22 Casing End Seals GB 2012

Pipeline Accessories
General information Technical data Installation instruction

1
PSI Casing End Seals
For Carrier Pipe End Seal
2012 PSI Products GmbH Ulrichstrae 25 D-72116 Mssingen Phone +49 (0) 7473/37 81-0 Fax +49 (0) 7473/37 81-35
E-Mail [email protected] www.psi-products.de
General Information
Pipes carrying media (e.g. gas pipe, water pipe, sewage pipe, ) below motorways, main roads, tracks etc. are often
laid in casing pipes. Casing end seals serve to seal the annular space between carrier pipe and casing pipe moisture-
and dirt-proof.
There are PSI casing end seals for relaying and for subsequent assembly.
Description/Technical Data
Type KT casing end seal (closed version only)
Advantages of the PSI type KT casing end seals are, in particular, low storage
costs because of merely five types of casing pipe sizes from ND 100 to ND 600.
Two casing pipe sizes per type are moulded as a collar. The stainless steel straps
included in the delivery can be used for all diameters.
Material: EPDM
Thickness: about 3 to 4mm
Shore A: 60 5
Carrier pipe sizes: 10 mm to 508 mm (see current price list for exact dimensions)
Casing pipe sizes: 110 mm to 610 mm (see current price list for exact dimensions)
Compensation in case
of eccentric laying of
carrier pipe: Yes
Special sizes: not available
Strap material: stainless steel
Type DU casing end seal (closed version only)
Type DU casing end seals are always supplied in the appropriate size for the carrier
pipe/casing pipe combination. Further adjustment on site is not necessary.
Material: EPDM
Shore A: 50 5
carrier pipe: Yes
Type KG/KO casing end seal (KG closed version only, KO for subsequent assembly)
Type KG/KO casing end seals are manufactured with a conical form. Owing to the
individual sleeve production, they are available for nearly all pipe sizes and carrier
pipe/casing pipe combinations. If the opening is a bit too small for the carrier
pipe, it can be adjusted on site (see installation instruction).
Standard material: neoprene rubber,
Material on request: silicone (only KG type) and NBR
Shore A: 65 5
Carrier pipe sizes: 32 mm to 1,320 mm (see current price list for exact dimensions)
Casing pipe sizes: 48.3 mm to 2,000 mm (see current price list for exact dimensions)
carrier pipe: up to about 500mm, large deviations on request
Special sizes: on request
General Information
Type HA casing end seals (closed version only) are exclusively used for the relaying of small
pipes for house service connections.
Material: EPDM
Shore A: 50 5
carrier pipe: No
Type STM casing end seal (closed version only)
Seamless STM sleeves are manufactured according to your special requirements.
They are available for nearly all pipe sizes. This sleeve is the appropriate type
especially for extreme eccentricities or if several openings are required, e.g. for
further cable ducts. This sleeve is also available in reinforced version (type STMV)
for higher mechanical loads.
Material: Rottolin
Thickness: STM about 6 to 8 mm, STMV about 9 to 11 mm.
Shore A: about 50 5
Carrier pipe sizes: 50 mm to 1,200 mm
(s. current price list for exact dimensions)
Casing pipe sizes: 200 mm to 1,600 mm
(s. current price list for exact dimensions)
carrier pipe: Yes
Special sizes: on request
General Information
PSI End Seal Type FW
PSI end seals type FW were specially developed to
provide a pressure-tight seal between pipes carrying
media and casing pipes. The seals consist of high-quality
Rottolin and, thanks to their 9-11 mm thickness, are
particularly dimensionally stable and pressure-tight up to
0.5 bar. As a result of their exceptional flexibility, they can
accommodate axial and radial movements between the
casing and carrier pipe. To guarantee the integrity of the
seal, the annular space* should not exceed 70 mm. A
special, permanently elastic sealant-adhesive is sprayed
from a cartridge on to the underside of the collar of the
seal, which is then secured over the casing and carrier
pipe by means of stainless steel straps.
Before backfilling, the seal must be covered with an
expanding-type padding.
Technical data:
Material: Rottolin
Material thickness: 9 -11 mm
Colour: Red
Shore hardness: approx. 50
Tensile strength: 11 N/mm
2
Breaking elongation: 400 %
Initial tear resistance: 27 N/mm
Max. continuous
operating
temperature: 55C
Sectional drawing
*Annular space = O.D. wallsleeve/casing ./. O.D. carrier pipe/PIP-Casing 2.
Installation Instruction
PSI Casing End Seals Type KT
1. Pull sleeve tightly over the carrier pipe
until the carrier pipe stands out clearly
against the sleeve.
3. Pull integrally moulded sleeve collar over the casing pipe (sleeve can be stretched about
10 %) and attach the sleeve to the casing pipe with the larger of the straps included in the
delivery.
5. If only the smaller collar is used, the larger one can be cut, if necessary.
2. Cut off sleeve in front of the carrier pipe with
a sharp knife. Then pull sleeve over the carrier
pipe up to the casing pipe (sleeve can be
stretched about 10 %).
4. Wrap the annular space with the conical part of the S-shaped sleeve and attach it to the
carrier pipe with the second strap.
PSI Casing End Seals Type DU, STM
- Pull small end of the seal over the carrier pipe
- Pull the large end of the seal over the casing pipe as far as possible
The fitting position of DU and STM seals is determined by their design.
- Place stainless steel straps around the small and large diameters.
Pull the free end of the strap at least 50 mm through the square opening
in the clamp and then fold it. The folded end must be placed under the
fastening strap. Tighten the clamp as far as possible using a screw driver.
Technical changes reserved.
Casing End Seal DU
KO sleeve
1. The roughened adhesive seam must always be cleaned and dried
prior to closing.
2. The KO sleeve is placed around the carrier pipe and glued with the
contact adhesive included as follows:
Brush glue slightly onto both sides of the adhesive area and let dry for
about 15 to 25 min. After drying, brush glue again slightly onto both
sides and let dry one more time. Then compress seam under high
pressure.
KG/KO sleeve
3. Pull the large end of the sleeve over the casing pipe until it fits tightly,
then fold over the sleeve and fasten the ends of the sleeve with stain-
less steel straps.
PSI Casing End Seals Type KG/KO
KG/KO sleeve
If the sleeve diameter is too small for the carrier pipe, the KG or KO sleeve
can be cut off on site with scissors (20mm result in a increase of about
13mm to 20mm). In doing so, make sure that the sleeve is 2-5 % smaller
than the outer pipe diameter in the area of the carrier pipe so that the sleeve
adheres crease-free.
Carrier pipe:
4. Align the sleeve on the carrier pipe elongated (figure a) or S-shaped (figure b) depending on the extension direction.
Then install the first strap about 15mm away from the rear end.
5. Inject the adhesive underneath the sleeve the way you did with the casing
pipe side and install the second strap. Spread leaking adhesive, if necessary.
6. Finally, the sleeve has to be protected by means of an expansion pad.
3. Inject the adhesive included in the delivery all round underneath the sleeve. Then install the second strap.
Spread leaking adhesive, if necessary.
PSI Casing End Seals Type FW
2. Install the first strap about 15mm in
front of the end of the casing pipe.
1. Pull sleeve over the carrier pipe and
the casing pipe.
Sleeve tube:
1. Push the stainless steel loop onto the strap; make sure that the barbs point to the end of the strap. Bend over the end of the
strap about 3 to 4 cm and strike it with a hammer. Then place the strap around the sleeve and pull it through the loop.
2. Introduce the strap laterally in the clamping tool, push the clamping tool up to the loop, press the holding lever and tighten
the strap by turning the crank.
3. When reaching maximum stress, slowly bend over the strap about half a turn while releasing the crank.
4. Cut off the steel strap with the clamping tool cutting lever to immediately obtain the correct length.
Immediately strike the cut off end on the stainless steel loop with a hammer.
Then bend over both barbs of the loop to protect the strap.
PSI stainless steel strap 19 mm
Fix plastic support with included clip at the inner wall of the
casing pipe. Cut into suitable length if necessary. Space has
to chosen suitable according to the cavity in the support
segments.
Attach foam segments on the carrier pipe and insert into
casing pipe. At this the heightend collar lays on the outside
of the face side of the casing pipe. Therefore a secure sup-
port is guaranteed.
The cable casing pipe has to be pushed between the semi-
circular cavities. If the cavities are too small they can be
slightly enlarged by cutting-out with a knife.
Pull casing end seal over the pipe and mount steel straps
(included in the delivery).
PSI Supporting Elements for Type STM
1
2
3
1 STM end seal
2 foam segment
3 plastic support
Art. no.
/pcs.
Sum
Dimension
[inch] O.D. [mm]
1,5 x 3 41 x 92 1-012-05411
1,5 x 4 41 x 112 1-012-05412
1,75 x 3 51 x 92 1-012-05416
1,75 x 4 51 x 112 1-012-05417
2 x 3 64 x 92 1-012-05420
2 x 4 60 x 110 3-012-00015
2 x 4 64 x 112 1-012-05421
2 x 6 60 x 160 3-012-00018
2,5 x 6 80 x 160 3-012-00023
3 x 5 89 x 133 3-012-00025
3 x 6 92 x 165 3-012-00027
3 x 8 92 x 225 3-012-00029
3 x 10 92 x 275 3-012-00032
3 x 12 88 x 315 3-012-00033
4 x 5 118 x 140 3-012-00034
4 x 6 110 x 160 3-012-00035
4 x 8 112 x 225 3-012-00036
4 x 10 112 x 275 3-012-00037
4 x 12 108 x 315 3-012-00039
5 x 8 134 x 219 3-012-00042
5 x 10 145 x 275 3-012-00045
5 x 12 130 x 315 3-012-00047
6 x 8 160 x 219 3-012-00049
6 x 10 162 x 275 3-012-00050
6 x 12 162 x 330 3-012-00052
6 x 14 168 x 355 3-012-00054
6 x 16 160 x 406 3-012-00055
8 x 10 225 x 280 3-012-00057
8 x 12 200 x 315 3-012-00058
8 x 14 230 x 355 3-012-00060
8 x 16 225 x 410 3-012-00061
8 x 18 225 x 462 3-012-00062
8 x 20 200 x 500 3-012-00059
10 x 12 260 x 330 3-012-00064
10 x 14 250 x 356 3-012-00066
10 x 14 280 x 360 3-012-00065
10 x 16 280 x 410 3-012-00067
10 x 18 273 x 457 3-012-00068
10 x 20 273 x 508 3-012-00069
12 x 16 320 x 410 3-012-00071
12 x 18 325 x 457 3-012-00072
12 x 20 324 x 508 3-012-00073
12 x 22 315 x 556 3-012-00074
14 x 18 355 x 462 3-012-00077
14 x 20 360 x 513 3-012-00078
14 x 22 355 x 558 3-012-00080
pcs.
Order Form
Prices according to valid price list
Order Form
Description pcs. mm Art. no.
/pcs.
Special end seals
From
Sum
date / signature
Nominal diameter ND pcs. mm Art. no.
KT-end seal 100/125-0
KT-end seal 350-400-80
KT-end seal 500-600-150
110/135-10
165/215-10
270/320-50
350/402-80
508/610-150
3-012-05504
3-012-05505
3-012-05506
3-012-05507
3-012-05508
/pcs.
Sum
/pcs.
Description pcs. Art. no. Sum
16 x 20 406 x 508 3-012-00082
16 x 22 410 x 558 3-012-00083
16 x 24 400 x 609 3-012-00084
18 x 22 450 x 558 3-012-00085
18 x 24 450 x 610 3-012-00086
20 x 24 508 x 610 3-012-00088
20 x 26 508 x 660 3-012-00089
20 x 28 500 x 710 3-012-00087
22 x 26 558 x 660 3-012-00090
22 x 32 555 x 810 3-012-00095
24 x 28 610 x 710 3-012-00098
24 x 30 610 x 760 1-012-05485
24 x 32 600 x 812 3-012-00105
Dimension
[inch] OD- [mm]
To support very heavy carrier pipes
Extremely long carrier pipes can be supported with these polyethylene com-
ponents. PSI pipe supports are adapted to DSI plastic insulators and reliably
prevent contact between the carrier pipe and the casing - even when there
is an extreme load of soil on the pipe.
Material
Black polyethylene has the same resistance as the polyethylene coating of
steel pipes, thus preventing damage to insulation.
Compressive strength: 1,000 N/cm
2
Density: 0.85 g/cm
3
Modulus of elasticity: 270,000 N/cm
2
Special version rubber coated
Material and dimensions as described above, with additional high quality
rubber coating. Coating thickness as per agreement.
Prices and delivery time on request.
Technical changes reserved.
Gummi - Auflage
General Information
PSI Pipe Support
rubber coating
R
S
L
Dimensions
PSI Pipe Support
Carrier Pipe Pipe Support Dimension Weight Art. no.
O.D. in mm approx.
in mm R s L in kg
up to 150 90 16 130 0,1
25 0,2
36 0,3
175 - 300 160 16 250 1,1
25 1,3
35 1,8
55 2,5
75 3,5
90 4,0
110 5,0
350 - 500 260 25 300 2,2
35 3,0
42 3,5
50 4,0
65 5,5
75 6,5
90 8,0
550 - 700 360 25 300 3,0
35 4,0
42 4,5
50 5,5
65 7,0
75 7,5
90 10,5
750 - 900 460 25 500 5,9
35 8,0
42 9,3
50 11,0
65 13,5
75 14,7
90 18,5
950 - 1100 570 25 500 7,6
35 9,5
42 11,8
50 13,0
65 17,0
75 19,0
90 26,0
1150 - 1400 710 25 600 12,0
35 18,0
42 19,2
50 21,0
65 26,7
75 29,0
90 37,0
3-007-01100
3-007-01101
3-007-01102
3-007-01006
3-007-01000
3-007-01001
3-007-01002
3-007-01003
3-007-01004
3-007-01005
3-007-01010
3-007-01011
3-007-01009
3-007-01012
3-007-01013
3-007-01014
3-007-01015
3-007-01020
3-007-01021
3-007-01019
3-007-01022
3-007-01023
3-007-01024
3-007-01025
3-007-01030
3-007-01031
3-007-01029
3-007-01032
3-007-01033
3-007-01034
3-007-01035
3-007-01040
3-007-01041
3-007-01039
3-007-01042
3-007-01043
3-007-01044
3-007-01045
3-007-01050
3-007-01051
3-007-01049
3-007-01052
3-007-01053
3-007-01054
3-007-01055

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Pipeline Accessories

General information Technical data Installation instruction

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