Generator Protection M 3425A
Generator Protection M 3425A
Generator Protection M 3425A
M-3425A
Integrated Protection System
Communications Software
Includes MODBUS and BECO 2200 proto-
cols
Standard 19" rackmount design (vertical
mounting available)
Removable printed circuit board and power supply
50 and 60 Hz models available
Both 1A and 5 A rated CT inputs available
Additional trip inputs for externally con-
nected devices
IRIGB time synchronization
Operating Temperature: 20 C to +70 C
Sequence of Events Log
Trip Circuit Monitoring
Breaker Monitoring
Four Setpoint Groups
Optional Features
Redundant power supply
M3925A Target Module
M3931 HumanMachine Interface (HMI)
Module
RJ45 Ethernet port utilizing MODBUS over
TCP/IP and BECO2200 over TCP/IP pro-
tocols
RJ45 Ethernet port utilizing IEC 61850
Protocol
M3801D IPSplot
PLUS Oscillograph
Analysis Software
Expanded I/O (15 additional outputs and
8 additional inputs)
Standard and Expanded I/O Models avail-
able in vertical panel mount
4
M-3425A Generator Protection Relay
PROTECTIVE FUNCTIONS
Device Setpoint
Number Function Ranges Increment Accuracy
Phase Overvoltage
Pickup #1, #2, #3 5 to 180 V 1 V 0.5 V or 0.5%
0.8 V or 0.75%*
Time Delay #1, #2, #3 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%**
Input Voltage Select Phase, Positive or Negative Sequence***
* When both RMS and Line-Ground to Line-Line is selected.
** When RMS (total waveform) is selected, timing accuracy is O20 cycles or 1%.
*** When positive or negative sequence voltage is selected, the 59 Function uses the discrete Fourier transform
(DFT) for magnitude calculation, irrespective of the RMS/DFT selection, and timing accuracy is 1 Cycle or
1%. Positive and negative sequence voltages are calculated in terms of line-to-line voltage when Line to Line is
selected for V.T. Conguration.
Third-Harmonic Voltage Differential Ratio
Ratio (V
x
/V
N
) 0.1 to 5.0 0.1
Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Positive Seq Voltage Block 5 to 180 V 1 V 0.5 V or 0.5%
Line Side Voltage V
X
or 3V
0
(calculated)
The 59D function has a cutoff voltage of 0.5 V for 3
rd
harmonic V
X
voltage. If the 180 Hz component of V
N
is
expected to be less than 0.5 V the 59D function can not be used.
The 59D function with V
X
cannot be enabled if the 25 function is enabled. The line side voltage can be selected as
the third harmonic of 3V
0
(equivalent to V
A
+ V
B
+ V
C
) or V
X
.
3V
0
selection for line side voltage can only be used with line-ground VT conguration.
Neutral Overvoltage
Pickup #1, #2, #3 5.0 to 180.0 V 0.1 V 0.5 V or 0.5%
Time Delay #1, #2, #3 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
When 64S is purchased, the 59N Time Delay Accuracy is 1 to +5 cycles.
Multi-purpose Overvoltage
Pickup #1, #2 5.0 to 180.0 V 0.1 V 0.5 V or 0.5%
Time Delay #1, #2 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Multi-purpose input that may be used for turn-to-turn stator ground protection, bus ground protection, or as an
extra Phase-Phase, or Phase-Ground voltage input.
When 64S is purchased, the 59N Time Delay accuracy is 1 to +5 cycles.
VT Fuse-Loss Detection
A VT fuse-loss condition is detected by using the positive and negative sequence components
of the voltages and currents. VT fuse-loss output can be initiated from internally generated logic,
and/or from input contacts.
Alarm Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Three Phase VT
Fuse Loss Detection Enable/Disable
59
59N
60
FL
59X
59D
Frequency Accumulation
Bands #1, #2, #3, #4, #5, #6
High Band #1 50.00 to 67.00 Hz 0.01 Hz 0.02 Hz
40.00 to 57.00 Hz*
Low Band #1#6 50.00 to 67.00 Hz 0.01 Hz 0.02 Hz
40.00 to 57.00 Hz*
Delay #1#6 3 to 360,000 Cycles 1 Cycle 2 Cycles or 1%
When using multiple frequency bands, the lower limit of the previous band becomes the upper limit for the next band,
i.e., Low Band #2 is the upper limit for Band #3, and so forth. Frequency bands must be used in sequential order, 1 to 6.
Band #1 must be enabled to use Bands #2#6. If any band is disabled, all following bands are disabled.
When frequency is within an enabled band limit, accumulation time starts (there is an internal ten cycle delay prior to
accumulation) and allows the underfrequency blade resonance to be established to avoid unnecessary accumulation of
time. When duration is greater than set delay, the alarm asserts and a target log entry is made.
The pickup accuracy applies to 60 Hz models at a range of 57 to 63 Hz, and 50 Hz models at a range of 47 to 53 Hz.
Beyond these ranges, the accuracy is 0.1 Hz.
* This range applies to 50 Hz nominal frequency models.
Rate of Change of Frequency
Pickup #1, #2 0.10 to 20.00 Hz/Sec. 0.01 Hz/Sec. 0.05 Hz/Sec. or 5%
Time Delay #1, #2 3 to 8160 Cycles 1 Cycle + 20 Cycles
Negative Sequence
Voltage Inhibit 0 to 99% 1% 0.5%
Phase Differential Current
Pickup #1, #2 0.20 A to 3.00 A 0.01 A 0.1 A or 5%
(0.04 to 0.60 A)
(0.02 A or 5%)
Percent Slope #1, #2 1 to 100% 1% 2%
Time Delay* #1, #2 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
CT Correction** 0.50 to 2.00 0.01
*When a time delay of 1 cycle is selected, the response time is less than 11/2 cycles.
**The CT Correction factor is multiplied by I
A
,I
B
,I
C.
Ground (zero sequence) Differential Current
Pickup 0.20 to 10.00 A 0.01 A 0.1 A or 5%
(0.04 to 2.00 A) (0.02 A or 5%)
Time Delay 1 to 8160 Cycles* 1 Cycle +1 to 2 Cycles or 1%
CT Ratio Correction (R
C
) 0.10 to 7.99 0.01
*The Time Delay Setting should not be less than 2 Cycles.
The 87GD function is provided primarily for low-impedance grounded generator applications. This function oper-
ates as a directional differential. If 3I
0
or I
n
is extremely small (less than 0.2 secondary Amps), the element be-
comes non-directional.
If 67N function with I
N
(Residual) operating current is enabled, 87GD will not be available. Also, if 50DT is used for
split-phase differential, 87GD function will not be available.
IPSlogic
TM
IPSlogic uses element pickups, element trip commands, control/status input state changes,
output contact close signals to develop 6 programmable logic schemes.
Time Delay #1#6 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Breaker Monitoring
Pickup 0 to 50,000 kA Cycles 1 kA Cycles 1 kACycles
or kA
2
Cycles or kA
2
Cycles or kA
2
Cycles
Time Delay 0.1 to 4095.9 Cycles 0.1 Cycles 1 Cycle or 1%
Timing Method IT or I
2
T
Preset Accumulators 0 to 50,000 kA Cycles 1 kA Cycle
Phase A, B, C
The Breaker Monitor feature calculates an estimate of the per-phase wear on the breaker contacts by measuring
and integrating the current (or current squared) through the breaker contacts as an arc.
The per-phase values are added to an accumulated total for each phase, and then compared to a user-pro-
grammed threshold value. When the threshold is exceeded in any phase, the relay can set a programmable output
contact.
The accumulated value for each phase can be displayed.
The Breaker Monitoring feature requires an initiating contact to begin accumulation, and the accumulation begins
after the set time delay.
Trip Circuit Monitoring
Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
The AUX input is provided for monitoring the integrity of the trip circuit. This input can be used for nominal trip coil
voltages of 24 V dc, 48 V dc, 125 V dc and 250 V dc.
Nominal Settings
Nominal Voltage 50.0 to 140.0 V 0.1 V
Nominal Current 0.50 to 6.00 A 0.01 A
VT Confguration LineLine/LineGround/
LineGround to LineLine*
Delta/Wye Unit
Transformer Disable/Delta AB/Delta AC
SealIn Delay 2 to 8160 Cycles 1 Cycle 1 Cycle or 1%
*When Line-Ground to Line-Line is selected, the relay internally calculates the line-line voltages from the line-
ground voltages for all voltage-sensitive functions. This Line-Ground to Line-Line selection should only be used for
a VT connected Line-Ground with a secondary voltage of 69 V (not 120 V).
Sync Check
Dead Check
Dead Voltage Limit 0 to 60 V 1 V 0.5 V or 0.5%
Dead Time Delay 1 to 8160 Cycles 1 Cycle 1 to +3 Cycles or 1%
Sync Check
Phase Angle Limit 0 to 90 1 1
Upper Voltage Limit 60 to 140 V 1 V 0.5 V or 0.5%
Lower Voltage Limit 40 to 120 V 1 V 0.5 V or 0.5%
Delta Voltage Limit 1.0 to 50.0 V 0.1 V 0.5 V or 0.5%
Delta Frequency Limit 0.001 to 0.500 Hz 0.001 Hz 0.0007 Hz or 5%
Sync Check Time Delay 1 to 8160 Cycles 1 Cycle 1 to +3 Cycles or 1%
Various combinations of input supervised hot/dead closing schemes may be selected. The 25 function cannot be
enabled if the 59D function with V
X
or 67N function with V
X
is enabled.
Field Ground Protection
Pickup #1, #2 5 to 100 K 1 K 10% or 1K
Time Delay #1, #2 1 to 8160 Cycles 1 Cycle (
2
IF
+1) Sec.
Injection Frequency (IF) 0.10 to 1.00 Hz 0.01 Hz
Brush Lift-Off Detection (measuring control circuit)
Pickup 0 to 5000 mV 1 mV
Time Delay 1 to 8160 Cycles 1 Cycle (
2
IF
+1) Sec.
When 64F is purchased, an external Coupler Module (M-3921) is provided for isolation from dc eld voltages.
Figure 10, Field Ground Protection Block Diagram, illustrates a typical connection utilizing the M-3921 Field
Ground Coupler. Hardware dimensional and mounting information is shown in Figure 11, M-3921 Field Ground
Coupler Mounting Dimensions.
100% Stator Ground Protection by low frequency injection
Total Current Pickup 2 to 75 mA 0.1 mA 2 mA or 10%
Real Component of
Total Current Pickup** 2 to 75 mA 0.1 mA 2 mA or 10%
Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle* or 1%
An external Low Frequency Generator, Band Pass Filter and Current Transformer are required for this function.
Figure 13, 64S Function Component Connection Diagram, illustrates a typical 100% Stator Ground Protection by
Low Frequency Injection application. Hardware dimensional and mounting information is illustrated in Figures 14
and 15.
59D is automatically disabled when the 64S function is purchased. 59N may be applied when this function is
enabled.
* Time Delay accuracy in cycles is based on 20 Hz frequency.
** Operation of the real component requires voltage applied to V
N
input to be > 0.5 Volts at 20 Hz.
-compatible
S3400 IPScom
Communications Software. MODBUS and BECO 2200 protocols are supported providing:
Interrogation and modifcation of setpoints
Timestamped information for the 32 most recent trips
Realtime metering of all quantities measured
Downloading of recorded oscillographic data and Sequence of Events Recorder data.
The optional Ethernet port can be purchased with MODBUS over TCP/IP and BECO2200 over TCP/IP protocols
or with the IEC 61850 protocol.
IRIG-B
The M3425A Generator Protection Relay can accept either modulated or demodulated IRIGB time clock syn-
chronization signal. The IRIGB time synchronization information is used to correct the hour, minutes, seconds,
and milliseconds information.
HMI Module (optional)
Local access to the relay is provided through an optional M3931 HMI (HumanMachine Interface) Mod-
ule, allowing for easytouse, menudriven access to all functions utilizing six pushbuttons and a 2line by
24 character alphanumeric vacuum forescent display. Features of the HMI Module include :
Userdefnable access codes that allow three levels of security
Interrogation and modifcation of setpoints
Timestamped information for the 32 most recent trips
Realtime metering of all quantities measured
Target Module (optional)
An optional M3925A Target Module provides 24 target and 8 output LEDs. Appropriate target LEDs will illumi-
nate when the corresponding function operates. The targets can be reset with the TARGET RESET pushbutton.
The OUTPUT LEDs indicate the status of the programmable output relays.
16
M-3425A Generator Protection Relay
Temperature Controller Monitoring
Any Temperature Controller equipped with a contact output may be connected to the M3425A and controlled
by the relay's programmable IPSlogic function. Figure 1 is an example of a typical Temperature Control-
ler Monitoring application. The Omron E5C2 Temperature Controller is a DIN rail mounted RTD interface
to the M3425A Generator Protection relay. The E5C2 accepts type J or K thermocouples, platinum RTDs
or thermistors as its input. Supply voltage for the E5C2 accepts 110/120 V ac, 50/60 Hz, or 220/240 V ac
50/60 Hz or 24 V dc.
Temperature
Controller
Omron E5C2
P.D. 750
or equivalent
IN X
IN RTN
M-3425A
IPSlogic
Alarm/Trip
R1
C
R2
Figure 1 Typical Temperature Controller Monitoring Application
I/O Expansion (optional)
Optional I/O Expansion provides an additional 15 form 'a' output contacts and an additional 8 control/status
inputs. Output LEDs indicate the status of the output relays.
Tests and Standards
The relay complies with the following type tests and standards:
Voltage Withstand
Dielectric Withstand
IEC 602555 3,500 V dc for 1 minute applied to each independent circuit to earth
3,500 V dc for 1 minute applied between each independent circuit
1,500 V dc for 1 minute applied to IRIGB circuit to earth
1,500 V dc for 1 minute applied between IRIGB to each independent circuit
1,500 V dc for 1 minute applied between RS485 to each independent circuit
Impulse Voltage
IEC 602555 5,000 V pk, +/ polarity applied to each independent circuit to earth
5,000 V pk, +/ polarity applied between each independent circuit
1.2 by 50 s, 500 ohms impedance, three surges at 1 every 5 seconds
Insulation Resistance
IEC 602555 > 100 Megaohms
17
M-3425A Generator Protection Relay
Electrical Environment
Electrostatic Discharge Test
EN 60255222 Class 4 (8 kV)point contact discharge
EN 60255222 Class 4 (15kV)air discharge
Fast Transient Disturbance Test
EN 60255224 Class A (4 kV, 2.5 kHz)
Surge Withstand Capability
ANSI/IEEE 2,500 V pkpk oscillatory applied to each independent circuit to earth
C37.90.1 2,500 V pkpk oscillatory applied between each independent circuit
1989 5,000 V pk Fast Transient applied to each independent circuit to earth
5,000 V pk Fast Transient applied between each independent circuit
ANSI/IEEE 2,500 V pkpk oscillatory applied to each independent circuit to earth
C37.90.1 2,500 V pkpk oscillatory applied between each independent circuit
2002 4,000 V pk Fast Transient burst applied to each independent circuit to earth
4,000 V pk Fast Transient burst applied between each independent circuit
NOTE: The signal is applied to the digital data circuits (RS232, RS485, IRIGB, Ethernet communication
port and feld ground coupling port) through capacitive coupling clamp.
Radiated Susceptibility
ANSI/IEEE 251000 Mhz @ 35 V/m
C37.90.2
Output Contacts
ANSI/IEEE Make 30 A for 0.2 seconds, off for 15 seconds for 2,000 operations, per Section 6.7.1, Tripping
C37.90.0 Output Performance Requirements
Atmospheric Environment
Temperature
IEC 6006821 Cold, 20 C
IEC 6006822 Dry Heat, +70 C
IEC 6006823 Damp Heat, +40 C @ 93% RH
Mechanical Environment
Vibration
IEC 60255211 Vibration response Class 1, 0.5 g
Vibration endurance Class 1, 1.0 g
IEC 60255212 Shock Response Class 1, 5.0 g
Shock Withstand Class 1, 15.0 g
Bump Endurance Class 1, 10.0 g
18
M-3425A Generator Protection Relay
Compliance
ULListed per 508 Industrial Control Equipment
ULListed Component per 508A Table SA1.1 Industrial Control Panels
CSACertifed per C22.2 No. 1495 Industrial Control Equipment
CE Safety Directive EN610101:2001, CAT II, Pollution Degree 2
Physical
Without Optional Expanded I/O
Size: 19.00" wide x 5.21" high x 10.20" deep (48.3 cm x 13.2 cm x 25.9 cm)
Mounting: The unit is a standard 19", semifush, threeunit high, rackmount panel design, conforming to ANSI/
EIA RS310C and DIN 41494 Part 5 specifcations. Vertical or horizontal panelmount options are available.
Approximate Weight: 17 lbs (7.7 kg)
Approximate Shipping Weight: 25 lbs (11.3 kg)
With Optional Expanded I/O
Size: 19.00" wide x 6.96" high x 10.2" deep (48.3 cm x 17.7 cm x 25.9 cm)
Mounting: The unit is a standard 19", semifush, fourunit high, rackmount panel design, conforming to ANSI/
EIA RS310C and DIN 41494 Part 5 specifcations. Vertical or horizontal panelmount options are available.
Approximate Weight: 19 lbs (8.6 kg)
Approximate Shipping Weight: 26 lbs (11.8 kg)
Recommended Storage Parameters
Temperature: 5 C to 40 C
Humidity: Maximum relative humidity 80% for temperatures up to 31 C, decreasing to 31 C lin-
early to 50% relative humidity at 40 C.
Environment: Storage area to be free of dust, corrosive gases, ammable materials, dew,
percolating water, rain and solar radiation.
See M-3425A Instruction Book, Appendix E, Layup and Storage for additional information.
Patent & Warranty
The M3425A Generator Protection Relay is covered by U.S. Patents 5,592,393 and 5,224,011.
The M3425A Generator Protection Relay is covered by a fve year warranty from date of shipment.
Specication subject to change without notice.
External Connections
M3425A external connection points are illustrated in Figures 2 and 3.
19
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20
M-3425A Generator Protection Relay
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21
M-3425A Generator Protection Relay
50
DT
Utility System
52
Unit
52
Gen
50
BFPh
87
49 21 32 50 40 78
60
FL
51V 50/27
27
81R 81 27 59 24
64F 64B
M-3921
+
-
CT
VT
M-3425A
87
GD
50N
50
BFN
51N
R
64S
27
TN
27
32
R
High-impedance Grounding with Third
Harmonic 100% Ground Fault Protection
Low-impedance Grounding with Ground Differential
and Overcurrent Stator Ground Fault Protection
These functions are available in
the Comprehensive Package. A
subset of these functions are also
available in a Base Package.
This function is available as a
optional protective function.
This function provides control for
the function to which it points.
M-3425A Typical
Connection Diagram
25
59D
VT (Note 1)
Targets
(Optional)
Integral HMI
(Optional)
Metering
Waveform Capture
IRIG-B
Front RS232
Communication
Multiple Setting
Groups
Programmable I/O
Self Diagnostics
Dual Power Supply
(Optional)
Rear Ethernet
Port (Optional)
Rear RS-485
Communication
Breaker
Monitoring
Trip Circuit
Monitoring
67N
67N Polarization
(Software Select)
81A
50N
50
BFN
51N
46
59X
59N
3V
O
(Calculated)
V
X
V
N
3I
O
I
N
67N Operating Current
(Software Select)
VT (Note 1)
(Note 3)
(Note 5)
CT (Residual)
(Note 4)
59D Line Side
Voltage
(Software Select)
V
X
3V
O
(Calculated)
CT (Neutral)
(Notes 2 & 5)
CT
M
(Metering)
M
(Metering)
Rear RS232
Communication
Event Log
NOTES:
1. When 25 function is enabled, 59X, 59D with V
X
and 67N with V
X
are not available, and vice versa.
2. When 67N function with I
N
(Residual) operating current is enabled, 87GD is not available, and vice
versa.
3. When VT source is used as a turntoturn fault protection device (See M3425A Instruction Book,
Chapter 2, Application, for additional 59X applications.)
4. The current input I
N
can be connected either from neutral current or residual current.
5. The 50BFN, 50N, 51N, 59D, 67N (with I
N
or V
N
) and 87GD functions are unavailable when the 64S
function has been purchased. See the M3425A Instruction Book for connection details.
Figure 4 OneLine Functional Diagram (Confgured with Phase Differential)
22
M-3425A Generator Protection Relay
Utility System
52
Unit
52
Gen
81R 81 59 27 24
M-3921
+
-
VT
CT
M-3425A
50N 51N
R
CT
27
32
R
High-impedance Grounding with Third
Harmonic 100% Ground Fault Protection
Low-impedance Grounding with
Overcurrent Stator Ground Fault Protection
These functions are available in
the Comprehensive Package. A
subset of these functions are also
available in a Base Package.
This function is available as a
optional protective function.
This function provides control for
the function to which it points.
M-3425A Typical
Connection Diagram
(Configured for Split-Phase Differential)
25
59D
50
DT
67N
Targets
(Optional)
Integral HMI
(Optional)
Metering
Waveform Capture
IRIG-B
Front RS232
Communication
Multiple Setting
Groups
Programmable I/O
Self Diagnostics
Dual Power Supply
(Optional)
Rear Ethernet
Port (Optional)
Rear RS-485
Communication
Breaker
Monitoring
Trip Circuit
Monitoring
27
TN
81A
46 49 21 32 50 40 78 60FL 51V 50/27
27
64F 64B
59X
64S 59N
CT (Residual)
(Note 5)
VT (Note 1)
VT (Note 1)
67N Polarization
(Software Select)
3V
O
(Calculated)
V
X
V
N
(Note 2)
CT (Note 3)
(Note 4)
59D Line Side
Voltage
(Software Select)
V
X
3V
O
(Calculated)
CT (Neutral)
(Note 5)
M
(Metering)
M
(Metering)
Rear RS232
Communication
Event Log
NOTES:
1. When 25 function is enabled, 59X, 59D with V
X
and 67N with V
X
are not available, and vice versa.
2. When used as a turnturn fault protection device.
3. CTs are connected for split-phase differential current.
4. 67N operating current can only be selected to I
N
(Residual) for this confguration.
5. The current input (I
N
) can be connected either from neutral current or residual current.
6. The 50BFN, 50N, 51N, 59D, 67N (with I
N
or V
N
) and 87GD functions are unavailable when the 64S
function has been purchased. See the M3425A Instruction Book for connection details.
Figure 5 OneLine Functional Diagram (confgured for splitphase differential)
23
M-3425A Generator Protection Relay
Standard 19" Horizontal Mount Chassis
19.00
[48.26]
17.50
[44.45]
17.50
[44.45]
ACTUAL
5.21
[13.23]
ACTUAL
0.40 [1.02] X 0.27
[0.68] Slot (4X)
10.20
[25.91]
19.00
[48.26]
18.31
[46.51]
0.35
[0.89]
1.48
[3.76]
2.25
[5.72]
NOTE: Dimensions in brackets are in centimeters.
NOTES: 1. Dimensions in brackets are in centimeters.
2. See Instruction Book Chapter 5 for Mounting and Cutout information.
Figure 6 Horizontal Unit Dimensions Without Expanded I/O (H1)
24
M-3425A Generator Protection Relay
1.67
[4.24]
19.00
[48.26]
18.31
[46.51]
2.25
[5.72]
0.28 [0.71]
Dia. (4X)
17.68
[44.91]
5.59
[14.20]
Actual
1.67
[4.24]
2.25
[5.72]
10.20
[25.91]
COM 1
TARGETS
OUT 1
OUT 2
OUT 3
OUT 4
OUT 5
OUT 6
OUTPUTS
OUT 7
OUT 8
EXIT ENTER
TARGET DIAG
TIME
OSC.
TRIG
SYNC
BRKR
CLOSED
OK
RELAY
TARGET
RESET
PS 2 PS 1
17.5
[44.45]
ACTUAL
5.65
[14.40]
Recommended cutout when relay is not used as
standard rack mount and is panel cut out mounted.
19.00
[48.26]
17.50
[44.45]
0.35
[0.89]
0.03
[0.076]
NOTE: Dimensions in brackets are in centimeters.
NOTES: 1. Dimensions in brackets are in centimeters.
2. See Instruction Book Chapter 5 for Mounting and Cutout information.
Figure 7 Vertical Unit Dimensions Without Expanded I/O (H2)
25
M-3425A Generator Protection Relay
5
0
H
z
6
0
H
z
S
E
R
I
A
L
N
O
.
M
O
D
E
L
:
M
-
3
4
2
5
A
F
I
R
M
W
A
R
E
:
D
-
0
1
5
0
6 59
IRIG- B
35
36
6 4 F
R
A
T
E
D
V
O
L
T
A
G
E
6
0
-
1
4
0
V
A
C
,
5
0
/
6
0
H
z
39
40
37
38
44
42
43
41
64
COUPLER
ET HERNET
COM 2
FIELD GROUND
!
COM 3
RS4 8 5
B C
V
V
A B
V V
A
B
V
V
C
V
A
C
!
48
24
125
A UX
250
-
+
+
IN6
IN5
-
R
A
T
E
D
C
U
R
R
E
N
T
1
A
,
N
O
M
5
A
,
N
O
M
45
46
V
65
X
50
47
49
48
55
53
54
51
52
0
.
0
1
A
N
O
M
6
4
S
58
56
57
ALARMS
INPUTS
A
V
N
I
B
I
I
C
!
IN2
IN1
(52b)
IN3
IN4
RTN
IN
P/ S
OUTPUTS
I
N
a
I
I
b
I
c
SELF-
TEST
8
7
COM 2
B
E
C
K
W
I
T
H
E
L
E
C
T
R
I
C
C
O
.
I
N
C
.
6
1
9
0
1
1
8
t
h
A
V
E
N
O
.
L
A
R
G
O
,
F
L
3
3
7
7
3
RS2 3 2
1
3
5
4
2
6
7
2
7
-
5
4
4
-
2
3
2
6
14
W
A
R
N
I
N
G
!
C
O
N
T
A
C
T
W
I
T
H
T
E
R
M
I
N
A
L
S
M
A
Y
C
A
U
S
E
E
L
E
C
T
R
I
C
S
H
O
C
K
F
O
R
C
O
N
T
A
C
T
R
A
T
I
N
G
S
S
E
E
I
N
S
T
R
U
C
T
I
O
N
M
A
N
U
A
L
10
8
9
7
13
12
11
16
18
17
15
22
20
19
21
23
63
60
62
61
5
5
2
6
8
6
5
-
1
8
-
-
6
5
8
5
2
1
-
8
5
6
F3
F4
3 A MP,
(3A B) 1
+
-
-
+
PS2
PS1
PS2
F1
F2
5
4
3
2
PS1
25
24
27
26
28
31
29
30
33
32
34
U
.
S
.
P
A
T
E
N
T
5
,
5
9
2
,
3
9
3
,
5
,
2
2
4
,
0
1
1
NRTL /C
LR 89464
R
COM 1
TARGETS
OUT 1
OUT 2
OUT 3
OUT 4
OUT 5
OUT 6
OUTPUTS
OUT 7
OUT 8
EXIT ENTER
TARGET
BRKR
CLOSED
TARGET
RESET
PS 2
DIAG
PS 1
OSC.
TRIG
TIME
SYNC
OK
RELAY
R
M-3425A
GENERATOR
PROTECTION
250V,
Figure 8 M-3425A Vertical Unit Layout
26
M-3425A Generator Protection Relay
0.35
[0.89]
18.31
[46.51]
NOTES: 1. Dimensions in brackets are in centimeters.
2. See Instruction Book Chapter 5 for Mounting and Cutout information.
Figure 9 Horizontal and Vertical Unit Dimensions With Expanded I/O (H5 and H6)
27
M-3425A Generator Protection Relay
F
O
R
C
O
N
T
A
C
T
R
A
T
I
N
G
S
S
E
E
I
N
S
T
R
U
C
T
I
O
N
A
L
M
A
N
U
A
L
W
A
R
N
I
N
G
!
C
O
N
T
A
C
T
W
I
T
H
T
E
R
M
I
N
A
L
S
M
A
Y
C
A
U
S
E
E
L
E
C
T
R
I
C
S
H
O
C
K
5
0
H
z
6
0
H
z
S
E
R
I
A
L
N
O
.
F
I
R
M
W
A
R
E
:
D
-
0
1
5
0
M
O
D
E
L
:
M
-
3
4
2
5
A
C
O
U
P
L
E
R
F
I
E
L
D
G
N
D
IND. CONT. EQ.
LISTED
R C US
83F4
RTN
IN
COM 2
COM 2
IRIG-B
105
104
102
101
100
99
96
97
95
94
98
93
92
90
91
103
89
88
86
85
84
83
87
80
81
79
78
77
76
74
73
75
82
72
71
69
68
70
67
66
RS232
ETHERNET
64F
IN 10
IN 9
IN 8
IN 7
IN 14
IN 13
IN 12
IN 11
I
N
P
U
T
S
O
U
T
P
U
T
S
15
16
17
18
19
20
21
22
23
9
10
11
12
13
14
F4 F2
F3 F1
63
8
1
5
- 8 6
6 2
5
62
5 5 2
6 5 -
6
61
8
1
59
58
60
8
5
1
PS2
2
34
33
32
-
3
30
31
29
+
PS1
4
-
PS2
5
27
26
6
I
c
24
22
23
25
+
O
U
T
P
U
T
S
28
250V
PS1
57
55
56
54
6 4 S
53
0.01A NOM
51
50
48
47
49
52
b
I
7 21
19
20
8
17
18
16
I
P/S
A
L
A
R
M
S
C
15
14
13
B
I
A
!
RT N 11
I N
12
S
E
L
F
46
65
45
X
V
64
44
43
41
42
40
39
I
(52b)
10
9
N
V
7
5
6
IN 6
8
I
N
P
U
T
S
V
C
V
A
C
C
-
COM 3
RS485
4
3
2 +
+
V
V
B
- AUX
V
B A
V
A
! 48
250
125
1
24
B
37
36
35
!
38
-
-
IN 5
IN 4
IN 3
IN 2
IN 1
T
E
S
T
3AMP
(3AB)
VOLTAGE
RATED
60-140VAC
50/60Hz
5 A, NOM
1A ,NOM
RATED
CURRENT
I
I
a
N
L
A
R
G
O
,
F
L
3
3
7
7
3
6
1
9
0
1
1
8
t
h
A
V
E
N
O
.
B
E
C
K
W
I
T
H
E
L
E
C
T
R
I
C
C
O
.
I
N
C
.
7
2
7
-
5
4
4
-
2
3
2
6
OUT 1
OUT 2
OUT 3
OUT 4
OUT 5
OUT 6
OUTPUTS
OUT 7
OUT 8
TARGETS
EXIT ENTER
COM 1
9
10
TARGET DIAG
TIME
OSC.
TRIG
SYNC
BRKR
CLOSED
OK
RELAY
TARGET
RESET
11
12
14
15
16
O
U
T
P
U
T
S
17
18
19
22
20
21
23
13
PS 2 PS 1
.
R
C
H I W K T
I C R T E
E B
L E
C
C N I . CO
Made in U.S.A.
M-3425A
GENERATOR
PROTECTION
NOTES:
1. The M-3425A Expanded I/O vertical panel is the same physical size as the M-3425A Expanded
I/O horizontal panel. See Figure 7 for dimennsions.
2. See Instruction Book Section 5 for Mounting and Cutout information.
U.S. PATENT
5,592,393
5,224,011
Figure 10 M-3425A Expanded I/O Vertical Unit Layout
28
M-3425A Generator Protection Relay
M-3921 Field Ground Coupler
PROTECTION RELAY
M-3425A
PROCESSOR
Field Ground
Detection
Squarewave
Generator
Signal
Measurement
and Processing
COUPLING
NETWORK
(M-3921)
Ground/Machine Frame
Shaft
Ground
Brush
Excitation
System
Gen.
Rotor
Brushes
Figure 11 Field Ground Protection Block Diagram
NOTES:
1. The above circuit measures insulation resistance (R
f
) between rotor feld winding and ground (64F).
2. Relay injects 15 V squarewave (V
out
) and measures return signal (V
f
) to calculate R
f
.
3. The injection frequency can be set (0.1 to 1.0 Hz) based on the rotor capacitance, in order to improve
accuracy.
4. The signal rise time is analyzed to determine if shaft brushes are lifting or open (64B).
5. May also be applied on generators with brushless excitation with a grounding brush and pilot ground
fault detection brush.
Function Specication
Field/Exciter Supply Voltage Rating (Terminal (3) to (2)):
60 to 1200 V dc, continuous
1500 V dc, 1 minute
Operating Temperature: 20 to +70, Centigrade
Patent & Warranty
The M3921 Field Ground Coupler is covered by a fveyear warranty from date of shipment.
29
M-3425A Generator Protection Relay
Tests and Standards
M3921 Field Ground Coupler complies with the following tests and standards:
Voltage Withstand
Isolation
5 kV ac for 1 minute, all terminals to case
Impulse Voltage
IEC 602555, 5,000 V pk, 1.2 by 50 s, 0.5 J, 3 positive and 3 negative impulses at 5 second
intervals per minute
Electrical Interference
Electrostatic Discharge Test
EN 60255222 Class 4 (8 kV) point contact discharge
Class 4 (15 kV) air discharge
Fast Transient Disturbance Tests
IEC 6100044 Class 4 (4 kV, 2.5 kHz)
Surge Withstand Capability
ANSI/IEEE 2,500 V pkpk oscillatory applied to each independent circuit to earth
C37.90.1 2,500 V pkpk applied between each independent circuit
1989 5,000 V pk Fast Transient applied to each independent circuit to earth
5,000 V pk Fast Transient applied between each independent circuit
ANSI/IEEE 2,500 V pkpk oscillatory applied to each independent circuit to earth
C37.90.1 2,500 V pkpk applied between each independent circuit
2002 4,000 V pk Fast Transient applied to each independent circuit to earth
4,000 V pk Fast Transient applied between each independent circuit
NOTE: The signal is applied to the digital data circuits (RS232, RS485, IRIGB, Ethernet communication
port and feld ground coupling port) through capacitive coupling clamp.
Radiated Susceptibility
ANSI/IEEE 251000 Mhz @ 35 V/m
C37.90.2
Atmospheric Environment
IEC 6006821 Cold, 20 C
IEC 6006822 Dry Heat, +70 C
IEC 6006823 Damp Heat, +40 C @ 93% RH
Enclosure Protection
NEMA I3, IP65C
30
M-3425A Generator Protection Relay
.
1
8
D
I
A
[
0
.
4
6
]
4
H
O
L
E
S
M
O
U
N
T
I
N
G
P
A
T
T
E
R
N
W
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T
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B
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e
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[
1
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9
9
]
7
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8
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[
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9
.
9
9
]
2
.
9
6
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7
.
5
2
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5
4
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9
.
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]
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i
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8
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9
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6
[
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3
.
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3
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5
4
[
9
.
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.
1
8
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6
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4
X
C
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.
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C
.
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IC
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C
K
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IT
H
M
a
d
e
in
U
.S
.A
.
M
-
3
9
2
1
Figure 12 M-3921 Field Ground Coupler Mounting Dimensions
31
M-3425A Generator Protection Relay
64S 100% Stator Ground Protection by Low Frequency Signal Injection
NOTE: The Stator Ground Protection function (64S) must be selected when the M3425A is initially ordered.
The 100% stator ground fault protection is provided by injecting an external 20 Hz signal into the neutral of the
generator. The protection is provided when the machine is online as well as offline (provided that the 20 Hz
generator and relay are powered on.) This scheme requires the following external components in addition to
M3425A protection system:
20 Hz Signalgenerator (BECO Surface Mount/Flush Part No. 43000426)(Siemens 7XT33)
Bandpass flter (BECO Surface Mount/Flush Part No. 43000427)(Siemens 7XT34)
20 Hz Measuri ng Current Transfor mer, 400/5 A CT (BECO Par t No. 43000428)
(ITICTW360T50401)
The voltage signal generated by the 20 Hz signalgenerator is injected into the secondary of the generator
neutral grounding transformer through a bandpass flter. The bandpass flter passes the 20 Hz signal and
rejects outofband signals. The output of the 20 Hz bandpass flter is connected to the V
N
input of the M3425A
relay through a suitable voltage divider, that limits the M3425A to O 200 V ac (the voltage generator may be
bypassed if the expected 50/60 Hz voltage during a phasetoground fault of the generator is O 200 V.) The
20Hz current is also connected to the I
N
input of the M3425A, through the 20Hz current transformer.
When the generator is operating normally (no ground fault) only a small amount of 20 Hz current will fow as
a result of the stator capacitance to ground. When a ground fault occurs anywhere on the generator stator
windings the 20 Hz current will increase. The 64S function will issue a trip signal after a set time delay when
the measured 20 Hz current exceeds the pickup current.
For cases where the Load Resistor (R
N
) is small, the Undervoltage Inhibit should not be enabled, as the voltage
will be small.
The 59N function (90 to 95%) should also be used in conjunction with 64S protection to provide backup.
32
M-3425A Generator Protection Relay
R
N
1
B
1
1
B
4
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A
4
Figure 13 64S Function Component Connection Diagram (Model A00/EE 20 Hz Signal Generator)
33
M-3425A Generator Protection Relay
20 Hz Signal Generator Function Specications
Auxiliary Voltage
Rated auxiliary voltage U
H
ac 3x (100/120 V ac), 50/60 Hz 1x (100 to 120 V ac), 50/60 Hz
Permissible variations ac 88 to 230 V ac
OR
Rated auxiliary voltage U
H
dc 110 to 220 V dc
Permissible Variations dc 88 to 250 V dc
Permissible consumption at 8 Ohm impendance O100 VA
NOTE: 230 VAC is permissible for commissioning only, which is limited in time.
20 Hz Output Voltage
Connections (11 and 12)
Output Voltage approx. 26 V 10 %, rectangular; 20 Hz 0.1 Hz
Power Output, permanently 100 VA over all ranges
NOTE: Output is not resistant to short-circuits.
Binary Input for Blocking
Connections (6 and 8)
Switching Threshold Adjustable voltage range with jumper
For control voltages 24 V
48 V
60 V DC 19 V: U
high
P DC 19 V, U
low
O DC 10 V
For control voltages 110 V
125 V
220 V
250 V DC 88 V: U
high
P DC 88 V, U
low
O DC 44 V
Permissible voltage, continuous 300 V dc
Life Contact
Connections (5, 7 and 9)
Switching capacity MAKE 30W/VA
BREAK 20 VA
30 W resistance load
25 W @ L/R O 50 ms
Switching voltage DC 24 V to DC 250 V
AC 24 to AC 230 V
Permissible current 1 A permanent
Permissible Ambient Temperatures
R
L
describes the load resistance at the Band Pass output.
with R
L
<5 Ohm O55
0
C or O131
0
F
with R
L
>5 Ohm O70
0
C or O158
0
F
NOTE: With maximum power output, the device has a power loss of approximately 24 W. To ensure unhin-
dered heat dissipation through the vent holes, the distance to other devices located at the top and
bottom must be at least 100 mm. This device must therefore always be mounted in the bottom part
of the cabinet.
34
M-3425A Generator Protection Relay
NOTE: Detailed Mounting information is contained in the M3425A Instruction Book Chapter 5, Installation
Section 5.6.
Figure 14 20Hz Signal Generator Dimensions
Dimensions in mm
35
M-3425A Generator Protection Relay
Band-pass Filter Specications
Load Capacity of the 20 Hz Band-pass Filter
Connections (1B11B4)
Permissible voltage, continuous 55 V ac
Permissible voltage for O30 s 550 V ac
Frequency of superimposed ac voltage P 45 Hz
Overload capability, continuous 3.25 A ac
Test Voltage 2.8 kV dc
Load Capability of the Voltage Divider Circuit
Connections (1A11A4):
Permissible voltage, continuous 55 V ac
Permissible voltage for O30 s 50 V ac
Test Voltage 2.8 kV dc
Permissible Ambient Temperatures
with R
L
<5 burden O40
0
C or O 104
0
F
with R
L
>5 burden O55
0
C or O 131
0
F
NOTE: The device may produce up to 75 W power losses during service. In order to prevent heat pockets,
the dissipation of the losses must not be restricted. The minimum clearance above and below the
device to other units or walls is 100 mm or 4 inches. In cubicles, the device shall be installed in the
bottom area.
36
M-3425A Generator Protection Relay
Figure 16 20 Hz Measuring Current Transformer 4005 A CT
NOTE: Detailed Mounting information is contained in the M3425A Instruction Book Chapter 5, Installation
Section 5.
Figure 15 Bandpass Filter Dimensions
This Page Left Intentionally Blank
800-3425A-SP-10MC3 01/13 2001 Beckwith Electric Co. All Rights Reserved.
Printed in U.S.A. (#01-67) (04.25.03)