G&P Geotechnics Sdn Bhd

Specification for J et Grouting

24 September 2007
SPECIFICATION FOR JET GROUTING


1.0 GENERAL

The Specialist Contractor shall construct jet grout columns of nominal diameter and spacing
as specified in the drawing(s) to the requirements of the Contract.

The objective of the jet grouting is to improve the soil mass. Due to the specialised nature of
the work, jet grouting shall be carried out by a reputed Specialist Contractor.


2.0 SCOPE OF WORK

The Work shall consist of installation, monitoring and testing of jet grouting to meet the
acceptance criteria stated in this specification.

The Specialist Contractor shall provide all labour, materials and equipment to accomplish the
Work in connection with the work programme.

It shall be the Specialist Contractors responsibility to determine and implement the systems
and criteria to ensure that specified improvement is achieved.


3.0 STANDARDS AND REFERENCES

All materials and workmanship shall be in accordance with the current British Standard BS
EN 12716:2001 except where the requirements of British Standards are in conflict with this
specification, the latter shall take precedence.


4.0 SUBMITTALS

The following shall be submitted by the Specialist Contractor with the tender documents:-

(a) A list of at least five, previously completed projects of similar scope and purpose. The
list shall include a description of the project, relative size, and contact person with
phone number.

The following shall be submitted by the Specialist Contractor one wee prior to the
commencement of the Work:-

(a) Resumes of the management, supervisory and key personnel for approval of the
Engineer.
(b) A ground movement monitoring plan.
(c) A mix design for the project indicating sources and types of grout materials, with
volumetric proportions, and field test data from previous projects indicating
compressive strength achieved. If the Specialist Contractor intends to deviate from
the material provided, it shall submit, with the bid, evidence of satisfactory use of the
proposed material from past projects with similar soil conditions.
(d) Work procedures, sequence, and control criteria (including parameters for each
stage).
(e) A general Work Procedures Plan outlining the spacing, location, depth and quantity of
grout to achieve the specified criteria of this specification. Grout hole locations shall
be dimensionally referenced to the contract drawings.

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Specification for J et Grouting
24 September 2007
The following shall be submitted by the Specialist Contractor during the Work:-

(a) Accurate daily records of all jet grouting locations, depths of treatment, start and stop
times, all jetting parameters, and grout injected for each location.
(b) Any change in the predetermined grouting program necessitated by a change in the
subsurface conditions.


3.0 SITE INVESTIGATION AND TRIAL


3.1 Provision

All factual site investigation information and all interpretative reports relevant to the design of
jet grouting works, including assessments of any soil contamination, shall be made available
to the Specialist Contractor at the tender stage.

The Specialist Contractor shall ensure that the soil information is adequate to characterize the
ground to be treated, including made ground, and all physical and geotechnical properties
required for jet grouting works e.g. particle size distribution, density, organic content, strength
characteristics and groundwater level.

J et grouting is typically very effective in cohesionless soil and cohesive soil of low plasticity.
Highly plastic soil requires special consideration.


3.2 Hazard Assessment

All information relevant to the safe implementation of the proposed grouting works, including
the location of all known buried and over-site services and the nature, proximity and condition
of adjacent structures, shall be obtained by the Specialist Contractor before work
commencement. If underground utilities are anticipated, a thorough investigation may be
necessary to ensure location, condition, and protection requirements. If a building in distress
is involved, a relevant building survey may be in order prior initiating work.


3.3 Trial Columns

An appropriate preliminary field trial section shall be constructed to verify the jet grouting
system (double or triple tube systems) and the design grouting parameters. Trial section
location will be agreed upon by the Engineer within the treatment area. A trial section shall
consist of a single module comprised of at least three jet grout columns. The quality of jet
grout columns shall conform to the design requirements and to be verified using the
appropriate testing method. Tests will be performed at the center of the module prior to and
after grouting. Where excavation is possible, assessment of the geometric and mechanical
characteristics of the jet grout column should be made by visual inspection. Laboratory tests
on samples recovered by coring or excavation can be made.

Prior to commencement of production grouting, trial section shall be performed. If the pre-
production trial sections indicate that the required ground improvement has not been
achieved, the Specialist Contractor shall revise the Work Procedure Plan and re-test.


4.0 SPECIALIST CONTRACTORS

The execution of jet grouting shall be carried out by Specialist Contractors equal to the task.
The specialist Contractor shall have the following experience and personnel:-

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Specification for J et Grouting
24 September 2007
(a) Executed previous jet grouting work locally for similar nature and scale using the
method specified in this specification;
(b) Possess adequate equipment and instruments which are proven and recognised
locally and internationally for the execution of jet grouting works and for quality
assurance plan as required in this specification;
(c) Personnel experienced in the design, supervision and execution of jet grouting works.


5.0 TOLERANCE


5.1 Setting Out

Setting out shall be carried out from reference lines and points shown in the drawings.
Immediately before commencement of jet grouting works, the jet grout column positions shall
be marked with suitable identifiable pins or markers.


5.2 Position

The

maximumpermissible

deviation

of the

centre of each grouting point from the correct centre
point as shown in the setting out drawing shall be 150 mm in any direction.


5.3 Verticality
J et grouting for vertical bore hole shall be carried out as near vertical as possible. The drilling
rod shall not deviate by more than 1 in 100 during drilling.


5.4 Personnel

The Specialist Contractor shall employ only personnel experienced in jet grouting for this part
of the Works.


6.0 LENGTH, DIAMETER AND SPACING OF THE JET GROUT COLUMNS

The length, diameter and spacing of the jet grout columns shown on the drawings are
indicative only and shall be adjusted to suit site conditions when deemed necessary.


7.0 COMPRESSIVE STRENGTH

The average unconfined compressive strength of the selected working columns shall be
minimum 1.0 MPa. This shall be confirmed through laboratory tests on samples collected
from backflow on site.


8.0 GROUTING EQUIPMENT

The jet grouting equipment shall be specialized equipment and sufficiently powerful to ensure
a properly formed soil-cement column for treatment area.

i) Drilling rig shall be capable of drilling down to the required depth.
ii) The cement grout batching plant shall includes all storage cribs, weather proof
shelter, pumps, automatic mixers, agitator and regulating devices required to
continuously measure and mix cement grout.
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Specification for J et Grouting
24 September 2007
iii) Cement grouting plant shall be capable of effectively batching, automatically mixing
and maintaining grout mixtures in suspension and of delivering grout into jet grouting
system in a continuous flow at required pressure.
iv) The cement grout mixer shall be a high speed colloidal type and capable to operate
up to 1,500 rpm.
v) High pressure pumps shall be able to produce high pressurized jet at variable
pressures to cut and mix the in-situ soil.
vi) The jet grouting equipment shall be able to provide at least 400 bar at nozzle for
water jetting. The equipment shall provide for continuous positive return flow during
jet grouting operation.
vii) The jet grouting system shall be able to operate at different rotation and withdrawal
rates within the required range in order to complete the work and produce the
required jet grout columns.
viii) Real time measuring and recording devices shall be provided throughout the drilling
and jet grouting operation e.g. column number, time, depth, pressures, flow rates,
rotation speed etc.

Spare parts and equipment shall be available on site to maintain jet grouting equipment in
satisfactory operation condition at all times during execution of the jet grouting work.


9.0 OBSTRUCTIONS

In the event of obstructions preventing the drilling, the Specialist Contractor shall inform the S.
O. immediately. Remedial options will include:-

i) Reposition the grouting point a short distance from the original position.
ii) Additional grouting point(s) around the obstructions.
iii) Excavate, remove the obstruction, backfill and compact to the requirements of the
Earthworks Specification and reinstall the jet grout column.


10.0 SPOIL RETURN

Spoil return is the most important quality control indicator on the site. During jet grouting, a
visual observation of the flow and features of the spoil shall be maintained. An unexpected
reduction in spoil return shall be investigated and dealt with immediately. If there is negligible
spoil return, it should be ensured that there is no clogging of the borehole annulus and the
jetting parameters may have to be revised. Three cube samples shall be collected from spoil
return during jetting at different levels of each column for subsequent laboratory tests.

During jet grouting, spoil return shall be channeled to silting pond, tank or other collection
structures. The Contractor shall regularly dispose all waste materials in accordance with the
regulations of the appropriate Authority.
CONFORM


11.0 EXCECUTION OF JET GROUTING


11.1 Pre-treatment

Working platforms shall be designed, prepared and maintained in a manner suitable for the
safe movement and working of the grouting equipment. Material used to provide working
platforms shall be suitable for the ground conditions on which it is placed and shall not
prevent drilling operation.
Site working levels for the treatment shall be provided and maintained throughout the duration
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24 September 2007
of the grouting works.


11.2 Treatment

Before starting the jet grouting works, a method statement should be submitted including
grouting parameters, sequence of execution and quality control procedures. The procedure
for jet grouting shall generally be as described hereunder to be confirmed by the S. O. on site.
Typical ranges of jet grouting parameters are given in Annex B of BS EN 12716:2001.

Unless otherwise specified, drilling of 120mm to 140mm diameter shall be carried out to the
required depth. Once at the designated depth, the in-situ soil will be eroded by highly
pressurized water or cement grout jet and cement grout will be injected and mixed with the in-
situ soil through grout nozzle(s) at the monitor. The monitor is rotated and lifted at required
constant speed to achieve a continuous jet grout column.

If the jet grouting operation is interrupted for any reason, to ensure continuity of the column,
re-drilling and re-grouting, may be required upon confirmation from the Engineer on site.

The Contractor shall furnish sufficient equipment, material and labour necessary to carry out
the jet grouting works in accordance to the Programme.

The Contractor shall adjust the mix design and working parameters, if necessary, throughout
the course of the work in order to achieve the requirement for the jet grout columns.


11.3 Supervision

Execution shall be supervised by trained and experienced personnel.


12.0 MATERIALS

The cement grout shall be of Portland cement, water and occasionally, bentonite or additives
as approved by the Engineer. Trial mixes shall be tested prior to commencement of work.
The quality as well as the suitability of the fresh grout shall be constantly assured by
measuring its density using a hydrometer.


13.0 DRILLING AND GROUTING RECORDS

Comprehensive records shall be kept. At the end of each day, 2 copies of the completed
records for each grout hole shall be submitted to the Engineer. The record shall include the
following information:
(i) Contract, section.
(ii) Grout hole reference number.
(iii) Water-cement ratio.
(iv) Pressures during jet grouting.
(v) Flow rates.
(vi) Withdrawal rate.
(vii) Rotation speed.
(viii) Time for drilling, jet grouting and overcoming obstructions.
(ix) Details of constructions, delays and unusual ground.
(x) Features of spoil return i.e. colour, quantity and density.
(xi) Presence of ground deformation (plus estimate if detected) monitored using precise
level.
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Specification for J et Grouting
24 September 2007
(xii) Any other information as may be required by the S.O.
14.0 QUALITY CONTROL

The following quality control measures shall be implemented for each grout hole:

i) Evaluation of the continuously drilling and grouting records from computer output.
ii) Grout and spoil density tests (daily).
iii) Grout cube tests (weekly).
iv) Ground deformation monitoring (where specified).

Any jet grout hole lost or damaged as the result of mechanical failure of equipment,
inadequacy of grout, air, or water supplies, or improper drilling or injection procedures shall be
backfilled with cement grout and replaced by another hole, drilled and injected by the
Specialist Contractor at no additional cost.

Equipment for mixing, holding, and pumping grout shall be in a secure location and shall be
operated to minimize spillage of material. No material will be allowed to enter storm drains or
other drainage courses.








































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Specification for J et Grouting
24 September 2007


TABLE OF CONTENTS

Description Page

1.0 GENERAL.................................................................................................................................. J G 1
2.0 SCOPE OF WORK .................................................................................................................... J G 1
3.0 STANDARDS AND REFERENCES........................................................................................... J G 1
4.0 SUBMITTALS............................................................................................................................. J G 1
5.0 SITE INVESTIGATION AND TRIAL .......................................................................................... J G 2
5.1 Provision ...................................................................................................................... J G 2
5.2 Hazard Assessment ..................................................................................................... J G 2
5.3 Trial Columns................................................................................................................ J G 2
6.0 SPECIALIST CONTRACTORS ................................................................................................ J G 2
7.0 TOLERANCE ............................................................................................................................. J G 3
7.1 Setting Out ................................................................................................................... J G 3
7.2 Position ........................................................................................................................ J G 3
7.3 Verticality ...................................................................................................................... J G 3
7.4 Personnel ..................................................................................................................... J G 3
8.0 LENGTH, DIAMETER AND SPACING OF THE J ET GROUT COLUMNS .............................. J G 3
9.0 COMPRESSIVE STRENGTH ................................................................................................... J G 3
10.0 GROUTING EQUIPMENT ......................................................................................................... J G 3
11.0 OBSTRUCTIONS ...................................................................................................................... J G 4
12.0 SPOIL RETURN ........................................................................................................................ J G 4
13.0 EXECUTION OF J ET GROUTING ........................................................................................... J G 4
13.1 Pre-treatment................................................................................................................ J G 4
13.2 Treatment ..................................................................................................................... J G 5
13.3 Supervision .................................................................................................................. J G 5
14.0 MATERIALS............................................................................................................................... J G 5
15.0 DRILLING AND GROUTING RECORDS .................................................................................. J G 5
16.0 QUALITY CONTROL................................................................................................................. J G 6




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