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    PLC Course Content

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    Mahesh Gonuguntla
    This document outlines the content and structure of a course on programmable logic controllers (PLCs) and supervisory control and data acquisition (SCADA) systems. The 12-unit course covers topics such as PLC and SCADA hardware, ladder logic programming, networking, security, protocols, and practical exercises. Students will learn about PLCs, SCADA systems, hardware components, software design, networking, security, protocols, and get hands-on experience through simulation exercises. No prior experience is required but some practical experience would be beneficial.

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    © All Rights Reserved
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    PLC Course Content

    Uploaded by

    Mahesh Gonuguntla
    132 views5 pages
    This document outlines the content and structure of a course on programmable logic controllers (PLCs) and supervisory control and data acquisition (SCADA) systems. The 12-unit course covers topics such as PLC and SCADA hardware, ladder logic programming, networking, security, protocols, and practical exercises. Students will learn about PLCs, SCADA systems, hardware components, software design, networking, security, protocols, and get hands-on experience through simulation exercises. No prior experience is required but some practical experience would be beneficial.

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    PLC Course Content

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    This document outlines the content and structure of a course on programmable logic controllers (PLCs) and supervisory control and data acquisition (SCADA) systems. The 12-unit course covers topics such as PLC and SCADA hardware, ladder logic programming, networking, security, protocols, and practical exercises. Students will learn about PLCs, SCADA systems, hardware components, software design, networking, security, protocols, and get hands-on experience through simulation exercises. No prior experience is required but some practical experience would be beneficial.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    132 views5 pages

    PLC Course Content

    Uploaded by

    Mahesh Gonuguntla
    This document outlines the content and structure of a course on programmable logic controllers (PLCs) and supervisory control and data acquisition (SCADA) systems. The 12-unit course covers topics such as PLC and SCADA hardware, ladder logic programming, networking, security, protocols, and practical exercises. Students will learn about PLCs, SCADA systems, hardware components, software design, networking, security, protocols, and get hands-on experience through simulation exercises. No prior experience is required but some practical experience would be beneficial.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 5

    m

    CONTENT MANAGEMENT SYSTEM (CMS)




    PLC COURSE CONTENT




































































































    IBM MAINFRAME
    IBM MAINFRAME
    PLC
    UNIT 1: INTRODUCTION

    Introduction and brief history of PLC controls
    Alternative control systems - where do PLCs fit in?
    Why PLC control has become so widely accepted
    Lingering concerns about PLC control
    FUNDAMENTALS OF PLC HARDWARE
    Block diagram of typical PLC
    PLC processor module - memory organization
    Input and output section - module types
    Power supplies

    UNIT 2: BACKGROUND TO SCADA CONTROL

    Fundamentals and definition of terms
    Comparison of SCADA and PLC systems, and DCS
    Smart instruments
    Typical SCADA control installations
    SCADA CONTROL SYSTEM HARDWARE
    Comparison of SCADA and PLC control systems, and DCS and Smart instruments
    Remote Terminal Unit (RTU) structure
    Analog and digital input/output modules
    Application programs
    PLCs used as RTUs
    Master site structure
    Communications architectures
    Point-to-point and point-to-multipoint systems
    Systemreliability and availability
    Configuration of a master station

    UNIT 3: FUNDAMENTALS OF PLC CONTROL SOFTWARE

    Methods of representing Logic, Boolean Algebra, instruction code and graphical presentation
    Fundamental ladder logic instruction set
    Comparison of different manufacturers, memory and data representation and instruction code
    USING LADDER LOGIC FOR SIMPLE DIGITAL FUNCTIONS
    The basic rules
    Comparison of relay ladder diagrams
    The concept of the 'scan' and how to apply it
    Infinite fan-out
    Contact 'normal' states
    Positive and negative logic
    Basic Boolean functions
    The usefulness of DeMorgan's Law
    USING REGISTERS (WORDS)
    Number systems, Timers, Types of register data, Counters, Bit shift and rotate, Table functions and
    Register (Matrix) logic functions

    UNIT 4: SCADA CONTROL SYSTEMS SOFTWARE

    Components of a SCADA control system
    Software - design of SCADA packages
    Configuration of SCADA control systems
    Building the user interface
    Connecting SCADA and PLC controls to other hardware
    SCADA control systemdesign
    The Twelve Golden Rules




































































































    UNIT 5: GOOD PROGRAMMING HABITS

    Keeping track of addresses and data used
    Looking ahead - how will programs be maintained?
    LOCAL AREA NETWORKS (LANs)
    Ethernet networks
    Industrial Ethernet
    TCP/IP
    LAN connectivity: bridges, routers and switches
    Redundancy options
    Web based Industrial SCADA control
    Wireless
    OPC
    Practical methods to improve quality: organization of code, thorough documentation and simplifying
    changes
    GOOD INSTALLATION PRACTICE
    Location of hardware
    Good wiring practice
    Cable spacing, power distribution and wire numbering
    Reducing noise and interference
    Screening and shielding

    UNIT 6: HUMAN MACHINE INTERFACES (HMIs)

    Human and ergonomic factors
    HMI configuration
    Design and layout
    Alarming and reporting philosophies
    Alarm systemdesign
    GOOD INSTALLATION PRACTICE
    Recommended installation practice
    Ergonomic considerations

    UNIT 7: ADVANCED CONTROL WITH PLCs

    The concept of reusable logic
    Examples, drive logic and alarm handling
    Use of advanced programming functions
    Matrix logic
    Table functions and indirect addressing
    Example: simple display driver
    BATCH PROCESSES AND SEQUENTIAL CONTROL
    Remembering the program state
    Creating a 'stepper'
    Step advance
    Fault detection and recovery
    Operator intervention
    Multiple recipes or alternative paths
    Sequential function charts
    PID CONTROL
    The importance of timing and scan time
    When PID is not always appropriate:
    - Intermittent measurements
    - Long transport delays
    PLC




































































































    SAFETY PROGRAMMABLE SYSTEMS

    Why regular PLCs should not be used for safety functions
    Programmable electronic logic solvers
    Safety certification
    Certified programming systems
    Application examples
    Growth of networked safety devices and certified networks
    Integrated safety systems

    UNIT 8: LANDLINE MEDIA

    Background to cables
    Noise and interference on cables
    Twisted pair cables and fibre optic cables
    Public network provided services
    WIDE AREA NETWORK (WAN) TECHNOLOGIES
    Digital hierarchies, T1 and E1
    Packet switching
    Frame relay
    ATM
    SDH/sonnet

    UNIT 9: INTRODUCTION TO IEC 61131-3

    Concepts
    Common elements
    Programming languages: structured text
    Function block diagrams

    UNIT 10: SCADA NETWORK SECURITY

    Introduction
    Authentication and encryption
    SCADA firewalls
    Firewall architectures and guidelines
    TROUBLESHOOTING AND MAINTENANCE
    Troubleshooting SCADA and PLC control systems
    Maintenance tasks
    SPECIFICATION OF SYSTEMS
    Common pitfalls, Standards, Performance criteria, Testing, Documentation and Future trends

    UNIT 11: BUILDING A PLC PANEL, AS WELL AS GENERAL COMMISSIONING, TESTING AND
    UPGRADING

    Electrical design & construction
    Commissioning & Installation
    Simulation & Testing
    ProblemIsolation & Faultfinding
    Upgrading of control systems




    PLC

    PLC
    UNIT 12: INDUSTRIAL COMMUNICATIONS PROTOCOLS

    RS-232 interface standard
    RS-485 interface standard
    Fieldbus
    Modbus
    DNP3.0
    MODEMS
    Introduction and principles
    Asynchronous/synchronous
    Modulation techniques
    Error detection and correction
    Troubleshooting

    PRACTICAL EXERCISES

    Throughout the course you will participate in hands-on

    exercises using simulation software, which will help

    you put theory to practice immediately!

    ENTRANCE REQUIREMENTS

    Any person who would otherwise have attended an

    EIT training course in person is welcome to register.

    Some practical work experience in some of these

    topics would obviously be advantageous.

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