Solid State Relays SSR and Solid State Relays SSR

lid State Relays SSR and Solid State

SSR and Solid State Relays
SSR and Solid State Relays SSR and Solid State Relays
d Solid State Relays SSR and Solid State Relays
R and Solid State Relays SSR and Solid State
SSR and Solid State Relays
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SSR and
Solid State Relays
Our Know how,
Your Solution.
GEFRAN solid state relays are solid state devices that control resistive loads, partially inductive loads, and infrared
heating elements.
We offer various families of products, each specifically designed to satisfy different application criteria.
Reliability, high thermal performance, long life & quality are the results of research, testing and production cycles
at Gefran technology centres.
Connections: single-phase, 2-phase, 3-phase loads, with star (with or without neutral) and delta connections,
current ranges up to 600 Amp (per phase), voltage ranges up to 660 VAC, according to model.
For applications with very little space in the electrical panel, Gefran offers space saver models with reduced
horizontal dimensions on the DIN rod.
SSR and
Solid State Relays
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Models with integrated heatsink, designed with strict criteria and power margins that ensure a reliable and ready-
to-use product in applications demanding excellent heat dissipation.
Thanks to numerous diagnostic and alarm functions:
- you can continuously monitor the efficiency and integrity of the load and of the solid-state relay.
- the device detects even minimal variations of the load current (partial load interrupt) while it automatically
compensates for variations due to line voltage.
- visual signals and alarm contacts indicate application malfunctions such as overtemperature
For each current level, the real performance of power junctions is clearly
displayed by Dissipation curves.
02
LONG LIFE, LESS DOWNTIME
The absence of moving mechanical parts and contacts subject to wear
guarantee longer product life, meaning less downtime and lower maintenance
costs.
Using solid state relays in modern switching, temperature control, and control
system offers undeniable advantages over electromechanical relays.
ADVANTAGES
SWITCHING SPEED
The power junction created with semiconductors achieves very high switching
frequencies, with slicing of the waveform for direct phase angle control.
Ideal for applications with rapid system dynamics and for extremely precise
adjustments.
CONFORMITY TO STANDARDS
Versions with zero crossing control ensure the absence of electrical noise
during switching to prevent interference with the operation of control devices
and conformity to international standards.
HEAVY-DUTY APPLICATIONS
Compact and sturdy construction guarantees high immunity from demanding
i ndustri al work envi ronments wi th dust, shock and vi brati on.
SPACE-SAVER SOLUTIONS
Innovative mechanical solutions provide new and more compact arrangement
of the relays and power solid state relays in the panel, saving both space
and money.
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03
MODELS
C
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GQ, GS, GD
(Solid State Relays)
Applications:
Plastics processing
Packing and packaging
Small ovens
Climate-controlled cells
Test benches
GTS, GTD
(Power solid state relays with heatsink)
Applications:
Plastics processing
Packing and packaging
Small ovens
Climate-controlled cells
Test benches
GT, GTT
(Solid state relays and power solid state relays for fast, accurate adjustments)
Applications: ovens, heat treatments, wood-working machines, packing and packaging
Ovens
Heat treatments
Wood-working machines
Packing and packaging
Drying
GZ, GTZ
(Solid state relays and 3-phase power solid state relays)
Applications:
Plastics processing
Ovens
GI
(Motor Controller)
Applications:
Gate motors, conveyor belt motors
W211, W212, W312, W401
(power solid state relays for heavy-duty applications)
Applications:
(W211, W212)
Ovens
Heat treatments
(W312)
Transformer primaries
Infrared heaters
(W401)
Tyre machines and production lines
Electrical cables
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MODELS
Series GQ, GS, GD Solid State Relays: single phase, "zero crossing" switching, control
signal Vdc and Vac
Rated load current
Rated voltage
DESCRIPTION
Control signal in Vdc
Control signal in Vac
5A
10A
15A
20A
25A
40A
50A
60A
75A
90A
120A
230Vac
400Vac
480Vac
Panel mounting (2 holes standard center
distance 47.5mm)
IP 20 protection with removable front panel
Internal overvoltage protection
600Vac
Output:
double SCR in
antiparallel for resistive
loads, LED indicator,
screw connections,
"space saver" version
in width
Output:
double SCR in
antiparallel for resistive
loads, LED indicator,
screw connections,
load current read,
current alarm limit
settable with LED signal
and PNP alarm output,
optional overheat alarm
6...32Vdc 5...30Vdc
- -
- -
- -
x -
- -
x -
x x
x -
x -
x -
x -
x -
x -
- -
x x
x x
x x
x
x
- -
Outputs:
TRIAC and double
SCR in antiparallel
for resistive and
inductive loads, LED
indicator,dimensio
ns normalized to
45x58mm.
Two-pin spring o r
s c r e w
terminals, plug-in,
for control signal.
332Vdc
20...260Vac
-
-
x
-
x
-
x
-
-
x
-
x
-
x
x
x
x (option)
x
GTD GTS
Series GTS, GTD: power solid state realys with
heatsink: single phase, "zero crossing" switching,
control signal Vdc
Double SCR output in
antiparallel for resistive
loads, LED signal, screw
connections.
Double SCR output in
antiparallel for resistive
loads, LED signal, screw
connections, load current
reading, current alarm limit
settable with LED signal
and PNP alarm output.
Optional thermal alarm.
6...32Vdc 5...30Vdc
- -
x
x x
x
x x
x -
x
x
x (with fan 115Vac o 230Vac)
x -
- -
x x
- -
Diagnostics for overtemperature with
LED and alarm output
- x (option)
- x (option)
-
Diagnostics for partial and total load interrupt
(HB) and junction short-circuit, with internal
CT, LED, alarm ouput
x - - - x
"ON" LED signal x x x x x
- -
Mounting on DIN rail (included)
Panel mounting (with accessories)
x x
x x
x x
x x - - -
- -
-
-
-
-
-
- -
- -
INPUT
OUTPUT
MOUNTING, PROTECTIONS
DIAGNOSTICS, ALARM
05
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GS GD GQ
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MODELS
Series GT solid state relay and series GTT power solid state relays with heatsink:
single phase, "zero crossing" switching with fast cycle, 0/4-20mA, 10V analog
control signal and potentiometer
Rated load current
Rated voltage
DESCRIPTION Output:
double SCR in
antiparallel, LED
indicators, screw con-
nections, load current
read, current alarm
limit settable with LED
signal and alarm
output, overheat alarm
Output:
double SCR in
antiparallel, LED
indicators, screw con-
nections, load current
read, current alarm
limit settable with LED
signal and alarm
output, overheat alarm
Three TRIAC outputs
or double SCR in
antiparallel, LED
indicator, screw
connections, optioan
overheat alarm
Three TRIAC outputs
or double SCR in
antiparallel, LED
indicator, screw
connections, optioan
overheat alarm
Inverters for 3-phase
asynchronous motors,
with forward and
reverse controls.
0/4-20mA control signal,
0-10V, potentiometer
x x
Power inhibit inout x x
Control signal in Vdc 5...32Vdc 5...32Vdc
Vdc double control signal 5...32Vdc
6A x (AC53)
10A x
25A x x x x
40A x x x x
50A x x
55A x x
60A x x
75A x x
90A x x
120A x x
400Vac x(l<=25A) x(l<=25A) x
480Vac x x x(l>=25A) x
600Vac x(l>=40A) x(l>=40A)
Mounting on DIN rail (included) x x
Panel mounting (with 2 screws) x x (with accessories)
Panel mounting (with 4 screws) x x (with accessories) x
IP 20 protection with
removable front panel
x x x x x
Internal overvoltage
protection
x x x x x
"ON" LED signal x x x x x (green Led "forward",
red led "reversing")
Diagnostics for partial and total
load interrupt (HB) and junction
short-circuit, with internal CT,
LED, alarm ouput
x (option) x (option)
Diagnostics for
overtemperature with LED
x x
Diagnostics for
overtemperature with LED
and alarm output
x (option) x (option)
Series GZ solid state relay and series GTZ power
solid state relyas with heatsink: 3-phase, "zero crossing"
switching, control signal Vdc
Controller for
3- phase motors
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INPUT
MOUNTING, PROTECTIONS
DIAGNOSTICS, ALARMS
GT GTZ GTT GZ GI
OUTPUT
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MODELS
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DIAGNOSTICS, ALARMS
WATTCOR series of power solid state relays with heatsink: single phase, "zero crossing" and "phase angle" activation, Vdc/Vac control
signal, 0/4-20mA analog, 0-10V, potentiometer, via Modbus
Rated load current
Rated voltage
"Zero crossing" switching,
double SCR output in antiparallel
for resistive loads, LED
indicator, screw connections,
optional load current read,
current alarm limit settable with
LED signal and alarm relay
output, overheat alarm.
"Zero crossing" switching,
double SCR output in antiparallel
for resistive loads, LED
indicator, screw connections,
optional load current read,
current alarm limit settable with
LED signal and alarm relay
output, overheat alarm.
"Phase angle" switching , double
SCR output in antiparallel, LED
indicator, screw connections,
optional load current read,
current alarm limit settable with
LED signal and alarm relay
output, overheat alarm.
"Zero crossing" switching,
double SCR output in antiparallel
for resistive loads, LED
indicator, screw connections,
RMS read of load current and
voltage, Modbus RS485 serial
communication line.
DESCRIPTION
Control signal in Vdc x x x
Control signal in Vac x
0/4-20mA analog control signal,
0-10V, potentiometer
x
Control from Modbus
serial line
x
Power inhibit input x x x x
25A x x x
40A x x x
45A x
75A x x x
100A x x x x
150A x x x
250A x x
400A x x
600A x x
460Vac x
660Vac x (with opt. RPC max.400Vac) x (with opt. RPC max.400Vac) x
Mounting on base x
Mounting on DIN rail (included) x (<=150A) x (<=150A) x
Panel mounting (with accessories) x x x
IP20 Protection x x x x
Internal overvoltage
protection
x x x x
"ON" LED signal x x x
Diagnostics for partial and total load
interrupt with internal CT, LED, alarm
ouput (RPC)
x (option) x (option)
Diagnostics for total load interrupt
and short circuit SSR, LED, alarm
output (DTC)
x (option) x (option)
Alarm output for
overtemperature
x (>=150A) x (>=150A) x (>=150A)
x
INPUT
W401 W212
MOUNTING, PROTECTIONS
W312 W211
07
OUTPUT
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"Zero-crossing with optimized fast cycle", switching for high-dynamic
resistive loads (rapid heating systems), infrared heaters. This type of
modulation transfers to the load a power
proportional to an analog input signal,
guaranteeing a variable cycle time
optimized from 40msec to 400msec.
[Series: GI,GTT]
"Phase-angle", switching for inductive
loads such as transformers, infrared
heaters, normally for very accurate
adjustment and very rapid heating
systems. This type of modulation
transf ers to the l oad a power
proportional to an analog input signal,
guaranteeing a cycle time of 20msec
with slicing of single sinusoidal waves
on the load. The soft-start power function
is available. [Series: W312]
GUIDELINES FOR PRODUCT SELECTION
To select the best product, we advise you to begin with information on the application.
A careful check of the characteristics of the load to be controlled and of installation conditions will help you make the
best choice with regard to price, performance, and duration.
Load
type
Resistive elements whose ohm value does
not change significantly with temperature
(low heat coefficient)
Long-wave infrared heating elements
Medium- and short-wave infrared heating
elements
Resistive heating elements (low heat
coefficient) powered by transformer
Inductive loads in general
Ex.
chrome nickel,
iron chrome nickel
GTS, GTD, GTZ,
W211
GTS, GTZ, W211
Logic
input
GTT, W212
GTT, W212
Analog
input
W312
W312
W312
W312
Analog input
ramp power-up
zero-crossing Phase angle
THE BEST MODULATION FOR THE LOAD
GEFRAN solid state relays and power solid state relays are available
with different types of power junction activation, based on the type of
load to be switched and on the level of accuracy required for the control.
These functions give the Gefran range high applicative flexibility.
[Series: GS,GD,GZ,GTS,GTD,GTZ,W211,W212,W213,W401]
Soft Start
l
t
Example with input 50%
= 5V(IN 0-10) o 10mA (IN 0-20mA)
Analog Control
l
t
20msec
Logic control
Control input
ON
OFF
ON
V=
voltage
on load
tc
T
t
t
Supplied power = Installed power xTC/T
V
"Zero crossing", switching for excellent control of most
resistive loads without creation of electromagnetic noise.
Analog Control
V
Example with input 20% = 2V (IN 0-10V)
or 4mA (IN 0-20mA)
V = voltage on load
Example with input 50% = 5V (IN 0-10V)
or 10mA (IN 0-20mA)
V = voltage on load
V
100msec 40msec
08
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SIZING THE SSR
Once you have identified the series that offers the best modulation for the load, you should consider the following (in
sequence) to select the product:
- connection scheme (single-phase, 3-phase, 3-phase with only 2 controlled phases)
- line voltage
- load power to be controlled (total power in case of 3-phase).
- type of control required (logic or analog)
- any options, such as load diagnostics
SSR
R
V
I
Single-phase
3-phase
3-Phase with two controlled phases
I=
P
V
Star without neutral or delta ("in line", or "closed") Star with neutral "Open" delta
Star without neutral or delta ("in line", or "closed")
P= (watt) Total power on load
V= (Volt) Line voltage
I= rated current* in SSR for sizing
* In 3-phase configurations, this is the current in each
branch of the load.
LEGEND
L1
L2
L3
L1
L3
L2
L1
L2
L3
WARNING:
Even if this application works, it causes a large unbalance
on the lines during switch on and switch off.
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ACCESSORIES
Heat sink kit
Order code
DIS-15G DIS-908
DIS-25G DIS-910
DIS-25GD DIS-25G-1M
DIS-40G DIS-40G-1M
DIS-50G DIS-50G-1M
DIS-50G SL DIS-60G-1M
DIS-60G DIS-90G-1M
DIS-90G
Kit to adapt GTS to GEFLEX
Order code
CGK-25 CGK-75
CGK-40 CGK-90
CGK-60 CGK-120
Supports for DIN bar and panel mounting
Order code
COP-GS-0 COP-GTD-0
COP-GS-1 COP-GTD-1
COP-GS-2 COP-GT-0
COP-GD-0 COP-GTT-0
COP-GTS-0 COP-GTS-L-0
COP-GTS-1 COP-GTS-L-1
COP-GTS-2 BBR
MOV overvoltage protection Thermostats and heat detector
Order code
RV03 RV05
RV04
Set of plastic plates Silicone paste
Order code
LAB-1
Cooling fan kit
Order code
VEN-60 VEN-91
VEN-90 VEN-92
Order code
T-GR VIR-1
T-GRZ
Order code
SIL-1 SIL-GS40
SIL-GQ SIL-GS50
Fuses and fuses holder Supports for DIN bar and panel mounting
Order code
DIN-2 F19672
DIN-4 PAN-1
DIN-5 1886001
DIN-2 DIN-5
DIN-4
PAN-1 F19672 1886001
Connectors
Order code
MORS1
MORS2
MORS3
Order code
fuses fuses holder
FUS-06-L PF-10x38
FUS-10-L PF-10x38
FUS-16-L PF-10x38
FUS-010 PF-10x38
FUS-025 PF-10x38
FUS-025 PF-10x38
FUS-016 PF-10x38
FUS-025 PF-10x38
FUS-040 PF-14x51
FUS-063 PF-22x58
FUS-080 PF-22x58
FUS-080 PF-22x58
FUS-100 PF-22x58
FUS-125N PF-DIN
FUS-10-L PF-10x38
FUS-025 PF-10x38
FUS-040 PF-14x51
FUS-063 PF-22x58
FUS-050 PF-22x58
FUS-063 PF-22x58
FUS-100 PF-22x58
FUS-250 PF-27x60
FUS-250 PF-27x60
FUS-450N -
FUS-630N -
FUS-900N -
FUS-250 PF-27x60
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APPLICATIONS
11
PACKAGING PHARMACEUTICAL
EXTRUSION BLOW MOLDING
HEAT TREATMENT
FURNACES FOR
GLASS
SEMICONDUCTORS HOT CHANNELS
THERMOFORMING INJECTION
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www. gef r an. com
Headquarter
GEFRAN Spa
Via Sebina, 74
25050 PROVAGLIO DISEO (BS) ITALY
Ph. +39 03098881
Fax +39 0309839063
[email protected]
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Fax +39 029682653
[email protected]
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(Shanghai) Co., Ltd
No.1265, Bei He Road, Jiading
District, 201821 Shanghai, China
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Fax +86 21 69169333
[email protected]
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Ph. +86 21 5866 1555
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Fax +91 20 3939 4401
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Sucursal en Espaa
Josep Pla, 163-2-6
a
08020 - Barcelona
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Telford - TF2 9TX
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