SERVICE NOTES

CX-24/12
Confidential

TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.

2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of CX-24/12.

3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.

4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.

5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

Copyright 2008 ROLAND DG CORPORATION

5016-007

Contents
1 Structure & Spare Parts
1-1
1-2
1-3
1-4
1-5
1-6

COVERS ............................................................................................................................................................. 1-1

FRAME .............................................................................................................................................................. 1-3
CARRIAGE .......................................................................................................................................................... 1-4
CHASSIS ............................................................................................................................................................ 1-5
ACCESSORIES .................................................................................................................................................. 1-6
STAND PNS-24 .................................................................................................................................................. 1-6

2 Electrical Section
2-1
2-2
2-3

WIRING MAP ...................................................................................................................................................... 2-1

MAIN BOARD ..................................................................................................................................................... 2-2
OTHER CIRCUIT BOARDS ............................................................................................................................... 2-4

3 Replacement of Main Parts

3-1
3-2
3-3
3-4
3-5
3-6

TOOL CARRIAGE REPLACEMENT .................................................................................................................. 3-1

MAIN BOARD REPLACEMENT ......................................................................................................................... 3-8
CARRIAGE MOTOR REPLACEMENT ..............................................................................................................3-11
GRIT MOTOR REPLACEMENT ....................................................................................................................... 3-14
PINCH ROLLER REPLACEMENT ................................................................................................................... 3-18
CUTTER PROTECTION REPLACEMENT ....................................................................................................... 3-19

4 Adjustment
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10

SPECIAL TOOL .................................................................................................................................................. 4-1

SERVICE MODE ................................................................................................................................................. 4-2
FUNCTION MODE .............................................................................................................................................. 4-4
HOW TO UPGRADE FIRMWARE ....................................................................................................................... 4-5
TOOL HEIGHT ADJUSTMENT ........................................................................................................................... 4-6
TOOL PRESSURE ADJUSTMENT .................................................................................................................... 4-9
CALIBRATION .................................................................................................................................................. 4-12
CROP MARK SENSOR CHECK ...................................................................................................................... 4-16
AUTO CROP MARK SENSOR ADJUSTMENT ................................................................................................ 4-18
MANUAL CROP MARK SENSOR ADJUSTMNET ........................................................................................... 4-20

5 Supplemental Information
5-2
5-1

OPERATIONAL SEQUENCE .............................................................................................................................. 5-1

SENSOR MAP ..................................................................................................................................................... 5-2

6 Troubleshooting
6-1
6-2
6-3
6-4
6-5

START & END POINT DO NOT MATCH ............................................................................................................ 6-1

STITCH CUT ...................................................................................................................................................... 6-3
MEDIA SHIFTING ................................................................................................................................................ 6-4
PEN UP/DOWN ERROR ..................................................................................................................................... 6-5
FAN REVOLUTION ............................................................................................................................................. 6-6

7 Service Activities
7-1
7-2
7-3

INSTALLATION CHECK LIST ............................................................................................................................. 7-1

MAINTENANCE CHECK LIST ............................................................................................................................ 7-5
SPECIFICATIONS ............................................................................................................................................... 7-6

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Revision Record
Revision No.

Date

2000.8.1

Description of Changes

Approval

Issued

Inagaki

Kaneko

2000.9.13 3-6 (p.29) Cutter Protection Replacement

Inagaki

Kaneko

2000.10.17 4-2, 4-3 Additional : Tool Pressure Control Command !FS

Inagaki

Kaneko

2001.1.15

Inagaki

Kaneko

Inagaki

Nakatani

First Edition

1-2 Parts List : L-BEARING, RSR9ZMUUC1

1-3 Parts List : STAY, CARRIAGE
Crop Mark Sensor has been added.
1-3 Parts List : STAY, CARRIAGE
2-1 Wiring Map
3-1 Tool Carriage Replacement

2003.2.13

4-2 Service Mode

4-8 Crop Mark Sensor Check
4-9 Auto Crop Mark Sensor Adjustment
4-10 Manual Crop Mark Sensor Adjustment
5-1 Operational Sequence
5-2 Sensor Map

2003.2.18 1-3 CX-24 Serial Number for Crop Mark Sensor

Inagaki

Nakatani

2003.2.25 1-3 CX-24 Serial Number for Crop Mark Sensor

Inagaki

Nakatani

2008.1.17 Sect1 : Parts have been revised.

Kato

Mabuchi

To Ensure Safe Work

About

and

Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.

About the Symbols

The
symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means danger of electrocution.
The
symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.

In addition to the

and

symbols, the symbols shown below are also used.

: Tips and advise before the adjustment.

Turn off the primary power SW

before servicing.

About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
The following figure describes the location.

1 Structure & Spare Parts

1-1 COVERS

S4

S4
S4
S4

S1
4

S1

6
S4
13

S4

S4

S5

S1
1
S5

S2

S3
S1
11
7

S3

10

12

CX-24
CX-12

PARTS LIST -Main PartsParts No.

1 22805381
2

PARTS LIST -Supplemental PartsParts Name

Parts No.
* *

S1 31019155

22025409

COVER,FRONT CX-12

S2 31019702AS

SCREW SET,BIND P-TIGHT M3*6 3C 100P

22025408

COVER,FRONT CX-24

S3 31019703

SCREW,BINDING P-TIGHT 3*8BC 100P

22025428

COVER,GUIDE R2 CX-12

S4 31019401

SCREW SET,BINDING 4*6 NI ETW 20PCS.

22025427

COVER,GUIDE R2 CX-24

S5 31239102AS

SCREW SET,W-SEMS M3*8 3CBC 100 PCS

4 22025406

*
*
*

COVER,SIDE L CX-24

* *

5 22025407

COVER,SIDE R CX-24

* *

22025411

COVER,Y RAIL CX-12

22025410

COVER,Y RAIL CX-24

Parts Name

ASSY,LCD CX-24

7 22495206

KEY TOP,CX-24

* *

8 22475108

KNOB,CX-24

* *

9 22535235

LABEL,CORPORATE LOGOTYPE #LA97

10 7501623020 PANEL BOARD ASSY CX-24

* *
* *

11 12259222

SHIELD,E01S03-1YAMA

12 22255221

SHIELD,PANEL R CX-24

* *

13 21395112

TAPE,FELT CX-24

1-1

SCREW SET,BINDING 4*5 NI 100 PCS.

S22

18

S12

S8

S8

S17
S7

S12

10

S8

S4

1-2

S15

S6

11

42

53

26

54

30

S5

27

S10

13

S9

S6
42
10 S15

12

S8

S19

41

S5

S14

25

38

S15

35

S13

16

S1

37

26

43

S1

15

20

23

49

S6

46

45

S7

S5
30

S8

S7

S14
35

22

S8

27
S5

12

S2

17

14

S15

21

S8

28
8

48

32

51

S11

34

S21

55
31 55 36
44

S16

39

S20

29

S17 40

S18 24

47

52

S8

S8

33

S3

S6

1-2 FRAME

CX-24
CX-12

CX-24
CX-12

PARTS LIST -Main PartsParts No.

Parts Name

Parts No.

Parts Name

1 22805383

ASSY,FRAME L CX-24

* *

41 22175871

ROLLER FD12 S4(B4 C4.0)

2 22805382

ASSY,FRAME R CX-24

* *

42 15229505

SENSOR INTERRUPTER GP2A25

3 22805380

ASSY,PINCH ROLLER CX-24

* *

22295194

SHAFT,G ROLLER CX-12

5 22805145

ASSY,MOTOR X PNC-960

* *

22295101

SHAFT,WITH G-ROLLER PNC-960

6 22805144

ASSY,MOTOR Y PNC-960

8 12159508

BUSH,SHAFT OILES 80F-1206

9 7501623060 CABLE CLAMP CX-24

10 23505639
11

COVER,UNDER F.C CX-12

22025476

COVER,UNDER F.C CX-24

SHAFT,JOINT PNC-960

* *

* *

45 22145388

SHAFT,PULLEY PNC-960

* *

* *

22295196

SHAFT,SQUARE CX-12

22295197

SHAFT,SQUARE CX-24

47 22165164

SPACER,MOTOR CX-24

* *

48 22175157

SPRING,C P-ROLLER CM-500

* *

49 22175188

SPRING,TENSION CX-24

* *

13 11719107

17

FAN,109BD24HA2-2

* *

51 22715219

STAY,DRIVE SHAFT CX-24

* *

22115788

FRAME,CABLE CX-12

52 22715217

STAY,FRAME GUIDE CX-24

* *

22115783

FRAME,CABLE CX-24

53 22715220

STAY,SENSOR F CX-24

22115786

FRAME,CENTER CX-12

22115781

FRAME,CENTER CX-24

22115789

FRAME,GUIDE CX-12

22115784

FRAME,GUIDE CX-24

22115785

FRAME,SUPPORT CX-12

22115780

FRAME,SUPPORT CX-24

*
*
*

54 22715256

STAY,SENSOR R CX-24

55 21425115

WASHER,AXIS CX-24

*
*

PARTS LIST -Supplemental Parts-

Parts No.

S1 31029803AS

Parts Name
BUSH SET,ROLL 3*5 20 PCS.

18 22175693

GEAR L

* *

S2 31409902

SADDLE,EDGE EDS-3

20 21655164

HOLDER,IDLE PULLEY CX-24

* *

S3 31299101

RIVET,NYLON P3550B

21 22485105

KNOB,LEVER CX-24

* *

S4 31149706AS

RING SET,E-RING ETW-10 SUS 20 PCS

L-BEARING,RSR9NMUUC1+380LM

S5 31149702AS

RING SET,E-RING ETW-3 100 PCS.

S6 31019103AS

SCREW SET,BINDING M3*6 C 100 PCS.

S7 31019137

SCREW SET,BINDING M4*6 NI ETW 20PCS

S8 31019401

SCREW SET,BINDING 4*6 NI ETW 20PCS.

SCREW SET,FLAT M3*4 NI 100 PCS

21895102

Revised 7
22

Revised 3

23

21895103

L-BEARING,RSR9NMUUC1+680LM

21895134

L-BEARING,RSR9ZMUUC1+380LM

21895135

L-BEARING,RSR9ZMUUC1+680LM

22535234

LABEL,G-ROLLER CX-12 #LA96

22535232

LABEL,G-ROLLER CX-24 #LA170

24 22145446
25

CUSHION

16

46

* *

15

* *

12 22265295

14

*
*

44 22145393

CABLE-ASSY PPSENSOR CX-24

22025475

43

LEVER,HANDLE CX-24

22265101

PAD,CUTTER PNC-5000

21545133

PAD,CUTTER CM-12

*
*
*

S9 31169105

S10 31049134AS

SCREW SET,CAP M4*35 NI 20 PCS

S11 31049141

SCREW,CAP SPW 3*8 BC MEC

* *

S12 31199710

SET-SCREW,WP 3*3 3C

S13 31089108

SCREW SET,PAN 3*6 NI 100 PCS.

S14 31229102

SCREW SET,TRUSS M2*5 NI 100 PCS

*
*

S15 31239127

SCREW SET,W-SEMS M3*6 NI 100PCS

S16 31239107AS

SCREW SET,W-SEMS M4*10 3CBC 50 PCS

26 22635376

PAD,DUST CX-24

27 22145831

PIN NO.1 (214-831)

* *

28 21535118

PIN,STOPPER G-LEVER PC-60

* *

29 21535101

PIN,Y PULLEY PNC-5000

* *

S19 31249201AS

WASHER SET,PLAIN 3*6*0.5 C 100PCS

P-ROLLER TD16S4(B10) TYPE2

* *

S20 31249219

WASHER SET,PLAIN 4.3*7*1 C 50PCS.

Revised 7 30 21565102
31 22055462

S17 31239121

SCREW,W-SEMS M3*8 C MEC

S18 31239123

SCREW,W-SEMS M4*15 BC MEC

PLATE,AXIS CX-24

* *

S21 31149602AS

RING,CS RETAINING YOBI4 100PCP

32 22055460

PLATE,LINK CX-24

* *

S22 31299102AS

RIVET SET,NYLON P2655B 20 PCS.

33 22055409

PLATE,ORG CX-24

* *

34 22055459

PLATE,OSCILLATE CX-24

* *

35 22055461

PLATE,SENSOR CX-24

* *

S/No.ZO 00383 and above

36 22055458

PLATE,SPACER CX-24

* *

S/No.ZO 02865 and above

37 22175715

PULLEY HD10.8S3 (B9)

* *

38 22145107SZ BACK UP STAY

* *

39 21975105

PULLEY T20P2S8+GEAR S55

* *

40 11889102

R-BEARING D8S4(B3)

* *

1-3

*
*
* *

1-3 CARRIAGE
2

S2
S3
S8
S3

S4

7
S8
13

S8
10
S11

11
S7

S12
S1 Revised 3

4
3

14

Revised 3

Re

vis

ed

S9
6
16 Revised 3

S6
Revised 4

S7

S10
12

15
S8

S1

S12

CX-24

PARTS LIST -Main PartsParts No.

1 21815101

Parts Name
BOLT,PENHOLDER

Parts No.
*

Parts Name

S1 31379106AS

CLAMP SET,MINI MB-2 20 PCS.

S2 31329601AS

CLAMP SET,INSULOK T-18S 100 PCS.

S3 31159110

CUSHION,GREEN FELT 3T*8*840

CABLE-CARD 8P 1030L BB HIGH-V

23475165

CABLE-CARD 8P 730L BB HIGH-V

ASSY,CARRIAGE CX-24

S4 31409702

SADDLE,LOCKING EDGE LES-1010

4 7501623040 CARRIAGE JUNCTION BOARD ASSY

S5 31089103AS

SCREW SET,PAN M2.6*4 C 100 PCS.

5 22025404

COVER,CARRIAGE CX-24

S6 31229103AS

SCREW SET,TRUSS M2*6 NI 100 PCS

6 21655163

HOLDER,BELT CX-24

S7 31239128

SCREW SET, W-SEMS M3*8 NI 100PCS.

7 21655162

HOLDER,SENSOR BOARD CX-24

S8 31239127

SCREW SET,W-SEMS M3*6 NI 100PCS

8 7501625000 MARK SENSOR BOARD ASSY CX-24

S9 31679102

SCREW SET,C-SEMS M3*5.5 NI 100 PCS.

9 22285503

S10 31019103AS

SCREW SET,BINDING M3*6 C 100 PCS.

10 7501623030 PINCH SENSOR BOARD ASSY CX-24

S11 31019703

SCREW,BINDING P-TIGHT 3*8BC 100P

11 22155567

SPACER M3X5

S12 31019148AS

SCREW SET,BINDING M2.6*4 NI 100 PCS

12 22165198

SPACER,SENSOR CX-24

* Cut to 14mm when using.

13 22715216

STAY,CABLE CX-24

3 22805393

Revised 4

S5

PARTS LIST -Supplemental Parts-

23475166

Revised 4

CX-12

NUT,PENHOLDER

Revised 3 14 22715265

STAY,CARRIAGE-2 CX-24

Revised 4

STAY,MARK SENSOR CX-24

15 22715255

Revised 3 16

11929116

BELT,1526P2M6

11929117

BELT,940P2M6

CROP MARK SENSOR has been fixed to the machines with the
following serial number.
Revised 5
CX-24 : AQ87825 and above

CX-12 : ZQ81680 and above

1-4

Revised 6

Revised 4

Revised 4

Revised 3

1-4 CHASSIS

S5
S5
S1

S4

S5
13

1
2

S3

11

S5

18
15

16
4
S2

12

S2

17

10
S2

14

S2

S3

14

S3

17

14

S3

CX-24
CX-12

PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts-

Parts Name

Parts No.

Parts Name

1 13429746

AC INLET SUP-J3G-E+FILTER

* *

S1 31329501AS

CLAMP SET,PUSH MOUNT RT30SSF5 20P

2 23505674

CABLE-ASSY JUNBI A CX-24

* *

S2 31409801AS

SADDLE,LOCKING WIRE LWS-0711Z 20

3 23505675

CABLE-ASSY JUNBI B CX-24

* *

S3 31019155

SCREW SET,BINDING 4*5 NI 100 PCS.

23505634

CABLE ASSY JUNBI D PC-600

S4 31169105

SCREW SET,FLAT M3*4 NI 100 PCS

23505419

CABLE-ASSY JUNBIWIRE D FJ-50

S5 31239127

SCREW SET,W-SEMS M3*6 NI 100PCS

5 23505640

CABLE-ASSY POWER 2 CX-24

6 23475125

CABLE-CARD 25P 150L BB HIGH-V

* *

CHASSIS,CX-12

22815138
22815137

CHASSIS,CX-24

* *

8 11769106

CLAMP,CLAMP-B

* *
* *

9 22465129

HEAT SINK,CX-24

10 22535257

LABEL,CAUTION VOLTAGE #LA167

* *

11 22505242

LABEL,EARTH MARK-1 NO.E-580

* *

12 22505244

LABEL,FLASH-LIGHTING NO.E-582

* *

13 7501623010 MAIN BOARD ASSY CX-24

* *

14 22055418

PLATE,F-COVER CX-24

* *

15 13129170

POWER SW AJ7201B

* *

16 22425109U0 POWER UNIT,SWITCHING CX-24

* *

17 22355168

RUBBER FOOT PL-10J65

* *

18 23505899

WIRE,C GRX-410

* *

1-5

1-5 ACCESSORIES

CX-24

PARTS LIST -Main Parts-

Parts No.
13499109
23495124
13499111
23495125
13439801
22355647
22605337
7
22605336
8 22635379
1
2
3
4
5
6

CX-12

Parts Name
AC CORD SJT 117V 10A 3PVC
AC CORD 3ASL/100 240VA 10A S
AC CORD H05VV-F 240VE 10A S
AC-CORD H05VV 230V 10A S
CABLE-AC 3P CHINA 10A/250V S
BASE,SHEET CM-24
CARTON CX-12
CARTON CX-24
PAD,SET CX-24

1-6 STAND PNS-24

5

CX-24

PARTS LIST -Main Parts1

2
3
4
5
6

Parts No.
21985116
22605279
22155121
22155122
22035126
22035127

Parts Name
BRACKET,PNS-24
CARTON,PNS-24
PIPE,1 PNS-24
PIPE,2 PNS-24
STAND,L PNS-24
STAND,R PNS-24

PARTS LIST -Supplemental Parts-

CX-12

*
*
*
*
*
*

S1
S2
S3
S4
S5
S6

1-6

Parts Name
SCREW HEXAGONAL CAP
WASHER FLAT
CUSHION SK1912
BOLT PICK
TOOL HEXAGONAL
SHAFT STOPPER

UC 10X45
UC 10X21X2

RUBBER
UC 5X20
NO.8
Ni 4.5X95

*
*
*
*
*
*
*

*
*
*
*
*
*

*
* *

Revised 4

Mark Sensor

CN14

CN13

AC INLET
SUP-J3G-E
13429746

Pinch Sensor

CN15

CN16

Blue

JUNBI C GRX-410
23505899

13129170

Grit Motor

CX-12 : CABLE-ASSY JUNBI D PC-600

23505634
CX-24 : CABLE-ASSY JUNBI D FJ-50
23505419

Carriage Motor

Blue

CN10

CABLE-CARD 25P 150LBB HIGH-V

23475125

Brown

23505675

CN12

Fan

CN11

PANEL BOARD

Brown

CABLE-ASSY JUNBI A CX-24

23505674

Solenoid

LCD

CX-12
CABLE-CARD 8P 1730L BB HIGH-V
23475165

CX-24
CABLE-CARD 8P 1030L BB HIGH-V
23475166

POWER SW
Green/Yellow CABLE-ASSY JUNBI B CX-24 AJ7201B

CARRIAGE BOARD

CN3

CN4

CN8

CN6

CN1

CN2

POWER UNIT,SWITCHING CG676

22425109U0

MAIN BOARD

CABLE-ASSY POWER 2 CX-24

23505640

CN9

CN7

Yellow

CABLE-ASSY PPSENSOR CX-24

Blue
23505639

Rear Paper Sensor

Front Paper Sensor

2 Electrical Section
2 Electrical Section

2-1 WIRING MAP

2-1

TP4

12

model

C29

74HC373

74LS245

Vcc

C15

Vmm

CN9

R4

C13

47u/50V
IC14

R45

Main

74HC74

74LS14

RA9

MTD2005

RA10

CX-24/12

R67

100u/16v

C41

RA11

HD6437042

7.175NHz x1

R76

S1 ON

C42

IC6

IC9

monitor

TP3

B4P-VH

93LC46

IC8

IC7

IC2

112

RA8

Sub

JP1

R43

D1

IC10
IC3

RA3

IC1

TP6
TP2
TP1

CP8

R60

NJU7032
R59

C16

C44

R6

IC22

C30

USB unit

IC13

C12

MTD2005

47u/50V
C45

R73

R69

RA4

RA6

RA13

MADE IN JAPAN

MAIN BOARD

1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9

751623000 1/5

TP5

74HC138

74HC138

IC24

74LV08A

74HC123

C5

R55

RA1

C20

RA2

R5

C21

IC17

36
18

R54

19
1

R63
C19

74HC175

IC16
R83
R25

IC21
C23
R52

RA14

AD7305
R58

Non
IC51

C46

08

R57

R74

RA15

C14

R75

14
1

R3

R36

56364-060-BXE

R29

MBM29F400BA

IC28

R28
C22

R15

D13

Q2

IC12

C11

D5

D4

D3

D2

D11

D10

D9

D8

R72

BL02RN2

R23 C18

BL02RN2

BL02RN2

BL02RN2

BL02RN2

FL24

BL02RN2

BL02RN2

to FAN

CN8

D12

Q1

BL02RN2

CN6

R82

FL30

FL28

BL02RN2

D6

FL13

FL15

BL02RN2

FL29

C39

FL19
FL17

FL23

RA12

FL21

MAX238CWG

25

V-CUT LINE

D7

MTD2005

47u/50V

R61

X2

DBLC-J25SAF-20L9

C24

Cable Clamp

R53

IC18
C17

IC11
IC23
C26
C47

RA5
RA7

R13
R37

Blue
5
15
25
CN4

R56

CN3

C25
FL33 FL32 FL31
FL27 FL26 FL25

C40

L1

Carriage
to Motors
Grit

MADEIN JAPAN

R24

53014-0410

53014-0510

EVQ21305R

EVQ21305R

EVQ21305R

105

Green

EC16B24204

14FPZ-SM-TF

CP43

IL-S2P-S2L
74HC04

IL-FPC-8SL
EVQ21305R

74LS245

EXBA10E103J
RA16

SW4

SW3

16M DRAM

EVQ21305R

Black

White

Blue

Red

EVQ21305R

MADE IN JAPAN

EVQ21305R

EVQ21305R

SW7

IC19

IC20

C3
C48
R35
CP45

R2
R84

IC5

CN7

R85

R87

OFF
ON
CX-24
CX-12
ALWAYS OFF
IC4

CN1

DIP SW

Paper Sensor
R86

CN5
R38
SW1

CN2

Non

IC27

SW2

MADE IN JAPAN

R18
20

SW8

CN16

10
SW5

R80

EN1

14

CN15

No.
Function
1 Model Selection
2
Reserved
R81

CN14

Carriage

2-2
CN12

2
SW6

CN13

IC25

2-2 MAIN BOARD

MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE

GND

This Jumper SW should be set to the MAIN side.

Electric Maintenance Part

IC.No. Parts No. Description

Function
IC 12 15189105 MTD2005 Grit Motor Driver
IC 13 15189105 MTD2005 Carriage Motor Driver
IC 14 15189105 MTD2005 Solenoid Driver

1u

8
7
6
5

1
2
3
4

CN9

C41
100u/16v

Vcc

/Reset

22K
R18

R2

OE
UCAS
LCAS
RAS
WE

A0
A1
IC15
A2
A3
A4
A5
A6
A7
A8
A9

D5

D4

CP27 Vcc
1u

2
3
4
5
7
8
9
10
33
34
35
36
38
39
40
41

IC20

Vcc

Y0
Y1
Y2
Y3
IC17
Y4
6
Y5
G1
4
Y6
G2A
5
Y7
G2B

1000p

C8

47u/50V

1000p

C6

47u/50V Vmm

1u

CP10

Vcc

15
14
13
12
11
10
9
7

CP25
1u

74HC138
1
A
2
B
3
C

R38
220K

IC3C 8

74LV08A
10

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

/RD
/WRDram
/RAS
/CASL
/CASH

D11 D10 D9 D8

BL02RN2
FL30
BL02RN2
FL31
BL02RN2
FL32

FL33
BL02RN2

R35

10K
C3
1u

D3 D2

CP11 Vcc
1u

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

16M DRAM

/CRD
TP6

74HC175

BL02RN2
FL24

BL02RN2
FL25
BL02RN2
FL26

FL27
BL02RN2

29
30
31
14
13

17
18
19
20
23
24
25
26
27
28

out
1K
Gnd
C48
PST572CMT
1u

74HC138
1
A
2
B
3
C

IC1
Vcc

8
7
6
5

33x4

Y0
Y1
Y2
Y3
IC16
Y4
6
Y5
G1
4
Y6
G2A
5
Y7
G2B

Vmm

15
14
13
12
11
10
9
7

CmA+
CmACmBCmB+

5267-04A

1
2
3
4

CN4

1u

CP8

33x4

RA6

Vcc

1
2
3
4

CP26 Vcc

GmA+
GmAGmBGmB+

5267-04A

1
2
3
4

CN3

TP1
TP2
TP5

/LCDEn
/KeyRD

22Kx4

RA9

B4P-VH

1
2
3
4

Vcc

R15

33x4
RA5

8
7
6
5
8
7
6
5
8
7
6
5

CP7

CP17

/PhaseWR

No Mount
0

33x4
RA7

RA4

1u

1u

1
Vcc
21
Vcc
6
Vcc

/uStepWR

R61

16

VCC

GND

16

VCC

Vmm

1K

R26

C11

1K

R30

C13

R58
0.68 1W

27
VsB
17
RsB

13
PG
7
LG A
21
LG B

10
OutA
12
OutA
14
OutB
18
OutB

25
Vcc
8
VmmA
20
VmmB

6
22

2
26

5
23

CR

1
VsA
11
RsA

CR

24
Decay
3
ALM

6
EA
22
EB

2
VrefA
26
VrefB

5
PhA
23
PhB

1
VsA
11
RsA

24
Decay
3
ALM

IC13
MTD2005

R56
0.68 1W

27
VsB
17
RsB

13
PG
7
LG A
21
LG B

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17

IC3B

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

/WR

/WR

1K
R59
0.68 1W

C9
1000p

R6

10k
C16
3900p

A2

A1

D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0

0.068u

C45

1u

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18

1u

R73
1.2k

CP2
1u

0.068u

5.6K
R53
1k
R29 C44

5.6K R54

Vcc

R28

1k

R24
1k

Vcc

10k
C14
3900p

2200p

C22 C21

1k

R36
2.7K

Vcc

A2
A1

/CS2
/CS3

R74
1.2k

CP6
1u

R23

R3

2200p

C18 C17

1K
C7
R57
0.68 1W 1000p

R31

R75
1.2k

VrefGA
VrefGB

0.068u R37
C47
2.7K

C46
0.068u

R16
22K

IC19
AD7305

/CS2
A5
A4

R62
22K

2200p

8
7
6
5

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15

R1
10K

MAIN

22Kx4

RA8

DSP03-003-432T

JP1

1
2
3
4

74LV08A Vcc

R27

15
17
19
21
24
26
28
30
16
18
20
22
25
27
29
31

12
CE
14
OE
43
WE

RY/BY

/RD

/RESET

SUB

33
BYTE
44
RESET

11
10
9
8
7
6
5
4
42
41
40
39
38
37
36
35
34
3

IC4
MBM29F400BA

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
Vcc

IC12
MTD2005
25
Vcc
PhA
8
VmmA
PhB
20
VmmB
VrefA
10
OutA
VrefB
12
OutA
14
OutB
EA
18
OutB
EB

GND

1
2
3
4
1
2
3
4
1
2
3
4

Gnd

1
CLR
9
CLK

D1FL20U

23

1u

D1FL20U

22
Gnd
37
Gnd
42
Gnd

16

Vcc

D3
D2
D1
D0

D1FL20U

6
LDAC
15
WR
16
A1
17
A0

5
Gnd
3
Vss

13
D4
12
D3
5
D2
4
D1

D1FL20U

Vref

VCC

13
Vss
32
Vss

D7
D6
D5
D4
D3
D2
D1
D0

Vdd

18

1u

RESET

76
NMI

35
WDTOVF
83
PA15/CLK

84

41
CS0
40
CS1
45
CS2
44
CS3

C20

Vmm

1u

1
2
3
4

C10
1000p

1K

R32

R60
0.68 1W

27
VsB
17
RsB

10
OutA
12
OutA
14
OutB
18
OutB

4
1
VsA
11
RsA

CR

24
Decay
3
ALM

6
EA
22
EB

2
VrefA
26
VrefB

5
PhA
23
PhB

22Kx4

RA10

IC14
MTD2005
25
Vcc
8
VmmA
20
VmmB

Vcc

CP42
1u

Vcc

C1
27p

R14
1.2k

8
7
6
5

C4 470p

CP24

220
CP9
1u

Vcc

C2
27p

IC6G

TP3

3.3K
Vcc
R46

R39

ChkVmm
ChkVfan
Vcc

D6
D1FL20U 13
PG
7
LG A
21
LG B

C12
47u/50V

D7
D1FL20U

BL02RN2
FL28
BL02RN2
FL29

TP4

CRSens
PapSensF
PapSensR
Model
Monitor

JogA
JogB

E2CS
E2CLK
E2Din
E2Dout

X1

14
Vcc

FanPWM
DecayMOT
/EnableMTD
VrefSOL
DirSOL
DecaySOL

RXDA
TXDA
/RTSA
RXDB
TXDB
/DSRA
/DTRA

SelSensor

7.175MHz

CP12
1u

IC23
TC7S04F

/LCDEn 2

0.01u

R5
10K
R5539K

/LCDEn

IC21A
6

NJU7032

82

80

81

72
XTAL
74
EXTAL

PLLVSS

PLLVCC

PLLCAP

100
AVCC
97
AVSS

88
A0
PE3
87
A1
DREQ1
86
A2
PE1
85
A3
DREQ0
30
A4
IRQ5
31
A5
PB8
A6 IC5
51
A7 HD6437042
RXD0
50
A8
TXD0
49
A9
PA2(RTS)
48
A10
RXD1
47
A11
TXD1
46
A12
PA5(DSR)
89
A13
PE4(DTR)
A14
A15
102
A16
PE5(TIOC1B)
104
A17
PE6
105
A18
PE7
106
PE8(TIOC3A)
107
PE9(TIOC3B)
108
D15
PE10(TIOC3C)
110
D14
PE11(TIOC3D)
D13
D12
111
D11
PE12
112
D10
PE13
1
D9
PE14
2
D8
PE15
D7
D6
43
D5
TCLKC
42
D4
TCLKD
D3
D2
91
D1
PF0/AN0
92
D0
PF1/AN1
93
PF2/AN2
94
PB9
PF3/AN3
95
PF4/AN4
96
RD
PF5/AN5
98
WRH
PF6/AN6
99
WRL
PF7/AN7

28
RD/WR
24
RAS
25
CASL
26
CASH

34
36
38

32

52
53
54
56
57
58
59
60
62
63
64
66
67
68
69
70

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
29

1u

Gnd
7

Vcc CP1
1u

VrefCA

7
8
9
10
11
12
13
14

DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0

19
VoD
20
VoC
1
VoB
2
VoA

2200p

8
4

73
MD3
75
MD2
78
MD1
79
MD0

SOL+

Vcc

C23
0.01u

CP37
1u

14

100K
R83

IC3E

IC6C

ELCD

C39
2200p

15k
C15
3900p

R4

0.01u

C19

Vcc

R25
1K

R52
8.2K

A1

A2

/KeyRD

1
2

22K 22K

R79

11

CP33
1u

C42
0.01u

S1
SW DIP-2
4
3

Vcc

CN6
IL-FPC-25ST-N

10K

R78

IC3D

13

74LV08A

Vcc

12

13

IC6F

74LS14

93LC46
R76 R77

extC

9
A
10
B
11
CLR

74HC123

12
5

12

IC2
1
8
CS VCC
2
SK
3
4
DI
DO
5
GND

74LS14

CP38
1u

Vcc
R63 NJU7032
47K IC21B CP31
1u

Gnd
7

CP18

SOL-

21
Vcc
37
Vcc
65
Vcc
77
Vcc
103
Vcc

Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss

10Kx4

8
7
6
5
10K

extCR

FL15

74LV08A

EXC3BB601H
FL12
FL13

74LS14
1u

R71
R70 33K
3.3K

C5
1000p

D13

/CRDY

0.01u

C27

1K
R34

100

R51

C24
0.01u

19
2
16
5
15
6
12
9

11 IC6E

1
OC
11
G

IC7
74HC373
18
D1
3
D2
17
D3
4
D4
14
D5
7
D6
13
D7
8
D8

1u

C28
CP34

1u

Vcc

2200p

2200p
C29

Q1
2SK2796S

L1
RCH895-181K

10u/50V

+ C40

R72
1.2 1W

Vmm

74LS14

CN7
53014-0610

10

19
G
1
DIR

/CS2

A4
A5

Vcc

Vcc

74LS14

Non
IC24
7
Y0
6
Y1
5
Y2

1u

CP39

Vcc

10
9
8
7
6

10
9
8
7
6

Non

RA14

Non

RA15

10K R9

10K R11
Non R10

Non
R12

1
A
2
B

CLK

PR

33

R47

1
2
3
4
5

1
2
3
4
5

33

DQ7
DQ6
DQ5
DQ4
DQ3
DQ2
DQ1
DQ0

CP41
1u

FL39
Non

Non R7

Non R8

25
26
27
28
29
30
31
32

11
12
20
21
22
23
24

RTS1
CTS1
URXD1
UTXD1
RTS2/STXD
CTS2/SRXD
URXD2/SCLK
UTXD2/SRDY

R33
Non
Non
C35

C31
Non

5
6
18
4
19
22
21
17

in
out
in
out
in
out
in
out

57
58
59
60
61
62
63
64

Xin
Xout

C34
Non

15

14

35
36
37
38
39
40

33
RDB
34
WRB

DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0

41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

Non

R17

C33
Non

20

22

27

11
12
13
15
16
17
18
19

FL5

FL7

FL8

FL4

Non

C36

FL6

FL9

FL11

FL3

FL1

EXC3BB601H

FL2

FL10

FL36
Non Non R66

C32

C30
Non

C38
Non
Non
FL37

C37 Non

CE

OE

D0
D1
D2
D3
D4
D5
D6
D7

Non

X2
Non

Non
R65

Non

R64
Non

A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0

IC22

Non
Vcc CP3

10 CP15 1u
C1+
12
C113 CP16 1u
C2+
14
C2-

2
7
1
3
24
23
20
16

10
9
8
7
6

out
in
out
in
out
in
out
in

1
26
2
23
21
24
25
3
4
5
6
7
8
9
10

T1
R1
T2
R2
T3
R3
T4
R4

1K
1K
3.3K
3.3K
3.3K
3.3K

DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7

10Kx8

MAX238

CP4
Non

AB15
AB14
AB13
AB12
AB11
AB10
AB9
AB8
AB7
AB6
AB5
AB4
AB3
AB2
AB1
AB0

Vcc

/STB

RA1

IC11

R20
R21
R40
R50
R41
R42

SYNCout
SYSCLKout
DMAout
P32
P31
RDY

IC18
USBC
Non

Tout/XCout
XCin
CNTR1
CNTR0
INT1
INT0
EDMA

68
HOLD
69
SOF

67
S1
66
IBF1
65
OBF1

6
S0
7
IBF0
8
OBF0

1
2
3
4
5

/ACK
BUSY

R22
1K

9
VCC
11
V+
CP14 1u 15
V8
GND

CP13 1u

/RTSA
/DSRA
TXDB
RXDB
TXDA
RXDA
/DTRA

8
7
6
5
8
7
6
5

CP5
Non

33x4

33x4
RA3

RA2

Vcc

1
2
3
4
1
2
3
4

D1FL20U

D1

R49

Vcc

3
WR
4
RD
5
A0
10
RESET

1u

CP35

/WR
/RD
A1
/Reset

Vcc

IC6A

75
76
77
78
79
80
1
2

74LS14

D7
D6
D5
D4
D3
D2
D1
D0

CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7

Vcc

CP30
Non

GND CL

Vcc

9 IC6D

14

IC9A
74HC74

IC6B

74LS14

74LS245
IC8
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
B8

Vcc

A1
A2
A3
A4
A5
A6
A7
A8

2
3
4
5
6
7
8
9

33

R48

13

11

12

10

Vcc

CN8
5267-02A

CL

CLK

PR

IC9B
74HC74

CP32

Vcc

100K

R82

D12
D1FL20U

33K

Vcc

Vcc

13

R67

Q1
Q2
Q3
Q4
Q5
Q5
Q6
Q7

/CRD

R45
3.3K

0.01u
C25

Q2
DTA114E

1u

CP40

D0
D1
D2
D3
D4
D5
D6
D7

GND

IC3A 3

74LV08A

extC

1
A
2
B
3
CLR

14

3.3K IC10A
74HC123
15
16
extCR Vcc

R43

D1FL20U

10K Vcc
R13

/CRD

Vcc

C26
0.01u

CP36

FL17

1u

FL14

Vcc

FL16

FL18

IC10B

FL19

Vcc

FL20

Vcc

Vcc

FL21

20
Vcc
GND

CP22 CP20
CP23 CP21 CP19

FanVmm

Vcc

FL23

3
23
27
33
39
55
61
71
90
101
109
5
3

Q4
Q4
Q3
Q3
Q2
Q2
Q1
Q1

D1FL20U

VrefCB

1.2K
R69

Non

Vcc
3

D7
D6
D5
D4
D3
D2
D1
D0
FL22

RA11
2

EXC3BB601H
FL40

1
8
RA12
2
7
3
6
4 10Kx4 5

25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

Vfan

20
Vcc
10

GND

2
1

8
Vcc
Gnd
4

1
2
3
4
1

17
AVcc
19
AVss
18
LPF

14
15
11
10
6
7
3
2

D1FL20U

D1FL20U

D1FL20U

Non

FL34

D[0..15]

FL38
Non

13
Vss
73
Vss
XcvrPower/Ext.Cap

10
6
5
4
3
2
1

16
Vcc
74
Vcc
CNVss
9

USB D+

PhCB

72

PhCA

USB D-

PhGB

70

PhGA

71

28
Vcc
Vss
14

A6
A5
A4

FL35

RA13
Non

1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13

Vcc

10
9
8
7
6

Non
CP29

6B
Case2B
6A
Case2A

1
VCC
2
-Data
3
+Data
4
Ground

Non
CP28 CN5
Non
5A
Case1A
5B
Case1B

1
2
3
4
5

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN2
DBLC-J25SAF-20L9

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

CN1
56364-060-BXE
E2
E1

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
E1

A18
E2

A[1..18]

MAIN BOARD_Circuit Diagram

2-3

IC27G
74HC04

PN-VCC

PN-GND

PN-JogB
PN-JogA

A
B

JOG ENCODER
EN1

PN-D7
PN-D6
PN-D5
PN-D4
PN-D3
PN-D2
PN-D1
PN-D0

PN-ELCD
PN-A1
PN-A2
PN-/KeyRD

PN-SOL+
PN-SOLPN-CRSens

R19
47K

PN-GND

CP44
1u

PN-VCC

IL-FPC-25ST-N

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

CN10

Gnd

14

Vcc

CN11
IL-FPC-8ST

1
2
3
4
5
6
7
8

PN-Opt-B
PN-Opt-A

PN-GND
C49
2200p

33

33

33
R87

R86

33
R85

R84

11

IC27C

74LS245
IC25
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
B8

PN-GND

13

CP43
1u

Enter
Origin

PN-GND

IC27A

74HC04

PN-VCC

19
G
1
DIR

IC27F

74HC04

12

A1
A2
A3
A4
A5
A6
A7
A8

2
3
4
5
6
7
8
9

IC27B

74HC04

74HC04

IC27D

74HC04

IC27E

74HC04

10

20
Vcc

2-4
GND

1
2
3
4
5

10
9
8
7
6

ORIGIN

ENTER

PN-GND

PN-GND

PN-GND

MENU

SW1
SW KEY

TEST

PN-GND

SW2
SW KEY

14FPZ-SM-TF

1
2
3
4
5
6
7
8
9
10
11
12
13
14

CN12

PN-GND

SW3
SW KEY

VCont

SW4
SW KEY

SW8
SW KEY
PN-GND

SW7
SW KEY
PN-GND

SW6
SW KEY
PN-GND

SW KEY

SW5

PN-GND

Test
Menu
Left
Down
Up
Right

10Kx8

RA16

R68

Non

1u

CP45

R44

PN-VCC

10

C43
2200p

2-3 OTHER CIRCUIT BOARDS

OTHER CIRCUIT BOARDS_1/2 Circuit Diagram
PANEL BOARD

OTHER CIRCUIT BOARDS_2/2 Circuit Diagram

CARRIAGE BOARD

R91
Non

R90
Non

R89
0

CN16

R88
0

1
2
3
4

c-Opt-B
R81

53014-0410

220
CN15
1
2
3
4
5

R80
CN13
c-Opt-A

1
2
3
4
5
6
7
8

220
c-Sens

53014-0510
CN14
c-Sol+
c-Sol-

1
2
IL-S2P-S2L

IL-FPC-8SL
C-GND

SENSOR BOARD

SP1

sm-TrC

sp-LedAN

sp-TrC

SP3

SM3

sm-LedAN

SM1

Pinch Sensor

Mark Sensor

SM4

SM2

sm-TrE

SP4

sm-LedKA

SP2

M-Gnd

IC26
GP1L57

IC28
NJL5265KL

sp-TrE

sp-LedKA

S-Gnd

2-5

3 Replacement of Main Parts

3 Replacement of Main Parts

Following table describes the necessary adjustment after the replacement of each parts.

Replacement Parts
Necessary Adjustment
Main Board
1. Upgrade Firmware
2. Initialize
3. Tool Pressure Adjustment
4. Calibration
5. Crop Mark Sensor Adjustment

Revised 4

Replacement Parts
Necessary Adjustment
Tool Carriage
1. Tool Height Adjustment
2. Tool Pressure Adjustment
3. Crop Mark Sensor Adjustment

Revised 4

Replacement Parts
Necessary Adjustment
Drive Gear
1. Motor Backlash Adjustment
Replacement Parts
Necessary Adjustment
Motor
1. Motor Backlash Adjustment

Revised 4

3-1 TOOL CARRIAGE_REPLACEMENT (Referential Time : 10 min.)

Remove the FRONT COVER.

(CX-24 : W SEMS M3X8 BC / 6pcs.)
(CX-12 : W SEMS M3X8 BC / 4pcs.)

CROP MARK SENSOR has been fixed to the

machines with the following serial number.
CX-24 : ZQ81680 and above
CX-12 : ZQ81680 and above

(CX-24 Only)

(FRONT VIEW)

Remove the FRONT COVER by disconnecting the flat

cables from the Panel Board.

(RIGHT SIDE)
3-1

Remove the Y RAIL COVER.

(BINDING HEAD WITH TEETH WASHER M3X8 Ni /
4pcs.)

(REAR VIEW)

Disconnect the 3 cables.

(CARRIAGE JUNCTION BOARD)

Unhook and remove the screws for fixing the TOOL

CARRIAGE.
(W SEMS M3X6 Ni / 2pcs.)

SCREWS
HOOK
(WHITE)

Remove the CARRIAGE COVER and the TOOL

CARRIAGE.
(CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.)
(TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.)

SCREWS

(TOOL CARRIAGE)
3-2

Remove the INSULOCK TIE for fixing the cables.

INSULOCK TIE

Remove the screws for fixing the CROP MARK

SENSOR.
(BINDING M2.6X4 C / 2pcs.)

SCREWS
(CARRIAGE_BOTTOM)

Fix the (New) CROP MARK SENSOR to the New

TOOL CARRIAGE.
(BINDING M2.6X4 C / 2pcs.)

SCREWS
(CARRIAGE_BOTTOM)

Fix the CROP MARK SENSOR CABLE and TOOL

CARRIAGE CABLE with the INSULOCK TIE.

TOOL CARRIAGE
CABLE

CROP MARK
SENSOR CABLE

INSULOCK TIE

3-3

10

Pass the Sensor Cable through the hole of the TOOL

CARRIAGE and fix the TOOL CARRIAGE by pushing
it upwards.
Then, fix the CARRIAGE COVER.

SENSOR
CABLE

SCREWS

(TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.)

(CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.)

(TOOL CARRIAGE)

11 Fix the screws for fixing the TOOL CARRIAGE.

And then, fix the cables with the hook.
(W SEMS M3X6 Ni / 2pcs.)

SCREWS
HOOK
(White)

12 Connect the 3 cables.

(CARRIAGE JUNCTION BOARD)

13 Fix the Y RAIL COVER.

(BINDING HEAD with TEETH WASHER M3X8 Ni /
4pcs.)

(REAR VIEW)
3-4

14 Connect the flat cables to the Panel Board.

Make sure that the blue line on the big cable faces
upwards and the blue line on the small cable faces
left when connecting them.

(RIGHT SIDE)
Fix the FRONT COVER.
CX-24 : Fix the screws at the center first and them
both sides.
CX-12 : Fix the screws from the left side.

(CX-24 Only)

(CX-24 : W SEMS M3X8 BC / 6pcs.)

(CX-12 : W SEMS M3X8 BC / 4pcs.)

(FRONT VIEW)

15 Carry out the following adjustments.

1. Tool Height Adjustment
2. Tool Pressure Adjustment
3. Crop Mark Sensor Adjustment

3-5

3-2 MAIN BOARD_REPLACEMENT (Referential Time : 10min.)

Remove the FRONT COVER.
(CX-24 : W SEMS M3X8 BC / 6pcs.)
(CX-12 : W SEMS M3X8 BC / 4pcs.)

(CX-24 Only)

(FRONT VIEW)
Remove the FRONT COVER by disconnecting the 2
flat cables from the Panel Board.

(RIGHT SIDE)

Remove the Y RAIL COVER.

(BINDING HEAD WITH TEETH WASHER M3X8 Ni /
4pcs.)

(REAR VIEW)

Remove the GUIDE COVER R.

(BINDING HEAD with TEETH WASHER M3X8 Ni /
4pcs.)

(REAR VIEW)
3-6

Remove the RIGHT SIDE COVER.

(BINDING HEAD M4X5 Ni / 4pcs.)

(RIGHT SIDE)

Disconnect all the cables (5 pcs.) from the MAIN

BOARD.

HOOK (White)

Remove the screws from the MAIN BOARD and the

Heat Sink. And disconnect the Cable on the MAIN
BOARD.
(W SEMS M3X6 Ni / 6pcs.)

CABLE
MAIN BOARD

Remove the screws of the Parallel Cable and nuts of

the Serial Cable.

SERIAL

PARALLEL

3-7

Remove the MAIN BOARD.

Fix the new MAIN BOARD and connect the CABLE on

the MAIN BOARD.

(W SEMS M3X6 Ni / 6pcs.)

CABLE
MAIN BOARD

10 Fix the screws of the Parallel Cable and nuts of the

Serial Cable.

SERIAL

Connect the cables (5pcs.) to the MAIN BOARD.

Make sure connect the wirings to the right place.

Carriage Motor Cable
CN4
Grit Motor Cable
CN3
Fan Cable (Red and Black)
CN8
Paper Sensor Cable (Yellow and Blue)
CN7
Switching Power Cable
CN9

3-8

PARALLEL

12 Fix the cables with the hook and put the hook to the
Right Side Frame.

HOOK (White)

3
13 Fix the RIGHT SIDE COVER.
(BINDING HEAD M4X5 Ni / 4pcs.)

(RIGHT SIDE)

14 Fix the GUIDE COVER R.

(BINDING HEAD with TEETH WASHER M3X8 Ni /
4pcs.)

(REAR VIEW)

15 Fix the Y RAIL COVER.

(BINDING HEAD with TEETH WASHER M3X8 Ni /
4pcs.)

(REAR VIEW)
3-9

16 Connect the flat cables to the Panel Board.

Make sure that the blue line on the big cable faces
upwards and the blue line on the small cable faces
left when connecting them.

(RIGHT SIDE COVER)

Fix the FRONT COVER.
CX-24 : Fix the screws at the center first and them
both sides.
CX-12 : Fix the screws from the left side.

(CX-24 Only)

(CX-24 : W SEMS M3X8 BC / 6pcs.)

(CX-12 : W SEMS M3X8 BC / 4pcs.)

(FRONT VIEW)

17 Carry out the following adjustments.

1. Upgrade Firmware
2. Initialize
3. Tool Pressure Adjustment
4. Calibration
5. Crop Mark Sensor Adjustment

3-10

Revised 4

3-3 CARRIAGE MOTOR_REPLACEMENT (Referential Time : 5 min.)

Remove the FRONT COVER.

(CX-24 : W SEMS M3X8 BC / 6pcs.)
(CX-12 : W SEMS M3X8 BC / 4pcs.)

(CX-24 Only)

(FRONT VIEW)
Remove the FRONT COVER by disconnecting the flat
cables from the Panel Board.

(RIGHT SIDE COVER)

Remove the RIGHT SIDE COVER.

(BINDING HEAD M4X5 Ni / 4pcs.)

(RIGHT SIDE )

Disconnect the CARRIAGE MOTOR WIRE from CN4

of the MAIN BOARD.

CN4

(RIGHT FRONT)
3-11

Remove the CARRIAGE MOTOR.

(W SEMS PRECOATING LOCK AGENT M3X8 C /
2pcs.)

SCREWS(CX-12)
The position of the screws fixing the CX-24
CARRIAGE MOTOR is different from CX-12.

(RIGHT REAR)

SCREWS(CX-24)

Fix the new CARRIAGE MOTOR together with the

SPACER to the FRAME so that there won't be any
looseness or to much load.
(W SEMS PRECOATING LOCK AGENT M3X8 C /
2pcs.)

The position of the screws fixing the CX-24

SPACER is different from CX-12.

SPACER

SCREWS
(RIGHT REAR)

Connect the CARRIAGE MOTOR WIRE to the CN4

on the MAIN BOARD.

CN4

(RIGHT FRONT)

Fix the RIGHT SIDE COVER.

(BINDING HEAD M4X5 Ni / 4pcs.)

(RIGHT SIDE )
3-12

Connect the flat cables to the Panel Board.

Make sure that the blue line on the big cable faces
upwards and the blue line on the small cable faces
left when connecting them.

(RIGHT SIDE)
Fix the FRONT COVER.
CX-24 : Fix the screws at the center first and them
both sides.
CX-12 : Fix the screws from the left side.

(CX-24 Only)

(CX-24 : W SEMS M3X8 BC / 6pcs.)

(CX-12 : W SEMS M3X8 BC / 4pcs.)

(FRONT VIEW)

3-13

3-4 GRIT MOTOR_REPLACEMENT (Referential Time : 5 min.)

Remove the FRONT COVER.

(CX-24 : W SEMS M3X8 BC / 6pcs.)
(CX-12 : W SEMS M3X8 BC / 4pcs.)

(CX-24 Only)

(FRONT VIEW)
Remove the FRONT COVER by disconnecting the flat
cables from the Panel Board.

(RIGHT SIDE COVER)

Remove the LEFT SIDE COVER.
(BINDING HEAD M4X5 Ni / 4pcs.)

(LEFT SIDE )
Remove the Y RAIL COVER.
(BINDING HEAD WITH TEETH WASHER M3X8 Ni /
4pcs.)

(REAR VIEW)
3-14

Remove the COVER GUIDE R.

(BINDING HEAD WITH TEETH WASHER M3X8 Ni /
4pcs.)

(REAR VIEW)
Remove the GRIT MOTOR WIRE from the CN3 on
the MAIN BOARD.

CN3

(RIGHT FRONT)

Remove the GRIT MOTOR.

(W SEMS PRECOATING LOCK AGENT M3X8 C /
2pcs.)

GRIT MOTOR

SCREWS
(LEFT SIDE)

Fix the GRIT MOTOR so that there won't be any

looseness or too much load.
(W SEMS PRECOATING LOCK AGENT M3X8 C /
2pcs.)

GRIT MOTOR
The GRIT MOTOR CABLE should be the
front side when fixing the ASS'Y MOTOR Y.

GRIT MOTOR
SCREWS

CABLE

(LEFT SIDE)
3-15

Connect the GRIT MOTOR WIRE to the CN3 on the

MAIN BOARD.

CN3

(RIGHT FRONT)

Fix the COVER GUIDE R.

(BINDING HEAD WITH TEETH WASHER M3X8 Ni /
4pcs.)

(REAR VIEW)
Fix the Y RAIL COVER.
(BINDING HEAD with TEETH WASHER M3X8 Ni /
4pcs.)

(REAR VIEW)
Fix the LEFT SIDE COVER.
(BINDING HEAD M4X5 Ni / 4pcs.)

(LEFT SIDE )
3-16

Connect the flat cables to the Panel Board.

Make sure that the blue line on the big cable faces
upwards and the blue line on the small cable faces
left when connecting them.
(RIGHT SIDE)
Fix the FRONT COVER.
CX-24 : Fix the screws at the center first and them
both sides.
CX-12 : Fix the screws from the left side.

(CX-24 Only)

(CX-24 : W SEMS M3X8 BC / 6pcs.)

(CX-12 : W SEMS M3X8 BC / 4pcs.)

(FRONT VIEW)

3-17

3-5 PINCH ROLLER_REPLACEMENT (Referential Time : 5min.)

Lower the SHEET LOADING LEVER to raise the

PINCH ROLLER.

3
Remove one of the E-RING with the Flat Head driver.

Set the Sheet to prevent the washer from dropping

during the replacement.

E-RING

Remove the SHAFT.

SHAFT

Fix the new PINCH ROLLER with washers by passing

the SHAFT through the PINCH ROLLER.

Be careful with the direction of the PINCH ROLLER.

The marked side should be outside.

3-18

Fix the E-RING with pincers.

E-RING

Revised 1

3-6 CUTTER PROTECTION_REPLACEMENT (Referential Time : 5 min.)

Put the CUTTER PROTECTION fully from the left edge
of the APRON and along the MARK on the
FRAME,CENTER.
There would be space at the right edge.

CUTTER PROTECTION

0 ~ 1mm
(FRONT VIEW)

MARK
The machines with the following serial
number have been carved the MARK.
CX-24 : ZN92130 and above
CX-12 : ZO 00370 and above

3-19

4 Adjustment

4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No.

ST-002

Tool Name

TENSION GAUGE 3N (300gf)

Purpose

Tool Pressure Adjustment

Tool No.

ST-006

Tool Name

WHITE DUMMY PEN

Purpose

Tool Height Adjustment

Tool Pressure Adjustment

Tool No.

ST-012

Tool Name

DIAL TENSION METER DT-50 0.5N (50gf)

Purpose

Tool Pressure Adjustment

4-1

4 Adjustment

4-2 Service Mode

Service Mode

Revised 4

[ ], [ ], [ ] + POWER ON

VERSION

A100

Display the version of Firmware.

[Counterclockwise]
Turn the dial to select
the menu.

[Clockwise]

F-35g

U < 33>

[MENU/PARAM]

F-35g

This menu is for adjusting the MIN Tool Pressure.

Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.

U < 33>

[Counterclockwise]

[Clockwise]

F-200g U <155>

[MENU/PARAM]

This menu is for adjusting the MAX Tool Pressure.

Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.

F-200g U <155>

[Counterclockwise]

[Clockwise]

KEY

START

[MENU/PARAM]

KEY

This menu is for checking the Panel Keys. It will be checked [MENU/PARAM],
[ENTER], [TEST], [ORIGIN] ,[
], [
], [
], [
] in order.

********

[Counterclockwise]

[Clockwise]

SENSOR F1 R1 C1

[MENU/PARAM]

SENSOR F1 R1 C1

This menu is for checking the ON / OFF status of Sensor.

F : Front Pepare Sensor
R : Rear Paper Sensor
C : Carriage Sensor
1 : ON
0 : OFF

FAN

This menu is for checking the FAN.

ON/OFF will be changed by pressing the [ENTER] key.

[Counterclockwise]

[Clockwise]

FAN

OFF

[MENU/PARAM]

OFF

[Counterclockwise]

[Clockwise]

CALIB-G < 0.11>

[MENU/PARAM]

CALIB-G < 0.11>

This menu is for Calibration of the Grit Roller side. The value is %.

[Counterclockwise]
[TEST]

DATA1

[MENU/PARAM]

DATA2

Select the Calibration Checking DATA by turning the dial and

press the [ENTER] key to draw a figure.

[Clockwise]

CALIB-C < 0.11>

[MENU/PARAM]

CALIB-C < 0.11>

This menu is for Calibration of the Carriage Moving. The value is %.

[Counterclockwise]
[TEST]

DATA1

[MENU/PARAM]

DATA2

Select the Calibration Checking DATA by turning the dial and

press the [ENTER] key to draw a figure.

[Clockwise]

CROP

START

[Clockwise]

Go to
Next Page.

4-2

[MENU/PARAM]

CROP

START

This menu is for Crop Mark Sensor Auto Calibration.

4 Adjustment

From
last Page.
[Counterclockwise]

[Clockwise]

CROP G

[MENU/PARAM]

< -31>

CROP G

< -31>

This menu is used when Auto Calibration cannot be done.

This menu shows the distance in Grid direction between the center of the Sensor
and the center of the cutter.
This value will change by Jog Dial. (1 step = 0.05mm)

CROP C

< 416>

This menu is used when Auto Calibration cannot be done.

This menu shows the distance in Carriage direction between the center of
the Sensor and the center of the cutter.
This value will change by Jog Dial. (1 step = 0.05mm)

CROP AD

468

[Counterclockwise]

[Clockwise]

CROP C

< 416>

[MENU/PARAM]

[Counterclockwise]

[Clockwise]

CROP AD

[MENU/PARAM]

468

This menu is for checking the movement of the Crop Mark Sensor.
This value will change depending on the media.

[Counterclockwise]

[Clockwise]

EEROM

START

[MENU/PARAM]

EEROM check OK!

This menu is for checking the EEROM.

Either [OK] or [NG] will be indicated after the check

DRAM check OK!

This menu is for checking the DRAM.

Either [OK] or [NG] will be indicated after the check

AGING

This menu is for AGING.

AGING starts after pressing the [MENU/PARAM] key
and it will be stop after turning the power off.

[Counterclockwise]

[Clockwise]

DRAM

START

[MENU/PARAM]

[Counterclockwise]

[Clockwise]

AGING

START

[MENU/PARAM]

START

[Counterclockwise]

[Clockwise]

PENWAIT

[MENU/PARAM]

< 0>

Movement Mode

< 0>

This menu is for setting the time from going the Pen or the Cutter down until moving.
The range of the time is 0 ~ 99 (msec).
Ending menu of the Service Mode.

KEY Dir

<Forw.>

This menu is for setting the media feeding direction when pressing the [
Forw : The media feeds forward with [
] key. (Default)
Rev : The media feeds backward with [
] key.

COMMAND

<AUTO>

This menu is for setting the COMMAND.

AUTO : AUTO (Default)
MODE2 : COMMAND CAMM-GL3 MODE 2 Fixed
MODE1 : COMMAND CAMM-GL3 MODE 1 Fixed

PENWAIT

Revised 2

[ ], [ ], [MENU/PARAM] + POWER ON

KEY Dir

<Forw.>

[MENU/PARAM]

], [

].

[Counterclockwise]
Turn the dial to select
the menu.
[Clockwise]

COMMAND

<AUTO>

[MENU/PARAM]

[Counterclockwise]

Turn the dial to select

the menu.

[Clockwise]

MARK

<OFF>

[MENU/PARAM]

[Counterclockwise]

MARK

<OFF>

Always OFF.

Turn the dial to select

the menu.

[Clockwise]

!FScmd

<ON>

[MENU/PARAM]

[Counterclockwise]

!FScmd

<OFF>

This menu is for setting the Tool Pressure Control Command (!FS).
ON : Enable
OFF : Disable (Default)

Turn the dial to select

the menu.

[Clockwise]

EXIT

Press the [ENTER] key to reset and go back to the general menu.

4-3

4 Adjustment

4-3 Function Mode

Revised 2

Displayed Language and Unit

SYSTEM REPORT

Turn on the power while pressing the [

] key.

SYSTEM REPORT
MODEL
: CX-24
MAIN
: A100
BOOT
: B100

UNIT
LINGUA

[MENU/PARAM]

LINGUA

--- SAVE MENU --No \ ITEM FORCE[g] SPEED[cm/s] OFFSET WEIGHT

CURRENT :
100
40
0.250
LIGHT
SAVE1
:
50
40
0.250
LIGHT
SAVE2
:
50
40
0.250
LIGHT
SAVE3
:
50
40
0.250
LIGHT
SAVE4
:
50
40
0.250
LIGHT
SAVE5
:
50
40
0.250
LIGHT
SAVE5
:
50
40
0.250
LIGHT
SAVE6
:
50
40
0.250
LIGHT
SAVE7
:
50
40
0.250
LIGHT
SAVE8
:
50
40
0.250
LIGHT

--- OTHER PARAMETER --AREA

:
1.0 [m] ,
SAVE
:
USER1
,
SMOOT :
ON
,
BAUD
:
9600
,
STOP
:
1 ,
HAND
:
H-WIRE
,
UNIT
:
COMMAND:
!FScmd :
-- END ---

Metric
AUTO
OFF

,
,

LANG.

[ENTER]

<Inch>

<ENGLIS>

EXIT
[ENTER]

Languages : English, Japanese, German, French, Spanish,

Italian and Portuguese

Forw.
0[msec]

: Metric (mm), Inch

The data which the customer sets

inside the EEPROM
will be initialized.

All data inside the EEPROM

will be initialized.

Turn on the power while pressing

the [ENTER] key.

Turn on the power while pressing

the [ ], [ ], [ORIGIN] keys.

SERIAL INTERFACE CHECK

Turn on the power while
pressing the [ ] key.

RS232C check

Error
Init ALL EEROM

bit

[ENTER]

FINISH

= 1111

STxD-SRxD error
TxD-RxD error
DTR-CTS error
RTS-DSR error

ENTER ->ALL INIT

[ENTER]

4-4

Inch

UNIT

ALL INITIALIZE

ENTER ->START INT

UNIT

[ENTER]

LIMITED INITIALIZE

INITIALIZE EEROM

<Metric>

ENGLIS

ROTATE:
OFF
PRESET: USER1
I/O
:
AUTO
DATA :
8
PARITY :
NONE
U-CROP :
OFF
CURSOR:
PENWAIT:

UNIT
<ITAL.>

LINGUA

Unit

COMPLETED

<Metric>

<ITAL.>
[MENU/PARAM]

--- PARAM --CALIB.

: C=0.00% G = 0.00%
FORCE DA
: MAX= 170 MIN= 45
CROP ENABLE: OFF
CROP OFFSET: X= 430 Y= -29
LANGUAGE : ENGLISH

Turn on the power while pressing

the [MENU/PARAM] key.

2 (TxD)
4 (RTS)
5 (CTS)
14 (STxD)

Connection
3 (RxD)
6 (DSR)
20 (DTR)
16 (SRxD)

4 Adjustment

4-4 HOW TO UPGRADE FIRMWARE (Referential Time : 5 min.)

Connect PC and CX-24/12 with the PARALLEL

CABLE.

It is necessary to prepare the followings to

upgrade the FIRMWARE.
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE

Turn on the power while pressing [ ], [

], [
]
keys.
It is ready to receive data when [Send new program]
is displayed.

4
[

][

][

] + POWER ON

VERSION UP SURE?
[ENTER]

Send new program

Open the download.BAT from MS-DOS.

Some PCs can not use the BAT FILE.

Please refer to the ReadMe File in the
FIRMWARE DISK.

CX-XX V.A 100

** %

ERASE

** %

WRITE

**%

Turn off the power when the upgrade is completed.

COMPLETE

POWER OFF

4-5

4 Adjustment

4-5 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)

TOOL HEIGHT ADJUSTMENT is designed to cut the whole media equally and ensure cutting
quality by eliminating tool-bouncing as the tool traverses the media.
This adjustment must be performed after replacement of the TOOL CARRIAGE.
Roland Special Tool ST-006, Thickness Gauge and 1mm Hexagonal wrench are used for this
adjustment.

Remove the Carriage Cover.

(W SEMS M3X6 Ni / 1pce.)

Screw

Remove the screws fixing the FRONT COVER.

(CX-24 Only)

(CX-24 : W SEMS M3X8 BC / 6pcs.)

(CX-12 : W SEMS M3X8 BC / 4pcs.)

(FRONT VIEW)

Make sure not to disconnect the flat cables from the

Panel Board.

(RIGHT SIDE COVER)

4-6

4 Adjustment

Remove the Y RAIL COVER.

(BINDING HEAD WITH TEETH WASHER M3X8 Ni /
4pcs.)

(REAR VIEW)

Put the PINCH ROLLER down at the both ends of

GRIT ROLLER

Turn on the power and press the [ENTER] key.

CX-24 : Make sure to cover the FRONT /

REAR PAPER SENSOR with paper and turn
on the power.

Put the WHITE DUMMY PEN (ST-006) to the TOOL

CARRIAGE. Make sure to insert until the collar of the
blade holder touches the rim of the hole.

4-7

4 Adjustment

Move the TOOL CARRIAGE to the positions shown in

the right figure with the [
], [
] keys.
Carry out Adjustment 8 at the position where the
clearance between the pen tip and the BED is the
lowest.

Adjust the Adjusting Screw so that the clearance

between the pen tip and the BED will be more than
2.4 / less than 2.6 with 1mm Hexagonal wrench.

Make sure to adjust the Adjusting Screw so

that the 2.4mm thickness gauge can insert
between the pen tip and the BED and 2.6mm
thickness gauge can not insert.

4-8

Adjusting Screw

Thickness Gauge

4 Adjustment

4-6 TOOL PRESSURE ADJUSTMENT (Referential Time : 15 min.)

TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of the
TOOL CARRIAGE to ensure that correct pressure would be added to the blade when cutting.
This adjustment must be performed after replacement of the TOOL CARRIAGE.
It is necessary to enter PEN PRESSURE MODE to perform this adjustment.
Roland Special Tool ST-002, ST-006 and ST-012 are used for this adjustment.

[Actual Pen Pressure]

Driver IC [MTD2005] supplies voltage,

corresponds to the pen pressure, to the
solenoid of the Carriage. Tool Pressure could
be set by adjusting the OFFSET with "MIN"
adjustment and GAIN with "MAX" adjustment
of the TOOL PRESSURE ADJUSTMENT.

Correct
200 g

Gain
Gain is not adjusted.

Offset
20 g

20 g

Make sure to carry out TOOL HEIGHT ADJUSTMENT

before this adjustment.

Move the TOOL CARRIAGE to the position where the

TOOL HEIGHT ADJUSTMENT has been carried out.

Offset is not adjusted.

200 g

[Pressure set from Panel]

4-9

4 Adjustment

Turn on the power while pressing [

], [

], [

keys to enter the Service Mode.

Select [F-35g] menu and press [MENU/PARAM] key
to enter the Adjusting Mode.

][

][

] + POWER ON

VERSION

A100

F-35g

U < 33>
[MENU/PARAM]

F-35g

U < 33>

Move the PEN down by pressing the [

] key.
Make sure to touch the pen tip to the BED.

Pull up the TOOL CARRIAGE with the DIAL GAUGE

(ST-012) and measure the tool pressure when pen tip
leaves the BED.

0.3N ~ 0.4N
(30gf ~ 40gf)

Adjust the parameter in the menu with the dial so that

the pressure will be 0.3N ~ 0.4N (30gf ~ 40gf).
Press the [ENTER] key to save the settings.
Make sure to check the pressure with the DIAL
GAUGE (ST-012) again.

F-35g

D < 33>

F-35g

D <36>
[ENTER]

F-36g

4-10

U <36>

4 Adjustment

Select the [F-200g] menu and press the [MENU/

PARAM] key to enter the adjusting mode.
F-35g

U < 36>

F-200g

U <155>
[MENU/PARAM]

F-200g

Move the PEN down by pressing the [

] key.
Make sure to touch the pen tip to the BED.

Pull up the TOOL CARRIAGE with the TENSION

GAUGE (ST-002) and measure the tool pressure
when pen tip leaves the BED.

U <155>

1.9N ~ 2.0N
(195gf ~ 205gf)

10 Adjust the parameter in the menu with the dial so that

the pressure will be 1.9N ~ 2.0N (195gf ~ 205gf).
Press the [ENTER] key to save the settings.

Make sure to check the pressure with the TENSION

GAUGE (ST-002) again.

F-200g

D <155>

F-200g

D 157
[

F-200g

U 157

4-11

4 Adjustment

4-7 CALIBRATION (Referential Time : 20 min.)

CALIBRATION is designed to ensure the distance accuracy by adjusting the media-feeding
rate. This adjustment must be performed after the MAIN BOARD or in case you like to improve
the distance accuracy.
It is necessary to enter the CALIBRATION MODE to perform this adjustment.

Put the 0.25mm Standard Ceramic Pen to the TOOL

CARRIAGE.

Set A1 size paper on CX-24 and A3 size paper on

CX-12.
Make sure to set the edge of the paper to the Guide
line.

Turn on the power while pressing [

], [
], [
]
keys to enter the Service Mode.
Select [CALIB -*] menu and press the [TEST] key.
Then, select the [DATA2] with the dial.

][

][

VERSION

CALIB-G

[CALIB - *] menu is used either [CALIB-G] or

[CALIB -C].

4-12

] + POWER ON

A100

< 0.11>
[TEST]

DATA1

DATA2

4 Adjustment

CX-24/12 will start drawing a figure when pressing

the [ENTER] key.

CX-24

AI SIZE

50mm
100mm

GRIT
750mm

CX-12

A3 SIZE
50mm
100mm
GRIT
350mm

50mm
100mm

50mm
100mm
250mm
CARRIAGE

550mm
CARRIAGE

Lower the sheet loading lever and remove the sheet.

Measure the length of CARRIAGE DIRECTION /

GRIT ROLLER DIRECTION by using the figure.

If the measured length is within the following range, it

does not need to calibrate.
[CX-24]
Grit Direction : 748.5mm ~ 751.5mm
Carriage Direction : 548.9mm ~ 551.1mm
[CX-12]
Grit Direction : 349.3mm ~ 350.7mm
Carriage Direction : 249.5mm ~ 250.5mm
If the measured length is beyond the range, carry out
the 7 ~ 12 .

Calculate the amount to be calibrate by using the right

formula.

( FORMULA for the Grit Direction )

750 (350) mm - Measured Length (mm)
X 100 = Calibrating
Measured Length (mm)
Amount (%)

[FOR EXAMPLE]
750mm - 752mm
X 100 = - 0.3 (%)
752mm

4-13

4 Adjustment

( FORMULA for the Carriage Direction )

550 (250) mm - Measured Length (mm)
X 100 = Calibrating
Measured Length (mm)
Amount (%)

[FOR EXAMPLE]
550mm - 547mm
X 100 = 0.5 (%)
547mm

Select the directions, GRIT ROLLER DIRECTION or

CARRIAGE DIRECTION.

(Grit Direction)

CALIB-G

< 0.11>

(Carriage Direction) CALIB-C

< 0.13>

Press the [MENU/PARAM] key to enter the menu and

change the Calibrating Amount with the dial.
CALIB-G

Enter the Calibrating Amount which is the amount

calculated at 7 .
Calibrating range is -0.60% ~ +0.60%.

10

< 0.13>
[MENU/PARAM]

CALIB-G

-0.3

Press the [ENTER] key to save the settings.

If the both directions are needed to calibrate, press
the [MENU/PARAM].
Select another direction and carry out the 9 .

4-14

CALIB-G

-0.3
[ENTER]
[MENU/PARAM]

CALIB-G

< -0.3>

CALIB-C

< 0.13>

4 Adjustment

11 Set the paper again and press the [TEST] key.

Then, select the [DATA2] with the dial and CX-24/12
will start drawing a figure when pressing the [ENTER]
key.

CALIB-G

< -0.3>
[TEST]

DATA1

DATA2

DATA1

DATA2
[ENTER]

Measure the length of CARRIAGE DIRECTION or

12 GRIT ROLLER DIRECTION by using the figure.

Make sure that the measured length is within the

following range.
[CX-24]
Grit Direction : 748.5mm ~ 751.5mm
Carriage Direction : 548.9mm ~ 551.1mm
[CX-12]
Grit Direction : 349.3mm ~ 350.7mm
Carriage Direction : 249.5mm ~ 250.5mm
If the measured length is beyond the range, carry out
the 7 ~ 12 again.

4-15

4 Adjustment

4-8 CROP MARK SENSOR CHECK (Referential Time : 20 min.)

Revised 4

This is for checking the sensitivity of the CROP MARK SENSOR with using the internal
data of the machine. It can be done without the influence of Application / Driver.

Prepare the followings.

1. Sheet which the Crop Marks are printed.
2. Blade
3. Blade Holder

Make sure that there is no illustration and stain on

this area.
A4 size
5.7cm

Crop Mark
(Diameter : 1cm)

Printing Area

2cm
1.5cm

Set the Sheet and fix the Blade Holder with a blade to
the Carriage.

Pinch Roller

Set the Right & Left Pinch Rollers at the outside

of the Crop Marks.
Set the sheet so that the
Crop Marks are on the
Cutter Protection.

Cutter Protection

Power on the machine and press the [MENU/PARAM]

key to enter the User's Mode.

SELECT I

ROLL
[MENU/PARAM]

SELECT I

4-16

ROLL

4 Adjustment

Make sure that the [CROP MARKS] menu is set to

[AUTO].
Factory Default : [OFF]
In order to set to [AUTO], press the [MENU/PARAM]
key to enter the Setting Mode and change it by the
Jog Dial.
Then, press the [ENTER] key to save it.

<Confirmation>
SELECT I

ROLL

CROPMARK I <AUTO>

<Setting>
SELECT I

ROLL

CROPMARK I

<OFF>

[MENU/PARAM]

CROPMARK I

<OFF>

CROPMARK I <AUTO>
[ENTER]

Power off the machine and power on again while

pressing the [TEST] key.
Select [PIECE] and press the [ENTER] key.

[ TEST ] + POWER ON

MARK

TEST

SELECT

ROLL

SELECT

PIECE
[ENTER]

The machine cuts around the Crop Marks.

Make sure that the Crop Marks are in the cut squares.
If not, carry out the Crop Mark Sensor Adjustment.

4-17

4 Adjustment

4-9 AUTO CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.)

Revised 4

This adjustment is for calibrating the distance from the center of the sensor to the tip of the pen.
This adjustment can be performed by adjusting the cutting position to the Crop Marks which are
printed on the sheet with [CROP START] menu in the Service Mode.

Prepare the followings.

1. Vinyl Sheet
Size : A4
Color : Black
(Backing should be white.)
2. Blade
3. Blade Holder
4. Tweezers

Set the Right & Left Pinch Rollers with 10cm

interspace.
Set the Sheet and fix the Blade Holder with a blade to
the Carriage.

Turn on the power while pressing [

], [

], [

keys to enter the Service Mode.

Select [CROP START] menu and press [MENU/
PARAM] key to carry out the AUTO CROP MARK
SENSOR ADJUSTMENT.

]
[

][

][

] + POWER ON

VERSION

CROP

A100

START
[MENU/PARAM]

PAUSE -> ENTER

4-18

4 Adjustment

Peel the sheet off leaving 2 squares after cutting.

Peel off this area.

Please carry out this without taking the sheet off.

Press [ENTER] key to continue the adjustment.

Sensor detects the center of the left square firstly and
detects the center of the right square.
Then, the machine cuts inside of the right square.

Peel off the inside part of the right square and check
that the line of the right square is not cut.
If it is cut, carry out the [4-10 Manual Crop Mark
Sensor Adjustment].

4-19

4 Adjustment

4-10 MANUAL CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.)

Revised 4

This adjustment can be done more precisely than the Auto Crop Mark Sensor Adjustment.
This adjustment can be performed from [CROP G] & [CROP C] menus in the Service Mode.

Turn on the power while pressing [

], [

], [

keys to enter the Service Mode.

Select [CROP - *] menu and press [MENU/PARAM]
key to enter the setting mode.

Select [CROP G] when adjusting the grit

direction.
Select [CROP C] when adjusting the carriage
direction.
Change the parameter with the Jog Dial and press
[ENTER] key to save it.

][

][

] + POWER ON

VERSION

A100

CROP

< -29>

[MENU/PARAM]

CROP

< -29>

In case of moving the Cutting Position down

_about 0.5mm.

Parameter 1step = 0.05mm

(Parameter 20 steps = 1mm)
CROP G

< -40 >

- 10 steps
CROP G

When adjusting the cutting position to the right

/ up, the parameter is [+].
When adjusting the cutting position to the left
/ down, the parameter is [-].

< -50 >

[ENTER]

In case of moving the Cutting Position to

the right_about 1mm.

CROP C

< 25 >

+ 20 steps
CROP C

< 45 >
[ENTER]

4-20

4 Adjustment

Carry out [4-8 CROP MARK SENSOR CHECK].

4-21

5 Supplemental Information

5 Supplemental Information
5-1 OPERATIONAL SEQUENCE
Power SW ON

DRAM CHECK

NG

Stop the movement.

OK
Copy Firmware to DRAM.

NG

Stop the movement.

OK
Motor Voltage
Initialize Hardware.

NG

Display Error Message

or
Fan Error

OK
EEROM CHECK

NG

5
Display Error Message

EEPROM Error

OK
Roland DG Corp.

Displays Opening Message.

Sensor Error
Detects origin

NG

Display Error Message

or
Origin Error

OK
SELECT

Displays Sheet Selection Menu.

Roll

ENTER
Detects Media

NG

Display Error Message

SHEET UNLOADED

Display Error Message

Err:Bad Pos i t i o n

Display Error Message

Err:Sheet Set

Display Error Message

MARK1 NOT FOUND

OK
Detects
PINCH ROLLER
position.

NG

OK
When selecting PIECE

NG

Detects Media length.

Revised 4

OK

When CROP MARK is

enable
Detects Crop Mark.

NG

OK
Carriage moves to origin.

Ready to cut.

5-1

5 Supplemental Information

5-2 SENSOR MAP

REAR PAPER SENSOR (CX-24 ONLY)

This sensor detects whether the Media is set or not.
And also, it detects the rear edge of the Media.
Media has to be on this sensor when SETUP.
CARRIAGE LIMIT & PINCH ROLL SENSOR
This sensor detects the Carriage Limit and the
Pinch Roller Position.

FRONT PAPER SENSOR (CX-24 ONLY)

This sensor detects whether the Media is set
or not. And also, it detects the front edge of
the Media.
Media has to be on this sensor when SETUP.

Revised 4

5-2

CROP MARK SENSOR

This sensor detects the Crop Mark.

6 Troubleshooting

6 Troubleshooting
6-1 START & END POINTS DON'T MATCH
Tool Height Adjustment
Secure the Tool Carriage

Tool Pressure Adjustment

Tool Height is not correct

Tool Carriage is loose

8
Tool Pressure is not
correct

Replace the Tool Carriage

Holder part of Tool

Carriage is loose

Motor Gear is meshed too

tight or too loose

Backlash Adjustment

START & END POINTS

DON'T MATCH

Bearing inside Blade Holder

doesn't rotate smoothly

Blade Offset doesn't

match with offset set in CX.

Blade Holder is set loose

on Tool Carriage

Blade tip is wearing out

Replace the Blade Holder

Match Offset

Secure the Blade Holder

Replace the blade

: Symptom
: Check Points
: Action
Number : Checking order

NO CHECKING POINT

ACTION

Blade Offset doesn't

1
match with offset Match Offset
set in CX

REFERENCE

User's Manual

OUTLINE

Blade used on the CX has offset and therefore, tip is shifted from its
center. When the offset setting done on CX doesn't match with the
blade offset, offset correction won't be done. Therefore, the starting
and ending points won't match because the direction of the blade
slightly shifts from the correct direction.

Blade Holder is set

Secure the Blade
User's Manual
loose on Tool
Holder
Carriage

When Blade Holder is set loose on Tool Carriage, the blade tip
becomes very shaky when cutting and results in distorted figure.

Blade tip is wearing Replace the

out
Blade

When blade tip wears out, offset will be changed. Therefore, as same
sa1, the starting and ending point won't match especially when
cutting circles.

Bearing inside
Blade holder
4
doesn't rotate
smoothly

User's Manual

There are bearings inside the Blade Holder. When the bearings don't
rotate smoothly, direction of the blade slightly shifts form the correct
direction and therefore, starting and ending points doesn't match.

Replace the
Blade holder

When holder part of Tool Carriage is loose, direction of the blade

slightly shifts from the correct direction and therefore, the starting
and ending points won't match.

Holder part of Tool Replace the Tool

Carriage is loose
Carriage

Tool Carriage is
loose

Secure the Tool

Carriage

Section3 [Tool
Carriage
_Replacement]

When the Tool Carriage is loose, direction of the Tool Carriage slightly
shifts form the correct direction and therefore, the starting and ending points
won't match.

Tool Height is not

correct

Tool Height
Adjustment

Section4 [Tool
Height
Adjustment]

When Tool Height is not adjusted, blade hits the Bed strongly and
bounces. Therefore, the cutting at the very beginning won't be done
and cause the starting and ending points to be shifted.

6-1

6 Troubleshooting

NO CHECKING POINT

ACTION

REFERENCE

OUTLINE

Section4 [Tool
Tool Pressure is not Tool pressure is
Pressure
correct
not
Adjustment]

When Tool height is not adjusted, blade hits he Bed strongly and
bounces. Therefore, he cutting at the very beginning won't be done
and cause the starting and ending points to be shifted. And also,
when the Tool Pressure is set too high by the user, the blade offset
changes because the blade tip goes deep into the sheet. Therefore,
the starting and ending points will be shifted.

Motor Gear is
Backlash
meshed too tight or
Adjustment
too loose

When Motor Gear is meshed too tight or too loose, Tool Carriage
and Grit Roller will be driven unstable and results in starting and
ending points to shift.

6-2

6 Troubleshooting

6-2 STITCH CUT

Tool Height Adjustment
Secure the Tool Carriage

Tool Pressure Adjustment

Tool Height is not correct

Tool Carriage is set loose

8
Tool Pressure is not
correct

Replace the Tool Carriage

Holder part of Tool

Carriage is loose

Solenoid Driver IC on
Main Board is broken

Replace IC14 on
Main Board

STITCH CUT
4

1
Blade tip is wearing out
/ cracks

Scratch in Cutter Protection

Bearing inside Blade Holder

doesn't rotate smoothly

Replace the Cutter

Protection

Tool doesn't move

up/down smoothly

Replace the Blade

Replace the Blade Holder

Replace the Tool Carriage

NO CHECKING POINT
1

ACTION

REFERENCE

Blade tip is wearing Replace the

out / cracks
Blade

Bearing inside
Blade holder
2
doesn't rotate
smoothly

OUTLINE

When blade wears out and cracks, it will be caught by the sheet and
results in stitch cut.
There are bearing s inside the Blade Holder. When the bearings
don't rotate smoothly, direction of the blade slightly shifts from the
correct direction and therefore, it will be caught by the sheet which
results in stitch cut.

Replace the
Blade Holder

Section3 [Tool
Tool doesn't move Replace the Tool
Carriage
up/down smoothly Carriage
_Replacement

Scratch in Cutter
Protection

Section3 [Tool
Holder part of Tool Replace the Tool
Carriage
Carriage is loose
Carriage
_Replacement

When Tool doesn't move up and down smoothly, blade sometimes

hits the Bed strongly and bounces which results in stitch cut. In most
cases, stitch cut at the beginning is caused by this reason.

Section3 [Cutter Cutter Protection is where the blade lands for cutting. If there is
Replace the
Protection
scratch in the Cutter Protection, blade is caught by the sheet because
Cutter Protection
_Replacement
it sticks deeper into the sheet and results in stitch cut.

Tool Carriage is
loose

Secure the Tool

Carriage

Tool Height is not

correct

Tool Pressure is not Tool Pressure

correct
Adjustment

Solenoid Driver IC
Replace IC14 on
on Main Board is
Main Board
broken

Tool Height
Adjustment

When holder part of Tool Carriage is loose, direction the blade

slightly shifts from the correct direction and therefore, it will be
caught by the sheet which results in stitch cut.
When the Tool Carriage is loose, the blade tip becomes shaky and it
will be caught by the sheet which results in stitch cut.

Section4 [Tool
Height
Adjustment]

When Tool Height is not adjusted, blade hits the Bed strongly and
bounces which results in stitch cut. In most cases, stitch cut at the
beginning is caused by this reason.

Section4 [Tool
Pressure
Adjustment]

When Tool Pressure is not adjusted, blade hits the Bed strongly and
bounces which results in stitch cut.
When Solenoid Driver IC breaks, sometimes high pressure will be
generated. In this case, blade hits the Bed strongly and bounces
which results in stitch cut.

6-3

6 Troubleshooting

6-3 MEDIA SHIFTING

Secure the screw fixing

the Plate Shaft

Refer to Troubleshooting
FAN REVOLUTION 6-5

Clean the Grit Roller

Screw fixing the Plate

Shaft is loose

Fan revolution

4
Grit Roller is dirty

7
Driver IC on
Main Board is broken

Replace IC12/13 on
Main Board

MEDIA SHIFTING
3
Pieces of Media

Sheet is not set correctly

Set the sheet again

and explain to user

Pinch Roller is wearing out /

broken

Cleaning

Replace the Pinch Roller

NO CHECKING POINT

ACTION

Sheet is not set

correctly

Set the sheet

again and
explain to user

Pinch Roller is
wearing out /
broken

Replace the
Pinch Roller

Pieces of Media

Cleaning

Grit Roller is dirty

Clean the Grit

Roller

Secure the screw

Screw fixing the
fixing the Plate
Plate Shaft is loose
Shaft

6-4

Fan revolution

Refer to
Troubleshooting
FAN REVOLUTION
6-5

Driver IC on Main Replace IC12/ 13

Board is broken
on Main Board

REFERENCE

OUTLINE

The most effective measure against media shifting is to set the media
straight to the machine. Small tilting of the media when setting it up
could result in big shifting especially doing long print. It is
recommended to setup the media by adding tension towards front and
check the shifting by prefeed function before actually start cutting.
Section 3 [Pinch
When pinch rollers wear out, power to hold the media will be
Roller_Replacem
weakened and results in media shifting.
ent]
When dust such as pieces of media is stick to the feeding place,
making contact with the dust during the cutting and results in media
shifting.
When dust such as pieces of Media is stick to the grit roller, power to
hold the sheet will be weakened and results in media shifting. Use
brush to clean the Grit Roller.
When the screw fixing the Plate Shaft is loose, the pinch roller
doesn't push the grit roller with the correct pressure and results in
media shifting.
When Fan is not rotate correctly, it doesn't suck the media to the
Apron and the media lifts up at the Bed and results in media shifting.
Motor Driver IC is a chip to supply the current to drive the motor.
When it is broken, motor doesn't supply the correct current and the
motor doesn't move correctly and results in media shifting.

6 Troubleshooting

6-4 PEN UP/DOWN ERROR

Connect the cable again

Replace the Tool Carriage

Cut-line in
solenoid coil

Cable is not connected

correctly

6
Tool Pressure Adjustment

PEN UP/DOWN
ERROR

Tool Pressure is not

correct

Cut-line in Carriage Cable

Replace the Carriage Cable

Cut-line in
Carriage Cable

ACTION

Replace IC14 on
Main Board

NO CHECKING POINT

Solenoid Driver IC on
Main Board is broken

Load on the carriage

up/down movement

Replace the Tool Carriage

REFERENCE

Replace the
Carriage Cable

OUTLINE

When there is cut-line in the carriage cable, the current is not

supplied from Main Board to Solenoid and the carriage doesn't move.

Load on the
Section3 [Tool
Replace the Tool
carriage up/down
Carriage
Carriage
movement
_Replacement

When the media is jammed, the carriage hits the jammed media and
results in the position of the solenoid shifting. The mechanical load
by rubbing the coil and bobbin cause the tool up/down error.

Solenoid Driver IC
Replace IC14 on
on Main Board is
Main Board
broken

When the Solenoid Driver IC is broken the current is not supplied to

solenoid and result in tool up/down error.

Section3 [Tool
Cut-line in solenoid Replace the Tool
Carriage
coil
Carriage
_Replacement

When there is cut-line in solenoid coil, there is no function as

electrical magnet because of no current and results in tool up/down
error.

Cable is not
connected correctly

Connect the
cable again

When there is a bad contact on the connector or cable, the signal is

not sent and cause tool up and down error.

Tool Pressure is not

correct

Tool Pressure
Adjustment

Section4
[Tool Pressure
Adjustment]

When Tool Pressure Adjustment is not done correctly (the value of

the MIN pressure is lower that the correct one), there is a case the
tool doesn't down.

6-5

6 Troubleshooting

6-5 FAN REVOLUTION

Replace the Fan Motor

3
Fan Motor is broken

FAN REVOLUTION
1

Bad contact in connector

CPU and Q1/Q2 on Main

Board is broken

Connect the connector

again

Replace the Main Board

NO CHECKING POINT

ACTION

REFERENCE

OUTLINE

Bad contact in
connector

Connect the
connector again

When there is bad contact in connector, the signal doesn't pass

and results Fan Motor doesn't rotate.

CPU and Q1/Q2 on

Main Board is
broken

Replace the
Main Board

Fan Motor is controlled by CPU on the Main Board and send

the signal to Q1/Q2. If the CPU or Q1/Q2 is broken, it doesn't
control correctly and cause the Fan Motor rotation error.

Fan Motor is
broken

Replace the Fan

Motor

Fan Motor used CX doesn't need to replace normally, however

there is a possibility the motor doesn't rotate because wearing
out. Therefore, if there is no problem in the above 1 or 2,
replace the Fan Motor to check.

6-6

7 Service Activities

7 Service Activities
7-1 INSTALLATION CHECK LIST
CX-24/12 INSTALLATION CHECK LIST
Model
CX-24 / CX-12

Serial Number

User

Date

Minimum Space Required

CX-24 : 950mm (W) x 500mm (L) x 300mm (H)
CX-12 : 650 (W) x 500mm (L) x 300mm (H)
Purchase

Classification
Loan Unit Demo Unit

Replacement

Accessories

Power cord: 1

Roland Software Package CDROM: 1

Blade : 1

Roller base: 1

* CX-24 only

Blade holder
(XD-CH3) : 1

Startup manual: 1

To Ensure Safe Use: 1

Pin

Connection

For IBM PC or PC compatibles

RS-232C connector on the computer
Printer connector on the computer

Parallel (Centronics)
Input Connector

Parallel (Centronics) cable

Serial (RS-232C) cable

Serial (RS-232C) Input
Connector

Cables are available separately.

One which you are sure
matches the model of computer
being used should be selected.

7-1

7 Service Activities

For Macintosh
Printer Port
Modem Port
Connect to either port.

Crossover serial cable

Cables are available separately.
Serial Input Connector

Connecting the Power Cord

Power outlet

7
Power connector

Power cord

Preparation
Installing the Driver / Software (User's Manual 3-3 / Startup Manual)
Installing Blade (User's Manual 4-1)
Loading the Matelial (User's Manual 4-2)
Acceptable material widths
CX-24
Width
(horizontal dimension)
Length
(vertical direction)

50 to 395 mm (1-15/16 to 15-1/2 in.)

For flat material, 100 mm or more; for roll material,

no restriction
No other restrictions (* Accuracy assured within a
range of up to 1,600 mm (63 in.))

No restrictions (* Accuracy assured within a

range of up to 1,600 mm (63 in.))

Putting the Machine in the Setup State (User's Manual 4-3)

7-2

CX-12

50 to 700 mm (1-15/16 to 27-3/4 in.)

7 Service Activities

Setting
Making Menu Setting with the Control Panel (User's Manual 4-3)
Port Setting (User's Manual 3-4)
Setting the Origin Point (User's Manual 4-6)
Location of the origin point

Model

Material shape selected from the menu

CX-24

[ROLL]

[EDGE]
[PIECE]

There is no material-selection menu.

CX-12

Near the left pinch roller

Near the right pinch roller when the [ROTATE] menu
item is set to ON
At the front lower left of the material
Near the front lower right of the material when the
[ROTATE] menu item is set to ON
Near the left pinch roller
Near the right pinch roller when the [ROTATE] menu
item is set to ON

Test
Checking Material Feed (User's Manual 4-4)

Cutting Test (User's Manual 4-7)

Adjusting the Blade Force
Adjusting the Blade extension
Performing a Self-test (User's Manual 5)

Operation
Downloading Cutting Data (User's Manual 4-8)
Removing the Material (User's Manual 4-9)
Apply the Completed Cut out (User's Manual 4-9)
When Cutting is Completed (User's Manual 4-10)
Plotting on Paper Media (User's Manual 6)
Explain to the customer that since the design of the CX-24/12 differs inherently from that of dedicated plotters, it does not
accommodate functions such as high-speed plotting, automatic pen changes, pen dry protection, or the like.

Repeating the Same Cutting (User's Manual 7)

Preparing the Cutting Data
Getting Ready for Recutting
Repeating cutting without replacing the material.
Repeating cutting on different material
Performing Recutting

7-3

7 Service Activities

Others
Blade and Material Combinations (User's Manual 8-1)
Blade

Material

Tool-force

Speed

Amount of cutter
blade extension

Life of a blade
(General guide)

ZEC-U1005

General Signage Vinyl

50 to 150 gf

40 cm/sec.

0.25 mm (0.01 in.)

8000 m (314960 in.)

ZEC-U5025

General Signage Vinyl

Reflective Vinyl
Fluorescent Vinyl

30 to 100 gf
120 to 200 gf
100 to 200 gf

40 cm/sec.
40 cm/sec.
40 cm/sec.

0.25 mm (0.01 in.)

0.25 mm (0.01 in.)
0.25 mm (0.01 in.)

4000 m (157480 in.)

4000 m (157480 in.)
4000 m (157480 in.)

Rubber material for

sandblasting stencil

100 to 200 gf

10 cm/sec.

0.25 mm (0.01 in.)

Varies according to
material type

ZEC-U1715

The values for lifespan are intended to serve as a general guide when cutting materials of identical type.

Cutting Area (User's Manual 8-2)

<CX-24>

<CX-12>

Max.
584 mm (23 in.)

Max.
280 mm (11in.)

About 15 mm (about 9/16 in.)

Pinch roller (Left)

Max. 24,998 mm (984-1/8 in.)

(Accuracy assured within a range of
up to 1,600 mm (63 in.))

Material

About 1 mm
(about 0.04in.)

Initial cutting coordinate origin point (0,0)

Pinch roller (Right)

Description of Display Menu (User's Manual 9-2)

7-4

Max.24,998 mm (984-1/8 in.)

(Accuracy assured within a range of
up to 1,600 mm (63 in.))

Cutting Area

Pinch roller (Right)

7 Service Activities

7-2 MEINTENANCE CHECK LIST

CX-24/12 MAINTENANCE CHECK LIST
Model
CX-24
CX-12

Serial No.

Date :

MECHANICAL PARTS

Carriage Driving Part

Grit Driving Part

Bed/Guide Rail

Carriage
Cutter Pen

Check Points
1. Drive Gear
Dirt / Crack
2. Backlash
Looseness
1. Drive Gear
Dirt
Looseness
2. Backlash
3. Grit Roller
Foreign substance
1. Pinch Roller
Rotation
Dirt / Scratch
2. Cutter Protection
(Replacement depend on the scratch.)
1. Carriage
Looseness
2. Cutter Holder
Looseness
1. Bearing
Rotation of the Bearing

Confirmation

LUBRICATION
Floil G-474C

Check Points
Carriage Drive Gear
Grit Drive Gear

Confirmation

FUNCTION CHECK
Check Points
1. Firmware Version
Replace the Firmware to the latest version
2. Carriage & Grit Compensation
3. Cutting Test
Wavy line
Distorted figure
Pen Bouncing
Noise
Tool Presure
Media Shifting
Quality of corners
4. Connection check with Customer's PC.

Confirmation

7-5

7 Service Activities

7-3 SPECIFICATION

CX-24
Media-movement method Stepping motor (Micro-step)

Maximum cutting area

Width: 584 mm (22-15/16 in.)

Length: 24,998 mm (984-1/8 in.)
50 to 700 mm (1-15/16 to 27-1/2 in.)

Width: 280 mm (11 in.)

Length: 24,998 mm (984-1/8 in.)
50 to 395 mm (1-15/16 to 15-1/2 in.)
50 mm to 395 mm (1-15/16 to 15-1/2 in.)

Tools

50 to 700 mm (1-15/16 to 27-1/2 in.)

High-quality paper
Cutters: Special cutter for CAMM-1 series

Max. cutting speed

Pens: Water-based fiber-tipped pens, and Thick water-based fiber-tipped pens (options)
During cutting: 400 mm/sec. (15-11/16 in./sec.) (45-degree direction)

Acceptable media widths

Acceptable paper widths
Acceptable paper types

Blade force
Mechanical resolution
Software resolution
Distance accuracy
Repetition accuracy

CX-12

Driving method

Interface
Buffer size
Instruction system
Switches

(when [HEAVY] is selected on the display menu: 100 mm/sec.(3-7/8 in./sec.))

30 to 200 gf
0.05 mm/step (0.00197 in./step)
0.025 mm/step (0.000984 in./step)
Error of less than +/- 0.2% of distance traveled, or 0.1 mm (0.00394 in.), whichever is grater
0.1 mm (0.00394 in.) or less (Excluding stretching/contraction of the material,
and provided that material length is under 1600 mm (62-15/16 in.))
Parallel (Centronics compatible), Serial (RS-232C)
1 Mbyte (800 Kbyte for replot buffer)
CAMM-GLIII (mode1 and mode2)

Control switches
Display

Power switch
Dial, TEST, ORIGIN, , , , , ENTER, MENU/PARAM
Liquid crystal display unit: 16-character by 1 line

Power consumption
Acoustic noise level

Maximum: 0.9 A /100 to 240 V 10 % 50/60 Hz

[Cutting mode] : less than 70 dB (A) [Standby mode] : less than 40 dB (A)
(According to ISO 7779)

Dimensions

545 mm (W) x 300 mm (D) x 240 mm (H)

(21-1/2 in. (W) x 11-13/16 in. (D) x 9-1/2 in. (H))
10 kg (22 lb.)

Weight

850 mm (W) x 300 mm (D) x 240 mm (H)

(33-1/2 in. (W) x 11-13/16 in. (D) x 9-1/2 in. (H))
14 kg (30.9 lb.)

Operating temperature
Operating humidity

5 to 40C (41 to 104F)

35 to 80% (non-condensing)

Accessories

Power Cord x 1, Blade (ZEC-1005) x 1, Blade Holder XD-CH3 (Cutter holder and pin) x 1,
Startup Manual x 1, To Ensure Safe Use x1, Roland Software Package CD-ROM x 1, Roller base x
1*
*..... CX-24 only

7-6

7 Service Activities

Parallel
Standard
Input signals

In compliance with the specifications of Centronics

STROBE (1 BIT), DATA (8 BITS)

Output signals
Level of input/output signals

BUSY (1 BIT), ACK (1 BIT)

TTL level

Transmission method

Asynchronous

Serial
Standard
Transmission method

RS-232C specifications
Asynchronous, duplex data transmission

Transmission speed
Parity check

4800, 9600 (Selected using panel keys.)

Odd, Even, or None (Selected using panel keys.)

Data bits
Stop bits

7 or 8 bits (Selected using panel keys.)

1 or 2 bits (Selected using panel keys.)

Handshake

Hardwire (power on) or XON/XOFF (Selected using panel keys.)

Parallel connector (in compliance with specifications of Centronics)

Signal
number

NC
HIGH*
NC
GND
HIGH*
NC

GND

Terminal
number

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19

18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

Signal
number

HIGH*
GND
GND
NC
NC
HIGH*
GND
BUSY
ACK
D7
D6
D5
D4
D3
D2
D1
D0
STROBE

Pin Connection

18

36

19

+5 V
3.3K

*=

Serial connector (RS-232C)

Signal
number

NC
NC
NC
NC
NC
DTR
NC
NC
NC
NC
NC
NC

Terminal
number

25
24
23
22
21
20
19
18
17
16
15
14

13
12
11
10
9
8
7
6
5
4
3
2
1

Signal
number

NC
NC
NC
NC
NC
NC
SG
DSR
CTS
RTS
RXD
TXD
FG

Pin Connection

13

25

14

7-7

CX-24 / 12