Catalogue 2012

Air Circuit Breaker

Air Circuit Breaker
2
Standard ACB
Standard range of Air Circuit Breakers are available from 630 A to 4000 A rating in 3 Pole and 4 pole execution, with breaking
capacity of 50kA to 100kA. These ACBs have been designed keeping in mind the present day complex requirement of electrical
systems which makes it essential to have a reliable product which can give un-interrupted service through out the product
life meeting all the stresses that the system encounters.
Feature

Compact size, wide range & high breaking capacity

630A to 4000A available in only 3 frame sizes

First frame available upto 2000A

Common height, depth and panel door cutout

Plug in type front accessible accessories

Accessories are feld fttable & common for the entire range

Modular construction for pole unit

Easily replaceable arcing contacts

Available with communication facility

Construction
Operating Mechanism is of stored energy type, which operates using pre-charged springs. The springs are charged
manually with the help of charging handle or with the help of charging motor, if provided. The same operating
mechanism is used for the entire range. Mechanism has been developed using less number of parts resulting in more
reliability, longer mechanical life and requiring very less maintenance.
Contact Mechanism
Conductor Unit is of modular design. Each pole consists of Main and Arcing contacts which are housed in the
moulded housing The contacts are made from sintered silver alloy for reliability, longer life and anti-weld properties.
The construction of the contact is such that arcing contact closes before and opens later than the main contact, this
substantially reduces erosion of main contact under normal and short circuit conditions. The current transformer is
placed inside the pole unit around the lower terminal.
Arc Chutes are provided for quenching the arc. Arc chute comprises of grid plates mounted in parallel in the insulated
housing. The arc is divided between these grid plates which helps in its fast quenching. The arc is thus confined,
divided and extinguished in the arc chute. The excellent insulation between the conducting parts and better energy
dissipation after short circuit makes it possible to make the load and line connections on either side.
The Tripping Mechanism comprises of magnet holder trigger which is linked to the trip bar unit. The electronic
circuit gives a signal to this unit in case of over current fault and this unit mechanically trips the Circuit Breaker.
In Over Current Protection the sensing of the current is through the current transformers fitted on the main
terminals. In case of any fault the secondary output of the CT increases. This secondary output of CT goes to the
micro controller based electronic circuit. The micro controller is programmed to give a signal as per inverse time
characteristics. The signal in the form of DC supply is given to magnet holder trigger which trips the ACB. The
required tripping time and tripping current can be set with the help of the switches provided on the front panel of
the electronic release.
Air Circuit Breaker
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Technical Information
Standard Conformity : IEC 60947-2 & IS 13947-2
Performance Series E S H V
Rated Current (In) (Amps.) 630 630 2000 2500
(Ref. Temp. 45C) 800 800 2500 3200**
1000 1000 4000**
1250 1250
1600 1600
2000 2000
Rated Service voltage (Ue) V 690 VAC 690 VAC 690 VAC 690 VAC
250 VDC 250 VDC 250 VDC 250 VDC
Rated Insulation voltage (Ui) V 1000 V 1000 V 1000 V 1000 V
Rated impulse
withstand voltage (Uimp) kV 12 kV 12 kV 12 kV 12 kV
Frequency (Hz) 50/60 50/60 50/60 50/60
No. of Poles* 3, 4 3, 4 3, 4 3, 4
Rated short-circuit breaking
capacity (Ics=100%Icu) (kA)
-220/380/415/440VAC 50 65 75 100
-500/660/690 VAC 40 55 65 85
-250 VDC 40 55 65 75
Rated short-time
withstand current (Icw)
1sec (kA) 50 65 65 85
3sec 36 40 50 65
Rated short-circuit making capacity (kA)
(peak value) (Icm)
-220/380/415/440 105 143 165 220
-500/660/690 84 121 143 187
Utilization category B B B B
Isolation behavior Yes Yes Yes Yes
Closing time (msec) <70 <70 <70 <70
Break time (max) (msec) 30 30 30 30
Mechanical life (No. of operations)
(with regular maintenance) 25000 25000 20000 15000
Electrical life (at 440VAC) 630, 800A -15000 630, 800A -10000
(No. of operations) 1000,1250A -12000 1000,1250A -10000 10000 5000
1600A -12000 1600A -8000
2000A -10000 2000A -8000
Overall Dimensions (mm)
Fixed (WxHxD) 3P 291x421x307 400x421x307 561x421x307
4P 381x421x307 525x421x307 741x421x307
Draw out (WxHxD) 3P 330x460x386 435x460x386 600x460x386
4P 420x460x386 560x460x386 780x460x386
* 2 Pole ACBs are available on request
** In 4 Pole ACBs 3200A and 4000A , Netural Pole is available in both 100% or 50% rating.
Air Circuit Breaker
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Over Current Release
IPR range of over current releases (OCR) provided in Standard breakers are
highly- reliable, multi-functional, dedicated protection unit using advanced micro-
controller with full benefts of microprocessor technology offering Overload, Short
Circuit, Instantaneous and earth fault protection besides enhanced feature of feld
testing for all models.
These releases are true RMS sensing over current trip devices, requiring no exter-
nal supply for their basic functioning.
Salient features include :
- Error free and user friendly settings of current and time delay
- True RMS sensing with immunity to system disturbances
- More Reliable and repetitive accuracy, using high end 16 bit micro-controller
- Self powered by built in Current Transformer
- Three phase protection and Earth fault protection in same unit
- LED Indication for all the tripping faults
- Function OFF, setting available
Time-current Characteristic Curve
IPR-3 Release
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Specifcations
Settings of Overload Current (LTD) LTD Current (I1): 40% to 100% of ICT
with function blocking option. LTD Time : 1sec to 35sec.
Settings of Short Circuit Current (STD) STD Current (I2): 300% to 900% of
I1 with function blocking option. STD Time : 50ms to 700ms.
Setting of Instantaneous Current (INST) INST Current (I3): 400% to
1600% of I1 with function blocking option.
Ground fault Setting (GFT) GFT Current (Ig): 10% to 70% of I1 with function
blocking option. GFT Time : 100ms to 5000ms.
Besides these protection functions IPR-3 provides the following additional functions
also:
RS Communication: Through RS485 Port
Pre Trip Alarm Function
Current Setting (Ip): 60 to 100% of LTD current setting Time Setting (Tp)
(defnate) : 10 to 200 sec
Measurement function: 3 phase current, 3 phase voltage, Tripping time, KVA,
KWH, Power factor, Max. demand (KVA & KWH), Breaker terminal temperature
Under Voltage/ Over Voltage Indication: Under Voltage setting from 40 to
85% of rated voltage, with a time delay of 50 to 400 msec. Over voltage setting
from 110 to150% with a time delay of 50 to 400 msec.
Fault History: To record and display the last 100 faults (50 faults in IPR2)
Self Monitoring: To monitor the condition of controller and in case of any fault
same is indicated by CPU FIT LED.
Temperature Sensing: To monitor the temperature of Micro-controller and give
an indication if the temperature exceeds the set value.
Breaker Fault: When any mechanical fault prevents the tripping of the fault zone
breaker, the release of that breaker gives the tripping command to the upper zone
breaker (if externally connected).
Potential Free Contacts: Potential free contacts for LTD, STD/INST, PTA, GFT,
TEMP, under and over voltage.
LED Indications: LED Indications for faults.
Function Blocking: This feature is available for LTD, STD, INST and GFT
Operation Counter: It records the number of operations of ACB by counting the
number of trip operations through OCR and stores them in 2 different categories:
a) Current less than 300%, b) Current more than 300%.
Function Check: Field testing of LTD, STD & INST function can be performed with
help of Field Testing Kit.
Specifcations for IPR-E
LTD Current (I1): 55% to 100% of ICT rating.
LTD Time: 5 Sec. fxed at 6In inverse time characteristics.
INST Current: Fixed at 6 In.
IPR-1 Release
IPR-3 Release
IPR-E Release
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Features Available in Different Models of Over Current Release (IPR)
IPR-1 Release
IPR-2 Release
IPR-3 Release
IPR-E Release
Functions IPRE IPR1 IPR2 IPR3
Overload Function (LTD)
Short Circuit Function (STD)
Instantaneous Function for short circuit protection (INST)
Ground fault Function (GFT)
Function blocking feature for all the above 4 functions
Pre trip alarm function
Measurement function
3 phase current
3 phase voltage
Tripping time
KVA
KWH
Power factor
Max. demand (KVA & KWH)
Ambient temperature
Breaker terminal temperature
Under voltage / Overvoltage alarm
Fault History
Self Monitoring
Temperature sensing
Breaker fault
Potential free contacts
LED Indications
Operation counter
Function Check
LCD display
Communication Port RS 485
Available
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Communication Facility
Intelligent over current microprocessor release type IPR3 is available with two way communication facility through RS232/485
port. The communication facility enables the user to monitor the entire system from his controlroom on a PC/Laptop. Through
this facility it is also possible to control/modify the setting of the IPR release from the PC/Laptop as per the user requirement.
The complete fault history record can also be stored in the computer. The software required for this system is offered by
Standard as optional.
Online information of ACB
Modifcation of release parameters from computer
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Wattloss Chart (Total for 3 Pole ACB)
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Accessories
Electrical Accessories:
Charging Motor
Shunt Trip Coil/Closing Coil
Undervoltage release
Auxillary Contacts
Safety Shutter for main circuit
Position Indication Switch
Adaptor terminals for Cradle
Drawout position lock
Drawout Accessories:
A set of fve changeover
switches are provided in the
circuit breaker which can
be used for external circuit.
Additional fve changeover
switches can also be
provided as an optional.
It is provided in an electrical
operated ACB to charge the
closing springs automatically.
These are available in 110V
and 220V AC/DC. The VA
burden of this motor is 150
VA only and the charging
time is 3 to 4 seconds.
These coils are used for
electrical tripping and closing of
ACB.These coils are available in
24V, 110VAC/DC, 220VAC/DC
& 415VAC. The same coil can
be used as a shunt trip coil or
closing coil. The inrush power is
200VA.
These coils are used for electrical tripping and closing of
ACB.These coils are available in 24V, 110VAC/DC, 220VAC/
DC & 415VAC. The same coil can be used as a shunt trip coil
or closing coil. The inrush power is 200VA.
This release trips the ACB in case
the voltage drops below the re-
quired level. It is necessary to en-
ergise the under voltage release
coil before attempting to close the
circuit breaker as in de-energized
condition, it mechanically locks
the breaker and the same can
not be closed. These coils are
available in 24V DC, 110V AC/DC,
220V AC/DC & 415V AC.
For energizing this coil minimum 85% of the rated voltage is
required and if the voltage drops below 50% of the rated volt-
age it automatically trips the ACB. Inrush power of this coil is
200VA and the continuous power is 5VA only.
This feature is available
to lock the breaker into
different drawout positions
i.e. CONNECTED, TEST, or
DISCONNECTED position
with the help of padlock (not
supplied with ACB).
It is provided on the cradle
which automatically isolates
the Main circuit terminals
when the breaker is drawn
out. A provision is also there
for locking the safety shutter
in the closed position with the
help of Pad Lock (not supplied
with ACB).
A set of 5 micro switches
is provided in the cradle
which indicates the position
of breaker in the cradle
i.e. CONNECTED, TEST, or
DISCONNECTED position.
Two switches each are
provided for CONNECTED
AND DISCONNECTED
position and one switch is
for TEST position.
Special Adaptor Terminals can
also be provided for Ist frame
ACB which can make the ter-
minals suitable for taking hori-
zontal as well as vertical bus bar
connections. The standard cra-
dles are supplied with horizontal
terminals. Adaptor terminals are
factory ftted and are available at
extra cost.
Mal insertion prevention device:
It prevents the breaker of a different rating being inserted into the
cradle of different rating.
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Other Accessories
It is provided to get a
remote signal indicating
that ACB has tripped due
to the operation of over
current release.
It indicates the number of
mechanical operations of the
circuit breaker and the same
is visible on the front of ACB
Cover.
It is provided to lock the ACB
in open position. Once the
ACB is locked it can not be
switched on. For interlocking
purpose three locks with two
keys or two locks with one key
can be supplied.
A special cover can be
provided on the front cover
on which a pad lock (not
supplied with ACB) can be
ftted for locking the ON &
OFF push buttons.
For the safety of the personnel,
safety shutter can be padlocked
once the breaker has been
withdrawn from the cradle.
A micro switch is provided to get
a remote signal indicating the
status of Circuit Breaker closing
spring.
It prevents the opening
of panel door, if the ACB
is in closed (ON) position.
When this interlock is ftted
in the Circuit Breaker it is
necessary to switch off the
breaker, before opening the
panel door.
Standard Air Circuit Breakers
are ftted with specially
designed lifting plates which
makes the lifting of these
ACBs very convenient.
Close open cycle Counter
Key Lock/ Key Interlock
ON/OFF push button cover
Trip Indication Switch
Spring charge Indication Switch
Door Interlock
Lifting Plates
Safety shutter padlock feature
Air Circuit Breaker
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Internal View of ACB
1. Over Current Release
2. Arc Chute
3. Charging Handle
4. Pole Unit
5. Five Terminal assembly
6. Moving Contact assembly
7. Push Button OFF
8. Push Button ON
9. Shunt Trip Coil
10. Cradle Unit
11. Safety Shutter
12. Terminals
13. Pad lock facility for safety shutter
14. Control Terminals
15. Position Indication Switch (Optional)
16. Mounting Holes
Air Circuit Breaker
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Out Line Dimensions, Mounting Detail & Terminal Arrangement
Rating: 630A to 2000A (E & S Series) Fixed Type
* Mounting hole dimensions
All dimensions are in mm.
Thickness - T
E- Series S- Series
630-800A 10 20
1000-1250A 15 20
1600A 20 20
2000A 25 25
Air Circuit Breaker
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Out Line Dimensions, Mounting Detail & Terminal Arrangement
Rating: 630A to 2000A (E & S Series) Drawout Type
* Mounting hole dimensions
All dimensions are in mm.
Thickness - T
E- Series S- Series
630-800A 10 20
1000-1250A 15 20
1600A 20 20
2000A 25 25
Air Circuit Breaker
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Out Line Dimensions, Mounting Detail & Terminal Arrangement
Rating: 2500A (H Series) Fixed Type
* Mounting hole dimensions
All dimensions are in mm.
Air Circuit Breaker
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Out Line Dimensions, Mounting Detail & Terminal Arrangement
Rating: 2500A (H Series) Drawout Type
* Mounting hole dimensions
All dimensions are in mm.
Air Circuit Breaker
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Out Line Dimensions, Mounting Detail & Terminal Arrangement
Rating: 3200A to 4000A (V Series) Fixed Type
* Mounting hole dimensions
All dimensions are in mm.
Thickness - T
Rating T
3200A 20mm.
4000A 25mm.
Air Circuit Breaker
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Out Line Dimensions, Mounting Detail & Terminal Arrangement
Rating: 3200A to 4000A (V Series) Drawout Type
* Mounting hole dimensions
All dimensions are in mm.
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Selection Chart
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Order Form
Please check R in front of appropriate box. Fill separate sheet for each type of ACB
Note :
1. Please specify the voltages for closing coil, shunt tripcoil and UVT , available voltages are 24VDC, 110VAC/DC, 220V AC/DC and 415V AC and for motor available
voltages are 220V AC / DC and 110V AC /DC.
2. For details of Over current release, please refer the technical catalogue.
CUST OMER/ DEALER NAME ORDER NO./DA TE
* Horizontal Terminals (H,V )
Fixed Drawout
Adaptor Te rminals
(for E & S series only)
Closin g Coil ______V AC/DC
Manual Electrica l Tripping Coil_____ _ VAC/DC
Motor ______ V
Without Releas e
CT Rating _________ A, Neutra l CT
Setting: O/L _________ A, S/ C _ ________ A,
Inst. _________ A, GFT _________ A,
Note: Unless otherwise specifed O/L will be set at maximum value and all other settings would be set at mid values.
Key Interlock
Qty.
Ratin g of ACB
Other
Accessorie s
Mounting
Spring
Charging
Operation
IP R 3 IP R 2 IP R 1
Releas e
2L+1K
3L+2K
No. of Poles 2 3 4
EN D USE R N AME
O
F
V
-
6
630A 1000A 1600A
800A 1250A 2000A
2500A
3200A
4000A
Serie s E S H V
IP R E
(100% Neutral ) (50% Neutral for V-Series only)
4
For E & S series - Horizonta l terminals are standard, for H & V s eries vertical terminals are standard. Please specify if other combination is required. *
Key Lock
Shunt Trip Coil
UVT
Trip Indication Switch
Five c/o additional
Aux. contacts
............ V
Close open cycle counter
Fiel d test unit
Positio n Indication Switch
Spring Charge Indication Switc h
Mechanical Interlock
Mal Insertion
Prevention device
Door Interlock
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Madurai Trivandrum Vijayawada
Standard ACBs, designed keeping in mind the present day complex requirement of electrical systems which makes it essential to
have a reliable product which can give un-interrupted service through out the product life meeting all the stresses of the system.
Features Intelligent Microprocessor based release First frame upto 2000A Front accessible accessories plug in type
Modular construction for pole unit Easily replaceable arcing contacts 100kA breaking capacity, in 2,3, & 4 pole execution
Range 630A to 4000A in 3 frames with 50/65/75/ 100kA breaking capacity, in 2,3, & 4 pole execution
Presenting Standard ACB
The indestructible shield against
electrical hazards
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