86 Measuring A Discharge Coefficient of An Orifice For An Unsteady Compressible Flow
86 Measuring A Discharge Coefficient of An Orifice For An Unsteady Compressible Flow
86 Measuring A Discharge Coefficient of An Orifice For An Unsteady Compressible Flow
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1. Introduction
A flow of a gas through an orifice can be characterized as steady or unsteady by mass flow rate through the
orifice. If mass flow rate is constant during the examined process then flow is steady.
There are many applications where a gas flows
through an orifice or a nozzle. One of the applications is
a discharge of a gas from a vessel through an orifice.
The discharge is treated as complex process that is characterized by properties of the gas, flow regime, properties of the orifice, properties of the vessel and properties
of surrounding space. From a practical approach this
complex system of properties could be simplified to one
coefficient that could characterize difference between
real and theoretic discharge. The discharge coefficient is
usually treated as a parameter of an orifice that affects
the area of the orifice for further computation [1].
It is impossible to treat all the factors that might influence practical discharge process. Even for relatively
simple case of steady flow through an orifice several
mathematical and semi-empirical solutions were obtained for well-defined sharp-edged orifices [2-4].
Discharge process is influenced even by shape and
width of the orifice as stated before. Consequently even
quality and shape of the upstream edge of the orifice has
some influence on the discharge coefficient [5-7].
Thermodynamic parameters of the gas inside vessel are changing during the discharge process. The discharge process then does not depend only on thermodynamic properties in any instant but even on history of
the discharge as stated in [8].
Temperature of the gas in the vessel during the discharge from the vessel is bounded on one side by temperature computed from adiabatic expansion and on the
other side by the constant temperature of the gas at the
beginning of the discharge process. In addition, thermal
conditions in the vessel are changed not only by discharge process itself but even by heat transfer from
space surrounding the vessel. For long term discharges
2. Experimental part
2.1. Theory
Suppose a vessel of a volume V [m3] full of a gas
characterized by a molar weight M [kg.mol-1] and an
isentropic coefficient [-]. Thermodynamic state of the
gas is defined by a thermodynamic temperature T []
and an absolute pressure P [Pa]. Properties of the gas
inside the vessel are without subscript.
Space that is surrounding the vessel is filled by air
with temperature Tatm and absolute pressure Patm. Properties of the surrounding gas have subscript atm.
Let us define critical pressure ratio [-]
P
1 1
crit
Patm 2
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(1)
PALIVA 5 (2013), 1, P. 21 - 25
m Gtheor S
(2)
where
-1
m [kg s ] is a mass flow rate,
Gtheor [kg.m-2.s-1] is a theoretic density of a mass
flow rate and
S [m2] is an area of the orifice.
M
1 RT (t )
1 Patm
P(t )
(3)
P
when
and
Patm
1
Gteor (t ) P(t )
M
2 1 (4)
RT (t ) 1
otherwise.
R [J.mol-1.K-1] is the universal gas constant equals
to R=8.314 J.mol-1.K-1.
The mass in the vessel at any instant can be calculated from the state equation of the ideal gas
P(t )VM
m(t )
RT (t )
(5)
where V [m3] is a volume of a vessel.
As a consequence of equation 2 and 5 we get an
experimental density of a mass flow rate for measured
values P(t) and T(t)
Label
Shape
1_1
1_2
1_3
1_4
1_5
1_6
1_7
2_1
2_2
2_3
2_4
2_5
2_6
2_7
Circular
Circular
Circular
Circular
Circular
Circular
Circular
Circular
Circular
Circular
Circular
Circular
Circular
Circular
Narrow
rectangular slot
Narrow
rectangular slot
Square
Square
Square
Square
Triangular
Triangular
Triangular
Triangular
S1
Gexp (t ) m(t )S
(6)
Consequently a discharge coefficient [-] is defined by
G (t )
(7)
(t ) exp
Gtheor (t )
S2
C1.1
C2.1
C2.1
C2.3
T1.1
T2.1
T2.2
T2.3
2.2. Orifices
For the purpose of our experiment we developed
and tested several types of orifices. They differ in shape,
area and thickness to test broad range of parameters
during experiments.
22
S
Thickness Angle of
2
[mm]
lift []
[mm ]
3.27
0.6
7.79
0.6
15.34
0.6
28.27
0.6
62.77
0.6
110.47
0.6
260.16
0.6
3.70
10.0
7.40
10.0
15.00
10.0
26.79
10.0
64.33
10.0
111.59
10.0
262.73
10.0
5.16
1.6
18.95
1.6
28.62
113.42
93.72
84.14
22.45
99.39
90.90
94.69
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
33
52
33
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PALIVA 5 (2013), 1, P. 21 - 25
2.3. Apparatus
We built an apparatus for measuring a discharge
coefficient during an unsteady discharge. The apparatus
consists of a main pressure vessel, a flange for a tested
orifice and a pressure and temperature sensor. Volume
of the main pressure vessel is 0.16 m3. Maximum operating overpressure is 1 MPa.
We use naked thermocouples for measuring temperature inside and outside of the vessel. Thermocouples are calibrated online by Pt100 sensor at the beginning of each experiment.
Gas is supplied from a high pressure cylinder in
order to guarantee the same quality of the gas during
experiments. Because temperature drops subzero rapidly
during experiments low humidity of supplied gas is also
very important.
Data from temperature and pressure sensors are acquired via Advantech 16 bit AD convertor and with
timestamp synchronously logged by computer.
3. Results
Even though we use naked thermocouples for
measuring of temperature, they are only in industrylevel quality and their time constant is too long for
measuring fast changes of the gas temperature inside the
vessel during some of our experiments. We implement-
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Upstream and downstream position of the lift affects the discharge coefficient of the orifice. The discharge coefficient of the same lifted orifice is bigger in
downstream position then in upstream position. Same
effect was observed for both square and triangle orifices.
Deeper investigation of the lift angle effect on the
discharge coefficient will be the main task for the further research.
4. Conclusion
In this paper we proposed measurements of the
discharge coefficient for several types of orifices with
different shapes and other properties. In addition we
measured special type of orifices that extends measuring
of discharge coefficient of the two-dimensional orifices
to the measuring of the discharge coefficient of the
orifices with a three-dimensional lift. They can be found
on ruptured pipelines during pipeline accidents caused
by puncturing the pipeline from outer side. We used
Landrams theoretic approach to determine the temperature of the gas inside the vessel during measured discharge processes.
Acknowledgment
This work was realized with support of Tor
Kjeldby from Department of Energy and Process Engineering NTNU Trondheim.
Literature
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