Design of Reinforced Concrete Linings of Pressure Tunnels and Shafts
Design of Reinforced Concrete Linings of Pressure Tunnels and Shafts
Design of Reinforced Concrete Linings of Pressure Tunnels and Shafts
concrete Iinings of
pressure tunnels
and shafts
rrof. Dr. A.J. Schleiss
Laboratory of Hydraulic Constructions
Civil Engineering Department
Swiss Federal Institute of Thchnology
Lausanne, Switzerland
Reprinted from
THE INTERNATIONAL JOURNAL ON
HYDKOPOWEK
&DAMS
lssue Three, Volume Four, 1997
Fir;. J. Cradt:d,
rnforccd concrete
!ininr;.
Design of reinforced concrete
Iinings of pressure tunnels
and shafts
A.J. Schleiss, Laboratory of Hydraulic Constructions, EPFL Switzerland
An interactive computational method for reinforced concrete linings of pressure tunnels and
shafts is presented, which considers the effect of the seepage forces in the lining and rock as
well as the deformation-dependent permeability of the lining. The history of the development of
cracks and its influence on the stress distribution in the hoop reinforcement is also taken into
account. Design criteria for reinforced, concrete lined pressure tunnels and shafts are discussed.
T
he development of cracks in the concrete lining
of a pressure tunnel cannot be prevented by
rcinforcing the concrete. The main purpose of
the reinforcement is to increase the number of cracks
and to limit their width. If, compared with the rock,
the permeability of the concrete lining is reduced in
rhis way. water losses from the tunnel will also be
diminishcd. In any case, reinforcement prevcnts
unconrrolled cracking of the lining and local high
water losses, which can cause the washing out of joint
fil!ngs and instability of slopes abo ve thc tunncl.
In practicc. reinforced concrete linings are often
designed oo thc assumption that water pressure acts
only on the inncr surface of the concrete linlng
[Kastner, 1962
1
]. This corresponds to the assumption
that, from the static point of view, thc lining is tight. In
fact this is not the case, because, under interna! pres-
sure, seepage flow into thc rock will develop through
the cracks in the concrete lining. Depending on the
head loss through the cracks, a certain portion of the
interna! water pressure is al so present on the outsde of
the concrete lining. The seepage flow Joads both the
linng and rock by scepage tOrces which must not be
ncglected when calculating deformations and stresses
in the reinforcement and the rock.
Furthermore, mechanical-hy(iraulic interaction will
occur because the width of the cracks in the lining
and. therefore, its permeability are changed by the
deformation of the rock [Schleiss. 19R8
2
J. Moreovcr,
the crack pattem in the lining and, correspondingly,
the distribution ofrhe stresses in the reinforcement are
modified when the internal pressure is increased
[Schleiss. 1990
3
].
Pressure el seep;ge \r-w
Rnck E,,' ,,k
1
Ralirel
lcnmtud;nal
l
l
In this paper, a computation method for reinforced,
concrete-lined pressure tunnels is presented which
takes into account the permeability of the lining and
rock, and the effects of mechanical-hydraulic interac-
tion, as well as the history of cracking of the lining
during increasing of thc internal pressure.
1. Computation model and
assumptions
In view of the static and hydraulic behaviour, thc fol-
Jowng three zones have to be considered separately
(Fig. l ):
crackcd concrete lining;
the rock mass affected by seepage tlow; and,
the rock mass not affected by scepagc t1ow.
Both the defonnation and the permeability of the
cracked concrete lning are intlucnced by the rein-
forcement.
Besidcs radial symmetrical behaviour of the above
zones, the computation method is based on the fol-
lowing assumptions:
Deformability and permeability of the rock mass are
homogeneous and isotropic. Only elastic behaviour of
tlle rock is considered under interna! water pressure.
Seepage takes place only through the cracks; the
permeability of the concrete between the cracks is
neglected.
Regarding the load-sharing between the reinforced
concrete lining and the roe k mass, the reinforcement is
smeared to an cquivalent rhickncss of a steel lincr.
However, when thc distribution of cracks in the Jining
s determined. the srress pauem in thc reintOrcement
between two cracks is assumed to be parabolic
[ Brkenmaier, j. The stress level in the steeJ bars
between two cracks, that is, in the uncracked section,
is int1ucnced by the history of cracking (Fig. 2).
FuJI loading efect (11 = 100 per cent) of the secpage
pressure in the cracked concrete lining and in the rock
mass is assumed [Schleiss, 1986
5
6
].
To determine the load takcn by each of the three
zones, the mcchanical stresses and the water prcssures
at thcir boundarics havc to be known. The unknown
water pressures are derived from continuity con-
ditions. The boundary stresses can be determined by
applying compatibility condtions.
2. Initial cracking of tbe Iining
The lining wll crack as sotm as the tangential stresses
in thc concrete excced ts tenslc strength. Considcring
the scepage forces, the maximum tangential stresses in
Hydropower & Dams lssue Three. 1997
Spacing nf cracks d
Number uf cracks n
cy
Spacing of cracks 1 12 d
Number of cracks 2n
\ 1
QJJ
Spacing uf cracks 1 14 d
Number of cracks 4n
'
\,\ \
1
0
e
_......-Stresses in steai
/a,
Reinfurcement bar
e
Fig. 2. Development ofcracks wul disrribution ofstresses in
the steel bars (slurwn schematicalf.v).
the uncracked concrete lining due to interna! water
pressure are given by Schleis;-ll986
5
j:
(P,, -Pi) ( 2 -V, )
3(1-v,.) .
+ li'r,(l+v,,)!(r;,(2-v.))]+
Jr;At-1 1-(r,!r;.)
+ 2Pr{r:.)
1-(/rj
... (1)
lf the tunncl or the shaft is situated within the
groundwatcr tablc then, as a reasonable approxima-
tion. the acting water prcssure p" on the outside of the
uncrackcd !ning is equal to groundwatcr pressurc
p,. g. h.
If the tunnel or the shaft is abo ve the the groundwa-
ter table, the acting water pressure on the outside of
the lining as a result of the seepagc can be derived
from:
P,_
l+(k,. ln{;,!r,))!(k, ln(R/1;,)) .. 12)
Since the inHuence of p,, on the stresses in the con-
Hydropower & Dams lssue Three, 1997
crete is small, the assumptions R = 2 r(i in the case of
rather pcrvious rock {k,- ;-::: l 00 kJ and R = 1 O ra in the
case of tight rock (k,- k-) give sufficiently correct
results.
The boundary pressure between concrete and rock is
given by Schleiss [1986
5
]:
r _ .-2(2. -v)!((r./r,)' -ll+T'.
(P. P.,)
] L+(l-2v)!(1-/r,,) JI
. [-3(E,(l+v,)/E,(1+v,))p, J
. ' 1
.
l + E,.(l +v,)!E,.(l +v,)+ l- 2 v, J
... (3)
The condition for the formation of the initial cracks
is:
... (4)
Jnserting p,, = p" g b ( groundwater present) or p,
according to Eq.(2) (no groundwater tablc present)
and pr{r .. ) according to Eq.(3) in Eq.(1), the critica!
interna] pressure p;,r at which initial cracks occur in
the lining can be calculated using Eq.(4). In the case
of a tunnel within the groundwater, Eq.(4) gives the
effectivc interna! pressurc exceeding the external
groundwatcr pressure. Thus, the cracking pressure is
PrcT + Pw gb.
3. Head loss of seepage flow
across the cracked lining and
seepage losses
First, the water pressure acting on thc outer side of the
concrete lining, that is, thc head loss of the secpage
flow through the cracks, has to be determined. For rea-
sons of continuity, the losses through the cracked con-
crete lining and into the rock mass must be the same.
3.1 Seepage losses through cracked
concrete lining
Assuming laminar, parallcl flow in the cracks and
knowing the width of the cracks, the water Josses
through the cracked concrete lining can be calculated
using the following equation:
... (5)
3.2 Seepage losses through the rock mass
The water losses through the rock mass for the various
cases considercd (Fig. 3) are given by the following
equations:
For a tunnel within the groundwater rabie [Rat.
1973': Schleiss. 1985
8
]:
(p.Jp, g- h) 21t k,
qoo r
In Lb/r; (1+yl ;
2
/b')]
.. (6)
For a tunnel abovc groundwater leve! [Bouvard, 1975''j:
////
1
/
\ \ . / 1
'-., \ l. ./
"'- ' : /
/ "
)' .. \
1 \
Fig. 3. Fiow parte m
ofsecpage out of/lm-
1/el or siwfl into rock:
ieft. tunnd within
gnmndwater tab/e:
and rigl!i, tmme!
above gmundwutr!r
rabie.
3 \ q
'- r 1 In
p,, g
4 ') 2rr k, 1t k, ;, ''' (7)
For a vertical shaft within the groundwater table
[Schleiss, !985
8
}:
' '(8)
lf no groundwater table is prcsent around thc shaft,
then b:::: O has to be used in Eq.(8). For a cracked con-
crete lining, the reach of the radial-symctrical seepage
tlow can be assumed as follows: R = lO r, in the case
of rathcr pervious rock (k, ;::::IOO k) and R = lOO ro in
the case of tight rock (kr::;; kc).
3.3 Acting water pressure at the outer side
of the concrete lining
The water pressure on the outside of the concrete lin-
ing can be derived frorn the continuity condition, that
is, Eq.(5) equal to Eq.(6), (7) or (8).
3.4 Water losses
Knowing the water pressure on the outside of the lin-
ng, the losses per unit !ength of the tunncl or shaft can
be determincd from Eqs.(6) or 0) or (8), depending on
thc case considered.
4. Load carried by the
reinforcement
Tite loading on thc reinforcement can be obtained from
a compatibility condition. To detemne the load raken
by the reinforcement, it is regarded statically as a steel
lincr with equivalent thickness. This corresponds to the
assumption that. like a steel liner, the reinforcement
exerts a uniform pressure on the concrete rschleiss,
19861 This unif(mn pressure, p,-{r), can be derived
from the following compalibility condition:
u,(r,) u (r,)+u,(1;,)
'" (9)
The sum of the radial deformation of the cracked
concrete lining and of the rock mass has to be identi-
cal to the deformaton of the reinforcement.
These radial defonnations are derived below. For the
case of no surroundng groundwatcr, the dcpth of the
groundwatcr table h is assumed to be zero.
4.1 Deformation of the reinforcement
The radial deformation of the reinforcement can be
calculated from its strain as follows:
u,,(rJ:;:;:E
1
r, ::::m,
2
-r, :;::;:;f110',
2
r
1
1E,
... ( 1 O)
where the tensile force in the cracked section is
Z = cr_,
2
A_,. The associated steel stress is:
'" ( ll)
With a rcdw..:tion factor m, it is considered that the
strain E, and the steel stress as in the reinforcement are
not constant, but have a parabolc distribution and are
dependent on the history of cracking (Fig. 2). The fac-
tor m should be selected according to the sequencc of
formation of cracks:
lst series of cracks: m = l/3 (average stecl stress
cr, cr,, + l/3(cr,,- cr"))
2nd series of cracks: m = 2/3
3rd series of cracks: m = 5/6
nth series of cracks: m = l
Considering the water pressure in the cracks, thc
radial stress in the cracked, pervious concrete lining at
the position of the reinforcemcnt is [Schlciss, I986
5
J:
(J ( r,(p,-pJ(l-(/.l')
r r, 2(.-r - ) l,,
a r,
'" (!2)
4.2 Deformation of the cracked lining
The total compression of the cracked concrete lining
betwccn the inner smtace and the reinforccment is
given by thc sum of the following two values
[Schleiss, 1986
5
]:
wherc:
[r.:- r,
1
-2r,
2
In (1;,/r,)j
'" (14)
Assuming linear distribution of the water pressure in
the cracks (laminar ilow), the water pressure at the
location of the renforccment is cqual to:
P.
'" (15)
4.3 Deformation of tbe rock
The radial deformation of the roe k zone influenced by
scepage is given by the theory of pervious, thick-
walled cylindcrs 1986'-,(l
p, R)C,-p,(R)
e, -(p,(R) a,(;,)) e,
'" (16)
Hydropower & Dams lssue Three, 1997
where:
ri 2v,+(RirJ_+ l
,;,(I+"J_ (RII;J-I 1
2E,(I-v,) !'. . . !.' I-v \j'
+( I- 2v ) ! l+ ' !
, ' \ In (RII;,))
" . ( I7)
e _,;,(I+v,.)(I-2v,.)
,- E
"e
. (!8)
,,'(I +V,) ( I- 2v, + ( Rll;, )')
e
3
E,(R'-r;)
. ( I9)
The external radius of the rock zone affectcd by
seepage is assumed to be the shortcst, vertical reach of
the seepagc tlow above the tunnei[Schieiss, I986
5
6
]:
Tunnel within goundwater table: R = b
Tunncl above groundwater level: R :::::: a
8
(In 2)/rr
where OB :::::: qlk-.
In the case of a vertical shaft. the reach of the seep-
age flow can be assumed to be as given in scction 32.
Besides the water pressure (pa) outsde the lining, the
mechanical boundary pressures at the inner and outer
surface of the rock zonc influenccd by the seepage,
a,(r.,) andp,(R), have also to be considered in Eq.(l6).
The following radial stress is transmitted by the
cracked concrete lining to the rock [Schleiss. !986
5
]:
cr,(;,) p,(J =
l/2 (p,- p,,) (I + ljl,,) +
+p,(r,) rA,
. (20)
The boundary pressure pr(R) between the rock zone
which is influenced by secpage and that which is not,
is obtained from another compatibility condition;
where:
C. . I ' (r 1 R)' + ( R' - :) (1- v,) l
' 2(I-v,)L" 2R
2
In (RII;,) j
. (22)
.(23)
Takng into account Eqs.(20) and (21), the radial
deformation of the rock on the outside of the lining_
according Eq.( 16) is:
u,(,;,)=(p,-h p, g)[c, -e,(e, +e}]+
+ l/2 (p, - P,) ( I + 1 ,) [e, -e, (e, +e)]+
1- p (r,) (rJ,) [e,- e, (C.+ c,)j
... (24)
Hydropower & Dams lssue Three, 1997
4.4 Pressure between reinforcement and
concrete
lnserting Eqs.(!O). (!3) and (24) into the compatibiii-
ty condition as given by Eq.(9), the pressurc transmit-
ted by the reinforcemcnt lO the concrete can be
obtained:
p, (r,) D
1
/D
2
... (25)
where:
D,
A,)-u""
-(p, -b p,. g)[e, -e,(e, +C,)j
-I12(p,- p,)(I + r,ll;,) [e,- e, (e,+ c,)j
D
2
r,
2
!(E, AJ + [(!- v;) IE,jr,
In rJr, + (r,l,) [e,- e, (e,+ e
1
)j
5. Width of cracks in the
concrete lining
5.1 General
Without knowing the width of the cracks in the con-
crete lining, the head loss of the secpage flow through
the lining (that is, p,,) cannot be calculatcd with the
formulae given in section 3. The question is how the
width and the spacng of cracks are influcnced by the
reinforcement. Severa! attcmpts to salve this very
compiex problem have been based on experiments
with reinforced concrete beams and the empiricallaw
of bonding between concrete and sted bars.
Esscntially, the average spacing of the cracks is a
function of stresses in the reinforcement in cracked
conditions, the concrete strength, zone of int1uence of
the reinforcement the thickness and spacing of steel
bars, the concrete cover and thc bond between the
concrete and reinforcement bars .
5.2 Determination of width and spacing
of the cracks
Fig. 4 shows a reinforced concrete Jining which ts
crackcd. According to the calculation model of
Birkenrnaier [1983
4
), the width and spacing of the
cracks are given as a function of the tensile stresscs in
the reinforccment and concrete and of the concrete-
reinforcement bond stress.
With increasing distance from thc crack. the stresscs
in the reinforcement are decreased by rhe bond stress
betwcen the reinforccment and the concrete (see Fig.
4). The reduction of the steel stresses is given by the
following equilibrium condtion:
cr,:::::: a,::::::: as1 + t (dls) .. (26)
The maximum sted stress