Carbon Dioxide Capture by Absorption With Potassium Carbonate

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Carbon Dioxide Capture by Absorption
with Potassium Carbonate
Background
Although alkanolamine solvents, such as monoethanolamine (MEA), and solvent
blends have been developed as commercially-viable options for the absorption of
carbon dioxide (CO
2
) from waste gases, natural gas, and hydrogen streams, further
process improvements are required to cost-efectively capture CO
2
from power plant
fue gas. The promotion of potassium carbonate (K
2
CO
3
) with amines appears to be
a particularly efective way to improve overall solvent performance. K
2
CO
3
in solution
with catalytic amounts of piperazine (PZ) has been shown to exhibit a fast absorption
rate, comparable to 30 weight percent MEA. Equilibrium characteristics are also
favorable, and the heat of absorption (10-15 kcal/mol CO
2
) is signifcantly lower than
that for aqueous amine systems. Studies also indicate that PZ has a signifcant rate
of reaction advantage over other amines as additives.

Description
The University of Texas at Austin will investigate an improved process for CO
2
capture
by alkanolamine absorption/stripping that uses an alternative solvent, aqueous K
2
CO
3

promoted by PZ. If successful, this process would use less energy for CO
2
capture than
the conventional MEA scrubbing process. An improved capture system would mean a
relative improvement in overall plant efciency.
The project will include the development of models to predict performance of
absorption/stripping of CO
2
using the improved solvent and performing a pilot
plant (see fgure) study to validate the process models and to defne the range of
feasible process operations. As part of the pilot plant study, a test with MEA will be
conducted as a baseline to compare CO
2
absorption and stripping performance
with tests using the K
2
CO
3
/PZ solvent. Researchers will also investigate key issues
such as solvent degradation, solvent reclamation, corrosion, and alternative stripper

Primary Project Goal
The primary goal of this work is to improve the process for CO
2
capture by alkanolamine
absorption/stripping by developing an alternative solvent, aqueous K
2
CO
3
promoted
by PZ.

Objectives
To improve the process for CO
2
capture by developing aqueous K
2
CO
3
promoted
by PZ as an alternative solvent to MEA.
To develop a system model based on data from bench-scale operations.
PROJ EC T FAC TS
Existing Plants,
Emissions & Capture
CONTACTS
Jared P. Ciferno
Technology Manager
Existing Plants, Emissions & Capture
National Energy Technology Laboratory
626 Cochrans Mill Road
P.O. Box 10940
Pittsburgh, PA 15236-0940
412-386-5862
[email protected]
David Lang
Project Manager
National Energy Technology Laboratory
626 Cochrans Mill Road
P.O. Box 10940
Pittsburgh, PA 15236-0940
412-386-4881
[email protected]
Gary T. Rochelle
Principal Investigator
University of Texas at Austin
P.O. Box 7726
Austin, TX 78713
512-471-7230
[email protected]
PERFORMANCE PERIOD
Start Date End Date
07/09/02 08/31/07
COMPLETED
COST
Total Project Value
$2,262,325

DOE/Non-DOE Share
$1,565,275 / $697,050
PARTNERS
University of Texas at Austin
To perform pilot-scale experiments to validate the process
model and defne the range of feasible process operations.
To optimize process variables, such as operating temper-
ature, solvent rate, stripper pressure, and other parameters.
To quantify the efectiveness of the promoter.
Benefts
The major beneft of this project would be the ability to
decrease the energy requirement for CO
2
capture from fuel
gas or fue gas streams. Should CO
2
capture and sequestra-
tion become necessary, an improved capture process would
signifcantly improve overall plant efciency. The capital and
operating costs for CO
2
capture could also be reduced.
Accomplishments
Three solvents (7 molal (m) MEA, 5 m K
2
CO
3
/2.5 m PZ, and
6.4 m K
2
CO
3
/1.6 m PZ) were evaluated in four pilot-scale
testing campaigns with three diferent absorber packings
(two structured and one random).
- To achieve equivalent absorber performance, 5 m K
2
CO
3
/2.5 m
PZ requires two times less packing than 7 m MEA and three
times less packing than 6.4 m K
2
CO
3
/1.6 m PZ.
- The effective wetted area of two structured packings,
Flexipak AQ Style 20 (213 m2/m3 dry area) and Flexipak
1Y (410 m
2
/m
3
), is 50 to 60 percent and 80 percent of that
measured by CO
2
absorption from air by 0.1 N and NaOH,
respectively.
Project 280, April 2010
A rate-based model of absorber performance was
developed in AspenPlus with the RateSep block. This
model was used to interpret pilot plant data and to pre-
dict performance at design conditions with and without
intercooling.
- The efective working capacity of 4 m K
2
CO
3
/4 m PZ is
about 60 percent greater than 7 m MEA, and the heats
of absorption are nearly equivalent.
- The rate of CO
2
absorption in 4 m K
2
CO
3
/4 m PZ is 20 to 50
percent faster than in 7 m MEA.
- Absorber intercooling is effective at enhancing system
performance when the temperature bulge is in the middle
or lower end of the column, at moderate liquid-to-gas
ratios, and typically with higher capacity solvents.
Three stripper models were developed: one in Aspen
Custom Modeler (ACM) based on equilibrium stages, a
rate-based model in ACM, and an equilibrium model in
AspenPlus. These models were used to estimate and
compare energy requirements of alternative solvents and
process confgurations.
- The double matrix stripper confguration is efective and
produces some of the CO
2
at higher pressure.
Studies of solvent loss, degradation, and reclamation have
been completed.
- PZ loaded with CO
2
shows less than 3 percent loss of PZ
when heated at 135 C for 8 weeks, compared to 60 percent
loss of 11 m MEA at the same conditions.
- The rate of oxidative degradation for PZ is low in the
absence of dissolved copper.
Pilot Plant at the University of Texas.

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Albany, OR Fairbanks, AK Morgantown, WV Pittsburgh, PA Houston, TX

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