Vung Ang 1 Thermal Power Plant 2 X 600Mw: Document Submission Status: Ap

DOCUMENT SUBMISSION STATUS: AP
5.18.2012
second Issue
3.20.2011
Initial Issue
REV
DATE
DESCRIPTION
DRWN
OWNER
CHKD
OWNERS CONSULTANT
POYRY ENERGY LTD

VIETNAM OIL AND GAS GROUP (PVN)
EPC CONTRACTOR
EPC CONTRACTORS CONSULTANT
VIETNAM MACHINERY
INSTALLATIONCORPPORATION (LILAMA)
FICHTNER GmbH &
Co. KG
PROJECT TITLE
VUNG ANG 1 THERMAL POWER PLANT 2 x 600MW

27 / 40
APPN
VUNG ANG 1 THERMAL POWER PLANT 2x600MW
CONDENSATE POLISHING SYSTEM
M_LOT1D-BOP OF TURBINE
CONTRACT No. 290110/LILAMA-DEC
DRAWING TITLE
Design calculation for condensate polishing system

SUB-CONTRACTOR
FUNCTION
NAME
SIGN
DRWN
Yao Jun
5.18.2012
CHKD
Zhang Fei
5.18.2012
APPD
Jiang BaoCai
5.18.2012
SCALE
DOCUMENT No. VA1-DEC-00100-M-M1D-CAL-8012
Design calculation for condensate

polishing system
2 / 40
DATE
REV B
3 / 40
Approved by: Jiang Bao Cai

Examined by: Zhang Fei
Checked by: Zhang Fei
Compiled by: Yao Jun
4 / 40
Table of content
PART ONE EQUIPPMENTS DETERMINATION CALCULATION.........................5
PART TWO PUMP CALCULATION..........................................................................14
PART THREE THE PRESSER VESSEL WALL THICKNESS CALCULATION.....26
PART FOUR WASTEWATER CALCULATION........................................................27
PART FIVE WASTE WATER BASIN AND TRENCH CALCULATION..................37
5 / 40
PART ONE EQUIPPMENTS DETERMINATION CALCULATION

1.
prefilters:
1.1 The condition of prefilters

Tag Number
=10(20) LDB22BB001, 10(20) LDB23BB001, 10(20)
LDB24BB001
Configuration
=3x50 %( Usually, 2 prefilters will be in operation, 1
perfilter will be reserved)

Incoming Condensate Water =1506m3/h
Quantity
=3 no
Flow rate into each prefilter Q1=753 m3/h

1.2 Filter element
Filter area (S1) of one filter element=6.5m2
Filter rate (V1)
=0.7m3/m2h
Rated flow of each filter element q1=S1V1=6.50.7=4.55m3/h

Quantity of filter element=
Q1 753
165.5 no
q1 4.55
Quantity of running filter element selected: 204

1.3 The Determination of prefilter
The Inside diameter is determined by the quantity of filter element, each prefilter
should include all the filter elements,
The appendix 1 is about the arrangement of the filter elements
Inside diameter
=1700mm
Prefilter tube height depends on the filter element height, and to maintain the proper
operation of space. The filter element height is 1788mm.
Prefilter tube height
=1788+247+365=2400mm
Where the 247mm means the distance from the bottom of the filter element to the
bottom of the prefilter;
The 365mm means the top of the filter element to the top of the prefilter;
6 / 40
The height of the prefilter is selected 2400mm
appendix 1 the arrangement of the filter elements
2.
Mixed beds
2.1 The condition of mixed bed

Tag Number
=10(20) LDF22BB001, 10(20) LDF23BB001, 10(20)
LDF24BB001
Configuration
=3x50 %( Usually, 2 mixed beds will be in operation, 1
mixed bed will be reserved)

Incoming Condensate Water =1506m3/h
Quantity
=3 no
Flow rate into each mixed bed
Q2=753 m3/h
2.2 The Determination of mixed bed

The mixed beds are designed to spherical vessel
7 / 40
Flow velocity (V2)
=110m/h
Flow area (S2)
Inside diameterD2
= 4 S2
Q2 753
6.84m 2
V2 110
Inside diameterD2selected
Volume of the resin
= 2.95m
=3000mm
=6.9m3
Volume of the cation resin
=4.6m3
Volume of the anion resin
=2.3m3
3.
Resin trap
3.1 The condition of resin traps

Tag Number
=10(20) LDF22BB002, 10(20) LDF23BB002, 10(20)
LDF24BB002
Configuration
=3x50 %( Usually, 2 resin traps will be in operation, 1 resin
trap will be reserved)

3.2 Design parameters
The flow area of the resin trap is designed to be 3 times as the area of the pipe, So
flow area of the resin trap(S)=30.07=0.21m2
The filter wire width (b1) =1.9mm
The mesh of filter (b2) =0.20mm
The diameter of the filter element (d) =500mm
The filter area of rein trap is the total gap area of the filter element, the diameter of the
resin trap (D) is selected as 600mm
The quantity of the wire in 1 meter filter (N),
N
1000
1000
476
b1 b2 1.9 0.2
The area of the mesh in 1 meter filter (S1)

S1 N d b2 476 3.14 0.5 0.0002 0.149m 2
8 / 40
The length of the filter element (L1)

L1
S
0.21
1410mm
S1 0.149
The length of the resin trap (L)

L L1 200 650 2260mm
Where the 200mm means the distance from the bottom of the filter element to the
bottom of the resin trap;
The 650mm means the top of the filter element to the top of the resin trap;
The height of the resin trap is selected 2280mm
4.
Resin separation tank
4.1 The condition of resin separation tank

Tag Number:
=00LDP14BB001
Quantity
=1 no
Inside diameter
=1.6-0.010=1.59m (the straight part, the 0.010m is the
width of rubber lined)

the cross-sectional area (S1)
S1
2
3.14
Xd
1.592 1.98m 2
4
4
4.2 The Determination of resin separation tank

4.2.1
The height of the straight tube
The resin separation tank is designed a straight tube on the bottom part and a cone
shape on the top part.
9 / 40
The resin separated tank outline

Because there will be 1 meter high residual resin in the resin separation tank, the
volume of the resin residue (Vm)
Vm S1 1.0 1.98m3
Volume of the cation resinVc
=4.6m3;
Volume of the anion resinVa=2.3m3;

Volume of all the resin (V1)
V1 Vc Va Vm 4.6 2.3 1.98 8.88m3
Volume of the resin in the butterfly head (V2) =0.62m3

Volume of the resin in the straight tubeV3=V-V2=8.88-0.62=8.26m3
The resin height in the straight tube (H1)
10 / 40
H1
V1 8.26
4.172m
S1 1.98
Considering the resin inlet, the straight height of the separated tank is selected to
4400mm
4.2.2
The height of the top part (cone part)
The cone part must contain all the resin,

Area of the top cone part Stop
Stop
3.14
D2
2.42 4.52m 2
4
4
Sbottom =S1
H2
Stop
=1.98m2
3 V
2.190m
Sbottom Stop Sbottom
H2 selected
5.
=2700mm
Anion regeneration tank
5.1 The condition of anion regeneration tank

Tag Number:
=00LDP13BB001
Quantity
=1 no
Inside diameter

the cross-sectional area (Sa)
Sa
2 3.14
Xd
1.492 1.74m 2
4
4
5.2 Determination of anion regeneration tank

Anion regeneration tank is designed as a vertical and cylindrical vessel. The straight
height is determined by the volume of the anion resin.
Volume of the anion resin (Va)
=2.3m3
Volume in the butterfly bed (V3)
=0.61m3
Volume of the anion resin in the straight tube (V1)
11 / 40
V1 Va V3 2.3 0.61 1.69m3
The height of the rein in the straight tubeH1

H1
V1 1.69
0.971m
Sa 1.74
the resin expansion heightH2

H2
Va
2.3
1.322m
Sa 1.74
H2 selected
=1300mm
The allowance height (H3)
=200mm
The straight tube height H

H H1 H 2 H 3 2470mm
6.
Cation regeneration tank
6.1 The condition of Cation regeneration tank

Tag Number:
=00LDP12BB001
12 / 40
Quantity
=1 no
Inside diameter

the cross-sectional area (Sc)
Sc
2 3.14
Xd
1.792 2.515m 2
4
4
6.2 Determination of cation regeneration tank

Cation regeneration tank is designed as a vertical and cylindrical vessel. The straight
height is determined by the volume of the cation resin.
Volume of the anion resin (Vc)
=4.6m3
Volume in the butterfly bed (V3)
=0.79m3
Volume of the anion resin in the straight tube (V1)

V1 Vc V3 4.6 0.79 3.81m3
The height of the rein in the straight tubeH1

H1
V1
3.81
1.515m
Sc 2.515
When the anion resin is transferred into the cation resin regeneration tank, the height
of the cation and anion resinH2
H2
Vc Va V3 6.9 0.79
2.430m
Sc
2.515
H2 selected
=2500mm
The expansion height (H3)

H 3 42% H 2 0.42 2500 1050mm
The allowance heights (H4)
=400mm
The straight tube height H

H H 2 H 3 H 4 3950mm
13 / 40
14 / 40
PART TWO PUMP CALCULATION

1.
Acid metering pump
1.1 The condition of acid metering pump:

Tag Number:
=00LDN21AP001/00LDN21AP002
Quantity
=2 no (Usually, 1 pump will be in operation, the other will
be reserved)
1.2 Design Data
fluid type
=hydrochloric acid
concentration (CHCL)
=30%
density(HCL)
=1150kg/m3
Cation resin regeneration velocity in the vesselVc=5m/h

The cross-sectional area (Sc) =2.515m2
1.3 The cation resin regeneration flow (Qc)
Qc Sc Vc 2.515 5 12.6m3 / h
Diluted acid regeneration fluid density (c) c=1000kg/m3, the mass flow of acid
regeneration fluid (Qmc)
Qmc Qc c 12.6 1000 12600kg / h
Diluted acid concentrationCc =5%

Acid mass flow rate Qm1
=CcQmc=0.0512600=630kg/h
The needed acid volume flow (Qv1)

Qv1
Qm1
630
1.83m3 / h
CHCL HCL 0.30 1150
The acid metering pump flow (Q1) =1.251.83=2.29m3/h

The selected acid metering pump flow
=2.5m3/h
The acid metering pump head is designed to be higher than the pressure of the pipe
where the acid is added, the pressure of the pipe where the acid is added is usually 0.3
0.4MPa, so the head of the acid metering pump is selected as 0.5MPa.
2.
Caustic metering pump

15 / 40
2.1 The condition of caustic metering pump:

Tag Number:
=00LDN22AP001/00LDN22AP002
Quantity
be reserved)
2.2 Design Data
fluid type
=Sodium hydroxide
concentration (CNaOH)
=30%
density (NaOH)
=1370kg/m3
Anion resin regeneration velocity in the vesselVa=5m/h

The cross-sectional area (Sa) =1.74m2
2.3 The anion resin regeneration flow (Qa)
Qa S a Va 1.74 5 8.7 m3 / h
Diluted acid regeneration fluid density (a) a=1000kg/m3, the mass flow of acid
regeneration fluid (Qma)
Qma Qa a 8.7 1000 8700kg / h
Diluted concentrationCa
=4%
Acid mass flow rate Qm2
=CaQma=0.048700=348kg/h
The needed alkali volume flow (Qv2)

Qv 2
Qm 2
348
0.85m3 / h
CNaOH NaOH 0.30 1370
The caustic metering pump flow
=1.250.85=1.06 m3/h
The selected caustic metering pump flow
=1.5 m3/h
The caustic metering pump head is designed to be higher than the pressure of the pipe
where the caustic is added, the pressure of the pipe where the caustic is added is
usually 0.30.4MPa, so the head of the caustic metering pump is selected as 0.5MPa.
3.
Backwashing pump
3.1 The condition of backwashing pump:

Tag Number:
=00LDB10AP001/00LDB10AP002
16 / 40
Quantity
be reserved)
3.2 Design Data
fluid type
= demineralized water
density(NaOH)
=1000kg/m3
3.3 the backwashing pump rated flow

The backwashing pump flow is determined by the requirement of filter element, since
one filter elements backwashing flow is 0.55m3/h ,the backwashing pump
flow(Qb)=2040.55=112.2m3/h
The pump flow rate is selected as 110m3/h.
The pump rated head (H) = the pressure needed (25m) by the filter element added to
the pressure
H=25+6.57=31.57mH2O, the pump head is selected 35m
BACKWASHING PUMP HEAD CALCULATION
17 / 40
Equipment :Backwashing pump
Tag Number :00LDB10AP001/00LDB10AP002
DESIGN DATA
1 Fluid type
= Water
2 Viscosity
= 1.00 cP 1.000 cst
3 Specific gravity
= 1.00
Use the formula for pipe pressure loss
0.00107V 2
d 1j .3
Where
I :pressure loss for 1m length pipe(m/m)

dj inside diameter(m)
V: Velocity inside pipe (m/s)
4 the flow rate(Q)

5 pipe size
=110m3/h
=130mm ID dj
6 pipe material
=304SS
FORMULA
dj(m)
V(m/s
I(m/m
PIPE
PRESSURE
LENGTH
LOSS(m)
0.13
2.49
0.099
30
2.97
dj(m)
V(m/s
QTY
PRESSURE
A) PIPE
0.00107V 2
I
d 1j .3
B)FITTING
)
Elbow 90
Equal Tee
LOSS(m)
V
2g
0.13
2.49
0.60
0.76
0.13
2.49
0.84
0.27
V2
2g
0.13
2.49
0.63
0.2
0.13
2.49
7.5
2.37
Branch
C )VALVE
butterfly
check
6.57
18 / 40
4.
Recirculating pump
4.1 The condition of recirculating pump

One recirculating pump is designed for one unit
Pump capacity required
=0.6Q2=451.9m3/h
Pump rated flow rate
=470m3/h
4.2 Pump head

The pump head is to overcome the friction loss when the water is passing the mixed
bed and resin trap
max friction loss passing mixed bed=0.175MPa
max friction loss passing resin trap=0.1MPa
Piping friction loss
= 2.584mH2O
Calculation result
= 0.175+0.1+0.026=0.301MPa
Pump head selected
=0.32MPa
19 / 40
RECIRCULATING PUMP HEAD CALCULATION

Equipment :Recirculating pump Tag Number :10LDF20AP001/20LDF20AP001
DESIGN DATA
1 Fluid type
= Water
2 Viscosity
= 1.00 cP 1.000 cst
3 Specific gravity
= 1.00
0.00107V 2
where I :pressure loss for 1m length pipe(m/m)
d 1j .3
4 the flow rate(Q)

5 pipe size
=470m3/h
=258mm ID dj
6 pipe material
FORMULA
=304SS
dj(m)
V(m/s)
I(m/m)
PIPE LENGTH
PRESSURE LOSS(m)
A PIPE
0.258
2.48
0.039
10
0.39
B)FITTING
dj(m)
V(m/s)
QTY
PRESSURE LOSS(m)
Elbow 90
V2
2g
0.258
2.48
0.60
0.565
V2
2g
0.258
2.48
0.70
0.219
0.258
2.48
4.5
1.41
C )VALVE
butterfly
check
2.584
20 / 40
5.
ROOTS BLOWER
5.1 design condition

Tag Number:
=00LDC21AN001/00LDC22AN001
Quantity
=2 no (Usually, 1 air blower will be in operation, the other
will be reserved)
5.2 Design Data
fluid type
=air
temperature
=25
pressure in atmosphere
=1.01105Pa
5.3 The rated flow

the air from the roots blower outlet is used as the power source of the resin cleaning
based on the design standards:
the strength of the air washing (q)
=3.6Nm3/m2min
the rated flow of the air blower(Q)=qS

where Sthe cross-sectional area of the resin separation tank or cation regeneration
tank or the anion regeneration tank; the largest one is the area of the cation
regeneration tank.
S
=2.54m2
=qS=3.62.54=9.14Nm3/min
The selected
=9.36Nm3/min
5.4 The rated head

The air blower rated head (H) = the pressure needed (7m) for the resin washing added
to the pressure loss
H=7+0.3035=7.03mH2O, the air blower head is selected 8mH2O
21 / 40
ROOTS BLOWER HEAD CALCULATION

Equipment :air blower Tag Number :: 00LDC21AN001/00LDC22AN001
DESIGN DATA
1 Fluid type
= air
2 density
= 1.205kg/m3
I 30.5 Pa / m
where
based on the standards, I=30.5Pa/m
3 the flow rate(Q)

4 pipe size
=5.22m3/min(at the condition :200.08MPa)

=80mm ID dj
5 pipe material
FORMULA
=340SS
dj(m)
A)PIPE
B)FITTING
V(m/s)
I(Pa/m)
PIPE
PRESSURE
LENGTH
LOSSpa)
0.080
16.4
30.5
20
kg./m3
V(m/s)
QTY
Elbow 90
V
2g
C )VALVE
1.205
16.4
kg./m3
V(m/s)
QTY
check
silencer
V 2
2g
82.5
PRESSURE
LOSS(kg/m2)
butterfly
PRESSURE
LOSS(kg/m2)
610
1.205
16.4
1.205
16.4
1.205
16.4
10
165
22 / 40
6.
Flushing pump
6.1. design condition:

Tag Number:
=00LDP10AP001/00LDP10AP002
Quantity
be reserved)
6.2. Design Data
fluid type
= Demineralized water
density
=1000kg/m3
6.3. the flushing pump rated flow

The flushing pump is used to supply water for the resin backwash, separation and
regeneration. When the resin is transferred, the flushing pump is also used to supply
water to transfer the resin. The maximum flow is the flow when the exhausted cation
resin is backwashed. The maximum flow is the rated flow of the flushing pump.
According to the characteristic of resin, the cation resin backwash velocity must reach
to 40m/h, the cation resin backwash expansion ratio can reach 100%
23 / 40
Here 1g/(mft2)=2.938m3/m2 h, the backwash ratio of the cation resin (v)

V=2.93813.5=40m3/m2 hthe backwash ratio is selected 40m/h
The cross-sectional area of the cation regeneration tank (Sc) =2.515m2
So the rated flow is Q
Q S c v 2.515 40 100.6m3/h
The rated flow is selected 100m3/h

In order to reduce the damage when the flushing pump is not used at the rated flow, a
return branch is designed.
6.4. The flushing pump rated head
In order to maintain the resin transfer frequently, the resin need 0.35MPa pressure, the
outlet of the pump is designed a regulator valve to keep the pressure. The transfer
ratio is selected 3 m/s, the ratio in the main pipe is 1.13m/s
The pressure loss is 11.5mH2O
The rated head (H) =35+11.5=46.5 mH2O, the rated head is selected as 50 mH2O
FLUSHING PUMP HEAD CALCULATION
Equipment : Flushing pump
Tag Number : 00LDP10AP001/00LDP10AP002
DESIGN DATA
1 Fluid type
= Water
2 Viscosity
= 1.00 cP 1.000 cst
3 Specific density
= 1.00
0.00107V 2
d 1j .3
where

4 the transfer ratio (V)
=3m/s
5 pipe size
=80mom ID dj
6 pipe material
=304SS
24 / 40
FORMULA
dj(m)
V(m/s
I(m/m
PIPE
PRESSURE
LENGTH
LOSS(m)
0.08
0.257
40
10.28
dj(m)
V(m/s
QTY
PRESSURE
A) PIPE
0.00107V 2
I
d 1j .3
B)FITTING
)
Elbow 90
Equal Tee
LOSS(m)
V2
2g
0.08
0.30
0.69
0.08
V2
2g
0.13
1.13
0.65
0.04
0.13
1.13
7.5
0.49
Branch
C )VALVE
butterfly
check
11.5
25 / 40
PART THREE THE PRESSER VESSEL WALL THICKNESS CALCULATION
26 / 40
NO.
1
2
3
NAME
Prefiliter
Resin trap
Resin
ID(m
Design
Design
m)
pressure(M
tempera
ible
Pa)
ture
stress(
selected(
()
60
Sa516Gr7
MPa)
160
60
0
Sa516Gr7
160
50
0
A36
1700
600
1600
4.0
4.0
0.6
Material
Permiss
133
Where
Thicknes
coefficient
calculation(mm) s
1.0
23.85
mm)
30
1.0
9.86
14
calculation(mm)
0.85
7.22
10
0.85
7.84
10
0.85
6.91
0.85
7.56
R:vesselsradius 0.5ID
1800
0.6
50
A36
133
S:permissible stress (MPa)

E:welding coefficient
1500
0.6
50
A36
133
on tank
Air tank A 1800
Tm: negative deviation of the

material, 0.25mm
regenerati
6
P R
Tm Tc
S E 0.6 P
Thickness by
P: design pressure (MPa)
regenerati
on tank
Anion
Tr
Welding
Tr: thickness by
separation
tank
Cation
Formula
Tc: corrosion allowance,2mm

1.0
50
Sa516Gr7
160
27 / 40
NO.
7
8
NAME
ID(m
Design
Design
m)
pressure(M
tempera
ible
Pa)
ture
stress(
selected(
()
MPa)
mm)
and B
Air tank C 1600
Electric
1.0
Material
Permiss
Formula
Welding
Thickness by
Thicknes
coefficient
calculation(mm) s
50
0
Sa516Gr7
160
0.85
6.97
138
0.85
7.64
10
160
1.0
21.1
28
1800
0.6
99
0
304
3000
4.0
60
Sa516Gr7
water
9
heater
Mixed
bed
Tr
P D
Tm Tc
4 S E P
Where
Tr:thickness by
calculation(mm)
P: design pressure (MPa)
D:vesselsinside diameter
S:permissible stress (MPa)
E:welding coefficient
28 / 40
NO.
NAME
ID(m
Design
Design
Material
Permiss
Formula
m)
pressure(M
tempera
ible
Pa)
ture
stress(
selected(
()
MPa)
mm)
Tm:negative deviation of the
material, 0.25mm
Tc:corrosion allowance,2mm
29 / 40
Welding
Thickness by
Thicknes
coefficient
calculation(mm) s
PART FOUR WASTEWATER CALCULATION

There are two kind wastewaters in the process of condensate polishing system running:
a) the wastewater when the filter elements are backwashed
b) the wastewater when the resin is regenerated
1.
backwash of the prefilter

process
Timessec
Backwash
Volume
onds
flow(m3/h)
of
Remark
discharge
(m3)
1
Pressure discharge
120
No water will be
discharged
Backwash water
Backwash and
2
discharge until to
the 2/3 level
140
110
6.31
volume :4.28
The drainage from
the prefilter:2.03
Backwash by the
3
compressed air and
110
0.15
water(first)
Backwash and
4
discharge until to
the 1/3 level
Backwash water
120
110
5.94
volume :3.67
The drainage from
the pre-filter:2.27
Backwash by the
5
compressed air and
110
0.15
water(second)
Backwash and
6
discharge until to
the bottom of the
Backwash water
100
110
4.24
filter element
Backwash by the
7
compressed air and
water(third)
Backwash and
volume :3.06
The drainage from
the pre-filter:1.18
110
0.15
120
110
4.97
discharge until to
Backwash water
volume :3.67
27 / 40
the bottom of the
The drainage from
prefilter
Discharge until to
the pre-filter:1.30
the level to the
120
bottom of the pre-
~0.05
filter
Water filling until
10
to the top of the
120
Discharge without
pressure
No water will be
110
discharged
pre-filter
21.96
once
Usually the backwash will be done at less three times, so the total discharge water
volume is 21.963=65.88 m3
2.
the exhausted resins backwash and regeneration
Where SPT: resin separation tank;

CRT: cation regeneration tank
ART: anion regeneration tank
MB: mixed bed
2.1 the exhausted resin transfer from the mixed bed to the resin separation tank
process
Pressure
discharge of MB
Resin transfer
by the
timesecon
ds
flushing or
Volume of
backwash
discharge
flow(m3/h)
(m3)
remarks
30
600
2.02
compressed air
Resin transfer
The water in the

mixed bed
by the
3
compressed air
900
45
11.25
180
The resin
2.75
and the flushing

4
water
MB discharge
and the resin
pipe
pipe
rush:45m3/h;
28 / 40
the resin pipe will be

flushed while the
residue
water(about~0.5m3) in
flushing(first)
the mixed bed will be

discharged ,
MB discharge
5
The resin
and the resin
60
pipe
pipe
1.5
flush:90m /h;
3
flushing(second)
17.52
2.2 the spare resin transfer from the cation regeneration tank to the mixed bed
process
timeseconds
Flushing or
Volume of
backwash
discharge
flow(m3/h)
(m3)
remarks
The spair resin

1
transfer to MB
No water will
300
by the
be discharged
compressed air
The spair resin
transfer to MB
2
by the
500
30
180
60
No water will
be discharged
compressed air
and water
The flushing of
CRT
The resin pipe is
flushed while
600
MB is filled
5
CRT is filled
45
7.5
No water will
900
be discharged
10.5
2.3 the exhausted resin separation and transfer to the anion regeneration tank and the
cation regeneration tank
process
timesecon
Flushing or
Volume
ds
backwash
29 / 40
of
remarks
flow(m3/h)
discharge
(m3)
1
2
3
5
6
7
8
9
10
11
12
13
SPT is filled
Discharge of
SPT
Pressure in the
SPT discharge
Resin scrub by
the air from the
roots blower
Backwash of
the resin in SPT
SPT pressure
drainage
flushing of the
upper part
Resin first
separation (1)
Resin first
separation (2)
Resin first
separation (3)
Resin first
separation (4)
Resin first
separation (5)
Anion resin is
waiting to be
transferred to the
No water will be
600
180
8.88
60
No water will be
discharged
No water will be
20
discharged
~6.05
60
36
0.6
600
100
36.60
600
50
18.30
600
30
600
15
2.5
600
7.5
1.2
60
0.03
420
18
2.1
120
2.5
0.07
ART
Anion resin is
14
15
16
transferred to
ART
second separation
prepare
Second seperstion
resin:8.88m3
No water will be
discharged
900
360
discharged
The water above the
81.33
30 / 40
17
18
19
Cation resin
transfer prepare
Cation resin
transfer to CRT
flushing of the
resin pipe
120
2.5
0.07
360
20
120
60
20
ART filled
300
21
CRT filled
600
No water will be
discharged
No water will be
discharged
2.4 the regeneration of the cation and anion resin
process
timesecon
ds
flushing or
backwash
flow(m3/h)
166.73
Volume
of
discharge
remarks
(m3)
Anion resin
1
scrub
first
ART
discharge by
1-1
the
180
2.54
compressed
1-2
1-3
air
ART
discharge
Anion resin
scrub by the
air from the
1-5
1-6
scrub by the
air and water
ART
pressured
ART
anion resin
No water will be
30
discharged
No water will be
120
discharged
roots blower
Anion resin
1-4
The water above the
Water will be added into

300
20
the tank until the level is

above the resin
No water will be
20
90
0.8
31 / 40
discharged
Water above the resin
discharge by
the air
1-7
ART filled
No water will be
360
discharged
Cation resin
2
scrub
first
CRT
discharge by
2-1
the
180
5.9
compressed
2-2
2-3
air
CRT
discharge
Cation resin
scrub by the
air from the
2-5
2-6
scrub by the
air and water
CRT
pressured
CRT
discharge by
No water will be
120
discharged
300
30

above the resin
20
90
2.5
the air
2-7
3
4
5
6
7
CRT filled
Prepare for
regeneration
regeneration
CRT/ART
exchange
CRT/ART
flushing
Anion resin
resin
30
roots blower
Cation resin
2-4
Water above the cation
resin
No water will be
450
12
60
22
0.37
3600
22
22
2400
22
14.7
1200
22
7.4
32 / 40
The water above the
discharged
scrub
second
ART
discharge by
7-1
the
180
2.54
compressed
7-2
7-3
air
ART
discharge
Anion resin
scrub by the
air from the
The water above the

resin
30
120
roots blower
Anion resin
7-4
7-5
scrub by the
air and water
ART
pressured
ART
360
20
7-6
discharge by
120
7-7
8
the air
ART filled
ART rinse
Cation resin
480
1500
9-1
20
0.8
20
18
7.5
scrub
second
Cation resin
scrub
CRT
180
5.9
discharge by
9-2
the
30
compressed
9-3
9-4
air
CRT
discharge
Cation resin
No water will be
120
360
30
33 / 40
discharged
scrub by the
air from the
9-5
9-6
roots blower
CRT
pressured
CRT
discharge by
above the resin

20
90
2.5
the air
9-7
CRT filled
450
12
10
CRT rinse
1500
36
No water will be
discharged
15
11
Adjust
180
2.5 anion resin transfer to CRT
90.45
Flushing or
Volume of
backwash
discharge
180
flow(m /h)
20
(m )
1.0
300
10
0.83
3
4
and water
ART flushing
Pipe flushing
60
60
20
60
ART filled
1200
20
CRT filled
1200
20
process
1
ART flushing
Anion resin
transfer to
CRT by the air
timesecon
ds
2.6 resin mix and rinse
process
CRT
discharge
remarks
0.33
1.0
No water will
be discarged
No water will
be discarged
3.16
flushing
Volume
timesecon
or
of
ds
backwash
discharge
flow(m3/h)
(m3)
600
4.18
34 / 40
remarks
The water above the

mixed resin
Resin mixed
2
by the air
from roots
No water will be
600
discharged
blower
Resin mixed
3
while CRT
300
0.3
discharge
4
CRT filled
600
5
6
CRT rinse
Pipe adjust
900
300
No water will be
discharged
30
7.5
12.0
The total volume of the discharge: 17.52+10.5+166.73+90.45+3.16+12.0=300.36 m3
PART FIVE WASTE WATER BASIN AND TRENCH CALCULATION

1.
the calculation of waste water basin
the total drain when pre-filter backwashed: 67.77 m3

the total drain when mixed bed regenerated: 300.36 m3
the capacity of waste water pump : 60 m3/h
the needed waste water basin volume: 300.36-60=240.36 m3
the recommended waste water basin volume: 250 m3
LLM requested waste water basin volume: 60 m3
2.
the calculation of waste water trench
the capacity of backwash pump : 110 m3/h

the capacity of flushing pump : 100 m3/h
the max drainage (Qd) will not exceed 110+100=210 m3/h
the drainage velocity v=0.6 m/s
the needed trench area A
Qd
=0.097 m2
3600 v
the chosen trench fullness coefficient: 0.5

the recommended trench area 2A=0.194 m2
35 / 40
the width of recommended trench W 2 A =0.441 m

the chosen dimension of drainage trench is 600mm600mm(WH).
36 / 40

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What are the main components of the condensate polishing system discussed?

DOCUMENT SUBMISSION STATUS: AP

POYRY ENERGY LTD

EPC CONTRACTORS CONSULTANT

FICHTNER GmbH &

VUNG ANG 1 THERMAL POWER PLANT 2 x 600MW

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

CONTRACT No. 290110/LILAMA-DEC

Design calculation for condensate polishing system

DOCUMENT No. VA1-DEC-00100-M-M1D-CAL-8012

Design calculation for condensate

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

Approved by: Jiang Bao Cai

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

PART ONE EQUIPPMENTS DETERMINATION CALCULATION

1.1 The condition of prefilters

=10(20) LDB22BB001, 10(20) LDB23BB001, 10(20)

=3x50 %( Usually, 2 prefilters will be in operation, 1

perfilter will be reserved)

Flow rate into each prefilter Q1=753 m3/h

Rated flow of each filter element q1=S1V1=6.50.7=4.55m3/h

Quantity of running filter element selected: 204

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

The height of the prefilter is selected 2400mm

appendix 1 the arrangement of the filter elements

2.1 The condition of mixed bed

=10(20) LDF22BB001, 10(20) LDF23BB001, 10(20)

=3x50 %( Usually, 2 mixed beds will be in operation, 1

mixed bed will be reserved)

Flow rate into each mixed bed

2.2 The Determination of mixed bed

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

Flow velocity (V2)

Flow area (S2)

Volume of the cation resin

Volume of the anion resin

CONDENSATE POLISHING SYSTEM

3.1 The condition of resin traps

=10(20) LDF22BB002, 10(20) LDF23BB002, 10(20)

=3x50 %( Usually, 2 resin traps will be in operation, 1 resin

trap will be reserved)

The area of the mesh in 1 meter filter (S1)

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

The length of the filter element (L1)

The length of the resin trap (L)

Resin separation tank

4.1 The condition of resin separation tank