The Rhino integrated borehole enlargement system is designed to efficiently enlarge boreholes while drilling, maintain better control of ECD, optimize tubular programs, and improve casing running. The reamers are field-proven in 5,000 runs with 7 million ft reamed worldwide.
The Rhino integrated borehole enlargement system is designed to efficiently enlarge boreholes while drilling, maintain better control of ECD, optimize tubular programs, and improve casing running. The reamers are field-proven in 5,000 runs with 7 million ft reamed worldwide.
The Rhino integrated borehole enlargement system is designed to efficiently enlarge boreholes while drilling, maintain better control of ECD, optimize tubular programs, and improve casing running. The reamers are field-proven in 5,000 runs with 7 million ft reamed worldwide.
The Rhino integrated borehole enlargement system is designed to efficiently enlarge boreholes while drilling, maintain better control of ECD, optimize tubular programs, and improve casing running. The reamers are field-proven in 5,000 runs with 7 million ft reamed worldwide.
The key takeaways are that the Rhino integrated borehole enlargement system consists of hydraulically actuated reamers that can efficiently enlarge boreholes while drilling to improve well construction and bring production online faster.
The main components of the Rhino integrated borehole enlargement system are the Rhino XS hydraulically expandable reamer, the Rhino XC on-demand hydraulically actuated reamer, and the Rhino RHE dual-reamer rathole elimination system.
Some applications of the Rhino system reamers include deepwater wells, extended intervals drilled with rotary steerable systems, extended-reach-drilling wells, loosely consolidated formations, and highly abrasive formations.
Rhino
Integrated borehole enlargement system
Overview Rhino XS Rhino XC Rhino RHE Accessories Customizable, rugged, precision- engineered Rhinosystem reamers improve drilling performance and deliver high-quality, concentric boreholes. They can be configured for a wide range of borehole sizes and any borehole enlargement application. Overview Rhino XS Rhino XC Rhino RHE Accessories 3 Rhino borehole enlargement system 3 Applications
Deepwater wells
Extended intervals drilled with rotary steerable systems
Enhances wellbore assurance through larger ID production strings, control of equivalent circulating density (ECD), and improved casingrunning Features
Integrated jet nozzles and flow paths
Tungsten carbide hardfacing and diamond- enhanced inserts
Configurations for a wide range of borehole sizes and any HEWD application
Optional Predator* cutter blocks equipped with ONYX* PDC cutters Hydraulically actuated reamers HEWD improves well construction by reducing the number of drilling trips and improving wellbore quality. The Rhino* integrated borehole enlargement system is designed to efficiently enlarge boreholes while drilling, maintain better control of ECD, optimize tubular programs that increase production rates at less cost, and improvecasingrunning. The Rhino borehole enlargement system comprises a family of hydraulically actuated reamers, including
Rhino XC* on-demand hydraulically actuated reamer for complete control of reameractivation
RhinoRHE* dual-reamer rathole eliminationsystem for elimination of dedicatedrathole cleanout runs. Field-proven reamers in 5,000 runs with 7million ft reamed worldwide Rhinosystem reamers can be customized for a variety of challenging applications. Field-proven in more than 5,000runs and with 7 millionft reamed worldwide, Rhino system reamers save time and bring productiononlinefaster. Overview 4 Overview Rhino XS Rhino XC Rhino RHE Accessories Overview The design of the Rhino system reamers cutting structure is optimized for bit dynamics, formation lithology, and the entire BHA. Each cutter is in a unique location on the cutting profile for a more stable and durable reamer cutting structure. Reamer placement and operating parameters are optimized for maximum performance with the rest of the BHA components. To enhance wear resistance and improve thermal stability in hard, abrasive formations, Rhino system reamers can be equipped with Predator cutter blocks, which use ONYX PDC cutters. IDEAS* integrated design platform is used to create application-specific cutter blocks that avoid damaging vibrational loading ofthe cutters. Threecutter blocks help improve ROP without sacrificing durability. The i-DRILL* engineered drilling system design provides insight into the interaction of the cutting structure with the drilling system. The one-piece balanced design increases torque and load-carrying capacity while reducing drilling- generated vibrations. Optimized cutting structure for bit and reamer dynamics The i-DRILL drilling system design uses predictive modeling to match the drill bit with the reamer. The cutting structure design is optimized to increase durability and maximize ROP. Cutters stay sharp longer to drill more footage at faster ROP in a range of applications. Overview Rhino XS Rhino XC Rhino RHE Accessories 5 Modeling processes for operational efficiency Overview Optimized system design The Rhino borehole enlargement system uses sophisticated dynamic modeling to efficiently enlarge the borehole and improve wellbore quality. Matching the cutting structure with the bit and reamer provides a balanced drilling assembly and helps maintain BHA stability. BHAinstability can cause excessive vibration andstick/slip as well as failure of the BHAcomponents. Using 4D simulation, the IDEAS integrated design platform provides a full virtual world view of the elements that impact drilling for a complete simulation of the rock-cutting process. The design minimizes the likelihood of undergauge and irregular boreholes. Once the cutting structures are matched, the i-DRILL engineered drilling system design uses predictive modeling to pair drill bit and reamer design and identify solutions to minimize vibrations and stick/slip. It also models the drilling system and directional response of the PowerDrive* rotary steerable system (RSS). Modeling helps determine optimal reamer placement and surface operating parameters and ensures that placement of the reamer does not interfere with the directional steering capabilities ofthe RSS. Using offset well data, surface and downhole measurements, and a thorough knowledge of products and applications, the i-DRILL design process creates a virtual drilling environment. A bit-underreamer balance analysis helps determine the combination that will result in the highest ROP under stable conditions. The final design improves drilling performance over a wide range of applications. The IDEAS design platform calculates individual cutter loading to predict the dynamic behavior of the cuttingstructure. 6 Overview Rhino XS Rhino XC Rhino RHE Accessories Rhino XS hydraulically expandable reamer Rhino XS Reliable hydraulic actuation The Rhino XS hydraulically expandable reamer provides reliable hydraulic actuation for single-trip borehole enlargement with an activation ball that is dropped from surface. Hydraulic actuation is provided by the Z-Drive* reamer cutter block deployment system. When activated by the ball drop, the Z-Drive system pushes the cutter blocks upward and radially outward to the fully open position, facilitating rapid cutout and ensuring a full-gauge, concentric borehole. When pumping stops, the cutter blocks retract. Dependable retraction of the cutter blocks helps avoid stuck BHAs. Applications
Shoe-track drilling when cement must be cleared from casing
Post-shoe-track drilling in formations that require enhanced stabilization
Hole enlargement while drilling Advantages
Hydraulic activation
Cutter block design that eliminates PDC cutter contact with casing ID
Optional cement cleanout blocks for removal of the cement sheath that forms in the casing ID when drilling out the shoe track Overview Rhino XS Rhino XC Rhino RHE Accessories 7 Rhino XS Hydraulically expandable reamer saves 3 days on Iraq underbalanced well Using the Rhino XS hydraulically expandable reamer, an operator in northern Iraq saved 3days on an underreaming run in a well with a two-phase nitrogen mud system. The unstable formation had caused boreholes to collapse, and those that were completed were out of gauge. In addition, low fracture gradient created severe mudlosses. The Rhino XS reamer increased wellbore quality and casing running efficiency while using an underbalanced drilling method with a nitrogen- charged mud system. In one run, the 615-m section was enlarged from 14 in to 17 inthe first successful underbalanced HEWD operation in a two-phase nitrogen mud systemwell. First Two-Phase Nitrogen Mud System Well Underreamed in One Run Case Study A balanced-mass design minimizes vibrations, eliminating the likelihood of undergauge and irregular boreholes. The single-piece body of the Rhino XS reamer allows for higher tensile- and torque-load capacity. 8 Overview Rhino XS Rhino XC Rhino RHE Accessories Rhino XC Rhino XC on-demand hydraulically expandable reamer Complete control of reamer activation anddeactivation When borehole enlargement requires multiple reaming intervals, the Rhino XC on-demand reamer provides complete control of reamer activation. It eliminates time-consuming pumpdown activation devices and can be placed anywhere in the drillstring for increased operational flexibility. The reamers one-piece, balanced design increases torque and load-carrying capacity while reducing drilling-generated vibrations, producing in-gauge wellbores for improved casing running and cementing clearance. Three integrated jet nozzles can be changed to ensure optimum borehole cleaning and cuttings evacuation in a variety of formations. The reamers large-ID bore handles high fluid volumes with optimized distribution between the bit and cutter blocks. This high-fluid capability accommodates the flow rate requirements of other downhole tools. Applications
Boreholes requiring multiple reaming and nonreaming intervals
Close-tolerance and expandable casingprograms
ERD wells and other well profiles with inclinations greater than 65 where conventional pumpdown activation is technically limited Advantages
On-demand wellbore enlargement with unlimited activations
Full flow capability in reaming and nonreamingmodes
Deployment and retraction of PDC cutter blocks inminutes for improved casing running, cementing clearance, and ECD control
Borehole stability Closed (no fow) Closed (with fow) Opened Rhino XC Reamer Fluid Flow Paths Closed (no fow) Closed (with fow) Opened Rhino XC Reamer Fluid Flow Paths The Rhino XC reamers reaming mode can be changed in minutes to effectively enlarge boreholes regardless of the wells inclination angle. Overview Rhino XS Rhino XC Rhino RHE Accessories 9 Rhino XC Unlimited on-demand reamer activation and deactivation Fast activation sequence with surfaceconfirmation The Rhino XC reamer uses a flow-activation system that enables a faster activation sequence. It is indexed by cycling flow into a predetermined flow range, which changes the reamer status. In normal operations, as flow increases or decreases through the index range without stopping, the reamer status does not change. To activate the reamer, the flow rate is brought into the index range, which is a band of flow rates determined by the reamer size. Once entered into the index range, flow is decreased again, and the reamer is indexed, changing its status from off to on. Then flow is brought up to the full drilling flow rate, and a drop in standpipe pressure indicates activation at surface. For subsequent drillpipe connections made at surface, the activation state does not change as long as the flow transverses the index range. D e a c t i v a t e d A c t i v a t e d P r e s s u r e Flow rate Low ow Index range Drilling ow 5 2 4 3 1 1. The reamer is not activated. 2. The activation process begins. 3. Flow is brought into the indexed range. 4. The reamer is indexed, changing its status. 5. A descrease in surface pressure indicates reamer activation. C o n v e n t i o n a l
u n d e r r e a m e r s R h i n o
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2 10 Overview Rhino XS Rhino XC Rhino RHE Accessories Case Study Rhino XC On-demand reamer provides extended rathole for coring BHA stabilization While drilling a deepwater well in the Gulf of Mexico (GOM), an operator ran the Rhino XC on-demand reamer to drill a 2,188-ft interval in one trip and 62 hours. The Rhino XC reamer was chosen to reduce the time for HEWD and provide an extended rathole section for coring BHA stabilization. When the cutter blocks were activated, the reamer enlarged the 1214-in section to 1312 ina total of 1,551 ft. The cutter block was then deactivated at the top of the coring section, and a 1214-in borehole was drilled an additional 583ft, providing the required stabilization for the subsequent coringassembly. Deepwater GOM Well Section Enlarged in One Trip and 62 Hours The Rhino XC on-demand reamer enlarged the 1214-in section to 1314 in without the need for a contingency liner, cutter blocks were deactivated at 27,000 ft, and the 1214-in borehole was drilled an additional 583 ft to provide an extended rathole. C o n v e n t i o n a l
u n d e r r e a m e r s R h i n o
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u n d e r r e a m e r T r i p
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2 T r i p
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2 Overview Rhino XS Rhino XC Rhino RHE Accessories 11 Rhino XC Case Study Rhino XC reamer enlarges upward-inclined horizontal section in one trip Brunei Shell Petroleum ran the Rhino XC on-demand reamer to enlarge a 1,039-m horizontal sectionfrom 8 in to 9 inin a well with a fish-hook profile. The on-demand reamer was activated at 2,093.3-m MD at a borehole angle of 107. In a single run, the Rhino XC reamer successfully underreamed the high-inclination well, from 2,030-m MD to 3,069.6-m MD, below the MWD tool. At the targeted TD, the reamer was deactivated, andapressure increase confirmed that the cutter blocks had retracted. The RhinoXC reamer eliminated the need for pumpdown device activation, which would not have been possible at the 107 angle.
High-Inclination Well in Brunei Underreamed Below MWD Tool Placement 0 150 300 450 600 750 900 T r u e
v e r t i c a l
d e p t h ,
m 0 1,050 1,200 1,350 1,500 1,650 Vertical section at 356.14, m 9 5 8 in 9 5 8 in TD at 3,079 mMD TD at 3,079 mMD -300 0 300 600 900 1,200 1,500 1,800 2,100 2,400 2,700 500 500 13 5 8 in 13 5 8 in 18 5 8 in 18 5 8 in Tie-in at 51.65 m MD Tie-in at 51.65 m MD 1,000 1,000 1 ,5 0 0 1 ,5 0 0 2 ,0 0 0 2 ,0 0 0 2 ,5 0 0 2 ,5 0 0 3 ,0 0 0 3 ,0 0 0 In a single run, the Rhino XC reamer underreamed 1,039.3m of a fish-hook profile well with an upward- inclined horizontal section that increased from 35 to 107. 12 Overview Rhino XS Rhino XC Rhino RHE Accessories Rhino RHE Rhino RHE dual-reamer rathole elimination system Elimination of rathole cleanout runs The Rhino RHE rathole elimination system is designed to eliminate dedicated rathole cleanout runs and avoid costly trips back to surface. The integrated dual-reamer system comprises an active Rhino XS reamer, a passive Rhino XC on-demand reamer, a PowerDrive RSS, and a customized PDC drill bit from Smith Bits, a Schlumberger company. The system enlarges the borehole and reduces rathole length, all in one run, providing on-demand activation with surfaceconfirmation. Conventional borehole enlargement In deepwater HEWD, the reamer is positioned above the long, complex LWD string so that the enlarged borehole will not degrade the accuracy of formation evaluation measurements. This results in a rathole of more than 100 ft at TD. Enlarging the rathole to TD requires tripping the drilling BHA back to surface to perform a dedicated cleanout run, which averages 24 hours of extratime. Rathole enlargement while drilling The Rhino XS reamerpositioned above the MLWD toolsis operated as an active borehole enlargement system to open the pilot hole duringHEWD. The near-bit Rhino XC on-demand reamer is operated in passive mode during the drilling phase. Its cutter blocks are passive when retracted during normal drilling mode and locked undergauge from the bit size to avoid interference with the drilling operation. The Rhino XC reamer can be equipped with optional cement cleanout cutter blocks that have a minimum number of cutters on the gauge surface. Upon reaching TD, the BHA is tripped back to position the Rhino XC reamer above the pilot hole. An indexing sequence activates the reamer, and once the passive blocks are activated, the rathole enlargement-while-drilling process begins. Applications
Casing operations to ensure the casing shoe and cement are set at TD
Rathole enlargement at TD Advantages
On-demand activation of enlargement system with surface confirmation
Elimination of dedicated rathole cleanout runs, reducing well construction time
Assurance of a secure casing shoe and cement job
Real-time data extenders enable reamer placement between MLWD and RSS tools Overview Rhino XS Rhino XC Rhino RHE Accessories 13 Rhino RHE Drill collar Rhino XS reamer Rathole with conventional BHA MWD LWD LWD RSS Drill bit Rhino RHE system lower reamer Rhino RHE system upper reamer Rathole with Rhino RHE system BHA MWD LWD LWD RSS Drill bit Dual-reamer rathole elimination system saves Noble Energy 16 hours of rig time Schlumberger designed the Rhino RHE system to minimize the time required to enlarge the rathole in a deepwater well Noble Energy was drilling in the Gulf of Mexico. The integrated system drilled the 1,221-ft section in 14.5hours at average ROP of 84.5 ft/h. The RhinoXS reameroperating in active modeopened the 12 14-in pilot hole to 14 12in. During drilling, the passive Rhino XC reamers blocks were locked to avoid interfering with the drilling operation. After reaching TD, the near-bit Rhino XC on-demand reamer was activated, enlarging the rathole in less than 3hours. The dual- reamer system eliminated a trip back to surface to perform a dedicated rathole cleanoutrun, saving Noble Energy an estimated 16hours. Dedicated Trip for Rathole Cleanout Avoided in Deepwater Gulf of Mexico Case Study The Rhino RHE system comprises a Rhino XS reamer and a RhinoXC reamer. The Rhino XS hydraulically activated reamer is positioned above the MLWD tools to open the pilot hole. The Rhino XC on-demand reamer is positioned near the bit and operates in passive mode during drilling. After reaching TD and tripping back to position the on-demand reamer above the pilot hole, an indexing sequence activates thereamer to enlarge therathole. 14 Overview Rhino XS Rhino XC Rhino RHE Accessories Accessories Reducing drillstring vibration is important in building a quality borehole. Vibration shortens the life of downhole tools and surface equipment, slows drilling, results in an irregular borehole, and, in severe cases, causes the entire BHA to become lost in hole. When run above a Rhino system reamer, the Rhino system stabilizer provides concentric, stable points of contact in the enlarged hole section, which increases lateralsupport. The stabilizer reduces drillstring vibration in HEWD operations to improve drilling efficiency and performance. The stabilizeruses three abrasion-resistant stabilizer blocks with the Z-Drive reamer cutter block deploymentsystem. Tungsten carbide hardfacing and diamond-enhanced inserts are available to provide additional wear resistance. Stabilization in enlarged hole sections The Rhino system stabilizer uses an abrasion-resistant stabilizer block deployed using the Z-Drive system. Tungsten carbide hardfacing Z-Drive system tongue-and-groove actuation Diamond-enhanced gauge inserts To open the long rathole to the larger borehole size, the drilling BHA is usually tripped back to surface, and a dedicated cleanout run is performed. Eliminating the cleanout trips in wells with multiple casing sections requiring HEWD results in significant time savings. Overview Rhino XS Rhino XC Rhino RHE Accessories Accessories Cement cleanout blocks are designed to remove the cement sheath that forms in casing. Typically run in tandem with standard Rhino system reamers, cement cleanout blocks are designed for shoe-track drilling and post-shoe-track drilling in formations that require enhanced stabilization. Cement cleanout blocks increase stability when drilling a new formation after the shoe track has been drilled out. Rhino system reamers equipped with cement cleanout blocks reduce the risk of stuck BHAs through dependable cutter block retraction. Thecutter block design eliminates PDC cutter contact with casing ID. Cement cleanout blocks Cement cleanout blocks are available for removing the cement sheath inside the casing. 22-in, 16000 Rhino XS reamer 22-in, 16000 Rhino XS reamer with cement cleanout blocks Filter sub Drill collar(s) Drill collar(s) Hevi-Wate* transition drillpipe Drillpipe MLWD MLWD 18-in stabilizer 18-in stabilizer RSS 1818-in PDC bit Example of BHA using a Rhino XS reamer with cement cleanout blocks. *Mark of Schlumberger. Other company, product, and service names are the properties of their respective owners. Copyright 2014 Schlumberger. All rights reserved. 13-DT-0081 Rhino slb.com/Rhino Find out more about the Rhino system family of hydraulically expandable reamers at slb.com/Rhino. Animation Watch animations that illustrate how Rhino system reamers work. Case Studies Read more about how Rhino system reamers have helped operators save time and bring production online faster.
In Iraq, the Rhino XS reamer saved an operator 3 days onawell with a two-phase nitrogen mud system.
On a deepwater GOM well, the Rhino XC reamer drilled a2,188-ft interval in one run and 62.5 hours.
The Rhino RHE system saved 16 hours of rig time by eliminating a dedicated rathole cleanout run in the GulfofMexico. IDEAS Integrated design platform slb.com/IDEAS i-DRILL Engineered drilling system design slb.com/i-DRILL PowerDrive Rotary steerable system slb.com/PowerDrive