ABB Group

October 2, 2013 | Slide 1

RESIBLOC transformers
Product presentation
2013

ABB Group
October 2, 2013 | Slide 2
Dry-type transformers
For customers with high requirements
Does your transformer application
requires one of the following
characteristic? We have the solution
according to your specifications:
safety for people and property
no fire hazard
no maintenance and pollution
reduced civil works
enhanced withstand to short circuit
stress
applicable for damp and contaminated
areas
improved performance against seismic
phenomena

ABB Group
October 2, 2013 | Slide 3
Dry-type transformers
For your requirement the right solution
Three different dry-type technologies:
RESIBLOC

Vaccum cast coil (VCC)
Open wound
From left to right:
- RESIBLOC
- Vacuum cast
- Open wound

ABB Group
October 2, 2013 | Slide 4
Dry-type transformers
Impressive advantages
Safety for People and Property
No Fire Hazard
Environmental Friendly
No Maintenance and Pollution
Reduced Civil Works
Enhanced Withstand to Short Circuit
Stress
Applicable for Damp and Contaminated
Areas
No Specific Fire Detection Systems
(compact housings)
Improved Performance against Seismic
Phenomena

ABB Group
October 2, 2013 | Slide 5
Dry-type transformers
Low calorific power
Calorific power of a 1000 kVA distribution transformer
Fire energy
MJ
%
Flash
point C

100 160 Mineral oil
87 350 Silicon oil
9 350
Vacuum cast resin
(epoxy + quartz sand)
5 >470 RESIBLOC
(fiber glass reinforced)
30000
26000
2600
1500

ABB Group
October 2, 2013 | Slide 6
Dry-type transformers
Dry-type comparison - the advantages of RESIBLOC

stronger resistance against
short-circuit stress
superior behaviour on load
changes
linear distribution of BIL
highest possible security
against cracks on coils
no silicone during coil
manufacturing
better performance under
dynamic Loads
more flexibility in design (no
molds)
better performance under
severe ambiental conditions
(exceeding E2)
more suitability for extreme
cold conditions
vacuum circuit breaker proven
All technologies are performing
according to international
standards
Nevertheless, RESIBLOC
has

ABB Group
October 2, 2013 | Slide 7
Dry-type transformers
Worldwide transformer production
China
Germany
USA
Korea
Spain
Egypt
Saudi Arabia
India
Russia
ABBs Focused
Factories for dry-
type transformers
Vacuum cast RESIBLOC Open wound
CN x x
DE x
KR x
ES x
US x x x
BR x
SA* x
EG* x
IN* x
*Assembly-units
Brazil

ABB Group
October 2, 2013 | Slide 8
RESIBLOC technology
Overview

ABB Group
October 2, 2013 | Slide 9
RESIBLOC technology Overview
The ABB premium product
Rated power from 250 kVA to
63.000 kVA
Primary voltage up to 72.5 kV
Secondary voltage up to 45 kV
Frequences: 50 Hz / 60 Hz / 16 2/3 Hz
Cooling: AN / ANAN / ANAF / AFWF
Insulation F and H (optional LV-winding)
Unique technical attributes
Designed for extreme environmental
conditions



RESIBLOC offers a great flexibility
according customer wishes
to meet the highest requirements

ABB Group
October 2, 2013 | Slide 10
Types of RESIBLOC
standard three phase transformer
double medium voltage transformer
multi winding transformer
low voltage transformer
RESIBLOC standard designs
HV winding material:
aluminum / copper wires
LV winding material:
aluminum / copper foils
insulation class: F and H (optional LV-winding)
RESIBLOC technology Overview
Various standards and types

ABB Group
October 2, 2013 | Slide 11
RESIBLOC technology Overview
The right solution for every application
Application types of RESIBLOC

Distribution transformer
Substation transformer
Marine propulsion transformer
Marine distribution transformer
VSD transformer
Windmill transformer
Traction feeder transformer
Rectifier transformer
Booster transformer
Auto transformer
Excitation transformer
Furnace transformer


ABB Group
October 2, 2013 | Slide 12
RESIBLOC technology Overview
Comprehensive testing
Routine tests
(performed on each unit)
Gear ratio
No-load losses and current
Impedance voltage, short
circuit impedance and load
losses
Partial discharge
Type and special tests
(available on request and
additional costs)
Lightning impulse (LI) test
Temperature-rise test
Determination of sound
levels

ABB Group
October 2, 2013 | Slide 13
RESIBLOC technology Overview
A broad variety of industrial applications
Oil & Gas
Compressor drive
transformers
Electrification
Thruster drive transformers
Refineries
Mining & Minerals
Hoist drives
Mill drives
Conveyor belt systems
Marine
Propulsions transformers
Thruster transformers
Auxiliary transformers
Metals
Rolling mills
General electrification
Pulp & Paper
LV drive system transform.
General electrification

ABB Group
October 2, 2013 | Slide 14
High presence of RESIBLOC Transformers all over the
world
Installed kVA
Asia &
Australia
> 10.500.000
Europe
> 24.200.000
Middle
East &
Africa
> 2.010.000
North
America &
Canada
> 1.200.000
Southern
America
> 700.000
Base: Manufactured
RESIBLOC
transformers in Brilon
only; accumulated
since 1988 until 2012
More than 38.000.000 kVA at all!

ABB Group
October 2, 2013 | Slide 15
RESIBLOC technology Overview
Solutions for demanding requirements
RESIBLOC

characteristics
Unique mechanical strength and short circuit behaviour
Satisfies different economical and safety requirements
Certified for many standards and organisations
High design flexibility and product variety
Customer advantages
Fits for most demanding applications
Great variety of applications
Long service life with minimum maintenance requirements
Excellent and global ABB service
Certified for many standards and organizations

ABB Group
October 2, 2013 | Slide 16
RESIBLOC technology
Suitable for harsh
conditions

ABB Group
October 2, 2013 | Slide 17
RESIBLOC technology
Environmental Climatic Fire class acc.
VDE 0532 / Part 6 I
Environment
E0
Normal indoor installation, no condensation, no
considerable pollution
E1
Limited pollution, occasional condensation e.g. off
circuit periods
E2 Heavy pollution, frequent condensation
E3
Intensified conditions for the conductivity of the salt
solution (for application of wind turbines)
Climate
C1
Lowest ambient temperatures:
Operation -5C
Storage and transport -25C
C2
Lowest ambient temperatures:
Operation -60C instead of -25C
Storage and transport at -60C instead of -25C

ABB Group
October 2, 2013 | Slide 18
RESIBLOC technology
Environmental Climatic Fire class acc.
VDE 0532 / Part 6 II
Fire
F0
No special requirements except typical
characteristics for dry type transformers
F1
Increased demands
All materials practically free of halogens
Limited formation of fumes
Limited contribution with calorific energy to the
source of fire
Self-extinguishing transformer fire

ABB Group
October 2, 2013 | Slide 19
RESIBLOC technology
Deep Temperature Storage and Thermal Shock I
Test Object
Order number 14299 1525, Power rating
1500 kVA, Voltage ratio 11 kV / 433 V
Total weight 4350 kg

Tests
Requirement for class C2 according to
VDE 0532, part 6
Deep temperature storage test at -25C
Thermal shock test with double rated
current starting at -25C

Test of a RESIBLOC

Transformer
starting at -60C.

ABB Group
October 2, 2013 | Slide 20
RESIBLOC technology
Deep Temperature Storage and Thermal Shock II
1st
Thermal shock test with double rated
current starting at -60C passed
2nd
Thermal shock test with double rated
current starting at -60C passed
3rd
Thermal shock test with 2.5 times rated
current starting at -60C passed
The tests performed prove
RESIBLOC

transformers are very

sell suited for operation at low
ambient temperatures and with
varying loads!

ABB Group
October 2, 2013 | Slide 21
RESIBLOC technology
Reference examples

ABB Group
October 2, 2013 | Slide 22
Ulricehamns Energi
Sweden
Customer need
1 x 16000 kVA, 45/11kV OLTC (+/-7x1.67%)
with IPX4D enclosure
Liquid-free transformer due to installation in a
sensitive environment
ABB response
RESIBLOC 16 MVA dry-type transformer for
outdoor installation
Comprehensive ABB support incl. installation
Customer benefits
Safety for people and environment
Almost maintenance free
Easy installation



ABB Group
October 2, 2013 | Slide 23
Sandvik Materials Technology
Sweden
Customer need
1 x 15000 kVA, 42,5+/-2x2.5%/3,254 kV (with IP23
enclosure for installation in outdoor transformer cell)
Liquid-free transformer to reduce fire risk and
maintenance
Introduce new standard for their 15 MVA
transformers
ABB response
RESIBLOC 15 MVA dry-type transformer for
outdoor installation with IP23 enclosure with
raincover
Comprehensive ABB support incl. installation
Customer benefits
Safety for people and environment by reducing fire
risk
Almost maintenance free and easy to install




ABB Group
October 2, 2013 | Slide 24
Stadler Rail
Switzerland/Austria
Customer need
Traction rolling stock transformer in dry-type
technology
18 units of 600 // 500 / 100 kVA transformers
ABB response
Completely new designed traction rolling
stock transformers in dry-type technology
Innovative transformers designed on basis of
customer requirements
Customer benefits
Reliable and non-flammable transformer
Dry-type transformers that fulfill the strict size
requirements




ABB Group
October 2, 2013 | Slide 25
Gea Westfalia Separator Group GmbH
Germany
Customer need
1 x 800 kVA EcoDry
Basic
transformers
3 x 1000 kVA EcoDry
Basic
transformers
7 x 1600 kVA EcoDry
Basic
transformers
2 x 2000 kVA EcoDry
Basic
transformers
ABB response
Ultra-efficient dry-type transformers with
amorphous metal as core material
Amortization figure of only 3 years
Customer benefits
Reliable and safe dry-type transformers with
low maintenance for an sensitive
environment (test field)



ABB Group
October 2, 2013 | Slide 26
Preem Lysekil
Sweden
Customer need
Dry-type transformer for outdoor
installation in cold (min -40C)
harsh climate close to the sea
Parallell operation with existing oil
transformer
ABB response
1 unit 25 MVA 22 / 11 kV
RESIBLOC cast-resin transformer
IPX4D enclosure for outdoor
installation
Customer benefits
No need for oil pit, easy
installation and almost
maintenance free
Fire risk reduced


ABB Group
October 2, 2013 | Slide 27
Olkiluoto Nuklear Power Plant
Finland
Customer need
High demands on seismic
require-ments and increased
personal safety
Replacement of open wound
technology

ABB response
19 units up to 3150 kVA
RESIBLOC dry-type transformers
Tailor-made designs for existing
facilities

Customer benefits
The sophisticated RESIBLOC
technology enables to meet the
stringent requirements

ABB Group
October 2, 2013 | Slide 28
Sibneft
Siberia
Customer need
Environmentally safe performance in a remote, harsh climatic and
undeveloped location
Reliable provision of local infrastructure

ABB response
6 units RESIBLOC SPT transformers up to 16 MVA, 40.5 kV with on-
load tap changers (4 units 10 MVA / 2 units 16 MVA)

Customer benefits
High safety standard due to usage of dry-type transformers instead of
oil transformers (fire risk reduced, leakage of oil)
Outdoor-placement of transformer; reliable operation even at -60C

ABB Group
October 2, 2013 | Slide 29