An Advanced On-line Elemental Analyzer

The METOREX C100 in your process control

ensures you:
Consistently high product quality
Reduced raw material waste
Elimination of product rework
Enhanced product control
Minimal lab analysis
Implementation of statistical process control
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Elemental Analysis In Process Streams
for Improved Efficiency and Profitability
Advanced EDXRF
The C100 is based on Energy
Dispersive X-ray Fluorescence
(EDXRF) technology which is well
known as an elemental measurement
technique. EDXRF measures the
characteristic X-rays generated by the
atoms in the sample. The measure-
ment has the following inherent
advantages:
The measurement is integral over
the time of the entire measurement
not instantaneous at the beginning
of the measurement.
No oxygen is required. C100
requires only inert purge gas for
explosion proof operation.
No high temperature components
are required for operation.
The measuring head contains a
leak detector, which will cause an
instantaneous alarm in the case of
cell leaks.
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Vital Information for
On-line Process Control
The timely information provided by
continuous on-line measurements
makes it easy to control and optimize
your process.
C100 is designed to meet the
specialized needs of process
industries. It provides quick reliable
chemical analyses in a rugged design
designed for production environment.
With application specific packages the
C100 can be configured to meet exact
needs of the various industries, for
instance:
Petroleum refining:
S, Cl, V, Ni, Fe etc. in petroleum
products
Chemical industry: Co, Mn, Br in PTA
process, Cl in resins etc.
Pulp & paper industry: Ca in water
Metal plating: Zn, Ni, Fe, Sn, Au in
plating bath
Waste treatment: Pb, Mo, Cd, U in
waste water.
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Alarm inputs and outputs, which
allow complete shutdown of the
system in case of emergency
No moving parts; very low
maintenance required
With this technology C100 can
measure any elements ranging
from silicon (Z=14) to uranium
(Z=92), from sub-ppm level to over
10%. Concentration range and
accuracy are application
dependent. Application support is
available from Metorex and its
partners at any time.
Application specific
detectors
Metorex patented detectors give
unsurpassed analytical performance
for many applications. A variety of
detectors are available to optimize
performance for each application. The
proprietary Metorex detector provides a
long lifetime of excellent resolution and
a high signal-to-background ratio.
When a specific detector is matched
with the optimum x-ray tube and
sampling sytem the lowest detection
limit and highest precision are
achieved for the analyzed elements.
New High Speed
Counting Electronics
In addition to the application specific
detector, the pulse processing
electronics of the C100 include new
high speed counting circuitry. This
allows the measurement to be made at
a substantially higher count rate (up to
50,000 cps) than with traditional
EDXRF instruments, which further
improves the precision of the
measurement. The combination of the
high speed counting electronics and
the proprietary detector bring a new
level of precision to EDXRF. For
instance the C100 is capable of
measuring sulfur or chlorine in
petroleum products with a standard
deviation of about 0.35 ppm or a
detection limit of 1 ppm
The Probe Electronics (PES)
The Measurement Head (MHA)
contains the computer and controls
sampling, measurement and data
transmission, and performs assay
calculations.
contains the measurement cell and
electronics which should be located. close
to the stream being measured.
Proven Metorex
technology
The C100 is the third generation of
METOREX on-line analyzers. Over 200
streams are monitored by leading
Petrochemical and chemical companies
all over the world using Metorex on-line
analyzers.
From the ground up, this analyzer is a
true process analyzer, not modified
laboratory instrument. It's reliable fixed
position measuring geometry provides
durability and ruggedness for
installations in harsh process
environments.
When it is necessary to analyze an
elemental constituent in a liquid stream,
the C100 offers a solution that provides
reliability and accuracy with minimum
maintenance.
Easy Operation in
Routine Use
Fast start-up with automatic
stabilization and an optional validation
system ensure that the system will
operate with minimum attention from
the operator. Specially coated
application specific cell windows
minimize window contamination, which
allows longer period of operation
without maintenance. During production
the operator can view the individual
results as well as the process trends
fon the 15 TFT display. This enables
the operator to monitor the process and
anticipate process upsets.
Easy Low Maintenance Operation
Save in Calibration
by Linearity
The response of the C100 is very
linear over a wide range of
concentrations. In this example
the sulfur analyzer was
calibrated using a blank and a
1000 ppm standard. Using this
calibration, samples of 10, 20
and 100 ppm were measured.
In all these cases, the reported
value falls within about one
standard deviation of their true
value.
Cell Cleaning/Calibration
Validation
In some systems, it may be necessary
to clean the cell and revalidate the
calibration. The Metorex
C100 can be supplied with an
automatic system for just this function.
This system automatically, on user-
defined timing, flushes the cell and
introduces a known standard. Based on
the measurement of this standard, the
C100 can automatically adjust the
calibration and continue to provide
accurate results without operator
intervention.
Cost Effective Analysis
with Minimum
Maintenance
The sampling system will be
customized to best fit your process
stream. The sample is automatically
transported to the flow through cell of
the analyzer and measured.
Measurement is truly non-contact and
there is no need for special operations
such as volume measurements,
environmentally hazardous reagents or
burning. Minimum maintenance and
simple, quick repair means continuous
operation without long and expensive
production interruptions.
Modern
Software/Convenient
User Interface
The Metorex C100 is based on a built-
in industrial grade PC with the Windows
embedded operating system. The
analyzer contains a 15" TFT LCD color
display and complete sealed keyboard.
The operator can interact with the
analyzer using easy to use menu driven
software to set-up and control the
analyzer and to receive information
regarding the process.
The software allows the operator to
setup the analyzer to measure with
almost any protocol desired. The
system is capable of controlling multiple
streams, each with its own calibration
Verifying calibrations through grab
samples or automatic validation
Displaying individual results or
trends
Displaying both hardware and
software error messages
Transferring data to the refinery
central DCS
Logging all the data within the
analyzer for later review
Interacting with the DCS to control
the analysis sequence
Providing control over external
equipment
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Fast, Precise and Stable Measurements
Safety First
The C100 is designed with safety first.
The analyzer is designed with dual
windows between the sample and the
detector electronics. If the flowcell
window breaks, the second window
ensures that no sample reaches the
inside of the analyzer.
Additionally, optical leak detector
instantaneously stop the
measurement, turn off the sample
valve and give contact alarms.
Simultaneously detector electronics
moves to the safe position. During
routine maintenance, the flowcell may
be removed for cleaning and window
replacement. In these instances, a
proximity sensor detects the movement
of the cell and off
the analyzer..
automatically turns
Prepared for future expansion
Turn-Key solutions
Metorex and its sales partners can offer
turnkey solutions for the unique
requirements of each customer. This
ranges from design and fabrication of
the sampling system to tailor made
analyzer for specific application.
The goal of each project is to provide a
customized system, which is optimized
to the specific process. This means that
at the completion of installation system
will be ready for use and provide a
system, which requires a minimum
maintenance and service.
K Ti Mn Ni Ca
Si P S Cl
V Cu Sc Cr Co Zn
Rb Zr Tc
Nd
Pd
Eu
Sr
Ga Ge As Se Br
Nb
Ce Pm
Ag
Gd
Y Mo
Pr
Rh
Sm
Cd
Tb
Sc Hf Re
U
Pt Ba
In
Dy
Sn
Ho
Sb
Er
Te
Tm
I
Yb
Lu
Ta
Th
Os Au La W
Pa
Ir Hg
Fr Ra
Tl Pb Bi Po At
Ac
Fe
U
R
C100 can measures any elements ranging from silicon (Z=14) to uranium (Z=92), from sub-ppm level to over 10% depending
on the application.
Windows Embedded operation system
15" TFT LCD Color display
Complete ASCII keyboard
Multiple screens (optional)
Isolated 4-20 mA analog outputs (up to 8)
TCP/IP
Other communication solutions as option
High-resolution, low
background proportional counter
4-30 kV, 1 mA
9W X-Ray tube
2048 channel
5 m between MHA and
PES
Industrial PC:
Communications:
X-ray detector:
HV power supply:
Source:
MCA:
Cable length:

CENTRAL PROCESSING AND
CONTROLLING UNIT
MEASUREMENT HEAD
Technical Specifications of
Metorex C100
ANALYTICAL
SAMPLING
Sample cell conditions
Principle of the measurement:
Elemental range:
Measurement range:
Accuracy
Stability:
Calibration:
Control:
Number of streams:
Type:
Sample return:
Sample form:
Recommended sample flow rate:
Temperature:
Pressure:
Viscosity:
X-Ray fluorescence, Energy Dispersive.
Source: X-ray tube, application specific
detector
Si to U (Z= 14 to 92)
From 0.5 ppm to
% level (application specific)
: Depends on application,
from ppm to % level
Usually better than 0.5%
(Automatic drift correction)
Using standards in the
measurement range. Easy calibration
sample feed and lab grab sample
option.
For sensitivity a N purge is
recommended for low level analysis of
light elements (Si, P, S, K, Ca, Cl).
Customized sampling systems
Directly from the analyzer
(application based)
Up to 4
(using sample multiplexer)
Continuous fast loop
Atmospheric return
to recovery tank or drain
Liquid
0.7 - 1 l/min
0-80C (32-176F)
Max 0.3 Bar (4 psig)
<100CS at sample cell
temperature
2
Ip55
Can operate in hazardous environments
by purge
EN50081-2 (emission),
EN 50082-2 (immunity)
IEC 654-1 class C1
-0C - +45C, 32F - 115F
up to +80C,
32F - 176F
90-264 VAC,
45-65 Hz
not needed
IEC:
EMC:
CE approved
Climatic conditions:
Environmental temperature:
Power requirements:
External cooling water supply:
Sample temperature:
CERTIFICATES AND
REGULATIONS
ENVIRONMENTAL
PARAMETERS
Registered Trade Mark of Microsoft Corporation
The information and technical specifications are subject to change without prior notice.
Metorex Inc.
Princeton Crossroads Corporate
Center
250 Phillips Blvd., Ste. 250
Ewing, NJ 08618-1433, USA
Tel.: 609 406 9000
800 229 9209
Fax: 609 530 9055
E-mail: [email protected]
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Hobr Instruments b.v.
Netwerk 4
P.O. Box 328
1440 AH , the
Netherlands
Tel.: +31-299-420871
Fax: +31-299-423302
E-Mail: [email protected]
PURMEREND
Metorex International Oy
Nihtisillankuja 5
P.O. Box 85
FIN-02631 ESPOO, Finland
Tel.: +358 9 3294 11
Fax: +358 9 3294 1300
E-mail: [email protected]
www.metorex.com
Today the petrochemical, chemical and
power industries' Process Safety
Management (PSM) programs include
methods of verifying and documenting the
correct identity and chemical composition
of all their process components.
This procedure for alloy analysis and
identification is commonly referred to as
Positive Material Identification (PMI).
Metorex alloy analyzers are designed to
provide the PMI inspector with the most
sophisticated alloy analysis tools
available. The rugged construction,
compact designs, and advanced data
logging capabilities of Metorex alloy
analyzers make them an ideal choice
for the PMI professional.
Accurate and reliable alloy analyzers
for on-site analysis of alloys
A lightweight handheld
alloy analyzer
This new rugged, handheld XRF analyzer
incorporates advanced x-ray tube
technology.
The X-MET 3000T XRF alloy analyzer
provides a fast simple way to perform PMI
inspection outside in the field, inside in the
laboratory or on-site in the production
environment.
The Windows CE based PMI software
operating on a PDA provides versatile
analytical capabilities and full compatibility
with your other data processing systems.
The design of the snout makes easy to
access even the most difficult sample
shapes e.g. corners and welds.
Superior analytical quality
with mobile system in all
environments
Metorex's new ARC-MET 8000, an OES
(Optical Emission Spectrometer) analyzer,
is the highest performance system on the
market with its AIR and ARGON
measurement capabilities.
www.metorex.com
The battery operation of the
ARC-MET 8000 allows easy portability
from one site to another using a simple
cart. Fast analysis and sorting can be
conveniently performed in changing and
harsh environments. The system has a
long flexible cable between its probe and
main unit. This enables convenient access
to the most difficult places - ex. in plant
yard. Ip54 (NEMA 3) "PROTECTION
RATING" classification means real
weather proof construction.