Volvo D5K Hybrid Euro6 Fact Sheet en

Conguration
The Volvo Hybrid Driveline consists of four building blocks:

The Volvo D5K Euro 6 diesel engine
Electric motor/generator
Volvo I-Shift automated gearbox
Energy Storage System (ESS)
The hybrid driveline makes it possible to downsize the diesel
engine and in that way contribute to fuel savings compared
with conventional vehicles. For further details on the D5K
engine please refer to its fact sheet.
Energy Storage System (ESS)
The energy storage system contains a battery with Lithium
Ion cells. It weighs approximately 220 kg. The batterys peak
power is 120 kW and energy storage capacity is 1.2 kWh
(double capacity for articulated buses). To operate the battery
in cold conditions it is equipped with a heater. The heater
can be used both when the bus is standing at the ramp and
when driving.
Hybrid drive
The most common mode is hybrid drive, where the diesel
engine and the electric motor together propel the vehicle.
Torque is distributed between the two units depending on
the ESS charge status, speed and other conditions.
Full electric drive
When the bus is standing still the diesel engine is shut off
during certain conditions. The bus will therefore take off from
the bus stop in full electric mode. During this time the bus is
silent and emits zero emissions. The diesel engine starts up
at the frst gearshift. When pulling away with the accelerator
pedal partly pressed, for instance when driving in slow traffc
queues, full electric drive can continue longer, until the ESS
charge status is too low or if other circumstances requiring
diesel engine start-up occur. To enable full electric drive, the
bus is equipped with electric power steering, an electrical
air compressor and a DC/DC unit that converts 600 V power
to 24 V power. The DC/DC unit replaces the conventional
alternator.
Volvo hybrid driveline
Euro 6
the heart of green efficiency
The Volvo Hybrid Driveline is world-leading in both fuel efficiency and uptime. Thanks to the concept
of parallel hybrid propulsion both the diesel engine and the electric drive can be utilized to their full
potential. Hybrid technology is widely applicable not only in all types of city traffic but also in shorter
commuter and intercity applications. The driveline is available in two versions, one with increased
capacity for articulated buses.
Engine stopped when bus is at a standsill
When the bus is standing still the diesel engine is shut
down. There are several conditions that infuence the shut
down of the engine, e.g. the battery charge level, coolant
temperature and road gradient.
If the engine does not shut down it still meets the relevant
noise emission requirements. The crankshaft and camshaft
feature rubber vibration dampers, which minimize noise and
vibrations. Fuel pre-injection is used to further dampen noise
when idling.
Brake energy regeneration
During braking or retardation the kinetic energy is regenerated
to charge the ESS. The regenerated energy is later used for
propulsion or for auxiliary consumers such as the air compressor,
DC/DC or air conditioning system.
Fuel-efcient with good drivability
The Volvo Hybrid Driveline is one of the worlds most fuel-
effcient drivelines for heavy duty vehicles commercially
available and proven in operation. The Volvo D5K features
common-rail injectors and air intake designed for optimum
combustion, which provides high power and torque within a
wide rev range. In addition, the electric motor adds full torque
from low revs, delivering a peak of more than 1200 Nm in an
articulated bus. As a result, the Volvo Hybrid Driveline offers
extremely good drivability with supreme fuel effciency.
Volvo hybrid driveline
Euro 6
BED 00555.13.04 EN. Equipment that is shown or mentioned in the publication may be optional or available as an accessory and may vary from one country to another.
We retain the right to alter product specifcations without prior notifcation.
Top torque curve Volvo Hybrid Driveline EU6 for two-axle bus
Electric motor and
diesel engine
Diesel engine Electric motor
0
200
400
600
800
1000
1200
1400
1600
1800
650 700 900 1100 1300 1500 1700 1900 2100 2300 2500 2700
Engine Speed (rpm)
T
o
r
q
u
e

(
N
m
)

Euro 6-compliant through advanced after-treatment
The Volvo D5K is a low-emission engine, in terms of exhaust
gases as well as noise. The low emissions are achieved by
after-treatment of the exhaust gases using:
SCR (Selective Catalytic Reduction)
EGR (Exhaust Gas Recirculation)
DPF (Diesel Particulate Filter)
Thanks to the very high effciency levels of the engine after-
treatment system, emissions are below the legal requirements.
The after-treatment modules are integrated in the one box
silencer unit.
Volvo I-Shift
The Volvo I-Shift is a twelve-speed gearbox. Gear changing
is automatic and software-controlled. I-Shift is used for many
different Volvo applications, but there is a special program
for hybrid drivelines. At takeoff the transmission program fully
controls the driveline to optimize usage of the diesel engine
and the electric motor in parallel.
During gear shifting the transmission program uses the
electric motor to synchronize input and output shafts to speed
up and optimize the comfort of the gear shift. The electric
motor and the ESS are also used to ensure that the torque
interruptions during gear shifting are minimized.
Volvo D5K240 EU6
Max. output 240 hp (177 kW)
Max. power at 2200 rpm
Max. torque between 12001600 rpm 918 Nm
No. of cylinders 4
Bore 110 mm
Stroke 135 mm
Displacement 5.1 dm
3
Compression ratio 17.5:1
Oil-change volume, including oil flters approx. 18.7 L
Volvo I-SAM electric motor
Max. output 120/150 kW
Max. torque 800/1200 Nm

Volvo D5K Hybrid Euro6 Fact Sheet en

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Conguration

The Volvo Hybrid Driveline consists of four building blocks:

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