
First launch of fam ily in
currently with 580 kg
Orbital Sciences
2000; launch of
to LEO (Minotaur I)
(USA)
Minotaur V in
and 437 kg to TLI
Septem ber 2013
(Minotaur V)
Pegasus

with up to 450 kg to
LEO
Orbital Sciences
(USA)
9
Launched successful
IRIS m ission; 26
consecutive fully
successful m issions
PSLV
3,250 kg to LEO
(standard)
Indian Space
Research
Organization
(Foreign)
9
First flight 1993
Rokot-KM
Soyuz
Space Launch
System
Super Strypi
Taurus
Vega
Eurockot
1,950 kg to LEO; threeLaunch Services
stage, liquid
(Foreign)
Rocket fam ily; threestage LOX/RP1 with

7,100 - 7,800 kg to LEO
Initially 70,000 kg to
LEO, evolved to
130,000 kg
OKB-1, TsSKBProgress
(Foreign)
9
First flight in 1990
9
Large heritage of
m issions; currently
only m an-rated
launcher to ISS; first
flight in 1966
Boeing, ATK,
7
Pratt & Whitney
First flight scheduled
Rocketdyne,
for 2017; significant use
NASA, and
of shuttle-derived
others
com ponents
(USA)
Sm all, three-stage, allUniversity of

7
solid orbital
Hawaii, Sandia,
Will fly HiakaSat by late
expendable launcher
Aerojet
2013
with 250 kg payload to
(USA)
400 km SSO
1,320 kg to LEO; four

solid stages
9
Orbital Sciences
First launch in 1994, but
(USA)
notable recent failures
European sm all
launcher with 3009
2,500 kg prim ary
European Space
CubeSats flown in 2007
payload and up to 9
Agency
on m aiden flight of
CubeSats; reference
(Foreign)
vehicle
m ission is 1,500 kg to
700 km polar orbit
137
10.2.2 Payload+Adapters+and+Deployment+
Currently no launch vehicle dedicated to payloads less than 180 kg is available,
thus most small satellites must ride as secondary payloads. In order to
accommodate this class, and in order to fully use available payload space on
launch vehicles, adapters have been created to store, isolate and deploy
secondary payloads. A broad spectrum of adapters exists to serve payloads of
different sizes, as shown in Figure 53.
Figure 53: Examples of secondary payload adapters available to serve payloads of various
masses, ranging from nanosatellites to minisatellites (Image credit: United Launch Alliance).
10.2.2.1!Nanosatellites!0R10!kg!
The nanosatellite class is dominated by CubeSats. Although the CubeSat
architecture does not strictly limit spacecraft mass to be less than 10 kg, to-date
CubeSats missions have fit within this range. While nanosatellites exist outside
the form factor of the CubeSat, they require individualized adapters. Therefore
the focus of this section is on integration systems conforming to the CubeSat
architecture.
138
The CubeSat form lends itself to container based

integration systems. While several systems exist, the
standard deployer is the Poly Picosatellite Orbital
Deployer, or P-POD, named for California Polytechnic
State University where it was originally developed.
The
P-POD
is
rectangular
7075-T73
aluminum
container which can hold up to 10 x 10 x 34 cm of

deployable spacecraft, either three 1U CubeSats or one
3U CubeSat, or a mix of intermediate sizes. The
container acts as a Faraday cage, so hosted payloads
meet electromagnetic compatibility (EMC) standards.
Deployment is achieved by a pusher plate and spring
ejection system. The main driver spring is aligned with
the central axis of the P-POD (see Figure 54. If more than
one satellite is loaded, additional spring plungers placed
Figure 54: P-POD ejection

spring (Image credit:
http://rjwagner49.com/Pe
rsonal/Work/Mayflower/).
between CubeSats are used to provide initial separation between payloads. The
interior is anodized with a Teflon-impregnated solution to ensure smooth
deployment. The tubular design of the P-POD prevents rotation of the CubeSats
during ejection, ensuring linear trajectories. The exit velocity of the CubeSat is
designed to be 1.6 m/s, though the central spring may be replaced to achieve
different exit velocities (Lan, 2007). Typically P-PODs are connected to a larger
secondary payload interface and not directly to the launch vehicle (see
Microsatellites and Minisatellites subsections for more information).
Other POD designs exist, though the systems are essentially the same as the PPOD. Such systems include T-POD, X-POD, ISIPOD, and EZPOD. Details on these
technologies may be found in Table 56. One should note these deployers are not
necessarily competitors to the P-POD, but rather exist to provide various
organizations rideshare opportunities when room for secondary payloads opens
on launch vehicles (Kramer, 2012).
139
Table 56: Examples of SoA 1-3U POD deployers for small satellites.
Technology
Name
Description
Developer
TRL Status
P-POD
Tubular container
which deploys up to
3U CubeSats
Spaceflight,
Inc.
(USA)
9
Successfully deployed 4
CubeSats from
Eurockot in 2003
T-POD
Adapter used to
deploy a 1U CubeSat
University of
Tokyo
(Japan)
9
Successfully used to
deploy XI-V CubeSat in
2003
X-POD
Custom izable adapter

which deploys up to
14kg, inlcuding
CubeSat standard
UTIAS Space
Flight
Laboratory
(Canada)
9
deploy CubeSats on
ISRO PSLV-C9 in 2008
ISIPOD
CubeSat launch
adapter capable of
carrying 1, 2 and 3 U
CubeSats
ISIS
(Netherlands)
9
3U ISIPOD successfully
deployed Cosm ogia's
Dove-1 and Dove-2
spacecraft in 2013
EZPOD
US version of ISIPOD,
6U and 12U versions
in developm ent
Andrews
Space, Inc. and
ISIS,
(USA and
Netherlands)
9
deploy STRanD-1
CubeSat in 2013
J-SSOD
9
Japan
Successfully deployed
Aerospace
CubeSats including
Deploys up to 6 1U
Exploration
RAIKO, FITSAT-1, WE
CubeSats from the ISS
Agency (JAXA),
WISH, NanoRacks
(Japan)
CubeSat-1/F-1 and
TechEdSat
Rocket Pod
1U CubeSat deployer
based on RocketCam
system
Ecliptic
Enterprises
(USA)
Figures
8
System has been tested
on zero gravity and suborbital flights. First
m ission will be the
BarnacleSat Mission
140
Ecliptic Enterprises developed an approach for carrying CubeSat secondary

payloads on the exterior of rockets. The device, known as RocketPod, may also
be mounted on the interior of the payload fairing or on adapter rings such as
ESPA and CAP (see Microsatellites and Minisatellites subsections). RocketPod
uses mechanical and electrical interfaces flight proven on Ecliptics RocketCam.
Like the P-Pod, ejection is achieved via a spring-loaded mechanism (Caldwell &
Ridenoure, 2005).
In addition to deploying from a launch vehicle as a secondary payload,
nanosatellites may also be deployed from the ISS via the Japanese Experiment
Module (JEM) Small Satellite Orbital Deployer (J-SSOD). Like previous deployers,
ejection is achieved via a compressed spring mechanism and guide rails (IHI
Aerosapce, 2012).
As CubeSats grew in popularity, demand increased for integration systems
allowing for larger CubeSat payloads, as well as more CubeSats per launch. To
accommodate this demand, a variety of 6U-capable deployers based on the P-POD
were developed, including Wallops 6U deployer, Planetary Systems Canisterized
Satellite Dispenser (CSD), Andrews 6U EZPOD, and NASA Ames NanoSat Launch
Adapter System (NLAS). While these systems have yet to fly, all have been tested
in a relevant environment and achieved a TRL of at least 6. As a secondary
payload adapter system, not merely a deployer, NLAS has the additional
advantage of carrying a large number of CubeSats, up to a total of 24U (Ames,
2013).
Like NLAS, the Naval Postgraduate Schools CubeSat launcher (NPSCul) is capable
of carrying large numbers (up to 24U) of CubeSats to orbit. While NLAS is a
stand-alone adapter system, NPSCul requires an additional secondary payload
adapter
to
interface
with
the
launch
vehicle.
The
capabilities
of
the
aforementioned systems are highlighted in Table 57.
141
Table 57: Examples of SoA 6U+ deployment systems.
Technology
Name
Wallops 6U
CubeSat
deployer
Description
Developer
Goddard
Space Flight
CubeSat deployer
Center/
capable of holding 6U
Wallops Flight
CubeSats
Facility
(USA)
TRL Status
6
Vibration and
deploym ent testing in
relevant environm net
Planetary
System s
Corporation
(USA)
6
Qualified to MIL-STD1540 level
NLAS
Deploys 1, 3 and 6 U
CubeSats, up to a total
of 24U.
NASA Am es
Research
Center
(USA)
6
Qualified using the
General Environm ental
Verification Standards
NPSCul
Adapter used to carry

8 P-PODs, or up to 24U
volum e of CubeSats
Naval
Postgraduate
School
(USA)
9
Deployed 11 CubeSats
for OUTSat m ission
CubeSat dispenser
Canisterized
Satellite
capable of deploying
Dispenser (CSD) 3U and 6U payloads
10.2.2.2
Figures
Microsatellites!10R100!kg!
Payloads in the microsatellite class have fewer dedicated integration systems.

While a few adapters specifically targeted to this mass range exist, most payloads
of this class must be designed to fit with minisatellite class integration systems.
Indeed, integration systems specifically targeted towards microsatellites, such as
the Aft Bulkhead Carrier (ABC), often evolved out of unique situations.
When redesigning the Atlas V Centaur upper stage pressure system, the Office of
Space Launch (OSL) replaced three helium tanks with two larger tanks leaving a
volume 50.8 x 50.8 x 76.2 cm at the aft end of the upper stage. OSL seized the
opportunity to convert this excess volume into secondary payload space. This
location offers several advantages despite its proximity to the upper stage
142
thruster, namely the secondary payload is completely isolated from the primary,
thereby relaxing electromagnetic interference and contamination concerns of the
primary payload. OSL designed the ABC (see Figure 55) to host payloads in this
space. The adapter carries up to 80 kg by utilizing the plate and struts previously
used to house the helium tank (Willcox, 2012).
Figure 55: Aft Bulkhead Carrier (Willcox, 2012).
Another adapter, originally used to house batteries, has been converted into
secondary payload volume. The C-Adapter Platform (CAP) is a cantilevered
platform capable of carrying up to 45 kg in a volume of 23 x 31 x 33 cm. The
platform is attached to a C-adapter ring via a 20.3 cm clampband and is
compatible with Atlas V and Delta IV launch vehicles (Szatkowski, 2013). C-rings,
mounted in the forward adapter of the Centaur upper stage, are essentially large
aluminum rings used as an interface between payload integration systems and
ground support equipment (ULA, 2010).
Table 58: Microsatellite secondary payload adapters.
143
10.2.2.3
Minisatellites!100R180!kg!
To use additional payload space on the EELV, the Air Force Research Laboratory
Space Vehicles Directorate (AFRL/VS) contracted Moog CSA Engineering to
develop what has become known as an ESPA ring, or EELV Secondary Payload
Adapter. The original ESPA was designed to carry a 6,800 kg primary payload and
up to six 180 kg secondary payloads (Goodwin & Wegner, 2001). Although
initially designed to be compatible with the Atlas V and Delta IV launch vehicles,
the adapter is also compatible with the Taurus II launch vehicle. Additionally,
SpaceX has recently made an agreement with Spaceflight Inc. to host secondary
payloads using Spaceflights Secondary Payload System (SSPS), which has at its
core an ESPA ring (Bergin, 2012).
ESPA is a ring of 7070 T7451 aluminum with six equally spaced 38 cm diameter
bolt circles used to attach six secondary payloads. ESPA sits between the launch
vehicle upper stage and the primary payload, where rings may be stacked to
accommodate more secondary payloads. Each secondary is allowed to occupy a
maximum volume of 61 x 61 x 96.5 cm with a 50.8 cm center of gravity
requirement (Goodwin & Wegner, 2001). The deployment is left to the payload
designers, but the ejection system and the payload together must fit within the
size and mass constraints. Any payload that fits within these constraints and is
compatible with the 38 cm bolt circles may ride as a secondary on ESPA,
including the CubeSat deployers discussed previously. In addition to providing a
physical link to the launch vehicle, the ESPA system also accommodates an
electrical interface between launch vehicle and payload to provide power.
Moog CSA also developed the ESPA Six Unit Mount (SUM), which allows for the
addition of up to 12 3U satellites. ESPA SUM makes use of the interior portion of
the adapter ring to house either two 3U P-PODs or one 6U deployer behind each
38.1 cm port, in addition to the six 180 kg payloads (Moog, 2013). CubeSat
deployers may be mounted internally or externally as shown in Figure 56. If
mounted externally, then a total of 24 3U CubeSats may be deployed from the
ESPA SUM, using CSD and P-POD deployers.
144
Figure 56: (Left) ESPA SUM with interior mounted CubeSats and (right) exterior mounted (Marin, n.d.).
To support payloads on
the Minotaur launch
vehicle, Orbital Sciences
Corporation developed the Multiple Payload Adapter Plate (MPAP), a flat plate
adapter capable of holding up to four 180 kg payloads in a volume of 90.2 x 78.1
x 61 cm (Orbital Sciences, 2013). Plate adapters are
used in conjunction with other payload adapters to
increase the overall secondary payload space. Moog
CSA has developed a similar adapter, known as the
Spiderman Adapter, to interface with ESPA rings. The
adapter, seen in Figure , holds two 180 kg payloads
(Pendleton, et al., n.d.). MPAP, ESPA, and other
minisatellite payload adapter systems can be seen in
Table 59.
Figure 57: Two payloads attached

to an ESPA ring via the
Spiderman adapter (Pendleton, et
al., n.d.).
145
Table 59: Minisatellite payload adapter systems.
Technology
Name
Description
Developer
TRL Status
ESPA Ring
Payload interface which

carries up to six 180 kg
secondary payloads
Moog CSA
(USA)
9
Enabled STP-1 m ission
in 2007
ESPA SUM
ESPA payload adapter

used to carry up to
twelve 3U satellites per
ring
Moog CSA
(USA)
6
NASA LSP provided
guidance to qualify
prototype based on
generic space flight
param eters
Multiple
Payload
Adapter Plate
(MPAP)
Minotaur adapter
capable of holding up
to four 180 kg payloads
Orbital
Sciences
Corporation
(USA)
9
Successfully used on
STP-S26 m ission in 2010
Spiderm an flat
plate adapter
Adapter plate integrates

with ESPA enabling two
additional 180 kg
payload
Moog CSA
(USA)
6
Successfully tested
under flight conditions
Secondary
Payload
Adapter and
Separation
System (SPASS)
Capable of carrying one

200 kg prim ary
payload, 90 kg
secondary payloads,
and up to 24 1U
CubeSats
Space Access
Technologies
and ATSB
(USA and
Malaysia)
9
Falcon 1, used to
deploy RazakSAT
Figures
10.2.3 Separation+Systems+
While many separation systems like the POD deployers make use of a
compressed spring mechanism, band systems are also quite common. Lightband
and Marman clamp separation systems are widely used, particularly for larger
spacecraft.
Lightband is a motorized separation system that ranges from 20.3 cm to 96.5 cm
in diameter. Smaller Lightband systems are used to deploy ESPA class satellites,
while larger variations may be used to separate the entire ESPA ring itself.
Lightbands motorized separation system eliminates the need for pyrotechnic
146
separation, and thus deployment results in lower shock and no post-separation

debris (PSC, 2013).
Marman band separation systems use energy stored in a clamp band, often along
with springs, to achieve separation. The Marman band is tensioned to hold the
payload in place. Upon severing the connecting bolt, via bolt cutters or
pyrotechnic bolts, the stored energy is rapidly released and the payload
separates (Lazansky, 2012). Sierra Nevada produces a Marman band separation
system known as Qwksep, which uses a series of separation springs to help
deploy the payload after clamp band release. Qwksep is available in two sizes,
38.1 cm for ESPA applications and 61 cm for ESPA Grande applications (Stavast,
et al., n.d.).
Other products making use of similar technology are available, but the products
in Table 60 are representative of the SoA. Depending on the launch vehicle,
separation systems may already be in place and available to secondary payloads.
Table 60: Band separation systems.
Technology
Name
Description
Developer
TRL Status
Motorized
Lightband (MLB)
System used to
separate payloads
from launch vehicles
Planetary
System s
Corporation
(USA)
9
on over 30 m issions
Clam p band
Sierra Nevada
separation system for
Corporation
ESPA and ESPA Grande
(USA)
class satellites
6
Significant testing has
been conducted to
verify system
Qwksep
Figures
10.2.4 Launch+Integration+Services+for+Secondary+Small+Spacecraft+Payloads+
The sharing of a launch between a secondary small-satellite and a primary
payload is not considered to be standard and thus the services required for such
rideshare implementation are non-standard as well. Generally, the launch vehicle
(LV) customer (not the LV manufacturer) decides whether secondary smallsat
payloads will share a ride with a primary payload and if so, how these secondary
147
smallsats are dispensed. In most cases, the LV customer is the primary payload;
however, there are cases where a program or integration company can determine
rideshare possibilities (Sanchez, 2013). More flexibility may be available to
secondary payloads that are funded through such a program, although the
mission schedule is generally decided by the primary payload.
Typical standard rideshare integration services are general services provided
by these integration companies that focus on LV integrations and do not vary
due to mission requirements of the primary payload. Standardized services
include system testing, engineering development support, hardware of the
dispenser,
and
necessary
integration
such
as
smallsat-to-dispenser
and
dispenser-to-LV.
Rideshare integration services considered to be non-standard may depend
heavily on the primary payload and can include de-integration (e.g., executing a
separation maneuver), mission and science-specific services, special analyses
related to hardware and integration services, and isolated venting, shock,
vibration, and thermal environmental control.
Examples of launch integration companies include Spaceflight Services, Tyvak
Nano-Satellite Systems LLC, and TriSept Corporation.
Spaceflight Services provides routine access to space for deployed and hosted
smallsat payloads by using published commercial pricing, standard interfaces,
and frequent flight opportunities. They have launched payloads on multiple LVs
for NASA and industry (see Figure 58 for a visual representation of a smallsat
ejection from a dispenser). Specific integration services provided include
engineering analysis, smallsat-to-dispenser and LV integration, flight service,
coordination of launch and on-orbit services, safety audits, customer manifest
planning, and standard interface options for smallsats, including CubeSat (e.g.,
6U, 12U and 24U) from P-POD systems (Spaceflight Services LLC, 2013).
148
Figure 56: Spaceflight Services depiction of Smallsat ejections from dispenser in low-Earth orbit
(LEO) (Spaceflight Services LLC, 2013).
Tyvak Nano-Satellite Systems LLC provides smallsat space vehicle products and
launch integration services such as engineering analysis, integration of complex
smallsat
(e.g.
CubeSat)
subsystems,
smallsat-to-LV
interface
control
documentation, verification of requirements, and payload certification (Tyvak

Nano-Satellite Systems LLC, 2013). Tyvak has the experience of 11 successful
launches with five launches in the planning and development stages. Other
integration service capabilities include: smallsat-to-dispenser and LV integration,
dispenser design, fabrication, flight certification, testing (including shock,
vibrations,
thermal,
and
thermal
vacuum),
launch
and
general
mission
operations, and launch coordination between US and foreign entities.

TriSept Corporation serves as the lead integrator for the Operationally
Responsive Space (ORS) Office. TriSept Corporation has smallsat rideshare
integration experience with NASA, Department of Defense (DoD), and industry,
providing integration of multiple smallsats (e.g. CubeSat from P-POD) on the
Athena LV and performing integration management of 45 unique smallsat
payloads as part of the ORS-3 and ORS-4 missions (TriSept Corporation, 2013);
see Figure for an example of a primary spacecraft integrated with a dispenser
filled with secondary smallsats. Specific integration services include secondary
payload integration, interface testing, smallsat-dispenser and primary-to-LV
149
integration, engineering analysis, and payload certification (TriSept Corporation,

2013).
Figure 59: Example of primary payload integrated with smallsat secondary payloads stowed in
dispenser (TriSept Corporation, 2013).
10.2.5 Isolated+Environmental+Control+Possibilities+
Services and technologies related to isolating potentially critical environments
for secondary smallsat payloads (such as venting, shock, vibrations, and thermal)
should be considered. To date, there have not been enough missions to properly
define these environments for each combination of LV-to-smallsat dispenser
system and thus this environmental information provided by LV manufacturers
is applicable for the entire payload, not just the secondary. However, this does
not mean the aforementioned environments are not available for isolation on or
within a secondary payload. There are options for secondary payloads that allow
for reduced shock and vibrations; two examples are the aforementioned shock
ring from Spaceflight Services and Moog CSA's Softride products: Shock Ring and
a Tuned Mass Damper, respectively (Moog Inc., 2013; see Figure 60). These
features are independent of the primary payload and LV, meaning the secondary
150
payload must show up to the launch site equipped with such features. Another
service provided by Moog CSA is component isolation, which can be potentially
valuable to instruments that require lower vibrations compared to the rest of the
system. Isolated thermal control is perhaps more difficult to achieve, considering
secondary smallsat payloads are generally attached to the LV's upper stage,
located within the fairing with the primary payload. Isolated thermal control
options are discussed more in the next section.
Figure 60: Moog CSA's shock ring (left) and tuned mass damper (right), used for both shock
isolation and reduced vibrations for secondary smallsat payloads (Moog Inc., 2013).
10.3 On+the+Horizon+
10.3.1+Launch+Integration+Services+for+Secondary+Smallsat+Payloads+
As previously mentioned, the isolated thermal control appears to be a relatively
difficult service for launch integration companies to provide. There have been
paints in development, and some already developed (AZ Technology, Inc., 2008),
that coat the skin of a smallsat to effectively alter its thermal environment,
independent of the primary payload located within the same upper stage fairing.
Additionally, smallsats can take advantage of multi-layer insulation (MLI) to
create an isolated thermal environment. Many such MLI shielding combinations
exist such as aluminum and black Kapton, aluminum and glass cloth, gold and
polyimide, etc. (Multek Corporation, 2013) and can be used in conjunction with
the aforementioned paints, increasing the thermal control available to smallsats.
10.3.2 Launch+Vehicles+
10.3.2.1!Primary!Payload!
The future holds the most promise for primary payloads launched on small and
cheap boosters. Many of the prime advantages of a small satelliteincluding
151
high iteration and replacement rates or large constellationsare not realizable

launching only as space allows on much larger, slower, traditional missions.
Several small launchers currently in development are very promising but at a low
TRL. One of the most serious programs currently in development is the Defense
Advanced Research Projects Agency (DARPA) Airborne Launch Assist Space
Access (ALASA) program. This program aims to produce a launcher capable of
boosting on the order of approximately 45 kg into LEO for less than $1M
including range support costs. It also aims to greatly simplify the launch process
by eliminating or mitigating several disadvantages of fixed-base launches
(including weather delays, large capital infrastructure costs, and limited
inclination accessibility) through airborne launches. The program supports
advanced technology development including stable propellant production and
better mission planning to support small launchers (DARPA, n.d.). ALASA
includes Boeing, Lockheed Martin, Northrop Grumman, Space Information
Laboratories, and Virgin Galactic as partners (Messier, 2012).
As a member of the DARPA ALASA program and with a separate airborne carrier
vehicle already extensively developed to host manned suborbital launches, Virgin
Galactic and The Spaceship Company are at the forefront of small launcher
design. The Spaceship Company is a manufacturing joint venture between Virgin
Galactic, which organizes launch customers, and Scaled Composites, which
designs the vehicles. These companies are developing the LauncherOne, which is
designed to deliver a 225 kg payload to low-inclination LEO, or 100 kg to Sunsynchronous LEO. It will be launched off of the WhiteKnightTwo carrier aircraft
(Virgin Galactic, n.d.; see Figure 61).
152
Figure 61: Artist's conception of the Virgin Galactic LauncherOne and WhiteKnightTwo
NASA itself is also working to advance small launchers. NASA Launch Services
(NLS) at the Kennedy Space Center is currently soliciting information for a
potential Nano-Sat Launcher as part of its NLS Enabling eXploration &
Technology (NEXT) program. This launcher is meant to launch at least a 15 kg 3U
CubeSat into a 425 km orbit at inclinations between 0 and 98 no later than
December 15, 2016. This program is limited to companies with fewer than 1,000
employees to encourage small business innovation outside of traditional means
of procurement (Foust, 2013).
153
Table 61: On the horizon primary launchers.
Technology
Name
Description
ALASA Program
Multiple contracts to
Lockheed Martin,
Boeing, Virgin
Galactic, Ventions
LLC, Space
Inform ation
Laboratories LLC
Boeing sm all
launch vehicle

with 100 lb/45 kg
payload now in
developm ent
supported by DARPA
ALASA program
Developer
TRL Status
DARPA;
contractor not
yet selected
(USA)
5
Current phase (design
risk reduction) focused
on system design and
technology
developm ent; Phase 2
will include build and
flight tests
Boeing
(USA)
5
Various com ponents
already flown, but no
larger scale integration
yet
Air-launched, singleGeneration
stage rocket
Orbit Launch
delivering ~45 kg (100
GOLauncher 2
Services, Space
lb) to LEO of up to 400
Propulsion
km with inclinations
Group
from 0 to 98.7 degrees
4
Two-year CRADA with
AFRL ongoing for
com putational and
experim ental tasks
Air-launched twostage booster
5
WK2 carrier vehicle
developm ent largely
com plete; ongoing
testing of likely hybrid
rocket for SS2
suborbital m anned
LauncherOne
Long March
Micro Launch
Vehicle (LMMLV)
Lynx
Microsat
Launch Vehicle
(VLM)
Virgin Galactic
(USA)
China
Aerospace
Science and
Sm allest launch
Technology
vehicle planned of LM
Corporation,
fam ily; other details
China National
unknown
Space
Adm inistration
(China)
Suborbital space
plane with dorsallaunched sm all
orbital booster, 650
kg to LEO
150 kg to 300 km
orbit; 3 solid stages
XCOR
Aerospace
(USA)
?
Unknown
Figures
N/A
3
Mark I in developm ent,
but Mark III necessary
for orbital launch
would be a redesigned
new vehicle
Brazilian Space
Agency (AEB),
Germ an Space
4
Agency (DLR) Projected launch in 2015
(Brazil/
Germ any)
154
Minim um cost
launch vehicle
22.7 kg to LEO;
NO2/Rubber hybrid
rocket
Whittinghill
Aerospace
(USA)
5
NASA SBIR 08-2 S4.018692; will be at TRL 6 by
com pletion of contract
Nano launch
vehicle
Pum p-fed, 2-stage

nano launch vehicle
for low-cost on
dem and placem ent of
cube and nanosatellites into LEO
Ventions
(USA)
4
NASA SBIR 12-1 E1.029215
Garvey
Spacecraft
(USA)
4
NASA SBIR 12-1 E1.029091
Interorbital
System s
(USA)
5
Multiple m issions on
m anifest for 2013, but
no test flight yet;
m ultiple com ponents
tested
NAMMO,
Norwegian
Space Centre,
ESA
(Norway)
3
First launch planned
for 2020
Swiss Space
System s (S3)
(Switzerland)
3
Com pany launched in
March 2013
Orbital nanosat
Nanosat launch
vehicle (a.k.a launcher with 10 kg to
250 km orbit
Garvey 10/250)
Neptune
Three-stage vehicle
with 30-50 kg
(variants 5 and 7,
respectively) to
circular polar orbit at
310 km
10 kg to 350 km polar
North Star
LEO; evolved
Launch Vehicle
sounding rocket
design
S3 vehicle
(unnam ed)
250 kg to LEO, airlaunched, three-stage
SWORDS
25 kg to 750 km orbit
at 28.5 degree
inclination; 24 hours
from storage to
launch ready; Tridyne
pressure-fed engine
with LOX/CH4
U.S. Arm y;
Contractor not
yet selected
N/A
5
Ground engine test,
suborbital flight test,
and orbital flight test
in sum m er 2014
10.3.2.2!Secondary!Payload!
One advantage of the secondary launch market is that market forces from both
small and large spacecraft can collectively drive development and cost-reduction.
Even advances in large, heavy-lift boosters like NASAs Space Launch System or
SpaceXs Falcon Heavy can help to open space to more parties. The Falcon Heavy
155
is one of the most promising in this area. Projected to cost just over $1K/kg, the
Falcon Heavy will be one of the cheapest vehicles on the market while throwing
53,000 kg into LEO. Innovative features like propellant cross-feed from the sidemounted boosters to the core for payloads over 45,000 kg help to maximize
performance and efficiency. Advances in reusability or Merlin rocket engine
enhancements will be shared across the Falcon line (Space Exploration
Technologies, 2013).
10.3.3 Payload+Adapters+and+Deployment+
10.3.3.1!CubeSat!Deployers!
Several CubeSat integration systems are under development to support increased
demand for CubeSat launches. Planetary Systems is developing 12U and 27U
versions of CSD allowing for larger, more complex CubeSat payloads (Williams,
2013). Spaceflight Services is developing DecaPOD to enable more CubeSat
secondary payloads per launch. DecaPOD holds up to ten 3U CubeSats and is
compatible with Spaceflights Secondary Payload System (SSPS). Two DecaPODs
fit on each of SSPSs five ports, allowing for a total of 100 3U CubeSats if fully
loaded (Spaceflight, 2012).
Table 62: Examples of on the horizon small spacecraft deployers.
Technology
Name
Description
Developer
Planetary
Canisterized
CubeSat dispenser
System s
Satellite
capable of deploying
Corporation
Dispenser (CSD) 12U and 27U Payloads
(USA)
DecaPOD
System capable of
transporting and
deploying 10 3U
CubeSats
TRL Status
Figures
3
Analyzed with finite
elem ent m odel under
relevant conditions
Spaceflight,
5
Inc.
Deploym ent subsystem
(USA)
has successfully flown
156
10.3.3.2
Adapter!Rings!
A scaled version of the ESPA ring is in development, known as Small Launch

ESPA. Small Launch ESPA is designed to be compatible with Minotaur IV, Taurus
and Delta II launch vehicles. It is particularly well suited to host CubeSat and
sub-ESPA class payloads (Maly, et al., 2009). As mentioned previously, fewer
adapters exist to serve the microsatellite class. However, Small Launch ESPA will
greatly increase interface options for microsatellites, especially by increasing the
number of compatible launch vehicles.
Spaceflight Services is developing an ESPA based adapter system known as SSPS,
to be compatible with intermediate class launch vehicles such as Falcon 9,
Antares and EELV. At its core the system has an ESPA Grande ring, a five port
ESPA ring capable of carrying up to 300 kg payloads per port, either standalone
spacecraft or CubeSat deployers. What is unique about SSPS is the inclusion of an
avionics suite, power supply, and batteries to supply power to hosted payloads,
provide telemetry to ground stations, and provide general mission management
(Spaceflight, Inc., 2012). The ability to host secondary payloads after launch
vehicle separation could greatly increase the mission lifetime of secondary
payloads, and may even enable new missions.
Table 63: Examples of on the horizon small spacecraft adapter rings.
Technology
Name
Description
Developer
TRL Status
Sm all Launch
ESPA
Carries up to six 100

kg payloads on
Minotaur IV and Delta
II
Moog CSA
(USA)
3
Analyzed with finite
elem ent m odel under
launch conditions
Hosts up to five 300

kg spacecraft
Spaceflight,
Inc.
(USA)
5
Adapter ring and
deploym ent
subsystem s have
successfully flown
Spaceflight
Secondary
Payload System
(SSPS)
Figures
157
10.3.3.2
Space!Tugs!
One of the main disadvantages of riding as a secondary payload is the inability to

launch into your desired orbit. In the future secondary payloads may no longer
need to be limited by the primary payload orbit. By using a space tug, or some on
orbit servicing vehicle, secondary payloads will be able to maneuver into desired
orbits.
Moog CSA is currently developing the ESPA Orbital Maneuvering System (OMS) to
fill this role. OMS uses an ESPA adapter ring as the base of a free flying
spacecraft. The ring is designed to separate from the launch vehicle and use its
own propulsion and avionics to navigate to desired orbits (Maly, et al., 2009).
Spaceflight Services is developing a similar technology known as the SHERPA
Tug, or Shuttle Expendable Rocket for Payload Augmentation. The vehicle has
SSPS at its base, but includes solar panels to provide up to 25O W for hosted
payloads, and a propulsion system for orbital maneuvering. Two propulsion
systems exist, one contains a monopropellant thruster capable of delivering up
to 400 m/s deltaV, and one contains a bi-propellant thruster capable of
delivering up to 2,200 m/s deltaV (Spaceflight, Inc., 2012).
Table 64: On the Horizon for small spacecraft for Space tugs.
Technology
Name
Description
Developer
TRL Status
Orbital
Maneuvering
System
Propulsion system is
integrated into ESPA
ring allowing adapter
to act as an
independent
spacecraft
Moog CSA
(USA)
5
Adapter ring and
deploym ent
subsystem s have
successfully flown
SHERPA Tug
Orbital servicing
vehicle capable of
changing secondary
payload orbit and
host payloads for up
to one year
Spaceflight,
Inc.
(USA)
5
Adapter ring and
deploym ent
subsystem s have
successfully flown
Figures
158
10.3.4 Launch+Integration+Services+for+Secondary+Smallsat+Payloads+
As mentioned in this section's state of the art counterpart, isolated thermal
control appears to be a relatively difficult service for launch integration
companies to provide. There have been paints in development (and some already
developed) that coat the skin of a smallsat to effectively alter its thermal
environment, independent of the primary payload located within the same upper
stage fairing. Additionally, smallsat can take advantage of MLI to create an
isolated thermal environment. Many such MLI shielding combinations exist (e.g.,
gold-gold, platinum-glass, etc.) and can be used in conjunction with the
aforementioned paints, increasing the thermal control available to smallsats.
10.4 Conclusion+
A wide variety of integration and deployment systems exists to provide rideshare
opportunities for small satellites on existing launch vehicles. While leveraging
excess payload space will continue to be profitable into the future, dedicated
launch vehicles and new integration systems are needed to fully utilize the
advantages provided by small satellites. Dedicated launch vehicles may be used
to take advantage of rapid iteration and mission design flexibility, enabling small
satellites to dictate mission parameters. New integration systems will greatly
increase the mission envelope of small satellites riding as secondary payloads.
Advanced systems may be used to host secondary payloads on orbit to increase
mission lifetime, expand mission capabilities, and enable orbit maneuvering. As
we move into the future these technologies may yield exciting advances in space
capabilities and understanding.
10.5 References+
Ames, N.: NASA-Built Nanosatellite Launch Adapter System Ready for Flight.
[Online] 2013. Available at:
http://www.nasa.gov/centers/ames/news/2013/NLAS-ready-for-flight.html .Ug8RzZLVBsk [Accessed 16 August 2013].
159
Atkinson, N.: The Atlas V with LRO and LCROSS at the pad. [Online] 2009.
Available at: http://www.universetoday.com/32779/lrolcross-ready-for-launchto-the-moon/lro-left-vif1s/
Bergin, C.: SpaceX deal boosts Falcon 9s secondary payload manifest. [Online]
2012.
Available at: http://www.nasaspaceflight.com/2012/06/spacex-deal-falcon-9ssecondary-payload-manifest/ [Accessed 16 Aug 2013].
Brgge, N., n.d.: Super-Strypi >SPARK. [Online] Available at:
http://www.b14643.de/Spacerockets_2/United_States_7/SPARK/Versions/SPARK
.htm
[Accessed 19 August 2013].
Caldwell, D., Ridenoure, R.: RocketPod: A Method for Launching CubeSat-Class
Payloads on ELVs and Spacecraft. North Logan, UT, s.n. 2005.
DARPA, n.d.: Airborne Launch Assist Space Access (ALASA). [Online]
Available at:
http://www.darpa.mil/Our_Work/TTO/Programs/Airborne_Launch_Assist_Space
_Access_(ALASA).aspx [Accessed 18 August 2013].
David, L.: A Space Aloha: Hawaii Gears Up for First Satellite Launch. [Online]
2013.
Available at: http://www.space.com/20849-hawaii-small-satellite-launch.html
Foust, J.: NASA seeks to buy a dedicated nanosatellite launch. [Online] 2013.
Available at: http://www.newspacejournal.com/2013/08/14/nasa-seeks-to-buy-adedicated-nanosatellite-launch/
Goodwin, J., Wegner, P.: Evolved Expendable Launch Vehicle Secondary Payload
Adapter. Albuquerque, NM, s.n. 2001.
IHI Aerosapce: JEM Small Satellite Orbital Deployer (J-SSOD) Fitch Check Case
Instruction Manual, Tomioka: IHI Aerospace co., Ltd. 2012.
160
Kramer, H. J.: CubeSat Concept. [Online] 2012.

Available at: https://directory.eoportal.org/web/eoportal/satellite-missions/cmissions/CubeSat-concept [Accessed 16 August 2013].
Lan, W.: Poly PIcosatellite Orbital Deployer MK III ICD. California Polytechnic State
University. San Luis Obispo, 2007.
Lazansky, C.: Refinement of a Low-Shock Separation System. s.l., Jet Propulsion
Laboratory, 2012.
Maly, J. R., Stavast, V. M., Sanford, G. E., Evert, M. E.: Adapter Ring for Small
Satellites on Responsive Launch Vehicles. Los Angeles, CA, s.n. 2009.
Marin, C., n.d.: Evolved Expendable Launch Vehicle (EELV) Secondary Payload
Adapter (ESPA) Six Unit Mount (SUM), s.l.: LSP Mission Integration, Kennedy Space
Center.
Messier, D.: DARPA Awards 6 Small Airborne Launch Vehicle Contracts. [Online]
2012.
Available at: http://www.parabolicarc.com/2012/07/02/darpa-awards-6-smalllaunch-vehicle-contracts/
Moog: Other Adapters. [Online] 2013.
Available at: http://www.csaengineering.com/products-services/other-adapters/
NASA: IRIS Reaches Orbit. [Online] 2013.
Available at: http://www.nasa.gov/mission_pages/iris/launch/index.html .UhIFupLvvh5
Orbital Sciences: Fact Sheet. [Online] 2013.
Available at: http://www.orbital.com/NewsInfo/Publications/Pegasus_fact.pdf
Orbital Sciences: Minotaur IV V VI User's Guide. Orbital Sciences Corporation.
Dulles, VA, 2013.
Orbital Sciences: Taurus. [Online] 2013. Available at:
http://www.orbital.com/SpaceLaunch/Taurus/
161
Pendleton, S., Basile, J., Fowler, E., n.d.: Low-Cost Flat Plate Adapters for Dual
Primary Payload Missions. CSA Engineering Inc. Mountain View, CA.
PSC: 2000785 Rev D User's Manual for Mark II Lightband. Planetary Systems
Corporation. Silver Spring, MD, 2013.
Space Exploration Technologies: Falcon Heavy. [Online] 2013.
Available at: http://www.spacex.com/falcon-heavy
Spaceflight, Inc.: Spaceflight, Inc. Secondary Payload Users Guide. Spaceflight, Inc.
Tukwila, WA, 2012.
Spaceflight: Spaceflight Unveils Its DecaPOD CubeSat Deployer. [Online] 2012.
Available at: http://spaceflightservices.com/spaceflight-unveils-its-decapodCubeSat-deployer/ [Accessed 23 August 2013].
Stavast, V., Lazansky, C., Helgesen, B., n.d.: SNC Qwksep - A Simple, Reliable, Stiff
and Low-Shock Separation System for Small Sat Missions. s.l.: IEEE Xplore.
Szatkowski, J.: ULA Rideshare Smallsat Missions for Lunar & Inter-Planetary
Exploration. Cal Tech, CA, s.n. 2013.
Taylor, B.: The University of Hawai'i Innovation Initiative. [Online] 2013.
Available at: http://www.hawaii.edu/offices/op/innovation/taylor.pdf
Technologies, Space Exploration: Falcon 9. [Online] 2013.
Available at: http://www.spacex.com/falcon9
ULA: Atlas V Launch Services User's Guide. Centennial, CO: ULA. 2010.
United Launch Alliance: Technical Summary. [Online] 2013.
Available at:
http://www.ulalaunch.com/site/docs/product_cards/AV_product_card.pdf
Virgin Galactic, n.d.: Performance and Specification. [Online]
Available at: http://www.virgingalactic.com/launcherOne/performance-andspecification/ [Accessed 18 August 2013].
162
Willcox, T.: Atlas V Aft Bulkhead Carrier Rideshare System. AIAA/USU. North
Logan, UT, 2012.
Williams, R.: Containerized Satellite Dispenser (CSD) Data Sheet. Planetary
Systems Corp. Silver Spring MD, 2013.
163
11. GROUND SYSTEMS AND OPERATIONS

11.1 Introduction+
11.1.1 General+ground+system+setup+
In the general case, a ground system consists of a network of ground stations
and different control centers such as the Spacecraft Operations Control Center
(SOCC), the Payload Operations Control Center (POCC) and the Mission Control
Center (MCC). These elements may or may not be located at the same
geographical location depending on the type, size and complexity of the mission.
In all cases the different elements are supposed to work together with the overall
goal to support the spacecraft and the users of the data generated by the
mission.
Figure 62 shows the functional relationship between the space segment and the
ground segment of a space mission. The ground segment is made up of the users
of the mission data and the ground system, which has two functions: (i)
supporting the space segment (spacecraft and payload), and (ii) relaying the
mission data to the users. To support the spacecraft, the ground system must
command and control the bus and the payload, monitor their health, track the
spacecraft to determine its orbital position, and determine the spacecrafts
attitude using ADCS sensor information (for more information on ground
systems, refer to Chapter 15 of Larson & Wertz, 2004).
Command'
Requests
Spacecraft'and'Payload'
Support
Command' &'
Tracking
Data
Telemetry
Data'
Users
Ground'System
Spacecraft
(='ground'stations'+'control'centers)
Mission
Data
Relay'of'Mission'Data
Ground'Segment
Mission
Data
Space'Segment
Figure 62: Functional relationship between space segment and ground segment (Larson &
Wertz, 2004)
164
11.1.2 Differences+with+small+spacecraft+ground+systems+
The ground systems architecture for small spacecraft missions often takes a
different form compared to the classical architectures used for large spacecraft
missions. The low-cost paradigm shift mentioned in Section 1 and the
accessibility of COTS technology for the space sector have not only changed how
designers think about a spacecraft but also how a ground systems architecture
can be conceived. Both the ground systems of small spacecraft missions and the
demographics of the data user community differ from the common scheme of
Figure 62. An overview of such potential differences (shown in Table 65)
highlights the extent to which CubeSat ground systems can differ from their
classical counterparts. Due to length limitations, the entries of Table 65 are not
discussed in detail: refer to Schmidt (2011) for an exhaustive treatise on the
characteristics of small spacecraft ground systems.
Table 65: Fundamental differences between a small spacecraft ground system and classical
ground systems for large spacecraft (see 2.2 of Schmidt [2011] for more information).
Classical Ground System
CubeSat Ground System
Legacy systems
New systems
High-cost, high complexity
Low-cost (COTS), low complexity
Clear distinction between mission

control and ground station network
Standalone system: MCC, SOCC, POCC

and principal ground station are often
aggregated into a single entity
Supports a small to moderate number

of different missions in parallel.
Different types of antennas and
hardware enable capability of
communicating with more than one
spacecraft simultaneously
Capability to support a large number of

missions sequentially. Only one
antenna, therefore no capability to
communicate with more than one
spacecraft simultaneously
Supports missions with long lifetimes
Supports missions with short lifetimes
Provides high quality of service

(security, reliability, etc.)
Does not guarantee high quality of

service
Commercial or institutional operators
Typically academic or amateur

operators
Hierarchical topology with a small

number of nodes distributed
strategically around the globe
Peer-to-peer topology with typically a

large number of ad-hoc nodes
participating on a voluntary basis
165
No flexibility in the use of the

topologys individual nodes
Many missions use nearly the same

frequency bands, so individual nodes in
the topology may be exchangeable
S-band and higher frequencies
Typically UHF and VHF
CCSDS based long-haul communication

protocols
TCP/IP based communication protocols
Big dishes
Small dishes or no dish at all (Ham-type

antennas)
Support high power (> 40W) spacecraft
Support low power (< 5W) spacecraft
Large bandwidth, data rate and

throughput
Small bandwidth, data rate and

throughput
Large software requirements
Small software requirements
Large number of facilities and

personnel with much expertise
Small number of facilities and

personnel with usually less expertise
Figure 63 illustrates the variety in ground system architectures that can be used
for small spacecraft missions. Image (a) shows an example of a classical ground
system setup, i.e. the Air Force Satellite Control Network (AFSCN). The topology
of the AFSCN is hierarchical, with 12 nodes organized around a central master
node at Schriever AFB, CO. Image (b) depicts the distributed network of ground
stations used for the PhoneSat project (http://www.phonesat.org). PhoneSat was
supported by 1,343 volunteer nodes organized in a distributed topology. Image
(c) shows an example of a common small spacecraft ground segment topologya
single node consisting of a university ground station and control room.
166
Figure 63: Various ground system architectures encountered in small spacecraft missions. (a)
depicts the US Air Force Satellite Control Network (AFSCN) as an example of a conventional
hierarchical ground system setup (image credit: USAF). (b) shows the 1343 nodes that
participated on a voluntary basis in the distributed ground system architecture of Phonesat
(image credit: http://www.phonesat.org). (c) illustrates the case where a smallsat mission is
managed and operated using a single ground station only.
The principal driver for a small spacecraft ground system is cost. To lower costs,
a typical SoA ground system merges the three conventional control centers
MCC, SOCC, and POCCinto a single unit positioned in one geographical
location. The whole mission is often managed from a single lab room modified
for that purpose. The ground station is either a fixed or mobile COTS antenna
connected to mission control using standard cabling. Common frequency bands
are VHF, UHF and sometimes S-band at the higher frequency limit. Tracking,
Telemetry and Command (TT&C) for both platform and payload is managed by a
single desktop computer.
167
11.2 State+of+the+Art+
11.2.1+Ground+Systems+
Figure 64 compares the size and scope of typical large and small spacecraft
ground systems.
Figure 64: Differences in size and scope between large (left-hand side) and small spacecraft
ground systems (right-hand side). Top left: NASAs Deep Space Network (DSN) ground station in
Goldstone, CA. Top right: GENSO roof-top ground station at the International Space University,
Strasbourg, France. Bottom left: NASA MCC at JSC, Houston, TX. Bottom right: Student operating
the small spacecraft MCC at the University of Santa Clara, CA.
In Table 66, a selection of developers providing turnkey solutions for small

spacecraft ground systems is listed. Prices usually range between 10,000 and
100,000 USD.
168
Table 66: Examples of small spacecraft ground system solutions.
Technology
Name
Description
Com prehensive
ISIS Sm all
ground system setup
Satellite Ground for m icrosatellites
Station
and CubeSats (VHF,
UHF, S-band options)
Developer
TRL Status
Innovative
Solutions In
Space
(Netherlands)
9
Has been used
successfully in at least
one m ission: Delfi-C3
nanosat m ission (2008)
Espace, Inc.
(USA)
8
Successfully used in
2002 to operate the MIT
HETE-2 m ission. Can
accom m odate CubeSats
Open System of
Agile Ground
System s
(OSAGS)
Low-cost network of
three equatorial
S-band ground
stations
Satellite
Tracking and
Control Station
(STAC)
Com prehensive
ground system setup
for m icrosatellites
and CubeSats (VHF,
UHF, L-band and
2.4 GHz options)
Clyde Space
(Scotland)
8
Installed on the roof at
the University of
Strathclyde, Glasgow,
Scotland. Operational
for 2 years. No available
inform ation on
m issions
Mobile CubeSat
Com m and &
Control Ground
Station
(MC3)
Network of fully
autonom ous ground
stations supporting
the NROs Colony
Program
Naval
Postgraduate
School
(USA)
6
TRL assessm ent
supported by Griffith
(2011)
Figures
In addition to purchasing new equipment for mission operations, small

spacecraft operators can also resort to existing capabilities. An example of an
existing ground system supporting high-frequency communications for small
satellites is the Open System of Agile Ground Stations (OSAGS). Owned by
Espace, Inc., OSAGS is a low-cost network of three equatorial S-band ground
stations located in Kwajalein, Cayenne, and Singapore, based on software defined
radio (Cahoy, et al., 2012). The stations operate in S-band with a 2.025 - 2.0120
GHz uplink and 2.20 - 2.30 GHz downlink frequency. They can handle
communication requirements up to 3.5 Mbps. The system is agile and can
169
support different satellite missions simultaneously. The system is readily

available for any small spacecraft mission in need of ground segment support for
little cost. Satellites are required to use dedicated software provided by Espace,
Inc., and they must have the proper S-band capabilities to communicate with the
system.
11.2.2+Operations+
From a regulatory point of view, small spacecraft missions must adhere to the
same radio spectrum regulations that apply to larger spacecraft. In the U.S., these
regulations are governed by the Federal Communications Commission (FCC).
Missions have the option to use amateur radio frequencies for communications,
for which licenses are simple and quick to obtain. Since this kind of license is not
available to governmental entities, whose missions are regulated by the National
Telecommunications and Information Administration (NTIA), a number of
partnerships have emerged between governmental players and academia. For
instance, a number of CubeSat missions developed by NASA Ames Research
Center are operated from the MOC at the University of Santa Clara. Similar radio
frequency regulations exist in other countries, and these regulatory issues can
make small spacecraft partnerships increasingly difficult. It is the responsibility
of the developers to ensure they follow the proper regulations as they build and
operate their satellites.
Traditionally, amateur radio bands have been the preferred means for CubeSats
to communicate with the ground. However, CubeSats are increasingly shifting
from low-performance missions to higher-complexity science or technology
missions. The larger amount of data produced by these higher-complexity
missions necessitates higher communication data rates than amateur bands can
provide. Recent CubeSat missions are indeed moving to higher, non-amateur
frequency bands to support their data requirements. For instance, the Dynamic
Ionosphere CubeSat Experiment (DICE), launched in 2011, used the 460-470 MHz
meteorological-satellite band with L3 Cadet radios to produce a 1.5 Mbps
downlink data rate to support its science mission (Klofas & Leveque, 2012). As
CubeSat missions abandon amateur radio bands for higher-speed frequencies,
their ground system requirements change. Unlike amateur radio licenses that
170
allow CubeSats to autonomously beacon data to any listening amateur radio

operator, non-amateur radio licenses prohibit satellite data beaconing. They are
typically point-to-point, meaning any ground station interacting with the satellite
must
be
similarly
licensed.
Clearly,
as
CubeSats
shift
to
non-amateur
communication bands, their ground systems will have to adapt accordingly.

A possible alternative to using mission-specific ground stations altogether is to
communicate with satellite phone/data networks such as Iridium, Orbcomm, and
Globalstar. TechEdSat-1, a 1U CubeSat launched from the International Space
Station (ISS) in October 2012, had a mission goal to investigate this inter-satellite
communication method. The satellite had Quake Global Q1000 and Q9602
modems onboard to test communications with both the Iridium and Orbcomm
constellations (Lfgren, et al., 2013). Unfortunately, the satellite was forced to
disable its modems before communications could occur due to a delay of the
FCC license. In April 2013, another experiment including an Iridium modem, flew
as an additional payload attached to the outside of the Bell PhoneSats frame
(Green, 2013). This experiment successfully communicated the satellite location
to the Iridium constellation, which then sent the information to the mission team
via email. The team saw improvements in data rate and signal quality as
compared to communications with amateur radio ground stations. The
experiment was also able to transmit 10 hours worth of data to the Iridium
constellation over a 24-hour period, which is a significant improvement over
typical satellite-to-ground transmission durations for CubeSats.
Inter-satellite communication will be tested again soon using TechEdSat-3p, a 3U
CubeSat launched to the ISS on August 3, 2013 (Harding, 2013). After
deployment, TechEdSat-3p will attempt to communicate with the Iridium satellite
network using two redundant Quake Global Q9603 modems. There are also plans
for the 1U AztechSat to test communications with the Globalstar constellation.
These missions are actively proving the value of inter-satellite communications
to relay data to the ground. The potential for saved costs and improved quality
that can result from small satellites exchanging ground stations with existing
satellite phone constellations certainly warrants further investigation.
171
11.3 On+the+Horizon+
As the ground system and communication options for small satellites and
particularly CubeSats expand, project managers have to consider the trade-off
between data quality/size and cost. In the past, many missions depended entirely
on
amateur
radio
ground
stations
to
support
satellite
operation
and
communication, and the amateur radio community has indeed proved invaluable
to the CubeSat community. But as mission complexity and data requirements
increase, more projects are looking to non-amateur ground stations and other
options like inter-satellite communications with satellite-phone constellations to
meet their needs. These options, however, tend to present higher costs
associated with radio frequency licenses, software specific to a given service
provider, and sometimes the service itself based on data size or communication
duration. Many factors can affect the cost and data quality and size of each
communication method, and for some of these methods the factors are either
only beginning to be understood in the context of small satellite operations, or
they have yet to be encountered. The relationship between data quality, data
size, and cost for these communication methods must be studied over the
coming years as the various methods are analyzed by current and future small
spacecraft missions.
In light of the distributed and highly dynamic ground system topology for small
spacecraft missions (see Figure ), there is a need for coordination between the
ground stations involved. This coordination can be achieved through common,
openly available software for the management of a ground system. The Global
Educational Network for Satellite Operations (GENSO) system by ESA is an
example of this. GENSO is a software networking standard for universities which
allows a remote operator to communicate with their small spacecraft using
participating amateur radio ground stations around the globe. Data collection for
a given satellite could increase from minutes per day via one ground station to
many hours per day via the GENSO network. Unfortunately, the GENSO project is
currently on hold, with little expectation of resuming progress. While the
prospect of GENSOs future is unknown, the general concept of a distributed
network of amateur radio ground stations to support small spacecraft operations
172
is still a concept worth looking into. Planning & scheduling and data management
are two areas of ongoing research within the field of small spacecraft ground
systems software.
The future will see an increasing number of small spacecraft missions involving
not only single satellites but also swarms, constellations and formations of
spacecraft (see e.g., Raymond, et al., 2000). A distributed infrastructure of small
spacecraft made up of dozens, if not hundreds, of units is likely to become a
standard to conduct low-cost Earth observation and science missions. However,
the scalability of mission operations without significant automation is limited.
Siewert & McClure (1995) recall that the number of operators usually scales
linearly with the number of telemetry nodes needed to monitor the satellite. The
authors propose that, assuming a best case scenario in which a single small
satellite requires roughly ten operators to ensure mission success (not including
payload operators), a constellation of hundreds of satellites would require
thousands of operators and thus an inordinate operations budget. In the CubeSat
realm, where operations budgets are generally scarce, conventional operations
would require an unrealistic commitment from the academic and amateur
community. To keep costs low and allow for the emergence of next-generation
distributed small satellite platforms, it will therefore become necessary for the
spacecraft to perform certain operations autonomously in orbit or, automatically
from the ground. The challenges related to partially or fully autonomous
operations and multi-mission operations centers for small spacecraft clusters are
ongoing fields of research.
11.4 Conclusion+
The development of small satellite integration, launch, and deployment systems
to date has largely been focused on leveraging existing launchers for much larger
payloads. Many of these heritage vehicles are available with excess mass capacity
for secondary spacecraft, and a wide variety of integration and deployment
systems have been developed to provide rideshare opportunities. These
rideshares help to reduce costs but are often allocated only after the primary
mission defines most launch criteria. Integration and deployment mechanisms
are thus designed for minimal interference to the primary mission, usually by
173
providing electromagnetic shielding and shock absorption. Adapters exist to

both secure and deploy secondary payloads of various sizes. Multiple POD
based deployment systems are used to launch 1U to 6U CubeSats, while flat plate
adapters and ESPA rings are used to host larger payloads. SoA technologies in
these areas are also responding to increased demand and capability for small
satellite missions. EELV rockets (United Launch Alliances Atlas V and Delta IV)
are currently the most frequent launchers, especially after the development of
the ESPA ring. Current launch vehicles, though, are often unable to meet
demands for missions that need a very specific science orbit, interplanetary
trajectories,
precisely
timed
rendezvous,
or
special
environmental
considerations. Launching as a secondary payload also limits the impact of small

satellite advantages such as quick iteration time and low total capital costs.
11.5 References+
Cahoy, K. et al.: S-Band CubeSat communications with the Open System of Agile
Ground Stations (OSAGS). Cal Poly CubeSat Developers' Workshop. San Luis
Obispo, 2012.
Green, M.: PhoneSat Flight Demonstrations: Successful PhoneSat Mission
Completed. [Online] 2013.
Available at:
http://www.nasa.gov/directorates/spacetech/small_spacecraft/phonesat.html
Griffith, R. C.: Mobile CubeSat Command and Control (MC3). Naval Postgraduate
School. Monterey, CA, USA, 2011.
Harding, P.: Japans HTV-4 launches supplies and science to the ISS. [Online] 2013.
Available at: http://www.nasaspaceflight.com/2013/08/japans-htv-4-launchessupplies-scienceiss/ [Accessed 23 August 2013].
Hsiao, F.-B., Liu, H.-P., Chen, C.-C.: The Development of a Low-Cost Amateur
Microsatellite Ground Station for Space Engineering Education. Global J. of Engng.
Educ., 4(1), pp. 83-88, 2000.
174
Klofas, B., Leveque, K.: The Future of CubeSat Communications: Transitioning

Away from Amateur Radio Frequencies for High-speed Downlinks. AMSAT
Symposium. Orlando, FL, 2012.
Larson, W. J., Wertz, J. R.: Space Mission Analysis and Design. 3rd ed. Microcosm
Press. El Segundo, CA, 2004.
Lfgren, H. et al.: TechEdSat: a minimal and robust 1U CubeSat architecture using
plug-and-play avionics. 9th IAA Symposium on Small Satellites for Earth
Observation. Berlin, Germany, 2013.
Raymond, C. A., Bristow, J. O., Schoeberl, M. R.: Needs for an Intelligent
Distributed Spacecraft Infrastructure. NASA Earth Science Technology Workshop.
Arlington, VA, 2000.
Schmidt, M.: Ground Station networks for Efficient Operation of Distributed Small
Satellite Systems. Universitaet Wuerzburg: Schriftenreihe Wuerzburger
Forschungsberichte in Robotik und Telematik. Band 6, Wuerzburg, 2011.
Shirville, G., Klofas, B.: GENSO: A Global Ground Station Network. Cal Poly State
University. San Luis Obispo, 2004.
Siewert, S., McClure, L. H.: A System Architecture to Advance Small Satellite
Mission Operations. 9th AIAA/Utah State University Conference on Small
Satellites. Logan, UT, 1995.
175
12. CONCLUSION
This report provides an overview and assessment of the SoA for small spacecraft
technology. After introducing small satellites, the SoA of spacecraft integration
was presented, and the SoA of each of the relevant subsystems was addressed in
turn. Conclusions are given at the end of each section of this report.
This report will be regularly updated as emerging technologies mature and
become SoA. Any current technologies that were inadvertently missed will be
identified and included in subsequent versions. Reader input is welcome; please
email [email protected] and include state of the art report in the
subject line.
The appendix that follows provides additional information and a set of raw data
collected while researching this report.
176
APPENDIX: TABLES AND ADDITIONAL DATA

Table A.1: List of small spacecraft missions that have been used as a reference for the research presented in the report
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
Table A.2: CubeSat communications technology - part 1*.
IV.
V.
VI.
VII.
VIII.
IX.
X.
XI.
XII.
XIII.
XIV.
XV.
XVI.
XVII.
192
*The original version of this Table can be found on http://www.klofas.com/comm-table/ . The Table has been divided in two parts for better visualization.
XVIII.
XIX.
XX.
XXI.
XXII.
XXIII.
XXIV.
XXV.
XXVI.
193
194
Table A.2: CubeSat communications technology - part 2
XXVII.
XXVIII.
XXIX.
XXX.
195
196
197
APPENDIX: LIST OF ACRONYMS
ABC
ACT
ADCS
ADN
AFB
AFSCN
ALASA
AMPS
APM
ARC
ARCS
ASIC
ASRG
ATCS
BOL
C&DH
CAN
CAP
CAT
CDS
CMGs
CNC
COTS
CPU
CSAC
CSD
CTERA
DARPA
DET
DICE
DoD
DSS
E&M
EDM
EIRP
EMC
EOL
EPS
ESPA
198
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
Aft Bulkhead Carrier

Advanced Cooling Technologies
Attitude Determination and Control System
Ammonium di-nitramide
Air Force Base
Air Force Satellite Control Network
Airborne Launch Assist Space Access
Additively Manufactured Propulsion System
Antenna Pointing Mechanisms
Ames Research Center
Austrian Research Centres Seibersdoorf
Application Specific Integrated Circuits
Advanced Stirling Radioisotope Generator
Active Thermal Control System
Beginning of Life
Command and Data Handling
Controller Area Network
C-Adapter Platform
CubeSat Ambipolar Thruster
CubeSat Design Specification
Control Moment Gyros
Computer Numerical Controller
Commercial off the shelf
Computer Processing Unit
Chip-Scale Atomic Clocks
Canisterized Satellite Dispenser
Coefficient Thermal Expansion Release Actuator
Defense Advanced Research Projects Agency
Direct Energy Transfer
Dynamic Ionosphere CubeSat Experiment
Department of Defense
Deployable Space Systems, Inc.
Electricity & Magnetism
Electrical Discharge Machining
Effective Isotropic Radiated Power
Electromagnetic Compatibility
End of Life
Electrical Power Systems
EELV Secondary Payload Adapter
FASTSAT
FCC
FPGA
GENSO
GEO
GNSS
GPIM
GS
HAN
hi-rel
HNF
IC
IMPACT
Isp
ISS
J-SSOD
JEM
LEO
LHP
LPPTS-R
LS
LV
MCC
MCU
MEMS
MEMS
MEO
MiXI
MLI
MMRTG
MOC
MPACS
MPAP
NEXT
NLAS
NLS
NOFB
NPSCul
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
NTIA
OMS
OSAGS
OSL
!
!
!
199
Fast, Affordable, Science and Technology Satellite

Federal Communications Commission
Field Programmable Gate Arrays
Global Educational Network for Satellite Operations
Geostationary Orbit
Global Navigation Spacecraft Systems
Green Propellant Infusion Mission
Ground Station
Hydroxyl Ammonium Nitrate
High Reliability
Hydrazinium Nitroformate
Integrated Circuits
Integrated Micro Primary Atomic Clock Technology
Specific Impulse
International Space Station
Japanese Small Satellite Orbital Deployer
Japanese Experiment Module
Low Earth Orbit
Large Homogeneous Portfolio
Radiation Tolerant Low Power Precision Time Source
Laser Sintering
Launch Vehicle
Mission Control Center
Micro Controller Unit
Micro-Electromechanical systems
Micro-Electro-Mechanical Systems
Medium Earth Orbit
Miniature Xenon Ion Thruster
Multi-Layer Insulation
Multi-Mission RTG
Mission Operations Center
Micro Propulsion Attitude Control System
Multiple Payload Adapter Plate
NLS Enabling eXploration & Technology
NanoSat Launch Adapter System
NASA Launch Services
Nitrous Oxide Fuel Blend
Naval Postgraduate Schools CubeSat Launcher
National Telecommunications and Information
Administration
Orbital Maneuvering System
Open System of Agile Ground Stations
Office of Space Launch
P-POD
POCC
PPT
PPT
PPUs
PTCS
RAMPART
RHU
ROSA
RTGs
S/C
SADM
SEP
SnR
SoA
SOCC
SpaceX
SpW
SRPS
SSO
SSPS
SSTP
SSTP
SUM
TASC
TBD
TCS
TID
TMR
TRL
TRL
TT&C
UCSB
USB
200
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
Poly Picosatellite Orbital Deployer

Payload Operations Control Center
Peak Power Tracking
Pulsed Plasma Thrusters
Power Processing Units
Passive Thermal Control Systems
RApidprototyped MEMS Propulsion and Radiation Test
Radioisotope Heating Units
Roll-Out Solar Array
Radioisotope Thermal Generators
Spacecraft
Solar Array Drive Mechanism
Solar Electric Propulsion
Signal to Noise Ratio
State of the Art
Spacecraft Operations Control Center
Space Exploration Technologies
SpaceWire
Small Radioisotope Power System
Sun Synchronous Orbit
Spaceflight Secondary Payload System
Small Spacecraft Technology Program
Small Spacecraft Technology Program
Six Unit Mount
Triangular Advanced Solar Cell
To Be Determined
Thermal Control Systems
Total Ionizing Dose
Triple Modular Redundancy
Technology Readiness Level
Technology Readiness Level
Tracking, Telemetry and Command
University of California, Santa Barbara
Universal Serial Bus

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NASA/TP2014216648/REV1

Small Spacecraft Technology

NASA STI Program . . . in Profile

Small Spacecraft Technology

National Aeronautics and

National Technical Information Service

This report is also available in electronic form at

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PLEASE DO NOT RETURN YOUR FORM TO THE ABOVE ADDRESS.

3. DATES COVERED (From - To)

4. TITLE AND SUBTITLE

Small Spacecraft Technology

5b. GRANT NUMBER

5c. PROGRAM ELEMENT NUMBER

5d. PROJECT NUMBER

Mission Design Division Staff

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7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES)

NASA Ames Research Center

9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES)

10. SPONSOR/MONITORS ACRONYM(S)

National Aeronautics and Space Administration

An electronic version can be found at http://ntrs.nasa.gov.

spacecraft, technology, nanosat, smallsat

19a. NAME OF RESPONSIBLE PERSON

STI Help Desk (email: [email protected])

NASA Ames Research Center, Mission Design Division

Division Chief: Chad Frost

Figure 1A: Small spacecraft classifications.

architectures are also a promising field of investigation.

Attitude Determination and Control Systems

Structures, Materials and Mechanisms

Thermal Control Systems

On the Horizon: There is a trend to miniaturize active thermal control systems of

Command and Data Handling

There is also a trend to increase carrier signal

Integration, Launch and Deployment

Ground Systems and Operations

Technology Gaps: To make operational costs affordable for multi-spacecraft missions

(http://www.nasa.gov/content/technologyreadiness-level; see Figure 3). A technology is

technologies. Miniaturization is the act of creating systems of ever-smaller scales

An example of a miniaturizing technology is the use of micro-electro-mechanical

The highest level of integration is achieved when individual components are

Small spacecraft missions are a low-cost alternative to large spacecraft missions.

Spacecraft function relies on electrical power. The power system typically

Table 1: Power generation with solar cells for small satellites.

NeXt Triple Junction

BTJ / ZTJ Space Solar

Triple Juction Solar

PMDSAS for 1/2/3U

Table 2: General characteristics of battery technology (Lyons 2012).

Batteries are a commodity item available from a variety of manufacturers in raw

Table 3: Battery options for small satellites.

Prim ary battery

Ag-Zn, SZHR50, 0.76kg, Eagle Picher

Prim ary battery

Ag-Zn, Silvercels, 1.5 V,

Ni-H 2, SAR10097, 28kg, Eagle Picher

Li-Ion, custom from