Technical Data About The Production of Steel Structures

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TECHNICAL DATA ABOUT THE PRODUCTION OF STEEL STRUCTURES

Production of steel structures is based on a continuous com-


puter controlled technological line for cutting of profile and
sheet metal. The technology enables accurate and fast pro-
duction of simple as well as demanding screwed steel
structures and high productivity.
Maximal dimensions of work pieces processed on the line
are as follows:
Profiles:
- Length: up to 18000 mm
- Width: up to 1000 mm
- Height: up to 300 mm
Sheet metal:
- Length: up to 6000 mm
- Width: up to 1500 mm
- Height: up to 50 mm
The following processing machines are located on the cutting line:
- Continuous sand-blasting machine,
- CAD/CAM centre for profile processing,
- CAD/CAM centre for sheet metal processing,
- Robot cell for flame profile cutting,
- Scissors,
- Line press,
- Circular saw.
Continuous sand-blasting machine
The elements are sand-blasted at a surface quality level of Sa
2.5 (SIST EN 055900).
CAD/CAM centre for profile processing
Profile processing is performed on the processing machine by
CAD/CAM technology that includes a three-axial drilling
machine, marking device and a band saw. Profiles are sawn up
to a width of 1000 mm at an angle of 900, 800 mm under an
angle of 450. Diameters of bore holes range from 10 to
40 mm.
Robot cell for flame profile cutting
Robot cell is intended for flame cutting of profiles. The robot is
a five-axial one and profiles up to a length of 18000 mm and
width up to 1200 mm can be processed by it.
Cutting (processing) qualit y complies with standard
ISO 9013 IA.
Cutting of profiles and sheet metal
Production of steel structures
CUTTING OF PROFILES AND SHEET METAL AFTER PRE-
LIMINARY SAND-BLASTING
cutting of profiles and sheet metal after pre-
liminary sand-blasting
Production of steel structures is divided into
three units:
assembly and welding of steel structures
anti-corrosion protection and packing
Sheet metal cutting
There are two machines on the line for sheet metal cutting:
- Centre for sheet metal processing
- Flame cutting
- Single-axial drilling machine with 6-place storing
- Flame cutting machine (CNC)
Sheet metal up to a width of 1500 mm and length of 6000 mm
is processed on the line. Diameters of bore holes range from
10 to 40 mm.
Scissors
Scissors cut sheet metal up to a length of 4000 mm and thickness
of 10 mm.
Line press
Sheet metal up to a length of 4000 mm and thickness of 5 mm
is processed on the line press.
Band saw
Profiles up to a length of 8000 mm and width of 200 mm are cut
by the band saw at an angle of 900 (140 mm at an angle of
450) and a height of 200 mm.
Robot cell for flame profile cutting
ASSEMBLY AND WELDING
ANTI-CORROSIVE PROTECTION
PACKING
There are twelve movable work places on the assembly and
welding line.
If necessary, test assembly shall be performed because of the
assurance of production accuracy.
Welding in protective gas Krysal 18 is performed in accordance
with the MAG procedure. Welding staff is trained in compliance
with EN 287-1. Welding work is performed in accordance with
the Major welding certificate (DIN 18800).
The Quality Sector performs quality control over the work done
and a European welding engineer performs the welding control.
Dust and grease shall be removed from a steel structure by dry
air before a paint coat is applied. Anti-corrosive protection is per-
formed by spraying or manually, if required.
Steel structure might be hot galvanised in a thickness of protec-
tive coating - approx. 70 mm. A structure for hot galvanisation is
limited to the elements in a length of 12000 mm and height of
2500 mm.
Elements are suitably protected and packed in adequate pack-
aging material.
Flame profile cutting

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