Solutions Looking for Problems. . .

slabs
columns
pipes
walls
blast
beams
protective coatings
polymer concrete
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TURNKEY INNOVATIVE SOLUTIONS AND PRODUCTS
CarbonWrap Solutions, LLC is committed to providing turnkey
innovative products and solutions for repair and retrot of
structures, using Fiber Reinforced Polymers (FRP). Our FRP line
of products have been used in numerous concrete, masonry, steel,
and wood structures around the world to increase their strength
and ductility, and to make the structures last longer at a fraction of
the cost and time of conventional materials and techniques.
SERVICES
A Brief History
In 1987, Dr. Hamid Saadatmanesh, Ph.D., P.E., professor of structural engineering at
the University of Arizona, invented and pioneered the application of Fiber Reinforced
Polymer (FRP) technology for upgrading of structures. He introduced this technology
by publishing the rst article of its kind in the American Concrete Institute (ACI)
magazine in the late 1980s. Since then, Dr. Saadatmanesh has developed many
innovative applications of FRP for repair and retrot of a variety of structures. He has
published over 100 technical articles on this subject and has received numerous awards
for his contributions to the understanding of FRP technology and its application in
construction, such as the National Science Foundation Young Investigator Award.
Dr. Hamid Saadatmanesh, the President and CEO of CarbonWrap Solutions,
LLC, has lead the commercial applications for FRP technology since 1994, including
many of the rst and pioneering projects. Since then, his companies have installed
hundreds of thousands of square feet of FRP materials on a variety of structures,
such as buildings, bridges, pipes, tanks etc. Because CarbonWrap Solutions, LLC
is the originator of FRP technology in construction and focuses exclusively on FRPs,
it is able to provide exceptional support for its clients throughout a projects life
from concept to design, materials supply, and installation (turnkey). CarbonWrap
Solutions is committed to treating each client with integrity and respect, and to
understanding the specic problems of each individual client so that it can customize
a solution to meet each specic need.
For more information on our services, please visit www.CarbonWrapSolutions.com.
2008 CarbonWrap Solutions, LLC.
The basic constituents of FRP are bers such as carbon, aramid and/or glass, and a resin matrix.
CarbonWrap Solutions, LLC supplies all types of bers, as needed for specic projects.
The bers come in the form of a exible fabric that is saturated in the eld and is bonded to substrate,
using a specially formulated structural epoxy. The ber/resin composite also comes in the form of
pre-cured strips for application to surfaces that are smooth and can handle the relatively rigid strips.
ADVANTAGES INCLUDE:
n Corrosion proof
n Light-weight
n High strength
nCosts less
nRequires less installation time
nLasts longer
nDoes not change original features of structure, i.e., (univasive)
nRequires minimal access for installation
nAdds only an eighth of an inch to the thickness of the original structure, preserving oor space
nDoes not add to the weight of the structure
nAdds signicant strength and ductility to the structures, without adding mass
What is FRP?
Why use CarbonWrap

in place of traditional methods?
n Easy to install
n Flexible
n Low cost
INTERPHASE COUPLING AGENT
REINFORCING FIBER (GLASS, CARBON, KEVLAR

, ETC.
The strength-to-weight ratio of FRP
exceeds fty-times that of steel.
CarbonWrap

Solutions. . .
CarbonWrap
2008 CarbonWrap Solutions, LLC.
BEAMS-STEEL
CarbonWrap is used to increase strength and to repair
cracked steel girders. The full capacity of cracked girders can
be restored by bonding CarbonWrap to the girder. Millions
of fatigue cycles of the repaired girders showed no distress or
delamination of the CarbonWrap from the steel.
ADVANTAGES
nRestores full capacity of cracked girders
nIncreases exural capacity
nIncreases fatigue life
nEliminates stress concentration and
residual stresses due to welding
nIncreases stiffness
nCosts less than alternatives
BEAMS-CONCRETE
CarbonWrap can increase exural and shear strength of concrete
beams. For exural strengthening, CarbonWrap is bonded to the
tension face. For shear strengthening, CarbonWrap is bonded to the
web of the beam.
ADVANTAGES
nIncreases exural strength
nIncreases shear strength
nDoes not reduce overhead clearance
nLight-weight and easy to install
nCosts less than alternatives
0 20 40 60 80 100
0 1 2 3 4
Original
Retrotted
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200
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Deection (mm)
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Deection (in.)
RETROFITTED & ORIGINAL CONCRETE BEAMS
0 1 2 3 4 5 6 7 8
700
600
500
400
300
200
100
0
Repaired (Measured)
Virgin (Calculated)
Damaged Failure (Measured)
REPAIRED VS. DAMAGED STEEL GIRDER
Test results show that the damaged and repaired girder
is stronger than the original undamaged girder
SHEAR
FLEXURAL
Solutions Looking for Problems. . .
Strengthening of Beams. . . Concrete, Steel, or Wood
Testing of beam with CarbonWrap bonded
to tension ange and web
Bonding CarbonWrap doubles beam capacity
2008 CarbonWrap Solutions, LLC.
COLUMNS-CONCRETE
CarbonWrap is used to increase ductility and strength of concrete
columns. Due to the benecial effects of connement, the column
ductility is signicantly increased. In addition, CarbonWrap helps
to make up for inadequate amount, or improperly detailed lateral ties
and increases the shear strength of the columns signicantly.
ADVANTAGES
nIncreases ductility
nIncreases shear strength
nIncreases axial load carrying capacity
nLight-weight and easy to install
nCan be wrapped along columns with varying cross section
nCosts less than alternatives such as steel jacketing
POLES/HOLLOW STEEL TUBES
Light Poles-Steel/Wood
Salt River Project (SRP), an Arizona utility company and the
owner of thousands of light poles, has avoided replacing corroded
and deteriorated light poles and has saved signicant amount of
time and money by relying on an innovative technique developed
by Dr. Saadatmanesh, the President and CEO of CarbonWrap
Solutions, LLC. The technique results in retrotted poles that
are stronger and last longer than new ones at a fraction of the
time and cost of replacement. SRP has used this technique on
thousands of its light poles.
CONCRETE CONFINED IN FRP
Stress
f
c
0 0.2 0.4 0.6 0.8 1.0
Strain (%)
Unconned
Conned
CarbonWrap

Solutions. . .
Strengthening of Concrete Columns and Hollow Steel Tubes
FLEXURAL
SHEAR AND CONFINEMENT
Seismic retrot of bridge columns
Bay Area Rapid Transit (BART)
Retrotting of highway bridge column
2008 CarbonWrap Solutions, LLC.
Photo copyright: HJ3 Composite Technologies
Blast
A highly effective energy dissipating CarbonWrap system
invented by Dr. Saadatmanesh, the President and CEO
of CarbonWrap Solutions, LLC can provide remarkable
strength to structures against explosions. The system
dissipates the blast energy and reduces it signicantly
before it reaches the framing of the structure.
TEST SITE: BEFORE BLAST
Two identical concrete block walls
were built. One was retrotted with
CarbonWrap; the other was used as
the control wall.
A B
Solutions Looking for Problems. . .
TEST SITE: DURING BLAST
Blast impact resulting from over 200 lbs
of TNT hits the wall. Measured surface
pressure was 185 psi.
A. Unretrotted Masonry
B. Retrotted Masonry
TEST SITE: AFTER BLAST
Unretrotted wall: Destroyed
However, the retrotted wall survived the
blast completely protecting the inside.
2008 CarbonWrap Solutions, LLC.
CarbonWrap

Solutions. . .
Strengthening of Masonry and Brick Walls
SHEAR
FLEXURAL
CONCRETE MASONRY AND BRICK WALLS
CarbonWrap signicantly increases the in-plane and out-of-plane
strengths of un-reinforced masonry and brick buildings. It is very
light-weight and is applied to this type of structure in a manner
similar to wallpapering, but at the same time it provides signicant
strength as if shotcrete had been applied to the structure. The
salient benets of CarbonWrap for this application include:
ADVANTAGES
nIncreases out-of-plane exural strength
nIncreases in-plane shear strength
nAdds insignicant weight to the existing structure
nRequires no foundation modication, since it does not add
to the weight of the structure
nCarbonWrap is less than 1/8 inch thick and therefore,
does not result in any loss of oor space
nCarbonWrap converts a brittle, unreinforced masonry
structure into a reinforced and ductile structure by making
all masonry units work together
nFast and easy to install
nCosts less than alternatives such as shotcrete
Laboratory testing of wall segment
Chocolate Factory, Ghirardelli Square San Francisco
Chocolate Factorys brick walls retrotted with CarbonWrap
2008 CarbonWrap Solutions, LLC.
Concrete Slabs
CONCRETE SLABS
CarbonWrap fabrics or strips are bonded to the bottom of slabs
(positive moment regions) or to the top of the slab (negative moment
regions) to increase exural capacity.
ADVANTAGES
nIncreases exural strength
nReduces deections
nLight-weight and easy to apply
nProtects slab from further environmental damage
nCosts less than alternatives
Solutions Looking for Problems. . .
POSITIVE MOMENT
NEGATIVE MOMENT
Damaged concrete slab retrotted with CarbonWrap
Damaged concrete slab
2008 CarbonWrap Solutions, LLC.
Concrete and Steel Pipes
ADVANTAGES
nRequires no excavation
nIncreases pipe strength to even higher than its original
pressure rating
nAccess is made only through manholes
nCreates a very smooth surface and improves pipe ow
signicantly
nCarbonWrap inside the pipe is about one-eighth of
an inch thick, therefore, it does not reduce the inner
diameter and ow volume of the pipe
nLight-weight: requires no heavy equipment for
installation
nCosts far less than the alternatives and results in speedy
construction
CONCRETE PIPES
One of the most effective and economical applications of
CarbonWrap is in strengthening of buried pipes. Concrete
and steel pipes can be strengthened to take pressures even
greater than that of their original design value at a fraction
of the cost and time of alternatives. In the case of 3 foot
and larger diameter pipes, simple access is made through
the manholes and all operations are conducted internally.
If the pipe can be accessed from the outside, the wrapping
can be performed on the outside face of the pipe; resulting
in the same benets.
STEEL PIPES
Corroded or leaking steel pipes can be strengthened to
make up for the lost thickness due to corrosion by using
CarbonWrap. This application also fully water proofs the
pipe and prevents leaking. Steel pipes can be strengthened
to take pressures higher than that of their original design
value.
CarbonWrap

Solutions. . .
Corrugated steel culvert strengthened
with Carbon Wrap
Internal retrot External retrot
A pipe on an offshore platform retrotted with CarbonWrap A 100 year old corroded and leaking pipe
is retrotted with CarbonWrap
NSF 61 approved for potable water applications
2008 CarbonWrap Solutions, LLC.
Concrete and Steel Pipes Protective Coatings
CarbonWrap Solutions LLC, through its CarbonCoat line of
products offers state-of-the-art systems for protection of steel
and concrete structures in caustic environments. CarbonCoat
systems effectively increases the life of structures by providing
a complete protection against detrimental effects of some
of the most caustic chemicals in industrial settings, such
as petrochemical, mining, chemical processing, water and
waste treatment facilities, etc. Thousands of square meters
of structures have been coated with CarbonCoat systems,
providing unsurpassed protection to structures.
Solutions Looking for Problems. . .
Damaged concrete in an industrial facility Damaged concrete in acidic environment
Floor after repair and protection Spray machine
2008 CarbonWrap Solutions, LLC.
Polycon

High-Strength, Fast Cure Polymer Concrete

PROPERTIES
TABLE 1: TYPICAL COMPRESSIVE STRENGTH OF POLYCON

Material Epoxy System Aggregate to Compressive Strength

Epoxy Ratio in 24 hours
by Volume at 77 Degree F
POLYCON CarbonBond 300 2:1 > 10,000 psi
CarbonWrap Solutions POLYCON is a high-
strength, fast cure polymer concrete specically
formulated to provide high compressive strength in
less than six hours of ambient temperature cure (77
Degrees F). It is a waterless concrete made from a
mixture of CarbonWrap Solutions resin and graded
aggregates. When mixed, it becomes a low viscosity,
highly owable slurry that can easily ow through
very tight rebar congurations and small cracks. It is
primarily used for lling small cracks without the use
of formwork and for repairing and lling large cracks
and spalls, with the aid of formwork. Polycon bonded
to existing concrete is extremely strong with complete
failure of the host concrete when pull tested, according
to the ASTM D4551 (No Cold Joint). The strong bond
of POLYCON to the existing concrete eliminates the
need for mechanical anchors, such as steel dowels.
POLYCON

POLYCON

PATCH
Compression testing of Polycon cylinders Bridge deck patching with Polycon Fast cure, self leveling super Polycon
being applied on bridge deck
Bridge deck retrotted with Polycon
2008 CarbonWrap Solutions, LLC.
CarbonWrap

Solutions Materials System

CARBONWRAP

SYSTEMS**
Product Design Tensile Design Modulus Design Ply Thickness, Available Width Available Length ASTM
Strength, ksi of Elasticity, Elongation, inches (mm) inches (cm) yards (m) Test
(MPa)* ksi (MPa)* at Break % Method
CFU10T 134 (920) 8,000 (55,265) 0.93 0.023 (0.58) 25 (63) 100 (91) D3039
CFU20H 94 (650) 9,000 (62,000) 0.91 0.04 (1.02) 25 (63) 100 (91) D3039
CFB20H 70 (490) 6,000 (42,000) 0.975 0.01 (0.241) 50 (126) 100 (91) D638
GLASSWRAP

SYSTEMS**
Product Design Tensile Design Modulus Design Ply Thickness, Available Width Available Length ASTM
Strength, ksi of Elasticity, Elongation, inches (mm) inches (cm) yards (m) Test
(MPa)* ksi (MPa)* at Break % Method
GFU13H 70 (480) 3,400 (23,600) 1.8 0.02 (0.51) 24 (60) 50 (45) D3039
GFU27H 77 (530) 3,400 (23,600) 2.1 0.04 (1) 50 (126) 50 (45) D3039
GFB10H 32 (225) 2,100 (15,000) 1.25 0.014 (0.356) 50 (126) 150 (135) D638
*Design values are obtained from average values minus three standard deviations.
**The values reported here may differ somewhat from the actual properties of the materials shipped and need to be veried by the engineer of
record for each project.
2008 CarbonWrap Solutions, LLC.
CARBONWRAP

STRIP SYSTEM**
FRPs can be bonded to concrete, masonry, steel and wood structures using a specially
formulated structural epoxy to increase the load carrying capacity and ductility.
INSTALLATION
SURFACE PREPARATION
nRepair Damage
nPrepare Surface
nApply Primer
1
RESIN COAT
nApply Base Coat to Surface
2
CarbonWrap

SHEET
nApply CarbonWrap Sheet
nFor Multiple-Layers
(Repeat 2 & 3)
3
PROTECTIVE COAT
nApply Protective Coating
4
Product Design Tensile Design Modulus Elongation Ply Thickness, Available Width Available Length
Strength, ASTM of Elasticity, ASTM at Break % inches (mm) inches (cm) yards (m)
D3039 ksi (MPaA) D30309 ksi (MPa)*
CFUL50G 400 (2,750) 24,000 (165,500) 1.7 0.05 (1.25) 4 (100) 250 (227)
CarbonWrap

Solutions Materials System

**The values reported here may differ somewhat from the actual properties of the
materials shipped and need to be veried by the engineer of record for each project.

Testimonials
The Gateway Company has found Hamid Saadatmanesh to be ingenuous when
it comes to technical knowledge of carbon ber with an eagerness to demonstrate
composite strengthening as a cost savings approach for all parties involved.
Kelly Houston
President
The Gateway Company of Utah LLC
Salt Lake City, Utah
CarbonWrap Solutions expertise and experience are superior to all others in
this eld.
Jon Woods, PH.D., P.E.
Project Manager
Grenier Engineering, Inc.
Tempe, Arizona
Dr. Hamid Saadatmanesh provided engineering services and installation of a
carbon ber lining system on our Unit 3 and 4- 10 diameter PCCP circulating
water lines. The reinforcing wires in the PCCP pipe had corroded to the point
that the pipe needed replacement, or reinforcement. The decision was made to
contact Dr. Saadatmanesh to install a carbon ber lining system to reinforce
the pressure capacity of the circulating water lines. The project was conducted
on schedule and under budget. I was very satised with the professionalism and
quality of work conducted by Dr. Saadatmanesh.
Alan Beneel
Maintenance and Engineering Manager
San Juan Generating Station
Farmington, New Mexico
El Paso Water Utilities was extremely pleased with the results of the external
carbon wrap repair you effected on our 48 inch steel cylinder concrete pipe
segment. By targeting the repair to the joint we knew to have broken reinforcing
wire, we were able to save a signicant amount of money in comparison to
replacement. By using the external wrap, we were also able to keep the line in
service during the repair.
John E. Balliew, P.E
Water System Division Manager
El Paso Water Utilities
El Paso, Texas
Any company can put together carbon ber with a polymer, slap it on a
structure and call it a structural repair. Then hope it will stand the test of time.
CarbonWrap Solutions products are engineered by highly experienced people
who understand Fiber Reinforced Polymers from design through installation.
There is no hoping only knowing with CarbonWrap Solutions FRP,
John A. Charest
Vice President
Construction Solutions, Inc.
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Phone: 520-292-3109 Fax: 520-408-5274 Toll-free: 866-380-1269
Mail: CarbonWrap Solutions, LLC
3843 N. Oracle Rd.
Tucson, Arizona 85705
Web: www.CarbonWrapSolutions.com
Email: [email protected]