Rockets Magazine 0043
Rockets Magazine 0043
Rockets Magazine 0043
Issue 3
MAGAZINE
A through M
Impulse
Giant Scale
Bell X-2 Starbuster
Pulling Out All the Stops,
FourCarbYen to 120,000 Feet
7X Upscale
X-Ray Rocket
Volume 8 Issue 2
Editorial
26
Balls 22
By Neil McGilvray
Photos by Neil McGilvray
Black Rock in all its glory
6 Rocketry News
By Dick Stafford and Rocketry OnLine
8 A Through M Impulse
By Bob Yanecek
50
Pulling Out All the Stops,
FourCarbYen to 120,000 Feet
By Jim Jarvis
One mans quest of 120,000 feet
53
56
AGM in Germany
By Frank De Brouwer
Photos by Frank De Brouwer, Nico Buis
Rocket flying in Germany
Stu Barrett
Bob Brown
David Wilkins Bruce Lee
Terry McCreary
President
V. President
Secretary
Treasurer
Debra Koloms
Dick Emery
Tom Rouse
Gerald Meux Jr.
www.rocketsmagazine.com
Editor
Executive Editor
Associate Editors
Robert Utley
Neil McGilvray
Dan Kirklin
Kathy Gilliand
Photography
Vern Hoag
Bruce Fette
Neil McGilvray
Illustrator
Web Site Editor
Robert Utley
Dave Olson
Special Thanks
Jill Weber
Mike Ritter
Contributing Writers
Jim Jarvis
Dave Schaefer
Bob Yanecek
Frank De Brouwer
Neil McGilvray
Todd Vest
Contributing Photos
Rick Clapp
Jim Jopson
Gerlad Meux
Tim Quigg
Robert Turner
Pete Williams
Nico Buis
Tony Huet
Neil McGilvray
Kent Newman
Arke Tokheim
Marty Weiser
CAD by Mike Osek
www.rocketsmagazine.com
ROCKETS Magazine is produced by Liberty Launch
Systems LLC.
ROCKETS Magazine is the Official Tripoli Magazine.
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of this publication may be reproduced or copied in any
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The Cover
With LDRS-33 coming up, the
2014 rocketry season is in full swing
around the country. Many travel plans have
been laid and the final tweaking to those
long dreamed about projects is underway.
The thanks of the rocketry community
have to go out the dedicated volunteers
that take on an LDRS each year. Without
the tireless and often underappreciated
efforts the organizing committees put in
each and every LDRS, this annual rite of
passage would die on the vine. With each
new season, there are varying degrees of
change in the air as the big events adapt to
changing logistics and economics of flying
rockets.
While the name Large and
Dangerous Rocket Ships invokes a much
different image from the reality of what
the launch actually is, the event is still the
cornerstone of many rocketeers flying
season. Field size, waivers, the economy,
etc. have made the launch what it is. Every
LDRS cant be a massive waiver and
seemingly unlimited recovery area. Even
when that exists, as with last years event,
the participation is often limited due to
the location, accommodations and general
logistics.
Modern LDRS events are
adaptive to changing conditions and seem
to be more aligned with the comradely
aspect of the event first and then the rocket
launching.
It has often been said, It is all
the people, when it comes to rocketry.
People get you initially inspired. People
mentor you; people help you with getting
your rockets on the pad and also help with
recovery. People listen to your stories and
share their own experiences. Since rocketry
has such a limited numbers of participants,
we are often launching in front of our
friends and contemporaries. Everyone
wants to see fellow fliers succeed, but
dont mind seeing the occasional CATO or
other rocket related mishap. It keeps the
flight line on their toes and reinforces the
potential that you could be that guy with
the next push of the button.
Every launch has special meaning
for the rocket owner and his/her team. An
LDRS event is often the catalyst for moving
up in the hobby and challenging your own
abilities. Whether it is a dad and his kids
learning and flying for the first time, or a
seasoned hard core, Black Rock veteran,
the feeling just before the launch is always
the same. The prelaunch questions buzz
Editorial
Rocketry News
BuyRocketMotors.com
Loki Research
www.rocketsmagazine.com
Marsa Systems
ROCKETS Magazine V8 I3
Website: http://www.blastcaprocketry.com/
A through M
Impulse
By Bob Yanecek
Photo BY Tim Quigg, Kent Newman, Marty Weiser,
Jim Jopson, Rick Clapp, and Neil McGilvray
After successfully flying my Dual-75 rocket on a 4-G-75 7% M-1200 at BALLS 16 in 2007, I came upon the idea of flying the alphabet from
A through M-impulse in sequence over the course of the 2008 season. All rockets were to be fiberglass, minimum diameter, and tower launched.
Basic dimensions and pad weight would be recorded for each flight with altitude simulated for 18-mm and 24-mm, then measured via onboard avionics for 29mm and up. In keeping with one of the idiosyncrasies of the hobby, I would record diameter in millimeters, length in inches, weight
in grams for light rockets and pounds for heavier rockets, along with opting to use motors instead of engines for propulsion.
Seven different launch sites were utilized in my quest, which began in March of 2008 at the Blue Mountain Rocketeers (http://www.bmr615.
org) Spring Fling launch. I decided to go with an 18mm airframe for A-C impulse and quickly learned (remembered) how small 18-mm is when packing
a parachute.
With a pad weight of 89 grams, the A8-3 motor pushed the rocket to a simulated 90
yet still managed to get the chute out and open
before touchdown. If I were to do this again, I
would opt for a 13-mm airframe to tag the Arung. I selected a B-6-4 next and after several
igniter issues; I was saved by Mark Lyons with
18mm rocket ready for flight
his custom super small igniters. I finally got the
below: 18mm rocket in the tower
motor lit and the rocket boosted to a simulated
309.
The final push for the 18mm airframe was via a C-6-7,
resulting in a good flight to a simulated altitude of 878 putting me
up to a total of 1,277 feet for the first 3 rungs of my project. For
the 18mm airframe, I used 3 lengths of angle iron in a coffee can
of concrete for a launch tower.
I next pulled out my 24-mm rocket and loaded up a
D-12-7. For 24-mm, 29-mm, and 38-mm, I went with EMT
electrical conduit for tower rails and concrete in a coffee can for a
base. I greased the EMT when casting the concrete so the rails
are removable for transport. The pad weight of 147 grams was a
tad heavy (should have used a 5 sec delay) resulting in a late, high
speed deployment of the parachute and tangled recovery. As I
walked out to recover the rocket I stumbled across the motor which
had spit out and disqualified the attempt. I loaded another D-12-7
(there was not a 5 sec delays in my range box) and succeeded
with a good boost and successful high speed deployment.
I had to wait 3 weeks before attempting the E-rung at the
Spokane Area Rocket Clubs April launch (http://sparc.rocketclub.
www.rocketsmagazine.com
org). I loaded up an E-9-8 and opted to stick with a parachute instead of a streamer. The rocket managed to hang itself in a tree which took all day to
retrieve thus eliminating my plans of additional rungs that day. So while I used to say Streamers are for Sissies, I now know that Streamers can be
SMART.
Another 3 weeks passed before I could attempt the F-rung at the Washington Aerospace Clubs Mansfield Ranch launch site (http://www.
washingtonaerospace.org) in early May. This represented my first reloadable motor (F-12-5) and the 5 second delay was woefully short for the 173
gram pad weight rocket. The deployment occurred at high speed but the chute hung together and recovery was nominal.
This concluded my 24-mm efforts and had me up to a simulated 7,401 feet on my ladder.
Next up was 29-mm where I planned to incorporate an avionics bay and electronic deployment along with measured vs. simulated altitude.
I had two different 29-mm airframes with Perfectflite MAWDs located just behind the nosecone and relying on dual deployment with just one break of
the airframe at the fin can/airframe joint. Theory was that the apogee charge would separate the airframe but not pull out the main which was supposed
to get pushed out when the main charge fired.
In addition to an altimeter, I also included a Walston tracking transmitter. Multiple design
Bob with his 29mm rocket
flaws quickly had me regretting the fact that I built two of these 29-mm airframes. With the avionics
bay just behind the N/C, the rocket was way over stable. With the Walston sitting beside the 9-VDC
battery, a significant radial offset CG was caused and the rocket experienced extreme coning during
ascent.
Everything held together, the main stayed in at apogee and was ejected when the main
charge fired as designed. However, the nylon chute also melted closed resulting in a high speed
landing (79 ft. /sec) which broke the airframe just behind the avionics bay thus disqualifying the
attempt. Luckily, I had my motor eject GTV along with me which I loaded up with a G-25-10 resulting
in a good flight with nominal recovery.
Since I already had a second (poorly designed) 29mm rocket with avionics behind the
N/C, I decided to go ahead and attempt the H-rung via an H-180. Again, boost was extremely
squirrelly but the chute stayed in at apogee and again the chute melted closed when the main
charge pushed it out. Luckily the rocket landed soft (still fast at 103 ft. /sec) and undamaged so I
decided to count the rung (nice when you can adjust the rules because youre only competing with
yourself). The total flight time was 72 seconds. Future versions of the 29-mm airframe will move the
avionics bay back to just in front of the motor in an effort to bring the CG back closer to the CP.
Fire in the Sky (FITS) had me back at Mansfield, this time at their Sportsman Club launch
site to continue climbing my ladder. I was now up to 17,895 feet and flying 38-mm airframes with a
ROCKETS Magazine V8 I3
mid airframe avionics bay and standard dual deployment using the forward end of the motor as coupler. I selected an I-284 for the I-rung. Pad weight
was 3.3 pounds and boost was nominal. The recovery was drogue-less at apogee then a 36 parachute for main deployment. The apogee was at 21
seconds into the flight and then at 91 seconds the main came out prematurely. The total flight time was 317 seconds and post flight inspection revealed
signs that the fin can had impacted the upper airframe, which I suspect knocked the main parachute out. It was time to eliminate friction fit joints.
The J-rung provided me my first opportunity to fly a research motor. I went with a DAWG Pack 6-G-38 4% J-356 and three strips of shear tape
to hold the N/C on resulting in a good flight to
8,650 feet. I should note that at this point I also
began incorporating shear tape at the aft joint to
prevent drag separation at motor burnout.
While I had a 54-mm rocket under
38mm assembly layout
construction, it wasnt ready to fly by the next
launch opportunity (at the June Mansfield launch) so I opted to go straight to a 75-mm and an AMW K-365. Given the larger diameter, I went with
three #2-56 nylon screws as shear pins for the nosecone. Since I was using the forward portion of the motor as coupler, I continued with shear tape to
prevent drag separation of the fin can. I have an adjustable tower that packs quite compactly and can accommodate both 75-mm and 98-mm airframes
with ease. The pad weight was 12.4 pounds and the flight was nominal to 9,202 feet with 248 seconds time of flight. The descent under drogue was
58 ft/sec and a comfortable 17 ft/sec under main.
Add another six weeks and I was back at Mansfield to attempt the L-rung
of
my
project.
Since this was another research event, I selected a DAWG pack 3Bob with his 75mm K in the tower
G-75 66% L-905. Due to an errant piece of duct tape on my tower which managed
to catch the aft thrust ring, the rocket kicked as it exited the tower resulting in a
substantial downrange trajectory. The recovery was nominal, though post flight
inspection revealed the motor case had burned through between the first two grains
of the motor. Fortunately the burn through occurred late enough that there was just a
small black burn mark on the inside of the fin can extension, which was a very close
call.
75mm post flight burn mark
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Late September found me at Black Rock and AHPRAs annual BALLS launch.(http://www.ahpra.org/b2k.htm). Since I had succeeded with
a 4-G-75 7% M-1200 last year, I decided to skip the 5 grain configuration and jump to a DAWG pack 6-G-75 50% M-1950. The rocket weighed 22.4
pounds on the tower and while the motor performed nominally, the rocket was not up to that kind of push. A little over 2 seconds into the boost and
at approximately 1500 ft. /sec, the fins began to flutter followed immediately by a shred. The post flight inspection revealed all 3 fins stripped and the
airframe buckled just behind the avionics bay.
Of course the ROCKETS Magazine guys videoed the ugly sequence. While embarrassing to have it on the BALLS DVD, I found the
hundreds of slow motion re-plays to be quite informative, most notably; the nice gentle wiggle that immediately preceded disaster. The nose cone,
avionics bay, fin can extension, and motor hardware were recovered undamaged. The same cannot be said for my ego.
So much for my one year alphabet ladder concept. I spent the winter studying fin design and construction techniques with plans to re-attempt
the M-rung in 2009. I lengthened the root slightly along with reducing the semi-span, slotted the fin can, (matching teeth on the fins), and did my best to
75mm MOD II slotted tube
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11
stiffness.
In June of 2010, I visited the Big Sky Rocketry
Associations Twin Bridges launch site. http://www.
bigskyrocketry.org/. After 2 shreds, I was just hoping to
tag the M-rung of my Alphabet Ladder project, so opted
for a safe 4-G-75 4% M-870. Unfortunately I didnt
pay proper attention to the nozzle when I assembled
the motor (the throat was too long, hand drilled and not
straight). The result was a skywriting spectacle to a
max altitude of 270. Thankfully, the rocket stayed in
the air throughout the burn and belly flopped with no
damage (other than once again trashing my ego, once
again). [IMAGE 75mm attempt-3]
Since the rocket was basically unscathed,
all I had to do was wait 2 months then travel down to
Brothers, Oregon for Oregon Rocketrys August Heat
launch. http://www.oregonrocketry.com/. I replaced
the nozzle and flew the 4G75 4% M-870 for a nominal
copy John Cokers fin can jig http://www.jcrocket.com/tttjig.shtml. I also added a few layers
of Carbon Fiber.
September of 2009 had me back at Black Rock for BALLS 18 and another attempt.
This time around I went with a 6-G-75 42% M-1110. Once again the motor performed as
designed but at 6.3 seconds and 2000 ft/sec, the fins began to flutter and another shred soon
followed. The nosecone sheared off but the upper airframe flat spun down resulting in no
damage, (other than another serious hit to my ego).
Another series of slow motion replays and more studying of fin shape and
construction led me to the realization that I needed some significant cross section profile
to the fin in order to combat the fin flutter. I knew that additional lengthening of the root
and shortening of the semi-span was in order, but I liked the look of my fins so I left the
basic dimensions of the MOD-III version the same. I did however significantly increase the
use of Carbon Fiber going with 8 layers of varying sized Carbon Fiber and a sanding veil
layer of fiberglass. This provided a noticeable profile to the fin and a significant increase in
75mm Balls 18 shred
insert: a liftoff shot of the rocket
12
www.rocketsmagazine.com
flight. Finally, I could claim the M-rung, 2 years after thinking it would take just one season. It only took one avionics bay but 2 body tubes, 2 nose
cones and 3 fin cans.
In September of 2010, I returned to BALLS and successfully flew the 6-G-75 M-1110 configuration to 27,000 feet and a max velocity of 2100
ft/sec, both personal bests. Again, the ROCKETS Magazine guys got great video which showed the beginning of that pre-shred wiggle, but the fins
held together through motor burnout. The 20 seconds of smoke that continued after motor burnout showed signs of significant coning, so I suspect I
just barely survived a third shred.
By January of 2011, I had begun building a 4 rocket for an N-rung attempt. This rocket was basically a scaled up version of the 3 with the
exception of increasing the Carbon Fiber layers from 8 to 11 per side of each fin, along with stretching some to the tip and extending others over the fin
fillets to further increase the thickness of the fin at the center of the root tapering towards the leading, trailing, and tip edges. I built the rocket in 3 basic
stages; nosecone, avionics bay/airframe, and fin can. While each stage went normally slow, the multiple months delay between stages really added
to the overall build time.
In August, I returned to Twin Bridges and
98mm Carbon fibler layout jpg
redeemed myself well, sort of. While my flight
boosted straight this time, winds aloft were on the high
side. I hadnt hiked a mile when voila; I had tone on
my Walston! What I didnt know was that the 5 crow
miles between me and the rocket required 11 miles to
traverse. Those Montana folks have a beautiful launch
site, but it sure isnt flat.
In September of 2011, I once again repeated
the 6-G-75 push in my 3 airframe at BALLS 20. At the
time, I thought the flight was perfect, but the BALLS
DVD revealed the beginning of a slight wiggle just
before motor burnout but no sign of the severe post
burnout coning from 2010. No more strong pushes
planned for the MOD-III fin can and I have resigned to myself that if I want to push past MACH
2, Im going to have to alter my fin shape to a longer root and shorter semi-span which I will
incorporate into the MOD-IV version.
The 4 rocket finally got into paint mode in August of 2012 and was ready for a
shakedown flight at BALLS in September. With a 3-G-98 49% M-920, the pad weight was 31.8
pounds and the rocket flew successfully to 18,000 feet and 1400 fps. It was an unexpected
treat to see that flight as the teaser loop on the BALLS 21 DVD. I also had a nominal flight
with my 3 rocket on the 5-G-75 19% M-963 that I had skipped back in 2008.
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At the OROCs NXRS launch in June
of 2013, I flew the rocket on a 4-G-98 95% M1266 to 23,000 feet and 1600 fps. I figured I
was ready to attempt the N-rung of my project
at BALLS 22.
I was the second flight of the event
after Jim Jarvis flew to a mere 36,000 .
METERS! I was fortunate to camp next to Jim
and his early morning pre-flight preparation was
meticulous and noteworthy. All I knew was that
I didnt want to be the first misfire, CATO, shred,
or lake stake of the event and I was rewarded
with a nominal flight to 27,000 feet and max
velocity of 1800 fps, successfully tagging the Nrung.
While I may get up to O sometime in
the future, this marks the Nd of my Alphabet
Ladder Project.
All in all this was a great project that
kept me busy and engaged at all levels of the
hobby. I managed to tally a total of 111,263
feet in what I called qualifying flights. If I count
just the M flights between successfully tagging
the M-rung and attempting the N-rung, I add
another 143,000 feet putting the entire Ladder
Project well over 250,000 feet.
Over the course of my 5 year project,
I visited 7 launch sites, utilized 14 launch dates,
tallied 19 flights, learned a lot, and had tons of
fun. Fun is GOOD!
Special thanks to the ROCKETS
Magazine guys. They are unobtrusive on the
range, interested in peoples projects, and
competent at what they are doing. While I find
the videos of my flights often embarrassing, I
gained infinitely more information than I ever
would from a nominal boost.
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15
Construction Begins:
In February 2012 I started construction. It took a lot of lumber to build this thing. The first part of the X-2 to be built
was the fuselage. Standard model-airplane construction techniques were utilized, with a few exceptions. The fuselage
framework was built using plywood bulkheads, and the keels were spruce stringers. Construction was by the half-shell
method. If you have ever assembled a round fuselage stick-and-tissue model airplane, you are familiar with this technique.
While this worked, it was difficult if not impossible to find a perfectly flat surface eight feet long. To my wifes disapproval,
I used our kitchen table to build the right half of the fuselage. When I was done, she demanded that I vacate that table, so
I moved the project to our dining room table, and thats where the X-2 stayed for a while. Im sure thats not exactly what
she had in mind. I took the right half of the fuselage to work, so I could use the six-foot flat tables in the lab to complete the
basic assembly. Building the left half onto the right, I carefully jigged the fuselage to ensure it was straight. A long 75 mm
motor mount tube was installed, as well as four short 24 mm tubes in the front for nose weight. I then installed the plywood
mount for the retracting nose-wheel assembly.
Right side of the X-2
16
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The framework was sheeted with -inch balsa, except for the top, which used two layers of -inch. The nose cone was
designed to be removable, and Ken turned it from aluminum on a lathe. This makes the X-2 look like its doing mach 3
sitting on the ground. Mike carefully chose the airfoil for the wing. It needed to have low drag, yet provide plenty of lift,
without tip stalling. We used a foam core with large spruce spars. Mike helped me sheet the wings with -inch balsa. The
balsa leading edges, trailing edges, and tips were epoxied into place and shaped. The tail uses foam cores with carbon-fiber
tow and tape for additional strength. These cores are sheeted with -inch balsa. The entire tail assembly sits on a plywood
and spruce base that is designed to be removable from the fuselage for transport.
Work and family obligations slowed my work on the X-2. By mid-August 2012, it was obvious that I would not have
the Starbuster done in time for BALLS 21, so I focused my attention to completing my half-scale minimum-diameter Mpowered Hyperion.
This was my first trip out to Black Rock, and what a great experience! Even though I didnt get to take the X-2, I had a
blast. I did fly the Hyperion to 18,000 feet, with a great recovery, and I got to fly the Me-163 Komet again. This trip also gave
me some insight into planning for BALLS 22.
In October 2012, I completed a simple small-profile X-2. This was built to flight test characteristics and control set-up. The
wing stab and thrust line were all set up zero-zero, just like the large X-2. First I flew the small X-2 with an electric motor
in the pusher configuration. I made a number of flights with this model. The little Starbuster flew very well. I did find
that at low speed I lost some elevator effectiveness. Mixing a little of both ailerons with the elevator gave me great pitch
authority at any speed. As you would expect with the little X-2 set up zero-zero, it took a little up elevator for it to fly level. I
realized that, due to the highly swept wing, I could replace the up elevator trim with the ailerons. This has a nice side effect
of creating washout at the tips. I noticed that no matter how deeply I stalled the little X-2, it would not drop a tip. I used
this on the large model. The ailerons are level for launch and move up inch for glide trim. After a few flights, I installed a
device from Eagletree called the Guardian. The Guardian provides 2D and 3D flight stabilization in R/C models. I used this
only in the roll axis, as this device does not support the dual elevator set-up that I am using on both models. The small X-2
gave me a chance to set up and test the Guardian in all flight modes as well. Once I was satisfied with the tests, I removed
the electric power system and installed a 24 mm motor tube. I made three rocket-powered flights using Estes E-9s. The first
was in the manual mode; the second was using the 3D mode on the Guardian. This adds to the stability of the model by
correcting for any un-commanded attitude deviations. On the last rocket powered flight, after motor burnout, I rolled the
little X-2 inverted and engaged the Guardian in the 2D mode. I let go of the sticks and watched as the Guardian rolled the
model upright and into level flight. In this mode, the model will roll to a level attitude when the sticks on the transmitter are
released. This would be useful if I got disoriented or lost sight of the model.
I found the little profile X-2 to be an invaluable tool. It demonstrated that all of Mikes calculations were correct and
proved that the Guardian could be used in this application. With this information I was feeling more comfortable about
flying the big X-2.
I resumed work on the big X-2 in February 2013. I was very concerned about a hinge failure during the boost phase of the
flight. All of the flight controls on the X-2 had a balsa-and-plywood sandwich at the trailing edge of the fixed surface and
on the leading edge of the controls. The plywood was used in the center for strength. For additional strength, wood dowels
were inserted into the foam cores at the aileron and elevator hinge line. The entire airframe is covered in 2 oz. fiberglass
cloth and resin.
I wanted to mount a camera in the cockpit of the X-2, to get a pilots view video during the flight, so I needed to make a
clear canopy that would not distort the image. Ken provided the solution. We formed the canopy from -inch Plexiglas
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17
over a wood form that was baked in Kens wifes oven at 300 degrees. Im glad that we did this at Kens house, as Im sure my
wife would not have been so understanding (Im not sure Kens wife actually knew about this work with her oven). The X-2
did not have gear doors; instead it had a cover that was ejected from the aircraft as the nose gear was extended. My model
does the same thing. I used blue foam sheeted with -inch balsa to make the hatch. I sanded this to match the bottom of
the X-2 and completed it by adding a half-cone sanded to shape from a balsa block. The nose hatch was friction-fitted into
place. The somewhat forceful extension of the pneumatic nose gear impacting on the bottom of the hatch ejected it nicely. If
I ended up losing this hatch, it wouldnt be too hard to make another one.
The full-sized Bell X-2 used a conventional nose gear, but it had a main belly skid with outriggers on the wings.
This configuration went through a number of changes during the program. My model uses pneumatic retracts with a
conventional nose gear and skids on the wings, as I did not have time to design and install a belly skid. A telemetry module
with airspeed was installed, so I would get speed information in real time during the flight. I purchased two HobbyKing
HD wing cameras, which I placed in the cockpit. The first camera looked forward, and the second one looked to the right
and aft. I am very pleased with the quality of the video I got from these inexpensive little cameras. I really did not want to
risk burying $800 worth of GoPros into the playa.
Nose end with wheel slot
You would think that twenty-one months would be plenty of time to design and build a project like this. Yet BALLS was
rapidly approaching, and I was working at a frantic pace to get it done in time. The heat of the Texas summer slowed my
progress, but not the epoxy cure time, as it got quite hot in my garage during the day, limiting my outside work time to just
mornings. Ken designed the magnificent launch pad and made accommodations to it for the X-2. We fitted the X-2 to the
pad on September 3 in my front yard, just two weeks prior to leaving for Black Rock. The big X-2 pointing skyward in front
of my house did attract a little attention in the neighborhood. During those last two weeks, I installed the servos and flight
controls, hooked up the linkages, and painted all of the markings.
On September 12, I was having programming issues on the Guardian. When I tried to program it, hooked up to my
Spektrum AR9110 PowerSafe receiver in the big X-2, it would do some really weird things. It took Ken and me three days
to resolve this issue. I was ready to rip the thing out of the X-2, but Ken insisted we work out the problem, and Im glad he
did. We had to program the Guardian with one of my non-PowerSafe receivers, and then reinstall it in the X-2. Only then
would it work properly.
Choosing the right rocket motor for the X-2 was not a simple task. I needed a motor that would get the X-2 cleanly off
the pad but not accelerate it to destruction. I also wanted to get it high enough to have time to trim it out, but not so high
that Id lose sight of it. Complicating the issue was that I had a very narrow C/G range to work in. A larger motor needed
more nose weight; all of this added to the challenges of sorting through the simulation data. I have found that dual thrust
or regressive motors work best for rocket gliders.
I purchased four motors for the X-2: CTI L-640, CTI K-510, CTI K-445, and, at Paul Holmess suggestion, a Gorilla K470. Just a few weeks prior to the launch I decided to use the Gorilla K-470. This motor starts off with 235 pounds of thrust
and burns for 5.3 seconds. It weighs 5.13 pounds loaded with 3.1 pounds of propellant. I assembled the rocket motor and
installed it into the X-2, so that I could do a final weight and balance. It took five pounds of nose weight to move the C/G
forward enough to get close to the aft limit. Ken turned solid steel into four 24 mm cylinders that were inserted into the
tubes mounted in the nose.
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BALLS 22:
With no time left, on September 16 I loaded the X-2 into my motorhome. The Tripoli North Texas contingent, consisting
of myself, Ken, Robert Turner, Tony Huet, and Michael Smart, started the long trip to BALLS. My wife seemed pleased
that the X-2 was going to fly, or maybe she was just happy to see the top of the dining room table again; Im not really sure
which. Our group arrived at Black Rock on the afternoon of September 18 and spent the rest of the day setting up camp and
enjoying the scenery. The sheer expanse of this place is breathtaking. AHPRA had the flight line roped off. This left me with
a huge area of undisturbed playa to use as a landing zone for the X-2.
On the next day everyone was busy preparing their projects for the event. The weather was fantastic. While I had
meticulously tested individual parts and components, this was the first chance I had to fully assemble the X-2 with everything
hooked up. While it did take some time, it went together with no major issues. During my final testing and checkout, I
discovered that I had the ailerons hooked up backwards. I had spent so much effort troubleshooting the Guardian and
The TNT team before the flight
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making sure it was working correctly that I had neglected one of the most basic things. This was easily resolved, and all the
rest of the control and system checks went well.
Later that day we took some photos of the X-2. It looked right at home sitting on the playa. Friday, September 20, started
out as a magnificent day with calm wind and clear skies. The first rocket we flew was Kens impressive 17-foot-tall N-to-M
two-stage with an active stabilization system. During the process of relocating the pad for the flight of the X-2, the weather
drastically changed. In less than five minutes, the wind went from almost calm to blowing more than fifty miles per hour.
Michael, Tony, and I left the pad where it was and ran back to camp to secure everything. At camp Robert was desperately
working, trying to keep everything from blowing away. The X-2 was extremely vulnerable in this storm, and due to its size,
disassembling it in the wind was not an option.
Fortunately, Tony had set up a tent for storage, and the X-2 just barely fit inside. It pays to travel with a Scoutmaster.
We named his tent The Hangar. We added more stakes and tie-downs, hoping that this would prevent the tent from blowing
away. Then it got so bad that we needed to retreat into the motor home and just wait out the storm. While the wind rocked
the RV, I was imagining that after the storm I would find parts and pieces of the X-2 flung across the playa several miles
away. The sand storm lasted several hours. When it was finally safe to go outside, I was delighted it see that our tent was
still there. Many other people were not so lucky. I looked inside to see that the sides of the hangar were flapping against
the model in the wind. I didnt know if this was damaging the finish or not, but I was thrilled to see the X-2 was still in one
piece.
On the pad, final checks
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Time to fly!
Saturday, September 21, started out windy and overcast with some rain, and it didnt look like anything was going to fly
that day. Around 10:00 A.M., the rain stopped and the wind settled down to around 10 mph. The overcast sky had a few
breaks in it, and it looked more than high enough to fly the X-2. After a brief consultation with my team, the decision was
unanimous: time to fly. However, the location of our pad, combined with the south wind, meant that I would be launching
over the crowd, and this was unacceptable. I talked about this issue with Mark Clark, who suggested we move the pad to the
west side of the flight line. Due to its size, moving the launch pad was no easy task. Mark had a marvelous solution to this
little problem. We walked over to the USC team, and he enlisted the help of twenty-five students to move the pad several
hundred yards to the west. Ken took charge of this team, as I went back to do the final prep on the X-2. When we removed
the Starbuster from the hanger, it was covered in a layer of playa dust but otherwise was in great shape (nothing ever leaves
the playa without a coat of dust). With the rest of my team assembled, at 10:15 we met Ken at the west side of the range.
Everyone coming to BALLS drove in from the west side. There were tire tracks everywhere; so much for clean, undisturbed
LZ. Once at the pad, I started the final checklist. Quite a few people gathered while I was getting ready. Everyone at the pad
was just great. There was a lot of interest; everyone was very courteous so I was able to focus on what I was doing without
interruption. There was always someone ready to jump in to help when we needed it. By 10:45 A.M. we had the X-2 on
the pad, ready to go. By this time the wind had picked back up to 15 to 18 mph. While this was not ideal, it was acceptable.
Finally after almost two years of work, the X-2 was almost ready to launch. As one might imagine, seeing the big Starbuster
on the pad pointed towards the sky increased my heart rate a little bitmore like it sent it racing.
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The area was cleared, and Ken handled the task of installing the igniter into the motor so I could clear my mind and
concentrate on the task at hand. The slightest mistake flying the X-2 would result in its obliteration. At 10:56, the countdown
was started. When the button was pushed, the motor roared to life. The high initial thrust of the K470 accelerated the X-2
cleanly off the pad. The model accelerated rapidly and, like any other rocket, the X-2 turned slightly into the wind after it
left the rail. But as long as it was generally pointed up, I wasnt concerned and kept my control inputs to a minimum. The
Starbuster then boosted straight and true. At motor burnout I was relieved that it had held together. With quite a bit of
momentum, the X-2 continued to coast skyward. It was getting a little difficult to see the white model against the overcast
sky, so I rolled it into a turn and activated the glide trim. The X-2 settled into a very stable glide. Mikes calculations were
spot on: the model handled very nicely and required no trim changes. After the first lap around the field, I lowered the
landing gear early as I was concerned that the changing weather conditions would make it difficult for the nose gear to
pop the gear hatch loose. Even with the gear down, the X-2 has a long flat glide. I found that I had to maneuver a bit to lose
altitude to set up for landing. The model handled well in the wind, and I was just getting comfortable with it when it was
time to land. The landing went very well. With the X-2 safely on the ground, I was ecstatic; it had survived the flight, and
now I could breathe again.
I only had two minor issues with the flight. First, when the nose gear hit a tire rut during the rollout, the down lock
failed, and the nose gear folded back. Fortunately, this only scraped the paint on the bottom. Second, while the thrust of the
motor had no ill effects, the sizable tracking grain on the K-470 did char the tail somewhat. However, this is easy repaired.
After many congratulatory handshakes, we were offered a ride back to camp, which we gladly accepted. The team loaded
up the X-2 and headed back to camp. We could see some nasty weather headed our way. Just as we got the X-2 back into
the hangar, it started pouring rain with high winds. This sent us scrambling back into the RV. Once the group was safely
inside, we had a post-flight celebration as our shelter rocked in the punishing wind. We were excited to watch the videos
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downloaded from both on-board cameras. The video looked great. I could tell exactly where the X-2 was when I dropped
the gear. I mentioned that this would give me an idea where to look for the nose gear hatch, and everyone started laughing.
Everyone agreed that with the formidable wind outside it was probably not even in Nevada any more.
Several hours later, the wind and rain stopped for a while. Robert agreed to accompany me on my quest. After a short
search, I found the nose gear hatch sitting in a rut about sixty yards from the pad.
The X-2 had performed as designed, and I was thrilled.
I could not have done this without the incredible support from Ken, Mike, and my team from Tripoli North Texas at
BALLS. I want to thank all of them for their tremendous assistance and encouragement. My buddies at the North Dallas
R/C club also contributed their expertise to this project, even though they thought it was an insane idea. The AHPRA folks
were great to work with, and I sure do appreciate their efforts helping us get the X-2 in the air. I want to thank James Donald,
Lou Goldring, Tony Huet, Craig Kimczak, Air Krupnik, Gary Lawhon, Gerald Meux, Robert Turner, and Pete Williams for
taking the time to share their photos and videos of the X-2.
Building something like this is a very rewarding experience, especially when its shared with friends, and that is what this
hobby is all about. The X-2 is currently on display at R/C Hobbies in Richardson, Texas . . until its next flightBALLS 23.
It has cleared the rail
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Primary Structure
Balsa, Plywood spruce and foam.
Additional materials
Fiberglass and Carbon fiber
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By Neil McGilvray
Photos by Neil McGilvray
Friday Fliers Meeting
Months and in some cases years of planning go into the annual Balls launch held on the Black
Rock Desert. Balls 22 was no exception, as teams from as far away as Australia, New Zealand, England, and
Norway met with the lower Forty-eights best fliers at the designated GPS coordinates to take part in this rocketry
rite of passage. Three days of launching the highest-flying, fastest-moving amateur rockets typically brings out
the best of the best. The extreme location and the extreme projects can work either in perfect harmony or in total
discord. The only way to determine if the years of work and sleepless nights will pay off in a successful flight
and recovery is to push the launch button. Balls 22 covered the full spectrum of rocketrys premier research
event, from stratospheric success stories to launch-tower madness and mayhem. Dozens of M- and N-powered
screamers were the warm-up acts for P- and Q-powered earth-shakers. The rocketeers at Balls 22 held nothing
back in the legendary Black Rock Desert.
The three day event requires the full commitment of the rocketeers. The Black Rock Desert has two
things working for it and working against it. It boasts the highest waiver in the country, and it also claims the
largest recovery area. These two realities can be both a blessing and a curse. Your planning and preparation will
determine which side of the fence youll be sitting on by the end of the launch.
Ken Finwall from Pismo Beach, California, launched his blue and black 6-inchdiameter, 8-foot-tall, 29pound FTNWO 6 powered by an Aerotech M-1500. The rocket was recovered with two Alts 53 altimeters and
turned in a good flight. Ken also launched his comically conceived and aptly named Urine Trouble. The 5.5inchdiameter, 6foot-tall rocket was to boost on a J-693 fast-burning motor. The motor burned a little too fast, resulting
in a Cato. Ken put his H-133-powered spool into the air, for a fun flight.
Black Rock high-altitude flier Jim Jarvis was back on the Playa for another white-knuckle two-stage flight.
Jim had his finely tuned The FourCarbYen ready to go early on Friday morning. The rocket is a near-minimumdiameter two-stager, which flies on an N-5800 booster to an N-1100 sustainer. This years flight exceeded
expectations and topped out at about 120,000 feet.
Scott Hertel up from Gilbert, Arizona, cracked off his red, 5.5inch, 18-foot-tall two-stage rocket. The
booster was powered by a Contrail M-2800, and the sustainer motor was a research M-1580. The boost went as
planned, but there was some question as to the results on the sustainer, very high in the sky. There appeared to be
some sort of anomaly, possibly a Cato.
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The California team of Randy Helmonds, Gina Clark, Jeremy Clark, Robert Zylstra, and Mike Parke flew
Hydra. The yellow and gold rocket was 7.5 inches in diameter, 142 inches tall, and was powered by a Zylstra N3400 and two K-1100 motors. The electronics package was two Raven altimeters and two G-Wiz altimeters. The
rocket performed well and was recovered after a nice boost. Marc Stevens on the Playa from Green Bay, Wisconsin,
cracked off his minimum-diameter Blue Balls on a Sconnie L Motor. The 10-pound 10-ounce rocket was 2.27
inches in diameter and 86 inches tall. It was recovered at 900 feet with a PerfectFlite MAWD altimeter.
Dennis Watkins from Huntington, Indiana, flew his black and red 3-inch minimum-diameter, 78-inch- tall, 20pound rocket on a research M-2200. The rocket screamed off the pad and was recovered with a Raven altimeter.
Jim Jopson of Newman Lake, Washington, launched his Silver Streak with a Dawg Pack J-500 power. The allaluminum rocket was 2.25 inches in diameter, 68 inches-inch-tall, and weighed in at 9 pounds 1.2 ounces. The
PerfectFlite altimeter didnt have a chance to recover the rocket, which suffered what appeared to be a combination
shred and Cato. Sometimes you experience the best of both worlds.
Steve Jensen out of Longmont, Colorado, tried to say good-bye to Adios My Friends. The orange and red
minimum-diameter 2.5-inch rocket was 74 inches tall and weighed 8.75 pounds. It was powered by a K-650 and
was recovered at about 650 feet with a Raven altimeter. Paul Harnisch up from Phoenix, Arizona, went for his
Level One attempt with Patriot in Black. The 2.6-inch-diameter, 35 inches tall 3.3- pound rocket was powered by
an H-143 and secured Paul a Balls 22 Level One certification.
Brandy Bruces Mustango on a G-76
Crazy Jim Hendricksen from Savannah, Georgia, didnt get a
nickname like that without pushing the envelope. Jim had great success
flying a rocket he called Space Cowboy, on normal fields in the East and
Midwest. For Balls 22, Jim wanted to show the West Coast boys how it
was done. He loaded up the 98mm-diameter rocket with a Binford N-1000.
The 83inch-tall, 41.5-pound speed machine was going to recover at 1,000
feet with the help of three Missile Works RRC3 altimeters, if he could have
only have snuck by that pesky Cato.
Bob Yanecek traveled down from Deer Park, Washington, to fly his
Alphabet Ladder Project. The orange, blue, and yellow 4inch-diameter,
90inch-tall 41.2-pound rocket was powered by a Dawg Pack N-1558
motor. The fast mover was loaded with recovery electronics, including an
ARTS and a PerfectFlite altimeter, which brought the project back safe and
sound 4.6 miles north-northeast of the launch site. Gerald Skippy Meux,
currently out of Las Vegas, Nevada, tested his construction capabilities
with Death from Above. The black 6inch-diameter, 12-foot-tall, 120pound rocket was powered by a Cesaroni O-25000. The rocket contained
two altimeters, a tracker, and a GPS. Skippy would need all of that and
more. The rocket was blasted off the pad with the 0.8-second-burn time
sledgehammer motor and was recovered to fly again.
Bill
Good made the long drive out from Cincinnati to launch his 4-inch-diameter,
13-foot-tall, 110-pound two-stage Orange. The rocket was boosted by an
N-3301 and staged to an N-1000. The rocket rose off the pad and staged
perfectly. Joe Danjo from Agoura Hills, California, launched a rocket he
called Monster. The all black 4-inch-diameter, 7-foot-tall, 21-pound fastmover was powered by an Aerotech M-1315 and was recovered with dual
PerfectFlite Mini altimeters after turning in a good flight.
Brandy Bruce travelled up from Mesa, Arizona, to launch his G76-powered Mustango. The black and white, 1.9-inch-diameter, 44-inchtall, 2-pound rocket had a Jolly Logic altimeter on board which aided in
bringing back the rocket in good shape. Jim Deveau made the trip out to
the playa from San Diego. Jim was launching his 7.5-inch-diameter Nike
Smoke. The all-white classic rocket was boosted by eight H-268 motors
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Nic listed himself as a professional rum drinker, and he had to enlist some rank amateurs to assist with
the project and celebrate the success. They included New Jersey native Mike Passaretti and fellow Australians
Blake Nikolic, Andrew Hamilton, David Couzens, and Peter Lam. Nic recalled that the rocket went together
with minimum issues: But it was a very tight fit, but nothing a hammer couldnt fix. Nic reported all the final
numbers as: Altitude as per Big Red Bee 70cm GPS data was 16,809 meters, MSL or approximately 51,228 feet
AGL. The maximum velocity was 2,281 mph at 10,680 feet MSL (Mach 3.11 altitude corrected). The good flight
conditions on the Friday led to a textbook flight and recovery.
Gary Rosenfield from Washington, Utah, took the low road out on the Playa and had a relaxing flight with
his Blue Arrow. The blue and yellow 1.9-inch-diameter, 42-inch-tall, 20-ounce rocket was powered by what else
but an Aerotech G-125 and was recovered with the help of an Estes altimeter.
Ron Rickwald from San Diego punched off his Black Rock High. The black and white rocket was 6
inches in diameter, 13 feet tall, and weighed in at 62 pounds. The motor formulation was an East Coast blend
called Redneck Tek, and the motor specced out at an N-4343. Rick had two MARSA altimeters and a BRB GPS
onboard. The rocket performed as expected with a great flight and recovery.
Randy Helmonds and his friends from New Zealand busted off a rocket they called Fire & Brimstone. The
minimum-diameter 54 mm, 96-inch-tall rocket weighed 12 pounds at liftoff and was powered by an L-935. The
boost was looking good until the untimely shred occurred. To add insult to injury, the booster section clipped a
truck on the Playa, causing some slight damage.
Rob Diehl from Clovis, California, launched his Kestrel on an L-640. The rocket weighed 6 pounds 8
ounces and turned in a good flight and recovery with a Raven altimeter. Marc Avenneville out of Portland, Oregon,
sent his Naked Lady for a ride on an I-300. The rocket was 3 inches in diameter, 63 inches tall, and weighed a
slight 4 pounds.
Michael McGuire from San Antonio did a jig with Celtic Uprising. This was another ultra-high-powered
minimum-diameter project at 4.6 inches in diameter and 145 inches tall. The green and silver rocket weighed 92.5
pounds on the pad, most of it being the research P-4000 motor. Michael planned on tracking every aspect of the
flight with an Adept 50K, two Marshall Trackers; a PerfectFlite StratoLogger, and a BRB GPS, right up until an
untimely Cato took over the operation.
Randy Appelbaum made the long trip from Brooklyn to fly his Little Appel. The all black rocket was 3
inches in diameter, 11 feet tall, and weighed 40 pounds. Randys rocket was powered by an N-1700 that got the
rocket into the sky with little effort. As the rocket approached motor burnout, it took a left-hand turn, sending
Little Appel to the eastern mountains.
East Coast flier Bill Gack from Industry, Pennsylvania, took advantage of the western waiver to fly
his Silver Bullet on an M-2400. The silver and black 5.5-inch-diameter, 10 foot 6-inch-tall, 52-pound rocket
was recovered by dual PerfectFlite Strato Logger altimeters and also recorded the flight with an onboard video
camera.
Gary Dickinson of Dayton was on site to launch his Iguazu. The rocket was 4 inches in diameter, 108
inches tall, and weighed a mere 32 pounds. The red and black rocket was to fly on a research N-2835, if it hadnt
been for a pesky Cato that interrupted Garys flight. Ari K from Sunnydale, California, flew his Black Piper on a
J-575 for a good flight.
Rob Grygar down from Ham Lake, Minnesota, had big plans for his Ultimate Endeavour. The green and
yellow 45-pound, 6-inch-diameter rocket was boosting on an N-1540 and met the limits of its structural integrity,
resulting in a shredded project. Minneapolis native Verno Musselman lofted his L.O.G. (Look Out God) on an M1060. The project was 8 inches in diameter and 46.2 pounds on the pad. The Adept and PerfectFlite Strato Logger
altimeters brought the project back in one piece.
James Russell made the ride to the Playa from Arvada, Colorado. James cracked off his blue and yellow 4inch-diameter, 8-foot-tall project called Blue-N-Yellow. The 37.5-pound rocket was powered by an N-1800 and,
with the help some good planning and a Missile Works RRC2 and a Telemetrum altimeter, he was rewarded for
a good boost with a good recovery. Paul Snow from San Diego launched his 7.5-inch-diameter Nike Smoke on
an M-1545. The big white, red, and yellow rocket boosted well and was recovered as planned with a G-Wiz LCX
and a PerfectFlite Strato Logger altimeter firing the charges.
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Andy Limper down from Rochester, Minnesota, pooled resources with his good friend Richard Hagensick
to fly a two-stage Black BrantTerrier. The red and white rocket was 4 inches in diameter, 12 feet tall, and only
weighed 30 pounds. The booster was powered with an Aerotech 1-315, and the sustainer was powered by a
Hagensick L-860. The flight went as planned, with both stages lighting for an awesome liftoff.
Ken Overton from Plano, Texas, also had a two-stage project, called Big Bird. Kens project was 4 inches
in diameter, 16 feet tall, and weighed a respectable 71 pounds. The power was all research motors, with an N-2363
in the booster and an M-1818 in the sustainer. The rocket also contained two AIMXtra altimeters, a G-Wiz HCX
altimeter, and a Tiltometer. The boost went as planned, but the rocket may have tilted beyond the predetermined
angle of the Tiltometer, because the second stage did not light, crushing the hopes of a high-altitude flight. The
good news is that Ken has an M motor to play with later.
Carl Hamilton of Woodinville, Washington, launched Benny on an Aerotech M-1939. The 38-pound, blue
and yellow, 5-inch-diameter, 96-inch-tall rocket had a spectacular flight, and the recovery was controlled with an
ARTS and a MAWD altimeter.
Richard Hagensick from Prairie du Chien, Wisconsin took it easy at Balls 22. Rickard is known for
pushing the button on some very substantial motors, but this year he was slumming with N motors. Richard flew
Lightspeed with an N-2200. The gray and yellow project was 4 inches in diameter, 12 feet tall, and weighed 40
pounds. The launch went as advertised, and Light Speed was recovered by two ARTS altimeters.
Ken Finwall from Pismo Beach, California, started the day and also finished it. Ken took his Spool rocket
out for one last flight, last being the operative word. The H-180 Catoed and sent Ken to the Playa repair shop to
ensure there would be hope of future Spool flights at Balls 22.
Day Two of Balls 22 dawned to thickening clouds and increasing winds. As the early morning wore
on, the cloud deck was hovering at 3,000 to 4,000 feet above the Playa, hardly Balls flying conditions. The
wind sent a chill into the bones of the determined rocketeers, who patiently waited and prayed for the clouds to
magically part and allow the high flying to continue. As the veteran fliers know, the weather conditions on the
Black Rock Desert can change within minutes, but sometimes they dont change for days.
The threat of rain made those on the Playa even more uncomfortable. Once wet, the light Playa dust will
turn to a slick, treacherous, guaranteed-to-get-stuck mess. Traveling on the wet Playa is to be avoided at all costs.
This meant having a plan, even if it was a bad plan, to get off the Playa with enough time to make the 12-mile trek
to what would qualify as a road so important. With consideration of this vital information, the crowd began to thin
as the clouds darkened and rain could be seen in coming down on the surrounding mountains.
Despite the inclement conditions, there were some hardy souls who were determined to fly some rockets.
Brandy Bruce from Mesa, Arizona, launched his Aerotech Arrow on a G-104. The yellow and black, 1.9-inchdiameter, 2-pound rocket jumped off the pad for a good flight. Mark Howe down from Spokane stayed beneath the
clouds with his LOC stretched Vulcanite. The white and orange rocket was 2.3 inches in diameter and 66 inches
tall. The I-180 Dawg Pack motor pushed the cardboard rocket off the pad nicely for a good flight and recovery.
Ken Finwall repaired his Spool from the previous days calamities and flew it twice. One of the flights was
on an I-221, and the other was with an H-308 that reportedly went boom.
One of the most anticipated flights was Dave Schafers Bell X-2 Starbuster rocket-powered glider. This
project seemed to be a museum piece that should be handled with kid gloves; instead Dave was going to fly it on
the cold and gray Playa. Team members included Dave Schaefer as the builder and pilot, Mike Oser as the design
engineer, and Ken Overton responsible for the launch pad, landing skids, nose cone, nose art, windscreen, and
consultant. Charles Schafer, Woody Woodruff, and Ed Nogard were responsible for the wing and tail cores. Terry
Farmer took on painting technique and stencils. The pit crew was Ken Overton, Tony Huet, Michael Smart, and
Robert Turner.
The rocket height, if stood on end, was 8 feet 4 inches, with a diameter of 11.5 inches. The balsa, ply,
spruce and foam project weighed 46 pounds fully loaded. Dave claimed there were many trees killed in the
construction of this project. The electronics package was extensive and included a Spektrum 2.4 GHz R/C with
telemetry, an Eagletree Guardian Stability augmentation/wing leveling, and pneumatic nose gear and main wing
skids. The X-2 also had an ejecting nose-wheel hatch, and two cockpit cameras, one looking forward and one
facing right and slightly aft. The white, blue, black and red X-2 would be boosted with a Gorilla Motors K-470
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rocket was 6 inches in diameter, 12 feet tall, and weighed 150 pounds. Gerald teamed up with Guy Hardy, who
produced the powerful O-class motor. Prior to the launch, Gerald passed out rancid, stale Circus Peanut candy to
the folks near the pad. The tasteless, rubbery consistency of the treat made you wonder if it was a bad omen to
name the rocket after the disgusting sweet.
When the button was pushed, the rocket roared off the pad and quickly disappeared into the Nevada sky.
The burn time was 5 seconds, and the rocket pulled 19 gees off the pad. Later we were to learn that the TRA
records and competition committee has certified a new research group 6-inch motor record of 23,365 feet AGL
set by Gerald Meux Jr. and Guy Hardy.
Tim Covey from Des Moines has struggled with the complexities of his hybrid rockets over the past years
at Balls. Tim was determined to make this his year of success with his Hybrid 3-5. The white 3.5-inch-diameter,
11-foot-tall, 40-pound rocket flew well on an N-1500 and validated all the lessons learned from the prior attempts.
Tony Lazzaro out of Albuquerque launched a rocket he simply called Bob. The yellow, 12-inch-diameter, 9-foottall, 175-pound ground-shaker was powered by a 1% O-5100. The Raven and PerfectFlite altimeters brought the
high flier back in one piece.
Fellow Albuquerque resident John Hornkohl had a massive two-stage project on the Playa, a rocket he
called Breaking Balls. The yellow and white project was 7 inches in diameter, 14 feet tall, and tipped the scales
at 171 pounds. The powerplant were an O-4500 in the booster and an M-2000 in the sustainer. The electronics
package included an HCX, an LCX, a tiltometer, and a MADS. The rocket looked promising for a few seconds,
and then all hell broke loose with a high-speed disassembly of the well-built rocket.
Long-distance traveler Arve Tokheim from Oslo, Norway, made it to Balls 22 to launch his Nike Smoke.
The white 5.5-inch-diameter, 72-inch-tall, 15-pound sounding rocket flew well on a K-900 and was recovered
with the assistance of a PerfectFlite and Missile Works altimeter. Scott Hertel from Gilbert, Arizona, cranked off
his no-name, neon-painted rocket on an M-1590. The 4-inch-diameter, 20-pound rocket tore into the sky and was
recovered intact with deployment of a 72-inch chute by a PerfectFlite Strato Logger and a Raven 3 altimeter.
Tom Ugulini down from Tigard, Oregon, flew his red, black, and white, 4-inch-diameter, 20-pound
Broken Arrow XP on an Aerotech K-805 for a good flight and recovery. Zach Bailey of Greenwood, Indiana,
launched his H-195-powered Aerogant Big Head, which nosedived into the hard Playa, becoming yet another
Lake Stake.
Relative local Wayne Sawka from Reno busted off If Found Please Call on an M-2505. The 30-pound,
red and black, 4-inch-diameter rocket flew well and had a good boost and recovery. Tony Huet up from Coppell,
Texas, launched The Manix. Tonys red and yellow rocket was 6 inches in diameter, 12 feet tall, and weighed 42.5
pounds. The electronics included a RDAS Compact and a Raven 2 altimeter as a backup to bring his successful
M-1400-powered Level Three certification flight back safe and sound.
Marc Quenneville out of Portland, Oregon, took to the sky with It Aint Pretty. The unpainted 4-inchdiameter, 21-pound rocket flew as planned with a K motor and was recovered with the benefit of dual MARSA
altimeters. Verno Musselman got in a second flight of the event with his L.O.G. (Look Out God.) Sundays flight
increased the power to an N-2600 in the 8-inch-diameter rocket. L.O.G. flew well and was recovered intact. Verno
got in a third flight later in the day with his 54-pound, Richard Hagensick N-2200-powered Ultimate Wildman.
The rocket flew great, and PerfectFlite Strato Logger did the trick once again, bring Vernos rocket back intact.
David Warman made the trip from England to fly Perturbation in the fabled Black Rock Desert. The rocket
was 3 inches in diameter, stood 5 foot 6 inches tall, and weighed almost 7 pounds loaded with a research K motor.
The Raven altimeter did its job, getting the parachute deployed prior to impacting the dry lake bed.
Mike Law from Spencerville, Indiana, launched his 34-pound, 4.5-inch-diameter, two-stage rocket,
Stranglehold. The silver and red rocket was powered by teammate Dennis Watkinss M-2200 motors. The
electronics included a Missile Works RRC2 and RRC2 Mini and a Big Red Bee GPS Unit. The rocket performed
as planned and was recovered none the worse for wear.
New Jerseys Ed Enyart powered his 4-inch-diameter, 40-pound Bad Romance with an O-2800 for a
sensational flight. The black rocket was brought back with the help of a RDASS and a G-Wiz altimeter. Rob
Grygar out of Ham Lake, Minnesota, took aim with his Broken Arrow. The red, white, and black rocket was 4
inches in diameter, 8 feet tall, and weighed 45 pounds. Rob made his M-motor, which performed flawlessly.
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James Donald from Phoenix launched his two-stage Min Flurous on an N-3301 in the booster and an M1450 in the sustainer. The 5-inch-diameter, 91-pound rocket tore off the pad and was deploying parachutes with
the assistance of Telemetrum, Raven II HCX, and Missile Works RRC2 HCX altimeters
Jamie Raack up from Mesa, Arizona, flew his black and orange minimum-diameter 54 mm Probie on a K300. Todd Harrison flew his no-name black and green 4-inch-diameter rocket for a blistering flight on an N-8000.
Aussie flier Blake Nikolic from the Gold Coast, Queensland, made it to the big continent to fly his Thunda 2015,
in commemoration of the international launch the Blakes group is sponsoring in 2015. The black and white, 7.5inch-diameter, 18-foot-tall, 150-pound rocket was flying on a Gorilla Motors O-4475. The boost was worth the
9,400-mile trip to rocketry heaven. The rocket was recovered with the assistance of a Raven LCX and a Missile
Works RRC3 altimeter.
Another long distance flier, Guillermo Descalzo, was out in the Black Rock Desert from Alejandro Korn,
Argentina. Guillermo took advantage of the improved Sunday weather to get in a second flight of the event with
his TRA-Acema II. The deep blue, 3-inch-diameter rocket flew and recovered well on a J-350. Larry Haymes
flew This Is a Test on an L-990. The green, 3-inch-diameter high flier was 15 pounds on the pad and flew well with
a PerfectFlite altimeter controlling the recovery parachute.
John Ballard in from nearby Reno launched Scrap Yard Cinderella on an M-2500. The 4-inch-diameter, 37pound, pink rocket turned a good flight and recovery making use of a Missile Works RRC2 and Raven altimeter.
Sean Serell, Doug Krohn, and Corey Jaskolski out of Fort Collins, Colorado, flew their two-stage Siamese Dreams/
Bullet with Butterfly Wings. The orange, black, white, and yellow 87-pound project was 4 inches in diameter, 13
feet tall, and was powered by a CTI O-3400 in the booster and a CTI N-1100 in the sustainer. The rocket recovery
was to be controlled by an RDAS, Raven altimeters, and a Big Red Bee GPS for tracking.
Sean Serrell elaborated on the attempt: We had a two-stage flight on Sunday around noonSiamese
Dream to Bullet with Butterfly Wings, which shredded the sustainer at just past Mach 3.6, and our video system
was presumably scattered southeast of the flight line. We had 5 GoPro cameras mounted in the nose cone, and
despite recovery of both the booster and the sustainer; the silver 4-inch nose cone, as well as 5 GoPro Hero3
cameras, are still missing. This was part of a Nat Geo 360 iSphere project. If anyone happened to recover one on
Sunday we would love to hear about it. Balls 22 was great this yearminus the Saturday wind/rainstorm.
Lou Goldring made the trip from St. Louis to cut loose Come to Daddy. The black O-5400-powered
project weighed 59 pounds, was 4 inches in diameter, and stood 10 feet tall. The rocket ripped off the pad, and all
indications were that the flight would be successful.
Jay Holcombe from Midland, Texas, was on the Black Rock Desert to create a seismic event with his
84,078 newton second Q motor in his Pumpkin 1 rocket. The black and orange minimum-diameter 6-inch rocket
stood 16 feet 4 inches tall and weighed 206 pounds. The electronics were two PerfectFlite Strato Logger altimeters.
A year or more of planning for one of hardest things you can do in rocketryfly a Qcomes down to one push
of the button. Unfortunately the visions of the classic flight were dashed with a Cato.
Ken Finwall launched Old LOC Rocket on a research I-221 motor. The 2.5-inch-diameter rocket flew
well and was recovered intact. Ken also performed a static test of an L-1980, but the chamber pressure caused the
nozzle to eject from the casing.
Marc Stevens from Green Bay, Wisconsin, took flight with Bambulance. The white, 7-pound, 4-inchdiameter rocket was powered by a Sconnie J-220 and performed well.
Guy Hardy out of Phoenix went for some big air with his Anti-Bovine. Guy enlisted the help of Tom Vandenbosch,
Bill Robinson, and some guy named Tony (whose real name is withheld to protect the innocent). The silver, white,
and black, 6-inch-diameter rocket was 15 feet tall and weighed 120 pounds, thanks to the Black Cow Willy P8000 that made up most of the rocket mass. The rocket screamed off the pad and flew to an altitude of 38,685 feet
AGL.
The Hillbillies crawled out from under a rock in Phoenix and hitchhiked the 640 miles to the Black Rock
Desert to fly their Q-6888, 88990Ns-powered Huevos II. The rocket, despite the Hillbillies reputation, was a
magnificent work of construction. The blue and silver all-aluminum, 280-pound, 6-inch-diameter rocket stood 20
feet tall on the pad. The motor alone was 120 inches long and weighed 140 pounds. The electronics consisted of
a Raven, ARTS 2, and PerfectFlite Strato Logger altimeters. The recovery would be aided by a Rouse Tech CD3
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System. Also on board were a Big Red Bee GPS to find the rocket and Contour HD Video Cameras to record the
attempt.
The team consisted of Jim Bubba Hussey, Jimmy Jimmy Hussey, By God Damn Darrel Burris,
Biker John Sitarz, Don Motorman Alexander, Robin SGFC Blackford, Paul Rat Bastard Harnisch, Hey
Bob Heninger, and Guy No Nickname Hardy. The Hillbilly gang of wayward rocketeers is known for their
good-natured antics before, during, and after the launch, but you will never run into a more helpful group of
people. On board for this special flight were the ashes of fallen Hillbilly Zachary B. Cornwell. No one gets left
out when the Hillbillies launch.
True to form, there were the usual pre-flight jitters and good-natured ribbing. Finally it was time to push
the button. The big blue and silver rocket left with a whack and thundered into the sky. There was a slight
weathercock at about 4,000 feet, and Huevos II just kept going on a long trail of white flame and smoke. The
flight topped out at 52,000 feet and was recovered eight miles from the launch pad in perfect shape and ready to
fly again. Consider yourself warned!
Coloradoans Steve Jensen and James Russell combined their rocketry skills to launch Kiss My Ass
Goodbye. The yellow, 4-inch-diameter rocket was 38 pounds on the pad and was powered by a long-burning
M-840, for a nice flight and good recovery with a Raven altimeter. Mike Moore paddled in from Aloha, Oregon,
to crack off The Coug. The crimson and gray rocket was 4 inches in diameter and 8 feet tall. It weighed in at 20
pounds and screamed off the pad on an Azinger M-1750. The flight looked promising at first, but not for long, as
it suffered a catastrophic high-speed disassembly.
Gary Dickinson from Germantown, Ohio, launched his 5-inch-diameter, 128-inch-tall, 60-pound Outkast
II on an N-5992. Gary thanked his wife for putting up with his work time away and rocketry madness. The orange
and green rockets recovery was controlled by two SL100s and a Raven altimeter.
Gary explained the project: The rocket is constructed of fiberglass and magic dust. This is a Wildman
Competitor 5 kit that I asked Tim Lehr to make to accommodate this motor. In addition to the altimeters, I had
some tracking devices on board, including a Garmin DC 40 and a Rocket Hunter Transmitter. The motor was an
N-5992, (90% N), Mad River Blue. This propellant is the infamous Rocket Killer Blue, normally known as
Mad River Blue. I love blue propellants, especially MRB when it works as intended. I think that I have it tuned
to be a little more stable on this flight. I had so much into this project that the recovery had to be a parachute, as
a shovel was not an option on this flight. The flight went as planned, I am happy to report, though I did not get
the altitude that I had hoped for, but the motor performed, and thats what mattered. Flight was a tad bit less than
22,000 feet AGL and it would have gone higher if it hadnt weather cocked coming off the rail. The rocket was
found on the Playa about 1.3 miles from the pad. I drove straight up to it.
Gary elaborated on what brought to the Black Rock Desert: The friends, the projects, the venue, and
everything that is Balls. This is my third trip here; this launch gets in your blood and it becomes a must-attend
launch. If you are going to attend a Black Rock Balls launch, I would suggest that you plan, plan, and then plan
some more. Seek advice and listen to it. And dont be afraid to fail.
Ed Dawson out on the Playa from Longmont, Colorado, put his two-stage Piecemeal into the sky. The
black, 4-inch-diameter, 11-foot-tall, 25-pound project was boosted on an M-1882 and successfully staged to
a long-burning K-300. The recovery, staging, and tracking electronics included a PerfectFlite Strato Logger,
MAWD, PerfectFlite Timer, and two Garmin GPS Units.
Another two-stage project was launched by Steve Johnson from San Diego. The red and black rocket
called Premature Detonation was 4 inches in diameter, 12 foot 6 inches tall, and weighed 16 pounds on the pad.
The motor combination was a K-490 in the booster and a K-261 in the sustainer. The recovery and staging was
controlled by a Missile Works RRC2 and a PET-2 Timer. The rocket flew as planned and was recovered intact.
Brian Vanthul down from Beaverton, Oregon, busted off Black Rock Surprise on an M-1315. The gray, red and
white, 6-inch-diameter, 113.4-inch-tall, 40-pound project turned in a good flight, and the recovery was controlled
by a PerfectFlite Strato Logger and a Telemetrum altimeter.
Huntingdon, Englands Cath Bashford kicked off her purple and silver, 3-inch-diameter Skram on a
homebrew K motor. Caths rocket flew well, and the motor performed as intended. Randy Hughston from North
Salt Lake, Utah, flew his Darkstar on a K motor. The 16-pound, 4-inch-diameter rocket flew well and was recovered
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within walking distance. Vic Davis from Boulder lit off his Flame On. The red and yellow, 3-inch-diameter, 15pound rocket was boosted on a K-650 and performed well.
Black Rock veteran Neil Anderson from Seattle flew his well-worn two-stage rocket called Sublime. The
15-foot-tall rocket was 4 inches in diameter and weighed 52 pounds. The power plants were an M-3700 in the
booster and an M-2150 in the sustainer. The rocket has flown many times with great success. When the button
was pushed on this flight, the rocket roared to life and reached for the sky. It was soon after that that all hell broke
loose, and Sublime was engulfed in a flash of fire with a resounding boom.
Andrew Hamilton made the long trip from Perth, Western Australia, to launch his 54 Mini. The blue and
white rocket flew well on a K-300 and was recovered with a Raven altimeter and found with the help of a Big
Red Bee GPS. Another long-distance flier, Arve Tokheim from Oslo, Norway, launched his 5.5-inch-diameter, 16pound Nike Smoke on an L-820. The electronics included PerfectFlite and Missile Works RRC2 altimeters. The
flight went as planned, making Arves trip to the Black Rock Desert a productive one. Relatively local flier Mark
Howe of Spokane flew his Mad Cow Super DX-3 on an I-330. The yellow 4-inch-diameter, 6.3-pound project
flew well but it did not deploy a parachute and crashed into the unforgiving Playa.
Local flier Stan MacDonald from Reno took a chance with the aptly named Possibly Wrong. The rocket
was 3 inches in diameter, 91 inches tall, and weighed 27 pounds with the research N-1200 motor. Unfortunately
for Stan, when the button was pushed, the rocket lived up to its name and Catoed on the pad.
Steve Merriam from Hillsboro, Oregon, was going for his Level Three certification with a rocket he called
Slick. The purple and red project was 4 inches in diameter, 8 feet tall, and 50 pounds on the pad with an Aerotech
M-1297. There were two MARSA altimeters onboard to successfully deploy the main parachute, to earn Steve his
long-awaited Level Three certification
Michael Leenellett made the long commute from Cincinnati to fly his research N-2750-powered Leener.
The yellow and maroon rocket was 4 inches in diameter, 9 feet tall, and weighed 30 pounds. Leener tore off the
pad and turned in a good flight and recovery.
Charlie Ogino all the out from Charlotte, North Carolina, was demonstrating his Carolina Composite
Rocketry 54. The gray 54mm, 42-inch-tall, 6-pound rocket flew well on a K-300 and was recovered with the aid
of a PerfectFlite Strato Logger.
Paul Snow from San Diego launched his silver and red rocket called 3 of Diamonds on a research Red
Neck Tek M-2000. The 4-inch-diameter, 8-foot-tall, 18-pound rocket turned in a good flight.
Bill Good, Sr. from Chillicothe, Ohio launched his blue, 3-inch-diameter Intimidator on an M-1850 for a good
flight. Dale Woodford from Seattle busted off his green N-1000 powered 40-pound Roadrunner for a good
flight.
Robert DeHate from Beverly, Massachusetts, had a two-stage project he simply called Balls Rocket. The
red and yellow rocket was 6 inches in diameter on the booster and 4-inches in diameter on the sustainer. The
booster motor was a P-10000, and the sustainer motor was an N-4000. The electronics were Pico altimeters and
timers. The rocket jumped off the pad to an undetermined, but very high altitude.
Robert Turner out from Canton, Texas, went for his Level Three certification with his Odyssey II. The
orange and silver rocket was 4 inches in diameter, 101 inches tall and weighed a mere 27 pounds. The flight was
successful as the M-1400 CTI motor performed flawlessly getting the rocket to apogee, and the recovery was
nominal, earning Robert his Level Three certification.
Michael Smart, up from Flower Mound, Texas, took to the sky with his rocket called Gray Ghost. The
attempt would be for his Level Three certification, and Michael saved one of the best for last as he launched
on Sunday afternoon around 4:00, when most of the fliers were breaking camp and getting ready to head back
home.
Michael provided some details of the effort: Dave Schaefer (NAR L3CC) and Ken Overton (now Tripoli
TAP) served as my certification team, and I had moral support from Tony Huet and Robert Turner. The G-12constructed rocket was 11 feet, 2 inches tall and was 5.15 inches in diameter. It weighed 45.5 pounds. The onboard
electronics were a Missile Works RRC2, PerfectFlite MAWD with a Rocket Hunter transmitter for finding it out
in the desert. The motor I chose was a Loki M-1882 white formulation. I planned on recovering the rocket with
a 2-foot Rocketman Ballistic drogue at apogee and a Skyangle Cert 3 XL main and free-bag, PML 54-inch pilot
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chute.
Michael continued, The main challenge in attempting a certification flight at an event like Balls is that
the event offers so many distractions. It is difficult to concentrate on prepping and documenting your certification
attempt with so many exciting N, O, P, and multi-stage flights. Not that I am complaining! I was also a member
of Dave Schaefers X-2 ground-support team, and that took quite a bit of prep time. The weather was also a
challenge; at times preventing flights and preparation and requiring breaking down canopies and securing the
camp site.The electronics were pretty straightforward dual deploy, but with redundant charges, redundant ematches, and lots of testing for the certification package, this also took quite a bit of time, said Smart.
Michael considered what could have been: I had planned to make an L-3 attempt back in 2006 and had
purchased the Loki 76-6000 motor and M-1882 reload back then. Unfortunately, major surgeryto remove a
tumor from within my spinal cordrequired extensive rehabilitation, and rocketry had to take a back seat for
a few years. Jump forward to this flight: The reload, dated April 2006, took a full six seconds to come up to
pressure, but the Jim Turner (Trailing Edge) igniter, provided by Dave Schaefer, did the trick. By time I was ready
to launch, almost everyone else had broken camp and left. Our pad was the only one on the Playa. My flight was
perfectly straight off of Ken Overtons amazing launch pad and then weather cocked slightly into a spectacular
blue sky. The white drogue at apogee was a welcome sight, and I gave a whoop of delight when the main appeared
right on time at 1500 feet.
Michael continued: I did have a minor issue when the pilot chute (attached to the nose cone and free bag)
became entangled with the recovery harness, but all came down gently together for a soft landing a mile or so
downwind. Unfortunately, we had no ground-support vehicle, and it was going to be a long, hard walk carrying
an 11-foot-long, 35-pound rocket back to camp. The icing on the cake appeared when Mark Clark and Robin
Meredith drove up with my rocket happily beeping out its altitude. Mark and Robin had not only graciously
stayed on site, keeping the range open well past their intended departure time, but they also took time to recover
my rocket and drop it off at our camp before heading home.
I had been dreaming of going to Balls for years, but the timing conflicted with my job. I retired in May of
this year, so this was my first opportunity to attend. In our group of five from Tripoli North Texas, we successfully
flew and recovered Dave Schaefers Bell X-2, Ken Overtons actively stabilized N-to-M two-stage, and three
Level Three certifications: mine, Robert Turners, and our Prefect Tony Huets. What an awesome trip! Michael
concluded, There is so much to see and do, and so many knowledgeable and interesting people to visit with at
Balls, that it is a challenge to complete and document an L-3 flight. I would recommend that, if you are going to
attempt a Level Three certification flight at Balls, you have all the construction, testing, and documentation done
well before you go. That way you are less likely to overlook some critical detail or make a mistake, and you will
have more time to interact with everyone on the Playa.
I also recommend that you show up on Wednesday afternoon in time to set camp and unpack, giving you
all day Thursday to get your pad set up and your rockets ready to go well before the launching starts on Friday
morning. Apparently, you never know when the weather will go bad and cause the range to be shut down, so you
need to be ready when the opportunity to launch presents itself. Next year, I will have my Wildman two-stage
prepped and all-but-ready to go before embarking on the thirty-two-hour drive.
While Michaels team was out recovering his rocket, Balls 22 was going into the history books as another
successful event. The remaining teams and fliers were packing up and starting the trek back to wherever they
called home. The Playa would wait another year before the biggest and the best of high-power rocketrys elite
jump off at the 12-Mile entrance and blaze their own trail of Black Rock dust to the middle of the dry lake bed to
once again test themselves and their magnificent flying machines. Another year of planning would all come down
to the single push of the launch-control button. Will you be there, earning the ultimate rocketry rite of passage?
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My original plan for 2013 was to go to LDRS at Black Rock, but not to Balls (not to fly a rocket,
anyway). I had a couple of two-stage flights planned, and I wanted a longer launch window to fly them, which
is why I chose LDRS-32. My 4 x 3 flight went fine, a two-stage N-2500 to M-745, which went to about
74,000 feet. However, on my 4 x 4 flight, a two-stage N-5800 to N-1100, in which the sustainer didnt light.
The rocket was traveling at a bit of an angle, so it was probably just as well that my electronics aborted the
flight.
I got the rocket back undamaged, but the idea of waiting 14 months for Balls-23 in 2014 to try the flight
again was not making me very happy. It wasnt really that hard to convince my wife that we needed to take
another trip to Black Rock. After all, we had a great time at LDRS!
The FourCarbYen rocket is a near-minimum-diameter two-stager, which I flew at both launches on an
N-5800 staging to an N-1100 combination. A diagram of the rocket is shown in Figure 1. The rocket was just
under 16 feet tall and weighed in at 91 pounds on the pad. The airframe consisted of my home-rolled carbon
fiber tubes, and the construction techniques for the sustainer can be found by Googling for my Part 2 article
on carbon fiber construction.
I have found that one of the more challenging aspects of high-altitude, two-stagers is to figure out a
viable way to configure the electronics. For one thing, there isnt much air, and barometric deployment isnt
a very good option. It is also necessary to account for the idiosyncrasies of the electronics and for alternative
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Figure 1
flight scenarios, (such as the sustainer motor not lighting). The electronics strategy I employed for this flight
is shown in Figure 2. For this flight, with an expected altitude of around 120,000 feet, I chose to use timers for
apogee deployment, with barometric apogee deployment if apogee was reached at an altitude below 90,000 feet.
Another challenging aspect of these flights is simply surviving the flight. I prefer to let the rocket coast for a
while before lighting the sustainer. This reduces the top-end speed to the extent possible, and helps to keep the
rocket from shredding. For this flight, I programmed the igniter to fire when the velocity dropped to 850 ft/s,
and the velocity reached 730 ft/s at the point where the motor actually lit. This strategy resulted in a coast time
of about 18 seconds. Even with a long-burn sustainer motor, the maximum velocity was still nearly 3,000 ft/s.
The Raven altimeter screen for the up part of the flight is shown in Figure 3.
The weather forecast for Balls 22 wasnt particularly good, and I wanted to fly as early as possible on
Friday morning. We pushed the button after a short wait for a train, (naturally). From the telemetry, I knew
Figure 2
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Figure 3
the rocket had reached about 120,000 feet, and the sustainer landed about 9 miles from the pad on the side of
a mountain. With the help of Tony Alcocer, we had to hike a couple of miles into the scrub and mountain to
recover the rocket, and by the time we reached it, the wind was really howling. Like Tony says, This is just
another Black Rock rocket adventure.
One nice thing about this flight is that I got a decent on-board video. This was my first video of a
complete two-stage flight, and its really interesting to see how things unfold through the flight and at higher
altitude. A still image from the video near apogee is shown in Figure 4. All things considered, I was very
fortunate to be able to attend both LDRS-32 and Balls-22 this year. We had a blast and were looking forward
to 2014.
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When I was into Estes rockets back in the70s, I mean really into them, my shelf had a fleet of nearly
twenty. But like everyone, I had my favoritesOrbital Transport, Cherokee D, Mars Snooper II.
Over the years, Ive seen just about every one of my favorite rockets upscaled and written about in
ROCKETS Magazine (or its predecessors), be it a 3, 5, or bigger. One rocket that I hadnt seen, though, was
the Astron X-Ray, with its cool payload section, and so this became my clear (get it?) upscale choice.
I first went about locating a big clear tube, since its diameter would likely dictate my scale. After
hunting online and in local plastic-supply houses, I finally found a Plexiglas section that was 7.5 inches in
diameter, with a wall thickness I could handle and a cost to fit my budget. So, approximately 7 became my
scale, and I snapped up the other components to match. I sliced off the bottom end and reduced the diameter
of a large LOC Precision nose cone to fit with the payload bay, and I had a custom fiberglass transition section
made for me by Public Missiles. With custom G10 fins, a 54mm mount, and two parachutes, I was well on my
way.
But what, oh, what, to put in that big clear payload section? Even though it was big enough to put
something really crazy in there, I wasnt about to break the rules I had followed as a kid. After thinking about
this for a long time, it dawned on me to connect the present with the past by putting my still-intact 37-year-old
original X-Ray rocket inside, which had been painted identically (well, close) to the picture in the old catalog:
http://www.ninfinger.org/rockets/nostalgia/76est008.html
Of course, this meant the big one had to have a matching paint scheme too (tape, tape, tape . . .).
When finished, the rocket weighed 26 pounds unloaded, so I chose a K-700 for the first launch at our club
outing here in southeast Michigan. The launch went perfectly. Upscaling of course changes the relative
physics of a design, and the onboard video showed the large fins fluttering some during the max-speed phase of
the boost, indicating that a 54mm motor mount was a good choice. But the fins all stayed on, and the rocket
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All in all, it was a really fun
project, and I proudly offer up the
pictures and story of my 7 upscale
X-Ray, alongside the other upscale
stories that I have enjoyed seeing
and reading about.
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Arbeitsgemeinschaft Modellraketen
die freundlichen Raketenflieger
By Frank De Brouwer
Photos by Frank De Brouwer and Nico Buis
AGM again organized RJD (Rote Jahne Days) from the 9th of May until the 12th of May 2013. As we
(Dutch Rocket Boys) skipped the Big Range launch this year since we did not have time enough to finish our large
EXCALIBUR project, we decided to attend as we already had planned the days off for launching.
RJD is held on an active airfield close to Leipzig in Germany. Para Jumpers, Gliders, and also now and
then general aviation and historical aircraft use the airfield. During the launch days constant contact is held with
the Air Traffic Controller at the Tower of the airfield to be able to coordinate launches, Para Jumpers, Gliders and
Aircraft movements.
The field that is used for launching is getting smaller by the year as it is being dug out for sand. Slowly,
artificial lakes are formed that are not really good landing places as some fliers, including me, found out. In the
future, AGM already has a larger location planned and things are coming into place to launch there when this
field is a new lake.
This year, the AGM-RJD launch was by far the largest launch in Europe with around 50 fliers who
launched 366 rockets over 4 days. Thursday saw 45 launches, Friday 110, Saturday 183 and Sunday 28. The
weather was uneventful up until Sunday afternoon, but that was not a problem as most fliers had left for home.
The rocket motors that were used to fly ranged from Estes, Weco, Aerotech, Zink, Cesaroni, Maurer, Eigenbau
(Experimental), HyperTec, ATI and Contrail. Low Power accounted for 268 launches and there were 98 HPR
launches. Total impulse launched was 63538 N-sec or a 12% O by fliers from Germany, the Netherlands, United
Kingdom, Poland and Lithuania. At the moment we can fly only CE approved motors and reloads in Europe,
hybrids and homemade motors under specific regulations.
As we had not planned to launch at RJD we all had to improvise with what to take with us. Normally we
plan months ahead before a launch and build one or two special projects, but as our planning changed that was
not the case. After an inventory check of which reloads we had available we just picked out some rockets that
did not need much preparation to launch and loaded up the van. For us it was about a 650-kilometer drive thru
the Netherlands and Germany to get to Leipzig, and it always is nice to drive through Germany where there are
still parts of the freeway without any speeding limits, and it was very nice to overtake some Police cars without
any problems or repercussions afterwards. As Nico Buis, my nephew, drove his Subaru Impreza, he soon got his
new nickname Mad Max.
After an uneventful drive through Germany we arrived on Wednesday at our hotel, and after settling in
the first of many rounds of beer was ordered. Peter Muller proved his nickname Pitcher again that night. Our
group consisted of Peter Muller, Ramon Peeters, Nico Buis, Steve Dulek and me; the two other DRB members did
not have the time to participate as a result of work commitments.
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Thursday 090513
After a good rest and breakfast we arrived on the launch field around ten in the morning. AGM members
were already present and the morning was used to setup the field. Most fliers had their own pad systems with
them and AGM has a very sophisticated remote operated launch system that was used for all launches. This
system worked excellent and was also a very good system for drag races. After the PA system was setup and
checked, which took some time to finding all the right switches and setting them in the right configuration, the
RSO performed the fliers briefing for that afternoon.
The weather was fine and the launch coordination with the tower on the airfield worked great as a total
of 45 rockets were launched that afternoon ranging from low to high power. Steve Dulek flew his Level 1 rocket.
Steve is a US citizen who immigrated to the Netherlands around 25 years ago and rediscovered the hobby a year
back. Steve had no luck with his flight, as there was no ejection of the chute and the rocket buggered in. After
checking the ejection charge we found out that it had not fired; on further inspection we found that the hole
between the delay and the ejection charge was not open. This was a quality issue for CTI, and Steve received a
new reload from the vendor under guarantee. Steve luckily had another rocket and set out to fly this one for his
level one. Sadly, the parachute got caught in the rocket on that flight and his rocket again buggered in..so hence
his nickname no-chute Steve.
After a good day of launches we went back to the hotel for some beers and a very good dinner.
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Friday 100513
On Friday more fliers arrived, and after the normal RSO briefing the launches started. On Friday we had
a total of 110 launches, again ranging from Low Power up to High Power. Rockets were ranging from standard
models up to fine built scale models and sci-fi models.
Steve got a new nose cone and a tube from the vendor Rocketonlinestore.de that supported this launch and
rebuilt his rocket and certified Level 1 with a textbook flight. This time we made sure that the ejection charge
worked. However, his nickname still stands.
The participating fliers enjoyed the day immensely with many memorable launches. I sadly flew my
Carbon Scrap into the ground on its 27th flight when the delay worked its magic one meter before impact. I
prepped the delay the same way as the flight before, but it probably was an old delay that burned slower which
is what we seem to see happen more with the older reloads. Mathias the German prefect immediately gave me
the nickname Ballistic as a result, but I think he gave that to me several years ago when I flew a Carbon Raptor
into the ground at an ALRS launch in Switzerland. The chute system failed as a result of a too long activation plug
that blocked the release of the coupler. I am still working on getting that rocket fixed.
After the launch, all AGM members had a dinner at their hotel and held the yearly AGM meeting. At the
yearly meeting the situation with the launch field was discussed and a new option for a different location was
revealed, so the future looks bright for AGM in Germany as the membership is still growing and the infrastructure
is sound, with several launch weekends thru the year at different locations.
Frank De Brouwers Bandit 3 with a real water recovery
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Louis Schreyers
Alien
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Saturday 110513
Saturday was the busiest day with the most fliers and 183 launches, ranging from Low Power up to High
Power. A lot of high altitude flights were made (2500 meter over here, after special windows were requested
from Air Traffic Control) with good recovery due to Marshall tracking and GPS systems. It is nearly impossible to
list all the flights as I had no access to all the flight cards, but all fliers names can be found on the AGM website
for every launch.
The weather held up during the whole day and at the end of the day everyone participated in a barbeque
on the field. That evening we had some night launches and a fireworks show that was set up by some of the fliers
to celebrate the AGM launch.
No matter where you fly rockets there is someone with a plane flying overhead
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Frank De Brouwers Carbon Scrap and its last flight, ballistic recovery
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Sunday 120513
A lot of fliers started to pack-up on Sunday since they had to work on Monday, so only a few launches
(28) took flight in the morning. As the weather turned on us with some very heavy thunderstorms drifting in, we
also decided to pack the van and car, checked out of our hotel and drove back that Sunday instead of Monday as
planned. Luckily we did that, as on Monday the traffic in Germany was very busy.
In total our DRB Group launched 31 rockets, which was a record for a weekend of launches.
In retrospect, this was the largest launch we have witnessed in Europe. It really seems rocketry is slowly becoming
larger in Europe again, with lots of launch weekends in the whole of the EU from the UK, Ireland, Spain, Italy,
France, Germany and the Netherlands, and of course Switzerland, but that is not part of the EU.
During the launch we talked to several members of AGM about the Tripoli membership in Germany.
As UKRA in the UK has been independent for years, some Tripoli prefectures are slowly looking at an option
to reorganize rocketry in Europe. The BOD of Tripoli is aware of our problems and questions, but the solution
process is much too slow. Currently, we have to pay a Tripoli membership fee and a prefecture fee, besides having
to pay for EU insurance which is a result of local requirements. On top of that, the whole EU explosive legislation
is a bit different than in the USA. At the moment all reloads and single use motors are classified as explosives,
and as a result, every flier needs an explosive license that differs in every country in the EU. This drives up the
costs significantly.
In July a new EU explosive law will come into effect and it looks like all reloads and single use motors will
be reclassified as Pyrotechnical devices. The new law makes a difference between Explosives, for which you need
an explosive license and Pyrotechnical devices, (like car airbags), for which you need a P-1 or P-2 license. When
the new process is in effect every flier will also need a P1 or P-2 license that hopefully will be valid in every EU
country.
To get a P-1 or P-2 license a 2 day course and exam is required, besides a fee that will be renewed every
5 years. Every flier will then also still need an explosive license as Black Powder will still be classified as an
explosive. There will be a separate 5 year fee required for this license. As every flier will have to do a P1 or P2
exam this highly exaggerates the whole Tripoli L-2 exam.
Some current proposals and ideas are that fliers fly an L-1 flight as usual, do a P-2 course and exam, then
fly L-2 and L-3 as usual without the Tripoli L-2 exam as this is fully covered in a paid P-2 course and exam. In
Germany this policy is already in place and has been in effect for over 10 years, as they have the oldest Explosive
Laws on which the new EU law is based. Also, AGM and several acknowledged training courses have been taking
place for over 10 years in Germany. We will see where all this will lead to, but organizations will need to focus
on making the hobby accessible in the EU and the BOD of Tripoli will have to focus on this as we are faced with
a totally different situation than in the USA. One major difference is our insurance is superior to the Tripoli USA
insurance in coverage, and has a much lower fee. For some reason it is not valid in the USA.
A case could be made, if Tripoli would offer an opt-out insurance option, this could open up a lot more
members, as UKRA has over 100 members, AGM has over 70 and other organizations would total up many more
members throughout the EU., This would widen the base of Tripoli. Lots of members in Europe are slowly seeing
the value of an EU organization that can do all this and let the local organizations tackle the local situations. If
that is the outcome Tripoli could lose a lot of EU members and prefectures in the not so distant future as only a
few members that fly in the USA will stay on as members of Tripoli.
Lastly I would like to thank the organizing members of AGM for setting up a very good launch that ran like
clockwork with a solid and safe infrastructure.
As Dutch Rocket Boys we are now planning our large and high altitude flights for Big Range in May 2014
and Australia in 2015.
www.ag-modellraketen.de
www.dutchrocketboys.nl
The Dutch Rocket Boys are;
No Chute Steve
Mad Max Nico
Rubber Robert
Mortar Ramon
Lumberjack Ton
Pitcher Peter
Ballistic Frank
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