Performance Test Procedure

For

Dorood Onshore Facilities & New Plant

Kharg Island

September 2005
Page 2 of 38

Page 3 of 38

TABLE OF CONTENTS

1 INTRODUCTION

1.1 GENERAL DESCRIPTION

1.2 OBJECTIVE

2 PERFORMANCE PARAMETERS

2.1 WATER INJECTION PLANT

2.2 OIL TREATMENT PLANT

2.3 FUEL GAS SYSTEM

2.4 GAS INJECTION PLANT

3 PERFORMANCE CONDITIONS

4 PERFORMANCE TEST DURATION / COMMENCEMENT

5 PREPARATION AND PERFORMANCE TEST PROCEDURE

6 MEASUREMENT AND SAMPLE POINTS

6.1 WATER INJECTION PLANT

6.2 OIL TREATMENT PLANT

6.2.1 Oil Process System

6.2.2 Produced Water Treatment System

11

6.3 FUEL GAS SYSTEM

6.4 GAS INJECTION PLANT

12
13

7 ADJUSTMENT PROCEDURE

15

8 ANALYTICAL TEST METHOD

16

9 EVALUATION OF PERFORMANCE TEST

16

PERFORMANCE TEST RECORD SHEETS

17

ANNEXURES

24

Page 4 of 38

Page 5 of 38

Introduction

1.1

General Description
The Project consists of further development of the existing Dorood Oil Field, located on
Kharg Island in Islamic republic of Iran.
The Dorood oil field produces oil from a number of offshore wells and onshore wells. The
two existing treatment facilities on the Island, namely DOR-1 and DOR-2 provide the
following three treatment steps:
-

Liquid/gas separation,

Oil dehydration (treatment for salt and Basic Sediment and Water (BS&W),

Oil stabilisation.

The project is executed through:

-

Drilling in-field production wells,

Implementing water and associated gas injection into the field, and

Constructing additional oil treatment plant referred to as DOR-3.

Dorood-3 is on the west side of the Island and is located at an approximate elevation of 55
meters above the mean sea level.
The New Plant includes:
1. Water Injection Plant (including Seawater Lifting) and common utilities
2.
2. Oil Treatment Plant (Oil Process Facilities and Fuel Gas System)
3. Gas Injection Plant

Objective

This document details the scope, pre-requisites and procedure to perform the 72-hour
Performance Test of each Plant.
Page 6 of 38

Page 7 of 38

Performance Parameters
The following performance parameters are to be established for the New Plant.

2.1

Water Injection Plant

(a)
(b)

2.2

Design Flow rate

Minimum Injection pressure at the onshore
wellheads

(c)

Residual particle size after main filtration

(d)

Deaerated sea water oxygen content

270,000 bwpd
235 bara
< 2 m (The sand filters shall
remove 98% of all particles
greater than 2 m)
< 30 ppb at reference
temperature of 37C

Oil Treatment Plant (Oil process facilities)

(a)

Oil processing and pumping capacity

80,000 bopd
Gas processing capacity (Associated gas
(b)
240 MMSCFD
with 3000 GOR)
Oil Specifications
(i)
True vapour pressure (TVP)
<14.5 psia @ 50 oC
(ii)
Reid vapour pressure (RVP)
< 8.5 psia @ 100 oF
(C) (iii)
H2S Content
< 70 ppm wt.
(iv)
BS&W
< 0.5% vol.
(v)
Salt Content
< 60 mg/l (or < 20 ptb)
(vi)
Battery limit pressure at tank farm
6 barg
Oil content of the production water disposal
(d)
<40 ppm wt (Note 1)
stream
Note 1. Downstream of retention pit (Discharge to sea) < 15 ppm wt

2.3

Fuel Gas System

The following specification shall be met for any gas composition falling in between the
heavy and light gas specification.
(a)
(b)
(c)
(d)

Capacity of the sweetening unit

Maximum H2S content in outlet sweet
gas
Fuel gas characteristics for turbines
i. Pressure at compressor discharge
ii. Temperature above dew point
iii. Operating temperature
Fuel gas compressor capacity

40 MMSCFD of sour gas

less than 200 ppm by volume
25 barg
20 oC
80 oC
20 MMSCFD

Page 8 of 38

2.4

132

Page 9 of 38

2.5

Gas Injection Plant

The following specification shall be met for any gas composition falling in between the
heavy and light gas specification.

(a)
(b)
(c)
(d)

Design Flow rate

2nd stage HP compressor discharge
pressure
Water dew point in injection gas at
plant outlet
Required pressure at the injection
wellhead

130 MMSCFD at 36 C external

temperature
120 MMSCFD at 45 C external
temperature
410 bara
0 oC @ 410 bara
400 bara

2.6

Page 10 of 38

3 Performance Conditions
The Performance level will be applicable under the following conditions;

The composition of the following fluids is as per the Process Design Basis document IR40A11-X00-AA000-SPA-0200 Rev. 00.

a. The Production fluid

b. The Production Water
c. The Sour Gas for gas injection and fuel gas system
d. The Seawater

If the available Feedstock quantity and composition detailed above fall outside the specified
range for any component and rate during Test run, NIOC and CONTRACTOR will mutually
agree upon an adjustment to the Performance to be achieved, based upon the most
accurate computed performance criteria under the revised Feedstock composition.

Page 11 of 38

Performance Test Duration / Commencement

Stable plant operation for at least 24 hours prior to conducting the Plant Performance Test
will be ensured. Drastic changes in operating conditions during the period of test shall be
avoided.
The Performance shall be demonstrated by Process Performance Test run of 72
consecutive hours commencing from stabilized conditions. Any interruption of the test or
observed malfunction requiring interruption of the test will be reviewed jointly and both
parties shall decide either to extend the test duration as appropriate or to initiate a new test.

The Performance Test run shall be commenced when throughput is at design or mutually
acceptable value and when plant operations are stabilized such that the requisite
Performance Test can be carried out in a safe and meaningful manner.

Preparation and Performance Test Procedure

The Performance Test will be performed by CONTRACTOR and witnessed by NIOC.

The Performance Parameters shall be verified during the Performance Test of each plant or
system mentioned under section 2.

All the process controllers shall be operated in Automatic mode to the maximum extent
possible.
Standby pumps shall be kept ready for automatic start.
Page 12 of 38

Strainers, filters shall be cleaned and kept ready for Performance Test to commence.
NIOC shall ensure that the possible sour gas supply and oil export facilities interfacing with
the New Plant operate in stable conditions at the design value and design
composition/quality during the period of the Performance Test.

CONTRACTOR shall inform the oil export tank farm, DOR-1 & DOR-2 and any other
personnel interfacing with the New Plant facilities about the commencement and duration of
the Performance Test.

Page 13 of 38

Should the available feed-stream composition and conditions be different from the
specification mentioned in the Process Design Basis document during the Performance
Test, the Parties (NIOC and CONTRACTOR) shall mutually agree upon an adjustment to
the Performance Parameters based on the most accurate computed performance criteria
under the revised feed-stream composition and conditions.
Note: evaluation of the Performance will be constrained depending on the limitations
existing at the time of the Performance Test. See section 7 for the adjustment procedure.

CONTRACTOR shall arrange to collect the samples that are required for performance
testing of the systems, during the Performance Test period. All samples collected shall be
retained for resolution of any discrepancy if any with the initial testing.
All parameters will be measured using the available online instrumentation provided within
the New Plant. Any sample analysis required will be carried out within the Laboratory
provided. It is to be ensured that the sample bottles are labeled properly with date, time and
details of the specific sample before sending these to the Laboratory.
CONTRACTOR laboratory procedures shall be followed during the Performance Test run.
The Performance Test shall be initiated when it is mutually established that the facilities
operate within the design-operating envelope, achieve stable and continuous operation with
the product qualities and quantities in conformance with the Process Basis of Design.
CONTRACTOR shall record the essential operating parameters every four hours during the
period of the Performance Test. List of operating parameters to be logged is detailed under
section 6.
Print outs of real time and historical trends of operating parameters and graphics of DCS will
be made at the end of every 24 hours as necessary to complement the manual logging of
operating parameters.
Operational changes shall be minimized during the period of Performance Test so as to
maintain stable operation of the plant all through the Performance Test.
When analyzing the performance results, instrument accuracy factor, transmission losses of
the instrument as well as any correction factor due to pressure and temperature will be
taken into account.

Page 14 of 38

The list of parameters to be recorded shall be configured on DCS such that automatic
periodic print out is produced during the Performance Test period at the end of each shift.

CONTRACTOR Production Supervisor shall ensure proper recording of parameters in the

log sheets and smooth production of the periodic printout from the DCS report printer. Any
hindrance to the production of printout (e.g. due to printer malfunction, paper jam, depletion
of printing ink etc.) shall be immediately reported to the concerned and attended to. The log
sheets and DCS printout shall be approved and signed by CONTRACTOR Shift Operator
and given to the Shift Supervisor at the end of the shift.
As a rule all data shall be averaged over the test period and any data be reviewed during
disturbance/upset periods shall be disregarded from consideration.
All DCS readings shall be hourly averages and all sample analysis data shall be averaged
over the test period.
Change-over operation of spare equipment where applicable shall be performed to ensure
that spare equipment operates as required.

Page 15 of 38

7
7.1

6 Measurement and Sample Points

Water Injection Plant
The Water Injection Plant capacity will be established once the plant is stabilized with
respect to all process parameters.
Sand filter efficiency and Oxygen content after the Deaerated tower will be monitored as part
of the Performance Test.
It is assumed that all available injection wells are operational. Establish maximum flow
through filtration, deaerator tower, booster pumps and main injection pumps. Any excess
water will be dumped back to the sea through the minimum flow return line.
Take sample of the seawater going into the sand filters and outlet of the sand filters. One
sample to be taken just after the backwash cycle and one just before. From TSS and the
particle size analysis, establish the performance of the main sand filters.

Page 16 of 38

Take sample of the seawater going into and out of the deaerator tower. Analyze Oxygen
content.
Take pressure readings around the pumps and establish the pump performance and the
discharge pressure requirements. Record pressure at the wellheads.
Following instrumentation shall be configured for data logging during Performance Testing.
When not all water injection wells are available for injection, the design flow through the
pumps can be maintained by using the bypass flow to the retention pit (PIC 7303) and/or
discharging to drain / sea at clusters, G point, DPFG.
Tag No.

Location

FT 7120
FT 7300 A/B/C
PT 7302A/B/C
PT 7303
PG1XX1W

Flow into the De-aerator

tower
Main Injection Pumps
Main Injection Pump
Discharge
Water Injection main
header
At WI Wellheads

Description
Will be used to measure flow into the tower
Will be used to measure flow out of the injection pumps
Will be used to measure the pressure at the discharge of
the main injection pumps.
Water Injection Header pressure
Will be used to measure Pressure at the wellhead.

List of Sampling Points:

7.2

Sl. No.

Sampling
type

Location

Type 3B

Sand Filter Inlet

Type 3B

Water Deaerator inlet

Type 3B

Deaerator Outlet

Description
To measure Total suspended solids (TSS),
Particle size distribution
To measure TSS, Particle size distribution,
Oxygen content
Oxygen Content

Oil Treatment Plant

6.2.1 Oil Process System

The Oil Process System capacity will be established, once the system is stabilized with
respect to all process parameters.
Take sample of the fluids going into the separators (from 1 st and 2nd stage separators),
desalter and stabilizer column.

Page 17 of 38

Take flow readings for the separator off gas from FIR 3010A/B, FIR 3020, FQI 3101, HC
liquid flow to FQI3115 downstream of the Stabilized oil trim cooler (EC 312).
The following instrumentation shall be configured for data logging during Performance
Testing.
Tag No.

Location

Description

PT1020
PT1023
PT1026
PT1027
PT1028
PT1029
FIR 3002
PT3003
TT3001

Test line NE Cluster

Production NE Cluster
Test line NW Cluster
Production NW Cluster
Test line S Cluster
Production S Cluster
Test separator DS300 off gas
Test separator DS300
Test separator DS300

FQI 3000

Test separator DS300 HC Liq

FQI 3001

Test separator DS300 water

FIR 3010
PT3012
TT3011

1st stage separator DS301

1st stage separator DS301
1st stage separator DS301

FQI 3011

1st stage separator DS301

FIR 3020
PT3022
TT3021

2nd stage separator DS302

2nd stage separator DS302
2nd stage separator DS302

FQI 3021

2nd stage separator DS302

Pressure of incoming stream.

Pressure of incoming stream.
Pressure of incoming stream.
Pressure of incoming stream.
Pressure of incoming stream.
Pressure of incoming stream.
To measure and record off-gas flow.
To measure separator pressure.
To measure separator off-gas temperature.
To measure liquid HC flow from the test
separator.
To measure liquid water flow from the test
separator.
To measure and record off-gas flow.
To measure separator pressure.
To measure separator off-gas temperature.
To measure liquid water flow from the 1st
stage separator
To measure and record off-gas flow.
To measure separator pressure.
To measure separator off-gas temperature.
To measure liquid water flow from the 2nd
stage separator DS302
To measure liquid HC flow from second stage
separator
To measure wash water flowrate.
To measure discharge pressure.
To measure flow to Crude tank farm.
To measure crude temp to tank farm.
To measure pressure at the DOR-3 battery
limit.

FT 3200
PT 3119 A/B
FQI 3115
TT 3119

Down stream of Booster

pumps GX310A/B
Wash water to Desalter
Transfer pump discharge
Crude transfer
Crude temp

PT 3115

Crude pressure

FT3215

Page 18 of 38

List of Sampling Points:

Sl. No.

Sampling
type

Location

Type 1A

Type 2A

Type 1A

Type 2A

Type 1A

Type 2A

Type 1A

Test Separator oil

outlet
Test Separator gas
outlet
1st stage separator oil
outlet
1st stage Separator
gas outlet
2nd stage separator oil
outlet
2nd stage Separator
gas outlet
Desalter Oil Outlet

Type 1B

Stabilized Oil export

Description
To measure BS&W, Stream composition
To measure gas composition
To measure BS&W, Stream composition
To measure gas composition
To measure BS&W
To measure gas composition
To measure BS&W, Salt Content
To measure BS&W, RVP, TVP, H2S
content, Salt Content

6.2.2 Produced Water Treatment System

The Produced Water Treatment System capacity will be established once the system is
stabilized with respect to all process parameters.
Take sample of the produced water entering the oil skimmer unit to establish the inlet
concentration of the oil in water.
The flow is limited to what is coming from the well + wash water for the desalter.
Take sample of the produced water leaving the flotation unit to establish the outlet
concentration of the oil in water.
Ensure that produced water unit is performing as per the design conditions.
Following instrumentation shall be configured for data logging during Performance Testing.

Tag No.

Location

PT 4001
PT 4011

Degassing drum
Flotation unit

FQI 3001

Test separator DS300 water

FQI 3011

1st stage separator DS301

FQI 3021

2nd stage separator DS302

FT 3200

Wash water to Desalter

Description
To measure degassing drum pressure
To measure Flotation unit pressure.
To measure water flow from the test
separator.
To measure water flow from the 1st stage
separator
To measure water flow from the 2nd stage
separator DS302
To measure wash water flowrate.

Page 19 of 38

List of Sampling Points:

Sl. No.

Sampling
type

Location

Description

1
2

Type 1A
Type 1A

Degassing vessel inlet

Flotation vessel outlet

To measure Oil in water

To measure Oil in water

7.3

7.4

Page 20 of 38

7.5

Fuel Gas System

The performance of the Gas Sweetening unit will be carried out under supervision of the
Licensor representative.
Bring the amine unit to the following operating conditions:

Amine flow (FI8005) = 216.6 m3/h

Amine temperature (TI8440) between 45oC and 60oC

Sour Gas temperature (TI8000) < 45oC

Sweet gas flow (FI8007) = 40224 Sm3/h (at 15oC)

Absorber outlet pressure (PI8006) = 9.25 barg

Reflux drum pressure (PI8432) = 0.9 barg

Regenerator overhead temperature (TI8428) = 106oC with steam flow controlled in

cascade

Adjust water make-up to keep MDEA concentration at 45.5% w in DA844

Vent the excess gas to flare using the pressure control valve PV-8006 at the absorber
outlet.

Page 21 of 38

The fuel gas system capacity will be established once the system including the fuel gas
compressor is stabilized with respect to all process parameters.
Take sample of the sour gas entering the amine absorber (CA 800) and sweet gas leaving
the treated gas KO drum (DS 849).
Take lean amine sample to establish the concentration, H 2S and CO2 content as per the
Licensor requirement.

Confirm that the operating conditions of the sweetening unit are as per the design.
As a minimum, following

instrumentation shall be configured for data logging during the Performance Testing.

For the fuel gas compressor, when the demand is less, the discharge flare control valve
can be used to vent excess gas to flare. Compressor logic will automatically achieve this.

Page 22 of 38

Tag No.
FT8007
TT 8007
PT 8001
FT 8010A/B
PT 8012 A/B
TT8010 A/B
TT1 8023
TT 5021
TT1 8043
TT 7306
A/B/C
TT1 8053
TT
9801A/B/C

7.6

Location
Contactor CA800 outlet flow
Contactor CA800 outlet Temp
Contactor inlet pressure
HP Fuel gas Compressor
discharge
HP Fuel gas Compressor suction
HP Fuel gas Compressor
discharge
EC 802 inlet
TD 500 Turbine inlet temperature
EC 804 inlet
YD 730 A/B/C Turbine inlet
temperature
EC 805 inlet
YD 980A/B/C Turbine inlet
temperature

Description
To measure sweet gas flow out of Contactor
To measure sweet gas outlet temperature
To measure sour gas inlet pressure
To measure flow through the compressor
To measure suction pressure
To measure discharge temperature
To measure heater inlet temperature
To measure degree of superheat
To measure heater inlet temperature
To measure degree of superheat
To measure heater inlet temperature
To measure degree of superheat

Gas Injection Plant

The Gas Injection Plant capacity will be established once the plant is stabilized with respect
to all process parameters.
It is assumed that the compression train is running and both injection wells are online. If
sufficient gas is not available from separator section, DOR-2 gas can be imported to meet
the shortfall.
Take gas sample from upstream and downstream of the dehydration package. From
composition, pressure and temperature data, confirm water dew point measurement is
within the calculated value.
Increase flow through the compressor until the design flow rate is achieved. Record
compressor parameters and confirm that compressor can deliver the required discharge
pressure.
The following instrumentation shall be configured for data logging during performance
testing.

Page 23 of 38

Tag No.

Location

PT3051
TT3051

Inlet to the slug catcher DS305

Inlet to the 1st Stage suction scrubber
1st Stage MP compressor KB500
suction
1st Stage MP compressor KB500
suction
1st Stage MP compressor KB500
suction
1st Stage MP compressor KB500
discharge
1st Stage MP compressor KB500
discharge
1st Stage MP Aftercooler EB500
discharge
2nd Stage MP compressor KB501
suction
2nd Stage MP compressor KB501
suction
2nd Stage MP compressor KB501
suction
2nd Stage MP compressor KB501
discharge
2nd Stage MP compressor KB501
discharge
2nd Stage MP Aftercooler EB501
discharge

FT5000
PT5002
TG5005*
PT5006
TT5000
TT5004
FT5010
PT5012
TG5016*
PT5016
TT5010
TT5015
TT6017
AT6010
PT6012
FT5100
PT5102
TG5105*
PT5106
TT5100
TT5104
FT5110
PT5112
PT5116
TT5110
TT5115
PT1022

Inlet to the Glycol Contactor CA 601

Moisture analyzer d /s of TEG
Contactor CA 601
Pressure downstream of CA 601
1st Stage HP compressor KB510
suction
1st Stage HP compressor KB510
suction
1st Stage HP compressor KB510
suction
1st Stage HP compressor KB510
discharge
1st Stage HP compressor KB510
discharge
1st Stage HP Aftercooler EB510
discharge
2nd Stage HP compressor KB511
suction
2nd Stage HP compressor KB511
suction
2nd Stage HP compressor KB511
discharge
2nd Stage HP compressor KB511
discharge
2nd Stage HP Aftercooler EB511
discharge
Pressure into the GI pipeline

Description
To measure pressure of incoming gas
To Measure temperature of the incoming gas.
To measure flow into the compressor.
To measure pressure into the compressor.
To measure temperature into the comp.
To measure pressure out of the comp.
To measure temperature out of the comp.
To measure temperature out of the cooler.
To measure flow into the compressor.
To measure pressure into the compressor.
To measure temperature into the comp.
To measure pressure out of the comp.
To measure temperature out of the comp.
To measure temperature out of the cooler.
To measure temperature into the Tri ethylene
Glycol (TEG) system
Measure water dew point out of Contactor
Pressure downstream of the Contactor
To measure flow into the compressor.
To measure pressure into the compressor.
To measure temperature into the comp.
To measure pressure out of the comp.
To measure temperature out of the comp.
To measure temperature out of the cooler.
To measure flow into the compressor.
To measure pressure into the compressor.
To measure pressure out of the comp.
To measure temperature out of the comp.
To measure temperature out of the cooler.
To pressure at the battery limit of the New
plant

* Reading from local gauges.

Page 24 of 38

List of Sampling Points:

Sl. No.
1
2

Sampling
type
Type 2B
Type 2B

Location
Glycol Contactor outlet
HP2 compressor Inlet

Description
Gas Composition, Water dew point
Gas Composition

Page 25 of 38

Adjustment Procedure
Initial production profile predictions indicate a reduced oil production than the design
capacity of the plant. The expected oil production rate during the performance run is as
below:
Oil flow rate

:20000 bopd

GOR

:2000 scf/sbbl

Water cut

: Nil

Design turndown flow rate for the plant is 30% (24,000 bopd). In order to meet this
minimum capacity, about 4000 bopd of the product oil need to be recycled back to the 1 st
stage separator (DS 301) using the Off spec pump(GX-312 A/B).
Oil composition corresponding to 2000 GOR is synthesized by Gas Recycle Method and
used in the simulation. Heat and material balance for the same is attached in Annexure A.
Winter case arrival temperatures are considered in the simulation.
The plant is designed for stable operation from 30% to 100% of design production capacity.
However it is envisaged that with 20% of product recycle mode of operation, the product
specifications will be within acceptable level of tolerance and the Plant operation is
reasonably stable. However, this is to be confirmed during performance evaluation period.

Page 26 of 38

Analytical Test Method

Test
Salt in Crude
Basic Sediments and Water
(BS & W) in Crude
Oil in Treaded Effluent Water
RVP of Crude Oil
H2S content in Crude Oil
Formation water Analysis
and Wash water analysis
Dissolved Oxygen content in
Water
Sour Gas / Sweet Gas H2S
content

Basic Method

Alternative Method

ASTM D 3230 (Conductivity)

IP 265

IP 359 /82

ASTM D-4007 / 81

APHA 254/71
ASTM D- 323 / 90

ASTM-D-3921 / 80

API Recommended Practices

for Oil field, API-RP-45

Dissolved Oxygen Meter

D.O. Ampoules

Method No. 503 by MDEA

Licenser

10 Evaluation of Performance Test

The Performance Test shall be evaluated from the 72-hour operating data, real
time/historical trends & graphic print outs from DCS and the analytical results of samples
collected during the Performance Test.
The average of the three-day operating data and analytical results will be used to compute
the Performance Test results and evaluate against the design.

Page 27 of 38

Performance Test record sheets

Performance Test record sheets are attached for recording the operating parameters.
The following points to be noted:
1. All flow rates are predicted from simulation. Actual flow values depend upon
gas/liquid composition/GOR and operating conditions at the time of operation.
2. All pressure values are based on simulated operating conditions. Actual pressure may
be different based on the manipulated conditions for stable operation.
3. All temperature values are expected simulation values for winter operation. However
actual temperature may vary based on stable operation and product specification
existing during the performance evaluation period.

Page 28 of 38

Performance Test Record Sheet: Water Injection Plant

Tag No.

FT 7120
FT 7300 A/B/C
PT 7302A/B/C
PT 7303
PG1XX1W

Description

Flow into the De-aerator

tower
Main Injection Pumps
Main Injection Pump
Discharge
Water Injection main
header
At WI Wellheads

Unit

Normal
Value

m3/h

1420

m3/h

600

barg

255.1

barg

255.1

barg

234

Values Recorded During Test

Page 29 oOf 38

Performance Test Record Sheet: Oil Process System

Tag No.

Description

PT1020
PT1023
PT1026
PT1027
PT1028
PT1029

Test line NE Cluster

Production NE Cluster
Test line NW Cluster
Production NW Cluster
Test line S Cluster
Production S Cluster
Test separator DS300
off gas
Test separator DS300
Test separator DS300
Test separator DS300
HC Liq
Test separator DS300
water
1st stage separator
DS301
1st stage separator
DS301
1st stage separator
DS301
1st stage separator
DS301
2nd stage separator
DS302
2nd stage separator
DS302
2nd stage separator
DS302

FIR 3002
PT3003
TT3001
FQI 3000
FQI 3001
FIR 3010
PT3011
TT3011
FQI 3011
FIR 3020
PT3021
TT3021

Unit

Normal
Value

barg
barg
barg
barg
barg
barg

12.5
12.5
12.5
12.5
12.5
12.5

kg/h

25021.5

barg
o
C

12.4
24.9

kg/h

75540.5

kg/h

kg/h

50043

barg

12.4

24.9

kg/h

kg/h

5606

barg

6.4

Values Recorded During Test

78.16

Page 30 oOf 38

Performance Test Record Sheet: Oil Process System (contd..)

Tag No.

FQI 3021
FT3215
FT 3200
PT 3119 A/B
FQI 3115
TT 3119
PT 3115

Description

2nd stage separator

DS302
Down stream of Booster
pumps GX310A/B
Wash water to Desalter
Transfer pump discharge
Crude transfer
Crude temp
Crude pressure

Unit

Normal
Value

kg/h

kg/h

147514

kg/h
barg
kg/h
o
C
barg

9800
16.0
142436
45
13.8

Values Recorded During Test

Page 31 oOf 38

Performance Test Record Sheet: Produced Water Treatment System

Tag No.

PT 4001
PT 4011
FQI 3001
FQI 3011
FQI 3021
FT 3200

Description

Unit

Normal
Value

Degassing drum
Flotation unit
Test separator DS300
water
1st stage separator DS301
2nd stage separator DS302
Wash water to Desalter

barg
barg

0.6
0.6

kg/h

kg/h
kg/h
kg/h

179
139
9800

Values Recorded During Test

Page 32 oOf 38

Page 33 oOf 38

Performance Test Record Sheet: Fuel Gas System

Tag No.

FT8007
TT 8007
PT 8001
FT 8010A/B
PT 8012 A/B
TT8010 A/B
TT1 8023
TT 5021
TT1 8043
TT 7306 A/B/C
TT1 8053
TT 9801A/B/C

Description

Contactor CA800 outlet

flow
Contactor CA800 outlet
Temp
Contactor inlet pressure
HP Fuel gas Compressor
discharge
HP Fuel gas Compressor
suction
HP Fuel gas Compressor
discharge
EC 802 inlet
TD 500 Turbine inlet
temperature
EC 804 inlet
YD 730 A/B/C Turbine
inlet temperature
EC 805 inlet
YD 980A/B/C Turbine inlet
temperature

Unit

Normal
Value

kg/h

39094

60

barg

10.1

kg/h

19153

barg

7.9

153.1

59.9

78.8

59.9

78.8

59.9

78.8

C
C
C
C
C
C
C

Values Recorded During Test

Page 34 oOf 38

Performance Test Record Sheet: Gas Injection Plant

Tag No.

PT3051
TT3051
FT5000
PT5002
TG5005
PT5006
TT5000
TT5004
FT5010
PT5012
TG5016
PT5016
TT5010
TT5015
TT6017

Description

Unit

Normal
Value

Inlet to the slug catcher DS305

Inlet to the 1st Stage suction
scrubber
1st Stage MP compressor KB500
suction
1st Stage MP compressor KB500
suction
1st Stage MP compressor KB500
suction
1st Stage MP compressor KB500
discharge
1st Stage MP compressor KB500
discharge
1st Stage MP Aftercooler EB500
discharge
2nd Stage MP compressor KB501
suction
2nd Stage MP compressor KB501
suction
2nd Stage MP compressor KB501
suction
2nd Stage MP compressor KB501
discharge
2nd Stage MP compressor KB501
discharge
2nd Stage MP Aftercooler EB501
discharge
Inlet to the Glycol Contactor CA
601

barg

10.1

46.5

kg/h

61713

barg

10.1

46.4

barg

25.9

118

60

kg/h

61663

barg

25.1

60

barg

67

144.5

60

44

C
C

C
C
C

Values Recorded During Test

AT6010

Moisture analyzer d /s of TEG

Contactor CA 601

PT6012

Pressure downstream of CA 601

C@
410
bara
Barg

0
65.4

Page 35 oOf 38

Performance Test Record Sheet: Gas Injection Plant (Contd..)

Tag No.

FT5100
PT5102
TG5105
PT5106
TT5100
TT5104
FT5110
PT5112
PT5116
TT5110
TT5115
PT1022
TG5111
TIR1021
TIR 1031
FIR1020
FIR1030

Description

1st Stage HP compressor

KB510 suction
1st Stage HP compressor
KB510 suction
1st Stage HP compressor
KB510 suction
1st Stage HP compressor
KB510 discharge
1st Stage HP compressor
KB510 discharge
1st Stage HP Aftercooler EB510
discharge
2nd Stage HP compressor
KB511 suction
2nd Stage HP compressor
KB511 suction
2nd Stage HP compressor
KB511 discharge
2nd Stage HP compressor
KB511 discharge
2nd Stage HP Aftercooler EB511
discharge
Pressure into the GI pipeline
2nd Stage HP compressor
KB511 discharge
Temperature at the South
Cluster
Flow at the South Cluster

Unit

Normal
Value

kg/h

59333

barg

65.4

45.7

barg

198

147

60

kg/h

59333

barg

197.1

barg

409

119

70

barg

409

119

60

MMSCFD

65

Values Recorded During Test

Page 36 oOf 38

Page 37 oOf 38

Elf Petroleum Iran

Dorood Project Onshore Facilities & New Plant
Doc. No. IR40-A11-X00-AAA000-PRA-5309 Rev 320

Performan

Annexures
A. HYSIS Flow sheet for the simulation (20000 BOPD)
B. Material and Energy Balance for 20000 BOPD production

Page 38 oOf 38