Atv61 Water Solution en v3

User manual
Retain for future use

Altivar 61
Water Solution Control Card
VW3 A3 503
3
Contents
Important Information _________________________________________________________________________________________ 4
Before you Begin ____________________________________________________________________________________________ 5
Documentation Structure ______________________________________________________________________________________ 6
Description _________________________________________________________________________________________________ 7
Hardware Setup _____________________________________________________________________________________________ 8
Introduction to Water Solution Program __________________________________________________________________________ 11
Water Solution Program Features Overview ______________________________________________________________________ 12
Water Solution Screen Navigation ______________________________________________________________________________ 19
Pre-configuration ___________________________________________________________________________________________ 23
Parameter Guide ___________________________________________________________________________________________ 24
Parameter Descriptions ______________________________________________________________________________________ 25
Configuration Record ________________________________________________________________________________________ 87
4
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or
maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential
hazards or to call attention to information that clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be serviced only by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material. This document is not intended as an instruction manual for untrained persons.
2006 Schneider Electric. All Rights Reserved.

DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death, serious injury, or
equipment damage.

WARNING
Warning indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or
equipment damage.

CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment
damage.
The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result
in personnal injury if the instruction are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
5
Before you Begin
Read and understand these instructions before performing any procedure on this drive.
DANGER
HAZARDOUS VOLTAGE
Read and understand the Installation manual before installing or operating the Altivar 61 drive. Installation, adjustment, repair,
and maintenance must be performed by qualified personnel.
The user is responsible for compliance with all international and national electrical standards in force concerning protective
grounding of all equipment.
Many parts of this variable speed drive, including the printed circuit boards, operate at the line voltage.
DO NOT TOUCH.
Use only electrically insulated tools.
DO NOT touch unshielded components or terminal strip screw connections with voltage present.
DO NOT short across terminals PA and PC or across the DC bus capacitors.
Install and close all the covers before applying power or starting and stopping the drive.
Before servicing the variable speed drive
- Disconnect all power
- Place a DO NOT TURN ON label on the variable speed drive disconnect
- Lock the disconnect in the open position
Disconnect all power including external control power that may be present before servicing the drive.
WAIT 15 MINUTES to allow the DC bus capacitors to discharge. Then follow the DC bus voltage measurement procedure given
in the installation manual to verify that the DC voltage is less than 45 VDC. The drive LEDs are not accurate indicators of the
absence of DC bus voltage.
Failure to follow these instructions will result in death or serious injury.
CAUTION
DAMAGED EQUIPMENT
Do not install or operate any drive that appears damaged.
Failure to follow this instruction can result in injury and/or equipment damage.
6
Documentation Structure
Installation manual
This manual describes:
Assembly
How to connect the drive
Programming manual
The functions
The parameters
How to use the drive display terminal (integrated display terminal and graphic display terminal)
Communication parameters manual
The drive parameters with specific information (addresses, formats, etc) for use via a bus or communication network
The operating modes specific to communication (state chart)
The interaction between communication and local control
Modbus, CANopen, Ethernet, Profibus, INTERBUS, Uni-Telway, DeviceNet, Modbus Plus, FIPIO...
These manuals describe:
Connection to the bus or network
Configuration of the communication-specific parameters via the integrated display terminal or the graphic display terminal
Diagnostics
Software setup
The communication services specific to the protocol
Altivar 38 compatibility manual
This manual describes the differences between the Altivar 61 and the Altivar 38.
It explains how to replace an Altivar 38, including how to replace drives communicating on a bus or network.
7
Description
Parts Descriptions
Figure 1
1 RJ 45
Connection to the PC is via a cable and an RS 232/RS 485 converter included in the
PowerSuite for PC connection kit, VW3 A8 106.
2 Not used.
3 Connector with removable screw terminals, 6 contacts at intervals of 3.81 for the
24 V c power supply and 4 logic inputs.
4 3 connectors with removable screw terminals, 6 contacts at intervals of 3.81 for 6 logic
inputs, 6 logic outputs, 2 analog inputs, 2 analog outputs and 2 commons.
5 5 LEDs, comprising:
1 to indicate the presence of the 24 V c power supply
1 to indicate a program execution fault
2 not used
1 controlled by the application program
6 Block of 4 configuration switches
1 2 3
4
5 6
8
Hardware Setup
Description of Terminals
Figure 2
Terminal Function
24 V Power supply for the "Water Solution" card, logic outputs and analog outputs.
If allowed by the power consumption table (for example if outputs are not being used), the "Water Solution" card can be
powered by the 24 V c power supply in the drive.
If you are using an external power supply:
The "Water Solution" card should preferably be turned on before the drive. However, the "Water Solution" card must
without fail be turned on no more than 2 s after the drive is turned on.
Failure to follow this instruction locks the drive in card fault mode (ILF). This fault cannot be reset, and the only way to
acknowledge it is to turn off the drive.
Catalog number for a Telemecanique power supply (24 V c, 2 A): ABL7 RE 24 02.
COM Common ground and electrical 0V of the "Water Solution" card power supply, logic inputs, (LIpp), outputs (LOpp), analog
inputs (AIpp) and analog outputs (AOpp).
This ground and electrical 0 V are common with the drive ground and electrical 0 V. There is therefore no point in
connecting this terminal to the 0 V terminal on the drive control terminals.
LI51 to LI60 24 V c logic inputs
LO51 to LO56 24 V c logic outputs
AI51 and AI52 0 ... 20 mA analog inputs
AO51 and AO52 0 ... 20 mA analog outputs
L
I
5
4
LI55
2
4
V
C
O
M
L
I
5
1
L
I
5
2
L
I
5
3

LI60
LI59
LI58
LI57
LI56
LO51
LO56
LO55
LO54
LO53
LO52
AI51
AO52
COM
AO51
AI52
COM
9
Hardware Setup
Characteristics
Electrical Characteristics
(1) If the power consumption table does not exceed 200 mA, this card can be powered by the drive. Otherwise, an external 24 V c power
supply must be used.
(2) This common point is also the drive 0 V (COM).
Note: When the VW3 A3 503 Water Solution Card is installed, the analogue inputs may be configured for 4-20 mA in screens
[<EXPANSION>] ~[CONFIG] ~[CI_AI51 Type] and [<EXPANSION>] ~[CONFIG] ~[CI_AI52 Type]. Please See [1.14 - WATER
SOLUT.] ~[<EXPANSION>] ~[CONFIG] ~, page 85.
Power Voltage V 24 c (min. 19, max. 30)
Current consumption Maximum A 2
No-load mA 80
Using logic output mA 200 maximum (1)
Analog inputs (1) AI51, AI52 2 current analog inputs 020 mA, impedance 250
Resolution: 10 bits
Accuracy: 1 % for a temperature variation of 60 C
Linearity: 0.2 % of the maximum value
Common point for all the card I/O (2)
Analog outputs AO51, AO52 2 current analog outputs 020 mA, impedance 500
Resolution: 10 bits
Accuracy: 1 % for a temperature variation of 60 C
Linearity: 0.2 % of the maximum value
Logic inputs (2) LI51LI60 10 logic inputs, 2 of which can be used for 2 counters or 4 of which can
be used for 2 incremental encoders
Impedance 4.4 k
Maximum voltage: 30 V c
Switching thresholds:
State 0 if y 5 V or logic input not wired
State 1 if u 11 V
Logic outputs LO51LO56 Six 24 V c logic outputs, positive logic open collector type (source),
compatible with level 1 PLC, standard IEC 65A-68
Maximum switching voltage: 30 V
Maximum current: 200 mA
I/O connection Type of contact Screw, at intervals of 3.81 mm
2
Maximum wire mm
2
1.5 (AWG 16)
Tightening torque Nm 0.25
Lithium battery Life 8 years approx.
10
Hardware Setup
Data Backup Battery
The "Water Solution" card has a non-volatile RAM (NVRAM) which is needed to store variables. A lithium battery is mounted on this non-
volatile RAM to avoid this data being lost when the card is turned off.
Figure 3
Important:
Spare part reference does not exist for the battery because of a problem of time storage. So, it is necessary to order it by your-self. The
reference of the baterry is TIMEKEEPER SNAPHAT M4T28-BR12SH1 (48mAh).
When installing the Water Solution card in the drive, make sure that this battery is
present. It takes the form of a rectangular block clipped onto the non-volatile RAM
(schematic opposite).
The battery life is approximately 8 years when turned off.
The battery has a realtime clock for timestamping faults.
The date and time on this clock are checked and set from [DATE/TIME SETTINGS]
at the end of the menu [1.14 - WATER SOLUT.].
The date and time need to be set on receipt of the Water Solution card, or after
replacing its lithium battery.
The lithium battery must only be replaced when the drive and the Water Solution card
are turned off.
During this operation, the data saved in the NVRAM (4 Kwords) is lost.
Save the configuration with PowerSuite v2.4 minimum before removing the
battery.
Lithium
battery
11
Introduction to Water Solution Program
This program provides a fully featured control algorithm for a constant pressure pumping system comprising of up to four pumps. The
Variable speed pump is speed controlled from the Water Solution and the (up to) three additional external pumps can be DOL or preferably,
under soft starter control. Provision also exists for a J ockey / Priming pump.
The Water Solution will determine how many External pumps need to be operating for the present demand and will operate the Variable
speed pump at a variable speed to make up the demand requirement.
The control algorithm provides a PID function for the Variable speed pump reference. The pressure setpoint can either be entered into the Water
Solution Display Unit, or can be sourced from one of the Analogue Inputs. The pressure feedback is connected to one of the Analogue Inputs.
Under normal operating conditions, the control algorithm will respond to an increase in demand by initially increasing the speed of the pump.
If the pump is unable to fulfil the demand and has already reached full capacity, the control algorithm will switch in one of the External pumps.
The Variable speed pump will then reduce in speed as it shares with the External pump to take up the demand.
The control algorithm will respond to a decrease in demand by initially decreasing the speed of the Variable speed pump. If the demand
decreases further the control algorithm will switch out one of the External pumps. The Variable speed pump will then increase in speed to
take up the demand.
The diagram below describes a typical variable pump system layout
Figure 4
ATV 61
Water Solution
Control Card
Contactor or
soft starter
Variable
speed
pump
Non return
valve
Isolating
valve
External pump
(Maximum of 3)
J ockey / Priming pump (1 only)
Pressure
transducer
Optional
flow switch
Optional
flow meter
12
Water Solution Program Features Overview
There are three modes of operation for the Water Solution Card:
Protected Manual Mode is selected by closing digital input CI_LI51. When in Protected Manual mode the Water Solution will run at the
manual speed reference. All pump related protection algorithms are active and may stop the pump (eg High Pressure, Cycling, etc).
Override Manual Mode is selected by closing digital input CI_LI52. When in Override Manual mode the Water Solution will run at the
manual speed reference, but no pump related control functions are active. It is the operator's responsibility to ensure the pump and
installation are not operated outside of the normal operating conditions. Typically, the Override Manual function would be used to test
motor rotation without the pump protection interfering. The status will display [PRO MAN] (Pmm) while in Protected Manual Mode and
[OVER MAN] (Omm) while in Override Manual mode.
Pump Mode.
The digital inputs for all three modes are mutually exclusive and only CI_LI51 or CI_LI52 or CI_LI57 must be active at any time or the system
will be disabled. When not in Manual mode, the Water Solution will be in Pump Mode when Digital Input CI_LI57 is closed. When in Pump
Mode, the Start and Stop commands and the speed reference are generated within the Water Solution control algorithm.
The following features are available in the Water Solution:
Duty Sharing (see page 53)
This pump control software is configured to provide control for up to three External pumps in a Variable speed pump control system for
constant pressure pumping.
The control algorithm will respond to an increase in demand by initially increasing the speed of the Variable speed pump. If the Variable
speed pump is unable to fulfil the demand and has already reached full capacity, the control algorithm will switch in one of the External
pumps.
If Duty Sharing is disabled, under increasing demand conditions, the External pumps will be turned on in numerically increasing order. Under
decreasing demand conditions, the External pumps will be turned off in numerically decreasing order. This means External pump 1 always
turns on first and off last. However, an External pump that is faulted (via the digital input) will be skipped.
If Duty Sharing is enabled, then the External pumps will be selected based on their Run Time counters.
Under increasing demand the External pumps will be selected in order of the lowest Run Time counters. Under decreasing demand, the
External pumps are progressively switched off in order of the highest Run Time counters. This means the least used External pump always
turns on first and turns off last. However, an External pump that is faulted (via the digital input) will be skipped.
General Fault Segregation (see page 39)
The Water Solution will respond to a fault condition in one of three ways, depending on the nature of the fault.
1 Drive or motor fault - This is a standard fault and the relevant drive manual should be consulted for further information. If a drive fault does
occur however, the system will switch off all external pumps and ramp the Variable speed pump down before stopping.
2 Resettable System Fault - This is a pump system related fault that is expected to be cleared if the pump (system) shuts down temporarily.
Depending on setup, a high pressure detected on the pressure feedback (analogue input) or a loss of feedback signal, a pump cavitation
condition, or a Flow Switch activation while at high speed will all result in the pump tripping. A relevant fault message will be displayed
and pushing key F1 (help) will result in further fault help messaging. If configured in this way the system will automatically reset a certain
amount of times for each individual fault.
3 Non-Resettable System Fault - This is a pump system fault that is considered too serious to allow the pump to continue operating. Cycling
of the pump (starting to often), activation of the Low Water digital input, or the minimum pressure detection will all result in the pump
(system) tripping and remaining off until reset. A relevant fault message will be displayed and pushing key F1 (help) will result in further
fault help messaging.
External Pump Control - increasing demand (staging)(see page 53)
The Variable speed pump will respond to an increase in demand by initially increasing speed. If the demand is too great for the Variable
speed pump to fulfil, the Variable speed pump will start an External pump.
A high demand condition can be detected by either:
High variable pump speed
High variable pump speed +delay
Increasing system error (system error =setpoint - feedback)
Increasing system error +delay
High variable pump speed and increasing system error
High variable pump speed and increasing system error +delay
This allows the response mode to be setup to suit the system requirements.
13
External Pump Control - decreasing demand (destaging)(see page 57)
The Variable speed pump will respond to a decrease in demand by initially decreasing speed. If the demand is too low for the number of
pumps running, the Variable speed pump will stop an External pump.
A low demand condition can be detected by either:
Low Variable pump speed
Low Variable pump speed +delay
Decreasing (or negative) system error (over pressure)
Decreasing system error +delay
Low Variable pump speed and decreasing system error
Low Variable pump speed and decreasing system error +delay
This allows to set up the response mode to suit the system requirements.
In some cases, a decreasing demand condition may be required to turn the Variable speed pump off while one or more External Speed
pumps are still running. Due to the flexibility of the Water Solution system, it is possible to configure the Variable speed pump to turn off
due to the No Demand permissives while the External pumps continue to run.
No Demand Shutdown
During a period of decreasing demand, the control algorithm will turn off the External pumps and the Variable speed pump will decrease.
When a No Demand condition is detected, the Variable speed pump will automatically turn off and the pump system will remain in the state.
A no demand condition can be detected by any combination of :
Low Variable pump speed
Low Variable speed pump current
Low flow rate (flow meter)
Low flow rate (flow switch)
Advanced sleep detection
There is an adjustable delay after a No Demand condition has been detected, before the Variable speed pump automatically turns off and
the pump system enters the state.
PID Bypass Speeds (see page 54 and page 58)
During pump switching, better performance may be achieved if the PID is bypassed, rather than relying on the PID response alone to adjust
the Variable speed pump to accommodate for the increased or decreased flow capacity.
There are 2 bypass speeds available.
1 Stage Bypass - When the Water Solution requests an External pump to start, the Stage Bypass Speed is used to decrease the Variable
speed pump to accommodate for the increased flow capacity of the additional pump.
2 Destage Bypass - When the Water Solution requests an External pump to stop, the Destage Bypass Speed is used to increase the
Variable speed pump to accommodate for the decreased flow capacity.
The Water Solution's status will display [BYP] (BYP) while any of the Bypass speeds are active.
Setpoint Ramp (see page 26)
On initial starting or after a period of no demand, the feedback pressure may be below the setpoint pressure. To avoid the effects of the
resultant feedback error on the PID, the Setpoint Ramp algorithm overrides the pressure setpoint and applies a derived setpoint to the PID
controller. The derived setpoint commences at the present feedback pressure (resulting in no error being applied to the PID controller) and
ramps up to the desired setpoint. The rate at which the setpoint ramp occurs is adjustable.
The setpoint ramp is considered complete if the system error reduces to 0, (system error =setpoint - feedback) ie the system has
successfully started and the feedback pressure has risen to the setpoint pressure.
The Water Solutions status screen will indicate [SET RAMP] (RAMP) during a Setpoint ramp.
Pulse Flow Meter Input
The Water Solution will accept direct connection from a pulse emitter type flow meter. This pulse signal is directly converted into a flow rate
within the Water Solution software.
The Water Solution will also accept a flow signal via the analogue inputs if required.
14
Flow Limiting (see page 47)
When the flow must be restricted to a particular level, the Flow Limit algorithm may be used. If the flow reaches the Flow Limit, the motor
speed is ramped down. Once the flow is below the Flow Limit, the motor speed is held at its present value (or allowed to decrease if
required). The Flow Limit algorithm will release the motor speed once the flow has dropped below the Flow Limit Reset. The rate at which
the motor speed is ramped down is adjustable.
While the Flow Limit is active, the status will display [Q LIMIT] (QLT).
Pipe Fill (see page 25)
On initial start up, it is possible that there is minimal or no fluid in the downstream pipe. To avoid the effects of the resultant feedback error
on the PID, the Pipe Fill algorithm may override the PID when the Variable speed pump starts. The Variable speed pump will run at a preset
speed until the system pressure increases to indicate the presence of fluid in the pipe.
The "Water Solution's" status will display [PIPE FILL] (FILL) during while the Pipe Fill is active.
Multiple Acceleration and Deceleration Rates
The system uses different rates depending status. One rate of acceleration and one of deceleration are able to be configured for times when
the speed is below minimum (LSP). This is used to meet pump manufacturer specifications for pumps that require a minimum speed for
pump cooling. There are also rates used when the system is under PID control which allows optimum performance. A third deceleration
rate is used when the flow limit algorithm is active and a fourth when a fault condition is present.
Automatic Turn-On Turn-Off (Set Time Pumping)
The pump system can be configured to run automatically based on time. The system can be allowed to start at a user specified time and
also turn off at a user specified time. This allows for such things as night time irrigation.
Pressure Display in Engineering Units
The pressure feedback signal can be displayed as a percentage value, or in the following engineering units:
kPa
bar
psi
Flow (friction loss) Compensation (see page 69)
If a flow meter is installed, the flow compensation algorithm may be used to automatically adjust the setpoint pressure to compensate for
losses due to the increasing flow. The friction loss that will occur may be determined empirically or the pressure drop measured at the outlet
under a known flow condition.
The flow compensation algorithm uses this value to determine the compensation to be applied to the setpoint pressure at all flow rates.
This compensation algorithm is best suited for cold water piping systems, but will also generally provide acceptable compensation on most
water systems.
Alternatively a fixed compensation may be utilised where a set amount of compensation is applied relative to the number of external pumps
running and the dynamic speed of the Variable speed pump sets the proportion of Variable speed pump compensation.
System Shutdown Options
The Variable speed pump stop type can be selected as either ramp stop or free wheel stop. If a fault condition is present and ramp stop is
chosen the system will ramp down at the rate set as the fault ramp and then trip displaying the relevant fault message. If the fault is
resettable the system may restart after a time delay if so configured.
When the Variable speed pump turns off under No Demand conditions, the destage mode selected will determine the response of the
External pumps at this time. If the Variable speed pump is a condition of destaging, then the External pumps will sequentially shutdown at
intervals of the destage delay. If the Variable speed pump is not a requirement for destaging, the External pumps will remain running until
a decreasing demand causes an over-pressure condition.
15
High Pressure Protection (see page 34)
There are two High Pressure protection mechanisms.
1 If enabled or auto reset is selected for high pressure then DRIVE_LI3 is activated as a high pressure switch. This input accepts a normally
closed input. If this input is then not active for 1 second the drive will trip. This fault will not auto reset.
2 If enabled or auto reset is selected for high pressure then the analogue pressure feedback signal can be used to protect for a high
pressure condition. If a high pressure is detected and the digital protection level hasn't been exceeded (DRIVE_LI3 is still present) the
system will shut down (including all external pumps). If so configured the system will auto reset.
Note this will not protect against a high pressure condition if the feedback signal fails or goes open circuit.
No Flow Protection (see page 34)
The system can be configured in many ways to protect against low flow. Digital protection can be used as well as or instead of a flow meter
if one is installed. This protection can be set to operate during pipe fill or not. If low flow is detected the system will shut down and trip. If so
configured the system will auto reset.
Minimum Pressure (High Flow) Protection (see page 41)
If enabled the system will trip if a minimum pressure can't be met when the Variable speed pump is running at a speed greater than the one
set. If minimum pressure (possible burst pipe) is sensed the system will stop and trip. This fault will not auto reset.
Cavitation Protection (see page 34)
The Water Solution has a Cavitation protection algorithm. Cavitation is detected by high pump speed and low motor current. When cavitation
is detected, the system will stop and trip displaying [CAVITATION]. If so configured the system will auto reset.
Low Level Lockout (Low Water) Protection
If enabled the system will stop and trip if digital input CI_LI60 is inactive for longer than a user adjustable time. This feature is typically used
for low well level or low supply tank level.
During this period the status will display [LOCK OUT] (LOCK).
Cycling Protection (see page 41)
The Cycle Protection is designed to protect against the condition where the system fails to maintain pressure in the [READY] state and the
Variable speed pump immediately restarts (ie a faulty NRV). A start is considered to have occurred every time the pump accelerates from
zero speed, and the Cycle counter is incremented on each start. If cycling is sensed, the system will stop and trip displaying [CYCLING].
This fault will not auto reset.
Jockey Pump (see page 60)
During a period of no demand when the system has been in the [SLEEP] (SLP) state, a very low demand may cause the pump to cycle.
The J ockey pump function is used to supply these very low demand requirements. Unless the pump is already running, the J ockey pump
is turned on when the feedback pressure drops below the J ockey On Pressure. The J ockey pump will turn off if the feedback pressure
increases above the J ockey Off Pressure or if the Variable speed pump starts.
The status will display [JOCKEY ON] (J KY) while the J ockey pump is on.
Priming Pump
The J ockey relay can be configured for a priming pump. In this situation the relay will switch on whenever demand is present.
The status will display [JOCKEY ON] (J KY) while the J ockey pump is on and the drive is off.
Night and Day (see page 65)
This feature is used when no jockey pump is installed but instances of small demand are expected during the night. The feature uses the
Variable speed pump at a fixed speed to meet small demands. This feature will automatically disable itself if a substantial demand is sensed
via repeated starts in a short period of time or a lack of response in system pressure.
Please note that the internal clock does not automatically switch to daylight saving time.
16
Inlet Protection (see page 73)
This feature requires a pressure transducer to be installed on the suction side of the Variable speed pump as well as one on the discharge.
The applied setpoint is reduced when the suction pressure falls. This feature is typically used where the Variable speed pump is operating
as a pressure booster.
Anti Jam (see page 76)
This feature is used to clear the pump impeller of any built-up product. This is done by cycling pump direction quickly. There are several
means to trigger the [Anti Jam] function.
Frost Protection (see page 81)
This feature is used to protect crops susceptible to frost damage by either activating an alarm or by starting the system and using a custom
PID setpoint, or both.
17
System IO Configuration
The tables below describe the system IO configuration
(1)System fault corresponds to parametrized faults in menus [1.14 - WATER SOLUT.] ~[<EXPANSION>] ~[RESET FTL] ~, page 34 and
[1.14 - WATER SOLUT.] ~[<EXPANSION>] ~[NRESET FTL] ~, page 41.
Water Solution
CI_LI51 Protected Manual Mode
CI_LI52 Override Manual Mode
CI_LI53 Low Flow Switch
CI_LI54 External Pump One No Fault
CI_LI55 External Speed Pump Two No Fault
CI_LI56 External Speed Pump Three No Fault
CI_LI57 Auto Enable
CI_LI58 Fault Reset
CI_LI59 Pulse Flow Switch
CI_LI60 Low Level Lockout
CI_LO51 External Speed Pump One Run
CI_LO52 External Speed Pump Two Run
CI_LO53 External Speed Pump Three Run
CI_LO54 System Run
CI_LO55 System Fault (1)
CI_LO56 J ockey Pump / Priming Pump Run
CI_AI51 User assignable
CI_AI52 User assignable
CI_AO51 User assignable
CI_AO52 User assignable
ATV61
DRIVE_LI1 Anti J am Trigger
DRIVE_LI2 Alt Reference
DRIVE_LI3 High Pressure
DRIVE_LI4 Unused
DRIVE_LI5 Unused
DRIVE_LI6 Unused
DRIVE_R1 Frost Alarm
DRIVE_R2 Frost Activated
DRIVE_AI1 User assignable
DRIVE_AI2 User assignable
1
8
Water Solution Electrical Schematic
Figure 5: Water Solution Electrical Schematic
P24
DRIVE_LI6
DRIVE_R2A
DRIVE_R2C
DRIVE_R1A
DRIVE_R1B
DRIVE_R1C
0 V
DRIVE_LI1
DRIVE_LI2
DRIVE_LI3
DRIVE_LI4
DRIVE_LI5
+24
PWR
COM
DRIVE_AI2
+10 V
DRIVE_AI1+
DRIVE_AI1-
COM
DRIVE_AO1
0
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*NOTE1
3-WIRE
TRANSDUCER
*NOTE1
2-WIRE
TRANSDUCER
0V SIG
+24VDC
SIG
+24VDC
CI_AO52
COM
CI_AO51
CI_AI52
COM
CI_AI51
CI_LO56
CI_LO55
CI_LO54
CI_LO53
CI_LO52
CI_LO51
CI_LI60
CI_LI59
CI_LI58
CI_LI57
CI_LI56
CI_LI55
PROTECTED
MANUAL MODE
OVERRIDE
MANUAL MODE
LOW FLOW SWITCH
EXTERNAL PUMP ONE
NO FAULT
EXTERNAL PUMP TWO
NO FAULT
EXTERNAL PUMP THREE
NO FAULT
AUTO ENABLE
FAULT RESET
3-WIRE
PULSE FLOW SWITCH
LOW LEVEL SWITCH
EXTERNAL 24VDC
POWER SUPPLY
EXTERNAL
24VDC
POWER SUPPLY
WATER SOLUTION
ATV DRIVE
*NOTE1
TRANSDUCERS SHOWN MAY BE OUTLET PRESSURE, INLET
PRESSURE or TEMPERATURE

SEE DRIVE INSTALLATION MANUAL FOR ELECTROMAGNETIC
COMPATIBILITY WIRING RECOMMENDATIONS
19
Water Solution Screen Navigation
To begin configuring the Water Solution the user must navigate to the custom screens. This is done in the following way:
Select [1.14 WATER SOLUT.] and press enter. The user will now see the following screen :
[Flow Display] : (Flow Display)
This parameter allows to read the sensor flow.
See [1.14 - WATER SOLUT.] ~[<EXPANSION>] ~[SENSORS] ~, page 43.
[Act PID Ref] : (Actual PID Reference)
This parameter allows to read PID reference implemented.
See [1.14 - WATER SOLUT.] ~[<EXPANSION>] ~[PID] ~, page 49.
[Local PID Ref] : (Local PID Reference)
This parameter allows to choose PID locally if [<EXPANSION>] ~[PID] ~[PID Reference] =[LOCAL].
Minimum 0.0
Maximum 6553.5
Unit %, l/s, l/m, l/h, g/s, g/m, g/h
Modbus Address %mw594
Minimum 0.0
Maximum 6553.5
Unit %, kPa, bar, psi
Default 0
Minimum 0.0
Maximum 3200.0
TIME: 14:00 :
Fl ow Di spl ay : 0.00 l/s
Act PID Ref : 0.0 Bar
Local PID Ref : 0.0 Bar
Feedback Pres : 0.0 Bar
System Status :
Al t Local Ref : 0.0 Bar
Inl et FB Pres : 0.0 Bar
Inl et FB ADJ : 0.0 Bar
EXPANSION :
Modbus add Prg C. :
NO
OFF
NST APP 0.0Hz OFF
1,14 WATER SOLUT.
OFF
DATE/TIME SETTINGS
OFF
Code Quick
20
[Feedback Pres] : (Feedback Pressure)
This parameter allows to read the feedback pressure.
[System Status] : (System Status)
The system status is also available on the first line [TIME:14:00] : [STATUS] of the menu [1.14 - WATER SOLUT.].
This parameter can take the following values :
Minimum 0.0
Maximum 6553.5
Minimum 1
Maximum 34
Value Long label Short label Description
1 OFF OFF system stopped
2 READY RDY system ready
4 J OCKEY ON J KY jockey pump active
6 PIPE FILL FILL filling in progress
7 SET RAMP RAMP starting ramp
8 PUMPING PMP pumping
9 VAR+1 V+1 variable pump active +1 external pump active
10 VAR+2 V+2 variable pump active +2 external pumps active
11 VAR+3 V+3 variable pump active +3 external pumps active
12 Q LIMIT QLT flow limitation
13 SLEEP SLP sleep
14 BYPASS BYP pump switching
16 WAITING WAIT waiting system
17 LOCK OUT LOCK locked
18 PRO MAN Pmm protected manual mode
19 OVER MAN Omm override manual mode
20 SLEEP FUN SLFU
test if sleep is in progress
21 NIGHT DAY N+D
stop because mode night and day
25 INLET CMP IN C
low pressure compensation during inlet
26 ANTI J AM AJ AM
anti jam in progress
27 FROST PRO FST
anti frost enable
28 EXT FLT EXTF
fault on auxiliary pump
29 LOW LEVEL LLEV
low level reached
30 SLEEP BST SBst
increasing in speed before sleeping
31 ADV SLEEP ADVS
test advanced sleep
32 NOVAR+1 NV+1
variable pump not active +1 external pump active
33 NOVAR+2 NV+2
variable pump not active +2 external pumps active
34 NOVAR+3 NV+3
variable pump not active +3 external pumps active
21
[Alt Local Ref] : (Alternative Locale Reference)
This parameter allows to choose alternative reference if [<EXPANSION>] ~[PID] ~[Alt Local Ref] =[LOCAL].
[Inlet FB Pres] : (Inlet FP Pressure)
This parameter is available if [<EXPANSION>] ~[INLET PRO] =[Enable]. It allows to read inlet pressure.
See [1.14 - WATER SOLUT.] ~[<EXPANSION>] ~[INLET PRO] ~, page 73.
[Inlet FB ADJ] : (Inlet FB Adjustement)
This parameter is available if [<EXPANSION>] ~[INLET PRO] =[Enable]. It allows to read adjustement of the pressure calculated
automatically.
See [1.14 - WATER SOLUT.] ~[<EXPANSION>] ~[INLET PRO] ~, page 73.
To begin configuring the Water Solution scroll down to [<EXPANSION>] and press enter
Then select [START SET]
The following screen is now displayed
Minimum 0.0
Maximum 6553.5
Minimum 0.0
Maximum 6553.5
Minimum 0.0
Maximum 6553.5
NO
START SET
SLEEP SET
RESET FLT
NRESET FLT
NST APP 0.0Hz OFF
EXPANSION
Code Quick
EXPANSION :
Start Press : 0.5 Bar
Start Del ay : 30 sec
Pi pe Fi l l P : 0.4 Bar
Pi pe Fi l l Spd : 25 Hz
Pi pe Fi l l Li m : 10 sec
Setpoi ntRamp : 0.05 Un/s
Man Speed : 35 Hz
1,14 WATER SOLUT.
NST APP 0.0Hz OFF
START SET
Code Quick
22
Once the start settings have been modified, scroll back to [<EXPANSION>] , press enter and then select [SLEEP SET]
The following screen is now displayed
The same procedure should be followed to configure the variables for the desired functions.
NO
START SET
SLEEP SET
RESET FLT
NRESET FLT
NST APP 0.0Hz OFF
EXPANSION
Code Quick
EXPANSION :
Sl eep Del ay : 20 sec
Sl eep Speed : 30 Hz
Sl eep Fl ow : 0 l/s
Sl eep Current : 0.0 A
Fl ow Sw Sl eep :
Adv Sl eep :
Adv Check Sp : 0 Hz
Adv Test Ti me : 0 sec
Adv Speed : 0 Hz
Sl p Bst Speed : 0 Hz
Sl p Bst Ti me : 0 sec
NST APP 0.0Hz OFF
SLEEP SET
Di sabl e
Di sabl e
1,14 WATER SOLUT.
Code Quick
23
Pre-configuration
To ensure correct operation certain standard drive parameters have been pre-configured to suit the Water Solution. These parameters are
preset every time the power is cycled. They are
[Ref.1 channel] (Fr1) =[Prog.Card] (APP) =170
[Ref. 2 switching] (rFC) =[ch1 active] (Fr1): No switching, [Ref.1 channel] (Fr1) active =96
[Profile] (CHCF) =[Not separ.] (SIM): Reference and command, not separate =1
[Stop Key priority] (PSt) =[No] (nO) =0
[PID feedback ass.] (PIF) =[No] (nO): Function inactive =0
[Freewheel stop ass.] (nSt) =[No] (nO): Not assigned =0
[R1] (R1) =[No] (nO) =0 and [R2] (R2) =[No] (nO) =0

WARNING
RISK OF IMPROPER DRIVE OPERATION
These parameters should not be modified and will be reinitialised to the above values on cycling of drive power.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
24
Parameter Guide
The following diagram describes the Parameter Guide
Note: The diagram above represents a scale of the recommended values for speed and presssure. For example, the recommended value
for Fwd Speed (Anti J am Forward Speed) is between High Speed (HSP) and Stage Speed (Stage Speed).
High Speed (HSP)
Stage Speed (Stage Speed)
Fwd Speed (Anti J am Forward Speed)
Dstge Byp Sp (Destage Bypass Speed)
Adv Speed (Advanced Sleep Speed)
Slp Bst Speed (Sleep Boost Speed)
Cavit Speed (Cavitation Speed)
Lo Flow Speed (Low Flow Speed)
N&D Speed (Night and Day Speed)
Man Speed (Manual Speed)
Adv Check Sp (Advanced Sleep Check Speed)
Stage Byp Sp (Stage Bypass Speed)
Destage Speed (Destage Speed)
Sleep Speed (Sleep Speed)
Pipe Fill Spd (Pipe Fill Speed)
Adv Speed (Advanced Sleep Speed)
Low Speed (LSP)
0 Hz
Rev Speed (Anti J am Reverse Speed)
High Speed (-HSP)
High P Level (High Pressure Level)
PID Max Ref (PID Maximum Reference)
Min Press Lev (Minimum Pressure Level)
N&D Stop P (Night and Day Stop Pressure)
J ky Stop P (J ockey Stop Pressure)
N&D Start P (Night and Day Start Pressure)
J ky Start P (J ockey Start Pressure)
Start Press (Start Pressure)
Pipe Fill P (Pipe Fill Pressure)
Accept Press (Acceptable Inlet Pressure)
Unaccept Press (Unacceptable Inlet Pressure)
0 bar
Low Speed (-LSP)
25
Parameter Descriptions
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [START SET] ~
[Start Press] : (Start Pressure)
On a rising edge from CI_LI57 (auto run) the system will enter the ready state. If after the [Start Delay], [<EXPANSION>] ~[START SET]
~[Start Delay], the feedback pressure is below the start pressure, the drive will start and invoke the pipefill function.
Alternatively the drive will start with no delay if the system has been in auto and entered the sleep condition and the feedback pressure has
fallen below the start pressure. Under these conditions the pipefill functions is not invoked.
See figure 6, page 27
[Start Delay] : (Start Delay)
On a rising edge from CI_LI57 (auto run) the system will enter the ready state. If after the [Start Delay] the feedback pressure is below the
start pressure, the drive will start.
The [Start Delay] is only active on a new start.
[Pipe Fill P] : (Pipe Fill Pressure)
The Pipe Fill function is used to ensure a minimum amount of back-pressure is present before allowing the system to enter PID control.
This is to prevent any integral wind-up of the PID controller. If the pipe fill function is not desired then set this parameter to zero.
If however the pipe fill function is required, the system will enter pipe fill when the drive performs a new start. The pipe fill function is only
re-initialised after a rising edge on CI_LI57 (auto run) or a system / drive fault.
When the drive first starts the system will enter Pipe fill and display [PIPE FILL] (FILL) as the system status. The system will remain in pipe
fill until either the feedback pressure is greater than the value entered for this parameter or the system has been in pipe fill for longer than
the time entered in screen [<EXPANSION>] ~[START SET] ~[Pipe Fill Lim]. If either of these conditions are met the system will enter
setpoint ramp.
[Pipe Fill Spd] : (Pipe Fill Speed)
When in pipe fill mode, the drive will run at this speed.
Default 0.5
Minimum [Pipe Fill P]
Maximum [PID Max Ref]
Default 30
Minimum 0
Maximum 999
Unit sec
Default 0.4
Minimum 0
Maximum [Start Press]
Default 25
Minimum LSP
Maximum HSP
Unit Hz
26
[Pipe Fill Lim] : (Pipe Fill Limit)
If the system has been in pipe fill mode for longer than the time entered in this screen it will enter setpoint ramp mode regardless of the
feedback pressure.
This parameter is useful to protect the system from remaining in pipe fill when a large demand is present and the system will never get the
feedback pressure to a value greater than the value entered in [<EXPANSION>] ~[START SET] ~[Pipe Fill P].
[Setpoint Ramp] : (Setpoint Ramp)
Setpoint ramp is used to prevent integral wind-up of the PID controller during a start sequence. If the selected setpoint is applied directly to
the PID controller when the feedback pressure is low, the large error will cause the PID to make large motor speed adjustments to overcome
this error. This can result in pressure spikes and water hammer. By ramping the setpoint up at a rate the system can effectively manage,
this problem is overcome. The ramp rate is selected in (user selected) units per second.
Assuming the system has left Pipe fill mode and the feedback at this point is 2.0 bar then if the selected setpoint is 4.0 bar and the ramp
rate set is 0.2 units/sec then the setpoint will take 10 seconds to ramp up to 4.0 bar.
During setpoint ramp the system status will display [SET RAMP] (RAMP). This will remain displayed until the applied setpoint has reached
the selected setpoint and the pressure feedback is greater than or equal to the selected setpoint.
Please note that the system will stage external pumps if staging permissives are met.
[Man Speed] : (Manual Speed)
The three pump modes are mutually exclusive so if any more than one of the above inputs is true the system is locked out and the status
display will show [LOCK OUT] (LOCK).
If however CI_LI51 only is true the status display will show [PRO MAN] (Pmm) and the speed reference will be that set in this screen. All
system safeties are still valid in this mode, high pressure, etc.
CI_LI52 only is true the status display will show [OVER MAN] (Omm) and the speed reference will be that set in this screen. No system
safeties are valid in this mode, high pressure etc is ignored.
Default 10
Minimum 0
Maximum 32767
Unit sec
Default 0.05
Minimum 0.01
Maximum 327.67
Unit Un/s(units per
second)
Default 35
Minimum LSP
Maximum HSP
Unit Hz
CI_LI51 Protected Manual
Mode
CI_LI52 Override manual
Mode
CI_LI57 Auto Run
27
Start Settings
The diagram below describes the Start Settings
Figure 6
Note: Pipefill only occurs on rising edge after on CI_LI57 (Autorun)
NST NST RUN RUN RUN
OFF
OFF RDY
READY PIPE FILL SET RAMP PUMPING
FILL RAMP PMP
DRIVE STATUS
SYSTEM EXPANDED STATUS
SYSTEM SHORT STATUS
TIME
TIME
TIME
TIME
FREQUENCY
REFERENCE (FrH)
Pipe Fill Spd
MOTOR
FREQUENCY (rFr)
Pipe Fill Spd
APPLIED
SETPOINT
SELECTED SETPOINT
Pipe Fill P
PRESSURE
FEEDBACK
Pipe Fill P
Start Press
CLI_57 AUTO RUN COMMAND
START DELAY
DRIVE STARTS AFTER FEEDBACK
FALLS BELOW START PRESS WITH
NO DELAY
DRIVE STARTS AFTER
RISING EDGE ON CI_LI57 (AUTO RUN)
AND START DELAY
28
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [SLEEP SET] ~
[Sleep Delay] : (Sleep Delay)
If the sleep function permissives are met, the drive will switch off and enter the sleep state after this delay.
[Sleep Speed] : (Sleep Speed)
If the drive speed falls below this value after the pipefill function, the sleep delay timer is started. During the sleep delay time the status will
display [SLEEP FUN] (SLFU). If the speed remains below this value for longer than the sleep delay time, the drive will accelerate to the
sleep boost speed for the sleep boost time and then stop and enter the sleep state. The status will now display [SLEEP] (SLP).
[Sleep Flow] : (Sleep Flow)
If the flow falls below this value, after the pipefill function, the sleep delay timer is started. During the sleep delay time the status will display
[SLEEP FUN] (SLFU). If the flow remains below this value for longer than the sleep delay time the drive will accelerate to the sleep boost
speed for the sleep boost time and then stop and enter the sleep state. The status will now display [SLEEP] (SLP).
[Sleep Current] : (Sleep Current)
If the motor current falls below this value, after the pipefill function, the sleep delay timer is started. During the sleep delay time the status
will display [SLEEP FUN] (SLFU). If the current remains below this value for longer than the sleep delay time, the drive will accelerate to
the sleep boost speed for the sleep boost time and then stop and enter the sleep state. The status will now display [SLEEP] (SLP).
Default 20
Minimum 0
Maximum 3600
Unit sec
Default 30
Minimum LSP
Maximum HSP
Unit Hz
Default 0.00
Minimum 0
Maximum 65535
Default 0.0
Minimum 0
Maximum 2 * Drive rated current
Unit A
29
[Flow Sw Sleep] : (Flow Switch Sleep)
This parameter allows the user to select whether the flow switch (if installed) is used to instigate the sleep function. If enabled and if the
CI_LI53 input is not active, after the pipefill function, the sleep delay timer is started. During the sleep delay time the status will display
[SLEEP FUN] (SLFU). If input CI_LI53 remains inactive for longer than the sleep delay time the drive will accelerate to the sleep boost
speed for the sleep boost time and then stop and enter the sleep state. The status will now display [SLEEP] (SLP).
[Adv Sleep] : (Advanced Sleep)
This parameter allows the user to select whether the advanced sleep function is used.
[Adv Check Sp] : (Advanced Check Speed)
If a fall in demand doesn't cause either a significant fall in speed, or current, the advanced sleep function is used to periodically monitor the
demand. This is typically required when the pump curve is particularly flat and a flow switch and or meter is not installed.
If the drive speed is below the value entered here, for greater than the time entered in screen [<EXPANSION>] ~[SLEEP SET] ~
[Adv Test Time], the system will revert to the speed reference entered in screen [<EXPANSION>] ~[SLEEP SET] ~[Adv Speed]. While
adjusting the speed to this new value the PID is disabled to prevent integral wind-up effects when leaving the advanced sleep function.
As soon as the Adv Speed is achieved the system reverts to PID control. There are two usual methods of checking for no demand, they
are overspeed testing and underspeed testing.
In the case of overspeed testing the [Adv Speed] is set above the [Adv Check Sp] which will cause a negative error on the PID (setpoint-
feedback) if no demand is present. This in turn will cause the system to begin reducing the motor speed. As there is no demand the PID
error will remain and the motor speed will continue to be reduced until the minimum speed (LSP) is reached. When commissioned correctly
this will cause the system to enter the sleep mode.
In the case of underspeed testing the [Adv Speed] is set below parameter [<EXPANSION>] ~[SLEEP SET] ~[Sleep Speed] which will
cause no error on the PID (setpoint-feedback) if no demand is present. As there is no demand there will be no PID error and therefore the
system will maintain motor speed below [Sleep Speed]. When commissioned correctly this will cause the system to enter the sleep mode.
[Adv Test Time] : (Advanced Test Time)
Before the advanced sleep function is activated, make sure that the motor speed has been below [Adv Speed] for a duration longer than
[Adv Test Time].
Default [Disable]
Range [Disable] or [Enable]
Default [Disable]
Default 0
Minimum LSP
Maximum HSP
Unit Hz
Default 0
Minimum 0
Maximum 9999
Unit sec
30
[Adv Speed] : (Advanced Speed)
If the advanced sleep function is active the system will revert to this speed reference.
[Slp Bst Speed] : (Sleep Boost Speed)
Immediately prior to entering the sleep state the drive output frequency is set at the value entered in this screen for the time entered in
screen [<EXPANSION>] ~[SLEEP SET] ~[Slp Bst Time].
[Slp Bst Time] : (Sleep Boost Time)
Immediately prior to entering the sleep state the drive output frequency is set to [Slp Bst Speed] for the time entered in this screen.
Default 0
Minimum LSP
Maximum HSP
Unit Hz
Default 0
Minimum LSP
Maximum HSP
Unit Hz
Default 0
Minimum 0
Maximum 32767
Unit sec
31
Standard Sleep Functions
The diagram below describes the Standard Sleep Functions
Figure 7
RUN RUN RUN RUN
PMP
PUMPING PUMPING SLEEP FUN SLEEP
PMP SLFU SLP
NST
SLEEP
SLP
RUN
SLEEP FUN
SLFU
DRIVE STATUS
SYSTEMEXPANDEDSTATUS
SYSTEM SHORT STATUS
Sleep Flow
Sleep Current
Sleep Speed
Slp Bst Speed
Sleep Delay Sleep Delay
MOTOR
CURRENT (LCr)
FLOW
MINIMUM SPEED
(LSP)
OUTPUT
FREQUENCY (rFr)
MINIMUM SPEED
(LSP)
TIME
TIME
TIME
Slp Bst Time
32
Overspeed Advanced Sleep Function
The table below describes the Overspeed Advanced Sleep Function
Figure 8
RUN RUN RUN RUN
PMP
PUMPING SLEEP FUN SLEEP
PMP SLFU SLP
NST
SLEEP
SLP
PUMPING
RUN
PMP
PUMPING
RUN
PMP
PUMPING
Slp Bst Speed
Sleep Speed
AdvSpeed
FEEDBACK
PRESSURE
OUTPUT
FREQUENCY (rFr)
FLOW
Adv Check Sp
Sleep Delay
Slp Bst
Time
DRIVE STATUS
SYSTEM SHORT STATUS
TIME
TIME
TIME
Adv Test Time Adv Test Time Adv Test Time
33
Underspeed Advanced Sleep Function
Figure 9
RUN RUN RUN
PMP
PUMPING SLEEP FUN SLEEP
SLFU SLP
NST
SLEEP
SLP
RUN
PMP
PUMPING
RUN
SLFU
SLEEP FUN
Slp Bst Speed
Sleep Speed
AdvSpeed
FEEDBACK
PRESSURE
OUTPUT
FREQUENCY (rFr)
FLOW
Adv Check Sp
Adv Test Time Sleep Delay Slp Bst
Time
DRIVE STATUS
SYSTEM SHORT STATUS
TIME
TIME
TIME
Adv Test Time Adv Test Time
34
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [RESET FTL] ~
[No Reset Att] : (Number of Reset Attempts)
If any of the resettable faults, high pressure, cavitation or low flow have their auto reset functionality enabled, the number entered in this
screen is the number of resets that will be performed for that particular fault. These attempts will be made at intervals set by parameter
[<EXPANSION>] ~[RESET FLT] ~[Reset Pause]
If the system trips more times than set in this screen within the time set in screen [<EXPANSION>] ~[RESET FLT] ~[Att Time], no reset
will be performed and the system will need to be reset by activating the reset (digital input CI_LI58), toggling the auto run command (digital
input CI_LI57) or pressing the stop reset button on the operator display. By resetting the system all fault counters are reset to zero. These
fault counters are cumulative in that they are not reset to zero each time the [Decrement Dly] rolls over but have the individual counter
decremented by one. This means that if there are three consecutive high pressure faults it will take three times [Decrement Dly] before the
high pressure counter is reset to zero.
[Decrement Dly] : (Decrement Delay)
The faults high pressure, cavitation and low flow can be configured to have no consequence, to trip the system or to trip the system with
auto reset capability. If auto reset is selected in screens
[<EXPANSION>] ~[RESET FLT] ~[Hi P Fault] or
[<EXPANSION>] ~[RESET FLT] ~[Cavit Fault] or
[<EXPANSION>] ~[RESET FLT] ~[Flow Fault]
and if the respective individual fault counter is below [No Reset Att] and it that fault has caused the system to trip, then the system will
reset after the delay set in screen [<EXPANSION>] ~[RESET FLT] ~[Reset Pause]. If however the respective fault counter is equal to
[No Reset Att] then no reset will be performed and the system will need to be reset by activating the reset (digital input CI_LI58), toggling
the auto run command (digital input CI_LI57) or by cycling the power to the drive / water solution combination.
[Reset Pause] : (Reset Pause)
The three faults able to be reset, high pressure, cavitation and low flow, are able to be configured to have no consequence, to trip the system
or to trip the system with auto reset capability. If auto reset is selected in screens
[<EXPANSION>] ~[RESET FLT] ~[Hi P Fault] or
[<EXPANSION>] ~[RESET FLT] ~[Cavit Fault] or
[<EXPANSION>] ~[RESET FLT] ~[Flow Fault]
and if the respective individual fault counter is below [No Reset Att] and if that fault has caused the system to trip, then the system will reset
after the delay set in this screen. If however the respective fault counter is equal to [No Reset Att], then no reset will be performed and the
system will need to be reset by activating the reset (digital input CI_LI58), toggling the auto run command (digital input CI_LI57) or by cycling
the power to the drive / water solution combination.
Default 5
Minimum 0
Maximum 10
Default 3600
Minimum 0
Maximum 9999
Unit sec
Default 3600
Minimum 0
Maximum 9999
Unit sec
35
[Hi P Fault] : (High Pressure Fault)
This screen is used to select the desired response to a high pressure fault sensed either by drive digital input Drive_LI3 being inactive for
more than one second or by the measured analogue pressure feedback being greater than [High P Level] for longer than [Hi P Delay].
If [Disable] is selected then no action is taken by the system if a high pressure is detected.
If [Enable] is selected and a high pressure is detected the system will trip and display [HI PRESS]. Pushing Function key F1 will show the
fault screen relevant to whether the fault was caused by the digital or analogue high pressure protection.
If [Aut Reset] is selected and a high pressure is detected the system will trip and display [HI PRESS]. Pushing Function key F1 will show
the fault screen relevant to whether the fault was caused by the digital or analogue high pressure protection. After the time delay
[Reset Pause] the system will automatically reset as long as the respective individual fault counter is less than [No Reset Att].
[Hi P Level] : (High Pressure Level)
A high pressure is detected when the feedback pressure is greater than the value entered in this screen for longer than [Hi P Delay].
[Hi P Delay] : (High Pressure Delay)
A high pressure is detected when the feedback pressure is greater than [Hi P Level] for longer than the value entered in this screen.
[Cavit Fault] : (Cavitation Fault)
This screen is used to select the desired response to a cavitation fault sensed by the motor current being less than [Cavit Current] while
the motor speed is above [Cavit Speed] for longer than [Cavit Delay].
If [Disable] is selected then no action is taken by the system if cavitation is detected.
If [Enable] is selected and cavitation is detected the system will trip and display [CAVITATION]. Pushing Function key F1 will show the
fault screen relevant to the fault.
If [Aut Reset] is selected and cavitation is detected the system will trip and display [CAVITATION]. Pushing Function key F1 will show the
fault screen relevant to the fault. After the time delay [Reset Pause] the system will automatically reset as long as the respective individual
fault counter is less than [No Reset Att].
Default Disable
Range [Disable], [Enable]
or [Aut Reset]
Default 5.0
Minimum 0
Maximum 3276.7
Default 10
Minimum 0
Maximum 999
Unit sec
Default [Disable]
or [Aut Reset]
36
[Cavit Current] : (Cavitation Current)
Cavitation is detected when the motor current is below the value entered in this screen while the motor speed is above [Cavit Speed] for
longer than [Cavit Delay].
[Cavit Speed] : (Cavitation Speed)
Cavitation is detected when the motor speed is above the value entered in this screen while the motor current is below [Cavit Current] for
longer than [Cavit Time].
[Cavit Time] : (Cavitation Time)
Cavitation is detected when the motor speed is above [Cavit Speed] while the motor current is below [Cavit Current] for longer than the
value entered in this screen.
[Flow Fault] : (Flow Fault)
This screen is used to select the desired response to a flow fault.
There are two ways the system detects a flow fault, either by sensing digital input CI_LI53 is inactive or by the flow feedback being below
[Lo Flow Level]. The user selects which sensing mechanism to use in screen [<EXPANSION>] ~[RESET FLT] ~[Lo Flow Sel].
Regardless of the sensing mechanism selected, low flow protection can be disabled during pipe fill.
This is done in screen [<EXPANSION>] ~[RESET FLT] ~[Fill Flow Pro].
In the case [Fill Flow Pro] was set to [No] (no protection during pipefill) and [Flow Rate] or [Either] was selected in screen
[<EXPANSION>] ~[RESET FLT] ~[Lo Flow Sel], on completion of the Pipe Fill function and the low flow protection start delay,
[Lo Flo Delay], a low flow fault occurs if the flow feedback is below [Lo Flow Level] for longer than [Lo Flo Filter] and the motor speed is
above [Lo Flo Speed].
Alternatively, in the case [Fill Flow Pro] was set to [No] (no protection during pipefill) and [Flow Sw] or [Either] was selected in screen
[<EXPANSION>] ~[RESET FLT] ~[Lo Flow Sel], on completion of the Pipe Fill function and the low flow protection start delay,
[Lo Flo Delay], a low flow fault occurs if digital input CI_LI53 is inactive for longer than [Lo Flo Filter] and the motor speed is above
[Lo Flo Speed].
Default 0
Minimum 0
Unit A
Default 50
Minimum LSP
Maximum HSP
Unit Hz
Default 10
Minimum 0
Maximum 999
Unit sec
Default [Disable]
or [Aut Reset]
37
If [Disable] is selected in this screen then no action is taken by the system if low flow is detected.
Alternatively if [Enable] is selected and a flow fault is generated due to flow feedback the system will trip and display [FLOW RATE]. If a
flow fault is generated due to digital input CI_LI53 being inactive the system will trip and display [NO FLOW]. Pushing Function key F1 will
show the fault screen relevant to the fault.
Alternatively if [Aut Reset] is selected and a flow fault is generated due to flow feedback the system will trip and display [FLOW RATE]. If
a flow fault is generated due to digital input CI_LI53 being inactive the system will trip and display [NO FLOW]. Pushing Function key F1
will show the fault screen relevant to the fault. After the time delay [Reset Pause] the system will automatically reset as long as the
respective individual fault counter is less than [No Reset Att].
[Lo Flow Sel] : (Low Flow Selection)
This screen selects whether the flow feedback, the flow switch or both are used to trip the system under low flow conditions.
[Lo Flo Level] : (Low Flow Level)
If [Flow Rate] or [Either] is selected in screen [Lo Flow Sel], then the flow rate must be below this level for a flow rate generated fault to
occur.
[Lo Flo Speed] : (Low Flow Speed)
The motor speed must be above the value entered in this screen for a flow fault to be generated.
[Lo Flo Delay] : (Low Flow Delay)
If low flow protection during Pipe Fill is enabled in screen [Fill Flow Pro] then as soon as the drive starts the Low Flow Delay is started. A
flow fault can only occur after this delay has timed out.
Alternatively, if low flow protection during Pipe Fill is disabled in screen [Fill Flow Pro] then as soon as the the Pipe Fill has finished the
[Lo Flo Delay] is started. A flow fault can only occur after this delay has timed out.
Default [Flow Sw]
Range [Flow Rate],
[Flow Sw] or [Either]
Default 0
Minimum 0
Maximum 327.67
Unit %, l/s, l/m, l/h , g/s, g/m, g/h
Default 25
Minimum LSP
Maximum HSP
Unit Hz
Default 30
Minimum 0
Maximum 999
Unit sec
38
[Lo Flo Filter] : (Low Flow Filter)
After [Lo Flo Delay] the flow rate or flow switch permissives must be met for greater than this time before the system will trip. This value is
a de-bounce time to prevent nuisance faults.
[Fill Flow Pro] : (Fill Flow Protection)
If this function is enabled ([YES] selected) the low flow protection is active during pipe fill. In this case, the [Lo flo delay] starts at the
beginning of the pipe filling.
If disabled ([NO] selected) the low flow protection is only active after pipe fill has finished. In this case, the [Lo flo delay] starts after the
pipe and the ramp.
Default 2
Minimum 0
Maximum 999
Unit sec
Default [NO]
Range [NO] or [YES]
3
9
Resettable Faults
The following diagrams describe the Resettable Faults
Figure 10
OUTPUT
FREQUENCY (rFr)
RUN
PMP
PUMPING
DRIVE STATUS
SYSTEM SHORT STATUS
RUN
PMP
PIPEFILL
APP
OFF
OFF
RUN
PMP
PUMPING
Low Flow Level
NST
OFF
OFF
RUN
RAMP
RAMP
Low Flow Delay
Low Flow Filter
Low Flow Filter Low Flow Filter
Low Flow Filter Low Flow Filter
Low Flow Filter
Low Flow Delay
Low Flow Speed
Low Flow Speed= Enable
Low Flow Sel = Rate or Sw
Fill Flow Pro = Disable
MEASURED FLOW
CI_LI53
FLOW SWITCH
TIME
TIME
4
0
Figure 11
OUTPUT
FREQUENCY (rFr)
TIME
TIME
RUN
PMP
PUMPING
DRIVE STATUS
SYSTEM SHORT STATUS
RUN
PMP
PUMPING
APP
OFF
OFF
APP
OFF
OFF
APP
OFF
OFF
APP
OFF
OFF
RUN
PMP
PUMPING
MOTOR
CURRENT (LCr)
Cavit Current
Cavit Speed
Cavit Time
Reset Pause
Cavit Time Cavit Time
Cavit Time Cavit Time
Cavit Time
Cavit Time Cavit Time Cavit Time
Reset Pause Reset Pause
Decrement Dly Decrement Dly
CAVITATION FAULT
COUNTER =1
CAVITATION FAULT
COUNTER =2
CAVITATION FAULT
COUNTER =1
CAVITATION FAULT
COUNTER =2
CAVITATION FAULT
COUNTER =3
NO FURTHER RESET ARE MADE U
TIL SYSTEM RESET IS PERFORME
41
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [NRESET FTL] ~
[Cycle Time] : (Cycle Time)
If the drive restart more times than [<EXPANSION>] ~ [NRESET FLT] ~ [Cycle Count] in a time defined in [<EXPANSION>] ~
[NRESET FLT] ~[Cycle Time], the system will trip and require a reset via activation of CI_LI58, toggling the auto command (CI_LI57) or
pushing the drive stop/reset button.
[Cycle Count] : (Cycle count)
If the drive restart more times than [<EXPANSION>] ~ [NRESET FLT] ~ [Cycle Count] in a time defined in [<EXPANSION>] ~
[NRESET FLT] ~[Cycle Time], the system will trip and require a reset via activation of CI_LI58, toggling the auto command (CI_LI57) or
pushing the drive stop/reset button.
[Min Press Flt] : (Minimum Pressure Fault)
If the drive is running and the system is not in Override Manual mode and the feedback pressure is less than [<EXPANSION>] ~
[NRESET FLT] ~[Min Press Lev] for longer than [<EXPANSION>] ~[NRESET FLT] ~[Min Press Dly] the system will trip and display
[MIN PRESS].
[Min Press Lev] : (Minimum Pressure Level)
[MIN PRESS].
[Min Press Dly] : (Minimum Pressure Delay)
[MIN PRESS].
Default 60
Minimum 0
Maximum 3600
Unit sec
Default 3
Minimum 0
Maximum 99
Default [Disable]
Default 0.0
Minimum 0.0
Maximum 3276.7
Default 10
Minimum 0
Maximum 3600
Unit sec
42
[Low Level] : (Low Level)
If the drive is running and the system is not in Override Manual mode and digital input CI_LI60 is inactive for longer than [<EXPANSION>]
~[NRESET FLT] ~[Low Lev Dly] and this screen is set to [Enable] the system will trip and display [LOW LEVEL].
[Low Level Dly] : (Low Level Delay)
If the drive is running and the system is not in Override Manual mode and digital input CI_LI60 is inactive for longer than the time entered
in this screen and [Low Lev] is set to [Enable], the system will trip and display [LOW LEVEL].
Reset
The following diagram describes the Cycle Count as a function of the Cycle Time
Figure 12
Default [Disable]
Default 2
Minimum 0
Maximum 3600
Unit sec
CYCLE
COUNT
NB RESET
CYCLE TIME CYCLE TIME TIME
Not Resetable Fault (only with button)
43
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [SENSORS] ~
[Outlet TX Max] : (Outlet Transducer Maximum)
This screen is used to inform the system of the range of the transducer being used to measure outlet / discharge pressure. It is always
assumed that the minimum is zero (i.e., a 0-10 bar transducer would be selected rather than a 2-10 bar device). If the transducer used is a
4-20 mA and 0-10.0 bar device then 10.0 should be entered in this screen.
Please note that if one of the Water Solution analogue inputs is used for outlet / discharge pressure, it must be correctly configured in
screens [<EXPANSION>] ~[CONFIG] ~[CI_AI51 Type] or [<EXPANSION>] ~[CONFIG] ~[CI_AI52 Type] respectively.
[Inlet TX Max] : (Inlet Transducer Maximum)
This screen is used to inform the system of the range of the transducer being used to measure Inlet / suction pressure. It is always assumed
that the minimum is zero i.e., a 0-10 bar transducer would be selected rather than a 2-10 bar device. If the transducer used is a 4-20 mA
and 0-10.0 bar device then 10.0 should be entered in this screen.
Please note that if one of the Water Solution analogue inputs is used for Inlet / suction pressure, it must be correctly configured in screens
[<EXPANSION>] ~[CONFIG] ~[CI_AI51 Type] or [<EXPANSION>] ~[CONFIG] ~[CI_AI52 Type] respectively.
[Press Units] : (Pressure Units)
This screen sets the unit displayed for all other screens that display or allow modification of a pressure value. The unit selected is for display
purposes only and in no way affects any numerical values.
When changing the unit for display the other screens in this sub-group [WATER SOLUT.] ~[<EXPANSION>] ~[SENSORS] ~are not
updated until another sub-group is selected and this one is re-entered.
Please note that if other unit than pressure is selected, it will switch back to a pressure unit.
Default 10.0
Minimum 0.1
Maximum 3276.7
Default 10.0
Minimum 0.1
Maximum 3276.7
Default bar
Range %, kPa, bar and psi
44
[Flow Source] : (Flow Source)
This screen configures what type of transducer is used to measure flow. If a pulse flow meter is used, CI_LI59 must be selected. If an
analogue meter is used, one of the listed analogue sources should be selected. If no flow transducer is used [NONE] should be selected.
Please note the following:
1 If one of the Water Solution analogue inputs is used, it must be correctly configured in screens [<EXPANSION>] ~[CONFIG] ~
[CI_AI51 Type] or [<EXPANSION>] ~[CONFIG] ~[CI_AI52 Type] respectively.
2 If any of the analogue sources are selected the adjustable range is dependent on the flow unit that is selected in screen [<EXPANSION>]
~[SENSORS] ~[Flow Units].
If Liters / s is selected there will be two decimal places.
If Liters / m is selected there will be one decimal places.
If Liters / h is selected there will be no decimal places in the following screens:
[Flow Display]
[<EXPANSION>] ~[SLEEP SET] ~[Sleep Flow]
[<EXPANSION>] ~[RESET FLT] ~[Lo Flow Level]
[<EXPANSION>] ~[SENSORS] ~[Flow AIN Tx]
[<EXPANSION>] ~[FLOW LMT] ~[Flow Limit]
[<EXPANSION>] ~[FLOW LMT] ~[Flo Lmt Reset]
[<EXPANSION>] ~[FLOW COMP] ~[Known Flow]
[<EXPANSION>] ~[FLOW COMP] ~[Known Flow]
This equates to a maximum measured flow rate of 655.35 liters per second, 6553.5 liters per minute or 65535 liters per hour when an
analogue flow meter source is used.
3 If CI_LI59 is selected the amount of decimal places for the above listed screens is based on the following:
If [<EXPANSION>] ~[SENSORS] ~[Volume] by [<EXPANSION>] ~[SENSORS] ~[Pulses/volume] is less than 0.1 then two decimal
places are used.
If [<EXPANSION>] ~[SENSORS] ~[Volume] by [<EXPANSION>] ~[SENSORS] ~[Pulses/volume] is less than or equal to 1, one
decimal place is used, otherwise no decimal places are used.
Therefore a pulse flow transducer with 20 pulses per liter will cause two decimal places, a pulse flow transducer with 5 pulses per liter will
cause one decimal place and a pulse flow transducer with 1 pulse per 10 liters will cause no decimal places.
[Flow AIN Tx] : (Flow Transducer Analogue Input Maximum)
This screen is used to inform the system of the range of the transducer being used to measure Flow if an analogue transducer is used. This
screen is redundant if CI_LI59 or [NONE] was selected in screen [<EXPANSION>] ~[SENSORS] ~[Flow Source].
It is always assumed that the minimum is zero i.e., a 0-10 bar transducer would be selected rather than a 2-10 bar device. If the transducer
used is a 0-20 mA and 0-10000 Liters/s device then 10000 should be entered in this screen.
Please note that if one of the Water Solution analogue inputs is used for Inlet / suction pressure then it must be correctly configured in
Default [NONE]
Range [NONE], CI_LI59, DRIVE_AI1,
DRIVE_AI2, DRIVE_AI3,
DRIVE_AI4, CI_AI51, CI_AI52
Default 0.00
Minimum 0.00
Maximum 65535
Unit %, l/s, l/m, l/h , g/s, g/m, g/h
45
[Pulses/volume] : (Pulses per volume)
If a pulse flow transducer is used this screen sets the amount of pulses expected per volume set in screen [<EXPANSION>] ~[SENSORS]
~[Volume]. See also [<EXPANSION>] ~[SENSORS] ~[Flow Source] for a description of scaling effects.
[Volume] : (Volume)
If a pulse flow transducer is used this screen sets the volume expected per pulse quantity set in screen [<EXPANSION>] ~[SENSORS] ~
[Pulses/volume]. See also [<EXPANSION>] ~[SENSORS] ~[Flow Source] for a description of scaling effects.
[Flow Units] : (Flow Units)
This screen sets the unit displayed for all other screens that display or allow modification of a flow rate.
See also [<EXPANSION>] ~[SENSORS] ~[Flow Source] for a description of scaling effects.
Please note that if other unit than volume is selected, it will switch back to a volume unit.
[Flow Filter] : (Flow Filter)
If a pulse flow transducer is used this screen sets the filter time base. If the signal is of a reasonably high frequency some instability may
be present. This filter is used to dampen the rate of change of the derived flow rate.
Default 1.00
Minimum 0.1
Maximum 655.35
Unit p/v
Default 1
Minimum 1
Maximum 65535
Unit l, gal
Default Liters/s
Range %, liters/s, liters/m, liters/h,
Gallons/s, Gallons/m, Gallons/h
Default 0
Minimum 0
Maximum 65535
Unit sec

WARNING
RISK OF UNINTENDED EQUIPMENT OPERATION
If the value entered is too high, long delays may be present between a change of flow and any desired evasive action taking place.
Failure to follow these instructions can result in death, serious injury or equipment damage.
46
[Temp Tx Min] : (Temperature Transducer Minimum)
This screen is used to inform the system of the range of the transducer being used to measure temperature. If the transducer used is a 4-
20 mA and -10 to +100 C device then -10 should be entered in this screen.
Please note that if one of the Water Solution analogue inputs is used for temperature, it must be correctly configured in screens
[Temp Tx Max] : (Temperature Transducer Maximum)
This screen is used to inform the system of the range of the transducer being used to measure temperature. If the transducer used is a 4-
20 mA and -10 to +100 C device then +100 should be entered in this screen.
Please note that if one of the Water Solution analogue inputs is used for temperature, it must be correctly configured in screens
Default 0
Minimum -32767
Maximum 0
Unit deg, Far
Default 100
Minimum 0
Maximum 32767
Unit deg, Far
47
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [FLOW LMT] ~
[Activate Lim] : (Activate Limit)
This parameter enables or disables the flow limit function of the Water Solution card.
If flow limiting is enabled and the measured flow increases to a level greater than [<EXPANSION>] ~[FLOW LIMIT] ~[Flow Limit] the
controller immediately ceases PID control and begins to decelerate the motor at the flow limit rate set in screen [<EXPANSION>] ~
[FLOW LIMIT] ~[Flow Lmt Ramp]. The motor will continue to decelerate until such time as the measured flow is below [Flow Limit]. At
this time the current motor speed is maintained. The system will remain in flow limit until such time as the measured flow is less than
[<EXPANSION>] ~[FLOW LIMIT] ~[Flow Lmt Reset] when the system again reverts to PID control.
[Flow Limit] : (Flow Limit)
If the flow limit function is enabled flow limiting action is initiated when the measured flow increases to a level greater than that entered in
this screen.
[Flo Lmt Reset] : (Flow Limit Reset)
If the flow limit function is enabled flow limiting action is terminated when the measured flow decreases to a level less than that entered in
this screen.
[Flow Lmt Ramp] : (Flow Limit Ramp)
If the flow limit function is enabled this is the rate at which the motor will be decelerated when the measured flow is above [Flow Lmt]
Default [Disable]
Default 0.0
Minimum [Flo Lmt Reset]
Maximum 32767
Default 0.0
Minimum 0.0
Maximum [Flow Limit]
Default 10.0
Minimum 0.0
Maximum 999.9
Unit sec
4
8
Flow Limit
The following diagram describes the Flow Limit
Figure 13
FREQUENCY
REFERENCE (FrH)
DRIVE STATUS
SYSTEM SHORT STATUS
RUN
PMP
PUMPING
Flow Limit
TIME
TIME
Flo Lmt Reset
MEASURED FLOW
MINIMUM SPEED (LSP)
RUN
Q LIMIT
Q LIMIT
RUN
PMP
PUMPING
Flow Lmt Ramp
Flow Lmt Ramp
Active
Flow Limit Active
Inactive
49
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [PID] ~
[PID Reference] : (PID Reference)
This parameter is used to select the reference for the Water Solution PID.
Please note that if one of the Water Solution analogue inputs is used for PID Reference, it must be correctly configured in screens
[PID Max Ref] : (PID Maximum Reference)
This parameter sets the maximum setpoint that can ever be applied to the Water Solution PID. This can be used to prevent inadvertent
operator error during adjustment of the PID setpoint. It can also be useful to limit the effects of flow compensation adjustments.
[PID Feedback] : (PID Feedback)
This parameter is used to select the Feedback for the Water Solution PID.
Please note that if one of the Water Solution analogue inputs is used for PID Feedback, it must be correctly configured in screens
[PID Gain] : (PID Gain)
This parameter sets proportional gain of the custom PID controller.
[PID Integral] : (PID Integral)
This parameter sets integral gain of the custom PID controller. See figure 14, page 52
Default Local
Range DRIVE_AI1, DRIVE_AI2, DRIVE_AI3,
DRIVE_AI4, CI_AI1, CI_AI2 or LOCAL
Default 3200.0
Minimum 0.0
Maximum 3276.7
Default DRIVE_AI2
DRIVE_AI4, CI_AI1, or CI_AI2
Default +1.40
Minimum -100.00
Maximum +100.00
Unit x
Default 10.00
Minimum 0.00
Maximum 100.00
Unit sec
50
[PID Deriv] : (PID Derivative)
This parameter sets derivative gain of the custom PID controller.
[PID Accel] : (PID Acceleration)
This parameter sets the minimum time required for the PID controller to accelerate the motor from zero speed to motor rated frequency
(FrS) when in PID control. This rate is used whenever the actual motor speed (rFr) is above the motor low speed (LSP) and PID control is
active, i.e., not flow limiting, no fault conditions and not stopping.
[PID Decel] : (PID Deceleration)
This parameter sets the minimum time required for the PID controller to decelerate the motor from motor rated frequency (FrS) to zero speed
when in PID control. This rate is used whenever the actual motor speed (rFr) is above the motor low speed (LSP) and PID control is active,
i.e., not flow limiting and no fault conditions.
[Strt Acc Rate] : (Starting Acceleration Rate)
This parameter sets the time required for the system to accelerate the motor from zero speed to motor rated frequency (FrS). This rate is
used whenever the actual motor speed (rFr) is below the motor low speed (LSP) setting and no fault conditions are present.
Default 0.00
Minimum 0.00
Maximum 100.00
Unit sec
Default 5.0
Minimum 0.0
Maximum 999.9
Unit sec
Default 5.0
Minimum 0.0
Maximum 999.9
Unit sec
Default 3.0
Minimum 0.0
Maximum 999.9
Unit sec
51
[Stp Dec Rate] : (Stopping Deceleration Rate)
This parameter sets the time required for the system to decelerate from motor rated frequency (FrS) to zero speed. This rate is used
whenever a stop command is present. See figure 14, page 52
[Alt Reference] : (Alternative Reference)
This parameter is used to select the alternative reference for the Water Solution PID. This reference becomes active when drive digital input
two (DRIVE_LI2) is active.
Please note that if one of the Water Solution card analogue inputs is used for PID Reference, it must be correctly configured in screens
Default 3.0
Minimum 0.0
Maximum 999.9
Unit sec
Default Local
DRIVE_AI4, CI_AI1, CI_AI2 or LOCAL
5
2
PID Schematic
The following diagram describes the PID Schematic
Figure 14
DRIVE_AI1
DRIVE_AI2
DRIVE_AI3
DRIVE_AI4
CI_AI51
CI_AI52
DRIVE_AI1
DRIVE_AI2
DRIVE_AI3
DRIVE_AI4
CI_AI51
CI_AI52
DRIVE_AI1
DRIVE_AI2
DRIVE_AI3
DRIVE_AI4
CI_AI51
CI_AI52
CI_AI51 Type
CI_AI52 Type
CI_AI51 Type
CI_AI52 Type
CI_AI51 Type
CI_AI52 Type
DRIVE SCALING
DRIVE SCALING
DRIVE SCALING
DRIVE SCALING
DRIVE SCALING
DRIVE SCALING
DRIVE SCALING
DRIVE SCALING
LOCAL
Alt Reference
ALT LOCAL
PID Feedback
DRIVE_LI2
Flow Compensation Output
Inlet Protection Output
Outlet Tx Max
PID Max Ref
Setpoint Ramp
Advance Sleep Active
Setpoint Ramp
Setpoint Ramp
Setpoint Ramp
PID Gain
PID Integral
PID Derivative
PID Accel
PID Decel
PID
OUTPUT
PID Reference
53
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [STAGE] ~
[Number of EXT] : (Number of External Pumps)
This parameter sets the number of auxiliary pumps that are installed.
[Duty Sharing] : (Duty Sharing)
If duty sharing is enabled and an auxiliary pump is required, the pump with the least amount of run hours will always be started first. If an
auxiliary pump is required to be destaged, the pump with the biggest amount of run hours will always be stopped first. If duty sharing is
disabled the pumps will be started and stopped numerically, i.e., 1 on then 2 on then 3 on, 3 off then 2 off then 1 off
Parameter set [<EXPANSION>] ~[SAVED TIM] ~shows the saved run time hours for all pumps.
[Stage Mode] : (Stage Mode)
This parameter sets the permissives that will be needed before an auxiliary pump is started.
[Stage Speed] : (Stage Speed)
This parameter sets the minimum speed of the Variable speed pump before an auxiliary pump is started if [Speed] is one of the stage
permissives selected in screen [<EXPANSION>] ~[STAGE] ~[Stage Mode].
Default 0
Minimum 0
Maximum 3
Unit pmp
Default Enable
Range [ON] or [OFF]
Default Sp+Pr+Dly
Range Sp+Pr+Dly, Sp+Pr, Sp+Dly,
Sp Only, Pr+Dly, Pr Only
Sp+Pr+Dly If this is selected an auxiliary pump will not be staged until the Variable speed pump is greater than [<EXPANSION>] ~
[STAGE] ~[Stage Speed], the system error (setpoint - feedback) is greater than [<EXPANSION>] ~[STAGE] ~
[Stage Error] and these two permissive have been true for longer than [<EXPANSION>] ~[STAGE] ~[Stage Delay].
Sp+Pr If this is selected an auxiliary pump will not be staged until the Variable speed pump is greater than [<EXPANSION>] ~
[STAGE] ~[Stage Speed] and the system error (setpoint - feedback) is greater than [<EXPANSION>] ~[STAGE] ~
[Stage Error].
Sp+Dly If this is selected an auxiliary pump will not be staged until the Variable speed pump is greater than [<EXPANSION>] ~
[STAGE] ~[Stage Speed] for longer than [<EXPANSION>] ~[STAGE] ~[Stage Delay].
Sp Only If this is selected an auxiliary pump will not be staged until the Variable speed pump is greater than [<EXPANSION>] ~
[STAGE] ~[Stage Speed].
Pr+Dly If this is selected an auxiliary pump will not be staged until the system error (setpoint - feedback) is greater than
[<EXPANSION>] ~[STAGE] ~[Stage Error] for longer than [<EXPANSION>] ~[STAGE] ~[Stage Delay].
Pr Only If this is selected an auxiliary pump will not be staged until the system error (setpoint - feedback) is greater than
[<EXPANSION>] ~[STAGE] ~[Stage Error].
Default 50
Minimum [Stage Byp Spd]
Maximum HSP
Unit Hz
54
[Stage Error] : (Stage Error)
This parameter sets the required system error (setpoint - feedback) before an auxiliary pump is started if [Error] is one of the stage
permissives selected in screen [<EXPANSION>] ~[STAGE] ~[Stage Mode].
[Stage Delay] : (Stage Delay)
This parameter sets the required delay after a selected permissive has been met before an auxiliary pump is started if delay is one of the
stage permissives selected in screen [<EXPANSION>] ~[STAGE] ~[Stage Mode].
[Stage Byp Spd] : (Stage Bypass Speed)
Immediately prior to staging an auxiliary pump, the Variable speed pump will decelerate to the speed entered in this screen and will remain
at this speed for the time entered in screen [<EXPANSION>] ~[STAGE] ~[Stg Byp Time]. After this time the system reverts back to PID
control.
[Stg Byp Time] : (Stage Bypass Time)
Immediately prior to staging an auxiliary pump, the Variable speed pump will decelerate to the speed entered in screen [<EXPANSION>]
~[STAGE] ~[Stage Byp Spd] and will remain at this speed for the time entered in this screen. After this time the system reverts back to
PID control.
Default 0.0
Minimum 0.0
Maximum 3276.7
Default 5
Minimum 0
Maximum 3600
Unit sec
Default 50
Minimum LSP
Maximum Stage Speed
Unit Hz
Default 5
Minimum 1
Maximum 3600
Unit sec
55
[Stage Offset] : (Stage Offset)
Immediately prior to staging an auxiliary pump the Variable speed pump will decelerate to the speed entered in screen [<EXPANSION>] ~
[STAGE] ~[Stage Byp Spd]. On commencement of deceleration the auxiliary pump is not necessarily staged immediately. If desired the
system can wait until the Variable speed pump has slowed to [Stage Byp Spd] +the value entered in this screen.
This setting is typically used when the external pumps are soft starter controlled.
Default 0
Minimum 0
Maximum [Stage Speed] -
[Stage Byp Spd]
Unit Hz
5
6
Stage
The following diagram describes the Stage
Figure 15
DRIVE STATUS
SYSTEM SHORT STATUS
RUN
PMP
PUMPING
TIME
TIME
Stage Error
RUN
BYP
BYPASS
RUN
V +1
VAR +1
RUN
BYP
BYPASS
RUN
V +2
VAR +2
RUN
BYP
BYPASS
RUN
V +3
VAR +3
TIME
Stage Byp Spd
Stage Byp Spd + Stage Offset
Stage Speed
Stage Delay
Stage Byp Time
Stage Delay
Stage Byp Time
Stage Delay
Stage Byp Time
PID Decel Rate
FREQUENCY
REFERENCE (FrH)
PRESSURE
FEEDBACK
SYSTEM ERROR
(SETPOINT-FEEDBACK)
CI_LO51 ext pump 3
CI_LO51 ext pump 2
CI_LO51 ext pump 1
57
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [DESTAGE] ~
[Destage Mode] : (Destage Mode)
This parameter sets the permissives that will be needed before an auxiliary pump is stopped.
[Destage Speed] : (Destage Speed)
This parameter sets the speed of the Variable speed pump before an auxiliary pump is stopped if [Speed] is one of the destage permissives
selected in screen [<EXPANSION>] ~[DESTAGE] ~[Destage Mode].
[Destage Error] : (Destage Error)
This parameter sets the required system error (setpoint - feedback) before an auxiliary pump is stopped if [Error] is one of the destage
permissives selected in screen [<EXPANSION>] ~[DESTAGE] ~[Destage Mode].
[Destage Delay] : (Destage Delay)
This parameter sets the required delay, after selected permissives hare been met, before an auxiliary pump is stopped if delay is one of the
destage permissives selected in screen [<EXPANSION>] ~[DESTAGE] ~[Destage Mode]. See figure 16, page 59
Default Sp+Pr+Dly
Range Sp+Pr+Dly, Sp+Pr, Sp+Dly,
Sp Only, Pr+Dly, Pr Only
Sp+Pr+Dly If this is selected an auxiliary pump will not be destaged until the Variable speed pump is less than [<EXPANSION>] ~
[DESTAGE] ~[Destage Speed], the system error (setpoint - feedback) is less than [<EXPANSION>] ~[DESTAGE] ~
[Destage Error] and these two permissive have been true for longer than [<EXPANSION>] ~[DESTAGE] ~[Destage Delay].
Sp+Pr If this is selected an auxiliary pump will not be destaged until the Variable speed pump is less than [<EXPANSION>] ~
[DESTAGE] ~[Destage Speed] and the system error (setpoint - feedback) is less than [<EXPANSION>] ~[DESTAGE] ~
[Destage Error].
Sp+Dly If this is selected an auxiliary pump will not be destaged until the Variable speed pump is less than [<EXPANSION>] ~
[DESTAGE] ~[Destage Speed] for longer than [<EXPANSION>] ~[DESTAGE] ~[Destage Delay].
Sp Only If this is selected an auxiliary pump will not be destaged until the Variable speed pump is less than [<EXPANSION>] ~
[DESTAGE] ~[Destage Speed].
Pr+Dly If this is selected an auxiliary pump will not be destaged until the system error (setpoint - feedback) is less than
[<EXPANSION>] ~[DESTAGE] ~[Destage Error] for longer than [<EXPANSION>] ~[DESTAGE] ~[Destage Delay].
Pr Only If this is selected an auxiliary pump will not be destaged until the system error (setpoint - feedback) is less than
[<EXPANSION>] ~[DESTAGE] ~[Destage Error].
Default 40
Minimum LSP
Maximum [Dstge Byp Sp]
Unit Hz
Default 0.0
Minimum -3276.7
Maximum 0
Default 1
Minimum 0
Maximum 3600
Unit sec
58
[Dstge Byp Sp] : (Destage Bypass Speed)
Immediately prior to destaging an auxiliary pump, the Variable speed pump will accelerate to the speed entered in this screen and will
remain at this speed for the time entered in screen [<EXPANSION>] ~[DESTAGE] ~[Dstg Byp Time]. After this time the system reverts
back to PID control.
[Dstg Byp Time] : (Destage Bypass Time)
Immediately prior to destaging an auxiliary pump, the Variable speed pump will accelerate to the speed entered in screen [<EXPANSION>]
~[DESTAGE] ~[Dstge Byp Sp] and will remain at this speed for the duration entered in this screen. After this time the system reverts
back to PID control.
[Dstg Offset] : (Destage Offset)
Immediately prior to destaging an auxiliary pump, the Variable speed pump will accelerate to the speed entered in screen [<EXPANSION>]
~[DESTAGE] ~[Dstge Byp Sp]. On commencement of acceleration the auxiliary pump is not necessarily destaged immediately. If desired
the system can wait until the Variable speed pump has risen to [Dstge Byp Sp] (the value entered in this screen).
Default 40
Minimum [Destage Speed]
Maximum HSP
Unit Hz
Default 5
Minimum 0
Maximum 3600
Unit sec
Default 0
Minimum 0
Maximum 250
Unit Hz
5
9
Destage
the following diagram describes the Destage
Figure 16
DRIVE STATUS
SYSTEM SHORT STATUS
TIME
TIME
Destage Error
RUN
BYP
BYPASS
RUN
V +2
VAR +2
RUN
BYP
BYPASS
RUN
V +1
VAR +1
RUN
BYP
BYPASS
RUN
V +3
VAR +3
TIME
Destage Byp Sp
Destage Delay
Dstg Byp Time
Destage Delay
Dstg Byp Time
Destage Delay
Dstg Byp Time
FREQUENCY
REFERENCE (FrH)
PRESSURE
FEEDBACK
SYSTEM ERROR
(SETPOINT-FEEDBACK)
CI_LO51 ext pump 3
CI_LO51 ext pump 2
CI_LO51 ext pump 1
RUN
PMP
PUMPING
Dstge Byp Sp - Dstg Offset
Destage Speed
60
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [JOCKEY] ~
[Jockey] : (Jockey)
This parameter enables or disables the J ockey function of the Water Solution card.
The J ockey function requires a pump to be controlled via digital output CI_LO56. The J ockey pump / function, maintains the setpoint
pressure during times of low demand. The Primming functions enables J ockey pump during the put in pressure of the system.
[Jky Stop P] : (Jockey Stop Pressure)
If the J ockey function is enabled, digital output relay CI_LO56 will switch on when the measured pressure falls below the value set in screen
[<EXPANSION>] ~[JOCKEY] ~[Jky Start P] for longer than the time entered in screen [<EXPANSION>] ~[JOCKEY] ~[Jky On Delay].
The J ockey pump will remain on until the pressure rises above the value entered in this screen or until the Variable speed pump starts due
to a higher demand than that which the J ockey pump can meet.
[Jky Start P] : (Jockey Start Pressure)
If the J ockey function is enabled, digital output relay CI_LO56 will switch on when the measured pressure falls below the value entered in
this screen for longer than the time entered in screen [<EXPANSION>] ~[JOCKEY] ~[Jky On Delay]. The jockey pump will remain on
until the pressure rises above the value entered in screen [<EXPANSION>] ~[JOCKEY] ~[Jky Stop P] or until the variable speed pump
starts due to a higher demand than that which the J ockey pump can meet.
[Jky On Delay] : (Jockey On Delay)
If the J ockey function is enabled, digital output relay CI_LO56 will switch on when the measured pressure falls below the value entered in
screen [<EXPANSION>] ~[JOCKEY] ~[Jky Start P] for longer than the time entered in this screen. The jockey pump will remain on until
the pressure rises above the value entered in screen [<EXPANSION>] ~[JOCKEY] ~[Jky Stop P] or until the Variable speed pump starts
due to a higher demand than that which the J ockey pump can meet.
Default [Disable]
Range [Disable] or [Jockey]
or [Priming]
Default 0
Minimum [Jky On Press]
Maximum 3276.7
Default 0
Minimum 0
Maximum [Jky Off Press]
Default 0
Minimum 0
Maximum 3600
Unit sec
6
1
Jockey
The following diagram describes the J ockey
Figure 17
DRIVE STATUS
SYSTEM SHORT STATUS
TIME
PRESSURE
FEEDBACK
RUN
PMP
PUMPING
Jky Start P
Start Press
Jky Stop P
Jky On Delay Jky On Delay Jky On Delay
NST
J KY
J OCKEY ON
NST
SLP
SLEEP
NST
J KY
J OCKEY ON
NST
SLP
SLEEP
NST
J KY
J OCKEY ON
NST
SLP
SLEEP
CI_LO56 Jockey Pump
Lead Pump ON/OFF
62
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [RUN TIMES] ~
[Timed Pumping] : (Timed Pumping)
This parameter enables or disables the [Run Times] function of the Water solution card.
If enabled the system will only run during the times set in the following screens. If disabled the system will run whenever start permissives
are met. If the following values are entered in the following screens:
[<EXPANSION>] ~[RUN TIMES] ~[Start Hours] = 19
[<EXPANSION>] ~[RUN TIMES] ~[Start Mins] = 0
[<EXPANSION>] ~[RUN TIMES] ~[Stop Hours] = 8
[<EXPANSION>] ~[RUN TIMES] ~[Stop Mins] = 0
The system will only run between 19:00 hours (7pm) and 08:00 hours (8am). At all other times the system will be off.
[Start Hours] : (Start Hours)
This screen sets the start hours.
[Start Mins] : (Start Minutes)
This screen sets the start minutes.
[Stop Hours] : (Stop Hours)
This screen sets the stop hours.
Default [Disable]
Default 0
Minimum 0
Maximum 23
Unit Hrs
Default 0
Minimum 0
Maximum 59
Unit Min
Default 0
Minimum 0
Maximum 23
Unit Hrs
63
[Stop Mins] : (Stop Minutes)
This screen sets the stop minutes.
Default 0
Minimum 0
Maximum 59
Unit Min
6
4
Run Times
The following diagram describes the Run Times
Figure 18
DRIVE STATUS
SYSTEM SHORT STATUS
TIME
PRESSURE
FEEDBACK
RUN
PMP
PUMPING
Start Hours = 19
Start Mins = 0
Stop Hours = 8
Stop Mins = 0
NST
WAIT
WAITING
RUN
PMP
PUMPING
Setpoint
FREQUENCY
REFERENCE ( FrH)
TIME
TIME =08:00 (8am) TIME =19:00 (7pm)
65
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [NIGHT&DAY] ~
[Night & Day] : (Night And Day)
This parameter enables or disables the Night and Day function of the Water Solution card.
If enabled, the system will enter Night and Day during the times set in the following screens. If the following values are entered in the
following screens:
[<EXPANSION>] ~[NIGHT&DAY] ~[Start Hours] = 19
[<EXPANSION>] ~[NIGHT&DAY] ~[Start Mins] = 0
[<EXPANSION>] ~[NIGHT&DAY] ~[Stop Hours] = 8
[<EXPANSION>] ~[NIGHT&DAY] ~[Stop Mins] = 0
the system will enter Night and Day between 19:00 hours (7pm) and 08:00 hours (8am). At all other times the system will operate normally.
When in Night and Day the system behaves similarly to the J ockey function but uses the Variable speed pump to maintain pressure at times
of low demand. The system does this by turning the Variable speed pump on and running it at a fixed speed until the pressure feedback
increases.
When in Night and Day the Variable speed pump will start whenever the feedback pressure falls below the value entered in screen
[<EXPANSION>] ~[NIGHT&DAY]~[N&D Start P]. The Variable speed pump will run at the speed entered in screen [<EXPANSION>] ~
[NIGHT&DAY] ~ [N&D Speed] until such time as the feedback pressure is greater than entered in screen [<EXPANSION>] ~
[NIGHT&DAY] ~[N&D Stop P].
There are two scenarios which will cause the system to exit the night and day function:
1 After the pump has run for the time entered in screen [<EXPANSION>] ~[NIGHT&DAY] ~[Measure Time], the feedback pressure is
noted and compared to the start pressure. If the pressure has risen the pump continues to run and a comparison is made periodically
(measure time). If at any time the pressure has decreased from the previous value the system will assume a high demand and exit the
night and day function. The system will now behave as a standard Variable speed pump.
2 If cycling is sensed, the system will assume a high demand and exit the night and day function. The system will now behave as a standard
Variable speed pump. Cycling is sensed when (time stopped / (time running +time stopped) *100) is less than the value entered in screen
[<EXPANSION>] ~[NIGHT&DAY] ~[Cyclic Ratio]. If a value of 50 is entered as the cyclic ratio the system will sense cycling if the pump
is on for longer than it is off (high demand).
Once the system has exited the night and day function the system behaves as a normal system. However the sensed high demand may
reduce and the system enters the sleep state. If this happens and the system has been in the sleep state for longer than the time entered
in screen [<EXPANSION>] ~[NIGHT&DAY] ~[Restart Time] low demand is sensed and the system will re-enter the night and day function
as long as it is still within the night and day time permissive.
[Start Hours] : (Start Hours)
This screen sets the start hours.
[Start Mins] : (Start Minutes)
This screen sets the start minutes.
Default [Enable]
Range [Enable] or [Disable]
Default 0
Minimum 0
Maximum 23
Unit Hrs
Default 0
Minimum 0
Maximum 59
Unit Min
66
[Stop Hours] : (Stop Hours)
This screen sets the stop hours.
[Stop Mins] : (Stop Minutes)
This screen sets the stop minutes.
[N&D Start P] : (Start Pressure)
If the Night and Day function is enabled and active the Variable speed pump will start when the feedback pressure falls below the value
entered in this screen. See figure 19, page 68
[N&D Stop P] : (Stop Pressure)
If the night and day function is enabled and active the Variable speed pump will stop when the feedback pressure rises above the value
entered in this screen.
[Measure Time] : (Measure Time)
Each time the drive starts when the night and day function is active the feedback pressure is noted. Periodically at the interval set in this
screen the feedback is again noted. If the pressure has risen, the system remains in night and day but if the pressure falls, it is assumed
the demand is greater than that which the night and day function can supply and the system leaves the night and day function and reverts
to normal operation.
Default 0
Minimum 0
Maximum 23
Unit Hrs
Default 0
Minimum 0
Maximum 59
Unit Min
Default 0
Minimum 0
Maximum [N&D Stop P]
Default 0
Minimum N&D Start P
Maximum 3276.7
Default 0
Minimum 0
Maximum 32767
Unit sec
67
[N&D Speed] : (Night and Day Speed)
If the night and day function is enabled and active the Variable speed pump will run at the value entered in this screen when the pressure
falls below that entered in screen [<EXPANSION>] ~[NIGHT&DAY] ~[N&D Start P].
[Cyclic Ratio] : (Cyclic Ratio)
If cycling is sensed the system will assume a high demand and exit the Night and Day function. The system will then behave as a standard
pumping system. Cycling is sensed when (time stopped / (time running +time stopped) *100) is less than the value entered in this screen.
If a value of 50 is entered in this screen the system will sense cycling if the pump is on for longer than it is off (high demand).
[Restart Time] : (Restart Time)
Once the system has exited the Night and Day function the system behaves as a normal pump system. However the sensed high demand
may reduce and the system enters the sleep state. If this happens and the system has been in the sleep state for longer than the time
entered in this screen, low demand is sensed and the system will re-enter the night and day function as long as it is still within the Night and
Day time permissive.
Please note that the internal clock does not automatically switch to daylight saving time.
Default 0
Minimum LSP
Maximum HSP
Unit Hz
Default 50
Minimum 0
Maximum 32767
Unit %
Default 90
Minimum 0
Maximum 32767
Unit sec
6
8
Night & Day
The following diagram describes Night & Day
Figure 19
DRIVE STATUS
SYSTEM SHORT STATUS
TIME
PRESSURE
FEEDBACK
NST
N&D
NIGHT&DAY
Setpoint
FREQUENCY
REFERENCE ( FrH)
TIME
N&D Stop P
N&D Start P
Start Press (Start Settings)
N&D Speed (N&D)
Sleep Speed (Sleep Settings)
N&D Active
RUN
SLP
SLEEP
RUN
PMP
PUMPING
RUN
SLFU
SLEEP FUN
RUN NST RUN
N&D
NIGHT&DAY
NST RUN NST
Measure Time
Measure Time
Sleep Delay
Restart Time
Measure Time
69
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [FLOW COMP] ~
[Comp Select] : (Compensation Select)
This parameter sets the type of flow compensation the system should use. If none is selected no compensation occurs regardless of the
flow or number of external pumps running.
If [FlowComp] is selected, screens [<EXPANSION>] ~[FLOW COMP] ~[Known Flow] and [<EXPANSION>] ~[FLOW COMP] ~
[Press Drop] become relevant. All other screens in this sub-menu become irrelevant. For [FlowComp] to work, a flow meter must be
installed and calibrated correctly. The [FlowComp] algorithm uses the Hazen-Williams calculation but requires two measured values to be
entered. These are a known flow, preferably near maximum system demand, and the measured pressure drop at the point you wish
compensation to correct for at this flow rate. These are entered in screens [<EXPANSION>] ~[FLOW COMP] ~[Known Flow] and
[<EXPANSION>] ~[FLOW COMP] ~[Press Drop] respectively.
[Known Flow] : (Known Flow)
If [FlowComp] is selected as the method of compensation in screen [<EXPANSION>] ~[FLOW COMP] ~[Comp Select] then the
algorithm requires a measured flow rate and the measured pressure drop at the point compensation is correcting for.
[Press Drop] : (Pressure Drop)
If [FlowComp] is selected as the method of compensation in screen [<EXPANSION>] ~[FLOW COMP] ~[Comp Select] then the
algorithm requires a measured flow rate and the measured pressure drop at the point compensation is correcting for.
[Var Comp] : (Variable Speed Pump Compensation)
If [FixedComp] is selected as the method of compensation in screen [<EXPANSION>] ~[FLOW COMP] ~[Comp Select] the system will
compensate for flow based firstly on Variable speed pump and then on the number of external pumps that are running. The value entered
in this screen is added to the applied setpoint linearly from minimum speed (LSP) to maximum speed (HSP). Ie, if the following values are
entered:
LSP =30 Hz
HSP =50 Hz
Var Comp =1 bar
At 30 Hz no compensation is made, at 40 Hz, 0.5 bar is added to the applied setpoint and at 50 Hz 1.0 bar is added to the applied setpoint.
Default [None]
Range [None], [FlowComp]
or [FixedComp]
Default 0.00
Minimum 0.00
Maximum 327.67
Default 0.0
Minimum 0.0
Maximum 3276.7
Default 0.00
Minimum 0.00
Maximum 327.67
70
[Ext 1 Comp] : (Fixed one Compensation)
in this screen is added to the applied setpoint when one external pump is required to run. The total compensation would be:
(Var Comp* (( Actual Speed-LSP)/ (HSP-LSP))) +Fixed1 Comp
[Ext 2 Comp] : (Fixed two Compensation)
in this screen is added to the applied setpoint when two external pumps are required to run. The total compensation would be:
(Var Comp* (( Actual Speed-LSP)/ (HSP-LSP))) +Fixed1 Comp +Fixed2 Comp
[Ext 3 Comp] : (Fixed three Compensation)
in this screen is added to the applied setpoint when three external pumps are required to run. The total compensation would be:
(Var Comp* (( Actual Speed-LSP)/ (HSP-LSP))) +Fixed1 Comp +Fixed2 Comp +Fixed3 Comp
Default 0.00
Minimum 0.00
Maximum 327.67
Default 0.00
Minimum 0.00
Maximum 327.67
Default 0.00
Minimum 0.00
Maximum 327.67
71
Flow Compensation
The following diagram describes the Flow Compensation
Figure 20
RUN
PUMPING
FILL
DRIVE STATUS
SYSTEM SHORT STATUS
TIME
Local Setpoint
APPLIED
SETPOINT
MEASURED FLOW
TIME
72
The following diagram describes the Fixed Compensation
Figure 21
RUN
PUMPING
PMP
DRIVE STATUS
SYSTEM SHORT STATUS
TIME
Local Setpoint
APPLIED
SETPOINT
FREQUENCY
REFERENCE (FrH)
TIME
RUN
VAR +1
V +1
RUN
VAR +2
V +2
RUN
VAR +3
V +3
LOW SPEED (LSP)
HIGH SPEED (HSP)
CI_LO51 ext pump 1
CI_LO52 ext pump 2
CI_LO53 ext pump 3
Lead Comp
Fixed1 Comp
Fixed2 Comp
Fixed3 Comp
73
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [INLET PRO] ~
[Inlet Protect] : (Inlet Protection)
This parameter enables or disables the Inlet Protection function of the Water Solution card.
The inlet protection algorithm protects the controlled pump from low inlet pressure. The algorithm does this by reducing the applied setpoint
which in turn reduces the output speed of the pump. For this function to be enabled, a pressure transducer must be installed on the suction
side of the pump and connected to one of the available analogue inputs.
The applied setpoint is reduced by the value entered in screen :
[<EXPANSION>] ~[INLET PROT] ~[Max Comp] linearly between the value entered in screen
[<EXPANSION>] ~[INLET PROT] ~[Accept Press] and
[<EXPANSION>] ~[INLET PROT] ~[Unaccept Pres]
ie, if the following settings are entered
[Max Comp] =2bar
[Accept Press] =1bar
[Unaccept Pres] =0bar
When the inlet feedback pressure is above 1 bar, no compensation is made. However when the inlet feedback pressure is 0.5 bar the
applied setpoint is reduced by 1 bar and when the inlet feedback is 0 bar the applied setpoint is reduced by 2 bar. If in these circumstances
the applied setpoint was in fact 2 bar the applied setpoint would be reduced to 0 bar and the system will reduce speed and enter the sleep
state if configured for this.
[Inlet Source] : (Inlet Source)
This parameter is used to select the Feedback for the Suction Pressure.
Please note that if one of the Water Solution analogue inputs is used for Suction Pressure Feedback, it must be correctly configured in
[Accept Press] : (Acceptable Pressure)
If the inlet pressure falls below this value the inlet compensation algorithm becomes active. The applied setpoint is reduced by the value
entered in screen [<EXPANSION>] ~[INLET PROT] ~[Max Comp] linearly between the value entered in this screen and the screen
[<EXPANSION>] ~[INLET PROT] ~[Unaccept Pres]
Default [Disable]
Default DRIVE_AI1
Default 0.0
Minimum [Unaccept Pres]
Maximum 3276.7
74
[Unaccept Pres] : (Unacceptable Pressure)
If the inlet pressure falls below the value entered in screen [<EXPANSION>] ~[INLET PROT] ~[Accept Press] the inlet compensation
algorithm becomes active. The applied setpoint is reduced by the value entered in screen [<EXPANSION>] ~ [INLET PROT] ~
[Max Comp] linearly between the value entered in screen [<EXPANSION>] ~[INLET PROT] ~[Accept Press] and the value entered in
this screen.
[Max Comp] : (Maximum Compensation)
If the inlet pressure falls below the value entered in screen [<EXPANSION>] ~[INLET PROT] ~[Accept Press] the inlet compensation
algorithm becomes active. The applied setpoint is reduced by the value entered in this screen linearly between the value entered in screen
[<EXPANSION>] ~ [INLET PROT] ~ [Accept Press] and the value entered in screen [<EXPANSION>] ~ [INLET PROT] ~
[Unaccept Pres].
Default 0.0
Minimum 0.0
Maximum [Accept Press]
Default 0.0
Minimum 0.0
Maximum 3276.7
75
Inlet Protection
The following diagram describes the Inlet Protection
Figure 22
NST
IN C
INLETS CM
RUN
PMP
PUMPING
RUN
PMP
PUMPING
RUN
IN C
INLETS CMP
Setpoint Ramp
Setpoint Ramp
Max Comp
76
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [ANTI JAM] ~
[Anti Jam] : (Anti Jam)
This parameter enables or disables the Anti J am function of the Water Solution card.
The Anti J am function is used to dislodge any product or detritus that may be attached to the pump impeller. It may also be used to clear a
blocked pipe or valve. The Anti J am function works by rapidly accelerating and decelerating the pump. If triggered the Anti J am function will
accelerate the motor to the speed set in screen [<EXPANSION>] ~ [ANTI JAM] ~ [Fwd Speed] at the rate entered in screen
[<EXPANSION>] ~[ANTI JAM] ~[AJAM Accel]. It will remain at this speed for the time entered in screen [<EXPANSION>] ~[ANTI JAM]
~[Fwd Time]. Once this time expires the motor will be decelerated to the speed entered in screen [<EXPANSION>] ~[ANTI JAM] ~
[Rev Speed] at the rate entered in screen [<EXPANSION>] ~[ANTI JAM] ~[AJAM Decel]. It will remain at this speed for the time entered
in screen [<EXPANSION>] ~[ANTI JAM] ~[Rev Time]. This complete forward reverse cycle will continue for the amount of times entered
in screen [<EXPANSION>] ~[ANTI JAM] ~[No Cycles].
The Anti J am function can be triggered in one of three ways which are selected in screen [<EXPANSION>] ~[ANTI JAM] ~[Trigger].

[Trigger] : (Trigger)
This parameter is used to select the trigger condition to instigate an Anti J am cycle.
If current is selected and the Anti J am function is enabled, a cycle will commence when the motor current is above the value entered in
screen [<EXPANSION>] ~[ANTI JAM] ~[Current] for the time entered in screen [<EXPANSION>] ~[ANTI JAM] ~[Cur Time].
If [DRIVE_LI1] is selected and the Anti J am function is enabled a cycle will commence on the rising edge of digital input [DRIVE_LI1]
(The system must be at stop: LI51, LI52 and LI57 =0).
If [Stopped] is selected and the Anti J am function is enabled a cycle will commence after the system has stopped automatically (CI_LI57
/ auto run command is still true) for the time entered in screen [<EXPANSION>] ~[ANTI JAM] ~[Stop Time].
[No Cycles] : (Number of Cycles)
If the Anti J am function is enabled and a cycle has been triggered the forward / reverse cycle will be repeated for the amount of times entered
in this screen.
[Current] : (Current)
If [Current] is selected and the Anti J am function is enabled a cycle will commence when the motor current is above the value entered in
this screen for the time entered in screen [<EXPANSION>] ~[ANTI JAM] ~[Cur Time].
Default [Disable]
Default [DRIVE_LI1]
Range [Current], [DRIVE_LI1]
or [Stopped]
Default 10
Minimum 0
Maximum 999
Default 3276.7
Minimum 0
Unit A
77
[Cur Time] : (CurrentTime)
If [Current] is selected and the Anti J am function is enabled a cycle will commence when the motor current is above the value entered in
screen [<EXPANSION>] ~[ANTI JAM] ~[Current] for the time entered in this screen.
[Stop Time] : (Stop Time)
If [Stopped] is selected and the Anti J am function is enabled a cycle will commence after the system has stopped automatically (CI_LI57/
auto run command is still true) for the time entered in this screen.
[Fwd Speed] : (Forward Speed)
If triggered the Anti J am function will accelerate the motor to the speed set in this screen at the rate entered in screen [<EXPANSION>] ~
[ANTI JAM] ~[AJAM Accel]. It will remain at this speed for the time entered in screen [<EXPANSION>] ~[ANTI JAM] ~[Fwd Time].
[Fwd Time] : (Forward Time)
If triggered the Anti J am function will accelerate the motor to the speed set in screen [<EXPANSION>] ~[ANTI JAM] ~[Fwd Speed] at
the rate entered in screen [<EXPANSION>] ~[ANTI JAM] ~[AJAM Accel]. It will remain at this speed for the time entered in this screen.
Default 30
Minimum 1
Maximum 32767
Unit sec
Default 10
Minimum 1
Maximum 32767
Unit sec
Default 0
Minimum LSP
Maximum HSP
Unit Hz
Default 1
Minimum 0
Maximum 32767
Unit sec
78
[Rev Speed] : (Reverse Speed)
If triggered the Anti J am function will decelerate the motor to the speed set in this screen at the rate entered in screen [<EXPANSION>] ~
[ANTI JAM] ~[AJAM Decel]. It will remain at this speed for the time entered in screen [<EXPANSION>] ~[ANTI JAM] ~[Rev Time].
[Rev Time] : (Reverse Time)
If triggered the Anti J am function will decelerate the motor to the speed set in screen [<EXPANSION>] ~[ANTI JAM] ~[Rev Speed] at the
rate entered in screen [<EXPANSION>] ~[ANTI JAM] ~[AJAM Decel]. It will remain at this speed for the time entered in this screen.
[AJAM Accel] : (Anti Jam Acceleration)
If triggered the Anti J am function will accelerate the motor to the speed set in screen [<EXPANSION>] ~[ANTI JAM] ~[Fwd Speed] at
the rate entered in this screen. It will remain at this speed for the time entered in screen [<EXPANSION>] ~[ANTI JAM] ~[Fwd Time].
[AJAM Decel] : (Anti Jam Deceleration)
If triggered the Anti J am function will decelerate the motor to the speed set in screen [<EXPANSION>] ~[ANTI JAM] ~[Rev Speed] at the
rate entered in this screen. It will remain at this speed for the time entered in screen [<EXPANSION>] ~[ANTI JAM] ~[Rev Time].
Default 0
Minimum -HSP
Maximum -LSP
Unit Hz
Default 1
Minimum 0
Maximum 32767
Unit sec
Default 3.0
Minimum 0
Maximum 999.9
Unit sec
Default 3.0
Minimum 0
Maximum 999.9
Unit sec
7
9
Anti Jam
The following diagram describes the Anti J am
Figure 23
DRIVE STATUS
SYSTEM SHORT STATUS
TIME
FREQUENCY
PRESSURE (FrH)
NST
OFF
OFF
Fwd Speed (25Hz)
Zero Speed
NST
OFF
OFF
RUN
AJ AM
ANTI J AM
Rev Time Rev Time Rev Time Rev Time
Fwd Time Fwd Time Fwd Time Fwd Time
Rev Speed (25Hz)
DRIVE_LI1
No Cucles=4
80
[1.14 - WATER SOLUT.] ~ [<EXPANSION] > ~ [FROST PRO] ~
[Frost Protect] : (Frost Protect)
This parameter enables or disables the frost protection function of the Water Solution card. For the frost protection algorithm to work a
temperature transducer must be installed and connected to one of the available analogue inputs.
If frost protection is enabled and the measured temperature falls below the value set in screen
[<EXPANSION>] ~[FROST PRO] ~[Alarm Temp] then digital output DRIVE_RELAY1 will be energised. The relay will only remain
energised for as long as the temperature remains below the [Alarm Temp].
If frost protection is enabled and the measured temperature falls below the value set in screen [<EXPANSION>] ~[FROST PRO] ~
[Protect Temp] Digital output DRIVE_RELAY2 will be energised and the Variable speed pump will be started. The system will now operate
as a normal system using the PID reference selected in screen [<EXPANSION>] ~[FROST PRO] ~[Frost PID Ref].
The relay and system will remain on until the measured temp is above [Protect Temp] and either the reset button on the display is pressed
or digital input CI_LI58 is energised to reset the system.
[Frost FB] : (Frost Feedback)
This parameter is used to select the Feedback for the Water Solution card Frost Protection temperature transducer.
Please note that if one of the Water Solution analogue inputs is used for Temperature Feedback, it must be correctly configured in screens
[Alarm Temp] : (Alarm Temperature)
If frost protection is enabled and the measured temperature falls below the value set in this screen, Digital output DRIVE_RELAY1 will be
energised. The relay will only remain energised for as long as the temperature remains below that entered in this screen.
Default [Disable]
Default DRIVE_AI1
Default 0.0
Minimum -3276.7
Maximum 3276.7
Unit deg, Far
81
[Protect temp] : (Protection Temperature)
If frost protection is enabled and the measured temperature falls below the value set in this screen, Digital output DRIVE_RELAY2 will be
energised and the Variable speed pump will be started. The system will now operate as a normal system using the PID reference selected
in screen [<EXPANSION>] ~[FROST PRO] ~[Frost PID Ref]. The relay and system will remain on until the measured temp is above
[Protect Temp] and either the reset button on the display is pressed or digital input CI_LI58 is energised to reset the system.
Please note that the auto run command (CI_LI57) is not necessary for the frost protection to operate.
[Actual temp] : (Actual Temperature)
This screen is used to display the measured temperature.
[Frost PID Ref] : (Frost Protection PID Reference)
If frost protection is enabled and the measured temperature falls below the value set in screen [<EXPANSION>] ~[FROST PRO] ~
[Protect Temp], Digital output DRIVE_RELAY2 will be energised and the Variable speed pump will be started. The system will now operate
as a normal system using the PID reference selected in this screen. The relay and system will remain on until the measured temp is above
[Protect Temp] and either the reset button on the display is pressed or digital input CI_LI58 is energised to reset the system.
Please note that the auto run command (CI_LI57) is not necessary for the frost protection to operate.
Default 0.0
Minimum -3276.7
Maximum 3276.7
Unit deg, Far

WARNING
INJURY FROM UNEXPECTED MOVEMENTS
Once activated frost protection pumping can only be prematurely stopped by disabling the function in screen [<EXPANSION>] ~
[FROST PRO] ~[Frost Protect].
Failure to follow this instruction can result in death, serious injury, or equipment damage.
Minimum -3276.7
Maximum 3276.7
Unit deg, Far
Default 0.0
Minimum 0
Maximum 6553.5
8
2
Frost Protection
The following diagram describes the Frost Protection
Figure 24
DRIVE STATUS
SYSTEM SHORT STATUS
TIME
FREQUENCY
REFERENCE (FrH)
NST
OFF
OFF
Frost PID Ref
Local Setpoint
NST
OFF
OFF
RUN
FST
FROST PRO
Pipe Fill Sp
No Cucles=4
TIME
MEASURED
TEMPERATURE
Zero Degrees
Frost Alarm
Frost Protect
DRIVE_RELAY1 Frost Warning
DRIVE_RELAY2 Frost Warning
NST
OFF
OFF
83
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [SAVED TIM] ~
[Var Time] : (Var Time)
This screen displays the hours the Variable speed pump has been running since it was last reset. When displayed this parameter may be
overwritten to reset back to zero or any number desired. If [Minutes] is selected in screen [<EXPANSION>] ~ [SAVED TIME] ~
[Time Base] the value is incremented every minute that the Variable speed pump is running.
Please note that when displayed this parameter is not updated.
[Ext1 Time] : (External Pump One Time)
This screen displays the hours external pump one has been running since it was last reset. When displayed this parameter may be
[Time Base] the value is incremented every minute that external pump one is running.
[Ext2 Time] : (External Pump Two Time)
This screen displays the hours external pump two has been running since it was last reset. When displayed this parameter may be
[Time Base] the value is incremented every minute that external pump two is running.
[Ext3 Time] : (External Pump Three Time)
This screen displays the hours external pump three has been running since it was last reset. When displayed this parameter may be
[Time Base] the value is incremented every minute that external pump three is running.
Default 0
Minimum 0
Maximum 65535
Unit Hrs or Min
Default 0
Minimum 0
Maximum 65535
Unit Hrs or Min
Default 0
Minimum 0
Maximum 65535
Unit Hrs or Min
Default 0
Minimum 0
Maximum 65535
Unit Hrs or Min
84
[Jky Time] : (Jockey Pump Time)
This screen displays the hours the jockey pump has been running since it was last reset. When displayed this parameter may be overwritten
to reset back to zero or any number desired. If [Minutes] is selected in screen [<EXPANSION>] ~[SAVED TIME] ~[Time Base] the value
is incremented every minute that the jockey pump has been running.
[Time Base] : (Time Base)
For commissioning purposes the user can select to have the pump run time hours increment on a per minute basis. This parameter should
always be reset to [Hours] at the completion of commissioning.
Please note that in case of a switch Hours / Minutes to Minutes / Hours, only the unit changes, actual time value is not modified.
Default 0
Minimum 0
Maximum 65535
Unit Hrs or Min
Default [Hours]
Range Hours or Minutes
85
[1.14 - WATER SOLUT.] ~ [<EXPANSION>] ~ [CONFIG] ~
[CI_AI51 Type] : (Water Solution Analogue Input 51)
This parameter allows the user to select the type of transducer being installed.
[CI_AI52 Type] : (Water Solution Analogue Input 52)
This parameter allows the user to select the type of transducer being installed.
[Stop Type] : (Stop Type)
This parameter allows the user to select the stop type. At times ramp stop is not suitable for the pump being controlled so the user can
select Wheel which causes the motor to stop using the freewheel stop type.
Please note that the setting in this screen has priority over [1.7 APPLICATION FUNCT] [STOP CONFIGURATION] [TYPE OF STOP](Stt)
[Fault Ramp] : (Fault Ramp)
This parameter sets the ramp rate to be used when a fault occurs.
[Fault Hist] : (Fault History)
This parameter shows a history of application faults in a numerical format. A maximum of four digits will be displayed with the left most digit
giving the code for the oldest application fault and the right hand digit giving the code for the most recent application fault. The fault codes
are as follows:
1 Flow switch fault.
2 Flow rate fault
3 Analogue high pressure fault
4 Cavitation fault
5 Cycle fault
6 Minimum pressure fault
7 Low level fault
8 Digital high pressure fault
If this screen displays 3622 then the last two faults were flow rate, the fault immediately prior to these was a minimum pressure fault and
the oldest recorded fault was an analogue high pressure fault. The value in this screen is not write protected so may be reset to zero.
Default 4-20 mA
Range 4-20 mA or 0-20 mA
Default 4-20mA
Range 4-20 mA or 0-20 mA
Default Ramp
Range Ramp or Wheel
Default 3.0
Minimum 0.0
Maximum 999.9
Unit sec
Default 0
Minimum 0
Maximum 8888
86
[System Units] : (System Units)
This parameter allows to choose the system units.
If System units =0 : system units used is IEC (liter and degree Celcius).
If System units =1 : system units used is Imp (gallon and degree Farenheit).
Important: This parameter exists only from the version V1.2 ie 03 ([Version] = 1203).
[Version] : (Version)
This parameter gives the current version of the software application.
Example:
Version : 1101
It means that the software application is v1.1 ie 01
Par dfaut 0
Minimum 0
Maximum 1
Unit IEC ou Imp
Adresse Modbus %mw607
Minimum 1101
Maximum 9999
87
Configuration Record
The values given in the Example column of this document are for a system comprising of a Variable speed pump and one external direct
on line pump. The system pipe work is rated for a maximum of 6 bars and the desired constant pressure is 4 bars. The system IO is as follow
[START SET]
Parameter Minimum Maximum Modbus Example Record 1 Record 2
[Start Press] [Pipe Fill P] [PID Max Ref] %MW300 0.5 bar bar bar
[Start Delay] 0 999 %MW302 30 sec sec sec
[Pipe Fill P] 0 [Start Press] %MW304 0.4 bar bar bar
[Pipe Fill Spd] LSP HSP %MW306 25 Hz Hz Hz
[Pipe Fill Lim] 0 32767 %MW308 10 sec sec sec
[Setpoint Ramp] 0.01 327.67 %MW310 0.05 Un/s Un/s Un/s
[Man Speed] LSP HSP %MW312 35 Hz Hz Hz
EXPANSION :
Start Press : 0.5 Bar
Start Del ay : 30 sec
Pi pe Fi l l P : 0.4 Bar
Pi pe Fi l l Spd : 25 Hz
Pi pe Fi l l Li m : 10 sec
Setpoi ntRamp : 0.05 Un/s
Man Speed : 35 Hz
1,14 WATER SOLUT.
NST APP 0.0Hz OFF
START SET
Code Quick
88
[SLEEP SET]
[Sleep Delay] 0 3600 %MW314 20 sec sec sec
[Sleep Speed] LSP HSP %MW316 30 Hz Hz Hz
[Sleep Flow] 0.00 65535 %MW318 0.00 l/s l/s l/s
[Sleep Current] 0.0 3276,7 %MW320 0 A A A
[Flow Sw Sleep] NA NA %MW322 [Enable]
[Adv Sleep] NA NA %MW324 [Enable]
[Adv Check Sp] LSP HSP %MW326 0 Hz Hz Hz
[Adv Test Time] 0 9999 %MW328 0 sec sec sec
[Adv Speed] LSP HSP %MW330 0 Hz Hz Hz
[Slp Bst Speed] LSP HSP %MW332 0 Hz Hz Hz
[Slp Bst Time] 0 250 %MW334 0 sec sec sec
EXPANSION :
Sl eep Del ay : 20 sec
Sl eep Speed : 30 Hz
Sl eep Fl ow : 0 l/s
Sl eep Current : 0.0 A
Fl ow Sw Sl eep :
Adv Sl eep :
Adv Check Sp : 0 Hz
Adv Test Ti me : 0 sec
Adv Speed : 0 Hz
Sl p Bst Speed : 0 Hz
Sl p Bst Ti me : 0 sec
NST APP 0.0Hz OFF
SLEEP SET
Di sabl e
Di sabl e
1,14 WATER SOLUT.
Code Quick
89
[RESET FLT]
[No Reset Att] 0 10 %MW336 5
[Decrement Dly] 0 9999 %MW338 3600 sec sec sec
[Reset Pause] 0 9999 %MW340 60 sec sec sec
[Hi P Fault] 0 2 %MW342 [Aut Reset]
[Hi P Level] 0 3276.7 %MW344 5.0 bar bar bar
[Hi P Delay] 0 999 %MW346 10 sec sec sec
[Cavit Fault] 0 2 %MW348 [Disable]
[Cavit Current] 0 2*Inv (drive rated
current)
%MW350 0.0 A A A
[Cavit Speed] LSP HSP %MW352 50 Hz Hz Hz
[Cavit Time] 0 999 %MW354 10 sec sec sec
[Flow Fault] 0 2 %MW356 [Disable]
[Lo Flow Sel] 0 2 %MW358 [Flow Sw]
[Lo Flow Level] 0 327.67 %MW360 0 l/s l/s l/s
[Lo Flow Speed] 0 250 %MW362 25 Hz Hz Hz
[Lo Flow Delay] 0 999 %MW364 30 sec sec sec
[Lo Flow Filter] 0 999 %MW366 2 sec sec sec
[Fill Flow Pro] No Yes %MW368 No
EXPANSION :
No Reset Att : 5
Decrement Dl y : 3600 sec
Reset Pause : 60 sec
Hi P Faul t :
Hi gh P Level : 5.0 Bar
Hi P Del ay : 10 sec
Cavi t Faul t :
Cavi t Current : 0.0 A
Cavi t Speed : 50 Hz
Cavi t Ti me : 10 sec
Fl ow Faul t :
Lo Fl ow Sel :
Lo Fl ow Level : 0 l/s
Lo Fl o Speed : 25 Hz
Lo Fl o Del ay : 30 sec
Lo Fl o Fi l ter : 2 sec
Fi l l Fl ow Pro :
Di sabl e
Fl ow Sw
Yes
NST APP 0.0Hz OFF
RESET FLT
Di sabl e
1,14 WATER SOLUT.
Di sabl e
Code Quick
90
[NRESET FL]
[Cycle Time] 0 3600 %MW370 60 sec sec sec
[Cycle Count] 0 99 %MW372 3
[Min Press Flt] 0 1 %MW374 [Disable]
[Min Press Lev] 0 32767 %MW376 0.0 bar bar bar
[Min Press Dly] 0 3600 %MW378 10 sec sec sec
[Low Level] 0 1 %MW380 [Disable]
[Low Level Dly] 0 3600 %MW382 2 sec sec sec
EXPANSION :
Cycl e Ti me : 60 sec
Cycl e Count : 3
Mi n Press Fl t :
Mi n Press Lev : 0.0 Bar
Mi n Press Dl y : 10 sec
Low Level :
Low Level Dl y : 2 sec
Di sabl e
1,14 WATER SOLUT.
NST APP 0.0Hz OFF
NRESET FL
Di sabl e
Code Quick
91
[SENSORS]
[Outlet TX Max] 1 3276.7 %MW384 10.0 bar bar bar
[Inlet TX Max] 1 3276.7 %MW386 10.0 bar bar bar
[Press Units] 0 6 %MW388 bar
[Flow Source] - - %MW390 NONE
[Flow AIN TX] 0.00 65535 %MW392 0 l/s l/s l/s
[Pulses/
Volume]
1 655.35 %MW394 1.00 pu/V pu/V pu/V
[Volume] 1 65535 %MW396 1 l l l
[Flow Units] 0 6 %MW398 litres/s
[Flow Filter] 0 65535 %MW400 0 sec sec sec
[Temp Tx Min] -32767 0 %MW402 0 deg deg deg
[Temp Tx Max] 0 32767 %MW404 100 deg deg deg
EXPANSION :
Outl et Tx Max : 10.0 Bar
Inl et Tx Max : 10.0 Bar
Press Uni ts :
Fl ow Source :
Fl ow AIN Tx : 0 l/s
Pul ses/vol ume : 1.00 pu/V
Vol ume : 1 l
Fl ow Uni ts :
Fl ow Fi l ter : 0 sec
Temp Tx Mi n : 0 deg
Temp Tx Max : 100 deg
l i tres/s
1,14 WATER SOLUT.
NST APP 0.0Hz OFF
SENSORS
bar
NONE
Code Quick
92
[FLOW LMT]
[Activate Lim] 0 1 %MW406 [Disable]
[Flow Limit] [Flo Lmt
Resest]
32767 %MW408 0 l/s l/s l/s
[Flo Lmt Resest] 0.00 [Flow Limit] %MW410 0 l/s l/s l/s
[Flow Lmt Ramp] 0.0 999.9 %MW412 10.0 sec sec sec
EXPANSION :
Acti vate Li m :
Fl ow Li mi t : 0 l/s
Fl o Lmt Reset : 0 l/s
Fl ow Lmt Ramp : 10.0 sec
NST APP 0.0Hz OFF
FLOW LMT
1,14 WATER SOLUT.
Di sabl e
Code Quick
93
[PID]
[PID Reference] 0 6 %MW414 LOCAL
[PID Max Ref] 0.0 3276.7 %MW416 3200.0 bar bar bar
[PID Feedback] 0 5 %MW418 DRIVE_AI2
[PID Gain] -100.00 +100.00 %MW420 1,4 X X X
[PID Integral] 0.00 100.00 %MW422 10.00 sec sec sec
[PID Deriv] 0.00 100.00 %MW424 0.00 sec sec sec
[PID Accel] 0.0 999.9 %MW426 5.0 sec sec sec
[PID Decel] 0.0 999.9 %MW428 5.0 sec sec sec
[Strt Accel Rate] 0.0 999.9 %MW430 3.0 sec sec sec
[Stp Dec Rate] 0.0 999.9 %MW432 3.0 sec sec sec
[Alt Reference] 0 6 %MW434 LOCAL
EXPANSION :
PID Reference :
PID Max Ref : 3200.0 Bar
PID Feedback :
PID Gai n : +1.40 x
PID Integral : 10.00 sec
PID Deri v : 0.00 sec
PID Accel : 5.0 sec
PID Decel : 5.0 sec
Strt Acc Rate : 3.0 sec
Stp Dec Rate : 3.0 sec
Al t Reference : LOCAL
NST APP 0.0Hz OFF
PID
DRIVE_AI2
1,14 WATER SOLUT.
LOCAL
Code Quick
94
[STAGE]
[Number of EXT] 0 3 %MW436 0 pmp
[Duty Sharing] 0 1 %MW438 Enable
[Stage Mode] 0 5 %MW440 Sp+Pr+Dly
[Stage Speed] [Stage Byp Spd] HSP %MW442 50 Hz Hz Hz
[Stage error] 0 3276.7 %MW444 0.0 bar bar bar
[Stage Delay] 0 3600 %MW446 5 sec sec sec
[Stage Byp Spd] LSP [Stage Speed] %MW448 50 Hz Hz Hz
[Stg Byp Time] 0 3600 %MW450 5 sec sec sec
[Stage Offset] 0 [Stage Speed] -
[Stage Byp Spd]
%MW452 0 Hz Hz Hz
EXPANSION :
Number of EXT : 0 pmp
Duty Shari ng :
Stage Mode :
Stage Speed : 50 Hz
Stage Error : 0.0 Bar
Stage Del ay : 5 sec
Stage Byp Spd : 50 Hz
Stg Byp Ti me : 5 sec
Stage Offset : 0 Hz
NST APP 0.0Hz OFF
STAGE
Enabl e
Sp+Pr+Dl y
1,14 WATER SOLUT.
Code Quick
95
[DESTAGE]
[Destage Mode] 0 5 %MW454 Sp+Pr+Dly
[Destage Speed] [Dstge Byp Sp] HSP %MW456 40 Hz Hz Hz
[Destage Error] -3276.7 0 %MW458 0.0 bar bar bar
[Destage Delay] 1 3600 %MW460 1 sec sec sec
[Dstge Byp Sp] LSP [Destage Speed] %MW462 40 Hz Hz Hz
[Dstg Byp Time] 0 3600 %MW464 5 sec sec sec
[Dstg Offset] 0 [Dstge Byp Sp] -
[Destage Speed]
%MW466 0 Hz Hz Hz
EXPANSION :
Destage Mode :
Destage Speed : 40 Hz
Destage Error : 0.0 Bar
Destage Del ay : 1 sec
Dstge Byp Sp : 40 Hz
Dstg Byp Ti me : 5 sec
Dstg Offset : 0 Hz
NST APP 0.0Hz OFF
1,14 WATER SOLUT.
DESTAGE
Sp+Pr+Dl y
Code Quick
96
[JOCKEY]
[Jockey] NA NA %MW468 [Disable]
[Jky Stop P] [Jky Start P] 3276,7 %MW470 0.0 bar bar bar
[Jky Start P] 0 [Jky Stop P] %MW472 0.0 bar bar bar
[Jky On Delay] 0 3600 %MW474 1 sec sec sec
EXPANSION :
Jockey :
Jky Stop P : 0.0 Bar
Jky Start P : 0.0 Bar
Jky On Del ay : 1 sec
NST APP 0.0Hz OFF
1,14 WATER SOLUT.
JOCKEY
Di sabl e
Code Quick
97
[RUN TIMES]
[Timed Pumping] 0 1 %MW476 [Disable]
[Start Hours] 0 23 %MW478 0 Hrs Hrs Hrs
[Start Mins] 0 59 %MW480 0 Min Min Min
[Stop Hours] 0 23 %MW482 0 Hrs Hrs Hrs
[Stop Mins] 0 59 %MW484 0 Min Min Min
EXPANSION :
Ti med Pumpi ng :
Start Hours : 0 Hrs
Start Mi ns : 0 min
Stop Hours : 0 Hrs
Stop Mi ns : 0 min
NST APP 0.0Hz OFF
1,14 WATER SOLUT.
RUN TIMES
Di sabl e
Code Quick
98
[NIGHT&DAY]
[Night & Day] 0 1 %MW486 [Disable]
[Start Hours] 0 23 %MW488 0 Hrs Hrs Hrs
[Start Mins] 0 59 %MW490 0 Min Min Min
[Stop Hours] 0 23 %MW492 0 Hrs Hrs Hrs
[Stop Mins] 0 59 %MW494 0 Min Min Min
[N&D Start P] 0 [N&D Stop P] %MW496 0.0 bar bar bar
[N&D Stop P] [N&D Start P] 3276,7 %MW498 0.0 bar bar bar
[Measure Time] 0 32767 %MW500 10 sec sec sec
[N&D Speed] LSP HSP %MW502 30 Hz Hz Hz
[Cyclic Ratio] 0 32767 %MW504 50 % % %
[Restart Time] 0 32767 %MW506 90 sec sec sec
EXPANSION :
Ni ght & Day :
Start Hours : 0 Hrs
Start Mi ns : 0 min
Stop Hours : 0 Hrs
Stop Mi ns : 0 min
N&D Start P : 0.0 Bar
N&D Stop P : 0.0 Bar
Measure Ti me : 10 sec
N&D Speed : 30 Hz
Cycl i c Rati o : 50 %
Restart Ti me : 90 sec
NST APP 0.0Hz OFF
1,14 WATER SOLUT.
NIGHT&DAY
Di sabl e
Code Quick
99
[FLOW COMP]
[Comp Select] 0 2 %MW508 [None]
[Known Flow] 0.00 32767 %MW510 0 l/s l/s l/s
[Press Drop] 0.0 3276,7 %MW512 0.0 bar bar bar
[Var Comp] 0.00 327,67 %MW514 0.00 bar bar bar
[Ext 1 Comp] 0.00 327,67 %MW516 0.00 bar bar bar
EXPANSION :
Comp Sel ect :
Known Fl ow : 0 l/s
Press Drop : 0.0 Bar
Var Comp : 0.00 Bar
Ex t 1 Comp : 0.00 Bar
NST APP 0.0Hz OFF
1,14 WATER SOLUT.
FLOW COMP
None
Code Quick
100
[INLET PRO]
[Inlet Protect] 0 1 %MW522 [Disable]
[Inlet Source] 0 5 %MW524 DRIVE_AI1
[Accept Press] [Unaccept Pres] 3276.7 %MW526 0.0 bar bar bar
[Unaccept Pres] 0.0 [Accept Press] %MW528 0.0 bar bar bar
[Max Comp] 0.0 3276.7 %MW530 0.0 bar bar bar
EXPANSION :
Inl et Protect :
Inl et Source :
Accept Press : 0.0 Bar
Unaccept Pres : 0.0 Bar
Max Comp : 0.0 Bar
DRIVE_AI1
NST APP 0.0Hz OFF
1,14 WATER SOLUT.
INLET PRO
Di sabl e
Code Quick
101
[ANTI JAM]
[Anti Jam] 0 1 %MW534 [Disable]
[Trigger] 0 2 %MW536 DRIVE_LI1
[No Cycles] 1 999 %MW538 10 - - -
[Current] 0.0 3276.7 %MW540 60 A A A
[Cur Time] 1 32767 %MW542 30 sec sec sec
[Stop Time] 1 32767 %MW544 10 sec sec sec
[Fwd Speed] LSP HSP %MW546 0 Hz Hz Hz
[Fwd Time] 0 32767 %MW550 0 sec sec sec
[Rev Speed] -HSP -LSP %MW548 0 Hz Hz Hz
[Rev Time] 0 32767 %MW552 1 sec sec sec
[AJAM Accel] 0.0 999.9 %MW554 3.0 sec sec sec
[AJAM Decel] 0.0 999.9 %MW556 3.0 sec sec sec
EXPANSION :
Anti Jam :
Tri gger :
No Cycl es : 10
Current : 60 A
Cur Ti me : 30 sec
Stop Ti me : 10 sec
Fwd Speed : 0 Hz
Fwd Ti me : 0 sec
Rev Speed : 0 Hz
Rev Ti me : 1 sec
AJAM Accel : 3.0 sec
AJAM Decel : 3.0 sec
DRIVE_LI1
NST APP 0.0Hz OFF
1,14 WATER SOLUT.
ANTI JAM
Di sabl e
Code Quick
102
[FROST PRO]
[Frost Protect] 0 1 %MW558 [Disable]
[Frost FB] 0 5 %MW560 DRIVE_AI4
[Alarm Temp] -3276.7 3276.7 %MW562 0.0 deg deg deg
[Protect Temp] -3276.7 3276.7 %MW564 0.0 deg deg deg
[Actual Temp] -3276.7 3276.7 %MW566 0.0 deg deg deg
[Frost PID Ref] 0.0 6553.5 %MW568 0.0 bar bar bar
[SAVED TIM]
[Var Time] 0 65535 %MW578 0 Hrs Hrs Hrs
[Ext 1 Time] 0 65535 %MW580 0 Hrs Hrs Hrs
[Jockey] 0 65535 %MW586 0 Hrs Hrs Hrs
[Time Base] NA NA %MW588 [Hours]
EXPANSION :
Frost Protect :
Frost FB :
Al arm Temp : 0.0 deg
Protect Temp : 0.0 deg
Actual Temp : 0.0 deg
Frost PID Ref : 0.0 Bar
DRIVE_AI4
NST APP 0.0Hz OFF
1,14 WATER SOLUT.
FROST PRO
Di sabl e
Code Quick
EXPANSION :
Var Ti me : 0 Hrs
Ex t 1 Ti me : 0 Hrs
Jockey : 0 Hrs
Ti me Base : Hours
NST APP 0.0Hz OFF
1,14 WATER SOLUT.
SAVED TIM
Code Quick
103
[CONFIG]
[CI_AI51 Type] NA NA %MW570 4-20 mA
[CI_AI52 Type] NA NA %MW572 4-20 mA
[Stop Type] NA NA %MW574 [Ramp]
[Fault Ramp] 0.0 999,9 %MW576 3.0 sec sec sec
[Fault Hist] 0 8888 %MW592 0
[System Units] 0 1 %MW607 0/1 IEC/Imp
[Version] 1101 9999 %MW590 1203
EXPANSION :
CI_AI51 Type :
CI_AI52 Type :
Stop Type :
Faul t Ramp : 3.0 sec
Faul t Hi st : 0
System Uni ts : 0 IEC
Versi on : 1203
NST APP 0.0Hz OFF
1,14 WATER SOLUT.
CONFIG
4-20mA
4-20mA
Ramp
Code Quick
EXPANSION :
CI_AI51 Type :
CI_AI52 Type :
Stop Type :
Faul t Ramp : 3.0 sec
Faul t Hi st : 0
System Uni ts : 1 Imp
Versi on : 1203
CONFIG
4-20mA
4-20mA
Ramp
NST APP 0.0Hz OFF
1,14 WATER SOLUT.
Code Quick
2007-08
atv61_Water_Solution_Control_Card_en_v3

Atv61 Water Solution en v3

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