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SECTION 03 41 13
PRECAST CONCRETE HOLLOW CORE PLANKS
SPEC WRITER NOTE:
1. Delete between //----// if not
applicable to project.
2. Also delete any other item or paragraph
not applicable in the section and
renumber the paragraphs.
. !erify method of anchorage and plan"
shown on structural drawings.
#. !erify details show plan" shape.
PART 1 - GENERAL
1.1 DESCRIPTION
A. $ection specifies precast concrete roof plan"s.
%. Designs& // channel // flat plan" // steel edge flat plan".
1.2 MANUFACTURER'S QUALIFICATIONS
'roducts of one manufacturer regularly engaged in ma"ing precast
concrete plan"s of type specified.
1.4 SUBMITTALS
A. $ubmit in accordance with $ection 01 2( $)*' D+A,-./$( '+*D012 DA2A(
A.D $A3'45$ .
%. $hop Drawings& +oofing plan" framing layout( anchorage( and installation
details.
1. 3anufacturers 1ertificates& $tating plan" conforms to specification
re6uirements.
$'51 ,+-25+ .*25&
1. 3a"e material re6uirements agree with
applicable re6uirements specified in
the referenced Applicable 'ublications.
2. 0pdate and specify only that which
applies to project.
1. APPLICABLE PUBLICATIONS
A. 'ublications listed below form a part of specification to e7tent
referenced. 'ublications are referred to in te7t by basic designation
only.
%. American $ociety for 2esting and 3aterials 8A$239&
A:/A:3-0;.............1arbon $tructural $teel
A1;</A1;<3-07...........$teel ,elded ,ire( +einforcement( 'lain( for
1oncrete
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A:1</A:1<3-0=...........Deformed and 'lain 1arbon-$teel %ars for
1oncrete +einforcement
A:</A:<3-10...........$teel $heet( >inc 1oated 8/al?ani@ed9 or >inc-
-ron Alloy 1oated 8/al?annealed9 by the )ot-Dip
'rocess
A==:/A==:3-0=...........+ail-$teel and A7le-$teel Deformed %ars for
1oncrete +einforcement
11<0/11<03-0=...........'ortland 1ement
1#=#/1#=#3-10...........1hemical Admi7tures for 1oncrete
1;;1/1;;13-02...........5po7y-+esin-%ase %onding $ystems for 1oncrete
PART 2 - PRODUCTS
$'51 ,+-25+ .*25&
1. 1hec" $tructural 5ngineer for type and
thic"ness or depth of plan"s re6uired.
2. Do not use nailing plan"s for adhered
roofing.
. 1oordinate with roofing $ections to
determine fasteners re6uired to anchor
roofing membrane.
2.1 MATERIALS
A. 'ortland 1ement& A$23 11<0( 2ype - or ---.
%. +einforcing&
1. ,elded wire Aabric& A$23 A1;<( gal?ani@ed si@e as re6uired by plan"
manufacturers.
2. %ars& A$23 A:1< or A==:( deformed. /rade as re6uired by plan"
manufacturer.
1. 1hemical Admi7tures& A$23 1#=#( 2ype as re6uired by plan" manufacturer.
D. %onding Adhesi?e& A$23 1;;1.
5. $teel 1lips&
1. A$23 A:<.
2. Designed to anchor plan"s to steel framing.
A. /rout&
1. 1ement /rout& *ne part portland cement and two parts fine sand.
2. 5po7y /rout& A$23 1;;1.
/. $teel Angles& A$23 A:.
2.2 FABRICATION
A. 'lan"s&
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1. $hapes& // channel // tongue and groo?ed flat plan" // tongue and
groo?ed steel edge flat plan" // as shown.
2. 3anufacture& +einforced concrete( composed of // lightweight //
regular weight // mineral aggregate( portland cement and water(
resulting in a unit ha?ing a minimum compressi?e strength of 2#000
3'a // 8<00 psi9 for structural 8non-nailable9 slabsB :=00 3pa
81000 psi9 for nailable slabs //.
%. Allowable 2olerances&
1. 2hic"ness and depth mm( 81/; inch9.
2. 4ength and width : mm 81/# inch9.
. 1amber or $weep&
a. 'lus or minus : mm 81/#-inch9.
b. !ariation in camber between adjacent and abutting members( mm
81/; inch9.
#. -nserts( bolts and pipe slee?es& De?iation from location shown - not
more than 10 mm 8/; inch9.
1. 57posed concrete surfaces natural cement color free of honeycomb( pit
holes( or other defects.
D. .ot acceptable& ,arped( crac"ed or bro"en units.
5. Alat 'lan"&
1. Aabricate to thic"ness shown with tongue and groo?e edges at abutting
edges( s6uare edges at e7posed roof ends and sides.
2. +einforce with wire fabric in both top and bottom of slab.
//. ,here shown( form tongue and groo?e edges from gal?ani@ed steel(
sheet cast integrally with slab. ,eld steel edge at corners. //
A. 1hannel 'lan"&
1. Aabricate to thic"ness shown.
2. 'ro?ide plan" with s6uare edges and closed ends and sides at roof
edges e7cept where concealed in finished wor".
. +einforce channel plan" with wire fabric in the web section( and
steel reinforcement bars in flanges.
/. $teel 1lips&
1. 'ro?ide @inc-coated steel clips for plan" to secure plan" to framing.
2. Aor inclines e7ceeding 1 in : 82-inches per foot9( pro?ide an angle
clip to support plan"s at lower purlin.
///. ,here nailing is re6uired for fastening material to roofing slabs(
pro?ide metal inserts or nailing concrete in slabs. //
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). $tructural $teel )eaders&
1. A$23 A:.
2. Angle si@es as shown.
PART 3 - E!ECUTION
3.1 INSTALLATION
A. -nstall slabs in accordance with manufacturerCs instructions.
%. %efore erection of slabs( clean bearing surfaces free from dirt( mortar
particles( and trash. // 4e?el top masonry course with cement mortar or
grout to pro?ide e?en( solid bearing. //
1. 5rect slabs to pre?ent chipping and crac"ing and to pro?ide a le?el dec"
surface.
1. $tagger end joints
2. 4ocate end joints on centerline of support.
. After erection( fill // joints on upper side of channel slabs with
epo7y grout cement // and joints on upper side of flat slabs with //
epo7y grout // or // portland cement grout //.
#. Ainish grout joint flush.
D. 5rect steel edged tongue and groo?e plan" so that plan"s ha?e one
structural support.
1. Aorm tight and closed joints at sides and ends of slabs.
2. 1lip slabs to structural support.
5. Do not ma"e cutouts without appro?al of +esident 5ngineer.
1. Aorm openings or carefully saw cutB do not punch openings.
2. 4ocate openings less than 1<0 mm 8:-inches9 wide in sections of plan"
between reinforcing bars.
. Arame openings larger than 1<0 mm 8:-inches9 wide with structural
steel headers.
$'51 ,+-25+ .*25&
1. 1oordinate with structural 8steel
section and details to show angle
headers or supports for large openings.
2. 1oordinate to show layout at openings(
framing( and plan"s re6uired.
3.2 REPLACEMENT AND REPAIR
A. +eplace bro"en( crac"ed( and warped plan"( and plan"s e7ceeding
allowable tolerances.
%. 'lan" ha?ing defects( not affecting ser?iceability of dec"( may be
repaired with epo7y grout if appro?ed by +esident 5ngineer.
- - - 5 . D - - -
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