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    TD4100XD Presentation - TD-4100XD Operator Training

    Uploaded by

    Pipin Aripin
    The document provides training information for the TD-4100XD On-Line Hydrocarbon Monitor, including: - An overview of the instrument components and user interface. - Details on monitoring applications, principles of operation, and calibration procedures. - Step-by-step instructions for configuring alarm settings, output ranges, and relays.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    TD4100XD Presentation - TD-4100XD Operator Training

    Uploaded by

    Pipin Aripin
    351 views64 pages
    The document provides training information for the TD-4100XD On-Line Hydrocarbon Monitor, including: - An overview of the instrument components and user interface. - Details on monitoring applications, principles of operation, and calibration procedures. - Step-by-step instructions for configuring alarm settings, output ranges, and relays.

    Original Description:

    Presentation of Oily Water Analyser

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    The document provides training information for the TD-4100XD On-Line Hydrocarbon Monitor, including: - An overview of the instrument components and user interface. - Details on monitoring applications, principles of operation, and calibration procedures. - Step-by-step instructions for configuring alarm settings, output ranges, and relays.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    351 views64 pages

    TD4100XD Presentation - TD-4100XD Operator Training

    Uploaded by

    Pipin Aripin
    The document provides training information for the TD-4100XD On-Line Hydrocarbon Monitor, including: - An overview of the instrument components and user interface. - Details on monitoring applications, principles of operation, and calibration procedures. - Step-by-step instructions for configuring alarm settings, output ranges, and relays.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 64

    TD-4100XD Operator Training

    Training Topics
    Monitoring Applications
    Principles of Operation
    Application Sites
    TD-4100XD
    Components
    User Interface
    Calibration
    Maintenance
    Monitoring Application
    Storm water Run-off
    Bilge Water
    Leaks from Heat Exchangers
    Oil in Cooling Water
    Hydrocarbons in Raw Drinking Water
    and Wastewater
    Oil in Produced Water
    Principles of Operation
    Fluorescence
    1. Molecules are
    excited by the
    absorption of light.
    2. Relaxation to lower
    energy state.
    3. Molecules return to
    ground state by
    emitting
    fluorescent light.
    M M
    Emission

    Em
    = (E
    1
    -E
    0
    )/h
    M
    M
    E
    0
    E
    2
    E
    1
    Excitation

    Ex
    = (E
    2
    -E
    0
    )/h
    E
    n
    e
    r
    g
    y
    10
    -8
    sec
    Fluorescence
    1. Molecules are
    excited by the
    absorption of light.
    2. Relaxation to lower
    energy state.
    3. Molecules return to
    ground state by
    emitting
    fluorescent light.
    M M
    Emission

    Em
    = (E
    1
    -E
    0
    )/h
    M
    M
    E
    0
    E
    2
    E
    1
    Excitation

    Ex
    = (E
    2
    -E
    0
    )/h
    E
    n
    e
    r
    g
    y
    10
    -8
    sec

    C I
    F
    The TD-4100XD
    Fluorometer
    Lamp
    UV & Visible
    Light
    Excitation
    Filter
    Excitation Light
    specific to sample
    Emission
    Filter
    Sample
    Cell
    D
    Light
    Detector
    Fluorescent
    Light
    specific to sample
    Fluorescent
    Light +
    Stray Light
    D
    Emission
    Filter
    Excitation Light
    specific to sample
    The TD-4100XD
    Fluorometer
    Lamp
    UV & Visible
    Light
    Excitation
    Filter
    Light
    Detector
    Fluorescent
    Light
    specific to sample
    Fluorescent
    Light +
    Stray Light
    Closed Loop
    Drift Compensation
    TD-4100, TD-4100XD
    Light Pipe
    Chopper
    Sample
    Cell
    Sample
    Cell
    D
    Excitation Light
    specific to sample
    The TD-4100XD
    Fluorometer
    Lamp
    UV & Visible
    Light
    Excitation
    Filter
    Light
    Detector
    Emission
    Filter
    Closed Loop
    Drift Compensation
    TD-4100, TD-4100XD
    Light Pipe
    Chopper
    Fluorescent
    Light
    specific to sample
    Fluorescent
    Light +
    Stray Light
    TD-4100XD Sample Cell
    Non-fouling Falling
    Stream Design
    Water falls through air
    to drain.
    Water never touches
    an optical surface.
    Air Curtain
    Prevents condensation
    on optical windows.
    Water temperature
    can be up to 212F.
    TD-4100XD
    On-Line
    Hydrocarbon
    Monitor
    On-Site, On-Line
    TD-4100XD
    Components
    TD-4100XD Components
    Air System
    Air Curtain
    Air Purge
    Water Sampling System
    Bubble Trap
    Auto-valve
    Falling Stream Flow Cell
    Electronics & Optics
    Lamp, Filters & Windows
    Signal Processing
    User Interface
    Analog & Digital Outputs
    Bubble Trap
    Auto-valve
    Air Purge Indicator
    Air Curtain Control
    Air Purge Control
    Electronics
    & Optics
    Auto-valve Control
    TD-4100XD Components
    Flow Cell
    Air System
    Water Sampling System
    Electronics & Optics
    Air System
    Air Purge Indicator
    - Cyclops
    * Green light purge on
    * Remote pressure
    indicator dry contact
    switch
    Air Purge Control
    Air Curtain Control
    Air Curtain Control
    Air Pressure Gauge
    Air Flow Meter
    Air Pressure Adjust
    Air Flow Adjust
    Settings
    Pressure: 10-20 psi
    Flow Rate: 15 scfh
    Air Purge (ATEX Zone II, C1D2)
    Settings
    Pressure: .25 inches
    of water or until
    green light turns on
    Settings
    Pressure: 5 psig
    max.
    Cyclops Air
    Purge
    Indicator
    Air Pressure Adjust
    Air Pressure Gauge
    Wait 1 hour after
    light turns green
    before turning
    instrument on!
    Air Pressure Adjust
    Air Pressure Gauge
    Water Sampling System
    Bubble Trap
    Auto-valve
    Flow Cell
    Auto-valve Control
    Bubble Trap
    Inlet Valve
    Drain Valve
    Overflow Observation Port
    Gas Vent
    Pneumatic Auto-Valve Switch
    System (P-AVS)
    Auto-valve indicator
    Auto-valve actuator
    Auto-valve Control
    -Open
    -Off
    -Auto
    Falling Stream Flow Cell
    Water Inlet
    Desiccant Plug
    View Port
    Drain
    Electronics & Optics
    Electronics
    & Optics
    Electronics & Optics
    LCD Display
    Keypad
    Lamp Housing
    Lamp ON
    Indicator
    TD-4100XD (Cabinet Open)
    TD-4100XD Alarms
    Sample Level Alarms
    Zero alarm
    Early Warning alarm
    High Alarm
    System Alarm
    Lamp
    Chopper RPM
    High Voltage
    Cause audible BEEP and flashing ALM to
    appear on the HOME screen.
    Change the state of Relay A or Relay B.
    Sample Level Alarms
    Warn operators of significant changes in
    sample concentration.
    Can be monitored or not monitored.
    Can be set to user-defined concentrations.
    Can be configured with a user-defined delay.
    Setting: 0.1 to 999.9 min.
    Alarm Settings Relay Affected
    Zero Alarm -999.999 to 999.999 Relay A
    Early Warning Alarm 0.000 to 999.999 Relay B
    High Alarm 0.000 to 999.999 Relay A
    System Alarms
    Notify operators of instrument malfunctions.
    Change the state of Relay A.
    System alarms are not affected by the user-
    defined alarm delay.
    System alarms are always monitored.
    Cause Delay Alarm Normal
    Lamp 1 min. OFF ON
    Chopper RPM 2 min. <500 RPM 588 - 612 RPM
    High Voltage 3 min. <25 or >1000 25 - 1000
    LCD Display
    User
    Interface
    Keypad
    TD-4100XD Keypad
    Go to
    HOME screen
    Back up
    one screen
    ESC 7 8 9
    HOME
    Adjust LCD
    contrast,
    Fine tune
    sensitivity,
    Enter negative
    numbers
    *
    4 5 6
    ? 1 2 3
    # 0
    .
    ENT
    Clear numeric
    entries
    Enter values,
    Toggle values,
    Advance to next screen
    User ID
    Please input ID:

    Please input ID:


    8520
    8 5 2 0
    ENT
    Default User ID: 8520
    ESC
    7 8 9
    HOME
    *
    4 5 6
    ? 1 2 3
    # 0
    .
    ENT
    HOME Screen
    Over
    >999
    10 PPM
    CAL 28 DAYS AGO
    HOME
    During Normal Operation
    ALM 15 PPM
    CAL 28 DAYS AGO
    During Alarm Condition
    HiAlm
    ESC
    Current Alarm
    HiAlm
    ErlyWrn
    No alarm
    since last reset
    Alarm History
    or
    * * * * *
    Calibration Standard Values
    0
    12 PPM
    CAL 28 DAYS AGO
    HOME
    0
    <1> Hi Std Conc
    <2> Low Std Conc
    1
    Hi Std Conc:
    15.000 PPM
    Type new value
    15.000
    New:
    ENT
    15.000
    New: 30.000
    (Same procedure for <2>)
    ENT
    30.000
    New:
    Concentration Units
    1
    12 PPM
    CAL 28 DAYS AGO
    HOME
    Conc Units
    Display Option
    1
    Unit Display:
    PPM
    ENT
    Unit Display:
    PPB
    ENT
    ENT
    Unit Display:
    NO UNIT
    Relays A and B
    2
    12 PPM
    CAL 28 DAYS AGO
    HOME
    1. Relay A: NO
    2. Relay B: NC
    2
    Relay A Ctrl:
    NO
    Relay A Ctrl:
    NC
    1 ENT ENT
    2
    Relay B Ctrl:
    NC
    Relay B Ctrl:
    NO
    ENT ENT
    Zero Alarm
    3
    12 PPM
    CAL 28 DAYS AGO
    HOME
    3
    ENT
    1. Monitor: YES
    2. Level: -1.000
    1
    2
    Monitor Alarm:
    YES
    ENT
    Monitor Alarm:
    NO
    ENT
    -1.000
    New:
    Type new value
    ENT
    Zero alarm:
    YES -1.000 PPM
    -1.000
    New: 2.000
    2.000
    New:
    Type new value
    -1.000
    New: -2.000
    -1.000
    New: 2.000
    Early Warning Alarm
    4
    12 PPM
    CAL 28 DAYS AGO
    HOME
    Early Warning:
    YES 50.000 PPM
    4
    1. Monitor: YES
    2. Level: 50.000
    ENT
    Monitor Alarm:
    YES
    ENT
    Monitor Alarm:
    NO
    ENT
    1
    50.000
    New: 25.000
    50.000
    New:
    2
    Type new value
    ENT
    25.000
    New:
    High Alarm
    5
    12 PPM
    CAL 28 DAYS AGO
    HOME
    High alarm:
    YES 100.000 PPM
    5
    1. Monitor: YES
    2. Level: 100.000
    ENT
    Monitor Alarm:
    YES
    ENT
    Monitor Alarm:
    NO
    ENT
    1
    100.000
    New: 75.000
    100.000
    New:
    2
    Type new value
    ENT
    75.000
    New:
    Alarm Delay
    6
    12 PPM
    CAL 28 DAYS AGO
    HOME
    Alarm delay:
    1.0 min
    6
    ENT
    Type new value
    ENT
    1.0
    New:
    1.0
    New: 5.0
    5.0
    New:
    4 mA Output
    7
    12 PPM
    CAL 28 DAYS AGO
    HOME
    4 mA output:
    0.000 PPM
    7
    ENT
    Type new value
    ENT
    5.000
    New:
    0.000
    New: 5.000
    0.000
    New:
    20 mA Output
    8
    12 PPM
    CAL 28 DAYS AGO
    HOME
    20 mA output:
    100.000 PPM
    8
    ENT
    Type new value
    ENT
    50.000
    New:
    100.000
    New: 50.000
    100.000
    New:
    Relay A / Relay B Status
    9
    12 PPM
    CAL 28 DAYS AGO
    HOME
    Relay A: Open
    Relay B: Closed
    9
    Diagnostic Screens
    *
    Lamp ON 598 RPM
    HV 325 Din: ON
    *
    Raw: 60.92
    FS%: 60
    ENT
    Test: 1: Relay A
    2: Relay B
    ENT
    ON / OFF
    Relay A:
    <ENT> to toggle
    1
    Relay A: ON
    <ENT> to toggle
    ENT ENT
    Relay B:
    <ENT> to toggle
    2
    (Same as for Relay A)
    Oper: 986 Hrs
    ENT
    High Std: 102.8
    Low Std: 8.9
    ENT
    Misc. Screens
    Firmware Version Serial Data Output Rate (NA)
    12 PPM
    CAL 28 DAYS AGO
    12 PPM
    CAL 28 DAYS AGO
    HOME HOME
    TURNER DESIGNS
    Ver P0-1F 1197
    Serial data out:
    every 10 sec
    ?
    .
    Calibration Change User ID
    12 PPM
    CAL 28 DAYS AGO
    12 PPM
    CAL 28 DAYS AGO
    HOME HOME
    1. Calibration
    2. Cal data
    Input MASTER ID:
    ENT
    #
    User ID:
    8520
    ENT
    Calibration
    Calibration
    1. Prepare a High
    Concentration Standard
    2. Prepare a Low
    Concentration Standard.
    3. Read fluorescence of
    both standards while
    flowing them through the
    instrument.
    4. Enter the concentrations
    of both standards.
    Calibration Bottles & Valves
    Prepare Isopropyl Alcohol (IPA)
    Standard
    1. Pipette 100 L of oil into a 100 mL
    volumetric flask.
    2. Fill the flask to the mark with IPA.
    3. Tightly cap the flask and shake it
    vigorously to dissolve the oil.
    a. Ultrasonic bath may be required for viscous oils.
    b. Viscous oils may not completely dissolve.
    Oil Concentration = 1000 ppm
    Standard Solutions
    1. Choose a Standard Solution concentration.
    Example: 5 ppm
    2. Using a graduated cylinder, add IPA
    Standard to the 1 gallon Cal Solution bottle.
    Add 3.79 mL IPA Standard for each 1 ppm.
    Example: Add 18.95 mL IPA Standard to
    make a 5 ppm Cal Solution.
    3. Fill the Cal Solution bottle to the 1 gallon
    mark with Blank water.
    4. Tightly cap the bottle and shake it
    vigorously.
    Calibration Reset
    12 PPM
    CAL 28 DAYS AGO
    HOME
    1. Calibration
    2. Cal data
    ENT
    <1> High <2> Low
    <3> Reset Cal
    1
    Reset CAL deflts
    Press <*> 5 times
    3
    * * * * *
    ESC
    CALIBRATION
    reset to default
    Calibration High Standard
    12 PPM
    CAL 28 DAYS AGO
    HOME
    1. Calibration
    2. Cal data
    ENT
    <1> High <2> Low
    <3> Reset Cal
    1
    ENT
    Close inlet valve. Drain bubble trap.
    Mount High Std calibration bottle.
    Close drain valve. Open Auto-valve.
    High Standard
    Highest conc!
    1
    ENT
    High Standard:
    XXX.X
    Open PVC valve.
    Wait for readings to stabilize.
    Must be <142.
    High Standard:
    XXX.X WAIT
    High Standard:
    YYY.Y
    *
    FINISHED!
    Press <ENT>
    Calibration Timing Hint
    Press when water
    level is near bottom of
    label.
    *
    Open PVC valve.
    Wait for readings to stabilize.
    Readings must be <142
    High Standard:
    XXX.X
    ENT
    High Standard:
    XXX.X WAIT
    FINISHED!
    Press <ENT>
    *
    Calibration Low Standard
    12 PPM
    CAL 28 DAYS AGO
    HOME
    1. Calibration
    2. Cal data
    ENT
    <1> High <2> Low
    <3> Reset Cal
    1
    ENT
    2
    Low Standard
    Lower conc!
    ENT
    Low Standard:
    XXX.X
    Close inlet valve. Drain bubble trap.
    Mount Low Std calibration bottle.
    Close drain valve. Open Auto-valve.
    Open PVC valve.
    Wait for readings to stabilize.
    Must be <142 & <High Standard
    Low Standard:
    XXX.X WAIT
    Low Standard:
    YYY.Y
    *
    FINISHED!
    Press <ENT>
    Calibration Abort
    High Standard
    Highest conc!
    Low Standard
    Lower conc!
    FROM OR OR Beyond
    <1> - Abort Cal
    <ESC> - Continue
    ESC
    <1> High <2> Low
    <3> Reset Cal
    1
    Viewing Calibration Data
    12 PPM
    CAL 28 DAYS AGO
    HOME
    1. Calibration
    2. Cal data
    ENT
    High Std: 106.5
    Low Std: 3.2
    2
    Raw Fluorescence
    Slope: 0.0484
    Inter: -0.1531
    ENT Slope & Intercept
    Calibration Standard Values
    0
    12 PPM
    CAL 28 DAYS AGO
    HOME
    0
    <1> Hi Std Conc
    <2> Low Std Conc
    1
    Hi Std Conc:
    15.000 PPM
    Type new value
    15.000
    New:
    ENT
    15.000
    New: 30.000
    Same procedure for
    <1> and <2>
    ENT
    30.000
    New:
    Concentration Units
    1
    12 PPM
    CAL 28 DAYS AGO
    HOME
    Conc Units
    Display Option
    1
    Unit Display:
    PPM
    ENT
    Unit Display:
    PPB
    ENT
    ENT
    Unit Display:
    NO UNIT
    CheckPoint
    Solid Standard
    CheckPoint Solid Standard
    CheckPoint Solid Standard Case
    CheckPoint & adjustment tools
    Inserting the CheckPoint
    Remove the screw hole plugs
    Adjust and inserting the
    CheckPoint
    Maintenance
    Maintenance
    Daily or Weekly
    1. Inspect bubble trap overflow
    2. Inspect falling stream and optical
    windows (as viewed through view
    port window).
    3. Check air pressure and flow rate
    4. Record CheckPoint fluorescence
    As Required
    1. Clean sample flow cell
    2. Clean flex hoses
    3. Clean bubble trap assembly
    4. Clean drain assembly
    5. Adjust air pressure and flow rate
    Maintenance
    Every 6 Months
    1. Change lamp & recalibrate
    2. Change desiccant plug
    3. Change activated carbon filter
    Every 5 Years
    1. Change Battery Backup (NVRAM)
    I. Record instrument settings
    II. Replace NVRAM chip
    III. Re-enter settings and
    recalibrate Instrument
    2023 North Gateway, Suite 101
    Fresno, CA 93727 USA
    Phone: +1 559 253-1414
    FAX: +1 559 253-1090
    [email protected]
    www.oilinwatermonitors.com

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