PRECOMMISSIONING

CHECKLIST
Precommissioning Checklist
Doc. No.: Your Doc Number
Rev. No.: 0
Rev. Date: Feb 23, 200
COLUMN
Unit/Item No.
Service
Licensor
Reference Doc. (!/C"
Reference Dr#$in%s
!CTI&ITIES
CHECKED
OK
'( D!TE REM!RKS
. Check column !or sa!e entr" # $%"gen &&&&.'
2. Check (er ven)or*s )ra+ing, s(eci!ication an) instructions:
,- .nternals installation com(lete)
/- .nternal (i(es installe) +ith correct bolts an) gaskets
C- .nstrument no00les at right location, clear no obstructions
D- ,ll column no00les at right location, clear no obstructions
3. 1ra" orientation, su((orting 2 installation, correct an) secure
3. 4evelness5Flatness o! 1ra"s correct
6. 4eak test )ra+7o!! (an com(lete)
8. 9eal (ans, )rain holes (rovi)e) as (er )ra+ing
:. 1ra" elevation against column no00les checke)
;. Distribution s(argers, vent holes (rovi)e) as (er )ra+ing
<. 1ra" man+a"s bo%e) u( an) secure
0. .ns(ect insi)e column an) internals !or cleanliness, acce(te)
. Final bo%7u( man7+a"s =ins(ect man7+a" !langes !or )amage-
!TTESTED '( N!ME D!TE SIGN!TURE
(OUR COMP!N( N!ME
LICENSOR
COMP!N(
P!CKED COLUMN
Unit/Item No.
PRECOMMISSIONING
CHECKLIST
Precommissioning Checklist
Doc. No.: Your Doc Number
Rev. No.: 0
Rev. Date: Feb 23, 200
Service
Licensor
Reference Doc. (!/C"
Reference Dr#$in%s
!CTI&ITIES
CHECKED
OK
'( D!TE REM!RKS
. Check column !or sa!e entr" # $%"gen &&&&&'
2. Check (er ven)or*s )ra+ing, s(eci!ication an) instructions:
,- .nternals installation com(lete)
/- .nternal (i(es installe) +ith correct bolts an) gaskets
C- .nstrument no00les at right location, clear no obstructions
D- ,ll column no00les at right location, clear no obstructions
3. Packe) be) su((orting an) elevation checke) an) secure
3. Packe) be) material checke) against s(eci!ication
6. Distribution s(argers, vent holes (rovi)e) as (er )ra+ing
8. .ns(ect insi)e column an) internals !or cleanliness, acce(te)
:. Final bo%7u( man7+a"s =ins(ect man7+a" !langes !or )amage-
!TTESTED '( N!ME D!TE SIGN!TURE
(OUR COMP!N( N!ME
LICENSOR
COMP!N(
DRUM / &ESSEL
Unit/Item No.
Service
Licensor
PRECOMMISSIONING
CHECKLIST
Precommissioning Checklist
Doc. No.: Your Doc Number
Rev. No.: 0
Rev. Date: Feb 23, 200
Reference Doc. (!/C"
Reference Dr#$in%s
!CTI&ITIES
CHECKED
OK
'( D!TE REM!RKS
. Check )rum5vessel !or sa!e entr" # $%"gen &&&..'
2. Check (er ven)or*s )ra+ing, s(eci!ication an) instructions:
,- .nternals installation com(lete), lining not )amage)
/- .nternal (i(es installe) +ith correct bolts an) gaskets
C- .nstrument no00les at right location, clear no obstructions
D- ,ll vessel no00les at right location, clear no obstructions
3. Demister (a) correctl" installe), secure 2 no b"(assing
3. >orte% breakers in (um( suctions installe)
6. >essel ?eir height checke)
8. .nlet (i(es 2 )istribution (i(es built5installe) as (er )esign intent
:. .ns(ect insi)e vessel an) internals !or cleanliness, acce(te)
;. Final bo%7u( man7+a"s =ins(ect man7+a" !langes !or )amage-
!TTESTED '( N!ME D!TE SIGN!TURE
(OUR COMP!N( N!ME
LICENSOR
COMP!N(
RE!CTOR
Unit/Item No.
Service
Licensor
Reference Doc. (!/C"
Reference Dr#$in%s
PRECOMMISSIONING
CHECKLIST
Precommissioning Checklist
Doc. No.: Your Doc Number
Rev. No.: 0
Rev. Date: Feb 23, 200
!CTI&ITIES
CHECKED
OK
'( D!TE REM!RKS
. Check reactor !or sa!e entr" # $%"gen &&&'
2. Check (er ven)or*s )ra+ing, s(eci!ication an) instructions:
,- .nternals installation com(lete)
/- .nternal (i(es installe) +ith correct bolts an) gaskets
C- .nstrument no00les at right location, clear no obstructions
D- ,ll reactor no00les at right location, clear no obstructions
3. ,ll millscale remove), acce(te)
3. Catal"st be) su((orting an) elevation checke) an) secure
6. Catal"st checke) against s(eci!ication
8. Catal"st loa)e) as (er licensor (roce)ure
:. Distribution s(argers built5installe) as (er )esign intent
;. .ns(ect insi)e reactor an) internals !or cleanliness, acce(te)
<. Final bo%7u( man7+a"s =ins(ect man7+a" !langes !or )amage-
Note) Catal"st loa)ing re(ort 9ub7contractor to be inclu)e)@
9ave Catal"st an) Catal"st 9u((ort 9am(les@
!TTESTED '( N!ME D!TE SIGN!TURE
(OUR COMP!N( N!ME
LICENSOR
COMP!N(
*IRED HE!TER
Unit/Item No.
Service
Reference Doc. (!/C"
Reference Dr#$in%s
!CTI&ITIES
CHECKED
OK
'( D!TE REM!RKS
. Check the !ire) heater as (er ven)or*s )ra+ing, s(eci!ication an)
instructions
PRECOMMISSIONING
CHECKLIST
Precommissioning Checklist
Doc. No.: Your Doc Number
Rev. No.: 0
Rev. Date: Feb 23, 200
2. Aake sure the !ollo+ing is com(lete:
,- 9tructure an) casing installation # !ree thermal e%(ansion
/- .nstrument no00les at right location, clear no obstructions
C- Pee( )oors 5 access )oors 5 e%(losion )oors 5 o(erational
D- B%(ansion Coints heat insulation installation # no air leaks
B- 9tack or )uct )am(ers (ro(er !unctioning 2 (osition
in)icators checke)D 9tack trans(ortation blin)s remove)
F- 1ube anchors
E- 1ube e%(ansion clearance
F- Re!ractor", visual ins(ection
.- 1ube su((orts an) gui)es
G- Convection bank # no air leaks
H- B%ternal insulation
4- /urners 5 .gniters 5 Flame Detectors installation 7 clean
A- 9(ring hangers5 s(ring su((orts # col)5hot setting
N- 1ube skin tem(erature in)icators, !i%ation secure
$- ,ll no00les at right location, clear no obstructions
P- Correct .nstallation o! tem(erature elements an) o%"gen
anal"0er elements, insertion length, etc.
I- .ns(ect insi)e Feater 2 internals !or cleanliness, acce(te)
R- Final bo%7u(
!TTESTED '( N!ME D!TE SIGN!TURE
(OUR COMP!N( N!ME
LICENSOR
COMP!N(
STE!M TUR'INE
Unit/Item No.
Service
Reference Doc. (!/C"
Reference Dr#$in%s
!CTI&ITIES
CHECKED
OK
'( D!TE REM!RKS
. Check the eJui(ment as (er ven)or*s )ra+ing, s(eci!ication an)
instructions
2. Aake sure the !ollo+ing are com(lete:
,- ,ll bolts !astene)
PRECOMMISSIONING
CHECKLIST
Precommissioning Checklist
Doc. No.: Your Doc Number
Rev. No.: 0
Rev. Date: Feb 23, 200
/- Direction o! rotation check
C- Check !ree rotation o! turbine rotor
D- Eovernor an) tri( s"stem checke) # 1ri( 2 1hrottle valve
B- Col) an) 2
n)
hot alignment as (er manu!acturer*s tolerance
F- $vers(ee) tri( setting check
E- .nstruments on turbine installe)
F- 1urbine mechanical run7in test, acce(te) =inlet steam
(i(ing, target blo+n-
.- Fot alignment )one, cou(ling 2 cou(ling guar) installe)
G- 4ubricant s"stem cleane), !ille) an) o(erable
H- 9team an) cooling +ater (i(ing cleane) an) o(erable
4- RPA s(ee) in)icator o(erable
A- 1urbine sa!et" valve set5calibrate)
N- 1hermal insulation com(lete
$- /earing tem(erature 2 vibration checks )one, acce(te)
!TTESTED '( N!ME D!TE SIGN!TURE
(OUR COMP!N( N!ME
&ENDOR (if re+,ire-"
COMP!N(
!IR COOLED *D *!N
Unit/Item No.
Service
Reference Doc. (!/C"
Reference Dr#$in%s
!CTI&ITIES
CHECKED
OK
'( D!TE REM!RKS
. Check name(late )etails against )ata sheets
2. Check !or an" installation )amage, s(eciall" to !ins an) louvers
3. Check that eJui(ment is installe) in accor)ance +ith )ra+ings 2
s(eci!ications, +ith shi((ing bolts remove).
3. Check e%(ansion slots on sli)ing !eet, !ree e%(ansion
6. Check earthing
PRECOMMISSIONING
CHECKLIST
Precommissioning Checklist
Doc. No.: Your Doc Number
Rev. No.: 0
Rev. Date: Feb 23, 200
8. Check !an, )river an) louvers !or !ree)om o! movement
:. Con!irm )river5!an checke) !or correct rotation =air!lo+ u( 5 )o+n-
;. 4ubrication s"stem cleane) an) o(erable
<. Check )river bearing lubrication
0. Col)5hot alignment as (er manu!acturer*s tolerance )one
. Driver mechanical run7in test, acce(te)
2. Drive belt tension correct, sa!et" guar) in (lace an) secure)
3. Check installation o! !an guar), secure
3. Fan bla)e angle set !or ma%imum am(erage, check vibration
6. >ariable s(ee)5(itch checke) !or r(m, am(erage 2 vibration
8. Aotor5)river bearing tem(eratures an) vibration checke)
!TTESTED '( N!ME D!TE SIGN!TURE
(OUR COMP!N( N!ME
&ENDOR (if re+,ire-"
COMP!N(
'LO.ER
Unit/Item No.
Service
Reference Doc. (!/C"
Reference Dr#$in%s
!CTI&ITIES
CHECKED
OK
'( D!TE REM!RKS
. Check name(late )etails against )ata sheets
2. B%cess (i(ing strain alleviate)
3. Final col) alignment to manu!acturer*s tolerance
3. Check blo+er an) )river !or !ree)om o! movement
6. Driver mechanical run7in test, acce(te)
8. Driver checke) !or correct rotation =uncou(le)-
:. Eear unit checke) (er gear unit check list =+hen a((licable-
PRECOMMISSIONING
CHECKLIST
Precommissioning Checklist
Doc. No.: Your Doc Number
Rev. No.: 0
Rev. Date: Feb 23, 200
;. /earing lube s"stem clean an) o(erable
<. Final hot 2
n)
alignment as (er manu!acturer*s tolerance
0. /elt or cou(ling guar) in (lace an) secure)
. >ibration, am(erage 2 bearing tem(eratures checke) +ith
)am(er at 00 ' o(en
!TTESTED '( N!ME D!TE SIGN!TURE
(OUR COMP!N( N!ME
&ENDOR (if re+,ire-"
COMP!N(
PROPORTION!L/METERING/RECIPROC!TING PUMP
Unit/Item No.
Service
Reference Doc. (!/C"
Reference Dr#$in%s
!CTI&ITIES
CHECKED
OK
'( D!TE REM!RKS
. Check name(late )etails against )ata sheets
2. Check !or an" installation )amage
3. Check that (um(, gearbo%, cou(ling, an) base(late are installe)
in accor)ance +ith s(eci!ications an) a((rove) )ra+ings
3. >eri!" that all internals are (ro(erl" installe)
6. Check that tem(orar" strainer, +ith a !iner mesh than Cob
strainer, has been installe) =i! reJuire)-
8. Check suction an) )ischarge (i(ing is clean an) su((orte)
:. Check that cou(ling an) cou(ling guar) have been installe)
;. /earing house !lushe) 2 lubricate), lubricator !ille) =i! reJuire)-
<. Aotor rotation checke), acce(te)
PRECOMMISSIONING
CHECKLIST
Precommissioning Checklist
Doc. No.: Your Doc Number
Rev. No.: 0
Rev. Date: Feb 23, 200
0. >eri!" internal leakage o! )ischarge to suction 9a!et" Relie! >alve
=P9>- an) calibration setting
. Check manuall" a)Custe) stroke control is lubricate) an) moving
!reel"
2. Full" o(en suction5)ischarge valves =never run a reci(rocating
(um( +ith a close) )ischarge or (rime) suction valve-
3. Check volumetric ca(acit" against )ata sheet 2 (um( curve
3. Check vibration, tem(erature, hea), noise an) am(erage
!TTESTED '( N!ME D!TE SIGN!TURE
(OUR COMP!N( N!ME
&ENDOR (if re+,ire-"
COMP!N(
STOR!GE T!NK / T!NK
Unit/Item No.
Service
Reference Doc. (!/C"
Reference Dr#$in%s
!CTI&ITIES
CHECKED
OK
'( D!TE REM!RKS
. Check tank !or sa!e entr" # $%"gen .&&.'
2. Check name(late )etails against )ata sheets
3. Check location, elevation, orientation o! no00les, as (er )ra+ing.
3. Check !or an" trans(ortation or installation )amage
6. Check that vessel an) internals are installe) in accor)ance +ith
a((rove) )ra+ings an) secure) = inclu)ing heating coils, i! an"-
8. Clean, remove mill scale an) scale !lakes
:. Check visual a((earance o! linings an) coatings =i! an"-
;. Check all no00les are !ree an) clear o! obstructions
<. Check vessel internall" !or cleanliness
0. Check earthing stra( !i%ation
. Check all (lat!orms an) la))ers are in accor)ance +ith a((rove)
PRECOMMISSIONING
CHECKLIST
Precommissioning Checklist
Doc. No.: Your Doc Number
Rev. No.: 0
Rev. Date: Feb 23, 200
)ra+ing an) that man7+a"s are accessible an) suitable !or
o(eration
2. Check (ro(er !unctioning o! tank P>R> breathing valves
3. Final bo%7u( man7+a" =ins(ect man7+a" !lange !or )amage-
!TTESTED '( N!ME D!TE SIGN!TURE
(OUR COMP!N( N!ME
&ENDOR (if re+,ire-"
COMP!N(
!GIT!TOR
Unit/Item No.
Service
Reference Doc. (!/C"
Reference Dr#$in%s
!CTI&ITIES
CHECKED
OK
'( D!TE REM!RKS
. Check name(late )etails against )ata sheets
2. Check location, elevation, orientation an) that sha!t is correctl"
installe)
3. Check !or an" installation an) trans(ortation )amage
3. Check that eJui(ment is installe) in accor)ance +ith
s(eci!ication an) a((rove) )ra+ings
6. Check eJui(ment cleanliness
8. Check an) clean mechanical seal s"stem an) !ill +ith barrier
!lui), i! reJuire).
:. Check !ree rotation o! sha!t in correct )irection, check
concentricit" an) that rotor )oes not !oul +ith tank internals
;. Check that there is a)eJuate s(ace to +ith)ra+ agitator +ith
suitable li!ting gear # maintainabilit".
<. Check that bolting is suitabl" lubricate)
0. Aotor run7in, 3 hours, acce(te) =i! reJuire)-
. Aotor rotation checke), acce(te)
PRECOMMISSIONING
CHECKLIST
Precommissioning Checklist
Doc. No.: Your Doc Number
Rev. No.: 0
Rev. Date: Feb 23, 200
2. Check lubrication =i! an"-
3. Check bearing tem(eratures, vibration an) am(erage
!TTESTED '( N!ME D!TE SIGN!TURE
(OUR COMP!N( N!ME
&ENDOR (if re+,ire-"
COMP!N(
S!ND *ILTER
Unit/Item No.
Service
Reference Doc. (!/C"
Reference Dr#$in%s
!CTI&ITIES
CHECKED
OK
'( D!TE REM!RKS
. Check name(late )etails against )ata sheets
2. Check no00le elevation, location an) orientation
3. >essel internall" clean, millscale remove), acce(te)
3. Check all no00les are clearD install !inal s(eci!ication gaskets
6. 9an) be) su((orting an) elevation checke) an) secure
8. 9an) 2 su((orts checke) against s(eci!ications
:. Check that the hol)ing )o+n san) su((orting is as (er )ra+ing
;. Check that la))ers, (lat!orms an) han)rails are in accor)ance
+ith a((rove) )ra+ings an) are suitable !or normal o(eration o!
the !ilter (ackage # unloa)ing5reloa)ing
<. 9an) loa)ing com(lete) as (er (roce)ure
0. Final bo%7u( man7+a"s =ins(ect man7+a" !langes !or )amage-
PRECOMMISSIONING
CHECKLIST
Precommissioning Checklist
Doc. No.: Your Doc Number
Rev. No.: 0
Rev. Date: Feb 23, 200
!TTESTED '( N!ME D!TE SIGN!TURE
(OUR COMP!N( N!ME
LICENSOR
COMP!N(
CENTRI*UG!L PUMP
Unit/Item No.
Service
Reference Doc. (!/C"
Reference Dr#$in%s
!CTI&ITIES
CHECKED
OK
'( D!TE REM!RKS
. Check name(late against )ata sheets
2. /ase7(late (ro(erl" groute) to !oun)ation, )rain7line (rovi)e)
3. Check7valves, )rain7, vent, slo(s an) !lare7lines installe) as (er
manu!acturer )ra+ings, P.D an) seal )ra+ings
3. Aulti7stage (um(s housing vent (rovi)e) to !lare5slo( as (er Dr+
6. 9uction 2 Discharge valves o(erational
8. 9uction strainer accessible !or cleaning
:. Driver 37hr no loa) test, )one
;. Driver checke) !or correct rotation =uncou(le)-
<. 1em(orar" suction screen installe), a!ter !lushing
0. Fot 2
n)
alignment to manu!acturer*s tolerance
. Check (um( an) )river !or !ree)om o! movement
2. /earing housing !lushe) an) re7lubricate), lubricator !ille)
3. Check motor bearing lubrication =i! reJuire)-
<. Aechanical seal or (acking installe), cleane), !ille) +ith barrier
!lui) an) !ull" o(erational as (er )esign intent manu!acturer
0. Cou(ling guar) in (lace an) secure)
. Aechanical seal alarms checke) an) o(erational
PRECOMMISSIONING
CHECKLIST
Precommissioning Checklist
Doc. No.: Your Doc Number
Rev. No.: 0
Rev. Date: Feb 23, 200
2. Check instrument alarms5shut)o+n settings, +here (rovi)e)
3. Check cooling +ater su((l" to bearings, cooler, stu!!ing bo%, etc.
!TTESTED '( N!ME D!TE SIGN!TURE
(OUR COMP!N( N!ME
&ENDOR (if re+,ire-"
COMP!N(