Postharvest Manual of Cabbage and Chili
Postharvest Manual of Cabbage and Chili
Postharvest Manual of Cabbage and Chili
Handling of
Cabbage and
Chili Pepper
in ASIA
CONTENTS
Cabbage
1. Bangladesh
2. Mongolia
3. Sri Lanka
4. Vietnam
Chinese cabbage
5. Philippines
6. Rep. of Korea
Preface
The quality of horticultural commodities has been improved due to breeding
and cultivation technologies. However, still a high percentage of horticultural
crops are discarded after harvest because of lack of proper postharvest
management. Postharvest losses in fresh fruits and vegetables are estimated
at 20 to 45% in developing Asian countries.
World consumption of fresh produce has increased as people demand
for healthier foods. We are now aware of the importance of postharvest
technology to maintain quality of fresh fruits and vegetables. In the light of
the ever-growing importance of postharvest technologies, it is very timely and
meaningful to develop postharvest handling manual that can be practically used
in industry in Asian countries. This manual Postharvest Handling of Cabbage
and Chili Pepper in Asia is the 2nd year output of one of the AFACI (Asian Food
& Agricultural Cooperation Initiative) projects, which is being implemented by
the National Institute of Horticultural and Herbal Science (NIHHS), the Rural
Development Administration (RDA), Republic of Korea.
The manual describes cabbage and chili pepper postharvest handling practices
of 11 countries in Asia which encourage adoption of improved postharvest
handling without high energy cost. We hope this manual contribute to the
reduction in postharvest losses and help increase the value of horticultural
crops.
Kwan-Dal Ko
Director Genaral,
National Institute of Horticultural and Herbal Science, RDA
Part
Introduction
1. Introduction
I. Introduction
Cabbage and chili pepper are staple horticultural crops that are widely
grown, traded and consumed in many Asian countries.
The consumer demand for these commodities can be attributed to their
versatile uses, nutritional and health-beneficial properties.
A. Cabbage
. Introduction |
Quality Specifications
Firm, well-developed head
R elatively free from
physical damage
Free from pest or disease
damage
Quality Defects
Cabbage
I. Introduction
Over-trimed
Hollow head
(Immature)
Physicallydamaged
Diseased
Decay
Wilting
Chilling injury
Pepper spot
Browning
III. Postharvest handling of Chili Pepper in Asian countries
. Introduction |
10
B. Chili pepper
Chili pepper (Capsicum annuum L. ) belongs to the Solanaceae family. There
I. Introduction
are a lot of cultivars that belong to C. annuum having fruits of varying color,
shape and degree of pungency (hot or sweet).
capsanthin content
as anti-inflammatory agent due to its
capsaicin content
Nutritional Qualities
Rich in Vitamin C (in fresh chilli only
because this vitamin is lost during
drying); the level is twice that in
citrus.
Vitamin A (345 mg/100 g)
Calcium (160 mg/100 g)
Phosphorus (370 mg/100 g)
Potassium (530 mg/100 g)
. Introduction |
11
Harvesting Index
Shiny Green - used in fresh vegetable salad ; as
topping in many dishes to impart pungent flavor.
Quality Defects
Chilli
Stem-end rot
12
Soft rot
Black mold
Anthracnose
Postharvest
Handling of Cabbage
in Asian Countries
I. Introduction
Part
Cabbage
-1. Bangladesh
-2. Mongolia
-3. Sri Lanka
-4. Vietnam
Chinese Cabbage
-5. Philippines
-6. Rep. of Korea
. Introduction |
13
-1. Bangladesh
Harvest
Sorting
Field packing
Temporary storage
(wholesale market)
16
Cultivation system
In Bangladesh, presently around 0.2 million metric tons of cabbage are produced
per year from 16.7 thousand ha of land.
Cabbage ranks the 5th position in terms of total area and production in Bangladesh.
I. Introduction
The varieties presently cultivated in Bangladesh are mostly hybrids. Some recently
introduced hybrids are Summer Warrior F1, Summer Star F1, Autumn Queen F1,
Super Tropic F1, Summer Boy F1, Green Ball 40 F1, Supreme Queen F1, Green 60
and Nova F1.
Open pollinated varieties like BARI Cabbage-1 (Provati), BARI Cabbage-2 (Agradut),
K-K Cross, K-Y Cross, Tokyo Pound, Atlas 70, Ruby Ball, Drum Head, etc. are also
cultivated.
Red cabbage is also becoming popular in Bangladesh as a salad crop.
17
18
Heads (edible part of cabbage) having various varietal shapes are harvested when
they attain reasonable size.
Matured heads are compact and not depressed by finger pressure while immature
heads are loosely formed and depressed by finger pressure.
Matured heads produce metallic sound on finger stroke while immature heads
produce dull sound.
Premature heads may be harvested for higher profits for early market.
Immature or over mature heads are not suitable for marketing because they lack
nutritional and postharvest quality.
19
2-2. Harvesting
Heads are cut using a sharp knife or sickle leaving (half) inch of the stem.
Excessively long and protruding stems may cause bruises to other heads during
subsequent postharvest handling..
Prior to harvesting, insect damaged and yellowish outer leaves are removed.
Harvested cabbages are not left on the ground touching the soil to avoid
contamination with dirt, harmful microbes or heavy metals.
It is suggested not to use bamboo baskets to avoid bruising by the sharp edges of
the baskets which causes rapid quality deterioration.
Considering the existing situation, bamboo baskets can be used with proper lining
materials like newspaper or soft clothes to reduce damage during transportation.
Cutting tools and harvesting containers should be regularly sanitized using ordinary
detergent or bleaching solution.
20
I. Introduction
For local transportation, cabbage heads are to be packed in plastic crates or plastic
net bags or bamboo baskets and quickly transferred to the packing shed or nearby
assembly market.
Paper or cloth liners are used, especially for bamboo baskets, to minimize physical
damage.
Cabbages are covered with nylon net or cloth during local transportation to prevent
heat damage as a result of direct exposure to sunlight.
21
3-2. Sorting
During sorting insect infested, diseased, rotten, damaged and bruised heads are
removed.
Sorting is practiced in a cool place of the packing shed.
In the absence of structured packing shed, growers perform sorting operation in
cool and shady place of their house or in the field to maintain postharvest quality.
3-3. Grading
Growers are suggested to grade cabbage into large, medium and small sizes for
the convenience of the buyers.
Prior to grading, the older outer leaves are removed leaving only 3-4 intact wrapper
leaves.
Insect damaged, diseased, yellowish and older outer leaves are removed during
grading.
22
3-4. Packaging
For local transport, heads are packed in jute bags or plastic net bags or bamboo
baskets. Paper or cloth liners are used for bamboo baskets to minimize damage.
I. Introduction
For long distance transport, large sized plastic crates are used to reduce damage
and to maintain quality. Paper or plastic liners are commonly used inside the crates
to minimize injury and weight loss.
The packaging materials are ensured intact and clean to prevent contamination by
microorganisms, insects and heavy metals.
23
Open truck, predominantly used for bulk and long distance transportation
(left) and refrigerated Reefer Truck of Hortex Foundation (right)
24
3-6. Storage
For storage, cabbage are harvested at proper stage of maturity.
I. Introduction
Cabbage can be stored at 0oC and 98-100% RH for 4-16 weeks; at 4oC and 80-90%
RH for 4-6 weeks; and at 20oC and 60-70% RH for 1 week. The best storage and
transit temperature for cabbage is 0-4oC.
25
26
Retailers
5.16
Consumers
4.14
Total loss
24.94
Wholesalers
4.46
Improper handling
Lack of sorting and grading facilities
Lack of storage facilities
Collector
(Bepari)
5.04
Lack of sorting
Bulk transportation without proper packaging
Mixed loading
Lack of awareness on proper handling
Growers
I. Introduction
6.14
Insect damage
Microbial decay
Lack of proper handling
Improper harvesting
27
Improved/standard
technology
Field packing
container
Weight of
container in the
field
Cooling
Ambient condition
(in cool and shady place)
Mechanical pre-cooling
(forced air cooling)
Sorting
Quality
Grading
Size
Packaging
materials
Bamboo baskets
Plastic sacks
Jute sacks
Plastic crates
Cardboard boxes (rigid)
Weight of
packaging
Storage
temperature and
humidity
Ambient
Transportation
Controlled temperature
in refrigerated vehicles
The estimated
postharvest loss is 25%
No report is available
but postharvest loss
would be greatly
minimized under
improved technology.
Postharvest losses
28
Conventional
technology
Cabbage is a perishable leafy vegetable and is spoiled due to various reasons like
microbial infections and water loss.
Bacterial soft rot during storage and marketing is the most serious problem.
Shelf-life of cabbage can be prolonged by applying lime paste (lime in water at a
ratio of 1:1) or alum paste (15 g potassium aluminum sulphate in 100 L water) to
the stem butt end immediately after harvesting and sealing in PP bags with 0.5%
perforations.
Shelf-life of the treated cabbage was significantly extended (14-15 days) over
untreated control (6-7 days).
Authors
Md. Khalequzzaman Akanda Chowdhury [Bangladesh Agricultural Research Council]
Mian Sayeed Hassan [Bangladesh Agricultural Research Council]
Md. Kamrul Hassan [Bangladesh Agricultural University]
Sultan Mahmud Khorshed Alam [Bangladesh Agricultural Research Council]
Abul Kalam Azad [Bangladesh Agricultural Research Council]
29
-2. Mongolia
Field Sorting
packing
Weighing
Transportation
Temprorary
storoge
Harvest
Pipeline
To pickle vegetable
Retall market
Consumers
wholesale
31
Cultivation system
Cabbage production
In Mongolia, cabbage, Chinese mustard, Pekin cabbage are widely cultivated. White
cabbage is very common in Russia and Mongolia.
Import(mthous. fonn)
Import. (%)
Domestic production(%)
34
54% 49% 58% 62%
32
34 61%
32
25
25
21
21
18
18
2009 2010
2010 2011 2012 2013
2009
2013
Production of cabbage
Every year we harvest 20-30 thousand tons of cabbage and 50 thousand tons of
cabbage is imported.
Variety
Early maturity (Number pyervyi -147) and medium late maturity (Byelorusskaya-85,
Shirkhentseg-13) varieties are the ones selected and adapted.
32
A fully developed head has a lighter shade of green. The crop for picking are
harvested when the cover leaves curl back, and the white leaves beneath are
exposed. If harvesting is delayed, the heads may split and rots may occur while the
heads harvested early may be soft.
The crop for the fresh market is harvested by hand with a knife or sickle. The heads
are cut off in such a way that a few of the large, open wrapper leaves are left for
protection around the heads. Most of the stem is left on the head if the crop is to be
stored.
33
During the storage, influential main conditions are humidity, temperature, aeration,
and light condition.
Cabbasge is stored under dark condition in order to prevent humidity losses and the
production and emission of chemical substances.
I. Introduction
The optimum storage temperature for cabbage is 0-2C and relative humidity of 90 %
to 98 %. Cabbage to be stored are ensured to be mature and disease-free and have
been exposed to prolonged frost or cold.
Middle-late, late variety of cabbage can be stored in controlled atmosphere storage
and will lasts for 6 months. Red cabbage is more resistant than white cabbage.
In the controlled atmosphere storage, the cabbage heads are heaped up to 3m high.
The heap is formed from individual wire basket 0.5-0.6m high and 1m wide.
Preparing the storage: the storage area is ensured clean, dry and the section of
storage such as shelves, floor, window, etc., are repaired.
Disinfecting the storage: 30-40 days before storing crops, the storage area is
disinfected by 10% chlorinated lime solution and fumigated with sulpur 20-30 g/m3.
Chemical disinfection: In order to control microorganism that are disease-causing,
spraying with 1% of sulpur, bluestone and 40% of formalin solution is usually done.
Changes during storage: When cabbage is stored, certain transformations arise such
as physiological and biochemical changes and weigh loss, as well.
Requirement for storing cabbage: Of good quality, having 2-3 outer leaves intact for
protection and having about 4-5 cm stem length.
35
3. Research result
Research for determing yield of early maturing and middle-late maturing varieties of
white cabbage in Shariin gol and Zuunkharaa soums in 2012-2013.
Yields of major varieties of cabbage
Names of the variety
Plateau harvest
Total
30.5
18.3
118.1
69.5
Iyunskaya-3200
31.3
23.4
117.3
87.1
Belorusion- 455
40.5
19.9
159.4
78.2
Shirkhentseg-13 /check/
59.9
32.6
230.9
126.6
Slava1305
35.2
22.3
135.7
85.9
Slava 231
85.0
59.9
311.5
219.7
9.8
7.1
36.8
24.5
Cammennaya golobka
10.6
5.7
37.8
20.3
25.3
115.1
80.6
73.5
From the above given research, yeilds of selected varietis are almost same level, but
early maturing Iyunskaya variety was high in commodity yield with 87.1%.
From the middle-late varieties, Slava 231 was high for the all parameters examined.
Cabbage procured commercially are cleaned and trimmed to remove outer rotten
leaves; but the weight is not less than 0.6 kg.
37
Cabbage Cultivation
Cabbage Harvesting
Fungal and bacterial rots rapidly spread in the field and these rots can spread in
harvested heads.
Hence field sanitation is always maintained before harvesting.
Fungal rot
39
Harvesting
Trimming
Packaging in
pslysack bags
Transport to retail
markets
Transport to the
wholesale market
Transport to the
collection center
Consumers
Field packing
40
I. Introduction
41
Harvesting
Partial Trimming
Packaged in plastic
crates.
Grading based
on size
Pack - house
Transport to the
pack - house
Trimming
Cleaning
No washing
Packaging in plastic
crates or corrugated
fiberboard boxes
42
Transported in
refrigerated lorries
Supermarket/ Air
freight
V ery few pack houses are located in growing areas for
packaging of cabbage for super market and export
I. Introduction
Trimming
Packaging
Package
Pack - house
Chinese cabbage
Red cabbage
43
Use ventilated poly-sack bags but the maximum weight of the package must be
30kg.
Allow a few wrapper leaves around the head to absorb mechanical injuries
during transport to the pack - house.
Individual head wrapping with polyethylene sheet maintain the quality better.
Transport them in refrigerated condition preferably 1012 oC
45
46
-4. Vietnam
I. Introduction
47
Field
Drying
Field
Packings
Transportation &
Distributions
Gradings
Trimmings
&
Drying
Receiving
cabbage at
PH
Transportation
to Packing
House
Packings
Temporary
Strorage
Transportation &
Distributions
Cabbage seedlings
Cabbage
Seedlings
Cabbage
Fields
Cabbage fields
Cabbages are planted from cabbage seedlings and grown in open fields
Cabbage seedlings are produced in net house by seedling producers
48
2-2. Harvesting
The head is manually harvested by bending
it to one side and cutting it with a knife.
49
Cabbage drying
Field Packing
Field packing of cabbage in Vietnam is made for distribution directly into
consumption markets or transportation to packing house.
A carefully and completely trimming/
removal of extra wrapper leaves, all rotten/
damaged leaves, long stalks and under
quality/grades is necessary for cabbage
before field packing using carton boxes (2025 kg).
For other packing types using big plastic
crates/ wire-bound crates or mesh bags
(25-50 kg), retaining two to four wrapper
leaves is necessary for preventing physical
damages during transportation.
Trimming & packing in carton boxes
50
I. Introduction
Sanitizing transportation vehicles before use, using covering net and carefully
loading up into the truck/vehicles (avoid over loading) are necessary to protect
cabbage during transportation.
51
52
3-3. Grading
Grading cabbage is done by using an electronic balance.
In Vietnam, cabbages is divided into three grades depending upon varieties.
I. Introduction
Grade: 2-4 kg
Grade: 1-2 kg
Grade 1 kg
3-4. Packing
Two types of packaging containers are used for cabbage: perforated carton boxes
(12-20 kg) and mesh bags (25-30 kg).
II. Postharvest handling of Cabbage in Asian countries
53
3-5. Storage
Storage life of cabbage can be extended longer by 3 months at 2-10oC, RH=92-95%.
However, with year round availability and with no big difference in supply demand
and price, long term storage of cabbage is not recommended in Vietnam.
S hort term storage of cabbage in
coolstores is necessary to be proactive
in transportation and distribution.
S torage temperature condition of
2-10oC and RH (92-95%) are applied
for cabbage for short-term storage
(within 1-3 weeks).
Use of coolstore set 2-10oC, RH
92-95% for short term storage
54
I. Introduction
Transportation &
distribution to markets
Harvesting
Drying in field
Drying
Trimming/cutting
Receiving in Packing
house
Harvesting maturity
Field packing
PACKING
HOUSES
GRADING
Short term
storage
Temp: 2-10oC;
RH: 92-95 %
Packing forms of cabbage
Storage of cabbage
No storage
Nonrefrigerated
truck
Refrigerated
truck
Transportation &
distribution
55
Improper
practices
In-direct/direct losses
Reduction in yield
1
\
Immature harvest
Results in split heads
I ncreased incidence of field
diseases
Delaying harvest
S p e e d s u p i n f e s t a t i o n s o f
Alternaria leaf spot and downy
mildew, particularly during rainy
season.
56
Improper
practices
I. Introduction
No
In-direct/direct losses
57
Postharvest
procedure
Improved technology
58
Harvesting
index
Harvesting time
of the day
Harvesting
By hand
By hand
Drying in field
None
Field Packing
Very diversiform
Only trim off some extra
leaves and then packed in
big mesh bags (40-50 kg).
C u t o f f c o m p l e t e l y
external leaves and stalk
and then packed in big
mesh bags (40-50 kg).
C u t o f f c o m p l e t e l y
external leaves and
stalk and then packed
in perforated carton box
(12-20 kg)
Postharvest
procedure
Improved technology
I. Introduction
Packing house
facilities
Collecting and
inspection
* Done at ambient
temperature area
As requirements of market :
3 grades (Class I, II, and III)
Packing
N on removal of cabbage
extra wrapper leaves is
packed in mesh bags of 25
kg or plastic crates 25 kg.
Cabbage removed completely
of wrapper leaves is wrapped
with PVC shrinkable film and
packed in perforated carton
boxes (12-20kg)
Storage
Non-refrigerated trucks
None
yes
Transportation
Traceability
Grading
59
- 5. Philippines
Trim
Pack
Weigh
Transport
Mix
load
Load /
stack
re-pack weigh,
label
Distribute
Display
Transport
Distribute
At packinghouse
inspect, re-sort
Temporary
holding
Bulk load
II. Postharvest handling of Cabbage in Asian countries
At trading post
sort, trim, wrap,
pack, weigh
Haul
I. Introduction
Harvest
* This cabbage is also known as Napa, Wombok, pechay Baguio, Kimchi cabbage,
Chinese pechay or Chinese cabbage.
61
Cultivation system
62
2-2. Harvesting
Harvesting method
I. Introduction
C a b b a g e h e a d s a r e
harvested manually and
placed on bare ground.
T he use of harvesting
gloves and a clean and
sharp knife is important
during harvest.
63
2-3. Packing
Field packing
Hauling
O ver-packed cabbage
heads in bamboo basket
securely tied with plastic
twine are hauled manually
down the roadside.
64
Bulk loading
I. Introduction
65
66
67
68
Trimming
Damaged leaves are cut
with a clean knife.
I. Introduction
II. Postharvest handling of Cabbage in Asian countries
69
Wrapping
Wrapping with newsprint
for the wholesale market
is done at the trading
post.
F or the supermarket,
cabbage heads are
individually packed using
cling wrap.
70
I. Introduction
II. Postharvest handling of Cabbage in Asian countries
71
72
T emporary holding of
packed cabbage at the
trading post before loading
for the Metro Manila
markets.
73
74
I. Introduction
II. Postharvest handling of Cabbage in Asian countries
75
Transport
76
Retail selling
(ambient in wet markets and air-conditioned in supermarkets)
I. Introduction
b
II. Postharvest handling of Cabbage in Asian countries
Retail selling of cabbage at the trading post (a) and at the supermarket (b).
Wombok cabbage can be stored at low temperature (12C) for 10 weeks if field
packed or 2 weeks if not.
77
Harvesting
Field packing
Hauling
Wrapping
Sorting Trimming
Temporary
holding
Bulk transport
Loading
Packaging
Weighing
Transport
78
inspection /checking
weighing
re-packing
trimming
sorting
Transport
delivery
retail
79
Retail
Cabbage heads sold in wet markets(ambient) unlike those sold in air- conditioned
supermarkets (b)
are not packed individually with cling wrap (a)
80
Harvesting
Packing
Prolonged storage
(10 weeks at 12C)
Field packing
Hauling
Bulk
Crated
Sorting
Trimming
Manual
Packaging
PEB
(horizontal)
Temporary holding
Packinghouse
Storage
temperature(oC)
Ambient
12
Transportation
Ambient temperature
Refrigerated
Improved/standard
technology
Conventional
technology
I. Introduction
Postharvest
procedure
81
Conventional
technology
Improved/standard
technology
Harvesting
Packing at the field
(%)
Field packed
28
Packing
(%)
In polybags
Horizontal
47
In crates
Upside down
36
Cleaning of
butt-end
(%)
29
27
At retail
(%)
No wrapping
29
Average
(%)
38
30
Storage period
at 12C
2 weeks
10 weeks
Market losses
Improved quality of
cabbage if field packed
Storage losses
82
83
I. Introduction
Rep. of Korea
Field
drying
Field
packing
Transportation to
storage rooms
Temperature
control
Bulk MA
packaging
Sorting and
Packaging
Storage
Drying /
Cooling
Transportation to
market
Cultivation system
Field cultivation
Vinyl greenhouse
Early morning is the best time of day to harvest cabbage in Summer season
Harvesting is carried out in the late morning or afternoon, when leaves are less
turgid particularly in the Winter season
85
2-2. Harvesting
Harvesting work
The stalk at the base of the head is cut with
a sharp knife
The cutting knife is sterilized before use in
cabbage field.
-W ash with soap and
brush, then dip into the
sanitizing agent.
All rotten or damaged outer leaves and space heads are cut-off so that their leaves
do not touch each other.
86
2-3. Packing
Cabbages are harvested by hand and put directly and carefully into plastic crate or
net pouches made of nylon.
I. Introduction
- Outer leaves of sound cabbage are removed and packed in the field.
Net pouches are used for retail market and short term storage.
Plastic crate packaging is used for Kimchi processing and long term storage.
- Four to six cabbage heads are packed in the crate.
- Plastic crates do not bring about significant physical damage to packed cabbages.
Crate should be clean without foreign materials that can cause contamination.
Crates which are of the same size and shape are used.
87
Cabbages packed in plastic crates are stacked carefully into the truck.
Sheets of newspapers are placed between net pouches to absorb excess moisture
particularly during the summer season.
88
2-5. Storage
I. Introduction
Drying
Storage
Bulk MA packaging
89
Control
Conventional PE film
with holes
MA/MH packaging
film
90
Wilting
- When RH is low, Weight loss is high
Decay
- When temperature is high
- When RH is high (use of improper plastic film cover)
- Outer leaves touch each other
91
Chilling injury
- When temperature is low
- Cultivar is sensitive to the the
temperature
92
2-7.P
ostharvest handling procedure of Kimchi cabbage
Harvesting
Drying in field
I. Introduction
Harvesting
maturity
Plastic crate
packaging
for long term storage
Mid-term storage
Transportation
III. Postharvest handling of Chili Pepper in Asian countries
93
Conventional
technology
Improved/standard
technology
80 of head formation of
cabbage
None
Field drying
Plastic crate
Transportation
General truck
General truck
with rain proof cover or
shade net
Cooling /Drying
None
Cooling in summer,
Drying in fall and winter
Bulk MA storage
None
Storage
temperature(OC)
0~2
-0.5~0 in winter,
0~1 in summer
Postharvest losses
after 3 month
storage(%)
39.2
24.0
Harvesting
maturity
for long term
storage (%)
Field postharvest
handling
Field packing
material
94
Postharvest Handling
of Chili Pepper in Asian
Countries
I. Introduction
Part
-1. Cambodia
-2. Lao PDR
-3. Indonesia
-4. Nepal
-5. Thailand
95
-1. Cambodia
CAMBODIA
Field
packing
Harvest
Packaging
Weighing
Temporary
storage
Collecting
at packing
house
Sorting
Cleaning
Transportation to
market
Cultivation system
Field cultivation
Vinyl greenhouse
99
2-2. Harvesting
Chili pepper is picked carefully by hand.
The fruit is harvested by removing it from
the branch of the plant.
During harvesting, overripe fruit is also
removed from the plant.
Pickers should wear gloves to protect their
hands from severe burns caused by the oils
in the fruit.
Pickers are advised not to touch their face
or eyes.
Harvested fruits are put directly into plastic
field crates, bamboo baskets or into smaller
plastic buckets, which are then transferred
to crates.
T he harvested fruit are kept in shaded
conditions to protect from the sun, wind,
and rain.
I. Introduction
Chili peppers are harvested carefully by hand and put directly into plastic bucket or
plastic crate and then transferred to plastic sack for field packing and transporting
to packing house.
101
Chili peppers are transported to the packing house rapidly after harvesting.
In general, farmers take the fresh chili peppers to packing house on harvesting day
(2-3 times a day during dry season).
The chili peppers are transported during the morning or late afternoon to prevent
heat damage or avoid sun light.
103
Cleaning
Chili peppers are cleaned by gently rubbing the fruit to remove debris and soil particles.
If washing has to be carried out, the wash water is ensured to be clean or sanitized
with chlorine solution (30g/L).
Chili peppers can be washed by dipping in hot water (54-55C) for 4 minutes to
control botrytis rot effectively without causing fruit injury.
After washing, the fruit is air- dried properly to prevent decay.
Before washing, spoiled/damaged/rotten fruits are removed in order to avoid
contamination to the other fruits.
Sorting
Fruit with defects such as cracks, decay, mechanical damage, and sunb urn should
be sorted out and rejected.
Undersized fruits are also discarded.
Chili peppers are classified by color, such as red or green, and a mixture of red,
green, and yellow.
Each class is assigned a particular name such as class 1 or class 2 or grade 1 or
grade 2.
Weighing
I. Introduction
Packaging materials
The packaging material used for transportation
should have air holes for good ventilation.
105
Storage
Chili peppers are kept in a cool place
under the house or in shaded and wellventilated areas.
Wet cloth to cover the baskets is used to
prevent water loss during storage; the
cloth is frequently sprinkled with clean
water to keep the fruit cool and maintain
freshness.
For long term of storage (up to 3 weeks),
chili peppers are stored at 10oC with a
relative humidity of 85-95%.
When stored below 10C chili peppers
can be damaged (surface pitting, decay,
discoloration of the seed cavity etc.) and
when stored above 13C, chili peppers
are subject to accelerated ripening and
bacterial soft rot infection.
Processors
Wholesalers
Retailers
Restaurant/
Supermarket
Consumers
Other
wholesalers
Collectors
I. Introduction
Farmers
At wholesale market
At retail market
. Postharvest handling of Chili Pepper in Asian countries | Cambodia
107
Chili paste
Chili powder
5. Postharvest loss
Table 1. Postharvest losses of fresh chili peppers in the traditional and modern
supply chains in Cambodia
Postharvest Loss %
I. Introduction
13.5
Collectors
3.7
Physical damage
Rotting/decay
Over ripening
Wholesalers
6.5
Physical damage
Rotting/decay
Over ripening
Retailers
3.5
Physical damage
Rotting/decay
Over ripening
Total
27.2
Farmers
Immaturity
Insect damage
Rotting/decay
Weight loss
13
Collectorwholesalers/
distributors
5.7
Physical damage
Rotting/decay
Over ripening
Supermarkets
5.5
Physical damage
Rotting/decay
Over ripening
Total
24.2
Farmers
Immaturity
Insect damage
Rotting/decay
Weight loss
109
Farmers
Retailers
30
2.5
Poor packaging
material
26
32.5
5.5
Poor storage
conditions
25
65.5
68
Poor transport
system
16
45
52
Poor sanitation
15
25
30
8.5
40
45
100
Collectors Wholesalers
LAO
PDR
111
Harvest
Ambient
Temperature
Transportation
to WCCP
Transportation
to market
Packaging
Sorting at
WCCP
Weighing
Postharvest handling of chili pepper harvested in dry seasons and rainy seasons.
Cultivation system
Early morning is the best time of day to harvest chili pepper in dry season.
For rainy season, harvesting is carried out in the late morning or afternoon.
113
2-2. Harvesting
Harvesting
Chili pepper are harvested by hand and
put into the cotton bag hanging on the
harvester's shoulder, or into a bamboo
basket or in a plastic basin.
Chili pepper are then transferred from
a bag or a small bamboo basket to a
plastic sacks or a plastic crate placed
at the field.
Workers move slowly on foot between
rows of chili pepper plants while
harvesting.
The frequently of harvesting is done 2
to 3 times a week for 4 to 5 months.
Chili peppers are transferred into plastic sack (20-25kg) or bamboo basket (2025kg) and kept in the shade until they are transported to the Wholesaler's Cooling /
Collection / Packing point (WCCP)
The chili peppers are transported during the morning or late afternoon to prevent
heat damage or avoid exposure to sun light
115
I. Introduction
117
Harvesting
Transportation to WCCP
Weighing
Collection
Packaging
Ambient temperature
temporary holding
Transportation to market
Conventional
technology
Postharvest procedure
and postharvest loss
I. Introduction
Green, red
Harvesting container
(times of filling
relative to capacity)
Field container
maximum
capacity
Cooling
Sorting
Size
Size, color
Grading
Quality(3 grades)
Packaging materials
Weight of packaging
Transportation
Ambient temperature
Ambient Temperature
Postharvest losses
(%)
12
10
Green, red
119
III-3. Indonesia
Collector/
Traders
Transportation
Packaging
at
Big Scale
Sorting
and
Grading
Packaging
and
Labeling
Marketing
Field Sorting
I. Introduction
Harvest
Weigh and
Temporary
Storage
Cultivation
Chili pepper is grown both at up land and low land of agro ecosystem all year round
121
Harvesting method
Picking method
I. Introduction
Weighing
The harvested chillis are collected in Poly Vinyl sack or on cement floor (permanent/
non permanent) to be dried and protected from solar heat .
II. Postharvest handling of Cabbage in Asian countries
Cement floor
123
2-3. Packing
Sortation
Sorting is done to separate the dirt, leaf, and damaged chilli from the healthy ones.
C
arton box with 25-30 kg capacity
125
2-4. Transportation
Carton boxes or sacks are arranged carefully in a truck or wagon to reduce the
stress load.
The use of refrigerated vehicle and night time journey are recommended for long
distance transport.
Sorting is done to separate the healthy and damaged ( broken, rotten) chilis.
Grading is done to classify the chili into:
- Super (big size, long, red uniformly ).
- Common (smaller size, short length).
Super class
Common class
127
Packaged chilli peppers, with wrapping and labeling, are ready for high-end
market distribution
4. Market
The chili with packaging and labeling are used for supermaket,
Simple plastic sack is used for local/ traditional market
I. Introduction
II. Postharvest handling of Cabbage in Asian countries
129
Conventional
Improvement Technology
Ripeness Uniformity
Mixed ripeness
Optimal ripeness
(Homogeneous red color)
Harvest container
Plastic/wooden mat
Plastic bucket
Temporary storage
No cover/roofless
Sorting
Separation based on
rotten/damaged
and fresh
Separation based on
uniformity in size,
color and freshness
Packaging material
(capacity)
Plastic box
(40 Kg)
Transport
Mixed commodity
open/ uncovered wagon
without cooling system
Improper p a c k a g i n g
(capacity not appropriate
for chili)
References
Ditjen Hortikultura. 2012. Wademekum Sayuran. Ditjen Hortikultura, Jakarta.
Ditjen Hortikultura. 2012. Standar Operasional Prosedur (SOP) Pascapanen Cabai.
Ditjen Hortikultura, Jakarta.
Ditjen Hortikultura. 2012. Buku Saku Sayuran. Ditjen Hortikultura, Jakarta.
Ditjen Hortikultura. 2006. Standar Operasional Prosedur (SOP) Cabai. Ditjen
Hortikultura, Jakarta.
130 Postharvest Handling of Cabbage and Chili Pepper in ASIA
-4. Nepal
I. Introduction
II. Postharvest handling of Cabbage in Asian countries
III. Postharvest handling of Chili Pepper in Asian countries
131
Harvest
Field
Collection
Transportation to
local market
Field
packing
Packaging
Temporary
storage/
Cooling
Sorting
Transportation to
collection centre
Retail
marketing
Assembling at
collection centre
Sorting and
grading at
wholesale market
Transportation to
wholesale market
Transportation to
retail market
Postharvest handling steps of green chilli produced in spring and summer season
132 Postharvest Handling of Cabbage and Chili Pepper in ASIA
Cultivation system
Chili pepper is mainly grown in open field condition
I. Introduction
Summer is the main growing season in hilly areas but for winter and spring season
harvests, chilis are grown in plains. Hence, field management system is different in
hills and plains (terai)
Chili pepper stands in 10th position among vegetable crops in terms of area under
cultivation
In the context of about 30% import of green chili and possibility of year round
production within the country, it is an important species for higher income
generation for commercial farmers
Moreover, it is also one of the common species for pot culture among the city
dwellers and home gardens in rural areas
Pot culture
Field farming
III. Postharvest handling of Chili Pepper in Asian countries
133
Harvesting time
Chilli is harvested as per availability and demand of the time but it should be
corrected for better postharvest life of fruits
During spring season, the fruits are harvested in the early morning and in evening.
Picking fruits is not done when it is wet. In summer season, harvest the fruits when
it is dry and preferably during morning or evening
134 Postharvest Handling of Cabbage and Chili Pepper in ASIA
2-2. Harvesting
Fruits picking
I. Introduction
135
2-4. Packing
Packing at producer level
I. Introduction
137
2-6. Storage
Storage of green chilli
I. Introduction
139
3. Uses
Green chili
Green chili is used fresh as salad, mixed with vegetables as spices and in the
preparation of fresh pickles
Chili sauce, preserved chilli pickle, mixed pickle are common processed products
Akabare, a local landrace of chili pepper, is also preserved in vinegar and used
during out of production season
Improved/Standard
technology
Harvesting index
25-30
14 -16
Cooling /Drying
Not practiced
At least 2 hrs
Sorting
Deformed fruits at
producer level
Grading
Packaging materials
Plastic crate
30-60
14-15
Ambient
Transportation
Stacks in stakes in
trucks
Postharvest losses
(%)
18 - 23
10 -14
Conventional
technology
Postharvest
procedure
I. Introduction
141
III-5. Thailand
Harvest
Field collecting
center
Field sorting
Packing for
factory
Non-refrigerated
van
refrigerated van
Non-refrigerated
van
Wholesale market
Packing house
Packing house
Sorting and
Repacking
Sorting and
Repacking
Sorting and
Repacking
Retail market
Non-refrigerated
van to factory
Packing for
domestic market
143
Cultivation system
In general, two groups of chili is grown in Thailand.
1. Capsicum frutescens L. - tiny small sized chili with
grown in 89% of production area
In Thailand, chili peppers are grown all over the country throughout the year. Most
of planting area is in the North-eastern part (68%) .
Harvesting time
III. Postharvest handling of Chili Pepper in Asian countries
145
2-2. Harvesting
Harvesting
Harvesting practices
Matured chili is carefully harvested by hands.
The stem remains intact and attached to the fruit.
Harvesters wear gloves during harvesting to prevent the effects of capsaicin and
comply with hygienic practice.
Harvested chili is collected in cotton bag.
Chili is then transferred to plastic weaving bag (20 kg) at the shed area near the
field.
Field sorting
Chili is sorted at field collecting center.
Sorting is done to remove damaged and rotten fruits.
2-3. Packing
Packing practice for domestic markets
I. Introduction
Most common packaging material for chili is polyethylene plastic bag with small holes.
Each bag contains approx. 10 kg of fresh chili.
Export by air
Export by sea
147
PE plastic bag
Distribution of fresh chili by non-refrigerated van from the grower to various domestic
markets is finished within 2 days after packing.
II. Postharvest handling of Cabbage in Asian countries
Some wholesale markets make use of tricycle to distribute fresh produce between
sellers and buyers.
For export
Transportation of chili using a refrigerated
truck from the farm to the packing house of
exporters is finished in a day of harvest.
For factory
Chili is normally transported by non-refrigerated van during night time from farm or
packing house to factory within a day after sorting and grading .
149
Chili for factory supply is sorted and graded at packing house then repacked into PE
plastic bag or nylon net bag.
Storage
Various storage temperatures are currently used depending on the intended markets
requirement.
Room temperature storage (>30C) at wholesale and domestic markets is the common
practice in Thailand.
150 Postharvest Handling of Cabbage and Chili Pepper in ASIA
I. Introduction
For export
-Chili fruit is handled with care under the
cool chain.
-The storage temperature is 8-10C.
151
Decay
-highly occurs when under high temperature and
humidity
152 Postharvest Handling of Cabbage and Chili Pepper in ASIA
Nylon net
packaging
Sorting in field
Sorting at packing
house
Packaging for
short term storage
Plastic crate
packaging for
export market
Sorting at
wholesale market
Transportation
within one day
to retail market
Mid-term storage
at 15 C for 14 days
to one month
Transportation
within one day
to factory
I. Introduction
Harvesting
Harvesting
maturity
Packaging for
export
153
Weight loss (%) and decay (%) of red chili packed in foam punnet
with PVC film or PS punnet with PVC film and stored at room
temperature (33oC) and 15oC for 7 days
PS punnet with
PVC Film stored at
room temperature
(33oC) for 7 days
PS punnet with
PVC film stored at
15oC for 7 days
Stored at 15oC
% weight loss
% decay
I. Introduction
II. Postharvest handling of Cabbage in Asian countries
Weight loss (%) and decay (%) of large green chili packed in foam punnet with
PVC film or PS punnet with PVC film and stored at room temperature (33oC) and
15oC for 14 days
155
Harvesting
sorting at farm
Discarded chili fruits
transportation
sorting at wholesale
market
sorting at packing
house
Postharvest
procedure
Improved/Standard
technology
Conventional
technology
20
15-17
Sorting
Removal of damaged
fruit at field collecting
area
Removal of damaged
and mis-sized fruit at
field, wholesale and
retail market before
repacking
Grading
Packaging materials
15-20
Storage temperature
and humidity (C)
Room temperature
10 to15
Transportation
Ambient temperature
Temperature control
Postharvest losses
(%)
11.08
9.20
Red ripen
Harvesting index
I. Introduction
157
Director,
Postharvest Research Team
National Institute of Horticultural and
Herbal Science, RDA, Korea
Professor,
Postharvest Horticulture Training
and Research Center
University of the Philippines Los Baos
Philippines
Authors
1. Bangladesh : Md. Khalequzzaman Akanda Chowdhury (Bangladesh Agricultural Research Council)
Mian Sayeed Hassan (Bangladesh Agricultural Research Council)
Md. Kamrul Hassan (Bnagladesh Agricultural University)
Sultan Mahmud Khorshed Alam (Bangladesh Agricultural Research Council)
Abul Kalam Azad (Bangladesh Agricultural Research Council)
2. Cambodia : Som Lon (General Directorate of Agriculture)
Man Sotheavy (General Directorate of Agriculture)
3. Lao PDR : Bounneuang Douangboupha (Ministry of Agriculture Forestry)
Datsakone Hongsivilay (Ministry of Agriculture Forestry)
4. Indonesia : Ridwan Rachmat (Magr), Setyadjitr. Setyadjit (MappSc)
Ali Asgar ( Indonesian Vegetables Research Institute), Dondy Anggono S. (Msi)
Sunarmani (Msi), Irpan Badrul Jamal (STP)
Abdullah Bin Arif (Msi), Agus Budianto (STP, Msi)
Fajar Kurniawan (STP), Elmi Kamsiati (STP, Msi)
5. Mongolia : Davaasuren Yesun-Erdene (Ministry of Agriculture Forestry)
6. Nepal : Purushottam Prasad Khatiwada (Nepal Agricultural Research Council)
Krishna P. Paudyal (Nepal Agricultural Research Council)
7. Rep. of Korea : Ji Gang Kim (National Institute of Horticultural Herbal Science)
Hyun Jin Choi (National Institute of Horticultural Herbal Science)
8. Philippines : Perlita A. Nuevo (University of the Philippines Los Banos)
Matilde V. Maunahan (University of the Philippines Los Banos)
9. Sri Lanka : Sarananda kalehe Hewage (Ministry of Agriculture)
10. Thailand : Amara Chinaphuti (Ministry of Agriculture and cooperative)
Nettra Somboonkaew (Ministry of Agriculture and cooperative)
11. Vietnam : Nguyen van phong (Southern Horticultural Research institute)
Nguyen van hoa (Southern Horticultural Research institute)
Published by
National Institute of Horticultural and
Herbal Science,
Rural Development Administration,
Rep. of Korea
Printed in Suwon, Rep. of Korea
ISBN 978-89-480-2796- 9 93520
Publication date : October, 2014