Language Version: INNOVATIONS_EN-Metric

KBH20

www.kennametal.com
MASTER CATALOGUE
*KMT_KBH20_OFC_OBC_Metric_EN:Layout 1 11/21/12 2:01 PM Page 1
1
Module Box
Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
KBH20

Developed for Your

Hard Turning Application Requirements
Primary Application
KBH20 is the ideal PCBN hard turning grade in continuous to lightly interrupted applications.
The structure, as well as the different edge preparations, enable tight and repeatable
workpiece tolerances, excellent surface finishes, and surface integrity even at
elevated speeds. Typical applications are case-hardened components, such
as gears, shafts, and other drive train components.
Features and Benefits
Newly developed substrate that allows application in a wide
variety of demanding applications.
Nano-composite coating that enhances speed capabilities and tool life.
Improved edge preparation technology for longer tool life, reliable
performance, better surface finish, and tighter workpiece tolerances.
Large standard portfolio.
CB1 chipbreaker in positive and negative geometry,
solving chip breaking and chip control issues.
KMT_KBH20_001_Metric_EN:Layout 1 11/21/12 2:01 PM Page 1
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s): Module(s):
Superhard Inserts
KBH20

Features and Benefits

KBH20 for Enhanced Performance 5 Unique Features
1
The substrate contains superhard grains with a uniquely
formulated size distribution and nano-structured binder phase.
This unique combination provides an unparalleled balance
of wear resistance and toughness. The net result is a
robust hard turning tooling solution for a wide range of
applications, including continuous to interrupted cutting.
Newly developed substrate enables application
in a wide variety of demanding situations.
2
Specially developed, advanced PVD coating with nano-composite
architecture for improved performance.
Improved wear resistance by PVD coating chemistry
technology for machining hardened steels.
Enhanced PVD coating adhesion on PCBN substrates.
Nano-composite coating that enhances
speed capabilities and tool life.
Advanced PVD
nano-composite coatings
3
A critical performance factor is the edge preparation itself. The grind
direction, surface roughness, hone sizes, and tolerances have great impact
on performance and process reliability. Kennametal has performed significant
research work and optimised edge preparation to improve your overall
machining effectiveness.
Improved edge preparation technology for longer tool life, reliable
performance, better surface finish, and tighter workpiece tolerances.
PCBN
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s):
Superhard Inserts
KBH20

Features and Benefits

4
Standard edge preparation the optimum combination of T-land
angle, T-land width, and hone size is paramount in achieving
maximum performance.
Kennametal has developed 3 standard edge configurations,
including wiper inserts.
Large standard portfolio.
W

T-Land Angle
Light machining edge prep S01015
Medium machining edge prep S01225
Heavy machining edge prep S01735
S01015: W x = 0,10mm x 15
S01225: W x = 0,12mm x 25
S01735: W x = 0,17mm x 35
5
Chipbreaker when machining case-hardened steel with
a hard outer skin and a tough and softer core, a chipbreaker
provides a great advantage. The CB1 chipbreaker is a proven
solution to effectively breaking chips. Long chips can form
bird nests, causing machine malfunctions, increasing scrap-rates,
and reducing the overall equipment effectiveness
Available in Kenloc

(negative) and Screw-On (positive) insert styles.

CB1 chipbreaker in positive and negative geometries,
solving chip breaking and chip control issues.
Chips are broken.
Insert with Chipbreaker
Long chips.
Bird-nest formation.
Insert without Chipbreaker
These edge preps are available in common styles, sizes, and
nose radii in both positive and negative geometries.
KMT_KBH20_002_003_Metric_EN:Layout 1 11/21/12 2:01 PM Page 3
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s): Module(s):
Superhard Inserts
KBH20

Technical Information
Wear and Fracture Resistance
W
o
r
k
p
i
e
c
e

H
a
r
d
n
e
s
s

(
H
R
C
)
Speed Range Selection for Hard Turning
Interruption Severity
The angle between the cutting
direction and the edge of the
interruption has a big influence on
the severity of an interrupt impact.
I
N
P
U
T

D
A
T
A
O
U
T
P
U
T

D
A
T
A
Continuous/Interrupted
45
50
55
60
65
Vc (m/min)
6
0
1
0
0
1
4
0
1
8
0
2
2
0
2
6
0
3
0
0
3
4
0
120 90 60 30 0
Can be run dry or with coolant.
W
E
A
R

R
E
S
I
S
T
A
N
C
E
FRACTURE RESISTANCE
KBH20
KB5610
KB5625
KB5630
Edge Prep
0,12 x 25
medium
machining
0,10 x 15
light
machining
0,17 x 35
heavy
machining
KMT_KBH20_004_005_Metric_EN:Layout 1 11/21/12 2:01 PM Page 4
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s):
Superhard Inserts
KBH20

Case Studies
Component: Differential shaft
Application: O.D. turning
Material: Case-hardened steel, pre-machined
Results: 95% more parts machined
0
50
100
200
150
250
95% Longer Life
over Competition!
n
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Competitor KBH20
COMPETITOR KBH20
insert: CNGA120408 CNGA120408S01225MT
material: Case-hardened steel, Case-hardened steel,
pre-machined pre-machined
depth of cut: 0,15mm (.0059") 0,15mm (.0059")
cutting speed: 180 m/min (590 SFM) 180 m/min (590 SFM)
feed rate: 0,12mm (.0047 IPR) 0,12mm (.0047 IPR)
coolant: External emulsion External emulsion
parts machined: 110 215
Component: Gear
Application: O.D. turning
Material: Case-hardened steel, pre-machined 5862 HRC
Results: 38% more parts machined
0
400
600
1000
800
1200
200
38% Longer Life
over Competition!
n
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Competitor KBH20
COMPETITOR KBH20
insert: DNGA431GAWS2JL DNGA431EFWMT
material: Case-hardened steel, Case-hardened steel,
pre-machined 5862 HRC pre-machined 5862 HRC
depth of cut: 0,18mm (.007") 0,18mm (.007")
cutting speed: 128 m/min (423 SFM) 128 m/min (423 SFM)
feed rate: 0,076mm (.003 IPR) 0,076mm (.003 IPR)
coolant: External emulsion External emulsion
parts machined: 800 1104
Case Study: Differential Shaft Machining
Case Study: Gear Machining
Component: Drive Train Component
Application: I.D. turning and facing
Material: Hardened steel light interruptions
Results: 33% more parts machined
0
300
350
450
400
500
250
200
150
100
50
33% Longer Life
over Competition!
n
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p
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Competitor KBH20
COMPETITOR KBH20
insert: CNGA120408 CNGA120408S01735MT
material: Hardened steel Hardened steel
light interruptions light interruptions
depth of cut: 0,2mm (.008") 0,2mm (.008")
cutting speed: 140 m/min (460 SFM) 140 m/min (460 SFM)
feed rate: 0,15mm (.006 IPR) 0,15mm (.006 IPR)
coolant: Dry Dry
parts machined: 300 400
Case Study: Drive Train Component
KMT_KBH20_004_005_Metric_EN:Layout 1 11/21/12 2:01 PM Page 5
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s): Module(s):
Superhard Inserts
KBH20

Case Studies
Component: Gear
Application: I.D. turning
Material: Case-hardened steel, pre-machined
Results: 15% more parts machined
0
300
400
600
500
700
200
100
15% Longer Life
over Competition!
n
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m
b
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p
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Competitor KBH20
COMPETITOR KBH20
insert: CNGA120408 CNGA120408S0132504MT
material: Case-hardened steel, Case-hardened steel,
pre-machined pre-machined
depth of cut: 0,2mm (.008") 0,2mm (.008")
cutting speed: 160 m/min (520 SFM) 160 m/min (520 SFM)
feed rate: 0,10mm (.004 IPR) 0,10mm (.004 IPR)
coolant: Dry Dry
parts machined: 521 600
Component: Drive train component
Application: O.D. turning
Material: Case-hardened steel forged skin
Results: 18% more parts machined
0
300
350
450
400
500
250
200
150
100
50
18% Longer Life
over Competition!
n
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Competitor KBH20
COMPETITOR KBH20
insert: DCMW11T308S-01035-LO DCGW11T308S01215MT
material: Case-hardened steel Case-hardened steel
forged skin forged skin
depth of cut: 0,2mm (.008") 0,2mm (.008")
cutting speed: 140 m/min (462 SFM) 140 m/min (462 SFM)
feed rate: 0,11mm (.0043 IPR) 0,11mm (.0043 IPR)
coolant: Dry Dry
parts machined: 400 473
Case Study: Gear Machining
Case Study: Drive Train Component Machining
KMT_KBH20_006_007_Metric_EN:Layout 1 11/21/12 2:01 PM Page 6
www.kennametal.com 7
Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s):
Superhard Inserts
KBH20

Catalogue Numbering System

S 012 25 FW CB1 MT C N G A 04 04 12
S 04 25 FW CB1 MT C N G A 1 3 4
T-Land and
Hone Edge
Condition
T-Land
Width
T-Land
Angle
Wiper
Chipbreaker
Multi-Tip
Insert
Shape
Insert
Clearance
Angle
Tolerances
Insert
Features
Corner
Radius
Thickness
IC
Size
CNGA120404S01225FWMTCB1
CNGA431S0525FWMTCB1
How Do Catalogue Numbers Work?
Each character in our catalog number signifies a specific trait of that
product. Use the following key columns and corresponding images
to easily identify which attributes apply.
ISO
ANSI
KMT_KBH20_006_007_Metric_EN:Layout 1 11/21/12 2:01 PM Page 7
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s): 44325, 44326, 44327, 44355 Module(s): 4
P
M
K
N
S
H
D L10 R
ISO
catalogue number mm mm mm K
B
H
2
0
CNGA120404S01015FWMT 12,70 12,90 0,4
CNGA120404S01015MT 12,70 12,90 0,4
CNGA120408S01015MT 12,70 12,90 0,8
CNGA120408S01015FWMT 12,70 12,90 0,8
CNGA120412S01015FWMT 12,70 12,90 1,2
CNGA120412S01015MT 12,70 12,90 1,2
Superhard Inserts
Kenloc

Inserts
(MT)
first choice
alternate choice
CNGA Light Machining
D L10 R
ISO
catalogue number mm mm mm
CNGA120404S01225MT 12,70 12,90 0,4
CNGA120408S01225MT 12,70 12,90 0,8
CNGA120412S01225MT 12,70 12,90 1,2
(MT)
CNGA Medium Machining
D L10 R
ISO
catalogue number mm mm mm
CNGM120404S01325MTCB1 12,70 12,90 0,4
CNGM120408S01325MTCB1 12,70 12,90 0,8
CNGM120412S01325MTCB1 12,70 12,90 1,2
(MT)
CNGM Medium Machining
D L10 R
ISO
catalogue number mm mm mm
CNGA120404S01735MT 12,70 12,90 0,4
CNGA120408S01735MT 12,70 12,90 0,8
CNGA120412S01735MT 12,70 12,90 1,2
(MT)
CNGA Heavy Machining
KMT_KBH20_008_009_Metric_EN:Layout 1 11/21/12 2:01 PM Page 8
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s): 44330, 44331, 44332, 44356
P
M
K
N
S
H
D L10 R
ISO
catalogue number mm mm mm K
B
H
2
0
DNGA150404S01015MT 12,70 15,50 0,4
DNGA150408S01015FWMT 12,70 15,50 0,4
DNGA150408S01015MT 12,70 15,50 0,8
DNGA150412S01015FWMT 12,70 15,50 0,8
DNGA150412S01015MT 12,70 15,50 1,2
DNGA150604S01015MT 12,70 15,50 0,4
DNGA150608S01015MT 12,70 15,50 0,8
DNGA150612S01015MT 12,70 15,50 1,2
Superhard Inserts
Kenloc

Inserts
(MT)
first choice
alternate choice
DNGA Light Machining
D L10 R
ISO
catalogue number mm mm mm
DNGA150404S01225MT 12,70 15,50 0,4
DNGA150412S01225MT 12,70 15,50 1,2
DNGA150604S01225MT 12,70 15,50 0,4
DNGA150608S01225MT 12,70 15,50 0,8
DNGA150612S01225MT 12,70 15,50 1,2
(MT)
DNGA Medium Machining
D L10 R
ISO
catalogue number mm mm mm
DNGM150408S01325MTCB1 12,70 15,50 0,8
DNGM150412S01325MTCB1 12,70 15,50 1,2
DNGM150608S01325MTCB1 12,70 15,50 0,8
DNGM150612S01325MTCB1 12,70 15,50 1,2
(MT)
DNGM Medium Machining
D L10 R
ISO
catalogue number mm mm mm
DNGA150404S01735MT 12,70 15,50 0,4
DNGA150408S01735MT 12,70 15,50 0,8
DNGA150412S01735MT 12,70 15,50 1,2
DNGA150604S01735MT 12,70 15,50 0,4
DNGA150608S01735MT 12,70 15,50 0,8
DNGA150612S01735MT 12,70 15,50 1,2
(MT)
DNGA Heavy Machining
KMT_KBH20_008_009_Metric_EN:Layout 1 11/21/12 2:01 PM Page 9
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s): 44333, 44335, 44336, 44337, 44357 Module(s): 4
P
M
K
N
S
H
D L10 R
ISO
catalogue number mm mm mm K
B
H
2
0
SNGA120408S01225MT 12,70 12,70 0,8
SNGA120412S01225MT 12,70 12,70 1,2
Superhard Inserts
Kenloc

Inserts
(MT)
first choice
alternate choice
SNGA Medium Machining
D L10 R
ISO
catalogue number mm mm mm
TNGA160404S01015MT 9,52 16,50 0,4
TNGA160408S01015MT 9,52 16,50 0,8
TNGA160412S01015MT 9,52 16,50 1,2
(MT)
TNGA Light Machining
D L10 R
ISO
catalogue number mm mm mm
TNGA160404S01225MT 9,52 16,50 0,4
TNGA160408S01225MT 9,52 16,50 0,8
TNGA160412S01225MT 9,52 16,50 1,2
(MT)
TNGA Medium Machining
D L10 R
ISO
catalogue number mm mm mm
TNGM160404S01325MTCB1 9,52 16,50 0,4
TNGM160408S01325MTCB1 9,52 16,50 0,8
TNGA160412S01325MTCB1 9,52 16,50 1,2
(MT)
TNGM Medium Machining
D L10 R
ISO
catalogue number mm mm mm
TNGA160404S01735MT 9,52 16,50 0,4
TNGA160408S01735MT 9,52 16,50 0,8
TNGA160412S01735MT 9,52 16,50 1,2
(MT)
TNGA Heavy Machining
KMT_KBH20_010_011_Metric_EN:Layout 1 11/21/12 2:01 PM Page 10
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s): 44344, 44345, 44346, 44358
P
M
K
N
S
H
D L10 R
ISO
catalogue number mm mm mm K
B
H
2
0
VNGA160404S01015MT 9,52 16,61 0,4
VNGA160408S01015MT 9,52 16,61 0,8
Superhard Inserts
Kenloc

Inserts
(MT)
first choice
alternate choice
VNGA Light Machining
D L10 R
ISO
catalogue number mm mm mm
VNGA160404S01225MT 9,52 16,61 0,4
VNGA160408S01225MT 9,52 16,61 0,8
VNGA160412S01225MT 9,52 16,61 1,2
(MT)
VNGA Medium Machining
D L10 R
ISO
catalogue number mm mm mm
VNGM160408S01325MTCB1 9,52 16,61 0,8
VNGM160412S01325MTCB1
(MT)
VNGM Medium Machining
D L10 R
ISO
catalogue number mm mm mm
VNGA160404S01735MT 9,52 16,61 0,4
VNGA160408S01735MT 9,52 16,61 0,8
(MT)
VNGA Heavy Machining
KMT_KBH20_010_011_Metric_EN:Layout 1 11/21/12 2:02 PM Page 11
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s): 44347, 44348, 44349 Module(s): 4
P
M
K
N
S
H
Superhard Inserts
Kenloc

Inserts
(MT)
first choice
alternate choice
WNGA Light Machining
(MT)
WNGA Medium Machining
(MT)
WNGA Heavy Machining
D L10 R
ISO
catalogue number mm mm mm K
B
H
2
0
WNGA080404S01015MT 12,70 8,69 0,4
WNGA080408S01015FWMT 12,70 8,69 0,8
WNGA080408S01015MT 12,70 8,69 0,8
D L10 R
ISO
catalogue number mm mm mm
WNGA080408S01225MT 12,70 8,69 0,8
D L10 R
ISO
catalogue number mm mm mm
WNGA080408S01735MT 12,70 8,69 0,8
KMT_KBH20_012_013_Metric_EN:Layout 1 11/21/12 2:02 PM Page 12
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s): 44323, 44324, 44359
P
M
K
N
S
H
D L10 R
ISO
catalogue number mm mm mm K
B
H
2
0
CCGW09T304S01015FWMT 9,52 9,67 0,4
CCGW09T304S01015MT 9,52 9,67 0,4
CCGW09T308S01015FWMT 9,52 9,67 0,8
CCGW09T308S01015MT 9,52 9,67 0,8
CCGW120408S01015MT 12,70 12,90 0,8
Superhard Inserts
Screw-On Inserts
(MT)
first choice
alternate choice
CCGW Light Machining
D L10 R
ISO
catalogue number mm mm mm
CCGW060202S01225MT 6,35 6,45 0,2
CCGW060204S01225MT 6,35 6,45 0,4
CCGW09T302S01225MT 9,52 9,67 0,2
CCGW09T304S01225MT 9,52 9,67 0,4
CCGW09T308S01225MT 9,52 9,67 0,8
(MT)
CCGW Medium Machining
D L10 R
ISO
catalogue number mm mm mm
CCGM09T304S01325MTCB1 9,52 9,67 0,4
CCGM09T308S01325MTCB1 9,52 9,67 0,8
(MT)
CCGM Medium Machining
KMT_KBH20_012_013_Metric_EN:Layout 1 11/21/12 2:02 PM Page 13
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s): 44328, 44329, 44360 Module(s): 4
P
M
K
N
S
H
D L10 R
ISO
catalogue number mm mm mm K
B
H
2
0
DCGW070204S01015MT 6,35 7,75 0,4
DCGW11T304S01015MT 9,52 11,63 0,4
DCGW11T308S01015FWMT 9,52 11,63 0,4
DCGW11T308S01015MT 9,52 11,63 0,8
Superhard Inserts
Screw-On Inserts
(MT)
first choice
alternate choice
DCGW Light Machining
D L10 R
ISO
catalogue number mm mm mm
DCGW070202S01225MT 6,35 7,75 0,2
DCGW070204S01225MT 6,35 7,75 0,4
DCGW11T302S01225MT 9,52 11,63 0,2
DCGW11T304S01225MT 9,52 11,63 0,4
DCGW11T308S01225MT 9,52 11,63 0,8
(MT)
DCGW Medium Machining
D L10 R
ISO
catalogue number mm mm mm
DCGM11T304S01325MTCB1 9,52 11,63 0,4
(MT)
DCGM Medium Machining
KMT_KBH20_014_015_Metric_EN:Layout 1 11/21/12 2:02 PM Page 14
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s): 44334, 44338, 44339
P
M
K
N
S
H
D L10 R
ISO
catalogue number mm mm mm K
B
H
2
0
TCGW090202S01015MT 5,56 9,62 0,2
TCGW090204S01015 MT 5,56 9,62 0,4
TCGW110202S01015MT 6,35 11,00 0,2
TCGW110204S01015MT 6,35 11,00 0,4
TCGW110208S01015MT 6,35 11,00 0,8
Superhard Inserts
Screw-On Inserts
first choice
alternate choice
TCGW Light Machining
D L10 R
ISO
catalogue number mm mm mm
TPGW110202S01015MT 6,35 11,00 0,2
TPGW110204S01015MT 6,35 11,00 0,4
TPGW110208S01015MT 6,35 11,00 0,8
TPGW16T304S01015MT 9,52 16,50 0,4
TPGW16T308S01015MT 9,52 16,50 0,8
TPGW Light Machining
D L10 R
ISO
catalogue number mm mm mm
TPGW16T304S01225MT 9,52 16,50 0,4
TPGW16T308S01225MT 9,52 16,50 0,8
TPGW Medium Machining
KMT_KBH20_014_015_Metric_EN:Layout 1 11/21/12 2:02 PM Page 15
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Language Version: 12109_1629_KMT_KBH20_Supplement_EN-Metric
Module(s): 44340, 44341, 44342, 44343
P
M
K
N
S
H
D L10 R
ISO
catalogue number mm mm mm K
B
H
2
0
VBGW110304S01015MT 6,35 11,07 0,4
VBGW160408S01015MT 9,52 16,61 0,8
VBGW160412S01015MT 9,52 16,61 1,2
Superhard Inserts
Screw-On Inserts
(MT)
first choice
alternate choice
VBGW Light Machining
D L10 R
ISO
catalogue number mm mm mm
VBGW110304S01225MT 6,35 11,07 0,4
VBGW110308S01225MT 6,35 11,07 0,8
(MT)
VBGW Medium Machining
D L10 R
ISO
catalogue number mm mm mm
VCGW160404S01015MT 9,52 16,61 0,4
VCGW160408S01015MT 9,52 16,61 0,8
(MT)
VCGW Light Machining
D L10 R
ISO
catalogue number mm mm mm
VCGW160404S01225MT 9,52 16,61 0,4
VCGW160408S01225MT 9,52 16,61 0,8
(MT)
VCGW Medium Machining
KMT_KBH20_016_Metric_EN:Layout 1 11/21/12 2:02 PM Page 16
MASTER CATALOGUE
INNOVATIONS
WORLD AND CORPORATE HEADQUARTERS
Kennametal Inc.
1600 Technology Way
Latrobe, PA 15650 USA
Phone: 800.446.7738 (United States and Canada)
E-mail: [email protected]
EUROPEAN HEADQUARTERS
Kennametal Europe GmbH
Rheingoldstrasse 50
CH 8212 Neuhausen am Rheinfall
Switzerland
Phone: 41.52.6750.100
E-mail: [email protected]
ASIA-PACIFIC HEADQUARTERS
Kennametal (Singapore) Pte. Ltd.
3A International Business Park
Unit #01-02/03/05, ICON@IBP
Singapore 609935
Phone: 65.6265.9222
E-mail: [email protected]
INDIA HEADQUARTERS
Kennametal India Limited
8/9th Mile, Tumkur Road
Bangalore - 560 073
Phone: 91.80.2839 4321
E-mail: [email protected]
www.kennametal.com
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