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    How To Use This Manual: General Information

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    mink4u
    This document provides instructions on how to use the repair manual. It explains that the manual covers diagnosis and removal/installation procedures. It provides information on safety notices, torque specifications, and an index to help find repairs. Illustrations demonstrate procedures and specifications are in bold text and the specifications section.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    How To Use This Manual: General Information

    Uploaded by

    mink4u
    24 views3 pages
    This document provides instructions on how to use the repair manual. It explains that the manual covers diagnosis and removal/installation procedures. It provides information on safety notices, torque specifications, and an index to help find repairs. Illustrations demonstrate procedures and specifications are in bold text and the specifications section.

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    This document provides instructions on how to use the repair manual. It explains that the manual covers diagnosis and removal/installation procedures. It provides information on safety notices, torque specifications, and an index to help find repairs. Illustrations demonstrate procedures and specifications are in bold text and the specifications section.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    24 views3 pages

    How To Use This Manual: General Information

    Uploaded by

    mink4u
    This document provides instructions on how to use the repair manual. It explains that the manual covers diagnosis and removal/installation procedures. It provides information on safety notices, torque specifications, and an index to help find repairs. Illustrations demonstrate procedures and specifications are in bold text and the specifications section.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    01-1

    INTRODUCTION

    HOW TO USE THIS MANUAL

    HOW TO USE THIS MANUAL


    010QH-01

    GENERAL INFORMATION
    1.
    (a)
    (b)

    (c)
    (d)

    2.
    (a)
    3.
    (a)

    4.
    (a)
    (b)

    GENERAL DESCRIPTION
    This manual is written in accordance with SAE J2008.
    Repair operations can be separated into 3 main processes:
    1. Diagnosis
    2. Removing/Installing, Replacing, Disassembling/Reassembling, Checking and Adjusting
    3. Final Inspection
    This manual explains the Diagnosis (found in the Diagnostics section) and Removing and Installing, Replacing, Disassembling, Installing and Checking, and Adjusting. Final Inspection is omitted.
    The following essential operations are not written in this manual. However, these operations must be
    performed in actual situations.
    (1) Operations with a jack or lift
    (2) Cleaning of a removed part when necessary
    (3) Visual check
    INDEX
    An alphabetical INDEX section is provided at the end of the book as a reference to help you find the
    item to be repaired.
    PREPARATION
    Use of Special Service Tools (SST) and Special Service Materials (SSM) may be required, depending
    on the repair situation. Be sure to use SST and SSM when they are required and follow the working
    procedure properly. A list of SST and SSM is in the Preparation section of this manual.
    REPAIR PROCEDURES
    A component illustration is placed under the title where necessary.
    Non-reusable parts, grease application areas, precoated parts and torque specifications are noted
    in the component illustrations.
    Example:
    Filler Cap
    Float

    Clevis Pin
     Gasket

    Reservoir Tank

    Boot

     Grommet
    Slotted Spring Pin

    Clip

    12 (120, 9)

    Clevis
    15 (155, 11)

    Snap Ring
    Washer

    Lock Nut

    Push Rod
    Piston
    Cylinder
    Nm (kgfcm, ftlbf) : Specified torque
     Non-reusable part

    N17080

    2005 HIGHLANDER REPAIR MANUAL (RM1144U)

    Author:

    Date:

    01-2
    INTRODUCTION

    HOW TO USE THIS MANUAL

    (c)

    Torque specifications, grease application areas, and non-reusable parts are emphasized in the procedures.
    NOTICE:
    There are cases where such information can only be explained by using an illustration. In these
    cases, all the information such as torque, oil, etc. are described in the illustration.
    (d) The installation procedures are the removal procedures in reverse order. However, only installation
    procedures requiring additional information are included.
    (e) Only items with key points are described in the text. What to do and other details are placed in illustrations next to the text. Both the text and illustrations are accompanied by standard values and notices.
    (f)
    Illustrations of similar vehicle models are sometimes used. In those cases, specific details may be different from the actual vehicle.
    (g) Procedures are presented in a step-by-step format:
    (1) The illustration shows what to do and where to do it.
    (2) The task heading tells what to do.
    (3) The explanation text tells how to perform the task. It also has information such as specifications
    and warnings.
    Example:
    Illustration:

    D31332

    what to do and where

    Task heading: what you will be doing


    INSTALL FRONT AXLE HUB BEARING

    Detailed text: how to perform task

    Set part No.

    Component part No.


    B80366

    HINT:
    This format provides an experienced technician with a FAST TRACK to the necessary information. The task
    headings are easy to read and the text below the task heading provides detailed information. Important specifications and warnings are always written in bold type.
    5.
    (a)

    SERVICE SPECIFICATIONS
    SPECIFICATIONS are presented in bold-faced text throughout the manual. The specifications are
    also found in the Service Specifications section for quick reference.

    6.

    TERMS DEFINITION

    CAUTION
    NOTICE
    HINT

    Possibility of injury to you or other people.


    Possibility of damage to the components being repaired.
    Provides additional information to help you perform repairs.

    2005 HIGHLANDER REPAIR MANUAL (RM1144U)

    Author:

    Date:

    01-3
    INTRODUCTION

    7.
    (a)

    HOW TO USE THIS MANUAL

    SI UNIT
    The units used in this manual comply with the SI UNIT (International System of Units) standard. Units
    from the metric system and the English system are also provided.
    Example:
    Torque: 30 Nm (310 kgfcm, 22 ftlbf)

    2005 HIGHLANDER REPAIR MANUAL (RM1144U)

    Author:

    Date:

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