Materials Testing

SOUTH AFRICAN
PAVEMENT ENGINEERING MANUAL

Chapter 3

Materials Testing

AN INITIATIVE OF THE SOUTH
AFRICAN NATIONAL ROADS AGENCY LTD

Date of Issue: January 2013

Revision 1.0

South African Pavement Engineering Manual
Chapter 3: Materials Testing

2013 South African National Roads Agency Ltd. All rights reserved.

First edition published 2013
Printed in the Republic of South Africa

SET: ISBN 978-1-920611-00-2
CHAPTER: ISBN 978-1-920611-03-3

www.nra.co.za
[email protected]

SOUTH AFRICAN
PAVEMENT ENGINEERING MANUAL

Chapter 3

Materials Testing

AN INITIATIVE OF THE SOUTH
AFRICAN NATIONAL ROADS AGENCY LTD

Date of Issue: January 2013

Revision 1.0

1. Introduction
2. Pavement Composition and Behaviour
3. Materials Testing
4. Standards
5. Laboratory Management
6. Road Prism and Pavement Investigations
7. Geotechnical Investigations and Design Considerations
8. Material Sources
9. Materials Utilisation and Design
10. Pavement Design
11. Documentation and Tendering
12. Construction Equipment and Method Guidelines
13. Acceptance Control
14. Post-Construction
BACKGROUND
TESTING AND LABORATORY
INVESTIGATION
DESIGN
DOCUMENTATION AND TENDERING
IMPLEMENTATION
QUALITY MANAGEMENT
POST CONSTRUCTION
You are
here

Preliminary Sections
Page ii
CHAPTER CONTEXT
The South African Pavement Engineering Manual (SAPEM) is a reference manual for all aspects of pavement
engineering. SAPEM is a best practice guide. There are many appropriate manuals and guidelines available for
pavement engineering, which SAPEM does not replace. Rather, SAPEM provides details on these references, and
where necessary, provides guidelines on their appropriate use. Where a topic is adequately covered in another
guideline, the reference is provided. SAPEM strives to provide explanations of the basic concepts and terminology
used in pavement engineering, and provides background information to the concepts and theories commonly used.
SAPEM is appropriate for use at National, Provincial and Municipal level, as well as in the Metros. SAPEM is a
valuable education and training tool, and is recommended reading for all entry level engineers, technologists and
technicians involved in the pavement engineering industry. SAPEM is also useful for practising engineers who would
like to access the latest appropriate reference guideline.

SAPEM consists of 14 chapters. A brief description of each chapter is given below to provide the context for this
chapter, Chapter 3.

Chapter 1: Introduction discusses the application of this SAPEM manual, and the institutional responsibilities,
statutory requirements, and, planning and time scheduling for pavement engineering projects. A glossary of terms
and abbreviations used in all the SAPEM chapters is included in Appendix A.

Chapter 2: Pavement Composition and Behaviour includes discussion on the history and basic principles of
roads. Typical pavement structures, material characteristics and pavement types are given. The development of
pavement distress and the functional performance of pavements are explained. As an introduction, and background
for reference with other chapters, the basic principles of mechanics of materials and material science are outlined.

Chapter 3: Materials Testing presents the tests used for all material types in pavement structures, including soils
and gravels, aggregates, bituminous materials and cementitious materials. The tests used for each material are
briefly described, the complete test number given, with the applicable reference for the full test method. Where
possible and applicable, interesting observations or experiences with the tests are mentioned. Also included in the
chapter are the details of the change from the old TMH1 sieve sizes to the new SANS/ISO 3310 sieve sizes.
Appendix A gives test methods for cementitiously stabilised materials that are not provided in any other guideline or
specification. Appendix B details the test methods for Agrment Certification. Appendix C contains a complete list of
the old TMH1 test methods and their revised SANS number. Any differences between the old and new methods are
mentioned. Also included in the chapter are the details of the change from the old TMH1 sieve sizes to the new
SANS/ISO 3310 sieve sizes. Chapters 3 and 4 are complementary.

Chapter 4: Standards follows the same format as Chapter 3, but discusses the standards used for the various
tests. This includes applicable limits (minimum and maximum values) for test results. Material classification systems
are given, as are guidelines on mix and materials composition.

Chapter 5: Laboratory Management covers laboratory quality management, testing personnel, test methods,
and the testing environment and equipment. Quality assurance issues, and health, safety and the environment are
also discussed.

Chapter 6: Road Prism and Pavement Investigation discusses all aspects of the road prism and pavement
investigations, including legal and environmental requirements, materials testing, and the reporting of the
investigations. Chapters 6 and 7 are complementary.

Chapter 7: Geotechnical Investigations and Design Considerations covers the investigations into potential
problem subgrades, fills, cuts, structures and tunnels. Guidelines for the reporting of the investigations are provided.

Chapter 8: Material Sources provides information for sourcing materials from project quarries and borrow pits,
commercial materials sources and alternative sources.

Chapter 9: Materials Utilisation and Design discusses materials in the roadbed, earthworks (including cuts and
fills) and all the pavement layers, including soils and gravels, crushed stones, cementitious materials, primes, stone
precoating fluids and tack coats, bituminous binders, bitumen stabilised materials, asphalt, spray seals and micro
surfacings, concrete, proprietary and certified products and block paving. The mix designs of all materials are
discussed.


Page iii
Chapter 10: Pavement Design presents the philosophy of pavement design, methods of estimating design traffic
and the pavement investigation process. Methods of structural capacity estimation for flexible, rigid and concrete
block pavements are discussed.

Chapter 11: Documentation and Tendering covers the different forms of contracts typical for road pavement
projects; the design, contract and tender documentation; and, the tender process.

Chapter 12: Construction Equipment and Method Guidelines presents the nature and requirements of
construction equipment and different methods of construction. The construction of trial sections is also discussed.
Chapters 12 and 13 are complementary, with Chapter 12 covering the proactive components of road construction,
i.e., the method of construction. Chapter 13 covers the reactive components, i.e., checking the construction is done
correctly.

Chapter 13: Quality Management includes acceptance control processes, and quality plans. All the pavement
layers and the road prism are discussed. The documentation involved in quality management is also discussed, and
where applicable, provided.

Chapter 14: Post-Construction incorporates the monitoring of pavements during the service life, the causes and
mechanisms of distress, and the concepts of maintenance, rehabilitation and reconstruction.

FEEDBACK
SAPEM is a living document. The first edition was made available in electronic format in January 2013. It is
envisaged that SAPEM will be updated after one year. Feedback from all interested parties in industry is appreciated,
as this will keep SAPEM appropriate.

To provide feedback on SAPEM, please email [email protected].


Page iv
ACKNOWLEDGEMENTS
This compilation of this manual was funded by the South African National Road Agency Limited (SANRAL). The
project was coordinated on behalf of SANRAL by Kobus van der Walt and Steph Bredenhann. Professor Kim Jenkins,
the SANRAL Chair in Pavement Engineering at Stellenbosch University, was the project manager. The Cement and
Concrete Institute (C & CI) provided administrative support.

The following people contributed to the compilation of Chapter 3:
- Task Group Leader: Tony Lewis, Tony Lewis Consulting
- Piet Myburgh, Specialist Consultant on behalf of SABITA
- Dr Phil Paige-Green, CSIR Built Environment
- Bryan Perrie, Cement and Concrete Institute (C & CI)
- Dave Wright, Specialist Consultant
- Gerrie van Zyl, MyCube Asset Management Systems

This SAPEM manual was edited by Dr Fenella Johns, Rubicon Solutions.

Photos for this chapter were provided by:
- Joe Grobler, Vela VKE (Part of the SMEC Group)
- Professor Kim Jenkins, Stellenbosch University
- Dr Fenella Johns, Rubicon Solutions
- Hennie Loots, SRT
- Dr Phil Paige-Green, CSIR Built Environment
- Bryan Perrie, Cement & Concrete Institute (C & CI)
- Jan Venter, Soilco


Page v
TABLE OF CONTENTS
1. Introduction ....................................................................................................................................... 1
1.1 Material Quality in the Pavement ................................................................................................... 2
1.2 Changes in Sieve Sizes ................................................................................................................. 2
2. Tests on Soils and Gravels ................................................................................................................. 4
2.1 Definition of Soils and Gravels ....................................................................................................... 4
2.2 Material Classification Systems ...................................................................................................... 4
2.3 Grading Tests .............................................................................................................................. 5
2.3.2 Grading Modulus .............................................................................................................. 7
2.3.3 Fineness Modulus ............................................................................................................. 7
2.4 Moisture Content Tests ................................................................................................................. 8
2.5 Atterberg Limit Tests .................................................................................................................... 8
2.6 Compaction and Density Tests ...................................................................................................... 9
2.7 In Situ Compaction Tests ............................................................................................................ 10
2.7.1 Nuclear Method .............................................................................................................. 10
2.7.2 Sand Replacement Method .............................................................................................. 11
2.8 Strength Test: California Bearing Ratio (CBR) .............................................................................. 12
2.9 Durability Tests .......................................................................................................................... 13
2.10 Testing of Deleterious Materials ............................................................................................... 13
3. Tests on Aggregates ......................................................................................................................... 14
3.1 Definition of Aggregates ............................................................................................................. 14
3.2 Tests on Aggregates Used in Subbase and Base Layers ................................................................. 14
3.2.1 Grading: Sieve Analysis Testing (SANS 3001-GR1) ............................................................. 14
3.2.2 Flakiness Index (SANS 3001AG4) ................................................................................... 15
3.2.3 Atterberg Limit Testing (SANS 3001GR10)....................................................................... 16
3.2.4 CBR Testing (SANS 3001GR40) ...................................................................................... 16
3.2.5 ACV and 10% FACT Tests (SANS 3001AG10) .................................................................. 16
3.2.6 pH and Electrical Conductivity Tests (SANS 3001-AG32) ..................................................... 16
3.2.7 Ethylene Glycol Soak Tests (SANS 3001-AG14 & 15) .......................................................... 16
3.2.8 Compaction Tests ........................................................................................................... 17
3.3 Tests on Aggregates Used in Waterbound Macadam ..................................................................... 17
4. Tests on Bituminous Materials ......................................................................................................... 18
4.1 Tests on Bituminous Binders ....................................................................................................... 18
4.1.1 Penetration Grade Bitumen .............................................................................................. 18
4.1.2 Cutback Bitumen ............................................................................................................ 22
4.1.3 Bitumen Emulsion ........................................................................................................... 23
4.1.4 Modified Binders ............................................................................................................. 25
4.1.5 Tests on Modified Bitumen Emulsions ............................................................................... 29
4.1.6 Precoating Fluids ............................................................................................................ 30
4.2 Tests on Hot Mix Asphalt ............................................................................................................ 30
4.2.1 Bituminous Binders ......................................................................................................... 31
4.2.2 Aggregates .................................................................................................................... 31
4.2.3 Fillers ............................................................................................................................ 32
4.2.4 Reclaimed Asphalt (RA) ................................................................................................... 33
4.2.5 Tests on Mix Components and Mixes for Design ................................................................ 34
4.2.6 Coring of Hot Mix Asphalt ................................................................................................ 39
4.3 Tests on Cold Mix Asphalt ........................................................................................................... 39
4.3.1 Aggregates .................................................................................................................... 39
4.3.2 Filler .............................................................................................................................. 39
4.3.3 Binder ........................................................................................................................... 40
4.3.4 Mix Tests ....................................................................................................................... 40
4.4 Tests on Surfacing Seals ............................................................................................................. 40
4.4.1 Spray Seals .................................................................................................................... 41
4.4.2 Slurries and Microsurfacing .............................................................................................. 41
4.4.3 Tests for the Design of Surfacing Seals ............................................................................. 42
4.4.4 Tests for Quality Assurance ............................................................................................. 42
4.5 Tests on Primes, Precoating Fluids and Tack Coats ....................................................................... 42
4.5.1 Primes ........................................................................................................................... 42

Page vi
4.5.2 Stone Precoating Fluids ................................................................................................... 42
4.5.3 Tack Coats ..................................................................................................................... 43
4.6 Tests on Bitumen Stabilised Materials (BSMs) ............................................................................... 43
4.6.1 Level 1 Mix Design .......................................................................................................... 43
4.6.2 Level 2 Mix Design .......................................................................................................... 43
4.6.3 Level 3 Mix Design .......................................................................................................... 44
5. Tests on Cementitious Materials ...................................................................................................... 46
5.1 Testing of Concrete and its Components ...................................................................................... 46
5.1.1 Tests on Aggregates used in Concrete .............................................................................. 46
5.1.2 Tests on Cement ............................................................................................................ 46
5.1.3 Tests on Cement Extenders ............................................................................................. 48
5.1.4 Tests on Water used in the Manufacture of Concrete ......................................................... 48
5.1.5 Tests on Chemical Admixtures ......................................................................................... 49
5.1.6 Tests on Curing Compounds ............................................................................................ 49
5.1.7 Tests on Reinforcing Steel ............................................................................................... 49
5.1.8 Tests on Concrete........................................................................................................... 49
5.2 Testing for Concrete Blocks and Paving Components ..................................................................... 52
5.2.1 Tests on Concrete Blocks ................................................................................................ 53
5.2.2 Tests on Bedding and Jointing Sand ................................................................................. 53
5.3 Testing of Cementitiously Stabilised Materials ............................................................................... 54
5.3.1 Tests Carried Out Before Construction .............................................................................. 54
5.3.2 Field Control Tests .......................................................................................................... 57
6. Tests on Other Materials .................................................................................................................. 60
6.1 Material Stabilisation Design ....................................................................................................... 60
6.2 Recommended Test Procedure for Sulphonated Petroleum Products ............................................... 61
6.3 Agrment Test Requirements and Protocols ................................................................................. 62
References and Bibliography ..................................................................................................................... 63

Appendix A: Test Methods for Cementitiously Stabilised Materials A.1
Appendix B: Test Methods for Agrment Certification B.1
Appendix C: Test Method Numbers, TMH1 to SANS C.1

Page vii
LIST OF TABLES
Table 1. Authority and Publications for Test Methods for Road Building Materials Used in South Africa ............. 1
Table 2. Changes in Sieve Sizes from THM1 to SANS .................................................................................. 3
Table 3. Typical Tests Carried out on Soils and Gravels ................................................................................ 5
Table 4. Minimum CBR per Material Class ................................................................................................. 12
Table 5. Test Requirements for G1, G2 and G3 Materials ............................................................................ 15
Table 6. Tests Carried Out on Bituminous Binders...................................................................................... 19
Table 7. Test Requirements for Asphalt .................................................................................................... 31
Table 8. Test Requirements for Aggregates Used in Surfacing Seals ............................................................ 41
Table 9. Test Requirements for Bituminous-Based Precoating Fluids ............................................................ 42
Table 10. Tests on Aggregates for Concrete ................................................................................................ 47
Table 11. Effect of Aggregate Properties on Concrete .................................................................................. 48
Table 12. Tests Carried out on Cement ....................................................................................................... 48
Table 13. Tests Carried out on Fresh Concrete ............................................................................................ 50
Table 14. Tests Carried out on Hardened Concrete ...................................................................................... 52
Table 15. Tests Carried out on Concrete Blocks and Paving Components ....................................................... 53
Table 16. Tests for Cementitious Stabilising Materials .................................................................................. 54
Table 17. Interim Guide to Use of Non-Conventional Stabilisers .................................................................... 60
Table 18. Properties of SPPs ..................................................................................................................... 62
Table 19. Material Characteristics of Sand and Black Clay Mix ....................................................................... 62


Page viii
LIST OF FIGURES
Figure 1. Typical Grading of a Natural Gravel ............................................................................................... 6
Figure 2. Sieves for Grading Determination .................................................................................................. 7
Figure 3. Hydrometer ................................................................................................................................. 7
Figure 4. Atterberg Limits ........................................................................................................................... 8
Figure 5. Apparatus and Testing of Atterberg Limits ...................................................................................... 9
Figure 6. Soil Compaction Equipment ........................................................................................................ 10
Figure 7. Nuclear Measurements ............................................................................................................... 11
Figure 8. CBR Testing Equipment .............................................................................................................. 12
Figure 9. Durability Mill Apparatus ............................................................................................................. 13
Figure 10. Flakiness Index Apparatus .......................................................................................................... 15
Figure 11. ACV and 10% FACT Apparatus .................................................................................................... 16
Figure 12. Penetration Test Equipment ........................................................................................................ 20
Figure 13. Ring and Ball Test Equipment ..................................................................................................... 20
Figure 14. Brookfield Viscometer ................................................................................................................. 21
Figure 15. Thin Film Oven Test (RTFOT) ...................................................................................................... 22
Figure 16. N-Heptane/Xylene Spot Test ....................................................................................................... 22
Figure 17. Kinematic Viscosity Testing Equipment ......................................................................................... 23
Figure 18. Dean and Stark Apparatus for Water Content Test ........................................................................ 24
Figure 19. Sieve Test for Emulsions ............................................................................................................. 25
Figure 20. Flash Point Test ......................................................................................................................... 26
Figure 21. Ductility Tests ............................................................................................................................ 26
Figure 22. Torsional Recovery Test ............................................................................................................. 26
Figure 23. Storage Stability Test ................................................................................................................. 27
Figure 24. Compression Recover Test Equipment ......................................................................................... 28
Figure 25. Flow Test .................................................................................................................................. 28
Figure 26. Binder Recovery Test ................................................................................................................. 29
Figure 27. Sand Equivalent ......................................................................................................................... 33
Figure 28. Marshall Compaction .................................................................................................................. 35
Figure 29. Marshall Stability and Flow Test .................................................................................................. 35
Figure 30. Bulk Relative Density of Asphalt .................................................................................................. 36
Figure 31. Hamburg Wheel-Tracking Device ................................................................................................. 37
Figure 32. MMLS3 ...................................................................................................................................... 38
Figure 33. Indirect Tensile Test (ITS) .......................................................................................................... 43
Figure 34. Triaxial Test .............................................................................................................................. 44
Figure 35. Monotonic Triaxial Tests on Granular Material ............................................................................... 45
Figure 36. Mohr Coulomb Plots of Monotonic Triaxial Test Results .................................................................. 45
Figure 37. Slump Test ................................................................................................................................ 50
Figure 38. Compressive Strength Test ......................................................................................................... 51
Figure 39. Flexural Beam Test .................................................................................................................... 51
Figure 40. Concrete Blocks ......................................................................................................................... 53
Figure 41. Unconfined Compressive Strength Test ........................................................................................ 56
Figure 42. Wet/Dry Brushing Test (Mechanised Brushing) ............................................................................. 56
Figure 43. Erosion Test .............................................................................................................................. 57


Section 1: Introduction
Page 1
1. INTRODUCTION
Chapter 3 focuses on the tests that are carried out to ensure that the required standards are achieved. This chapter
is closely related to Chapter 4, which covers standards that are applied to ensure quality of the wide range of
materials used in road pavements.

South African test protocols have been developed over many years by drawing on overseas information, and
adapting this to local materials and conditions. Test protocols used by the road building industry are constantly
evolving and being updated due to several factors, such as:
- Advances in pavement design, which demand more sophisticated testing to evaluate engineering properties
more accurately.
- The introduction of new design and construction technologies.
- Advances in automated and computerised testing equipment.

The authorities and publications relevant to the methods used in South Africa to test road building materials are
given in Table 1. TMH1 is in the process of being revised into SANS 3001 standards, see the side box and Appendix
C for details.

There are a number of field tests that are used particularly on existing pavement structures, which are not included
in the documents in Table 1, such as:
- Functional pavement tests: riding quality, rut depth measurements, skid resistance
- Structural tests: deflection, dynamic cone penetrometer (DCP), ground penetrating radar (GPR)

Table 1. Authority and Publications for Test Methods for Road Building Materials Used in
South Africa
Publication/Authority Details
Technical Methods for Highways 1
(TMH1): Standard Methods of Testing Road
Construction Materials (1986)
Tests on soils and gravels, asphalt, concrete, bituminous
materials and cement.
SANS 3001

(SABS, current) The TMH1 test methods are currently being revised and
translated into South African National Standards. SABS
website www.sabs.co.za, standards catalogue, quick search:
3001. A complete list of the old TMH1 and new SANS test
method numbers is included in Appendix C.
SABS 1200

(SABS, current) The test methods are based largely on ASTM and British
Standards (BS) with some reference to AASHTO and
International Petroleum (IP) methods.
COLTO Standard Specifications for Road and
Bridge Works for State Road Authorities

(1998)
Testing of aggregates, concrete, soils, gravel, crushed
stone, bitumen, asphalt, structural tests, silicone
sealants and water for construction.
TG1 Technical Guideline: The Use of Modified
Bituminous Binders in Road Construction,
second edition November 2007
Test methods for modified bituminous binders. Asphalt
Academy website www.asphaltacademy.co.za
TG2 Technical Guideline: Bitumen Stabilised
Materials A Guideline for the Design and
Construction of Bitumen Emulsion and Foamed
Bitumen Stabilised Materials, second edition,
May 2009
Test methods for bitumen stabilised materials (BSMs).
Published by the Asphalt Academy.
ASTM International, originally known as
American Society for Testing & Materials

ASTM test methods are currently used in the testing of
bituminous binders. These test methods can be ordered
from www.astm.org.
AASHTO: American Association of State
Highway Officials
AASHTO test methods are used in the testing of bituminous
binders. The test methods can be ordered from the AASHTO
Bookstore https:/bookstore.transportation.org

Some of these test methods can be found in draft TMH6, Special Methods for Testing Roads

(1986). This document
also contains test methods for texture depth, longitudinal regularity, ball penetration, and the measurement of
seismic velocities. COTO is in the process of compiling guidelines for network level management of performance
measurements. These include guidelines for:

Page 2
- Roughness (COTO, 2007)
- Rutting (COTO, 2010)
- Skid resistance and texture (COTO, 2008)
- Pavement deflection (COTO, 2009)
- Imaging and GPS Technologies (COTO, 2010)

The testing of existing pavement structures is
discussed further in Chapter 6.

The aim of this chapter is not to repeat the various
test methods, but to provide an overview of the
tests used for various road building materials, with
recommendations for the selection of the most
appropriate tests that should be undertaken in
specific instances. It also covers precautions that
should be taken with certain tests to avoid potential
pitfalls with the test protocols, as well as with the
interpretation of the results.

1.1 Material Quality in the Pavement
The general rule in the construction of cost-effective flexible road pavements is to use the highest quality materials in
the top layers of the pavement, where the highest stresses are imposed by the traffics wheel loads, with a gradual
decrease in material quality through the pavement. The poorest quality materials are used deeper in the pavement
where the stresses are much reduced. In principle, the highest quality of material that is economically available
should always be used. To ensure good pavement balance, the decrease in material quality should be in
approximately uniform steps. See Chapters 2 and 10 for further discussion on the design of flexible pavements and
the location of materials in the pavement layer, and the associated pavement balance.

1.2 Changes in Sieve Sizes
Until recently, the testing of soils and gravels, aggregates, asphalt, bituminous materials, concrete and cement has
been carried out in accordance with the test methods given in TMH1, Standard Methods for Testing Road
Construction Materials (1986). The translation of these test methods into SANS 3001 standards is well underway.

As part of this update, sieve sizes have been reassessed, with the aim to:
- Simplify
- Avoid radical changes, except where necessary
- Follow worldwide trends in moving to simple metric units
- Use ISO 3310 (ISO, 1999 & 2000) approved sieve sizes
- Select sieve sizes that produce gradings with reasonably distributed points, remembering that the sizes are
plotted on a log scale

Sieve sizes less than 1 mm remain unchanged, while the SANS sieve sizes of 1 mm and larger are shown in Table 2.

As the SANS 3001 series of test methods are published they supercede the TMH1 methods. To permit a gradual
change over, the SANS methods allow the new sieve sizes to be introduced over a period of time as the existing
sieves become worn and are replaced.

Changes in Sieve Sizes
Some of the testing requirements for materials in the G
category differ between those in the TRH4

and TRH14

and those
specified in COLTOs Standard Specifications for Road and
Bridge Works for State Road Authorities (1998). Testing
should be carried out in compliance with the requirements
specified for a particular project.
TMH1 to SANS
TMH1 is in the process of being revised and translated
into SANS 3001 Standards. The latest list of SANS 3001
Standards published to date is available on the Internet
via SABS's WebStore (www.sabs.co.za, under Quick
Search Criteria enter 3001).

A complete list of the New SANS methods and the TMH1
methods which have been replaced are included in
Appendix C.

It is recommended that wherever possible these
standards should take precedence over the old TMH1
methods. In the text, the SANS 3001 Standard Numbers
are quoted. If the Standard has not yet been published
then refer to TMH1. Please note that certain TMH1
methods deemed as no longer in use or appropriate have
been omitted from the SANS 3001 series.

Page 3
Table 2. Changes in Sieve Sizes from
THM1 to SANS
Sieve Size (mm)
TMH 1 SANS
75 75
63 63
53 50
37.5 37.5
26.5 28
19 20
13.2 14
9.5 10
6.7 7.1
4.75 5
2.36 2
1.18 1


Section 2: Tests on Soils and Gravels
Page 4
2. TESTS ON SOILS AND GRAVELS
2.1 Definition of Soils and Gravels
Soil can be defined as a material consisting of rock particles, sand, silt, and clay and is formed by the gradual
disintegration or decomposition of rocks due to natural processes that include:
- Disintegration of rock that occurs due to stresses arising from expansion or contraction with temperature
changes.
- Weathering and decomposition due to chemical changes that occur when water, oxygen and carbon dioxide
gradually combine with minerals within the rock formation, thus breaking it down to sand and clay.
- Transportation of soil materials by wind, water and ice to form different soil formations, such as those found in
river deltas, sand dunes and glacial deposits.
- Temperature, rainfall and drainage play important roles in the formation of soils in different climatic regions.
Under different drainage regimes, different soils will be formed from the same original rock formation.

As these processes have been ongoing for millions of years,
it becomes apparent that soils may bear very little
resemblance to the original rock from which they were
formed. In all likelihood they will consist of a mixture of
materials from a variety of origins. It is also obvious that
soils will have a considerable variation in the degree of
weathering and in their distribution of particle sizes or
gradation. These variations largely determine the quality of
the soil in terms of its suitability for use as a road building
material.

Materials that have a large proportion of fine material, in comparison to the proportion of coarser aggregate, are
commonly referred to as Soils in South Africa. Naturally occurring materials which are predominantly formed of
coarser aggregate particles, and which have considerable strength due to aggregate interlock, with finer material
occurring between the larger aggregate particles, are described as Gravels.

Standards applicable to soils and gravels are covered in Chapter 4, Section 2. The following sections cover the
applicability and peculiarities of the various tests that are carried out on soils and gravels.

2.2 Material Classification Systems
Several different materials classification systems have been developed over the years. These are discussed in Section
2.3 of Chapter 4. In South Africa, the TRH14 (1985) system is most commonly used. In this system, the untreated
or granular materials are classified as:
- Graded crushed stone: G1, G2, G3
- Natural gravels (including modified and processed
gravel): G4, G5, G6
- Gravel-soil: G7, G8, G9, G10
- Waterbound macadam: WM
- Dump rock: DR

The TRH14 requirements for G1 to G10 materials are
summarised in tabular form in Appendix A of Chapter 4.

The tests required for soils and gravels vary according to
their classifications in terms of TRH14. These tests are listed
in Table 3. Some additional tests for properties specified in
COLTO are also included. The type and rigour of testing
depends on the location of the materials in the pavement
and the risks associated with incorrect assumptions of
material properties. The tests themselves are all discussed
in later sections of this Chapter.

Soils and Gravels
Gravels: Naturally occurring materials which are
predominantly coarser aggregate particles, and
have considerable strength due to aggregate
interlock. Finer material occurs with aggregate
particles.
Soils: Large proportion of fine materials.
TRH vs COLTO Material
Requirements
Some of the requirements for materials in the G
category differ between those in the TRH4 (1996)

and TRH14 (1985) and those specified in COLTO
(1998). It should be noted that the TRHs are
only recommendations while the COLTO
document is the official specification.

There are also differences between the COLTO
specification and those specified in the SANS
1200 series, such as in SANS 1200 D: 1988
(Earthworks), and SANS 1200 M: 1996 (Roads
General). Standards from the relevant
documents should be applied depending
upon which specification is used for a
particular project.

Page 5
Table 3. Typical Tests Carried out on Soils and Gravels
Tests
Required
Material Classification TRH14 Test Method Comments Chapter
Reference
G
4

G
5

G
6

G
7

G
8

G
9

G
1
0

Grading (sieve
analysis)

SANS 3001-GR1
SANS 3001-GR2
COLTO specifies
GM
1
on G7 to G9
quality materials
Section 2.3
SANS 3001-GR3 Hydrometer analysis Section 2.3
Moisture
Content
SANS3001-GR20
Used as part of
many other tests
Section 2.4
Atterberg
Limits

SANS 3001-GR10
SANS 3001-GR12
TRH14 and COLTO
requirements
Section 2.5
Strength
(CBR)

SANS 3001-GR40
TRH14 and COLTO
requirements
Section 2.8
Swell (CBR)
Flakiness
Index
SANS 3001-AG4 COLTO requirement
Section
3.2.2
Durability
Soundness of
Mudrocks and
Shales (Venter
Test)
SANS 3001-AG13
COLTO
requirements for
mudrock include
Venter Test and
10% FACT
Section 2.9
10% FACT (wet) SANS 3001-AG10
Durability Mill
Index
SANS 3001-AG16 COLTO requirement
Soluble Salts
pH TMH1 A20
TRH14 and COLTO
requirements
Section 2.10
Electrical
conductivity
TMH1 A21T
Note
1. Grading Modulus

2.3 Grading Tests
The grading of a material gives an indication of important attributes of a material such as:
- Maximum particle size
- Relative distribution of particle sizes, i.e., are there gaps or too much or too little of a particular fraction?
- Amount of fine material present, which can affect compactibility and permeability.

Grading envelopes are typically based on the Fuller maximum density gradings. For maximum density, a perfect
grading would usually be calculated using Equation (1):

P = (d/D)
0.5
(1)
where P
D
=
=
% passing a sieve with aperture d
maximum particle size

To obtain a grading envelope for a specific maximum size, this model is
usually calculated using different exponents, typically 0.25 or 0.3 and 0.45.
This gives a lower and an upper bound of achievable densities.

Allowance needs to be made for variability in gradings and material should
not be rejected on grading alone, but in conjunction with not satisfying
other critical properties such as density and strength. Grading is one of the
most important properties of road building materials as coarse grained
materials can normally carry much heavier loads without deformation than
finer materials.

It should be remembered that the grading analysis is based on the mass
Variability in Gradings
Allowance needs to be made for
the variability in materials, and
thus gradings. Materials should
therefore not be rejected on
grading alone but in conjunction
with the lack of other critical
properties such as density and
strength.

Page 6
of particles on each sieve, which assumes that the density of the particles is relatively constant. If there are
differences in the densities, the grading curve may not be smooth and apparent gaps may occur. This is common,
for instance in beach sands with significant quantities of high density minerals, e.g., zircon, ilmenite, and rutile,
which tend to be single-sized, accumulate on one sieve and boost the mass of material on that sieve, although the
volume is relatively low.

Gradings are typically shown as a grading curve, and are usually specified as an envelope to accommodate the
typical natural variation that occurs, even in crushed gravels. A typical grading curve for a natural gravel, with the
TRH14 grading envelope for G4 materials, is shown in Figure 1.

Figure 1. Typical Grading of a Natural Gravel

Three different test protocols can be used to obtain the grading of soils and gravels: wet preparation, dry
preparation and the hydrometer method.
(i) Wet Preparation Sieve Analysis Method (SANS 3001-GR1)
In this reference method, water is used to wash the sample through a set of sieves. The particles retained are
washed clean on each of the sieves with successively smaller openings, ensuring accurate grading results down to
the fraction passing the 0.075 mm sieve. Material passing the 0.425 mm sieve, known as the soil fines, is used in
the determination of Atterberg Limits. A typical sieve and nest of sieves used in a grading test are illustrated in
Figure 2.

For base materials with potential plasticity problems, the fines passing the 0.075 mm sieve are also tested for
Atterberg Limits and the results can give a clear indication of the potential moisture sensitivity of the material.

(ii) Dry Preparation Sieve Analysis Method (SANS 3001-GR2)
This is a much quicker method as the grading is carried out by sieving the dry material through the nest of sieves
down to 0.425 mm, without washing. This makes it less accurate than the wet preparation method, but it is suitable
for use as a process control test especially for crushing of base and aggregates.

When using the dry preparation method the fines passing the 0.425 mm sieve should not be used for the
determination of Atterberg Limits, as they may not contain all of the clayey constituents compared with the fines
produced using the wet preparation method. The method is best suited to low plasticity materials with few fines.
0
10
20
30
40
50
60
70
80
90
100
P
e
r
c
e
n
t

P
a
s
s
i
n
g
Sieve Size (mm)
Typical Natural Gravel
Specification Envelope
TMH1 Sieve Sizes
SANS Sieve Sizes
0.075 0.425 1.18 2.36 4.75 6.7 9.5 13.2 19 26.537.5 53
0.075 0.425 1.0 2.0 5.0 7.1 14 28 50 10 20 38

Page 7

Figure 2. Sieves for Grading Determination
(iii) Hydrometer Method (SANS 3001-GR3)
This method utilises a hydrometer, shown in Figure 3, to determine the distribution of the grain sizes in the material.
It is useful in determining grain sizes of less than 0.075 mm so that the proportion of silts and clays can be assessed.
This information can be used, together with the materials Atterberg Limits, to evaluate its potential expansiveness
(van der Merwe, 1964).

Figure 3. Hydrometer
2.3.2 Grading Modulus
The Grading Modulus provides a simple but useful method for assessing the properties of soils and gravels. It is
calculated using Equation (2).

GM = P2.00mm + P0.425mm + P0.075mm
100
(2)
Where P2.00mm etc. = percentage retained on the indicated sieve size

Material with a high Grading Modulus (> 2.0) indicates that
it is coarsely graded and of relatively good quality, while
material with a low Grading Modulus is indicative of material
with finer grain sizes, and poorer road building quality.

2.3.3 Fineness Modulus
The fineness modulus of sand is used as a parameter in the
proportioning of concrete mixes at design stage. It is an empirical factor obtained by adding the total percentages of
Dispersants in Hydrometer Tests
Dispersants are added to the water during
hydrometer testing to deflocculate the fine (clay)
materials. Over the years various types have been
used, with a 50:50 sodium silicate and sodium
oxalate solution being used in TMH1. ASTM, BS and
SANS 3001-GR3 use sodium hexametaphosphate (in
different proportions to the total solution). The
standard South African method between 1948 and
1970 used the sodium silicate-oxalate mixture and
between 1970 and 1979, the hexametaphosphate
solution was used. The 1979 TMH1 revision reverted
to the sodium silicate-oxalate mixture. Recent
investigations have, however, shown that there can
be significant differences, depending on the
dispersant used. Care should thus be exercised
when interpreting results from different laboratories,
where the methods may vary.
Grading Modulus
Materials with a high GM (>2) are typically coarse
graded, good quality materials. A low GM
indicates finer grained materials of poorer quality.

Page 8
a sample of the aggregate retained on each of a specified series of sieves, and dividing the sum by 100. The sieve
sizes used are 0.15 mm, 0.3 mm, 0.6 mm, 1 (1.18) mm, 2 (2.36) mm, 5 (4.75) mm, 10 (9.5) mm, 20 (19.0) mm,
37.5 (38.1) mm, and larger, increasing in the ratio of 2 to 1.

2.4 Moisture Content Tests
The moisture content of a material is determined using SANS 3001-GR20 "Determination of the moisture content by
oven-drying". This test is also known as the gravimetric moisture content.

The test consists of determining the mass of a sample in a tared container before drying. The container with the
sample is placed in a forced draft type oven that is set between 105 and 110 C and is dried to constant mass
(usually overnight). The mass of the container with the sample is determined again. The moisture content is
calculated using the difference in the mass of the moist and dried material, expressed as a percentage of the mass of
the dry material.

2.5 Atterberg Limit Tests
Atterberg Limit tests measure plasticity of a soil. The limits are described in terms of the moisture content measured
at the boundaries between the solid, plastic and liquid states of the soil fines (< 0.425 mm). The Plasticity Index
(PI) is a measure of the moisture content range of the plastic state and is calculated as illustrated in Figure 4 and
using Equation (3).

PI = LL PL (3)
where PI
LL
PL
=
=
=
Plasticity Index
Liquid limit
Plastic limit

Figure 4. Atterberg Limits

In the linear shrinkage test, a trough filled with material at its liquid limit is oven dried. The linear shrinkage is the
percentage reduction in length of the bar of material in the trough after drying.

The plasticity index (PI) and to a lesser extent linear shrinkage (LS), gives a strong indication of the sensitivity of the
material to water. As a guide, the LS should be about half of the PI, but depending on the clay mineralogy, this does
not always apply. With experience, the PI can provide a clear indicator of the performance of a material. Materials
with low PI values can be expected to perform better than materials with high PI values.

When the linear shrinkage of a material is found to be less than 0.5%, the material is considered as non-plastic
(NP). Materials with linear shrinkage values between 0.5% and 1.0% are described as slightly plastic (SP).

To determine the Atterberg limits, the flow curve method
(SANS 3001-GR12) is the reference method; however, the
one-point method (SANS 3001-GR10) is normally used for
routine and duplicate testing.

Figure 5 illustrates the determination of the liquid limit.

Solid state
Liquid state Plastic state
Dry
Moist Wet
Plastic Limit (PL) Liquid Limit (LL)
Indicator Tests
Grading by sieving and Atterberg limits are often
referred to as Indicator Tests. They provide
very useful basic information on grading and
moisture sensitivity which critically influence the
performance of a material.

Page 9

Figure 5. Apparatus and Testing of Atterberg Limits
2.6 Compaction and Density Tests
The purpose of compaction is to arrange the particles in such a way as to achieve the highest possible density of the
layer with a minimum of voids, while using the least compaction energy. By achieving higher densities, the shear
strength and elastic modulus are improved, leading to a lower tendency for additional traffic associated compaction
and consequent rutting under traffic, while the deflection of the pavement under wheel loads is reduced.

Over the years, the reference densities used to determine
the level of compaction of soils and gravels have evolved.
Ralph Proctor introduced what became known as the
Proctor Test in 1933, where material was compacted in
three layers in a standard 100 mm diameter steel mould
using a standard hammer. The highest density achieved
after varying the materials moisture content is calculated
as a dry density and is known as the maximum dry
density of the particular material. The moisture content
required to achieve this density at the specified Proctor
compaction effort is known as the materials optimum
moisture content.

This test is still used in dam earthworks construction but has been superceded in the road building industry by a
similar type of test. Now, a much higher compactive effort is applied to the material in three layers in a larger, 150
mm diameter mould. Maximum dry density and optimum moisture content values are determined in the same way.
This was commonly known as the "Mod" or Modified AASHTO density. The correct term is now the maximum dry
density or "MDD", and the test is generally used to control the field compaction of soils and gravels.

The Maximum Dry Density (MDD) and Optimum Moisture Content (OMC) test (SANS 3001-GR30) serves two
distinct purposes:
- The OMC is the moisture content at which specimens for other tests, such as CBR, Unconfined Compressive
Strength and Indirect Tensile Strength tests are compacted, as well as being an indicator of the best moisture
content for compacting materials in the field.
- The MDD provides a means of comparing field compaction with a standard level of compaction (percent of
MDD). MDD gives an indication of the maximum density when compacted at OMC using a standard compactive
effort. The equipment used to prepare the specimens is shown in Figure 6.

To carry out this test, for all the applications, the field sample is prepared by
scalping on the 37.5 mm sieve and discarding the coarser material.

This MDD test is not accurate for cohesionless sand. The MDD of sand should be
determined by filling a mould containing water with the sand. The water level is
kept above the sand and the mould is vibrated until it is filled to the top with the
sand. The dry mass of the sand, vibrated in the mould, is used to determine the
MDD. TMH1 method 11T can be used to determine the maximum dry density
and optimum moisture content of cohesionless sand.
Cohesionless Sands
The MDD test is unsuitable
for cohesionless sands and
other methods, such as
TMH1 11T must be used.
Density Measurements
Both the field density and MDD tests have
moderate to poor repeatability and thus do not
give exact answers. Be sure to carry out the tests
strictly according to the test procedures to get the
most accurate results.

Page 10

Figure 6. Soil Compaction Equipment

2.7 In Situ Compaction Tests
Two different methods are routinely used for testing the
compaction of soils and gravels: the nuclear method and the
sand replacement method.

2.7.1 Nuclear Method
This method, SANS 3001-NG5, is the reference method and
employs a nuclear instrument to measure moisture and
density. Nuclear gauges, illustrated in Figure 7 require calibration and regular validation using standard blocks linked
to a reference set of three blocks held by the CSIR. Because the gauges are classed as Group VI Hazardous
Materials their handling, maintenance, storage and disposal needs to be carefully controlled by competent (and
registered) personnel, as described in SANS 3001-NG1.

Nuclear density gauges do not provide a direct reading of the density of a material. The gauge emits gamma
radiation from a Cesium source in backscatter mode (indirect) or from a probe (direct) that passes through the
material (Figure 7). The radiation passed through the material is measured by detectors located in the base of the
gauge and converted by a microprocessor into a wet density reading. Moisture readings are obtained by counting
slowed neutrons emitted by a neutron radiation source in the gauge and measured by a detector in the base of the
gauge. Moisture readings are generally far less accurate than the wet density readings.

Testing on standard calibration blocks has shown that without moving the gauge, for a set of 10 by 1 minute counts
the resulting densities can vary over a range of up to 0.5% of the block density. Further, by switching the gauge off
between sets of 10 by 1 minute counts, the average for each of the sets can vary over a range of up to 0.4% of the
block density. It is thus clear that no single gauge reading can give an exact value of density.

When more than one gauge is to be used for density determination on a section of work, the following procedure is
recommended:
- Establish that all the gauges have been calibrated (SANS 3001-NG3) using a set of standard blocks verified
against the CSIR reference set of blocks (SANS 3001-NG2).
- The gauges have been verified (within the last 12 months)
subsequent to calibration (see SANS 3001-NG4).
- Average the readings of all gauges used per section to
determine the field density.

Reporting of MDD Results
Because of variations in grading (even in a split
sample) and other properties, single MDD values
should be treated with caution. Some authorities
require a MDD for every field density point while
others call for a sequential mean of, say, the last
four results.
Using Nuclear Devices
Nuclear devices are classified as
hazardous materials and their use
and storage must be carefully
controlled by registered personnel
only.

Page 11

(b) Backscatter (Indirect) Method (c) Direct Transmission
Figure 7. Nuclear Measurements

The presence of ferruginous, calcareous and organic materials in the layers can lead to problems with the
interpretation of field density. In these situations it is recommended that trial sections should be constructed to
determine a satisfactory level of compaction by observing and approving the compaction method, and taking field
densities using both nuclear gauges and the sand replacement method. Based on the results, an acceptable level
should be established and agreed to either using the test results or a set construction compaction method (i.e., a
method specification).

All density measurements on non-bituminous pavement layers should be done using direct transmission. Individual 1
minute readings taken repeatedly at the same position will vary by up to 0.5 %. Variations for 15 second readings
will be at least double the 1 minute readings and are not recommended for general use. While standard gauges in
backscatter mode or thin layer gauges may be used on bituminous layers as construction control their use is not
recommended for final density determinations. Experience indicates that the gauge
readings are affected by temperature, the density of the underlying layer and the
hydrocarbons present in the bitumen.

The accuracy of the moisture contents measured by the nuclear gauge tends to be
variable, depending upon chemical constituents in the layer, and the presence of
hydrocarbons such as those found in bituminously treated materials and materials
containing fragments of asphalt. There is hence the need to make a correction to
the instrument moisture contents by taking a physical sample from the full depth of
the layer and determining its oven dried moisture content in the laboratory
(gravimetric method, SANS 3001-GR20). The moisture correction should be based
on the average of at least six test points obtained from the first trial section. Once
the moisture correction is reliably known it is applied to the instrument. However, it
should be frequently checked on subsequent construction sections.

2.7.2 Sand Replacement Method
This is not the reference method for determining the density of a layer. It may, however, be used in certain instances
where the material contains substances that may affect the measurements done by the nuclear method. This method
Source Detector
50 mm
Source Detector
U
p

t
o

3
0
0

m
m
Moisture Contents
for Density
Measurements
It is advisable to
determine the moisture
content at each point by
the gravimetric method
(SANS 3001-GR20) when
calculating the dry
density of the layer at the
test point.

Page 12
may also be considered when determining the density of pavement layers in a test pit, when the close proximity of
the sides of the test pit could affect the nuclear measurements.

The results obtained from sand replacement tests are subject to even greater variations than the nuclear gauge and
are especially sensitive to operator error. While results in fine-grained cohesive materials may be fairly similar,
results in crushed stone bases may be elevated by up to 4%. This test method is covered in SANS 3001-GR35.

2.8 Strength Test: California Bearing Ratio (CBR)
For gravels and soils of G4 and lesser quality the CBR test (SANS
3001-GR40) is carried out on compacted specimens of the
material. The material, as in the case of the MDD/OMC test, is
scalped on the 37.5 mm sieve and the oversize is discarded.

The CBR of a material is an indirect measure of shear strength
or bearing capacity under a single load. The testing equipment
is shown in Figure 8. Due to differing properties in natural
materials (grading, plasticity), even on a split sample significant
variations can occur in CBR values. In general, the higher the
strength, the greater the variations. In applying CBR standards
for a material these should never be based on a single value.
Wherever possible, at least three values should be obtained.

Figure 8. CBR Testing Equipment

Because of the variation in quality of most natural gravels the link between the G designation and range of CBR
values is quite broad, as shown in Table 4. CBR values tend to increase with increased compaction and thus a
marginally substandard CBR could be improved by calling for a higher than normal compaction. Particularly in areas
where there is a shortage of suitable material, the use of intermediate categories should be considered.

Table 4. Minimum CBR per Material Class
Material Class Compaction CBR
G4 98% of MDD
1
> 80%
G5 95% of MDD > 45%
G6 95% of MDD > 25%
Note
1. MDD = maximum dry density
Scalping on the 19 mm Sieve
The preparation method in SANS 3001GR40
differs from that in the TMH1 Method A7
where the material was sieved through the
19.0 mm sieve, with any material retained on
this sieve being lightly crushed to pass it.
The test specimen for the SANS 3001GR40
method is simply scalped at 37.5 mm, and the
oversize discarded.

Page 13
2.9 Durability Tests
Various durability tests, as shown in Table 3, are carried out on soils and gravels, as briefly described below.
- Soundness of Mudrock and Shale (Venter Test, SANS-AG13). This is a COLTO requirement for determining
the soundness of mudrock and shale. The test is carried out by soaking particles in water, and then oven drying
them. This cycle is repeated five times, after which the particles are inspected. The pattern of disintegration is
evaluated, and classified into one of five classes.
- 10% FACT (SANS-AG10). This is also a COLTO requirement to determine the durability of mudrock and shale.
The same procedure described in SANS 3001-AG10, where the load required to produce 10% of fines is
determined, except that the particles are soaked in water for 24 hours before the loading is carried out.
- Durability Mill Index (DMI, SANS AG16). This test is COLTO requirement for G4 quality materials. It consists
of tumbling the particles, together with steel balls in a rotating drum. After the required number of rotations has
been completed, the material is graded and the extent to which the material has been disintegrated is used to
calculate the Durability Mill Index as well as the percentage of material passing the 0.425 mm sieve. The
apparatus for the durability mill is shown in Figure 9.

Figure 9. Durability Mill Apparatus

2.10 Testing of Deleterious Materials
Testing of deleterious materials is done by determining the soluble salts and the pH:
- The level of soluble salts in soils and gravels is determined by means of electrical conductivity testing using a
conductivity meter. The test is carried out on the 7 (6.7 mm) sieve, which is saturated to form a paste. This test
is done in accordance with TMH1 Method A21T.
- The pH of a soil or gravel is determined using a pH meter on a suspension prepared by mixing the fraction
passing the 0.425 mm sieve with water. The test is carried out in accordance with TMH1 Method A20.


Section 3: Tests on Aggregates
Page 14
3. TESTS ON AGGREGATES
3.1 Definition of Aggregates
There are a number of formal definitions of aggregate. One describes aggregate as a composition of minerals
separable by mechanical means. In road building terms, aggregate consists of hard material which is generally
derived from the crushing of solid rock or boulders. Aggregate may also be obtained by crushing slags, such as
those produced in the manufacture of steel, ferrochrome and ferromanganese, waste (dump) rock from mine waste
dumps or ashes from certain combustion facilities. See Chapter 8, Section 4.6 and 4.8 for more on slags and dump
rock.

Aggregates are used in a number of areas in road building, such as:
- Granular subbase and base layers
- Concrete in rigid pavements and in all kinds of structures
- Asphalt mixes
- Surfacing seals

Tests are specifically designed to provide information on the properties of aggregates that are relevant to their
position in the road pavement. A number of the tests used for aggregates are the same as for gravels and soils
(covered in Section 2) and the details and interpretation of test results given in that section apply. The tests for
aggregates used in asphalt, surfacing seals and for rolled-in chips, as well as in bitumen stabilised materials (BSMs)
are covered in Section 4, while tests for aggregates used in concrete are included in Section 0.

Standards for aggregates are covered in Chapter 4, Section 3.

3.2 Tests on Aggregates Used in Subbase and Base Layers
Bearing in mind the definition of aggregate as a crushed product, aggregates used in the subbase and base layers
fall, in accordance with TRH14, into G1, G2 or G3 classifications.

In general, these materials are not used in subbase layers; materials of lesser quality are usually used as subbase,
with the higher quality crushed materials being reserved for use in the base layer. There are however, instances
where the quality of natural gravels have to be boosted to meet requirements for subbase and in these cases
crushed stone of G1, G2 or G3 quality is blended in with the natural gravel. In some cases, a natural gravel of G6
quality is blended with crushed stone aggregate to improve it to G5 quality, after which it can be stabilised to a
subbase of C3 quality.

An array of tests is normally carried out on G1, G2 and G3 materials, with the aim of evaluating all of the properties
of the aggregate that affect the performance of the material in the base layer. Reference is made to COLTOs
requirements for crushed stone base, as well as those in TRH14, which cover the testing requirements for these
materials in detail. A summary of these tests is given in Table 5, and notes on their use are given below.

3.2.1 Grading: Sieve Analysis Testing (SANS 3001-GR1)
The sample of aggregate is sieved through a nest of sieves and the percentage by mass of material passing each
sieve is determined. The results of this test show the level of mechanical interlock between the particles, a good
indicator of how the material will perform once it has been compacted. The grading of these materials is strictly
controlled to be within prescribed envelopes. COLTO sets addition requirements such as:
- The target grading after compaction shall be as near as possible to the mean of the specified grading envelope.
- For 38 (37.5) mm maximum size aggregate:
Percentage passing the 0.075 mm sieve shall be between 7% and 9%.
Percentage passing the 0.425 mm sieve shall not exceed 22%.
Fraction passing the 2 mm sieve shall not exceed 34%.


Page 15
10% FACT and ACV Hints
ACV testing is preferable for hard
materials. More reliable indications
are obtained on softer materials
when 10% FACT testing is used.
Table 5. Test Requirements for G1, G2 and G3 Materials
Property and Test Test Method Comments Chapter
Reference
Deleterious
materials
1
:
pH
Electrical conductivity
Sulphate tests
Visual inspection

TMH1 A20
TMH1 A21T
SANS 3001-AG33

- Use argillaceous rocks with caution.
- Check pH and electrical conductivity as to
whether treatment with lime is required.
- Check sulphate content
- Mica, if in quantities that can be easily seen,
can affect compactibility.
3.2.6
Strength and
Durability
10% FACT, wet & dry
Aggregate Crushing
Value (ACV)
Ethylene glycol tests

SANS 3001-AG10
SANS 3001-AG10

SANS 3001-AG14 & 15
- For crushed stone base (G3 and better) and
aggregates, strength tests are only
performed on the minus 14 mm plus 10 mm
fraction.
- For durability, the wet/dry ratio is normally
required to be should be greater than 0.75.

3.2.5

3.2.6
Mechanical
interlock
Grading: sieve
analysis

SANS 3001-GR1
SANS 3001-GR2

- Gradings are strictly controlled to be within
the prescribed envelopes.
- Additional requirements on various
individual sieve sizes.
- The coarse sand fraction is also controlled.
2.3
Particle shape
Flakiness
No. of fractured faces

SANS 3001-AG4

- Flakiness index controlled on 2 aggregate
fractions.
- Number of fractured faces dependent on
whether G1, or G2 and G3.
3.2.2
Plasticity
Atterberg Limits

SANS 3001-GR10
SANS 3001-GR12
- Strict limits are set for Atterberg Limits,
which vary between G1, G2, and G3 quality
aggregates.
- There are also plasticity index requirements
on the minus 0.075 mm fraction.
3.2.3
Bearing strength
and swell (G2 & G3)
CBR
CBR swell
SANS 3001-GR40
- CBR and CBR swell requirements are set for
G2 and G3 quality materials in TRH14.
3.2.4
Note
1. Deleterious materials have sulphides, soluble salts and mica.

3.2.2 Flakiness Index (SANS 3001AG4)
This test is carried out by determining the percentage of the total mass of the aggregate that passes through slots of
a specified width in a metal plate. COLTO specifies that the test should be carried out on two fractions of the
aggregate, on the fraction passing 28 (25) mm and retained on 20 (19) mm, and the passing 20 (19) mm retained
on 14 (13.2) mm fraction. The apparatus is shown in Figure 10.

The sample is also visually examined for fractured faces. COLTO specifies that all the faces of G1 quality aggregate
should be fractured, while 50% of G2 and G3 quality aggregate retained on the 5 (4.75) mm sieve should have
fractured faces.

Figure 10. Flakiness Index Apparatus


Page 16
3.2.3 Atterberg Limit Testing (SANS 3001GR10)
Atterberg Limits are carried out to determine the plasticity of aggregates used in subbase and base layers. The test,
which determines the Liquid Limit (LL), Plasticity Index (PI), and Linear Shrinkage (LS) of the material, is described in
more detail earlier in Section 2.5. Note that COLTO requires the test to be done on two fractions, the fraction
passing the 0.425 mm sieve as well as the fraction passing the 0.075 mm sieve.

3.2.4 CBR Testing (SANS 3001GR40)
The CBR test is used to assess the bearing strength of aggregates used in subbase and base layers. The CBR Swell
is also determined as part of this test and provides an indication of changes in volume when the material is soaked.
This test is not specified for G1, G2, or G3 quality materials in COLTO, and is only recommended for G2 and G3
materials in TRH14.

3.2.5 ACV and 10% FACT Tests (SANS 3001AG10)
This test assesses the strength properties of aggregates. The basic difference between the ACV and the 10% FACT
is that the ACV determines the percent of fines produced under a prescribed load and the 10% FACT determines the
load necessary to produce 10% fines. The first point in the test carried out at a load of 400 kN gives the ACV value.
The apparatus is shown in Figure 11. While COLTO gives a range of minimum 10% FACT strengths based on rock
type varying from 110 kN to 200 kN, it is recommended that for base materials, strengths in excess of 200 kN should
be targeted. The ACV gives a less reliable indication of the strength of weaker materials (30% and greater),
therefore the 10% FACT is preferred for weaker materials.

The wet 10% FACT test is carried out as part of the normal 10% FACT test to assess the durability of aggregates.
The test is undertaken on soaked replicate samples of aggregate, and the ACV values, dry and soaked, are
compared. A wet/dry ratio greater than 75% indicates satisfactory durability.

Figure 11. ACV and 10% FACT Apparatus

3.2.6 pH and Electrical Conductivity Tests (SANS 3001-AG32)
pH and electrical conductivity tests are carried out on aggregates used in bases and subbases to assess whether
levels of acidity and soluble salts could be detrimental.

3.2.7 Ethylene Glycol Soak Tests (SANS 3001-AG14 & 15)
Two ethylene glycol soak tests are used to check the durability of the Basic Crystalline group of rocks. These tests
show whether the rock is prone to rapid weathering after exposure to the atmosphere, as may occur when smectite
clay minerals are present in micro-fissures in the rock. The Ethylene Glycol Durability Index test (AG14) consists of
soaking rock fragments in ethylene glycol, and observing any deterioration daily. A durability index is obtained by
adding the disintegration classification, which indicates the severity of disintegration, to the time classification,
which indicates the number of days taken for the most severe effect to occur.

In the other test (AG15), rock fragments are soaked in ethylene glycol before being subjected to the 10% FACT test.
The load to generate 10% fines of the soaked aggregate is expressed as a ratio of the load required to generate
10% fines in the soaked sample.

Page 17
3.2.8 Compaction Tests
The performance of an unbound granular base layer depends to a large extent on the degree to which it is
compacted. Evaluation of field compaction testing is carried out with a nuclear gauge using direct transmission. Note
should be taken regarding the interpretation of these results, as covered earlier in Section 2.7. Extra care should be
exercised when driving in the spike to enable the probe to be inserted in the layer, so as to disturb the surrounding
compacted layer as little as possible. In some cases, it is
preferable to drill this hole to reduce the disturbance that
affects the accuracy of the readings. Careless removal of the
drill-bit, however, can lead to de-densification of the layer.

Compaction of pavement layers is calculated using the field
density as a percentage of a reference density, which could
be the apparent density of crushed stone base, the bulk
density or the maximum dry density:
- The apparent density of crushed stone base (SANS
3001-AG22) is the reference for G1 quality bases specified
in COLTO. This test differs from the AD determined in
SANS 3001-AG20 and AG21 in that not all the permeable
(surface) voids are excluded. Thus the values of apparent density obtained lie between the AD and the BD.
- The bulk density (BD) is the density of aggregate particles expressed as the mass of the aggregate particles
divided by the volume of the aggregate particles including the impermeable (internal) and permeable (surface)
voids, but excluding the inter-particle voids. The bulk density is used as a reference for G2 or G3 quality
materials, and was known as the bulk relative density (BRD).
- The maximum dry density (MDD) is the dry density value of the material tested using the method specified in
SANS 3001-GR30, determined by the peak of the compaction curve. The MDD is the reference method for G4
and lesser quality materials.
- The apparent density (AD) is the density of aggregate particles expressed as the mass of the aggregate
particles divided by the volume of the aggregate particles including impermeable (internal) voids, but excluding
permeable (surface) and inter-particle voids. This value is not used as a reference density, but gives an
indication of the specific gravity or relative density of an aggregate.

The apparent and bulk densities are determined on two fractions of aggregate, using two different test methods:
> 5 mm: SANS 3001-AG20
< 5 mm: SANS 2001-AG21

3.3 Tests on Aggregates Used in Waterbound Macadam
Testing of the aggregates used in waterbound macadam pavement layers is similar to that of G1, G2 and G3 graded
aggregates, and includes:
- Grading
- Flakiness
- 10% FACT
- Aggregate Crushing Value
- Atterberg limits on the fine aggregate fraction
- Durability tests
10% FACT (wet)
Ethylene Glycol Soak Test

While the minimum compaction requirements of waterbound macadam are
specified, usually between 86% and 90% of ARD, the measurement of in situ/compacted density in such coarse
materials is highly problematic. Using a nuclear gauge it is not possible to drive in the spike to produce a hole for the
probe without disturbing the layer, while drilling through the layer is also impractical. Sand replacement tests require
the excavation of a large hole through the layer and in the non-cohesive material with large aggregate particles this
is also not practical. Subjective judgement is therefore often used to control compaction of waterbound macadam
layers. Visual observation of the movement of the large single sized aggregate (or lack thereof) under the roller,
before the addition of the sand, gives the best indication of maximum density.

AD vs BD (and ARD and BRD)
The apparent density (AD) of crushed stone
base is the reference density for G1s, and the
bulk density (BD) for G2s and G3s.

The AD and BD used to be known as the ARD
and BRD (apparent and bulk relative density).
In line with international practice the term
"relative has been dropped.

Waterbound
Macadam
These pavement layers
consist of large stones
with sand washed into the
interstices between the
large stones.

Section 4: Tests on Bituminous Materials
Page 18
4. TESTS ON BITUMINOUS MATERIALS
Bituminous materials are materials that are treated with bitumen, either as hot mix asphalt or as a stabilised
material. Bituminous materials are some of the most expensive and behaviourally complex materials used in
pavement construction. Consequently, there are many tests used for these materials. This section covers the tests
used for:
- Bituminous binders
- Hot mix asphalt
- Aggregates for bituminous materials
- Cold mix asphalt
- Surfacing seals
- Primes, precoating and tack coats
- Bitumen Stabilised Materials (BSMs)

Standards applicable to bituminous materials are covered in Chapter 4,
Section 4.

4.1 Tests on Bituminous Binders
Tests required for bituminous binders vary according to the type of binder, as summarised in Table 6. The tests
listed are routinely carried out to ensure compliance with the relevant specification. Other properties of bitumen not
necessarily specified are often monitored to provide users with information vital for correct application or to assist in
the formulation of additions or amendments to specifications. Examples are:
- Density determination to permit conversion of mass to volume in calculations.
- Viscosities measured at high temperatures to ensure the establishment of correct application temperatures.
- Force-ductility tests to assess the energy absorbed during the extension of elastomer binders

SANS specifications require that sampling of bitumen and bitumen emulsions be carried out in accordance with
ASTM D140 and any additional requirements of TMH5 (1981)

to determine whether a lot complies with the
appropriate requirements of the specification.

The procedures for sampling at various operational situations are comprehensively covered in Sabita Manual 25
(2005).

All modified binders should be sampled and prepared in accordance with the procedures set out in TG1 Method
MB-1: Sampling of modified binders and MB-2: Sample preparation (2007).

The following tests are carried out to assess the suitability of rubber crumbs for use in bitumen-rubber binders and
are described in detail in TG1 (2007):
- Particle size distribution and loose fibre content of rubber crumbs: MB-14
- Resilience of rubber crumbs: MB-15
- Bulk density of rubber crumbs: MB-16

4.1.1 Penetration Grade Bitumen
Penetration grade bitumen is classified by its penetration, and is commonly supplied
in the following grades:
- 35/50 pen
- 50/70 pen
- 70/100 pen
- 150/200 pen

Typically, the selection of penetration grade bitumens is made on the basis of climate, traffic volumes and speed,
and aggregate shape. Higher values of penetration indicate softer consistency. The tests used for penetration grade
bitumens are listed in Table 6 and discussed below.

Pen Test
The penetration of a
bitumen is colloquially
termed its pen.
Quality Control for
Bituminous Materials
Quality control during construction of
layers with bituminous materials is
discussed in Chapter 13, in the
following sections:
- Section 5: Bitumen Stabilised
- Section 6: Asphalt
- Section 7: Spray Seals

Page 19
Table 6. Tests Carried Out on Bituminous Binders
Binder Type Property Tested Test Standard Chapter
Reference
Penetration
Grade
Bitumen
Penetration
Softening Point
Dynamic Viscosity (at 60
o
C and 135
o
C)
Rolling Thin Film Oven Test (RTFOT)
n-Heptane/Xylene Spot test
EN 1426
ASTM D36
ASTM D4402
ASTM D2872
AASHTO T102
4.1.1
Cutback
bitumen
Kinematic viscosity
Distillation test
Penetration (on residue of distillation)
ASTM D2170
ASTM D402
ASTM D5
4.1.2
4.1.2
4.1.1
Bitumen
emulsions
Water content
Particle charge: (anionic)
(cationic)
Saybolt Furol viscosity
Coagulation value test
Sieve test
Sedimentation test
ASTM D244
SANS 309
1

SANS 548
2

ASTM D244
SANS 309 & 548
SANS 309 & 548
SANS 309 & 548
4.1.3
Modified
binders
Flash Point
Modified rolling thin film oven test
Elastic recovery of polymer modified binders by ductilometer
Torsional recovery of polymer modified binders
Storage stability of polymer modified binders
Modified Vialit adhesion test
Pull out test method for surfacing aggregate
Pliers test for assessment of adhesion properties
Ball penetration and resilience of bitumen-rubber blends
Compression recovery of bitumen-rubber binders
Flow test for bitumen-rubber binders
Dynamic viscosity of bitumen-rubber binders
Softening point of modified binders by ring and ball method
Dynamic (apparent) viscosity of polymer modified binders
ASTM D93
MB-3
3

MB-4
MB-5
MB-6
MB-7
MB-8
MB-9
MB-10
MB-11
MB-12
MB-13
MB-17
MB-18
4.1.4
Modified
Bitumen
Emulsions
Recovery of residue of modified bitumen emulsions
Viscosity of modified bitumen emulsions by means of the
Water content of modified bitumen emulsions
Residue on sieving of modified bitumen emulsions
Particle charge of modified bitumen emulsions
MB-20
MB-21

MB-22
MB-23
MB-24
4.1.5
Precoating
fluids
Distillation test
Dynamic viscosity
Stripping test
ASTM D244
ASTM D402
ASTM D4402
Riedel & Weber
(TMH1 B11)
4.1.6
Notes:
1. SANS 309 soon to be superceded by SANS 4001-BT4.
2. SANS 548 soon to be superceded by SANS 4001-BT3.
3. Test methods designated MB are from TG1 (2007).

(i) Penetration Test (ASTM D5)
This test measures the relative hardness or consistency of bitumen at 25 C, representing an average in-service
temperature. The value is used to classify the bitumen into standard penetration ranges in accordance with SANS
4001-BT1.

The penetration value of a bitumen is defined as the
distance in tenths of a millimetre (dmm) that a standard
needle, pre-treated in oleic acid will penetrate into the
bitumen under a load of 100g applied for five seconds at 25
o
C. The test equipment is shown in Figure 12.

Behaviour of Bitumens
A good reference for an understanding of
bitumen, what it comprises and how it behaves, is
the Shell Bitumen Handbook (2003). Fifth
Edition, Thomas Telford Publishing, London, UK.

Page 20

Figure 12. Penetration Test Equipment

(ii) Softening Point Test (ASTM D36)
This is another test of consistency which determines the temperature at which the bitumen is transformed from a
solid to a liquid phase. For the majority of bitumens, this viscosity value is in the region of 1200 Pa.s, which is
equivalent to a Penetration of 800 dmm. The results of this test also indicate the capacity of a particular bitumen to
perform adequately at high in-service temperatures.

Also referred to as the Ring-and-Ball Softening Point test, this test determines the temperature at which a bitumen
disc of controlled dimensions softens sufficiently to allow a steel ball, initially placed on the surface, to sink through
the disc to a further prescribed distance. The equipment is shown in Figure 13.

Figure 13. Ring and Ball Test Equipment
(iii) Dynamic Viscosity Test (ASTM D4402)
Viscosity, i.e., the resistance to flow or shear, is a fundamental characteristic of bitumen. The resistance to flow or
shear stress is governed by the internal friction and can be measured and expressed in units of stress required to
overcome this friction. For bitumen, the viscosity is specified at both 60
o
C and 135
o
C, which provides a means of
assessing consistency at high in-service and application temperatures, respectively. The relationship of viscosity and
Rings

Page 21
temperature can be used to determine the correct temperatures for pumping, spraying, mixing and compaction of
asphalt mixes.

The (dynamic) viscosity is determined by measuring the torque required to rotate a spindle which is immersed in
bitumen. The viscometer used in South Africa is the Brookfield model RV with Thermosel system (Figure 14) using
SC-4 type spindles. The SI unit of dynamic viscosity is the Pascal second (Pa.s).

Figure 14. Brookfield Viscometer

(iv) Rolling Thin Film Oven Test, RTFOT (ASTM D2872)
RTFOT exposes bitumen to ageing and hardening due to the effect of heat and oxidisation in the presence of air as
would typically occur in a hot mix asphalt manufacturing plant. The residue of ageing is then tested to gauge its
resistance to age-hardening. The procedure does not, however, purport to simulate long term in-service ageing.

In the RTFOT, illustrated in Figure 15, a series of glass containers rotates in a vertical plane so that a fresh surface of
bitumen is continuously being exposed to air. This exposure (at 163
o
C) is continued for 75 minutes and a controlled
flow of air is blown over the surface of the bitumen from a single nozzle.

At the end of the test, the change in mass, viscosity, softening point and penetration is assessed in terms of the
requirements of the relevant specifications.

(v) n-Heptane/Xylene Spot Test (AASHTO T102)
The n-Heptane/Xylene spot test assesses the potential for a binder to be susceptible to
oxidation, thereby having an adverse effect on the durability of the bitumen during
service on the road. This test is not relevant for modified binders. It is useful in
identifying overheated or unbalanced bitumen.

The spot test is carried out by dropping a solution of bitumen in prescribed mixtures of
n-heptane and xylene onto a filter paper. The test is negative when a uniformly brown
stain is formed. Otherwise the test is positive. The test is shown in Figure 16.

Oxidation
Oxidation causes
bitumen to harden.
Penetration decreases
and Ring and Ball
Softening Point
increases as a result.

Page 22

Figure 15. Thin Film Oven Test (RTFOT)

Figure 16. N-Heptane/Xylene Spot Test

4.1.2 Cutback Bitumen
Cutback bitumens consist of bitumen to which a solvent is added. The solvent reduces the viscosity of the binder.
Cutback bitumen is used in applications where a low initial viscosity is required, such as in the construction of sand
seals.

The tests used for cutback bitumens are listed in Table 6 and discussed below.
(i) Kinematic Viscosity Test (ASTM D2170)
This test of consistency is used to classify cutback binders. Cutback bitumens are classified by their kinematic
viscosity at 60
o
C, expressed in centistokes (cSt). The lower limit of the viscosity range is used in the grade
designation, while the upper limit is double this lower figure, e.g., MC-30 has a viscosity at 60 C in the range of 30
to 60 cSt. As is the case with penetration grade bitumen, the temperature/viscosity relationships of cutback
bitumens can be used to determine the correct spraying, mixing and pumping temperatures.

The measurement of kinematic viscosity is made by timing the flow of the cutback bitumen through a glass U-tube
capillary viscometer at a given temperature. The testing equipment is shown in Figure 17. Each viscometer is
calibrated. The product of efflux time and viscometer calibration factor gives the kinematic viscosity in Stokes.


Page 23

Figure 17. Kinematic Viscosity Testing Equipment

(ii) Distillation Test (ASTM D402)
This procedure measures the amount of the more volatile constituents in cutback bitumen and, hence gives an
indication of the rate at which the binder will cure through the evaporation of volatile fractions. The properties of the
residue after distillation are not necessarily characteristic of the bitumen used in the original mixture, nor of the
residue which may be left at any particular time after field application of the cutback asphaltic product.

The proportion and type of solvent present in cutback bitumen is determined by heating the material, condensing the
vapours and noting the volume of the condensate collected at various specified temperatures up to 360
o
C. The
undistilled portion remaining constitutes the binder content of the cutback.

4.1.3 Bitumen Emulsion
Bitumen emulsion is made by emulsifying penetration grade bitumen. The manufacturing progress is done in a
specialized plant, where heated bitumen and water is intimately mixed together in a colloid mill. An emulsifying
agent is added during the mixing process to stabilise the emulsion. Two basic types of bitumen emulsion are
supplied:
- Anionic emulsions: bitumen particles are negatively charged in an alkaline aqueous phase
- Cationic emulsions: positively charged bitumen particles in an acidic aqueous phase.

The tests used for bitumen emulsion are listed in Table 6 and discussed below.
(i) Water Content Test (ASTM D244)
This test method measures the amount of water present in the emulsified asphalt, as distinguished from either
bitumen or cutters. Bitumen emulsions may contain up to 40% of water by volume and it is essential that the
quantity of residual bitumen (which may include cutters) actually applied to the road surface is accurately
determined.

The water content is determined by means of a distillation procedure using equipment commonly referred to as the
Dean and Stark apparatus, illustrated in Figure 18. An organic liquid immiscible with water (usually xylol) is added to
the sample and the flask is heated. The organic liquid distils into the receiving flask, carrying with it the water, which
then separates into a lower layer. The volume of water is measured and, by difference, the residual binder content
is determined.


Page 24

Figure 18. Dean and Stark Apparatus for Water Content Test

(ii) Particle Charge Test (SANS 309 and 548, soon to be updated as SANS 4001-BT4 and BT3)
This test distinguishes between cationic and anionic emulsions.
Two electrodes are immersed in a sample of emulsion and
connected to a low power direct current source. If, at the end
of the specified period, bitumen deposits are observed on the
cathode, i.e., the electrode connected to the negative side of
the current source, the emulsion is identified as a cationic
bitumen emulsion. Conversely if the bitumen deposits are
observed on the anode, the emulsion is identified as an anionic
emulsion.
(iii) Saybolt Furol Viscosity Test for Emulsions (ASTM D244)
The viscosity of an emulsion is monitored by means of this test to ensure that its flow properties are appropriate to
the application, e.g., steep gradients and high cross fall.

The viscosity of bitumen emulsion is measured by means of the Saybolt Furol Viscometer. In this test, the time of
efflux of a specified volume of emulsion through the standard orifice is measured at 50
o
C.
(iv) Coagulation Value Test (SANS 309 and 548, soon to be updated to SANS 4001-BT4 and BT3)
This test determines the ability of a stable mix grade emulsion to not break prematurely in the presence of cement or
lime.

Emulsion is stirred into a cement paste with the further addition of water. The materials are then washed through a
180 m sieve. The mass of materials retained expressed as a fraction of the binder in the emulsion sample used is
the coagulation value.
(v) Sieve Test (SANS 309 and 548, soon to be updated to SANS 4001-BT4 and BT3)
This test assesses the quality of an emulsion in terms of bitumen particle size. The bitumen particles in a good
quality emulsion should be so small that virtually all pass through the mesh of a 150 m sieve.

Cationic and Anionic Emulsions
Cationic emulsions contain positively charged
bitumen particles, whereas anionic emulsions
contain negatively charged bitumen particles.

Page 25
A quantity of emulsion is poured through a very fine sieve. After rinsing, the mass of bitumen in the form of large
particles, strings or lumps retained on the sieve is determined. The equipment for the test is shown in Figure 19.

Figure 19. Sieve Test for Emulsions

(vi) Sedimentation Test (SANS 309 and 548, soon to be updated to SANS 4001-BT4 and BT3)
This test ensures that the emulsion possesses adequate storage stability, especially when packaged in drums.

A sample of emulsion is placed in a jar, which is centrifuged for a specified time at a specified speed. After the
centrifuge stops, no excessive sedimentation should occur. The degree of sedimentation is determined by rotating
the jar end over end in a special apparatus until the sediment is re-dispersed in an added soap solution.

4.1.4 Modified Binders
Bitumen is modified using various modifying agents, the purpose of which is to offer improved performance
compared to conventional binders. A range of benefits that may be derived from binder modification, as well as a list
of the most commonly used modifiers is included in TG1 (2007). The tests used for modified binders are listed in
Table 6 and discussed below. The modified binder methods are included in TG1 (2007).

Flash Point (ASTM D93)
The flash point of a volatile liquid is the lowest temperature at which it can vaporize to form an ignitable mixture in
air. The flash point is used in shipping and safety regulations to define flammable and combustible materials.

In the closed cup flash point test, a brass test cup is filled with a test specimen and fitted with a cover. The sample is
heated and stirred at specified rates and an ignition source is directed into the cup at regular intervals with
simultaneous interruption of stirring until a flash that spreads throughout the inside of the cup is seen. The
corresponding temperature is its flash point. The test is shown in Figure 20.
(i) Modified Rolling Thin Film Oven Test (MB-3)
This test has a similar purpose and procedure to that described under the Rolling Thin Film Oven Test carried out on
penetration grade bitumen (Section 4.1.1(iv)). To deal with the complex flow characteristics of modified binders, a
larger quantity of binder is used and metal treatment bottles with internal rollers are employed.
(ii) Elastic Recovery of Polymer Modified Binders by Ductilometer (MB-4)
This method is used to assess the elastic recovery properties of a polymer modified binder. Moulded specimens are
extended for a distance of 200 mm in a ductilometer under controlled conditions. The elongated thread is cut and
after one hour the extent of recovery of the thread is measured. The test is shown in Figure 21. The test is similar
to that used for conventional binders, except that the elongated thread is cut.
(iii) Torsional Recovery of Polymer Modified Binders (MB-5)
This test provides a simple means of determining the elastic recovery properties of a polymer-modified binder. An
aluminium bolt, embedded in a cup of modified binder is manually rotated through 180 degrees over a period of 10
seconds. The recovered angle in degrees is measured after 30 seconds and expressed as a percentage of 180
degrees. The test is shown in Figure 22.


Page 26

Figure 20. Flash Point Test

Figure 21. Ductility Tests

Figure 22. Torsional Recovery Test


Page 27
(iv) Storage Stability of Polymer Modified Binders (MB-6)
This method measures the resistance of the modified binder to segregation between the modifying agent and the
base bitumen during hot storage.

The test is performed by measuring the softening points of the upper and lower third of a cylindrical specimen that
has been stored in a heated oven for three days, in accordance with method ASTM D36. The difference in softening
point is recorded in C. The apparatus is shown in Figure 23.

Figure 23. Storage Stability Test

(v) Modified Vialit Adhesion Test (MB-7)
The test is used to assess the adhesion of modified binders to
aggregates. This test does not provide reliable results for decision
making, but it can be used as a rough guide for comparing the
adhesion properties of different modified binders.

The test method involves placing quartzite aggregates shoulder to shoulder on a film of hot modified binder on a
metal plate. After conditioning of the plate at the test temperature of either 5 C or 25 C, it is turned with the
aggregates on the bottom face and a steel ball of prescribed mass is dropped from 500 mm to strike the centre of
the plate. The degree of retention is calculated as the percentage of aggregates that are retained on the plate.

This test method may also be adapted to simulate site conditions, for example, aggregate, temperature, precoating
and binder application rate.
(vi) Pull Out Test Method for Surfacing Aggregate (MB-8)
The test is used to determine whether aggregates in a surfacing constructed with modified binder are sufficiently
held by the binder to allow opening to traffic.
To do this test, the average force required to dislodge a number of stones from the surfacing, corrected for
temperature, where appropriate, is measured. This force is compared to recommended minimum requirements for a
set of conditions related to traffic road geometry and season.
(vii) Pliers Test for Assessment of Adhesion Properties (MB-9)
This test is used as a rapid site check of the effective wetting and adhesive characteristics of the binder.

The test is done on site midway and at the end of a spray run. Immediately before the aggregate spreading
operation, a number of pre-coated stones are dropped onto the sprayed binder, left to remain for a minute and
picked up cleanly. A visual examination of the binder film adhering to the surface of the stones is carried out to
Modified Vialit Adhesion Test
This test does not provide reliable results
for decision making.

Page 28
assess the degree of adhesion and correct binder viscosity. The adhesion characteristics, i.e., how well the chips
adhere to the binder, are assessed using the guidelines given in the test method. As a preliminary guide, the test
can be performed in the laboratory. A film of the binder is applied on a suitable surface, and the same procedure is
followed as that used on site.
(viii) Ball Penetration and Resilience of Bitumen-Rubber Blends (MB-10)
This test is similar to the penetration test as it measures the relative hardness and consistency of bitumen rubber
blends at 25
o
C. The penetration of a standard ball into non-aged and oven-aged binder as well as the rebound
recovery is measured. A value of resilience is calculated from the results of the test.
(ix) Compression Recovery of Bitumen-Rubber Binders (MB-11)
The compression recovery of bitumen-rubber blends is an indication of the contribution of the rubber crumbs to the
elasticity of the binder. To measure this, the elastic recovery of a bitumen-rubber cylinder is measured after it has
been compressed to half its original height. The recovery is defined as the height of the recovered specimen,
expressed as a percentage of the original height. The test is illustrated in Figure 24.

Figure 24. Compression Recover Test Equipment

(x) Flow Test for Bitumen-Rubber Binders (MB-12)
The test gives an indication of the flow characteristics or consistency of bitumen-rubber at temperatures comparable
to the upper operating temperatures in a pavement. The flow distance of a specimen placed on a smooth metal
plate inclined at an angle of 35
o
and subjected to a temperature of 60 C for four hours is reported as the flow (mm).
This test is shown in Figure 25.

Figure 25. Flow Test
(xi) Dynamic Viscosity of Bitumen-Rubber Binders (MB-13)
The viscosity of the binder is tested in a laboratory at its recommended spray temperature or on site before, during
and after spraying to ensure that it is sprayable without congestion of the pump/spray bar system.

The test is conducted with a hand-held, battery operated rotary viscometer. The sample is taken on site during
spraying operations, or on one prepared in the laboratory at the recommended spray temperature.


Page 29
(xii) Softening Point of Modified Bitumen (MB-17)
See Section 4.1.1(ii) (ASTM D36) for significance and method.
(xiii) Dynamic Viscosity of Polymer Modified Bitumen (MB-18)
See Section 4.1.1(iii) (ASTM D4402) for significance and method.

4.1.5 Tests on Modified Bitumen Emulsions
Modified bitumen emulsions are emulsion where modified bitumen is used rather than penetration grade bitumens.
The tests used on modified bitumen emulsion are listed in Table 6 and listed below.
(i) Recovery of Residue of Modified Bitumen Emulsion (MB-20)
The residue recovered in this procedure is representative of the modified binder on the road after the evaporation of
fluxing oils. It is subjected to further testing with other tests.

The recovery is performed either with a rotary evaporator (Figure 26) or a simple evaporation method using a
Bunsen burner, during which the emulsion is heated and the residue of modified binder obtained. The simple
method is more suitable for site use.

Figure 26. Binder Recovery Test

(ii) Water Content of Modified Bitumen Emulsions (MB-22)
See Section 4.1.3(i) (ASTM D244) for significance and method.
(iii) Viscosity of Modified Bitumen Emulsions by Means of the Saybolt-Furol Viscometer (MB-21)
See Section 4.1.3(iii) (ASTM D244) for significance and method.
(iv) Residue on Sieving of Modified Bitumen Emulsions (MB-23)
See Section 4.1.3(v) (SANS 309, soon to be updated to SANS 4001-BT4) for significance and method.

Page 30
(v) Particle Charge of Modified Bitumen Emulsion (MB-24)
This test distinguishes between cationic and anionic emulsions. SANS 548 (soon to be updated to SANS 4001-BT3),
refers to the method described in ASTM D244 (Section 4.1.3(i)), is followed with the exception that thickness of the
electrode is 0.71 mm. Two electrodes are immersed in a sample of emulsion and connected to a low power direct
current source. If, at the end of the specified period, bitumen deposits are observed on the cathode, i.e., the
electrode connected to the negative side of the current source, the emulsion is identified as a cationic bitumen
emulsion. If the bitumen deposits are on the anode, the emulsion is an anionic bitumen.

4.1.6 Precoating Fluids
Precoating fluids consist of low viscosity bitumen based products containing petroleum cutters and a chemical
adhesion agent. They are used to precoat surfacing aggregates to improve the adhesion of the aggregate to the
bituminous binder.

The tests used on precoating fluids are listed in Table 6 and discussed below.
(i) Viscosity Test (ASTM D244)
The viscosity of a precoating fluid is monitored to ensure that its flow properties are such as to ensure adequate
coating of surfacing aggregates that may be damp or dusty. The viscosity of the precoating fluid is measured by
means of the Saybolt Furol viscometer. In this test, the time of efflux of a specified volume of emulsion through the
standard orifice is measured at 50
o
C. See Section 4.1.3(iii).
(ii) Distillation Test (ASTM D402)
This procedure measures the amount of the more volatile constituents. This gives an indication of the rate at which
the precoating fluid will cure through the evaporation of volatile fractions, thus leaving a non-tacky residual film on
the surface of the aggregate, which enhances the adhesion of the aggregate to the binder.

The proportion and type of solvent present in the precoating fluid is determined by heating the material, condensing
the vapours and noting the volume of the condensate collected at various specified temperatures up to 360
o
C. The
undistilled portion remaining constitutes the binder content of the cutback.
(iii) Bitumen Adhesion or Stripping Test (Riedel & Weber, TMH1 B11)
This test is conducted to assess the effectiveness of the precoating fluid to promote
adhesion of the surfacing aggregate to binder compared to uncoated aggregate. This
test is also used to assess binder adhesion to aggregates in the manufacture of
asphalt, as well as adhesion of binder to chips used in surfacing seals. This test lacks
in reliability and the results can only be regarded as indicatory.

The adhesion of bitumen to stone aggregate is determined by boiling coated
aggregate successively in distilled water and in increasing concentrations of sodium
carbonate, numbered 0 to 9 and corresponding to 0 and 1 molar concentrations,
respectively. The number of the concentration at which the bitumen strips to such an
extent that it is no longer a film but only specks or droplets, is called the stripping
value.

4.2 Tests on Hot Mix Asphalt
Hot mix asphalt is made up of four primary component materials, which need to be tested:
- Bituminous binders
- Aggregates
- Fillers

Testing is also carried out on asphalt reclaimed from existing pavements (usually by milling) as well as from sources
of discarded asphalt, such as found in the vicinity of asphalt plants. The material, known as reclaimed asphalt or
RA, is used in the manufacture of recycled asphalt mixes.

Testing for asphalt mixes are routinely carried out on:
- Component materials for quality assurance
- Component materials for design
Riedel &
Weber Stripping Test
This test does not
provide reliable results
and should only be used
as an indication of the
stripping potential.

Page 31
- Mix specimens for:
Assessing volumetric properties
Quality assurance purposes
Measuring performance characteristics

4.2.1 Bituminous Binders
The testing of the bituminous binders used in hot mix
asphalt is covered in Section 4.1.

4.2.2 Aggregates
Details of the test methods to determine the various
properties of the aggregates used in hot mix asphalt as
well as for rolled-in chips are summarised in Table 7. Many
of the tests have been discussed earlier in this chapter.
The additional tests are described in this section.

Table 7. Test Requirements for Asphalt
Application Test/Property Test Method Chapter
Reference
Aggregate
Grading
Flakiness
Polished stone value
Sand equivalent
Water absorption
Bitumen adhesion
ACV
10% FACT
Clay lumps and friable particles
Ethylene Glycol Durability Test
Ethylene Glycol using 10% FACT
SANS 3001AG1
SANS 3001AG4
SANS 3001AG11
SANS 3001AG5
TMH1 B14 & B15
TMH1 B11
SANS 3001AG10
SANS 3001AG10
ASTM C14297
SANS 3001AG14
SANS 3001AG15
2.3
3.2.2
4.2.2
4.2.2
4.2.2
4.1.6
3.2
3.2
4.2.2
3.2
3.2
Rolled in chips
Grading
ACV
10% FACT
Polished stone value
SANS 3001AG1
SANS 3001AG10
SANS 3001AG10
SANS 3001AG11
2.3
3.2
3.2
4.2.2
Inert and
active fillers in
hot mix
asphalt
Grading (% passing 0.075 mm)
Bulk density in toluene
Voids in compacted filler
Methylene Blue test
SANS 3001AG1
BS 812
BS 812
SANS 1243
2.3
4.2.3
4.2.3
4.2.3
Mix
Components
Determine unit weight of aggregate
Void content of fine aggregate
AASHTO T 19/T 19M-93
ASTM C1252
4.2.5
4.2.5
Asphalt Mix
Make Marshall briquettes
Gyratory compaction
Marshall flow, stability and quotient
Bulk relative density and void content of compacted
asphalt
Maximum voidless theoretical relative density of mixes
and quantity of binder absorbed by aggregate (RICE)
Soluble binder content and particle size analysis
Immersion Index
Moisture content of asphalt
Asphalt content by ignition method
Hamburg Wheel-tracking Device (HWTD)
Indirect Tensile Strength (ITS) Test
Moisture Sensitivity Test (Modified Lottman)
Cantabro Abrasion Test
MMLS for permanent deformation and susceptibility to
moisture damage
Coring of hot mix asphalt
SANS 3001AS1
ASTM D692509
SANS 3001AS2
SANS 3001AS10

SANS 3001AS11

SANS 3001AS20
TMH1 C5
SANS 3001AS23
SANS 3001AS21
Tex-24-F
ASTM D693107
AASHTO T283
COLTO
DPG1 Stellenbosch University

No specific method
4.2.5
4.2.5
4.2.5
4.2.5

4.2.5

4.2.5
4.2.5
4.2.5
4.2.5
4.2.5
4.2.5
4.2.5
4.2.5
4.2.5

4.2.6
Notes:
There may be equivalent tests listed generally under SANS (SABS). The new SANS 3001 series supercedes the equivalent TMH1
and other SANS methods.

Asphalt Sections in this Manual
This section is closely related to:
- Chapter 2: Pavement Composition and
Behaviour, Section 6.1.1.1
- Chapter 4: Standards, Section 4.2
- Chapter 9: Materials Utilisation, Section 10
- Chapter 10: Pavement Design, Section 7
- Chapter 12: Construction Equipment and
Method Guidelines, Section 3.11 and 4.1
- Chapter 13: Quality Management, Section 6
- Chapter 14: Post-Construction, Section 3.1


Page 32
(i) Polished Stone Value (SANSAG11)
This polished stone value (PSV) test is applicable to aggregates used for rolled-in chips for asphalt surfacings and for
spray seals. It is also applicable to asphalt surfacings where the polishing properties of the aggregate play a major
role in the macro surface texture, such Stone Mastic Asphalt (SMA), open-graded or semi open-graded mixes, and to
a lesser extent, continuously graded asphalt mixes.

Specimens containing samples of the candidate aggregate are subjected to accelerated polishing in a specialised
polishing machine using emery abrasive powders and water. Replicate polishing is also carried out on samples of
PSV control aggregate. Both candidate specimens and specimens of the control aggregate are subjected to testing
with a pendulum friction tester.
(ii) Sand Equivalent (SANS 3001AG5)
This test is used to determine the quantity of fine aggregates used in the manufacture of asphalt, or in bituminous
slurry seals.

The test sample consists of fine aggregate passing the 5 (4.75) mm sieve. A measured quantity of the oven dried
sample is transferred into a transparent measuring cylinder. A solution consisting of calcium chloride, glycerine and
formaldehyde diluted in water, known as the working solution, is added. After thorough shaking, a metal irrigator
tube connected by rubber tubing to a container of the working solution is inserted to the bottom of the cylinder and
is used to flush fines upwards, above the coarser sand particles. The irrigator is removed once the required level of
solution in the cylinder has been reached. The cylinder and contents are then stand undisturbed. After 20 minutes,
the level at the top of the fines suspension, known as the fines reading is read off. A weighted foot assembly is
then lowered into the cylinder until it rests on top of the sand. The level of the indicator at the base of foot, the
sand reading, is read off. The sand equivalent is calculated by expressing the fines reading as a percentage of the
sand reading. High sand equivalent values thus indicate better quality fine aggregate compared to those with low
sand equivalent values.
(iii) Water Absorption (SANS 3001AG20 and SANS 3001AG21)
The test is used to assess the quality of aggregates, with high water absorption values indicating material with
relatively poor qualities.

Water absorption is determined using two separate tests:
- SANS 3001AG20 on the fraction retained on the 5 mm sieve
- SANS 3001AG21 on the fraction passing the 5 mm sieve

Water absorption is defined as the loss of mass between saturated surface dry and oven-dried aggregates, expressed
as a percentage of the oven-dried mass. In both these tests, the respective samples are soaked in water for 24
hours before being brought to a saturated surface dry condition and then weighed. The samples are then oven-dried
and reweighed. The weights of the saturated surface and oven-dried samples are used to calculate the water
absorption of the aggregate.

(iv) Clay Lumps and Friable Particles (ASTM C14297)
This test basically consists of a washed grading. The material is weighed dry then washed through a
0.075 mm sieve, dried and weighed again. During the washing process, the material is manipulated by hand to break
down clay lumps and friable particles. The intention of this test is to assess the quality of fine aggregate, in
particular that of natural sand, in the manufacture of asphalt or bituminous slurry seals, where further breakdown of
clay lumps or friable material could occur during the mixing process.

4.2.3 Fillers
Filler comprises materials which substantially passes the 0.075 mm sieve, and consists of:
- Inert fillers, such as natural dust or rock-flour
- Active fillers, like hydrated lime or cement

Details of the test methods to determine the various properties of the fillers used in hot mix asphalt are summarised
in Table 7, and are discussed below.


Page 33
(i) Bulk Density in Toluene (BS 812)
This test is used to assess the volumetric properties of materials in the laboratory asphalt mix design stage, usually in
the design of stone skeleton type mixes.

The test is carried out by weighing 10 g of the filler and submerging it in a measuring cylinder in toluene. The
cylinder and contents are inverted several times to remove air bubbles before leaving it to stand for 6 hours, after
which the bulk volume of the filler is read off. The bulk density of the filler in toluene is calculated using the mass of
the filler (10 g) over its bulk volume.

Figure 27. Sand Equivalent

(ii) Voids in Compacted Filler (BS 812)
This test is used to assess the volumetric properties of materials during the laboratory asphalt mix design stage,
usually in the design of stone skeleton type mixes.

In the test, a sample of the filler is dried and placed in a steel cylinder. A specified compactive effort is applied to
the sample using a steel plunger. The depth of the compacted filler is used to calculate its compacted dry void
content.
(iii) Methylene Blue Test (SANS 1243)
This is a rapid qualitative test for determining whether the clay content of the fines of an aggregate contains
deleterious swelling clay minerals, such as smectities, which could adversely affect the quality of the asphalt mix.

The test is carried out by dispersing a 1 g sample of material passing 0.075 mm in water. This is titrated with an
indicator solution made by dissolving methylene blue in distilled water. The indicator solution is gradually added to
the dispersion. After agitation, a drop of the dispersion is removed using a glass rod and dabbed onto a sheet of
filter paper to form a blue spot. The indicator solution is added in increments of 0.5 m. The dabbing procedure is
repeated after each increment of the indicator until a definite blue halo appears around the spot. The quantity of
methylene blue used to achieve the halo effect is recorded and used to calculate the methylene blue adsorption
value (MBV).

4.2.4 Reclaimed Asphalt (RA)
Reclaimed asphalt (RA) is prepared for recycling by crushing and screening into two or three separate fractions.
Typically the tests carried out on the fractionated RA consist of:
- Grading
- Binder content
- Recovered binder properties:
Penetration
Ring and ball softening point

For testing requirements on RA, refer to TRH21 (2009). In general terms, the level
and frequency of testing depends to a large extent on the RA content of the
When to test RA
When 20% or more of the
new mix is made up of RA,
testing of the aggregate
and aged binder is very
important.

Page 34
recycled asphalt mixes. Testing of the aggregate properties, as well as the aged binder that forms part of the RA,
becomes particularly important once 20% or more of the total asphalt mix consists of RA.

4.2.5 Tests on Mix Components and Mixes for Design
This section deals exclusively with tests on:
- Mix components for design purposes
- Asphalt mix specimens to assess performance characteristics

The tests on asphalt listed in Table 7 are routinely carried out to ensure that design objectives are met or job lots
comply with the specifications. Other properties of asphalt, not necessarily specified, are often monitored for higher
level analysis to provide the necessary information to ensure satisfactory performance.
(i) Manufacture of Asphalt Briquettes for Marshall and Other Specialised Tests (SANS 3001-AS1)
Compacted bituminous mixture specimens moulded by this procedure are used for
various physical tests such as:
- Stability
- Flow
- Indirect tensile strength
- Fatigue
- Creep
- Modulus

Density and voids analyses are also conducted on specimens during mix design and
to evaluate field compaction.

To manufacture the briquettes, asphalt mixtures prepared in the laboratory, or obtained from a plant or construction
site, are moulded in a mould assembly through impact by means of a standard (mechanical) compaction hammer.
The height of fall of the hammer is fixed and the number of blows on each face of the material in the mould is
predetermined, depending of the use and application of the material. The method describes the method of specimen
preparation, differentiating between laboratory mix samples (generally performed for design purposes) and plant mix
or site samples, and makes provision for the use of reclaimed asphalt in the mixes being tested. Marshall
compaction is shown in Figure 28.
(ii) Unit Weight of Aggregate (AASHTO T 19/T 19M-93)
These tests are performed to assess coarse aggregate packing characteristics to aid selecting aggregate proportions
for the appropriate project mix type, i.e., stone or sand skeleton mixes or SMA, in accordance with the guidelines of
the Bailey method of design. (TRB, 2002)

Procedures for determining both a compacted unit weight and loose unit weight are described in this method. For
the compacted unit weight, a mould is filled in three equal layers, each layer being rodded evenly with 25 strokes of
the tamping rod. For the loose unit weight, the aggregate is filled by a shovel or scoop to overflowing. In both
cases the aggregates are levelled off so that any slight projections of the larger aggregates balance the larger voids
below the rim of the mould. The unit weight is determined by the net mass of aggregate divided by the volume of
the mould.
(iii) Fine Aggregate Angularity Test (ASTM C1252)
This test, officially the Uncompacted Void Content of Fine Aggregate Test, is an indirect measure of a fine
aggregate's angularity, sphericity and surface texture. This test is used to gauge whether the blend of fine
aggregate has sufficient angularity and texture to resist permanent deformation (rutting) for a given traffic level. It
can also indicate the effect of the fine aggregate on the workability of a mixture.

The method describes the determination of the loose, uncompacted void content of a sample of fine aggregate. On
a sample of known grading, the loose uncompacted void content is indicative of the relative angularity and surface
texture of the sample. The higher the void content, the higher the assumed angularity and the rougher the surface.
Three procedures are included for the measurement of void content. Two use graded fine aggregate (standard
grading or as-received grading) and the other uses several individual size fractions for void content determinations.

Bailey Method
The Bailey Method is used
to evaluate the packing
characteristics of
aggregates. The coarse
and fine fractions are
evaluated separately and
also as a blend, by volume
as well as by mass.

Page 35

Figure 28. Marshall Compaction Figure 29. Marshall Stability and Flow Test
(iv) Marshall Flow, Stability and Quotient (SANS 3001AS2)
Marshall stability and flow values, along with density and other volumetric
properties, are used for laboratory mix design and evaluation of bituminous
mixtures, often to gauge the resistance of the mix to permanent deformation. In
addition, Marshall stability and flow may also be used to make relative assessments
of effects of conditioning such as with water.

To do the tests, a Marshall briquette, preconditioned at a set temperature, is
inserted in a preheated breaking head assembly and loaded in a direction
perpendicular to the cylindrical axis at a steady, predetermined rate. The load on
the specimen and its deformation, or flow, is recorded. The ratio of stability to the
flow is termed the quotient. The apparatus is shown in Figure 29.
(v) Bulk Density and Void Content of Compacted Asphalt (SANS 3001- AS10)
The bulk density (BD) is defined in Section 3.2.8. The results obtained from this test method are used to determine
the unit weight of compacted asphalt briquettes, cores or block samples and to obtain the percentage air voids in the
samples. These values in turn may be used to determine the relative degree of field compaction and volumetric
properties required for design.

Three procedures are described for the determination of the volume of the test specimens, depending on the
estimated surface voids expressed as the water absorption and the accessibility of the voids in the specimen:
1. For specimens with a closed surface (water absorption < 0.85%): saturated surface dry procedure.
2. For specimens with an open or coarse surface (water absorption between 0.85% and 15%): specimens are
sealed with an elastomeric film covering.
3. For specimens with a regular surface and geometric shape that have void contents greater than 15% (water
absorption > 15%): by direct measurement.

The bulk density, voids in the mix and voids in the mineral aggregate of the asphalt are determined by calculation.
The equipment is shown in Figure 30.
Marshall for
Bitumen-Rubber Mixes
The Marshall test is not
suitable for mixes with
bitumen-rubber. Refer to
SABITA Manual 19 (1997)
for alternative options.

Page 36

Figure 30. Bulk Relative Density of Asphalt

(vi) Maximum Voidless Density and Quantity of Binder Absorbed by the
Aggregate (SANS 3001AS11)
This test, performed either on laboratory prepared samples or field samples, is
used to calculate air voids in the compacted asphalt, the amount of bitumen
absorbed by the aggregate and to provide target values for the compaction of
asphalt layers. This test is often referred to as the RICE method.

Binder absorption is defined as the mass of binder, expressed as a percentage of
the mass of the dry aggregate that is absorbed by the aggregate without altering
the aggregates bulk density, and which does not contribute towards inter-particle
adhesion. The test is used to assess the suitability of aggregate for use in asphalt. High bitumen absorption values
indicate aggregates that require higher binder contents to achieve the same adhesion properties relative to an
aggregate with low absorption values.

The test is done by weighing a sample of oven-dried loose mix submerged in water in a flask at 25
o
C. Suction is
applied to the flask to reduce the residual pressure to a prescribed vacuum for a fixed period, after which the
vacuum is gradually released. The volume of the mix is determined by the mass in air and water, and used to
calculate the density.
(vii) Soluble Binder Content and Particle Size Analysis (SANS 3001AS20)
This method is used to quantitatively determine the binder content and particle size analysis of an asphalt mix for
quality control, acceptance control and the evaluation of mix properties. Polymer modified asphalts need to have
additional time for dissolving to ensure all the material is broken down, as well as extended washing regimes.

The test method involves extracting the binder from the mix with an organic solvent. As part of the procedure, the
moisture content of the mix is determined. The binder content is calculated as the difference of the mass of the
original asphalt and that of the extracted aggregate,
moisture content and mineral matter in the extract. It is
therefore regarded as an indirect method. The bitumen
content is expressed as a percentage by mass of the
moisture-free mix.
(viii) Immersion Index (TMH1 C5)
The immersion index is determined by soaking Marshall
briquettes for 24 hours and expressing the Marshall
stabilities obtained as a percentage of the mixs original
Marshall stability. The test is used to assess the moisture
sensitivity of asphalt mixes. Relatively low immersion index
values indicate that the asphalt mix is sensitive to moisture.
Rice Density
The Maximum Voidless
Density is known as the
Rice Method, and
consequently the density
as the Rice density.
Soluble Binder Content and Particle
Size Study
This test, SANS 3001AS20, is not suitable for
mixes with bitumen-rubber. Refer to SABITA
Manual 19 (1997) for alternative options.

Polymer modified asphalts need to have additional
time for dissolving and extended washing regimes
to ensure all the material is broken down.

Page 37
(ix) Asphalt Content of Hot Mix Asphalt by Ignition Method (SANSAS21)
This method is used for the quantitative determination of the bitumen content of hot mix asphalt samples for quality
control, acceptance control and the evaluation of mix properties. This test method does not use toxic organic
solvents and therefore has a significant health and safety advantage. Aggregate obtained by this test method may
be used for particle size analysis.

To do the test, the binder in the asphalt mix is ignited in a furnace. The binder content is calculated as the difference
of the mass of the residual aggregate and the moisture content. The binder content is expressed as a percentage by
mass of the moisture-free mix.

The method provides for furnaces equipped with an internal, automated weighing system or furnaces without such a
weighing system.
(x) Gyratory Compaction (ASTM D6925-09)
This test covers the compaction of a cylindrical specimen of asphalt in a Superpave Gyratory Compactor. In this test,
the relative density of the asphalt may be determined at any point in the compaction process. The compacted
specimens are suitable for volumetric as well as physical property testing.
(xi) Hamburg Wheel-Tracking Device (HWTD) (Tex-24-F)
This test measures the susceptibility of asphalt mixes to both rutting and stripping. It can be applied to both
laboratory prepared specimens or field cores. The test is employed to design asphalt mixes and to assess the
properties of laid asphalt.

The HWTD tracks a loaded steel wheel back and forth on a HMA sample compacted to 7% air voids. Most
commonly, the 47 mm wide wheel is tracked across a sample submerged in a water bath for 20 000 cycles (or until
20 mm of deformation occurs) using a 705 N load. The equipment is shown in Figure 31.

Figure 31. Hamburg Wheel-Tracking Device
Rut depth is measured continuously with a series of LVDTs on the sample. The temperature of the water bath can
be set from 25 to 70 C. The most common test temperature is 50 C, although 40 C has been used when testing
certain base mixes.
(xii) Indirect Tensile Strength (ITS) Test (ASTM D6931-07)
This test is commonly used to evaluate the cohesive strength of asphalt mixes. The values of ITS may be used to
estimate the potential for rutting or cracking in asphalt at low to medium temperatures. The results can also be used
to determine the potential for field pavement moisture damage when results are obtained on both moisture-
conditioned and unconditioned specimens, as described in the next test, Moisture Sensitivity Test (Modified Lottman).

In the test, a cylindrical asphalt specimen is loaded on the diametral axis at a fixed rate until a significant loss in
applied load is noted. The peak load is used to calculate the ITS.

Page 38
(xiii) Moisture Sensitivity (Modified Lottman) Test (AASHTO T283)
This test method is used in conjunction with mix design to determine the potential for moisture damage, to
determine whether or not an anti-stripping additive is effective, and to determine what dosage of an additive is
needed to maximize its effectiveness.

In this test, the ITS test (see above) is carried out on six cylindrical samples, compacted to within a specified void
content range and partially saturated with water. Three samples are conditioned by freezing them for at least 15
hours and subsequently immersing them for 24 hours in a water bath set at 60 C. The ratio of the ITS values of the
conditioned and unconditioned samples, termed the tensile strength ratio (TSR), is used to assess the susceptibility
to moisture damage.
(xiv) MMLS for Permanent Deformation and Moisture Damage (DPG1)
The permanent deformation performance and susceptibility to moisture damage of bituminous road pavement
mixtures is evaluated using simulated traffic loading with the 3
rd
scale model Mobile Load Simulator (MMLS), shown
in Figure 32, under controlled environmental conditions. This method is applicable to asphalt mixes containing
penetration grade bitumen or modified binders used in surfacings or base layers.

The test uses a MMLS3 machine which is equipped with four axles with 300 mm diameter inflatable pneumatic
wheels, circulating in a vertical closed loop. This configuration enables 7200 load repetitions per hour to be applied to
the test bed, which can consist of laboratory prepared briquettes or core samples taken from the road, as well as on
laboratory prepared slabs or on existing pavements in the field. At predetermined intervals, the trafficking is stopped
and cross-sectional profiles are measured to determine the depth of rutting. The testing can be carried out at
controlled temperatures. The test bed can be sprayed with water so that the mixs susceptibility to stripping can be
evaluated.

Figure 32. MMLS3

(xv) Moisture Content in Asphalt (SANS 3001AS21)
This test is used to determine the moisture content of freshly mixed asphalt. The moisture content of the asphalt
may be determined either by distillation using Dean and Stark apparatus, or by oven drying.
(xvi) Cantabro Abrasion Test (COLTO)
The Cantabro abrasion test is used to determine the abrasion resistance of porous asphalt mixes, i.e., mixes with
void contents of approximately 20%). The abrasion resistance values are used to establish the optimum binder
content of porous asphalt mixes.


Page 39
Additional Info on HMA Tests
Useful information on various tests carried out on
hot mix asphalt is included in Interim Guidelines
for the Design of Hot Mix Asphalt in South Africa
(HMA, 2001).
To perform this test, Marshall briquettes of the mix are prepared with varying binder contents. A briquette is
weighed and then placed in the drum of a Los Angeles Testing Machine. The drum is rotated for 300 revolutions with
the briquette inside, causing it to impact with the walls of the drum. The briquette is removed, weighed again, and
loss in mass and percentage abrasion is determined. These tests are carried out in triplicate at each binder content
and the results are compared against standard maximum abrasion loss values.

4.2.6 Coring of Hot Mix Asphalt
Compaction of hot mix asphalt is routinely determined on core specimens. The following should be noted when
carrying out asphalt coring:
- Coring of newly paved asphalt should only be undertaken once the asphalt layer has fully cooled to ambient
temperatures. Coring while the asphalt is still warm could result in deformation of the cores, affecting the
compaction results.
- Coring should be carried out when the ambient temperature is low, such as in the early morning; this
procedure should be avoided during the heat of the day.
- Adequate cooling water should be provided, otherwise there is a risk that the binder will heat up during the
coring operation, smearing the cores periphery and affecting the compaction results.
- In cases where the asphalt layer is less than 30 mm thick, the cores extracted from the layer are likely to be
too thin for accurate testing. A method type specification should preferably be used for compaction of thin
asphalt layers, where the type and mass of the compaction equipment, as well as the number of roller passes is
specified.

Compaction is determined by either:
- Comparing the bulk density of the core with the Marshall density of the same mix, or
- Comparing the bulk density of the core with its maximum voidless density

The compaction of hot mix asphalt layers may also be assessed using a nuclear gauge. Nuclear devices, popularly
known as thin surface gauges have been developed especially for this purpose. Generally the guidelines given in
Section 2.7.1 of this chapter to determine the compaction of soils and gravels using the nuclear method should be
followed.

The use of nuclear gauges offers advantages in that the test does not damage the asphalt layer as does a core
sample. Also the test can be carried out much more rapidly than core sampling and testing.

The nuclear method does however have disadvantages in that the results are affected by the binder content as well
as the temperature of the asphalt layer. While the nuclear method is useful as a process control tool to monitor
compaction versus roller passes, the results of compaction
tests on the hot mat behind the roller are unlikely to be a
sufficient reliability to use for acceptance purposes.

Some roller manufacturers offer compaction monitoring
systems on their vibratory rollers that provide useful
information on the degree to which the layer is compacted.
Here again the results are used more as an aid to process
control rather than for final acceptance of compaction.

4.3 Tests on Cold Mix Asphalt
Tests on cold mix asphalt involve tests of the component materials and of the mix.

4.3.1 Aggregates
The tests required on the aggregates used in cold mix asphalt are the same as those used in hot mix asphalt, and
are covered in Table 7 and Section 4.2.2.

4.3.2 Filler
The tests required for filler are the same as those used in hot mix asphalt and are given in Table 7 and Section 4.2.3.


Page 40
4.3.3 Binder
Two different types of binders are normally used in cold mix asphalt:
Cutback bitumen: MC-800 or MC-3 000 complying with SANS 4001BT2
- Bitumen emulsion: anionic premix grade or cationic premix grade
Anionic emulsions: SANS 4001BT3
Cationic emulsions: SANS 4001BT4

The testing of cutback bitumen and bitumen emulsion used in the manufacture of cold mix asphalt should be carried
out in accordance with the test methods given in Sections 4.1.2 and 4.1.3, respectively.

Details of the test methods used to determine the properties required in these specifications are given in Table 6 and
Section 4.1.3.

4.3.4 Mix Tests
Cold mix asphalt is also supplied using propriety ingredients. In this case, the suppliers recommendations regarding
testing requirements should be followed.

4.4 Tests on Surfacing Seals
Surfacing seals are used to provide a safe, dust-free, waterproof cover to the underlying pavement. They provide
adequate skid resistance and protect the underlying layer from the destructive forces of traffic and the environment.
The different types of seals are described in detail in Chapter 2, Section 6.1.1 and Chapter 9, Section 11. Surfacing
seals can be conveniently divided into:
- Spray seals: alternating applications of stone ships and bituminous binders.
- Slurries and micro-surfacings: one or more applications of cold mixtures of emulsified bitumen, graded
aggregate and cement or lime.

Testing on surfacing seals is carried out at two stages, prior to construction and during construction. Investigation of
the aggregate prior to construction is to determine the basic properties in terms of:
- Hardness
- Resistance to polishing
- Durability
- Binder/aggregate adhesion
- Sand equivalent in case of sand seals and slurry seals
- Immersion index in case of slurry seals
- Plasticity in case of slurry seals

During the construction phase, for purposes of design and quality assurance, the following properties are tested:
- Design
Average least dimension (ALD)
Flakiness
Methylene blue test in case of micro-surfacing, to
determine whether the clay content of the fines
contains deleterious swelling clay minerals, such as
smectites, which could adversely affect the quality
of the mix. Bulking due to moisture in case of
slurry seals
Wet Track Abrasion test recommended for slurries
(Sabita Manual 28, 2011)
Voids filled with binder recommended for slurries
(Sabita Manual 28)
- Quality assurance
ALD when specified
Grading
Flakiness
Binder properties

Seals
A good reference for seals is TRH3: Design and
Construction of Surfacing Seals (2007).

In SAPEM, seals are discussed in:
- Chapter 2, Pavement Composition and
Behaviour, Section 6.1.1.2
- Chapter 4, Standards, Section 4.4
- Chapter 9, Materials Utilisation and Design,
Section 4.6
- Chapter 12, Construction Equipment and
Method Guidelines, Section 3.10
- Chapter 13, Quality Management, Section 7
- Chapter 14, Post-Construction, Section 3.1
-

Page 41
4.4.1 Spray Seals
Testing of spray seals involves testing the component materials, i.e., the aggregate and binder.
4.4.1.1 Aggregates
Testing requirements for aggregates used in spray seals are covered in 0.

Except for the Average Least Dimension test (ALD), all the tests required on aggregates used in surfacing seals are
described in previous sections.

Table 8. Test Requirements for Aggregates Used in Surfacing Seals
Application Test/Property Test Method Chapter
Reference
Spray seals:
Surfacing seal chips
Grading
Flakiness
ACV
10% FACT
Polished stone value (PSV)
Average least dimension (ALD)
SANS 3001AG1
SANS 3001AG4
SANS 3001AG9
SANS 3001AG9
SANS 3001AG11
SANS 3001AG2, AG3
2.3
3.2.2
3.2.5
3.2.5
4.2.2(i)
4.4.1.1
Slurries and micro-
surfacings:
Crusher dust, sand

Grading
ACV
Sand equivalent
Immersion Index
Plasticity (Atterberg limits)
Methylene blue test
SANS 3001AG1
SANS 3001AG9
SANS 3001AG5
TMH1 C5
SANS 3001GR10
SANS 1243
2.3
3.2.5
4.2.2(ii)
4.2.5(viii)
2.5
4.2.3(iii)

(i) Average Least Dimension (ALD) (SANS3001-AG3)
The average least dimension test is carried out on chips used in surfacing seals using two test methods:
- SANS 3001-AG2, the direct method. This requires each chip in the sample to be physically measured using a
dial gauge.
- SANS 3001-AG3, is a computational method, based on the grading results.

The ALD results are used in the design of surfacing seals as well as to control the quality of crushed aggregates.

4.4.1.2 Binders
Several types of binders are used in spray seals:
- Penetration grade bitumen
- Modified binders, including homogenous and non-homogenous binders
- Bitumen emulsion
- Modified bitumen emulsion

The test methods are discussed in Section 4.1 and are listed in Table 6.

4.4.2 Slurries and Microsurfacing
Bituminous slurries and micro-surfacings basically comprise a mixture of fine aggregates, emulsified bituminous
binder and a filler. The gradings of micro-surfacing mixes are usually coarser than those of slurries and they normally
include a modified bitumen emulsion binder. Testing again involves testing the aggregate, binder and filler.
4.4.2.1 Aggregates
Testing requirements for aggregates used in slurries and micro-surfacings are covered in 0, Section 4.4.1.1.
4.4.2.2 Binders
The range of tests carried out on binders used in slurries and micro-surfacings is covered in Section 4.1, with the test
methods being listed in Table 6.

Page 42
4.4.2.3 Fillers
The tests required for the filler are the same as those used in hot mix asphalt and are given in Table 7, Section 4.2.3.

COLTO requires an Immersion Index test on briquettes made with the slurry aggregate and 70/100 pen bitumen in
accordance with Method C5 of TMH1.

Suppliers of propriety micro-surfacings and quick-set slurries should provide testing requirements applicable to their
products.

4.4.3 Tests for the Design of Surfacing Seals
The selection and design of surfacing seals is covered in Chapter 9, Section 11. This section includes tests carried
out on the existing road surface, such as such as ball penetration (SANS 3001-BT10) and texture depth (SANS
3001-BT11). The quality of the aggregates used in spray seals, such as their grading, average least dimension and
shape (flakiness index), has a significant influence on the design. In the case of slurries, particularly quick-set
slurries and micro-surfacings, the quality of the crusher and natural sand used in the mixes plays a major role.

4.4.4 Tests for Quality Assurance
In addition to tests mentioned under Sections 4.4.1 and 4.4.2, control tests and measurements including binder
application, aggregate spread rates and binder content (slurries) are covered in Chapter 13, Section 7.

4.5 Tests on Primes, Precoating Fluids and Tack Coats
The majority of the tests required for primes, precoating fluids and tack coats is covered in Section 4.1, Testing of
Bituminous Binders.

4.5.1 Primes
The primes most widely used in the construction of roads include:
- MC-30 or MC-70 cutback bitumen grades: SANS 4001-BT2
- Inverted bitumen emulsion: SANS 1260 (soon to be superceded by SANS
4001-BT5)

Should primes be used that do not comply with SANS specifications, typically
proprietary products, the supplier should provide specifications to test the product
for compliance. These materials, when tested in accordance with the test
methods given in the Distillation Test in Section 4.1.6(ii), should comply with:
- Minimum residue from distillation of 50% of the total volume
- Penetration at 25
o
C of the residue should be between 90 and 180 dmm

Table 9. Test Requirements for Bituminous-Based Precoating Fluids
Property Test Method Chapter Reference
Saybolt Furol viscosity @ 50
o
C, SF ASTM D 244 Section 4.1.3(iii)
Distillation to 190
o
C, 225
o
C, 260
o
C, 316
o
C, 360
o
C, v/v%
1
ASTM D 402 Section 4.1.2(ii)
Residue from distillation to 360
o
C, v/v% ASTM D402 Section 4.1.2(ii)
Dynamic viscosity @ 25
o
C of residue distilled to 360
o
C (cps) ASTM D 4402 Section 4.1.1(iii)
Stripping number
2

TMH1 B11 (Riedel &
Weber)
Section 4.1.6(iii)
Notes:
1. v/v% = volume/volume expressed as a percent
2. This test should be carried out to assess the effectiveness of precoating on the aggregate and binder to be used on a particular
project. Tests should therefore be carried out with the aggregate with and without precoating.

4.5.2 Stone Precoating Fluids
Precoating fluids consist of low viscosity bitumen based products containing petroleum cutters and a chemical
adhesion agent. Their purpose is to precoat surfacing aggregates to improve the adhesion of the aggregate to the
bituminous binder. The tests for bituminous-based precoating fluids are listed in Table 9.

Eco-primes
Bitumen emulsion based
primes, known as Eco-
primes, have been
developed and are more
environmentally friendly
than the cutback primes,
with solvent contents around
50% less than those used in
MC-30.

Page 43
4.5.3 Tack Coats
A tack coat is a bituminous product that is applied either on top of a primed granular base or between layers of
asphalt, its function being to promote adhesion. Tack coats are also used to enhance adhesion along transverse and
longitudinal joints in asphalt layers. In certain instances, a tack coat may be needed before applying a
microsurfacing on an existing bituminous surfacing.

Tack coats consist of anionic or cationic stable grade bitumen emulsion diluted 1:1 with water. The testing of
bitumen emulsions is described in Sections 4.1.3 and 4.1.5.

Details of typical application rates are given in Chapter 9, Section 7.3.4.

4.6 Tests on Bitumen Stabilised Materials (BSMs)
Bitumen stabilised materials are materials treated with foamed bitumen or bitumen emulsion. The materials are
typically used for base layers and occasionally subbases. In TG2 (2009), BSMs are divided into three classes, BSM 1,
2 and 3, depending on the quality of the parent material design traffic and its position in the pavement, as follows:
- BSM1: This material has a high shear strength, and is typically used as a base layer for design traffic
applications of more than 6 million standard axles (MESA). For this class of material, the source material is
typically a well graded crushed stone or reclaimed asphalt.
- BSM2: This material has a moderately high shear strength, and
would typically be used as a base layer for design traffic applications of
less than 6 MESA. For this class of material, the source material is
typically a graded natural gravel or reclaimed asphalt.
- BSM3: This material is typically a soil-gravel and/or sand,
stabilised with higher bitumen contents. As a base layer, the material is
only suitable for design traffic applications of less than 1 MESA.

The requirements for the three classes are based on the level of mix
design being carried out. TG2 suggests three levels of mix design.

4.6.1 Level 1 Mix Design
The Indirect Tensile Strength (ITS) test, which is a measure of tensile strength and flexibility of the material. In this
test, cylindrical specimens, prepared at both equilibrium and soaked moisture conditions, are loaded on their
diametral axes at a fixed rate until a significant loss in applied load is noted. The peak load is used to calculate the
ITS of the specimens. The test is shown in Figure 33.

Figure 33. Indirect Tensile Test (ITS)

For Level 1 Mix design, the test is carried out on 100 mm diameter specimens to:
- Indicate the optimal bitumen content using ITS
dry
, ITS
wet
and TSR (ratio of ITS
wet
to ITS
dry
).
- Select the active filler type and content using ITS
wet
and TSR.

This level of mix design is carried out on 150 mm diameter ITS specimens to finalise the bitumen content:
- Tensile strength at equilibrium moisture content using ITS
equil
.
- Tensile strength after moisture exposure using ITS
soaked
.
BSM Tests
This chapter outlines the most
important test methods used for
BSMs, while all material properties
and test methods are referenced or
described in detail in TG2 (2009).
ITS Tests for BSMs
- ITS
dry
: 100 mm specimens dried in the oven
- ITS
wet
: ITS
dry
specimens soaked for 24 hours
- ITS
equil
: 150 mm specimens subjected to
specific curing procedure
- ITS
soaked
: ITS
equil
soaked for 24 hours

Page 44
This level of mix design is carried out in place of Level 2 design for high levels of design traffic. It employs a simple
triaxial test to assess the shear strength of the BSM and its resistance to the adverse effects of moisture using the
MIST

apparatus described in TG2.
(i) Triaxial Test
The triaxial test, shown in Figure 34 is used to determine shear properties, and the resilient modulus and permanent
deformation of a material. The test is done using cylindrical specimens in two modes:
- Monotonic testing: A confining pressure is applied to the specimen, and a static load is applied vertically.
Typical results are shown in Figure 35. By using a range of confining pressures, the shear properties of a
material can be determined using the Mohr Coulomb representation, as shown in Figure 36. The tangent to the
Mohr Coulomb circles is known as the failure envelope as stress states above this line cannot exist. The slope of
this line is known as the angle of internal friction | (in degrees) and the y-intercept is known as the cohesion C
(in kPa). These are known as the shear parameters.
- Dynamic testing: A confining pressure is applied and a vertical load is repeatedly applied, typically for 0.1
seconds with a 0.1 second rest period. Varying the confining and vertical pressures allows the determination of
the resilient modulus.

The resilient modulus, generically known as the stiffness, of a material used in a pavement layer provides a good
indication of the load spreading capacity of the layer. The slope of the unloading cycle in a dynamic test is the
Resilient Modulus. In reality, wheel loads on a layer are dynamic with relatively low strain levels. So, dynamic
testing is needed in the laboratory to simulate field behaviour.

Figure 34. Triaxial Test

Triaxial testing is not currently widely used. However, it is likely to become a standard test for granular and
stabilised materials. A testing protocol for the triaxial test is being standardised as part of the revision of the South
African Mechanistic Design Method. A provisional protocol is given in Mgangira et al (2011). Figure 34 shows a
typical triaxial test, in which specimens 150 mm in diameter and 300 mm in height are tested.

Page 45

Figure 35. Monotonic Triaxial Tests on Granular Material

Figure 36. Mohr Coulomb Plots of Monotonic Triaxial Test Results

Vertical
Stress
o [MPa]
Vertical Strain [-]
o
2
= o
3
= Low
o3
o1
o2
o3
o1
o2
o
2
= o
3
= High
o
1,L

o
1,H

t
o
Shear
stress
Normal
stress
o3,L
o1,L
o3,H
o1,H
C
Cohesion
| Friction
angle

Section 5: Tests on Cementitious Materials
Page 46
5. TESTS ON CEMENTITIOUS MATERIALS
This section covers the testing of a wide range of cementitious materials, including:
- Concrete after it has been manufactured, reinforcing, joint sealants and the components that make up concrete.
- Materials used in the manufacture of concrete blocks used in segmental block pavements, as well as jointing
and bedding sand.
- Stabilisation using cementitious materials.

The main aim is to guide the reader to select appropriate tests to ensure that the materials comply with the
requirements of the relevant specifications before, during and after construction.

5.1 Testing of Concrete and its Components
The main components of concrete include crushed stone, sand, cement and water. Various extenders and admixtures
are used to enhance the costs and properties of the concrete while curing compounds are used to improve curing
conditions once the concrete has been poured or paved. Often steel reinforcing is used to increase the strength of
the concrete and to control the crack pattern in continuously reinforced concrete pavements. Joint sealants are used
to seal formed joints in concrete pavements. This section covers tests on all these materials as well as tests on fresh
and hardened concrete.

5.1.1 Tests on Aggregates used in Concrete
As listed in Table 10, a large number of tests are carried out to check the quality of aggregates used in the
manufacture of concrete. Note that several of these tests are the same as those used in the manufacture of other
crushed stone products covered in Section 0. The appropriate application as well as the information that is gained
from these tests is given in Section 5.2 of C & CIs Guideline to the Common Properties of Concrete (C & CI, 2009),
and is presented in tabular form in Appendix A of that guideline. Because the properties and tests for concretes are
adequately discussed in the C & CI guideline, they are not all discussed in detail in this manual.

Examples of insight regarding the properties of concrete that can be gained from tests on the aggregates are given
in Table 11.

Further information on the testing of concrete aggregates
is given in Chapter 3, Aggregates for Concrete in the 9
th

edition of Fultons Concrete Technology (2009). More
specialised testing requirements for aggregates used in
concrete for the construction of pavements are contained
in Section 6 of C & CIs Concrete Road Construction
(C&CI, 2009).

5.1.2 Tests on Cement
The South African standard for Common cements is
SANS 50197-1 Cement. Part 1: Composition, specifications
and conformity criteria for common cements, and this is
supported by SANS 50197-2-2000 Cement. Part 2:
Conformity evaluation.

The standard specifies the composition of cements
according to the proportions of its constituents, which
typically includes portland cement clinker, extenders and
fillers. Strength requirements are determined in
accordance with SANS 501961 Methods of Testing
Cement. Part 1: Determination of Strength. The other
tests carried out on cement are shown in Table 12. These
specialised tests are generally done by the cement
manufacturer, and not by the road building industry. The
tests are therefore not discussed further in this manual.

Concrete Pavements
The different types of concrete pavements are
shown in
- Chapter 2, Pavement Composition and
Behaviour, Section 6.1.2
- Chapter 9, Materials Utilisation and Design,
Section 12.2.2.

Standards for concrete pavements are included in
Chapter 4, Section 5.1.
The design of concrete pavements is in:
- Chapter 9: Materials Utilisation, Section 12

Construction and quality management of concrete
pavements are discussed in:
- Chapter 12, Construction Equipment and
Method Guidelines, Section 2.9 and 3.12
- Chapter 13, Quality Management, Section 8

Distress in concrete pavements is discussed, and
illustrated, in:
- Chapter 14: Post-Construction, Section 3.2

Page 47
Table 10. Tests on Aggregates for Concrete
Property Test Method
Section
Reference
Sampling of aggregates SANS 195
Preparation of test samples of aggregates SANS 197
Particle size analysis of aggregates by sieving SANS 3001AG1 2.3
Particle size distribution of material of diameter smaller than 0.075 mm in
fine aggregate (hydrometer method)
SANS 6241 2.3(iii)
Particles of diameter not exceeding 20 m and not exceeding 5 m and
smaller, respectively, in fine aggregate (pipette method)
SANS 6244
Computation of soil-mortar percentages, coarse sand ratio, grading modulus
and fineness modulus
SANS 3001PR5 2.3
Determination of the flakiness index of coarse aggregates SANS 3001AG4 3.2.2
Low density materials content of aggregates SANS 5837
Soundness of aggregates (magnesium sulphate method) SANS 5839
Aggregate crushing value coarse aggregates SANS 3001AG10 3.2.5
FACT value (10% fines aggregate crushing value) of coarse aggregates SANS 3001AG10 3.2.5
Water absorption of aggregates SANS 5843
Particle and relative densities of aggregates SANS 5844
Bulk densities and voids content of aggregates SANS 5845
Polished stone value of aggregates SANS 5848 4.2.2(i)
Free water content of aggregates SANS 5855
Determination of the dry bulk density (BD), apparent density (AD) and water
absorption of aggregate retained on the 5 (4.75) mm sieve
SANS 3001AG20
& AG21
3.2.8
Determination of the dry bulk density (BD), apparent density (AD) and water
absorption of material passing the 5 (4.75) mm sieve
SANS 3001AG20
& AG21
3.2.8
Estimation of the effect of fine aggregate on the water requirement of
concrete
SANS 5835
Effect of fine and coarse aggregate on the shrinkage and expansion of
cement: aggregate mixes (mortar prism method)
SANS 5836
Sand equivalent value of fine aggregates SANS 5838 4.2.2(ii)
Shell content of fine aggregates SANS 5840
Bulking of fine aggregates SANS 5856
Chloride content of aggregates SANS 202
Presence of chlorides in aggregates SANS 5831
Organic impurities in fine aggregates (limit test) SANS 5832
Detection of sugar in fine aggregates SANS 5833
Soluble deleterious impurities in fine aggregates (limit test) SANS 5834
Total water-soluble salts content of fines in aggregates SANS 5849
Sulphates content of fines in aggregates Part 1: Water soluble sulphates in
fines in aggregates
SANS 58501
Sulphates content of fines in aggregates Part 2: Acid-soluble sulphates in
fines in aggregates
SANS 58502
Acid insolubility of aggregates SANS 6242
Deleterious clay content of the fines in aggregate ( adsorption indicator
test)
SANS 6243
Potential reactivity of aggregates with alkalis (accelerated mortar prism
method)
SANS 6245


Page 48
Table 11. Effect of Aggregate Properties on Concrete
Property Method Effect on Concrete
Sieve analysis, fines content and dust content of aggregates
(fine aggregates)
SANS 3001-AG1
SANS 6241
- Concrete workability
- Water requirement
- Shrinkage
- Durability
- Slump
- Compaction
- Bleeding
- Finish
- Costs
Flakiness index of coarse aggregates SANS 3001-AG4 - Concrete workability
- Voids content
- Water requirement
Determination of the Aggregate Crushing Value SANS 3001-AG10 - Compressive strength
and abrasion resistance
of concrete
Determination of the 10% Fines Aggregate Crushing Value
(10% FACT)
SANS 3001-AG10
Effect of fine and coarse aggregate on the shrinkage and
expansion of cement:aggregate mixes (mortar prism method)
SANS 5836

- Dimensional stability of
concrete
The determination of organic impurities in sand for concrete SANS 5832 - Short term retardation
of concrete strength
- Long term deleterious
effect
Detection of sugar in fine aggregates SANS 5833
Soluble deleterious impurities in fine aggregates (limit test) SANS 5834

Table 12. Tests Carried out on Cement
Property Test Method
Chemical analysis of cement SANS 50196-2
Determination of setting times
and soundness
SANS 50196-3
Quantitative determination of
constituents
SANS 50196-4
Pozzolanicity test for
pozzolanic cement
SANS 50196-5
Determination of fineness SANS 50196-6
Methods of taking and
preparing samples of cement
SANS 50196-7

5.1.3 Tests on Cement Extenders
SABS 1491 Parts 1, 2 and 3 contain the requirements for ground granulated blast furnace slag, fly ash and silica
fume, respectively.

5.1.4 Tests on Water used in the Manufacture of Concrete
Fultons

devotes a chapter to Mixing Water. In this chapter, extensive reference is made to BS EN 1008:2002
Mixing water for concrete specification for sampling, testing and assessing the suitability of water, including water
recovered from processes in the concrete industry, as mixing water for concrete. Test methods from BS EN
1008:2002 for the various determinations required are:
- Chloride, sulphate and alkali content
- pH
- Harmful contaminants, including sugar, phosphates, nitrates, lead and zinc
- Setting time
- Strength

Fultons includes a map of South Africa, which illustrates various areas in the country
where naturally occurring water can be expected to be suitable for use in concrete,
while other areas are shown where the natural water could be problematic due to the likely presence of chlorides or
alkalis and testing becomes mandatory. It should also be noted that water in rivers and streams in sugarcane
Water in
Sugarcane Areas
Water in rivers in
sugarcane areas
should be tested for
the presence of sugar.

Page 49
growing areas could contain sugar, and tests for the presence of sugar should be undertaken in these cases. In
Chapter 13, Table 26 in Section 8.1.3 gives water requirements for different concrete applications.

5.1.5 Tests on Chemical Admixtures
Currently very little concrete is manufactured without the addition of chemical admixtures, which affects the
properties of both fresh and hardened concrete. At present there is no South Africa specification covering the quality
and performance of admixtures, and reliance is placed on the European EN 934 and American ASTM C494
specifications. In the case of air entraining admixtures, ASTM C260 is specified.

When the use of admixtures are considered as a means of enhancing specific properties of concrete, the literature
supplied by the admixture supplier will provide general information on the use, characteristics, precautions and effect
of the particular admixture. In most cases, and certainly if no previous experience has been gained with the
particular admixture, as well as with the respective concrete components, laboratory mix design testing should be
carried out to verify that the desired properties are obtained using the admixture. It is also essential to confirm that
the required properties are achieved by carrying out site trials.

During the full-scale concrete manufacturing process, quality assurance should include tests to check that the
admixture is the same as that tested and accepted previously, and that its quality is consistent. The following tests
can be used:
- Specific gravity
- pH
- Viscosity
- Solids content
- Reflective index
- Infrared spectrophotometer measurements

These tests are done by the cement manufacturer, and not normally in the road building industry. Therefore, no
additional details are provided.

Additional information on the use of chemical admixtures, with further details of testing, is available in Fultons
Chapter 5 as well as in Section 5.3 of C & CIs Guideline to the Common Properties of Concrete.

5.1.6 Tests on Curing Compounds
Various methods to facilitate the curing of concrete are used, including the formwork itself, impervious sheeting, and
keeping the concrete work damp using water sprays.

In some cases, and certainly for concrete road pavements, where a large area of concrete is exposed, a pigmented
resin-based curing compound is used. The curing compound should be white pigmented and should not contain any
water. Results of tests carried out on the curing compound should comply with ASTM C309, except that the water
loss requirement should be substituted with the efficiency-index as determined in accordance with BS 7542.

Quality assurance should include specific gravity testing to check the consistency of the curing compound. Proper
mixing of the curing compound must be carried out prior to these tests to ensure that the full product is tested.

5.1.7 Tests on Reinforcing Steel
The results of tests carried out on reinforcing steel should comply with SABS 920. Samples of each consignment of
reinforcing steel are tested for compliance.

5.1.8 Tests on Concrete
The testing of concrete can be divided into two sections:
- Testing of fresh concrete
- Testing of hardened concrete
5.1.8.1 Tests on Fresh Concrete
Tests carried out on fresh concrete are shown in Table 13.
Again, because many of these tests are discussed in
Fresh and Hardened Concrete
- Fresh concrete is the concrete that is still in
a plastic or semi-plastic workable state.
- Hardened concrete is concrete that has
gained sufficient strength to no longer be
termed a semi-liquid or weak solid, i.e., it can
no longer be worked or finished.

Page 50
C & CIs Guideline to the Common Properties of Concrete (2009), they are not all discussed in detail in this manual.

Table 13. Tests Carried out on Fresh Concrete
Description of Concrete Tests Test Method Section
Reference
Density of compacted freshly mixed concrete SANS 3001CO20
Air content of freshly mixed concrete: Pressure method SANS 3001CO22
Dimensions, tolerances and uses of cast test specimens SANS 3001CO10
Mixing fresh concrete in the laboratory SANS 3001CO1
Sampling of freshly mixed concrete SANS 3001CO1
Making and curing of test specimens SANS 3001CO1
Consistence of freshly mixed concrete: Slump test SANS 3001CO2 5.1.8.1
Consistence of freshly mixed concrete: Flow test SANS 3001CO3
Consistence of freshly mixed concrete: Bleeding test ASTM C23292 5.1.8.1
Consistence of freshly mixed concrete: Vebe test SANS 3001CO4
Consistence of freshly mixed concrete: Compacting factor and
compaction index
SANS 3001CO5

(i) Slump Test
Probably the most frequently used test on fresh concrete is the slump test, illustrated in Figure 37. The test
determines the ease with which concrete may be placed, compacted, and moulded. By tapping the metal base plate
on which the test is conducted and observing the mode of collapse, the cohesiveness of the concrete and its
tendency to segregate can be assessed. Other useful observations that can be made during this fairly straightforward
test are the concretes potential for bleeding, as well as how the surface will finish.

Slump tests are suitable for concrete with slumps of greater than 5 mm and less than 175 mm. The maximum stone
size used in the concrete should not be larger than 40 mm. When the concrete slump is 10 mm or less and it
contains maximum 40 mm stone size, the Vebe test is valid for measuring the workability of the concrete. The Vebe
test is often applicable for mixes placed with slipform paving methods. The compaction factor test is also to assess
the workability of concrete mixes, however this is rare.

Figure 37. Slump Test
(ii) Bleeding Test
Bleeding is a form of segregation in which some of the mixing water rises to the surface of the fresh concrete as the
solid materials settle, resulting in a layer of clear or slightly green water.

Besides using the slump method mentioned above to assess the bleeding potential of the concrete, the rate and total
bleeding capacity of the mix can be determined using ASTM C232-92. This test method entails drawing off the bleed
water into a pipette from a compacted sample of the fresh concrete.

Page 51
The measurement of the air content of concrete becomes important when air entraining admixtures are used, as may
be done for road pavement mixes to improve workability. High air contents reduce concrete strengths, and air
content tests are necessary to monitor this property using SANS 6252:2006.
5.1.8.2 Tests on Hardened Concrete
Tests carried out on hardened concrete are listed in Table 14. Those tests not discussed in this manual are included
in C & CIs Guideline to the Common Properties of Concrete (2009).
(i) Strength Testing
Compressive strength is the most commonly specified property of hardened concrete and is generally measured
with the cube test. Methods for sampling, making, and curing and crushing to obtain the compressive strength of
cube specimens are covered in Table 14. The crushing test is illustrated in Figure 38. The tensile splitting strength
test (SANS 6253) is used much less.

The flexural strength of hardened concrete (SANS 3001-CO12) is however routinely used in the design and the
quality assurance of concrete used in road pavements. Details of this testing procedure are given in C & CIs
Concrete Road Construction. The test is shown in Figure 39.

Figure 38. Compressive Strength Test

Figure 39. Flexural Beam Test


Page 52
Table 14. Tests Carried out on Hardened Concrete
Description
Test Method
Section
Reference
Compressive strength of hardened concrete SANS 3001-CO11 5.1.8.2
Flexural strength of hardened concrete SANS 3001-CO12 5.1.8.2
Drilling, preparation, and testing for compressive
strength of cores taken from hardened concrete
SANS 3001-CO6

Density of hardened concrete SANS 3001-CO21
Tensile splitting strength of hardened concrete SANS 3001-CO13
Interpretation of core testing SANS 10100-2, Section 14.4.3
Non-destructive tests
- Rebound or Schmidt hammer
- Ultrasonic testing
- Pull out tests
- Load tests

SANS 1010092, Section 15.2.3
5.1.8.2
Shrinkage Tests SANS 6085 5.1.8.2
Alkali-silica reactivity SANS 6245 5.1.8.2

(ii) Non-Destructive Tests on Hardened Concrete
The following non-destructive tests can be done on hardened concrete:
- Rebound or Schmidt hammer testing. A rebound or Schmidt hammer is a device that delivers a standard
impact on a concrete surface and measures the rebound of the standard weight. The results of tests using this
method are used to compare concrete of suspect strength with that of adequate strength. As the device does
not give a direct readout of strength, the results should not be used to decide on the structural integrity of
concrete, or in the settlement of disputes.
- Ultrasonic testing. Various devices are used to measure the speed of sonic impulses through concrete. The
results are used to correlate the strength and density of concrete.
- Pull out tests. Pull out tests are carried out by casting devices into concrete and then pulling them out using
hydraulic equipment. The force required to pull the device out of the concrete is used to assess the concrete
strength.
- Load tests. This entails loading the concrete element with a dead load at 1.25 times its design live load and
observing its deflections. The method is outlined in SANS 10100-2, Section 15.2.3.
(iii) Shrinkage Testing
Concrete shrinkage is covered in detail in Fultons Concrete Technology, Chapter 4.5 under Standards for hardened
concrete. The test method used to determine the
shrinkage of concrete, is carried out on specimens that are
dried in an oven. This regime obviously does not simulate
what happens in the field and the interpretation of the
results is therefore questionable.
(iv) Alkali-Silica Reactivity
Although alkali-silica mainly concerns aggregate properties,
mention is made of it again as the results are influenced by
the dilution and effect of cement extenders, and the test is carried out on prisms of hardened concrete. The test
method used to gauge the alkali-silica reactivity of aggregates is SANS 6245. COLTO also contains an accelerated
test method for determining the potential alkali reactivity of aggregates.

5.2 Testing for Concrete Blocks and Paving Components
The segmental block paving system comprises the concrete blocks themselves, as well as bedding sand and jointing
sand. The following documents provide additional information regarding testing requirements for concrete blocks and
other materials used in the block paving system:
- SANS 1058, concrete paving blocks
- UTG 2

(1987)
- Concrete Manufacturers Association, Concrete Block Paving

(CMA, 2009)
- COLTO
Shrinkage Tests
Shrinkage tests use specimens dried in an oven,
which is not representative of field drying. The
results are therefore questionable.

Page 53
Typical concrete blocks are shown in Figure 40.

The following sections list the tests required on concrete blocks and bedding and jointing sand, which are
summarised in Table 15.

Figure 40. Concrete Blocks

Table 15. Tests Carried out on Concrete Blocks and Paving Components
Applicability Description Test Method Chapter
Reference
Concrete blocks
Strength tests: Tensile splitting test
SANS 1058 5.2.1 Abrasion resistance
Water adsorption
Bedding or jointing sand
Grading SANS 3001GR1
5.2.2
Plasticity (presence of clay) SANS 3001GR10

5.2.1 Tests on Concrete Blocks
Concrete blocks are manufactured to close tolerance and measurements are taken to check that they conform to
dimensional specifications, which include length, width and thickness limits, as well as limits for length to thickness
ratio.

The blocks are tested for strength using the tensile splitting test specified in SANS 1058.

The method for testing the abrasion resistance of concrete paving blocks is included in SANS 1058 and is carried out
by mounting block specimens on a specially designed rotating drum containing steel ball bearings. The blocks are
subjected to both impact and sliding abrasion by the ball bearings as the drum rotates.

A method for testing the water absorption of concrete blocks is also included in SANS 1058.

5.2.2 Tests on Bedding and Jointing Sand
Bedding and jointing sand have different grading specifications. No clay or silt is allowed in the bedding sand. The
SANS 3001-GR1 (see Section 2.3) test method should be used to determine the grading of both bedding and jointing
sand while SANS 3001-GR10 (see Section 2.5) is used to determine whether the bedding sand has any plasticity,
which would indicate the presence of clay in the sand.


Page 54
5.3 Testing of Cementitiously Stabilised Materials
Cementitiously stabilised materials consist essentially of crushed stone or natural gravels that has been treated with a
cemetitious stabilising agent such as cement or hydrated lime, and used as a structural layer in a road pavement. In
TRH14, the material classes for Cementiously Stabilised Materials are the C-classes: C1, C2, C3 and C4.

Table 16 summarises methods used to test cementitiously
stabilised materials, such as those stabilised with:
- Common cements
- Hydrated lime
- A combination of these products
Blends of lime or cement with fly ash
Blends of lime or cement with ground granulated
blast furnace slag (GGBS)

Table 16. Tests for Cementitious Stabilising Materials
Description Test Chapter
Reference
Initial consumption of lime/stabiliser SANS 3001GR57 5.3.1(i)
Maximum dry density and optimum moisture content of
laboratory mixed cementitiously stabilised materials
SANS 3001GR31 5.3.1(ii)
Preparation, compaction, and curing of specimens of laboratory
mixed cementitiously stabilised materials
SANS 3001GR50 5.3.1(iii)
Sampling, preparation, compaction and curing of field mixed
freshly cementitiously stabilised materials including maximum
dry density and optimum moisture content
SANS 3001GR51 5.3.2(i)
Sampling and preparation of cored specimens of field compacted
matured cementitiously stabilised material
SANS 3001GR52 5.3.2(iv)
UCS (unconfined compressive strength) SANS 3001GR53 5.3.2(iii)
ITS (indirect tensile strength) SANS 3001GR54 5.3.2(iii)
Wet/dry brushing test SANS 3001GR55 5.3.1(v)
Acceleration carbonation test Appendix A, Method A.1 5.3.1(vi)
CSIR erosion test CSIR 5.3.1(vii)
Strength loss versus mixing time Appendix A, Method A.2 5.3.1(viii)
Degree of compaction
TMH 1 A10(a) and A10(b)
SANS 300 NG1 to NG5
2.7
5.3.2(i)
Stabiliser content SANS 3001GR58 5.3.2(ii)

5.3.1 Tests Carried Out Before Construction
As is the case for gravels and aggregates, various tests are necessary during the design stage of cemented materials
to ensure that the required standards described in Chapter 4 are achieved.

The first step is to classify the material to be treated in terms of the standard tests discussed under testing of gravels
(Section 2). It is generally accepted that materials for treatment with lime or cement should be of at least G6 quality
to ensure successful treatment. Once standard gravel tests have shown the material to be suitable, additional
stabilisation tests should be carried out.

These include tests to determine the type and quantity of
stabiliser as well as tests to ensure that the treatment will
be effective and long-lasting (durable).

As different materials react differently with various
stabilisers, it is important to ensure that the stabiliser
selected is the best and most cost-effective for any
specific material and that it will be readily and
economically available at the specific construction site.

A number of initial tests are carried out to ensure the
materials suitability for stabilisation. These are described
in the following sections.
Untreated Material Class
It is generally recommended that materials to be
treated with lime or cement should be at least G6
quality.
Cementitious Stabilisation
Various aspects of cementitious stabilisation are
discussed in:
- Chapter 4: Standards, Section 5.3
- Chapter 9: Materials Utilisation and
Design, Section 6
- Chapter 12: Construction Equipment and
Method Guidelines, Section 3.4
- Chapter 13: Quality Management, Section 4

Page 55
(i) Initial Consumption of Lime/Stabiliser, ICL/ICS (SANS 3001GR57)
The gravel ICL test should be carried out initially to determine the
approximate content of stabiliser required. This method is titled
"Determination of the cement or lime demand of cementitiously stabilised
materials". Samples are prepared at varying stabiliser contents, usually
0%, 1%, 2%, 3%, 4% and 10%, and water is then added to form a paste.
The pH of each sample is measured using a pH meter. The pH is plotted
against the stabiliser content and the stabiliser content at which the pH
reading is close to 12.4, and remains stable, is taken as the ICL/ICS of that
material.

The interpretation of the test using the pH versus stabiliser content curve can be problematic as there is seldom a
definite point at which the pH stabilises. In particular, the selection of a suitable pH probe, calibration of the probe
at a high pH value (preferably about 12), and the satisfactory condition of the probe (the high alkalinity and abrasion
by the test specimen shorten the lives of the probes significantly), are critical to the test method.

If stabilisation appears to be effective, feasible and economic, i.e., the ICL/ICS is not too high (not more than about
3.5%), proceed with further tests to establish the best stabiliser type and content to achieve the desired strength.
(ii) MDD and OMC of Stabilised Material (SANS 3100-GR31)
For strength testing and construction quality control, it is necessary to determine the maximum dry density and
optimum moisture content of the material treated with the designed quantity of stabiliser. This testing must use the
same stabilisation product that is intended to be used during construction. See Section 2.6 for a discussion of the
tests.
(iii) Preparation, Compaction, and Curing of Specimens of Laboratory Mixed Cementitiously
Stabilised Materials (SANS 3001-GR50)
This test method describes the method for preparing and compacting specimens which are then cured before being
tested for unconfined or indirect tensile strength. The test method caters for various curing methods.
(iv) Unconfined Compressive Strength (UCS) and Indirect Tensile Strength (ITS) (SANS 3100-GR53
and SANS 3100-GR54)
Unconfined compressive strength (Figure 41) and indirect tensile strength testing (Figure 33) is carried out as part of
the mix design procedure to establish an appropriate stabilising agent, as well as for quality control purposes during
construction. The strengths determined by these tests identify the expected C- class that the material will achieve
with different stabiliser contents. Test programs involving more than one stabilising agent require a significant
amount of material and this must be remembered during the field investigation of borrow pits.

Because laboratory conditions often do not resemble field conditions (particularly ambient temperature and
humidity), a shift between design and field construction results occurs. Different stabiliser types combined with
different materials can exhibit very different strength versus time characteristics, especially those involving lime. At
the design stage it is recommended that apart from comparisons between short term curing methods at least one set
of long term test (90 days) should be considered.

Care should be observed with the ITS test when the test specimen contains large aggregate particles. These can
often lead to premature failure of the specimen around such particles, producing a non-representative result. Such
occurrences must be recorded in the test result report.

To speed up testing, the samples may be cured at a higher temperature for a shorter time than the standard of 7
days at 22 C. Although the strength after 24 hours at 70 to 75 C has been used as an estimate of the 7 day
strength this is not necessarily valid for all material and stabiliser combinations. Accelerated curing tends to
overestimate the 7 day strength in most cases. It is recommended that correlation tests be done using the stabiliser
and material from the project if accelerated curing is to be used on a project.

Suitability of Material for
Stabilisation
When the ICL is less than 3.5%,
the material is likely to be suitable
for stabilisation.
Accelerated Curing
Accelerated curing typically
overestimates the 7 day
strength of stabilised
materials.
Long-Term Curing
Short term curing cannot exactly represent long
term field curing, therefore it is recommended
that one set of long term (>90 days) cured
specimens is tested.

Page 56

Figure 41. Unconfined
Compressive Strength Test
Figure 42. Wet/Dry Brushing Test (Mechanised
Brushing)

(v) Wet/Dry Brushing Test (SANS 3001-GR55)
To determine that the quantity of stabiliser added is adequate to ensure the long-term durability of the stabilised
materials, the wet/dry brushing test and the accelerated carbonation test should be carried out. In the more humid
areas where chemical weathering (as opposed to mechanical weathering) is dominant, it is essential that the wet/dry
brushing test is carried out.

The wet/dry brushing test, illustrated in Figure 42 assesses the effect of wetting and drying on the surface of
stabilised specimens. Coincidentally, it also indirectly takes into account the effect of carbonation of the specimen
surface as some degree of carbonation occurs during the drying cycle.

Problems are sometimes encountered with the wet/dry brushing test when the materials being tested include large
particles. The plucking of a single stone near the surface of the specimen during brushing can have a large impact
on the results. Operators should be instructed to record (and photograph if possible) such cases so that the design
engineer can assess the impact of this on the overall results.

The wet/dry durability test method is included in TMH 1
as an appendix to Method A19 as is currently being
revised as SANS 3001-GR55 Determining the wet/dry
durability of compacted and cured specimens of stabilised
graded materials. The test is carried out by brushing
specimens after each wet/dry cycle by hand. The CSIR
have developed a mechanised brushing system which
eliminated possible variations in the pattern and force
applied when using the manual brushing method. The
test method for the mechanised test is currently under
review is likely to be SANS 3001-GR56.

Samples Made from Field Mix
During field sampling for control testing, the
samples obtained after addition of the stabiliser
and water and after mixing should be returned to
the laboratory immediately, for compaction and
curing, preferably to be carried out within the
same time frame and at the same temperatures
as the field placement. It is now accepted practice
in Spain to actually compact the specimens in the
field during compaction of the layer.

Page 57
(vi) Accelerated Carbonation Test (Appendix A, Method A1)
To assess whether carbonation of the material will have a significant effect on the strength/durability of the stabilised
material, the accelerated carbonation test should be carried out. This test involves subjecting a compacted specimen
of the stabilised material to an environment of 100% carbon dioxide and assessing the effect on the strength of the
material.

The accelerated carbonation test has been shown to indicate that if the residual strength of the material after
carbonation exceeds the design strength, the effects of carbonation are unlikely to be detrimental to the stabilised
layer. Usually the interior of the carbonated specimen is sprayed with phenolphthalein after the UCS test to
determine whether the full specimen has carbonated. Typically, materials that have sufficient stabiliser to ensure
adequate durability, remain uncarbonated in the interior of the specimen.

This test is not carried out routinely, it is mainly used for research purposes.
(vii) CSIR Erosion Test
A useful test to determine the durability of stabilised materials is the CSIR erosion test, shown in Figure 43. The test
involves the wheel tracking of beams of stabilised materials under water and with a grit covered rubber membrane
between the sample and the specimen. The depth of abrasion of the specimen is determined as a measure of the
durability of the material. The test method is described in de Beer (1989).

The test has been shown to be useful indicator of the potential performance of cementitious (and coincidentally
bituminous) stabilisation.

Figure 43. Erosion Test
(viii) Strength Loss versus Mixing Time (Appendix A, Method A.2)
Problems have been encountered where the actual site working time of the stabilised material has exceeded the
optimum working time of the material/cement combination. Based on Australian experience, a protocol to investigate
this aspect of the material has been produced for use in South Africa. This is summarised as Method 2 in Appendix A.
This protocol is, however, quite arduous and requires commitment by all parties if it is to be successful. It should,
however, become a standard test procedure to ensure that correct working times are identified in the field prior to
stabilisation work.

5.3.2 Field Control Tests
During construction, a number of tests are required:
(i) Degree of Compaction
The degree of compaction is normally controlled using nuclear or sand replacement methods to determine the field
densities as specified in SANS 3001NG1 to NG5; see Section 2.7). To establish the degree of compaction, the field
densities are compared with the MDD determined in SANS 3001GR51. It is important to ensure that the values
determined for the MDD used for comparison are representative of the actual material being tested in the field. This

Page 58
requires that the test is done on material from as close as possible to the field density site and that the sampling and
delay before testing represent the actual field conditions adequately. Aspects such as the field temperatures and
time of sampling and testing should be simulated as closely as possible.

In the test method, the MDD and OMC can be obtained either by taking untreated material and adding the required
stabiliser content or by using the freshly stabilised material, depending on the clients requirements. In addition,
moisture contents of field samples are either accepted as sampled or adjusted to achieve OMC, also depending on
the client. It is most important that the test laboratory is aware of the particular requirements for each project. The
comments in Section 2.7 regarding this test apply.
(ii) Stabiliser Content
Four methods for doing this test are provided in TMH 1:
- Method A15(a). Determination of the cement or lime content of stabilised materials by means of the Ethylene
Diamine Tetra Acetate (EDTA) test.
- Method A15(b). Determination of the cement or lime content of cement stabiliser or lime stabilised materials
by means of a flame photometer.
- Method A15(c). Determination of the lime content of lime-stabilised material using ammonium chloride.
- Method A15(d), now SANS 3001-GR58. Determination of the cement or lime content of stabilised materials
by means of the back titration (acid base) method.

Of these methods, Method A15(d), now SANS 3001GR58 is the most commonly used. These methods are generally
based on determining the calcium oxide content of the stabilised material. Experience has shown that the natural
variability in the calcium content of many materials can actually be larger than the quantity of calcium oxide added
through the stabiliser, which is measured in most of the tests. Where materials with high and/or variable calcium
oxide contents are stabilised, the accuracy of the results is thus impaired.

Probably the best way of checking the stabiliser content of the treated material is to physically check the amount of
stabiliser added and the volume of material treated. This is relatively simple when bags of stabiliser are added but
more complicated when the stabiliser is distributed from a bulk tanker. Mat or pan methods of collecting the applied
stabiliser and weighing it are useful alternative methods. In these cases, more reliance has to be placed on
physically checking that the correct quantity of stabilising agent is spread on the road, and that it is it thoroughly
mixed to the specified thickness and width.
(iii) Strength Tests
Testing for Unconfined Compressive Strength (UCS) and Indirect Tensile Strength (ITS) is covered in 5.3.1(iv).
Samples of stabilised material are generally collected from the field for the preparation of briquettes for UCS and ITS
testing (SANS 3001GR53 and GR54). The handling of these samples should be such that the field conditions are
simulated as closely as possible as described for the compaction/density testing discussed above.

The time between sampling and testing can be critical and often results in a significant difference between design
and field test results. The new method, SANS 3001GR51, addresses this. Results can also be affected by variations
in ambient temperature and humidity. Variations in compaction moisture content, particularly above optimum
(possibly due to rain resulting in a field section being over wet), can halve the strengths obtained.

Current specifications can result in a conflict between the minimum ITS and the UCS range required. The continued
addition of stabiliser to fine grained materials to achieve acceptable ITS values can result in UCS values exceeding
the upper UCS limits. When good quality materials are stabilised, a low percentage passing the smaller sieve sizes
can result in high UCS values. It is advisable for C4 and C3 materials, however, to ensure that the ITS criteria are
met, even if the upper limit for the UCS is exceeded. Experience has shown that, depending on stabiliser and soil
type, the rough relationship between ITS and UCS can vary from 1:7 to 1:15.

UCS and ITS tests
Where UCS and ITS results are in conflict, it is
recommended to ensure that the ITS criteria are met, even
if as a result UCS upper limit is exceeded.

Page 59
(iv) Sampling and Preparation of Cored Specimens of Field Compacted Matured Cementitiously
Stabilised Material (SANS 3001GR52)
The coring of a cementitiously stabilised pavement layer is not carried out routinely, but may occasionally be
undertaken to obtain specimens for strength testing. Cementitiously stabilised materials tend to be fragile and the
operation has to be carried out very carefully to avoid damage to the core specimen.


Section 6: Tests on Other Materials
Page 60
6. TESTS ON OTHER MATERIALS
Various proprietary stabilisers are available for the improvement of materials that do not meet required standards.
The effect on the local materials to be utilised needs to be confirmed prior to and during construction by routine
laboratory testing. The quality of the constructed layer must be confirmed after construction.

6.1 Material Stabilisation Design
Currently no national standards for the composition or utilisation of non-traditional soil stabilisers exist in South
Africa. Guidelines for some materials and specific uses are, however, available (GDPTRW, 2004). A system of
accreditation has been developed for non-conventional stabilisers (Jones and Ventura, 2005). This allows a product
to be accredited by the Agrment Board on the basis of sufficient successful laboratory and field performance data as
well as a limited certification test programme. The Agrment certification process is discussed in Chapter 9, Section
13.1. It is important to note that the certification of such products indicates only that they have conformed to
certain controlled criteria and does not necessarily guarantee that they will perform satisfactorily with all materials
under all conditions. Details regarding these tests are summarised in Section 6.3.

To make effective use of non-conventional soil stabilisers, the specified material properties (Chapter 4, Section 6.2)
should be identified and the material/stabiliser combination should be tested to determine whether this specified
requirement is met. This would usually be carried out for products that are used for material improvement using a
strength test, e.g., CBR, UCS or ITS. If this requirement is achieved under the moisture and density conditions likely
to exist in the field, the cost effectiveness of the product should be determined. Unfortunately, no scientifically based
life-cycle cost experience currently exists in South Africa for these products. The process should thus assume that
the product will be effective over the design life of the structure, and the cost must be compared to conventional
engineering materials. If there is a significant benefit/cost ratio and the risk is deemed to be acceptable, there is no
reason why the product should not be used.

Table 17 provides interim information to assist with decision making regarding the possible use of non-conventional
soil additives for both dust palliation and soil improvement.

Table 17. Interim Guide to Use of Non-Conventional Stabilisers
Product Parameters
C
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Wetting
agents

Hygroscopic
salts

Natural
polymers

Synthetic
polymers

Modified
waxes

Petroleum
resins

Bitumen Dependant on characteristics of individual products
Note:
1. Other products can be applied as long term applications, but will require periodic rejuvenation.


Page 61
6.2 Recommended Test Procedure for Sulphonated Petroleum Products
Considerable work has been done on the use of Sulphonated Petroleum Products (SPPs) as soil stabilisers (Greening
and Paige-Green, 2003) and this has been captured in a Toolkit (TRL/CSIR/gTKP, 2007). Information regarding the
use of these products is discussed fully in this document. However, it is recommended that materials for use with
SPPs should be tested as follows and should comply with the requirements discussed:

1. Determine the indicator and classification properties of the natural material to be treated, i.e., Atterberg
limits, grading, compaction characteristics, soaked CBR strengths.
2. Determine the reason for treating the product with an SPP; whether it is to increase the density to improve
the stiffness or to "stabilise" the material to improve the strength and waterproof it. This is generally a function
of the indicator and classification test results.
3. Carry out an X-ray diffraction analysis and cation exchange capacity determination to identify the type
and activity of the clay minerals.
4. Evaluate the results as follows:
a. If the material has a low plasticity, low fines content and/or little active clay components (vermiculite,
montmorillonite, chlorite or interlayers of these minerals) the "clay stabilisation" reaction will not occur and a
less concentrated solution of the product (0.01 /m
2
) could be used purely as a compaction aid. However, if
there is a high concentration of iron oxides, calcium carbonates or other amorphous material (all identifiable
by X-ray diffraction) stabilisation reactions may be possible and the suppliers of the products should be asked
to modify the formulation for these materials and to recommend an appropriate dosage rate.
b. If the material has significant quantities of active clays (described above) and a cation exchange capacity of
more than 15 meq/100 g, the material is usually suitable for treatment.
c. Materials with properties lying between these two can be successfully treated with many of these products at
a concentration of 0.02 /m
2
.
5. Carry out a CBR test at the specified concentration with a selected SPP or preferably with all possible candidate
SPPs. This is usually a function of economics. If the stabilisation reaction is expected to occur (method b above),
allow the CBR specimen to cure for 7 days prior to soaking and testing to establish a conservative strength for
the pavement analysis. This curing requirement may differ from product to product and the supplier should
furnish the necessary curing requirements.

A number of specifications have been proposed for SPPs in various areas. Based on the evaluation of these,
together with field observations, the specifications given in Table 18 have been proposed and found to be effective
when used in conjunction with the testing procedures outlined above.

In addition, the following can be used as a rough guide to the application rates of the chemicals, based on the
AASHTO soil classification (Chapter 4, Section 2.3.2) and assuming a treated compacted thickness of 150 mm:
- A1, A3 0.01 /m
2

- A2-4, A2-5, A4, A5 0.02 /m
2

- A2-6, A2-7, A6, A7 0.03 /m
2

It should be noted that many of these products are produced in small and often simple plants using local raw
materials. The standards and specifications of the products should also be assessed to ensure that product of
consistent and high quality is used for laboratory and field work. Delivered product should have a batch number and
quality control certificate from the manufacturers.

A number of products classified as Enzymes have also appeared on the market in recent years. These, to all intents
and purposes, appear to behave and to be applied in a similar manner to the SPPs and can essentially be tested and
treated as described above. However, it appears that the maximum fines content should perhaps be restricted to
between 8 and about 35%.

A number of the products are cement or bitumen based
and these materials should be tested as the equivalent
cement or bitumen emulsion treated material would be, and
comply with the same UCS or ITS required for an
equivalent conventionally treated material (See Sections 5.3
and 4.6).

Certification of Proprietary Properties
It is important to note that the certification of
proprietary products indicates only that they have
conformed to certain controlled criteria and does
not necessarily guarantee that they will perform
satisfactorily with all materials under all
conditions.

Page 62
6.3 Agrment Test Requirements and Protocols
To obtain an Agrment certificate, a number of steps need to be followed. These include various laboratory and field
investigations as well as the assessment of the product on two standard materials using a standard test protocol. The
two materials consist of a non-plastic sand and a combination of this sand (70%) with a standard black clay (30%)
with the properties given in Table 19.

The required tests on these two materials include:
- Abrasion resistance
- Erosion resistance
- Strength improvement

The methods for these tests are provided in Appendix B.

Table 18. Properties of SPPs
General
Plasticity Index 8 35 % Percentage passing 0.075 mm 15 55 %
Bar Linear Shrinkage > 4 % Minimum density 98 % MDD
Unsealed Roads
Minimum CBR in situ at
OMC
Traffic
for < 50 vpd for 50 to 250 vpd For > 250 vpd
35 % 45 % 55 %
Sealed Roads
Minimum CBR soaked at
specified compaction
SSG
1
at 93 %
MDD
Subbase at 95 % MDD
Base at 98 %
MDD
15 % 45 % 80 %
Note:
1. SSG = selected subgrade

Table 19. Material Characteristics of Sand and Black Clay Mix
Material
Characteristics
Maximum
size (mm)
P0.425 P0.075 PI
(%)
OMC
(%)
MDD
(kg/m
3
)
CBR
(%)
Sand 5 (4.75) 82 22 3 8.6 2071 42
Clay 5 (4.75) 80 55 35 40 18.2 1700 < 2
70:30 sand:clay 5 (4.75) 81 35 9 14.0 1864 8
Notes:
P0.425 = % passing 0.425 mm sieve
P0.075 = % passing 0.075 mm sieve
OMC = Optimum moisture content at 100% Mod AASHTO compaction effort
MDD = Maximum Dry Density at 100% Mod AASHTO compaction effort
CBR = California Bearing Ratio at 100% Mod AASHTO compaction effort

Snake-Oils
Proprietary products used for stabilisation are
colloquially known as snake-oils. Despite the
negative term, if sufficient investigation is done,
there is no reason why the products should not be
used.

References and Bibliography
Page 63
REFERENCES AND BIBLIOGRAPHY
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https://bookstore.transportation.org.
ASTM International. Standards and Test Methods for Road Building Materials. www.astm.org.
BS. British Standards Institution. Test Methods available for a fee for download from www.bsigroup.com, click
on BSI Shop.
C & CI. Perrie, B. and Rossmann, D. 2009. Concrete Road Construction. Cement & Concrete Institute. ISBN
978-0-9584779-2-5.
C & CI. Raath, B. 2009. A Guide to the Common Properties of Concrete. Cement & Concrete Institute. ISBN
978-0-9584779-3-2.
CMA. 2009. Concrete Block Paving. Book 1: Introduction; Book 2: Design aspects; Book 3: Specification and
installation; Book 4: Site management and laying. 5
th
edition 2009. Published by the Concrete
Manufacturers Association (CMA). Download from www.cma.org.za.
COLTO. 1998. Standard Specifications for Road and Bridge Works for State Road Authorities. Published by
the South African Institute of Civil Engineering (SAICE), Pretoria.
COTO. 2007. Committee of Transport Officials. Guidelines for Network Level Measurement of Road
Roughness. COTO Road Network Management Systems (RNMS) Committee. 2007. Available on
www.nra.co.za Likely to be renamed THM13.
COTO. 2008. Committee of Transport Officials. Guidelines for Network Level Measurement of Skid
Resistance and Texture. COTO Road Network Management Systems (RNMS) Committee. (Currently under
review, likely to be available at www.nra.co.za and likely to be renamed THM13)
COTO. 2009. Committee of Transport Officials. Guidelines for Network Level Measurement of Pavement
Deflection. COTO Road Network Management Systems (RNMS) Committee. 2009 (Currently under review,
likely to be available at www.nra.co.za and likely to be renamed THM13)
COTO. 2010a. Committee of Transport Officials. Guidelines for Network Level Measurement of Rutting. COTO
Road Network Management Systems (RNMS) Committee. (Currently under review, likely to be available at
www.nra.co.za and likely to be renamed THM13)
COTO. 2010b. Committee of Transport Officials. Guidelines for Network Level Imaging and GPS
Technologies. COTO Road Network Management Systems (RNMS) Committee. (Currently under review,
likely to be available at www.nra.co.za and likely to be renamed THM13)
DPG1. 2008. Method for Evaluation of Permanent Deformation and Susceptibility to Moisture Damage
of Bituminous Road Paving Mixtures using the Model Mobile Load Simulator (MMLS). Download
from www.sabita.co.za.
DE Beer, M. 1989. Aspects of Erodibility of Lightly Cemented Materials. Pretoria: CSIR Transportek. Research
Report DPVT 39.
FULTONS Concrete Technology. 2009. 9
th
edition, Cement & Concrete Institute, Midrand, South Africa, 2009.
ISBN 978-0-9584779-1-8
JONES, D.J. and Ventura, D.F.C. 2004. A Procedure for Fit-for-Purpose Certification of Non-Traditional
Road Additives. Pretoria: Transportek, CSIR. (CR-2004/45v2).
GDPTRW. 2004. Gauteng Department of Public Transport, Roads and Works. Stabilization Manual. Pretoria.
(Manual L2/04)
GREENING, PAK and Paige-Green, P. 2003. Evaluation of Sulphonated Petroleum Products as Soil Stabilisers
and Compaction Aids. Crowthorne: TRL/DFID. (Project Report PR/INT/267/03). Download from
http://www.transport-links.org/transport_links/filearea/documentstore/115_ Evaluation%20of%20SPPs.pdf
HMA. 2001. Interim Guidelines for Design of Hot Mix Asphalt in South Africa. Download from
www.asphaltacademy.co.za.

Page 64
ISO 3310. 1999 & 2000. International Organization for Standards. Test Sieves Specifications. Download for a
fee from www.iso.org, click on ISO Store.
MGANGIRA, M.B., Jenkins, K.J., Paige-Green, P. and Theyse, H.L. 2011. Proposed Protocol for Triaxial Testing
of Resilient Modulus and Permanent Deformation Characteristics of Unbound and Bound
Granular Materials. CSIR and Stellenbosch University. Pretoria and Stellenbosch, South Africa. Available for
download on www.sapdm.co.za.
NETTERBERG, F. 1979. Salt Damage to Roads An Interim Guide to its Diagnosis, Prevention and Repair. IMIESA
Journal of the Institution of Municipal Engineers of South Africa, 4(9):13-17.
PAIGE-GREEN, P. and Coetser, K. 1996. Towards Successful SPP Treatment of Local Materials for Road
Building. Department of Transport. (Research Report RR 93/286).
PAIGE-GREEN, P. and Bennet, H. 1993. The Use of Sulphonated Petroleum Products in Roads. Annual
Transportation Convention. Pavement Engineering (4C), Paper 5. Pretoria.
ROADS DEPARTMENT. 2001. The Prevention and Repair of Salt Damage to Roads and Runways. Guideline
No 6, Ministry of Works, Transport and Communications, Botswana.
SABITA Manual 19. 1997. Technical Guidelines for the Specification and Design of Bitumen-Rubber
Asphalt Wearing Courses. SABITA. ISBN 1 874968 13 6. Available for a fee from www.sabita.co.za
SABITA Manual 25. 2012. Quality Management in the Handling and Transportation of Bituminous Binders.
Sabita. ISBN 978-1-874968-56-6. Available for a fee from www.sabita.co.za
SABITA Manual 28. 2011. The Design and Construction of Slurry Seals. Sabita. ISBN 978-1-874968-42-9
Available for a fee from www.sabita.co.za.
SANS 1200 Series. Current. Standardized Specifications for Civil Engineering Construction. SABS webstore
www.sabs.co.za.
SANS 3001 Series. Current. Test Methods to Replace Those in TMH1. SABS webstore www.sabs.co.za
SANS 4001 Series. 2012. Civil Engineering Test Methods. SABS webstore www.sabs.co.za. (Note: Part BT1,
Penetration Grade Bitumen and BT2, Cutback Bitumen published in 2012. Part BT3, Anionic Emulsions, BT4,
Cationic Emulsions and BT5 Inverted Emulsions are currently under review by SABS.)
Shell. 2003. Shell Bitumen Handbook. Fifth Edition. Thomas Telford Publishing. London, UK.
Tex-24-F. 2009. Test Procedure for Hamburg Wheel-tracking Device. Texas Department of Transportation.
Download ftp://ftp.dot.state.tx.us/pub/txdot-info/cst/TMS/200-F_series/pdfs/bit242.pdf
TG1. 2007. Technical Guideline: The Use of Modified Bituminous Binders in Road Construction. Second
edition. November 2007. Published by the Asphalt Academy. Download from www.asphaltacademy.co.za.
TG2. 2009. Technical Guideline: Bituminous Stabilised Materials A Guideline for the Design and
Construction of Bitumen Emulsion and Foamed Bitumen Stabilised Materials. Second edition May
2009. ISBN 978-0-7988-5582-2. Asphalt Academy. Download from www.asphaltacademy.co.za.
TMH1. 1986. Standard Methods of Testing Road Construction Materials. Technical Methods for Highways.
Committee of State Road Authorities. Pretoria. Download from www.nra.co.za.
TMH5. 1981. Sampling Methods for Road Construction Material. Technical Methods for Highways. Committee
of State Road Authorities. Pretoria.
TMH6. 1984. Special Methods for Testing Roads. Draft. Published in 1984 by National Institute for
Transportation and Road Research (now CSIR, Built Environment), Pretoria. ISBN 0 7988 2289 9.
TRH3. 2007. Design and Construction of Surfacing Seals. Technical Recommendations for Highways Version
1.5. Published by the South African National Roads Agency Ltd, May 2007 (available for download on SANRAL
website www.nra.co.za)
TRH4. 1996. Structural Design of Flexible Pavements. Technical Recommendations for Highways. Draft. ISBN
1-86844-218-7. Pretoria. Available for download on SANRAL website www.nra.co.za

Page 65
TRH14. 1985 (reprinted 1989) Guidelines for Road Construction Materials. Technical Recommendations for
Highways, ISBN 0 7988 3311 4, CSRA, Pretoria. Available for download on SANRAL website www.nra.co.za
TRH21. 2009. Hot Recycled Asphalt. Technical Recommendations for Highways Draft published by Sabita.
Available for download www.sabita.co.za
TRB. 2002. Bailey Method for Gradation Selection in Hot-mix Asphalt Mixture Design. TRB Circular E-CO44.
ISSN 0097-8515. Available for download from http://onlinepubs.trb.org/onlinepubs/circulars/ec044.pdf
TRL/CSIR/gTKP. 2007. The Sulfonated Petroleum Products Toolkit 2 for Engineers. Crowthorne:
TRL/CSIR/gTKP.
UTG2. 1987. Structural Design of Segmental Block Pavements for Southern Africa. Draft ISBN 0 7988 403
8. Published by the Committee of Urban Transport Authorities in 1987. Available for download on SANRAL
website www.nra.co.za.
VAN DER MERWE, DH. 1964. The Prediction of Heave from the Plasticity Index and the Clay Fraction. Civil
Engineering. South Africa. Volume 6 of 6.

A.1

SAPEM, CHAPTER 3
APPENDIX A: TEST METHODS FOR CEMENTITIOUSLY STABILISED MATERIALS

A1: Procedure for vacuum carbonation for accelerated carbonation test

A2: Determination of field working time

Note: These tests are additional tests for stabilised materials that are not published in other guideline, manual or
method compilation.
A.2

A1: PROCEDURE FOR VACUUM CARBONATION FOR ACCELERATED
CARBONATION TEST

1. Prepare specimens according to SANS 3001-GR50 and allow to cure as specified.
2. Place the required number of specimens on a porous plate or sieve in clean, dry vacuum chamber(s) such that
all surfaces are exposed.
3. Close the chamber with an airtight lid.
4. Apply a vacuum of 80 kPa to the chamber for 10 minutes.
5. Close the valve through which the vacuum was applied and connect the CO
2
cylinder to either this or another
valve if available on the chamber.
6. Open the CO
2
valve and slowly let CO
2
into the chamber until it is filled with CO
2
. Close the valve and leave
for 10 minutes.
7. Repeat steps 4 to 6 another 2 times.
8. Repeat step 4.
9. Connect a hose from a bath of water to the valve and open the valve slowly to allow the vacuum to suck
water into the chamber.
10. When the cylinder is full, release the vacuum pump and open the chamber to remove the specimens.
Conduct conventional unconfined compressive strength tests (SANS 3001-GR53).

A.3

A2: DETERMINATION OF FIELD WORKING TIME

1. SCOPE

This protocol covers the laboratory procedure used for the determination of the maximum allowable working time for
a cement stabilised granular pavement material. This should be carried out for each material and cement
combination to provide an estimate of the likely time available for construction of the layer. Recent experience in
Australia has shown that the UCS is a better indicator than MDD for working time limitations, but it may be prudent
during this data collection process to assess the influence of both the UCS and MDD for selected materials. The
protocol described can be adapted for the latter. The UCS may be substituted by the Indirect Tensile Strength (ITS)
or complemented with the ITS as necessary.

2. DEFINITIONS

Maximum Allowable Working Time for UCS

The working time for unconfined compressive strength is defined as the time measured from the commencement of
the addition of the stabilising agent to the compaction of the stabilised material, which corresponds to 80% of the
mean value of three determinations of UCS, for samples compacted one hour after incorporation of the stabilising
agent. The specified temperature is:
May to September 10 to 15C
October to April 20 to 25C

The working time for maximum dry density is defined as the time measured from the commencement of the
addition of the stabilising agent to the compaction of the stabilised material, which corresponds to 97% of the mean
value of three determinations of maximum dry density, for samples compacted one hour after incorporation of the
stabilising agent.

All samples shall be cured in a loose condition in airtight containers at 23 2 C.

3. APPARATUS

3.1 For grading - as detailed in SANS 3001-GR1.
3.2 For unconfined compressive strength - as detailed in SANS 3001-GR50 to 53.
3.3 For maximum dry density and optimum moisture content as detailed in SANS 3001-GR31.

4. MATERIAL SELECTION

4.1 Obtain a representative sample of the material to be used on the road.
4.2 Prepare and precondition the material in accordance with Clauses 3.1 and 3.2 of SANS 3001-GR1.

Note: Obtain sufficient material to determine the maximum dry density, optimum moisture content and for the
preparation of 12 UCS moulded test samples.

5. PROCEDURE

5.1 General
If maximum allowable working time is to be determined for construction being carried out from October to
April inclusive, the test shall be performed between 20 to 25 C.
If maximum allowable working time is to be determined for construction being carried out from May to
September inclusive, the test shall be performed between 10 to 15 C.
However, if it is envisaged that the working temperature will be higher than 25 C, then the test shall be
carried out at that temperature.
5.2 Maximum Allowable Working Time for UCS

A.4

5.2.1 Mix sufficient quantity of the material with the design cement content for the material for the
determination of maximum dry density and optimum moisture content according to SANS 3001-GR31
1
.
The maximum size of the material shall be 26.5 mm, with no compensation for any oversize material.
5.2.2 Place the mixed material in sealed plastic bags and allow to stand for one hour at the required
temperature (see 5.1 above).
5.2.3 After 1 hour break up the cured material over a 26.5 mm screen and recombine material passing and
retained on the screen.
5.2.4 Determine the maximum dry density and optimum moisture content of the recombined material in
accordance with SANS 3001-GR31
1
.
5.2.5 Mix sufficient quantity of material with the design percentage of the cement to carry out the
Unconfined Compressive Strength (UCS) tests in accordance with SANS 3001-GR50 to 53.
5.2.7 After the 1 hour standing time break up the cured material over a 26.5 mm screen and recombine
material passing and retained on the screen.
5.2.8 Add water if necessary and mix the material to achieve a laboratory moisture ratio of 95% to 105% of
OMC.
5.2.9 Determine the UCS of the material in accordance with SANS 3001-GR53 and the following:
(i) Compact the specimens in accordance with method SANS 3001-GR50. Complete compaction of
both specimens within 30 minutes of mixing in step 5.2.8.
(ii) Cure the compacted test specimens for 7 days at the required temperature.
(iii) On completion of curing, immediately perform the procedure for compression testing as described
in SANS 3001-GR53.
5.2.10 Repeat steps 5.2.5 5.2.9 for 2, 4, 8, 12 and 24 hours standing time after addition of the cement.
5.2.11 Plot UCS versus standing time. Draw the line of best fit to the points and determine, to the nearest
hour, the maximum allowable working time for the cement (see Figure A.1 as an example).

5.3 Maximum Allowable Working Time for MDD

5.3.1 Mix sufficient quantity of the material with the design cement content for the material for the
determination of maximum dry density and optimum moisture content according to SANS 3001-GR50
and 51. The maximum size of the material shall be 26.5 mm, with no compensation for any oversize
material.
5.3.3 After 1 hour break up the cured material over a 26.5 mm screen and recombine material passing and
retained on the screen.
5.3.4 Determine the MDD of the material in accordance with method SANS 3001-GR31.
5.3.5 Repeat the process to determine the MDD after conditioning for 2, 4, 8, 12 and 24 hours after addition
of the cement.
5.3.6 Plot MDD versus standing time. Draw the line of best fit to the points and determine, to the nearest
hour, the maximum allowable working time for the cement (see Figure A.1 as an example).

6. REPORT

Report the following information:
6.1 The type and amount of cement used, including SANS type, make and brand.
6.2 The maximum allowable working time for the cement to the nearest hour (in terms of UCS/ITS and/or MDD).
6.3 The temperature range at which the value was determined.
6.4 The working time will be the lesser of the times determined for UCS, ITS or MDD.

1
All reference to compaction and strength testing in this protocol makes use of the proposed new method using
material screened at 26.5 mm with no added back crushed oversize or other compensation for oversize material.
A.5

Figure A.1. Unconfined Compressive Strength vs Standing Time (can be modified for ITS
and/or MDD)

0
1
2
3
4
5
6
0 2 4 6 8 10 12 14 16 18 20 22 24
U
C
S

(
M
P
a
)
Standing Time (hours)
UCS after 1 hour Standing Time (UCS
1
)
90%
of
UCS
1
MaximumAllowable Working Time
B.1

SAPEM, CHAPTER 3
APPENDIX B: TEST METHODS FOR AGRMENT CERTIFICATION

1. Scope

This method covers the determination of the following properties of materials treated with non-traditional road
additives:
Abrasion and erosion resistance
Change in density
Moisture sensitivity
Strength improvement (modified California Bearing Ratio (CBR) and Unconfined Compressive Strength (UCS))
Plasticity change

The tests have been developed as control tests for fit-for-purpose certification of such additives.

2. Apparatus

2.1 Balance capable of weighing 5.0 kg having a sensitivity of 0.1 g
2.2 100 m beaker
2.3 Spatulas, pans, etc
2.4 Stopwatch
2.5 Steel mould having an inside diameter of 100 mm and 175 mm in length. Two endcaps 30 mm thick and
diameter that will fit snugly into the mould. These are pressed into the mould to form a specimen
100 mm in diameter and 115 mm in height. An extruder used to extract the specimens from the moulds,
which fits into a recess machined into the base of the endcap used as a base plate (see Figures A.1 to
A.5).
2.6 Standard drying oven capable of maintaining a temperature of 50 and 100 C ( 5 C)
2.7 Soaking bath
2.8 Compression testing machine (UCS press)
2.9 Perforated aluminium disc, 75 mm in diameter and 3 mm thick
2.10 The apparatus required to determine the liquid limit and plastic limit, as given in SANS 3001-GR12.
2.11 The apparatus required to determine the optimum moisture content and maximum dry density
(OMC/MDD) as given in SANS 3001-GR31 for lime and cement based products, SANS 3001-GR30 for all
other materials.
2.12 The apparatus required to determine the California Bearing Ratio, as given in SANS 3001-GR40.
2.13 A brushing apparatus as described in Sampson (1988) with a standard brush
2.14 An erosion resistance testing apparatus (see Figures A.6 and A.7).

3. Specimen Preparation
3.1 Abrasion and Erosion Resistance, Moisture Sensitivity and UCS
3.1.1 Prepare the material to be tested using the prescribed procedure in SANS 3001-GR1 or GR2, except
that aggregate retained on the 6.7 mm sieve is discarded.
3.1.2 Determine the OMC at the proposed additive content mixing the required percentage of chemical
into the soil and testing the mix according to SANS 3001-GR30 or GR31. It is advisable to add the
required quantity of additive to the water to be added to the sample as this will assist with the
dispersion of the additive throughout the soil.
3.1.3 Determine the mass of dry material required to fill the mould using data from 2.
3.1.4 Weigh the calculated quantity of chemical by pouring it into the beaker and add the required
amount of water to bring the material to OMC.
B.2

3.1.5 Add the contents of the beaker to the dry material and mix well. Cover the bowl with a moist cloth
and let this stand for 120 minutes to allow the moisture to equilibrate throughout the soil and the
additive to react. After this, remix the material.
3.1.6 Ensure that the mould and attachments are clean. Lubricate the inside of the mould with a spray
lubricant (e.g., WD40, Q20) to facilitate extrusion.
3.1.7 Place the bottom end cap (recessed) in the mould, attach the bulking tube and then fill the mould
with the prepared material. It may be necessary to lightly tamp the material into the mould, as the
loose material will have a volume greater than the mould volume. Once all the material is in the
mould, remove the bulking tube and position the top cap in the mould.
3.1.8 Using the compression machine, press the top end cap into the mould until it is flush with the top
of the mould.
3.1.9 Extrude the specimen from the mould, weigh it and place it on a carrying plate.
3.1.10 Dry/cure the specimen as prescribed by the additive supplier or as per the guidelines provided in
Table A.1.
3.1.11 Remove the specimens from the oven and allow to cool to room temperature.

Table B.1. Curing Procedure for Various Additives
Product Category Curing Procedure
Hygroscopic salt Dry to constant mass at 50 C. Place specimen on a stand 50 mm above a basin of
water in an environment with a temperature of at least 25 C and relative humidity of
at least 50% and allow to reabsorb atmospheric moisture for 24 hours prior to testing.
Natural polymer Dry to constant mass at 50 C
Synthetic polymer Dry to constant mass at 50 C
Modified wax Dry to constant mass at a temperature 5 C below congealing point of wax
Petroleum resin Dry to constant mass at 50 C
Bitumen and tar Dry to constant mass at 50 C
Sulfonated oil Follow product specification or dry to constant mass at 50 C
Enzyme Follow product specification or dry to constant mass at 50 C

3.2 Density Change and CBR
3.2.1 Prepare the material to be tested using the prescribed procedure in SANS 3001-GR1 or GR2, except
that aggregate retained on the 6.7 mm sieve is discarded.
3.2.2 Determine the OMC at the proposed additive content mixing the required percentage of additive
into the soil and testing the mix according to SANS 3001-GR30 or GR31. It is advisable to add the
required quantity of additive to the water to be added to the sample as this will assist with the
dispersion of the additive throughout the soil.
3.2.3 Determine the mass of dry material required to fill the mould using data from 2.
3.2.4 Weigh the calculated quantity of additive by pouring it into the beaker and add the required
amount of water to bring the material to OMC.
3.2.5 Add the contents of the beaker to the dry material and mix well. Cover the bowl with a moist cloth
and let this stand for 30 minutes to allow the moisture to equilibrate throughout the soil. After
this, remix the material.
3.2.6 Prepare moulds and compact specimens as described in SANS 3001-GR30 or GR31.
3.2.7 Dry/cure the specimen as prescribed by the additive supplier. If the specimen must be dried back,
place the specimen in an oven at a temperature of 50 C ( 5 C) until constant moisture content
is reached (approximately 48 hours).
3.2.8 Remove the specimens from the oven and allow to cool to room temperature.
3.3 Plasticity Change
3.3.1 Prepare material as described in SANS 3001-GR12, but add additive to the distilled water at the
rate specified by the supplier prior to mixing it into the soil fines.

4. Method
4.1 Abrasion Resistance
4.1.1 Weigh the specimen.
4.1.2 Place the specimen in the mechanical brushing machine, ensuring that the specimen is not
damaged and that no material is removed.
4.1.3 Set brush weight to 2.0 kg and counter to 250.
4.1.4 Place the brush on the specimen and brush for 250 revolutions.
B.3

4.1.5 Remove the specimen and weigh.
4.1.6 If the specimen has been treated with an additive, repeat steps 4.1.2 to 4.1.6.
4.1.7 Record the amount of material lost after 250 and 500 revolutions as a percentage of the original
weight (recorded in 1).
4.2 Erosion Resistance
4.2.2 Place the specimen into the plastic holder and clamp onto the erosion resistance testing apparatus
using the strap and wing nuts provided.
4.2.3 Position the erosion tester in a laboratory sink and open the tap supplying water to the constant
head apparatus (water container) such that water flows slowly out of the overflow pipe. Open the
tap at the bottom of the water container (which is connected to the erosion device by a rubber
hose), allowing water to be jetted onto the surface of the specimen. At the same time start the
stopwatch.
4.2.4 After five minutes have elapsed turn off the tap to the erosion device and then the tap to the water
container.
4.2.5 Carefully remove the specimen holder from the erosion apparatus and gently place the specimen
onto a pan, ensuring that it is not damaged in any way.
4.2.6 Place the pan in the oven set at 105 C and allow to dry for 24 hours.
4.2.8 Record the amount of material lost as a percentage of the original weight (recorded in 1).
4.3 Density Change
4.3.1 Test as described in SANS 3001-GR30
4.4 Moisture Sensitivity
4.4.1 Place aluminium marker disc in the centre of the treated specimen and the specimen on an
aluminium pan.
4.4.2 Place the pan in the water bath, start the stopwatch and check that the water cover is
approximately 25 mm above the specimen.
4.4.3 Observe the rate of disintegration.
4.4.4 Stop the stopwatch as soon as the specimen has disintegrated to the edge of the marker disc.
4.4.5 Record the time (moisture sensitivity in minutes).
4.4.6 If the specimen has not disintegrated to the marker disc after 120 minutes of soaking, remove the
specimen from the water bath.
4.4.7 Record the moisture sensitivity as >120 minutes.
4.4.8 Surface-dry the soaked specimen with a paper towel.
4.4.9 Immediately proceed with the UCS test.
4.5 UCS
4.5.1 Place the specimen in the compression testing machine and load at an approximate rate of 100 N
per second until failure.
4.5.2 Record the load at failure.
4.5.3 Place the crushed material in a moisture tin and weigh.
4.5.4 Dry the sample in an oven set at 105 C for 24 hours.
4.5.5 Determine the moisture content.
4.6 CBR
4.6.1 Test as described in SANS 3001-GR40.
4.7 Plasticity Change
4.7.1 Test as described in SANS 3001-GR12.
B.4

FIT FOR PURPOSE CERTIFICATION - CONTROL TESTING Page 1 of 3
Additive name: Field application rate:
100 x 175 mm specimen preparation Start Date
Material type Sand Clay % of MDD
OMC Dry weight of soil
MDD (100% Mod
AASHTO)

Water (%)

Additive quantity g m Water (g)
Specimen
1
Control
2
Control
3
Control
4
Treated
5
Treated
6
Treated
Date Abrasion resistance
Specimen weight - wet (g)
Curing - hours @ xC
Initial dry weight (g)
Weight after 250 revs (g)
Loss (%)
Weight after 500 revs (g)
Loss (%)
Average loss (%)
Date Erosion resistance
Curing - hours @ xC
Initial dry weight (g)
Weight after test (g)
Loss (%)
Average loss (%)
Date Moisture sensitivity
Curing - hours @ x C
Time to disintegrate
(mins)

Average time (mins)
Date Unconfined compressive strength
Load at failure (kN)
UCS (kPa)
Weight (wet)
Weight (dry)
Moisture content (%)
Average UCS (kPa)
Average moisture
content

B.5

152 x 152 mm specimen preparation (CBR) Date
Material type Sand Clay % of MDD
OMC Dry weight of soil
MDD (100% Mod
AASHTO)
Water (%)
Additive quantity g m Water (g)
Specimen
1
Control
2
Control
3
Control
4
Treated
5
Treated
6
Treated
Date Density change
Max dry density @ 95%
Optimum moisture content
Average density
% Increase over
control

Date California Bearing Ratio
Curing (eg hours @ xC)
Specimen weight - dry (g)
Load at 2.54 mm (kN)
CBR (%)
CBR (%)
CBR (%)
Swell (%)
Average CBR
(2.54 mm)

% Increase over
control

Average CBR
(5.08 mm)

% Increase over
control

Average CBR
(7.62 mm)

% Increase over
control

Average swell

B.6

Additive quantity: g m Material type: Clay X
Specimen
1
Control
2
Control
3
Control
4
Treated
5
Treated
6
Treated
Date Liquid limit
Container No
Mass container + wet soil
Mass container + dry soil
Mass container
Mass moisture
Mass dry soil
Number of taps
Liquid limit
Date Plastic limit
Container No
Mass container + wet soil
Mass container + dry soil
Mass container
Mass moisture
Mass dry soil
Plastic limit
Date Plasticity index
Plasticity index
Average liquid limit
Average plastic limit
Average plasticity index

Technician: Date:
Signature:

Checked by: Date:
Signature:

Notes

B.7

Figure B.1. Mould for Compacting Abrasion and Erosion Resistance and Modified UCS
Specimens

5
5
1
7
5
110
100
4
0
2
0
5
2
0
FIGURE E.1: Mould for compacting abrasion and erosion
resistance and modified UCS specimens
2.5
Scale 1:2
Dimensions in mm
Material: mild steel
Quantity: 1
5
5
1
7
5
110
100
4
0
2
0
5
2
0
FIGURE E.1: Mould for compacting abrasion and erosion
resistance and modified UCS specimens
2.5
Scale 1:2
Dimensions in mm
Quantity: 1

B.8

Figure B.2. Endcaps for Mould for Compacting Abrasion and Erosion resistance and Modified
UCS Specimens

FIGURE E.2: End-caps for mould for compacting abrasion and
erosion resistance and modified UCS specimens
3
0
1
0
100
Scale 1:2
Dimensions in mm
Quantity: 1 each
10
5
90
Top cap Base cap
3
0
1
0
100
Scale 1:2
Dimensions in mm
Quantity: 1 each
10
5
90
Top cap Base cap
3
0
1
0
100
Scale 1:2
Dimensions in mm
Quantity: 1 each
10
5
90
Top cap Base cap
3
0
1
0
100
Scale 1:2
Dimensions in mm
Quantity: 1 each
10
5
90
Top cap Base cap

B.9

Figure B.3. Bulking Tube for Mould for Compacting Abrasion and Erosion Resistance and
Modified UCS Specimens
FIGURE E.3: Bulking tube for mould for compacting abrasion
and erosion resistance and modified UCS specimens
100
110
2.5
5
1
7
0
Scale 1:2
Dimensions in mm
Quantity: 1
FIGURE E.3: Bulking tube for mould for compacting abrasion
and erosion resistance and modified UCS specimens
100
110
2.5
5
1
7
0
Scale 1:2
Dimensions in mm
Quantity: 1

B.10

Figure B.4. Extruder for Mould for Compacting Abrasion and Erosion Resistance and Modified
UCS Specimens
FIGURE E.4: Extruder for mould for compacting abrasion and
90
98
Scale 1:2
Dimensions in mm
Material: aluminium
Quantity: 1
1
7
5
5
FIGURE E.4: Extruder for mould for compacting abrasion and
90
98
Scale 1:2
Dimensions in mm
Material: aluminium
Quantity: 1
1
7
5
5

B.11

Figure B.5. Photograph of Mould and Specimen

B.12

Figure B.6. Erosion Resistance Test Apparatus (Side View)

12
1
6
0

25 mm T-connector
From constant head flow
110
6
Perforated specimen holder,
fastened to apparatus with wing
nuts
40
55
35
9 x 1.0 mm holes at
10 mm spacing
Scale 1:2
Dimensions in mm
Material: aluminium

10

B.13

100
120
140
3
0
0

2
25 mm T-connector
9 x 1.0 mm holes at
10 mm spacing
Scale 1:2
Dimensions in mm
Material: aluminium
Figure B.1. Erosion Resistance Test Apparatus (Plan View)

B.14

Figure B.7. Erosion Resistance Testing Apparatus
1
2
3
1. Water inlet
2. Water jets
3. Specimen

C.1
SAPEM, CHAPTER 3
APPENDIX C: TEST METHOD NUMBERS, TMH1 TO SANS 3001
Status as of November 2011
Most of the methods are similar to the traditional TMH1 with minor changes and amendments. The moisture determination is intended for use throughout the SANS 3001
methods.
Minor amendments have been made to rationalise apparatus dimensions such as mould sizes. The changes to some of the sieve sizes appear to be significant but all are less than
7 % and do not affect the outcome as they give a slightly altered position on the grading curve.
The MDD is different primarily because scalping of the sample on the 37.5 mm sieve is given as the reference method for preparing the sample, although the procedure for
crushing the coarse material to pass the 20 mm sieve is also given.
Concrete tests are omitted from this list as they are currently being reviewed by the SABS concrete subcommittee SC59A.

TMH1
SANS
3001
Description Status Apparatus Sample Procedure Comments
GRAVELS - GR
A1(a)
& A5
GR1
Wet sieve and preparation
of fines
Published
Dec 2008
Sieve sizes
rationalised
Similar
Similar, with < 0.075
mm incorporated
Sieve sizes e.g., 4.75 mm to 5 mm
A1 (b) GR2 Dry sieve
Published
Mar 2009
Sieve sizes
rationalised
Similar
Dry only < 5 mm sieve
to 0.425 mm
0.075 mm fraction not determined
A6 GR3 Hydrometer With SABS Similar Similar
Different close to ASTM
& BS
While the principles remain the
same the test is more complicated
GR5
Preparation of air-dried
fines
With SABS New
A2 & A3 GR10
Atterberg limits & linear
shrinkage
Published
Nov 2008
Similar Similar
One point liquid limit,
plastic limit and linear
shrinkage Reintroduces LS from old TMH1
Method same but splitting up LL
methods
A2 & A3 GR11 Liquid limit only refers to
GR10 for plastic limit and
linear shrinkage
Published
Nov 2008
Similar Similar
Two point liquid limit
only
A2 & A3 GR12
Published
Nov 2008
Similar Similar
Flow curve liquid limit
only
- GR20 Moisture content
Published
Nov 2008
Instead of describing moisture content method in each test method
provides generic for all situations
New
A7 GR30 Maximum dry density
Published
Jun 2010
Similar
Allows for scalped > 37.5
(ref) or crushed < 20
Similar with greater
detail of moisture
content points
Differs in sample preparation of >
20 mm
GR31
Maximum dry density
(MDD) of stabilised
material laboratory mixed
Published
Aug 2010
Similar to A7 Modified preparation Similar to A7
Uses GR30 with modifications to
allow for stabilisation

C.2
TMH1
SANS
3001
A10(a) GR35
Sand replacement field
density
Draft Similar Similar Similar Minor amendments
A8 GR40
California Bearing Ratio
(CBR)
Published
Jun 2010
Similar Scalped > 37.5
Similar C effort
5 layers x 11 blows
Differs in sample preparation of >
20 mm
A9 GR41
CBR of Lime treated
material
Draft Similar Similar Similar to GR40
Uses GR40 with modifications to
allow for stabilisation
A14 GR50
Preparation, compaction
and curing of laboratory
stabilised
Published
Aug 2010
Similar
Similar to GR31 with
curing details added
Similar to GR30
Principal difference is that curing
details have been added
A14 GR51
Sample, preparation,
compaction & curing of
laboratory stabilised
Published
Aug 2010
Similar Similar
Similar but allows two
MDD methods
Prescribes curing methods and
provides alternative MDD methods
- GR52
Sample and preparation of
field cores
Published
Aug 2010
New
A14 GR53
Unconfined Compressive
Strength (UCS)
Published
Aug 2010
Similar Similar Similar
A16T GR54
Indirect Tensile Strength
(ITS)
Published
Aug 2010
A19 GR55 Wet-dry brushing by hand With SABS Similar Similar Similar
Same procedure but with greater
detail provided
- GR56
Wet-dry brushing by
mechanised brushing
Draft New
- GR57
ICL or ICC of stabilised
materials
Draft Similar Similar Similar
Same procedure but with greater
detail provided
A15(d) GR58
Cement or lime content
back titration
AGGREGATES AG
B4 AG1 Particle size analysis
Published
Feb 2009
Sieve sizes
rationalised
Similar Similar
B18(a) AG2
Average least dimension
(ALD) direct measurement
Published
Feb 2009
B18(b)T AG3 ALD by computation
Published
Feb 2009
- - Complex calculation
Old nomogram replaced with
calculation procedure
B3 AG4 Flakiness index
Published
Feb 2009
B19 AG5 Sand Equivalent Draft Similar Similar Similar
B1 & B2 AG10
Aggregate crushing value
(ACV) & 10% FACT
With SABS Similar Similar Similar
Procedure combines tests and
determines loads for second and
third points differently

C.3
TMH1
SANS
3001
SABS
5848
AG11 Polished Stone Value (PSV) Draft Similar Similar Similar New
SABS
5839
AG12 MgSO
4
Soundness Draft Similar Similar Similar
Procedure similar but detail
significantly revised
- AG13 Venter test With SABS New - Based on COLTO 8107 (e)
- AG14 Ethylene glycol durability Draft New
- AG15
Ethylene glycol plus 10 %
FACT
Draft New
- AG16 Durability mill index With SABS New
B14 AG20
Apparent and bulk density
and water absorption
> 5 mm
Published
Sept 2011
B15 AG21
Apparent and bulk density
and water absorption
< 5 mm
Published
Sept 2011
Similar but permits alternative
calculation of bulk density
- AG22
Apparent density crushed
stone base
With SABS New - Based on COLTO 8108 (b)
SABS
5844
AG23
Particle and relative
densities
B17T AG30 Water-soluble sulphates Draft Different Use BS 1377-3:5
A22T AG31 Acid-soluble sulphates Draft Different Use BS 1377-3:5
A20 &
A21T
AG32
pH and electrical
conductivity
Draft Similar
Sample < 2 mm instead
of 6.7 mm
Similar
B6 AG40 Organic impurities Note 1
B12 AG41
Soluble deleterious
impurities
Note 1
AG42 Detection of sugar Note 1
AG43 Shell content Note 1
AG44
Deleterious clay content
(Methylene blue)
Note 1
Note: 1. Depends on SC59A subcommittee of SABS for Concrete
NUCLEAR DENSITY GAUGES - NG
- NG1
Admin, handling and
maintenance
Draft New
- NG2
Validation of standard
calibration blocks
Draft New
- NG3
Calibration of a nuclear
gauge
Draft New

C.4
TMH1
SANS
3001
- NG4
Verification of a nuclear
gauge
Draft New
A10(b) NG5
Determination of in situ
density
Draft Similar - Different
BITUMEN BT
- BT10
Ball penetration test for
seals
With SABS New
- BT11
Texture depth test for
seals
With SABS New
- B T12
Marvil water permeability
test
With SABS New replaces COLTO 8109 (d)
TMH2 BT20
Certification of a binder
distributor
Published
Nov 2010
Replaces TMH2
TMH2 BT21
Validation of a binder
distributor dip stick
Published
Nov 2010
Replaces TMH2
TMH2 BT22
Power and road speed
indicator tests for BD
Published
Nov 2010
Replaces TMH2
TMH2 BT23
Pump system performance
of a binder distributor
Published
Nov 2010
Replaces TMH2
TMH2 BT24
Measurement of transverse
distribution (Bucket test)
Published
Nov 2010
Replaces TMH2
ASPHALT AS
Appendix
to C2
AS1
Making of asphalt
briquettes
With SABS
Similar with
specified
compaction block
Similar Similar
Similar but with a number of small
variations
C2 AS2
Determination of Marshall
stability, flow and quotient
Published
Nov 2011
variations
C3 AS10
Bulk density and void
content (Marshall)
Published
Nov 2011
variations
C4 AS11
Maximum voidless density
and absorbed binder
(Rices)
Published
Nov 2011
variations
C7(b) AS20
Binder content extraction
with organic solvent
Published
Nov 2011
variations
AS21
Binder content ignition
method

C8T AS22 Bitumen content of slurry Draft Similar Similar Similar
C11 AS23
Moisture content in asphalt
mix

C.5
TMH1
SANS
3001
PROCEDURES PR
- PR1
Uncertainty of
measurement,
repeatability,
reproducibility and bias
Published
Dec 2008
New
- PR2
Repeat, check or duplicate
tests
With SABS New
- PR3
Proficiency - Round robin
tests
- New
- PR5
Computation of SM
1
, CSR
2
,
GM
3
and FM
4

Published
Feb 2009

New - Computations extracted
from a number of methods
- PR10
Checking, handling &
maintenance of sieves
Published
Feb 2009
New
Notes
1. SM = Soil-mortar percentages (coarse sand, fine sand, coarse fine sand, medium fine sand, fine fine sand, silt and clay).
2. CSR = CSR - Coarse sand ratio (coarse sand fraction : soil fraction (minus 2 mm)).
3. GM = Grading modulus
4. FM = Fineness modulus

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SOUTH AFRICAN

PAVEMENT ENGINEERING MANUAL

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