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Freeman Manufacturing
and Supply Company
Modelmaking
Moldmaking
Prototyping
Patternmaking
Foundry Supplies
Composites

Vol. 24
www.freemansupply.com

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Freeman Serves Customers with Twelve Strategic North American Locations


Ohio (Headquarters)

1101 Moore Rd. Avon, OH 44011


TEL 800-321-8511 TEL 440-934-1902
FAX 440-934-7200

Montreal, QC

Portland, OR

California

I M C Distribution
15147 Don Julian Road
City of Industry, CA 91746
TEL 800-325-2100
FAX 440-934-7200

Georgia

Minnesota

Kansas

Ontario

Pennsylvania

Wisconsin

Oregon

Quebec

Texas

Shippers Warehouse of Georgia


7137 Southlake Parkway
Morrow, GA 30260
TEL 800-445-0811
FAX 440-934-7200
Garvey Warehouse
5755 S. Hoover Rd., Bldg. #5
Wichita, KS 67215
TEL 800-792-1047
TEL 817-551-7301
FAX 817-568-0908

Michigan

27655 Groesbeck Hwy.


Roseville, MI 48066
TEL 800-345-9259
TEL 586-774-1210
FAX 586-774-1019

Professional Warehouse
2117 Charles Ave.
Saint Paul, MN 55114
TEL 800-558-0866
FAX 262-789-5407
Voyageur Distribution
3600B Laird Road, Unit 4
Mississauga, ON L5L 5Y7
TEL 800-345-9259
FAX 586-774-1019
Bushnells Warehouse
2720 N.W. 35th Ave.
Portland, OR 97210
TEL 800-558-0866
FAX 262-789-5407

909 Strickler Road


Mt. Joy, PA 17552
TEL 800-631-4230
TEL 717-653-5300
FAX 717-653-7372
13475 boul Pitfield
Montreal, QC H4S 1H3
TEL 800-263-7699
TEL 514-335-3530
FAX 514-335-3225

16910 W. Cleveland Ave.


New Berlin, WI 53151
TEL 800-558-0866
TEL 262-789-9800
FAX 262-789-5407
3152 S.E. Loop 820
Fort Worth, TX 76140
TEL 800-792-1047
TEL 817-551-7301
FAX 817-568-0908

Terms and Conditions


Ordering

Damaged Goods

For fast and accurate ordering, always refer to the catalog number for
each product.

Quotations & Prices

Quotations will be given upon request. Prices are subject to change


without prior notice and do not include sales or excise taxes which
may be applicable in your area.

Shipping Information

When specific shipping information is NOT given by the customer,


we will make every attempt to ship best way.

Returned Goods

To save transportation charges, and facilitate handling of merchandise upon our receipt, no merchandise returns will be accepted
without prior written authorization.

Merchandise given to a transportation firm is their responsibility to


deliver in satisfactory condition. If merchandise is delivered damaged,
the customer should note as such on freight bill and file a claim with
the delivering carrier. Regulations require that hidden damage, identified upon unpacking, must be reported within ten (10) days of delivery
in order to file a proper claim.

Liability/Warranty Statement

Our products are intended for sale to industrial and commercial customers. We request that customers inspect and test our products
before use and satisfy themselves as to contents and suitability.
Nothing herein shall constitute a warranty, expressed or implied,
including any warranty or merchantability or fitness, nor is protection
from any law of patent to be inferred. All patent rights are reserved.
The exclusive remedy for all proven claims is replacement of our
materials and in no event shall we be liable for special, incidental,
or consequential damages.
Copyright 2011 Freeman Manufacturing & Supply Co. All Rights Reserved
Freeman, Repro, Tuf-Fil, Tuf-Carv, and logo designs are all registered trademarks
of Freeman. Other trademarks are the property of their respective owners.

FREEMAN MANUFACTURING & SUPPLY CO.

1101 Moore Road, Avon, Ohio 44011


Phone 800-321-8511 Fax 440-934-7200
www.freemansupply.com [email protected]

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T a b l e o f C on te n ts

Table of Contents
Machinable Media

Foundry Tools & Supplies

Freeman Machinable Wax.........................................................................2


RenShape Modeling and Styling Boards.............................................. 3-5
RenShape Tooling and High-Temperature Work Boards..................... 6-7
Perfect Plank Specialty Lumber............................................................ 8-9
Rough Sawn Pattern Lumber............................................................ 10-11
Ren Seamless Modeling Pastes and Clay..............................................12
Richlite Fibre-Laminate Sheets...............................................................13
MDF - Medium Density Fiberboard.........................................................13

Freeman-Palmer Pattern Plates........................................................ 68-69


Mold Alignment Hardware.......................................................................70
Alignment Dowels.............................................................................. 71-73
Core Box Air Release Vents & Accessories..................................... 74-77
Core Box Seals & Gaskets......................................................................77
Core Vent Wax........................................................................................78
Dike-O-Lastic Ejector Buttons.................................................................78
Leather Fillets & Accessories..................................................................78
Core Box Clamps.....................................................................................79
Slicks & Trowels.......................................................................................79
Foundry Specialty Tools..........................................................................80
Other Foundry Supplies...........................................................................81

Liquid Tooling Materials


Repro Fast-Cast Polyurethanes........................................................ 14-16
Pro-Cast Fast-Cast Polyurethanes..........................................................17
Ren Fast-Cast Urethane Systems...........................................................17
Polyurethane Elastomers Intermediate Cure................................. 18-19
Polyurethane Elastomers Overnight Cure Flexible..................... 20-21
Polyurethane Elastomers Overnight Cure Semi-Rigid............... 22-23
Polyurethane Elastomers Overnight Cure Rigid...............................24
Polyurethane Elastomers Rapid Cure..................................................25
Mold Making Silicone Rubbers & Accessories................................. 26-29
Epoxy Casting Resins........................................................................ 30-32
Epoxy Laminating Resins.................................................................. 33-35
Epoxy Surface Coats......................................................................... 36-38
Polyester Resins & Gelcoats...................................................................39
Resin Infusion Epoxy Systems................................................................39
Specialty Tooling Pastes & Resin Systems...................................... 40-41
Plasters, Gypsum Cements & Accessories...................................... 42-43

Fabrics, Fillers, & Bagging


Fiberglass Fabrics.............................................................................. 44-45
Other Fiberglass Reinforcements............................................................46
Kevlar Fabrics..........................................................................................46
Carbon Fiber Reinforcements.................................................................47
Tooling Plastics Fillers....................................................................... 48-49
Dyes and Pigments..................................................................................49
Mia Vacuum Bagging Supplies......................................................... 50-51
Core Materials..........................................................................................51

Specialty Waxes
Machinable Wax......................................................................................52
Freeman Sheet Wax................................................................................53
Freeman Fillet Wax & Accessories.........................................................54
Freeman String Wax................................................................................54
Freeman Half Round Wax.......................................................................54
Freeman Blind Gauging Wax..................................................................55
Freeman Core Vent Wax.........................................................................55
Optical Soluble Wax................................................................................55
Sol-U-Carv...............................................................................................55
Miscellaneous Waxes..............................................................................55

Adhesives & Repair Materials


Freeman TUF Repair and Build-Up Materials.................................. 56-57
Polyurethane-Based Repair Materials.....................................................58
Epoxy-Based Repair Materials................................................................58
Polyester-Based Repair Materials...........................................................59
Epoxy Adhesives............................................................................... 60-62
Methacrylate Adhesives...........................................................................63
Polyurethane Adhesives..........................................................................64
Cyanoacrylate Adhesives........................................................................64
Adhesive Dispensing Guns and Static Mix Nozzles...............................65
Hot Melt Foundry Adhesives...................................................................66
Wood Glue & Glue Applicator Bottles.....................................................66
Ren Tooling Board Adhesives.................................................................67
Other Specialty Adhesives......................................................................67

Plywood & Sheet Materials


Freeman Pattern Plywoods.....................................................................82
Premium Plywoods..................................................................................83
Standard Plywoods..................................................................................84
Other Sheet Materials..............................................................................85

Hardware & Equipment


Freeman Pattern Letters & Logos..................................................... 86-88
Tapes & Embossers................................................................................89
Abrasives........................................................................................... 90-95
Fasteners........................................................................................... 96-97
Band Saw Accessories............................................................................97
Degassing and Mixing Equipment..................................................... 98-99
Dispensing Equipment.............................................................................99
Scales & Balances...................................................................................99
Assorted Cutters & Bits................................................................. 100-101
Shears for Carbon, Kevlar, & Glass..................................................... 101

Accessories
Pattern Coatings (Primers, Paints, & Sealers).............................. 102-103
Mold Releases Sacrificial........................................................... 104-105
Semi-Permanent Mold Release Systems..................................... 106-107
Gloves and Protective Wear................................................................. 108
Mixing Cups & Paddles........................................................................ 109
Clean-Up Supplies................................................................................ 109
Brushes................................................................................................. 110
Wedges................................................................................................. 110
Rollers................................................................................................... 111
Clay Modeling Products........................................................................ 112
Freeman Industrial Solvents................................................................. 113
Miscellaneous Accessories................................................................... 113

Appendix
Index
Products by Trade Name or Manufacturer...................................... 114
Alphabetical Product Listings........................................................... 115
Glossary................................................................................................ 118
Preparation of Patterns/Mold................................................................ 119
Reference & Conversion Tables.......................................................... 120

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M a c h i n a b l e Med i a

Machinable Media
Freeman Machinable Wax
Original Sizes
Catalog
Number
108003
108011
108021
108031
108051

Description
Wax Block
Wax Block
Wax Block
Wax Block
Wax Block

Thickness
1"
1"
3"
3"
3"

Width
2"
3"
3"
4"
5"

Length
3"
7"
7"
7"
10"

Standard Block Sizes

Formulated & manufactured by Freeman, this unique medium is an


extremely hard synthetic wax that machines faster than polyurethane
and epoxy tooling boards or metals without sacrificing quality of finish,
surface detail, or dimensional accuracy.

Machinable Wax is:

Non-Abrasive unlike metal and tooling boards that can cause


significant wear on cutting tools.
User-Friendly machining produces chips instead of dust, for a
cleaner work environment.
Self-Lubricating enables all machining operations to be performed
without the need for coolants or cutting fluids.
Able To Be Glued to produce large or irregularly-shaped pieces for
machining with the use of 3M #90 Hi-Strength Spray Adhesive (pg. 67).
Available in a Wide Variety of Sizes eliminating the waste associated with using large tooling boards for smaller projects
Self-Releasing & Self-Sealing liquid tooling plastics, including
epoxy, urethane, and silicone rubber may be poured into Machinable
Wax without requiring the use of sealers or release agents.

Machinable Wax is used for:

Producing Accurate Molds and Prototypes


Education as a Training Aid Material
CNC Systems Set-up and Demonstrations
Proofing CNC Machining Programs
50-55
0.92
575 F
226 F
7%
9.5 x 10-5
Blue

Machinable Wax Machining Guidelines


Spindle Speed
3,000 rpm
8,000-10,000 rpm

Roughing
Finishing

*Data obtained using a " ball end mill

How to Calculate Machinable Wax Weight


Length x Width x Thickness (inches)
28.8

1. 800. 321. 85 1 1

Weight (lbs)

2"
108250
108252
108254
108256
108258
108260
108262
108264
108266
108268
108270
108272
108274
108276
108278
108280
108282
108284
108286
108288
108290
108222
108292
108294
108296
108298

3"
108300
108071
108304
108306
108308
108310
108312
108314
108316
108318
108320
108322
108324
108326
108328
108330
108332
108334
108336
108338
108340
108342
108344
108346
108348
108243

4"
108350
108352
108354
108356
108358
108360
108362
108364
108366
108368
108370
108372
108374
108376
108378
108380
108382
108384
108386
108388
108390
108392
108394
108396
108398
108244

Thickness
5"
108400
108402
108404
108406
108408
108410
108412
108414
108416
108418
108420
108422
108424
108426
108428
108430
108432
108434
108436
108438
108440
108442
108444
108446
108448
108245

6"
108450
108452
108454
108456
108458
108460
108462
108464
108466
108468
108470
108472
108474
108476
108478
108480
108482
108484
108486
108488
108490
108492
108494
108496
108498
108246

7"
108500
108502
108504
108506
108508
108510
108512
108514
108516
108518
108520
108522
108524
108526
108528
108530
108532
108534
108536
108538
108540
108542
108544
108546
108548
108550

8"
108552
108554
108556
108558
108560
108562
108564
108566
108568
108570
108572
108574
108576
108578
108580
108582
108584
108586
108588
108590
108592
108594
108596
108598
108600
108248

Standard Cylinder Sizes

Machinable Wax Specifications


Hardness (Shore D)
Specific Gravity
Flash Point
Softening Point
Volumetric Shrinkage @ Room Temp.
Coefficient of Thermal Expansion (in./in. F)
Color

Width x
Length
6" x 6"
6" x 12"
6" x 18"
6" x 24"
6" x 30"
6" x 36"
6" x 42"
6" x 48"
12" x 12"
12" x 18"
12" x 24"
12" x 30"
12" x 36"
12" x 42"
12" x 48"
18" x 18"
18" x 24"
18" x 30"
18" x 36"
18" x 42"
18" x 48"
24" x 24"
24" x 30"
24" x 36"
24" x 42"
24" x 48"

Feed Rate
100 inches per minute
40-100 inches per
minute

Catalog
Number
108114
108115
108125
108135
108145
108155
108165
108175

Description
Wax Cylinder
Wax Cylinder
Wax Cylinder
Wax Cylinder
Wax Cylinder
Wax Cylinder
Wax Cylinder
Wax Cylinder

Diameter
(Nominal)
1"
1"
2"
3"
4"
5"
6"
7"

Non-Standard Sizes and Bulk Machinable Wax

Length
12"
12"
12"
12"
14"
16"
18"
18"

In addition to the above blocks and cylinders, machinable wax is also


available in custom sized blocks and cylinders.
Catalog
Number
108099
108199
108001

Description
Non-Standard Size Block
Non-Standard Size Cylinder
Bulk Wax 1-5 lb. pieces

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SECTION CONTENTS

Machinable Media

RenShape Modeling & Tooling Boards


Huntsman Advanced Materials RenShape modeling and tooling
board line is the broadest and most diverse offering in the industry.
From the original modeling board, RenShape 450, this line has
grown to meet the needs of nearly every demanding styling, modeling,
and tooling application. All of these boards are manufactured in the
United States to the highest quality standards in the industry, which
is why RenShape remains the leading line of modeling and tooling
boards and why Freeman is proud to be its number one distributor.

RenShape Applications Guide


RenShape No.
NC Tape Proong
Visual Models
Styling Prototypes
Architectural Models
Tooling Aids & Fixtures
Temporary Models
Master Models
Automotive Dies
Intermediate-Temperature
Aerospace Masters & Lay-up Tools
Prototype Foundry Patterns
Foundry Patterns & Core Boxes
Prototype Vacuum-Form Molds
Metalforming Tools
Prototype Injection Molds

5015
X
X
X
X

5020
X
X
X
X

5025
X
X
X
X

5030
X
X
X
X

5045
X
X
X
X

440
X
X
X
X

5440
X
X
X
X

450
X
X
X
X

X
X
X

X
X
X

X
X
X

X
X
X

X
X
X

X
X
X

X
X
X

X
X
X

5460
X
X
X
X
X
X
X
X

460

470

472

473

474

X
X
X
X
X
X
X

550

5166

5169

5179

5008

X
X

X
X

X
X
X
X

2000

X
X
X
X
X

RenShape Specifications
Compressive
Compressive
Modulus
Flexural
Strength (psi)
(psi)
Strength (psi)

Flexural
Modulus
(psi)

Glass
Transition
Temp (F)

Coefficient
Thermal
Expansion
(in/in/F)

Color

Hardness
Shore D

Density
(g/cc)

Density
(lbs/ft.3)

Tensile
Strength
(psi)

27
27
33
42
54
54
65
58
64

0.10
0.16
0.25
0.30
0.48
0.55
0.55
0.66
0.70
0.77

6
10
15
20
30
34
35
41
43
48

160
350
600
895
1,250
1,300
1,300
2,300
1,886
1,800

130
260
560
1,130
2,200
1,400
1,400
2,800
2,075
2,200

105,000
105,000
135,000
127,000
181,000

190
350
780
1,330
2,400
2,300
2,300
4,000
3,200
3,700

106,000
106,000
144,000
152,000
185,000

203
203
205
187
219

33.0 x 10-6
33.0 x 10-6
33.0 x 10-6
33.0 x 10-6
33.0 x 10-6
34.4 x 10-6
34.4 x 10-6
36.0 x 10-6
34.4 x 10-6
29.9 x 10-6

Blue-Green
Lt. Gray
Lt. Green
Peach
Brown
Red-Brown
Lt. Brown
Lt. Brown
Lt. Brown
Lt. Brown

104
55
50
50
53
103
75
73
42
112
D-792

4,700
7,000
2,500
6,750
7,000
4,875
9,000
10,000
3,500
9,000
D-638

9,500
10,900
3,500
8,000
10,500
9,500
8,800
12,700
8,200
36,500
D-695

866,000
460,000
210,000
227,000
415,000
840,000
366,000
325,000
350,000
900,000
D-695

8,700
9,540
4,000
8,000
8,800
8,000
14,000
15,600
4,600
12,000
D-790

983,000
416,000
200,000
325,000
414,000
965,000
380,000
409,000
350,000
1,200,000
D-790

232
248
212
230
289
228
206
239
287
455
D-4065

22.7 x 10-6
25.8 x 10-6
30.0 x 10-6
26.5 x 10-6
27.5 x 10-6
22.0 x 10-6
40.8 x 10-6
35.4 x 10-6
18.0 x 10-6
23.0 x 10-6
D-3386

Lt. Gray
Lt. Gray
Lt. Gray
Lt. Gray
Cream
Cream
Red
Red
Lt. Blue
Gray

Modeling & Styling


RenShape 5015
RenShape 5020
RenShape 5025
RenShape 5030
RenShape 5045
RenShape 440
RenShape 5440
RenShape 450
RenShape 5460
RenShape 460

Tooling & High-Temperature Work Boards


RenShape 470
RenShape 472
RenShape 473
RenShape 474
RenShape 550
RenShape 5166
RenShape 5169
RenShape 5179
RenShape 5008**
RenShape 2000**
ASTM

90
81
72
73
82
90
85
85
68
91
D-2240

1.67
0.88
0.80
0.80
0.85
1.66
1.20
1.17
0.67
1.80
D-792

**Epoxy boards

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SECTION CONTENTS

M a c h i n a b l e Med i a

RenShape Modeling & Tooling Boards [CONTD.]


RenShape 5030 Polyurethane Foam Board

RenShape Modeling and Styling Boards


RenShape modeling & styling boards are designed and formulated to
meet the wide scope of styling, modeling, prototyping and fabricating
applications found throughout industry today. These boards may be
worked by hand or machine, and are non-abrasive to cutting tools.
CAUTION: Foam boards should not be used with addition (platinum)
cure silicone rubbers. Cure inhibition will occur, even after sealing the
RenShape. Condensation (tin) cure silicones are compatible.

RenShape 5015 Polyurethane Foam Board

6 Pound Density
Blue-Green Color
RenShape 5015 is our lightest weight and most economical foam
styling board. It is excellent for appearance models or as a substructure to apply RenPaste Seamless Modeling Paste.
Catalog
Number
075836
075844
075846

Description
RenShape 5015
RenShape 5015
RenShape 5015

Thickness
2"
4"
6"

Width
48"
48"
48"

Length
96"
96"
96"

Bd. Ft.
64
128
192

RenShape 5020 Polyurethane Foam Board

10 Pound Density
Light Gray Color
RenShape 5020 provides a better surface finish than RenShape 5015
and is used in most of the same applications. Like all RenShape foam
boards, it is often sealed with Freeman Wood & Plaster Sealer,
Freeman No. 60 pattern coating, or the Duratec line of sealers.
Catalog
Number
075175
075176
075177
075178
075182
075183
075180

Description
RenShape 5020
RenShape 5020
RenShape 5020
RenShape 5020
RenShape 5020
RenShape 5020
RenShape 5020

Thickness
2"
4"
6"
8"
4"
6"
8"

Width
24"
24"
24"
24"
48"
48"
48"

Length
96"
96"
96"
96"
96"
96"
96"

Bd. Ft.
32
64
96
128
128
192
256

RenShape 5025 Polyurethane Foam Board

15 Pound Density
Light Green Color
RenShape 5025 provides a better surface finish than RenShape 5020
and is used in many large and lightweight styling applications.
Freeman also offers a smaller 24" x 16" size for smaller projects.
Catalog
Number
075119
075123
075124
075122
075125
075135
075126
075121

Description
RenShape 5025
RenShape 5025
RenShape 5025
RenShape 5025
RenShape 5025
RenShape 5025
RenShape 5025
RenShape 5025

1. 800. 321. 85 1 1

Thickness
4"
2"
4"
6"
8"
2"
4"
6"

Width
24"
24"
24"
24"
24"
48"
48"
48"

Length
16"
96"
96"
96"
96"
96"
96"
96"

Bd. Ft.
10.67
32
64
96
128
64
128
192

20 Pound Density
Peach Color
RenShape 5030 provides a better surface finish than RenShape 5025
and is used in most of the same applications.
Catalog
Number
075264
075265
075266
075267
075256
075261

Description
RenShape 5030
RenShape 5030
RenShape 5030
RenShape 5030
RenShape 5030
RenShape 5030

Thickness
2"
4"
6"
8"
2"
4"

Width
24"
24"
24"
24"
48"
48"

Length
96"
96"
96"
96"
96"
96"

Bd. Ft.
32
64
96
128
64
128

RenShape 5045 Polyurethane Foam Board

30 Pound Density
Brown Color
RenShape 5045 provides the best surface finish and edge definition
of all of the RenShape foam boards.
Catalog
Number
075529
075530
075521
075528
075522
075524
075523
075525

Description
RenShape 5045
RenShape 5045
RenShape 5045
RenShape 5045
RenShape 5045
RenShape 5045
RenShape 5045
RenShape 5045

Thickness
34"
1"
2"
3"
4"
5"
6"
2"

Width
24"
24"
24"
24"
24"
24"
24"
48"

Length
96"
96"
96"
96"
96"
96"
96"
96"

Bd. Ft.
12
16
32
48
64
80
96
64

RenShape 440 Polyurethane Styling Board

34 Pound Density
Light Reddish-brown Color
Ideal for Many Model and Pattern Applications
RenShape 440 is a medium-low density board. Used for master models, CNC styling models, prototypes, and visual models. RenShape
440 machines easily at fast cutting speeds, nishes to a good surface
with excellent edge denition and produces very little tool wear.
Catalog
Number
075236
075240
075146
075147
075148
075149
075151

Description
RenShape 440
RenShape 440
RenShape 440
RenShape 440
RenShape 440
RenShape 440
RenShape 440

Thickness
2"
4"
1"
2"
3"
4"
6"

Width
16"
16"
20"
20"
20"
20"
20"

Length
60"
60"
60"
60"
60"
60"
60"

Bd. Ft.
13.33
26.67
8.33
16.67
25
33.33
50

RenShape 5440 Polyurethane Styling Board

35 Pound Density
Light Brown Color
RenShape 5440 is higher density version of 440, offering an improved
surface nish without sacricing ease of machining.
These boards are manufactured in metric sizes (500mm x
1500mm). The English equivalent sizes are provided below.
Catalog
Number
075501
075502
075503
075504

Description
RenShape 5440
RenShape 5440
RenShape 5440
RenShape 5440

Thickness
0.98"
1.97"
2.96"
3.94"

Width
19.7"
19.7"
19.7"
19.7"

Length
59.1"
59.1"
59.1"
59.1"

Bd. Ft.
7.92
15.85
23.77
31.69

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RenShape 450 Polyurethane Modeling Board

41 Pound Density
Light Brown Color
Superior Machinability and Stability
RenShape 450 is the original medium density polyurethane modeling
and styling board. An ideal material for models and prototypes, master patterns, and tooling aids. This material will produce very stable,
dimensionally accurate tools with well-dened edges and surface
detail. RenShape 450 can be machined using standard woodworking
tools and will not result in objectionable dust particles when planed,
milled, sawed or drilled. It resists warping and can be easily painted
and nished for appearance and prototype models.
Catalog
Number
075139
075202
075205
075140
075141
075142
075143
075203
075206
075211

Description
RenShape 450
RenShape 450
RenShape 450
RenShape 450
RenShape 450
RenShape 450
RenShape 450
RenShape 450
RenShape 450
RenShape 450

Thickness
2"
2"
4"
1"
2"
3"
4"
1"
2"
3"

Width
15"
16"
16"
20"
20"
20"
20"
24"
24"
24"

Length
20"
60"
60"
60"
60"
60"
60"
60"
60"
60"

Bd. Ft.
4.17
13.33
26.67
8.33
16.67
25
33.33
10
20
30

RenShape 5460 Polyurethane Modeling Board

43 Pound Density
Light Brown Color
High Quality Surface Finish
RenShape 5460 is lower density version of 460, offering excellent
surface nish and ease of machining while minimizing the dust
prevalent in many other modeling boards in this range.
Catalog
Number
075518
075519
075520

Description
Ren Shape 5460
Ren Shape 5460
Ren Shape 5460

Thickness
2"
3"
4"

Width
24"
24"
24"

Length
60"
60"
60"

Bd. Ft.
20
30
40

RenShape 460 Polyurethane Modeling Board

48 Pound Density
Light Brown Color
Excellent Surface Finish
RenShape 460 is a medium-high density polyurethane modeling
and styling board. It was developed to meet the growing demand for
higher-quality, more dimensionally accurate, machined master patterns
and prototypes. With a smoother surface nish than RenShape 450,
this board is an ideal material for prototype vacuum-forming tools,
styling prototypes, master models, tooling aids, and automotive die
models. Carbide cutters are recommended, but not necessary.
Catalog
Number
075213
075214
075229
075219
075221
075222
075169
075170
075171
075172

Description
RenShape 460
RenShape 460
RenShape 460
RenShape 460
RenShape 460
RenShape 460
RenShape 460
RenShape 460
RenShape 460
RenShape 460

Thickness
2"
4"
1"
2"
3"
4"
1"
2"
3"
4"

Width
16"
16"
20"
20"
20"
20"
24"
24"
24"
24"

Length
60"
60"
60"
60"
60"
60"
60"
60"
60"
60"

Bd. Ft.
13.33
26.67
8.33
16.67
25
33.33
10
20
30
40

RenShape Tooling and High-Temperature Work Boards


RenShape Tooling and High-Temperature Work Boards are designed
and formulated to meet the wide scope of challenging applications
including foundry, metal-forming, vacuum-forming and temperature
resistant tooling. They all share a number of performance characteristics including ease of machining, excellent dimensional stability, and
good edge denition.

RenShape 470 High-Density Polyurethane Fixture Board


104 Pound Density
Light Gray Color
Extremely Tough and Dense
RenShape 470 is a high-density polyurethane board designed for
machining of production xtures capable of withstanding extended
use and handling. It is very dimensionally stable and features
excellent wear resistance.
Catalog
Number
075209

Description
RenShape 470

Thickness
2"

Width
20"

Length
60"

Bd. Ft.
16.67

RenShape 472 Medium-Density Polyurethane Fixture Board


55 Pound Density
Light Gray Color
Excellent for Foundry Patterns and Thermoform Tools
RenShape 472 is a polyurethane board designed for machining of
production xtures capable of withstanding extended use and handling. Combines light weight with toughness and abrasion resistance
to withstand demanding production environments.
Catalog
Number
075242
075243
075245
075244
075238
075239

Description
RenShape 472
RenShape 472
RenShape 472
RenShape 472
RenShape 472
RenShape 472

Thickness
1"
2"
3"
4"
5"
6"

Width
20"
20"
20"
20"
24"
24"

Length
60"
60"
60"
60"
30"
30"

Bd. Ft.
8.33
16.67
25
33.33
25
30

RenShape 473 Lighter Density Polyurethane Fixture Board


50 Pound Density
Light Gray Color
Our Most Economical Fixture Board
RenShape 473 is a polyurethane xture board that offers a lighter
density than traditional xture boards. May be used for check xtures,
model bases, patterns, and thermoform tools where requirements are
less demanding.
Catalog
Number
075153
075154
075155
075156

Description
RenShape 473
RenShape 473
RenShape 473
RenShape 473

Thickness
2"
3"
4"
6"

Width
16"
16"
16"
16"

Length
60"
60"
60"
60"

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Bd. Ft.
13.33
20
26.67
40

Machinable Media

RenShape Modeling & Tooling Boards [CONTD.]

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SECTION CONTENTS

M a c h i n a b l e Med i a

RenShape Modeling & Tooling Boards [CONTD.]


RenShape Tooling and High-Temperature Work Boards
RenShape 474 Polyurethane Fixture Board

50 Pound Density
Light Gray Color
Excellent Combination of Durability and Surface Finish with
Less Weight
This gray colored polyurethane board is manufactured to machine
well and produce good detail with less dust than other fixture board
materials. Ideal for creating economical check fixtures, trim fixtures,
and drill fixtures.
Catalog
Number
075614
075622
075630

Description
RenShape 474
RenShape 474
RenShape 474

Thickness
2"
3"
4"

Width
24"
24"
24"

Length
60"
60"
60"

Bd. Ft.
20
30
40

RenShape 550 Intermediate Temperature


Polyurethane Board

53 Pound Density
Cream Color
High Temperature Resistance and Compressive Strength
RenShape 550 is a polyurethane board that is designed for forming
dimensionally accurate aerospace models and curing tools requiring
elevated temperature resistances up to 200F.
Catalog
Number
075207

Description
RenShape 550

Thickness
2"

Width
15.9"

Length
56.9"

Bd. Ft.
12.56

RenShape 5008 Intermediate Temperature Epoxy


Modeling Board

42 Pound Density
Light Blue Color
Superior Dimensional Stability and Prepreg Compatibility
RenShape 5008 is an epoxy modeling board designed for tooling use
up to 250F (121C) and is well-suited for building master models,
layup tools for low and medium temperature curing prepregs, and
other heat-resistant tooling. This medium density epoxy material
features a very low coefficient of thermal expansion to produce
outstanding accuracy and dimensional stability.
Catalog
Number
075289
075290
075291

Description
RenShape 5008
RenShape 5008
RenShape 5008

Thickness
2"
4"
6"

Width
24"
24"
24"

Length
60"
60"
60"

Bd. Ft.
20
40
60

RenShape 5166 Metal-Forming Board

103 Pound Density


Cream Color
Metal Forming Applications
RenShape 5166 is a polyurethane board that is designed for use
in forming metal parts for prototype and low volume production.
Catalog
Number
075237
075199

Description
RenShape 5166
RenShape 5166

1. 800. 321. 85 1 1

Thickness
2"
4"

Width
20"
20"

Length
60"
30"

Bd. Ft.
16.67
16.67

RenShape 5169 Foundry Pattern & Tooling Board

75 Pound Density
Red Color
Highest Wear Resistance
RenShape 5169 is a polyurethane board that is designed for machining extremely durable and wear resistant foundry patterns, core boxes
and other tools that require high wear and impact resistance. Its superior edge denition, dimensional stability and polishing characteristics
also make it an excellent material for thermoforming tools designed to
produce clear plastic parts.
Catalog
Number
075246
075232
075233
075234
075127
075131
075128
075129
075130
075164
075165
075166
075247
075248

Description
RenShape 5169
RenShape 5169
RenShape 5169
RenShape 5169
RenShape 5169
RenShape 5169
RenShape 5169
RenShape 5169
RenShape 5169
RenShape 5169
RenShape 5169
RenShape 5169
RenShape 5169
RenShape 5169

Thickness
1"
2"
3"
4"
58"
"
1"
1"
1"
2"
3"
4"
5"
6"

Width
20"
20"
20"
20"
24"
24"
24"
24"
24"
24"
24"
24"
24"
24"

Length
60"
60"
60"
60"
30"
30"
60"
60"
60"
60"
60"
60"
30"
30"

Bd. Ft.
8.3
16.67
25
33.33
3.1
3.75
10
12.5
15
20
30
40
25
30

RenShape 5179 Foundry Pattern & Tooling Board

73 Pound Density
Red Color
Machines Well with Minimal Chipping
This red colored polyurethane board is specifically designed for the
machining of highly accurate, dimensionally stable, and wear resistant
foundry patterns.
Catalog
Number
075546
075554
075562
075570
075577
075585

Description
RenShape 5179
RenShape 5179
RenShape 5179
RenShape 5179
RenShape 5179
RenShape 5179

Thickness
1"
2"
3"
4"
5"
6"

Width
24"
24"
24"
24"
24"
24"

Length
60"
60"
60"
60"
30"
30"

Bd. Ft.
10
20
30
40
25
30

RenShape 2000 High-Temperature Epoxy Injection


Mold Board

112 Pound Density


Gray Color
Prototype Injection Molds
RenShape 2000 is specically designed for the fast machining
of injection molds, resin transfer molds, vacuum form molds, and
other tooling that requires very high temperature and chemical
resistances. Molds created from RenShape 2000 may be polished to
a metallic nish and are capable of producing hundreds of accurate
thermoplastic parts.
Catalog
Number
075269
075271

Description
RenShape 2000
RenShape 2000

Thickness
2"
4"

Width
24"
24"

Length
30"
30"

Bd. Ft.
10
20

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Machinable Media

RenShape Modeling & Tooling Boards [CONTD.]


RenShape Machining Specifications
Roughing
Speed
(RPM)

Roughing
Feed
(IPM)

Finishing
Speed
(RPM)

Finishing
Feed
(IPM)

200
200
200
200
100
200
100
100
100
40

15,000
15,000
15,000
15,000
15,000
15,000
15,000
15,000
15,000
10,000

200
200
200
200
200
200
200
200
200
100

10,000
10,000
10,000
10,000
10,000
10,000
10,000
10,000
10,000
15,000

100
100
100
100
100
100
100
100
100
300+

RenShape Modeling & Styling Boards


RenShape 5015
RenShape 5020
RenShape 5025
RenShape 5030
RenShape 5045
RenShape 440
RenShape 5440
RenShape 450
RenShape 5460
RenShape 460

2,500
2,500
2,500
2,500
2,500
2,000
2,000
2,000
2,000
1,600

Cutters Used:
Roughing 1" Ball End mill, 4-Flute, Carbide
Finishing 58" Ball End Mill, 2-Flute, Carbide
Depth:
Roughing varied from " to 2" deep with a 40% stepover
Finishing 18" deep leaving 0.002 scallop height
These machining parameters are represented as starting points.
Cutter type and material, spindle speed, feed rate, machine power
and rigidity all affect machining results. User must determine best
parameters for specic applications.

RenShape Tooling & High-Temperature Work Boards


RenShape 470
RenShape 472
RenShape 473
RenShape 474
RenShape 550
RenShape 5166
RenShape 5169
RenShape 5179
RenShape 5008
RenShape 2000

1,600
1,600
1,600
1,600
1,600
1,600
1,600
1,500
1,600
6-10,000

40
40
40
40
40
40
40
60
40
240+

RenShape Accessories
Adhesives for RenShape
Product
RenShape 5015
RenShape 5020
RenShape 5025
RenShape 5030
RenShape 5045
RenShape 440
RenShape 5440
RenShape 450
RenShape 5460
RenShape 460
RenShape 470
RenShape 472
RenShape 473
RenShape 474
RenShape 550
RenShape 5166
RenShape 5169
RenShape 5179
RenShape 5008
RenShape 2000

Repair Pastes for RenShape


Matched Adhesive
Repro Ultra Light
Repro Ultra Light, Ren Weld 103
Repro Ultra Light, Ren Weld 103
Repro Ultra Light, Ren Weld 103
Repro Ultra Light, Ren Weld 103
Repro Light, Ren Weld 103, RenLam 1700-1
Repro Light, Ren Weld 103, RenLam 1700-1
Repro Light, Ren Weld 103, RenLam 1700-1
Repro Light, Ren Weld 103, RenLam 1700-1
Repro Light, Ren Weld 103, RenLam 1700-1
Freeman 690, RenLam 1700-1
Freeman 690, Ren Weld 103, RenLam 1700-1
Freeman 690, Ren Weld 103, RenLam 1700-1
Freeman 690, Ren Weld 103, RenLam 1700-1
RenLam 4005/Ren 1500
RenLam 1700-1
Ren Weld 5169, Maxim Fast
Ren Weld 5169, Maxim Fast
Ren Weld 5008
RenLam 4026/Ren 1501

Product
RenShape 5015
RenShape 5020
RenShape 5025
RenShape 5030
RenShape 5045
RenShape 440
RenShape 5440
RenShape 450
RenShape 5460
RenShape 460
RenShape 470
RenShape 472
RenShape 473
RenShape 474
RenShape 550
RenShape 5166
RenShape 5169
RenShape 5179
RenShape 5008
RenShape 2000

Matched Repair Paste


Freeman Quik-Fil
Freeman Quik-Fil
Freeman Quik-Fil
Freeman Quik-Fil
Freeman Quik-Fil
Freeman Quik-Fil
Freeman Quik-Fil
Freeman Quik-Fil
Freeman Quik-Fil
Freeman Quik-Fil
Freeman Tuf-Fil Aluminum
Freeman Tuf-Fil Aluminum
Freeman Tuf-Fil Aluminum
Freeman Tuf-Fil Aluminum
Freeman Hi-Temp Tuf-Fil
Freeman Tuf-Fil Pine
Ren Patch 5169, Maxim Fast
Ren Patch 5169, Maxim Fast
Freeman Hi-Temp Tuf-Fil
RenLam 4026/Ren 1501

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M a c h i n a b l e Med i a

Perfect Plank Specialty Lumber


For over 50 years, skilled craftsmen have made Perfect Plank their
overwhelming choice when it comes to high quality pattern lumber.
Perfect Plank is manufactured to provide a dry, thick, stress-free
pattern plank that is uniform in texture, low in moisture and virtually
defect-free.
Perfect Plank is designed to free the user from the time-consuming tasks of planing, jointing, sizing, and gluing to assemble larger
blocks for pattern construction. Perfect Plank maximizes the skills,
and best utilizes the production time of the pattern maker, mold maker,
and model maker because each board is ready for use right off the
shelf in a wide variety of sizes.

Virtually Defect-Free

All Perfect Plank is made from


carefully inspected pieces of
lumber with very few of the
defects that cost the user time
and money. This lumber is precisely dried and stress-relieved,
then nger-jointed into narrow,
vertical-grained strips.

Accurate Construction

The strips are then accurately


machined prior to being glued
face-to-face to form the standard width plank. The accuracy
of Perfect Plank is especially
evident in the glue lines of
each piece. Thin lines of waterresistant glue are cured with
state-of-the-art electronic gluing equipment to make Perfect
Plank easy to carve and machine without causing unnecessary wear
of woodworking tools and cutter blades.

Superior Stability

The vertical grain construction


of Perfect Plank produces a
pattern lumber that has much
greater dimensional stability
than ordinary, straight grain
pattern lumber. Vertical grain
Perfect Plank will resist twisting
and cupping and will produce
patterns, molds, and models
that are far superior to those
made from ordinary rough sawn lumber.

Properly Stored

All Perfect Plank is stored in


climate controlled warehouses,
which ensures consistent moisture content regardless of the
location or time of year you
require your next delivery.

1. 800. 321. 85 1 1

Perfect Plank is:


Virtually
Defect-Free

The pine species is equivalent to select grades of pattern lumber


while the mahogany species is equivalent to FAS grades.

Grain

Tight, straight, vertical grain as opposed to the wide, diagonal


and/or straight grain commonly found in other products.

Moisture
Content

Kiln-dried to a low and uniform moisture content throughout.


(controlled to 8% - 10%)

Surfacing

Each board is surfaced four sides

End Gluing

Individual wood strips joined by precision nger-jointing with


non-abrasive adhesives.

Edge Gluing

Strips are edge-glued with uniformly thin glue lines of


water-resistant glue.

Immediately
Usable

Simply select the thickness needed, cut off the required length,
and begin to build your pattern. With Perfect Plank, every cubic
inch is usable.

Ordering Information:

This material is ordered by the full board. Board feet per board is
listed as a reference. When ordering please indicate how many
boards are needed.

Custom Ordering:

Custom orders are available in thicknesses from 1" to 6", widths


12" to 48", and lengths up to 16".
Maple Perfect Plank is also available by special order. Lead times are
based on availability.
Please contact customer service for pricing and delivery on all
custom orders.

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Perfect Plank Pine

Perfect Plank Mahogany

Catalog
Board Feet/
Number
Description
Thickness Width Length
Piece
074005
4/4 Perfect Plank Pine
1"
18"
96"
12
074007
5/4 Perfect Plank Pine
1"
18"
96"
15
074010
6/4 Perfect Plank Pine
1"
18"
96"
18
074012
7/4 Perfect Plank Pine
1"
18"
96"
21
074014
8/4 Perfect Plank Pine
2"
18"
96"
24
074015
9/4 Perfect Plank Pine
2"
18"
96"
27
074020
10/4 Perfect Plank Pine
2"
18"
96"
30
074025
12/4 Perfect Plank Pine
3"
18"
96"
36
074028
13/4 Perfect Plank Pine
3"
18"
96"
39
074030
14/4 Perfect Plank Pine
3"
18"
96"
42
074035
16/4 Perfect Plank Pine
4"
18"
96"
48
074040
17/4 Perfect Plank Pine
4"
18"
96"
51
074048
20/4 Perfect Plank Pine
5"
18"
96"
60
074050
21/4 Perfect Plank Pine
5"
18"
96"
63
074052
22/4 Perfect Plank Pine
5"
18"
96"
66
074055
24/4 Perfect Plank Pine
6"
18"
96"
72
*Actual thicknesses are approximately 18" less and actual widths are 17" +/- ".

Catalog
Number
074600
074602
074604
074608
074610
074616
074618
074620
074622
074626
074628
074634
074636
074638
074640
074642

This popular laminated plank is uniformly dried, virtually free from


defects, and planed on all four sides for immediate use. An excellent
alternative to the select Sugar Pine grades which are becoming
increasingly difficult to source.

Perfect Plank Jelutong

Due to its extremely ne texture and consistent grain structure,


this species of Perfect Plank is the best for hand carving or CNC
machining. Constructed from Jelutong, this laminated wood product
is uniformly dried, virtually free from defects, and planed on all four
sides for immediate use.
Catalog
Nom.*
Nom.*
Board Feet/
Number
Description
Thickness Width Length
Piece
074310
6/4 Perfect Plank Jelutong
1"
18"
96"
18
074314
8/4 Perfect Plank Jelutong
2"
18"
96"
24
074315
9/4 Perfect Plank Jelutong
2"
18"
96"
27
074320
10/4 Perfect Plank Jelutong
2"
18"
96"
30
074325
12/4 Perfect Plank Jelutong
3"
18"
96"
36
074326
13/4 Perfect Plank Jelutong
3"
18"
96"
39
074335
16/4 Perfect Plank Jelutong
4"
18"
96"
48
074340
17/4 Perfect Plank Jelutong
4"
18"
96"
51
074349
20/4 Perfect Plank Jelutong
5"
18"
96"
60
074350
21/4 Perfect Plank Jelutong
5"
18"
96"
63
074354
23/4 Perfect Plank Jelutong
5"
18"
96"
69
074355
24/4 Perfect Plank Jelutong
6"
18"
96"
72
*Actual thicknesses are approximately 18" less and actual widths are 17" +/- ".

SEE ALSO:

Product
TUF-Fil (for repairing Mahogany, Alder & Poplar)
TUF-Carv (for repairing Pine and Jelutong)
Freeman White & Gold Wood Glues
Wood Screws
Abrasives
Pattern Coatings (Primers, Paints & Sealers)

Page No.
56
57
66
96
90
102-103

Constructed from genuine Mahogany, this laminated wood product is


the best choice for high-tolerance patterns, models, and xtures. It is
uniformly dried, virtually free from defects, and planed on all four
sides for immediate use.
Description
4/4 Perfect Plank Mahogany
5/4 Perfect Plank Mahogany
6/4 Perfect Plank Mahogany
8/4 Perfect Plank Mahogany
9/4 Perfect Plank Mahogany
10/4 Perfect Plank Mahogany
12/4 Perfect Plank Mahogany
13/4 Perfect Plank Mahogany
14/4 Perfect Plank Mahogany
16/4 Perfect Plank Mahogany
17/4 Perfect Plank Mahogany
20/4 Perfect Plank Mahogany
21/4 Perfect Plank Mahogany
22/4 Perfect Plank Mahogany
23/4 Perfect Plank Mahogany
24/4 Perfect Plank Mahogany

Thickness
1"
1"
1"
2"
2"
2"
3"
3"
3"
4"
4"
5"
5"
5"
5"
6"

Width
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"

Length
96"
96"
96"
96"
96"
96"
96"
96"
96"
96"
96"
96"
96"
96"
96"
96"

Board Feet/
Piece
12
15
18
24
27
30
36
39
42
48
51
60
63
66
69
72

Perfect Plank Alder

Red Alder is a domestically grown species found primarily on the


Pacific coast. Slightly lighter in weight and color than Mahogany, this
hardwood offers an excellent alternative to higher priced Mahogany.
Perfect Plank constructed from Alder is uniformly dried for stability,
virtually free from defects, and planed on four sides for immediate use.
Catalog
Board Feet/
Number
Description
Thickness Width Length
Piece
074710
9/4 Perfect Plank Alder
2"
18"
96"
27
074718
13/4 Perfect Plank Alder
3"
18"
96"
39
074724
17/4 Perfect Plank Alder
4"
18"
96"
51
074738
24/4 Perfect Plank Alder
6"
18"
96"
72
Other sizes may be available by special order. Please call for details.

Perfect Plank Poplar

Constructed from domestically grown poplar, this hardwood plank


offers a lower cost alternative to Mahogany Perfect Plank. As with all
Perfect Plank products, it is uniformly dried for stability, virtually free
from defects, and planed on four sides for immediate use.
Catalog
Board Feet/
Number
Description
Thickness Width Length
Piece
074810
9/4 Perfect Plank Poplar
2"
18"
96"
27
074818
13/4 Perfect Plank Poplar
3"
18"
96"
39
074824
17/4 Perfect Plank Poplar
4"
18"
96"
51
074832
21/4 Perfect Plank Poplar
5"
18"
96"
63
Other sizes may be available by special order. Please call for details.

w w w .freemansupply. com

Machinable Media

Perfect Plank Specialty Lumber [CONTD.]

NEXT

SECTION CONTENTS

M a c h i n a b l e Med i a

Rough Sawn Pattern Lumber Soft Woods


Freeman offers a complete selection of soft woods graded specically
for pattern and model construction. All of our lumber adheres to
accepted grading rules. We take great pride in the quality of our lumber
and all of our lumber products are stored inside climate controlled
warehouses to maintain specied moisture content and overall quality.
Many of our various grades of lumber are available surfaced
two sides (S2S) for a small additional charge.
Ordering Information:
Please make us aware if you have specic requirements for boards
with random lengths. All dimensions are nominal.
How to Calculate Board Feet

Length x Width x Thickness (inches)


= Board Feet
144

Pattern Sugar Pine

All Sugar Pine pattern lumber stocked by Freeman is kiln-dried and


selected to meet the exacting specications and requirements of pattern and model makers. By maintaining an average moisture content
of 10% to 12%, selecting from specic domestic mills, and storing in
climate controlled warehouses, we ensure that our customers receive
boards that are stable and consistent in quality.

No. 2 Common

A very popular standard grade for the patternmaker. The entire board
can be used in a wide range of applications where tight, sound knots
do not affect performance and cost is a major factor. Tight knots are
generally limited to 3", but most are signicantly smaller and wellspaced. Spike knots are permitted, but we purchase our lumber with
the objective of minimizing this defect.
Catalog
Number
071225
071230
071235
071240
071241
071242

Description
4/4 No. 2 Common Pine
5/4 No. 2 Common Pine
6/4 No. 2 Common Pine
8/4 No. 2 Common Pine
10/4 No. 2 Common Pine
12/4 No. 2 Common Pine

Thickness
1"
1"
1"
2"
2"
3"

Width
12"
12"
12"
12"
12"
12"

Length
8'-16'
8'-16'
8'-16'
8'-16'
8'-16'
8'-16'

No. 3 Common

The most economical choice for the patternmaker. This grade is typically used for medium to large applications where cost of the lumber
is of primary importance and surface rework is allowed. The most
notable surface imperfections are random knots on both surfaces.
Tight knots may be up to 4" in diameter while loose knots may
be up to 2" in diameter.
Catalog
Number
Description
071260S
4/4 No. 3 Common Pine (S4S)
071270
6/4 No. 3 Common Pine
071275
8/4 No. 3 Common Pine
S4S = Surfaced four sides

10

1. 800. 321. 85 1 1

Thickness
1"
1"
2"

Width
12"
12"
12"

Length
8'-16'
8'-16'
8'-16'

Eastern White Pine

Its straight grain and comparatively uniform texture makes Eastern


White Pine similar to Sugar Pine, although it is not as easily carvable
as Sugar Pine. All of our Eastern White Pine is kiln-dried and ranks
high in stability. Eastern White Pine offers an economical alternative
to Sugar Pine. It is available in #2 Common, #3 Common and is
stored inside climate controlled warehouses to maintain specied
moisture content and overall quality.

No. 2 Common
Catalog
Number
071254
071251
071246
071245

Description
6/4 No. 2 Common Eastern White Pine
8/4 No. 2 Common Eastern White Pine
10/4 No. 2 Common Eastern White Pine
12/4 No. 2 Common Eastern White Pine

Thickness
1"
2"
2"
3"

Width
12"
12"
12"
12"

Length
6'-16'
6'-16'
6'-16'
6'-16'

Thickness
1"
2"

Width
12"
12"

Length
6'-16'
6'-16'

No. 3 Common
Catalog
Number
071247
071248

Description
6/4 No. 3 Common Eastern White Pine
8/4 No. 3 Common Eastern White Pine

Jelutong

Because of its low density, ne texture, and exceptional workability,


Jelutong is ideal for pattern shop applications as well as ne detail
work and intricate carving. Jelutong is a white wood with approximately the same weight properties as sugar pine and accepts pattern
coatings very well. To minimize splitting and checking, all boards are
carefully kiln-dried to under 12% moisture content and stored inside
climate controlled warehouses to maintain specied moisture content
and overall quality.
Catalog
Number
073007
073010
073015
073016

Description
5/4 Jelutong
6/4 Jelutong
8/4 Jelutong
8/4 Jelutong

Thickness
1"
1"
2"
2"

Width
12"
12"
12"
6+"

Length
8'-18'
8'-18'
8'-18'
8'-18'

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Freeman offers a complete selection of hardwoods graded specically


for pattern and model construction. All of our lumber adheres to
accepted grading rules. We take great pride in the quality of our lumber and all of our lumber products are stored inside climate controlled
warehouses to maintain specied moisture content and overall quality.
Ordering Information:
Please make us aware if you have specic requirements for boards
with random widths and/or lengths. All dimensions are nominal.
How to Calculate Board Feet
Length x Width x Thickness (inches)
= Board Feet
144

Mahogany

Genuine Mahogany is the most popular and best known of the


hardwoods used for pattern and model work. It is extremely stable,
withstands abrasion, and wears well. It has straight and close grain
and carves easily. All Mahogany Pattern Lumber stocked by Freeman
is kiln-dried and stored inside our climate controlled warehouses to
maintain specied moisture content and overall quality. Freeman has
been providing the trade with straight-grained Pattern Mahogany for
over 50 years.

Poplar

Poplar is a domestically-grown, economical hardwood species that


offers good workability and hardness characteristics. This pattern
lumber is relatively clear and free of most defects. Stocked in Face &
Better, this species offers the patternmaker affordable performance
compared to Sugar Pine and Mahogany.
Catalog
Number
075046
075047
075048
075050
075051
075052
075053

Description
4/4 Poplar Face & Better
5/4 Poplar Face & Better
6/4 Poplar Face & Better
8/4 Poplar Face & Better
10/4 Poplar Face & Better
12/4 Poplar Face & Better
16/4 Poplar Face & Better

Thickness
1"
1"
1"
2"
2"
3"
4"

Width
6"+
6"+
6"+
6"+
6"+
6"+
6"+

Length
8'-16'
8'-16'
8'-16'
8'-16'
8'-16'
8'-16'
8'-16'

Hard Maple

A hard, strong, white-colored wood with excellent wear-resistant


characteristics. Kiln dried for stability and consistent quality.
Catalog
Number
075015
075025
075030

Description
4/4 Hard Maple FAS
6/4 Hard Maple FAS
8/4 Hard Maple FAS

Thickness
1"
1"
2"

Width
6"+
6"+
6"+

Length
8'-16'
8'-16'
8'-16'

FAS Pattern Mahogany

The highest grade of Mahogany available (virtually defect-free), this


is selected for its straight grain and used for producing high quality,
accurate patterns and models. We also offer FAS Mahogany in 6' to
7' lengths which provides a lower cost option for those jobs that do
not require the longer length.
Catalog
Number
072005
075010
072015
072020
072025
072030
072035
072120
072125
072130
072135

Description
4/4 FAS Mahogany
5/4 FAS Mahogany
6/4 FAS Mahogany
8/4 FAS Mahogany
10/4 FAS Mahogany
12/4 FAS Mahogany
16/4 FAS Mahogany
4/4 FAS Mahogany
5/4 FAS Mahogany
6/4 FAS Mahogany
8/4 FAS Mahogany

Thickness
1"
1"
1"
2"
2"
3"
4"
1"
1"
1"
2"

Width
6"+
6"+
6"+
6"+
6"+
6"+
6"+
6"+
6"+
6"+
6"+

Length
8'-16'
8'-16'
8'-16'
8'-16'
8'-16'
8'-16'
8'-16'
6'-7'
6'-7'
6'-7'
6'-7'

SEE ALSO:

Product
TUF-Fil (for repairing Mahogany and Poplar)
TUF-Carv (for repairing Pine and Jelutong)
Freeman White & Gold Wood Glues
Wood Screws
Abrasives
Pattern Coatings (Primers, Paints & Sealers)

Page No.
56
57
66
96
90
102-103

Freeman Pattern Mahogany

Similar to our FAS Pattern Mahogany, but at a lower cost, this grade
is selected for straight grain but allows for a small number of pin
worm holes and other minor defects. Though widths are somewhat
narrower than our FAS grade, our stock is typically 6" and wider.
Catalog
Number
072150
072155
072160
072165

Description
4/4 Freeman Pattern Mahogany
5/4 Freeman Pattern Mahogany
6/4 Freeman Pattern Mahogany
8/4 Freeman Pattern Mahogany

Thickness
1"
1"
1"
2"

Width
6"+
6"+
6"+
6"+

Length
8'-16'
8'-16'
8'-16'
8'-16'

w w w .freemansupply. com

11

Machinable Media

Rough Sawn Pattern Lumber Hardwoods

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M a c h i n a b l e Med i a

Ren Seamless Modeling Pastes and Clay


Huntsman Advanced Materials line of seamless modeling pastes
and syntactic clay was created to meet the unique needs of those
doing very large tooling, especially those in the aerospace, marine,
and automotive industries. RenPaste seamless modeling pastes are
machined dispensed, 2-part epoxy pastes that are applied to an
undersized substructure (usually made of foam boards) enabling the
toolmaker to achieve a high quality surface nish without the heavy
weight, glue lines, and high costs associated with adhering multiple
tooling boards together.

Ren Seamless Modeling Paste Specifications Chart


RenPaste
4503-1
Brown
100:100
100:100
15
0.7-0.8
60
1,668
1,595
108

56 x 10-6

Color
Mix Ratio Resin to Hardener (by wt.)
Mix Ratio Resin to Hardener (by vol.)
Gel Time (min)
Density (g/cm3)
Hardness (Shore D)
Compressive Strength (psi)
Flexural Strength (psi)
Deflection Temp. (264 psi) (F)
Tg DMA Onset (F)
Tg DMA Peak (F)
Coefficient of Thermal Expansion (in./in./F)

RenPaste 4503-1 Seamless Modeling Paste

60-90 Minute Pot Life


60 D Shore Hardness
Excellent Machinability and Surface Finish
Automotive Design and Styling Models
RenPaste 4503-1 is a low density, two component epoxy paste that
may be machine dispensed in a uniform layer over an undersized,
lightweight, and low cost substructure. After permitting the material
to solidify for a minimum of 1 day, the RenPaste 4503-1 may be
easily machined to produce a model of excellent surface nish and
good durability, with no evidence of any seam lines.
Catalog
Number
056176
056177
075174
075175

Description
RenPaste 4503-1 Resin Only
Ren 4503-1 Hardener Only
RenPaste 4503-1 Resin Only
Ren 4503-1 Hardener Only

Availability
13 Gallon
13 Gallon
55 Gallon
55 Gallon

Net Wt.
(Lb.)
66
66
265
265

RenPaste 4618-1 Seamless Modeling Paste

15 Minute Pot Life


76 D Shore Hardness
Low Shrinkage, Mixes and Dispenses Easily, Excellent
Machinability with Less Dust Generation
Large Marine and Aerospace Models
RenPaste 4618-1 is a medium density epoxy seamless modeling
paste that is specically designed for building large, accurate models
and plugs for the marine and aerospace industries. The paste is easy
to dispense onto an undersized core in layers of 0.4 to 1.5 inches
thick using meter/mix equipment. After curing for 24 to 48 hours at
room temperature, RenPaste 4618-1 epoxy seamless modeling paste
can be CNC machined to a ne nish.

Catalog
Net Wt.
Number
Description
Availability
(Lb.)
056190
RenPaste 4618-1 Resin Only
55 Gallon
330
056191
Ren 4618-1 Hardener Only
55 Gallon
330
*Two drums of resin are required for correct mix ratio with one drum of
hardener. Each drum sold separately.

12

1. 800. 321. 85 1 1

RenPaste
4618-1
Gray
100:50
100:50
15
0.9
76
9,280
5,220
122

30 x 10-6

RenPaste
4618-1 / 4619
Gray
100:50
100:50
120
0.9
84
11,145
5,800

207
253
24 x 10-6

Ren RP
4040
Off White
N/A
N/A
N/A
1.6
88
20,500
8,140

324
10 x 10-6

ASTM

D-2471
D-1963
D-2240
D-695
D-790
D-648
D-4065
D-4065
D-3386

RenPaste 4618-1/4619 Intermediate Temperature


Seamless Modeling Paste

RenPaste 4618-1 / Ren 4619 is a medium density epoxy seamless


modeling paste that is suitable for 220F curing of composite parts,
provided a postcure is completed. This product cures and is machinable in 24 hours. Easy to machine, this compound produces void free
models without glue lines.

Catalog
Net Wt.
Number
Description
Availability
(Lb.)
056190
RenPaste 4618-1 Resin Only
55 Gallon
330
056201
Ren 4619 Hardener Only
55 Gallon
330
*Two drums of resin are required for correct mix ratio with one drum of
hardener. Each drum sold separately.

Ren RP 4040 Machinable


Syntactic Clay

Ren RP 4040 is a high temperature resistant, low CTE,


machinable, one component
epoxy designed for directly
machining curing tools for prepreg parts. Supplied in a patty
form, these patties may be
hand applied to a heat resistant substructure (such as Aluminum Honeycomb), heat cured, and
nally machined to the desired tool shape. The resulting tool can be
used at 300F continuously and intermittently up to 350F under full
autoclave conditions.
Catalog
Number
056152

Description
Ren RP 4040

Availability
1.4" x 6" x 8.5"
Patty

Net Wt.
(Lb.)
3.7

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Richlite Fibre-Laminate Sheets offer excellent machinability and


dimensional stability. They are abrasion, moisture and chemical resistant. This remarkably strong material resists warping and maintains a
uniform atness and thickness throughout.

Physical Properties
Specic Gravity
Water Absorption (% @ 1"/25 hrs.)
Impact Strength (ft. lbs./in.)
Tensile Strength (lbs./sq. in.)
Flexural Strength (lbs./sq. in.)
Compressive Strength (lbs./sp. In.)
Abrasion-Resistance (Taber CS-17% loss/1,000 revolutions)
Hardness (Shore D)
Coefficient of Thermal Expansion (in./in. F)
Density (lbs./cu. ft.)
UL Classied
Color

1.24
1.45
1.17
19,000
22,000
30,650
0.0107
86
1.1 x 10-6
77.4
Class A
Oak

User Tips:

Sawing Carbide-tipped saw blades are recommended for both


circular and table saw cutting applications. The proper feed rate,
combined with a sharp blade will result in coarse sawdust. All sawing
should be performed dry.
Milling, Routing & Machining Carbide cutters are recommended.
The proper feed rate, combined with a sharp cutter will result in
coarse sawdust. All machining should be performed dry.
Drilling & Tapping The use of high speed steel drills and taps are
recommended for short production runs and shallow holes. For longer
production runs and deeper holes, use carbide-tipped drills and taps.
When tapping Richlite Fibre-Laminate Sheets use a slightly smaller
pilot drill than specied for the size tap required. This will assure optimum thread strength. Whenever possible, the piece to be machined
should be backed up by another piece of scrap material to prevent
chipping around the holes. Lift the drill frequently to allow chips to
be removed and to prevent the build-up of excess heat. Holes drilled
parallel to the lamination should be clamped or secured in a vise.
All drilling and tapping should be performed dry.
Sanding & Buffing Sanding can be performed by using a belt
or disc sander, or by hand. Sand using the same procedures and
techniques as used with wood. Dry sanding is recommended.

Catalog
Number
Description
Thickness
Width
076001
Richlite Fibre-Laminate Sheet
"
16"
58"
16"
076036
Richlite Fibre-Laminate Sheet
076038
Richlite Fibre-Laminate Sheet
"
16"
076002
Richlite Fibre-Laminate Sheet
1"
16"
076041
Richlite Fibre-Laminate Sheet
1"
16"
076045
Richlite Fibre-Laminate Sheet
1"
16"
076003
Richlite Fibre-Laminate Sheet
2"
16"
076004
Richlite Fibre-Laminate Sheet
3"
16"
076043
Richlite Fibre-Laminate Sheet
"
24"
58"
24"
076035
Richlite Fibre-Laminate Sheet
076029
Richlite Fibre-Laminate Sheet
"
24"
076039
Richlite Fibre-Laminate Sheet
1"
24"
076040
Richlite Fibre-Laminate Sheet
1"
24"
076044
Richlite Fibre-Laminate Sheet
1"
24"
076009
Richlite Fibre-Laminate Sheet
2"
24"
076047
Richlite Fibre-Laminate Sheet
3"
24"
076048
Richlite Fibre-Laminate Sheet
"
24"
58"
24"
076049
Richlite Fibre-Laminate Sheet
076050
Richlite Fibre-Laminate Sheet
"
24"
076051
Richlite Fibre-Laminate Sheet
1"
24"
076052
Richlite Fibre-Laminate Sheet
1"
24"
076053
Richlite Fibre-Laminate Sheet
1"
24"
076054
Richlite Fibre-Laminate Sheet
2"
24"
076042
Richlite Fibre-Laminate Sheet
"
48"
58"
48"
076034
Richlite Fibre-Laminate Sheet
076037
Richlite Fibre-Laminate Sheet
"
48"
076025
Richlite Fibre-Laminate Sheet
1"
48"
076026
Richlite Fibre-Laminate Sheet
1"
48"
076033
Richlite Fibre-Laminate Sheet
1"
48"
076027
Richlite Fibre-Laminate Sheet
2"
48"
076005
Richlite Fibre-Laminate Sheet
"
48"
076022
Richlite Fibre-Laminate Sheet
"
48"
58"
48"
076023
Richlite Fibre-Laminate Sheet
076024
Richlite Fibre-Laminate Sheet
"
48"
076007
Richlite Fibre-Laminate Sheet
1"
48"
076031
Richlite Fibre-Laminate Sheet
1"
48"
076032
Richlite Fibre-Laminate Sheet
1"
48"
076008
Richlite Fibre-Laminate Sheet
2"
48"
076046
Richlite Fibre-Laminate Sheet
3"
48"
Some sizes are special order and subject to extended lead times.
Please contact customer service for complete information.

Length
96"
96"
96"
96"
96"
96"
96"
96"
48"
48"
48"
48"
48"
48"
48"
48"
96"
96"
96"
96"
96"
96"
96"
48"
48"
48"
48"
48"
48"
48"
96"
96"
96"
96"
96"
96"
96"
96"
96"

Bonding Richlite Fibre-Laminate Sheet Lightly sand the mating


surfaces to be glued. Use epoxy adhesives such as RenLam 1700-1
or Freeman 690.

MDF Medium Density Fiberboard


Medium Density Fiberboard (MDF) is a low cost machinable media
for producing master patterns, models, and prototypes. This product
features a uniform density for smooth machining and low tool wear.
MDF will accept a wide range of sealers, primers, and coatings to
produce a hard, durable tool surface.

Physical Properties
Color
Density
Internal Bond
Moisture Content
Hardness (Shore D)

Beige
38 lbs./ft.3 +/-2 lbs.
90 lbs./in2
5-8%
45-55

Catalog
Number
Description
Thickness Width
076225
Medium Density Fiberboard
2"
24"
076230
Medium Density Fiberboard
4"
24"
076226
Medium Density Fiberboard
2"
49"
075231
Medium Density Fiberboard
4"
49"
Other sizes available upon special request.

Length
96"
96"
97"
97"

Board Feet/
Piece
32
64
66
132

w w w .freemansupply. com

13

Machinable Media

Richlite Fibre-Laminate Sheets

SECTION CONTENTS

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L i q u i d Too l i n g Mate ri a l s

Liquid Tooling Materials


Repro Fast-Cast Polyurethanes
Repro Fast-Cast Polyurethanes are world-renowned as the leading
class of quick-curing casting resin systems available today. These
products are designed for ease of mixing, quick demolding, and
unsurpassed accuracy. Repro is manufactured by Freeman and has
become the standard that all other fast-setting castable urethanes
are measured against.

Repro features:

One to one mix ratio by weight or volume


Very low shrinkage
Low viscosity ensuring easy pouring characteristics
and excellent surface reproduction

Repro One

1:1

6-7

60 - 90

87

1.75 1,500 15.8

0.001

7,860

4,290

799,000

2,350

582,000

0.30

Coe
f
Exp ficien
tT
a
(in/ nsion herm
al
in/
F)

Hea
Tem t Defle
p. @ ctio
264 n
psi

Mix
Rat
io (
by
wt
or v
Gel
ol.)
Tim
e (m
in.)
@7
Dem
7F
(mi old T
n.) ime
@7
7F
Har
dne
ss (
Sho
re D
Spe
cifi
)
cG
rav
Mix
ity
e
(CP d Vis
S) @ cos
1 m ity
Vol
in.
u
(cu metri
. in c Y
./ lb ield
.)
Shr
ink
age
(in.
/ in.
Com
)*
p
r
e
Stre ss
i
ngt ve
h (p
si)
Fle
xur
al S
tren
gth
(ps
i)
Fle
xur
al M
odu
lus
(ps
i)
Ten
sile
Stre
ngt
h (p
si)
Ten
sile
Mo
dul
us
(ps
i)
IZO
D Im
(ft.
p
a
lbs
./ in ct Stre
.)
ngt
h
Hea
t
Tem Defle
p. @ ctio
66 n
psi

Repro Fast-Cast Polyurethanes Specifications

1.79 x 10-5

156F/69C

Repro 83

1:1

6-7

60 - 90

84

1.9 1,100 14.5

0.001

6,470

5,140

939,000

3,130

941,000

0.31

135F/57C

131F/55C

Repro NS

1:1

6-7

60 - 90

84

1.9 1,750 14.5

0.001

5,970

2,990

1,710

0.35

142F/61C

133F/56C

1.45 x 10-5

Repro Fast

1:1

4-5

15 - 30

84

1.9 1,100 14.5

0.002

6,470

5,140

939,000

3,130

941,000

0.31

135F/57C

131F/55C

Repro 10

1:1

5-6

30 - 60

84

1.9 1,100 14.5

0.001

6,470

5,140

939,000

3,130

941,000

0.31

135F/57C

131F/55C

Repro Slow

1:1

12-14

3 - 4 hr

84

1.9 1,100 14.5

0.001

6,470

5,140

939,000

3,130

941,000

0.31

135F/57C

131F/55C

Repro Light

1:1

6-8

90 - 120

68

0.9 1,500 30.0

0.001

3,980

2,620

347,000

1,530

350,000

0.15

132F/56C

118F/48C

3.50 x 10-5

Repro
Ultra Light

1:1

10-11

2 - 3 hr

55

0.59 1,400 47.0

0.001

2,700

1,840

160,000

1,490

72,400

0.12

128F/53C

119F/48C

4.18 x 10-5

Repro 95

1:1

6-7

60 - 90

84

1.9 1,450 14.5

0.001

7,140

3,070

505,000

1,770

561,000

0.29

131F/55C

117F/47C

3.13 x 10-5

Surface Coat

1:1

13

3 - 4 hr

84

1.9 6,000 14.5

Laminating
Resin

1:1

15

3 - 4 hr

84

1.9 3,500 14.5

D-790

D-638

D-638

D-256

D-648

ASTM Tests
*Dependant upon mass.

D-2566 D-695 D-790

Choosing a Repro Formulation


Criteria

Product

Balance of Features

Repro 83

Higher Temperatures

Repro One, Repro NS

Speed

Repro Fast, Repro 10

Accuracy

Repro Slow

Light Weight

Repro Light, Repro Ultra Light

Machinability

Repro 95, Repro Ultra Light

Large Size

Repro Surface Coat and Laminating Resin

14

1. 800. 321 .8 5 1 1

D-648

D-696-88

SECTION CONTENTS

NEXT

Repro Fast-Cast Polyurethanes [CONTD.]


Repro One

Additional Advantages:

Higher heat resistance for elevated temperature applications


Higher Shore D hardness for improved abrasion resistance
Lower moisture sensitivity for void-free castings
Improved release characteristics for easier demold
Lower density for greater volume yield
Non-settling formulation for fast and easy mixing
Compatible with expanded polystyrene (Styrofoam)

Catalog
Number
053090
053093
053095

Description
Repro One Gray
Repro One Gray
Repro One Gray

Availability
Quart Unit
Gallon Unit
5 Gallon Unit

Net Wt.
(Lbs.)
5
20
100

6-7 Min Gel Time


60-90 Min Demold
Repro 83 is our most popular tooling
urethane with a great balance
of speed and accuracy. This castable
polyurethane is used extensively in
foundry and thermoforming applications, mold making, and in most general plastic casting applications.
Offered in a choice of blue, gray, or white.
Description
Repro 83 White
Repro 83 White
Repro 83 Blue
Repro 83 Blue
Repro 83 Blue
Repro 83 Gray
Repro 83 Gray
Repro 83 Gray

Availability
Quart Unit
Gallon Unit
Quart Unit
Gallon Unit
5 Gallon Unit
Quart Unit
Gallon Unit
5 Gallon Unit

Net Wt.
(Lbs.)
5
20
5
20
100
5
20
100

Repro NS (Non-Settling)

6-7 Min Gel Time


60-90 Min Demold
Repro NS features a non-settling additive that eliminates ller
hard-packing and dramatically reduces the time required to pre-mix
the material for use. Shakers and mixers are no longer required
simply stir with a paint paddle!
It is formulated to match the color, mix ratio, work time, low
shrinkage, and surface hardness of our most popular fast cast
product, Repro 83. However, Repro NS offers a higher temperature
resistance. Therefore, like Repro 83, it is used in foundry and
thermoforming applications, mold making, and in most general
plastic casting applications.
Catalog
Number
053153
053159
053165

Description
Repro NS Blue
Repro NS Blue
Repro NS Blue

4-5 Min Gel Time


15-30 Min Demold
Formulated to have the shortest demold time of all of the Repro
products for maximum part production. Repro Fast is the best choice
when time is most important.
Catalog
Number
053181
053183
053184

Description
Repro Fast Tan
Repro Fast Tan
Repro Fast Tan

Availability
Quart Unit
Gallon Unit
5 Gallon Unit

Net Wt.
(Lbs.)
5
20
100

Repro 10

5-6 Min Gel Time


30-60 Min Demold
The original Repro formulation, this product has a slightly longer work
time, longer demold time, and less shrinkage than Repro Fast.
Catalog
Number
053060
053064
053062
053066

Description
Repro 10 Tan
Repro 10 Tan
Repro 10 Black
Repro 10 Black

Availability
Quart Unit
Gallon Unit
Quart Unit
Gallon Unit

Net Wt.
(Lbs.)
5
20
5
20

Repro Slow

Repro 83

Catalog
Number
053150
053156
053152
053158
053164
053154
053160
053166

Repro Fast

Availability
Quart Unit
Gallon Unit
5 Gallon Unit

Highest level of accuracy available


12-14 Min Gel Time
3-4 Hr. Demold
Our most accurate fast-cast polyurethane system, Repro Slow
features extremely low shrinkage and an extended work time that
allows for the creation of larger tools.
Catalog
Number
053201
053202

Description
Repro Slow Tan
Repro Slow Tan

Availability
Gallon Unit
5 Gallon Unit

Net Wt.
(Lbs.)
20
100

Repro Light

12 the weight of Repro 83


6-8 Min Gel Time
90-120 Min Demold
Repro Light is a versatile castable urethane that is approximately one
half the weight of our other Repro products. This material, which is
colored brown, can be used for lightweight tools, backll applications,
and as an adhesive for many urethane modeling boards. Its hardness
and color is an almost exact match to the popular tooling board
RenShape 450. This material also offers lower internal porosity compared to competitive products. Repro Light offers easy machinability
and can be readily worked and carved with hand tools.
Catalog
Number
053197
053198
053199

Description
Repro Light Brown
Repro Light Brown
Repro Light Brown

Availability
Quart Unit
Gallon Unit
5 Gallon Unit

Net Wt.
(Lbs.)
2.5
10
50

Net Wt.
(Lbs.)
5
20
100

w w w .freemansupply. com

15

Liquid Tooling Materials

Our most advanced


fast-cast urethane
6-7 Min Gel Time
60-90 Min Demold
Repro One is the latest formulation in
our extensive line of fast-cast urethanes. This castable polyurethane
can be used in durable foundry tooling, thermoforming applications,
mold making, as well as most general plastic casting applications.

SECTION CONTENTS

NEXT

L i q u i d Too l i n g Mate ri a l s

Repro Fast-Cast Polyurethanes [CONTD.]


Repro Ultra Light

13 the Weight of Repro 83


10-11 Min Gel Time
2-3 Hr. Demold
A unique castable urethane, Repro Ultra Light is a very low-density,
syntactic polyurethane casting resin designed for weight critical applications and easy machinability. This cream colored formulation may
be worked with hand tools or CNC machining equipment when cured.
A long work time allows for large, accurate castings.
Like Repro Light, this material offers a low internal porosity that
produces an excellent machined surface finish. Repro Ultra Light is
also an excellent choice to use as a hardness-matched adhesive for
RenShape urethane foam boards.
Catalog
Number
053196
053200

Description
Repro Ultra Light Cream
Repro Ultra Light Cream

Availability
Gallon Unit
5 Gallon Unit

Net Wt.
(Lbs.)
7
35

Repro 95

Aluminum-Filled
6-7 Min Gel Time
60-90 Min Demold
Repro 95 is a unique castable polyurethane featuring a high aluminum
content which provides excellent
machining and polishing characteristics. This casting resin has a gray metal-like appearance and is ideal
for prototype thermoforming and wax injection mold applications for
investment casting.

Unique Advantages:

Dense, non-porous surface even after machining


Reduced tool wear compared to standard fast-cast
materials when machining
The ultra-smooth finish of the material, even after
machining, allows for easy sand release in pattern
and core box applications

Catalog
Number
053051
053052

Description
Repro 95 Gray
Repro 95 Gray

Availability
Quart Unit
Gallon Unit

Repro Surface Coat & Laminating Resin System

13 Min Gel Time (Surface Coat)


15 Min Gel Time (Laminating Resin)
3-4 Hr. Demold (Complete Tool)
A Freeman exclusive! The Repro Surface Coat and Laminating System
is a low-cost, fast, and very accurate alternative to traditional epoxy
fiberglass tooling. Although this tooling urethane is not designed to be
used in high-temperature or high-wear applications, Repro Surface
Coat and Laminating Resin is the ideal material choice for many
larger moldmaking applications. Both materials are white in color.

Additional Advantages:

Low exotherm
system provides for
very low-shrinkage
tools. System will not
get hot even in thick
applications.
1
2
Quick three hour
demold time versus
24 hour cure time for
epoxy systems.
Very easy system
to use for first time
toolmakers.
4
Both the surface coat 3
and laminating resin
will adhere to material that has previously been cured.

Catalog
Number
053188
053189
053194
053195
054073
054071

Description
Repro Surface Coat White
Repro Surface Coat White
Repro Laminating Resin White
Repro Laminating Resin White
14" Fiberglass Strand
14" Fiberglass Strand

Availability
Quart Unit
Gallon Unit
Gallon Unit
5 Gallon Unit
Box
Box

Net Wt.
(Lbs.)
5
20

SEE ALSO

Product
Tooling Plastics Fillers

1. 800. 321 .8 5 1 1

Page No.
48-49

Red Devil Mixer

98

Mixing Cups, and Paddles

109

Pattern Coatings (Primers, Paints & Sealers)

102-103

Mold Releases

104-107

Freeman 302 Urethane Protectant

16

Net Wt.
(Lbs.)
5
20
20
100
5
50

109

SECTION CONTENTS

Pro-Cast Fast-Cast Polyurethanes

Ren Fast-Cast Urethane Systems

These urethanes are highly filled, very hard (84 Shore D), fast setting,
low exotherm, low shrink, and low cost for producing foundry patterns,
molds, fixtures, prototype vacuum form molds, or prototypes.

RenCast 205-3

Pro-Cast 10

Catalog
Number
056361
056362

Description
Procast 10 Black
Procast 10 Tan

Availability
Gallon Unit
Gallon Unit

Net Wt.
(Lbs.)
20
20

Pro-Cast 20

7-10 Minute Gel Time


60-90 Minute Demold
This fast-setting, low-shrinkage
polyurethane features a cured
hardness of 85 Shore D. Ideal for
molds, patterns and core boxes.
Catalog
Number
056364
056365
056363

Description
Procast 20 Gray
Procast 20 White
Procast 20 Blue

9-10 Minute Gel Time


60-90 Minute Demold
80D-85D Shore Hardness
(w/DT 082 Filler)
This three-component, polyurethane casting system features good dimensional
stability, low shrink, and rapid cure.
The addition of DT 082 (1:1:3 ratio) makes this material ideal
for foundry patterns, pattern plates, core boxes, cores, gating, risers,
prototypes, jigs and fixtures.
Catalog
Number
056320
056321
056322
056236

Description
RenCast 205-3 Tan
RenCast 205-3 Resin Only
Ren 205-3 Hardener Only
Ren DT 082 High Density Filler

Availability
Gallon Unit
Gallon Unit
Gallon Unit

Net Wt.
(Lbs.)
20
20
20

7-8 Minute Gel Time


60-120 Minute Demold
60D-65D Shore Hardness (w/DT 081 Filler)
70D-80D Shore Hardness (w/DT 082 Filler)
This unique three-component polyurethane features ease of mixing,
good surface reproduction and excellent physical properties. Demold
time is 60 to 120 minutes depending upon mass and cure temperature.
Depending upon product application, either DT-081 Low Density
(1:1:1 ratio) or DT-082 High Density (1:1:3 ratio) fillers can be used
with RenCast 6426-1 (sold separately).

7-10 Minute Gel Time


60-90 Minute Demold
A low viscosity, fast setting, rigid polyurethane. This material, which
is green in color, may be used to create patterns, coreboxes, and
vacuum-form tools.

Catalog
Number
056203
056235
056236

Catalog
Number
056366

RenCast 3265

Availability
Gallon Unit

Net Wt.
(Lbs.)
20

Pro-Cast 132

5-7 Minute Gel Time


30-60 Minute Demold
Formerly RenCast 132. This durable, fast-curing polyurethane offers
accurate reproductions with fine detail. Good for producing holding
fixtures, foundry patterns and vacuum-forming molds.
Catalog
Number
056347

Description
ProCast 132 Gray

Net Wt.
(Lbs.)
15
38
38
33

RenCast 6426-1

Pro-Cast 3-33

Description
Procast 3-33 Green

Availability
Gallon Unit
5 Gallon
5 Gallon
5 Gallon

Availability
Gallon Unit

Net Wt.
(Lbs.)
20

Description
RenCast 6426-1 Gray
Ren DT 081 Low Density Filler
Ren DT 082 High Density Filler

Availability
Gallon Unit
50 lb. Bag
5 Gallon

Net Wt.
(Lbs.)
18
50
33

3 Minute Gel Time


15-30 Minute Demold
78D Shore Hardness
This two component fast cast urethane features a fast demold time
of 15 to 30 minutes, permitting multiple parts to be made in one day.
This product is highly filled for low shrinkage and good wear resistance.
Catalog
Number
056103
056101

Description
Ren 3265 Hardner Only
RenCast 3265 Resin Only

Availability
6 Quarts
6 Quarts

Net Wt.
(Lbs.)
18
18

Pro-Cast Tool

10 Minute Gel Time


60-90 Minute Demold
Formerly Pur-Fect Tool. Pro-Cast Tool is a fast-curing, gray
polyurethane with a cured hardness of 85 Shore D that requires no
specialized mixing equipment to disperse the fillers. Ideal for molds,
patterns, and core boxes.
Catalog
Number
056345

Description
Pro-Cast Tool Gray

Availability
Gallon Unit

Net Wt.
(Lbs.)
20

w w w .freemansupply. com

17

Liquid Tooling Materials

6-10 Minute Gel Time


30-60 Minute Demold
This fast-setting, low-shrinkage polyurethane also features a low
viscosity to reproduce fine detail. Ideal for producing prototype parts,
molds and fixtures, foundry patterns, and core boxes.

NEXT

NEXT

SECTION CONTENTS

L i q u i d Too l i n g Mate ri a l s

Polyurethane Elastomers Intermediate Cure


These hand pourable urethanes offer a wide range of hardnesses
and working times, and can be demolded in as little as 30 minutes
to two hours enabling the production of multiple thermoplastic-like
prototypes and short run end use parts per day.

Fle
xu
Mo ral
dul
us (
psi
)
Defl
ect
Tem ion
p. (
F)
Izod
I
(ft.l mpact
b/in
.)
Tg
per
D
(F
MA
)

Shr
ink
(in/
in)
Com
p
Stre ressiv
ngt e
h (p
si)
Fle
xur
(ps al Str
i)
eng
th
Ten
sile
(ps Stre
i)
ngt
h

Dem
(ho old Tim
urs
)@ e
72
F
Har
dne
(Sh ss
ore
D)
Vis
co
or M sity R
ixe /H
d (c
ps)
Den
sity
(g/c
c)
Vol
um
(cu etric
.in.
Y
/ lb ield
.)

Mix
R
Har atio R
den
er ( esin:
by w
t.)
Mix
Rat
Har
io R
den
er ( esin:
by v
ol.)
Gel
T
@ 7 ime (
2F min
.)

Polyurethane Elastomers Intermediate Cure Specifications

Freeman 1070

100:92

1:1

15-30 min

70

80

1.05

26.6

0.004

3000

Freeman 1080 Fast

117:100

1:1

1-3

80

150

1.12

24.7

0.001

8,300

9,500

6,650

2.88 x 105

134

Freeman 1080 Slow

117:100

1:1

20

2-4

80

150

1.12

24.7

0.001

8,300

9,500

6,650

2.88 x 105

134

1:1

1:1

1/2 - 2

69

80

1.12

24.7

0.002

4,880

5,600

3,300

1.7 x 105

137

Freeman 1090 Fast

100:90

1:1

1/2 - 4

80

600

1.04

26.7

0.001

11,000

2,500

Freeman 1090 Slow

100:90

1:1

20

16

80

600

1.04

26.7

0.001

11,000

2,500

RenCast 6432-1

100:50

100:50

5-6

1-2

72

50/1,100

1.09

25.4

7,200

8,600

5,900

234,000

163

0.6

153

Freeman 1085

RenCast 6463 Fast

1:1

1:1

4-6

4-6

79

280/700

1.09

25.4

6,800

10,800

5,700

230,000

152

1.1

RenCast 6486 Slow

100:50

100:50

7-8

67

7,800/75

1.16

23.9

4,800

3,600

110,000

156

6.6

217

RenCast 6491

1:1

89:100

4-5

4-6

85

200/640

1.14

24.3

33,500

16,000

8,600

400,000

205

0.8

224

RenCast 6496

1:1

89:100

5-6

2-4

68

1.10

25.2

4,000

110,000

140

0.8

RenCast 6497

1:1

4-5

70A

1.10

25.2

995

D-2471

D-2240

D-2393

D-792

D-792

D-2566

D-695

D-790

D-638

D-790

D-648

D256

D4065

ASTM

Freeman 1070 Off-White

3 Min Gel Time | 15-30 Min Demold


70D Shore Hardness
This off-white urethane elastomer is able to be hand mixed and poured
to create parts that simulate injection molded plastic. Freeman 1070 is
economical and features very low viscosity and low moisture sensitivity.
A demold time of 15 to 30 minutes enables many parts to be poured in
one day without the expenditure for a meter-mix machine. Castable to
1 " in thickness.
2
Catalog
Number
055500
055406

Description
Freeman 1070
Freeman 1070

Availability
Pint Unit
Gallon Unit

Net Wt.
(Lbs.)
2
15.4

Freeman 1080 White

7 Min or 20 Min Gel Time | 1-3 Hr. or 2-4 Hr. Demold


80D Shore Hardness
This brilliant white urethane elastomer offers two gel times, 7 minutes
with a fast hardener and 20 minutes with the slow hardener. Both
materials feature a 1:1 mix ratio by volume, a low viscosity for pouring
thin-walled parts, and sufficient time to degas. The Freeman 1080
Fast can be demolded within 1-3 hours and the Slow can be
demolded within 2-4 hours. Castable to 12" in thickness.
Catalog
Number
055409
055410
055419
055412
055411

18

Description
Freeman 1080 Fast
Freeman 1080 Fast
Freeman 1080 Slow
Freeman 1080 Slow
Freeman 1080 Slow

1. 800. 321 .8 5 1 1

Availability
Gallon Unit
5 Gallon Unit
Pint Unit
Gallon Unit
5 Gallon Unit

Net Wt.
(Lbs.)
16
80
2
16
80

Freeman 1085 Tan

6 Min Gel Time | 30-120 Min Demold


69D Shore Hardness
Freeman 1085 is an economical,
tan colored urethane elastomer
that is suitable for creating prototype injection molded parts. This
product is easy to use because of
a 1:1 mix ratio by weight or volume, low moisture sensitivity low
viscosity for easy pouring, and can
be cast to 112" thick.
Catalog
Number
055502
055127
055125
055126

Description
Freeman 1085
Freeman 1085
Freeman 1085 Resin Only
Freeman 1085 Hardener Only

Available
Pint Unit
Gallon Unit
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
2
15.2
38
38

SECTION CONTENTS

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Polyurethane Elastomers Intermediate Cure [CONTD.]


Freeman 1090 Clear

Catalog
Number
055440
055417
055415

Description
Freeman 1090 Fast
Freeman 1090 Slow
Freeman 1090 Slow

Availability
Gallon Unit
Pint Unit
Gallon Unit

Net Wt.
(Lbs.)
15.2
2
15.2

RenCast 6432-1 Off-White

5-6 Min Gel Time


1-2 Hr. Demold
72D Shore Hardness
RenCast 6432-1 is a low viscosity polyurethane casting system for
simulating injection molded plastic parts. The five to six minute gel
time permits hand mixing and pouring, yet the parts are demoldable
in one to two hours. This enables production of multiple parts in one
day without the expense of a meter-mix machine.
Catalog
Net Wt.
Number
Description
Availability
(Lbs.)
056678
RenCast 6432-1
Gallon Unit
13.8
056679
RenCast 6432-1 Resin Only
5 Gallon
37.5
056680
RenCast 6432-1 Hardener Only
5 Gallon
37.5
*Please note that two 5 gallon pails of resin are required for each 5 gallon pail of
hardener to provide the correct mix ratio.

RenCast 6463 Fast Clear

4-6 Min Gel Time


4-6 Hr. Demold
79D Shore Hardness
Designed for production of crystal clear, durable, short run, and
rapid prototyping parts using low cost tooling and hand mix and
meter-mixing equipment. The low mixed viscosity helps produce
quality parts. This material features a one-to-one mix ratio by weight
or volume.
Catalog
Number
056643

Description
RenCast 6463 Fast

Availability
Gallon Unit

Net Wt.
(Lbs.)
14

RenCast 6486 Slow Amber

7-8 Min Gel Time


8 Hr. Demold
67D Shore Hardness
An extremely tough material which
features a notched IZOD impact
strength over 6 ft.lb./in. This system
is designed to closely simulate the
performance characteristics of polyethylene and polypropylene.
Long gel time for making large parts.
Catalog
Number
056634

Description
RenCast 6486 Slow

Availability
Gallon Unit

Net Wt.
(Lbs.)
12

RenCast 6491 Amber

4-5 Min Gel Time


4-6 Hr. Demold
85D Shore Hardness
RenCast 6491 is specifically designed for simulating ABS parts. A
flexural modulus of 400,000 psi and impact resistance of 1.2 ft.lb./in.
gives this product an excellent combination of rigidity & durability.
Heat resistance is 224F Tg by DMA.
Catalog
Number
056675

Description
RenCast 6491

Available
Gallon Unit

Net Wt.
(Lbs.)
16

RenCast 6496 White

5-6 Min Gel Time


2-4 Hr. Demold
68D Shore Hardness
RenCast 6496 is a non-mercury polyurethane system which closely
simulates polyethylene and TPO. A five to six minute gel time enables
hand mixing and pouring, but the product cures in two to four hours.
Ideal for simulating thermoplastic parts.
Catalog
Number
056687

Description
RenCast 6496

Availability
Gallon Unit

Net Wt.
(Lbs.)
14

RenCast 6497 Amber

4-5 Min Gel Time


2 Hr. Demold
70A Shore Hardness
RenCast 6497 is an amber colored flexible polyurethane casting
system used to produce rubber-like parts quickly and easily. A four to
five minute gel time permits hand mixing and pouring, yet the rapid
cure enables multiple parts to be made in one day without the use of
a meter-mix machine. Ideal for making rubber-like parts and molds
requiring flexibility.
Catalog
Number
056723

SEE ALSO:

Description
RenCast 6497

Availability
Gallon Unit

Product
Mixing Cups and Paddles
Freeman Color Tints

w w w .freemansupply. com

Net Wt.
(Lbs.)
16

Page No.
109
49

19

Liquid Tooling Materials

9 Min or 20 Min Gel Time


12 -4 Hr. or 16 Hr. Demold
80D Shore Hardness
Freeman 1090 is a water clear urethane
elastomer that is ideal for creating parts
which require near-perfect clarity.
This product is available in both a
fast formulation which has a demold time of a half hour to four hours,
as well as a slow formulation (for pouring larger parts) which requires
a 16 hour cure before demolding. Both feature a one to one mix ratio
and low mixed viscosity which makes it excellent for pouring thinwalled parts.
Freeman 1090 Fast may be cast up to 12" thick and the
Freeman 1090 Slow may be cast up to 3" thick.
Note: Part thickness greatly affects the curing rate of Freeman
1090. Thin-walled parts may require a post cure. Permit the material
to solidify at room temperature and then heat cure the part in the
mold at 110 to 150F for two to six hours. After cooling, the part is
ready to demold.

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SECTION CONTENTS

L i q u i d Too l i n g Mate ri a l s

Polyurethane Elastomers Overnight Cure Flexible


Urethane rubber is generally less expensive than silicone rubber and
more abrasion resistant, making it a preferred material for concrete
and architectural castings. However, flexible urethanes are not selfreleasing and therefore require a more thorough procedure (wax and
PVA) to facilitate clean and easy part release.

Overnight Cure Flexible Polyurethane Specifications

Freeman 1035
Freeman 1035T
Freeman 1040
RenCast 6400-1
RenCast 6401-1
RenCast 6410-1
RenCast 6434
Por-A-Mold S111
Por-A-Mold S333
Por-A-Mold S333TA
Por-A-Mold S555
Por-A-Mold SX50-1
ASTM

Mix
Ratio
Resin:
Hardener
(by wt.)
1:1
80:100
10:100
10:100
25:100
100:100
25:100
100:88
100:89

100:80
1:1

Mix
Ratio
Resin:
Hardener
(by vol.)
1:1
1:1
9:100
9:100
22:100
93:100
25:100
1:1
1:1
1:1
1:1
1:1

Gel
Demold
Time
Time
Mixed
(Min) @ (hours) @ Hardness Viscosity
72 F
72 F
(Shore)
(cps)
30
16
35A
1,500
20
16
40A
Thixotropic
28
16
52A
1,350
30
16
52A
1,300
20
16
65A
1,000
30
16
37A
1,200
17
16
35 - 40A
500
20
16
20A
2,000
20
16
35A
1,500
30
24
35A
Thixotropic
15-20
16
50A
7,500
20
16
50A
2,000
D-2471

D-2240
D-2393

Freeman 1035 Beige

Description
Freeman 1035
Freeman 1035
Freeman 1035

Available
Pint Unit
Gallon Unit
5 Gallon Unit

Net Wt.
(Lbs.)
2
16
80

Brushable for Creating Glove Molds


20 Min Gel Time | 16 Hr. Demold
40A Shore Hardness
This flexible urethane features a thick viscosity which enables it to
be brushed over the surface of larger models or patterns without
sagging or flowing from vertical surfaces. By applying several coats,
a flexible skin may be created and subsequently reinforced with a
back-up structure to offer support during use.

20

Description
Freeman 1035T

1. 800. 321 .8 5 1 1

Available
Gallon

Shrink
(in./in.)
0.001

0.001
0.001
0.0005
0.003
0.001
0.001
0.001

0.001
0.001
D-2566

Tensile
Tear
Strength Strength Elongation
(psi)
(psi)
(%)
450

1,190
110
410
1,260
112
420
1,820
171
340
505
74
330
1,100
120
500
211

500
400

450

415

250
1,200

450
D-638
D-624
D-638

Tear,
Die C
(PLI)

51
78

88
147

Tear,
Split
(PLI)

8.1
9

12
20

Castable to 2" in Thickness


28 Min Gel Time | 16 Hr. Demold
52A Shore Hardness
This flexible urethane is an excellent low-cost alternative to RTV
silicone rubber mold making materials. Like most castable urethane
rubber systems, it is ideal for general flexible mold construction,
flexible parts and gaskets, plaster casting, and prototypes. Freeman
1040 flows easily and features a high tear strength.

Freeman 1035T Beige

Catalog
Number
055404

Volumetric
Yield
(cu. in./lb.)
27.2
23.6
26.6
26.6
25.9
26.6
24.0
21.5
24.9

23.0
26.9
D-792

Freeman 1040 Off-White

Castable to 2" in Thickness


30 Min Gel Time | 16 Hr. Demold
35A Shore Hardness
This flexible material is excellent for
making molds with deep undercuts or
where a flexible mold makes demolding
easier. This economical urethane features a one to one mix ratio by weight or volume,
making mixing easy and convenient.
Catalog
Number
055129
055401
055402

Density
(g/cc)
1.02
1.17
1.04
1.04
1.07
1.04
1.16
1.29
1.11

1.20
1.03
D-792

Net Wt.
(Lbs.)
18

Catalog
Number
055130
055131
055132

Description
Freeman 1040
Freeman 1040 Resin Only
Freeman 1040 Hardener Only

Availability
Gallon Unit
2 Quarts
5 Gallons

Net Wt.
(Lbs.)
8.8
4
40

RenCast 6400-1 Off-White

Castable to 1.5" in Thickness


30 Min Gel Time | 16 Hr. Demold
52A Shore Hardness
Features outstanding tear strength and elongation. Molds made
of RenCast 6401-1 can be flexed and stretched, allowing for easy
removal of parts.
Catalog
Number
056530
056531
056532

Description
RenCast 6400-1
RenCast 6400-1 Resin Only
Ren 6400-1 Hardener Only

Availability
Gallon Unit
2 Quarts
5 Gallons

Net Wt.
(Lbs.)
8.79
4
40

SECTION CONTENTS

NEXT

Polyurethane Elastomers Overnight Cure Flexible [CONTD.]


RenCast 6401-1 Off-White

Por-A-Mold S333 Blue

Castable to 4" in Thickness


20 Min Gel Time | 16 Hr. Demold
65A Shore Hardness
Ideal for producing very flexible molds
and resilient parts. Features one to one
mix ratio by weight and low viscosity.
Description
RenCast 6401-1
RenCast 6401-1 Resin Only
Ren 6401-1 Hardener Only

Availability
Gallon Unit
Gallon
5 Gallon

Net Wt.
(Lbs.)
10
9
36

RenCast 6434 Light Amber

Castable to 1" in Thickness


17 Min Gel Time | 16 Hr. Demold
8-40A Shore Hardness
The most flexible of Huntsmans urethanes. Its hardness may be
varied from 8 to 40 Shore A by the addition of Additive-6434.
Catalog
Number
056328
056332

Description
RenCast 6434
Additive 6434

Availability
Gallon Unit
5 Gallon

Net Wt.
(Lbs.)
10
42

Ren Accelerator 178-62

This liquid catalyst will accelerate the curing process, and reduce
demold times. Accelerator 178-62 should be mixed thoroughly in the
hardener before adding the required amount of resin.
For use only with polyurethanes RenCast 6400-1, RenCast
6401-1, RenCast 6402-1, RenCast 6403-1, RenCast 6405, RenCast
6410-1, RenCast 6419, and Freeman 1040. Please read the Technical
Data Sheet for mixing instructions before using this material.
Catalog
Number
056556

Description
Ren Accelerator 178-62

Availability
Quart

Net Wt.
(Lbs.)
1.7

Por-A-Mold S111 Off-White

Castable to 2" in Thickness


20 Min Gel Time | 16 Hr. Demold
20A Shore Hardness
This flexible urethane is used to make molds of detailed master that
contain moderately deep undercuts. The most common uses include
architectural and sculpture reproductions, taxidermy, prototypes, and
general moldmaking applications. This economical material features a
1:1 mix ratio by volume for easy use.
Catalog
Number
057531

Description
Por-A-Mold S111

Availability
Gallon Unit

Net Wt.
(Lbs.)
19

Catalog
Number
057337
057538

Description
Por-A-Mold S333
Por-A-Mold S333

Availability
Quart Unit
Gallon Unit

Net Wt.
(Lbs.)
4.6
18.5

Por-A-Mold S333TA Blue

Brushable for Creating Glove Molds


30 Min Gel Time | 24 Hr. Demold
35A Shore Hardness
S333TA is a thixotropic version of the S333 that is thick enough to be
applied with a brush or trowel. This provides an inexpensive and easy
method for creating a flexible rubber mold of large masters. This flexible skin may be reinforced with rigid materials to support the rubber
part for molding.
Number
057342

Description
Por-A-Mold S333TA

Availability
Quart Unit

Net Wt.
(Lbs.)
4.8

Por-A-Mold S555 Pink

Castable to 2" in Thickness


15-20 Min Gel Time | 16 Hr. Demold
50A Shore Hardness
This flexible urethane is used to make molds of detailed masters that
do not contain undercuts. This pink rubber features a 1:1 mix ratio
by volume and is used for architectural and sculpture reproductions,
taxidermy, prototypes, and general mold making applications.
Catalog
Number
057348
057349

Description
Por-A-Mold S555
Por-A-Mold S555

Availability
Gallon Unit
5 Gallon Unit

Net Wt.
(Lbs.)
22
99

Por-A-Mold SX50-1 Beige

Castable to 2" in Thickness


20 Min Gel Time | 16 Hr. Demold
50A Shore Hardness
This flexible urethane is used to make molds of detailed masters
that do not contain undercuts. This beige colored product is ideal for
making concrete molds and form lines.
Catalog
Number
057541

Description
Por-A-Mold SX50-1

Availability
Gallon Unit

w w w .freemansupply. com

Net Wt.
(Lbs.)
16

21

Liquid Tooling Materials

Catalog
Number
056527
056528
056529

Castable to 2" in Thickness


20 Min Gel Time | 16 Hr. Demold
35A Shore Hardness
This flexible urethane is used to make
molds of detailed masters that contain
shallow undercuts. The most common
uses include architectural and sculpture
reproductions, taxidermy, prototypes,
and general moldmaking applications. This economical material
features a 1:1 mix ratio by volume for easy use.

NEXT

SECTION CONTENTS

L i q u i d Too l i n g Mate ri a l s

Polyurethane Elastomers Overnight Cure Semi-Rigid


Semi-rigid urethanes are known for their excellent impact strength
and abrasion resistance, making them ideal for foundry tooling as well
as semi-rigid part production.

Overnight Cure Semi-Rigid Polyurethane Specifications

Freeman 1050
Freeman 1060
Freeman 1066
RenCast 6402-1
RenCast 6403-1
RenCast 6442
RenCast 6443
RenCast 6444
RenCast 178-88/
Ren 6444
Flexane 80 Liquid
Flexane 94
Por-A-Mold 2070
ASTM

Mix Ratio
Resin:
Hardener
(by wt.)
1:1
100:60
100:50
35:100
50:100
1:1
100:60
100:60
100:60

Mix Ratio
Resin:
Hardener
(by vol.)
100:94
100:60
100:50
31:100
44:100
100:94
100:60
100:60
100:60

Gel
Time
(Min)
@ 72 F
26
28
15-17
20
15
28
18
27
27

Demold
Time
(hours)
@ 72 F
16
16
2-4
16
16
16
16
16
16

Hardness
(Shore)
85A
60D
65D
82A
92A
85A
95A
60D
60D

Mixed
Viscosity
(cps)
1,650
2,600
3,200
900
800
1,600
2,450
2,500
2,500

Density
(g/cc)
1.10
1.05
1.03
1.08
1.10
1.09
1.06
1.05
1.05

Volumetric
Yield
(cu. in./lb.)
25.2
26.4
26.9
25.6
25.2
25.4
26.1
26.4
26.4

Shrink
(in./in.)
0.001
0.001
0.003
0.001
0.001
0.001
0.001
0.001
0.001

Tensile
Strength
(psi)
2,050
3,200
3,100
2,200
2,500
2,100
3,500
3,400
3,400

Tear
Strength
(psi)
280
545
630
180
470
290
375
550
550

Elongation
(%)
510
320
140
320
240
525
475
325
325

100:30
100:45
96:100

1:1

30
10
15
D-2471

16

87A
97A
70A
D-2240

10,000
6,000
2,650
D-2393

1.06
D-792

26.5
26.5
26.2
D-792

0.002
0.001
0.001
D-2566

2,100
2,800
1,468
D-638

D-624

443
D-638

Freeman 1050 Amber

Castable to 4" in Thickness


26 Min Gel Time | 16 Hr. Demold
85A Shore Hardness
Freeman 1050 is a tough, semi-flexible urethane that is ideal for
creating molds requiring some degree of flexibility, as well as for
producing semi-rigid prototypes and finished parts. A one to one mix
ratio by weight. Its 26 minute gel time provides ample time to vacuum
degas prior to pouring. Overnight demold time is required.
Catalog
Number
055142
055141
055139
055140

Description
Freeman 1050
Freeman 1050
Freeman 1050 Resin only
Freeman 1050 Hardener only

Availability
Quart Unit
Gallon Unit
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
2.5
10
25
25

Freeman 1060 Red or Black

Castable to 2" in Thickness


28 Min Gel Time | 16 Hr. Demold
60D Shore Hardness
This semi-rigid polyurethane casting
resin is renown throughout the industry
for its excellent impact strength and
abrasion resistance, particularly in
foundry tooling and other modeling and
prototyping applications requiring strength and durability.
Catalog
Number
055108
055106
055110
055107A
055107B
055111B
055116
055117

22

Description
Freeman 1060 Black
Freeman 1060 Black
Freeman 1060 Red
Freeman 1060 Resin Only
Freeman 1060 Black Hardener Only
Freeman 1060 Red Hardener Only
Freeman 1060 Resin Only
Freeman 1060 Black Hardener Only

1. 800. 321 .8 5 1 1

Availability
Quart Unit
Gallon Unit
Gallon Unit
5 Gallon
5 Gallon
5 Gallon
55 Gallon
55 Gallon

Freeman 1066 Red or Black

Castable to 2" in Thickness


15-17 Min Gel Time | 2-4 Hr. Demold
65D Shore Hardness
Freeman 1066 is a 65 Shore D polyurethane elastomer specifically
designed for highly abrasive resistant foundry tooling. Harder than
our Freeman 1060, this product will not deflect as much under high
pressure molding processes. Plus, it has increased rigidity in thin wall
sections and is able to be machined or sanded without softening.
Freeman 1066 also features a fast demold time of two to four hours
and a heat deflection temperature of 181F.
Catalog
Number
055120
055119
055121
055122
055118
055123
055124
055112

Description
Freeman 1066 Black
Freeman 1066 Red
Freeman 1066 Resin Only
Freeman 1066 Black Hardener Only
Freeman 1066 Red Hardener Only
Freeman 1066 Resin Only
Freeman 1066 Black Hardener Only
Freeman 1066 Red Hardener Only

Availability
Gallon Unit
Gallon Unit
5 Gallon
5 Gallon
5 Gallon
55 Gallon
55 Gallon
55 Gallon

Net Wt.
(Lbs.)
9.75
9.75
32.5
16.25
16.25
420
210
210

RenCast 6402-1 Off White

Net Wt.
(Lbs.)
2.5
10
10
31.25
18.75
18.75
460
280

Castable to 1" in Thickness


20 Min Gel Time | 16 Hr. Demold
82A Shore Hardness
Ideal for production models, metal-forming pads, and a variety of
mechanical parts.
Catalog
Number
056533
056534
056535

Description
RenCast 6402-1
RenCast 6402-1 Resin Only
Ren 6402-1 Hardener Only

Available
Gallon Unit
Gallon
5 Gallon

Net Wt.
(Lbs.)
7.75
9.1
26

SECTION CONTENTS

NEXT

Polyurethane Elastomers Overnight Cure Semi-Rigid [CONTD.]


RenCast 6403-1 Off White

Castable to 12 " in Thickness


15 Min Gel Time | 16 Hr. Demold
92A Shore Hardness
Ideal for metal-forming applications and parts such as impellers,
rollers, gears and wheels. Features low viscosity, fast cure, high
tensile strength and good load recovery.

RenCast 6442 Light Amber

Castable to 4" in Thickness


28 Min Gel Time | 16 Hr. Demold
85A Shore Hardness
Ideal for vibration-dampening applications as well as production
and prototype parts. RenCast 6442 features one to one mix ratio
by weight, long pot life, low viscosity and good wear resistance.
4" maximum thickness.
Catalog
Number
056542
056543
056544

Description
RenCast 6442
RenCast 6442 Resin Only
Ren 6442 Hardener Only

Availability
Gallon Unit
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
13.8
40
40

RenCast 6443 Light Amber

Castable to 2" in Thickness


19 Min Gel Time | 16 Hr. Demold
95A Shore Hardness
Used for foundry patterns and core boxes because it features good
abrasion resistance and is moisture tolerant during casting. Cures
semi-rigid in mass and is flexible in thin cross-sections.
Catalog
Number
056545
056546
056547

Description
RenCast 6443
RenCast 6443 Resin Only
Ren 6443 Hardener Only

Availability
Gallon Unit
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
11.2
40
24

RenCast 6444 Light Amber

Castable to 2" in Thickness


27 Min Gel Time | 16 Hr. Demold
60D Shore Hardness
A semi-rigid, amber-colored, elastomer for use where wear-resistance
is required such as foundry patterns and core boxes. Features low
viscosity and good working life allowing for ease of handling and
release of entrapped air.
Catalog
Number
056521
056522
056523
056669
056670

Description
RenCast 6444
RenCast 6444 Resin Only
Ren 6444 Hardener Only
RenCast 6444 Resin Only
Ren 6444 Hardener Only

Availability
Gallon Unit
5 Gallon
5 Gallon
55 Gallon
55 Gallon

Net Wt.
(Lbs.)
11.2
40
24
460
276

Castable to 2" in Thickness


27 Min Gel Time | 16 Hr. Demold
60D Shore Hardness
This is the red version of RenCast 6444 for foundry patterns. It uses
the Ren 6444 hardener.
Catalog
Number
056519
056523
056672
056670

Description
RenCast 178-88 Resin Only
Ren 6444 Hardener Only
RenCast 178-88 Resin Only
Ren 6444 Hardener Only

Availability
5 Gallon
5 Gallon
55 Gallon
55 Gallon

Net Wt.
(Lbs.)
40
24
460
276

Ren Accelerator 178-57

This liquid catalyst will accelerate the curing process and reduce
demold times. Accelerator 178-57 should be mixed thoroughly in the
hardener before adding the required amount of resin.
For use only with polyurethanes RenCast 6442, RenCast 6443,
RenCast 6444, Freeman 1050, & Freeman 1060.
Please read the Technical Data Sheet for mixing instructions
before using this material.
Catalog
Number
056557

Description
Ren Accelerator 178-57

Availability
Quart

Net
Wt.
1.5

Flexane 80 Black

30 Min Gel Time


87A Shore Hardness
Devcon Flexane 80 features low shrink and high chemical and
abrasion resistance. It is ideal for creating flexible molds and holding
fixtures.The Flex-Add additive may be used with Flexane 80 Liquid to
produce a lower durometer castable urethane.
Catalog
Number
054625
054626
054642

Net Wt.
(Lbs.)
1
10
8 fl.oz.

Description
Devcon Flexane 80 Liquid
Devcon Flexane 80 Liquid
Flex-Add Additive

Flexane 94 Black

10 Min Gel Time


97A Shore Hardness
Devcon Flexane 94 features low shrink and high chemical and
abrasion resistance. It is a semi-rigid material for creating extremely
tough, flexible molds and non-marring holding and assembly fixtures.
Catalog
Number
054627
054628

Net Wt.
(Lbs.)
1
10

Description
Devcon Flexane 94 Liquid
Devcon Flexane 94 Liquid

Por-A-Mold 2070 Amber

Castable to 2" in Thickness


15 Min Gel Time | 16 Hr. Demold
70A Shore Hardness
This semi-rigid urethane is used to make molds of detailed masters
that do not contain undercuts. The most common uses include foundry
patterns and core boxes, gaskets, liners, and fixtures. This economical
material features a 1:1 mix ratio by volume for ease of use.
Catalog
Number
057527

Description
Por-A-Mold 2070

Availability
Gallon Unit

w w w .freemansupply. com

Net Wt.
(Lbs.)
17.5

23

Liquid Tooling Materials

Catalog
Net Wt.
Number
Description
Availability
(Lbs.)
056536
RenCast 6403-1
Gallon Unit
12
056537
RenCast 6403-1 Resin Only
5 Gallon
40
056538*
Ren 6403-1 Hardener Only
5 Gallon
40
*Please note that two 5 gallon pails of hardener are required per each 5 gallon
pail of resin to provide the correct mix ratio.

RenCast 178-88 / Ren 6444 Red

SECTION CONTENTS

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L i q u i d Too l i n g Mate ri a l s

Polyurethane Elastomers Overnight Cure Rigid


This selection of harder polyurethanes have a wide variety of end
uses including prototyping thermoplastic-like parts, constructing molds
for low volume metal forming applications, and making heat resistant
foundry tooling. All of these products have a long gel time to provide
the user sufficient time to vacuum degas prior to pouring. A 16-18
hour cure time is required before demolding.

Overnight Cure Rigid Polyurethane Specifications

RenCast 6405
RenCast 6419
RenCast 6463 Slow
RenCast 6470
RenCast 178-59-1
ASTM

Mix Ratio
Resin:
Hardener
(by wt.)
100:100
100:80
100:100
80:100
36:100

Mix Ratio
Resin:
Hardener
(by vol.)
90:100
100:85
100:100


50:100

Gel
Time (Min)
@ 72 F
20
20
18-25
60-80
20
D-2471

Hardness
(Shore D)
75
85
79
86
88
D-2240

Mixed
Viscosity
(cps)
240
250
500
250-500
4,000
D-2393

RenCast 6405 White

Castable up to 12" in Thickness


20 Min Gel Time
75D Shore Hardness
Ideal for prototyping of injection molded or thermo-formed parts.
Features low viscosity, minimal air entrapment, and easy mixing.
RenCast 6405 produces a brilliant white colored part.
Catalog
Number
056270
056273
056274

Description
RenCast 6405
RenCast 6405 Resin Only
Ren 6405 Hardener Only

Availability
Gallon Unit
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
16
38
38

RenCast 6419 Off White

Description
RenCast 6419

Availability
Gallon Unit

Net Wt.
(Lbs.)
15

RenCast 6463 Slow Clear

Castable up to 12" in Thickness


18-25 Min Gel Time
79D Shore Hardness
Designed for production of crystal clear, durable, short run, and
rapid prototyping parts using low cost tooling and hand mix and
meter-mixing equipment. The 1:1 weight and volume mix ratio,
combined with a low mixed viscosity, help produce high quality parts.
Catalog
Number
056581

Description
RenCast 6463 Slow

Availability
Gallon Unit

1. 800. 321 .8 5 1 1

Shrink
(in./in.)
0.003
0.002
0.002
0.002
0.001
D-2566

Tensile
Strength
(psi)
5,300
10,000
4,800
4,700
5,500
D-412

Tear
Strength
(psi)
300

D-624

Elongation
(%)
13.3
6.7

1.3

D-638

RenCast 6470 Off White

Castable up to 34" (or 10" with DT 082 Filler) in Thickness


60-80 Min Gel Time
85D Shore Hardness
A polyurethane casting system ideal for sheet metal forming tools,
duplicate milling models, foundry pattern plates, vacuum-forming
tools, negative molds/fixtures and large volume molds for the
ceramic industry.
Catalog
Number
056559
056560
056236

Description
RenCast 6470 Resin Only
Ren 6470 Hardener Only
Ren DT 082 High Density Filler

Availabilty
5 Gallon
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
32
40
33

Net Wt.
(Lbs.)
14

Castable up to 112" in Thickness


22 Min Gel Time
85D Shore Hardness
A polyurethane that forms a very hard, durable, heat-resistant compound. Used in foundry applications with hot sand conditions.
Catalog
Net Wt.
Number
Description
Availability
(Lbs.)
056354
RenCast 178-59-1 Resin Only
5 Gallon
45
056355*
Ren 178-59-1 Hardener Only
5 Gallon
41
*Please note that three 5 gallon pails of hardener are required per each 5 gallon
pail of resin to provide the correct mix ratio.

Ren Accelerator 178-62

This liquid catalyst will accelerate the curing process, and reduce
demold times. Accelerator 178-62 should be mixed thoroughly in the
hardener before adding the required amount of resin.
For use only with polyurethanes RenCast 6400-1, RenCast 6401-1,
RenCast 6402-1, RenCast 6403-1, RenCast 6405, RenCast 6410-1,
and RenCast 6419. Please read the Technical Data Sheet for mixing
instructions before using this material.
Catalog
Number
056556

24

Volumetric
Yield
(cu. in./lb.)
25.9
22.1
25.4
22.5
17.2
D-792

RenCast 178-59-1 Red Brown

Castable up to " in Thickness


20 Min Gel Time
85D Shore Hardness
Developed specifically for prototyping, this elastomer passes
UL94V-O at a thickness of .125 inches for flame retardency.
Catalog
Number
056550

Density
(g/cc)
1.07
1.25
1.09
1.23
1.61
D-792

Description
Ren Accelerator 178-62

Availability
Quart

Net Wt.
(Lbs.)
1.7

SECTION CONTENTS

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Polyurethane Elastomers Rapid Cure


This group of polyurethanes are used to produce parts that simulate
the appearance and performance of injection molded thermoplastic
parts. These products are low viscosity systems designed to be used
with automated dispensing equipment (pg. 99) and low cost tooling.
With their extremely fast gel times, these formulas permit demolding
of durable parts in 15-45 minutes.

RenPIM 6450
RenPIM 6451
RenPIM 6452
RenPIM 6456
RenPIM 6458
RenPIM 6460
ASTM test

Mix Ratio
Resin:
Hardener
(by vol.)
67:100
67:100
67:100
50:100
100:100
67:100

Gel Time
Demold
Viscosity
(seconds) Time (Min) Resin: Hardener Density
(cps.)
(g/cc)
@ 72 F
@ 72 F
45-65
15-30
170 / 1,600
1.16
65-85
20-45
170 / 1,600
1.16
50-70
15-30
30 / 1,600
1.16
45-65
15-30
170 / 1,600
1.15
35-60
15-30
75 / 400
1.21
45-65
15-30
170 / 1,500
1.18
D2393
D792

Ultimate
Compressive
Strength (psi)
23,100
17,900
22,300
8,700
14,500
24,500
D695

RenPIM 6450 Buff

Description
RenPIM 6450 Iso (Resin)
RenPIM 6450 Polyol (Hardener)

Availability
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
32
40

RenPIM 6451 Black

Slower Set General Purpose Polyurethane


65-85 Second Gel Time
20-45 Minute Demold
76D Shore Hardness
This material provides a slightly longer gel time for casting larger
parts 16 to 22 lbs. Excellent high temperature performance (250F)
for prototype parts requiring heat resistance.

Catalog
Net Wt.
Number
Description
Availability
(Lbs.)
056568
RenPIM 6451 Iso (Resin)
5 Gallon
32
056596
RenPIM 6451 Polyol (Hardener)
5 Gallon
40
*Buff colored Polyol is available by special order. Lead times and minimums apply.

RenPIM 6452 Off-White

High Flexural Modulus Polyurethane


50-70 Second Gel Time
15-30 Minute Demold
79D Shore Hardness
Ideal for the casting of prototypes that weigh up to 10 lbs in less than
30 minutes, this material offers good durability, compressive and
flexural strengths.
Catalog
Number
056571
056572

Description
RenPIM 6452 Iso (Resin)
RenPIM 6452 Polyol (Hardener)

Available
5 Gallon
5 Gallon

Ultimate
Tensile
Strength
(psi)
4,900
4,200
4,300
3,800
10,200
5,400
D638

Flexural
Modulus
(psi)
184,000
174,000
198,000
143,000
432,000
181,000
D790

Deflection
Temp.*
Tg per
(264 psi) Izod Impact DMA
(F)
(ft.lb./in.)
(F)
208
0.9
306
212
0.6
302
162
0.8
252
190
0.5
270
129
0.9
190
232
1.1
320
D648
D256
D4065

RenPIM 6456 Black

General Purpose Polyurethane


45-65 Second Gel Time
15-30 Minute Demold
77D Shore Hardness
Ideal for the casting of prototypes that weigh up to 10 lbs.
Offers good dimensional stability, heat resistance and impact
strength. Can be demolded in 15 to 30 minutes.
Catalog
Number
056553
056554

Hardness
(Shore D)
77
76
79
70
86
80
D2240

Ultimate
Flexural
Strength
(psi)
7,000
6,900
7,900
5,700
16,500
7,100
D790

Net Wt.
(Lbs.)
32
40

Medium Flexural Modulus Polyurethane


46-65 Second Gel Time
15-30 Minute Demold
70D Shore Hardness
Its 70D hardness is ideal for casting prototypes requiring
polyethylene-like performance. Because of a 50:100 mix ratio,
RenPIM 6456 can be dispensed from auto meter/mix equipment
or dual-barrel cartridges.
Catalog
Number
056593
056577
056631
056632

Description
RenPIM 6456 Iso (Resin)
RenPIM 6456 Polyol (Hardener)
RenPIM 6456 Iso (Resin)
RenPIM 6456 Polyol (Hardener)

Availability
5 Gallon
5 Gallon
55 Gallon
55 Gallon

Net Wt.
(Lbs.)
24
40
270
450

RenPIM 6458 Clear Amber

Very High Flexural Modulus Polyurethane


35-60 Second Gel Time
15-30 Minute Demold
86D Shore Hardness
A fast-setting polyurethane with an outstanding flexural modulus of
432,000 psi, excellent flexural strength of 16,500 psi and good izod
impact strength of 0.9 ft. lb./in.
Number
056507
056608

Description
RenPIM 6458 Iso (Resin)
RenPIM 6458 Polyol (Hardener)

Availability
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
45
38.25

RenPIM 6460 Black

Heat Resistant Polyurethane


45-65 Second Gel Time
15-30 Minute Demold
80D Shore Hardness
This material features a glass transition temperature of 320F, excellent
izod impact strength of 1.1 ft.lb./in. and a good dimensional stability.
Net Wt.
Number
Description
Availability
(Lbs.)
056574
RenPIM 6460 Iso (Resin)
5 Gallon
32
056671
RenPIM 6460 Polyol (Hardener)
5 Gallon
40
*Buff colored Polyol is available by special order. Lead times and minimums apply.

w w w .freemansupply. com

25

Liquid Tooling Materials

Rapid Cure Polyurethane Elastomers Specifications

SECTION CONTENTS

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L i q u i d Too l i n g Mate ri a l s

Mold Making Silicone Rubbers


Bluestar RTV Silicone Rubber (also known as Rhodorsil) is
used extensively in applications where a flexible, self-releasing
mold material is required, specifically rapid prototype tooling,
polyurethane casting, and general silicone mold-making. This top
quality line of silicone systems offers high accuracy, high heat
resistances, and excellent tear strength and elongation properties.
Silicone rubbers are available in two typesaddition cure
formulations that feature a platinum-based catalyst and
condensation cure silicones that feature a tin-based catalyst.

Addition Cure Silicone Rubber

Condensation Cure Silicone Rubber

Addition Cure Silicones Offer The Following:


1. Unlimited shelf life (in cured state)
2. Very low shrinkage for increased mold accuracy
3. Higher durometers for greater mold stability
4. Excellent heat resistance up to 400F intermittently
5. A platinum based catalyst that makes it ideal for polyurethane
casting because this material, when cured, wont inhibit the
curing of the urethane.

Condensation Cure Silicones Offer The Following:


1. Low shrinkage, though not as low as platinum-catalyzed rubber
2. Softer cured hardness (lower durometer) than addition cure
materials, making them ideal for molds with deep undercuts.
3. Heat resistance up to 350F intermittently.
4. A tin based catalyst that creates a more inhibition resistant
material. However, these rubbers, when cured, may inhibit the
curing of urethanes when poured into them.

Addition Cure Silicone Rubber Specifications

V-240
V-243*
V-330 (w/ CA35)
V-330 (w/ CA45)
V-340 (w/ CA35)
V-340 (w/ CA45)
V-340 (w/ CA55)
V-3040
RTV-3460

Hardness
(Shore A)
60
60
25
33
40
45
55
39
60

Mixed
Viscosity
(cps)
100,000
100,000
10,000
10,000
25,000
25,000
25,000
40,000
85,000

Mix Ratio
(by wt.)
10:1
10:1
10:1
10:1
10:1
10:1
10:1
10:1
10:1

Gel Time
(Min)
@ 72 F
150
300
100
100
100
100
100
120
90

Demold Time
(hours)
@ 72 F
16
16
16
16
16
16
16
16
16

Elongation
(%)
160

510
500
500
400
340
350
230

Tear
Strength
(ppi)
74

180
170
180
150
75
135
140

Color
Gray
Beige
Blue
Blue
Blue
Blue
Gray
Clear
Gray

Specific
Gravity
1.23
1.24
1.30
1.30
1.33
1.33
1.33
1.08
1.20

Volumetric Yield
(cu.in./lb.)
22.5
22.3
21.3
21.3
21.0
21.0
21.0
25.6
23.1

Gel Time
(Min) @
72 F
210
90
270
90
180
120
240-300
60
240
210
240
30

Demold Time
(hours) @
72 F
16
6
16
6
16
6
16
6-8
16
16
16
4

Elongation
(%)
380
370
520
500
440
430
300
250
450
550
450
390

Tear
Strength
(ppi)
150
115
120
110
120
100
50
40
115
120
120
120

Color
Green
Blue
Green
Blue
Green
Blue
Blue
Blue
Translucent
Translucent
Green
Blue

Specific
Gravity
1.20
1.16
1.10
1.11
1.11
1.11
1.12
1.12
1.10
1.10
1.10
1.10

Volumetric Yield
(cu.in./lb.)
23.1
23.9
25.2
24.9
24.9
24.9
24.7
24.7
25.2
25.1
25.2
25.2

*Heat Cure Required 3-4 hours @ 300 degrees F.

Condensation Cure Silicone Rubber Specifications

GP-25/Hi-Pro Green
GP-25/Hi-Pro Blue
V-1062/Hi-Pro Green
V-1062/Hi-Pro Blue
V-1065/Hi-Pro Green
V-1065/Hi-Pro Blue
V-1067/1067B
V-1067/Hi-Pro Blue
V-1068/Hi-Pro Clear
V-1082/Hi-Pro Clear
RTV-3625/Hi-Pro Green
RTV-3625/Hi-Pro Blue

26

Hardness
(Shore A)
25
25
14
15
25
30
40
37
14
10
25
27

1. 800. 321 .8 5 1 1

Mixed
Viscosity
(cps)
50,000
50,000
35,000
32,000
45,000
43,000
50,000
50,000
25,000
35,000
20,000
20,000

Mix Ratio
(by wt.)
10:1
10:1
10:1
10:1
10:1
10:1
100:2.5
10:1
10:1
10:1
10:1
10:1

SECTION CONTENTS

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Mold Making Silicone Rubbers [CONTD.]


V-340 Silicone Rubber

Bluestar Addition Cure Silicone Rubbers


V-240 Silicone Rubber

Catalog
Number
054834
054846KG
054847KG
054819KG
054820KG

Description
V-240
V-240 - Base Only
V-240 - Catalyst Only
V-240 - Base Only
V-240 - Catalyst Only

Availability
5 kg Unit
20 kg
2 kg
200 kg
20 kg

Net Wt.
(Lbs.)
11
44.1
4.4
440.9
44.1

V-243 Heat Cure Silicone Rubber

60A Shore Hardness


100,000 cps Viscosity
Bluestar V-243 is a two component, high strength, silicone system
that requires a heat cure to obtain optimum properties. Long work life,
high strength properties, and its ability to accept high levels of silicone
diluent fluid make it an excellent choice for transfer print pad and
roll applications.
Catalog
Number
Description
054922KG V-243 - Base Only
054923KG V-243 - Catalyst Only

Availability
20 kg
2 kg

Net Wt.
(Lbs.)
44.1
4.4

V-330 Silicone Rubber

25A or 30A Shore Hardness


10,000 cps Viscosity
180 ppi (CA35) or 170 ppi (CA45)
Tear Strength
Bluestar V-330 is a silicone that offers the
flexibility of two different cured hardnesses
depending on the catalyst used. V-330/
CA-35 cures to a 25A Shore hardness while V-330/CA-45 results in a
slightly harder compound of 33A. Both systems have high tear strength
and offer the lowest viscosity in our platinum mold making line.
Catalog
Number
054809
054810
054808
054805KG
055218KG
055203KG
054804KG
055219KG
055206KG

Description
V-330/CA-45
V-330/CA-35
V-330/CA-45
V-330 Base Only
CA-35 Catalyst Only
CA-45 Catalyst Only
V-330 Base Only
CA-35 Catalyst Only
CA-45 Catalyst Only

Availability
1 kg Unit
5 kg Unit
5 kg Unit
20 kg
2 kg
2 kg
200 kg
20 kg
20 kg

Net Wt.
(Lbs.)
2.2
11
11
44.4
4.4
4.4
440.9
44.4
44.1

Catalog
Number
055209
055217
055200
055201
055202KG
055218KG
055203KG
055204KG
055205KG
055219KG
055206KG
055207KG

Description
V-340/CA-45
V-340/CA-35
V-340/CA-45
V-340/CA-55
V-340 Base Only
CA-35 Catalyst Only
CA-45 Catalyst Only
CA-55 Catalyst Only
V-340 Base Only
CA-35 Catalyst Only
CA-45 Catalyst Only
CA-55 Catalyst Only

UM
1 kg Unit
5 kg Unit
5 kg Unit
5 kg Unit
20 kg
2 kg
2 kg
2 kg
200 kg
20 kg
20 kg
20 kg

Net Wt.
(Lbs.)
2.2
11
11
11
44.1
4.4
4.4
4.4
440.9
44.4
44.1
44.1

Availability
1 kg Unit
5 kg Unit
20 kg
2 kg
200 kg
200 kg
20 kg

Net Wt.
(Lbs.)
2.2
11
44.1
4.4
440.9
440.9
44.1

V-3040 Clear Silicone Rubber

39A Shore Hardness


40,000 cps Viscosity
135 ppi Tear Strength
Bluestar V-3040 is specifically formulated to
make clear rubber molds. V-3040 features the
high strength and excellent clarity required in
high-end prototyping applications.
Catalog
Number
054903
054823
054857KG
054858KG
054871KG
054869KG
054872KG

Description
V-3040
V-3040
V-3040 Base Only
V-3040 Catalyst Only
V-3040 Base Only
V-3040 Base Only Unlined Drum
V-3040 Catalyst Only

RTV-3460 Silicone Rubber

60A Shore Hardness


85,000 cps Viscosity
140 ppi Tear Strength
Bluestar RTV 3460 is designed for the prototype and architectural
industries where urethane elastomers and foams are commonly used.
Molds made from RTV 3460 feature high tear strength, excellent dimensional stability in high pressure applications, and improved release
characteristics for long mold life.
Catalog
Number
054936
054934KG
054935KG
054932KG
054933KG

Description
RTV 3460
RTV-3460 Base Only
RTV-3460 Catalyst Only
RTV-3460 Base Only
RTV-3460 Catalyst Only

Availability
5 kg Unit
20 kg
2 kg
200 kg
20 kg

w w w .freemansupply. com

Net Wt.
(Lbs.)
11
44.1
4.4
440.9
44.1

27

Liquid Tooling Materials

60A Shore Hardness


100,000 cps Viscosity
74 ppi Tear Strength
Bluestar V-240 is an extremely durable and accurate silicone
rubber that features a high platinum content, which offers excellent
resistance to cure inhibition. Used in rapid prototyping, especially in
the simulation of injection-molded plastic parts.

40A, 45A, or 55A Shore Hardness


25,000 cps Viscosity
180 ppi (CA35), 150 ppi (CA45), or
75 ppi (CA55) Tear Strength
Bluestar V-340 is one of our most popular
silicone rubber systems for prototype molding applications, V-340 is a versatile system
which offers the flexibility of three different cured hardnesses depending
on the catalyst used. This is a low viscosity silicone which offers high
strength and is economically priced.

SECTION CONTENTS

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L i q u i d Too l i n g Mate ri a l s

Mold Making Silicone Rubbers [CONTD.]


V-1067 Silicone Rubber

Bluestar Condensation Cure Silicone Rubbers


GP-25 Silicone Rubber

25A Shore Hardness


50,000 cps Viscosity
150 ppi or 115 ppi Tear Strength
Bluestar GP-25 features an excellent mold life when casting polyester
or plaster parts. Used with Hi-Pro Green or Hi-Pro Blue catalyst.
Catalog
Number
054811KG
054813KG
054812KG
054814KG
054815KG

Description
GP-25 Base Only
Hi-Pro Green Catalyst Only
GP-25 Base Only
Hi-Pro Blue Catalyst Only
Hi-Pro Green Catalyst Only

Availability
20 kg
2 kg
200 kg
20 kg
20 kg

Net Wt.
(Lbs.)
44.1
4.4
440.9
44.1
44.1

V-1062 Silicone Rubber

14A or 15A Shore Hardness


35,000 or 32,000 cps Viscosity
120 ppi or 110 ppi Tear Strength
Bluestar V-1062 is a high-performance, tin-catalyzed, room temperature curing silicone. The V-1062 base may be used with the Hi-Pro
Green Catalyst at a ratio of 10:1 (base to catalyst) to produce a low
shrink rubber with a 16 hour demold time.
The V-1062 base may also be used with Hi-Pro Blue catalyst
at a ratio of 10:1 (base to catalyst). This faster curing system is able
to be demolded in 6 hours.
Both rubbers are commonly used for production of polyester
figurines, giftware casting, and general purpose and production
molding applications.
Catalog
Number
054836
054837KG
055213KG
054878KG

Description
V-1062/Hi-Pro Green
V-1062 Base Only
Hi-Pro Green Catalyst Only
Hi-Pro Blue Catalyst Only

Availability
4 kg Unit
20 kg
2 kg
2 kg

Net Wt.
(Lbs.)
8.8
44.1
4.4
4.4

V-1065 Silicone Rubber

25A or 30A Shore Hardness


45,000 or 43,000 cps Viscosity
120 ppi or 100 ppi Tear Strength
Bluestar V-1065 is a high-performance, tin-catalyzed, room temperature curing silicone. This popular rubber may be used with the Hi-Pro
Green Catalyst at a ratio of 10:1 (base to catalyst) to produce a low
shrink, 25 shore A rubber with a 16 hour demold time.
The V-1065 base may also be used with Hi-Pro Blue catalyst
at a ratio of 10:1 (base to catalyst). This faster curing system is able
to be demolded in 6 hours.
Both rubbers are commonly used for production of polyester
figurines, giftware casting, and production molding applications.
Catalog
Number
055210
055211
055212KG
055213KG
054878KG
055214KG
055215KG
054879KG

28

Description
V-1065/Hi-Pro Green
V-1065/Hi-Pro Green
V-1065 Base Only
Hi-Pro Green Catalyst Only
Hi-Pro Blue Catalyst Only
V-1065 Base Only
Hi-Pro Green Catalyst Only
Hi-Pro Blue Catalyst Only

1. 800. 321 .8 5 1 1

Availability
1 kg Unit
4 kg Unit
20 kg
2 kg
2 kg
200 kg
20 kg
20 kg

Net Wt.
(Lbs.)
2.2
8.8
44.1
4.4
4.4
440.9
44.1
44.1

40A or 37A Shore Hardness


50,000 cps Viscosity
50 ppi or 40 ppi Tear Strength
Bluestar V-1067 is a high performance, tin-catalyzed, room temperature curing silicone. This rubber may be used with the V-1067B
catalyst at a ratio of 100:2.5 (base to catalyst) to produce a low
shrink, 40 Shore A rubber with a 16 hour demold.
The V-1067 base may also be used with Hi-Pro Blue catalyst at
a ratio of 10:1 base to catalyst. This faster curing system is able to
be demolded within 6-8 hours. Both systems are ideal for general
moldmaking applications.
Catalog
Number
054883KG
054884
054878KG
054921KG
054919KG
054879KG

Description
V-1067 Base Only
V-1067 Catalyst (Blue) Only
Hi-Pro Blue Catalyst Only
V-1067 Base Only
V-1067 Catalyst (Blue) Only
Hi-Pro Blue Catalyst Only

Availability
20 kg
Pint
2 kg
200 kg
6 kg
20 kg

Net Wt.
(Lbs.)
44.1
1
4.4
440.9
13.2
44.1

V-1068 Special Effects Silicone Rubber

14A Shore Hardness


25,000 cps Viscosity
115 ppi Tear Strength
Bluestar V-1068 is a translucent silicone rubber that may be easily
pigmented for making robotic and animatronic skins, prosthetics, and
props for theme parks and the film industry.
Catalog
Number
Description
054888KG V-1068 Base
054889KG Hi-Pro Clear Catalyst Only

Availability
20 kg
2 kg

Net Wt.
(Lbs.)
44.1
4.4

V-1082 Special Effects Silicone Rubber

10A Shore Hardness


35,000 cps Viscosity
120 ppi Tear Strength
Bluestar V-1082 is a slightly softer version of the V-1068. Also translucent, this product may be easily pigmented for making robotic and
animatronic skins, prosthetics, and props for theme parks and the film
industry.
Catalog
Number
054904KG
054889KG
054906KG
054886KG

Description
V-1082 Base Only
Hi-Pro Clear Catalyst Only
V-1082 Base Only
Hi-Pro Clear Catalyst Only

Availability
20 kg
2 kg
200 kg
20 kg

Net Wt.
(Lbs.)
44.1
4.4
440.9
44.1

RTV-3625 Silicone Rubber

25A or 27A Shore Hardness


20,000 cps Viscosity
120 ppi Tear Strength
Bluestar RTV 3625 is a low viscosity, tin-catalyzed, room temperature
curing silicone rubber. It is available with two catalysts. Hi-Pro Green
catalyst will provide very low shrink with a 16-18 hour demold, while
Hi-Pro Blue is able to be demolded in 4 hours with slightly higher
shrink. Available in drums only.
Catalog
Number
054926KG
054879KG
055215KG

Description
RTV 3625 Base
Hi-Pro Blue Catalyst Only
Hi-Pro Green Catalyst Only

Availability
200 kg
20 kg
20 kg

Net Wt.
(Lbs.)
440.9
44.1
44.1

SECTION CONTENTS

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Silicone Rubbers & Accessories


Bluestar Aerospace & Electronics Silicone Rubbers

Bluestar Silicone Rubber Accessories

V-612 Pratt & Whitney Specification Sealant

47V-50 Silicone Fluid

Bluestar V-612 is a black, two component, thixotropic, addition


cure, aerospace sealant. Qualified to Pratt & Whitney specification
PWA-404-2, this product is a sealant designed as a vane potting and
damping material.
Availability
5 kg Unit

Net Wt.
(Lbs.)
11

V-622 Pratt & Whitney Specification Sealant

Bluestar V-622 is a black two component aerospace sealant which


adheres to Pratt & Whitney Specification PWA 407. This material is
designed for use as abradable air seals for compressor blades of jet
engines.
Catalog
Number
Description
054894KG V-622

Availability
2.74 kg Unit

Net Wt.
(Lbs.)
6.04

V-695 GE Aircraft Engine Specification Sealant

Bluestar V-695 is a black two component aerospace sealant which


adheres to General Electric Aircraft Engine Specification A15F18A1.
This material is designed for use as abradable air seals for compressor blades of jet engines.
Catalog
Number
Description
054893KG V-695

Availability
2.74 kg Unit

Net Wt.
(Lbs.)
6.05

V-205 Silicone Electronic Coating

Bluestar V-205 is a one component addition cure silicone rubber


compound. This opaque black product is formulated to provide a
protective coating for light sensitive transistors and integrated circuits.
Features include primerless adhesion to inorganic substrates. Product
must be refrigerated when not in use.
Cure Schedule for thick sections (25-50 ml) is 2 hours at 230F
and for thin sections (less than 20 ml) is 15-60 Min at 300F.
Catalog
Number
Description
054838KG V-205

Availability
454 Grams

Net Wt.
(Lbs.)
1

Description
47V-50 Silicone Liquid
47V-50 Silicone Liquid
47V-50 Silicone Liquid
47V-50 Silicone Liquid

Availability
Quart
Gallon
20 kg
200 kg

Net Wt.
(Lbs.)
2
8
44.1
441

V-04 Silicone Adhesion Primer

Bluestar V-04 Silicone Primer is a dilute solution of reactive silicone


resin in naphtha, used to provide adhesion to various metal and
wood substrates.
Catalog
Number
Description
054816
V-04 Blue Primer
054920KG V-04 Clear Primer

Availability
Pint
3 kg

Net Wt.
(Lbs.)
0.75
6.6

V-06 Silicone Adhesion Primer

Bluestar V-06 Silicone Primer is a diluted solution of a reactive silicone


resin in naptha used as an adhesion promoter with Bluestar aerospace
and industrial grade materials. This primer is qualified to Pratt &
Whitney spec #PWA-556 and Allied Signal spec #PCS-5611 Type X.
Catalog
Number
Description
054828KG V-06R Primer

Availability
Pint

Net Wt.
(Lbs.)
0.75

Vicure #2 Catalyst

Bluestar Vicure #2 Catalyst is a fast reacting catalyst used with


condensation cure silicone rubbers to accelerate cure times. Please
consult Product Data Sheet before using this product.
Catalog
Number
Description
054829KG #2 Catalyst

Availability
110 gm Bottle

Net Wt.
(Lbs.)
0.25

Thixo Additive 22646

V-1022 Electronic Potting Silicone

Bluestar V-1022 is a two component condensation cure silicone


rubber specifically designed for potting and encapsulating electronic
and electrical components. No primer is required and V-1022 bonds
to most metals and plastics.
Catalog
Number
Description
054821KG V-1022 Base Only
054822KG V-1022 Catalyst Only

Catalog
Number
054924
054832
054833KG
054925KG

Availability
20 kg
0.4 kg

Net Wt.
(Lbs.)
44.1
0.88

Bluestar Thixo Additive 22646, when added to any condensation


cure and some addition cure silicone rubbers as a third component,
changes the viscosity from a pourable consistency to brushable. The
use of this additive is perfect for making glove molds. A typical ratio is
100 parts base to 10 parts catalyst to 0.5 parts Thixo Additive.
Multiple layers may be applied to build thickness.
Catalog
Number
Description
054826KG Thixo Additive 22646
054825KG Thixo Additive 22646

Availability
227 grms
20 kg

Net Wt.
(Lbs.)
0.5
44.1

PT Accelerator

Bluestar PT Accelerator, when added to addition cure silicone rubbers


as a third component, can significantly reduce the waiting time
required to demold. Ratios of 100 parts base to 10 parts catalyst
to 2 parts PT Accelerator will result in a 2 hour demold time.
Catalog
Number
Description
054839KG PT Accelerator

Availability
454 grms

w w w .freemansupply. com

Net Wt.
(Lbs.)
1

29

Liquid Tooling Materials

Catalog
Number
Description
054895KG V-612 5 KG Kit

Bluestar 47V-50 (also known as V-50) is a non-reactive, 50 cps


viscosity, silicone fluid that is used to reduce the viscosity of the
silicone rubber. Adding 47V-50 to the A side (base) will also reduce
the hardness of the rubber by a slight amount. Maximum usage
should not exceed 10% by weight.

SECTION CONTENTS

NEXT

L i q u i d Too l i n g Mate ri a l s

Epoxy Casting Resins


Freeman and Huntsman Advanced Materials offer a broad, diverse line
of pourable epoxy casting resins for the production of foundry patterns,
core boxes, molds, fixtures, and tooling.
Iron-filled epoxy casting resins (black in color) are heavy, highly
wear-resistant compounds that are suitable for foundry patterns or
thin-gauge metal-forming tools. Aluminum-filled epoxy casting resins
(gray in color) are not as heavy, are more readily machinable, and
are available with higher temperature resistances. Epoxy casting
resins generate heat (exotherm) during the curing process. This heat
can become excessive if the epoxy is poured thicker than the suggested casting thickness, causing warping, cracking and/or brittleness.
Therefore, be careful to choose the correct system to pour your part.

Epoxy Casting Resin Specifications


Mix Ratio Mix Ratio
(by wt.)
(by vol.)
Resin:
Resin:
Hardener Hardener

Product Number

Gel
Demold
Time
Time
(Min) (hours) Hardness
@ 72F @ 72F (Shore D)

Mixed
Viscosity
(cps)

Volumetric
Density
Yield
(g/cc) (cu. in./lb.)

Shrink
(in/in)

Compressive Flexural Tensile


Strength
Strength Strength
C.T.E.
Deflection
(psi)
(psi)
(psi)
(in/in/F)* Temp. (F)

Tg
(F)

Aluminum-Filled Epoxy Casting Resins


Freeman 801

100:12

100:23

150

24

86

4,650

1.70

16.3

0.002

12,500

11,590

7,280

3.82 x 10-5

142

Freeman 805

100:18

100:29

150

24

88

9,750

1.47

18.8

0.001

17,200

9,600

8,100

200

RenCast 3269
Devcon Aluminum
Liquid

100:9

100:18

60

24

87

4,300

1.78

15.6

0.001

14,400

13,000

8,700

3.76 x 10-5

171

100:11

3:1

75

24

85

15-25,000

1.58

17.5

0.001

9,820

3,540

2,700

5.20 x 10-5

250*

High Temperature Aluminum-Filled Epoxy Casting Resins


RenCast 4036 /
Ren 1500

100:6

100:10

60

24

90

20,000

1.69

16.5

0.004

30,000

7,500

6,500

1.90 x 10-5

300

RenCast 4036 /
Ren 1511

100:13

100:22

140

24

91

15,000

1.58

17.6

0.005

25,800

9,300

6,300

2.25 x 10-5

350

RenCast 4037 /
Ren 4037

100:13

100:22

140-165

24

91

12-18,000

1.58

17.6

0.005

25,800

9,300

6,300

2.25 x 10-5

350

Iron-Filled Epoxy Casting Resins


Freeman 855

100:10

100:25

150

24

87

13,950

2.23

12.4

0.001

13,400

9,100

6,800

230

RenCast 3209 /
Ren 3209-1

100:10

100:25

90

24

75

15,000

2.04

13.5

0.005

16,500

8,400

5,500

2.60 x 10-5

163

160

RenCast 3209 /
Ren 3209-2

100:11

100:28

240

24

85

15,000

2.15

12.9

0.006

11,500

8,000

5,000

3.20 x 10-5

120

138

RenCast 3215-1/
Ren 3215-2

100:18

100:35

200

24

88

3,600

1.65

16.9

0.004

11,100

7,300

4,900

3.80 x 10-5

132

154

RenCast 3253

100:5

100:16

30

24

90

7,500

2.99

9.3

0.002

15,200

8,500

7,100

3.26 x 10-5

120

169

RenCast 3261

100:5

100:16

25

24

88

35,000

2.94

9.4

0.003

16,500

8,500

6,000

3.00 x 10-5

138

180

45

24

85

15-25,000

2.11

13.1

0.001

10,200

7,480

4,900

3.80 x 10-5

250*

D-2471

D-2240

D-2393

D-792

D-792

D-2566

D-695

D-790

D-638

D-696

D-648

D-648

Steel-Filled Epoxy Casting Resin


Devcon Plastic
100:11
3:1
Steel Liquid
ASTM

*Maximum operating temperature

30

1. 800. 321 .8 5 1 1

SECTION CONTENTS

NEXT

Epoxy Casting Resins [CONTD.]


Aluminum-Filled Room Temperature Resins

Aluminum-Filled High Temperature Resins

Freeman 801

RenCast 4036/Ren 1500

Number
055626Q
055627Q
055626
055627
055630
055631

Description
Freeman 801 Resin Only
Freeman 801 Hardener Only
Freeman 801 Resin Only
Freeman 801 Hardener Only
Freeman 801 Resin Only
Freeman 801 Hardener Only

Availability
Quart
Pint
6 Quarts
6 Pints
5 Gallon
Gallon

Net Wt.
(Lbs.)
2.65
0.32
15.9
1.92
60
7.2

Freeman 805

Castable to " in Thickness


150 Min Gel Time
88D Shore Hardness
Freeman 805 is also an aluminumfilled epoxy casting resin that is
similar in wear characteristics to the
801, but is designed for smaller jobs
where the maximum casting thickness is only ". This product also
works very well for the construction of foundry tooling.
Catalog
Number
055812
055813
055809
055810
055807
055808

Description
Freeman 805 Resin Only
Freeman 805 Hardener Only
Freeman 805 Resin Only
Freeman 805 Hardener Only
Freeman 805 Resin Only
Freeman 805 Hardener Only

Availability
Quart
Pint
6 Quarts
6 Pints
5 Gallons
Gallon

Net Wt.
(Lbs.)
2
0.36
12
2.17
45
8.1

RenCast 3269

Castable to " in Thickness


60 Min Gel Time
87D Shore Hardness
This aluminum-filled epoxy features a slightly lower viscosity than the
Freeman 801 and 805 for ease of pouring. Castable to ", RenCast
3269 is also designed for smaller tooling projects that require good
durability and wear resistance.
Catalog
Number
056116
056117

Description
RenCast 3269 Resin Only
Ren 3269 Hardener Only

Availability
5 Gallon
Gallon

Net Wt.
(lbs.)
60
5.5

Castable to 1" in Thickness


60 Min Gel Time
90D Shore Hardness
This product is an aluminum-filled casting resin formulated for constructing hard and durable molds that will be subjected to elevated
temperatures up to 300F. With a maximum casting thickness of 1",
4036 is excellent for making smaller vacuum form tools, prototype
injection molds, and other tooling requiring a high temperature resin.
Catalog
Number
056161
056020

Description
RenCast 4036 Resin Only
Ren 1500 Hardener Only

Availability
5 Gallon
Gallon

Net Wt.
(Lbs.)
65
4

RenCast 4036/Ren 1511

Castable to 4" in Thickness


140 Min Gel Time
91D Shore Hardness
RenCast 4036/Ren 1511 is a lower exotherm formulation of the
4036/1500, enabling this product to be poured to a maximum
thickness of 4" for larger high temperature tooling.
Catalog
Number
056166Q
056167Q
056166
056167
056161
056160

Description
RenCast 4036 Resin Only
Ren 1500 Hardener Only
RenCast 4036 Resin Only
Ren 1500 Hardener Only
RenCast 4036 Resin Only
Ren 1511 Hardener Only

Availability
Quart
Quart
6 Quarts
6 Quarts
5 Gallon
2 Gallon

Net
Wt.
3.12
0.24
18.72
1.44
65
8.4

RenCast 4037 Cast-IT System

Castable to 4" in Thickness


140-165 Min Gel Time
91D Shore Hardness
This economical, high temperature, aluminum-filled epoxy is excellent
for constructing larger vacuum form tools, prototype injection molds,
compression molds, and other high temperature tooling. Maximum
continuous temperatures of 300F and castable to 4" in thickness
makes this a very versatile resin system.
Important Note: The amount of resin and hardener contained in
this package size is approximately 2.5 gallons total. The manufacturer
limits the liquid volume and uses a 5 gallon pail so there is adequate
space for the addition of aluminum fillers.
Catalog
Number
056162
056163

Description
RenCast 4037 Resin Only
Ren 4037 Hardener Only

Availability
5 Gallon
Gallon

Net Wt.
(Lbs.)
33
4.4

Devcon Plastic Aluminum

Castable to " in Thickness


75 Min Gel Time
85D Shore Hardness
This aluminum-filled epoxy is ideal for producing low-cost molds for
plastic and rubber parts or applications requiring high strength
at higher temperatures. Also available in putty form. See page 58
for details.
Catalog
Number
054600
054605

Description
Devcon Plastic Aluminum Liquid
Devcon Plastic Aluminum Liquid

Mfg. No.
F2-1
F2-3

Net Wt.
(lbs.)
1
3

w w w .freemansupply. com

31

Liquid Tooling Materials

Castable to 3" in Thickness


150 Min Gel Time
86D Shore Hardness
This product is an economical aluminum-filled epoxy casting resin that is
excellent for making wear resistant
core boxes, patterns, and tooling
fixtures. Low shrinkage, long gel time, and lower exotherm, enables
this material to be poured to 3" in thickness.

SECTION CONTENTS

NEXT

L i q u i d Too l i n g Mate ri a l s

Epoxy Casting Resins [CONTD.]


RenCast 3253

Iron-Filled Casting Resins


Freeman 855

Castable to " in Thickness


150 Min Gel Time
87D Shore Hardness
This iron-filled epoxy tooling resin features higher abrasion resistance
than our aluminum-filled epoxies. Freeman 855 is used in foundry
patterns, corebox construction, and some metal forming applications.
Catalog
Number
055857
055858

Description
Freeman 855 Casting Resin Only
Freeman 855 Casting Hardener Only

Availability
5 Gallon
Gallon

Net
Wt.
45
4.5

RenCast 3209

Castable to 2" or 6" in Thickness


90 or 240 Min Gel Time
75 or 85D Shore Hardness
RenCast 3209-1 Resin with Ren 3209-1 Hardener is an iron-filled
casting resin that is able to be poured to a maximum thickness of 2".
Features include high impact strength, 90 minute gel time, and low
shrink. The material is excellent for stretch press forms, foundry
patterns, and molds.
RenCast 3209-1 Resin with Ren 3209-2 Hardener is a slower
curing version of the 3209-1/3209-1. This material may be cast up to
6" in thickness. This product also features good impact strength and
wear resistance for light gage metal forming and foundry patterns.
Catalog
Number
056059Q
056061Q
056059
056061
056062
056063
056068

Description
RenCast 3209-1 Resin Only
Ren 3209-1 Hardener Only
RenCast 3209-1 Resin Only
Ren 3209-1 Hardener Only
RenCast 3209-1 Resin Only
Ren 3209-1 Hardener Only
Ren 3209-2 Hardener Only

Availability
Quart
Quart
6 Quarts
6 Quarts
5 Gallon
Gallon
Gallon

Net Wt.
(Lbs.)
3.71
0.40
22.24
2.40
39
3.9
4.29

RenCast 3215

Castable to 6" in Thickness


200 Min Gel Time
88D Shore Hardness
RenCast 3215-1 Resin with Ren 3215-2 Hardener is an iron-filled
casting resin that is able to be poured to a maximum thickness of 6".
A very long 200 minute gel time permits casting very large parts.
Thin sections may require a 48 hour demold time.
Catalog
Number
056072
056078

32

Description
RenCast 3215-1 Resin Only
Ren 3215-2 Hardener Only

1. 800. 321 .8 5 1 1

Availability
5 Gallons
2 Gallons

Net Wt.
(Lbs.)
60
10.81

Castable to " in Thickness


30 Min Gel Time
90D Shore Hardness
A very tough material with excellent abrasion resistance. Ideal for
dies, core boxes, foundry patterns, hammer forms, and fixtures.
Catalog
Number
056087
056088

Description
RenCast 3253 Resin Only
Ren 3253 Hardener Only

Availability
5 Gallon
Gallon

Net Wt.
(Lbs.)
60
3

RenCast 3261

Castable to " in Thickness


25 Min Gel Time
88D Shore Hardness
A dual purpose material which may be used as a casting resin or a
surface coat, this resin offers fine surface detail and impact resistance
and is well suited for patterns, hammer form dies, core boxes and
housing fixtures.
Catalog
Number
056092Q
056098Q
056092
056098

Description
RenCast 3261 Resin Only
Ren 3261 Hardener Only
RenCast 3261 Resin Only
Ren 3261 Hardener Only

Availability
Quart
Quart
6 Quarts
6 Quarts

Net Wt.
(Lbs.)
4.99
0.28
29.94
1.68

Steel-Filled Casting Resin


Devcon Plastic Steel

Castable to " in Thickness


45 Min Gel Time
85D Shore Hardness
Contains 80% steel, 20% epoxy resins and modifiers. This dark gray
product is very machinable with a high impact strength and an excellent resistance to chemicals and solvents. Also available in putty form.
See page 58 for details.
Catalog
Number
054570
054575
054580

SEE ALSO:

Description
Devcon B-1 Liquid-Type Plastic Steel 1 Lb
Devcon B-4 Liquid-Type Plastic Steel 4 Lb
Devcon B-25 Liquid-Type Plastic Steel 25 Lb

Mfg. No.
10210
10220
10230

Product
Tooling Plastics Fillers
Mixing Cups, Paddles and Shop Rags
Gloves and Protective Wear
Pattern Coatings (Primers, Paints & Sealers)
Mold Releases

Net Wt.
(Lbs.)
1
4
25

Page No.
48-49
109
108
102-103
104-107

NEXT

SECTION CONTENTS

Epoxy Laminating Resins


Epoxy Laminating Resin Specifications
Product
Number

Mix Ratio
(by wt.)
Resin:
Hardener

Mix Ratio
(by vol.)
Resin:
Hardener

Demold
Time
Mixed
Volumetric Compressive Flexural
(hours) Hardness Viscosity Density
Yield
Strength
Strength
@ 72F (Shore D)
(cps)
(g/cc) (cu. in./lb.)
(psi)
(psi)

C.T.E.
(in/in/F)

Deflection
Temp.
(F)

Tg
(F)

24
24
24
24
24
24

88
82
86
85
90
90

3,000
2,850
2,800
1,445
800
1,120

1.39
1.30
1.28
1.10
1.13
1.13

19.9
21.3
21.6
25.0
24.5
24.5

39,900
40,000
40,000
26,500
26,000
28,000

34,600
33,500
33,500
39,900
39,000
37,000

1.8 x 106
1.8 x 106
1.3 x 106

25,000
25,300
25,300
35,500
36,000
26,000

0.93 x 10-5
1.0 x 10-5

128
188
188
180
128
128

20

24

90

2,000

1.13

24.5

28,100

37,000

1.5 x 106

26,000

1.00 x 10-5

128

36

24

89

2,000

1.13

24.5

24,700

40,700

1.7 x 106

34,900

0.97 x 10-5

129

22

24

90

3,500

1.35

20.5

23,000

30,000

1.8 x 106

25,000

1.20 x 10-5

129

35

24

89

2,000

1.35

20.5

26,900

32,900

1.5 x 106

25,000

0.81 x 10-5

40

24

90

3,200

1.34

20.5

36,000

1.6 x 106

1.02 x 10-5

164

38

24

90

800

1.15

24.1

26,000

39,000

36,000

0.93 x 10-5

273

52

24

92

4,000

1.46

19.0

24,500

30,574

1.6 x 106

23,000

2.56 x 10-5

301

400

24

91

9,000

1.22

22.7

43,000

82,000

5.7 x 106

77,000

412

50

24

90

1,900

1.19

23.3

28,000

35,000

1.6 x 106

26,000

0.85 x 10-5

289

338

34,000

106

24,000

1.41 x

10-5

333

55

24

90

4,000

90

24

93

8,000

7 hrs.
D-2471

24

D-2240

500
D-2393

1.34

20.8

28,000

1.42

19.6

44,000

77,000

80,000

3.4 x 10-6

385

1.17
D-792

20.2
D-792

D-695

19,580
D-790

4.5 x 106
D-790

8,700
D-638

D-696

D-648

273
D-648

Economical, General Purpose


28 Min Gel Time
88D Shore Hardness
This economical epoxy laminating resin is used for large composite
tooling and mold construction and check fixtures. Freeman 601 is white
in color and is designed to be used with Freeman 701 Surface Coat.
Availability
5 Gallon
Gallon
55 Gallon
5 Gallon

1.7 x

Freeman 605 White

Freeman 601 White

Description
Freeman 601 Resin Only
Freeman 601 Hardener Only
Freeman 601 Resin Only
Freeman 601 Hardener Only

Tensile
Strength
(psi)

28
20
37
90
38
20

Room Temperature Laminating Resins

Catalog
Number
055621
055622
055623
055624

Flexural
Modulus
(psi)

Net Wt.
(Lbs.)
45
4.5
400
40

General Purpose &


Plastic Faced Plaster
20 Min Gel Time
(605-15)
37 Min Gel Time
(605-45)
82D Shore Hardness
This epoxy laminating resin is used for general composite tooling and
mold construction. Freeman 605 is white in color, features a variable
gel time (depending on the hardener used) and is designed to be
used with Freeman 705 and Freeman 706 surface coats.
Catalog
Number
055612
055606
055613
055609
055605
055610
055607
055608
055614
055615

Description
Freeman 605 Resin Only
Freeman 605-15 Hardener Only
Freeman 605-45 Hardener Only
Freeman 605 Laminating Resin Only
Freeman 605-15 Hardener Only
Freeman 605-45 Hardener Only
Freeman 605 Laminating Resin Only
Freeman 605-45 Hardener Only
Freeman 605 Laminating Resin Only
Freeman 605-45 Hardener Only

Availability
Quart
Pint
Pint
6 Quarts
6 Pints
6 Pints
5 Gallon
2 1 Gallons
55 Gallon
2 5 Gallons

w w w .freemansupply. com

Net Wt.
(Lbs.)
2
0.32
0.4
12
1.93
2.4
45
9
450
45

33

Liquid Tooling Materials

Room Temperature Laminating Resins


Freeman 601
100:10
100:14
Freeman 605 - 15
100:16
100:20
Freeman 605 - 45
100:20
100:26
Freeman 690
100:33
100:37
Miapoxy 100/95
100:24
100:25
Miapoxy 100/97
100:26
100:25
RenLam 1700-1/
100:26
100:28
Ren 1700-1
RenLam 1700-1/
100:23
100:25
Ren 956
RenLam 1710/
100:16
100:23
Ren 1710
RenLam 1710/
100:16
100:23
Ren 956
RenLam 1720/
100:15
100:21
Ren 956
RenLam 177-114/
100:24

Ren 956
High Temperature Laminating Resins
Freeman 917
100:10
100:13
RenLam 1310/
100:15

Ren 1510
RenLam 4005/
100:14
100:15
Ren 1500
RenLam 4014/
100:11
100:14
Ren 1500
RenLam 4017/
100:15
100:18
Ren 1510
RenLam 5052
100:38
100:47
ASTM

Gel
Time
(Min)
@ 72F

SECTION CONTENTS

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L i q u i d Too l i n g Mate ri a l s

Epoxy Laminating Resins [CONTD.]


Freeman 690 Translucent

Clear Epoxy Laminating Resin


90 Min Gel Time
85D Shore Hardness
Freeman 690 features a long gel time for construction of large laminated molds and finished parts. This product is clear, making it easy to
identify any air entrapment. It is low in viscosity for easy cloth wet out.
Catalog
Number
055015
055016

Description
Freeman 690 Resin Only
Freeman 690 Hardener Only

Availability
5 Gallon
2 1 Gallons

Net Wt.
(Lbs.)
45
14.85

Miapoxy 100 Translucent

Clear Epoxy Laminating Resin


38 Min Gel Time (Mia 95)
20 Min Gel Time (Mia 97)
90D Shore Hardness
Miapoxy 100 is a clear, two component
epoxy laminating system specifically
designed for producing strong and
accurate fiberglass laminates or repairs.
This product features two hardeners:
Mia 95, for longer 38 minute working
time for larger parts, and Mia 97, for
smaller parts or repairs with a 20 minute working time. This product
is available with convenient proportioning pumps (pg. 99) for quick,
accurate, and trouble-free metering of the correct amount of resin
and hardener.
Catalog
Number
405665
405615
405630
405660
405620
405635
405650
405610
405625
405655
405605
405624

Description
Miapoxy 100 Resin Only
Mia 95 Hardener Only
Mia 97 Hardener Only
Miapoxy 100 Resin Only
Mia 95 Hardener Only
Mia 97 Hardener Only
Miapoxy 100 Resin Only
Mia 95 Hardener Only
Mia 97 Hardener Only
Miapoxy 100 Resin Only
Mia 95 Hardener Only
Mia 97 Hardener Only

Availability
Quart
Pint
Pint
Gallon
Quart
Quart
5 Gallon
Gallon
Gallon
55 Gallon
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
2
0.5
0.5
8
2
2.1
32
8
8
450
40
40

RenLam 177-114 Amber

Unfilled Laminating System


38 Min Gel Time
90D Shore Hardness
RenLam 177-114 is an unfilled amber colored laminating resin. Very
low viscosity and a 38 minute gel time makes this an excellent resin
for constructing large fiberglass tools and parts.
Catalog
Number
056212
056202

34

Description
RenLam 177-114 Resin Only
Ren 956 Hardener Only

1. 800. 321 .8 5 1 1

Availability
55 Gallon
55 Gallon

Net Wt.
(Lbs.)
450
450

RenLam 1700-1 Translucent

Unfilled Laminating System


Popular Adhesive for Lumber
and RenShape
20 Min Gel Time
90D Shore Hardness
This unfilled, general purpose laminating system features excellent moisture
and chemical resistance. Also used for adhesive applications and recommended for bonding wood and Ren-Shape. RenLam 1700-1 Resin
can also be used with Ren 956 Hardener for extended working time.
Catalog
Number
056042Q
056044Q
056042
056044
056045
056046
056043
056048
056192

Description
RenLam 1700-1 Resin Only 1 Quart
Ren 1700-1 Hardener Only 1 Pint
RenLam 1700-1 Resin Only 6 Quart
Ren 1700-1 Hardener Only 6 Pint
RenLam 1700-1 Resin Only 5 Gallon
Ren 1700-1 2 Gallon Hardener Only
RenLam 1700-1 55 Gallon Resin Only
Ren 1700-1 5 Gallon Hardener Only
Ren 956 5 Gal Hardener Only

Availability
Quart
Pint
6 Quarts
6 Pints
5 Gallon
2 1 Gallons
55 Gallon
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
1.63
0.47
9.79
2.82
42
10.92
480
31.2
40

RenLam 1710 White

General Purpose
22 Min Gel Time
90D Shore Hardness
This laminating system features low odor, excellent wetting qualities,
room-temperature cure and works very well on vertical surfaces.
RenLam 1710 Resin can also be used with Ren 956 Hardener for
extended working time.
Catalog
Number
056047Q
056058Q
056047
056058
056050
056051
056334
056192

Description
RenLam 1710 Resin Only
Ren 1710 Hardener Only
RenLam 1710 Resin Only
Ren 1710 Hardener Only
RenLam 1710 Resin Only
Ren 1710 Hardener Only
RenLam 1710 Resin Only
Ren 956 Hardener Only

Availability
Quart
Quart
6 Quarts
6 Quarts
5 Gallon
Gallon
55 Gallon
5 Gallon

Net Wt.
(Lbs.)
2
0.35
12
2.08
38
6.08
500
40

RenLam 1720 White

Dimensionally Stable
40 Min Gel Time
90D Shore Hardness
RenLam 1720 resin with Ren 956 hardener is a white, room temperature curing laminating resin system. This material is ideal for a variety
of room temperature applications where a stable fiberglass laminate
is required. This product features a 40 minute gel time for larger
tooling. It is approved and commonly used in the automotive and
aircraft industry for close tolerance tools.
Catalog
Number
056052
056192

Description
RenLam 1720 Resin Only
Ren 956 Hardener Only

Availability
5 Gallon
Gallon

Net Wt.
(Lbs.)
45
40

SECTION CONTENTS

NEXT

Epoxy Laminating Resins [CONTD.]


RenLam 4014 / Ren 1500 Gray

High Temperature Laminating Resins


Freeman 917 Gray

Catalog
Number
055976
055977

Description
Freeman 917 Resin Only
Freeman 917 Hardener Only

Availability
5 Gallon
Gallon

Net Wt.
(Lbs.)
45
4.5

RenLam 1310 / Ren 1510 Black

Ultra High Temperature


400 Min Gel Time
91D Shore Hardness
RenLam 1310 Resin / Ren 1510 Hardener is a high temperature
epoxy laminating resin that features a 412F Tg. This material is ideal
for laminated tooling requiring 350F temperature resistance with
extended service life. Caution: This product will produce high exotherm
and give off acrid smoke if left to cure in thicker masses. Left over
mixed resin and hardener should be spread out in a thin layer to cure.
Catalog
Number
056181
056040

Description
RenLam 1310 Resin Only
Ren 1510 Hardener Only

Availability
5 Gallon
Gallon

Net Wt.
(Lbs.)
45
6.75

RenLam 4005 / Ren 1500 Amber

Description
RenLam 4005 Resin Only
Ren 1500 Hardener Only
RenLam 4005 Resin Only
Ren 1500 Hardener Only
RenLam 4005 Resin Only
Ren 1500 Hardener Only
RenLam 4005 Resin Only
Ren 1500 Hardener Only

Description
RenLam 4014 Resin Only
Ren 1500 Hardener Only
RenLam 4014 Resin Only
Ren 1500 Hardener Only

Availability
5 Gallon
Gallon
55 Gallon
5 Gallon

Net Wt.
(Lbs.)
54.5
6
550
40

RenLam 4017 / Ren 1510 Black

High Temperature System


90 Min Gel Time
93D Shore Hardness
This laminating system features an extended gel time and good
cloth wet-out for construction of large, high temperature tools which
may operate at temperatures up to 350F. Allows enough time for
vacuum bagging when required and is ideal for bonding fixtures,
prepreg lay-up molds, and vacuum-form molds.
Catalog
Number
056146
056040

Description
RenLam 4017 Resin Only
Ren 1510 Hardener Only

Availability
5 Gallon
Gallon

Net Wt.
(Lbs.)
45
6.75

RenLam 5052 Translucent

Unfilled, High Temperature System


50 Min Gel Time
90D Shore Hardness
This laminating system is an unfilled,
heat-resistant epoxy suitable for continuous temperature of 300F. This material
is an excellent adhesive for bonding
high-temperature tooling boards.
Catalog
Number
056132Q
056133Q
056132
056133
056136
056039
056137
056038

Catalog
Number
056141
056039
056142
056038

Unfilled Laminating System


7 Hour Gel Time
RenLam 5052 has a 7 hour gel time for large tool and part construction. Designed for wet layup, RTM, pressure molding, and filament
winding, this system will cure at room temperature and may also be
postcured at elevated temperatures for higher mechanical properties.

Availability
Quart
Pint
6 Quarts
6 Pints
5 Gallon
Gallon
55 Gallon
5 Gallon

Net Wt.
(Lbs.)
2
0.3
12
1.8
43
6
500
40

Catalog
Number
056283
056284

Description
RenLam 5052 Resin Only
Ren 5052 Hardener Only

Availability
5 Gallon
2 1 Gallons

w w w .freemansupply. com

Net Wt.
(Lbs.)
37
14

35

Liquid Tooling Materials

Economical
52 Min Gel Time
92D Shore Hardness
This aluminum-filled laminating resin is used in large elevated
temperature fixtures & tooling. Freeman 917 is designed to work
with Freeman 945 Surface Coat.

Aluminum-Filled, High
Temperature System
55 Min Gel Time
90D Shore Hardness
This laminating system is an aluminumfilled, general-purpose product used for
tooling up to 300F. Ideal for vacuumforming, foam molds, and RIM molds.

SECTION CONTENTS

NEXT

L i q u i d Too l i n g Mate ri a l s

Epoxy Surface Coats


These epoxy surface coats by Freeman and Huntsman
Advanced Materials are ideal for creating superior tool surfaces
on general purpose laminated tools as well as more demanding
abrasion-resistant or heat-resistant laminated tools.

Defl
e
Tem ction
p. (
F)
Tg (
F)

C.T.
E. (i
n/in
/F)

Den
sity
(g/c
c)
Volu
m
Yiel etric
d (c
u. in
./lb.
)
Shri
nk (
in/in
)
Com
pres
Stre
s
ngth ive
(psi
Flex
ural
Stre
ngth
(psi
)
Flex
u
Mod ral
ulus
(psi
)
Ten
si
Stre le
ngth
(psi
)

Mix
ed
(cps Visco
sity
)

Dem
o
(hou ld Tim
rs) @ e
72F
Har
dne
(Sho ss
re D
)

Product
Number

Mix
R
Res atio (b
in: H y vo
arde l.)
ner
Gel
T
@ 7 ime (m
in.)
2F

Mix
R
Res atio (b
in: H y wt
arde .)
ner

Epoxy Surface Coat Specifications

Room Temperature Surface Coats


Freeman 701

100:8

100:13

15

24

87

Thixotropic

1.5

18.7

13,200

10,800

6,100

127

Freeman 705 - 15

100:14

100:20

15

24

90

18,300

1.4

19.6

16,800

7,000

0.76 x 106

5,100

250

Freeman 705 - 45

100:14

100:20

45

24

90

18,300

1.4

19.6

16,800

7,000

0.76 x 106

5,100

250

Freeman 706

100:14

100:20

45

24

90

15,000

1.3

21.0

16,800

7,000

0.76 x 106

5,100

250

RenGel 1118

100:9

100:13

30

24

90

Paste

1.5

19.0

0.002

13,400

6,500

3,500

2.56 x 10-5

235

169

RenGel 1124

100:18

100:27

25

24

90

Paste

1.4

19.0

0.002

14,500

10,000

6,200

2.86 x 10-5

127

149

RenGel 1126

100:18

100:25

24

24

90

Paste

1.4

19.7

0.002

12,000

6,800

4,700

2.6 x 10-5

127

165

RenGel 1129

100:20

100:26

20

24

85

Paste

1.4

19.9

0.002

13,800

15,500

0.49 x 106

4,900

3.16 x 10-5

117

156

RenGel 3260

100:9

100:16

33

24

88

30,000

1.9

14.6

0.002

17,000

9,600

1.4 x 106

6,500

2.10 x 10-5

138

181

High Temperature Surface Coats


Freeman 935 - 15

100:11

100:18

28

24

88

27,500

1.6

17.7

26,500

7,900

1.3 x 106

4,000

2.3 x 10-5

370

Freeman 935 - 30

100:11

100:18

43

24

90

29,500

1.6

17.3

26,500

7,950

1.3 x 106

4,000

2.3 x 10-5

370

Freeman 935 - 90

100:11

100:18

90

24

88

25,350

1.6

17.4

26,500

7,950

1.3 x 106

4,000

2.3 x 10-5

370

Freeman 945

100:10

100:14

50

24

90

Thixotropic

1.4

19.9

25,000

8,000

5,000

3.7 x 10-5

310

RenGel 4026 /
Ren 1500

100:10

100:14

50-60

24

90

Paste

1.4

19.5

27,000

8,500

5,500

3.7 x 10-5

310

RenGel 4026 /
Ren 1501

100:10

100:14

30-40

24

90

Paste

1.4

19.5

27,000

8,000

4,000

3.2 x 10-5

310

RenGel 4026 /
Ren 1510

100:10

100:14

120-150

24

90

Paste

1.4

19.5

26,000

8,700

6,000

3.8 x 10-5

335

RenGel 177-144 /
Ren 1500

100:10

100:15

60

24

92

Paste

1.6

17.8

0.002

28,000

12,500

0.7 x 106

7,000

2.4 x10-5

284

D-2471

D-2240

D-2393

D-792

D-792

D-2566

D-695

D-790

D-790

D-638

D-696

ASTM

Almost Tack-Free Testing A Surface Coat

The surface coat should dent, but leave no deposit on the finger.
At this stage the next coat is applied; surface coat (2nd application), coupling coat, or laminate as required.
Wrong

Tacky

36

1. 800. 321 .8 5 1 1

Right

Tack-Free

Wrong

Hard

D-648 D-648

SECTION CONTENTS

NEXT

Epoxy Surface Coats [CONTD.]


RenGel 1124 White

Room Temperature Resins


Freeman 701 White

Catalog
Number
055721
055722

Description
Freeman 701 Resin Only
Freeman 701 Hardener Only

Availability
5 Gallon
Gallon

Net Wt.
(Lbs.)
45
3.6

Freeman 705 White

General Purpose & Plastic


Faced Plaster
15 Min Gel Time (705-15)
45 Min Gel Time (705-45)
Freeman 705 is a durable and tough
epoxy surface coat for making a wide
variety of composite tooling. Because this product will cure in the
presence of moisture, it is ideal for constructing plastic-face plaster
tools. Other features include two hardeners enabling the selection of
the proper working time for smaller of larger parts.
Catalog
Number
055712
055706
055713
055709
055705
055710
055707
055704
055708

Description
Freeman 705 Resin Only
Freeman 705-15 Hardener Only
Freeman 705-45 Hardener Only
Freeman 705 Resin Only
Freeman 705-15 Hardener Only
Freeman 705-45 Hardener Only
Freeman 705 Resin Only
Freeman 705-15 Hardener Only
Freeman 705-45 Hardener Only

Availability
Quart
Pint
Pint
6 Quarts
6 Pints
6 Pints
5 Gallon
Gallon
Gallon

Net Wt.
(Lbs.)
2
0.28
0.28
12
1.69
1.69
45
6.3
6.3

Freeman 706 Blue

General Purpose & Plastic Faced Plaster


45 Min Gel Time
Freeman 706 is very similar in to our Freeman 705 except that it
has a powder blue color. This epoxy surface coat also cures in the
presence of moisture for making plastic-faced plasters
Catalog
Number
055714
055715
055703
055716
055717
055718

Description
Freeman 706 Resin Only
Freeman 706-45 Hardener Only
Freeman 706 Resin Only
Freeman 706-45 Hardener Only
Freeman 706 Resin Only
Freeman 706-45 Hardener Only

Availability
Quart
Pint
6 Quarts
6 Pints
5 Gallon
Gallon

Net Wt.
(Lbs.)
2
0.28
12
1.69
45
6.3

RenGel 1118 Blue

General Purpose & Plastic Faced Plaster


30 Min Gel Time
This epoxy surface coat will cure in the presence of moisture and is
specifically designed for creating plastic-faced plaster tooling. RenGel
1118 is a thick viscosity that will not sag on vertical walls.
Catalog
Number
056011Q
056013Q
056011
056013
056016
056017

Description
RenGel 1118 Resin Only
Ren 1118 Hardener Only
RenGel 1118 Resin Only
Ren 1118 Hardener Only
RenGel 1118 Resin Only
Ren 1118 Hardener Only

Availability
Quart
Quart
6 Quarts
6 Quarts
5 Gallon
Gallon

Net Wt.
(Lbs.)
2.63
0.23
15.75
1.53
40
3.6

Catalog
Number
056040Q
056042Q
056040
056042
056343
056344

Description
RenGel 1124 Resin Only
Ren 1124 Hardener Only
RenGel 1124 Resin Only
Ren 1124 Hardener Only
RenGel 1124 Resin Only
Ren 1124 Hardener Only

Availability
Quart
Quart
6 Quarts
6 Quarts
5 Gallon
2 1Gallon

Net Wt.
(Lbs.)
2.81
0.51
16.86
3.06
56
10

RenGel 1126 White

General Purpose
24 Min Gel Time
RenGel 1126 is a general purpose epoxy surface coat that is lower
in viscosity than the 1124, but will still provide uniform coverage on
vertical surfaces without sagging. This product has slightly lower
mechanical properties than the other surface coats in the Huntsman
line for less demanding applications.
Catalog
Number
056023Q
056024Q
056023
056024
056026
056027

Description
RenGel 1126 Resin Only
Ren 1126 Hardener Only
RenGel 1126 Resin Only
Ren 1126 Hardener Only
RenGel 1126 Resin Only
Ren 1126 Hardener Only

Availability
Quart
Quart
6 Quarts
6 Quarts
5 Gallon
Gallon

Net Wt.
(Lbs.)
2.27
0..44
13.60
2.64
45
8.3

RenGel 1129 White

Impact Resistant
20 Min Gel Time
This epoxy surface coat is formulated to produce a very high impact
resistant and durable surface for laminated tooling. 1129 has a medium
viscosity for easy application but still resists sagging on vertical walls.
Catalog
Number
056031
056032

Description
RenGel 1129 Resin Only
Ren 1129 Hardener Only

Availability
5 Gallon
Gallon

Net Wt.
(Lbs.)
45
9

RenGel 3260 Blue

Silicon Carbide Filled


Castable up to inch thick
33 Min Gel Time
RenGel 3260 is a silicon carbide filled surface coat that offers very high
wear resistance and excellent mechanical properties for laminated tooling used in very demanding applications. This product is recommended
for making foundry tooling, check fixtures, and metal forming dies.
Alterations to the cured resin are very difficult due to the carbide filler.
Catalog
Number
056085Q
056086Q
056085
056086
056090
056091

Description
RenGel 3260 Resin Only
Ren 3260 Hardener Only
RenGel 3260 Resin Only
Ren 3260 Hardener Only
RenGel 3260 Resin Only
Ren 3260 Hardener Only

Availability
Quart
Quart
6 Quarts
6 Quarts
5 Gallon
Gallon

w w w .freemansupply. com

Net Wt.
(Lbs.)
2.93
0.29
17.55
1.74
60
5.5

37

Liquid Tooling Materials

Economical, General Purpose


15 Min Gel Time
This economical epoxy surface coat is used for constructing larger
laminated tools, fixtures, and molds where a general purpose product
will meet the necessary tooling requirements. The 701 is a thick
viscosity material that will not sag on vertical walls.

General Purpose
25 Min Gel Time
This durable epoxy surface coat system has a green color indicator
added to the resin that changes to amber when the product is completely mixed. RenGel 1124 is also formulated so multiple applications
of successive layers aggressively bond to themselves, even if the
underlying layer is fully cured.

SECTION CONTENTS

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L i q u i d Too l i n g Mate ri a l s

Epoxy Surface Coats [CONTD.]


RenGel 4026 Gray

High Temperature Resins


Freeman 935 Gray

High-Temperature Tooling
28 Min Gel Time (935-15)
43 Min Gel Time (935-30)
90 Min Gel Time (935-90)
This product is a high temperature
resistant epoxy surface coat for constructing laminated tooling that will be
subjected to elevated temperatures such as vacuum forming tools
and prototype injection molds. Freeman 935 is available with three
different hardeners for a variety of gel times.
Catalog
Number
055942
055943
055939
055940
055937
055944
055938
055947

Description
Freeman 935 Hi-Temp Resin Only
Freeman 935-30 Hi-Temp Hardener Only
Freeman 935 Hi-Temp Resin Only
Freeman 935-30 Hi-Temp Hardener Only
Freeman 935 Hi-Temp Resin Only
Freeman 935-15 Hi-Temp Hardener Only
Freeman 935-30 Hi-Temp Hardener Only
Freeman 935-90 Hi-Temp Hardener Only

Availability
Quart
Pint
6 Quarts
6 Pints
5 Gallon
Gallon
Gallon
Gallon

Net Wt.
(Lbs.)
2
0.22
12
1.32
45
4.94
4.94
4.94

High-Temperature Tooling
50 Min Gel Time
This epoxy surface coat is an economical alternative to Freeman 935,
for constructing large laminated tools that will be subjected to high
temperatures. Uses include making vacuum form tools, molds to produce composite parts that require an elevated cure to solidify, as well
as variety of other high temperature applications. 945 is a medium
viscosity material that will not sag on vertical walls.
Description
Freeman 945 Resin Only
Freeman 945 Hardener Only

Catalog
Number
056153Q
056154Q
056153
056154
056156
056039
056157
056040

1. 800. 321 .8 5 1 1

Availability
Quart
Pint
6 Quarts
6 Pints
5 Gallon
Gallon
Gallon
Gallon

Net Wt.
(Lbs.)
2.18
0.24
13.08
1.44
60
6
7.5
6.75

Availability
5 Gallon
Gallon

Net Wt.
(Lbs.)
45
4.5

Silicon Carbide Filled, Styrene Resistant


60 Min Gel Time
92D Shore Hardness
This epoxy surface coat is specifically designed for constructing
close tolerance and long lasting molds to produce polyester parts. It
is formulated with a silicon carbide filler to resist wear from abrasive
materials, a chemistry that resists the effect of styrene monomer on
the tool surface, and has a high temperature resistance to withstand
the high exotherm generated during the polyester curing process.
Catalog
Number
056025
056039

SEE ALSO:

38

Description
RenGel 4026 Resin Only
Ren 1501 Hardener
RenGel 4026 Resin Only
Ren 1501 Hardener
RenGel 4026 Resin Only
Ren 1500 Hardener Only
Ren 1501 Hardener Only
Ren 1510 Hardener Only

RenGel 177-144 Gray

Freeman 945 Gray

Catalog
Number
055966
055967

Aluminum Filled
50 Min Gel Time (Ren 1500)
30 Min Gel Time (Ren 1501)
150 Min Gel Time (Ren 1510)
90D Shore Hardness
RenGel 4026 is specifically formulated
where a high temperature resistant epoxy surface coat is required.
This product features a medium viscosity for ease of application but
will not sag on vertical mold surfaces. This material is designed for
constructing vacuum form tools, prototype injection molds, and high
temperature molds for the manufacture of composite parts requiring
an elevated temperature cure.

Description
RenGel 177-144 Resin Only
Ren 1500 Hardener Only

Product
TUF-Fil White
TUF-Fil Hi-Temp
Brushes

Availability
5 Gallon
Gallon

Net Wt.
(Lbs.)
60
6

Page No.
56
57
110

SECTION CONTENTS

Polyester Resins & Gelcoats

NEXT

Resin Infusion Epoxy Systems

Ordering Instructions:

For Quart of Resin purchase one 0.75 oz Catalyst


For Gallon of Resin purchase two 0.75 oz Catalysts
For 5-Gallon of Resin purchase one Pint Catalyst

MiaLam F-37 Polyester


Laminating Resin Light Amber

Catalog
Number
406135
406130
406110
412161
412114
412115

Description
MiaLam F-37 Resin Only
MiaLam F-37 Resin Only
MiaLam F-37 Resin Only
MEKP Liquid Hardener
MEKP 9 Liquid Hardener
MEKP 9 Liquid Hardener

Araldite LY 8601 / Aradur 8601 Clear

Availability
Quart
Gallon
5 Gallon
0.75 oz
Pint
Gallon

Net Wt.
(Lbs.)
2.2
8.8
44.1
0.05
1
8

MiaGel F-707 Polyester Gelcoat White

This polyester gelcoat is a brilliant white color for making high quality
fiberglass parts. It is ideal for the boating industry due to its excellent
water resistance and gloss retention. Catalyzed with Methyl Ethyl
Ketone Peroxide (MEKP) at a suggested rate of 1.8% by weight.
Catalog
Number
406170
406165
406160
412161
412114
412115

Description
MiaGel F-707
MiaGel F-707
MiaGel F-707
MEKP Liquid Hardener
MEKP 9 Liquid Hardener
MEKP 9 Liquid Hardener

Availability
Quart
Gallon
5 Gallon
0.75 oz
Pint
Gallon

Net Wt.
(Lbs.)
2.2
8.82
44.09
0.05
1
8

MiaGel F-944 Polyester Gelcoat Neutral

This polyester gelcoat is neutral in color, enabling the user to custom


color this product as desired. Use polyester coloring pastes (pg. 49)
only for a high quality surface. Excellent for the boating industry due
to excellent water resistance and gloss retention. Catalyzed with
Methyl Ethyl Ketone Peroxide (MEKP) at a suggested rate of 1.8%
by weight.
Catalog
Number
411760
412161

Description
MiaGel F-944
MEKP Liquid Hardener

Availability
Gallon
0.75 oz.

Net Wt.
(Lbs.)
8.8
0.05

A two-component, low viscosity system with excellent toughness and


enhanced wet-ability. For uses up to 140F (60C) with only a room
temperature cure.
Catalog
Number
056708
056719

Description
Araldite LY 8601 Resin
Aradur 8601 Hardener

Availability
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
36
36

Araldite LY 8601 / Aradur 8602 Clear

Araldite LY 8601 / Aradur 8602 is a stronger and faster curing


version of the LY 8601 / 8601. The use of the Aradur 8602 hardener
provides improved flexural, tensile, and compressive strength to the
LY 8601 Resin.
Catalog
Number
056708
056713

Description
Araldite LY 8601 Resin
Aradur 8602 Hardener

Availability
5 Gallon
2 Gallons

Net Wt.
(Lbs.)
36
9

Araldite LY 8605 / Aradur 8605 Clear

RenInfusion 8605 features exceptionally long room temperature gel


time for uses up to 300F (149C) after heated post cure.
Catalog
Number
056697
056698
056699
056711
056712

Description
Araldite LY 8605 Resin - 5 Gal
Aradur 8605 Hardener - 5 Gal
Aradur 8605 Hardener - 2 Gal
Araldite LY 8605 Resin - 55 Gal
Aradur 8605 Hardener - 55 Gal

Availability
5 Gallon
5 Gallon
2 Gallons
55 Gallon
55 Gallon

Net Wt.
(Lbs.)
40
31.5
14
450
315

Araldite LY 8615 / Aradur 8615 Light Amber

Features exceptionally long room temperature gel time for uses up to


400F (204C) after heated post cure.
Catalog
Number
056702
056703

Description
Araldite LY 8615 Resin
Aradur 8615 Hardener

Availability
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
45
22.5

Orange Tooling Gelcoat Brilliant Orange

Orange Tooling Gelcoat is a polyester based compound specifically


designed for making fiberglass molds. Formulated to resist mold distortion from repeated use, this product also features a high gloss and
a durable finish for long mold life. Catalyzed with Methyl Ethyl Ketone
Peroxide (MEKP) at a suggested rate of 1.8% by weight.
Catalog
Number
411023
411025
412161
412114
412115

Description
Orange Tooling Gelcoat
Orange Tooling Gelcoat
MEKP Liquid Hardener
MEKP 9 Liquid Hardener
MEKP 9 Liquid Hardener

Availability
Gallon
5 Gallon
0.75 oz
Pint
Gallon

Net Wt.
(Lbs.)
9
44
0.05
1
8

w w w .freemansupply. com

39

Liquid Tooling Materials

MiaLam F-37 is a general purpose polyester


laminating resin that is specifically designed
for making high quality fiberglass reinforced
molds and parts. Excellent chemical and
water resistance make this product ideal for
boat repair or construction. Catalyzed with
Methyl Ethyl Ketone Peroxide (MEKP) at a
ratio of 1.25% by weight.

NEXT

SECTION CONTENTS

L i q u i d Too l i n g Mate ri a l s

Specialty Tooling Pastes & Resin Systems


These epoxy repair materials and paste compounds by Freeman and
Huntsman Advanced Materials represent a wide range of specialty
tooling materials for unique tool construction, repair, and alteration.
Many of these materials are also often used as an alternative to
fiberglass cloth reinforcement behind surface coats.

Room Temperature Surface Coats

100:18

35

24

100:14

100:23

50

24

100:100
100:100
100:100
90:100

100:100
28
24
87
100:100
30
24

100:100 90-165
24
45
100:100
2
15-20 Min

D2471

D2240

40

1. 800. 321 .8 5 1 1

5,000

4,600

3.8 x 105

2,800

8,000

4,000

2.5 x 105

0.002 12,000

13,000
0.001
1,300

D2566 D-695

7,300
6,000
549

D-790

1.2 x 105

D-790

Paste

1.20

23.0

80

Paste

1.14

21.0

Paste
Paste
Paste
540
D-2393

1.52
1.71
0.60
0.072
D-792

18.2
16.2
46.2

D-792

Availability
Gallon Unit
5 Gallon Unit

Net Wt.
(Lbs.)
12
60

Recommended " in Thickness


90 Min Gel Time
65D Shore Hardness
Freeman 1015 is a two component epoxy paste material that may be
rolled out to a uniform thickness and applied behind an epoxy surface
coat to provide a quick and easy method of surface coat reinforcement.
Freeman 1015 is between our Freeman 1010 and 1020 in hardness and strength. It features much improved mixing properties when
compared to our Freeman 1010.
Description
Freeman 1015

80

Freeman 1015 High-Density Epoxy Paste

Catalog
Number
055003

3,800

0.001
0.001
0.001

Recommended " in Thickness


60 Min Gel Time
77D Shore Hardness
This high density epoxy paste is a two component clay-like material
that can be rolled out to a uniform thickness and applied behind an
epoxy surface coat to provide a quick and easy method of surface
coat reinforcement. Freeman 1010 is much stiffer in consistency than
our Freeman 1020.
Description
Freeman 1010
Freeman 1010

3.1 x 105

29.1
26.4
60.7
26.7

Freeman 1010 High-Density Epoxy Paste

Catalog
Number
055101
055105

4,600

0.95
1.05
0.46
1.04

Availability
Gallon Unit

Net Wt.
(Lbs.)
10.8

Colo
r

100:11

5,000

Paste
Paste
Paste
Paste

Defl
e
Tem ction
p. (
F)

77
65
55
70

C.T.
E. (i
n/in
/F)

24
24
24
90 Min

Com
p
Stre ressive
ngth
(psi
Flex
u
Stre ral
ngth
(psi
)
Flex
ural
Mod
ulus
(psi
)
Ten
si
Stre le
ngth
(psi
)

60
90
50
9

Den
sity
(g/c
c)
Volu
met
r
Yiel
d (c ic
u. in
./lb.
)
Shri
nk (
in/in
)

100:100 100:100
100:20

100:33 100:36
41:100 33:100

Mix
ed
(cps Visco
sity
)

Har
dn
(Sho ess
re D
)

Dem
o
(hou ld Tim
rs) @ e
72F

Product
Number
Freeman 1010
Freeman 1015
Freeman 1020
Freeman 1030
RenLam 569/
Ren 569-1
RenLam 569/
Ren 569-2
RenPaste 1250
RenPaste 1257-3
RenPaste 8281
Por-A-Foam
ASTM

Mix
R
Res atio (b
in: H y wt
arde .)
ner
Mix
Rati
o
Res
in: H (by vo
arde l.)
ner
Gel
Tim
@ 7 e (m
in.)
2F

Specialty Tooling Pastes & Resin Specifications

180
180
190

Grey
Grey
Biege
OffWhite

3.8 x10-5

150

Blue

1,800

4.8 x10-5

138

Blue

3,800
3,980
413

D-638

2.16x 10-5 176


Gray

Blue
9.4 x 10-6
118
Blue

Lt. Yellow
D-696
D-648

Freeman 1020 Low-Density Epoxy Paste

Recommended " in Thickness


50 Min Gel Time
55D Shore Hardness
This is a lightweight paste laminate for surface coat or fiberglass
reinforcement. Freeman 1020 is easily hand-mixed into a
dough-like consistency.
Catalog
Number
055001
055002

Description
Freeman 1020
Freeman 1020

Availability
Gallon Unit
5 Gallon Unit

Net Wt.
(Lbs.)
3.52
17.6

Freeman 1030 Polyurethane Reinforcement Paste

Recommended " in Thickness


Trowelable Consistancy
9 Min Gel Time
70D Shore Hardness
This fiber-filled urethane paste is perfect for creating a strong, yet
lightweight back-up for flexible urethanes, silicones, or epoxies.
Features include easy mixing (1:3 ratio by volume), easy application
without sagging, low shrinkage, a quick 90 minute demold time.
Catalog
Number
055418

Description
Freeman 1030

Availability
Gallon Unit

Net Wt.
(Lbs.)
11.4

SECTION CONTENTS

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Specialty Tooling Pastes & Resin Systems [CONTD.]

RenPaste 8281 Granular Backfill

Recommended " in Thickness


35 or 50 Min Gel Time
80D Shore Hardness
This glass fiber reinforced laminating paste simplifies construction of
intricate tools and tooling aids. May be cleaned up with warm water.
Mechanical mixing produces the best results, however smaller quantities may be hand kneaded.

Maximum 8" in Thickness


150 Min Gel Time
50D Shore Hardness
This two-part epoxy system is ideal for negative mold and core mask
construction as well as internal core structures for production patterns
and core boxes. It is lightweight, features low shrink, and offers
excellent dimensional stability.

Catalog
Number
056007
056008
056012

Catalog
Number
056150
056151

Description
RenLam 569 Resin Only
Ren 569-1 Hardener Only
Ren 569-2 Hardener Only

Availability
5 Gallon
Gallon
Gallon

Net Wt.
(Lbs.)
23
2.53
3.22

Aluminum-Filled
28 Min Gel Time
87D Shore Hardness
This 1:1 mix ratio, aluminum-filled epoxy paste combines excellent
adhesive qualities with the machining characteristics of aluminum.
Bonds to most metals, ceramics, glass, concrete and wood. This
material is an excellent choice for potting drill bushings in composite
materials and metal tools.
Description
RenPaste 1250 Resin Only
Ren 1250 Hardener Only
RenPaste 1250 Resin Only
Ren 1250 Hardener Only

Availability
Quart
Quart
6 Quarts
6 Quarts

Availability
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
16
16

Por-A-Foam Expanding Urethane Foam

RenPaste 1250 High-Density Epoxy Paste

Catalog
Number
056036Q
056037Q
056036
056037

Description
RenPaste 8281 Resin Only
Ren 8281 Hardener Only

Net Wt.
(Lbs.)
2.5
2.5
15
15

2 Min Gel Time


4-5 lb/cu ft. Density
This compound is a two part component
liquid urethane foam that rises to
approximately 15 times its original
poured volume. Por-A-Foam features a
1:1 mix ratio by volume, low viscosity, 4
to 5 lb/cu ft. cured density, and a 15 to
20 minute demold, depending on volume. The product makes an excellent
light weight backup material or void filler.
Catalog
Number
057539
057542

Description
Por-A-Foam
Por-A-Foam

Availability
Gallon Unit
5 Gallon Unit

Net Wt.
(Lbs.)
16
80

RenPaste 1257-3 Highly Filled Fairing Compound

Non-metallic
28 Min Gel Time
Creamy Consistency
This epoxy paste is excellent for fairing conventional aerodynamic
surfaces. Widely used by aircraft manufactures for blending contours
and surface repairs for flyaway and prototype windtunnel applications.
One to one mix ratio, creamy consistancy, no electrolytic corrosion, and
great adhesion combine to make this product high in performance and
easy to use.
Catalog
Number
056014
056015

Description
RenPaste 1257-3 Resin Only
Ren 1257-3 Hardener Only

Availability
6 Quarts
6 Quarts

Net Wt.
(Lbs.)
18.02
18.02

w w w .freemansupply. com

41

Liquid Tooling Materials

RenLam 569 / Ren 569-1 Fiber-Reinforced Epoxy Paste

SECTION CONTENTS

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L i q u i d Too l i n g Mate ri a l s

Plaster, Gypsum Cements & Accessories


A complete line of Industrial Plasters and Gypsum Cements for the
tooling, art, and casting markets. We are able to supply most all USG
plasters with minimum quantities. Please call our customer service
department at 800-321-8511 for further details.

psi
) Dr

Mix
Wa Ratio
te
P
100 r By W arts
Par
t
ts P .Per
las
ter
Set
Tim
e (M
in)
%S
Exp etting
ans
ion
Ma
x.
Den
s
(lb. ity
/ft.
3) W
et
Den
sity
(lb.
/ft.
3) D
ry
Com
p
r
Stre essi
o
( ngth n

USG Specifications

USG Gypsum Cements


Ultracal 30
Ultracal 60
Hydrocal A-11
Hydrocal B-11
White Hydrocal
Hydrocal FGR-95
Medium-High Expansion
Hydrostone
USG Industrial Plasters
#1 Moulding Plaster
#1 Casting Plaster
#1 Pottery Plaster
Lab Dental Plaster
Puritan Pottery Plaster
Duramold Pottery Plaster

38
39
42
44
45
30
48
32

25-35
75-90
16-20
25-35
25-35
50-70
25-35
17-20

0.08
0.07
0.12
0.11
0.39

1.05
0.24

115.0
114.4
112.5
111.2
110.6
112.0
108.7
119.4

99.0
97.5
93.8
91.6
90.0
101.6

108.7

6,000
5,000
5,500
4,500
5,000

10,000

70
65
70
70
66
62

27-37
27-37
27-37
6-9
2737
2737

0.20
0.22
0.21

0.22
0.22

99.0
100.0
99.0
99.0
100.5
102.0

69.0
72.5
69.0
69.0
72.5
75.0

2,000
2,400
2,400
2,000
2,400
2,900

Primarily used as a mass-casting material where the mold is poured


from solid gypsum. Ultracal 30 is the most popular gypsum used in
tooling applications because of its good surface hardness, high compressive strength and low expansion. This material offers a slightly
higher surface hardness and compressive strength then Hydrocal B-11.
Net Wt.
(Lbs.)
50
100

Ultracal 60

Similar to Ultracal 30 but features almost twice the working time which
makes it suitable for larger molds. It is ideal for applications where
extreme accuracy is required.
Number
036007

Description
Ultracal 60

Net Wt.
(Lbs.)
100

Available by special order only. Minimum 40 bags (1 skid)

Primarily used in the splash casting technique of producing large


hemp-reinforced models of high accuracy, high strength and low cost.
Fast setting time permits mold construction to be completed quickly
and accurately.
Description
Hydrocal A-11

Number
036037

1. 800. 321 .8 5 1 1

Net Wt.
(Lbs.)
50
100

Net Wt.
(Lbs.)
100

Description
White Hydrocal

Net Wt.
(Lbs.)
100

This material is a high-strength gypsum cement designed for use with


glass fiber for fabricating glass-reinforced gypsum cement products.
Excellent choice for large architectural applications.
Number
036022

Description
Hydrocal FGR-95

Net Wt.
(Lbs.)
100

Available by special order only. Minimum 40 bags (1 skid)

Medium-High Expansion

Medium-High Expansion Plaster expands in a controllable manner to


compensate for metal shrinkage in foundry applications. Patterns may
be expanded from 18" to 316" per linear foot with a single pour.
Description
Medium-High Expansion

Net Wt.
(Lbs.)
100

Available by special order only. Minimum 40 bags (1 skid)

Hydrostone

Hydrostone is the strongest and hardest gypsum cement available.


Used primarily in tooling and high quality art object applications.
This is an extremely wear-resistant material.
Number
036034

42

Description
Hydrocal B-11
Hydrocal B-11

Hydrocal FGR-95

Number
036020

Hydrocal A-11

Number
036009

Number
036069
036010

Basic Hydrocal Cement with a gradual set time. This product may be
carved after it solidifies. For areas that need modification, additional
layers of Hydrocal can be applied to itself.

Ultracal 30

Description
Ultracal 30
Ultracal 30

Similar to Hydrocal A-11 in setting expansion and accuracy. The main


difference with Hydrocal B-11 is that it is formulated to have a longer
period of plasticity enabling it to be used with templates to screed
models directly from gypsum. This material has slightly less strength
than Hydrocal A-11.

White Hydrocal

USG Gypsum Cements

Number
036055
036005

Hydrocal B-11

Description
Hydrostone

Net Wt.
(Lbs.)
100

SECTION CONTENTS

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Plaster, Gypsum Cements & Accessories [CONTD.]


USG Industrial Plasters

Plaster Accessories

#1 Moulding Plaster

Manila Hemp

A general-purpose plaster, commonly known as Plaster of Paris, that


produces casts of nominal strength, hardness and of the finest detail
reproduction. Casts made of Moulding Plaster are porous and must
be carefully sealed.
Description
#1 Moulding
#1 Moulding

#1 Casting Plaster

The industry standard for figurines, plaques and cast objects.


Produces a hard surface finish, minimal paint absorption and good
resistance to chipping. This material offers higher strength and chip
resistance than Moulding Plaster.
Number
036030

Description
#1 Casting

Net Wt.
(Lbs.)
100

#1 Pottery Plaster

Because of its strength and long mold life, #1 Pottery Plaster is ideal
for use in the ceramic industry for making slip molds.
Number
036028
036027

Description
#1 Pottery
#1 Pottery

Net Wt.
(Lbs.)
50
100

Laboratory Dental Plaster

Similar to Moulding Plaster, this formulation produces intricate


detail with acceptable hardness and strength with a set time of
6 to 9 minutes.
Number
036025

Description
Lab Dental Plaster

Net Wt.
(Lbs.)
100

Available by special order only. Minimum 40 bags (1 skid)

Puritan Pottery Plaster

Similar to #1 Pottery Plaster, this formulation produces slightly denser


and longer wearing molds for the ceramic industry.
Number
036029

Description
Puritan Pottery

Net Wt.
(Lbs.)
50

Available by special order only. Minimum 40 bags (1 skid)

Duramold Pottery Plaster

Designed for use at a lower water to plaster ratio, this plaster has a
higher wet strength for less breakage in process and provides longer
mold-casting life.
Number
036040

Description
Duramold Plaster

Available by special order only. Minimum 40 bags (1 skid)

Net Wt.
(Lbs.)
100

Number
054485

Net Wt.
(Lbs.)
4045 Lbs.

Description
Manila Hemp

Rubber Plaster Mixing Containers

Available in various sizes, these containers are made of black


neoprene rubber for flexibility, durability and a non-stick surface.
This material is not attacked by plasters or gypsum cements. Not
recommended for use with thermoset type epoxies, urethanes,
or polyesters.
Number
054440
054445
054450
054455

Net Wt.
(Lbs.)
12 oz
20 oz
112 Qt
5 Qt

Description
Rubber Mixing Bowl
Rubber Mixing Bowl
Rubber Mixing Bowl
Rubber Mixing Bowl

Freeman Plaster Release, Liquid or Powder

Freeman Liquid Plaster Release is a mixture containing a light oil and


powdered mica. When applied to the mold surface, this product will
create a thin wet film for effective plaster release. Powdered mica is
also sold separately for people who make their own release.
Number
054405
054410
054412

Net Wt.
(Lbs.)
Pound
Quart
Gallon

Description
Plaster Release Powdered Mica
Plaster Release Liquid
Plaster Release Liquid

Freeman PVC Fre-Sealer

Freeman PVC Fre-Sealer is used to seal plasters. It forms a moisture


and chemical barrier. Enough coats should be applied to produce a
gloss on the mold face. CAUTION: Fre-Sealer is not a release, but a
barrier coat.
Number
027880

Net Wt.
(Lbs.)
Quart

Description
PVC Fre-Sealer

Ren 802 PVC Lacquer Sealer

A green-colored, lacquer-type sealing agent recommended for


plaster surfaces.
Number
056213
056215

Description
Ren RP 802 PVC Sealer
Ren RP 802 PVC Sealer

Net Wt.
(Lbs.)
12 oz Spray
Quart

Plaster Gloves

Made of a tough, synthetic rubber that is resistant to most types of solvents.


Number
054062

Description
Plaster Gloves (Nitrile Rubber)

Net Wt.
(Lbs.)
12 Pair

Plaster Release, Steric Acid Powder

Steric acid powder, when melted and mixed with kerosene to a milky
consistency, provides an excellent for plaster.
Number
054430

Description
Plaster Release Steric Acid

w w w .freemansupply. com

Net Wt.
(Lbs.)
Pound

43

Liquid Tooling Materials

Number
036060
036015

Net Wt.
(Lbs.)
50
100

Special, fibrous material used for reinforcement of shell-type plaster


reproductions. A premium-quality grade that is soft and absorbent with
a good tensile strength.

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F a b r i c s, F i l l ers & B a g g i ng

Fabrics, Fillers & Bagging


Fiberglass Fabrics
Used to construct laminate plastic parts and tooling with epoxy
and polyester resins, Freeman fiberglass fabrics are first quality
materials manufactured by BGFand are compatible with both epoxy
and polyester resin systems.
Available by the yard (unless otherwise noted) and in full rolls.

Fiberglass Fabrics Specifications


Style
120
1522
3733
7533
2532
7532
7725
7725 Black
7781
1800
7500
7544
7587
1597
*E = E Glass

Yarn
Yarn
Yarns
Breaking
Breaking
Weight
Thickness
Description Description Per Inch
Strength Strength (oz./sq.yd)
Weave
(inches)
Warp*
Fill*
(Ends x Picks) Warp (lbs/in.)
Fill (lbs/in.)
Finish
3.12
4 HS
0.005
ECD 450 1/2
ECD 450 1/2
60 X 58
105
87
504 Volan
3.64
Plain
0.006
ECG 150 1/2
ECG 150 1/2
24 X 22
65
60
504 Volan
5.75
Plain
0.008
ECG 37 1/0
ECG 37 1/0
18 X 18
150
115
504 Volan
5.90
Plain
0.009
ECG 75 1/2
ECG 75 1/2
18 X 18
110
100
504 Volan
7.00
Plain
0.011
ECG 25 1/0
ECG 25 1/0
16 X 14
150
100
504 Volan
7.10
Plain
0.010
ECG 75 1/3
ECG 75 1/3
16 X 14
135
100
504 Volan
8.50
2x2 Twill
0.010
ECG 75 1/0
ECG 75 1/0
54 X 18
504 Volan
8.70
2x2 Twill
0.010
ECG 75 1/0
ECH 25 1/0
54 X 18
A454
8.71
8 HS
0.009
ECDE 75 1/0
ECDE 75 1/0
57 X 54
242
231
504 Volan
9.30
Plain
0.012
ECK 18 1/0
ECK 18 1/0
16 X 13
400
300
Volan
9.64
Plain
0.015
ECG 37 1/2
ECG 37 1/2
16 X 14
235
215
504 Volan
18.23
2 End Plain
0.021
ECG 37 1/2
ECG 37 1/4
27 X 14
450
390
504 Volan
20.10
Mock Leno
0.030
ECG 37 1/2
ECG 37 1/2
39 X 21
420
215
504 Volan
38.00
Triple Plain
0.039
ECG 37 1/4
ECG 37 1/4
30 X 30
700
600
504 Volan
C = Continuous filament D = 5 micron diameter DE = 6 micron diameter G = 9 micron diameter H = 10 micron diameter K = 13 micron diameter

Types of Weaves Available:


Plain The warp (length-wise) and
fill (cross-wise) yarns cross over and
under each other. This weave has the
maximum number of interlacings, the
most crimp, and is the most stable
weave. It is excellent for use in flat
panel laminates.
Mock Leno The yarns in this type
run in groups in both warp and fill,
locking each other in place at the
interlacings. This style gives maximum thickness, good dimensional
stability and medium-stiff drapeability.
Excellent in tooling applications.
Satin The warp yarn crosses over
four or more fill yarns, under one,
over four, etc. Very drapeable, it
conforms well to contoured surfaces
in manufactured parts. Often used
to reinforce plastics due to high
bidirectional strength.
Triple Plain This special weave
features very good drapeability
and conforms readily to
contoured plains.

44

1. 800. 321. 85 1 1

3 oz. Fiberglass Cloth (Style 120)

This fiberglass cloth is tightly woven and has a soft, smooth surface,
making it ideal for demanding applications where print-through must
be minimized or avoided. This cloth conforms easily to contoured
surfaces and compound curves. It is commonly used in aerospace
and other high quality fabrications.
Catalog
Number
054152

Description
3 oz. 4 HS Weave Cloth

Width
38"

Full Roll
Length (Yds.)
500

4 oz. Fiberglass Cloth (Style 1522)

This lightweight fiberglass cloth works well for most light-duty applications where a clear wet-out is required. Sometimes referred to as
deck cloth, it is popular in the construction of lightweight models, RC
aircraft, surfboards, sailboards, and canoes. It is frequently used as a
surfacing fabric to stop print through when backed by layers of heavier
fabric in molded parts.
Catalog
Number
054096

Description
4 oz. Plain Weave

Width
50"

Full Roll
Length (Yds.)
125

6 oz. Fiberglass Cloth (Style 3733)

This fabric is a flexible fabric that wets-out transparently and is well


suited to a wide range of lightweight, general purpose applications
including laminating, reinforcing and sheathing / waterproofing.It is also
widely used in boat building, cedar strip canoes, and lightweight repairs.
Catalog
Number
054093

Description
6 oz. Plain Weave

Width
38"

Full Roll
Length (Yds.)
125

NEXT

SECTION CONTENTS

Fiberglass Fabrics [CONTD.]


6 oz. Fiberglass Cloth (Style 7533)

This fabric is well suited to a wide range of lightweight, general


purpose applications including small craft boat building, reinforcing,
sheathing/waterproofing, and lightweight tooling.
Catalog
Number
054089
054087

Description
6 oz. Plain Weave
6 oz. Plain Weave

Width
38"
50"

Full Roll
Length (Yds.)
125
125

7 oz. Fiberglass Cloth (Style 2532)

This is an easy to use, medium weight cloth that is commonly referred


to as boat cloth because of its wide range of marine construction,
waterproofing, and repair applications.
Catalog
Number
054082

Description
7 oz. Plain Weave

Width
50"

Full Roll
Length (Yds.)
125

7 oz. Fiberglass Cloth (Style 7532)

This is an easy to use, medium weight cloth that is widely used in


marine construction and repairs and tooling applications. Available
in full roll only.
Description
7 oz. Plain Weave

Width
38"

Full Roll
Length (Yds.)
125

8.5 oz. Fiberglass Cloth (Style 7725)

This cloth is characterized by its diagonal weave pattern (2 x 2 twill),


which is highly desired for its cosmetic appearance. It is a highly
conformable fiberglass cloth, allowing it to fit in tight areas and around
complex shapes, and is used in many high performance applications.
Catalog
Number
054098

Description
8.5 oz. 2x2 Modified Twill

Width
38"

Full Roll
Length (Yds.)
125

8.7 oz. Black Fiberglass Cloth (Style 7725)

This is a medium weight fiberglass cloth for those applications where


the look of carbon fiber cloth is desired but the superior strength to
weight ratio of carbon fiber is not required. This black fiberglass cloth
features a 2x2 twill weave (two over and two under) and maintains the
highly conformable characteristics of other 7725 style cloth, allowing it
to fit into tight areas and around complex shapes.
Catalog
Number
054100

Description
Black 8.5 oz. 2x2 Modified Twill

Width
38"

Full Roll
Length (Yds.)
125

8.8 oz. Fiberglass Cloth (Style 7781)

This tightly woven fiberglass cloth is used where a high glass to


resin ratio is required, producing a stronger, lighter composite than
is possible with a plain weave. Also, its eight-harness satin weave
pattern enables it to conform around curved surfaces more easily than
a plain weave, making it a popular choice in aerospace and other high
end applications.
Catalog
Number
054153

Description
8.8 oz. 8 HS Weave

Width
50"

Full Roll
Length (Yds.)
125

10 oz. Fiberglass Cloth (Style 7500)

This is the most popular medium weight fiberglass fabric, featuring an


excellent balance of cost, weight, and strength. Its well-known versatility makes it popular for tooling, FRP boat construction, sandwich core
panels, waterproofing and other high-strength layup applications.
Catalog
Number
054144
054091

Description
10 oz. Plain Weave
10 oz. Plain Weave

Width
38"
50"

This is an economical medium weight tooling fabric, used in FRP


boat construction, tooling, and other layup applications.
Catalog
Number
404450

Description
10 oz. Plain Weave

Width
60"

Full Roll
Length (Yds.)
125

18 oz. Fiberglass Cloth (Style 7544)

This heavy duty cloth features a plain weave that is less open than a
mock leno weave, resulting in a higher glass to resin ratio. It is primarily used in place of multiple layers of a medium weight fabric when a
rapid build-up is required. Since heavier weight fiberglass fabrics do
not conform to tight radii as easily as medium weight fabrics, they
are better suited for flat or slightly curved shapes, and/or as back-up
layers behind lighter surfacing layers.
Catalog
Number
054147

Description
18 oz. 2 End Plain Weave

Width
38"

Full Roll
Length (Yds.)
125

20 oz. Fiberglass Cloth (Style 7587)

This heavy duty cloth features a mock leno weave that is more open
than a plain weave, making it easier to wet-out. It is primarily used in
place of multiple layers of a medium weight fabric when a rapid buildup is required. Since heavier weight fiberglass fabrics do not conform
to tight radii as easily as medium weight fabrics, they are better suited
for flat or slightly curved shapes, and/or as back-up layers behind
lighter surfacing layers.
Catalog
Number
054148

Description
20 oz. Mock Leno Weave

Width
38"

Full Roll
Length (Yds.)
80

38 oz. Fiberglass Cloth (Style 1597)

This is our heaviest fiberglass cloth and features a triple weave. It is


primarily used with epoxy in applications where a very strong, rapid
build-up is required or to reinforce wood. Since heavier weight fiberglass fabrics do not conform to tight radii as easily as medium weight
fabrics, they are better suited for flat or slightly curved shapes, and/or
as back-up layers behind lighter surfacing layers.
Catalog
Number
054151

Description
38 oz. Triple Plain

Width
38"

Full Roll
Length (Yds.)
50

Fiberglass Tapes (8.75 oz)

Plain weave fiberglass tape in various


widths used with fiberglass cloth or separately to laminate plastic tooling for
exact duplication applications. Material
is manufactured with bound/hemmed
edges and a 627 silane finish. Sold in
full rolls only.
Catalog
Number
054129
054130
054131
054132
054133
054134

Description
1" Fiberglass Tape
2" Fiberglass Tape
3" Fiberglass Tape
4" Fiberglass Tape
6" Fiberglass Tape
12" Fiberglass Tape

Full Roll
Length (Yds.)
50
50
50
50
50
50

Full Roll
Length (Yds.)
125
125

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45

Fabrics, Fillers & Bagging

Catalog
Number
054086

10 oz. Fiberglass Cloth (Style 1800)

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F a b r i c s, F i l l ers & B a g g i ng

Other Fiberglass Reinforcements

Kevlar Fabrics

Fiberglass Strand

Kevlar fiber, (also known as aramid fiber) is most widely known for
its superior resistance from impact, fatigue, wear, and tear. All of our
Kevlar woven fabrics are made with Kevlar 49, which is the structural
grade of Kevlar material for composite reinforcement (as opposed to
Kevlar 29, which is the ballistic grade material).
Kevlar is used extensively in the manufacture of sporting goods
equipment, marine vessels of all sizes, and throughout the automotive
and aerospace industries. It is lighter than fiberglass, but heavier than
carbon fiber. It is often used in conjunction with either fabric to improve
the toughness, flexibility, abrasion resistance, and most importantly,
impact resistance of a composite part.
Kevlar will degrade when exposed to UV light, so accommodation
should be made in part design or choice of matrix materials and additives.
Kevlar is a registered trademark of DuPont.

Ideal for use with Repro Laminating Resin or epoxy laminating resins
where a faster layup is required. Fiberglass strand is also easier to
apply than cloth around irregular areas.
Catalog
Number
054074
054072
054073
054071

Net Wt.
(Lbs.)
5
55
5
50

Description
1 8" Fiberglass Strand
1 8" Fiberglass Strand
1 4" Fiberglass Strand
1 4" Fiberglass Strand

Fiberglass Veil Cloth

Flexiveil 130 Fiberglass Veil Cloth is a non-woven, continuous-strand


fiberglass lightweight mat that provides a resin rich surface reinforcement to fiberglass gel coats or epoxy surface coats. This product will
strengthen the surface, help prevent print-through of woven reinforcing
layers of fiberglass cloth, shield against corrosion and stress, and protect
against excessive wear. This product is made to conform easily to
contoured surfaces, is 10 mil thick (0.010"), and is manufactured using
A glass for superior corrosion and chemical resistance.
Catalog
Number
054136
054135

Description
Flexiveil 130 (10 mil)
Flexiveil 130 (10 mil)

Width
40"
40"

Length
50'
1200'

Fiberglass Woven Roving

This heavy fiberglass cloth allows for easy hand or machine layups of
strong, yet economical laminations. It is often used along with other
types of fiberglass reinforcements to fabricate large components for
boats, automobiles, and home furnishings.
Catalog
Number
404800

Description
Woven Roving 18 oz.

Width
60"

Also referred to as Biaxial Mat, Stitchmat is a heavy 18 ounce woven


roving, stitched to a light 34 ounce fiberglass mat. The mat helps hold
the roving together during cutting and laminating. Used mainly with
polyester laminating resins for building laminate strength and thickness.
Description
Stitchmat 18 oz. roving with 3 4 oz. mat

Width
50"

Length
76 yards

Fiberglass Chopped Strand Mat

An unwoven reinforcement fabric that is manufactured from chopped


fiberglass strands secured with a powder binder. Compatible with
polyester, vinyl ester, and epoxy resins, this product is most commonly
used in the hand lay up process. Ideal for constructing a wide variety
of laminated parts.
Catalog
Number
Description
404830
1.5 oz. Chopped Strand Mat
404835
1.5 oz. Chopped Strand Mat
Lengths are an approximation.

Width
38"
50"

This is our thinnest and lightest Kevlar cloth, used in many smaller
applications or in larger composite applications that require the
performance of Kevlar with the least amount of additional weight
or part thickness.
Finish
Warp
Fill
Construction (Ends X Picks)
Breaking Strength:
Thickness
Catalog
Number
404301

1. 800. 321. 85 1 1

Description
Kevlar 1.7 oz. (Style 5120)

Width
38"

5 oz. Kevlar Cloth Plain Weave

Length
200'
200'

Finish
Warp
Fill
Construction (Ends X Picks)
Breaking Strength:
Thickness
Catalog
Number
404306

618
1140 T965 Kevlar 49
1140 T965 Kevlar 49
17 X 17 (per inch)
650 lb / in (in both directions)
0.01 in

Description
Kevlar 5 oz. (Style 5281)

Width
38"

5 oz. Kevlar Cloth 4HS Weave

This is our standard weight Kevlar fabric in 4-harness satin weave


form. The 4HS weave provides greater conformability for working
with irregular shapes and in corners. It will, however, be a little more
difficult to handle than the plain weave fabric.
Finish
Warp
Fill
Construction (Ends X Picks)
Breaking Strength:
Thickness
Catalog
Number
404312

46

618
195 T965 Kevlar 49
195 T965 Kevlar 49
34 X 34 (per inch)
200 lb / in (in both directions)
0.004 in

This is our standard weight Kevlar fabric in plain weave form. The
plain weave provides uniform properties throughout and is a bit stiffer
than the highly conformable 4-harness satin weave, making it easier
to handle.

Stitchmat

Catalog
Number
404748

1.7 oz. Kevlar Cloth Plain Weave

Description
Kevlar 5 oz. (Style 5285)

618
1140 T965 Kevlar 49
1140 T965 Kevlar 49
17 X 17 (per inch)
650 lb / in (in both directions)
0.01 in
Width
38"

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SECTION CONTENTS

Carbon Fiber Reinforcements


Carbon fiber fabric is well known as one of the strongest and
stiffest reinforcement materials available. While more expensive
than glass, it easily justifies its premium price when used in high
performance applications.
All Freeman carbon fabrics are first quality materials
manufactured by BGFand made exclusively from polyacrylonitrile
(PAN) precursors, thus making them suitable for all high
performance applications.
Available by the yard and in full rolls.

3K Carbon Fiber Cloth


Plain Weave

This is our lightest carbon fiber


cloth. It features a plain weave
(the one over and one under
pattern gives it a checkerboard
appearance) that is commonly
used by manufacturers of lightweight aerodynamic parts. While not as drapable as the 2x2 twill
weave, it is easier to handle.

Catalog
Number
404005

Description
3K Plain Weave

3K
3K
12 x 12
5.7
Width
50"

Full Roll
Length (Yds.)
100

3K Carbon Fiber Cloth


2x2 Twill Weave

Warp
Fill
Construction (Ends x Picks)
Weight (oz./sq.yd)
Description
3K 2x2 Twill Weave

3K
3K
13 x 13
6.2
Width
50"

Full Roll
Length (Yds.)
100

6K Carbon Fiber Cloth 2x2 Twill Weave

This medium weight carbon fiber cloth features the popular 2x2
twill weave (the two over and two under pattern gives it a diagonal
appearance) that many recognize as the look of carbon fiber.
However, since it is not as drapable as the 3k carbon cloth, it is
more often used in structural applications.
Warp
Fill
Construction (Ends x Picks)
Weight (oz./sq.yd)
Catalog
Number
404020

Description
6K 2x2 Twill Weave

Warp
Fill
Construction (Ends x Picks)
Weight (oz./sq.yd)
Catalog
Number
404010

6K
6K
12 x 12
11.2

Description
6K 5HS Weave

Width
50"

Full Roll
Length (Yds.)
100

12K Carbon Fiber Cloth 2x2 Twill Weave

This heavy duty carbon fiber cloth features the popular 2x2 twill
weave, giving it adequate drapability for its size. While more difficult
to form than lighter carbon cloths, this fabric enables rapid buildup,
making it ideally suited for the construction of flat parts with high
strength and stiffness requirements.
Warp
Fill
Construction (Ends x Picks)
Weight (oz./sq.yd)
Catalog
Number
404030

12K T300
12K T300
11 x 11
19.2

Description
12K 2x2 Twill Weave

Width
50"

Full Roll
Length (Yds.)
100

Unidirectional Carbon
Fiber Tapes

This is our lightest carbon fiber


cloth that features the popular
2x2 twill weave (the two over
and two under pattern gives it a
diagonal appearance) that many
recognize as the look of carbon
fiber. This weave also makes it more drapable,
yet more delicate to handle.

Catalog
Number
404015

This medium weight carbon


fiber cloth features a five harness
satin weave which gives it higher
drapability than the 6K 2x2
twill weave.

These tapes are made from


filaments of carbon that are
flat (not twisted, like yarns),
and provide the strengths and
stiffness of carbon fiber in one
direction only, thus enabling
the maximum precision in
orientation. Sold by the yard.
Warp
Fill
Construction (Ends x Picks)
Weight (oz./sq.yd)
Catalog
Number
404060
404062
404064
404066
404068

12K
G150 Fiberglass
11 x 8
11.4

Description
1" Unidirectional Carbon Tape
2" Unidirectional Carbon Tape
3" Unidirectional Carbon Tape
4" Unidirectional Carbon Tape
6" Unidirectional Carbon Tape

Full Roll
Length (Yds.)
100
100
100
100
100

6K
6K
12 x 12
11.2
Width
50"

Full Roll
Length (Yds.)
100

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47

Fabrics, Fillers & Bagging

Warp
Fill
Construction (Ends x Picks)
Weight (oz./sq.yd)

6K Carbon Fiber Cloth


5HS Weave

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F a b r i c s, F i l l ers & B a g g i ng

Tooling Plastics Fillers


Aluminum Fillers

Freeman offers a wide


range of aluminum fillers
that are commonly used
with epoxies and other
tooling resins. Selection
of the proper filler for specific applications is largely dependent on the particle size of the filler.
Aluminum Powder is typically added to resin systems in smaller
concentrations (up to 10%) for appearance purposes or to increase
machinablity or wear resistance. The other sized fillers are used to
reduce exotherm, increase casting thickness, and reduce shrinkage.
The size of the filler used depends on the size of the tool and other
specific requirements. The sizes, from smallest to largest, are:
Aluminum Powder
Aluminum Sand
Aluminum Grain
Aluminum Spheres
Aluminum Shot

Particle Size
0.0006"
0.006" 0.040"
0.063" (diameter) x 0.25" 0.375" long
0.020" 0.074"
0.125", 0.25", & 0.30"

Aluminum Puffs

0.25" to 0.375"

Catalog
Number
406383
056230
059015
054497
056234
059010
054495
059005
054491
054493

Mesh
N/A
100 18
N/A
30 10
N/A

N/A

Description
Fine powder
Sand
Cut wire
Coarse sand
Flattened and
round pellets
Flattened pellets
Net Wt.
(Lbs.)
2.5
40
2.5
50
50
2.5
50
2.5
50
50

Description
Aluminum Powder (Mia 82)
Aluminum Powder
Aluminum Sand
Aluminum Sand
Aluminum Grain
Aluminum Spheres
Aluminum Spheres
Aluminum Shot
Aluminum Shot
Aluminum Puffs

Ren DT 081 & Ren DT 082 Liquid Tooling Fillers

DT-081 is a low density filler for use with RenCast 6426 or epoxy
laminating resins as a lightweight back-up material.
DT-082 is a high density filler for use with RenCast 6426-1, RenCast
6470 or epoxy laminating resins as a back-up material.
Catalog
Number
056235
056236

Description
Ren DT 081 Low Density Fill
Ren DT 082 High Density Fill

Availability
Bag
Pail

Net Wt.
(Lbs.)
50
33

Alumina Trihydrate (ATH)

Alumina Trihydrate is used as a filler for epoxy, urethane, or


polyester resins, where fire retardant properties or increased thermal
conductivity are required. This material is white in color.
Catalog
Number
406372
406374
406376

Description
Mia 67 Alumina Tri Hydrate
Mia 67 Alumina Tri Hydrate
Mia 67 Alumina Tri Hydrate

Availability
Quart
2 Quart
Gallon

Net Wt.
(Lbs.)
2
3.75
11.5

Walnut Shells

Low-cost material used to extend the resin and reduce the weight of
cast parts. Easily mixed into epoxy and polyurethane resins. This filler
will not sink to the molded surface of most plastics due to its light density.
Catalog
Number
054488
054490

48

Description
Walnut Shells 8/12 Mesh
Walnut Shells 8/12 Mesh

1. 800. 321. 85 1 1

Availability
2 Quart
Bag

Net Wt.
(Lbs.)
2.5
50

Glass Bubbles

Glass Bubbles are very lightweight, hollow glass spheres


that may be added to epoxy,
urethane, or polyester resins
to make them lighter in
weight, shrink less, and
machine easier. Depending
on the degree of filler added,
paste consistencies may
be obtained.
Catalog
Number
406352
406354
406356

Description
Mia 65 Glass Bubbles
Mia 65 Glass Bubbles
Mia 65 Glass Bubbles

Availability
Quart
2 Quart
Gallon

Net Wt.
(Lbs.)
0.75
0.75
1.1

Calcium Carbonate

Calcium Carbonate is a white, powder-type filler that may be added to


epoxy or polyester resins to reduce costs, reduce shrinkage, increase
viscosity, and/or improve physical properties.
Catalog
Number
406312
406314
406316

Description
Mia 61 Calcium Carbonate
Mia 61 Calcium Carbonate
Mia 61 Calcium Carbonate

Availability
Quart
2 Quart
Gallon

Net Wt.
1.9
3.7
10

Availability
Quart
2 Quart
Gallon
Bag

Net Wt.
(Lbs.)
0.8
1.7
4.8
50

Availability
Quart
2 Quart
Gallon
Bag
Box

Net Wt.
(Lbs.)
1.5
3
8
50
50

Ceramic Spheres

Ceramic Spheres are hollow


light weight fillers used to
reduce weight and shrinkage
in epoxy, urethane, or polyester resins. Gray in color.
Catalog
Number
406342
406344
406346
412415

Description
Mia 64 Ceramic Spheres
Mia 64 Ceramic Spheres
Mia 64 Ceramic Spheres
Ceramic Spheres (Extendospheres SG)

Milled Glass Fibers

Milled Glass Fibers are finely


cut fiberglass filaments that
are used for thickening
epoxy, polyester, or urethane
resin systems, or to increase
their physical and mechanical
properties. Also, this material
may be used to promote
adhesion when applying
additional laminations to
a cured laminate.
Catalog
Number
406362
406364
406366
054075
056229

Description
Mia 66 Glass Fiber
Mia 66 Glass Fiber
Mia 66 Glass Fiber
Milled Glass Fibers (Glass Flock) 1 32" Long
Ren RP 32 Glass Fibers

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SECTION CONTENTS

Tooling Plastics Fillers [CONTD.]

Dyes and Pigments

Cotton Flock

Freeman Color Tints

Also referred to as milled


cotton fibers, cotton flock is
used as a filler to thicken
epoxy resins or to promote
adhesion between laminate
layers. It offers dimensional
stability and enhance compound strength. It is also
used for patching and repairing surfaces, although it is not
recommended for boat hull repairs. This filler is best suited in
areas that will not be submerged or in constant contact with water.
Catalog
Number
406302
406304
406306
054080

Description
Mia 60 Cotton Flock
Mia 60 Cotton Flock
Mia 60 Cotton Flock
Cotton Flock (Milled Cotton Fibers)

Availability
Quart
2 Quart
Gallon
Box

Net Wt.
(Lbs.)
0.75
1.2
2.5
50

Fumed Silica

Catalog
Number
406332
406334
406336
054077
412034

Description
Mia 63 Fumed Silica
Mia 63 Fumed Silica
Mia 63 Fumed Silica
Fumed Silica (Cab-O-Sil M-5)
Fumed Silica (Aerosil 200)

Availability
Quart
2 Quart
Gallon
Bag
Bag

Net Wt.
(Lbs.)
1.5
0.23
7
10
10

Wood Flour

Wood flour is mainly used to repair or bond wood. It thickens epoxy


laminating resin to provide less sag and more bond strength. It is ideal
for making fillets in sharp corners, filling gaps in wooden structures,
and doing any type of wood bonding. The particles are free-flowing
and easy to disperse in the resin.
Catalog
Number
406322
406324
406326

Description
Mia 62 Wood Flour
Mia 62 Wood Flour
Mia 62 Wood Flour

Availability
Quart
2 Quart
Gallon

Net Wt.
(Lbs.)
0.5
1
2.75

Graphite Powder

Graphite Powder is a black filler that may be added to epoxy,


urethane, or polyester resins. This very hard product will add abrasion
resistance and provide a low-friction surface to the finished part.
Catalog
Number
406392

Description
Mia 84 Graphite Powder

Availability
Quart

Net Wt.
(Ounces)
12

Catalog
Number
055420
055421
055422
055423
055424
055425
055426
055427
055428

Description
Freeman Color Tints
Freeman Color Tints
Freeman Color Tints
Freeman Color Tints
Freeman Color Tints
Freeman Color Tints
Freeman Color Tints
Freeman Color Tints
Freeman Color Tints

Color
Yellow
Green
Blue
Red
White
Black
Orange
Violet
Brown

Availability
2 oz.
2 oz.
2 oz.
2 oz.
2 oz.
2 oz.
2 oz.
2 oz.
2 oz.

Araldite DW Coloring Pastes

Ren DW Coloring Pastes are concentrated pigments in an epoxy


resin. The pigments are ideal for coloring all Ren epoxy compounds
and most RenCast Polyurethane Elastomers. Additions of up to 3% by
weight of color paste (based on the total weight of resin and hardener)
can be made without significantly changing the cured properties of the
material. The DW Pastes produce a rich, solid color and should be
used in applications where the final part is designed to be opaque,
not transparent.
Catalog
Number
056244
056245
056246
056247
056248
056250

Description
Araldite DW 0131 Paste
Araldite DW 0132 Paste
Araldite DW 0133 Paste
Araldite DW 0134 Paste
Araldite DW 0135 Paste
Araldite DW 0137 Paste

Color
White
Yellow
Red
Green
Blue
Black

Availability
Gallon
Gallon
Gallon
Gallon
Gallon
Gallon

Polyester Coloring Pastes

Wide variety of concentrated polyester pigments used to color


polyester gelcoats, laminating resins, and repair materials. Maximum
concentration of pigment should not exceed 3%. Used with polyester
systems only, not compatible with epoxies or urethanes.
Catalog
Number
412240
412242
412246
412248
412250
412252
412256
412258
412260
412215
412225
412230
412217

Description
Mia Color Paste
Mia Color Paste
Mia Color Paste
Mia Color Paste
Mia Color Paste
Mia Color Paste
Mia Color Paste
Mia Color Paste
Mia Color Paste
Bulk Color Paste
Bulk Color Paste
Bulk Color Paste
Bulk Color Paste

Color
White
Blue
Beige
Brown
Yellow
Red
Black
Gray
Green
Black
Gray
Beige
Blue

Availability
100 mL
100 mL
100 mL
100 mL
100 mL
100 mL
100 mL
100 mL
100 mL
1 kg
1 kg
1 kg
1 kg

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49

Fabrics, Fillers & Bagging

Fumed Silicasometimes
referred to as Cab-O-Sil
(registered trademark of
Cabot) or Aerosil (registered
trademark of Degussa)is a
thickening agent that may be
added to epoxy, urethane, or
polyester resins to increase
the viscosity. High filler loading
will produce paste-like consistencies, ideal for creating fillets, repair
materials, or making fairing compounds smoother and easier to apply.

A highly concentrated coloring tint


for urethane and epoxy resin systems. For urethanes mix
thoroughly into the part B or Polyol
side before combining with part A.
For epoxies add to the resin side
before combining with the hardener. 0.2% to 0.5% can produce
deep colors. May be used with
clear urethanes and epoxies to
obtain a transparent color.
Be certain to wear hand and eye protection, as these dyes may
permanently stain objects and temporarily stain skin.

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F a b r i c s, F i l l ers & B a g g i ng

Mia Vacuum Bagging Supplies


Mia Vacuum Bag
and Release Film

Mia Stitch
Peel Ply Fabric

Mia Vacuum Bag and


Release Film is a product that can be used
both as the vacuum bag
as well as an effective
release film. Ideal for
polyester, vinylester,
epoxy, and phenolic resins, it has a temperature
resistance to 285F.
Polyolefin film, green
in color.
Catalog
Number
400500

Description
Mia Vacuum Bag and Release Film

This nylon fabric is used


in the laminating process and is placed
directly against the back
side of a laminated tool.
This provides a rough
surface that may be
readily bonded to. Use
of this product in the
bagging process will
save valuable time in sanding or abrading the surface. Mia Stitch Peel
Ply also has red tracers to easily identify the peel ply after the part is
cured, so the risk of forgetting to remove the peel ply is minimized.
Thickness
0.002"

Width
60"

Mia Perforated
Release Film

Description
Mia Perforated Release Film

Description
Mia Stitch Peel Ply Fabric

Thickness
0.006"

Width
60"

Mia Breather /
Bleeder Fabric

Mia Perforated Release


Film is a polyolefin film
that contains uniformly
spaced perforations.
These 0.015" holes, that
are staggered on 14"
centers, permit the
excess resin from the
laminate to flow through
the film and be absorbed
in the bleeder cloth. Most commonly used on
wet lay-ups, where excess resin is typical.
Catalog
Number
400502

Catalog
Number
406800

This multi-purpose
product may be used
as a bleeder to absorb
excess resin, as well as
a breather to permit
even air flow over the
tool surface. Made from
polyester, this product
is ideal for the marine,
automotive, and general
composite industries. This product is white in color, weighs 4 oz. / sq.
yd., and is suitable for a maximum temperature of 375F.
Thickness
0.002"

Width
60"

Catalog
Number
400505

Description
Mia Breather / Bleeder Fabric

Width
60"

Mia Flow Resin Infusion Media

This red polyethylene flow media is designed to provide even resin flow
through the entire part during the infusion process. Mia Flow is engineered with two distinct strand layers to provide consistent channels
for resin flow. The product is 0.050" thick with 14" mesh size openings.
Catalog
Number
406005

50

1. 800. 321. 85 1 1

Description
Mia Flow Resin Infusion Media

Thickness
0.05"

Width
60"

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SECTION CONTENTS

Mia Vacuum Bagging Supplies [CONTD.]

Core Materials

Mia Sealant Tape

Aluminum Honeycomb Sandwich Panel

This lightweight aluminum honeycomb core is


laminated on both sides with epoxy and woven
fiberglass 0.018" thick to produce a strong core
materials for reinforcing a laminated part. It
is manufactured with a 14" cell, 5.2 lbs/cu. ft.
density, and in 12", 34", and 1" thicknesses.

Mia Sealant Tape is designed to secure the


bagging film to the tool surface. This yellow
colored, synthetic rubber provides an excellent sealing surface, while still being able to
be removed cleanly from metal or composite
surfaces. Good up to 400F, this product is
sold in rolls 18" thick x 12" wide x 25' long.
Catalog
Number
406665

Description
Mia Sealant Tape

Thickness
1 8"

Width
1 2"

Length
25'

Mia Pressure Sensitive Tape

Thickness
0.015"

Thickness
1 2"
34"
1"

Width
4'
4'
4'

Length
8'
8'
8'

This lightweight Aramid Fiber Honeycomb


Core is laminated on both sides with epoxy
and woven fiberglass 0.018" thick to produce
a strong core material for reinforcing a
laminated part. It is manufactured using
aerospace grade Aramid fiber with a 18"
cell and 3.0 lb./cu. ft. density. It meets FAR
25.853 specification for flame retardency.
Width
1"

Length
72 YD

Mia Bagging Hardware

Catalog
Number
403706

Description
Aramid Honeycomb

Thickness
1"

Width
4'

Length
8'

Spherecore Core Materials

Mia Vac Valve is a premium


quality vacuum valve made
from machined aluminum and
comes complete with base,
silicone seal, and pressure
plate for quick and easy installation. Male 14" NPT threads.

Flat material made of short polyester fibers and embedded thermoplastic microspheres for light and economical laminating jobs. It is
ideal for stiffening a laminate and preventing the print through of
woven fabrics on the part surface. Exclusively for hand layup applications similar to chopped strand mat and woven roving requirements.
Sizes below are the thicknesses and full roll lengthswidths are 100cm.

Mia Vac Gauge is a liquid


filled gauge with a range of
adjustment from 30" Hg to -5" Hg. Large 2.5" diameter face with male
1 4" NPT threads.

Catalog
Number
403405

Description
Spherecore

Thickness
2 mm

Length
(Yds.)
77

Mia Quick Disconnect is sold as two separate items and may be


purchased individually. Both are made from plated steel to provide
years of service. Temperature resistance to 500F.
Mia Vac Hose is a 38" I.D. x 10' long vacuum hose that may be used
for low temperature applications (275F max) or room temperature
use. 14" male NPT fittings on both ends.
Mia Venturi Vacuum Generator is a low cost alternative to a
traditional vacuum pump. This unit, when connected to 80 psi of
compressed air, is able to generate a vacuum up to 25.5" Hg. It has
a 18" NPT female connection to compressed air and a 14" NPT male
connection to attach the vacuum hose.
Catalog
Number
406685
406670
406661
406662
406680
406690

Description
Mia Vac Valve
Mia Vac Gauge
Mia Male Quick Disconnect
Mia Female Quick Disconnect
Mia Vac Hose
Mia Venturi Vacuum Generator

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51

Fabrics, Fillers & Bagging

Description
Mia Pressure Sensitive Tape

Description
Aluminum Honeycomb
Aluminum Honeycomb
Aluminum Honeycomb

Aramid Fiber Honeycomb Sandwich Panel

Mia Pressure Sensitive Tape is a polyester,


multi-purpose, pressure sensitive tape that
uses a rubber based adhesive. This material is used for holding down vacuum
bagging materials or masking off areas
where excess resin flow or flash may occur.
The tape is orange and temperature
resistant to 350F.
Catalog
Number
406668

Catalog
Number
054185
054188
054186

NEXT

SECTION CONTENTS

S p e c i a lty Wa xe s

Specialty Waxes
Freeman Machinable Wax
Original Sizes
Catalog
Number
108003
108011
108021
108031
108051

Description
Wax Block
Wax Block
Wax Block
Wax Block
Wax Block

Thickness
1"
1"
3"
3"
3"

Width
2"
3"
3"
4"
5"

Length
3"
7"
7"
7"
10"

Standard Block Sizes

Formulated & manufactured by Freeman, this unique medium is an


extremely hard synthetic wax that machines faster than polyurethane
and epoxy tooling boards or metals without sacrificing quality of finish,
surface detail, or dimensional accuracy.

Machinable Wax is:

Non-Abrasive unlike metal and tooling boards that can cause


significant wear on cutting tools.
User-Friendly machining produces chips instead of dust, for a
cleaner work environment.
Self-Lubricating enables all machining operations to be performed
without the need for coolants or cutting fluids.
Able To Be Glued to produce large or irregularly-shaped pieces for
machining with the use of 3M #90 Hi-Strength Spray Adhesive (pg. 67).
Available in a Wide Variety of Sizes eliminating the waste associated with using large tooling boards for smaller projects
Self-Releasing & Self-Sealing liquid tooling plastics, including
epoxy, urethane, and silicone rubber may be poured into Machinable
Wax without requiring the use of sealers or release agents.

Machinable Wax is used for:

Producing Accurate Molds and Prototypes


Education as a Training Aid Material
CNC Systems Set-up and Demonstrations
Proofing CNC Machining Programs
50-55
0.92
575 F
226 F
7%
9.5 x 10-5
Blue

Machinable Wax Machining Guidelines


Spindle Speed
3,000 rpm
8,000-10,000 rpm

Roughing
Finishing

*Data obtained using a " ball end mill

How to Calculate Machinable Wax Weight


Length x Width x Thickness (inches)
28.8

52

1. 800. 321. 85 1 1

Weight (lbs)

2"
108250
108252
108254
108256
108258
108260
108262
108264
108266
108268
108270
108272
108274
108276
108278
108280
108282
108284
108286
108288
108290
108222
108292
108294
108296
108298

3"
108300
108071
108304
108306
108308
108310
108312
108314
108316
108318
108320
108322
108324
108326
108328
108330
108332
108334
108336
108338
108340
108342
108344
108346
108348
108243

4"
108350
108352
108354
108356
108358
108360
108362
108364
108366
108368
108370
108372
108374
108376
108378
108380
108382
108384
108386
108388
108390
108392
108394
108396
108398
108244

Thickness
5"
108400
108402
108404
108406
108408
108410
108412
108414
108416
108418
108420
108422
108424
108426
108428
108430
108432
108434
108436
108438
108440
108442
108444
108446
108448
108245

6"
108450
108452
108454
108456
108458
108460
108462
108464
108466
108468
108470
108472
108474
108476
108478
108480
108482
108484
108486
108488
108490
108492
108494
108496
108498
108246

7"
108500
108502
108504
108506
108508
108510
108512
108514
108516
108518
108520
108522
108524
108526
108528
108530
108532
108534
108536
108538
108540
108542
108544
108546
108548
108550

8"
108552
108554
108556
108558
108560
108562
108564
108566
108568
108570
108572
108574
108576
108578
108580
108582
108584
108586
108588
108590
108592
108594
108596
108598
108600
108248

Standard Cylinder Sizes

Machinable Wax Specifications


Hardness (Shore D)
Specific Gravity
Flash Point
Softening Point
Volumetric Shrinkage @ Room Temp.
Coefficient of Thermal Expansion (in./in. F)
Color

Width x
Length
6" x 6"
6" x 12"
6" x 18"
6" x 24"
6" x 30"
6" x 36"
6" x 42"
6" x 48"
12" x 12"
12" x 18"
12" x 24"
12" x 30"
12" x 36"
12" x 42"
12" x 48"
18" x 18"
18" x 24"
18" x 30"
18" x 36"
18" x 42"
18" x 48"
24" x 24"
24" x 30"
24" x 36"
24" x 42"
24" x 48"

Feed Rate
100 inches per minute
40-100 inches
per minute

Catalog
Number
108114
108115
108125
108135
108145
108155
108165
108175

Description
Wax Cylinder
Wax Cylinder
Wax Cylinder
Wax Cylinder
Wax Cylinder
Wax Cylinder
Wax Cylinder
Wax Cylinder

Diameter
(Nominal)
1"
1"
2"
3"
4"
5"
6"
7"

Non-Standard Sizes and Bulk Machinable Wax

Length
12"
12"
12"
12"
14"
16"
18"
18"

In addition to the above blocks and cylinders, machinable wax is also


available in custom sized blocks and cylinders.
Catalog
Number
108099
108199
108001

Description
Non-Standard Size Block
Non-Standard Size Cylinder
Bulk Wax 1-5 lb. pieces

SECTION CONTENTS

NEXT

Freeman Sheet Wax


Freeman Sheet Wax is used primarily to simulate metal or part
thickness when making metal
forming dies or punches, resin
transfer molds (RTM), or any
two part molds where a uniform
part thickness is desired.
Formulated and manufactured by Freeman, our Sheet
Waxes are available in two
formulations; No. 266 ThermoStable and No. 165 Regular.
Both formulations are available in plain back or easy to apply
adhesive-back styles. Freeman Sheet Waxes are manufactured to a
uniform thickness of .001".

To order Freeman Sheet Wax:



Specify Type: No. 266 Hi-Temp

No. 165 Regular

Specify Backing: Plain = PL (No Adhesive)

Pressure Sensitive = PS (Adhesive Applied)
Specify Thickness: Inches
Millimeters
Custom thicknesses are available with a 10 box minimum.

165 Regular Sheet Wax

This light yellow color wax is formulated to provide durability and


translucency.

This wax features:

Uniform thickness accuracy of .001".


Firm surface for durability and depression resistance.
Translucency of sheets up to 18" thick making it excellent for
visualizing layout lines and transcribing engineering information.
Melting point of 177F.

165 Regular Sheet Wax (12" x 24")


Inches

Millimeters

165
Adhesive
0.007
0.010
0.015
0.020
0.025
0.030
0.031
0.040
0.050
0.060
0.063
0.070

165
Plain*
0.20 mm

165
Adhesive
0.20 mm
0.25 mm
0.30 mm
0.50 mm
0.60 mm
0.75 mm
0.80 mm
1.00 mm
1.25 mm
1.50 mm
2.00 mm
2.50 mm
3.00 mm
5.00 mm

0.75 mm
0.031
0.040
1.00 mm
0.050

0.060

0.063
2.00 mm
0.070

0.072
3.00 mm
0.080
0.080

0.090
0.090

0.094
0.094

0.100
0.100

0.125
0.125

0.156
0.156
0.160
0.160

0.188
0.188

0.250
0.250

*Adhesive can also be applied manually using our Sheet Wax Spray
Adhesive pg. 67

Our most popular sheet wax, this medium brown wax was developed
primarily for use with tooling plastics to prevent wax deformation
under exothermic heat conditions.

This wax features:

Uniform thickness accuracy of .001".


Maximum flexibility for forming quickly and accurately to any
contoured surface (more flexible then 165 Regular Sheet Wax).
Natural draping characteristics at room temperature and
absence of memory (spring-back) eliminate the need to warm or
temper wax.
Melting point of 282F.

266 Hi-Temp Thermo-Stable Sheet Wax (12" x 24")


Inches

266
Plain*

0.015

0.020

0.100

0.125

Millimeters

266
Adhesive
0.007
0.010
0.015
0.018
0.020
0.025
0.028
0.030
0.031**
0.035
0.040
0.045
0.047
0.050
0.055
0.060
0.063**
0.065**
0.070
0.075
0.080
0.085
0.090
0.094**
0.100**
0.110
0.116
0.118
0.120
0.125**
0.140
0.156

266
Plain*

2.00 mm

3.00 mm
0.170

0.188**

0.219
0.250
0.250**

0.375
0.375

0.500

*Adhesive can also be applied manually using our


Sheet Wax Spray Adhesive pg. 67.

0.188
0.200

266
Adhesive
0.20 mm
0.25 mm
0.30 mm
0.40 mm
0.50 mm
0.60 mm
0.70 mm
0.75 mm
0.80 mm
0.85 mm
0.90 mm
1.00 mm
1.20 mm
1.25 mm
1.30 mm
1.40 mm
1.50 mm
1.60 mm
1.70 mm
1.75 mm
1.80 mm
1.90 mm
2.00 mm
2.20 mm
2.25 mm
2.30 mm
2.40 mm
2.50 mm
2.60 mm
2.70 mm
2.75 mm
2.80 mm
3.00 mm**
3.20 mm
3.50 mm
4.00 mm
4.50 mm
5.00 mm
6.00 mm
7.00 mm
8.00 mm

Specialty Waxes

165
Plain*
0.007
0.010
0.015
0.020
0.025

266 Hi-Temp Thermo-Stable Sheet Wax

**Also available in 6" x 6" / 152 mm x 152 mm sheets

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SECTION CONTENTS

S p e c i a lty Wa xe s

Freeman Fillet Wax

Fillet Accessories

Freeman Wax Fillets

Fillet Tools

Freemans high quality chrome


plated steel Fillet Tools are accurate
diameters used to correctly and
easily install wax or leather fillet.

Freeman Wax Fillets are made


of a performance-proven, high
melting point wax formulation for
meeting a wide variety of pattern shop applications.

Freeman Wax Fillets:

Are easily applied to straight or irregularly shaped surfaces


because of their flexibility.
Can be painted using our Freeman Pattern Lacquers.
Produce and maintain accurate radii regardless of application
conditions.
Can be applied to bare wood or coated surfaces without the
use of an adhesive by using a heated fillet tool.
Are available in rolls and boxes.

Catalog
Number
085104
085208
085212
085216
085220
085224
085228
085232
085240
085248
085264
085302
085303
085304
085408
085412
085416
085420
085424
085428
085432

Availability
Box 24" straight pieces
Box 24" straight pieces
Box 24" straight pieces
Box 24" straight pieces
Box 24" straight pieces
Box 24" straight pieces
Box 24" straight pieces
Box 24" straight pieces
Box 24" straight pieces
Box 24" straight pieces
Box 24" straight pieces
Roll
Roll
Roll
Roll
Roll
Roll
Roll
Roll
Roll
Roll

Fillet
No.
1R
2
3
4
5
6
7
8
10
12
16
00R
0R
1R
2
3
4
5
6
7
8

Dia./
Radius
116" D
18" R
316" R
" R
516" R
38" R
716" R
" R
58" R
" R
1" R
132" D
364" D
116" D
18" R
316" R
" R
516" R
38" R
716" R
" R

Approx.
Length
1640'
1152'
460'
292'
240'
190'
144'
106'
72'
44'
24'
1500'
1500'
750'
500'
400'
175'
125'
85'
40'
40'

Net Wt.
(Lbs.)
2
2
2
2
2
2
2
2
2
2
2
0.5
1
1
1
1
1
1
1
1
1

Catalog
Number
046380
046385
046390
046395

Description
# 1 Fillet Tool
# 2 Fillet Tool
# 3 Fillet Tool
# 4 Fillet Tool

Radii
& 18"
316" & "
516" & 38"
" & 58"
116"

Alcohol Lamp

This chrome plated brass Alcohol Lamp


comes complete with snuffer cap attached
by chain and an adjustable cotton wick.
The 7" long cotton wick raises and lowers
by hand screw.
Catalog
Number
046730
046735

Description
Metal Alcohol Lamp (5 oz.)
Replacement Alcohol Lamp Wicks

Freeman String Wax


String Wax is a round wax product that, when
melted, is used as an adhesive to secure
investment casting wax patterns to the gating
system or for general wax pattern repair.
Catalog
Number
085606
085433
085209

Description
Di-Dup String Wax Roll
Fillet String Wax Roll
Fillet String Wax Box

Diameter
18"
18"
"

Approx.
Length
440'
880'
292'

Net. Wt.
(Lbs.)
2
4
2

Freeman Di-Dup Wax Fillet

Freeman Di-Dup Wax Fillets are


softer than our standard wax fillets
and also have a lower melting
point. These two features make
them ideal for creating inside radii
on expanded polystyrene foam patterns.
This material is cut into 24" lengths and
packaged in two pound boxes.
Catalog
Number
085504
085506
085508
085510
085512
085516

54

Description
Di-Dup Fillets
Di-Dup Fillets
Di-Dup Fillets
Di-Dup Fillets
Di-Dup Fillets
Di-Dup Fillets

1. 800. 321. 85 1 1

Fillet
No.
4
6
8
10
12
16

Freeman Half Round Wax


This specialty wax is extruded to a uniform half round shape making
this material ideal for mold registration when applied to the parting line
of a mold surface. Manufactured using our Fillet Wax formulation, this
material will not inhibit the curing of silicones, urethanes, or plasters.
Dia./
Rad
" R
38" R
" R
58" R
" R
1" R

Approx.
Length
350'
175'
80'
75'
35'
20'

Net Wt.
(Lbs.)
2
2
2
2
2
2

Catalog
Number
085114
085113
085112
085111

Radius
18"
116"
516"
38"

Width
"
38"
58"
"

Length
24"
24"
24"
24"

Net Wt.
(Lb.)
2
2
2
2

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Blind Gauging Wax

Sol-U-Carv

Freeman Blind Gauging Wax is specifically formulated for the checking


of clearances between the fan and casing during the repair and maintenence of aircraft jet engines. Produced to precise thicknesses, this
specialty wax is color-coded for easy identification on the shop floor.
Blind Gauging Wax is manufactured in " x 114" adhesive-backed
strips, and packaged 100 strips per box.

A carvable wax that is water soluble, making it ideal for use in lost
wax casting, especially in the making of cores, hollow beads, or other
pieces that feature hollow areas.

Catalog
Number
1106__
1106__
1106__
1106__
1106__
1106__
1106__
1106__
1106__
1106__

Color
Olive
Grey
Brown
Yellow
Black
Orange
Red
Green
Blue
Amber

Thickness
.020, .030, .040, .050, .060, .070, .080, .090, .100
.021, .031, .041, .051, .061, .071, .081, .091, .101
.022, .032, .042, .052, .062, .072, .082, .092, .102
.023, .033, .043, .053, .063, .073, .083, .093, .103
.024, .034, .044, .054, .064, .074, .084, .094, .104
.015, .025, .035, .045, .055, .065, .075, .085, .095, .105
.016, .026, .036, .046, .056, .066, .076, .086, .096
.017, .027, .037, .047, .057, .067, .077, .087, .097
.018, .028, .038, .048, .058, .068, .078, .088, .098
.019, .029, .039, .049, .059, .069, .079, .089, .099

Ordering Information: Add the last two digits of the thickness to the
end of the catalog number to create the six digit number used to order.
Example: .103 = 110603, .029 = 110629

Freeman Brown Core Vent Wax is used to vent oil sand cores of
curved or irregular shape. The wax is placed in critical locations in the
sand as the core is molded. The wax is dissipated when the core is
baked, leaving a clean vent of high permeability.
Available in full round and half round shapes.
Dia.
132"
116"
132"
18"
316"
"
38"
"
58"
"
58"
38"
"
316"

Height

38"
516"
316"
18"
18"

Optical Soluble Wax


Freeman Optical Soluble Wax is a high-quality investment casting wax
specifically formulated for the optical and jewelry industry. This product
is completely soluble in warm water and is ideal for making any design
where a hollow area in the finished pattern is desired. It is also used in
the optical industry for the manufacturing of intraocular lenses.
Catalog
Number
118423

Description
Optical Soluble Wax

Beeswax Light Yellow

Our pure filtered Beeswax is a firm, light colored wax commonly used
for modeling, engraving, and finishing leather, textiles, and wood.
Catalog
Number
027220

Net
Weight (Lb.)
50

Approximate
Weight (Lb.)
1

Description
Beeswax

Refined Paraffin Wax White

This petroleum-based wax is available in a 140F and 150F


melting temperature formulation. Both have a crystalline or
semi-crystalline structure.
Slab
Weight (Lb.)
10
10

Description
Paraffin Wax 140 F 2" x 10" x 14"
Paraffin Wax 150 F 2" x 10" x 14"

MicroCrystalline Wax Light Yellow

This light yellow, petroleum-based wax is low in odor and has a soft,
sticky feel.
Catalog
Number
117713

Slab
Weight (Lb.)
10

Description
MicroCrystalline Wax 2" x 10" x 14"

Sculpture Wax Yellow, Brown

We offer two styles of sculpting wax. The first, brown in color, is a


microcrystalline petroleum-based wax that remains flexible at low
temperatures.
The second is a yellow, petroleum-based sculpture wax. This
material offers low odor, is soft, and easily carvable.
Catalog
Number
110355
117717

Billet
Weight (Lb.)
6
6

Description
Sculpture Wax Yellow 4" dia. x 20"
Sculpture Wax Brown 4" dia. x 20"

Victory Brown Wax Brown

This wax is less crystalline than paraffin wax and remains flexible
at low temperatures. It may be used as an adhesive, in investment
castings, and blended in for candle-making. Easily molded by hand,
it may also be used as a sculpture wax.
Catalog
Number
117715

Slab
Weight (Lb.)
10

Description
Victory Brown 1" x 12" x 19"

Miscellaneous Wax Specifications

Beeswax
Paraffin Wax 140
Paraffin Wax 150
Micro Wax
Sculpture Wax
Victory Brown

Flash Pt.
(F)
475
445
485
580
572
500

Needle
Penetration
(77F)
17
13
10
16
16
26

Melting
Pt. (F)
147
141
151
178
167
174

Ash
Content (%)

.002
.002
.002
.002
.002

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55

Specialty Waxes

Description
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax Half Round
Solid Core Vent Wax Half Round
Solid Core Vent Wax Half Round
Solid Core Vent Wax Half Round
Solid Core Vent Wax Half Round

Approx. Net Wt.


Length (Lbs.)
2300'

875'
1
325'
1
800'
4
350'
4
195'
4
85'
4
50'
4
30'
4
41'
4
75'
4
150'
4
340'
4
600'
4

Net
Weight (Lb.)
1

Description
Sol-U-Carv

Miscellaneous Waxes

Catalog
Number
117734
117735

Freeman Core Vent Wax

Catalog
Number
086001
086002
086003
086004
086006
086008
086012
086016
086020
086117
086118
086119
086120
086121

Catalog
Number
115090

SECTION CONTENTS

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A d h e s i ves & R e p ai r Mate ri als

Adhesives & Repair Materials


Freeman TUF Repair and Build-Up Materials
Formulated and manufactured by Freeman, TUF is a complete line of
quality polyester repair & build-up materials which features:
Low shrinkage
Fast setting, sandable in 15 minutes
Good wear resistance
Bonds to most any surface
No-sag properties
Good chemical resistance

TUF Specifications
TUF-Fil
TUF-Fil White
TUF-Carv
TUF-Fil Hi-Temp
Quik-Fil

Mix Ratio Resin to


Hardener by wt.
100:1.5
100:1.5
100:1.5
100:2.0
100:1.5

Gel Time
(minutes)
11
9
10
9
11

TUF-Fil

Freeman TUF-Fil closely matches mahogany and other hardwoods


in hardness. It is suitable for high wear applications, and when fully
cured, TUF-Fil may be scraped, filed, tapped and sanded. While it is
still rubbery, it can be carved using woodworking tools. Tuf-fil Gray
(Aluminum) makes a great repair material for gray fixture boards.
Catalog
Number
053405
053410
053415
053425
053430
053435
053428
053433
053437

56

Description
TUF-Fil Mahogany
TUF-Fil Pine
TUF-Fil Gray (Aluminum)
TUF-Fil Mahogany
TUF-Fil Pine
TUF-Fil Gray (Aluminum)
TUF-Fil Mahogany
TUF-Fil Pine
TUF-Fil Gray (Aluminum)

1. 800. 321. 85 1 1

Availability
Quart
Quart
Quart
Gallon
Gallon
Gallon
3 Gallon Cartridge
3 Gallon Cartridge
3 Gallon Cartridge

Net Wt.
(Lbs.)
2.8
2.8
2.8
11.5
11.5
11.5
31.5
31.5
31.5

Hardness
(Shore D @ 24 hrs)
81
95
71
82
70

Viscosity
(cps@77F)
912,000
400,000
581,000
830,000
208,000

Density
(g/cc)
1.74
2.50
1.14
1.68
0.89

Available Colors
Mahogany, Pine, Gray
White
Mahogany, Pine, White
Dark Gray
Brown

TUF-Fil White

TUF-Fil White is the hardest of the TUF line of products. It is used for
repairing epoxy laminate tooling.
Catalog
Number
053420
053440
053438

Description
TUF-Fil White
TUF-Fil White
TUF-Fil White

Availability
Quart
Gallon
3 Gallon Cartridge

Net Wt.
(Lbs.)
3.8
12.5
31.5

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Freeman TUF Repair and Build-Up Materials [CONTD.]

TUF-Carv

Freeman TUF-Carv Repair & Build-Up Material is a less dense


material than TUF-Fil, closely matching the hardness of pine and
jelutong. It is ideal for any job that requires a durable, yet carvable
finish. TUF-Carv, when cured, can be carved, sawed, sanded, filed,
tapped and machined easily with woodworking tools.
Catalog
Number
053205
053210
053213
053215
053220
053223
053225
053230
053228

Description
TUF-Carv Mahogany
TUF-Carv Pine
TUF-Carv White
TUF-Carv Mahogany
TUF-Carv Pine
TUF-Carv White
TUF-Carv Mahogany
TUF-Carv Pine
TUF-Carv White

Availability
Quart
Quart
Quart
Gallon
Gallon
Gallon
3 Gallon Cartridge
3 Gallon Cartridge
3 Gallon Cartridge

Net Wt.
(Lbs.)
1.75
1.75
1.75
7
7
7
21
21
21

Quik-Fil

Quik-Fil is a modeling board repair paste designed specifically for the


repair, build-up and forming of fillets on medium-density modeling
boards. It is similar in hardness to most 30-40 lb density boards and
colored brown to match the most popular class of modeling boards.
Quik-Fil also features excellent bonding properties with very little sag.
Catalog
Number
053441
053442

Description
Quik-Fil Brown
Quik-Fil Brown

Net Wt.
(Lbs.)
1.1
4.4

Availability
Quart
Gallon

Cream Hardener

A premium quality white


catalyst designed for use with
all of the TUF Products. This
product may also be used to
catalyze other manufacturers
polyester filler products. The
bright white color does not
significantly change the color of the basic resin.
Catalog
Number
053445
053450

Description
Cream Hardener
Cream Hardener

Availability
1 oz. Tube
4 oz. Tube

TUF Pneumatic Dispenser

Hi-Temp TUF-Fil

Hi-Temp TUF-fil is ideal for the repair, build-up or alteration of tooling


that will be subjected to operating temperatures ranging from 150F
to 350F. It features high viscosity, very good adhesive properties
when used on composite tooling, fiberglass, epoxy, polyester, metal,
RenShape 550, RenShape 5008, and wood materials and a dark gray
coloration compatible with most high temperature tooling.
Description
Hi-Temp TUF-Fil Dark Gray
Hi-Temp TUF-Fil Dark Gray
Hi-Temp TUF-Fil Dark Gray

Availability
Quart
Gallon
3 Gallon Cartridge

Net Wt.
(Lbs.)
2.5
10
30

Catalog
Number
053470
053471
053462

SEE ALSO:

Description
3 Gal. Dispenser For TUF Line
Replacement Spout For TUF-Fil Dispenser
Replacement Gasket For 3 Gallon Dispenser

Product
Abrasives
Fillet Shapers

Page No.
90-95
59

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57

Adhesives & Repair Materials

Catalog
Number
053451
053452
053453

A heavy duty, cast aluminum


dispenser designed specifically
for use with 3-gal cartridges of
TUF-Fil, TUF-Carv, Econo-Fil,
and Dynalite Products.
With this dispenser you
have the convenience and economical means of dispensing only
the amount of product needed
for any job with little to no waste
or mess. Its design permits it to
be mounted anywhere in your
shop for easy accessibility.

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A d h e s i ves & R e p ai r Mate ri als

General Purpose Repair Materials


Devcon Fasmetal Putty

Polyurethane-Based Repair Materials

This high-performance, alumina-filled epoxy is used for making fast


and dependable emergency repairs to leaks in pipes carrying ores, coal,
cement, sand, and gravel. It hardens in 5 minutes and is economical
and convenient. It can be applied in temperatures as low as 40F.

Maxim Fast Urethane Adhesive &


Repair Material

This is a black, two component urethane that quickly


repairs or glues urethane molds, parts, and pattern
equipment. It features a 5 minute gel time and may
be sanded or machined in 25 minutes. Maxim is
packaged in a caulk type tube and uses a standard
caulking gun to dispense both components through
a static mix nozzle, eliminating measuring and mixing. It is supplied with 2 mixing nozzles, but additional
nozzles may be purchased in packs of 12.
Catalog
Number
054285
054286

Description
Maxim Fast Urethane Adhesive
Maxim Mixing Nozzles

Catalog
Number
054643

Availability
8.45 fl. oz.
12-pack

Availability
50 ml

Net Wt.
(Lbs.)
0.2

Devcon Flexane 80 Urethane Putty

This putty formulation of Flexane 80 is an extremely tough repair


material and may also be used for lining high wear parts.
Catalog
Number
054641

Net Wt.
(Lbs.)
4

Description
Devcon Flexane 80 Urethane Putty

Devcon DE087 Wear Resistant Putty

This blended aluminum-filled epoxy putty is used to repair fatigued


metal surfaces where exceptional durability and ruggedness is
required. This product is used to repair molds at the parting line
where metal has been lost or worn and is commonly used to fill
voids in castings.
Description
Devcon Aluminum Wear-Resitant Putty

Mfg.
No.
DE-087

Net Wt.
(Lbs.)
20

Devcon Aluminum Putty

This aluminum-filled epoxy putty bonds to aluminum and many other


metals for dependable non-rusting repairs to castings, machinery
and equipment. It is commonly used to fill porosity in aluminum castings, and it can be machined, drilled, or tapped using conventional
metalworking tools.
Catalog
Number
054585
054590

58

Description
Devcon Plastic Aluminum Putty F-1
Devcon Plastic Aluminum Putty F-3

1. 800. 321. 85 1 1

Catalog
Number
054555
054560
054565
054582

Description
Devcon Plastic Steel Putty
Devcon Plastic Steel Putty
Devcon Plastic Steel Putty
Devcon 5-Minute Putty

Mfg.
No.
10110
10120
10130
10240

Net Wt.
(Lbs.)
1
4
25
1

Devcon Titanium Putty

Titanium-reinforced epoxy for making repairs to machinery and equipment that can be precision machined. It features excellent temperature
resistance (350F), high compressive strength, and resistance to many
chemicals and most acids, bases, solvents, and alkalis.
Catalog
Number
054631

Description
Devcon Titanium Putty

Mfg.
No.
10760

Net Wt.
(Lbs.)
1

Devcon Bronze Putty

Bronze-filled epoxy putty for repairing bronze and brass bushings,


shafts, castings and equipment parts. It repairs and rebuilds areas
where brazing would be undesirable or impossible and bonds securely
to bronze alloys, brass, copper, and ferrous metals. Can be machined,
drilled, tapped, or grinded using conventional metalworking tools.

Epoxy-Based Repair Materials

Catalog
Number
054638

Net Wt.
(Lbs.)
0.75

The original metal-filled epoxy putty used for hundreds of routine


maintenance, production, and tooling applications, especially in areas
where welding or brazing would be undesirable or impossible. Bonds
to most metals, concrete, and some plastics. It cures at room temperature and forms a tough, durable, metallic mass that can be drilled,
tapped, machined, or painted. The 5-Minute Putty is a faster version of
the standard Plastic Steel Putty.

A red polyurethane repair material that closely matches Ren Shape


5169 and RenShape 5179 for color, hardness, machinability, and
thermal stability. Repaired areas blend very well with the surrounding
tool surface and the paste bonds securely to the board.
Description
Ren-Patch 5169

Mfg.
No.
10780

Devcon Plastic Steel Putty

Ren Patch 5169 Foundry Board Repair Paste

Catalog
Number
056622

Description
Devcon Fastmetal Putty

Mfg.
No.
10610
10620

Net Wt.
(Lbs.)
1
3

Catalog
Number
054632632

Description
Devcon Plastic Bronze Putty

Mfg.
No.
10260

Net Wt.
(Lbs.)
1

Lab-Metal & Solvent

Lab-Metal is a durable and resilient, air-hardening metal filler ideal


for filling sand holes, smoothing rough spots on castings or sealing
riveted seams. It can be applied directly from the can or thinned for
brush or spray applications. Lab-Metal will bond to metal, wood,
plastic, glass, or plaster without the use of special tools and may
be milled, drilled, tapped, and sanded smooth.
The standard Lab-Metal formulation withstands temperatures up
to 350F. The High-Temp formulation which can withstand temperatures
up to 1000F. Lab Solvent is a blend of solvents used to thin lab metal
for spray or brush applications.
Catalog
Number
027335
027337
027330

Description
Lab-Metal
Hi-Temp Lab-Metal
Lab Solvent

Availability
Quart
Pint
Pint

Net Wt.
(Lbs.)
3
1.5
1

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General Purpose Repair Materials [CONTD.]


Polyester-Based Repair Materials
3M Marson Platinum Body Filler

Mia Plas-Fil

Marson Platinum Body Filler is a high quality polyester filler compound that is
lightweight and adheres aggressively to steel, galvanized steel, and aluminum. Its
smooth, creamy texture makes it easy to apply. Available in full case quantities of
two (2) 3-Gallon cartridges.

This is an excellent compound for repairing


defects in fiberglass, metal, and wood. Using
the cream hardener (included) as the catalyst,
this paste material will solidify in approximately
15 minutes and is able to be sanded to a
smooth, durable finish.
Catalog
Number
412515
412195

Description
Plas-Fil Gallon
Cream Hardener for Mia Plas-Fil

Availability
Gallon
Tube

Catalog
Number
053508
Net Wt.
(Lbs.)
7.72
2.75 oz.

Mia Gelcoat Repair Kits

This product is a paste consistency


polyester gelcoat that is used for
durable, high quality repairs of boat
decks or hulls. The Color Kit contains
a 2 oz jar of resin, five 7 ml vials of
color pastes, appropriate amount of
MEKP catalyst, 3 tongue depressors,
and instruction sheet. The unpigmented resin permits the addition of
a variety of polyester color pastes to custom blend different colors.
Color pastes are yellow, white, black, blue, and red. These resins have
excellent water resistance and provide a quality finish and good gloss
retention.
Catalog
Number
405005
405010

Description
Mia Gelcoat Repair Kit Colors
Mia Gelcoat Repair Kit White

Availability
2 oz. Kit
2 oz. Kit

Net Wt.
(Lbs.)
7.5
26
4 oz.

Dyna-Plus is a gold colored polyester


filler ideal for repairing metal, plastic,
and wood. Lightweight for easy
application to vertical surfaces.
Description
Dynatron Dyna-Plus

This polyester filler provides a very smooth, selfleveling surface for high quality repair projects.
This filler provides extra adhesion to galvanized,
zinc treated, and aluminum surfaces. Includes
raspberry cream hardener.
Catalog
Number
053510

Description
USC Base Coat/Clear Coat

Mfg.
No.
16060B

Availability
Gallon

Net Wt.
(Lbs.)
7.75

USC Feather-Rite

Feather-Rite is an excellent compound for repairs on fiberglass, metal,


or wood. This product will not load sandpaper, features a smooth
and creamy consistency, and has excellent feather-edging properties.
Includes red cream hardener.
Catalog
Number
053515

Description
USC Feather-Rite

Mfg.
No.
21330

Availability
Gallon

Net Wt.
(Lbs.)
7.75

Description
USC Duraglass

Mfg.
No.
24030

Availability
Gallon

Net Wt.
(Lbs.)
11.75

Fillet Shapers
Made of high quality spring steel, this
set of four fillet tools is ideal for creating
fillets from TUF-Fil, TUF-Carv, or any
epoxy paste material. Each tool is 5"
long and is ground to a smooth radius.
Radius sizes are 1/16", 1/8", 3/16", 1/4", 5/16",
3/8", 1/2".

Dynatron Dyna-Plus

Catalog
Number
053504

USC Base Coat/Clear Coat

Catalog
Number
053520

Availability
Gallon
3 Gallon Cartridges (2)
Tube

Net Wt.
(Lbs.)
21.55

Duraglas is reinforced with fiberglass fibers to increase strength for


larger repairs. Ideal for repairing holes, rusted out areas, and cracks in
metal. Also bonds well to wood and fiberglass. Includes white cream
hardener.

Lightweight, carvable, sandable,


and economically-priced, this polyester
repair material is a useful material for a
wide range of tooling alterations and repair.
Description
Dynatron Dynalite
Dynatron Dynalite
Dynatron Dynalite Cream
Hardener

Availability
3 Gallon Cartridges (2)

USC Duraglas Fiberglass Reinforced Polyester Filler

Dynatron Dynalite

Catalog
Number
053502
053503
053507

Description
3M Platinum Filler

Availability
Gallon

Net Wt.
(Lbs.)
10

Catalog
Number
046375

Description
Fillet Shapers

Availability
Set of 4

59

Adhesives & Repair Materials

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A d h e s i ves & R e p ai r Mate ri als

Epoxy Adhesives
Freeman offers a broad line of two-component epoxy adhesives
for bonding a wide range of metals and plastics. Epoxy adhesives
consist of an epoxy resin plus a hardener. They allow great versatility
in formulation since there are many resins and many different hardeners. They form extremely strong durable bonds with most materials,
especially metals.

Epoxy Adhesives Specifications

Product
Freeman Fast Set 505
Fastweld 10
5-Minute Epoxy
Araldite 2010-1
Araldite 2011
Araldite 2012
Aralidte 2013
Araldite 2014
Araldite 2015
ASI MP 5405
ASI MP 5430
ASI MP 54110
ASI MP 54460
ASI MP 54750
AY557/HY557
AW1253/HV1253
AW1258/HV1258
AV8503/HV8503
AW8594/HY994
AW136/HY994
Araldite 8579
TDR-1100-11

Mix Ratio
Resin to
Hardener
(Wt.)
1:1
1:1
1:1
1:1
100:80
1:1
100:60
2:1
1:1
1:1
1:1
1:1
100:47
100:85
1:1
100:82
1:1
100:92
100:40
100:40
100:40
100:42

Mix Ratio
Resin to
Hardener
(Vol.)
1:1
1:1
1:1
1:1
1:1
1:1
1:1
2:1
1:1
1:1
1:1
1:1
2:1
1:1
1:1
1:1
1:1
1:1
100:55
100:55
100:40
2:1

Gel Time
(min.)
5
4
3-6
10
105
4
75
40
40
3-5
20-30
8-12
20
60-90
4
20
23
30
75
75
60
95

Light
Handling
Time
15 min
10 min
15 min
30 min
7 hours
20 min
4 hours
4 hours
4 hours

30-60 min

10 min
4 hours
4 hours
3 hours

8 hours
8 hours

Cure Time
@ 73F
(hr)
4
4
1
3
10
1.75
10
5
10
24
24
24
24
24-48
4
6
6
24

8
24

Freeman Fast Set 505 Epoxy Adhesive

Freeman Fast Set 505 is a


rapid curing, two component epoxy adhesive. With a
gel time of 5 minutes, parts
glued with this product may
be handled in 15 minutes.
Designed with a color indicator to ensure complete
mixing. Freeman 505 is
excellent for bonding metal,
wood, ceramic, fiberglass,
and most RenShape modeling & styling boards.
Freeman Fast Set 505 50 ml cartridges include one static mix
nozzle. Freeman Fast Set 505 Gallon with Dispensing Pumps (055356)
has convenient hand pumps for easy dispensing. One pump of resin
and one pump of hardener gives the exact ratio.
Catalog
Number
055352
055350
055355
055356

60

Description
Freeman Fast Set 505
Freeman Fast Set 505
Freeman Fast Set 505
Freeman Fast Set 505 with Pumps

1. 800. 321. 85 1 1

Availability
50 ml
Pint
Gallon
Gallon

Net Wt.
(Lbs.)
0.12
2
16
16

Mixed
Viscosity
(cps.)
10,400
250,000
10,000
80,000
45,000
30,000
Paste
90,000
Paste
12,500
12,500
15,000
50,000
15,000
14,000
Paste
Paste
250,000
7,500
7,500
125,000
13,000

Hardness
(Shore D)
85
85
85
78
80
82
80
84
75
80
80
80
77
80
83
73
89
78
85
85

85

Lap Shear
Strength
(psi)

2,840

3,300
2,700
2,700
2,600
2,600
2,400

3,700

2,560
1,990
2,840
3,380
3,410
3,410
2,500
4,100

Peel
Strength
(pli)

46
29
31
23
17
29

35
25

Tensile
Strength
(psi)
2,500
3,850
1,400

4,800

5,000
5,500
3,400
7,000
7,000
2,300
6,600
7,000
4,630
2,130
5,600
3,400
6,600
6,660

9,000

Servicable
Temperature/
Max (F)
200

200
175
175
175
160
285
212
266
266
266
302

250
164
212
248
195

Color
Clear
Gray
Lt. Amber
Pale Yellow
Pale Yellow
Pale Yellow
Gray
Gray
Beige
Clear
Clear
Clear
Off-White
Clear
Clear
Brown
Gray
Blue-Green
White
Black
Gray
Clear

Fastweld 10 Epoxy Adhesive


This fast-setting epoxy adhesive is
ideal for the bonding of small parts
for repair work. Fastweld 10 will
cure at temperatures as low as
5C (41F).
Catalog
Number
056505
056512
056511

Description
Fastweld 10
Fastweld 10 Tube
Fastweld 10 Tubes

Availability
50 ml
9 oz. Tube
24 pk of 9 oz. Tubes

Net Wt.
(Lbs.)
0.12
0.56
13.5

Devcon 5-Minute Epoxy

A widely popular, rapid-curing, low viscosity,


general-purpose adhesive/encapsulant which
easily dispenses, mixes in seconds, and dries
in 15 minutes with full strength in 1 hour. It
bonds rigid durable substrates such as metals, glass, ceramics, concrete, and wood in all
combinations, forming a clear hard rigid bond
that self-levels in minutes.
Catalog
Number
054647
054618
054620
054634

Description
Devcon 5-Minute Epoxy
Devcon 5-Minute Epoxy
Devcon 5-Minute Epoxy
Devcon 5-Minute Epoxy

Mfg.
No.
14270
14210
14200
14630

Availability
50 ml
2.5 oz Tube
15 fl. oz.
9 lb.

Net Wt.
(Lbs.)
0.12
2.5
1
9

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Epoxy Adhesives [CONTD.]


Araldite 2000 Series Epoxy Adhesives

Adhesive Systems, Inc. (ASI) Epoxy Adhesives

The Araldite line of urethane, epoxy, and methacrylate adhesives is


a diverse selection engineered to bond a wide variety of materials,
including the most challenging metals, composites, and thermoplastics. With formulations designed to bond dozens of materials and gel
times ranging from 4 minutes to 1-1/2 hours, Araldite is the most
versatile line of adhesives for the wide range of bonding applications.

ASI MP 5405 Epoxy Adhesive

Araldite 2010-1 Epoxy Adhesive

This fast setting epoxy adhesive is ideal for bonding metal, ceramics,
rubber, plastics, and glass. Araldite 2010-1 features a 10 minute
gel time, a handling strength of 30 minutes, and a thick viscosity
for vertical applications.
Catalog
Number
056400

Description
Araldite 2010-1 Adhesive

Availability
50 ml

Net Wt.
(Lbs.)
0.13

Araldite 2011 Epoxy Adhesive

This epoxy adhesive features high shear strength and good resistance
to dynamic loading. Room temperature cure and long 120 minute work
life. Strong bonding to metals, ceramics, rubbers and rigid plastics.
Catalog
Number
056451
056449
056447T
056480Q
056480
056409
056463

Description
Araldite 2011 Adhesive Cartridge
Araldite 2011 Adhesive Cartridge
Araldite 2011 (AW 106/HV 953)
Araldite 2011 Adhesive
Araldite 2011 Adhesive
Araldite 2011 Adhesive (AW 106) Resin Only
Araldite 20111 Adhesive (HV 953) Hardener Only

Availability
50 ml
200 ml
3.6 oz Tubes (2)
Quart
6 Quarts
2 Gallons
2 Gallons

Net Wt.
(Lbs.)
0.12
0.46
0.46
4
24
17.60
14.08

Araldite 2012 Epoxy Adhesive

Tough epoxy adhesive features high shear strength and four


minute work life. Room temperature cure. Strong bonding to metals,
ceramics and rubbers.
Catalog
Number
056452

Description
Araldite 2012 Adhesive

Availability
50 ml

Net Wt.
(Lbs.)
0.13

Araldite 2013 Epoxy Adhesive

Gap-filling epoxy adhesive features good environmental stability and


chemical resistance. For use on metals, ceramics and rubbers.
Catalog
Number
056453
056756
056467
056468

Description
Araldite 2013 Adhesive
Araldite 2013 Adhesive
Araldite 2013 (AV 144-2) Adhesive Resin Only
Araldite 2013 (H 997) Adhesive Hardener Only

Availability
50 ml
200 ml
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
0.18
0.71
50
30

Araldite 2014 Epoxy Adhesive

Description
Araldite 2014 Adhesive

Net Wt.
Availability (Lbs.)
50 ml
0.18

Araldite 2015 Epoxy Adhesive

Sag-resistant, tough epoxy adhesive with good shear strength.


Room temperature cure. Ideal for metals, sheet molding compounds
and fiberglass reinforced parts.
Catalog
Number
056455
056430
056431

Description
Araldite 2015 Adhesive
Araldite 2015 Adhesive (XB 5308) Resin Only
Araldite 2015 Adhesive (5309-1) Hardener Only

Availability
50 ml
5 Gallon
5 Gallon

ASI MP 5405 is a two part unfilled epoxy adhesive designed for


ceramics, and most plastics. It cures to a tough semi-rigid material
and is free flowing in viscosity. It features good resistance to water,
salt spray, inorganic acids and bases, and most organic solvents. It
was specially formulated to a 1:1 mix ratio for use in either dispensing
equipment or side-by-side dual cartridges.
Catalog
Number
414850

Description
MP 5405 Adhesive

Availability
50 ml

Net Wt.
(Lbs.)
0.2

ASI MP 5430 Epoxy Adhesive

ASI MP 5430 is a two component epoxy adhesive designed for


ceramics and most plastics. Features include a 1:1 mix ratio, cures
to a clear semi-rigid bond, and is highly resistant to water and most
organic solvents.
Catalog
Number
414874

Description
MP 5430 Adhesive

Availability
50 ml

Net Wt.
(Lbs.)
0.2

ASI MP 54110 Epoxy Adhesive

ASI MP 54110 is a clear, two part, unfilled epoxy adhesive. It is


designed for bonding metals, ceramics, and most plastics. This product has good water, saltwater, and chemical resistance. It offers a 1:1
mix ratio for ease of use. Normal room temperature handling strength
can be reached in 30-60 minutes.
Catalog
Number
414880

Description
MP 54110 Adhesive

Availability
50 ml

Net Wt.
(Lbs.)
0.2

ASI MP 54460 Epoxy Adhesive

ASI MP 54460 is a medium viscosity epoxy/copolymer resin formulation recommended for industrial bonding, small potting and laminating
applications where excellent structural, mechanical and electrical
properties are required. This two-part adhesive exhibits good wetting,
cures at room temperature and develops strong, low shrinkage bonds
to most materials including optical fibers, glass ceramics, most metals
and many rigid plastics. It has excellent dimensional stability over a
wide temperature range.
Catalog
Number
414934

Description
MP 54460 Adhesive

Availability
50 ml

Net Wt.
(Lbs.)
0.2

ASI MP 54750 Epoxy Adhesive

ASI MP 54750 is a versatile two component epoxy adhesive used for


bonding bonding and potting applications in electronic components.
Flows well and cures to a tough semi-rigid polymer. Good resistance
to water and organic solvents.
Catalog
Number
414952

Description
MP 54750 Adhesive

Availability
50 ml

Net Wt.
(Lbs.)
0.2

Net Wt.
(Lbs.)
0.16
50
50

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61

Adhesives & Repair Materials

Gap-filling, no-sag epoxy adhesive features excellent resistance to


water and chemicals. 250F heat resistance. Room temperature cure.
For use on metals and electronic components.
Catalog
Number
056454

Adhesive Systems offers a board range of epoxy adhesives


specifically designed for structural bonding, potting, and encapsulating
applications. ASI offers a diverse selection of cure times, viscosities,
and performance properties to meet the specific needs of almost any
bonding application.

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A d h e s i ves & R e p ai r Mate ri als

Epoxy Adhesives [CONTD.]


Araldite AW 136 / HY 994 Epoxy Adhesive

Other Araldite Epoxy Adhesives


Araldite AY 557 / HY 557 Epoxy Adhesive

This epoxy adhesive is fast setting for quick repairs to small parts.
Suggested for metal bonding, this material is also great for gluing most
tooling boards and some plastics. One to one mix ratio and 10 minute
handling strength makes this adhesive easy to use for fast gluing.
Catalog
Number
056483
056484

Description
Araldite AY 557 Resin Only
Araldite HY 557 Hardener Only

Availability
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
45
45

Araldite AV 1253 / HV 1253


Epoxy Adhesive

Description
Araldite AV 1253 Resin Only
Araldite HV 1253 Hardener Only
Araldite AV 1253 Resin Only
Araldite HV 1253 Hardener Only

Availability
Quart
Quart
6 Quarts
6 Quarts

Net Wt.
(Lbs.)
1.5
1.2
9
7.4

Availability
Tube
Case of 24 Tubes
6 Quarts
6 Quarts
Gallon (2)
Gallon (2)

Net Wt.
(Lbs.)
0.7
16.5
18
18
22
22

Araldite AV 8503 / HV 8503 is a high viscosity, two component, epoxy


adhesive that is specifically designed for bonding sheet molding compound (SMC). This product can be heat accelerated for faster curing
and has a maximum service temperature of 250 F.
Description
Araldite AV 8503 Resin Only
Araldite HV 8503 Hardener Only

Availability
6 Quarts
6 Quarts

Net Wt.
(Lbs.)
14.5
13.4

Araldite AW 8594 / HY 994 Epoxy Adhesive

Araldite AW 8594 / HY 994 is a two-part laminating system for


fabricating snow skis, snowboards, and other composite parts.
A heat cure is recommended for optimal results.
Catalog
Number
056438
056414

62

Description
Araldite AW 8594 Resin Only
AralditeHY 994 Hardener Only

1. 800. 321. 85 1 1

Net Wt.
(Lbs.)
15.3
10.9

Araldite 8579 Epoxy Adhesive

Araldite 8579 Epoxy Adhesive is a thixotropic, room temperature curing paste that spreads easily and has good gap filling characteristics.
It is heat resistant to 248F and offers good chemical resistance.
Description
Araldite 8579 Resin Only
Araldite 8579 Hardener Only

Availability
6 Quarts
6 Pints

Net Wt.
(Lbs.)
13.2
5.3

Tough epoxy adhesive for bonding fiberglass, plastics, and wood.


Excellent results when heat curing above 160F.
Catalog
Number
056419
056420

Description
Araldite TDR 1100-11 Resin Only
Araldite TDR 1100-11 Hardener Only

Availability
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
35
35

Epoxies: Epoxy adhesives consist of an epoxy resin plus a hardener. They allow great versatility in formulation since there are
many resins and many different hardeners. They form extremely
strong durable bonds with most materials, especially metals.

Araldite AV 8503 / HV 8503 Epoxy Adhesive

Catalog
Number
056758
056759

Availability
6 Quarts
6 Quarts

Basics of Adhesive Chemistries

An aluminum-filled, general-purpose paste that is recommended


for general bonding repair and gap
filling. It machines easily.
Description
Araldite AV 1258 / HV 1258
Araldite AV 1258 / HV 1258
Araldite AV 1258 Resin Only
Araldite HV 1258 Hardener Only
Araldite AV 1258 Resin Only
Araldite HV 1258 Hardener Only

Description
Araldite AW-136 Resin Only
Araldite HY 994 Hardener Only

Araldite TDR 1100-11 Epoxy Adhesive

Araldite AV 1258 / HV 1258


Epoxy Adhesive

Catalog
Number
056641
056507
056499
056501
056407
056427

Catalog
Number
056423
056425

Catalog
Number
056479
056478

A mahogany-colored, carvable paste.


You can easily sand it, carve it and tool
it using typical woodworking tools. It is
recommended for the repair and bonding of wood products.
Catalog
Number
056513Q
056515Q
056513
056515

This product is a black, high strength epoxy adhesive used to bond


a variety of substrates. Features include a long gel time and service
temperatures to 212 F.

Availability
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
52
34.5

Methacrylates: A modified type of acrylic, these toughened


adhesives are fast-curing and offer high strength and toughness.
Supplied as two parts (resin and catalyst), they tolerate minimal
surface preparation and bond well to the widest range of materials.
The products are available in a wide range of cure speeds and as
liquids or pastes which will gap-fill up to 5mm.
Polyurethanes: Polyurethane adhesives are commonly one part
moisture curing or two-part. They provide strong resilient joints,
which are resistant to impact. They are useful for bonding GRP
(glass fiber-reinforced plastics) and many thermoplastic materials.
Cyanoacrylates: A special type of acrylic, cyanoacrylate adhesives cure through reaction with moisture held on the surfaces to
be bonded. They need close-fitting joints. Usually, they solidify in
seconds and are suited to small plastic parts and to rubber.
Hot Melts: Related to one of the oldest forms of adhesive, sealing
wax, todays industrial hot melts are based on modern polymers.
Hot melts are used for the fast assembly of structures designed to
be only lightly loaded.

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SECTION CONTENTS

Methacrylate Adhesives
Freeman offers a broad line of Araldite, ASI, and Devcon two-component
methacrylate adhesives. All are formulated for easy handling and
are generally excellent for bonding thermoplastics, composites, and
some metals. Methacrylates are usually the best choice for bonding
dissimilar substrates.

Product
Araldite 2021
Araldite 2022
MP 55300
MP 55305
MP 55310
MP 55320
MP 55420
Plastic Welder

Mix Ratio
Mix Ratio
Resin to
Resin to
Hardener (Wt.) Hardener (Vol.)
10:9
1:1
100:94
1:1
1:1
1:1
1:1
1:1
1:1
1:1
10:1
10:1
10:1
10:1

1:1

Gel
Time
(min.)
3
10
4-6
3-5
10-18
8-12
4-6
10-15

Light
Handling
Time
(min.)
8
18
10-15
6-10
20-35
25-30
15-20
45-60

Cure Time
@ 73F
20 min
30 min

24 hrs

Mixed
Viscosity
(cps.)
45,000
60,000
50,000
50,000
50,000
90,000
90,000
50,000

Araldite 2021 Methacrylate Adhesive

Multi-purpose adhesive that features a 3 minute gel time and an 8


minute handling strength for fast, effective bonding of ABS, PVC,
acrylic, polycarbonate, as well as most metals.
Catalog
Number
056401

Description
Araldite 2021 Adhesive

Availability
50 ml

Net Wt.
(Lbs.)
0.11

Araldite 2022 Methacrylate Adhesive

This is a toughened adhesive that features a 10 minute gel time and


an 18 minute handling strength for fast bonding of thermoset composites, ABS, PVC, acrylic, polycarbonate, and metal. This material is also
offers excellent resistance to gasoline and oils.
Catalog
Number
056402

Description
Araldite 2022 Adhesive

Availability
50 ml

Net Wt.
(Lbs.)
0.11

ASI MP 55300 Methacrylate Adhesive

MP 55300 forms a tough, durable bonds to many substrates including,


plastic, composites and metal. Surface cleaning or preparation is not
required in most cases or the use of primers or chemical wipes. This
is fast curing product and fixture in 10-12 minutes.
Catalog
Number
415150
415152
415154
415151

Description
MP 55300 Adhesive Natural
MP 55300 Adhesive Natural
MP 55300 Adhesive White-HV
MP 55300 Adhesive Natural

Availability
50 ml
400ml
400ml
10 Gal Unit

Net Wt.
(Lbs.)
0.25
1.30
1.30
90.0

ASI MP 55305 Methacrylate Adhesive

Catalog
Number
415156
415158
415157

Description
MP 55305 Natural Adhesive
MP 55305 Natural Adhesive
MP 55305 Natural Adhesive

Availability
50 ml
400 ml
10 Gal Unit

Net Wt.
(Lbs.)
0.20
1.30
90.0

Lap Shear
Strength (psi)
3,200
3,600
3,000-3,500
3,000-3,500
3,000-3,500
3,000-3,500
1,750-2,800

Peel
Strength
(pli)
63
23

35-40

Tensile
Strength (psi)

3,000-3,500
3,000-3,500
3,000-3,500
3,000-3,500
2,500-3,500
3,500

Max Servicable
Temperature
(F)
Color
230
Beige
212
Pale Yellow
250
Off White
250
Off White
250
Off White
180
Off White
250
Off White
250
Black

ASI MP 55310 Methacrylate Adhesive

MP 55310 is a 1:1 mix ratio adhesive that features a long work time of
10-18 minutes for bonding larger parts. Excellent for gluing composites,
thermoplastics, and metals. This product also has good chemical and
impact resistance.
Catalog
Number
415162
415164
415166

Description
MP 55310 Adhesive
MP 55310 Adhesive
MP 55310 Adhesive

Net Wt.
(Lbs.)
0.20
1.30
80.6

Availability
50 ml
400 ml
10 Gal Unit

ASI MP 55320 Methacrylate Adhesive

MP 55320 is a 10:1 mix ratio adhesive specifically designed for bonding plastics, metals, and composites. This product features an 8-12
minute working time and parts may be handled in 25-30 minutes. MP
55320 also features excellent chemical and environmental resistance.
Catalog
Number
415168

Description
MP 55320 Adhesive

Net Wt.
(Lbs.)
1.25

Availability
380 ml

ASI MP 55420 Methacrylate Adhesive

MP 55420 is a 10:1 mix ratio adhesive that features a 4-6 minute


working time for fast assembly of plastic, metal, or composite parts.
Parts may be handled in 15-20 minutes. Fully cured parts bonded with
MP 55420 have excellent resistance to thermal cycling and resistance
to a wide range of chemicals.
Catalog
Number
415199

Description
MP 55420 Adhesive

Net Wt.
(Lbs.)
1.25

Availability
380 ml

Devcon Plastic Welder Methacrylate Adhesive

Toughened structural adhesive formulated for bonding difficult-to-bond


substrates such as nylon containing alloys, modified polyesters,
epoxy composites and standard plastics. This one to one mix ratio
methacrylate features superior bond strength, durability, and impact
resistance. Plastic Welder has a creamy consistency with excellent
gap filling capabilities and good peel strength in all environments.
Catalog
Number
054646

Description
Devcon Plastic Welder Black

Mfg. No.
DA290

Availability
47 ml

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63

Adhesives & Repair Materials

MP 55305 is a 1:1 mix ratio adhesive designed for bonding a wide


range of thermoplastics, composites, and metals. MP 55305 has
excellent impact resistance and is thixotropic for applications on
vertical surfaces. This product is fast curing with a 3-5 minute working
time and parts may be handled in 6-10 minutes.

Hardness
(Shore D)
78
75

78

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Polyurethane Adhesives

Cyanoacrylate Adhesives

Araldite two-component polyurethane adhesives are formulated for


easy handling and are generally excellent for bonding a wide variety
of plastic materials and are good for some metal applications.

A complete line of cyanoacrylate adhesives and accessories for various bonding applications. These fast setting materials are designed
for metal, wood, plastic, and tooling board adhesive requirements.

Freeman F-Bond Instant


CA Adhesives

Araldite 2018 Polyurethane Adhesive

This two component polyurethane adhesive is specifically designed


for bonding thermoplastic materials. Araldite 2018 remains flexible and
features good UV stability and low shrinkage.
Catalog
Number
056428

Description
Araldite 2018 Adhesive

Availability
200 ml

Net Wt.
(Lbs.)
0.46

Araldite 2040 Polyurethane Flexible Adhesive

General-purpose gray adhesive with a 15 min. work time and


a light handling time of 10 hours (that can be accelerated with
heat). For bonding plastic, polycarbonate and nylon. Cures to
a 30 Shore D hardness
Catalog
Number
056456

Description
Araldite 2040 Adhesive

Availability
50 ml

Net Wt.
(Lbs.)
0.13

Araldite 2042 Polyurethane Adhesive

Environmentally stable and impact-resistant. It offers a 2.5 minute


work time and a light handling time of one hour (that can be accelerated with heat). It is suitable for bonding polycarbonate ABS, FRP,
SMC and nylon and materials with different coefficients of thermal
expansion. Cures to an 85 Shore A hardness.
Catalog
Number
056458

Description
Araldite 2042 Adhesive

Availability
50 ml

Net Wt.
(Lbs.)
0.13

Araldite AY 8683/HY 8683 Polyurethane Adhesive

Araldite AY 8683 / HY 8683 polyurea elastomeric adhesive is a twocomponent system formulated for filter-bonding applications. This
polyurea elastomer has a 100:60 mix ratio, a quick set time 15 minutes. Because of its low viscosity, it can be conveniently mixed by
hand or via meter-mix equipment. It cures at room temperature to a
95 Shore A hardness.
Catalog
Number
056439
056441

64

Description
Araldite AY 8683
Hardener HY 8683

1. 800. 321. 85 1 1

Availability
5 Gallon
5 Gallon

Net Wt.
(Lbs.)
40
24

F-Bond Thin General purpose and


extremely fast setting.
F-Bond Medium Rapid setting
medium viscosity adhesive.
F-Bond Thick Rapid setting high viscosity, ideal for gap filling applications.
F-Bond Gel Thixothropic formulation which allows for use on
vertical applications.
F-Bond Flex Black Formulated with a flexible rubber filler which
allows for high vibration and shock applications.
Catalog
Number
055300
055307
055301
055308
055302
055309
055303
055311

Description
Freeman F-Bond Thin
Freeman F-Bond Thin
Freeman F-Bond Medium
Freeman F-Bond Medium
Freeman F-Bond Thick
Freeman F-Bond Thick
Freeman F-Bond Gel
Freeman F-Bond Flex Black Thick

Viscosity
(cps)
3
3
250
250
1500
1500
Thixotropic
1500

Availability
2 oz
8 oz
2 oz
8 oz
2 oz
8 oz
20 grams
2 oz

Freeman F-Bond Accessories

F-Bond Accelerator Use to


accelerate cure time and increase
gap-filling capabilities.
F-Bond Dosing Tips High-quality
precision application replacement tips
for our 2 oz. bottles.
F-Bond Piercing Cap A needle point
cap to prevent dispenser clogging.
Catalog
Number
055304
055324
055305
055315
055314
055316

Description
Freeman F-Bond Accelerator (with pump)
Freeman F-Bond Accelerator Aerosol
Freeman F-Bond Accelerator
Freeman F-Bond 8 oz Cap
Freeman F-Bond Dosing Tips for 2 oz Bottles
Freeman F-Bond Piercing Cap

Availability
2 oz
10 oz
8 oz

Devcon ZipGrip Adhesive

A low viscosity (20cps), single-component


cyanoacrylate adhesive for close-fitting parts.
ZipGrip bonds in seconds to rubber, fixturing
rubber gaskets, splicing o-rings, repairing plastics
and metals. It is also highly resistant to aging
and weathering.
Catalog
Number
054629

Description
ZipGrip GPE 3

Mfg.
No.
70144

Availability
14 grams

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Adhesive Dispensing Guns and Static Mix Nozzles


50 ml Cartridge
Dispensing Gun

This dispensing gun is


designed to be used with
Huntsman, Araldite, Devcon,
RenPatch, and ASI 50 ml
adhesive cartridges. The gun
includes two inserts, one for dispensing 1:1 mix ratio materials and
the other for dispensing 2:1 mix ratio materials.
Catalog
Number
056460

Description
50 ml Dispensing Gun (Manual)

Caulking Gun and


50 ml Conversion Kit

The 50 ml conversion kit


is a plastic adaptor unit
that is used in conjunction
with a standard 9" caulking
gun. This product is a low
cost alternative to the 50
ml Dispensing Gun (part
#056460) when the number of 50 ml cartridges used doesnt justify
the cost of a dedicated dispensing gun.
It is suggested for use with our Heavy Duty Caulking Gun
(057120), but will fit all standard 9" models. Caulking Gun and 50 ml
Conversion Kit sold separately.
Catalog
Number
057120
415480

Description
Caulking Gun (Heavy Duty)
Caulking Gun Conversion Kit

50 ml Static Mix Nozzle Round

These 50 ml static mix nozzles


are of the conventional round
design and are the most widely
used through the industry. With a .250 inside diameter and 21
elements, they are used for effective and complete mixing of most all
50 ml adhesive cartridges. They are six inches in overall length.
Catalog
Number
056488

Description
50 ml Round Static Mix Nozzles

50 ml Static Mix Nozzle Square

Catalog
Number
415802

Description
50 ml Square Static Mix Nozzles

These small 50 ml Mini


Nozzles are used to minimize
adhesive waste to the
greatest degree when using
50 ml cartridges. This nozzle
is only suitable for lower viscosity adhesives and testing should be
conducted to ensure thorough mixing and proper dispensing. With a
.125" inside diameter and 17 elements, they are round in design and
feature a 2.5 inch overall length.
Catalog
Number
056510

Description
50 ml Mini Nozzles

200 ml Cartridge
Dispensing Gun

This dispensing gun is


designed to be used with
200 ml adhesive cartridges.
Available in both pneumatic
and manual models.
Catalog
Number
056462
056598

Description
200 ml Dispensing Gun (Pneumatic)
200 ml Dispensing Gun (Manual)

380 ml Cartridge
Dispensing Gun

This dispensing gun is designed


to be used with coaxial 380
ml cartridges. This is the recommended gun for 10:1 mix
ratio materials from Adhesives
Systems Inc. Available in both
pneumatic (call for availability)
and manual models.
Catalog
Number
415476

Description
380 ml Dispensing Gun (Manual)

400 ml Cartridge
Dispensing Gun

This dispensing gun is


designed to be used with
Huntsman, Araldite, and
ASI 400 ml cartridges.
Catalog
Number
056443

Description
400 ml Dispensing Gun

200/380/400 ml Static Mix Nozzle

These static mix nozzles are


used for effective and complete mixing of adhesives that
are packaged in either 200, 380, or 400 ml cartridges. These mixers
are made with an integral nut, eliminating the need for an individual
retaining nut.
They feature a square design for superior mixing, 24 elements,
static mixing length of 5 inches, and overall length of 6.8 inches.
Catalog
Number
415800

Description
200/380/400 ml Static Mix Nozzle

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65

Adhesives & Repair Materials

These 50 ml static mix nozzles


are the suggested mix nozzle for
all Adhesive System, Inc. (ASI)
and Huntsman 50 ml adhesive
cartridges. Its patented square design, with 20 elements per nozzle
and an element width of .203 inches, provides superior mixing performance, while being about two-thirds the length of round spiral mixers.
This design results in less adhesive waste, while ensuring consistent,
high quality mixing.
This nozzle fits nearly all 50 ml adhesive cartridges due to the
bell design. They are 4.03 inches in overall length.

50 ml Static Mix Nozzle Mini

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Hot Melt Foundry Adhesives

Wood Glue

Manufactured by Power Adhesives LTD. and specifically formulated


for instant bonding of foundry cores, these hot melt adhesives are
comprised of 100% solids, containing no solvents or water.

Freeman Medium Viscosity


White Wood Glue

Freeman Medium Viscosity White


Wood Glue is a polyvinyl acetate
adhesive that has a great balance
of set time, viscosity, and holding
strength. It is extremely effective for
gluing most all species of hardwood
and softwood.
Catalog
Number
022128
022640

Description
White Wood Glue Medium Viscosity
White Wood Glue Medium Viscosity

Availability
Gallon
5 Gallon

Net Wt.
(Lbs.)
9
45

Freeman High Viscosity White Wood Glue


Tecbond 501 Foundry Adhesive

This material has a low viscosity for easy flow and can tolerate
temperatures to 145150 F. Each rigid stick is 1" in diameter and
158" long for maximum glue flow. Each stick has the product number
and batch number clearly printed for quality control purposes. The
Tec 3200 Industrial Duty Dispensing Gun must be used to dispense
this glue. This material is sold in 22 lb. boxes.
Catalog
Number
176071

Description
Hot Melt Adhesive Techbond 501

Diameter
1.75"

Length
1.625"

Net Wt.
(Lbs.)
22

Tecbond 601 Foundry Adhesive

Tecbond 601 Foundry Adhesive is higher in viscosity & faster setting


than Techbond 501 and can tolerate temperatures to 185 F. Each
rigid stick is 1" in diameter and 158" long for maximum glue flow.
Each stick has the product number and batch number clearly printed
for quality control purposes.
Catalog
Number
176072

Description
Hot Melt Adhesive Tecbond 601

Diameter
1.75"

Length
1.625"

This gun is specifically designed to dispense Tecbond adhesives.


The Tec 3200 High Output Applicator is designed for continuous
industrial hot melt glue applications. Loaded with two Tecbond glue
sticks (1" diameter), this gun will dispense 8 lbs. of glue per hour
and operates on a standard 110 voltage.
Features Include:
400 watt stainless steel heater cartridge
4 minute warm up
Solid state temperature control
Automatic stand-by mode to prevent overheating of glue
One year warranty
Description
Tec 3200 Hot Melt Glue Applicator

Catalog
Number
023639
023640

1. 800. 321. 85 1 1

Availability
Gallon
5 Gallon

Net Wt.
(Lbs.)
9
45

Freeman Fast Set White Wood Glue

Freeman Fast Set White Wood Glue is the fastest setting wood glue
we offer. It is primarily used for assembly work where rapid hardening
is required. Works well with all types of hardwood and softwood.
Catalog
Number
022663
022664

Description
White Wood Glue Fast Set
White Wood Glue Fast Set

Availability
Gallon
5 Gallon

Net Wt.
(Lbs.)
9
45

Availability
Gallon
5 Gallon

Net Wt.
(Lbs.)
9
45

Gold Wood Glue

Freeman Gold Wood Glue


is light yellow in color and features
a high viscosity and fast set time,
making it ideal for assembly and
fillet work.
Catalog
Number
023635
023636

Description
Gold Wood Glue High Viscosity
Gold Wood Glue High Viscosity

Wood Glue Applicator Bottles

Non-stick, plastic glue bottles in popular and convenient sizes are


available (empty) for pattern shop use. Screw-on plastic spout which
can be cut to desired opening size gets the glue into the tight places
where you need it.
Catalog
Number
023658
023660
023665
023670
023673
023662
023672

66

Description
White Wood Glue High Viscosity
White Wood Glue High Viscosity

Net Wt.
(Lbs.)
22

Tec 3200 Industrial Duty Dispensing Gun

Catalog
Number
176070

Freeman High Viscosity White Wood Glue is a thicker version of our


Medium White Wood Glue for vertical applications or where a higher
viscosity adhesive is preferred. It is extremely effective for gluing most
all types of wood and is excellent for installing leather fillets due to the
increased viscosity.

Description
Glue Bottle with Spout
Glue Bottle with Spout
Glue Bottle with Spout
Glue Bottle with Spout
Additional Spout for Glue Bottle
Additional Spout for Glue Bottle
Additional Spout for Glue Bottle

Availability
2 oz
8 oz
16 oz
Quart
2 oz
8 oz
16 & 32 oz

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Ren Tooling Board Adhesives

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Other Specialty Adhesives


Sheet Wax Spray Adhesive

Sprayway Number 66 is the easiest way to coat plain


sheet wax for fabrication. Can also be used on paper,
plastics, leather, metal or glass.
Catalog
Number
054510

This light yellow epoxy adhesive is formulated for the effective


bonding of RenShape Foam, Modeling, Styling, and Tooling Boards.
Ren-Weld 103 has a 2,100 cps viscosity for ease of application yet
contains flow control agents to prevent excessive resin run-out. Other
features include a 20 minute gel time and a 10 hour handling strength.
Description
Ren-Weld 103

Availability
Gallon

Net Wt.
(Lbs.)
10

Ren-Weld 5008

A medium-speed adhesive which is hardness and color matched for


use with RenShape 5008. The material has a 75 minute gel time and
reaches full strength after 24 hours. The cure may be accelerated by
heating the material to 200F for 4 hours.
Catalog
Number
056108

Description
Ren-Weld 5008

Availability
Gallon

Net Wt.
(Lbs.)
6

Ren-Weld 5169

This red urethane adhesive is specifically designed for gluing


RenShape 5169 and 5179 Foundry Boards. Ren-Weld 5169 has a 1:1
mix ratio by volume, 8-13 minute gel time, 80D Shore hardness, and
an 8-10 hour handling strength.
Catalog
Number
056620

Description
Ren-Weld 5169

Availability
15.6 fl.oz.

3M Super 77 Multipurpose Adhesive

Ren-Weld 103

Catalog
Number
056506

Description
Sprayway Number 66 Spray Adhesive

Availability
Quart

Net Wt.
(Lbs.)
4

Super 77 Spray Adhesive is a fast drying general


purpose adhesive designed for permanently attaching
fabric, paper, plastics, and light-weight foams to rigid
base materials.
Catalog
Number
054516

Description
3M #77 Super Spray Adhesive

Mfg.
No.
21210-9

Availability
24 fl. oz.

3M Polystyrene Foam Insulation


78 Spray Adhesive

Creates a high temperature resistant bond while providing a long open time ideal for polystyrene panel bonding,
roofing membrane attachments, and foam baords.
Catalog
Number
054514

Description
Polystyrene Foam Insulation
78 Spray Adhesive

Mfg.
No.
41593-7

Availability
24 fl. oz.

3M Hi-Strength 90 Spray Adhesive

High Strength 90 Adhesive produces a secure bond


for heavier items such as laminates, particle board,
wood, metal, and many plastics. This product is the
recommended adhesive for Freeman Machinable Wax.
Catalog
Number
054515

Description
3M #90 High Strength
Spray Adhesive

Mfg.
No.
30023-3

Availability
24 fl. oz.

Styro Glue

SEE ALSO

Product
Repro Ultra Light for foam boards
Repro Light for medium density boards
RenLam 1700-1 for medium density boards
Maxim Fast for foundry boards
Freeman 690 for fixture boards

Page No.
16
15
34
58
34

This brush-on adhesive product should be used


on polystyrene patterns. Styro Glue will not
attack polystyrene and it will burn off without
ash residue.
Catalog
Number
022030

Description
Styro Glue Green

Availability
Gallon

67

Adhesives & Repair Materials

w w w .freemansupply. com

Net Wt.
(Lbs.)
7.8

SECTION CONTENTS

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F o u n d r y To o l s & S up p l i e s

Foundry Tools & Supplies


Freeman-Palmer Pattern Plates
Our pattern plates are available in aluminum or magnesium
(Dowmetal) for automatic molding machines, non-automatic molding
machines, and insert plate applications. The dowmetal plates are
about 1 3 lighter in weight than aluminum.

Cast Aluminum Chainlock Plates for Automatic Machines


Produced using permanent mold casting methods for maximum
hardness, minimum deection, maximum wear resistance and longer
life, these plates feature:
Only certied aluminum used on all plates.
Flat, parallel and uniform thickness.
Uniform density for maximum machinability.
Chainlock segments are 58" wide at the base and located "
inside the ask line, providing maximum usable area while still
maintaining good anti-shift properties.

Cast Aluminum Chainlock Plates for Beardsley & Piper Machines


Catalog
Number
257110
257110H
258111
258111H
259112
259115
259115H

Description
B&P 2016
B&P 2016 Drilled
B&P 2016
B&P 2016 Drilled
B&P 2016
B&P 2620
B&P 2620 Drilled

Flask
Thickness Width
"
16"
"
16"
58"
16"
58"
16"
58"
16"
"
20"
"
20"

Flask Overall Overall


Length Width Length
20"
18"
2238"
20"
18"
2238"
20"
18"
2238"
20"
18"
2238"
20"
18"
2238"
26"
22"
30"
26"
22"
30"

Cast Aluminum Chainlock Plates for Hunter Machines


Catalog
Number
257102
257102H
257102S
257102SH
257102B
257102EH

258103
258103H
258103A
259105
259105H
257118
258107
258107H
258107E
258107A
259108
259108H
260109
260109H

Description
Hunter 10
Hunter 10 Drilled
Hunter 10 Short
Hunter 10 Short, Drilled
Hunter 10 Ends Only
Hunter 10 No Chainlock,
Drilled
Hunter 10
Hunter 10 Drilled
Hunter 10 Sides Only
Hunter 10
Hunter 10 Drilled
Hunter 18 (HMP18)
Hunter 20
Hunter 20 Drilled
Hunter 20 No Chainlock
Hunter 20 Sides Only
Hunter 20
Hunter 20 Drilled
Hunter 32
Hunter 32 Drilled

Flask
Thickness Width
"
14"
"
14"
"
14"
"
14"
"
14"
"
14"
58"
58"
58"

"
"

58"
58"
58"
58"
"
"
1"
1"

14"
14"
14"
14"
14"
18"
20"
20"
20"
20"
20"
20"
30"
30"

Flask Overall Overall


Length Width Length
19"
17"
26"
19"
17"
26"
19"
16"
22"
19"
16"
22"
19"
17"
26"
19"
17"
26"

19"
19"
19"
19"
19"
20"
24"
24"
24"
24"
24"
24"
32"
32"

17"
17"
17"
17"
17"
21"
2318"
2318"
2318"
2318"
2318"
2318"
3418"
3418"

H = Drilled
S = Short
E = No Chain Lock

26"
26"
26"
26"
26"
23"
2718"
2718"
2718"
2718"
2718"
2718"
3618"
3618"

Cast Aluminum Chainlock Plates for Roberts Sinto Machines


Catalog
Number
257150
258151
258152
259153
257154
258155
258156
258157
259158

Description
Roberts Sinto FBM-I
Roberts Sinto FBM-I
Roberts Sinto FBN-2S
Roberts Sinto FBM-2T
Roberts Sinto FBO-II
Roberts Sinto FBO-II
Roberts Sinto FBO-II
Roberts Sinto FBO-III
Roberts Sinto FBO-III

A = Chain Lock-Sides Only


B = Chain Lock-Ends Only

Plates can be special ordered with any of the above characteristics. Minimums
apply. Contact customer service for details.

68

1. 800. 321. 85 1 1

Flask
Thickness Width
"
14"
58"
14"
58"
20"
"
20"
"
14"
58"
14"
58"
16"
58"
20"
"
20"

Flask Overall Overall


Length Width Length
19"
17"
22"
19"
17"
22"
24"
23"
27"
24"
23"
27"
19"
17"
27"
19"
17"
27"
20"
191116" 27"
24"
23"
26"
24"
23"
26"

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Foundry Tools & Supplies

SECTION CONTENTS

Freeman-Palmer Pattern Plates [CONTD.]


Cast Aluminum Chainlock Plates
for Non-Automatic Machines

Flat Aluminum Plates

Freeman-Palmer Flat Aluminum Pattern


Plates are available in 38", ", 58", and "
thicknesses in popular ask sizes. These
plates are available for automatic and
non-automatic molding machines or may
be cut into rectangular shapes for Cope &
Drag plates or Insert plates.

Designed to t most jolt and jolt squeeze


machines, these plates are also cast
in permanent molds to assure atness,
uniform thickness, and durability. Other
thicknesses and sizes are available on
request from 38" to " thickness and from
12" x 12" to 20" x 26". Please call customer
service for pricing and availability.
Catalog
Number
257501
257503
257505
257507
257527
257529
257531
257533
257550
257551
257553
257568
257594
258447
258505
259594

Description
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock
Flask Size Chainlock

Flask
Thickness Width
"
12"
"
12"
"
12"
"
12"
"
14"
"
14"
"
14"
"
14"
"
16"
"
16"
"
16"
"
18"
"
20"
58"
16"
58"
12"
"
18"

Call for availability.


Flask Overall Overall
Length Width Length
12"
14"
19"
14"
14"
21"
16"
14"
23"
18"
14"
25"
14"
16"
21"
16"
16"
23"
18"
16"
25"
20"
16"
27"
16"
18"
23"
18"
18"
25"
20"
18"
27"
18"
20"
25"
20"
22"
27"
20"
18"
27"
16"
14"
23"
20"
22"
27"

A Freeman exclusive, Freeman-Palmer


Match-Lok Pattern Plates are manufactured from magnesium for light handling
weight and unsurpassed accuracy. These
plates also feature integrated urethane
mold locks for positive mold registration.
Catalog
Number
297700
297702
298703
299703
300704

Description
Hunter 10
Hunter 10
Hunter 20
Hunter 20
Hunter 32

Flask
Thickness Width
"
14"
"
14"
58"
20"
"
20"
1"
30"

Flask Overall Overall


Length Width Length
19"
16"
22"
19"
17"
26"
24"
2318"
2718"
2718"
24"
2318"
3618"
32"
3418"

Flat Magnesium
(Dowmetal) Plates

Cast Aluminum Offset Plates

Produced using permanent mold casting


methods for maximum hardness, minimum
deection, maximum wear resistance, and
longer life. The Offset design provides a
large area of sand registration for proper
mold alignment.
Catalog
Flask
Flask Overall Overall
Number
Description
Thickness Width Length Width Length
247120
BP 2016 Drilled
"
16"
20"
18"
2238"
247120H BP 2016
"
16"
20"
18"
2238"
2718"
249122
Hunter 20
"
20"
24"
2318"
2718"
249122H Hunter 20 Drilled
"
20"
24"
2318"
2718"
259109*
Hunter 20
"
20"
24"
2318"
249152C
Roberts Sinto
"
20"
24"
23"
27"
*Catalog number 259109 all surfaces are completely machined for
superior accuracy.

Match-Lok Magnesium
(Dowmetal) Plates

Offset
"
"
1"
1"
2"
1"

Freeman-Palmer Flat Magnesium Plates


are available in 38", ", 58", " and 1"
thicknesses in popular ask sizes. These
plates are manufactured from AZ31B
magnesium that is 13 lighter in weight
than aluminum. These plates are available for automatic and non-automatic
molding machines or may be cut into rectangular
shapes for Cope & Drag plates or Insert plates.
Call for availability.

Other styles of pattern plates are available upon request.


If you do not see the type or size of plate listed please call
our customer service at 800-321-8511 for more details.

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Mold Alignment Hardware


Freeman Concentric Mold-Lock Buttons

Adolf Cope and Drag Inserts

Freeman Concentric Mold-Lock Buttons


will provide you with the easiest and
most economical means of reducing
scrap rate of castings due to mold shift.
These buttons feature:
One-piece construction for
easy installation
(1) drill hole in plate
(2) glue button in place.
Exceptional heat and wear resistance.
Concentric design to prevent button misalignment.
Catalog
Number
165200
165202
165204
165206
165208
165210
165212
165214

Plate
Thickness
"
58"
"
1"
"
58"
"
1"

Description
Small Mold-Lock Buttons
Small Mold-Lock Buttons
Small Mold-Lock Buttons
Small Mold-Lock Buttons
Large Mold-Lock Buttons
Large Mold-Lock Buttons
Large Mold-Lock Buttons
Large Mold-Lock Buttons

Style A

A
Drag
Adolf style A cope and drag inserts
provide a quick and simple method
DD
to ensure accurate alignment of mold
halves. This style consists of two
Dia.
B
parts, one drag and one cope half.
C
Cope
They may be installed on matchboards
one above the other or separated on
cope and drag plates or molding boxes. Constructed from ABS
plastic, they are available in diameters from 1" to 3".
Hole
Diameter
1"
1"
1"
1"
2"
2"
2"
2"

Freeman Match-Lok Buttons

Freeman Match-Lok Buttons are a


simple and economical way for eliminating mold shift on at metal pattern
plates. They are precision machined
from aluminum, which assures accurate and positive matching between
cope and drag halves.

Installation Instructions:

Drill the hole through the plate.


Ream the hole.
Counterbore the hole using the correct diameter cutter.
Select the proper rivet length for the thickness of the plate.
Place the rivet through the button and the reamed hole, with
the head of the rivet on top of the button.
Using the staking tool, peen the portion of the rivet that extends
into the counterbored area to secure it in place.

Catalog
Number
165005
165010
165013

Description
Match-Lok Buttons
Match-Lok Buttons
Match-Lok Buttons

Diameter
1"
1"
2"

Height
0.254"
0.254"
0.254"

Qty/Bx
100
50
1

Description
Rivets
Rivets
Rivets
Rivets
Rivets

Plate
Thickness
38"
12"
58"
34"
1"

Diameter
1332"
1732"
2132"
2532"
1132"

Qty/Bx
100
100
100
100
100

Rivets
Catalog
Number
165015
165020
165025
165030
165035

Installation Tools
Catalog
Number
165040
165045
165050
165055
165060
165065
165070

70

Description
Drill 1964"
Reamer 516"
Staking Tool
Counterbore for 1" Buttons
Counterbore for 1" Buttons
Counterbore for 2" Buttons
Pilot for Counterbores (Replacement)

1. 800. 321. 85 1 1

Catalog
Number
165150
165151
165152
165153
165154

Diameter
1.5
2
2.5
2.5
3.5

A
0.50
0.75
1.25
1.25
1.25

Dimensions (inches)
B
C
0.50
0.437
0.625
0.531
0.625
0.531
1
0.906
1
0.906

D
0.375
0.50
0.50
0.50
0.50

Mfg. No.
1.5A
2A
2.5AA
2.5A
3.5A

Style B

Adolf style B inserts are specically


A
Drag
designed to provide accurate alignment for matchplates and matchboards,
B
including automatic molding machines.
Constructed from a non-sticking, acid
Dia.
B
C
resistant plastic, the two halves teleCope
scope together and interlock at the
parting lines of the plate. Because of the
telescoping design, they are able to be installed in plates of various
thicknesses. Available in four different diameters from 118" to 2".
Catalog
Number
165156
165157
165158

Diameter
1.50"
1.75"
2.50"

A
0.875
1.125
1.125

Dimensions (inches)
B
C
0.5-1.125
0.75
0.625-1.125
1
0.75-1.125
1

Mfg. No.
1.5B
1.75B
2.5B

Style B Inserts Zero Tolerance

Adolf style B zero tolerance cope and drag inserts are specically
designed for accurate alignment of matchplates that are used with
green sand only. These buttons feature zero clearance on the diameter
to ensure perfect cope and drag alignment. Easily identied by their
gray color, these buttons are available in diameters from 1" to 2".
Catalog
Number
165159
165160
165161

Diameter
1.50"
1.75"
2.50"

A
0.875
1.125
1.125

Dimensions (inches)
B
C
0.5-1.125
0.75
0.625-1.125
1
0.75-1.125
1

Mfg. No.
1.5BOT
1.75BOT
2.5BOT

Installation Tools for Adolf Cope and Drag Inserts

Adolf installation tools for the Style A and B cope and drag
inserts are specially designed for quick, easy and precise cutting
of the required holes necessary to install these buttons. Available
in diameters from 1" to 3".
Catalog
Number
165162
165163

165164
165165
165166
165167
165168

Description
Cutter for use w/standard 38" Drill
Cutter Holder with " Pilot & " Shank
(Blade Not Included)
Blade
Blade
Blade
Blade
Blade

Diameter
1"
"

Mfg. No.
1.5CU
0.75CH

1"
1"
2"
2"
3"

1.5CB
1.75CB
2CB
2.5CB
3.5CB

Foundry Tools & Supplies

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Freeman Alignment Dowels


Freeman Husky Dowels

This extra heavy duty steel dowel system is specically designed for
the foundry industry to properly align core box halves made of metal.
Exclusive to Freeman, the Husky dowel and bushing is:
Threaded for easy installation and removal.
Precisely machined for accuracy.
Hardened for long life.
Black oxide treated to prevent rust.

Catalog
Number
164020
164025
164030
164035

Description
Male Pin Standard
Male Pin Long
Male Pin Extra Long
Female Bushing

A
13 4
21 4
3

B
13 16
15 16
21 16

C
5 16
5 16
5 16
5 16

D
5 8
5 8
5 8
5 8

Husky Dowels Installation Tools

Installation tools special items are designed specically for


installing Freeman Husky Dowels:

A
B
C

E
J

13 16

D
F
.156

Dowel Dimensions (In Inches)


F
G
H
15 16
3 16
3 16
3 16
3 16
15 16
15 16
3 16
3 16
15 16

1 2

C
.156

I.D.
Thread

Threads I.D.
1 2"-13
1 2"-13
1 2"-13

Threads O.D.
13 16"-20
13 16"-20
13 16"-20
13 16"-20

Dowel Installation Guide (all types)


Step One: Drilling Using the appropriate sized drill bit, drill a
hole deep enough to allow the pin and pilot of the tap (step
four) to reach its proper depth (the exact depth will vary
depending on which size dowel you are installing).
Step Two: Reaming Use the appropriate reamer to make the
previously drilled hole smooth and precise in dimension.
Step Three: Counterboring Next you must counterbore the
hole. This tool is designed with a pilot end to perfectly align
itself in the center of the reamed hole before boring a perfect
concentric bevel or shoulder. In order to prevent boring too
deep, the counterbore has a cam on the side, allowing you
to manually set the depth of your counterbore.

D
164525
164530
164515
164520

(A) Drill 34" diameter


(B) Reamer 49 64" diameter
(C) Counterbore**
(D) Tap with pilot 13 16" - 20**

NOTE: Each style of dowel has its own counterbore to accomodate the differences in how the dowel sets underneath
the surface. Both Husky dowels and True-Line dowels have
square shoulders while the Square-Head dowels have beveled
shoulders. If you are using a CNC machine, the cam should
be unnecessary.
Step Four: Tapping This tap is also designed with a pilot end
to precisely cut the threads in the hole. With a tap wrench
attached, you can manually turn the tap to create the threads.
Step Five: Install Pin and Bushing You now have an accurate,
precise hole ready for installation of the dowel pin or bushing.
Each style of dowel requires its own specially designed set of
wrenches or sockets for easy installation.

164545
(E) 1" socket 12" drive
164510
(F) Pin wrench with cross pin**
164560
Cross Pin For Wrench
164540
(G) Socket 58" X 12-Point Socket, 12" Drive
164535
(H) Square Drive Bit**
164550
Socket Wrench Handle - 10 58" Long, 12" Drive (not shown)
**Items specically designed and manufactured exclusively for the installation of
Freeman Husky Dowels.

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Freeman Alignment Dowels [CONTD.]

Freeman Square-Head Steel Dowels

This heavy duty steel dowel system is specically designed for the foundry
industry to properly align core box halves made of metal. Available in four
sizes from " to " pin diameters, these dowels are ideal for small to
medium size jobs. Freeman Square Head Steel Dowels are:
Threaded for easy installation and removal.
Precisely machined for accuracy.
Hardened for long life.
Black oxide treated to prevent rust.
Square head design for easy installation and removal.
Catalog Number
Dowel
Male
Complete
Pin
161005 (50/box) 161025
Regular
161010 (50/box) 161030
161015 (50/box) 161035
161020 (50/box) 161040
161065
Long
161070
161075
161080
161110
*Extra Long
161115
*Standard or long bushings can be used.

Female
Bushing
161045
161050
161055
161060
161085
161090
161095
161100
*
*

Dowel Dimensions (In Inches)


Size
1
2
3
4
1
2
3
4
3
4

A
1
11132
1
11932
2
2
2
2
3
3

1732

2332

58

2332

1116

1316

2532

1316

1
1
1
1
2
2

1
1
1
1
1
1

516
38

516
38

38

916
58

916
58

38
716

58
38
716

58

58

Drill

Tap

2332

1964"

38"-24

2332

1132"

716"-20

1316

1332"

"-20

1316

1732"

58"-18

3132

1964"

38"-24

1
1
1

1132"

716"-20

1332"

"-20

1732"

58"-18

1332"

"-20

1732"

58"-18

B
A

Square Head Steel Dowels Installation Tools

Square Head steel dowel wrenches have been made to t snugly


over the male pin and into the female bushing for proper installation.
Our drills, reamers, counterbores, and taps are top quality tools
made of high-grade tool steel for long lasting performance and
proper dowel installation.
#1
163620
163560
163580
163600
163540

Pins and bushings sold individually; or together in box


quantities (number of sets per box noted above).

Description
Drill Bit (A)
Reamer (B)
Counterbore (C)
Tap (D)
Wrench (E)

3/16"

Catalog No./Dowel Size


#2
#3
163625
163630
163565
163570
163585
163590
163605
163610
163545
163550

#4
163635
163575
163595
163615
163555

Freeman Square-Head Brass Dowels

This dowel system is machined from solid brass and is specically


designed for the pattern and foundry industry to properly align
core box halves, split patterns, and loose pieces made from wood.
Available in 7 sizes from 1164" to 1316" pin diameters, these dowels
are ideal for small to medium size jobs. Freeman Square Head Brass
Dowels feature:
Coarse, sharp threads for easy and secure installation.
Precisely machined for accuracy.
Solid brass to prevent rust.
Square head design for easy installation and removal.

Dowel Complete
162005 (100/box)
162010 (100/box)
162015 (100/box)
162020 (50/box)
162025 (50/box)
162030 (50/box)
162035 (20/box)

Catalog Number
Male
Female
Pin
Bushing
162040
162075
162045
162080
162050
162085
162055
162090
162060
162095
162065
162100
162070
162105

Wrench
Used
163505
163510
163515
163520
163525
163530
*

C
F

A
Dowel Dimensions (In Inches)

Size
1
2
3
4
5
6
7

A
11 16
27 32
11 32
17 32
17 16
17 8
23 8

B
5 8
49 64
15 16
19 64
13 8
147 64
21 8

C
9 32
11 32
27 64
17 32
21 32
51 64
15 16

D
11 64
3 16
7 32
19 64
13 32
35 64
13 16

E
11 32
27 64
33 64
39 64
23 32
15 16
13 16

F
9 32
23 64
27 64
39 64
47 64
1
15 16

*To install the Size 7 Pin use a standard 516" hex wrench. To install the Size 7 Bushing use PCN 163536. This is a 916" square drive bit
requiring a 916" 12 point socket for installation (not included).
Pins and bushings sold individually; or together in box quantities (number of sets per box noted above).

72

1. 800. 321. 85 1 1

Drill Bit
Size
3 16"
1 4"
5 16"
7 16"
9 16"
3 4"
1"

Foundry Tools & Supplies

NEXT

SECTION CONTENTS

Freeman Alignment Dowels [CONTD.]


Freeman True-Line Steel Dowels

This heavy duty steel dowel system is specically designed for the
foundry industry to properly align core box halves made of metal.
Available in four sizes from " to " pin diameters, these dowels are
ideal for small to medium size jobs. Designed with two methods of
installation and removal, the body of the dowel may be extracted even
if the pin itself is broken. Freeman True Line Dowels feature:
Threaded for easy installation and removal.
Precisely machined for accuracy.
Hardened for long life.
5/32"
Black oxide treated to prevent rust.

G
5/32"

Catalog Number
Dowel
Male
Complete
Pin
161120 (50/box)
161140
161125 (50/box)
161145
161130 (50/box)
161150
161135 (50/box)
161155

1/16"

Dowel Dimensions (In Inches)

Female
Bushing
161160
161165
161170
161175

Size
1
2
3
4

A
11 4
111 32
11 2
119 32

B
17 32
5 8
11 16
21 32

C
9 16
9 16
21 32
25 32

1 4

23 32

9 16

3 8

5 16

23 32
1316
1316

5 8
11 16

7 16

3 8

13 16

5 8

1 2

1 2

Threads
3 8"-24
17 16"-20
1 2"-20
5 8"-18

Pins and bushings sold individually; or together in box quantities (number of sets per box noted above).

True-Line Steel Dowels Installation Tools

True-Line Steel Dowels are broached and ange-slotted, which means


that the bushing and pin can be removed with wrenches that are either
ange-slotted or broached even if the pin is broken. Our drills, reamers,
counterbores, and taps are top quality tools made of high-grade tool
steel for long lasting performance and proper dowel installation.
Description
Drill Bit (A)
Reamer (B)
Counterbore (C)
Tap (D)
Slotted Wrench (E)
Milled Wrench (F)

#1
163620
163560
163761
163600
163740
163720

Catalog No./Dowel Size


#2
#3
163625
163630
163565
163570
163766
163771
163605
163610
163745
163750
163725
163730

#4
163635
163575
163776
163615
163755
163735

Other Alignment Dowels


Malleable Iron Dowels

Wood Dowels

These dowels are most commonly used to properly align


very large core box halves, split
patterns and loose pieces made
from wood. Available in three
sizes from " to 1" in diameter.
Catalog
Number
026210
026220
026230
026205
026215
026225

Description
Malleable Iron Dowel Pin
Malleable Iron Dowel Pin
Malleable Iron Dowel Pin
Malleable Iron Dowel Bushing
Malleable Iron Dowel Bushing
Malleable Iron Dowel Bushing

Freeman Wood Dowels are made of the highest grade birch and finished
round and smooth from straight grained wood. Manufactured to exacting
diameters, these high quality dowels have a standard length of 36".

Pin
Diameter
1 2"
34"
1"
1 2"
34"
1"

Base
Diameter
2"
212"
278"
2"
212"
278"

Catalog
Number
033805P
033810P
033815P
033820P
033825P
033830P
033835P
033845P
033850P
033855P
033860P
033865P
033870P
033875P
033880P
033885P

Description
Wood Dowel
Wood Dowel
Wood Dowel
Wood Dowel
Wood Dowel
Wood Dowel
Wood Dowel
Wood Dowel
Wood Dowel
Wood Dowel
Wood Dowel
Wood Dowel
Wood Dowel
Wood Dowel
Wood Dowel
Wood Dowel

Diameter
18"
3 16"
1 4"
5 16"
3 8"
7 16"
1 2"
5 8"
34"
7 8"
1"
118"
114"
112"
134"
2"

w w w .freemansupply. com

73

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SECTION CONTENTS

F o u n d r y To o l s & S up p l i e s

Premium Core Box Air Release Vents


Meltvents FS

Ventistamp Core Vents


Ventistamp Core Vents are very high-quality investment cast core
vents designed for maximum durability and performance. These vents
were developed to be used in high-production applications where
standard slotted vents would traditionally be used.

Features and benefits:





One piece construction No screens or foils to break


Extremely at head surface Less imperfection in the core
Tapered slots Less likey to clog with sand and binders.
Outside diameter is .005" oversized in the middle of the vent
Provides tight installation to prevent movement.

Outside diameter at the top of the vent is .003" undersized


Prevents deformation of the slots.

Zanatta Vents

Zanatta Vents are manufactured with a


0.012" (0.3mm) slot that is tapered 20
degrees on the back side to prevent
sand clogging. These vents are made
from a brass alloy (SAE 430-B) for high
wear resistance and are designed to be
used with sand that has an AFS fineness of 70 to 90.
Catalog
Number
034576
034577
034578
034579
034580
034581
034582
034583
034584
034585
034586

Description
Ventistamp Zanatta Vents
Ventistamp Zanatta Vents
Ventistamp Zanatta Vents
Ventistamp Zanatta Vents
Ventistamp Zanatta Vents
Ventistamp Zanatta Vents
Ventistamp Zanatta Vents
Ventistamp Zanatta Vents
Ventistamp Zanatta Vents
Ventistamp Zanatta Vents
Ventistamp Zanatta Vents

74

1. 800. 321. 85 1 1

Description
Ventistamp Meltvent FS
Ventistamp Meltvent FS
Ventistamp Meltvent FS
Ventistamp Meltvent FS

Diameter
6 mm
8 mm
10 mm
12 mm

Total
Height
8 mm
8 mm
8 mm
8 mm

Slot
Width
0.45
0.45
0.45
0.45

Ventistamp vents are also available in other fractional


or metric diameters, additional slot widths, and curved
or inclined head designs. Please call customer service
at 800-321-8511 for more details.

Shalco Super Vents Core Vents

Diameter
316"
"
516"
38"
716"
"
916"
58"
"
78"
1"

Total
Height
516"
516"
516"
516"
516"
516"
516"
516"
516"
516"
516"

Slot
Width
0.012
0.012
0.012
0.012
0.012
0.012
0.012
0.012
0.012
0.012
0.012

Diameter
6mm
8mm
10mm
12mm
14mm
16mm
18mm
20mm
30mm

Total
Height
8mm
8mm
8mm
8mm
8mm
8mm
8mm
8mm
8mm

Slot
Width
0.012
0.012
0.012
0.012
0.012
0.012
0.012
0.012
0.012

Maxvents are manufactured with a


0.012" (0.3mm) slot that is tapered 30
degrees on the back side to prevent
sand clogging. These vents are made
from a brass alloy (SAE 430-B) for high
wear resistance and are designed to
be used with sand that has an AFS
fineness of 60 to 80.
Description
Maxvents
Maxvents
Maxvents
Maxvents
Maxvents
Maxvents
Maxvents
Maxvents
Maxvents

Catalog
Number
034706
034707
034708
034409

Shalco Core Vents

Maxvents

Catalog
Number
034526
034528
034530
034531
034533
034535
034536
034537
034541

Meltvent FS vents are manufactured


with 35 tapered slots. Made from
stainless steel, these vents are very
resistant to wear from foundry sand
and can be used with all types of
binder systems such as Cold Box, Hot
Box, and the Shell Molding System.

Shalco Super Vents are self-cleaning and feature an


opening rate of more then 43%. Using these vents
will solve the problem of clogging which can affect
the continuous operation of a core molding machine
during no-bake molding. The 43% opening rate (compared to an average of 13% for slotted vents and 30% for screen vents)
results in more effective and efficient venting. Sold in bags of 100 vents.

Catalog
Number
Description
033700
Shalco Super Vents
033708
Shalco Super Vents
033701
Shalco Super Vents
033709
Shalco Super Vents
033702
Shalco Super Vents
033710
Shalco Super Vents
033703
Shalco Super Vents
033711
Shalco Super Vents
033704
Shalco Super Vents
033712*
Shalco Super Vents
033705
Shalco Super Vents
033706
Shalco Super Vents
033713*
Shalco Super Vents
033707
Shalco Super Vents
033714*
Shalco Super Vents
033906
Shalco Super Vents
033722
Shalco Super Vents
*With support bar.

Diameter
"
"
516"
516"
38"
38"
716"
716"
"
"
916"
58"
58"
"
"
1"
5mm

Total
Height
"
516"
"
516"
"
516"
"
516"
516"
516"
516"
516"
516"
516"
516"
516"
6mm

Slot
Width
0.010
0.010
0.010
0.010
0.010
0.010
0.010
0.010
0.010
0.010
0.010
0.010
0.010
0.010
0.010
0.010
0.010

Standard Core Box Air Release Vents


Type K, Screen
Brass Body Core Vents

Standard Core Vent Selection Guidelines


#1 Type of Metal/Material:

Brass is a softer metal which makes it easier to contour, remove from


the core box, and clean.
Steel vents offer greater wear and temperature resistance, and provide
uniform heating and cooling with steel core boxes.
Aluminum vents are popular for Styrofoam molding applications.

#2 Style of Vent:

Slotted Vents offer the ability to be machined to contour with the surface of the core box. The opening rate (amount of space provided)
for these vents average about 13%
Screen Vents are primarily used in the at areas of core box construction. The opening rate for these vents average about 30%.

#3 Slot Width/Screen Mesh:


When choosing a standard slotted or screen vent, the width of the slot

or the size of the mesh required is determined by the size of the sand
(mesh) being used in your core making process. The slot width or mesh
opening of your vent must not be greater than the sand mesh in order
to hold the sand in the core box while permitting the air to escape.

#4 Dimensions:

Diameter is determined by the size of the area requiring venting and


the number of vents preferred in the particular location on the core box.
Height is based on the depth of the shoulder created by the step drill
(insert drill).
Head Thickness affects the ability to contour the vent to the tool
surface. The thicker the head the more contouring can be done and
the thinner the head the less likely it is to clog with binders.
These guidelines do not include Shalco Super Vents or Ventistamp vents,
both of which offer unique advantages superior to most standard brass and
steel vents.

Standard Screen Core Vents


Type LM, Lectromesh Brass Body Core Vents
This vent is constructed using a thin, at screen
to prevent clogging. Available in 25 and 40 mesh.
Sizes " diameter and larger have
supporting bars. Sold in bags of 100 vents.

Catalog
Number
Diameter
316"
033001
316"
033236
033002
"
516"
033003
38"
033004
033006
"
Additional sizes available by special order.

This brass body vent offers a high


venting area with a monel (corrosion
resistant, nickel-copper alloy) screen.
Sizes " diameter and larger have supporting bars. Available in 24,
35, 40 and 50 mesh. Other lengths are available upon request. Sold in
bags of 100 vents.
Catalog
Total
Number
Diameter
Height
316"
033037
"
316"
"
033768
033203
"
"
033038
"
"
516"
033746
"
033769
"
"
516"
"
033204
516"
"
033039
516"
"
033193
516"
"
033770
38"
"
033205
38"
"
033040
38"
"
033229
38"
"
033194
38"
516"
033733
38"
"
033771
716"
"
033041
033207
"
"
033042
"
"
58"
516"
033208
58"
516"
033044
516"
033209
"
516"
033045*
"
78"
516"
033046
516"
033047
1"
*With 2-bar support.
Steel bodies and additional sizes available by special order.

Mesh
35
35
24
35
50
35
24
35
50
35
24
35
40
50
24
35
35
24
35
24
35
24
35
35
35

Type G, Screen Brass Body Core Vents


Total
Height
"
"
"
"
"
"

Mesh
25
40
25
25
25
25

This vent is made with a ne 60 x 70 mesh screen.


Sizes " and over also feature a 14 mesh screen
and supporting bars underneath. Sold in bags of
100 vents.
Catalog
Number
Diameter
033014
"
516"
033015
38"
033016
033018
"
033021
"
033023
1"
Additional sizes available by special order.

Total
Height
"
"
"
"
516"
516"

Mesh
60 x 70
60 x 70
60 x 70
60 x 70
60 x 70
60 x 70

Type 150 L, Lectromesh Brass Body Core Vents


Extremely ne (150 mesh) screen is placed over 25
mesh Type LM (Lectromesh). Excellent vent for at
surfaces and ner sands. Sizes " and over have
supporting bars. Sold in bags of 100 vents.
Catalog
Number
Diameter
38"
033028
033030
"
Additional sizes available by special order.

Total
Height
"
"

w w w .freemansupply. com

Mesh
150
150

75

Foundry Tools & Supplies

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SECTION CONTENTS

SECTION CONTENTS

NEXT

F o u n d r y To o l s & S up p l i e s

Standard Core Box Air Release Vents [CONTD.]


Type T, Taper Slot Brass Body Core Vents

Standard Slotted Core Vents

This slotted-style vent features a self-cleaning


tapered slot design. Slots on the surface of these
vents are 0.012" wide, diverging towards the
underface effectively preventing sand clogging.
Sold in bags of 100 vents.

Type D, Slotted Brass Body Core Vents


This slotted-style vent is machined from
solid brass and is available with a .093"
head thickness for at and contour surfaces.
Sold in bags of 100 vents.

Catalog
Total
Number
Diameter
Height
18"
033048
"
316"
"
033253
316"
"
033049
516"
033254
"
516"
033050
"
516"
516"
033051
38"
516"
033256
38"
516"
033052
716"
516"
033053
516"
033258
"
516"
033054
"
58"
516"
033055
516"
033260
"
516"
033056
"
516"
033058
1"
Additional sizes available by special order.

Slot
Width
0.014
0.010
0.014
0.010
0.014
0.014
0.010
0.014
0.014
0.010
0.014
0.014
0.010
0.014
0.014

Head
Thickness
0.093
0.093
0.093
0.093
0.093
0.093
0.093
0.093
0.093
0.093
0.093
0.093
0.093
0.093
0.093

Type C, Slotted Steel Body Core Vents


This slotted-style vent is machined from steel
and is used in at and contour surfaces.
Sold in bags of 100 vents.
Catalog
Total
Number
Diameter
Height
18"
033098
"
316"
516"
033099
516"
033100
"
516"
516"
033285
516"
516"
033101
38"
516"
033102
716"
516"
033103
516"
033287
"
516"
033104
"
58"
516"
033105
516"
033106
"
516"
033108
1"
Additional sizes available by special order.

Slot
Width
0.014
0.014
0.014
0.010
0.014
0.014
0.014
0.010
0.014
0.014
0.014
0.014

Head
Thickness
0.093
0.093
0.093
0.093
0.093
0.093
0.093
0.093
0.093
0.093
0.093
0.093

Catalog
Number
033122
033123
033124
033125
033126
033128
033130
033131
033127
033133

Diameter
18"
316"
"
516"
38"
"
58"
"
716"
1"

Total
Height
516"
516"
516"
516"
516"
516"
516"
516"
516"
516"

1. 800. 321. 85 1 1

Head
Thickness
0.080
0.080
0.080
0.080
0.080
0.080
0.080
0.080
0.080
0.080

Type XD, Slotted Brass & Steel Body Core Vents


This slotted-style vent features a .156" head thickness
and is designed especially for mounting on very
irregular surfaces where much of the vent head
must be machined to t the box contour.
Sold in bags of 100 vents.
Catalog
Total
Number
Metal
Diameter
Height
18"
516"
033059
Brass
18"
38"
033245
Brass
316"
516"
033249
Brass
316"
516"
033060
Brass
516"
033159
Brass
"
38"
033250
Brass
"
38"
033061
Brass
"
516"
38"
033160
Brass
516"
38"
033062
Brass
38"
38"
033251
Brass
38"
38"
033063
Brass
38"
033065
Brass
"
58"
38"
033066
Brass
38"
033067
Brass
"
38"
033247
Steel
"
Additional sizes available by special order.

Slot
Width
0.014
0.010
0.010
0.014
0.010
0.010
0.014
0.010
0.014
0.010
0.014
0.014
0.014
0.014
0.014

Head
Thickness
0.156
0.156
0.156
0.156
0.156
0.156
0.156
0.156
0.156
0.156
0.156
0.156
0.156
0.156
0.156

Type AD, Slotted Aluminum Core Vents

This slotted-style, aluminum vent is particularly wellsuited for use in aluminum molds used in making
patterns and styrofoam packaging. Also available
with a non-stick coating. Please call us for details.
Sold in bags of 100 vents.
Catalog
Total
Number
Diameter
Height
18"
033084
"
033767
"
"
033086
"
"
38"
033083
"
38"
033762
"
033089
"
"
Additional sizes available by special order.

76

Slot
Width
0.012
0.012
0.012
0.012
0.012
0.012
0.012
0.012
0.012
0.012

Slot
Width
0.014
0.010
0.014
0.010
0.014
0.014

Head
Thickness
0.093
0.093
0.093
0.156
0.156
0.093

Core Vent Accessories

Core Box Seals & Gaskets

Brass Vent Plugs

Dike-O-Seal Preform Strip

These vent plugs are designed to plug holes


from relocated core vents. Sold in bags of 100.
Catalog
Total
Number
Metal
Diameter
Height
516"
033294
Brass
"
516"
516"
033289
Brass
38"
516"
033295
Brass
516"
033297
Brass
"
58"
516"
033296
Brass
516"
033718
Brass
"
Aluminum and Steel bodies, as well as additional Brass body sizes, available by
special order.

NEXT

Dike-O-Seal Preform Seals provide an effective seal in foundry core


boxes and gassing plates. It can be installed and secured without use
of an adhesive in most cases. Corners can be machined at 45 to the
intersecting grooves and this will allow the Dike-O-Seal Preform Seal
to be set in the groove without cutting and bonding ends together.
Available in two hardnesses of 20 and 40 Shore A.
Freeman F-Bond Adhesives are designed for bonding Dike-O-Seal
preform seals into core box channels. These are very fast setting
cyanoacrylate adhesives which allow the core box to be quickly put
into production (pg. 64).

Freeman Vent Cleaners

Freeman Slotted Vent Cleaners are made with a


tapered spring steel blade and a durable injection
molded plastic handle. These tools are ideal for cleaning sand and binder from slotted core vents used in the
foundry process. Available in two styles: " long blade
and a 716" shorter blade.
The Freeman Screen Vent Cleaner has steel wire
bristles at each end and measures " in diameter by
8" long and contains 78" long steel wire bristles.
Catalog
Number
033325
032997
032996
033330

Description
Slotted Vent Cleaner " Blade Only
Slotted Vent Cleaner with Plastic Handle " Blade
Slotted Vent Cleaner with Plastic Handle 716" Blade
Screen Vent Cleaner with Handle

Overall
Length
3"
6 "
6 "
8"

Insert Drills for Core Box Air-Release Vents


Performs the operations
necessary for quick vent installation. This tool rough drills, relief
drills, and reams to correct depth
with concentricity. Complete drill
consists of drill bit and collar.
Catalog
Number
033301
033302
033303
033304
033305
033306
033307
033308
033309
033310
033311
033312

Description
Insert Drill
Insert Drill
Insert Drill
Insert Drill
Insert Drill
Insert Drill
Insert Drill
Insert Drill
Insert Drill
Insert Drill
Insert Drill
Insert Drill

Catalog
Number
177105
177115
177125
177140
177110
177120
177130
177146
177103
177142
177143
177148

Description
Preform Strip
Preform Strip
Preform Strip
Preform Strip
Preform Strip
Preform Strip
Preform Strip
Preform Strip
Preform Strip
Preform Strip 18" Round
Preform Strip " Round
Cutter For GMS-3 Preform Strip

Hardness
(Shore A)
20
20
20
20
40
40
40
40
40
20
20

Mfg No.
GMC-1
AUS-0
GMS-3
CT-1
GMC-1
AUS-0
GMS-3
CT-1
GR-1
18" R
" R

Length
50'
50'
50'
50'
50'
50'
50'
50'
50'
50'
50'

Shalco Blowplate Gasket


Shank
Diameter
18"
316"
"
516"
38"
716"
"
"
"
"
"
"

Drill
Diameter
18"
316"
"
516"
38"
716"
"
916"
58"
"
78"
1"

These high heat resistant silicone rubber gaskets are designed to be


used for sealing shell-core and hot-box coremaking equipment. These
seals, which are reinforced with 26 gauge perforated steel, provide a
positive seal between the core box and the blowplate thus eliminating
the escape of curing gases, air, and sand.
Catalog
Number
177205

Description
Blowplate Gasket 24" x 24"

Thickness
316"

Striptube

Striptube is a round, 60A neoprene rubber gasket material used as


an effective seal in foundry core boxes and gassing plates. Striptube
is hollow to easily compress and is not affected by gasoline, naptha,
or kerosene.
Catalog
Number
033475
033482
033484
033486

Description
Round Striptube Seal
Round Striptube Seal
Round Striptube Seal
Round Striptube Seal

Diameter
18"
316"
"
516"

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Length
10'
10'
10'
10'

77

Foundry Tools & Supplies

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F o u n d r y To o l s & S up p l i e s

Freeman Core Vent Wax


Freeman Brown Core Vent
Wax is used to vent oil sand
cores of curved or irregular
shape. The wax is placed in
critical locations in the sand
as the core is molded. The
wax is dissipated when the
core is baked, leaving a clean
vent of high permeability.
Available in full round
and half round shapes.

Catalog
Number
086001
086002
086003
086004
086006
086008
086012
086016
086020
086117
086118
086119
086120
086121

Description
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax
Solid Core Vent Wax Half Round
Solid Core Vent Wax Half Round
Solid Core Vent Wax Half Round
Solid Core Vent Wax Half Round
Solid Core Vent Wax Half Round

Catalog
Number
177150
177151
177152
177153
177154
177155
177156
177157
177158
177159
177160

Description
Dike-O-Lastic Ejector Button
Dike-O-Lastic Ejector Button
Dike-O-Lastic Ejector Button
Dike-O-Lastic Ejector Button
Dike-O-Lastic Ejector Button
Dike-O-Lastic Ejector Button
Dike-O-Lastic Ejector Button
Dike-O-Lastic Ejector Button
Dike-O-Lastic Ejector Button
Dike-O-Lastic Ejector Button
Dike-O-Lastic Ejector Button

Catalog
Number
023105
023110
023115
023120
023125
023130
023135
023140
023145
023150
023155
023160
023165
023170
023175
023205

Description
Leather Fillets
Leather Fillets
Leather Fillets
Leather Fillets
Leather Fillets
Leather Fillets
Leather Fillets
Leather Fillets
Leather Fillets
Leather Fillets
Leather Fillets
Leather Fillets
Leather Fillets
Leather Fillets
Leather Fillets
Fillet Cement

Dia.
132"
116"
132"
18"
316"
"
38"
"
58"
"
58"
38"
"
316"

Height

38"
516"
316"
18"
18"

Approx. Net Wt.


Length (Lbs.)
2300'

875'
1
325'
1
800'
4
350'
4
195'
4
85'
4
50'
4
30'
4
41'
4
75'
4
150'
4
340'
4
600'
4

Dike-O-Lastic Ejector Buttons


These Ejector Buttons are ideal for contributing to clean draws on
deep pockets or cavities on match-plates or core boxes.

Diameter
"
38"
"
58"
"
1"
1"
1"
1"
2"
2"

Leather Fillet & Accessories


Freeman Leather Fillets are
manufactured with the highest
grade leather and have multiple slits along the underside
of the larger radius material for
greater flexibility. This design
also allows for faster fabrication
and increased wear resistance.
Freeman Fillet Cement or White
or Gold Wood Glue may be used
when applying leather fillets. Sold
in full bundles only.
Freeman Fillet Cement is a
waterproof cement for attaching leather fillet on wood or metal
patterns. Any surplus can be readily removed with alcohol or fillet
cement thinner.

78

1. 800. 321. 85 1 1

Availability

Quart

Fillet
No.

1
1
2
2
3
4
5
6
7
8
10
12
14
16

Radius
132"
116"
332"
18"
532"
316"
"
516"
38"
716"
"
58"
"
78"
1"

Feet Per
Bundle
100 ft
100 ft
100 ft
100 ft
100 ft
100 ft
100 ft
100 ft
100 ft
100 ft
100 ft
100 ft
100 ft
50 ft
50 ft

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Foundry Tools & Supplies

SECTION CONTENTS

Core Box Clamps


Peerless Core Box Clamps

This 3-piece core box clamping


system is simple and durable for
effective clamping of wood or
metal core boxes. Constructed
from heavy gage steel for a long
life, Peerless Core Box Clamps are
composed of left and right halves
that are mounted to each side
of the core box with two screws
each (not included). A tapered and
dovetailed center section is firmly
placed over the two halves to bring the core box parting line together
and hold it securely during the molding process. All pieces are sold
individually; one left, one right, and one center are required to make
one complete set.
Catalog
Number
177500
177502
177504

Description
Peerless Left Bracket 2"
Peerless Right Bracket 2"
Peerless Centerpiece 2"

Link-Lock Fasteners

Ideal for securing core


box halves during molding
operations. These fasteners feature positive locking,
springless latching and
heavy-duty construction.
Both styles are designed
to be compact and will
close flat.
Catalog
Number
408255
408256

Description
Link Lock Fasteners (Light Duty)
Link Lock Fasteners (Medium Duty)

Mfg No.
3
2

Mfg. No.
CC2L
CC2R
CC2C

Slicks & Trowels


Slicks and trowels are hand-constructed of quality steel and designed
for hand custom molding operations.
Catalog
Number
176102
176104
176106
176118
176120
176122
176124
176126
176128
176108
176110
176112
176114
176116
176144
176146
176148
176150
176152
176156
176158
176160

Description
Square Trowel
Square Trowel
Square Trowel
Slick & Oval Spoon
Slick & Oval Spoon
Slick & Oval Spoon
Slick & Oval Spoon
Slick & Taper
Slick & Square Spoon
Finishing Trowel
Finishing Trowel
Finishing Trowel
Finishing Trowel
Finishing Trowel
Spoon & Gate Cutter
Spoon & Gate Cutter
Spoon & Gate Cutter
Taper & Spoon
Taper & Leaf
Taper & Square
Heart & Spoon
Heart & Taper

Style No.
10
10
10
12
12
12
12
13
18
20
20
20
20
20
24
24
24
32
36
39
72
73

Width
1"
1"
2"
"
1"
1"
1"
1"
"
1"
1"
1"
1"
2"
1"
1"
1"
1"
1"
1"
1"
1"

Blade
Length
5"
6"
7"

5"
6"
6"
7"
7"

#10

#32

#12

#36

#13

#39

#18

#72

#20

#73

#24

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F o u n d r y To o l s & S up p l i e s

Foundry Specialty Tools


Mouth Spray Can

Paste Bulb

Mouth Spray Cans are used to


spray liquid partings, light washes or
similar materials. Any air nozzle can
be used with these spray cans. The
can is made of heavy brass and is
available in pint and quart sizes.
Catalog
Number
176880
176885

Durable container used


to dispense glue in core
bonding applications.
Catalog
Number
176860

Description
Mouth Spray Can
Mouth Spray Can

Availability
Pint
Quart

Hand Riddles

Freeman Hand Riddles are used


for the fine sifting of foundry sand
onto the mold surface. This ensures
uniform coverage to prevent casting defects. These riddles are made
from galvanized wire screen and
heavy gauge plastic rims for long
life. Each riddle is 18" in diameter.
Please specify mesh.
Catalog
Number
176849
176820
176838
176839
176830
176831
176832
176833
176834

Description
Hand Riddles
Hand Riddles
Hand Riddles
Hand Riddles
Hand Riddles
Hand Riddles
Hand Riddles
Hand Riddles
Hand Riddles

Mesh
#1
#4
#5
#6
#8
#10
#12
#14
#16

Wire
Diameter
0.063
0.047
0.035
0.035
0.032
0.017
0.018
0.063
0.018

Size
Opening
0.937
0.203
0.165
0.132
0.093
0.083
0.066
0.437
0.045

Sprue Cutters

Constructed of heavy formed,


tapered steel tubing with a
well-rounded top. This product is
excellent for cutting pouring sprues in
green sand molds.
Catalog
Number
176745
176746
176747

80

Description
Steel Sprue Cutter
Steel Sprue Cutter
Steel Sprue Cutter

1. 800. 321. 85 1 1

Diameter
78"
1"
114"

Size
14 oz.

Lance Pyrometer

This Lance Pyrometer is


designed to accurately
measure the temperatures
of non-ferrous molten metals to within 2%. It features
an easily replaceable
meter, 36" long immersion thermocouple, 8"
Protected Marshall Tip and
Fahrenheit-Centigrade
analog meter read-out.
The temperature range for
this pyrometer is 0F to
2,350F.
Catalog
Number
176721
176723

Description
Lance Pyrometer
Replacement Thermocouple with Tip

Mfg. No
MT 400
for MT 400

Bench Rammer

This Bench Rammer


is made of hard maple
with an oil nish and
designed with one end
wedge shaped and the
other cylindrical.
Catalog
Number
176754

Length
814"
1214"
1214"

Description
Paste Bulb (Complete)

Description
Bench Rammer

Length
14"

Diameter
3"

Foundry Tools & Supplies

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Other Foundry Supplies


Freeman Malleable-Iron
Rapping Plates

Sprayon Blue Layout Fluid

This is a fast-drying, non-aking, non-etching, layout


fluid that will not crack or peel. Smooth, non-glare
nish allows for clear, precise scribe lines.

Freeman Rapping Plates are cast


malleable inserts that enable a
foundryman to easily remove wooden
patterns or loose pieces from the
molding sand. Designed to be installed
ush on the parting line, each plate
has a threaded hole for inserting an eye
bolt or a draw rod. Available in a variety of sizes and shapes.
Catalog
Number
026005
026010
026015
026020
026025
026030
026035
026040
026045
026050
026055
026072
026074
026076
026078
026080
026082
026084

Description
Rapping Plates
Rapping Plates
Rapping Plates
Rapping Plates
Rapping Plates
Rapping Plates
Rapping Plates
Rapping Plates
Rapping Plates
Rapping Plates
Rapping Plates
Round Rapping Plates
Round Rapping Plates
Round Rapping Plates
Round Rapping Plates
Round Rapping Plates
Round Rapping Plates
Round Rapping Plates

Size
1
5
6
8
9
10
11
12
14
16
17
0
1
2
3
4
5
6

Dia.

1"
1"
1"
238"
3"
4"
5"

Thickness

516"
38"
"
916"
58"
1116"
"

Width
58"
"
"
78"
1"
1"
2"
1"
1"
2"
3"

Catalog
Number
038082

Length
1"
158"
2"
2"
3"
3"
2"
3"
4"
2"
5"

Brass Rod manufactured in accurate fractional sizes for fast


convenient pattern shop use. Sold in 36" lengths.
Catalog
Number
027645
027650
027655
027665
027675
027680
027685
027695
027700
027705
027710

Description
Brass Rod
Brass Rod
Brass Rod
Brass Rod
Brass Rod
Brass Rod
Brass Rod
Brass Rod
Brass Rod
Brass Rod
Brass Rod

Diameter
116"
332"
18"
316"
"
516"
38"
"
58"
"
1"

Length
36"
36"
36"
36"
36"
36"
36"
36"
36"
36"
36"

Cast Urethane Gating Components

Made by Dike-O-Seal, these abrasion-resistant urethane products


provide economical, long-lasting solutions for gating Hunter Automatic
Molding Machines.
This product line features a wide variety of pouring basins, sprue
pins, basin liners, vent pins, and runner bars. Made using Dike-O-Seals
exclusive ABRA-SHUN polyurethane to resist abrasion, last longer,
prevent downtime, and extend service life to produce better sand molds.
Due to the wide variety of gating components available,
Freeman makes these items available by Special Order Only.
Please call us at 800-321-8511 for more information.

Linear shock action vibration


makes the SAEP the most
powerful continuous-duty
vibrator available for its size.
Ideal for use on matchplates
in jolt-squeeze operations.

Features include:

Dux-Bak Non-Silica Dry Parting and Parting Bags

Continuous-duty design
Low air consumption
Variable frequency
Description
Cleveland Vibrator
Cleveland Vibrator
Cleveland Vibrator
Cleveland Vibrator
Cleveland Vibrator

Availability
16 oz.

Brass Rod

Cleveland Vibrators

Catalog
Number
176900
176901
176902
176903
176904

Description
Sprayon Blue Layout Fluid Aerosol

Piston
Diameter
"
58"
"
1"
1"

Mfg. No.
SAEP-
SAEP-58
SAEP-
SAEP-1
SAEP-1

Vibrations
Per
Min. @ 60psi
16,000
14,100
12,700
11,000
7,600

Our Parting Bag is made of a special cloth for dusting Dux-Bak NonSilica Dry Parting powder onto a pattern. The bag measures 6" x 11"
in size. Dux-Bak Non-Silica Dry Parting is available in quantities of
one pound up through and including a 500 pound drum size.
Catalog
Number
054400
176870

Description
Non-Silica Dry Parting
Parting Bag

Availability
Pound
Each

Disamatic Urethane Wipers & Brass Keepers

Replacement urethane wipers and brass keepers that are


pre-drilled for the Mark IV Disamatic.
Catalog
Number
177211
177212

Description
Disa Urethane Wiper Blade Mark IV
Brass Keeper Mark IV

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P l y w o o d & S he e t Mate ri a l s

Plywood & Sheet Materials


Freeman Pattern Plywood
Freeman Pattern Plywoods are manufactured from 1" to 2" in thickness for use in making large core box bottom boards and sides, large
cope & drag plates, or general heavy duty applications. Available in
solid pine or maple-faced pine, these plywoods feature almost void
free construction throughout.

Freeman Maple-Faced Pattern Plywood

Smooth maple facing on both faces with a solid pine interior


combines quality with economy in a thick plywood panel.
Catalog
Number
075373
075374
075375
075376

Nominal
Thickness
118"
1"
1"
1"

Width
48"
48"
48"
48"

Length
96"
96"
96"
96"

Grade
D3
D3
D3
D3

No.
Plys
11
11
13
15

Freeman Pine Pattern Plywood

Solid Pine construction combines a smooth surface with durability for


a thick plywood panel.
Catalog
Number
075364
075365
075366
075367

Nominal
Thickness
1"
1"
1"
2"

Width
48"
48"
48"
48"

Length
96"
96"
96"
96"

Grade
AB
AB
AB
AB

No.
Plys
9
11
13
13

Please see plywood grading scale on page 85.

82

1. 800. 321. 85 1 1

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SECTION CONTENTS

NEXT

Premium Plywood
Eurobirch Plywood

Catalog
Number
075382
075383

Nominal
Thickness
"
1"

Width
48"
48"

Length
96"
96"

Plywood & Sheet Materials

Eurobirch is the highest quality plywood in our line. It is suitable for


pattern plates, core box construction, or any heavy duty application.
All sizes are equivalent to A-B grade and feature:
Solid Birch construction
Virtually void-free laminates
Phenolic resin adhesive that is waterproof & boilproof
Thin veneers for maximum strength & durability
No.
Plys
14
18

Euroform Plywood

Euroform is made with the same high quality construction as


Eurobirch with the addition of thermally fused phenolic facings for
durability and moisture resistance. It is excellent for pattern plates or
core box construction.
Euroform features:
Solid Birch construction
Virtually void free laminates
Phenolic resin adhesive that is waterproof & boilproof
Thicknesses from 14" to 1"
Thin veneers for maximum strength & durability
Catalog
Number
075392
075393

Nominal
Thickness
"
1"

Width
48"
48"

Length
96"
96"

No.
Plys
14
18

Russian Birch Plywood

Russian Birch plywood is constructed with thin veneers of solid


Birch and is assembled using phenolic adhesive which provides
a waterproof bond line. This material is an economical alternative
to Eurobirch.
Catalog
Number
075391

Nominal
Thickness
24 mm

Width
48"

Length
96"

No.
Plys
17

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P l y w o o d & S he e t Mate ri a l s

Standard Plywood
HDO (High Density Overlay) Fir Plywood

HDO Plywood is manufactured with a thermosetting resin-impregnated


fiber surface bonded to both outer plys under heat and pressure.
It provides a smooth, uniform surface which is resistant to
abrasion, moisture penetration and deterioration from many common
chemicals and solvents.
HDO Plywood is bonded with 100% waterproof glue with
face veneers grade B or better with a semi-opaque thermosetting
resin-impregnated surface. The resin overlay resists abrasion,
moisture penetration and deterioration from many common chemicals
and solvents.

Birch-Faced Plywood

An extensive selection of smooth surface birch faced plywoods for a


variety of woodworking applications. Thicknesses are available from
1 " to 1" and all contain a veneer core.
2
Catalog
Nominal
Number
Thickness
Width
Length
Grade
075326
"
48"
96"
A2
075324
"
48"
96"
C3
58"
48"
96"
C3
075333
075321
"
48"
96"
C3
075322
1"
48"
96"
C3
075325
"
48"
96"
D3 (shop)
075372
1"
48"
96"
D3 (shop)
*Pieces per unit listed for shipping reference purposes.
Sheets are sold individually.

No.
Plys
7
5
7
7
9
7
9

Pc/Unit*
40
60
60
40
30
40
30

Catalog
Nominal
Number
Thickness
Width
Length
Grade
075343
"
48"
96"
AB
075344
1"
48"
96"
AB
*Pieces per unit listed for shipping reference purposes.
Sheets are sold individually.

No.
Plys
7
9

Pc/Unit*
44
30

MDO (Medium Density Overlay) Fir Plywood

MDO Plywood is produced with a resin-treated fiber overlay on both


sides that is generally smooth and opaque. This allows for rapid, even
paint and coating applications.
MDO Plywood is manufactured with 100% waterproof adhesives
and has an inner ply construction of C grade veneers and B grade or
better face and back veneers.
Catalog
Nominal
Number
Thickness
Width
Length
Grade
075341
"
48"
96"
AB
075342
1"
48"
96"
AB
*Pieces per unit listed for shipping reference purposes.
Sheets are sold individually.

No.
Plys
7
9

Pc/Unit*
44
30

Fir Plywood

Suitable for general construction requirements, this plywood is


manufactured of solid fir laminations.
Catalog
Nominal
Number
Thickness
Width
Length
Grade
075331
"
48"
96"
AC
075332
1"
48"
96"
AC
*Pieces per unit listed for shipping reference purposes.
Sheets are sold individually.

84

1. 800. 321. 85 1 1

No.
Plys
7
9

Pine Plywood
Pc/Unit*
44
33

This general purpose construction grade plywood is constructed of


pine laminations glued with exterior adhesive. This product will have
larger internal voids and surface defects.
Catalog
Nominal
Number
Thickness
Width
Length
Grade
075351
"
48"
96"
CDX
*Pieces per unit listed for shipping reference purposes.
Sheets are sold individually.

No.
Plys
5

Pc/Unit*
48

SECTION CONTENTS

Other Sheet Materials

Plywood Grading Scales

Masonite Sheets

Fully tempered Masonite Sheets are hard, smooth, and most commonly used for pattern layout. They are available plain or painted with
a white latex primer on one side.
Description
Primed Tempered Masonite
Primed Tempered Masonite
Plain Tempered Masonite
Plain Tempered Masonite

Nominal
Thickness
18"
"
18"
"

Width
48"
48"
48"
48"

Length
96"
96"
96"
96"

Acetate Sheet

A clear economy cellulose acetate sheet which can be used for


template and layout work. Packaged flat in 20" x 50" sheets.
Catalog
Number
027520
027525
027530
027535

Description
Acetate Sheet
Acetate Sheet
Acetate Sheet
Acetate Sheet

Thickness
.020
.030
.040
.060

Width
20"
20"
20"
20"

Length
50"
50"
50"
50"

Aluminum Sheet

Ideal for layouts, templates and build-ups. Sold by the sheet and
shipped at in 24" x 72" sheets.
Catalog
Number
027540
027545
027550
027555
027560
027565
027570

Description
Aluminum Sheet
Aluminum Sheet
Aluminum Sheet
Aluminum Sheet
Aluminum Sheet
Aluminum Sheet
Aluminum Sheet

Thickness
0.032"
0.050"
0.063"
0.090"
0.125"
0.190"
0.250"

Width
24"
24"
24"
24"
24"
24"
24"

Length
72"
72"
72"
72"
72"
72"
72"

Brass Sheet

Stocked in various thicknesses for accurate build-up dimensions.


Sold in 12" x 48" sheet sizes.
Catalog
Number
027580
027585
027590
027595
027605
027610
027620
027625

Description
Brass Sheet
Brass Sheet
Brass Sheet
Brass Sheet
Brass Sheet
Brass Sheet
Brass Sheet
Brass Sheet

Thickness
0.016"
0.032"
0.050"
0.063"
0.093"
0.125"
0.188"
0.250"

Width
12"
12"
12"
12"
12"
12"
12"
12"

Length
48"
48"
48"
48"
48"
48"
48"
48"

Armorboard

Armorboard is an exterior plywood panel with 18" standard hardboard


on both faces.
Catalog
Number
075370

Description
Armorboard

Nominal
Thickness
"

Width
48"

Length
96"

Hardwood Plywood Grades

Hardwood plywood uses two alphanumeric characters to


designate the grade of the panel. The face is normally graded
using a letter, the back is normally graded using a number.

Face Grades
A. The veneer is smooth and free of large knots. Small
pin knots, burls, or slight mineral streaks are permitted.
This is the best grade for a plywood face.
B. This grade is similar to the A face, but some sound knots
or repaired knots are permitted. Slightly rougher grain and
mineral streaks are typical of this grade.
C. This veneer will contain sound knots and repaired knots as
well as unlimited pin knots and small burls. Mineral streaks
are readily evident.
D. This grade is similar to the C grade face but will permit
more repaired knots, sound knots, and rough cut veneer.

Back Grades

1. This veneer will have sound, tight knots up to 3 8" in diameter. Areas of rough grain and small splits may be permitted.

2. This back face will have sound, tight knots up to 3 4" in


diameter. Repaired knots, rough cut veneer, and mineral
streaks are common with this grade.

3. This grade permits 12" to 112" diameter knots on this face.


Repaired knots, unlimited small defects, and streaks are
also permitted.

Soft Wood Plywood Grades

Soft wood plywood uses two letter characters to designate the


grade of the panel. The face is normally graded using a letter and
the back is also graded using a letter.
A. This veneer is smooth and free of pitch pockets, knots,
and open splits. Repaired splits or wood patches may
be permitted.
B. This grade is smooth and free from open defects, but sound
knots up to 1" in diameter are evident. Wood repairs or
repaired knots or splits are common in the veneer.
C. Unlimited tight knots up to 112" in diameter are characteristic to the grade. Open knots, splits, wood patches, and
repairs are permitted.
D. This grade has no limit to the number of defects or repairs.
Knotholes are permissible to 212" in diameter and open
splits are common.

Particle Board

Ideally suited for mold-box and master pattern bottom board construction, this is a smooth-finish particle board.
Catalog
Number
075304
075101

Description
Particle Board
Particle Board

Nominal
Thickness
"
"

Width
48"
48"

Length
96"
96"

Melaboard

Melaboard is a white particle board panel with 130 gram melamine


film thermally fused to both faces.
Catalog
Number
075350

Description
Melaboard

Nominal
Thickness
"

Width
49"

Length
97"

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85

Plywood & Sheet Materials

Catalog
Number
075310
075311
075309
075319

NEXT

NEXT

SECTION CONTENTS

H a r d w are & E q u i p men t

Hardware & Equipment


Freeman Lok-In Pattern Letters
Freeman Lok-In Pattern Letters are widely used in the foundry
industry for the fast changing of letters and numbers used for date
code, serial number, and alloy identication. The holder and letters
are made with a dovetail design to secure the characters rmly in
place while permitting their easy removal and replacement. They are
made of high quality investment cast steel.

D
A

Letter
Holder Size
"
38"
"
"

1516
118

38
1532
916

E
316
316
316
316

3 Letter
B
D
11116
1316
21132
11932
3116
218
31932
21532

4 Letter
B
D
13132
11532
21316
2116
32132
22332
41132
3732

5 Letter
B
D
2
1
3
2
4932
31132
518
4

Freeman Lok-In Pattern Letters


Letter
A
B
C
D
E
F
G
H
I
J
K
L
M
O*
N
P
Q
R
S
T
U
V
W
X
Y
Z

14"

38"

124410A
124410B
124410C
124410D
124410E
124410F
124410G
124410H
124410I
124410J
124410K
124410L
124410M
124400
124410N
124410P
124410Q
124410R
124410S
124410T
124410U
124410V
124410W
124410X
124410Y
124410Z

124430A
124430B
124430C
124430D
124430E
124430F
124430G
124430H
124430I
124430J
124430K
124430L
124430M
124420
124430N
124430P
124430Q
124430R
124430S
124430T
124430U
124430V
124430W
124430X
124430Y
124430Z

6 Letter
B
D
21732
2132
31116
21516
43132
4132
52732
42332

7 Letter
B
D
21316
2516
4316
3716
5916
458
62332
51932

8 Letter
B
D
3332
21932
41932
32732
6732
5932
738
6

9 Letter
B
D
31332
22932
5116
4932
678
51516
818
7

Freeman Lok-In Pattern Numbers


Catalog Numbers
12"
34"
124450A
124470A
124450B
124470B
124450C
124470C
124450D
124470D
124450E
124470E
124450F
124470F
124450G
124470G
124450H
124470H
124450I
124470I
124450J
124470J
124450K
124470K
124450L
124470L
124450M
124470M
124440
124460
124450N
124470N
124450P
124470P
124450Q
124470Q
124450R
124470R
124450S
124470S
124450T
124470T
124450U
124470U
124450V
124470V
124450W
124470W
124450X
124470X
124450Y
124470Y
124450Z
124470Z

14"

Recessed
124490A
124490B
124490C
124490D
124490E
124490F
124490G
124490H
124490I
124490J
124490K
124490L
124490M
124480
124490N
124490P
124490Q
124490R
124490S
124490T
124490U
124490V
124490W
124490X
124490Y
124490Z

Please note that the number nine is ordered as a six and the letter O is ordered
as a zero.

Number
0
1
2
3
4
5
6
7
8
9*
Blank
Dash

"
124400
124401
124402
124403
124404
124405
124406
124407
124408
124406
124411
124412

38"

124420
124421
124422
124423
124424
124425
124426
124427
124428
124426
124431
124432

Catalog Numbers
"
124440
124441
124442
124443
124444
124445
124446
124447
124448
124446
124451
124452

"
124460
124461
124462
124463
124464
124465
124466
124467
124468
124466
124471
124472

1. 800. 321. 85 1 1

124491

Please note that the number nine is ordered as a six and the letter O is ordered
as a zero.

End Plates/Holders/Screws
Description
Lok-In End Plates (incl. screw)
3 Letter Holder
4 Letter Holder
5 Letter Holder
6 Letter Holder
7 Letter Holder
8 Letter Holder
9 Letter Holder
Replacement Screws

"
124285
124045
124050
124055
124060
124065
124070
124075

Catalog Number
"
124295
124300
124125
124165
124130
124170
124135
124175
124140
124180
124145
124185
124150
124190
124155
124195
124320
38"

NOTE: Lok-In End Plates are sold separately from Letter Holders.

86

" Recessed
124480
124481
124482
124483
124484
124485
124486
124487
124488
124486

"
124305
124205
124210
124215
124220
124225
124230
124235

SECTION CONTENTS

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Freeman Standard Pattern Letters


Freeman Pattern Letters and Figures are utilized for a wide range of
applications throughout the pattern and foundry industries. Generally
applied to the pattern or corebox, these letters enable identications
such as company name, part number, and date code to be permanently
cast into the nished product.
Measurements are outside-to-outside of face or center-to-center
of face, depending on style. Overall height greater because of draft.
Most styles available drilled for mounting purposes (additional
charges apply). Please see product description for availability.

Ordering Information
When placing an order, please locate the catalog number from the
lists provided for the desired style and size you would like. When
providing this part number, add the number, symbol or letter you
wish to order to the end of the catalog number and include the
quantities you desire. Please note that the number nine is ordered
as a six and the letter O is ordered as a zero.
Example: " Sharp-Face Gothic White Metal #6 would be 121048#6

" Sharp-Face Gothic White Metal A would be 121048A

Flat-Face Gothic White Metal


Catalog
Number
121194
121196
121198
121200
121202
121204
121206
121208
121210
121212
121214
121216
121218

Height
316"
"
516"
38"
"
58"
"
78"
1"
1"
1"
2"
2"

Thickness
132"
116"
116"
116"
116"
164"
332"
332"
18"
964"
532"
316"
316"

Drilling
Availability
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

Width
0.143
0.200
0.250
0.300
0.350
0.462
0.537
0.637
0.875

Drilling
Availability
No
No
No
No
No
No
No
No
No

Width
0.125
0.175
0.231
0.275
0.318
0.437
0.625

Drilling
Availability
No
No
No
No
No
No
No

Heavy Hairline White Metal


Sharp-Face Gothic White Metal
Catalog
Number
121032
121034
121036
121038
121040
121042
121044
121046
121048
121050
121052
121054
121056
121060
121602
121604

Height
18"
316"
"
516"
38"
716"
"
58"
"
78"
1"
1"
1"
2"
2"
3"

Thickness
116"
116"
116"
116"
116"
116"
116"
18"
18"
532"
532"
316"
"
"
516"
38"

Width
0.162
0.200
0.262
0.325
0.375
0.500
0.555
0.700
0.725
0.850
0.950
1.150
1.400
1.850
2.300
2.750

Drilling
Availability
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

Sharp-Face Gothic Reverse White Metal


Catalog
Number
121084
121086
121088
121090
121092
121094
121096
121098
121100
121102
121104

Height
316"
"
516"
38"
"
58"
"
1"
1"
1"
2"

Thickness
116"
116"
116"
116"
332"
18"
18"
532"
1364"
1564"
1364"

Width
0.200
0.262
0.325
0.375
0.555
0.700
0.725
0.950
1.150
1.400
1.850

Drilling
Availability
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

Catalog
Number
121124
121126
121128
121130
121132
121134
121136
121138
121140

Height
18"
316"
"
516"
38"
"
58"
"
1"

Thickness
132"
132"
132"
116"
116"
116"
116"
116"
18"

Light Hairline White Metal


Catalog
Number
121156
121158
121160
121162
121164
121166
121168

SEE ALSO:

Height
18"
316"
"
516"
38"
"
"

Thickness
132"
132"
132"
132"
132"
116"
116"

Product
F-Bond CA Adhesives for affixing

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Page No.
64

87

Hardware & Equipment

Width
0.200
0.331
0.400
0.450
0.575
0.675
0.775
0.900
1.000
1.200
1.450
1.900
2.350

SECTION CONTENTS

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H a r d w are & E q u i p men t

Freeman Standard Pattern Letters [CONTD.]

Round-Face Gothic White Metal


Catalog
Number
121340
121342
121344
121346
121348
121350
121352

Height
38"
"
58"
"
1"
1"
1"

Thickness
332"
332"
18"
18"
316"
316"
316"

Width
0.400
0.537
0.637
0.725
0.950
1.175
1.425

Drilling
Availability
Yes
Yes
Yes
Yes
Yes
Yes
Yes

Customized Logos
Special letters, gures, monograms, and
logos can be made either from existing
patterns or a drawing.
Customized Logos are available
for order in White Metal. There is a
100 piece minimum for each order.
Please provide the following for a quote:
1. Dimensions (Length x Width x Thickness)
2. To-Scale Drawing of Logo
We will respond with a price for the logos and the amount of the
one-time set up charge for the mold. A mold will then be created and a
sample will be sent for approval.
Fax all diagrams to: Freeman Manufacturing & Supply Co.

Inside Sales Department

(440) 934-7200
[email protected]

Deep Block White Metal


Catalog
Number
121238
121240
121242
121244
121246
121248
121250
121252
121254
121256

Height
"
38"
"
58"
"
78"
1"
1"
1"
2"

Thickness
18"
18"
18"
18"
18"
316"
316"
316"
"
"

Width
0.375
0.475
0.575
0.662
0.762
0.862
0.950
1.175
1.350
1.825

Drilling
Availability
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

Height
"
38"
"
58"
"
1"
1"
1"
2"

SEE ALSO:

88

Thickness
332"
332"
332"
332"
332"
332"
18"
18"
18"

Product
F-Bond Instant CA Adhesives for affixing

1. 800. 321. 85 1 1

Our Pattern Letter Cabinet is an


ideal metal cabinet for pattern
letter storage. Each drawer has
a curved bottom so that letters
can be easily removed and the
dividers t tightly to the drawer
bottom so letters cannot slide
from one compartment to the
next. Enough drawer dividers
are included to convert each
drawer to 12 compartments. The cabinet is made up of two drawers and
any number of two drawer units may be stacked one on top of the other.
Interlocking tabs on the cabinet units hold stacked units rmly in place.

Specifications:

Tablet White Metal


Catalog
Number
121522
121526
121528
121530
121532
121534
121536
121538
121542

Freeman Pattern Letter Cabinet

Width
0.350
0.425
0.525
0.625
0.700
0.900
1.062
1.250
1.700

Drilling
Availability
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

Page No.
64

Standard unit size 314" height x 11" length x 11" width


Drawer size 158" height x 11" length x 11" width
Number of compartments 12
Average number of letters per drawer (SFG White Metal)
300 ("); 90 ("); 40 (1")
Catalog
Number
027435
027436

Description
Pattern Letter Cabinet
Additional Cabinet Dividers

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Tapes and Embossers


" Tape

8" Tape

Image above is at actual size.

Roovers Embossing Press

Catalog
Number
019370
019372

Description
Roovers Embossing Press " Letter Size, " Wide Tape
Roovers Embossing Press 38" Letter Size, 78" Wide Tape

Dymo Tapewriter

A portable tapewriter to use for


almost any type of identification work.
Will emboss letters and numbers on
colored pressure sensitive vinyl tape
or on metal tape without adhesive.
Letters will mold in fine sand.
The Embosser includes one (1)
standard wheel and one (1) reverse wheel.
Catalog
Number
019374
035195

Description
Dymo-Mite Hand Embosser 316" Letter Size
Aluminum Metal Tape without Adhesive

Tape
Width
"
"

Mfg. No.
T-10A
T-20

Parts available upon request.

Embossing Tapes

We offer Zinc, Aluminum, Brass, and Steel Embossing Tapes for


use with Roovers or any other embossing presses.
Please note that Brass and Steel Tapes must be purchased in
box quantities and have extended lead times. All other tapes are
sold individually.
Catalog
Number
035075
035070
035090
035100
035110
035120
035015
035025
035030
035035
035045
035124
035125
035076
035078

Description
Aluminum Embossing Tape
Aluminum Embossing Tape
Aluminum Embossing Tape
Aluminum Embossing Tape
Aluminum Embossing Tape
Aluminum Embossing Tape
Zinc Embossing Tape
Zinc Embossing Tape
Zinc Embossing Tape
Zinc Embossing Tape
Zinc Embossing Tape
Brass Embossing Tape
Brass Embossing Tape
Cold Roll Steel Embossing Tape
Cold Roll Steel Embossing Tape

Letter
Roll
Roll Rolls/
Size Thickness Width Length Box
"
.015
"
85'
10
"
.012
"
120'
10
516"
.018
"
80'
7
38"
78"
.018
80'
6
"
.022
1"
65'
4
"
.022
1"
65'
4
"
.015
"
120'
10
516"
.018
"
80'
7
38"
78"
.020
105'
6
95'
5
"
.022
118"
"
.022
1"
65'
4
"
.005
"
85'
10
38"
78"
.020
125'
6
"
.015
"
85'
10
38"
78"
.015
85'
6

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89

Hardware & Equipment

Primarily used in the pattern


and foundry industries for
numbering patterns and core
boxes. Other applications
include numbering bins, parts,
machines, storage areas,
lockers, etc.
Known for their rugged
construction and simple
operation, these embossing
presses are furnished with
deep strike type characters.
Reverse styles of characters are available; information upon request.

SECTION CONTENTS

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H a r d w are & E q u i p men t

Abrasives
Types of Abrasives Offered:

Garnet A reddish brown, natural mineral, that features a medium


hardness and good cutting edges that have a tendency to break or
fracture when used, thus creating new cutting edges. Garnet is used
primarily for fine finishing of wood.
Aluminum Oxide A synthetic, gray-brown mineral that is tough and
durable. This widely used abrasive is ideal for both woodworking and
metalworking.
Silicon Carbide A very hard, shiny, synthetic, black colored mineral that
has a brittle quality permitting it to fracture into sharp, sliver-like wedges
as it works. Silicon carbide is used for sanding a wide range of metals,
plastics, or glass.

Abrasive Sheets (9" x 11")

These 3M abrasives are open coatwhere the abrasive granules


cover 50-70% of the backing and are set at a pre-determined spacing to
reduce loading or clogging.
Grit
80
100
120
150
180
220
100
120
150
40
50
60
80

Style No.
110N
110N
110N
110N
110N
110N
130N
130N
130N

140N
140N
140N

Shts/Pkg
50
100
100
100
100
100
100
100
100
50
50
50
50

Aluminum-Oxide Cloth Sheets


These 3M abrasive products are made with aluminum oxide uniformly
applied to light, J weight cloth sheets. They are primarily used for
metalworking but may also be used for woodworking.
Catalog
Number
132095
132100
132105

90

Weight
J
J
J

1. 800. 321. 85 1 1

in weights A, C, and D (A being the lightest).

Cloth Produces a durable and flexible backing, and is mainly used


with aluminum oxide abrasive.

Waterproof Paper Used mainly with silicon carbide abrasive.

Other weights & grits are available by special order.


Please contact Customer Service for complete details.

These sheet are made by coating a waterproof paper backing with


silicon carbide.
The flexible A weight paper is designed primarily for automotive
applications where wet sanding is required. The sturdy C weight paper
is designed for general industrial applications where greater backing
strength is required. Good for metal, wood or glass.

Garnet Paper Sheets

Weight
A
A
A
A
A
A
C
C
C
D
D
D
D

Paper Used mainly with garnet abrasive. Paper sheets are available

Silicon Carbide Wetordry Paper Sheets

An extensive selection of garnet,


aluminum oxide, and silicon carbide abrasive sheets with paper or
cloth backing. These sheets are
sold in full package quantities.

Catalog
Number
132005
132010
132015
132020
132025
132030
132071
132076
132081
132052*
132056
132061
132066
*Not manufactured by 3M

Types of Backings Offered:

Grit
80
100
120

Style No.
211K
211K
211K

Shts/Pkg
50
50
50

Catalog
Number
132130
132150
132165
132145
132135
132142
132155
132160

Weight
A
A
A
C
C
C
C
C

Grit
180
220
600
80
100
150
320
400

Style No.
431Q
413Q
413Q
431Q
431Q
431Q
431Q
431Q

Shts/Pkg
50
50
50
50
50
50
50
50

Silicon Carbide Coated Abrasive Mesh


Commonly referred to as drywall sandpaper or sanding screen, this
abrasive is made with a silicon carbide mineral that is coated on a durable screen cloth mesh with waterproof bond. Ideal for plaster and other
substrates that would load conventional abrasives.
Catalog
Number
132170
132175

Grit
80
100

Style No.
483W
483W

Shts/Pkg
25
25

NEXT

SECTION CONTENTS

Abrasives [CONTD.]
Garnet Resin Bond Paper Discs
Garnet is a natural mineral that, when used as an abrasive, provides
excellent results for the sanding of wood. This sharp abrasive covers
100% of the disc (closed coat) for smooth stock removal and is resinbonded for a long service life. Freeman Latex Disc Cement must be
used to apply these discs to the machine.

Disc Sanders Abrasives

12" to 36" diameter abrasive discs for State, Master and other large disc
sanders. Available in aluminum-oxide resin bond cloth and garnet paper.

3M Aluminum-Oxide PSA Cloth Discs


These 3M discs are the premium in our line, featuring aluminum-oxide
abrasive resin-bonded to a durable X weight cloth backing. These discs
feature factory-applied adhesive on the backing to enable quick and
easy installation to the machine. Primarily used for sanding metal.
Diameter
12"
15"
15"
15"
16"
16"
16"
18"
20"
20"
20"
20"
20"
24
24
24
24
30
30

Grit
40
36
40
60
36
40
60
40
36
40
50
60
80
36
40
50
60
36
40

Disc/Unit**
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

**These discs are sold individually. Unit quantities are listed for pricing and
packaging reference only.

3M Aluminum-Oxide Plain-Back Cloth Discs


This product features aluminum oxide abrasive resin-bonded to a cloth
backing for superior life when sanding metal. Freeman Latex Disc
Cement must be used to apply these discs to the machine.
Catalog
Number
131590
131610
131605
131615

Diameter
20"
24"
24"
30"

Grit
40
36
40
40

Disc/Pkg.**
25
10
10
10

Disc/Pkg.**
100
100
100
100
25
20
20
20
20

Freeman Latex Disc Cement

Specifically formulated for securing paper and


cloth-backed abrasives to any disc sanding
machine. Freeman Latex Disc Cement is fast
drying and easy to use.

6 Easy Steps For Application:


1. Clean both surfaces to be bonded and
make sure steel disc is free of grease.
2. Brush Freeman Latex Disc Cement onto both the abrasive
backing and steel disc.
3. Allow Freeman Latex Disc Cement to dry (10-30 min.) before
applying abrasive.
4. Align edges of abrasive disc to steel disc and apply carefully.
5. Roll down abrasive disc from the center outward.
6. Trim the excess abrasive from the outside diameter of the disc.
Catalog
Number
025505

Description
Freeman Latex Disc Cement

Availability
Quart

Freeman Abrasive
Cleaner Bar

The Abrasive Cleaner


Bar is easy to use just
hold the bar securely and
carefully push against the
rotating abrasive disc until the majority of loaded particles are removed.
By using the abrasive cleaner bar you will realize 3 to 4 times
more abrasive disc and belt life. You will also prevent burning, chatter
marks and machine vibration caused by loaded abrasives.
Catalog
Number
136850

Description
Abrasive Cleaner Bar

Availability
158" x 158" x 8"

**These discs are sold individually. Unit quantities are listed for pricing and
packaging reference only.

w w w .freemansupply. com

91

Hardware & Equipment

Catalog
Number
131455
131465
131460
131457
131475
131470
131468
131480
131495
131490
131488
131487
131486
131515
131505
131510
131511
131530
131525

Catalog
Number
Diameter
Grit
131115
12"
40
131135
15"
40
131155
16"
40
131165
18"
40
131175
20"
40
131195*
24"
40
131201
24"
40
131215
30"
40
131223
36"
40
*These discs are manufactured with a 1" diameter center hole.
**These discs are sold individually. Unit quantities are listed for
pricing and packaging reference only.

SECTION CONTENTS

NEXT

H a r d w are & E q u i p men t

Abrasives [CONTD.]
Spindle Sanders Abrasives

Aluminum-Oxide Sleeves
Made with Aluminum-Oxide, a synthetic, grey-brown colored mineral
that is tough and durable, these resin-bonded, cloth-backed abrasive
sleeves are used primarily in metalworking and plastic applications.

Our abrasive sleeves and expanding rubber drums are designed


for oscillating spindle sanders
including State, Master, and other
makes and models. These abrasive sleeves are constructed to
give dependable service and
excellent surface finishes.

For State Spindle Sanders*

Garnet Sleeves
Garnet is a natural mineral that, when used as an abrasive, provides
excellent results for the sanding of wood.

For State Spindle Sanders*


Catalog
Number
133004
133009
133014
133019
133027
133029
133034
133039
133048
133054
133060
133070
133080
133090
133095
133105

Diameter
"
"
38"
"
"
58"
58"
"
1"
1"
1"
1"
2"
2"
3"
4"

Length
5"
6"
6"
6"
9"
6"
9"
9"
9"
11"
9"
9"
9"
9"
9"
9"

Grit
60
60
60
60
60
60
60
60
60
60
40
40
40
40
40
40

For Master Spindle Sanders*


Catalog
Number
Diameter
Length
Grit
133065
1"
11"
40
133075
1"
11"
40
133085
2"
11"
40
133100
3"
11"
40
133110
4"
11"
40
*State and Master brands are listed for reference purposes. For other sander
models please refer to diameter and length dimensions when choosing
appropriate sleeves.

Catalog
Number
133115
133116
133125
133126
133127
133130
133131
133132
133140
133141
133142
133150
133151
133155
133156
133165
133170
133171
133172
133185
133186
133187
133195
133196
133197
133205
133206
133207

Diameter
"
"
38"
38"
38"
"
"
"
58"
58"
58"
"
"
1"
1"
1"
1"
1"
1"
2"
2"
2"
3"
3"
3"
4"
4"
4"

Length
5"
5"
6"
6"
6"
6"
6"
6"
6"
6"
6"
9"
9"
9"
9"
9"
9"
9"
9"
9"
9"
9"
9"
9"
9"
9"
9"
9"

Grit
60
80
50
60
80
50
60
80
50
60
80
50
60
50
60
40
40
60
80
40
60
80
40
60
80
36
60
80

For Master Spindle Sanders*


Catalog
Number
Diameter
Length
Grit
133120
"
6"
60
133135
"
9"
50
58"
9"
50
133145
133160
1"
11"
50
133175
1"
11"
40
133180
1"
11"
40
133190
2"
11"
40
133200
3"
11"
40
133210
4"
11"
36
*State and Master brands are listed for reference purposes. For other sander
models please refer to diameter and length dimensions when choosing
appropriate sleeves.

Expandable Rubber Drums

These Expandable Rubber


Drums are made of a rubber
compounded for proper resiliency. For uniform compression
and expansion, each drum is
supplied with two steel washers
appropriately sized to each drum.
Each drum is 9" long and is sized
to fit a " diameter spindle.
Catalog
Number
133220
133225
133230
133235
133242
133245
133250

92

1. 800. 321. 85 1 1

Description
Expandable Rubber Drum
Expandable Rubber Drum
Expandable Rubber Drum
Expandable Rubber Drum
Expandable Rubber Drum
Expandable Rubber Drum
Expandable Rubber Drum

Drum Outside
Diameter
1"
1"
1"
2"
2"
3"
4"

NEXT

SECTION CONTENTS

Abrasives [CONTD.]
3M Roloc Discs and Holders

Used with grinders or electric drills,


these abrasive discs are designed for
grinding and polishing wood, metal,
or plastic.
The exclusive 3M Roloc system
locks the disc securely in place with just
a half twist and unlocks just as easily.
Available with aluminum-oxide or Scotch-Brite abrasive.

Roloc
Disc Pad

Roloc
Disc

Roloc
Disc Pad

Thread
Shaft

3M Roloc Aluminum Oxide Discs

3M Roloc Scotch-Brite Discs

3M Roloc style TR (plastic button) discs are resin-bonded, aluminum


oxide discs that are offered in a variety of pad hardnesses. They
provide an extremely effective means of deburring and finishing wood
or metal surfaces. The discs are sold in full packages as listed and the
disc holders are sold separately and individually.

These 3M Roloc discs are made with a premium Scotch-Brite surface


conditioning non-woven web to provide a burr-free finish. Removes
grind marks, rust, and coatings. They are sold in full packages as listed
and disc holders are sold separately.

Pad
Diameter
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
2"
2"
2"
2"
2"
2"
2"
3"
3"
3"
3"
3"
3"
3"
4"
4"
4"

Color
Brown
Green
Orange
Yellow
Blue
White
Brown
Green
Orange
Yellow
Blue
White
Black
Brown
Green
Orange
Yellow
Blue
White
Black
Brown
Green
Orange
Yellow
Blue
White
Brown
Orange
Yellow

Grit
36
50
60
80
100
120
36
50
60
80
100
120
24
36
50
60
80
100
120
24
36
50
60
80
100
120
36
60
80

Discs/Pkg
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
25
25
25

Catalog
Number
136871
136872
136873
136874
136875
136876
136877
136878
136879

Pad
Diameter
1"
1"
1"
2"
2"
2"
3"
3"
3"

Color
Brown
Maroon
Blue
Brown
Maroon
Blue
Brown
Maroon
Blue

Grit
coarse
medium
very fine
coarse
medium
very fine
coarse
medium
very fine

Discs/Pkg
50
50
50
50
50
50
25
25
25

3M Roloc Disc Holders


These 3M Roloc Disc Holders are used exclusively with 3M Roloc
Discs. Uniquely designed for fast and easy changing of the abrasive.
Threaded in the center of the holder, a twist installs or removes the
disc. This holder is used with aluminum oxide or Scotch Brite discs.
Shaft is threaded " 20". The pad hardness is rated as medium.
These disc holders are sold individually.
Catalog
Number
135440
135445
135450
135455
135460
135477

Description
Disc Pad & Shaft Complete
Disc Pad & Shaft Complete
Disc Pad & Shaft Complete
Disc Pad & Shaft Complete
Disc Pad & Shaft Complete
" 20 UNC Threaded Shaft Only

Pad
Diameter
1"
1"
2"
3"
4"

w w w .freemansupply. com

93

Hardware & Equipment

Catalog
Number
135265
135255
135250
135245
135240
135235
135300
135290
135285
135280
135275
135273
135345
135340
135330
135325
135320
135315
135310
135375
135371
135365
135360
135355
135350
135348
135405
135390
135385

SECTION CONTENTS

NEXT

H a r d w are & E q u i p men t

Abrasives [CONTD.]
Adhesive Backed (PSA) Discs and Holders

Used with grinders or electric drills, these abrasive discs are designed
for grinding and polishing wood, metal, or plastic.

Adhesive Backed (PSA)


Resin-Bond Cloth Discs
These aluminum-oxide discs are
excellent for grinding and finishing
applications. They are resin-bonded
for added durability and adhesivebacked for quick and easy disc
change. The flexible rubber holder
(sold separately) assures pad contact
with most contours.
Catalog
Number
135480
135481
135482
135483
135486
135487
135488
135489
135490
135493
135494
135495
135496
135497
135501
135502
135503
135504
135508
135509
135510
135512
135513
135514
135515
135516
135517
135518
135519
135523
135524
135525
135526
135527
135528
135529

94

A durable rubber pad that is stiff enough


to hold its shape but flexible enough to
prevent gouging, this product is great for
use with the adhesive backed discs. All
holders have a 14" shank to fit most hand grinders.
Catalog
Number
135200
135205
135210
135215
135220
135225
135230

Diameter
"
"
"
"
"
"
"
"
"
1"
1"
1"
1"
1"
1"
1"
1"
1"
2"
2"
2"
2"
2"
2"
3"
3"
3"
3"
3"
4"
4"
4"
4"
4"
5"
5"

1. 800. 321. 85 1 1

Disc Holders for


Adhesive Backed Discs

Grit
50
60
80
100
40
50
60
80
100
40
50
60
80
100
40
50
60
80
36
40
50
80
100
120
36
40
50
60
80
36
40
60
80
100
36
50

Disc
Diameter
"
"
1"
1"
2"
3"
4"

Scotch Brite Industrial Hand Pads (6" x 9")

Scotch-Brite Heavy Duty Hand PadMost


durable and aggressive pad for quick
stock removal.
Scotch Brite Blending PadsSlightly finer
abrasive than the heavy duty pad. Excellent
for removing scratches on metal, wood, or
synthetic surfaces.
Scotch-Brite General Purpose Hand Pad
This is the most popular Scotch Brite
abrasive because it is coarse enough for
cleaning and
finishing but fine enough to produce good surface finishes.
Scotch-Brite Ultra-Fine Hand PadFine textured for ultra-fine
finishing or metal, wood, plastics, and composites.
Scotch-Brite Light Duty Hand PadA very mild abrasive for gentle,
yet through cleaning. Commonly used with liquid detergent.
Catalog
Number
136800
136802
136805
136810
136801

Description
Heavy Duty
Blending
General Purpose
Ultra Fine
Light Duty

Color
Tan
Gray
Maroon
Light Gray
White

Pads/Box
10
10
20
20
20

Mfg. No.
7440
7446
7447
7448
7445

NEXT

SECTION CONTENTS

Abrasives [CONTD.]
Cartridge Rolls

Cartridge Rolls [Contd.]

These products are designed for


finish sanding of concave surfaces
of metal, wood, or plastics. Made
from resin bonded aluminum oxide
cloth for long life, these products
work well with air or electric grinders. A steel mandrel must be used
to secure the abrasive to the tool.
Outside
Diameter
18"
18"
18"
316"
316"
316"
316"
"
"
"
"
"
"
"
"
"
"
"
"
"
516"
516"
516"
516"
516"
38"
38"
38"
38"
38"
38"
38"
38"
38"
38"
38"
38"
38"
38"
38"

Length
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
2"
2"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
2"
2"
2"
2"
2"

Pilot
Diameter
564"
564"
564"
332"
564"
564"
332"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"
18"

Grit
100
120
80
80
100
140
240
50
60
80
100
120
240
50
60
80
100
120
60
80
60
80
100
120
150
60
80
100
120
50
60
80
100
120
150
50
60
80
100
120

Matched Mandrel
(18" Shank / " Shank)
801 /
801 /
801 /
/ 805
/ 805
/ 805
/ 805
809 / 810
809 / 810
809 / 810
809 / 810
809 / 810
809 / 810
803 / 820
803 / 820
803 / 820
803 / 820
803 / 820
804 / 825
804 / 825
803 / 820
803 / 820
803 / 820
803 / 820
803 / 820
809 / 810
809 / 810
809 / 810
809 / 810
803 / 820
803 / 820
803 / 820
803 / 820
803 / 820
803 / 820
804 / 825
804 / 825
804 / 825
804 / 825
804 / 825

Mandrels for Cartridge Rolls

This steel adaptor is used


to secure and hold both
tapered and parallel sided
cartridge rolls to air grinders or
electric drills. This holder is used by
sliding the cartridge roll onto the mandrel
pilot until the bottom of the abrasive touches
the threaded steel area. Simply screw the cartridge
roll onto the threads to secure.
Your mandrel should be at least " shorter than your cartridge roll.

Mandrels with 18" Shank Diameter


Pilot
Diameter
564"
332"
18"

"
134801

Pilot Length
"
1"

134809

134802
134803

1"

134804

Mandrels with " Shank Diameter


Pilot
Diameter
332"
18"
316"
"

"
134807
134808
134830
134834

"
134805
134810

Pilot Length
1"
1"
134806
134820
134825
134831
134832
134835
134840

w w w .freemansupply. com

2"

134826
134841

95

Hardware & Equipment

Catalog
Number
134436
134437
134441
134435
134440
134445
134447
134454
134455
134460
134465
134470
134475
134480
134485
134490
134495
134500
134505
134510
134511
134515
134520
134525
134526
134530
134535
134540
134545
134550
134555
134560
134565
134570
134575
134579
134580
134585
134590
134586

Catalog
Outside
Pilot
Matched Mandrel
Number
Diameter
Length
Diameter
Grit
(18" Shank / " Shank)
18"
134589
"
1"
50
809 / 810
18"
60
809 / 810
134591
"
1"
18"
80
809 / 810
134592
"
1"
18"
120
809 / 810
134594
"
1"
18"
240
809 / 810
134588
"
1"
18"
40
803 / 820
134595
"
1"
18"
50
803 / 820
134600
"
1"
18"
60
803 / 820
134605
"
1"
18"
80
803 / 820
134610
"
1"
18"
100
803 / 820
134615
"
1"
18"
120
803 / 820
134620
"
1"
18"
150
803 / 820
134621
"
1"
18"
40
804 / 825
134630
"
2"
18"
60
804 / 825
134640
"
2"
18"
80
804 / 825
134645
"
2"
18"
100
804 / 825
134650
"
2"
58"
316"
1"
50
804 / 825
134710
58"
316"
1"
60
/ 831
134715
58"
316"
1"
80
/ 831
134720
58"
316"
1"
100
/ 831
134721
134775
1"
1"
"
40
/ 835
134785
1"
2"
"
60
/ 840
134790
1"
2"
"
80
/ 840
Other sizes are available by special order. Minimums will apply.
Contact customer service for details.

NEXT

SECTION CONTENTS

H a r d w are & E q u i p men t

Fasteners
Wood Screws

Professional quality, zinc-plated


wood screws from Freeman are
made from high grade wire steel.
They are available in phillips
head (industrial pack only) and slotted head styles and are manufactured to provide sure grip turning torque while resisting the stripping of
the slots a problem typical of the lesser quality wood screws.

Industrial Pack Wood Screws


Length
1"

Qty
per Box
1000

1"

1000

1"

1000

1"

1000

2"

1000

2"
2"

1000
1000

2"
3"

1000
1000

3"

775

4"

500

4"

450

5"

400

Gage
8
034210P
034210
034215P
034215
034220P
034220
034225

10
034235P
034235
034240P
034240
034245P
034245
034250

034230P
034230
034231
034232

034255P
034256
034260P
034260
034262
034261P
034261

12
034265

14

Steel Pinch Dogs

Made of forged tool-steel.


Sold individually.
Catalog
Number
044400
044405
044410
044415
044420
044425
044430
044435

Description
Steel Pinch Dogs
Steel Pinch Dogs
Steel Pinch Dogs
Steel Pinch Dogs
Steel Pinch Dogs
Steel Pinch Dogs
Steel Pinch Dogs
Steel Pinch Dogs

Length
"
1"
1"
1"
2"
2"
3"
3"

034305
034275P
034275
034280P
034280
034285P
034285
034286
034290P
034290
034300P
034300
034302

6"
250
A 'P' at the end of the product number denotes a phillips head.

034310P
034310
034315
034320P
034320
034325
034330P
034330
034335
034340P
034340
034345P
034345
034350P
034350
034355P
034355
034360P
034360
034364

Solid Brass Escutcheon Pins


Sold in one pound boxes.
Catalog
Number
033580
033581
033582
033583
033584
033585
033587
033588
033589
033590
033591

Description
Brass Escutcheon Pins
Brass Escutcheon Pins
Brass Escutcheon Pins
Brass Escutcheon Pins
Brass Escutcheon Pins
Brass Escutcheon Pins
Brass Escutcheon Pins
Brass Escutcheon Pins
Brass Escutcheon Pins
Brass Escutcheon Pins
Brass Escutcheon Pins

L
"
38"
"
"
58"
58"
"
"
"
1"
1"

Head
Diameter
0.165
0.130
0.165
0.130
0.165
0.130
0.165
0.130
0.092
0.165
0.130

Gauge
14
16
14
16
14
16
14
16
18
14
16

Shaft
Diameter
0.083
0.065
0.083
0.065
0.083
0.065
0.083
0.065
0.048
0.083
0.065

Standard Pack Wood Screws


A standard package includes 100 screws per box.
Length
"
1"
1"
1"
1"
2"
2"
2"
2"
3"
3"
4"
4"
5"
6"

96

6
034034
034053

8
034036
035055
034066
034074
034083
034091

034112

Gage
10
034037
034056
034067
034076
034084

034103
034113
034132

1. 800. 321. 85 1 1

Wire Brads
12

034077
034085
034093
034114
034133
034153

14

034058
034069
034078
034094
034105
034115
034124
034134
034154
034164
034172
034181
034191

Sold in one pound boxes.


Catalog
Number
033501
033504
033505
033506
033512
033508
033509
033510
033514
033515
033516
033517
033518
033519
033521

Description
Wire Brads Gauge
Wire Brads Gauge
Wire Brads Gauge
Wire Brads Gauge
Wire Brads Gauge
Wire Brads Gauge
Wire Brads Gauge
Wire Brads Gauge
Wire Brads Gauge
Wire Brads Gauge
Wire Brads Gauge
Wire Brads Gauge
Wire Brads Gauge
Wire Brads Gauge
Wire Brads Gauge

Length
"
"
"
"
"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"

Gauge
20
16
17
18
20
16
17
18
15
16
17
18
15
16
18

NEXT

SECTION CONTENTS

Fasteners [CONTD.]

Band Saw Accessories


Matchless Grease Stick

Wax based band saw blade lubricant


packaged in a 2" by 10" tube.
24 per case. Sold individually.

Flat Head Wire Nails

Catalog
Number
027725

Sold in one pound boxes.


Catalog
Number
033541
033543
033545
033547
033548
033549
033551
033554
033555
033556
033557
033558
033559
033560
033562

Description
Flat Head Wire Nails
Flat Head Wire Nails
Flat Head Wire Nails
Flat Head Wire Nails
Flat Head Wire Nails
Flat Head Wire Nails
Flat Head Wire Nails
Flat Head Wire Nails
Flat Head Wire Nails
Flat Head Wire Nails
Flat Head Wire Nails
Flat Head Wire Nails
Flat Head Wire Nails
Flat Head Wire Nails
Flat Head Wire Nails

Length
"
"
58"
"
"
"
"
1"
1"
1"
1"
1"
1"
1"
1"

Gauge
18
20
18
16
17
18
20
16
17
18
16
17
18
16
18

Description
Matchless Grease Stick

Availability
1 Lb.

Castrol Stick Wax Lubricant

Light yellow wax that is used for the


lubrication of metal cutting band saw
blades and cutting tools. It is packaged
in a cardboard tube for ease of use. Net
weight is 15 ounces. Sold by the full case of 24 tubes.
Catalog
Number
027886

Description
Castrol Stick Wax

Diameter
2"

Length
11"

Band Saw Tire Cement

A contact adhesive for gluing band saw tires onto


band saw wheels.

Usage Instructions:

Self-tapping, coarse threaded drywall


screws which may be used for numerous fastening
applications. All of our drywall screws feature a phillips-style head.
Catalog
Number
034381
034383
034384
034385
034386
034387

Description
Drywall Screws
Drywall Screws
Drywall Screws
Drywall Screws
Drywall Screws
Drywall Screws

Length
1"
1"
158"
2"
2"
3"

Gauge
6
6
6
6
8
8

Screws
Per Box
10,000
8,000
5,000
3,500
2,500
2,000

Catalog
Number
031550

Description
Band Saw Tire Cement

Hardware & Equipment

Drywall Screws

Remove old tire & clean wheel completely


Without adhesive, stretch the tire onto
the wheel
Using small wedges, create a space between
the tire & the wheel
Apply band saw tire cement to both tire & wheel
Using an air hose, dry the adhesive completely
Repeat with another coat of adhesive and dry again
Apply a third application, if necessary, to build up thickness
Dry completely
Remove wedges and press tire firmly to wheel
Ready for use in one hour
Availability
Pint

Band Saw Replacement Tires

All tires are 316" thick and each tire


diameter before attachment is approximately 20% less than the wheel diameter.

Corrugated Fasteners

Sold by the box (100 per box).


Catalog
Number
033572
033574

Description
Corrugated Fasteners
Corrugated Fasteners

Depth
"
58"

Corrugations
5
5

Catalog
Number
031500
031505
031510
031512
031515
031520
031522
031525
031530
031532
031535
031540

Description
Band Saw Tire
Band Saw Tire
Band Saw Tire
Band Saw Tire
Band Saw Tire
Band Saw Tire
Band Saw Tire
Band Saw Tire
Band Saw Tire
Band Saw Tire
Band Saw Tire
Band Saw Tire

Wheel
Diameter
12"
14"
16"
18"
20"
26"
28"
30"
32"
34"
36"
38"

Tire Width
1116"
1116"
1516"
1"
158"
2"
2"
2"
2"
218"
218"
2

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SECTION CONTENTS

H a r d w are & E q u i p men t

Degassing & Mixing Equipment


Gas Vac II Industrial Vacuum Degassing Unit

Red Devil Mixer

Efficiently deaerates urethane elastomers


and silicone rubbers resulting in casts
that are virtually void-free in quality. Gas
Vac II is designed for simplified and
dependable operation.

Heavy duty, clamp design,


electric mixer for effective
mixing of Freemans line of
Repro Fast Cast urethanes,
paint, or any other low
to medium viscosity liquid.

Gas Vac II features:


Large, 14" diameter x 17" deep
vacuum chamber.
hp, two stage, direct drive pump
that displaces up to 6 CFM. Thermal
protected, capacitor start. 20 micron factory rating.
Heavy gage, clear acrylic lid permits viewing of degassing
operation while maintaining a complete seal.
Heavy gage steel support stand mounted on swivel casters
for versatility.

Specifications 28"W x 25"D x 31"H, 115V, 60 Hz Motor.


Catalog
Number Description
054300 Gas Vac II Vacuum Degassing Unit
054302 Vacuum Pump Oil Quart
054303 Gas Vac II Seal
Oil and Seal are included with purchase of degassing unit.
They are also sold separately.

Net Wt.
(Lbs.)
185

Jiffy Mixer

This all-purpose mixer is designed and manufactured to


thoroughly mix epoxies, resins, plastics, chemicals, paints
and many other materials at 450 to 750 RPM without:
Sucking air into material.
Splashing material outside container.
Catalog
Number
054220
054215
054210

Description
Jiffy Mixer
Jiffy Mixer
Jiffy Mixer

Shaft Container
Length
Size
10"
Pint
10"
Gallon
20"
5-10
Gallon

Top
Dia.
1"
2 58"
4 58"

Bottom Depth
Dia. of Head
1"
138"
2 58"
238"
5"
5"

The Red Devil 1400-00 Features:


Shaft
Dia.
"
"
"

Model
No.
LM
HS-1
PS-1

Model 1400-00 Specifications

Plunge Industrial Mixers

The heavy-duty Plunge Mixer has a rugged


mixing head that is manufactured from a durable
zinc-aluminum alloy casting and mounted with a set screw
to a steel shaft. This product features smooth-bottom teeth that can
thoroughly mix resins containing high density fillers much faster and
more effectively than standard drill-driven paint mixers. The tumble
finish on the mixing head allows for quick clean up of resins and paints.
Catalog
Number
054190
054195
054200

Description
Plunge Mixer
Plunge Mixer
Plunge Mixer

98

1. 800. 321. 85 1 1

Heavy-duty, twin arm design for mixing six


pints, four quarts, two gallons
New safety covers that cover the mixer arms
Available with bench mount or pedestal mount.
15-minute dial timer
110 volt, 1/3 HP, 60 Hz, heavy guard.

Size
Quart
Gallon
5 Gallon

Length
13"
17"
24"

Shaft
Dia.
516"
516"
"

Head
Dia.
2"
3"
534"

Model
No.
002
003
006

Height............................................. 31"
Width............................................... 41"
Depth.............................................. 29"
Weight (lbs.)...................................191

No. 5153 Counter Base with coil spring suspension


21" x 19" x 2"

No. 5151 Pedestal Base


20" x 18" x 29"
Catalog
Number
054312
054313
054314

Description
Red Devil Mixer
Counter Base
Pedestal Base

HP
13

Volts
110

HZ
60

SECTION CONTENTS

Dispensing Equipment

Scales & Balances

Michael Meter-Mix Machines

Ohaus Triple-Beam Balance

Super E
This bench top meter-mix machine is
designed for quick, accurate, and precise
dispensing of two component
urethanes and epoxies. Air-powered
abrasive resistant pumps deliver
each component to the static mix
tube in separate hoses, eliminating
time consuming clean up after every
use. The Super E can dispense 3-4 pounds of product per minute with
mix ratios between 100:6 and 100:100. Overall size is 24" wide, 17"
deep, and 18" high.

Pro Meter
This meter-mix machine is a larger version of the Super E and can
dispense up to 10 pounds of mixed resin per minute. The Pro Meter is
also air-powered, has abrasive resistant pumps that deliver each component to the static mix tube in separate hoses, and is fully adjustable
for mix ratios from 100:6 to 100:100. Overall size is 40" wide, 26" deep,
and 30" high.
Description
Michaels Super E Meter Mix Machine
Michaels Pro Meter Mix Machine

Gel Coat Mini Sprayer

This spray gun uses a 32 ounce cup


to hold the desired product for fast and
easy clean up. This lightweight, gravity
fed spray gun is used for applying gel
coats, paints, adhesives, or parting films.
Included with the gun are one 32 oz.
plastic cup, two 32 oz. untreated disposable cups, one mil gauge, one
solvent resistant lid, and 6 different nozzles for different viscosity fluids.
Description
Gel Coat Mini-Sprayer

Miapoxy 100 Hand Pumps are


specifically designed for fast and
accurate dispensing of the Miapoxy
100 Resin and Hardener (pg. 34).
Each pump is clearly marked
with a blue sticker for resin and a
red sticker for hardener. Use one
stroke of the hardener pump for
every stroke of the resin pump to
obtain the correct mix ratio. Kit
Size 1/2 includes 1 resin pump for
quarts and gallons and 2 hardener
pumps one for pints and one
for quarts and gallons. Kit Size 3
includes 1 resin pump for 5-gallons
and one hardener pump for quarts and gallons.
Description
Miapoxy 100 Hand Pump
Miapoxy 100 Hand Pump

Mfg.
No.
760
707

Description
Ohaus Triple Beam Balance
Ohaus Metric Weight Set

Balance and weight set sold separately.

This heavy duty scale features a 30


pound capacity, 2 gram resolution, a
12" x 14" stainless steel weighing platform, and a 14" high stainless steel
indicator column with backlit LCD.
AC power adaptor included.
Catalog
Number
054244

Mfg.
No.
CH 15R11

Description
Ohaus Champ II Scale

Ohaus Compact Electronic Scale

This scale is useful in a wide variety of


applications. It offers ease of operation, long
battery life, and great performance. Three AA
alkaline batteries are included for operation.
Catalog
Number
054239

Miapoxy 100 Hand Pumps

Catalog
Number
406650
406655

Number
054240
054240W

Ohaus Digital
Bench Scale Champ II

Static mixers and replacement parts are available upon request. Please contact
customer service for information.

Catalog
Number
300406

The Ohaus No. 760 Triple Beam


Balance is an invaluable accessory
because of the precise proportioning
required in the mixing and blending
of most epoxies and other multi-component adhesives and coating
systems. It provides all the convenience of a top load scale plus the
durability of larger models. A few of the outstanding features are:
Magnetic dampening.
Die cast aluminum boxed end beam.
6" diameter stainless steel plate with 225 gr. tare.
Three notched and tiered beams, (10 x 0.1 gr.), (500 x 100 gr.)
and (100 x 10g.) with center reading, sliding poises.
Metric weight attachment of one (1) 500 gr. and
two (2) 1000 gr. weights.

Description
Ohaus Compact Electronic Scale

Mfg.
No.
CS5000

Plastic Resin Portion Scale

This scale was designed and engineered


specifically for weighing plastics, chemicals, and plasters. Face dial markings are
graduated in 12 ounces up to 80 ounces.
The adjustable dial permits weighing up to
80 ounces without figuring or allowing for the
container weight.
Catalog
Number
054235

Description
Plastic Resin Portion Scale

Size
1/2
3

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99

Hardware & Equipment

Catalog
Number
054340
054343

NEXT

SECTION CONTENTS

NEXT

H a r d w are & E q u i p men t

Assorted Cutters and Bits


Multi-Spur Wood Boring Drill Bits

Rotary Surfacer

These high speed steel wood


boring bits are ideal for fast
cutting of larger holes. Spurs
cut clean holes while the center
point provides precise location.
Designed for wood only.
Catalog
Number
043518
043524
043526
043528
043530
043532
043534
043536
043538
043540
043542
043544
043546
043548
043550
043552
043554
043556
043558
043560
043562
043564
043566
043570
043572
043574
043576
043578
043580
043582

Surfacing cutter designed to be


used in a drill press to machine and
plane wood and plastic. Features
two diameters and silicon carbide
cutters for long cutter life.
Bit
Diameter
916"
"
1316"
78"
1516"
1"
1116"
118"
1316"
1"
1516"
138"
1716"
1"
1916"
158"
1"
178"
2"
218"
2"
238"
2"
2"
278"
3"
3"
3"
3"
4"

Shank
Diameter
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"
"

Countersink
Diameter
"
"
"
"

Drill
Size
18"
316"
732"
"

Description
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits
Multi-Spur Drill Bits

Adjustable Countersink Cutter

The Countersink Cutter has a beveled head


and is used to countersink while drilling pilot
holes for flat head wood screws. Set screw
holds countersink head onto drill, so depth of
drill and countersink is adjustable.
The Countersink
Cutter can be used
on any one of four drill sizes: 18", 316", 732" and ".
Catalog
Number
041996
043820
043822
043824

100

Description
Adjustable Countersink Cutter
Adjustable Countersink Cutter
Adjustable Countersink Cutter
Adjustable Countersink Cutter

1. 800. 321. 85 1 1

Catalog
Number
043900
043902
043904
043906

Description
Rotary Surfacer
Rotary Surfacer
Blade Only
Blade Only

Wagner Safe-T-Planer

A precision, heavy-duty tool designed


to perform professional planing,
rabbeting, tenoning, panel raising,
molding and staving operations without grabbing or kickback. Adaptable to
" drill presses, this planer consists of
a balanced, die-cast aluminum body
with three removable, high-speed steel
blades and a " shaft for mounting
onto a drill press.

Specifications:
318" Diameter Cut
" Deep
6000 rpm maximum
Catalog
Number
048030
048035
048036
048037
048038

Description
Wagner Safe-T-Planer
One Set of (3) Cutters
One Set of (3) Centering Screws
Grinding Wheel
Arbor for Grinding Wheel

Diameter
1"
3"
1"
3"

NEXT

SECTION CONTENTS

Assorted Cutters and Bits [CONTD.]

Shears for Carbon, Kevlar, and Fiberglass

Karbide Kutzall
Rotary Burrs

Airtech Shop Shears

Karbide Kutzall Rotary Burrs


are ideal for wood, fiberglass,
plastic, rubber, soft stone and
composites. They feature patented SSG structured carbide
teeth. These tungsten-carbide
teeth are very free-cutting and
can be dressed to produce very smooth finishes. ALWAYS WEAR
SAFETY GLASSES when working with these Rotary Burrs.
Catalog
Number
043840
043842
043844
043850
043852
043854
043860
043862
043864

Description
Taper Head Shape
Taper Head Shape
Taper Head Shape
Ball Nose Head Shape
Ball Nose Head Shape
Ball Nose Head Shape
Cylinder Head Shape
Cylinder Head Shape
Cylinder Head Shape

Head
Diameter
"
"
"
"
"
"
"
"
"

Head
Width
1"
"
1"
1"
"
1"
1"
"
1"

Shank
Diameter
"
"
"
"
"
"
"
"
"

Mfg.
No.
T-14
T-12
T-34
BN-14
BN-12
BN-34
C-14
C-12
C-34

Brad Point Wood Boring Drill Bits

Catalog
Number
043280
043284
043288
043292
043294
043296
043300
043302
043304
043306
043308
043312

Description
Brad Point Drill Bit
Brad Point Drill Bit
Brad Point Drill Bit
Brad Point Drill Bit
Brad Point Drill Bit
Brad Point Drill Bit
Brad Point Drill Bit
Brad Point Drill Bit
Brad Point Drill Bit
Brad Point Drill Bit
Brad Point Drill Bit
Brad Point Drill Bit

Bit
Diameter
18"
316"
"
516"
38"
716"
"
916"
58"
1116"
"
78"

Shank
Diameter
18"
316"
"
516"
38"
716"
"
"
"
"
"
"

Flute
Length

4"
4"
4"
4"
4"

Overall
Length
3"
3
4
4"
5"
5"
6"
6"
6"
6"
6"
6"

Heritage Spring Action Snip

These are hot forged, chrome plated snips for cutting aramid, carbon,
and fiberglass fabric. Other features include:
Spring action self opening reduces fatigue during use
Micro-serrated blades for effective cutting of aramid fabric
Cushion handle grips for user comfort

Airtech Techshears

These shears are the highest quality that Airtech offers. Techshears are
designed with a cantilever action that reduces cutting effort significantly.
Other features include:
Titanium nitride coated replaceable blades for a super sharp,
long lasting edge
Side adjustment screws that permits the cutting force to be
adjusted to the thickness of the material
Micro-serrated blades are available for cutting aramid fabric
Designed for both left and right hand use

Airtech Airshears

These are high quality, lightweight shears for the efficient cutting of
aramid, carbon, and fiberglass fabric. Other features include:
Made from high carbon stainless steel
Micro-serrated cutting edge for effective cutting of aramid fabric
Spring opening action for ease of use
Catalog
Number
402368
048040
402375
402360
402370
402403
402405

Description
Airtech Shop Shears
Spring Action Snip
Airtech TechShears
Airtech Techshears Micro-Serrated Replacement Blades
Airtech Techshears Standards Replacement Blades
Airtech Airshears 2400
Airtech Airshears AS-1800

Length
10"
6.5"
10.5"
4.5"
4.5"
9.1"
7.1"

Pattern Knives
These knives have
adjustable handles that
are made of solid brass
castings with rosewood
inserts. Each handle is
sanded, polished, and buffed to a high luster. The blades are made of
17 gauge chrome vanadium steel which is ground, polished, and honed
to a fine edge. The handles and blades are sold separately.
Catalog
Number
046030
046035
046036
046037

Description
Pattern Knife Handle Standard
Pattern Knife Blade Standard
Pattern Knife Handle Long
Pattern Knife Blade Long

Width

"
58"

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Length
418"
6"
438"
9"

101

Hardware & Equipment

This high speed steel


drill bit features a sharp
center point for precise
hole location and the
outside diameter is
designed to score the hole before stock removal. These two features
combine to create a clean and accurate hole without chipping. Ideal for
dowel pin installation. For use with wood only.

These high quality shears


are constructed from
heavy gage stainless steel
to provide years of service
in cutting fiberglass and
carbon cloth. Other features include:
Thicker blades for heavy duty cutting
Blades are hardened throughout not case hardened
Soft Santoprene inserts to cushion the handles

SECTION CONTENTS

NEXT

A c c e s sori e s

Accessories
Pattern Coatings (Primers, Paints & Sealers)
Freeman 90-1 Pattern Coating

Freeman Wood & Plaster Sealer

The industry standard, Freeman 90-1 is a


durable, high-gloss, fast-drying, lacquerbased coating made up of heat-resistant
resins to withstand the chemicals and heat
encountered with most air-set and cold-set
binders. It is self-leveling and can be applied
by spraying when thinned with Freeman
Fre-Thin Thinner (pg. 113).
Catalog
Number
024105
024110
024115
024120
024125
024130
024135
024140
024145

Color
Clear
Clear Orange
Black
Red
Burnt Orange
Yellow
Gray
Aluminum
White

This clear lacquer sanding sealer may be


applied by brush or low pressure spray. Use
Fre-Thin Thinner (pg. 113) for desired viscosity.
Specially formulated to seal wood, plaster,
sheet wax, MDF and other porous materials,
It is ideal for sealing wood master models to
prepare the surface for plastic duplication.
For basic release procedures see page 119.
Availability
Gallon
Gallon
Gallon
Gallon
Gallon
Gallon
Gallon
Gallon
Gallon

Net Wt.
(Lbs.)
10
10
10
10
10
10
10
10
10

Freeman No. 60 Pattern Coating

Freeman No. 60 Pattern Coating is a


sandable, gray-colored lacquer primer
which is formulated for use with cold box
and no-bake sand systems. It is ideal for
wood patterns and core boxes and it also
used as a primer for 90-1 coatings.
Catalog
Number
024005

Description
No. 60 Gray Primer Coating

Aluminum Paint Pot 2 Quart

This heavy-duty aluminum pot is ideal for


applying any pattern coating or sealer by
brush. For convenience there is a bar just
below the rim of the pot to hang the brush
while keeping the bristles in the paint. The
domed cover seals the container, enclosing
both paint and brush, preventing evaporation
and thickening of the contents.
Catalog
Number
046668

Description
Aluminum Paint Pot (2 Quart)

Catalog
Number
054554
054553
054550
054551

Net Wt.
(Lbs.)
10

Availability
12 oz.
Pint
Gallon
5 Gallon

Bacolac Professional Sandable Sealer

This clear lacquer sanding sealer is specifically


formulated as a high build, easily sandable coating for sealing and smoothing wood, MDF,
plaster, and other porous surfaces. Ideal for
sealing wood models to prepare the surface for
plastic duplication.
Catalog
Number
054531
054532

Availability
Gallon

Description
Freeman Wood & Plaster Aerosol
Freeman Wood & Plaster Sealer
Freeman Wood & Plaster Sealer
Freeman Wood & Plaster Sealer

Description
Bacolac Sandable Sealer
Bacolac Reducer

Availability
Gallon
Gallon

RenShape 5008 Hi-Performance Sealer

Low viscosity sealer specifically designed to create a clear, tough,


chemical resistant, and high temperature resistant surface to
RenShape 5008. Dries for use in 2 hours.
Catalog
Number
056526

Description
RenShape 5008 Hi-Performace Sealer

Availability
Gallon

Devcon Flexane FL-10 Primer

This product is a blue one component adhesion promoter used to increase the bonding strength of liquid
polyurethanes to metal surfaces. To use, apply two coats
to a clean and roughened metal surface permitting 15
minutes between applications and 30 minutes prior to
pouring the urethane.
Catalog
Number
054635

Description
Devcon FL-10 Flexane Primer

Mfg. No.
15980

Availability
4 oz.

Devcon Flexane FL-20 Primer

This product is an orange one component adhesion promoter used to


increase the bonding strength of liquid polyurethanes to concrete, rubber, urethane, wood, fiberglass, and cured epoxy surfaces. To use, apply
two coats to the clean and roughened surface permitting 15 minutes
between applications and 30 minutes prior to pouring the urethane.
Catalog
Number
054639

102

1. 800. 321. 85 1 1

Description
Devcon FL-20 Flexane Primer

Mfg. No.
15985

Availability
4 oz.

NEXT

SECTION CONTENTS

Pattern Coatings (Primers, Paints & Sealers) [CONTD.]


Duratec Hi-Gloss Coatings

Duratec Mold Surfacing Products


Duratec Mold Surfacing Products
from Hawkeye Industries are
designed to quickly establish a
hard, durable, high gloss surface
Coatings
on lower cost mold materials
such as RenShape Polyurethane
Primers
Foam boards, MDF, plaster, and
wood. These systems may also
be used to resurface polyester
Sealers
molds to increase mold life. Each
product must be used with the
Duratec Hardener (sold separately, below). It is highly recommended to read the technical data
sheet for complete application instructions prior to usage.

Duratec Polyester Clear Sealer

This low viscosity, rapid curing, two-component sealer is used to


anchor Duratec primers to porous or hard to bond substrates such as
MDF, wood, plaster, and concrete. Features a 14-16 minute gel time
and may be top coated in 1-2 hours.
Catalog
Number
024452

Description
Duratec Clear Polyester Sealer

Mfg. No.
823

Availability
Gallon

Duratec Polyester Sanding & Surfacing Primers

The Sanding Primer is the original formulation for easy sanding on


applications that require only a moderate shine. The new Sanding
Primer EZ is even easier to sand and produces a higher luster finish.
The Surfacing Primer, while more difficult to sand, produces the highest luster of the group. The Duratec Clear Hi-Gloss additive may be
added to all three of these formulations for even greater shine.
Catalog
Number
024472
024457
024455
024458
024475

Description
Duratec Gray Sanding Primer
Duratec Gray Sanding Primer EZ
Duratec Gray Surfacing Primer
Duratec White Surfacing Primer
Duratec Clear Hi-Gloss Additive

Mfg. No.
707-007
707-060
707-002
714-002
904-001

Availability
Gallon
Gallon
Gallon
Gallon
Gallon

This two-component polyester surfacing compound is similar to


the regular Surfacing Primer but offers a higher heat distortion
temperature of 300F. It is ideal for use in surfacing large or small
vacuum form tools, as a high temperature gel coat to be reinforced
with epoxy laminates and general mold resurfacing projects. Features
an 18-22 minute gel time and may be sanded within 1-6 hours to a
high gloss finish.
Catalog
Number
024460

Description
Duratec Vinyl Ester Primer

Mfg. No.
1799-005

Catalog
Number
024476
024480

Description
Duratec Clear Polyester Hi-Gloss Coating
Duratec Clear Vinyl Ester Hi-Gloss Top-Coat

Mfg. No.
904-040
1904-045

Availability
Gallon
Gallon

Krylon SparVar Lacquer Paint

Krylon SparVar Lacquer Paint is a durable acrylic


that dries in 15 minutes and can be recoated anytime.
Available in 11 oz. aerosol cans.
Catalog
Number
038060
038062

Description
Krylon SparVar Ultra-Flat Black Lacquer
Krylon SparVar Perma-Clear Lacquer

Mfg. No.
KS111
KS500

Krylon Tough Coat Light Gray Sandable Primer


This lacquer-based primer fills in porosity and other imperfections on models and rigid molds. It is fast drying and
easily sandable and can be top-coated with another high
gloss lacquer or left as is. Available in 12 oz. aerosol cans.
Catalog
Number
038064

Description
Light Gray Sandable Primer

Mfg. No.
SO0341

Flake Shellac

The best grade of light orange flake shellac. A bright, hard and
glossy surface can be secured when mixed with our Alcohol Solvent.
Typical mix ratio is 4 lbs. of Flake Shellac to 1 gallon of Alcohol
Solvent (pg. 113).
Catalog
Number
027110

Description
Flake Shellac

Availability
by the pound

Prepared Shellac

Zinsser shellac based sealer for painting wood, plaster, and other porous
surfaces. Excellent stain blocker. Will remain bright and dry hard.
Catalog
Number
027115

Description
Prepared Shellac Amber

Availability
Gallon

Formula Five Clean N Glaze

Formula Five Clean N Glaze is a mild buffing compound used to remove


fine scratches and surface hazing from mold surfaces. It will also
produce a high luster finish for subsequent applications of mold wax.
Catalog
Number
054270

Description
Formula Five Clean N Glaze

Availability
Quart

Availability
Gallon

Duratec Hardener

The hardener is required for use with all of the Duratec resins listed
above. Two of the 1.48 oz. bottles are enough to catalyze one gallon
of resin.
Catalog
Number
024465
024468

Description
Duratec Hardener Only
Duratec Hardener Only

Availability
1.48 oz.
Gallon

103

Accessories

Duratec Vinyl Ester Surfacing Primer

For the ultimate in high-gloss surfaces, Duratec offers two


top-coat materials to apply over either the Duratec Polyester or
Vinyl Ester Primers.

SECTION CONTENTS

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A c c e s sori e s

Mold Releases Sacrificial


RenLease 805-1

Wax-Based Mold Releases

RenLease 805-1 is a white paste wax


release agent which can be used on plastic,
metal, or properly sealed wood and plaster
molds. Contains no silicones.

Freeman Wax Release

This product is formulated and manufactured by


Freeman specifically for the effective release of
urethanes, epoxies, or polyester resins. It has a
gel-like consistency, making it easy to apply with a
brush. For basic release procedures see page 119.
Catalog
Number
055051
055052
055053

Description
Freeman Wax Release
Freeman Wax Release
Freeman Wax Release

Catalog
Number
056209
Availability
Quart
Gallon
5 Gallon

Johnson Paste Wax

A good, general-purpose release agent for


epoxies, urethanes, rubber, acrylics or ceramics.
SC Johnson's original blend of hard finish
waxes is a popular general-purpose
release agent.
Catalog
Number
027885

Description
Johnson Paste Wax

Availability
1 lb. Can

Trewax is a high quality paste wax preferred by many moldmakers to


effectively release epoxies, polyesters, and polyurethanes.
Description
Trewax Clear Paste Wax

Availability
12.35 fl. oz.

Synlube 531

Description
Synlube 531
Synlube 531 Aerosol Single Can
Synlube 531 Aerosol Case Qty 12/Case

Availability
Quart
14 fl. oz.
10.5 lb.

104

1. 800. 321. 85 1 1

Catalog
Number
054267

Description
Partall Paste #2

Net Wt.
(Lbs.)
1.5

Hi-Temp Wax is a hard wax that contains


a blend of waxes and semi-permanent
release agents to create an excellent
release for resins that cure or catalyze
at higher temperatures (150F - 350F).
It contains no silicone.
Catalog
Number
054266

Description
Partall Hi-Temp Wax

Net Wt.
(Lbs.)
0.75

Chemwax 500

Chemwax 500 is a wax release agent that is designed to be applied


and let dry. This material offers fast solvent evaporation, no buffing
required, and temperature stability to 300F. May be applied with
spray equipment, wiping, or brushing.
Description
Chemlease Chemwax 500

Availability
Gallon

Marbalease Polymer Concrete Release is a fast drying liquid polishing


compound designed as a release agent for polymer concrete applications on polyester or metal molds, including heated molds. It may also
be used as a general purpose release agent in applications where a
smooth post-production finish is not required.
Catalog
Number
054268

Description
Marbalease Release

Availability
5 Gallon

Formula Five Mold Release Wax

RenLease 803 is a wax based, white, liquid parting agent that may be
brushed or sprayed. Contains a small amount of silicone, dries clear,
and may be polished for high gloss. An excellent release at temperatures to 250F and from all types of surfaces. A minimum of three
coats is recommended.
Description
RenLease 803 Wax Release
RenLease 803 Wax Release

Paste #2 is a hard paste wax that is effective as a release agent for


urethanes, epoxies, or polyester resin systems. It contains no silicone.

Marbalease Polymer Concrete Release

RenLease 803

Catalog
Number
056216
056220

Partall Paste #2

Catalog
Number
058374

Synlube 531 is a non-silicone,


wax-based aerosol or liquid
release agent specifically
designed for the effective release
of urethanes, epoxies, and polyester resins. Synlube 531 has a
low viscosity, good wetting
action, and spreads
uniformly when applied.
Catalog
Number
057596
057599
057598

Availability
Quart

Partall Hi-Temp Wax

Trewax Clear Paste Wax


Catalog
Number
027884

Description
RenLease 805-1 Paste Wax

Availability

Quart
5 Gallon

Formula Five Mold Wax is formulated using carnuba wax, hydrocarbon


waxes, and silicone to produce a highly effective mold release.
Supplied in a paste consistency, this release is ideal for use with
polyesters, epoxies, or urethanes.
Catalog
Number
054271

Description
Formula Five Mold Release Wax

Availability
12 fl. oz.

SECTION CONTENTS

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Mold Releases Sacrificial [CONTD.]


Silicone-Based Mold Releases

PVA-Based Mold Releases

Caution: Silicone based mold releases should not be used when


parts have to be painted.

RenLease 76 Silicone Spray

RenLease 76 Silicone Spray is a premium


quality silicone based spray release
designed for use on epoxies and polyurethanes. Improved spray pattern and
dispersal from can.
Catalog
Number
056195

Description
RenLease 76 Silicone Release

Availability
12 fl. oz.

Catalog
Number
054269

Ideal for patterns and coatings used in


the preparation of silicone rubber molds.
This material is petroleum jelly in an aerosol can and may be used on a wide
variety of pattern materials.
Catalog
Number
054426

Availability
12 fl. Oz.

A silicone-based release agent provided in a liquid form. Works well


on most all epoxy and urethane resins.
Description
Devcon Liquid Release Agent

Availability
16 fl. oz.

Availability
Pint

Sprayon P.T.F.E. Dry Film Mold Release is made with DuPont


Krytox Dry Film, which provides excellent anti-stick properties
that will not transfer to the finished part. This product contains no
silicone to interfere with the painting of finished parts. Temperature
resistance to 575F.
Catalog
Number
038077

Description
Sprayon P.T.F.E. Dry Film Mold Release

Availability
12 fl. oz.

Sprayon Zinc Sterate Mold Release

Sprayon Zinc Sterate Mold Release is a non-silicone, paintable, fine


particle powder produced for use in reinforced polyester thermoset
compounds and plaster molds.
Catalog
Number
038074

Description
Sprayon Zinc Stearate Mold Release

Availability
12 fl. oz.

Sprayon Paintable Mold Release

Sprayon Paintable Mold Release exhibits excellent release properties


where low silicone concentration is required and it will not interfere
with coating or bonding operations subsequent to molding.
Catalog
Number
038078

Description
Sprayon Paintable Mold Release

Availability
12 fl. oz.

105

Accessories

Availability
9.5 fl. oz
Gallon

Devcon Release Agent


Number
054644

Description
Pattern Release 202

Sprayon P.T.F.E. Dry Film Mold Release

Chemlease 66H is a silicone for the effective release of epoxies and


urethanes. Excellent temperature resistance of 600F for hot molded
parts. Available in liquid and aerosol packaging.
Description
Chemlease 66H
Chemlease 66H

Availability
Gallon

Pattern Release 202

Chemlease 66H Silicone Release Agent

Catalog
Number
058310
058334

Description
Partall Coverall Film

Other Mold Releases

Availability
9.25 fl.oz.

This is a high-solids-content liquid in an


aerosol can. Silicone spray is used to
release epoxies or urethanes from any
mold. It has a heat resistance up to 600F
for high heat applications.
Description
Silicone Spray

Availability
Pint
Gallon
5 Gallon
5 Gallon

Partall Coverall Film is a non-flammable, water based, polyvinyl alcohol


(PVA) coating comprised of non-hazardous, film-forming materials. It is
excellent for releasing epoxies, polyesters, and urethanes.

Silicone Spray

Catalog
Number
054420

Description
Partall #10 Mold Release
Partall #10 Mold Release
Partall #10 Mold Release
Partall #10 Mold Release Clear

Partall Coverall Film PVA

RenLease 78-2 Silicone Release Agent is


formulated specifically for epoxy and polyurethane resin systems. Forms a slick,
non-melting surface with a heat-resistance
of up to 400F.
Description
RenLease 78-2 Silicone Release

Partall Film #10 is a water and alcohol based polyvinyl alcohol (PVA)
coating comprised of water soluble, film forming materials. It is
excellent for releasing epoxies, polyesters, and urethanes. For basic
release procedures see page 119.
Catalog
Number
054251
054256
054261
054262

RenLease 78-2 Silicone Spray

Catalog
Number
056210

Partall Film #10

SECTION CONTENTS

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A c c e s sori e s

Semi-Permanent Mold Release Systems


Semi-Permanent Mold Cleaners

Semi-Permanent Mold Sealers


Chemlease 15 Sealer EZ

Chemlease Mold Cleaner EZ

Chemlease 15 Sealer EZ is a mold


sealer specifically designed to minimize mold porosity when using
semi-permanent release agents.
Compatible with fiberglass, metals,
and most solid or dense surfaces.
It is the recommended sealer for
RenShape 2000.
The EZ version of this material does not contain any chemicals
listed on the Hazardous Air Pollutants list (HAPs). The original
non-EZ formulation is still available for a limited time.

Chemlease Mold Cleaner removes release


agents, buffing and polishing compounds, dirt,
and grease from a variety of mold surfaces.
The resulting surface is then suitable for
applying Chemlease semi-permanent primers
and sealers, ensuring that a good chemical
bond is obtained.
The EZ version of this material does
not contain any chemicals listed on the
Hazardous Air Pollutants list (HAPs). The
original non-EZ formulation is still available for
a limited time.
Catalog
Number
058194
058184
058186

Description
Chemlease Mold Cleaner EZ
Chemlease Mold Cleaner
Chemlease Mold Cleaner

Availability
Gallon
Gallon
5 Gallon

Chemlease Hydrolease Cleaner

Chemlease Hydrolease Cleaner is an environmentally friendly, water


based mold cleaner. Ideal for removing sealers, primers, and topcoats
from metal, polyester, and vinyl ester molds.
Catalog
Number
058154

Description
Chemlease Hydrolease Cleaner

Availability
Gallon

Chemlease Mold Cleaner 201B

Chemlease Mold Cleaner 201B is designed for removing thermoset


and thermoplastic polymers from mold surfaces. It works effectively on
metal molds, but due to the aggressiveness of this cleaner, it is
not suggested for use on composite molds.
Catalog
Number
058486

Description
Chemlease Mold Cleaner 201B

Availability
5 Gallon

Semi-Permanent Mold Primers


Chemlease MPP 117

Chemlease MPP 117 is a one component mold primer for polyester,


epoxy, phenolic, and metal molds. Applied using a clean cotton cloth,
two coats of this material is typically sufficient to seal the mold surface.
MPP 117 is not a release agent, so proper Chemlease release agents
need to be applied over this cured surface to ensure good demold.
Catalog
Number
058204

Description
Chemlease MPP 117

Availability
Gallon

Chemlease MPP 2180

Chemlease MPP 2180 is a heavy duty primer used to prepare and


seal mold surfaces. Excellent for polyester, epoxy, phenolic, and metal.
Provides a smooth, non-porous surface for the application of semipermanent sealers and release agents. MPP 2180 is a mold primer
only and has no release properties.
Catalog
Number
058212
058214

106

Description
Chemlease MPP 2180
Chemlease MPP 2180

1. 800. 321. 85 1 1

Availability
Quart
Gallon

Catalog
Number
058002
058004
058006
058432
058434

Description
Chemlease 15 Sealer EZ
Chemlease 15 Sealer EZ
Chemlease 15 Sealer EZ
Chemlease 15 Sealer
Chemlease 15 Sealer

Availability
Quart
Gallon
5 Gallon
Quart
Gallon

Zyvax Sealproof

Zyvax Sealproof is a durable non-VOC visible film with superior


adhesion to all types of wood, composites, and metals. Zyvax
Sealproof gives a matte surface. For parts requiring a high gloss finish,
Zyvax Sealbrite or Zyvax Sealer GP should be used. Zyvax Sealproof,
when applied in conjunction with Enviroshield Release Agent, provides
multiple releases and reduces down time due to cleaning.
Catalog
Number
300010

Description
Zyvax Sealproof

Availability
Gallon

Zyvax Sealer GP

Zyvax Sealer GP is a high modulus, clear, flexible film with superior


substrate adhesion that forms a protective shield on the mold or tool
surface. As a conditioner, Sealer GP is designed to treat both the
chemical and physical bonding sites found on every raw mold surface.
In addition, Sealer GP provides the base needed to extend the life of
the release coating and will allow optimal performance from the
release coating.
Catalog
Number
300020

Description
Zyvax Sealer GP

Availability
Gallon

Semi-Permanent Release Agents


Chemlease R&B EZ

Chemlease R&B EZ is a high slip semi-permanent release for


closed molding of abrasive materials or low draft parts. This product
features multiple releases between applications and produces an
excellent gloss with minimal transfer to the finished part. Used as a
wipe on/wipe off product.
The EZ version of this material does not contain any chemicals
listed on the Hazardous Air Pollutants list (HAPs). The original
non-EZ formulation is still available for a limited time.
Catalog
Number
058424
058274

Description
Chemlease R&B EZ
Chemlease R&B

Availability
Gallon
Gallon

SECTION CONTENTS

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Semi-Permanent Releases Systems [CONTD.]


Chemlease 41 EZ

Semi-Permanent Release Agents [con't]

Chemlease 41 EZ is a semi-permanent release specifically designed


for the composites industry where a matte finish is desired. This
product features multiple releases between applications with minimal
transfer to the finished part. Used as a wipe on /wipe off product.
Chemlease 41-90 EZ is a higher slip formulation of Chemlease 41 EZ.
Neither product contains any chemicals listed on the Hazardous Air
Pollutants list (HAPs).

Chemlease One FS EZ

Chemlease One FS EZ is a semi-permanent


release that is easy to apply and provides
multiple releases for high gloss composite
molding. Used as a wipe on only product.
The EZ version of this material does
not contain any chemicals listed on the
Hazardous Air Pollutants list (HAPs). The
original non-EZ formulation is still available
for a limited time.
Catalog
Number
058474
058476
058478
058224

Description
Chemlease One FS EZ
Chemlease One FS EZ
Chemlease One FS EZ
Chemlease One FS

Availability
Gallon
5 Gallon
55 Gallon
Gallon

Chemlease PMR EZ

Chemlease PMR is a semi-permanent


release specifically designed for the
composites industry where a high quality
finish is required. This product features
multiple releases between applications
and produces an excellent gloss with
minimal transfer to the finished part.
Used as a wipe on /wipe off product.
Chemlease PMR-90 EZ is a higher slip
formulation of Chemlease PMR EZ.
The EZ version of this material does not contain any chemicals
listed on the Hazardous Air Pollutants list (HAPs). The original non-EZ
formulation is still available for a limited time.
Catalog
Number
058244
058246
058234
058264

Description
Chemlease PMR EZ
Chemlease PMR EZ
Chemlease PMR
Chemlease PMR-90 EZ

Availability
Gallon
5 Gallon
Gallon
Gallon

Catalog
Number
058024
058026
058044
058046

Description
Chemlease 41 EZ
Chemlease 41 EZ
Chemlease 41-90 EZ
Chemlease 41-90 EZ

Availability
Gallon
5 Gallon
Gallon
5 Gallon

Chemlease 70 EZ

Chemlease 70 EZ is a semi-permanent release specifically designed


for the composites industry where a high quality finish is required.
This product features multiple releases between applications and
produces an excellent gloss with minimal transfer to the finished part.
Used as a wipe on /wipe off product. Chemlease 70-90 EZ is a higher
slip formulation of Chemlease 70 EZ. This material does not contain
any chemicals listed on the Hazardous Air Pollutants list (HAPs).
Catalog
Number
058064
058084

Description
Chemlease 70 EZ
Chemlease 70-90 EZ

Availability
Gallon
Gallon

Chemlease 75

Chemlease 75 is a semi-permanent release specifically designed for


the marine and cultured marble industry where a high gloss finish is
required. Excellent for large parts where pre-release may be a problem. Used as a wipe on /wipe off product.
Catalog
Number
058094

Description
Chemlease 75

Availability
Gallon

Zyvax EnviroShield

Catalog
Number
058496

Catalog
Number
300025

Chemlease MR-515H

Description
Chemlease MR-515H

Availability
5 Gallon

Chemlease SK-3 is a specialty top coat that is designed to be used


for releasing polyester parts. This product is unique in the sense that it
may be sprayed on with HVLP equipment or applied in the traditional
wipe on manner. When applied via spraying there is no wait time
between coats, thus reducing application costs.
Description
Chemlease SK-3
Chemlease SK-3

Availability
Gallon

Zyvax WaterShield

Chemlease SK-3

Catalog
Number
058304
058306

Description
Zyvax EnviroShield

Availability
Gallon
5 Gallon

Zyvax Watershield is a high performance polymer coating that has


been created to give multiple releases while exceeding the most
demanding environmental requirements. Watershield has no VOC's
and is so versatile it can be used for most molding operations and is
preferred for application directly on warm mold tools.
Catalog
Number
300030

Description
Zyvax WaterShield

Availability
Gallon

107

Accessories

Chemlease MR-515H is a specialized release agent designed specifically for releasing urethane rigid foams, cast urethane elastomers, and
other thermoset resins. For best results, apply using conventional
spray equipment. Reapply after every part to ensure good release.

Zyvax Enviroshield is a versatile, odorless and non VOC release


agent that is recommended for applications requiring multiple
releases, superior surface finish with high gloss, and easy touch-up
for seamless production cycles. Enviroshield gives outstanding release
performance when applied over Sealer GP. It chemically bonds to the
mold surface and, when applied correctly, it will not transfer to the
molded part or other processing equipment.

SECTION CONTENTS

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A c c e s sori e s

Gloves & Protective Wear


Vinyl Gloves

Tyvek Sleeves

Vinyl gloves are an economical


choice for use in activities that
do not require the highest
degree of tactile precision. Vinyl
does not offer as much dexterity
as nitrile or latex and tends to
tear more easily. But for general,
low-risk applications, vinyl offers
the best value. Our vinyl gloves feature rolled cuffs
to provide greater tear resistance and easy gripping.
Catalog
Number
054060
054061

Description
Vinyl Gloves 5 mil
Vinyl Gloves 5 mil

These 18" long sleeves are designed


to protect workers arms from resin
contact. Tyvek is a durable, yet
pliable fabric that resists tears, snags,
and punctures, and its slick surface
prevents particle entrapment.
Catalog
Number
418002

Size
Large
X-Large

Pairs
Per Box
50
50

Tyvek Apron

Size
Large
X-Large
Large
X-Large

Pairs
Per Box
100
100
50
50

Catalog
Number
418001

Latex Gloves

Latex gloves provide superior


dexterity and barrier protection.
However, because latex is a natural substance, the protein in latex
gloves can cause an allergic
reaction and irritation in many
people. Our latex gloves feature
rolled cuffs to provide greater tear
resistance and easy gripping.
Catalog
Number
054064
054063
054066
054068

Description
Latex Gloves 8 mil
Latex Gloves 8 mil
Powder Free Latex Gloves 7.5 mil
Powder Free Latex Gloves 7.5 mil

Description
Tyvek Sleeves

These comfortable, reusable aprons form


a virtually impermeable barrier against
dirt, grease, grime, sprays, chemicals,
and moisture. Tyvek is a durable, yet
pliable fabric that resists tears, snags,
and punctures. Its slick surface prevents
particle entrapment. Even though these
aprons are disposable, they can often be
used over and over (depending on work
conditions).
The bib-style aprons feature serged
seams and long ties for a comfortable fit.
The Tyvek aprons are 28 inches wide by
36 inches long.
Description
Tyvek Bib Style Apron

Nitrile Gloves

Nitrile gloves are made of synthetic latex. They contain no latex


proteins and are three times more
puncture resistant than latex rubber. More importantly, they offer
superior resistance to many types
of chemicals.
Catalog
Number
054070
054069

Description
Nitrile Gloves 7 mil
Nitrile Gloves 7 mil

Freeman Heavy-Duty Shop Apron

Size
Large
X-Large

Pairs
Per Box
50
50

Qty/Box
20

Mfg.
No.
8210

3M Particulate
Respirators (Mask)

Because of its low profile shape, eye


glasses, goggles and face shields
can be easily worn without interference. Excellent to wear when
operating sanders and other dust
creating equipment. Not designed
for use against toxic dusts, spray
paints, or organic vapor.
Catalog
Number
054526

108

Description
3M Respirator

1. 800. 321. 85 1 1

Length
18"

A very heavyweight cotton apron which is


tough enough for shop use. Features include
two chest pockets, two hip pockets, metal
ferrule tie holes and heavy-duty stitching.
Catalog
Number
054065

Description
Heavy Duty Shop Apron

Size
28" x 36"

SECTION CONTENTS

Mixing Cups & Paddles

Clean-Up Supplies

Paper Cups

Freeman 302 Urethane Protectant

These economical paper cups are


ideal for mixing all types of tooling and
reproduction plastics. The lined paper
cups are specially coated to prevent
resin absorption. The larger paper cups
are untreated.
Number
054037
054042
054045
054048
054050

Description
Lined Paper Cups
Lined Paper Cups
Untreated Paper Cups
Untreated Paper Cups
Untreated Paper Cups

Freeman 302 is an inert gas used to preserve and prolong the usable life of moisture
sensitive polyurethanes. Before resealing the
containers, spray a short burst of Freeman
302 in the open container and seal immediately. Repeat after every use.
Size
16 oz.
32 oz.
64 oz.
83 oz.
165 oz.

Cups Per
Package
50
25
50
25
25

Cups Per
Case
500
500
300
100
100

Plain Plastic Cups

These economical plastic cups


are ideal for mixing all types of
tooling and reproduction plastics.
They are made of high density
polyethylene (HDPE), white in
color, and unmarked.
Number
054031
054036
054041
054047
054049
054056
054051

Description
White Plastic Cups
White Plastic Cups
White Plastic Cups
White Plastic Cups
White Plastic Cups
White Plastic Cups with Wire Handle
White Plastic Cups

Cups Per
Case
500
500
500
200
200
120
120

Size
12 oz.
16 oz.
32 oz.
64 oz.
85 oz.
128 oz.
166 oz.

Graduated Plastic Cups

These convenient plastic cups are also


made of high density polyethylene (HDPE).
However, these cups are translucent and
have both milliliter and ounce graduations
on the container to aid in mixing.
Description
Clear Plastic with Graduations
Clear Plastic with Graduations

Cups Per
Case
100
50

Size
24 oz.
48 oz.

Wood mixing paddles for both


gallon and 5 gallon containers.
Both paddles are ideal for mixing paint, urethanes, epoxies, or any other liquid. Sold by the box.
Description
Wood Mixing Paddles (for 1 Gallon)
Wood Mixing Paddles (for 5 Gallon)

Thickness
1/8"
7/32"

Width
11/8"
13/8"

Length Qty/Box
14"
500
21"
200

Tongue Depressors

Polished hardwood, " x 6",


packaged 500 per box.
Excellent for mixing small
quantities of tooling plastics and repair materials.
Catalog
Number
054520

Description
Tongue Depressors

Width
"

Length
6"

Qty/Box
500

Description
Freeman 302 Urethane Protectant

Availability
10 oz.

MVP Waterless Hand Cleaner

MVP is a waterless hand cleaner


that removes grease, resins, oils,
adhesives, and tar. Does not contain
harsh abrasives or irritating solvents.
Contains lanolin to soothe and
smooth skin. MVP gallon size has a
convenient pump (sold separately)
for easy dispensing.
Catalog
Number
054208
054209
054205
054206

Description
MVP Waterless Hand Cleaner
MVP Waterless Hand Cleaner
MVP Waterless Hand Cleaner
Pump Only for MVP Waterless Hand Cleaner

Availability
10 oz.
Quart
Gallon

Epoxy Hand Cleaner, Liquid

This liquid cleaner contains no caustics or


petroleum solvents. It cleans hands of the
most resinous substances or greases including epoxy, urethane, polyester, adhesives,
paints and inks.
Catalog
Number
054207

Wood Mixing Paddles

Catalog
Number
054521
054525

Catalog
Number
054706

Description
Liquid Epoxy Hand Cleaner

Availability
16 oz.

WypAll Shop Rags

These general purpose shop rags are


made of 100% cotton and used for clean-up,
cleaning mold surfaces from excess release,
and applying Chemlease mold cleaners, primers,
and semi-permanent release agents. There are
100 rags in each handy pop-up dispenser.
Catalog
Number
418010

Accessories

Number
054025
054026

NEXT

Description
WypAll X70 Shop Rags

Safety Plunger Can

The Safety Plunger Can is ideal for


dispensing acetone (pg. 113) onto a shop rag
for mold cleaning. Can is one quart size. For
dispensing, place shop rag on dispenser and
depress the plunger.
Catalog
Number
418005

Description
Safety Plunger Can

Availability
Quart

109

NEXT

SECTION CONTENTS

A c c e s sori e s

Brushes
White-Bristle Throwaway Brush

Nylon Throwaway Brush

Low cost and expendable. Ideal for


epoxy tooling work and one-time use.
Unpainted wood handle with pure
bristles firmly fastened in the ferrule.
Catalog
Number
032215
032220
032225
032230
032235
032240

Description
White Pure Bristle Throwaway Brush,
White Pure Bristle Throwaway Brush
White Pure Bristle Throwaway Brush
White Pure Bristle Throwaway Brush
White Pure Bristle Throwaway Brush
White Pure Bristle Throwaway Brush

Low cost and expendable, this brush


is excellent for applying epoxy surface
coats. It features a plastic handle with
nylon bristles firmly fastened in
the ferrule.
Width
"
1"
1"
2"
2"
3"

Qty / Box
36
36
36
36
24
24

Width
"
"
1"

Qty / Box
12
12
12

This acid brush, used for applying surface coats, features a long metal handle
and " chiseled edge horsehair bristle.
An economical, throwaway-type brush
that is good for brushing into small
areas.
Description
Acid Brush (box)

Width
"

Qty / Box
144

Description
Molders Brush

Width
118"

Trim
Length
278"

Block Size
9" x 118"

Qty / Box
6

Economy Flat-Bristle Brush

Number
032060
032065
032070
032075
032080

Description
Economy Flat Bristle Brush
Economy Flat Bristle Brush
Economy Flat Bristle Brush
Economy Flat Bristle Brush
Economy Flat Bristle Brush

Trim
Width Thickness Length
"
"
158"
716"
218"
1"
1"
"
218"
916"
218"
2"
1116"
238"
3"

Qty/
Box
12
12
12
12
12

This brush is made of first grade flat


tempered steel wire, mounted into a
hardwood block.

The short trim makes this brush stiffer


for factory use. Raised black band on
natural lacquered block.
Description
Shop Brush

Catalog
Number
032080

Casting Brush

Shop Brush

Catalog
Number
032030

Qty / Box
72
72
72
72
48

This brush features pure white china


bristles, double thick with a chiseled
edge. Bristles are secured with a
nickeled ferrule plastic handle.

Acid Brush

Catalog
Number
032330

Width
"
1"
1"
2"
3"

The Molders Brush features black


horsehair set into a solid hardwood
handle. A good brush for general
foundry applications.

This brush features very fine and soft ox


hair bristles, a chiseled edge, nickeled
ferrule, and a walnut finish handle. Ideal
for applying shellac and other coatings.
Description
Ox Hair Brush
Ox Hair Brush
Ox Hair Brush

Description
Nylon Throwaway Brush
Nylon Throwaway Brush
Nylon Throwaway Brush
Nylon Throwaway Brush
Nylon Throwaway Brush

Molders Brush

Ox Hair Brush

Catalog
Number
032085
032090
032100

Catalog
Number
032300
032305
032310
032315
032325

Width
2"

Length
8"

Catalog
Number
032275

Description
Casting Brush

Catalog
Number
300380
300386
300384
300390
300394
300382
300388
300392

Description
Super Tuff Nylon Wedge
Super Tuff Nylon Wedge
Econo Wedge
Econo Wedge
Econo Wedge
Flex Wedge
Flex Wedge
Flex Wedge

Trim
Length
4"

Block Size
7" x 2"

Qty / Box
6

Length
4"
6"
4"
6"
10"
4"
6"
10"

Color
Green
Gray
White
White
White
Tan
Tan
Tan

Wedges
High Impact wedges to assist in
demolding applications. Color
coded for easy identification.
GREEN-Super Tuff Made of extremely high impact nylon. High
quality wedge that maintains a sharp insertion edge five times
longer than standard wedges to ensure that there is no damage
to mold edges.
WHITE-Econo Made of high grade plastic to resist breakage.
Lower cost wedge. Has a textured finish.
TAN-Flex Made of flexible plastic for inserting into compound
curved mold edges.

110

1. 800. 321. 85 1 1

Thickness
"
58"
"
58"
1
"
58"
1

Width
1"
218"
1"
218"
318"
1"
218"
318"

SECTION CONTENTS

NEXT

Rollers
Bodi Standard Rollers

Bodi Bristle Rollers


(Quik Change)

Bodi Standard Rollers are strong,


long-life rollers made with deep
grooves and thin fins providing excellent air release. The patented handle,
with a rubber modified polypropylene
design, is proven least tiring during
long hours of use. Also accepts extension handles for hard to reach jobs.
Non-corrosive " frames. Cleans easily in solvent.
Catalog
Number
300308
300310
300320
300322
300326
300328
300330
300324
300331
300332

Description
Standard Aluminum Roller, w/ Handle
Standard Aluminum Roller, w/ Handle
Standard Aluminum Roller, w/ Handle
Standard Aluminum Roller, w/ Handle
Standard Aluminum Roller, w/ Handle
Standard Aluminum Roller, w/ Handle
Standard Aluminum Roller, w/ Handle
Standard Plastic Roller, w/ Handle
Standard Plastic Roller, w/ Handle
Standard Plastic Roller, w/ Handle

Pure Bristle Rollers are


spirally wound to produce
strong laminations and roll
out glass smoothly.

Diameter
"
"
58"
"
"
1"
1"
"
1"
1"

Length
3"
6"
6"
3"
6"
3"
6"
3"
3"
6"

Bodi Quik Change Rollers

Bodi Quik Change Rollers are easy to


clean, especially in acetone replacement systems. Roller-head is easy to
remove--just push on and pull off.
Non-corrosive " steel frames.
Purchase the complete rollerhead
with frame and handle, or just the replacement
heads separately.
Description
Aluminum Quik Change Roller, w/ Handle
Aluminum Quik Change Roller, w/ Handle
Aluminum Quik Change Roller, w/ Handle
Aluminum Quik Change Roller, w/ Handle
Aluminum Quik Change Roller, w/ Handle
Aluminum Quik Change Roller, w/ Handle
Aluminum Quik Change Roller, w/ Handle
Aluminum Quik Change Roller, w/ Handle
Aluminum Quik Change Roller, w/ Handle
Plastic Quik Change Roller, w/ Handle
Aluminum Quik Change Roller, Head Only
Aluminum Quik Change Roller, Head Only
Aluminum Quik Change Roller, Head Only
Aluminum Quik Change Roller, Head Only
Aluminum Quik Change Roller, Head Only
Aluminum Quik Change Roller, Head Only
Aluminum Quik Change Roller, Head Only
Plastic Quik Change Roller, Head Only
Plastic Quik Change Roller, Head Only

Diameter
38"
38"
"
"
"
"
"
"
"
"
38"
"
"
"
"
1"
1"
"
1"

Length
3"
5"
2"
3"
4"
6"
3"
4"
6"
3"
3"
3"
6"
3"
6"
3"
6"
3"
6"

Description
Bristle Quik Change Roller, w/ Handle
Bristle Quik Change Roller, w/ Handle
Bristle Quik Change Roller, w/ Handle
Bristle Quik Change Roller, w/ Handle
Bristle Quik Change Roller, Head Only
Bristle Quik Change Roller, Head Only
Bristle Quik Change Roller, Head Only
Bristle Quik Change Roller, Head Only

Diameter
"
"
1"
1"
"
"
1"
1"

Length
3"
6"
3"
6"
3"
6"
3"
6"

Diameter
2"
2"
2"
2"
2"
2"
2"

Width*
"
38"
"
316"
"
38"
58"

Diameter
"
"
"
"

Length
1"
1"
2"
3"

Diameter
"
"
"
"

Length
3"
6"
3"
6"

Bodi Corner Rollers

High quality Delrin and aluminum


rollers for quick and easy rolling of
corners and ridges. Corner rollers
help save time when rolling out
non-flat surfaces.
Catalog
Number
Description
300478
Aluminum Corner Roller
300497
Aluminum Corner Roller
300477
Aluminum Corner Roller
300340
Plastic Corner Roller
300342
Plastic Corner Roller
300498
Plastic Corner Roller
300499
Plastic Corner Roller
*Widths listed are the roller head thickness.

Bodi Mini Rollers

For applications requiring a really


tiny roller, these are high quality
" diameter aluminum rollers on
18" small steel frames mounted in
aluminum handles. Disassembles
for easy cleaning.
Catalog
Number
300370
300372
300374
300376

Description
Aluminum Mini Roller
Aluminum Mini Roller
Aluminum Mini Roller
Aluminum Mini Roller

Bodi Paddle Wheel Rollers


(Quik Change)

With the thinnest fins in the business for excellent air release, these
rollers have smooth horizontal (regular) fins. All heads are aluminum.
Catalog
Number
300495
300352
300481
300479

Description
Paddle Wheel Roller, Quik Change, w/ Handle
Paddle Wheel Roller, Quik Change, w/ Handle
Paddle Wheel Roller, Quik Change, Head only
Paddle Wheel Roller, Quik Change, Head only

111

Accessories

Number
300354
300356
300358
300360
300364
300366
300368
300493
300492
300362
300488
300487
300402
300486
300485
300484
300483
300404
300476

Catalog
Number
300344
300346
300348
300350
300408
300410
300412
300414

NEXT

SECTION CONTENTS

A c c e s sori e s

Clay Modeling Products


J-525

Chavant Industrial Styling & Sculpting Clays


Freeman stocks a complete line of high quality Chavant Modeling Clay
products for the professional sculptor as well as the industrial designer.

Hardness Scale
Softest

Hardest
1

10

Hardness
3
3

Color
Brown
Brown

Net Wt.
(Lbs.)
1
10

Non-Sulphurated
Plasteline (NSP)

This modeling clay is similar in


performance to the Professional
Plasteline except for the fact that it
does not contain any sulphur which
will minimize curing inhibition when
molding with silicone rubbers. The soft formulation can cause some
cure inhibition with silicones. Use Plast-Econ Modeling Clay (027208)
to eliminate all silicone inhibition.
Catalog
Number
027201
027202
027203

Description
NSP Clay (Soft)
NSP Clay (Medium)
NSP Clay (Hard)

Hardness
4
7
8

Color
Brown
Brown
Brown

Net Wt.
(Lbs.)
2
2
2

CM-50

This medium-hard formulation is the softest of the styling clays.


Excellent adhesion and consistency for producing accurate models.
Billets now deaired. Contain sulphur.
Catalog
Number
027214

Description
CM50 Styling Clay

Hardness
5

Color
Brown

Net Wt.
(Lbs.)
2.5

Color
Brown

Net Wt.
(Lbs.)
2

CM-70

This extra hard styling clay is the hardest of


the sulphur-type clays. Popular throughout
the automotive industry where surface detail
and finish are critical. Contain sulphur.
Catalog
Number
027217

112

Description
CM70 Styling Clay

1. 800. 321. 85 1 1

Description
J525 Clay
J525 Clay

Hardness
6
6

Color
Brown
Brown

Net Wt.
(Lbs.)
2.5
6

Color
Brown

Net Wt.
(Lbs.)
2

This clay is an extremely smooth plasteline


that does not contain sulphur. Often characterized as having the feel of a water-base
clay. Also available in higher melting
point formulation.

This modeling compound is ideal


for the professional sculptor and
all school levels. Plasteline is soft,
smooth, permanently plastic,
reusable and does not require
heating. Contains sulphur.
Description
Professional Plasteline Modeling Clay
Professional Plasteline Modeling Clay

Catalog
Number
027215
027207

Le Beau Touche

Professional Plasteline

Catalog
Number
027200
027205

This hard formulation provides a slightly harder modeling compound


than the CM-50. This results in better edge definition and surface
detail. Billets are now deaired. Contain sulphur.

Hardness
7

Catalog
Number
027221

Description
Le Beau Touche Clay

Hardness
4

Y-2 Klay

Chavants Y-2 Klay is the hardest product in their line of industrial


styling clays. This clay is sulphur free for use with silicone rubbers
and is 30-40% lighter than other styling clays for ease of handling
larger models.
Catalog
Number
027206

Description
Y-2 Klay

Hardness
9

Color
Dark Brown

Net Wt.
(Lbs.)
1.75

Color
Tan
Green
Red
Gray

Net Wt.
(Lbs.)
1
1
1
1

Plast-Econ Modeling Clays


This soft, sulphur-free modeling
clay is ideal for use in styling and
engineering shops, development
and prototype work, and die and
pattern shops. It will not deteriorate
with age, is not sticky or greasy
and will not crumble. Supplied in
1 lb. wrapped packages.
Catalog
Number
027208
027210
027212
027213

Description
Plast-Econ Modeling Clay
Plast-Econ Modeling Clay
Plast-Econ Modeling Clay
Plast-Econ Modeling Clay

Hardness
2
2
2
2

NEXT

SECTION CONTENTS

Freeman Industrial Solvents


Freeman Lacquer Thinners

Mineral Spirits

90-1 Fre-Thin Lacquer Thinner is our


premium product for the reducing of the 90-1
Pattern Coatings, Wood & Plaster Sealer, and
No. 60 Coating. The 45 Lacquer Thinner is an
economical alternative for less demanding
performance.
Catalog
Number
024155
024210
024215
024405
024410

Excellent solvent for thinning oil based paints and varnishes or for general cleaning purposes. Removes oil and wax residue, grease, and dirt.
Catalog
Number
027129

Description
90-1 Fre-Thin Thinner
90-1 Fre-Thin Thinner
90-1 Fre-Thin Thinner
45 Lacquer Thinner
45 Lacquer Thinner

Availability
Gallon
5 Gallon
55 Gallon
5 Gallon
55 Gallon

Freeman Acetone Solvent

Formerly known as Freeman Fillet Cement Thinner, Freeman Acetone


is a popular solvent for removing uncured resins, greases, and most
wax release agents from work surfaces or molds. This product dries
very fast and leaves no residue behind. Excellent solvent for our
Freeman Fillet Cement (pg. 78).
Catalog
Number
023210
023215
023217

Description
Freeman Acetone Solvent
Freeman Acetone Solvent
Freeman Acetone Solvent

Availability
Quart
Gallon
5 Gallon

Alcohol Solvent

Pure methyl alcohol for use in our alcohol lamps. It is also the best solvent available for cutting flake shellac and various cleaning requirements.
Catalog
Number
027130
027135

Description
Alcohol Solvent
Alcohol Solvent

Availability
Gallon
5 Gallon

Description
Mineral Spirits

Availability
5 Gallon

Prep Solvent

Prep Solvent is a highly effective degreaser used to remove oily films,


release agents, and waxes from cast parts prior to painting. It may
also be used on mold surfaces to remove wax or release build up.
Catalog
Number
027240

Description
Prep Solvent

Availability
Gallon

Freeman Methyl Ethyl Ketone (MEK)

Formerly Freeman Celastic Solvent, Freeman MEK is an excellent


thinning agent for Freeman Fillet Cement as well as Duratec Surfacing
Primers. It may also be used for general purpose cleanup.
Catalog
Number
027275
027280

Description
Freeman Methyl Ethyl Ketone (MEK)
Freeman Methyl Ethyl Ketone (MEK)

Availability
Gallon
5 Gallon

Freeman Xylene Solvent

Formerly Freeman Pitch Solvent, Freeman


Xylene Solvent removes pitch and sap build-up
on saw blades, joiner and planner knives, and
other wood cutting tools. It is also great for
removing solvent based adhesives from the
metal discs of disc sanders.
Catalog
Number
027230

Description
Freeman Xylene Solvent

Availability
Gallon

Miscellaneous Accessories
Kraft Paper

This is a high-quality, 40 lb Kraft paper.

High-quality masking and double-face


tape for various shop uses.
Catalog
Number
035210
035215
035220
035225
035240
035250

Description
Double Face Tape
Double Face Tape
Double Face Tape
Double Face Tape
Masking Tape
Masking Tape

Width
(mm)
18
24
36
48
24
48

Length
(yds.)
36
36
36
36
60
60

Rolls / Box
48
36
24
24
36
24

Catalog
Number
054076
054078

Description
Kraft Paper - Wax one side
Kraft Paper - Plain

Width
36"
36"

Length
1500'
900'

113

Accessories

Masking &
Double-Face Tapes

SECTION CONTENTS

NEXT

Appendix

Appendix
Products by Trade Name or Manufacturer
Manufacturer
3M
3M
3M
3M
3M
3M
3M
3M
Adhesive
Systems, Inc. (ASI)
Adolf
Airtech
Alvin Labs
Araldite
Bacolac
Bluestar
Cab-O-Sil
Chavant
Chem-Trend
Cleveland
Devcon
Devcon
Devcon
Dike-O-Lastic
Dike-O-Seal
Dike-O-Seal
Disa-Matic
Duratec
Dux-Bak
Dymo
Dynalite
F-Bond
Freeman
Freeman
Freeman
Freeman
Freeman
Freeman
Freeman
Freeman
Freeman
Freeman
Freeman
Freeman-Palmer

114

Material
Abrasives
Adhesives
Scotch-Brite Abrasive Pads
Mold Release Agents
Morson Platinum Body Filler
Respirators
Roloc Discs & Holders
Sprayon Blue Layout Fluid
Adhesives

Page
90
67
94
105
59
108
93
81
61

Cope and Drag Inserts


Sheers
Lab-metal
Adhesives
Sealer
Silicone Rubbers
Fumed Silica
Styling Clay
Release Agents
Vibrators
Adhesives
Repair Materials
Tooling Resins
Ejector Buttons
Preform Strips
Gating Components
Wiper Blades
Polyester Surface Primer
Parting Bags
Tapewriter
Repair & Build Up Material
Cyanoacrylate Adhesive
Epoxy Tooling Plastics
Machinable Wax
Pattern Coating
Polyurethane Tooling Plastics
Quik-Fil
Repro Fast Cast Urethanes
Sheet Wax
TUF Products
Wax Release
Wood Glue
Wood & Plaster Sealer
Pattern Plates

70
101
58
61
102
26
49
112
104
81
60, 63
58
23, 31
78
77
81
81
103
81
89
59
64
30
2, 52
102
18
57
16
53
56
104
66
102
68

1. 800. 321 .8 5 1 1

Manufacturer
Fre-Sealer
Gas Vac II
Huntsman
Huntsman
Jiffy
Johnson
Kutzall
Marbalease
Match-Lok
Michael Engineering
Mold-Lock
Ohaus
Palmer
Partall
Peerless
Perfect Plank
Plast-Econ
Plunge
Pro-Cast
Puma Polymers
Red Devil
RenCast
RenGel
RenLam
RenLease
RenPaste
RenPIM
RenShape
Repro
Richlite
Roloc
Roovers
Safe-T-Planer
Shalco
Shalco
Sprayon
Striptube
Tecbond
True-Line
TUF
USC
U.S.G.
Ventistamp
Wagner

Material
PVC Lacquer
Vacuum Degassing Unit
Ren Shape Tooling Boards
Tooling Plastics
Mixer
Paste Wax
Carbide Rotary Burrs
Polymer Concrete Release
Buttons
Super E Meter Mixing Machine
Alignment Buttons
Measuring Scales
Pattern Plates
PVA Mold Release
Core Box Clamps
Pattern Lumber
Modeling Clay
Mixer
Tooling Plastics
Tooling Plastics
Mixer
Polyurethanes
Epoxy Surface Coats
Epoxy Laminating Resins
Releases
Epoxy Tooling Materials
Rapid Cast Polyurethanes
Modeling Material
Tooling Plastics
Fibre Laminate Sheets
Abrasive Discs & Pads
Embossing Press
Wagner
Blowplate Gasket
Super Vents
Aerosol Mold Releases
Core Box Seal
Hot Melt Adhesives
Dowels
Repair & Build-up Material
Polyester-Base Repair Materials
Industrial Plasters
Core Box Air Release Vents
Safe-T-Planer

Page
113
98
3
17
98
104
101
104
70
99
70
99
68
104
79
8
112
99
17
21
98
17
36
33
105
41
25
3
16
13
93
89
100
77
74
105
77
66
73
56
59
42
74
100

SECTION CONTENTS

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Alphabetical Product Listings

Abrasive Cartridge Rolls.................................. 95


Abrasive Cleaner Bar....................................... 91
Abrasive Discs & Holders................................ 94
Abrasive Discs, Sanders.................................. 91
Abrasive Hand Pads, 3M Scotch-Brite............ 94
Abrasive Sheets............................................... 90
Abrasive Sleeves, Sanders............................. 92
Acetate Sheet.................................................. 85
Acetone Solvent............................................. 113
Acid Brush...................................................... 110
Adhesives, Araldite.......................................... 61
Adhesives, ASI................................................. 63
Adhesives, Cyanoacrylate............................... 64
Adhesives, Devcon.................................... 63, 64
Adhesives, Epoxy............................................ 60
Adhesives, Freeman F-Bond........................... 64
Adhesives, Freeman White Glue..................... 66
Adhesives, Hot Melt......................................... 66
Adhesives, Huntsman Ren-Weld.................... 67
Adhesives, Methacrylates................................ 63
Adhesives, Polyurethanes............................... 64
Adhesives, 3M................................................. 67
Adolf Cope & Drag Buttons............................. 70
Aerosil 200 Fumed Silica................................. 49
Alcohol Lamp................................................... 54
Alcohol Solvent.............................................. 113
Alder, Perfect Plank........................................... 9
Alumina Trihydrate (ATH), Mia 67................... 48
Aluminum Fillers.............................................. 48
Aluminum Honeycomb..................................... 51
Aluminum Oxide Abrasive Discs..................... 91
Aluminum Paint Pot....................................... 102
Aluminum Pattern Plates................................. 68
Aluminum Powder............................................ 48
Aluminum Puffs................................................ 48
Aluminum Sand................................................ 48
Aluminum Sheet............................................... 85
Aprons............................................................ 108
Araldite Adhesives........................................... 61
Aramid Fiber Honeycomb................................ 51
Armorboard...................................................... 85

Cab-O-Sil Fumed Silica................................... 49


Cabinet, Pattern Letters................................... 88
Calcium Carbonate, Mia 61............................. 48
Carbon Fiber Cloth.......................................... 47
Carbon Fiber Tape, Unidirectional.................. 48
Cartridge Rolls, Abrasive................................. 95
Cartridge Rolls, Mandrels................................ 95
Casting Resin, Polyurethanes......................... 15
Casting Resins, Epoxy..................................... 30
Celastic Solvent (MEK).................................. 113
Cement, Band Saw Tire.................................. 97
Cement, Disc................................................... 71
Cement, Fillet................................................... 78
Cement, USG Gypsum.................................... 46
Ceramic Spheres, (Mia 64).............................. 48
Chainlock Plates Freeman-Palmer................. 68
Chavant Modeling Clay.................................. 112
Chemwax 500................................................ 104
Chopped Strand Mat........................................ 46
Clay, Plast-Econ Epoxy Modeling................. 112
Clays, Chavant Modeling............................... 112
Cleaner Bar, Abrasive...................................... 91
Cleaner, Hand................................................ 109
Clean-Up Supplies......................................... 109
Cloth, Fiberglass.............................................. 44
Coatings, Pattern........................................... 102
Cold Glue......................................................... 66
Color Pastes, DW............................................ 49
Color Pastes, Polyester................................... 49
Color Tints, Freeman....................................... 49
Compact Scale, Ohaus.................................... 99
Concrete Release, Marbalease..................... 104
Cope & Drag Inserts, Adolf.............................. 70
Core Box Clamps, Peerless............................ 79
Core Box Seals................................................ 77
Core Box Vents................................................ 74
Core Vent Wax.......................................... 55, 78
Corrugated Fasteners...................................... 97
Cotton Flock..................................................... 49
Countersink Cutter......................................... 100
Cups, Paper & Plastic.................................... 109
Cyanoacrylate Adhesives................................ 64

Degassing Unit, Gas Vac................................ 98


Devcon Repair Materials................................. 58
Di-Dup Wax Fillet............................................. 55
Digital Bench Scale, Ohaus............................. 99
Dike-O-Lastic Ejector Buttons......................... 78
Dike-O-Seal Preform Strips............................. 77
Disc Cement.................................................... 91
Discs, State Sander Abrasive.......................... 91
Discs, 3M Abrasive Roloc................................ 93
Dispenser, for TUF Products........................... 57
Dispensing Gun, Adhesives............................ 65
Dispensing Nozzels, Adhesives...................... 65
Double Face Tape......................................... 113

Dowels, Malleable Iron.................................... 73


Dowels, Husky................................................. 71
Dowels, True-Line Steel.................................. 73
Dowels, Square Head Brass........................... 72
Dowels, Square Head Steel............................ 72
Dowels, Wood.................................................. 73
Drill Bits.......................................................... 100
Drill, Vent Inserting........................................... 77
Drums, Expandable Rubber
for Spindle Sanders..................................... 92
Dry Parting, Dux-Bak....................................... 81
Drywall Screws................................................ 97
Duratec Primers............................................. 103
Dux-Bak Dry Parting........................................ 81
Dyes & Pigments............................................. 49
Dymo Tape Embosser..................................... 89
Dynalite Repair Material.................................. 59

Eastern White Pine Pattern Lumber................ 10


Ejector Buttons, Dike-O-Lastic........................ 78
Electronic Scale, Ohaus.................................. 99
Embosser, Dymo Tape.................................... 89
Embossing Press, Roovers............................. 89
Embossing Tapes............................................ 89
Epoxy Adhesives, Araldite............................... 61
Epoxy Casting Resins...................................... 30
Epoxy Hand Cleaner...................................... 109
Epoxy Laminating Resins................................ 33
Epoxy Repair Materials.................................... 58
Epoxy Surface Coats....................................... 36
Epoxy, Resin Infusion Systems....................... 39
Epoxy, Resin Systems..................................... 42
Epoxy, Specialty Tooling Pastes..................... 40
Escutcheon Pins, Brass................................... 96
Eurobirch Plywood........................................... 83
Euroform Plywood............................................ 83

Fast-Cast Urethanes, Freeman....................... 14


Fasteners, Corrugated..................................... 97
Fasteners, Link-Lock........................................ 79
Fast Set 505 Adhesive.................................... 60
F-Bond Cyanoacrylate
Adhesive, Freeman .................................... 64
Fiberglass, Chopped Strand Mat..................... 47
Fiberglass Cloth............................................... 44
Fiberglass Strand....................................... 16, 46
Fiberglass Tape............................................... 45
Fiberglass Tooling Fabrics............................... 44
Fiberglass, Veil Cloth....................................... 46
Fiberglass, Woven Roving............................... 46
Fibre-Laminate, Richlite................................... 13
Fillers, Aluminum............................................. 48
Fillers, Tooling Plastic...................................... 48
Fillet Cement.................................................... 78
Fillet Cement Thinner........ See Acetone Solvent
Fillet, Di-Dup Wax............................................ 54
Fillet, Leather................................................... 78
Fillet Shapers................................................... 59
Fillet Tools........................................................ 54
Fillet Wax......................................................... 54
Fir Plywood...................................................... 84
Flake Shellac................................................. 103
Flexane Primers............................................. 102
Flock, Cotton.................................................... 49
Formula Five Clean & Glaze......................... 103

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Appendix

Bacolac Sealer............................................... 102


Band Saw Accessories.................................... 97
Band Saw Tire Cement................................... 97
Band Saw Tires............................................... 97
Beeswax........................................................... 55
Bench Rammer................................................ 80
Bench Scale, Ohaus........................................ 99
Birch Plywood.................................................. 84
Bits, Machine................................................. 100
Blade, Wipers, Disa-Matic............................... 83
Blind Gauging Wax.......................................... 55
Blowplate Gasket Shalco.............................. 77
Bluestar Accessories....................................... 29
Bluestar, Silicone Rubbers.............................. 26
Bodi Rollers.................................................... 111
Bottles, Glue..................................................... 66
Brad Point Drill Bits........................................ 101
Brads, Wire...................................................... 96
Brass Dowels................................................... 72
Brass Escutcheon Pins.................................... 96
Brass Rod........................................................ 81
Brass Sheet..................................................... 85
Brush, Acid..................................................... 110

Brushes, Assorted.......................................... 110


Brushes, Throwaway..................................... 110
Bulb, Paste....................................................... 80
Burrs, Rotary, Karbide Kutzall....................... 101
Buttons, Adolf................................................... 70
Buttons, Dike-O-Lastic Ejector........................ 78
Buttons, Match-Lok.......................................... 70
Buttons, Mold-Lock.......................................... 70

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Appendix

Alphabetical Product Listings [CONTD.]

Formula Five Mold Release Wax.................. 104


Freeman Color Tints........................................ 49
Freeman Fast Set 505 Adhesive..................... 60
Freeman-Palmer Pattern Plates...................... 68
Freeman Wax Release.................................. 104
Fre-Sealer, PVC............................................... 43
Fumed Silica.................................................... 49

Garnet Abrasives............................................. 90
Gas Vac II........................................................ 98
Gating Components Dike-O-Seal.................... 81
Gauging Wax................................................... 55
Gel Coat Mini Sprayer..................................... 99
Glass Bubbles, Mia 67..................................... 48
Glass Fibers, Milled......................................... 49
Gloves, Plaster................................................. 43
Gloves, Vinyl Latex, Nitrile............................. 108
Glue Bottles...................................................... 66
Glue, Freeman Cold........................................ 66
Glue, Styro....................................................... 67
Graduated Plastic Cups................................. 109
Graphite Powder, Mia 84................................. 49
Grease Stick, Matchless.................................. 97
Gypsum Cement.............................................. 42

Hand Cleaners............................................... 103


Hand Pad, Scotch-Brite................................... 94
Hand Pumps, Miapoxy 100............................. 99
Hand Riddle..................................................... 80
HDO Plywood.................................................. 84
Hemp, Manila................................................... 43
Hi-Performance Sealer.................................. 102
Holders, Lok-In Patter Letters.......................... 86
Holders, Roloc Disc......................................... 93
Honeycomb...................................................... 51
Hot Melt Foundry Adhesives........................... 66
Huntsman Adhesives....................................... 67
Huntsman Epoxies........................................... 31
Huntsman Polyurethanes................................ 18
Huntsman Release Agents............................ 104
Huntsman Repair Materials............................. 58
Huntsman Seamless Modeling Paste............. 12
Huntsman Tooling Boards................................. 3
Husky Dowels, Freeman................................. 71

Insert Drills, Core Boxes.................................. 77


Inserts, Cope & Drag, Adolf............................. 70

Jelutong Pattern Lumber................................. 10


Jiffy Mixer......................................................... 98
Johnson Paste Wax....................................... 104

Karbide Rotary Burrs, Kutzall........................ 101


Kevlar Fabrics.................................................. 46
Knives, Pattern............................................... 101
Krylon Primer................................................. 103
Kutzall, Carbide Rotary Burrs........................ 101

116

1. 800. 321 .8 5 1 1

Lab Metal......................................................... 58
Lab Solvent...................................................... 58
Laminates, Richlite Fibre................................. 13
Laminating Resin, Epoxy................................. 33
Laminating Resin, Repro................................. 16
Lamp, Alcohol.................................................. 54
Lance Pyrometer.............................................. 80
Latex Disc Cement.......................................... 91
Layout Fluid...................................................... 81
Leather Fillet.................................................... 78
Letters, Pattern................................................ 86
Link-Lock Fasteners......................................... 79
Logos, Pattern Letter....................................... 88
Lok-In Pattern Letters...................................... 86
Lumber, Perfect Plank....................................... 8
Lumber, Rough Sawn Pattern......................... 10

Machinable Wax Adhesive, 3M....................... 67


Machinable Wax, Freeman.............................. 52
Magnesium Pattern Plates, Dowmetal............ 69
Mahogany Pattern Lumber.............................. 11
Malleable Iron Dowels..................................... 73
Malleable Iron Rapping Plates........................ 81
Mandrels, Cartridge Rolls................................ 95
Manila Hemp.................................................... 43
Maple Pattern Lumber..................................... 11
Marbalease Concrete Release...................... 104
Marbalease, Polymer Concrete Release...... 104
Masking Tape................................................ 113
Mask, 3M Respirator...................................... 108
Masonite Sheet Material.................................. 85
Match-Lok Buttons........................................... 70
Matchless Grease Stick................................... 97
Maxim Fast...................................................... 58
Maxvents, Ventistamp..................................... 74
MDO Plywood.................................................. 84
Medium Density Fiberboard, MDF.................. 13
Melaboard........................................................ 85
Meltvents FS, Ventistamp................................ 74
Meter-Mix Machine, Michael............................ 99
Methacrylate Adhesives, Araldite.................... 63
Methyl Ethyl Ketone (MEK)........................... 113
Mia Fillers......................................................... 48
Mia Vacuum Bagging Supplies....................... 50
MicroCrystalline Wax....................................... 55
Mineral Spirits................................................ 113
Milled Cotton Fibers, Cotton Flock.................. 49
Mixer, Jiffy........................................................ 98
Mixer, Plunge................................................... 98
Mixing Bowls, Rubber...................................... 43
Mixing Paddles, Wood................................... 109
Mixer, Red Devil............................................... 98
Mixer, Super E................................................. 99
Modeling Clays, Chavant............................... 112
Mold Cleaners, Semi-Permanaent................ 106
Mold Primers, Semi-Permanent.................... 106
Mold-Lock, Alignment Buttons......................... 70
Mold Releases............................................... 104
Mold Sealers, Semi-Permanent.................... 106
Mouth-Type Spray Can................................... 80
Multi-Spur Drill Bits........................................ 100

Nails................................................................. 97

Ohaus Scales................................................... 99
Optical Soluble Wax........................................ 55

Paddles, Wood Mixing................................... 109


Pads, Scotch-Brite Abrasive............................ 94
Paint Pot......................................................... 102
Paper Cups.................................................... 109
Paraffin Wax.................................................... 55
Partall Mold Releases.................................... 104
Particle Board.................................................. 85
Parting Bags, Dux-Bak.................................... 81
Paste Bulb........................................................ 80
Paste Wax, Johnson...................................... 104
Paste Wax, Trewax........................................ 104
Pattern Coatings, Freeman........................... 102
Pattern Knives................................................ 101
Pattern Letters................................................. 86
Pattern Letter Logos........................................ 88
Pattern Letters Cabinet.................................... 88
Pattern Lumber, Perfect Plank.......................... 8
Pattern Lumber, Rough Sawn......................... 10
Pattern Plates, Freeman-Palmer..................... 68
Pattern Plywood............................................... 81
Pattern Release 202...................................... 105
Peerless Core Box Clamps............................. 79
Perfect Plank Alder............................................ 9
Perfect Plank Jelutong....................................... 9
Perfect Plank Mahogany................................... 9
Perfect Plank Pine............................................. 9
Perfect Plank Poplar.......................................... 9
Pigments & Dyes............................................. 49
Pinch Dogs....................................................... 96
Pine Pattern Lumber........................................ 10
Pine Plywood................................................... 82
Pins, Escutcheon, Brass.................................. 96
Pitch Solvent........................ See Xylene Solvent
Plast-Econ Modeling Clay............................. 112
Plaster Accessories......................................... 43
Plaster Gloves.................................................. 43
Plaster Release................................................ 43
Plaster Rubber Mixing Containers................... 43
Plasters, U.S.G., Industrial.............................. 43
Plastic Cups................................................... 109
Plastic Portion Resin Scale............................. 99
Plastic Sheet, Acetate...................................... 85
Plates, Pattern, Freeman-Palmer.................... 68
Plates, Rapping................................................ 81
Plunge Mixer.................................................... 98
Plunger Can................................................... 109
Plywood............................................................ 82
Pneumatic Dispenser - TUF Products............. 57
Polyester Coloring Pastes............................... 49
Polyester Primers........................................... 103
Polyester Repair Materials............................... 59
Polyester Resins & Gelcoats........................... 39
Polyurethane Adhesives.................................. 64
Polyurethane Repair Materials........................ 58
Polyurethanes, Fast-Cast................................ 14
Polyurethanes, Intermediate Cure................... 18
Polyurethanes, Overnight Cure....................... 20
Polyurethanes, Rapid Cure............................. 25
Poplar Pattern Lumber..................................... 11
Portion Scale, Plastic Resin............................ 99
Powder, Aluminum........................................... 48
Prepared Shellac........................................... 103

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Alphabetical Product Listings [CONTD.]


Prep Solvent.................................................. 113
Pressure Sensitive Tape.................................. 51
Primers........................................................... 103
Pro-Cast Tooling Plastics................................ 17
PVA-Based Mold Releases........................... 105
PVC, Fre-Sealer............................................... 43
Pyrometer, Lance............................................. 80

Quik-Fil Tooling Board Repair Paste............... 57

Rags, Shop.................................................... 109


Rammer, Bench............................................... 80
Rapping Plates................................................. 81
Red Devil Mixer................................................ 98
Release Agents, Semi-Permanent................ 106
Release, Freeman Wax................................. 104
Release, Plaster............................................... 43
Releases, PVA, Silicone & Wax.................... 104
Ren Tooling Products.................. See Huntsman
RenShape Tooling Board.................................. 3
Repair Material, TUF Products........................ 56
Repair Materials, Epoxy................................... 58
Repair Materials, Maxim Fast.......................... 58
Repair Materials, Mia Plas-Fil.......................... 59
Repair Materials, Polyester.............................. 59
Repair Materials, Polyurethane....................... 58
Repair Paste, Quik-Fil Tooling Board.............. 57
Repro Tooling Plastics..................................... 14
Resin Dyes & Pigments................................... 49
Resin Infusion Epoxy Systems........................ 39
Respirators, 3M.............................................. 108
Richlite Fibre-Laminates.................................. 13
Riddles, Hand.................................................. 80
Rod, Brass....................................................... 81
Rollers............................................................ 111
Rolls, Abrasive Cartridge................................. 95
Roloc Abrasives............................................... 93
Roovers Embossers & Tapes.......................... 89
Rotary Burrs, Karbide Kutzall........................ 101
Rotary Surfacer.............................................. 100
Round Rapping Plates..................................... 81
Roving, Woven Fiberglass............................... 46
Rubber Drums for Spindle Sanders................ 92
Rubber Mixing Containers............................... 43
Rubbers, Bluestar Silicone.............................. 27
Russian Birch Plywood.................................... 83

Tape, Aluminum & Zinc Embossing................ 89


Tape, Double-Face........................................ 113
Tape, Fiberglass.............................................. 45
Tape, Masking............................................... 113
Tape, Pressure Sensitive ............................... 51
Tape, Sealant................................................... 51
Tape, Unidirectional Carbon Fiber.................. 47
Tapered Sprue Cutters.................................... 80
Tapewriter Dymo.............................................. 89
Tecbond Hot Melt Adhesives.......................... 66
Thinner, Fillet Cement....... See Acetone Solvent
Throwaway Brushes...................................... 110
Tire Cement, Band Saws................................. 97
Tires, Band Saw.............................................. 97
Tongue Depressors....................................... 109
Tooling Board Adhesives................................. 67
Tooling Fabrics, Fiberglass.............................. 44
Trewax Paste Wax......................................... 104
Triple Beam Balance, Ohaus.......................... 99
Trowels & Slicks............................................... 79

True-Line Dowels, Freeman............................ 73


TUF-Carv Repair Material............................... 57
TUF-Fil Repair Material................................... 56

Unidirectional Carbon Fiber Tape................... 47


Urethane Adhesives, Araldite.......................... 64
Urethane Protectants..................................... 109
Urethane Tooling Board, Ren Shape................ 4
USG Industrial Plasters................................... 42

Vacuum Bagging Supplies.............................. 50


Vacuum Degasser, Gas Vac........................... 98
Vent Cleaners.................................................. 77
Vent Inserting Drill............................................ 77
Ventistamp Zanatta Vents............................... 74
Vent Plugs........................................................ 77
Vents, Core Box............................................... 74
Vents, Shalco Super........................................ 74
Vibration Inducers............................................ 81
Victory Brown Wax.......................................... 55

Walnut Shells................................................... 48
Wax, Blind Gauging......................................... 55
Wax, Core Vent......................................... 58, 78
Wax Fillet......................................................... 54
Wax Fillet, Di-Dup............................................ 54
Wax, Freeman Machinable.............................. 52
Wax, Miscelaneous.......................................... 55
Wax, Paste..................................................... 104
Wax Release, Formula Five.......................... 104
Wax Release, Freeman................................. 104
Wax, Sheet Freeman ...................................... 53
Wax-Based Mold Releases........................... 104
Wedges.......................................................... 110
White Cold Glue............................................... 66
Wiper Blades, Disa-Matic................................ 81
Wire Brads....................................................... 96
Wire Nails......................................................... 97
Wood & Plaster Sealer, Freeman ................ 102
Wood Dowels................................................... 73
Wood Flour, Mia 62......................................... 49
Wood Glue....................................................... 66
Wood Mixing Paddles.................................... 109
Wood Screws................................................... 96
Woven Roving, Fiberglass............................... 46

Xylene Solvent............................................... 113

Zanatta, Ventistamp Vents.............................. 74


Zinc Embossing Tape...................................... 89

Appendix

Glossary......................................................... 118
Sealing/Releasing Procedures...................... 119
Metric & English Conversions Table............. 120
Reference Tables........................................... 120
Calculating Material Requirements................ 121
Fractions, Decimals, Millimeters.................... 121

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Appendix

Safe-T-Planer, Wagner.................................. 100


Safety Plunger Can........................................ 109
Sand Paper...................................See Abrasives
Scales, Ohaus.................................................. 99
Scale, Plastic Portion Resin............................ 99
Scotch Bright Discs (3M)................................. 93
Scotch Bright Hand Pads (3M)........................ 94
Screen Core Vents.......................................... 75
Screws, Drywall............................................... 97
Screws, Wood.................................................. 96
Sculpture Wax.................................................. 55
Sealant Tape.................................................... 51
Sealer, Devcon.............................................. 102
Sealer, Wood & Plaster................................. 102
Seals, Core Box............................................... 77
Seamless Modeling Paste............................... 12

Semi-Permanent Mold Release Systems..... 106


Shalco Blowplate Gasket................................. 77
Shalco Super Vents......................................... 74
Shapers, Fillet.................................................. 59
Shears............................................................ 101
Sheet, Acetate................................................. 85
Sheet, Aluminum.............................................. 85
Sheet, Brass.................................................... 85
Sheets, Abrasive.............................................. 90
Sheet Wax Adhesive....................................... 67
Sheet Wax, Freeman....................................... 53
Shellac, Prepared & Flake............................. 103
Shop Rags..................................................... 109
Silicon Carbide Coated Abrasive Mesh........... 90
Silicone-Based Mold Releases...................... 105
Silicone Rubbers, Bluestar.............................. 27
Silicone Spray Release.................................. 105
Sleeves.......................................................... 108
Sleeves, Abrasive, State Sanders................... 92
Slicks & Trowels............................................... 97
Slotted Core Vents........................................... 76
Sol-U-Carv....................................................... 55
Soluble Wax, Optical....................................... 55
Solvents......................................................... 113
Spherecore Core Material............................... 51
Spray Can, Mouth-Type.................................. 80
Sprayer, Gel Coat Mini.................................... 99
Sprayon Mold Releases................................ 105
Sprue Cutters, Tapered................................... 80
Square Head Dowels, Brass........................... 72
Square Head Dowels, Steel............................ 72
Steel Dowels, True-Line.................................. 73
Steel Pinch Dogs............................................. 96
Steric Acid........................................................ 43
Stick Wax Lubricant......................................... 97
Stitchmat.......................................................... 46
Strand, Fiberglass...................................... 16, 46
Striptube........................................................... 77
Styro Glue........................................................ 67
Sugar Pine Pattern Lumber............................. 10
Super E Mixer, Michaels.................................. 99
Surface Coat, Epoxies..................................... 36
Surface Coat, Repro........................................ 16
Surface Primers............................................. 103
Surfacer, Rotary............................................. 100
Surfacing Primers.......................................... 103
Synlube 531................................................... 104

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Appendix

Glossary of Plastic Tooling Terms


Adhesion The state in which two surfaces are held together by
interfacial force.
Coefficient of Thermal Expansion The fractional change in length
of a material for a unit of change in temperature. Normally expressed
in inch-per-inch, per degree Fahrenheit.
Compressive Strength 12" x 12" x 1" specimen is mounted in a
compression-type tester between two heads that exert pressure at
a constant rate of movement until the specimen fails by rupturing or
deforming to a % of its height. Normally expressed in pounds per
square inch, this test provides the maximum load sustained, divided
by the original area of the specimen.

Post-curing The process of forming an uncured thermosetting resin


article, then completing the curing after the article has been removed
from its forming mold or mandrel.
Pot-life (working life) The period during which a compound, after
mixing with a catalyst, solvent or other compounding ingredients,
remains suitable for its intended use.

Shore Hardness (Indention Hardness) The hardness of a material as determined by either the size of an indention made by an
indenting tool under a fixed load, or the load necessary to produce
penetration of the indenter to a pre-determined depth. To measure
the Shore hardness of a material a Shore testing instrument is used
which is comprised of spring-loaded indenter point projecting through
a hole in a presser foot and a device to indicate the distance the point
projects beyond the face of the foot. The scale readings range from
0 (for 0.100 penetration) to 100 (for zero penetration). A Shore A
instrument employs a sharp indentor point with a load of 822 grams.
The Shore D instrument employs a blunt point and the load is 10
pounds.

Density Mass per unit volume of a substance, expressed in units


such as grams per cubic centimeter, pounds per cubic foot or pounds
per gallon.

Taber Wear Index The ability of a material to withstand mechanical action such as rubbing, scraping or erosion, that tends to
progressively remove material from its surface. Usually expressed in
milligrams loss per number of cycles per a given load.

Cure To change the physical properties of a plastic or resin by


chemical reaction, which may be condensation, polymerization, or
addition: usually accomplished by the action of either heat or catalyst
or both, and with or without pressure.
Deflection Temperature The temperature at which a 5" x 12" x
2" specimen deflects .010 inches under a stated load of 66 or 264
pounds per square inch.

Endothermic Pertaining to a reaction which is accompanied by the


absorption of heat.
Exothermic Pertaining to a reaction which is accompanied by the
evolution (giving off) of heat.
Flexural Modulus The ratio, within the elastic limit, of the applied
stress on a test specimen in flexure to the corresponding strain in the
outermost fibers of the specimen.

Tensile Modulus The ratio of stress to corresponding strain below


the proportional limit of the material. Expressed normally in poundsper-square-inch.
Tensile Strength 18" thick x 34" to 12" wide x 812" long specimen is
inserted in an Instron Tester and is pulled apart at specified rates until
the specimen fails by separating. Usually expressed in pounds-persquare-inch.

Flexural Strength 5" x 12" x 18" specimen is placed on supports 4"


apart and a standard load is applied to the center of the specimen at
a specified rate. The maximum stress in the outer fiber at the moment
of crack or break is expressed in pounds-per-square-inch.

Thermoforming The process of forming a thermoplastic sheet into


a three-dimensional shape by clamping the sheet in a frame, heating
it to render it soft and flowable, then applying differential pressure
to make the sheet conform to the shape of a mold or die positioned
below the frame.

Glass Transition Temperature (Tg) A reversible change that


occurs when plastic is heated to a certain temperature range, characterized by a rather sudden transition from a hard, glassy, or brittle
condition to a flexible or elastomeric condition.

Thermoplastics Resins or plastic compounds which in their final


state as finished articles are capable of being repeatedly softened by
increased temperature and hardened by decrease of temperature by
means of physical change.

Gel Time With reference to thermosetting resins, the interval of time


between introduction of the catalyst and the formation of a semi-solid
system consisting of a network of aggregates in which a liquid is held.
The initial jelly-like solid phase that develops during the formation of a
resin from a liquid, usually a 4-fluid ounce mass.

Thermosetting Plastics (thermosets) Resins or plastic compounds which in their final state as finished articles are substantially
infusible or insoluble. Thermosetting resins are often liquids at some
stage in their manufacture or processing, which are cured by heat,
catalyst or other chemical means. After being fully cured, thermosets
cannot be reliquified by heat.

Percentage of Elongation Increase in length of a specimen at the


instant before rupture occurs. Normally expressed as a percentage.
Plasticity The ability of a material to withstand continuous and
permanent deformations by stress exceeding the yield value of the
material without rupture. The opposite of elasticity.

Thixotropy A flow characteristic evidenced by a decrease in viscosity of a fluid when it is stirred at a constant or increasing rate of
shear. When the stirring or shearing is discontinued, the apparent
viscosity of the fluid gradually increases back to the original value.
Changes in both directions are dependent on time as well as shear.
Viscosity The thickness of a substance and its resistance to flow.
The higher the viscosity number, the thicker the substance.

118

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Preparation of Patterns/Molds
Sealing A Wood Pattern/Model

Applying Release Agents

(also applies to plaster and sheet wax)


1. Apply one coat of Freeman
Wood and Plaster Sealer (a
fairly thin viscosity, lacquerbased paint) to the bare wood
surface using a pure bristle
brush and allow the material
to absorb into the wood.
2. After the first coat has dried
(about half an hour), youll
notice that the sealer has
swelled the grain and made
it rough. Using sand paper or
Scotch-Brite, lightly sand the
surface to make it smooth
again. Sanding is not necessary
when working with plaster or
sheet wax.
3. Wipe off the pattern with a cloth
and then apply a second coat
of sealer.
4. After allowing the second coat
to dry overnight, lightly sand the
wood again and wipe it off with
a cloth.
5. You are now ready to apply the
release agents.

1. Cover the entire surface


with Freeman Wax Release
(a semi-paste, typically applied
with a brush).
2. Allow this coat to dry or
immediately wipe the off excess
with a cloth.
3. We suggest at least two coats
of Wax Release to make sure
your entire part is covered
evenly.
4. Next, youll need to apply two
layers of Partall PVA mold
release (a polyvinyl alcohol)
with brush or a spray.
5. Each coat will require a half
hour of drying time unless you
use a fan or air hose.
6. After the second coat of PVA
has dried thoroughly, apply
a final coat of Freeman Wax
Release.
7. Buff this last coat very gently
so as not to break through the
layers of the PVA.

Additional Notes:

Epoxy, urethane, or metal patterns require only the use of wax release agents. Apply three coats and lightly buff after each.
Plaster patterns should be dried in an air-circulating oven at 120- 125 F for 16 hours, or in dry air for 48 hours before applying sealer.
Plaster patterns can also be sealed with Freeman Fre-Sealer (PVC).

Appendix

Instructional videos available online and on DVD.


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You can find


millimeters
centimeters
meters
kilometers
inches
inches
yards
miles

If you
multiply by
25.4
30.48
0.9144
1.6093
0.03937
0.39370
1.0936
0.6214

You can find


square centimeters
square meters
square meters
square kilometers
square hectometers
square inches
square yards
square miles
acres

If you
multiply by
6.452
0.0929
0.836
2.5899
0.4
0.155
1.196
0.3861
2.5

Appendix

Metric & English Conversions Table


Liquid Volume
When you know
ounces
pints
quarts
gallons
milliliters
liters
liters
liters

Length
You can find
milliliters
liters
liters
liters
ounces
pints
quarts
gallons

If you
multiply by
30
0.47
0.946
3.785
0.034
2.1
1.0567
0.2642

You can find


grams
kilograms
metric tons
ounces
pounds
short tons

If you
multiply by
28.35
0.4536
0.9
0.03527
2.2046
1.1

Mass
When you know
ounces
pounds
short tons (2000 lbs)
grams
kilograms
metric tons (1000 kg)

When you know


inches
feet
yards
miles
millimeters
centimeters
meters
kilometers

Area
When you know
square inches
square feet
square yards
square miles
acres
square centimeters
square meters
square kilometers
square hectometers

Reference Tables
Shore Hardness Guidelines
Material
Rubber band, white eraser
Pink eraser
Rubber stamp
Hard eraser, inner tube
Leather belt, tire tread
Rubber shoe sole
Tap washer, skateboard wheel
Garden hose
Hard book cover
Golf ball
Wood yard stick
White board
Bowling ball, bone

Properties of Metal Casting


Approximate
Shore A
25-30
35-45
40-55
45-65
65-75
75-85
85-95
95-100

Approximate
Shore D

25-30
30-40
40-50
50-55
55-65
70-75
75-80
85-90

You can find


Celsius

If you
subtract 32 and then
multiply by .55
multiply by 1.8
and then add 32

Temperature
When you know
Fahrenheit

Celsius

120

Fahrenheit

1. 800. 321 .8 5 1 1

Aluminum
Brass
Copper
Cast Iron
Steel
Zinc

Wt. Lbs.
Cu. In.
.0975
.2961
.3210
.2670
.2835
.2565

Wt. vs
Mahogany
3.1 x
9.5 x
10.1 x
8.5 x
9.5 x
8.2 x

Shrink
In./Ft.
532
316
316
18
14
516

Viscosity Guidelines
Viscosity in
Centipoise (@ 75F)
1
500
2,500
10,000
25,000
50,000
250,000
>1,000,000

=
=
=
=
=
=
=
=

Similar in
Consistency to:
Water
#10 Motor Oil
Pancake Syrup
Honey
Chocolate Syrup
Catsup
Peanut Butter
Paste Caulking

Melt Pt.
F
1,220
1,616
1,981
2,105
2,500
788

NEXT

SECTION CONTENTS

Calculating Material Requirements


Step One:

Calculate the volume of the part (or mold) in cubic inches. Follow
whichever shape is closest to your model or mold:

Step Two:

Find the volumetric yield for the material you have selected. This
number, which can be found in most specification tables, represents
how much coverage your material will achieve.
If the Volumetric Yield is not available, you can calculate it based
on the specific gravity (density).
1) Find the specific gravity (or density) of the material (on the
specification table and/or MSDS). This is measured in grams
per cubic centimeter (grams/cm3)
2) Take 27.68 divided by the density (grams/cm3) and this gives
you the Volumetric Yield (in3/lb.)

Step Three:

Divide the volume of the part in cubic inches (step 2) by the volumetric
yield (step 1) to determine the amount of material required in pounds
Volume of Model or Mold (in.3)

= Weight of Product
Required (lbs.)
Volumetric Yield (in3/lb.)

Step Four:

Select package size and quantity based on calculated weight of


product required.

Fractions, Decimals, Millimeters


Fractions

132
116
3 32
1 8
5 32
3 16
7 32
14
932
516
1132
3 8

716
1532
1 2

3 64
564
764
964
1164
13 64
15 64
1764
1964
2164
2364
2564
2764
2964
3164

Decimals

Millimeters

Millimeters

Decimals

.0156
.0313
.0469
.0625
.0781
.0938
.1094
.125
1406
.1563
.1719
.1875
.2031
.2188
.2344
.250
.2656
.2813
.2969
.3125
.3281
.3438
.3594
.375
.3906
.4063
.4219
.4375
.4531
.4688
.4844
.500

0.3969
0.7938
1.1906
1.5875
1.9844
2.3813
2.7781
3.1750
3.5719
3.9688
4.3656
4.7625
5.1594
5.5563
5.9531
6.3500
6.7469
7.1438
7.5406
7.9375
8.3344
8.7313
9.1281
9.5250
9.9219
10.3188
10.7156
11.1125
11.5094
11.9063
12.3031
12.7000

13.0969
13.4938
13.8906
14.2875
14.6844
15.0813
15.4781
15.8750
16.2719
16.6688
17.0656
17.4625
17.8594
18.2563
18.6531
19.0500
19.4469
19.8438
20.2406
20.6375
21.0344
21.4313
21.8281
22.2250
22.6219
23.0188
23.4156
23.8125
24.2094
24.6063
25.0031
25.4000

.5156
.5313
.5469
.5625
.5781
.5938
.6094
.625
.6406
.6563
.6719
.6875
.7031
.7188
.7344
.750
.7656
.7813
.7969
.8125
.8281
.8438
.8594
.875
.8906
.9063
.9219
.9375
.9531
.9688
.9844
1.000

33 64
35 64
37 64
39 64
41 64
43 64
45 64
47 64
49 64
51 64
53 64
55 64
57 64
59 64
61 64
63 64

Fractions

17 32
9 16
19 32
58
21 32
11 16
2332
3 4
25 32
13 16
27 32
7 8
29 32

Appendix

13 32

164

15 16
31 32
1

w w w .freemansupply. com

121

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Appendix

Notes

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122

1. 800. 321 .8 5 1 1

SECTION CONTENTS

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Beyond Our Catalog


FreemanSupply.com
User-friendly layout
Easy navigation for both industry veterans and newcomers to the
tooling industry the website follows the layout of this catalog
Selection Guides to help guide you select the best materials for
your applications.
A powerful search engine that provides access to any one of our
many productseasily search by using product names, catalog
numbers, or generic keywords to find what you are looking for
fast!
Instant access to detailed specification tables, which are designed
in a print-friendly format for easy retrieval.
Full cross-referenced links showing what products may be used
with what accessories, etc.
Easy access to our entire MSDS library.
Constantly updated, ensuring you have access to the most current
product information and availability.

State-of-the-art quote system


Browse our website and easily add or remove items from your
quote list.
Review and submit your quote request with special instructions
that help us fulfill your exact needs.
Receive a completed quote fast usually within one hour from
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if you choose to visit our site after 5:00 pm EST.
After reviewing your quote, you may turn your quote into an order
with a few simple clicks, or go back and make quick changes and
submit a new quote.
Additionally, our quote system will remember who you are so on
future visits you do not need to re-enter your account information.

Sample Kits

Freeman offers several sample kits including our very popular Machinable
Media Sample Kit. Available exclusively through our website, each kit
includes a copy of our latest DVD and is designed to give our customers an inexpensive way to gain familiarity with new materials.
For more information, visit www.freemansupply.com

FreemanSupply.net U.S. Members Only


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As Freeman continues to expand its web presence, we now offer


a Members Only website. This enhanced service is for our premier
customers and features:
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Immediate ordering capabilities (bypassing our quote system)
Your order history (both online orders and phone/fax orders) dating
back at least a year, making reordering faster & easier
Exclusive content and more

FreemanWax.com Specialty Wax

Freeman has created a website dedicated to our jewelry investment and


carving wax products. Youll find the most comprehensive information on:
Jewelry Injection Waxes
Carving Wax Ring Tubes
Carving Wax Blocks And Slices
Soluble Waxes
Wax Wires
Sprue Waxes
Casting Wax Sheets

Videos

Freeman has produced hours of instructional videos and product demonstration


videos, which are available online 24
hours a day and on compilation DVDs.
The online videos are available in both
Quicktime and Windows Media formats
and in low and high bandwidth versions.
We also provide quick and easy links
to the specific pages for products being
demonstrated.

Our videos cover:


Repro Fast-Cast Urethanes
Freeman & Ren Polyurethanes
Bluestar Silicone Rubber
Freeman Machinable Wax
RenShape Modeling & Tooling Boards (and SMP)
Preparing Models and Molds
Weighing & Mixing Liquid Tooling Materials
Vacuum Degassing & Pressurizing
Mass Casting With Opaque & Clear Silicone Rubber
Surface Casting
Epoxy Laminating Systems
Glove Molding Systems
Paste Laminating Systems
The Repro Laminating System

and more (with more on the way)

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FREEMAN MANUFACTURING & SUPPLY CO.


1101 Moore Road Avon, Ohio 44011
Phone 800-321-8511 Fax 440-934-7200
www.freemansupply.com [email protected]

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