Rev: 0

1 Rev
2 Code/standard: API 618, Latest Edition Service:
3 No. required: Comp. type:
4 Service: Continuous Intermittent Standby Stages
5
6 Other Conditions
7 Normal Rated A B C D
8 Gas Handled
9 Capacity m
3
/hr
10 Weight Flow wet / dry kg/hr
11 INLET CONDITIONS At Inlet to: Stages, Inlet Pres. Fixed
12 Pressure @ Pul. Supp. kPaa
13 Pressure @ Cyl.Flange kPaa
14 Temperature C
15 Relative humidity %
16 Molecular Weight mol
17 Cp/Cv (K1) or (Kavg)
18 Compressibility (Z1) or (Zavg)
19 Inlet Volume (wet) m
3
/hr
20 INTERSTAGE Interstage DP includes:
21 DP between stages ( % / kPa ) / /
22 DISCHARGE CONDITIONS At discharge from:
23 Pressure @ Pul. Supp. kPaa
24 Pressure @ Cyl.Flange kPaa
25 Temperature - Adiabatic C
26 Temperature - Predicted C
27 Compressibility (Z1) or (Zavg)
28
29 kW Stage
30 Total kW @ Compressor shaft
31 Total kW ( All loses incl.)
32 Speed rpm
33 Pressure Ratio
34 Volumetric Efficiency %
35 Silencer DP
36 Performance Curve No.
37 PROCESS CONTROL
38 Method: Bypass from to Bypass: Manual / Auto
39 Other
38 Signal: Source Type
39 Range : For pneumatic control rpm@ kPag & rpm @ kPag
40 Other:
41 LOCATION SITE DATA
42 Indoor Outdoor Grade Altitude (m) Barometer (kPaa)
43 Mezzanine Under roof Heated Ambient temperature Min Max (C)
44 Electrical class.: CL Gr Div Relative humidity Min Max
45 Winterisation required Dust Fumes
46 Tropicalization required: Other
DATE BY CHK'D APP'D
Client:
DATA SHEET
Project: RECIPROCATING COMPRESSOR API 618
Plant/Area: Equip. No:
WO #: Equip. Name:
REVISION LOG
REV: DESCRIPTION
ADL Doc. No: ENG-DAT-000064
OPERATING CONDITIONS
DESCRIPTION
Pulsation Supp. Compr. Cylinder Flng Side Stream to
Pulsation Supp. Piping Coolers Separators Other
Pulsation Supp. Devices Compr. Cylinder Flanges
Source Doc: DS.131.0006M.CAL.R00 1 of 6
Rev: 0
Client:
DATA SHEET
Project: RECIPROCATING COMPRESSOR API 618
Plant/Area: Equip. No:
WO #: Equip. Name:
ADL Doc. No: ENG-DAT-000064
DESCRIPTION 1
2 Gas Analysis Other Conditions
3 Mol % Other: Normal Rated A B C D Remarks
4 Mol. Wt.
5 Air 28.966
6 Oxygen 32.000
7 Nitrogen 28.016
8 Water Vapour 18.016
9 Carbon Monoxide 28.010
10 Carbon Dioxide 44.010
11 Ammonia 17.031
12 Hydrogen Sulphide 34.076
13 Hydrogen 2.016
14 Methane 16.042
15 Ethylene 28.052
16 Ethane 30.068
17 Propylene 42.078
18 Propane 44.094
19 i-Butane 58.120
20 n-Butane 58.120
21 i-Pentane 72.146
22 n-Pentane 72.146
23 Hexane Plus
24
25
26 Total
27 Avg. Mol Wt.
28
29
30 A B C D Remarks
31 % Capacity
32 Weight Flow kg/hr
33 Volumetric Flow m
3
/hr (1Atm 0C)
34 Pockets/Valves Oper (note1)
35 Type Unloaders, Plug / Finger
36 Inlet Temperature C
37 Inlet Pressure kPag
38 Disch Pressure kPag
39 Disch Temp. Adiabatic C
40 Disch Temp. Predicted C
41 Volumetric Efficiency %HE / %CE
42 Calc. Gas Rod Load N C (note2)
43 Calc. Gas Rod Load N T (note2)
44 Comb Rod Load N C (gas&inertia)
45 Comb Rod Load N T (gas&inertia)
46 Rod Rev. deg. min @ x-hd pin
48 kW/Stage
49 Total kW @ Compr. Shaft
50 Total kW (All losses incl.)
51 Minimum Pressure required to operate cylinder unloading devices: kPag
52 1.) Show operation with the following symbols:
53 [ Head end (HE) or Crank end (CE)] + [ Suction valve(s) unloaded (S) or Fixed pocket open (F) or Variable pocket open (V)]
54 2.) Compression (C) Tension (T)
GAS ANALYSIS AT OPERATING CONDITIONS
PART LOAD OPERATING CONDITIONS
Normal Rated
Other Conditions
Source Doc: DS.131.0006M.CAL.R00 2 of 6
Rev: 0
Client:
DATA SHEET
Project: RECIPROCATING COMPRESSOR API 618
Plant/Area: Equip. No:
WO #: Equip. Name:
ADL Doc. No: ENG-DAT-000064
DESCRIPTION 1
2 Driver:
3
4
5 Define:
6 Gear:
7 Couplings:
8 V-Belt Drive:
9 Drive Guards:
10 Pulsation Suppressors with Internals:
11
12 Pulsation Suppressors without Internals:
13
14 Skid:
15
16 Intercoolers:
17
18
19
20 Relief Valves:
21
22 Interstage Suction Piping Arranged for:
23 For Atmospheric Air Compr. Only:
24 Preferred Type of Cylinder Cooling:
25
26
27
28 Separate Cooling Console:
29
30
31 Instrument and Control Panel:
32
33 Heaters:
34 Barring Device:
35
36
37
38
39
40
41
42
43
44
45
46
48
49
50
51
52
53
54
AUXILIARIES
REMARKS
Induction Motor Synchronous Motor Steam Turbine Engine Other
Outboard Bearing Provision for Dry Air Purge for Outboard Bearing
Slide Base for Driver Sole Plate for Driver
Motor Starter Equipment
Baseplate for Gear API - 613 API - 677
Manufacturer's Std.
Sheaves & V-Belt
Low Speed
Non Spark
Static Conducting V-Belts
High Speed Quill Shaft Keyless Drive Keyed Drive Other
Banded V-Belts
API - 671, App.C Other
Initial Inlet & Final Discharge Supports
Interstage Supports
Initial Inlet & Final Discharge
Interstage
Supports
Supports
Soleplate Bolts or Studs for Soleplate to Frame Rails Chock Blocks Shims Leveling Screws Decking
Direct Grouted Cement / Mortar Grout Epoxy Grout
Intercooler(s) Separators Aftercoolers Machine Mounted
Off Mounted
Interstage Piping Piping Matchmarked Shop Fitted
Inlet Strainers Initial Inlet Sidestream Inlet Provision for Inlet Strainers
Manifold Piping Drains Vents Relief Valves
Initial Inlet Interstage Final Discharge
Rupture Disks Crankcase Rapid Pressure Relief Devices
Insulation Heat Tracing
Inlet Air Filter Inlet Filter Silencer
Forced Thermosyphon Static (Stand Pipe) Cylinder Cooling Water Piping
Single Inlet / Outlet Manifold & Valves Individual Inlet / Outlet Per Cylinder Valves
Closed System with Water Pump Cooler, Surge Tank & Piping
Shop Run Arr'd for Heating Jacket Water as well as Cooling
One for Ea Unit One Common to All Units Dual Pumps
Frame Lube Oil System Aux Pump Dual Filters with Transfer Valve Shop Run
Separate Lube Oil Console Extended to Motor Outboard Bearing Shop Run
One for Ea Unit One Common to All Units
Machine Mounted Free Standing (Off Unit)
Frame Lube Oil Cylinder Lubricators Cooling Water Driver(s) Gear Oil Electric Steam
Manual Pneumatic Electric Flywheel Locking Device
Rod Pressure Packing Cooling System Separate Console Filters
Source Doc: DS.131.0006M.CAL.R00 3 of 6
Rev: 0
Client:
DATA SHEET
Project: RECIPROCATING COMPRESSOR API 618
Plant/Area: Equip. No:
WO #: Equip. Name:
ADL Doc. No: ENG-DAT-000064
DESCRIPTION 1
2 Stage Rod diameter mm
3 Inlet pres @ cylinder flanges kPaa Max. Allow Cont. Rod Loading NC
4 Discharge pres @ cylinder flanges kPaa Max. Allow Cont. Rod Loading NT
5 Cylinders per stage Calc. Gas Rod Load NC
6 Single or Double acting Calc. Gas Rod Load NT
7 Bore mm Comb Rod Load (Gas + Inertia) NC
8 Stroke mm Comb Rod Load (Gas + Inertia) NT
9 RPM Rated / Max. Allow / Rod Rev. deg. min @ x-hd pin
10 Piston Speed (m/s) Rated / Max. Allow Recip. Wt (piston, rod, x-hd & nuts) kg
11 Cylinder Liner Yes / No Max. Allow Working Pressure kPag
12 Liner Nominal Thickness mm Max. Allow Working Temperature C
13 Piston Displacement m
3
/hr Hydrostatic Test Pressure kPag
14 Cylinder design clearance % avg Helium Test Pressure kPag
15 Volumetric efficiency % avg Recommended Setting
16 Valves - Inlet/Discharge Qty per cyl. Gas Rod Load NC
17 Type of valves Gas Rod Load NT
18 Valve lift - Inlet / Discharge mm Comb Rod Load NC
19 Valve velocity m/s Comb Rod Load NT
20 Suction valve(s) Rod Rev. deg. min @ x-hd pin
21 Discharge valve(s) Settle Out Gas Pressure (kPaa)
22
23 Stage Valve Guards (Stops)
24 Cylinder Size (Bore Dia) mm Valve discs
25 Rod Run-Out : Normal Cold Vertical mm Valve Springs
26 Rod Pressure Packing Rings
27 Cylinder(s) Rod Pressure Packing Case
28 Cylinder Liner(s) Seal / Buffer Packing, Distance piece
29 Piston(s) Seal / Buffer Packing, Intermediate
30 Piston Rings Wiper Packing Rings
31 Wear Bands Main Journal Bearings, Crankshaft
32 Piston Rods : Matl / Yield N/mm
2
Connecting Rod Bearing, X-hd end
33 Thread Root Stress @ MACRL* @ x-hd end Connecting Rod Bearing, Crankpin
34 Piston Rod Hardness (Base Matl) Rc Crosshead Pin Bushing
35 Piston Rod Coating Crosshead Pin
36 Coating Hardness Rc Crosshead
37 Valve Seats / Seat Plate Crosshead Shoes
38 Valve Seat Min. Hard Rc Cylinder Indicator Valves
39
40 Full floating packing w/stainless steel springs: Yes / No Description Size (NPS) Rating Facing Position Type
41 Vented to: Flare @ kPag Atmosphere: Yes / No (mm)
42 Suction Pressure @ kPag Suction
43 ( Forced Lubricated ) ( Non-Lube ) ( TFE ) Discharge
44 Water Cooled Stage(s) l/s Cool. water
45 Oil Cooled Stage(s) l/s Pres. Gauge
46 Water Filter Prov. Future Water / Oil Cooling Temp.Gauge
48 Vent / Buffer Gas Seal Packing Arr. Appendix G Vents
49 Buffer Gas Pressure kPag Drains
50 Splash Guards for Wiper Packing Purge
51
52 Description FX FY FZ MX MY MZ
53 Suction
54 Discharge
Materials of Construction
COMPRESSOR CYLINDER ROD PACKING CONNECTIONS
EXTERNAL LOADS ( N & Nm )
CYLINDER DATA
CONSTRUCTION FEATURES
Source Doc: DS.131.0006M.CAL.R00 4 of 6
Rev: 0
Client:
DATA SHEET
Project: RECIPROCATING COMPRESSOR API 618
Plant/Area: Equip. No:
WO #: Equip. Name:
ADL Doc. No: ENG-DAT-000064
DESCRIPTION 1
2 Type: A B C D Applicable to Machine
3 Covers: Applicable to Neighborhood
4 Solid Metal Screen Louvered Acoustic Housing Yes / No
5 Description Vented to Purged at Pressured With relief Sound Level DBa@ PM
6 ( kPag ) ( kPag ) to ( kPag ) valve
7 Cylinder Compartment: Type Manufacturer Model Type API-671
8 Frame Compartment Low-Speed
9 Seal Buffer Gas Packing Arr. Appendix G High-Speed
10 Frame end ( Adj. to wiper packing )
11 Intermediate Partition Sheave RPM Pitch dia Qty&X-Sec Power
12 Buffer Purge Gas: Nitrogen Other (Expected) ( mm ) Groove Transmitted
13 Driven - Comp. Shaft
14 Non-Lube Stage(s) / Service Drive - Driver Shaft
15 Lubricated Stage(s) / Service Driver Nameplate kW Rating kW
16 Type of Lube Oil: Synthetic Hydrocarbon Center Distance mm
17 Lubricator Dr.By: Comp. Crankshaft, Direct Belts: Quantity Type
18 Chain from Crankshaft Elec. Motor X-Sec & Length of Belts
19 Other: Belt Service Factor
20 Lubricator Mfr: Model:
21 Type:Single Plunger Per Point Other Manufacturer standard
22 Compartment Total Qty. Plungers, Total Qty. Client standard See specification
23 Spare Plungers:Tot Qty. Spare Compartment Other
24 Heaters: Electric w/Therm. Steam Pump Pump surface prep
25 Primer
26 Electricity Area Classification Finish coat
27 Drivers Heating Control Shutdown Instrument Baseplate Baseplate surface prep
28 Voltage Primer
29 Hertz Finish
30 Phase Shipment Domestic Export Export boxing req.
31 Steam Drivers Heating Outdoor storage more than 6 mo
32 Inlet Min. kPag C kPag C WEIGHTS
33 Norm kPag C kPag C Total Comp less Driver & Gear ( kg )
34 Max. kPag C kPag C Complete Unit less Consoles ( kg )
35 Exhaust Min. kPag C kPag C Max. Erection ( kg ) Max maintenance ( kg )
36 Norm kPag C kPag C Driver ( kg ) Gear ( kg )
37 Max. kPag C kPag C L.O. Console ( kg ) Cooling H
2
O Con. ( kg )
38 Cooling Water Comp. Cylinders Coolers Free Standing Panel ( kg )
39 Water Type
40 Supply Min. kPag C kPag C Length Width Height
41 Norm kPag C kPag C Complete Unit
42 Max. kPag C kPag C Lube Oil Console
43 Return Min. kPag C kPag C Cooling Water Console
44 Norm kPag C kPag C Free Standing Panel
45 Max. kPag C kPag C Other Equipment Shipped Loose Weight Size
46 Cooling for Rod Packing Pulsation Suppressor
48 Fluid type Supply kPag @ C Piping
49 Return kPag @ C Interstage Equipment
50 Fuel Gas: Composition LHV MJ/m
3
51 Pressure ( kPag ): Normal Max / Min: /
52 Cylinder Unloading Medium Instrument Air
53 Air Nitrogen Other Max. Pres kPag Min. Pres kPag
54 Pres. Avail. for Cylin. Unloading Devices (Max/Min) kPag
SURFACE PREPARATION, PAINT and SHIPMENT
UTILITY CONDITIONS
SPACE REQUIREMENTS
DISTANCE PIECES NOISE SPECIFICATIONS
CYLINDER LUBRICATION
V-BELT DRIVE
COUPLINGS
Source Doc: DS.131.0006M.CAL.R00 5 of 6
Rev: 0
Client:
DATA SHEET
Project: RECIPROCATING COMPRESSOR API 618
Plant/Area: Equip. No:
WO #: Equip. Name:
ADL Doc. No: ENG-DAT-000064
DESCRIPTION 1
2
3 Nameplate Locked Full Load
4 Description kW Rotor St. State Watts Volts Hertz
5 Amps Amps
6 Main Driver Frame Oil Heaters
7 Main Lube Oil Pump Cooling Water Heater(s)
8 Aux. Lube Oil Pump Cyl. Lubricator Heater(s)
9 Main Cooling Water Pump
10 Aux. Cooling Water Pump
11 Rod Packing Cooling Pump
12 Cylinder Lubricator
13
14
15
16 Description Flow Pressure Temperature Back Pressure
17 Main Driver kg/hr @ kPag C kPag
18 Frame Oil Heater(s) kg/hr @ kPag C kPag
19 Cyl. Lube Heater(s) kg/hr @ kPag C kPag
20 kg/hr @ kPag C kPag
21 kg/hr @ kPag C kPag
22
23 Description Flow Inlet Temp. Outlet Temp Inlet Pres Outlet Pres Max Pres
24 m
3
/hr C C kPag kPag kPag
25 Cylinder Jackets
26 Intercooler(s)
27 Aftercooler
28 Frame Lube Oil Cooler
29 Rod Pressure Packing
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
48
49
50
51
NOTES
Steam
Electric Heaters Electric Motors
Cooling Water Requirements
UTILITY CONSUMPTION
Source Doc: DS.131.0006M.CAL.R00 6 of 6