Emerson Digital Scroll-Catalogue 2012 en

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General Product Guide 2012

For Refrigeration, Air Conditioning and Heat Pumps

Note:
The components listed in this catalogue are not released for use with caustic, poisonous or ammable substances.
Emerson Climate Technologies cannot be held responsible for any damage caused by using these substances.
General Information
Technical data are correct at time of printing. Updates may occur and should you need conrmation of a specic value please contact
Emerson Climate Technologies stating clearly the information required.
Emerson Climate Technologies cannot be held responsible for errors in capacities, dimensions etc., stated herein. Products, specications and data in this literature are subject to change without notice.
The information given herein is based on data and tests which Emerson Climate Technologies believes to be reliable and which are in
accordance with todays technical knowledge. It is intended for use by persons having the appropriate technical knowledge and skill, at
their own discretion and risk. Our products are designed and adapted for xed locations. For mobile applications failures may occur. The
suitability for this has to be assured from the plant manufacturer which may include making appropriate tests.

Scroll Compressors
- Comfort
ZR Scroll Compressor Range in R407C and R134a

10

ZP Scroll Compressor Range in R410A

14

ZPD & ZRD Digital Scroll Compressor Range

18

ZH Scroll Compressor Range

22

ZRH/ZBH Scroll Horizontal Compressor

26

- Refrigeration
ZB Scroll Compressor Range for Medium Temperature Refrigeration

30

ZF Scroll Compressor Range for Low Temperature Refrigeration

34

ZFD & ZBD Digital Scroll Compressor Range for Low and Medium Temperature Refrigeration

38

ZO & ZOD Scroll Compressor Ranges for CO2-Subcritical Refrigeration

42

Sound Shell for Copeland Scroll Compressors

44

S-Series & Scroll Booster Compressors

46

Semi-Hermetic Compressors
- Stream Series with CoreSense Diagnostics

48

For HFCs Refrigerants

50

For R744-Transcritical Applications

54

For Continuous Capacity Modulation

56

- Discus Reciprocating Compressor Range

58

- S-Series Reciprocating Compressor Range

64

- DK & DL Reciprocating Compressor Range

70

Condensing Units
- Copeland EazyCool Outdoor Condensing Units with Scroll Compressors

75

- Copeland EazyCool Outdoor Condensing Units for Refrigeration Network

82

- Copeland EazyCool ZX Outdoor Condensing Units

86

- Copeland Scroll Indoor Condensing Units

88

- Digital Receiver Units HLR

92

- Semi-Hermetic Condensing Units DK/DL

94

- Standard Semi-Hermetic Condensing Units

98

- Condensing Units with Semi-Hermetic Discus compressors

102

Compressor Motor Codes Table

106

Controls
- Electrical Control Valves

112

- Electronic Controllers and Sensors

137

- Thermo Expansion Valves

164

- Solenoid Valves

193

- Mechanical Pressure Regulators

200

- Pressure Controls and Thermostats

206

- System Protectors and Moisture Indicators

221

- Oil Management Components

238

- Suction Accumulators, Ball Valves, Acid Test Kit

243

- Accessories, Spare Parts & Appendix

248

Pioneering Technologies For Best-In-Class Products


Emerson Climate Technologies is the worlds leading provider of

With sales points in Germany, France, Spain, Italy, the United

heating, ventilation, air conditioning and refrigeration solutions

Kingdom, Scandinavia, Benelux, Poland as well as in Eastern Eu-

for residential, industrial and commercial applications, support-

rope and Russia, Emerson Climate Technologies supports its Eu-

ing the industry with advanced technology, technical support

ropean customers in a lean and efcient manner.

and training services.


Our new 2012 product catalogue gives a comprehensive overFor more than 80 years we have been introducing innovative

view of Copeland brand and Alco Controls products. Have a

technology to the market, from the rst semi-hermetic and her-

look and discover more about our broad and innovative product

metic compressors in the 1940s and 1950s, plus the high ef-

ranges:

ciency Discus, air conditioning and heating scroll compressors in

new compressor line-up applicable for multi refrigerants and

the 1980s and 1990s, to the new Stream semi-hermetic and the
digital scroll compressor of today and the variable speed scroll
with drive technology of tomorrow.

CO2 such as the new semi-hermetic Stream line-up,


improved Summit Scroll line-up for comfort and refrigeration
applications extended with low-temperature and digital
models,

Based on this we have developed an unequalled range of solu-

indoor and outdoor condensing unit line-up for refrigeration

tions for the refrigeration and air conditioning markets. In recent

applications tailored to the different application requirements

years, we have become a major solutions provider to the heat

of our customers.

pump industry. Our range of Copeland brand products and

nally our scroll compressors for heat pumps with R410A with

Alco Controls addresses the very diverse needs of all of these

and without the enhanced vapor injection technology com-

markets. With scrolls and semi-hermetic compressors available

plete the program and underline our innovation strength.

for all main refrigerants, equipped with smart electronics and capable of Digital and Variable Speed Modulation, Emerson Climate

More in-depth technical data is available through our user-friendly

Technologies has taken compression technology to new heights.

Copeland selection software tool and Alco Controls selection


tool accessible via our web pages www.emersonclimate.eu

1.300 employees develop and deliver Emersons high class tech-

For individual consultancy and service please contact your Euro-

nology and manufacture our products in four European plants:

pean sales ofce.

Belgium, Northern Ireland and the Czech Republic (2 plants).


R&D centres in Welkenraedt (Belgium), Mikulov (Czech Republic)
and Waiblingen (Germany) enable new developments not only to
meet our customers requirements but also to redene the limits of technology.

Copeland Scroll Compressors


With the launch of scroll technology in the mid 1980s Emerson

Applications for scroll compressors continue to grow thanks to

revolutionized the market setting new standards in the air

innovation and adaptation. Industry as a whole has embraced

conditioning industry. Since then Copeland Scroll has become

its responsibility to put the environment rst in its list of

the reference not only in air conditioning but in refrigeration

priorities, and this has led to strategic imperatives such as the

and heating applications too. Thousands of customers trust our

need to introduce larger capacity scrolls with improved seasonal

proprietary technology: today, 80 million Copeland Scrolls

performance, modulated systems and product designed for use

are installed worldwide, more than any other scroll compressor

with green refrigerants such as CO2. Emerson is staying abreast

brand. Copeland Scroll compressors range from 1.5 to 40 hp

of these challenges by successfully developing its technologies

and are designed to work with all the main refrigerants, including

further in each of these areas.

CO2. With compressors built in both vertical and horizontal


versions, and capable of digital modulation, Emerson Climate
Technologies has expanded the capability of scroll technology to
new heights.

Additional innovations such as enhanced vapor injection, the


new variable speed scroll with drive technology for heat pump
compressors or the design of the Emerson sound shell give
manufacturers, installers and end users the right tools to reduce
the carbon footprint of their installations, optimize system
design, efciency, sound and reliability while ensuring long
equipment life time and minimizing capital and operating costs.

Today we offer the broadest scroll product line-up in the market

Comfort Applications
For decades, Emerson Climate Technologies has driven advance-

A further innovation has been the introduction of ZH compres-

ment in the air conditioning and heat pump industry, leading the

sors with enhanced vapor injection technology. This technology,

eld with engineering products and systems that maximize the

when applied in space heating and tap water production, permits

comfort of ofce and living spaces while minimizing costs and

to replace traditional boilers without changing the radiators. Ad-

inefciencies.

ditional benets are the reduction of the discharge temperature


and the extension of the operating envelope for the production

Copeland Scroll compressors are designed to deliver the high-

of high temperature water. ZH compressors are available for

est performance in residential and commercial applications.

R407C and now also for R410A - the latter option allowing OEMs

Thanks to the widest selection of air conditioning and heating op-

to design more efcient and compact equipment.

timized scroll compressors with a range from 1.5 up to 40 hp and


the option to combine single compressors in even and uneven

In 2012, Emerson will add the ZHW R410A Copeland Variable

tandem and trio versions increasing overall capacity up to 120

Speed Scroll with drive technology to its heating portfolio. This

hp with four circuits it has never been easier to match all desired

new solution for heat pump applications will feature a brushless

applications with the highest efciency and reliability. Whether

permanent magnet motor and enhanced vapor injection tech-

your need is a cooling optimized, heating optimized or revers-

nology matched with a highly efcient drive. The key benets of

ible unit you will nd the most advanced technology within our

this new technology include high seasonal efciency enabled by

range.

the use of enhanced vapor injection, high water temperature for


all applications (condensing at 68C), with the highest efciency

One of the most important innovations in scrolls for comfort ap-

throughout the operating envelope.

plication, driven by the need for higher levels of efciency and


comfort, has been the introduction in 1993, of Copeland Digital
Scroll for capacity modulation and its subsequent launch in
2001 for use in VRF applications. Today, our Digital Scroll technology is used in diverse applications such as chillers, rooftops
and air-handling systems as well as in smaller systems for residential or light commercial use.

ZR Copeland Scroll Compressor Range in R407C and R134a


ZR Copeland Scroll compressors, in R407C and R134a, for comfort and process/precision cooling applications.
Applied in the air conditioning and comfort industry for water
chillers, rooftops and close control unit applications, scroll compressors are now the most used compression technology replacing reciprocating and screw compressors due to its undeniable
superiority. Several, fully Copeland qualied, multiple compressor assemblies (tandem and trio) are available to allow the
use of Copeland Scroll compressors into large capacity systems
(ex. up to 500kW air cooled chillers) able to deliver optimal comfort, low operating cost with higher seasonal efciency (ESEER).
The range of products goes from the ZR18 (1.5Hp) to the ZR380
(30hp)
ZR Scroll Compressor
ZR Scroll Compressor Line-up
ZR (1Ph)
ZR (3Ph)
kW Cooling
0

10

20

30

40

50

60

70

80

90

Tandem
Trio
kW Cooling
0

10

20

30

40

50

60

70 80

90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250

Conditions EN12900: Evaporating 5C, Condensing 50C, Superheat 10K, Subcooling 0K

Copeland Scroll axial and radial compliance for superior


reliability and efciency
Wide scroll line-up in R407C and R134a
Low TEWI (Total Equivalent Warming Impact)
Low sound and vibration level
Low oil circulation rate
Copeland qualied tandem and trio congurations for
superior seasonal efciency (ESEER)
Maximum Allowable Pressure (PS)
ZR18 to ZR81:
Low Side PS 20 bar(g) / High Side PS 29.5 bar(g)
ZR94 to ZR380:
Low Side PS 20 bar(g) / High Side PS 32 bar(g)

Operating Envelope R407C


70
65

Condensing Temperature C

Features and Benets

60
55
50
45
40
35
30
25
20
-30

-25

-20

-15

-10

-5

10

Evaporating Temperature C
R407C - 10K Superheat

10

ZR 18-81

ZR 144

ZR 94-190

ZR 250-380

15

20

25

Technical Overview
Nominal
hp

Capacity
(kW)

COP

Displacement
(m3/h)

Stub Suction
(inch)

Stub
Discharge
(inch)

Oil Quantity
(l)

Maximum
Operating
Current (A)

Length/
Width/
Heigth
(mm)

ZR18K5E

1.5

3.7

3.0

4.4

3/4

1/2

0.74

242/242/383

20

PFJ

ZR22K3E

2.0

4.5

2.9

5.3

3/4

1/2

1.00

242/242/363

22

PFJ

TFD

11

47

24

54

ZR28K3E

2.5

5.9

2.9

6.8

3/4

1/2

1.00

242/242/363

25

PFJ

TFD

15

61

32

54

ZR34K3E

2.8

7.0

3.0

8.0

3/4

1/2

1.10

242/242/386

26

PFJ

TFD

17

76

40

57

ZR40K3E

3.5

8.2

3.0

9.4

3/4

1/2

1.10

242/242/400

27

PFJ

TFD

23

100

46

57

ZR48K3E

4.0

10.1

3.1

11.4

7/8

1/2

1.36

242/242/417

31

PFJ

TFD

23

10

114

50

57

ZR61KCE

5.0

12.5

3.1

14.4

7/8

1/2

1.66

241/247/451

43

PFZ

TFD

30

11

150

65

60

ZR61KSE

5.0

12.8

3.2

14.4

7/8

1/2

1.42

242/242/430

30

TFM

11

59

61

ZR72KCE

6.0

14.8

3.2

17.1

7/8

1/2

1.77

242/242/438

39

TFD

13

74

61

ZR81KCE

6.8

16.7

3.2

18.7

7/8

3/4

1.77

242/242/446

39

TFD

15

101

61

ZR94KCE

8.0

20.6

3.3

22.1

1 1/8

7/8

2.65

264/285/476

57

TFD

16

95

63

ZR108KCE

9.0

23.0

3.4

24.9

1 3/8

7/8

3.38

264/285/533

60

TFD

17

111

63

ZR125KCE

10.0

27.0

3.4

29.1

1 3/8

7/8

3.38

264/285/533

61

TFD

19

118

63

ZR144KCE

12.0

30.9

3.4

33.2

1 3/8

7/8

3.38

264/285/533

61

TFD

22

118

64

ZR160KCE

13.0

33.4

3.2

36.4

1 3/8

7/8

3.38

264/285/552

65

TFD

28

140

67

ZR190KCE

15.0

39.3

3.2

43.3

1 3/8

7/8

3.38

264/285/552

66

TFD

34

174

69

ZR250KCE

20.0

52.2

3.2

56.6

1 5/8 ID

1 3/8 ID

4.70

432/376/717

140

TWD

41

225

72

ZR310KCE

25.0

65.0

3.2

71.4

1 5/8 ID

1 3/8 ID

6.80

448/392/715

160

TWD

52

272

74

ZR380KCE

30.0

81.7

3.4

87.4

1 5/8

1 3/8

6.30

447/427/724

177

TWD

62

310

76

R407C

Net
Weight
(kg)

Motor Version/ Code


1
Ph*

3
Ph**

1 Ph*

3
Ph**

1 Ph*

10

3
Ph**

Sound
Pressure
@1 m
(dBA)
***

Locked Rotor
Current (A)

35

54

Conditions EN12900 : Evaporating 5C, Condensing 50C, Superheat 10K, Subcooling 0K


* 1 Ph: 230V/ 50Hz
** 3 Ph: 380-420V/ 50Hz
*** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

Capacity Data
Condensing Temperature +40C
Cooling Capacity (kW)

R407C

Power Input (kW)

R407C

Evaporating Temperature (C)

Evaporating Temperature (C)

Model

-15

-10

-5

10

15

Model

-15

-10

-5

10

15

ZR18K4E

1.8

2.3

2.8

3.5

4.2

5.1

6.1

ZR18K4E

1.0

1.0

1.0

1.0

1.0

1.0

1.0

ZR22K3E

2.1

2.7

3.4

4.2

5.2

6.3

7.5

ZR22K3E

1.2

1.2

1.2

1.2

1.2

1.2

1.1

ZR28K3E

2.7

3.5

4.4

5.5

6.7

8.1

9.6

ZR28K3E

1.6

1.6

1.6

1.5

1.5

1.5

1.5

ZR34K3E

3.2

4.1

5.2

6.5

7.9

9.6

11.5

ZR34K3E

1.8

1.8

1.8

1.8

1.8

1.8

1.7

ZR40K3E

3.8

4.9

6.1

7.6

9.4

11.3

13.5

ZR40K3E

2.2

2.2

2.2

2.1

2.1

2.1

2.0

ZR48K3E

4.8

6.1

7.6

9.4

11.5

13.8

16.6

ZR48K3E

2.6

2.6

2.6

2.6

2.6

2.5

2.5

ZR61KCE

6.5

8.1

10.0

12.0

14.4

17.2

20.6

ZR61KCE

3.0

3.1

3.1

3.2

3.2

3.1

2.9

ZR72KCE

7.0

9.0

11.3

13.9

16.9

20.3

24.2

ZR72KCE

3.6

3.7

3.7

3.7

3.7

3.7

3.8

ZR81KCE

7.8

10.1

12.7

15.6

19.1

23.0

27.7

ZR81KCE

4.1

4.1

4.1

4.1

4.2

4.2

4.3

ZR94KCE

9.8

12.6

15.8

19.3

23.3

27.9

33.1

ZR94KCE

4.9

5.0

5.0

5.0

5.0

4.9

4.9

ZR108KCE

11.3

14.2

17.6

21.5

26.2

31.5

37.6

ZR108KCE

5.4

5.4

5.5

5.5

5.5

5.6

5.7

ZR125KCE

13.1

16.6

20.5

25.2

30.5

36.7

43.7

ZR125KCE

6.3

6.3

6.4

6.4

6.4

6.5

6.6

ZR144KCE

14.5

18.7

23.4

28.9

35.0

42.0

50.1

ZR144KCE

7.1

7.1

7.2

7.2

7.3

7.3

7.4

ZR160KCE

14.9

19.5

24.9

31.3

38.7

47.3

57.1

ZR160KCE

8.0

8.1

8.2

8.2

8.3

8.4

8.5

ZR190KCE

18.5

23.8

29.8

36.7

44.7

53.8

64.2

ZR190KCE

9.7

9.7

9.8

9.8

9.9

10.1

10.4

ZR250KCE

25.7

32.2

39.9

48.9

59.3

71.3

85.0

ZR250KCE

12.5

12.6

12.7

12.9

13.0

13.0

13.0

ZR310KCE

31.2

39.7

49.7

61.4

75.0

90.7

108.5

ZR310KCE

15.6

15.7

15.9

16.1

16.3

16.6

17.0

ZR380KCE

38.1

49.1

61.7

76.2

93.1

113.0

136.5

ZR380KCE

18.6

18.8

19.0

19.2

19.4

19.8

20.3

Suction Superheat 10K / Subcooling 0K

11

Capacity Data
Condensing Temperature +40C
Cooling Capacity (kW)

R134a

Power Input (kW)

R134a

Evaporating Temperature (C)

Evaporating Temperature (C)

Model

-15

-10

-5

10

15

Model

-15

-10

-5

10

15

ZR18K4E

1.1

1.4

1.8

2.3

2.9

3.5

4.2

ZR18K4E

0.8

0.8

0.8

0.8

0.8

0.8

0.8

ZR22K3E

1.4

1.8

2.3

2.9

3.6

4.4

5.3

ZR22K3E

0.9

0.9

0.9

0.9

0.9

0.8

0.8

ZR28K3E

1.8

2.3

3.0

3.8

4.7

5.7

6.9

ZR28K3E

1.1

1.2

1.1

1.1

1.1

1.1

1.1

ZR34K3E

2.2

2.9

3.6

4.5

5.5

6.7

8.1

ZR34K3E

1.4

1.4

1.4

1.3

1.3

1.3

1.3
1.5

ZR40K3E

2.5

3.3

4.2

5.2

6.4

7.8

9.3

ZR40K3E

1.6

1.5

1.5

1.5

1.5

1.5

ZR48K3E

3.1

4.0

5.1

6.3

7.8

9.5

11.5

ZR48K3E

1.8

1.8

1.8

1.8

1.8

1.8

1.8

ZR61KCE

4.0

5.2

6.5

8.1

9.9

12.1

14.6

ZR61KCE

2.1

2.1

2.2

2.2

2.2

2.2

2.3

ZR72KCE

4.8

6.2

7.8

9.7

11.9

14.5

17.4

ZR72KCE

2.6

2.6

2.6

2.6

2.6

2.6

2.7

ZR81KCE

5.5

7.0

8.8

10.8

13.2

16.0

19.2

ZR81KCE

2.8

2.9

2.9

2.9

2.9

3.0

3.0

ZR94KCE

6.5

8.3

10.5

13.0

15.9

19.2

23.0

ZR94KCE

3.4

3.4

3.4

3.5

3.5

3.5

3.5

ZR108KCE

7.3

9.3

11.7

14.5

17.8

21.5

25.7

ZR108KCE

3.7

3.8

3.8

3.9

3.9

3.9

3.9

ZR125KCE

8.6

10.9

13.7

17.0

20.8

25.1

30.0

ZR125KCE

4.4

4.4

4.5

4.5

4.6

4.6

4.5

ZR144KCE

10.5

13.4

16.5

20.0

23.7

27.8

32.4

ZR144KCE

4.7

4.9

4.9

5.0

5.0

5.2

5.5

ZR160KCE

11.0

14.3

17.7

21.4

25.5

30.1

35.3

ZR160KCE

5.4

5.4

5.5

5.6

5.7

5.7

5.6

ZR190KCE

13.3

17.0

21.0

25.5

30.5

36.2

42.7

ZR190KCE

6.5

6.6

6.7

6.8

6.8

6.9

7.0

ZR250KCE

16.6

21.0

26.3

32.5

39.7

48.2

57.9

ZR250KCE

8.8

8.8

8.9

9.0

9.1

9.2

9.4

ZR310KCE

20.5

26.0

32.5

40.1

49.1

59.6

71.7

ZR310KCE

11.0

11.0

11.1

11.2

11.3

11.5

11.7

ZR380KCE

26.0

32.9

41.1

50.8

61.8

74.4

88.6

ZR380KCE

13.0

13.3

13.5

13.8

13.9

14.1

14.2

Suction Superheat 10K / Subcooling 0K

Tandem and Trio Model Overview


Nominal Horsepower
hp

Cooling Capacity
R407C
kW (1)

ZRT 96 K3/E

2x4

20

14

ZRT 122 K3/E

2x5

25

18

Model

Cooling Capacity
R134a
kW (1)

Even
Tandem

Uneven
Tandem

Trio

Tandem ZRT - Tandem Uneven ZRU - Trio ZRY

ZRT 144 KC/E

2x6

30

21

ZRT 162 KC/E

2 x 6.5

33

24

ZRT 188 K/E

2x8

41

28

ZRT 216 K/E

2x9

46

31

ZRT 250 K/E

2 x 10

52

37

ZRT 288 K/E

2 x 12

59

42

10 + 15

66

45

2 x 13

67

46

13 + 15

73

50

2 x 15

78

54

ZRU 440 K/E(2)

15 + 20

92

63

ZRY 480 K/E(2)

3 x 13

99

67

ZRT 500 K/E(2)

2 x 20

104

71

ZRU 500 K/E(2)

15 + 25

104

71

ZRU 560 K/E(2)

20 + 25

117

79

ZRY 570 K/E(2)

3 x 15

116

80

ZRT 620 K/E(2)

2 x 25

130

88

ZRU 690 K/E(2)

25 + 30

147

99

ZRY 750 K/E(2)

3 x 20

154

105

ZRT 760 K/E(2)

2 x 30

163

111

ZRY 930 K/E(2)

3 x 25

192

129

ZRY 114 M/E(2)

3 x 30

241

164

ZRU 315 K/E(2)


ZRT 320 K/E
ZRU 350 K/E(2)
ZRT 380 K/E

(1) Conditions EN 12900: Evaporating 5C, Condensing 50C, Superheat 10K, Subcooling 0K
(2) Tandem / Trio assemblies by system manufacturers. Emerson Climate Technologies can provide full technical support.

12

13

ZP Copeland Scroll Compressor Range in R410A


ZP Copeland Scroll compressors, in R410A, for comfort and
process/precision cooling applications.
Emerson Climate Technologies has been the pioneer in launching the rst complete line-up of commercial scroll compressors
in R410A. Copeland Scroll technology combined with the advantages of the R410A refrigerant build the ideal conditions for
system manufacturers (OEMs) to optimize costs and efciency of
their systems.
ZP Copeland Scroll compressors are perfectly suitable for air
cooled chiller systems up to 600kW (720kW if water cooled) featuring high comfort and superior seasonal efciency (ESEER).
Whether used in stand-alone, tandem or trio conguration, the
ZP Copeland Scroll broad line-up meets todays market requirements with unmatched exibility, efciency and proven reliability.
ZP Scroll Compressor
ZP Scroll Compressor Line-up
ZP (1Ph)
ZP (3Ph)
kW Cooling
0

10

20

30

40

50

60

70

80

90

100

110

120

Tandem
Trio
kW Cooling
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310
Conditions EN12900: Evaporating 5C, Condensing 50C, Superheat 10K, Subcooling 0K

Copeland qualied tandem and trio (now also uneven)


congurations for superior seasonal efciency (ESEER
and SCOP)
Copeland Scroll axial and radial compliance for superior
reliability and efciency
Extended 5K operating envelope suitable for HP applications
Low TEWI (Total Equivalent Warming Impact)
Wide scroll line-up in R410A
Low sound and vibration level
Low oil circulation rate
Maximum Allowable Pressure (PS)
ZP24 to ZP91:
Low Side PS 28 bar(g) / High Side PS 43 bar(g)
ZP90 to ZP485:
Low Side PS 29.5 bar(g) / High Side PS 45 bar(g)

Operating Envelope R410A


70

Condensing Temperature C

Features and Benets

60

50

40

30

20
-25

-20

-15

-10

-5

10

15

Evaporating Temperature C
10K Superheat
ZP 24-91

14

ZP 90-137

ZP 154-485

20

Technical Overview
Nominal
hp

Capacity
(kW)

COP

Displacement
(m3/h)

Stub Suction
(inch)

Stub
Discharge
(inch)

Oil Quantity
(l)

Maximum
Operating
Current (A)

Length/
Width/
Heigth
(mm)

ZP24KSE

1.9

5.1

2.8

3.9

3/4

1/2

0.74

242/242/407

22

PFZ

TFM

13

60

28

55

ZP29KSE

2.2

6.1

2.9

4.8

3/4

1/2

0.74

242/242/407

23

PFZ

TFM

16

67

38

55

ZP31KSE

3.0

6.5

2.8

5.0

3/4

1/2

0.74

242/242/388

23

PFZ

TFM

17

67

38

55

ZP36KSE

2.6

7.9

3.0

6.0

7/8

1/2

1.25

242/242/421

30

PFZ

TFM

22

98

46

57

ZP42KSE

3.4

9.0

2.9

6.9

7/8

1/2

1.25

242/242/421

31

PFZ

TFM

26

128

43

57

ZP54KSE

4.6

11.6

3.0

8.9

7/8

1/2

1.24

242/242/422

34

PFZ

TFM

31

10

115

51

69

ZP61KCE

5.0

13.1

3.0

10.1

7/8

1/2

1.66

245/249/440

40

TFD

12

64

60

ZP72KCE

6.0

15.3

3.0

11.7

7/8

1/2

1.77

245/249/440

40

TFD

15

75

64

ZP83KCE

6.5

17.7

3.1

13.4

7/8

1/2

1.77

241/247/440

40

TFD

15

101

61

ZP91KCE

7.5

19.3

3.1

14.7

7/8

3/4

1.77

243/248/443

41

TFD

16

101

61

ZP90KCE

7.5

19.4

3.1

14.6

1 1/8

7/8

2.65

264/284/476

57

TFD

16

95

61

ZP103KCE

9.0

22.4

3.2

16.7

1 3/8

7/8

3.38

264/284/533

59

TFD

21

111

63

ZP120KCE

10.0

26.6

3.2

19.7

1 3/8

7/8

3.38

264/284/533

61

TFD

22

118

63

ZP137KCE

12.0

29.9

3.2

22.1

1 3/8

7/8

3.38

264/284/533

61

TFD

25

118

64

ZP154KCE

13.0

33.5

3.2

24.8

1 3/8

7/8

3.38

264/284/552

65

TFD

31

140

65

ZP182KCE

15.0

39.6

3.2

29.1

1 3/8

7/8

3.38

264/284/552

66

TFD

34

174

66

ZP235KCE

20.0

50.6

3.2

37.8

1 5/8 ID

1 3/8 ID

4.70

432/376/717

140

TWD

40

225

71

ZP295KCE

25.0

63.5

3.2

46.7

1 5/8 ID

1 3/8 ID

6.80

448/392/725

160

TWD

48

272

74

ZP385KCE

30.0

82.4

3.2

60.8

1 5/8 ID

1 3/8 ID

6.30

448/392/715

178

TWD

65

310

74

ZP485KCE

40.0

105.0

3.2

77.3

1 5/8 ID

1 3/8 ID

6.30

448/392/756

190

TWD

82

408

78

R410A

Net
Weight
(kg)

1 Ph*

3
Ph**

1 Ph*

3
Ph**

1 Ph*

3
Ph**

Sound
Pressure
@1 m
(dBA)
***

Motor Version/
Code

Locked Rotor
Current (A)

Conditions EN12900 : Evaporating 5C, Condensing 50C, Superheat 10K, Subcooling 0K


* 1 Ph: 230V/ 50Hz
** 3 Ph: 380-420V/ 50Hz
*** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

15

Capacity Data
Condensing Temperature +40C
Cooling Capacity (kW)

R410A
Model

-15

-10

-5

10

ZP24KSE

2.2

3.0

3.9

4.9

5.9

7.1

Power Input (kW)

R410A

Evaporating Temperature (C)


15

Evaporating Temperature (C)

Model

-15

-10

-5

10

ZP24KSE

1.5

1.5

1.4

1.4

1.4

1.3

ZP29KSE

2.9

3.9

4.9

6.0

7.3

8.6

ZP29KSE

1.8

1.8

1.7

1.7

1.7

1.6

ZP31KSE

3.2

4.1

5.2

6.3

7.6

9.1

ZP31KSE

1.9

1.9

1.9

1.8

1.8

1.8

ZP36KSE

4.1

5.1

6.3

7.7

9.2

11.0

ZP36KSE

2.2

2.1

2.1

2.1

2.1

2.1

ZP42KSE

4.4

5.7

7.1

8.7

10.5

12.5

ZP42KSE

2.4

2.4

2.4

2.4

2.3

2.3

ZP54KSE

6.0

7.5

9.3

11.3

13.5

16.0

ZP54KSE

3.1

3.1

3.0

3.0

2.9

2.9

ZP61KCE

6.5

8.3

10.4

12.6

15.2

18.1

ZP61KCE

3.7

3.7

3.6

3.5

3.5

3.4

ZP72KCE

8.2

10.1

12.3

14.8

17.7

20.9

ZP72KCE

4.0

4.0

4.0

4.0

4.1

4.1

ZP83KCE

9.4

11.6

14.2

17.1

20.4

24.2

ZP83KCE

4.5

4.5

4.5

4.6

4.6

4.7

ZP91KCE

10.2

12.6

15.4

18.6

22.2

26.3

ZP91KCE

4.9

4.9

4.9

5.0

5.0

5.0

15

ZP90KCE

10.4

12.8

15.6

18.8

22.4

26.5

31.1

ZP90KCE

5.0

5.0

5.0

5.0

5.1

5.2

5.3

ZP103KCE

11.7

14.6

17.9

21.6

25.8

30.5

35.7

ZP103KCE

5.7

5.7

5.6

5.6

5.7

5.8

5.9

ZP120KCE

14.0

17.5

21.4

25.8

30.8

36.4

42.5

ZP120KCE

6.6

6.6

6.5

6.5

6.5

6.6

6.7

ZP137KCE

15.9

19.9

24.2

29.2

34.8

41.2

48.3

ZP137KCE

7.4

7.4

7.4

7.4

7.4

7.4

7.5

ZP154KCE

18.2

22.3

27.1

32.6

38.9

46.1

54.3

ZP154KCE

8.1

8.2

8.2

8.3

8.3

8.5

8.8

ZP182KCE

21.4

26.3

32.0

38.4

45.6

53.9

63.3

ZP182KCE

9.5

9.7

9.9

10.0

10.1

10.1

10.0

ZP235KCE

26.5

32.9

40.3

48.8

58.6

69.7

82.3

ZP235KCE

12.5

12.6

12.7

12.8

13.0

13.2

13.5

ZP295KCE

34.2

41.9

50.9

61.3

73.3

86.9

102.5

ZP295KCE

15.8

16.0

16.1

16.2

16.4

16.6

16.8

ZP385KCE

43.7

53.9

65.8

79.5

95.2

113.0

133.5

ZP385KCE

20.3

20.4

20.5

20.7

20.9

21.3

21.7

ZP485KCE

57.5

70.0

84.7

101.6

121.0

143.0

168.0

ZP485KCE

24.9

25.3

25.8

26.3

27.0

27.8

28.8

Suction Superheat 10K / Subcooling 0K

16

Tandem and Trio Model Overview


Model

Nominal
Horsepower
hp

Cooling Capacity
kW (1)

Even
Tandem

Uneven
Tandem

Trio

Uneven
Trio

Tandem ZPT - Tandem Uneven ZPU - Trio ZPY - Uneven Trio ZPM
ZPT 72 K/E(2)

2x3

ZPT 84 K/E(2)

2 x 3,5

18

ZPT 108 K/E(2)

2x4

23

ZPT 122 K/E(2)

2x5

26

ZPT 144 K/E(2)

2x6

31

ZPT 166 K/E(2)

2 x 6,5

35

ZPT 180 K/E(2)

2x8

39

ZPT 182 K/E(2)

2x8

39

ZPT 206 K/E(2)

2x9

45

ZPT 240 K/E(2)

2 x 10

53

16

ZPT 274 K/E(2)

2 x 12

60

ZPU 302 K/E(2)

10 + 15

66

ZPT 308K/E(2)

2 x 13

67

ZPY 309K/E(2)

3x9

66

ZPU 336 K/E(2)

13 + 15

73

ZPY 360 K/E(2)

3 x 10

79

ZPT 364 K/E(2)

2 x 15

79

ZPY 411K/E(2)

3 x 12

88

ZPU 417 K/E(2)

15 + 20

90

ZPY 462 K/E(2)

3 x 13

99

ZPT 470 K/E(2)

2 x 20

101

ZPU 477 K/E(2)

15 + 25

103

ZPU 530 K/E(2)

20 + 25

114

ZPY 546 K/E(2)

3 x 15

117

ZPT 590 K/E(2)

2 x 25

127

ZPU 680 K/E(2)

25 + 30

146

ZPY 705 K/E(2)

3 x 20

150

ZPT 770 K/E(2)

2 x 30

165

ZPU 870 K/E(2)

30 + 40

187

ZPY 885 K/E(2)

3 x 25

188

ZPT 970 K/E(2)

2 x 40

209

ZPY 115 M/E(2)

3 x 30

243

ZPM 125 M/E(2)

30 + 30 + 40

265

ZPM 135 M/E(2)

30 + 40 + 40

287

ZPY 145 M/E(2)

40 + 40 + 40

309

(1) Conditions EN 12900: Evaporating 5C, Condensing 50C, Superheat 10K, Subcooling 0K
(2) Tandem / Trio assemblies by system manufacturers. Emerson Climate Technologies can provide full technical support.

17

ZPD & ZRD Digital Scroll Compressor Ranges


Stepless capacity modulation in air conditioning applications:
Flexible solution for R407C and R410A
In many cooling and heating systems the load and the operating
conditions vary over a wide range thus requiring the use of capacity modulation. Digital Scroll is a simple compressor solution
able to assure stepless modulation down to 10% of the nominal
capacity, enabling precise temperature control, superior comfort
and energy saving.

ZPD & ZRD Digital


Scroll Compressor

Digital Scroll compressors are the preferred choice for process


cooling, refrigeration racks, condensing units, VRF, rooftop and
air handling unit systems.
ZPD & ZRD Digital Scroll Compressor Line-up R410A
ZPD (3Ph)
Tandem
kW Cooling
5

10

15

20

25

35

30

40

45

50

55

60

65

70

75

80

ZPD & ZRD Digital Scroll Compressor Line-up R407C


ZRD (3Ph)
Tandem
kW Cooling
5

10

15

20

25

30

35

Conditions EN12900: Evaporating 5C, Condensing 50C, Superheat 10K, Subcooling 0K

Features and Benets

Maximum Allowable Pressure (PS)

Wide modulation range from 10% to 100% for immediate


load adjustment, close temperature comfort,
optimal comfort
No complex electronics, a quasi-drop-in solution for fast
time to market, no EMI/EMC problems, easy installation and
maintenance
No impact on system mechanical balance: no vibration and
resonance phenomenon, no frame / piping redesign
necessary

Digital ZRD42 to ZRD81:


Low Side PS 20bar(g) / High Side PS 29.5 bar(g)
Digital ZRD94 to ZRD125:
Low Side PS 20bar(g) / High Side PS 32 bar(g)
Digital ZPD34 to ZPD91:
Low Side PS 28 bar(g) / High Side PS 43 bar(g)
Digital ZPD103 to ZPD182:
Low Side PS 29.5 bar(g) / High Side PS 45 bar(g)

70

70

65

65

Condensing Temperature C

Condensing Temperature C

Operating Envelope R410A/R407C

60
55
50
45
40
35

60
55
50
45
40
35

30

30

25

25

20

20
-30

-25

-20

-15

-10

-5

10

15

Evaporating Temperature C
R410A - 10K Superheat
ZPD 34-91

18

ZPD 103-182

20

25

-30

-25

-20

-15

-10

-5

10

15

Evaporating Temperature C
R407C - 10K Superheat
ZRD 42-81

ZRD 94-125

20

25

Stub Suction
(inch)

Stub Discharge
(inch)

Oil Quantity
(l)

7/8

1/2

1.24

243/243/448

Maximum
Operating
Current (A)

Locked Rotor
Current (A)

3 Ph**

3 Ph**

3 Ph**

TFM

12

64

Sound
Pressure
@1 m
(dBA)
***

COP

5.7

Motor Version/
Code

Capacity
(kW)

Length/
Width/Heigth
(mm)

Nominal
hp

Displacement
(m3/h)

Technical Overview

ZPD34KSE

3.0

7.3

2.8

ZPD42KSE

3.5

9.1

3.0

6.9

7/8

1/2

1.24

243/243/464

31

TFM

52

66

ZPD54KSE

4.5

11.5

3.0

8.9

7/8

1/2

1.24

236/236/479

35

TFM

10

62

67

ZPD61KCE

5.0

13.2

2.9

10.1

7/8

1/2

1.89

241/246/484

41

TFD

12

64

63

ZPD72KCE

5.0

15.2

2.9

11.6

7/8

1/2

1.89

241/246/484

40

TFD

15

75

67

ZPD83KCE

6.0

17.7

3.0

13.4

7/8

1/2

1.77

241/246/484

40

TFD

16

101

64

ZPD91KCE

7.5

19.2

3.1

14.7

7/8

3/4

1.80

241/246/484

40

TFD

16

101

69

ZPD103KCE

9.0

22.4

3.2

16.7

1 3/8

7/8

3.25

293/285/533

61

TFD

21

111

63

ZPD120KCE

10.0

26.3

3.2

19.7

1 3/8

7/8

3.25

285/293/533

62

TFD

22

118

63

ZPD137KCE

12.0

29.5

3.1

22.1

1 3/8

7/8

3.25

285/293/533

62

TFD

25

118

63

ZPD154KCE

13.0

32.9

3.1

24.8

1 3/8

7/8

3.25

326/295/552

65

TWD

27

140

66

ZPD182KCE

15.0

39.0

3.1

29.0

1 3/8

7/8

3.25

326/295/552

67

TWD

34

173

68

Motor Version/
Code

Maximum
Operating
Current (A)

Locked Rotor
Current (A)

3 Ph**

3 Ph**

3 Ph**

Sound
Pressure
@1 m
(dBA)
***

46

60

R410A

Net
Weight
(kg)

31

66

Conditions EN12900 R410A: Evaporating 5C, Condensing 50C, Superheat 10K, Subcooling 0K

Nominal
hp

Capacity
(kW)

COP

Displacement
(m3/h)

Stub Suction
(inch)

Stub Discharge
(inch)

Oil Quantity
(l)

** 3 Ph: 380-420V/ 50Hz


*** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition
Preliminary data

Length/
Width/Heigth
(mm)

ZRD42KCE

3.5

8.9

2.9

9.9

3/4

1/2

1.24

241/241/462

31

TFD

ZRD48KCE

4.0

10.5

3.0

11.4

7/8

1/2

1.36

241/241/465

32

TFD

10

48

64

ZRD61KCE

5.0

12.5

3.0

14.3

7/8

1/2

1.89

241/246/481

38

TFD

9.6

64

65

ZRD72KCE

6.0

14.3

2.9

17.0

7/8

3/4

1.89

241/246/481

40

TFD

13

74

63

ZRD81KCE

6.0

17.0

3.1

18.7

7/8

3/4

1.89

241/246/481

41

TFD

15

100

67

ZRD94KCE

7.5

21.0

3.3

22.1

1 1/8

7/8

2.51

293/285/476

58

TFD

16

95

64

ZR125KCE

10.0

27.7

3.3

28.8

1 3/8

7/8

3.25

293/285/533

61

TFD

20

118

64

R407C

Net
Weight
(kg)

Conditions EN12900 R407C: Evaporating 5C, Condensing 50C, Superheat 10K, Subcooling 0K
** 3 Ph: 380-420V/ 50Hz
*** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

19

Capacity Data
Condensing Temperature +40C
Cooling Capacity (kW)

R410A

Power Input (kW)

R410A

Evaporating Temperature (C)


15

Evaporating Temperature (C)

Model

-15

-10

-5

10

Model

-15

-10

-5

10

ZPD34KSE

3.9

5.0

6.2

7.6

9.2

11.0

ZPD34KSE

2.1

2.1

2.1

2.0

2.0

2.0

ZPD42KSE

4.8

5.9

7.3

8.8

10.6

12.6

ZPD42KSE

2.3

2.3

2.4

2.4

2.4

2.3

ZPD54KSE

6.5

7.9

9.5

11.4

13.5

16.0

ZPD54KSE

3.1

3.1

3.1

3.0

3.0

3.0

ZPD61KCE

6.9

8.6

10.5

12.7

15.3

18.2

ZPD61KCE

3.3

3.4

3.5

3.5

3.6

3.6

ZPD72KCE

8.2

10.1

12.3

14.8

17.6

20.9

ZPD72KCE

3.9

4.0

4.1

4.1

4.2

4.2

ZPD83KCE

9.7

11.9

14.4

17.2

20.5

24.1

ZPD83KCE

4.5

4.6

4.7

4.7

4.8

4.9

15

ZPD91KCE

10.1

12.6

15.3

18.5

22.1

26.2

30.9

ZPD91KCE

4.9

5.0

5.0

5.0

5.1

5.0

5.0

ZPD103KCE

11.7

14.6

17.9

21.6

25.8

30.5

35.7

ZPD103KCE

5.7

5.7

5.6

5.6

5.7

5.8

5.9

ZPD120KCE

13.8

17.3

21.2

25.6

30.6

36.1

42.2

ZPD120KCE

6.7

6.7

6.6

6.6

6.6

6.7

6.8

ZPD137KCE

15.5

19.4

23.7

28.7

34.2

40.3

47.2

ZPD137KCE

7.5

7.5

7.5

7.4

7.4

7.5

7.6

ZPD154KCE

17.8

22.0

26.6

31.9

38.0

45.0

53.0

ZPD154KCE

8.2

8.3

8.4

8.5

8.6

8.7

8.9

ZPD182KCE

22.3

26.8

32.0

37.9

44.6

52.5

61.6

ZPD182KCE

9.8

9.9

10.0

10.1

10.2

10.4

10.5

Suction Superheat 10K / Subcooling 0K


Preliminary data

Condensing Temperature +40C


Cooling Capacity (kW)

R407C

Evaporating Temperature (C)

Model

-15

-10

-5

ZRD42KCE

4.3

5.4

ZRD48KCE

4.9

6.4

ZRD61KCE

6.1

ZRD72KCE

3.5

ZRD81KCE
ZRD94KCE
ZRD125KCE

13.2

10

15

6.7

8.3

10.1

12.2

8.0

10.0

12.3

15.0

7.7

9.5

11.7

14.2

6.0

8.9

12.3

16.2

8.0

10.2

12.8

15.8

10.0

12.7

16.0

19.8

16.9

21.3

26.3

Suction Superheat 10K / Subcooling 0K

20

Power Input (kW)

R407C

Evaporating Temperature (C)

Model

-15

-10

-5

10

15

14.6

ZRD42KCE

2.0

2.1

2.1

2.2

2.2

2.3

2.3

18.1

ZRD48KCE

2.5

2.6

2.6

2.7

2.7

2.8

2.9

17.3

21.0

ZRD61KCE

3.0

3.1

3.2

3.4

3.4

3.4

3.3

20.6

25.6

ZRD72KCE

3.5

3.6

3.7

3.8

4.0

4.1

4.3

19.2

23.2

27.7

ZRD81KCE

4.3

4.4

4.4

4.5

4.6

4.7

4.8

24.1

28.9

34.5

ZRD94KCE

5.0

5.1

5.1

5.1

5.1

5.2

5.3

31.7

37.6

43.7

ZRD125KCE

6.5

6.6

6.6

6.7

6.8

6.9

7.1

21

ZH Copeland Scroll Compressor Range


The ZH compressor range has been optimized for heat pump application. In addition to the R407C range there is now a range
optimized for R410A. Both ranges are based on 3 platform sizes
and cover 4kW to 38kW.
The ZH heating compressor has been optimized for applications
in new buildings where water temperature demand for space
heating is 50C. The Copeland Scroll heating compressor delivers higher capacity at low evaporating (heat source) temperatures thereby better responding to heating requirements than
reciprocating compressors.
The Copeland Scroll heating compressor has a special scroll design, which attains high efciency in heat pump operating conditions, especially when the heat source temperature is low. It also
results in less supplementary heating to cover the full heating demand on the coldest days. As for all Copeland Scroll compressors, the run time has a positive impact on the efciency of ZH
heating compressors.
ZH Scroll Compressors

ZH heating compressors have been designed for low sound levels, a specic requirement for indoor heat pumps.
ZH Scroll Compressors with Enhanced Vapor Injection
The ZH heating compressor with enhanced vapor injection has
been further optimized to enable heat pumps to efciently produce water temperature up to 65C during cold winter time. This
is a new technology in space heating and tap water production,
which permits traditional boilers to be replaced by heat pumps in
retrot applications without changing the radiators.
The ZH Copeland Scroll heating compressor with enhanced
vapor injection has an additional port to inject vapor in the compression process. This improves the performance of the system
by increasing the heating capacity for a given compressor displacement. Additional benets are the reduction of the discharge
temperature and the extension of the operating envelope for the
production of high temperature water.

ZH Nomenclature Guidelines
ZH**K4E
Qualied for R407C/R134a
Without Enhanced Vapor Injection - ** capacity in Btu/h
ZH**KVE
Qualied for R407C only
Enhanced Vapor Injection ** capacity in kW
ZH**K1P
Qualied for R410A only
Without Enhanced Vapor Injection ** capacity in kW
ZHI**K1P
Qualied for R410A only
Enhanced Vapor Injection ** capacity in kW

The ZH heating compressor reaches the same high standards of


durability and reliability as any other Copeland Scroll compressor. This includes the ability to handle relatively large amounts
of liquid, which is known to damage or break reciprocating compressors. Fewer moving parts, robust running gear and low vibration due to balanced compression mechanism make the ZH
range of Copeland Scroll compressors the most reliable solution available on the heat pump market.

Condenser

m+i

m+i

Solenoid Valve
i

Enhanced Vapor Injection


Eco

Scroll
m
m

Evaporator
EV

22

ZH R407C Compressor Line-up


ZH (1Ph)

ZH (3Ph)
Tandem
kW Heating
0

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95

100

Conditions: Evaporating -7C, Condensing 50C, Superheat 5K, Subcooling 4K

ZH R410A Compressor Line-up


ZH (1Ph)

ZH (3Ph)
Tandem
kW Heating
0

10

15

20

25

30

35

40

45

50

Conditions: Evaporating -7C, Condensing 50C, Superheat 5K, Subcooling 4K

Features and Benets

Maximum Allowable Pressure (PS)

Copeland Scroll axial and radial compliance


for high reliability
High efciency and increased heating capacity
High water temperature for all applications
Low sound and low vibration level
Tandem combination for superior seasonal efciency
Enhanced vapor injection technology for best seasonal
efciency

ZH(I)**K1P:
Low Side PS 28 bar(g) / High Side PS 45 bar(g)
ZH12K4E to ZH45K4E:
Low Side PS 20 bar(g) / High Side PS 32 bar(g)
ZH56K4E to ZH11M4E:
Low Side PS 22.6 bar(g) / High Side PS 32 bar(g)
ZH09KVE to ZH18KVE:
Low Side PS 20 bar(g) / High Side PS 32 bar(g)
ZH24KVE to ZH48KVE:
Low Side PS 22.6 bar(g) / High Side PS 32 bar(g)

Operating Envelope R407C Heating

Operating Envelope R410A Heating


70

65

65

60

60

Condensing Temperature C

Condensing Temperature C

70

55
50
45
40
35
30
25

55
50
45
40
35
30
25

20

20

15

15

10

10

5
-35

-30

-25

-20

-15

-10

-5

10

15

20

25

30

Evaporating Temperature C

-35

-30

-25

-20

-15

-10

-5

10

15

20

25

30

Evaporating Temperature C

ZH**K1P w/o Enh. Vapor Inj.

ZHI**K1P Transient 2000 Hours

ZH**K4E w/o Enh. Vapor Inj.

ZH**KVE Transient 2000 Hours

ZH**K1P Transient 2000 Hours

Wet Injection

ZH**K4E Transient 2000 Hours

Wet Injection

ZHI**K1P w/Enh. Vapor Inj.

Wet Injection Transient 2000 Hours

ZH**KVE w/Enh. Vapor Inj.

Wet Injection Transient 2000 Hours

Refer to Emersons Select 7.5 selection software for individual model operating envelopes and other refrigerants.

23

Technical Overview

Nominal
hp

Capacity
(kW)

COP

Displacement
(m3/h)

Stub Suction
(inch)

Stub Discharge
(inch)

Oil Quantity
(l)

Maximum
Operating
Current (A)

Length/
Width/Heigth
(mm)

ZH12K4E

1.7

3.7

3.0

4.7

3/4

1/2

0.7

272/193/403

21

PFZ

ZH15K4E

2.0

4.8

2.9

5.9

3/4

1/2

1.3

243/242/364

23

PFJ

TFD

15

58

26

60

ZH19K4E

2.5

5.9

3.0

7.3

3/4

1/2

1.5

243/242/386

25

PFJ

TFD

17

74

32

60

ZH21K4E

3.0

6.5

3.1

8.0

3/4

1/2

1.5

243/242/406

27

PFJ

TFD

16

76

32

59

ZH26K4E

3.5

8.2

3.1

10.0

3/4

1/2

3.1

243/242/419

28

PFJ

TFD

20

97

46

63

ZH30K4E

4.0

9.5

3.1

11.7

7/8

1/2

1.9

247/241/438

38

PFJ

TFD

25

108

52

62

ZH38K4E

5.0

11.7

3.2

14.4

7/8

1/2

1.9

247/241/438

38

PFZ

TFD

31

10

150

64

63

ZH45K4E

6.0

14.0

3.2

17.1

7/8

1/2

1.9

250/246/450

36

TFD

12

74

64

ZH56K4E

7.5

17.4

3.1

20.9

1 - 3/8

7/8

4.0

357/321/538

93

TWD

17

99

69

ZH75K4E

10.0

24.2

3.2

28.8

1 - 3/8

7/8

4.0

357/321/538

93

TWD

21

127

70

ZH92K4E

13.0

30.7

3.3

35.6

1 - 3/8

7/8

4.1

357/321/545

95

TWD

25

167

72

ZH11M4E

15.0

37.0

3.3

42.8

1 - 5/8

7/8

4.1

357/321/592

112

TWD

32

198

72

ZH09KVE

3.0

8.2

3.3

8.0

3/4

1/2

1.5

243/243/406

30

PFZ

40

62

ZH13KVE

4.0

11.8

3.4

11.7

7/8

1/2

1.9

244/241/438

38

PFZ

64

65

ZH18KVE

6.0

16.7

3.4

17.1

7/8

1/2

1.9

244/241/438

41

TFD

14

101

67

ZH24KVE

7.5

21.3

3.3

20.9

1 - 3/8

7/8

4.0

368/321/525

93

TWD

18

99

73

ZH33KVE

10.0

29.5

3.4

29.0

1 - 3/8

7/8

4.0

368/321/525

93

TWD

24

127

73

ZH40KVE

13.0

37.0

3.4

35.5

1 - 3/8

7/8

4.1

368/321/532

103

TWD

30

167

73

ZH48KVE

15.0

44.7

3.4

42.8

1 - 5/8

7/8

4.1

368/323/579

112

TWD

36

198

76

R407C

Net
Weight
(kg)

Motor Version/
Code
1 Ph*

3 Ph**

1 Ph*

3 Ph**

1 Ph*

10

TFD

21

TFD

30

Locked Rotor
Current (A)
3 Ph**

Sound
Pressure
@1 m
(dBA)
***

44

97

10

160

53

Conditions Evaporating -7C, Condensing 50C, Superheat 5K, Subcooling 4K


* 1 Ph: 230V/ 50Hz
** 3 Ph: 380-420V/ 50Hz
*** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

Oil Quantity
(l)

ZH04K1P

1.8

4.0

3.2

3/4

1/2

0.7

229/198/388

22

PFZ

TFM

ZH05K1P

2.0

5.0

4.0

3/4

1/2

0.7

242/242/407

22

PFZ

TFM

R410A

COP

Stub Discharge
(inch)

1 Ph*

Stub Suction
(inch)

3 Ph**

Displacement
(m3/h)

1 Ph*

Capacity
(kW)

Maximum
Operating Current (A)

Nominal
hp

Motor Version/
Code

Length/
Width/Heigth
(mm)

Net
Weight
(kg)

3 Ph**

Locked Rotor
Current (A)
1 Ph*

3 Ph**

Sound
Pressure
@1 m
(dBA) ***

44

62

ZH06K1P

2.7

6.4

5.1

7/8

1/2

1.2

242/242/422

31

PFZ

TFM

ZH09K1P

3.5

8.9

3.1

6.9

7/8

1/2

1.2

242/242/422

33

PFZ

TFM

23

108

52

62

ZH12K1P

4.5

11.7

3.0

8.9

7/8

1/2

1.2

242/242/422

35

PFZ

TFM

28

10

130

62

65

ZH15K1P

5.0

15.0

11.7

7/8

1/2

1.9

245/249/440

39

ZH19K1P

6.5

18.5

14.4

7/8

3/4

1.9

245/249/455

39

ZHI05K1P

1.9

5.0

3.2

3/4

1/2

0.7

229/198/388

22

PFZ

TFM

ZHI06K1P

2.1

6.2

4.0

3/4

1/2

0.7

229/198/388

22

PFZ

TFM

ZHI08K1P

2.8

7.8

5.1

7/8

1/2

1.2

229/246/418

31

PFZ

TFM

ZHI11K1P

3.6

10.9

3.0

6.9

7/8

1/2

1.2

242/242/421

31

PFZ

TFM

25

130

52

63

ZHI14K1P

4.6

14.4

3.3

8.9

7/8

1/2

1.2

242/242/421

34

TFM

70

64

ZHI18K1P

5.0

18.4

11.7

7/8

1/2

1.9

249/245/455

41

TFM

ZHI23K1P

6.5

22.8

14.4

7/8

3/4

1.9

249/245/455

39

TFM

Conditions Evaporating -7C, Condensing 50C, Superheat 5K, Subcooling 4K


* 1 Ph: 230V/ 50Hz
** 3 Ph: 380-420V/ 50Hz
*** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition
Models in red: not yet released

24

TFM
TFM

11

Capacity Data
Condensing Temperature +50C
Heating Capacity (kW)

R407C

Power Input (kW)

R407C

Evaporating temperature (C)

Evaporating temperature (C)

Model

-30

-15

-10

-5

15

Model

-30

-15

-10

-5

15

ZH12K4E

1.5*

2.8

3.3

3.9

4.6

5.4

7.5

ZH12K4E

1.1*

1.2

1.2

1.3

1.3

1.3

1.4

ZH15K4E

2.0*

3.7

4.3

5.1

6.0

7.0

9.4

ZH15K4E

1.3*

1.5

1.6

1.6

1.7

1.7

1.8

ZH19K4E

2.5*

4.5

5.3

6.2

7.3

8.6

11.7

ZH19K4E

1.6*

1.9

1.9

2.0

2.1

2.1

2.2

ZH21K4E

2.9*

5.1

5.9

6.9

8.1

9.6

13.2

ZH21K4E

1.8*

2.0

2.1

2.1

2.2

2.3

2.4

ZH26K4E

3.5*

6.3

7.4

8.7

10.3

12.1

16.5

ZH26K4E

2.3*

2.5

2.6

2.7

2.7

2.8

3.0

ZH30K4E

4.2*

7.3

8.6

10.1

11.9

14.0

19.2

ZH30K4E

2.6*

2.9

3.0

3.1

3.2

3.3

3.4

ZH38K4E

4.7*

9.0

10.6

12.5

14.6

17.2

23.4

ZH38K4E

2.9*

3.5

3.6

3.8

3.9

4.0

4.2

ZH45K4E

5.7*

10.8

12.7

14.9

17.4

20.3

27.2

ZH45K4E

3.8*

4.2

4.3

4.5

4.6

4.7

5.1

ZH56K4E

7.1*

13.4

15.8

18.6

21.8

25.5

34.1

ZH56K4E

4.4*

5.3

5.5

5.7

6.0

6.2

6.8

ZH75K4E

9.4*

18.5

21.9

25.8

30.3

35.5

47.6

ZH75K4E

5.4*

7.0

7.4

7.7

8.0

8.2

8.5

ZH92K4E

11.7*

23.4

27.8

32.8

38.5

45.1

60.3

ZH92K4E

6.6*

8.5

9.0

9.5

10.0

10.4

11.2

ZH11M4E

14.8*

28.4

33.6

39.5

46.3

54.3

72.7

ZH11M4E

8.1*

10.3

10.9

11.5

11.9

12.5

13.4

Models with Enhanced Vapor Injection


-30

-15

-10

-5

15

-30

-15

-10

-5

15

ZH09KVE

4.1*

6.6

7.6

8.7

9.9

11.2

14.3

ZH09KVE

2.1*

2.4

2.4

2.5

2.6

2.6

2.6

ZH13KVE

5.7*

9.5

10.9

12.5

14.3

16.2

20.7

ZH13KVE

3.0*

3.4

3.5

3.5

3.6

3.6

3.7

ZH18KVE

8.0*

13.5

15.4

17.6

20.0

22.6

28.7

ZH18KVE

4.2*

4.8

4.9

5.0

5.1

5.1

5.2

ZH24KVE

9.7*

17.0

19.6

22.5

25.5

28.9

36.7

ZH24KVE

5.2*

6.2

6.4

6.6

6.7

6.8

7.0

ZH33KVE

14.3*

23.7

27.2

31.1

35.3

40.0

50.7

ZH33KVE

7.0*

8.2

8.5

8.8

9.1

9.3

9.6

ZH40KVE

18.1*

29.6

34.1

39.1

44.7

50.9

65.5

ZH40KVE

8.9*

10.2

10.6

11.0

11.3

11.7

12.4

ZH48KVE

21.1*

35.6

41.1

47.2

54.1

61.8

80.4

ZH48KVE

10.0*

12.2

12.7

13.2

13.5

14.0

15.1

* preliminary value
Suction Superheat 5K / Subcooling 4K

Condensing Temperature +50C


Heating Capacity (kW)

R410A
Model

Evaporating temperature (C)


-30

ZH06K1P

Power Input (kW)

R410A

-15

-10

-5

15

Model

Evaporating temperature (C)


-30

-15

-10

-5

15

5.3*

6.1*

7.0*

8.1*

9.3*

12.2*

ZH06K1P

2.2*

2.3*

2.3*

2.3*

2.3*

2.2*

ZH09K1P

4.2*

7.1

8.2

9.5

10.9

12.5

16.4

ZH09K1P

2.5*

2.8

2.9

3.0

3.0

3.0

3.0

ZH12K1P

5.5*

9.3

10.8

12.4

14.2

16.4

21.5

ZH12K1P

3.3*

3.7

3.8

3.8

3.8

3.8

3.8

Models with Enhanced Vapor Injection


-30

-15

-10

-5

15

-30

-15

-10

-5

15

ZHI11K1P

6.2*

9.0

10.1

11.3

12.6

14.0

17.3

ZHI11K1P

3.3*

3.3

3.3

3.3

3.3

3.3

3.1

ZHI14K1P

8.9*

11.6

13.0

14.6

16.3

18.1

22.2

ZHI14K1P

4.0*

4.1

4.2

4.2

4.2

4.2

4.0

* preliminary value
Suction Superheat 5K / Subcooling 4K

25

ZRH/ZBH Copeland ScrollTM Horizontal Compressor Range


in R407C and R134a, for the specic needs of transport air conditioning.
Air conditioning for passenger comfort is a pre-requisite in todays public transport vehicles. At the same time, maximization
of passenger space and streamlining of high speed trains increasingly impose limitations on height.
ZRH compressors are based on the unique Copeland Scroll
design and provide the same reliability as a standard Copeland
Scroll. The addition of an oil pump covers the specic needs of
transport air conditioning and of horizontal compressor arrangement in general.
The low prole design and modulation capabilities of the ZRH
compressor range are the ideal response to these market needs.
Horizontal Scroll Compressors

ZRH Scroll Compressors Line-up R407C


R407C Line-up
R134a Line-up
kW Cooling
0

10

11

12

13

14

15

EN12900: Evaporating 5C, Condensing 50C, Superheat 10K, Subcooling 0K

Features and Benets

Maximum Allowable Pressure (PS)

Compactness and low weight


Horizontal design with less than 250mm height
Copeland Scroll compliance for superior reliability and
efciency
Additional oil-pump
Reduction of potential risk of refrigerant leakage through
the drive shaft sealing
Capacity modulation from 70% to 150% for ZRHV/ZBHV

29.5 bar

Operating Envelope R407C

Condensing Temperature C

70

60

50

40

30

-20

-15

-10

-5

10

15

Evaporating Temperature C
10K Superheat
10K Suction Superheat
25C Suction Gas Return

26

Maximum Evaporating
Temperature

16

17

18

19

20

Sound Pressure
@1 m (dBA) **

3 Ph*

Net Weight
(kg)

3 Ph*

Length/Width/
Heigth
(mm)

3 Ph*

Oil Quantity
(l)

Locked Rotor Current


(A)

COP

Maximum
Operating
Current (A)

Capacity
(kW)

Motor Version/ Code

Nominal
hp

Stub Discharge
(inch)

Stub Suction (inch)

Displacement (m3/h)

Technical Overview

ZBH30KJE

4.0

9.9

2.85

11.8

1.80

487/290/245

52

TFD

52

68

ZRH49KJE

4.0

9.9

2.85

11.8

1.80

487/290/245

52

TFD

52

68

ZBH38KJE

5.0

12.4

2.88

14.5

1.80

487/290/245

53

TFD

12

64

69

ZRH61KJE

5.0

12.4

2.88

14.5

1.80

487/290/245

53

TFD

12

64

69

ZBH45KJE

6.0

14.7

2.78

20.6

1.80

487/290/245

53

TFD

12

74

66

ZBHV45KJE

6.0

14.8

2.78

17.1

1.80

487/290/245

53

TFD

15

100

66

ZRH72KJE

6.0

14.8

2.78

17.1

1.80

487/290/245

53

TFD

12

74

66

ZRHV72KJE

6.0

14.8

2.78

17.1

1.80

487/290/245

53

TFD

15

100

66

R407C

7/8

1/2

EN12900 R407C - HT: Evaporating +5C, Condensing +50C, Suction Superheat 10K, Subcooling 0K
*TFD: 3Ph 380-420V/50Hz - 460/60Hz; TF5 200-220V/50Hz, 200-230V/60Hz
** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

Capacity Data
Condensing Temperature +50C
Cooling Capacity (kW)

R407C
Model

-20

-10

-5

Power Input (kW)

R407C

Evaporating Temperature (C)


10

15

Model

Evaporating Temperature (C)


-20

-10

-5

10

15

ZBH30KJE

5,3

6,6

8,2

9,9

11,9

14,1

ZBH30KJE

2,9

3,1

3,3

3,5

3,7

3,9

ZRH49KJE

5,3

6,6

8,2

9,9

11,9

14,1

ZRH49KJE

2,9

3,1

3,3

3,5

3,7

3,9

ZBH38KJE

6,6

8,3

10,2

12,4

14,8

17,5

ZBH38KJE

3,6

3,8

4,1

4,3

4,6

4,9

ZRH61KJE

6,6

8,3

10,2

12,4

14,8

17,5

ZRH61KJE

3,6

3,8

4,1

4,3

4,6

4,9

ZBH45KJE

7,8

9,7

10,1

14,7

17,7

21,0

ZBH45KJE

4,5

4,8

5,0

5,3

5,6

5,9

ZBHV45KJE

7,9

9,9

12,2

14,8

17,7

20,8

ZBHV45KJE

4,5

4,8

5,0

5,3

5,6

5,9

ZRH72KJE

7,9

9,9

12,2

14,8

17,7

20,8

ZRH72KJE

4,5

4,8

5,0

5,3

5,6

5,9

ZRHV72KJE

7,9

9,9

12,2

14,8

17,7

20,8

ZRHV72KJE

4,5

4,8

5,0

5,3

5,6

5,9

Suction Gas Return 10C / Subcooling 0K

27

28

Refrigeration Applications
Emerson offers a wide range of solutions for commercial

Emersons prime focus for its semi-hermetic reciprocating

refrigeration applications. With its long-lasting expertise in semi-

technology is at the large end of commercial refrigeration.

hermetic reciprocating compressor technology as well as in scroll

Here aspects such as reliability, serviceability and the ability to

technology we can meet the requirements for most applications:

implement capacity unloading mechanism are of importance

at the small end just like at the large end of commercial

and they are perfectly provided by Emersons semi-hermetic

refrigeration.

reciprocating compressors. Innovations like the Discus and


Stream technologies, digital modulation and CoreSenseTM

Completed by the various offerings in the segment of condensing

Diagnostics for advanced protection and preventive maintenance

units Emerson is able to offer the best solution and performance

keep semi-hermetic at the forefront of compressor technology.

whether you are looking for applications in foodservice or


processing, supermarkets, hypermarkets, petrol stations or

Especially when compact equipment, energy efciency and

refrigerated warehousing.

reliability are musts, the scroll technology is the preferred choice


for refrigeration applications. With developments such as vapor
injection and digital modulation, scroll has become the leading
technology and is widely recognized in the refrigeration market.

Whatever the chosen technology and product solution, Emersons


line-up meet the specic refrigeration needs covering the entire
spectrum of medium and low temperature applications whether
using standard HFCs, low GWP or natural refrigerants.

29

ZB Copeland ScrollTM Compressor Range for Medium Temperature Refrigeration


using R404A, R134a, R407A/C and R22
Emerson Climate Technologies offers ZB compressors with a
wide cooling capacity range starting from 3 kW to 26 kW. It includes digital compressors models that offer continuous capacity
modulation technology.
Copeland Scroll compressors have 3 times less moving parts
than reciprocating compressors and feature a scroll compliance
mechanism which makes them particularly robust and reliable
under severe conditions including liquid slugging.
They have the advantage of light weight and compactness, making them ideal for the usage in condensing units, compact refrigeration systems or special process units.
The Summit Series from 7 to 15 hp is designed to provide seasonal efciencies 15% higher than traditional semi-hermetic
compressors. These compressors are extremely quiet and can be
tted with an external sound shell for an additional 10 dBA sound
reduction, which makes them best choice for refrigeration applications in urban and domestic areas.

ZB Compressor for Medium Temperature Refrigeration

The ZB range also features ZB220 (30hp), the largest refrigeration scroll available on the market. These compressors are qualied for R404A, R134a, R407A/C and R22.
For more details on digital model please refer to page 38 in the
catalogue.

ZB and ZBD Compressor Line-up


Summit digital ZBD
Digital ZBD
Summit ZB
ZB
Cooling Capacity (kW),
Medium Temperature

10

12

14

16

18

20

22

24

26

28

30

50

52

Conditions EN12900, R404A: Evaporating -10C, Condensing 45C, Suction Gas Temperature 20C, Subcooling 0K

Features and Benets

Maximum Allowable Pressure (PS)

Copeland Scroll axial and radial compliance for superior


reliability and efciency
Wide operating envelope with 10C condensing limit and
fast pull down capabilities
High seasonal efciencies as scrolls are designed at the
condition where equipement runs most of the time
Light weight and compactness, more than half the weight of
equivalent semi-hermetic compressors
Availability of optional sound shell on all models providing
an additional 10 dBA sound attenuation for silent operation
Includes 6 digital scroll compressor models for simple,
stepless 10 to 100% capacity modulation
One model for multi refrigerants R404A, R407A/C,
R134a, R22

ZB15 to ZB45:
Low Side PS 21 bar(g) / High Side PS 28.8 bar(g)
ZB50 to ZB220:
Low Side PS 22.6 bar(g) / High Side PS 32 bar(g)
Digital ZBD:
Low Side PS 22.6 bar(g) / High Side PS 32 bar(g)

30

54

Operating Envelope R134a

70

80

60

70

Condensing Temperature C

Condensing Temperature C

Operating Envelope R404A

50

40

30

20

60
50
40
30
20

10

10

0
-40

-35

-25

-30

-20

-15

-10

-5

10

15

-25

-20

Evaporating Temperature C
20C Suction Gas Return

-10

-15

-5

10

25

15

Evaporating Temperature C

10K Superheat

20C Suction Gas Return

10K Superheat

Refer to Emersons Select 7.5 selection software for individual model operating envelopes and other refrigerants.

Length/Width/Heigth
(mm)

1 Ph*

3.3

1.8

5.9

3/4

1/2

1.30

241/241/382

25

PFJ

TFD

13

58

26

55

2.5

3.9

1.9

6.8

1 1/4

1.50

242/242/369

27

PFJ

TFD

13

61

32

55

ZB21KCE

3.0

5.1

2.0

8.6

1 1/4

1.24

243/244/392

29

PFJ

TFD

16

82

40

58

ZB26KCE

3.5

5.8

1.8

10.0

1 1/4

1.45

243/244/406

28

PFJ

TFD

18

97

46

60

ZB29KCE

4.0

6.3

2.0

11.4

1 1/4

1.50

242/242/423

29

50

59

ZB30KCE

4.0

6.9

2.0

11.7

1 1/4

1.90

242/242/438

35

PFJ

TFD

26

10

142

49

61

ZB38KCE

5.0

8.5

2.0

14.4

1 1/4

1.90

242/242/438

37

PFJ

TFD

32

13

142

66

ZB42KCE

5.5

9.7

2.1

16.2

1 1/4

1.90

251/246/450

40

PFJ

ZB45KCE

6.0

10.1

2.1

17.1

1 1/4

1.90

242/242/458

40

TFD

13

74

ZB48KCE

7.0

11.2

2.1

18.8

1 1/4

1 1/4

1.80

241/247/456

39

TFD

14

101

62

ZB50KCE

7.0

11.9

2.1

19.8

1 1/8

7/8

2.65

264/284/480

57

TFD

15

100

64

ZB58KCE

8.0

13.3

2.1

22.1

1 3/4

1 1 /4

2.65

264/284/478

57

TFD

15

95

65

ZB66KCE

9.0

15.1

2.1

24.9

1 3/4

1 1 /4

3.38

264/284/533

60

TFD

18

111

66

ZB76KCE

10.0

17.9

2.2

29.1

1 3/4

1 1 /4

3.38

264/284/546

61

TFD

20

118

66

ZB95KCE

13.0

21.7

2.1

36.4

1 3/4

1 1 /4

3.38

264/285/552

65

TFD

28

140

67

ZB114KCE

15.0

25.8

2.0

43.4

1 3/4

1 1 /4

3.38

264/285/552

66

TFD

33

174

71

ZB220KCE

30.0

53.2

2.2

87.5

2
1/4 x
12UN

1
3/4 x
12UN

6.30

448/392/717

176

TWM

69

310

78

TFD

3 Ph**

1 Ph*

10

36

3 Ph**

150

Sound Pressure
@1 m (dBA) ***

2.0

ZB19KCE

Net Weight
(kg)

ZB15KCE

R404A

Oil Quantity
(l)

Rotalock Discharge
(inch)

3 Ph**

Rotalock Suction
(inch)

1 Ph*

Locked Rotor
Current (A)

COP

Maximum Operating Current (A)

Capacity
(kW)

Motor Version/
Code

Nominal
hp

Displacement (m3/h)

Technical Overview

63
62
61

Conditions EN12900 : MT, Evaporating -10C, Condensing 45C, Suction Gas Temperature 20C, Subcooling 0K
* 1 Ph: 230V/ 50Hz
** 3 Ph: 380-420V/ 50Hz
*** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

31

Capacity Data
Condensing Temperature +40C
Cooling Capacity (kW)

R404A
Model

Power Input (kW)

R404A

Evaporating Temperature (C)

Evaporating Temperature (C)

-30

-25

-20

-15

-10

-5

Model

-30

-25

-20

-15

-10

-5

ZB15KCE

1.4

1.9

2.4

3.0

3.7

4.5

ZB15KCE

1.7

1.7

1.7

1.6

1.6

1.5

ZB19KCE

2.0

2.5

3.1

3.8

4.5

5.4

ZB19KCE

1.9

1.9

1.9

1.9

1.9

1.9

ZB21KCE

2.4

3.0

3.7

4.5

5.5

6.6

ZB21KCE

2.2

2.2

2.2

2.2

2.2

2.2

ZB26KCE

2.8

3.5

4.3

5.3

6.4

7.6

ZB26KCE

2.6

2.6

2.6

2.6

2.6

2.6

-35

-35

ZB29KCE

2.1*

3.2

4.1

5.0

6.2

7.5

9.0

ZB29KCE

2.8*

2.8

2.9

2.9

2.9

2.9

2.8

ZB30KCE

2.1*

3.2

4.1

5.0

6.2

7.5

9.0

ZB30KCE

3.0*

3.0

3.0

3.0

3.0

3.0

3.0

ZB38KCE

2.7*

3.7*

ZB42KCE**

4.1

5.1

6.3

7.7

9.3

11.2

ZB38KCE

4.6

5.7

7.1

8.7

10.6

12.7

ZB42KCE**

3.7

3.8

3.8

3.8

3.8

3.8

4.2

4.2

4.2

4.2

4.2

4.2

ZB45KCE

3.2*

4.8

6.0

7.4

9.1

11.0

13.2

ZB45KCE

4.2*

4.3

4.3

4.3

4.3

4.3

4.3

ZB48KCE

3.6*

5.5

6.9

8.6

10.5

12.7

15.2

ZB48KCE

4.9*

4.9

4.9

4.9

4.9

4.9

4.9

ZB50KCE

2.8*

5.9

8.2

10.6

13.1

15.8

ZB50KCE

5.2*

5.2

5.1

5.1

5.1

5.1

ZB58KCE

4.2*

7.2

9.4

11.9

14.5

17.5

ZB58KCE

5.6*

5.6

5.6

5.6

5.7

5.7

ZB66KCE

6.0*

8.9

11.1

13.6

16.4

19.7

ZB66KCE

6.1*

6.2

6.3

6.3

6.4

6.4

ZB76KCE

7.0*

10.4

13.0

16.0

19.4

23.3

ZB76KCE

7.0*

7.1

7.2

7.3

7.3

7.4

ZB95KCE

7.6*

10.7*

15.6

19.5

23.8

28.7

ZB95KCE

9.6*

9.4*

9.4

9.3

9.4

9.5

ZB114KCE

8.5*

11.6*

11.4*

11.3

11.3

11.3

11.4

21.4*

21.8

22.0

22.2

22.4

ZB220KCE

12.3*

18.3

23.0

28.3

34.4

ZB114KCE

28.4*

39.2

47.7

57.5

68.9

ZB220KCE

Suction Gas Return 20C / Subcooling 0K


* Suction Superheat 10K / Subcooling 0K
** Single Phase only
Preliminary data

Condensing Temperature +40C


Cooling Capacity (kW)

R407A
Model

-35

-30

Power Input (kW)

R407A

Evaporating Temperature (C)


-25

-20

-15

-10

-5

Model

ZB15KCE

1.6*

2.1*

2.8

3.5

4.2

ZB19KCE

2.1*

2.6*

3.4

4.2

5.2

ZB21KCE

2.5*

3.2*

4.1

5.1

ZB26KCE

2.6*

3.6*

4.7

5.8

ZB30KCE

3.4*

4.4*

5.8

ZB38KCE

4.2*

5.4*

7.2

ZB45KCE

4.9*

6.3*

8.2

Evaporating Temperature (C)


-35

-30

-25

-20

-15

-10

-5

ZB15KCE

1.5*

1.5*

1.5

1.5

1.5

ZB19KCE

1.7*

1.7*

1.8

1.8

1.8

6.2

ZB21KCE

2.0*

2.1*

2.1

2.1

2.1

7.1

ZB26KCE

2.3*

2.3*

2.3

2.3

2.4

7.3

8.9

ZB30KCE

2.7*

2.7*

2.7

2.7

2.8

8.9

11

ZB38KCE

3.2*

3.2*

3.3

3.3

3.4

10.2

12.4

ZB45KCE

3.8*

3.9*

4.0

4.0

4.0

Suction Gas Return 20C / Subcooling 0K


* Suction Superheat 10K / Subcooling 0K

Condensing Temperature +40C


Cooling Capacity (kW)

R407C
Model

Evaporating Temperature (C)


-35

-30

-25

-20

-15

-10

Power Input (kW)

R407C
-5

Model

Evaporating Temperature (C)


-35

-30

-25

-20

-15

-10

-5

ZB15KCE

1.6*

1.9*

2.3*

2.9

3.6

ZB15KCE

1.2*

1.3*

1.3*

1.3

1.3

ZB19KCE

1.6*

2.1*

2.7*

3.5

4.4

ZB19KCE

1.6*

1.6*

1.6*

1.6

1.6

ZB21KCE

2.1*

2.9*

3.7*

4.7

5.8

ZB21KCE

1.9*

2.0*

2.0*

2.0

2.0

ZB26KCE

2.2*

2.9*

3.7*

4.9

6.2

ZB26KCE

2.2*

2.2*

2.2*

2.2

2.2

ZB30KCE

2.7*

3.6*

4.8*

6.2

7.7

ZB30KCE

2.5*

2.5*

2.6*

2.6

2.6

ZB38KCE

3.1*

4.2*

5.6*

7.4

9.4

ZB38KCE

2.9*

3.0*

3.1*

3.1

3.2

ZB42KCE**

4.4*

5.7*

7.2*

9.1

11.2

ZB42KCE**

3.8*

3.8*

3.8*

3.8

3.6

ZB45KCE

3.7*

5.3*

7.1*

9.2

11.5

ZB45KCE

3.4*

3.6*

3.6*

3.7

3.7

Suction Gas Return 20C / Subcooling 0K


*Suction Superheat 10K / Subcooling 0K
** Single Phase only

32

Capacity Data
Condensing Temperature +40C
Cooling Capacity (kW)

R134a
Model

-35

-30

-25

Power Input (kW)

R134a

Evaporating Temperature (C)

Evaporating Temperature (C)

-20

-15

-10

-5

Model

-20

-15

-10

-5

ZB15KCE

1.4

1.7

2.2

2.7

ZB15KCE

-35

-30

-25

0.9

0.9

0.9

0.9

ZB19KCE

1.6

2.0

2.5

3.2

ZB19KCE

1.1

1.1

1.1

1.1

ZB21KCE

2.0

2.5

3.2

4.0

ZB21KCE

1.3

1.3

1.3

1.3

ZB26KCE

2.3

2.9

3.7

4.6

ZB26KCE

1.5

1.5

1.5

1.5

ZB30KCE

2.5*

3.4

4.3

5.4

ZB30KCE

1.7*

1.7

1.7

1.8

ZB38KCE

3.0*

4.2

5.4

6.7

ZB38KCE

2.1*

2.1

2.1

2.2

ZB42KCE**

3.8

4.8

6.0

7.5

ZB42KCE**

2.5

2.5

2.5

2.4

ZB45KCE

3.8*

5.1

6.4

8.0

ZB45KCE

2.4*

2.4

2.5

2.5

ZB50KCE

4.6

5.9

7.4

9.1

ZB50KCE

3.0

3.0

3.0

3.1

ZB58KCE

5.2

6.6

8.3

10.3

ZB58KCE

3.4

3.4

3.4

3.4

ZB66KCE

6.0

7.6

9.5

11.8

ZB66KCE

3.8

3.7

3.8

3.8

ZB76KCE

6.9

8.6

10.8

13.5

ZB76KCE

4.4

4.4

4.4

4.5

ZB95KCE

8.2

10.8

13.8

17.1

ZB95KCE

5.4

5.5

5.6

5.6

ZB114KCE

9.6

12.7

16.3

20.4

ZB114KCE

6.6

6.6

6.7

6.7

Suction Gas Return 20C / Subcooling 0K


* Suction Superheat 10K / Subcooling 0K
** Single Phase only

Condensation Temperature +40C


Cooling Capacity (kW)

R22
Models

Evaporating Temperature (C)


-35

-30

-25

-20

-15

-10

Power Input (kW)

R22
-5

Models

Evaporating Temperature (C)


-35

-30

-25

-20

-15

-10

-5

ZB15KCE

1.4*

2.1*

2.8*

3.5

4.2

ZB15KCE

1.5*

1.4*

1.4*

1.4

1.4

ZB19KCE

1.9*

2.5*

3.2*

4.0

4.8

ZB19KCE

1.6*

1.6*

1.6*

1.6

1.6

ZB21KCE

2.0*

3.0*

4.0*

5.1

6.2

ZB21KCE

2.2*

2.1*

2.0*

2.0

2.0

ZB26KCE

2.7*

3.5*

4.4*

5.6

6.8

ZB26KCE

2.2*

2.2*

2.2*

2.2

2.2

ZB30KCE

2.2*

3.2*

4.5*

6.0

7.7

ZB30KCE

2.6*

2.7*

2.7*

2.7

2.7

ZB38KCE

3.8*

4.9*

6.3*

8.0

10.0

ZB38KCE

2.9*

3.0*

3.1*

3.1

3.2

ZB42KCE**

5.2*

6.6*

8.1*

9.9

11.9

ZB42KCE**

3.9*

3.8*

3.8*

3.7

3.6

ZB45KCE

4.5*

6.4*

8.3*

10.3

12.5

ZB45KCE

3.4*

3.6*

3.7*

3.7

3.8

ZB50KCE

4.6*

6.9*

9.2*

11.7

14.4

ZB50KCE

4.4*

4.4*

4.4*

4.3

4.3

ZB58KCE

5.1*

7.5*

10.1*

13.0

16.1

ZB58KCE

4.8*

4.9*

4.9*

4.9

4.9

ZB66KCE

7.4*

9.6*

12.2*

15.1

18.4

ZB66KCE

5.1*

5.2*

5.3*

5.4

5.4

ZB76KCE

8.9*

11.5*

5.9*

6.1*

14.4*

17.8

21.7

ZB76KCE

6.2*

6.3

6.4

ZB95KCE

16.8*

21.4*

26.5*

ZB95KCE

8.0*

8.1*

8.2*

ZB114KCE

19.9*

25.5*

31.7*

ZB114KCE

9.6*

9.6*

9.7*

Suction Gas Return 20C / Subcooling 0K


* Suction Superheat 10K / Subcooling 0K
** Single Phase only

33

ZF Copeland ScrollTM Compressor Range for Low Temperature Refrigeration


using R404A, R407A and R22
Emerson Climate Technologies developed the ZF range to provide the best performance in low temperature. The range has a
wide application envelope as it can operate from -40C evaporating temperature to +7C. They have been optimized in their design to perfectly t frozen food application requirements. Thanks
to their scroll compliance mechanism, these scroll compressors
feature particularly high tolerance to liquid slugging.
The range consists of:
The ZF*KCE models that operate with liquid injection in
order to control discharge temperature and increase the
operating envelope.
The ZF*KVE models are optimized for vapor injection
with use of a sub-cooler. This boosts refrigeration systems
cooling capacity and efciency.
The ZF*K6E models that operate both with liquid injection
or vapor injection.

ZF Compressor for Low Temperature Refrigeration


These compressors are qualied for R404A, R507, R407A, R22
and R134a for certain models. For more details on Digital Scroll
model please refer to page 38 in the catalogue.

ZF and ZFD Compressor Line-up


Digital ZFD
ZF with Enhanced Vapor Injection
ZF with Liquid Injection
ZF Summit
Cooling capacity (kW),
Low Temperature

10

12

14

16

18

Conditions 12900, R404A: Evaporating -35C, Condensing 40C, Suction Gas Temperature 20C, Subcooling 0K

Wide operating envelope with 10C low condensing


temperature to minimize energy consumption
One model for multi-refrigerants
Light weight and compactness, more than half the weight of
equivalent semi-hermetic compressor
Optional Sound Shell allowing 10 to 12 dBA sound
attenuation.
ZF models with liquid injection
- Easy, efcient and reliable injection via Discharge
Temperature Control Valve (DTC) on the smaller
models
ZF models with Enhanced Vapour Injection
- Seasonal efciencies compared to Emersons best semihermetic compressors
- Improved system capacity and efciency by 40% and
25% respectively, making them the most efcient
compressors on the market.
- Possibility to reduce the equipment and component
sizes by using smaller compressors
Maximum Allowable Pressure (PS)
ZF06 to ZF18 (K4E/KVE):
Low Side PS 21 bar(g) / High Side PS 28.8 bar(g)
ZF24 to ZF48 (K4E/KVE/K6E):
Low Side PS 22.6 bar(g) / High Side PS 32 bar(g)
Digital ZFD:
Low Side PS 19 bar(g) / High Side PS 28 bar(g)

34

Operating Envelope R404A


70

60

Condensing Temperature C

Features and Benets

50

40

30

20

10

0
-50 -45 -40

-35 -30 -25 -20 -15 -10

-5

10

Evaporating Temperature C
ZF*K4E & ZF*KVE

Some Models (ZF24KVE-ZF48KVE)

Refer to Emersons Select 7.5 selection software for individual model operating
envelopes and other refrigerants.

15

25

TFD

10

52

57

243/244/392

27

TFD

32

59

ZF09K4E

2.8

1.9

1.1

8.0

1.50

243/244/392

27

TFD

40

62

ZF11K4E

3.5

2.5

1.1

9.9

1.50

243/244/406

28

TFD

46

63

ZF13KVE

4.0

4.0

1.3

11.7

1.90

241/244/442

38

TFD

64

63

ZF13K4E

4.0

4.6

4.6

11.8

1.40

241/244/490

38

TFD

52

65

ZF15K4E

5.0

5.5

4.4

14.5

1.70

241/244/490

39

TFD

10

64

65

ZF18KVE

6.0

6.0

1.5

17.1

1.90

308/246/438

39

TFD

13

74

67

ZF18K4E

6.0

6.6

4.1

17.1

1.70

241/244/490

41

TFD

13

74

67

ZF24K4E

7.5

5.2

1.1

20.9

4.14

368/316/542

100

TWD

16

99

72

ZF24KVE

7.5

7.3

1.4

20.9

4.14

316/368/542

100

TWD

16

99

70

ZF33K4E

10.5

7.1

1.2

28.8

4.14

368/319/525

93

TWD

22

127

72

ZF33KVE

10.5

9.9

1.4

28.8

4.14

368/319/525

93

TWD

21

127

72

ZF40KVE

12.5

12.0

1.5

35.6

4.14

316/368/550

96

TWD

27

167

72

ZF40K4E

12.5

8.8

1.2

35.6

4.14

368/324/532

103

TWD

25

167

72

ZF48K4E

15.0

10.6

1.1

ZF48KVE

15.0

15.0

1.5

1
1 3/4

1 1/4

Motor Version/ Code

Maximum
Operating
Current (A)

Locked Rotor Current


(A)

3 Ph**

3 Ph**

3 Ph**

Sound Pressure
@1 m (dBA) ***

Net Weight
(kg)

242/242/369

1.48

Oil Quantity
(l)
1.30

7.3

Rotalock Discharge
(inch)

5.9

1.1

Rotalock Suction
(inch)

1.0

1.8

Displacement (m3/h)

1.4

2.5

COP

2.8

ZF08K4E

Capacity
(kW)

ZF06K4E

R404A

Nominal
hp

Length/Width/Heigth
(mm)

Technical Overview

1 3/4

1 1 /4

1 3/4

1 1 /4

42.8

2 1/4

1 1/4

4.14

324/294/579

112

TWD

29

198

72

42.8

2 1/4

1 3/4

4.14

324/294/579

112

TWD

31

198

72

Motor Version/ Code

Maximum
Operating
Current (A)

Locked Rotor Current


(A)

3 Ph**

3 Ph**

3 Ph**

ZF34K6E

9.0

ZF41K6E

10.0

ZF49K6E

13.0

3/4

1.90

90

Sound Pressure
@1 m (dBA) ***

7/8

Length/Width/
Heigth
(mm)

Net Weight
(kg)

Oil Quantity
(l)

21.3

Rotalock Discharge
(inch)

Displacement
(m3/h)

COP

7.5

Rotalock Suction
(inch)

ZF25K6E

Capacity
(kW)

R404A

Nominal
hp

Conditions EN12900 : LT, Evaporating -35C, Condensing 40C, Suction Gas Temperature 20C, Subcooling 0K
** 3 Ph: 380-420V/ 50Hz
*** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

308/246/438

41

TFD

68

29.1

3.20

280/279/456

63

TFD

100

68

35.3

3.20

280/279/546

63

TFD

20

118

69

42.3

3.20

280/279/564

63

TFD

20

118

71

Conditions EN12900 : LT, Evaporating -35C, Condensing 40C, Suction Gas Temperature 20C, Subcooling 0K
** 3 Ph: 380-420V/ 50Hz
*** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition
Preliminary data

35

Capacity Data
Condensing Temperature +40C
Cooling Capacity (kW)

R404A

Power Input (kW)

R404A

Evaporation Temperature (C)

Evaporation Temperature (C)

Model

-35

-30

-25

-20

-15

-10

-5

Model

-35

-30

-25

-20

-15

-10

-5

ZF06K4E

1.4

1.8

2.2

2.6

3.1

3.8

4.5

ZF06K4E

1.4

1.4

1.5

1.5

1.6

1.7

1.8

ZF08K4E

1.8

2.2

2.8

3.4

4.1

4.8

5.7

ZF08K4E

1.6

1.7

1.8

1.9

2.0

2.1

2.2

ZF09K4E

1.9

2.4

3.0

3.6

4.4

5.2

6.3

ZF09K4E

1.8

1.8

1.9

1.9

2.0

2.1

2.2

ZF11K4E

2.5

3.0

3.7

4.5

5.4

6.5

7.8

ZF11K4E

2.2

2.2

2.3

2.4

2.5

2.6

2.7

ZF13K4E

2.8

3.5

4.3

5.3

6.4

7.7

9.1

ZF13K4E

2.3

2.4

2.5

2.6

2.7

2.8

3.0

ZF15K4E

3.4

4.3

5.3

6.4

7.8

9.4

11.2

ZF15K4E

2.8

3.0

3.1

3.2

3.4

3.6

3.8

ZF18K4E

4.2

5.2

6.4

7.8

9.4

11.3

13.5

ZF18K4E

3.4

3.6

3.7

3.8

4.0

4.2

4.4

ZF24K4E

5.2

6.4

7.9

9.6

11.6

13.8

16.4

ZF24K4E

4.5

4.7

5.0

5.2

5.4

5.6

5.8

ZF33K4E

7.1

8.9

10.9

13.3

16.1

19.3

23.0

ZF33K4E

5.8

6.2

6.5

6.9

7.2

7.5

7.8

ZF40K4E

8.8

11.0

13.5

16.4

19.8

23.7

28.2

ZF40K4E

7.4

7.8

8.2

8.6

9.0

9.4

9.8

ZF48K4E

10.6

13.2

16.3

20.0

24.1

28.9

34.4

ZF48K4E

9.7

10.2

10.6

11.1

11.6

12.1

12.7

-35

-30

-25

-20

-15

-10

-5

Models with Enhanced Vapor Injection


-35

-30

-25

-20

-15

-10

-5

ZF13KVE

4.0

4.9

6.0

7.2

8.6

10.1

11.7

ZF13KVE

3.0

3.0

3.1

3.2

3.3

3.4

3.5

ZF18KVE

6.0

7.1

8.5

10.1

11.9

14.0

16.4

ZF18KVE

4.0

4.2

4.4

4.6

4.7

4.9

5.0

ZF24KVE

7.3

8.9

10.7

12.7

15.0

17.5

20.4

ZF24KVE

5.2

5.4

5.6

5.8

6.0

6.3

6.5

ZF33KVE

9.9

12.0

14.5

17.3

20.4

24.1

28.1

ZF33KVE

6.9

7.2

7.5

7.7

8.0

8.3

8.6

ZF40KVE

12.0

15.3

18.8

22.5

26.5

30.9

35.7

ZF40KVE

8.0

8.8

9.5

9.9

10.3

10.6

10.9

ZF48KVE

15.0

18.2

21.8

25.7

30.0

34.7

39.9

ZF48KVE

9.8

10.4

11.0

11.6

12.2

12.9

13.5

-35

-30

-25

-20

-15

-10

-5

-35

-30

-25

-20

-15

-10

-5

ZF25K6E

5.1

6.3

7.8

9.6

11.7

14.1

16.8

ZF25K6E

4.1

4.4

4.7

4.9

5.1

5.3

5.5

ZF34K6E

6.8

8.5

10.4

12.6

15.3

18.3

21.8

ZF34K6E

5.2

5.5

5.8

6.0

6.3

6.6

6.9

ZF41K6E

8.0

10.0

12.3

14.9

18.0

21.5

25.7

ZF41K6E

6.4

6.7

7.1

7.4

7.8

8.1

8.5

ZF49K6E

10.7

13.3

16.4

20.0

24.1

28.9

34.3

ZF49K6E

9.7

10.2

10.6

11.1

11.6

12.1

12.7

-35

-30

-25

-20

-15

-10

-5

-30

-25

-20

-15

-10

-5

ZF Summit Models - with Liquid Injection

ZF Summit Models - with Enhanced Vapour Injection


-35

ZF25K6E

7.8

9.5

11.4

13.5

15.9

18.5

21.4

ZF25K6E

5.0

5.3

5.5

5.7

5.9

6.1

6.2

ZF34K6E

10.2

12.4

14.9

17.6

20.7

24.1

27.8

ZF34K6E

6.3

6.6

6.9

7.2

7.5

7.8

8.1

ZF41K6E

12.6

15.3

18.3

21.7

25.5

29.6

34.2

ZF41K6E

7.8

8.2

8.6

9.0

9.4

9.8

10.2

ZF49K6E

15.1

18.3

21.9

26.0

30.5

35.5

41.0

ZF49K6E

9.6

10.1

10.6

11.1

11.5

12.0

12.5

Suction Gas Return 20C / Subcooling 0K


Preliminary data

Condensing Temperature +40C


Cooling Capacity (kW)

R134a

Power Input (kW)

R134a

Evaporating Temperature (C)

Evaporating Temperature (C)

Model

-35

-30

-25

-20

-15

-10

-5

Model

-35

-30

-25

-20

-15

-10

-5

ZF13K4E

1.5

2.0

2.5

3.1

3.8

4.6

5.6

ZF13K4E

1.4

1.5

1.5

1.6

1.7

1.8

1.8

ZF15K4E

1.8

2.3

2.9

3.7

4.6

5.6

6.9

ZF15K4E

1.7

1.8

1.9

2.0

2.1

2.2

2.3

ZF18K4E

2.1

2.7

3.4

4.3

5.4

6.7

8.1

ZF18K4E

2.3

2.3

2.4

2.5

2.6

2.8

2.9

ZF24K4E

2.7

3.5

4.4

5.4

6.7

8.2

10.0

ZF24K4E

2.9

3.0

3.1

3.2

3.3

3.4

3.5

ZF33K4E

3.6

4.7

6.1

7.6

9.5

11.6

13.9

ZF33K4E

3.6

3.7

3.9

4.1

4.3

4.6

4.8

Suction Gas Return 20C / Subcooling 0K

36

Capacity Data
Condensing Temperature +40C
Cooling Capacity (kW)

R407A

Power Input (kW)

R407A

Evaporating Temperature (C)

Evaporating Temperature (C)

Model

-35

-30

-25

-20

-15

-10

-5

Model

-35

-30

-25

-20

-15

-10

-5

ZF09K4E

1.9

2.3

2.9

3.5

4.3

5.2

6.2

ZF09K4E

1.7

1.9

2.1

2.3

2.6

3.0

3.4

ZF11K4E

2.1

2.6

3.3

4.1

5.0

6.1

7.4

ZF11K4E

1.5

1.7

1.9

2.0

2.2

2.4

2.5

ZF13K4E

2.2

2.8

3.5

4.4

5.5

6.5

7.7

ZF13K4E

2.1

2.2

2.3

2.3

2.4

2.5

2.5

ZF15K4E

2.7

3.4

4.3

5.5

6.7

8.1

9.7

ZF15K4E

2.5

2.7

2.8

2.9

3.0

3.1

3.0

ZF18K4E

3.3

4.1

5.2

6.6

8.1

9.7

11.5

ZF18K4E

3.0

3.2

3.3

3.5

3.6

3.7

3.5

-35

-30

-25

-20

-15

-10

-5

-35

-30

-25

-20

-15

-10

-5

ZF13KVE

3.1

4.0

4.9

6.0

7.3

8.7

10.4

ZF13KVE

2.3

2.3

2.4

2.5

2.6

2.7

2.7

ZF18KVE

4.9

6.0

7.3

8.8

10.8

13.3

16.5

ZF18KVE

3.4

3.5

3.6

3.7

3.9

4.1

4.4

ZF24KVE

5.8

7.2

8.8

10.7

12.8

15.1

17.7

ZF24KVE

4.6

4.9

5.1

5.4

5.9

6.4

7.1

Models with Enhanced Vapor Injection

ZF33KVE

7.7

9.8

12.2

14.7

17.2

19.3

21.0

ZF33KVE

6.0

6.3

6.5

6.9

7.3

8.0

8.9

ZF40KVE

10.2

12.7

15.5

18.8

22.3

26.1

30.1

ZF40KVE

7.0

7.4

7.8

8.3

8.9

9.6

10.5

-30

-25

-20

-15

-10

-5

ZF Summit Models - with Liquid Injection


-35

-30

-25

-20

-15

-10

-5

ZF25K6E

-35
ZF25K6E

ZF34K6E

8.2

10.1

12.2

14.8

ZF34K6E

5.5

5.6

5.7

5.9

ZF41K6E

10.1

12.4

15.0

18.2

ZF41K6E

6.8

7.0

7.1

7.4

ZF49K6E

12.1

14.9

18.1

21.8

ZF49K6E

8.4

8.6

8.8

9.1

Suction Gas Return 20C / Subcooling 0K


Preliminary data

Condensing Temperature +40C


Cooling Capacity (kW)

R22

Power Input (kW)

R22

Evaporating Temperature (C)

Evaporating Temperature (C)

Model

-35

-30

-25

-20

-15

-10

-5

Model

-35

-30

-25

-20

-15

-10

-5

ZF09K4E

1.8

2.3

2.8

3.5

4.2

5.1

6.1

ZF09K4E

1.9

1.9

2.0

2.0

2.1

2.1

2.2

ZF11K4E

2.3

2.9

3.5

4.3

5.2

6.3

7.5

ZF11K4E

2.1

2.1

2.2

2.3

2.4

2.5

2.7

ZF13K4E

2.7

3.3

4.1

5.0

6.1

7.3

8.7

ZF13K4E

2.5

2.5

2.6

2.7

2.8

2.9

3.0

ZF15K4E

3.2

4.1

5.0

6.1

7.4

8.9

10.6

ZF15K4E

3.0

3.1

3.2

3.3

3.4

3.6

3.7

ZF18K4E

3.8

4.8

5.9

7.3

8.8

10.7

12.7

ZF18K4E

3.8

3.8

3.9

4.0

4.1

4.3

4.5

ZF24K4E

4.8

5.9

7.3

8.9

10.8

13.1

15.6

ZF24K4E

4.4

4.7

4.9

5.1

5.3

5.4

5.6

ZF33K4E

6.2

7.9

9.9

12.3

15.0

18.1

21.4

ZF33K4E

5.7

6.0

6.2

6.5

6.8

7.2

7.6

ZF40K4E

8.3

10.2

12.4

15.1

18.4

22.2

26.7

ZF40K4E

7.2

7.5

7.8

8.1

8.4

8.8

9.2

ZF48K4E

9.2

11.5

14.1

17.3

21.1

25.5

30.6

ZF48K4E

8.9

9.3

9.7

10.1

10.6

11.0

11.5

Suction Gas Return 20C / Subcooling 0K

37

ZFD & ZBD Copeland Scroll Digital Range for Low and Medium Temperature
Refrigeration
Copeland Scroll Digital ZBD and ZFD compressors for stepless
continuous capacity modulation in low and medium temperature refrigeration applications.
Based on the unique Copeland Compliant Scroll design, the Digital modulation operates on a simple mechanism. Capacity control is achieved by separating the scroll sets axially over a small
period of time. It is a simple mechanical solution allowing precise
temperature control and system efciency.
Digital Scroll technology is a simple modulation solution that
can easily and quickly be implemented into any existing system
design as no other components are required.
Digital Scroll technology provides continuous, stepless modulation from 10% to 100% with no operating envelope restriction.
As a result, system pressures and temperatures are tightly controlled. These compressors provide optimum performance for
condensing units, refrigeration packs, process and agricultural
units.
The Digital Scroll range consists of:
ZBD models dedicated to medium temperature applications
ZFD models with vapor injection for low temperature
applications
ZOD model designed for use in R744 (CO2) - see page 42.

Copeland Scroll Digital for Low and Medium


Temperature Refrigeration

These compressors are qualied for R404A, R407A and R22


(ZBD/ZFD).

Digital Scroll Compressor Line-up


ZFD
Summit ZBD
ZBD
Medium/Low Temperature
kw/Cooling
0

10

12

14

16

18

20

22

24

Digital ZBD R404A Evaporating -10C, Condensing 45C, Suction Gas Temperature 20C, Subcooling 0K
Digital ZFD: R404A Evaporating -35C, Condensing 40C, Suction Gas Temperature 20C, Subcooling 0K

Continuous modulation from 10% to 100% ensuring a


perfect match of capacity and power to the desired load
An economical and reliable alternative to variable
speed drive
Precise suction pressure control with associated energy
savings
Food quality is maintained by stable evaporating
temperatures in the refrigerated areas
Longer lasting refrigeration equipment due to fewer
compressor cycling
Quick and easy integration into refrigeration equipment,
similar to any other scroll compressor
Availability of optional sound shell on all model providing an
additional 10dBA sound attenuation for silent operation
Availability of Emersons series of controllers that operate
the Digital Scroll compressor

Operating Envelope R404A


70

60

Condensing Temperature C

Features and Benets

50

40

30

20

10

Maximum Allowable Pressure (PS)

-45

-40

-35

-30

-25

-20

-15

-10

-5

10

Evaporating Temperature C

Digital ZBD:
Low Side PS 22.6 bar(g) / High Side PS 32 bar(g)
Digital ZFD:
Low Side PS 19 bar(g) / High Side PS 28 bar(g)

38

ZBD 20C Suction Gas Return

ZBD 10K Superheat

ZFD 20C Suction Gas Return

Summit ZBD

Refer to Emersons Select 7.5 selection software for individual model operating
envelopes and other refrigerants.

15

33

TFD

1
1/4

PFJ

TFD

17

Sound Pressure
@1 m (dBA) ***

30

237/243/463

3 Ph**

243/243/432

1.89

40

62

48

67

1 Ph*

1.24

11

Locked Rotor
Current (A)

3 Ph**

2.2

1 Ph*

Net Weight (kg)

2.1

6.8

3 Ph**

Length/Width/Heigth
(mm)

5.1

4.0

Maximum Operating Current (A)

1 Ph*

Oil Quantity
(l)

4.0

ZBD29KCE

Rotalock Discharge
(inch)

COP

ZBD21KCE

Displacement (m3/h)

R404A

Capacity
(kW)

Motor Version/
Code

Nominal
hp

Rotalock Suction (inch)

Technical Overview

97

ZBD30KCE

4.0

7.0

2.2

12

1.89

241/246/482

37

TFD

52

59

ZBD38KCE

4.0

8.6

2.2

14

1.89

241/246/481

38

TFD

11

66

67

ZBD45KCE

6.0

10.2

2.1

17

1.89

241/246/494

40

TFD

12

74

61

ZBD58KCE

8.0

13.5

2.1

22

2.51

264/284/476

60

TFD

15

95

65

ZBD76KCE

10.0

17.9

2.2

29

3.25

293/285/533

62

TFD

20

118

66

1
3/4

1
1/4

14

Sound Pressure
@1 m (dBA) ***

TFD

3 Ph**

43

Locked Rotor
Current (A)

1 Ph*

300/299/494

3 Ph**

1.89

1 Ph*

Maximum Operating Current (A)

3 Ph**

1
1/4

Motor Version/
Code

1 Ph*

Net Weight (kg)

17

Length/Width/Heigth
(mm)

1.5

Oil Quantity
(l)

6.0

Rotalock Discharge
(inch)

COP

6.0

Rotalock Suction
(inch)

Capacity
(kW)

ZFD18KVE

Displacement (m3/h)

R404A

Nominal
hp

Conditions EN12900 : MT, Evaporating -10C, Condensing 45C, Suction Gas Temperature 20C, Subcooling 0K
* 1 Ph: 230V/ 50Hz
** 3 Ph: 380-420V/ 50Hz
*** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

74

62

Conditions EN12900 : LT, Evaporating -35C, Condensing 40C, Suction Gas Temperature 20C, Subcooling 0K
* 1 Ph: 230V/ 50Hz
** 3 Ph: 380-420V/ 50Hz
*** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

39

Capacity Data
Condensing Temperature +40C
Medium Temperature
Cooling Capacity (kW)

R404A
Model

Evaporating Temperature (C)


-35

Power Input (kW)

R404A

-30

-25

-20

-15

-10

-5

Model

ZBD21KCE

2.0*

3.0

3.7

4.5

5.5

6.6

ZBD29KCE

2.8*

4.1

5.0

6.1

7.4

8.9

ZBD30KCE

2.9*

4.2

5.1

6.3

7.6

ZBD38KCE

3.6*

5.2

6.3

7.7

ZBD45KCE

3.7*

5.6

7.0

8.7

ZBD58KCE

4.3*

7.3

9.5

12.0

ZBD76KCE

6.9*

10.3

12.9

15.9

-35

-30

-25

-20

-15

-10

-5

6.0

7.1

8.5

10.1

11.9

14.0

16.4

Evaporating Temperature (C)


-35

-30

-25

-20

-15

-10

-5

ZBD21KCE

1.8*

1.9

2.0

2.0

2.1

2.1

ZBD29KCE

2.3*

2.5

2.6

2.7

2.8

2.8

9.1

ZBD30KCE

2.3*

2.5

2.7

2.8

2.9

3.0

9.3

11.1

ZBD38KCE

2.9*

3.1

3.2

3.4

3.5

3.7

10.8

13.1

ZBD45KCE

4.0*

4.1

4.2

4.3

4.4

4.5

14.7

17.7

ZBD58KCE

5.9*

5.7

5.7

5.7

5.7

5.8

19.4

23.2

ZBD76KCE

7.2*

7.2

7.3

7.3

7.4

7.5

-35

-30

-25

-20

-15

-10

-5

4.0

4.2

4.4

4.6

4.7

4.9

5.0

Low Temperature with Enhanced Vapor Injection

ZFD18KVE

ZFD18KVE

Suction Gas Return 20C / Subcooling 0K


*Suction Superheat 10K / Subcooling 0K
Preliminary data

Condensing Temperature +40C


Medium Temperature
Cooling Capacity (kW)

R407A
Model

Evaporating Temperature (C)


-35

-30

-25

-20

-15

ZBD30KCE

4.6

5.8

ZBD45KCE

6.4

8.1

-10

Power Input (kW)

R407A
-5

Model

7.3

9.0

10.1

12.5

Evaporating Temperature (C)


-35

-30

-25

-20

-15

-10

-5

ZBD30KCE

2.8

2.8

2.8

2.8

ZBD45KCE

3.8

3.8

3.8

3.9

Low Temperature with Enhanced Vapor Injection

ZFD18KVE

-35

-30

-25

-20

-15

-10

-5

4.9

7.3

8.8

10.8

13.3

16.5

ZFD18KVE

-35

-30

-25

-20

-15

-10

-5

3.4

3.5

3.6

3.7

3.9

4.1

4.4

Suction Gas Return 20C / Subcooling 0K


* Suction Superheat 10K / Subcooling 0K

Condensing Temperature +40C


Medium Temperature
Cooling Capacity (kW)

R22
Model

-35

-30

Power Input (kW)

R22

Evaporating Temperature (C)

Evaporating Temperature (C)

-25

-20

-15

-10

-5

Model

-25

-20

-15

-10

-5

ZBD30KC

3.4*

4.4*

5.5*

6.9

8.4

ZBD30KC

2.4*

2.5*

2.5*

2.6

2.7

ZBD45KC

5.2*

6.6*

8.2*

10.1

12.3

ZBD45KC

3.5*

3.6*

3.6*

3.7

3.8

Suction Gas Return 20C / Subcooling 0K


* Suction Superheat 10K / Subcooling 0K

40

-35

-30

41

ZO & ZOD Scroll Compressor Range for CO2-Subcritical Refrigeration


ZO Copeland Scroll Compressors have been designed for use in
R744 (CO2) low temperature refrigeration systems. These compressors are suitable for usage in CO2-subcritical cascade and
booster systems.
Increasing environmental concerns about potential direct emissions from HFC-based refrigeration systems into the atmosphere
have led to the revival of R744 in parts of the European refrigeration market. Regionally, this trend is reinforced by legislation and
taxation schemes which favor the usage of refrigerant R744.
In comparison with HFC refrigerants, the specic properties of
R744 require changes in the design of the refrigeration system.
The ZO range of Copeland Scroll compressors has been particularly designed to exploit the characteristics of R744 refrigeration
system. Efciency, reliability and liquid handling advantages of
the Copeland Scroll technology equally apply.
The optimized design of ZO compressors addresses effectively
the challenges of R744 systems i.e. high pressure levels, higher
mass ow for a given displacement while securing proper lubrication.
The range consists of 6 models including 1 digital model for 10 to
100% continuous cooling capacity modulation

ZO Compressor for Low Temperature Refrigeration

ZO and ZOD Compressor Line-up


Digital ZOD
ZO
Cooling capacity (kW)
0

10

15

20

25

Conditions EN12900 R744: Evaporating -35C, Condensing -5C , Suction Superheat 10K, Subcooling 0K

Optimized for high efciency in CO2-subcritical cascade and


booster systems
High condensing temperature limit allowing for optimized
overall system design
Compact design minimizing required machine room space
Half the weight of equivalent semi-hermetic compressors
Optional Sound Shell allowing 10 dBA sound attenuation
High bearing reliability and lubrication of all critical parts
under all conditions including liquid slugging
Availability of a digital model offering simple, stepless 10 to
100% capacity modulation
Maximum Allowable Pressure (PS)

Operating Envelope R744


10

Condensing Temperature C

Features and Benets

-5

-10

-15

ZO:

-20

Low Side PS 33 bar(g) / High Side PS 47 bar(g)


Digital ZOD:
Low Side PS 33 bar(g) / High Side PS 43 bar(g)

-25
-55

-50

-45

-40

-35

-30

-25

Evaporating Temperature C
0C Suction Gas Return

20K Superheat

Refer to Emersons Select 7.5 selection software for individual model operating
envelopes and other refrigerants.

42

-20

Motor
Version/
Code

Maximum
Operating
Current
(A)

Locked Rotor Current


(A)

3 Ph*

3 Ph*

3 Ph*

ZO34K3E

2.0

7.2

3.5

4.07

1.36

242/242/381

30

TFD

26

ZO45K3E

2.5

10.3

3.9

5.37

1.42

242/242/403

31

TFD

35

ZO58K3E

3.5

13.0

3.9

6.87

1.42

242/242/417

33

TFD

48

ZO88KCE

5.0

19.5

3.9

10.11

1.89

245/249/440

40

TFD

12

64

ZO104KCE

6.0

22.6

4.0

11.68

1.89

242/242/461

40

TFD

15

74

ZOD104KCE

6.0

22.1

3.8

11.68

1.89

241/246/484

41

TFD

15

75

1 1/4

1/2

Sound Pressure
@1 m (dBA) **

Length/Width/
Heigth
(mm)

Net Weight
(kg)

Oil Quantity
(l)

Stub Discharge
(inch)

Stub Suction (inch)

Displacement (m3/h)

COP

Capacity
(kW)

R744

Nominal
hp

Technical Overview

EN12900 R744 - LT: Evaporating -35C, Condensing -5C, Suction Superheat 10K, Subcooling 0K
* 3 Ph: 380-420V/ 50Hz
** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

Capacity Data
Condensing Temperature -10C
Cooling Capacity (kW)

R744

Power Input (kW)

R744

Evaporating Temperature (C)

Evaporating Temperature (C)

Model

-45

-40

-35

-30

Model

-45

-40

-35

-30

ZO34K3E

4.8

6.2

7.8

9.7

ZO34K3E

1.8

1.8

1.8

1.7

ZO45K3E

7.0

8.8

10.9

13.3

ZO45K3E

2.3

2.3

2.3

2.2

ZO58K3E

8.9

11.2

13.9

17.0

ZO58K3E

3.0

3.0

2.9

2.8

ZO88KCE

13.3

17.0

21.0

25.4

ZO88KCE

4.5

4.5

4.4

4.2

ZO104KCE

15.9

19.7

24.1

29.2

ZO104KCE

4.9

5.0

5.1

5.2

Suction Superheat 10K / Subcooling 0K

Capacity Data - Digital Model


Condensing Temperature -10C
Cooling Capacity (kW)

R744

ZOD104KCE

Power Input (kW)

R744

Evaporating Temperature (C)


-45

-40

-35

-30

15.6

19.1

23.2

27.9

ZOD104KCE

Evaporating Temperature (C)


-45

-40

-35

-30

5.0

5.0

5.1

5.3

Suction Superheat 10K / Subcooling 0K

43

Sound Shell for Copeland Scroll Compressors


Quiet Operation in Sound Critical Environment
Environmental noise has become a serious problem that can lead
to potential contentious situations. It is particularly true for refrigeration applications where kitchen equipment or compressor
packs are often source of disturbing noise in domestic areas.
Emerson Climate Technologies put sound minimisation at the
centre of any of its new compressor development along reliability, seasonal efciency and size and weight reduction.
A large portion of equipment acoustic emissions come from condensers and compressors and in some critical sound sensitive applications the refrigeration installations need to be acoustically
insulated. Simple solutions are now available to contain sound
emissions. Emerson Climate Technologies has developed a dedicated Sound Shell for all Copeland Scroll compressors from
215 hp. It completely encapsulates the compressor, minimizing sound leaks while cooling performance remains uncompromised.

Groundbreaking design techniques and materials, derived from


the automotive industry, were utilized to design the Sound Shell.
The use of low pressure reaction injection moulded parts (top
cap cover, terminal box cover and compressor base plate) allows
a 1012 dBA sound attenuation.
It is a signicant improvement over conventional sound jackets
available from other suppliers that reduce sound by 36 dBA depending on the application. Particular attention was also paid in
the design stage to ensure ease of mounting in retrot, service
and new installation situations.

Sound Shell for Copeland Scroll

2-4 hp scroll

44

4-6 hp scroll

4-6 hp scroll
ZF with DTC

4-6 hp
Digital Scroll

Summit Series
7-15 hp scroll

Summit Series
Digital Scroll

Technical Overview
Small Scroll
All sizes

Summit Scroll
Small size

Medium size

Summit Digital Scroll


Large size

Small size

Medium size

5.3

5.6

Technical Data
Sound attenuation
Total Weight (kg)

10 - 12 dBA
3.4

4.8

Mantle Thickness

4.9

5.1
25mm

Flammability

Conforms to IEC 60335-1 30

Material
Green felt layer (cotton + binder 1.2 kg/m2)
Mantle

Heavy layer (PVC 4.5 kg/m2)


Closure by use of Velcro fastening - High frequency welded on PVC layer

Base Plate

PU SRIM - Low pressure reaction injection moulding technology


PU SRIM - Low pressure reaction injection moulding technology

Top Cap Cover

Inside insulation green felt and aluminium lm


High temperature insulation ring

Terminal Box Cover

PU SRIM - Low pressure reaction injection moulding technology

45

S-Series and Scroll Booster Compressors


Compressors for the low stage in cascade or booster refrigeration
systems are available as part of the semi-hermetic reciprocating
compressors from 7.5 to 30 hp and as part of the scroll range
from 2 to 15 hp. These provide optimized energy efciency for refrigeration systems operating at low evaporating temperatures.

S-Series Booster Compressor Line-up


D6S Series
D4S Series
D3S Series
kW Cooling
0

10

15

20

25

30

35

40

45

50

Conditions R404A: Evaporating -35C, Condensing -10C, Suction Gas Return 20C, Subcooling 0K

Scroll Booster Compressor Line-up


ZB
kW Cooling
0

10

12

14

16

18

Conditions R404A: Evaporating -35C, Condensing -10C, Suction Gas Return 20C, Subcooling 0K

Positive displacement oil pump for high oil feeding pressure


ensuring good lubrication and bearing cooling
PTFE coated bearings for especially low friction and good
protection at start up
Aluminum piston with optimized geometry for good performance and resistance to liquid handling
High temperature resistant Molybdenum piston rings preventing wear
Optimized bearing surface dimension
Valve reeds of impact resistant spring steel
Sensor for electronic Oil Pressure Switch OPS2 for durability
Electronic motor protection module

Operating Envelope R404A - S-Series Booster


25

Condensing Temperature C

Features and Benets - S-Series Booster

20
15
10
5
0
-5
-10
-15
-20
-50

Features and Benets - Scroll Booster

-45

-40

-35

-30

-25

-20

-15

-10

-5

Evaporating Temperature C

Maximum Allowable Pressure (PS)


S-Series booster:
Low Side PS 22.5 bar(g) / High Side PS 28 bar(g)
Scroll booster:
Low Side PS 22.6 bar(g) / High Side PS 32 bar(g)

S-Series 25C Suction Gas Return

Operating Envelope R404A - Scroll Booster


Condensing Temperature C

PTFE coated bearings for especially low friction and good


protection at start up
Copeland Scroll axial and radial compliance for superior
reliability and efciency
Light weight and compactness, more than half the weight of
equivalent semi-hermetic reciprocating compressors
Availability of optional sound shell on all model providing an
additional 10dBA sound attenuation for silent operation

15
10
5
0
-5
-10
-15
-20
-45

-40

-35

-30

Evaporating Temperature C
ZB 25C Suction Gas Return

46

-25

-20

Capacity Data - S-Series Booster


Condensing Temperature -10C
Cooling Capacity (kW)

R404A
Model

Evaporating Temperature (C)


-45

-40

-35

-30

-25

-20

Power Input (kW)

R404A
-15

Evaporating Temperature (C)

Model

-45

-40

-35

-30

-25

D3SC-75X-B

7.6

9.9

12.9

16.5

21.0

D3SC-75X-B

2.4

2.7

3.0

3.2

3.2

D3SS-100X-B

10.5

13.6

17.4

22.0

27.3

D3SS-100X-B

3.6

3.9

4.2

4.4

4.6

D4SL-150X-B

15.3

20.0

25.7

32.5

40.4

D4SL-150X-B

4.9

5.3

5.6

5.8

5.9

D4ST-200X-B

18.4

24.0

30.7

38.7

48.1

D4ST-200X-B

5.6

6.1

6.6

6.8

7.0

D6SL-250X-B

22.4

29.2

37.4

47.2

58.7

D6SL-250X-B

6.7

7.4

8.0

8.5

8.7

D6ST-320X-B

27.2

35.3

45.2

56.9

70.7

D6ST-320X-B

8.3

9.0

9.6

9.9

10.1

-20

-15

Suction Gas Return 20C / Subcooling 0K

Capacity Data - Scroll Booster


Condensing Temperature -10C
Cooling Capacity (kW)

R404A
Model
ZB15KCE-B

-45

-20

Power Input (kW)

R404A

Evaporating Temperature (C)


-40

-35

-30

-25

1.9

2.2

2.7

3.3

-15

Model
ZB15KCE-B

Evaporating Temperature (C)


-45

-40

-35

-30

-25

0.4

0.5

0.4

0.4

ZB19KCE-B

2.1

2.6

3.3

4.2

ZB19KCE-B

0.6

0.6

0.6

0.5

ZB21KCE-B

2.6

3.1

3.8

4.7

ZB21KCE-B

0.7

0.7

0.7

0.7

ZB26KCE-B

2.9

3.7

4.6

5.8

ZB26KCE-B

0.8

0.8

0.8

0.8

ZB30KCE-B

3.5

4.4

5.5

6.8

ZB30KCE-B

0.9

0.9

0.9

0.9

ZB38KCE-B

4.3

5.5

6.9

8.6

ZB38KCE-B

1.1

1.1

1.1

1.0

ZB45KCE-B

5.2

6.6

8.3

10.5

ZB45KCE-B

1.2

1.2

1.2

1.2

ZB50KCE-B

6.2

7.8

9.8

12.1

ZB50KCE-B

1.4

1.3

1.4

1.4

ZB58KCE-B

6.8

8.7

10.8

13.4

ZB58KCE-B

1.5

1.5

1.5

1.6

ZB66KCE-B

7.7

9.8

12.3

15.3

ZB66KCE-B

1.8

1.8

1.9

1.9

ZB76KCE-B

8.9

11.3

14.3

17.7

ZB76KCE-B

2.1

2.1

2.2

2.2

ZB95KCE-B

11.3

14.4

18.0

22.2

ZB95KCE-B

2.5

2.5

2.5

2.6

ZB114KCE-B

13.7

17.2

21.4

26.5

ZB114KCE-B

2.9

3.0

3.0

3.1

-20

-15

Suction Gas Return 20C / Subcooling 0K

47

Semi-Hermetic Reciprocating Compressors


Emerson Climate Technologies offers different ranges of semi-

The Stream Series:

hermetic reciprocating compressors with distinct levels of per-

Emerson Climate Technologies introduces Stream, a brand new

formance and technical characteristics depending on the appli-

line of semi-hermetic 4 and 6 cylinder compressors. The Series

cation requirements:

provides best in class performance for todays HFC-based and


uprising natural and low GWP refrigerants, signicantly reducing

The S-Series:

cost of operation and environmental impact compared to com-

Its design is based on traditional reed valve plates similar as

peting products.

used in reciprocating compressors offered by other manufacturers. The performance of such compressors meets basic market

The range is made of 4 and 6 cylinder models, available for in-

requirements but cannot compete with Discus compressors in

verter applications, and of 4 and 6 cylinder digital models for con-

terms of efciency. The S-Series ranges from 1.5 to 70 hp and is

tinuous capacity modulation.

composed of DK, DL, D2S, D3S, D4S, D6S and D8S presented in

The compressors can be tted with a dedicated sound shell for

this catalogue.

sound sensitive applications.


The new Emerson Climate Technologies line-up of 4 cylinder
compressors for CO2-transcritical applications is the ideal solution
for R744 medium temperature cascade and booster systems. It is
characterised by a design pressure of 135 bar. Refrigerant ow
and heat transfer have been optimized for best performance. In
combination with the CO2-subcritical scroll for the low temperature refrigeration side, Emerson Climate Technologies offers the
most energy efcient package available on the market today.

The Discus range:


It is broadly recognized as the most efcient compressor what-

With advanced protection and diagnostics features for system

ever the running condition. This range is mainly used in refrigera-

reliabilty, reduced service costs and increased equipment up-

tion medium and low temperature applications where system ef-

time, the Stream series is built to last in todays modern changing

ciency is a priority for the end-user. The key difference between

world.

Discus and other reciprocating compressors lies in its valve


plate design. Traditional reed valves are replaced by puck
type valves that are integrated in the valve plate. This special design eliminates the dead volume at the end of the compression
and allows for the highest compressor efciency.
To date no other reciprocating compressor is able to match Discus in terms of performance. Available from 4 to 60 hp they are
referred to as D2D, D3D, D4D, D6D and D8D in this catalogue.

Stream 4 Cylinder

Stream Digital 4 Cylinder

Stream for R744

48

Stream 6 Cylinder

Stream Digital 6 Cylinder

Sound Shell for Stream

Emerson CoreSense Diagnostics for Refrigeration


Emerson CoreSense Diagnostics is an innovative technology
for Copeland Stream refrigeration compressors. It goes beyond
compressor protection by assisting in system diagnosis and optimization. Providing service engineers with detailed information
at the right time, system related problems can be diagnosed faster or even before they occur. Supermarket operators benet from
increased system uptime, reduction in food loss and reduced
maintenance costs.
Technical Specication
Power supply 120/240V AC, 24V AC
Front end: 2 x LED, red/yellow, green
Communication protocol (ModbusRTU)
Bus to system controller: RS 485, 3-wire, (+,-,GND)
Discharge temperature sensor
Current sensor and sensor module
Flash memory
Alarm reset button with remote reset capability
IP 54
Benets
Reduce applied system costs
Manage on-site compressor data
Facilitate predictive maintenance &
advanced diagnostics
Reduce maintenance costs
Increase system uptime / reduce food loss

Emerson CoreSense Diagnostics for Refrigeration.


Ensuring Best Performance over Full Lifetime.

Functions
Motor and
Oil protection
Sensor Module
Current sensing,
voltage imbalance,
phase loss monitoring

Modbus
Communication
to system controller

CoreSense
Diagnostics
Memory
Asset, runtime and
alarm information

Status LEDs

Compressor
Power
Consumption

Discharge
Temperature
Protection

Scope of Supply
Discharge Temperature Sensor
CoreSense Diagnostics
Control Module

Current Sensor

Oil Pressure Sensor

Motor Temperature Sensor


Sensor Module

49

Copeland Stream With CoreSense Diagnostics,


Semi-Hermetic Reciprocating Compressors For HFC
Stream series 4 and 6 cylinder compressors provide best in class
performance, thereby signicantly reducing cost of operation
and environmental impact compared to competing products.
With advanced protection and diagnostics features for system
reliabilty, reduced service costs and increased equipment uptime,
Stream series is built to last in todays modern changing world.
Features and Benets
Range of 16 models from 62 to 153m3/h
Best-in-class seasonal efciencies, up to 15% higher than
market standard
Multi-refrigerant compressor as it is compatible with R404A,
R134a, R407A/C and R22
Stepless capacity modulation by means of inverter or Digital
modulation (see separate data sheet)
Wide Operating Envelope covering Low and Medium
Temperature Refrigeration without cooling fan
Reduced sound level, dimensions and weight by up to 45 kg
CoreSense Diagnostics Features
Motor and oil protection
Storage of compressor asset and advanced runtime
information

Copeland Stream compressor


Designed to Deliver Best-in-Class Performance

Runtime/alarm signalling using multi-colour LED ash-codes


Communication to system controller via Modbus
Individual compressor power monitoring

Stream Line-up with R404A, Medium Temperature


Stream 6 Cylinder
Stream 4 Cylinder
kW Cooling
30

35

40

45

50

55

60

65

70

75

80

85

90

Conditions: EN12900 R404A: Evaporating -10 C, Condensing 45 C, Suction Gas Temperature 20 C, Subcooling 0K

Stream Line-up with R404A, Low Temperature


Stream 6 Cylinder
Stream 4 Cylinder
kW Cooling
0

10

12

14

16

18

20

22

24

26

28

30

Conditions: EN12900 R404: Evaporating -35 C, Condensing 40 C, Suction Gas Temperature 20 C, Subcooling 0K

Operating Envelope R404A


With Small Motor

With Large Motor


60

Condensing Temperature C

Condensing Temperature C

60

50

40

30

20

10

50

40

30

20

10

0
-60

-50

-40

-30

-20

-10

10

Evaporating Temperature C
25C SGRT
0C SGRT

Maximum Allowable Pressure (PS)


Low Side PS 22.5 bar(g) / High Side PS 28 bar(g)

50

-60

-50

-40

-30

-20

-10

Evaporating Temperature C
SH <20C

25C SGRT
0C SGRT

10

Technical Overview
Motor Version / Code

Maximum
Operating
Current (A)

Locked Rotor Current


(A)

3 Ph*

3 Ph*

3 Ph*

1)

2)

Capacity
(kW) 1)

COP 1)

Capacity
(kW) 2)

COP 2)

Displacement
(m3/h)

Oil Quantity
(l)

4MF-13X

13.0

33.4

2.4

11.4

1.4

61.7

3.30

636/503/450

177

AWM

26

105

69

73

4MA-22X

22.0

33.6

2.4

10.8

1.4

61.7

3.30

636/503/450

178

AWM

36

175

69

75

4ML-15X

15.0

38.7

2.3

13.2

1.5

71.4

3.30

636/503/450

180

AWM

35

156

70

72

4MH-25X

25.0

38.8

2.4

12.5

1.4

71.4

3.30

655/503/450

187

AWM

39

199

70

74

4MM-20X

20.0

42.6

2.3

14.7

1.5

78.0

3.30

655/503/450

182

AWM

39

175

71

73

4MI-30X

30.0

42.8

2.4

13.9

1.4

78.0

3.30

655/503/450

188

AWM

47

221

71

76

4MT-22X

22.0

47.8

2.3

16.5

1.5

87.7

3.30

655/503/450

183

AWM

45

175

72

74

4MJ-33X

33.0

48.0

2.3

16.0

1.4

87.7

3.30

655/503/450

190

AWM

53

221

72

75

4MU-25X

25.0

54.2

2.3

18.7

1.5

99.5

3.30

655/503/450

186

AWM

52

199

73

73

4MK-35X

35.0

54.4

2.3

17.7

1.4

99.5

3.30

687/503/450

202

AWM

61

255

73

75

6MM-30X

30.0

61.8

2.3

21.6

1.4

120.5

3.30

723/550/447

215

AWM

60

255

73

79

6MI-40X

40.0

64.2

2.4

20.3

1.4

120.5

3.30

723/550/447

219

AWM

71

304

73

79

6MT-35X

35.0

70.4

2.3

25.1

1.5

135.1

3.30

723/550/447

221

AWM

67

255

75

79

6MJ-45X

45.0

72.4

2.3

23.6

1.4

135.1

3.30

773/550/447

223

AWM

81

304

75

80

6MU-40X

40.0

79.8

2.2

28.4

1.4

153.2

3.30

773/550/447

225

AWM

75

306

77

81

6MK-50X

50.0

82.1

2.2

26.6

1.4

153.2

3.30

773/550/447

230

AWM

93

393

77

81

R404A

Length/
Width/Heigth
(mm)

Net Weight
(kg)

Nominal
hp

Sound Pressure
@1 m (dBA) **

All Preliminary Data

(1) MT= Conditions EN12900 : Evaporating -10C, Condensing 45C, Suction Gas Temperature 20C, Subcooling 0K
(2) LT= Conditions EN12900 : Evaporating -35C, Condensing 40C, Suction Gas Temperature 20C, Subcooling 0K
* 3 Ph: 380-420V/ 50Hz
** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

Capacity Data
Condensing Temperature 40C
Cooling Capacity (kW)

R404A
Model

-45

-35

-30

-20

-10

Power Input (kW)

R404A

Evaporating Temperature (C)


-5

Model

Evaporating Temperature (C)


-45

-35

All preliminary data


4MA-22X
4MF-13X

10.2

14.2

24.0

37.0

45.0

10.8

14.3

23.3

35.5

43.1

12.4

16.9

28.1

43.2

52.5

13.3

17.4

28.0

42.4

51.2

14.3

19.3

31.5

47.5

57.3

5.6*

15.1

19.7

31.4

47.1

56.8

16.1

21.6

35.3

53.3

64.3

6.3*

17.0

22.1

35.2

52.9

63.8

18.1

24.3

39.6

59.8

72.2

19.1

24.8

39.6

59.5

71.7

21.4

28.8

46.8

70.7

85.4

7.9*

22.6

29.6

46.9

69.3

82.6

24.0

32.3

52.8

80.3

97.4

8.9*

25.3

33.1

52.4

77.5

92.4

26.9

36.2

59.2

90.1

109.3

28.4

37.2

58.9

87.1

103.9

3.5*

4MH-25X
4ML-15X

4.7*

4MI-30X
4MM-20X
4MJ-33X
4MT-22X
4MK-35X
4MU-25X

7.1*

6MI-40X
6MM-30X
6MJ-45X
6MT-35X
6MK-50X
6MU-40X

9.9*

-30

-20

-10

-5

14.5

All preliminary data


64.4

4MA-22X
4MF-13X

75.1

102.0

4MK-35X

121.4

6MI-40X

4MU-25X

6MM-30X

7.9*

9.1*

10.7*

6MJ-45X
6MT-35X

156.6

7.1*

4MJ-33X
4MT-22X

139.7

6.2*

4MI-30X
4MM-20X

90.9

4.8*

4MH-25X
4ML-15X

81.1

7.1

11.9*

6MK-50X
6MU-40X

13.6*

8.5

11.0

13.0

13.7

7.4

8.7

11.1

13.1

13.8

8.7

10.3

13.1

15.4

16.3

9.1

10.5

13.2

15.6

16.6

9.7

11.4

14.6

17.2

18.2

10.3

11.9

14.9

17.4

18.4

10.9

12.8

16.3

19.2

20.4

11.5

13.3

16.6

19.5

20.6

12.5

14.6

18.7

22.0

23.4

13.1

15.2

19.0

22.3

23.6

14.6

17.2

21.9

25.7

27.2

15.4

17.8

22.2

26.2

28.0

16.6

19.6

24.9

29.5

31.4

17.3

19.9

24.9

29.4

31.4

19.0

22.4

28.5

33.8

36.0

19.7

22.7

28.5

33.6

35.9

17.4

19.6

21.9

25.1

29.3

34.5

39.6

Suction Gas Return 20C / Subcooling 0K


*Suction Superheat 10K / Subcooling 0K

51

Capacity Data
Condensing Temperature 40C
Cooling Capacity (kW)

R134a
Model

Evaporating Temperature (C)


-30

-20

-10

-5

Power Input (kW)

R134a

10

15

59.2

Model

Evaporating Temperature (C)


-30

-20

All preliminary data


12.2*

20.7*

26.2*

40.7

49.3

4MF-13X

12.4

20.7

26.0

39.7

48.3

4MH-25X

13.8*

23.3*

29.5*

45.7

55.3

4ML-15X

15.3

24.9

31.0

46.5

56.1

4MI-30X

15.4*

25.9*

32.7*

50.6

61.3

4MM-20X

17.1

27.7

34.5

51.6

62.3

4MJ-33X

17.3*

29.0*

36.7*

56.8

68.7

4MT-22X

19.2

31.1

38.6

57.9

69.9

4MK-35X

19.4*

32.6*

41.2*

63.7

77.1

4MU-25X

21.5

34.9

43.4

65.0

78.5

6MI-40X

22.6*

38.3*

48.5*

75.6

91.8

6MM-30X

25.7

41.4

51.4

76.7

92.4

6MJ-45X

26.4*

43.5*

54.7*

84.3

101.8

6MT-35X

28.8

46.4

57.6

85.9

103.4

6MK-50X

29.7*

48.8*

61.4*

94.5

114.2

6MU-40X

32.3

52.1

64.7

96.5

116.2

52

-5

10

15

9.2

All preliminary data

4MA-22X

Suction Gas Return 20C / Subcooling 0K


*Suction Superheat 10K / Subcooling 0K

-10

4MA-22X

5.6*

7.0*

7.6*

8.7

9.0

4MF-13X

6.0

7.2

7.8

8.6

8.8

4MH-25X

7.0*

8.7*

9.4*

10.4

10.6

4ML-15X

7.0

8.7

9.4

10.5

10.9

73.5

4MI-30X

7.6*

9.5*

10.5*

12.1

12.8

4MM-20X

7.9

9.6

10.4

11.6

12.0

82.4

4MJ-33X

8.5*

10.7*

11.7*

13.6

14.3

4MT-22X

8.8

10.8

11.7

13.0

13.4

66.4

4MK-35X

9.7*

12.2*

13.4*

15.5

16.3

4MU-25X

10.1

12.3

13.3

14.9

15.4

110.4

6MI-40X

11.7*

14.7*

16.0*

17.9

18.5

6MM-30X

11.9

14.6

15.9

18.0

18.7

122.0

6MJ-45X

12.8*

16.1*

17.7*

20.6

21.7

6MT-35X

13.3

16.4

17.8

20.1

20.9

6MK-50X

14.7*

18.4*

20.3*

23.6

24.8

6MU-40X

15.2

18.8

20.4

23.0

23.9

92.5

136.8

10.5

13.3

14.8

17.0

18.6

22.4

25.5

53

Copeland Stream Compressors with CoreSense Diagnostics


for R744-Transcritical Applications
Stream series of 4 cylinder CO2 compressors is the ideal solution
for R744 medium temperature cascade and booster systems. It
is characterized by a design pressure of 135 bar. Refrigerant ow
and heat transfer have been optimized for best performance. All
compressors are equipped with CoreSense technology and offer the possibility to diagnose system-related problems faster or
even before they occur.
Features and Benets
Stream provides for exibility in pack design and operation
Compact dimensions
Integrated high and low pressure relief valve
Discharge Temperature Protection
Service valve 360 rotation for ease of piping design
2 sight glasses for mounting of oil management control and
visual inspection
One additional sight glass for oil visual inspection at run time
One oil port for oil equalization in parallel system
Oil splasher system ensuring lubrication at constant and
variable speed
Designed for durability and performance in R744 applications
Low sound, low vibration and large discharge chamber to
eliminate pulsation
High design pressures of 135 bar (high side) and 90 bar
(low side)
Burst pressures in excess of safety factor 3
Cylinder head and discharge plenum design minimizing heat
transfer to suction side
Stepless capacity modulation via inverter from 25 to 75 Hz
Copeland CoreSense Diagnostics
Individual compressor power consumption monitoring

Copeland Stream Compressors for R744 Refrigeration


Designed for Durability and Best-in-Class
Performance in CO2-Transcritical Applications

Stream for R744 Line-up


R744
kW Cooling
10

15

20

25

Conditions: EN12900 R744: Evaporating -10C, Gas cooler exit: 35C/ 90 bar, Superheat: 10K

Operating Envelope R744


130

Discharge Pressure (bar)

110

90

70

50

30

10
-25

-20

-15

-10

-5

Evaporating Temperature C

54

10

30

35

40

Motor Version /
Code

Maximum Operating Current (A)

Locked Rotor Current (A)

3 Ph*

3 Ph*

3 Ph*

Sound Pressure
@1 m (dBA) **

Length/Width/
Heigth
(mm)

Net Weight
(kg)

Oil Quantity
(l)

Displacement
(m3/h)

COP

Nominal
hp

R744

Capacity
(kW)

Technical Overview

All Preliminary Data


4MTL-10X

10.0

20.0

1.7

9.5

3.30

706/445/423

156

AWM

25

175

63

4MTL-15X

15.0

26.0

1.8

12.5

3.30

706/445/423

157

AWM

21

175

63

4MTL-30X

30.0

38.0

1.8

17.9

3.30

706/445/423

160

AWM

45

175

63

Conditions EN12900 R744: Evaporating -10C, Gas cooler exit: 35C/90bar, Superheat: 10K
* 3 Ph: 380-420V/ 50Hz
** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

Capacity Data
Cooling capacity (kW)

Condensing
Condensing

Gas Cooler

4MTL-15X

Gas Cooler

4MTL-30X

Pressure (bar)

Gas Cooler

4MTL-10X

Evaporating Temperature (C)

Temperature
(C)
Condensing

Model

Power Input (kW)

19.7

22.9

26.5

39.7

26.4

32.0

38.4

10

45.0

24.3

29.5

35.4

42.2

15

50.9

22.1

26.9

32.4

20

57.3

19.8

24.2

29.2

25

64.3

17.3

21.2

30

75.0

14.9

35

90.0

13.3

40

100.0

40

110.0

-20

-15

-10

-5

Evaporating Temperature (C)


0

-20

Equivalent evaporation pressure (bar)


30.5

-15

-10

-5

Equivalent evaporation pressure (bar)


34.9

19.7

22.9

26.5

5.7

5.3

4.7

30.5

34.9

49.5

6.4

6.2

5.7

5.1

4.2

38.6

45.5

7.1

34.9

41.1

7.8

7.0

6.7

6.2

5.5

7.8

7.7

7.4

25.6

30.7

36.2

8.5

6.8

8.7

8.7

8.5

8.1

18.3

22.2

26.7

31.6

9.5

9.8

9.9

10.0

9.8

16.4

20.0

24.1

28.7

10.6

11.1

11.5

11.8

11.9

11.6

14.3

17.5

21.2

25.2

11.4

12.0

12.5

12.9

13.2

22.1

26.4

13.9

14.3

39.7

34.5

41.8

50.1

7.1

6.7

6.1

10

45.0

31.8

38.6

46.3

55.0

64.6

8.1

7.8

7.3

6.6

5.5

15

50.9

29.0

35.2

42.4

50.4

59.3

9.0

8.9

8.6

8.0

7.2

20

57.3

26.0

31.7

38.2

45.5

53.6

9.9

9.9

9.8

9.4

8.8

25

64.3

22.7

27.7

33.5

40.0

47.2

10.7

11.0

11.0

10.9

10.4

30

75.0

19.5

23.9

29.0

34.8

41.1

11.9

12.4

12.7

12.8

12.6

35

90.0

17.4

21.4

26.1

31.4

37.2

13.4

14.1

14.7

15.0

15.2

40

100.0

15.0

18.6

22.8

27.4

32.6

14.4

15.2

15.9

16.4

16.8

40

110.0

28.6

34.1

17.8

18.3

39.7

49.7

60.2

72.2

10

45.0

45.8

55.5

66.7

79.3

15

50.9

41.7

50.7

61.1

72.6

20

57.3

37.4

45.6

55.0

65.6

10.3

9.7

8.7

93.1

11.6

11.2

10.5

9.5

7.9

85.4

12.9

12.8

12.3

11.5

10.3

77.2

14.2

14.3

14.1

13.6

12.7

25

64.3

32.7

39.9

48.3

57.7

68.0

15.5

15.8

15.9

15.6

15.0

30

75.0

28.1

34.4

41.8

50.1

59.2

17.2

17.8

18.3

18.4

18.1

35

90.0

25.0

30.8

37.6

45.2

53.6

19.3

20.3

21.1

21.7

21.9

40

100.0

21.7

26.8

32.8

39.5

47.0

20.7

21.9

22.9

23.7

24.2

40

110.0

41.2

49.1

25.6

26.3

55

Copeland Stream Digital with CoreSense Diagnostics


for Continuous Capacity Modulation
Stream Digital series 4 and 6 cylinder compressors provide an
alternative means of continuous modulation to inverter. Digital
modulation is the most simple and precise method of capacity
control and helps to contain applied costs associated with modulation.
Digital technology is based on controlling a high cycle solenoid
valve tted on one of the cylinder heads based on cycle time.
The valve actuates a piston that controls the ow of gas into the
suction area of the Stream valve plate.
The compressor always run at constant speed which resolves the
challenges related to oil return, mechanical and electrical stress
on the system.
All compressors are equipped with CoreSenseTM technology and
offer the possibility to diagnose system related problems faster
or even before they occur.
Copeland Stream Digital compressor

Features and Benets


Range of 16 Models from 62 to 153 m3/h
Multi-refrigerant compressor as it is compatible with R404A,
R134a, R407A/C and R22
Continuous modulation from 50100% (4-cylinder) and
33100% (6-cylinder) ensuring a perfect match of capacity
and power to refrigeration load
Economical and reliable alternative to frequency inverters
Precise suction pressure control with associated energy
savings and stable evaporating temperatures
Quick and easy integration into refrigeration equipment,
similar to any other standard compressor

Possibility to easily retrot existing installations with digital


cylinder head kit
No vibrations or mechanical stress on system piping and
compressor parts
Reduced compressor cycling for longer contactor and
compressor life
Emerson CoreSense Diagnostics technology providing
advanced protection, diagnostics and preventive
maintenance

Stream Digital Line-up with R404A, Medium Temperature


Stream 6 Cylinder
Stream 4 Cylinder
kW Cooling
30

35

40

45

50

55

60

65

70

75

80

85

90

Conditions: EN12900 R404A: Evaporating -10 C, Condensing 45 C, Suction Gas Temperature 20 C, Subcooling 0K

Stream Digital Line-up with R404A, Low Temperature


Stream 6 Cylinder
Stream 4 Cylinder
kW Cooling
0

10

12

14

16

18

20

22

24

26

28

30

Conditions: EN12900 R404: Evaporating -35 C, Condensing 40 C, Suction Gas Temperature 20 C, Subcooling 0K

Operating envelope R404A- full load -100% modulation


With Small Motor

With Large Motor


60

Condensing Temperature C

Condensing Temperature C

60

50

40

30

20

10

50

40

30

20

10

0
-60

-50

-40

-30

-20

-10

10

Evaporating Temperature C
25C SGRT
0C SGRT

56

-60

-50

-40

-30

-20

-10

Evaporating Temperature C
SH <20C

25C SGRT
0C SGRT

10

1.4

61.7

3.30

636/503/450

177

AWM

26

105

69

73

4MAD-22X

22.0

33.6

2.4

10.8

1.4

61.7

3.30

636/503/450

178

AWM

36

175

69

75

4MLD-15X

15.0

38.7

2.3

13.2

1.5

71.4

3.30

636/503/450

180

AWM

35

156

70

72

4MHD-25X

25.0

38.8

2.4

12.5

1.4

71.4

3.30

655/503/450

187

AWM

39

199

70

74

4MMD-20X

20.0

42.6

2.3

14.7

1.5

78.0

3.30

655/503/450

182

AWM

39

175

71

73

4MID-30X

30.0

42.8

2.4

13.9

1.4

78.0

3.30

655/503/450

188

AWM

47

221

71

76

4MTD-22X

22.0

47.8

2.3

16.5

1.5

87.7

3.30

655/503/450

183

AWM

45

175

72

74

4MJD-33X

33.0

48.0

2.3

16.0

1.4

87.7

3.30

655/503/450

190

AWM

53

221

72

75

4MUD-25X

25.0

54.2

2.3

18.7

1.5

99.5

3.30

655/503/450

186

AWM

52

199

73

73

4MKD-35X

35.0

54.4

2.3

17.7

1.4

99.5

3.30

687/503/450

202

AWM

61

255

73

75

6MMD-30X

30.0

61.8

2.3

21.6

1.4

120.5

3.30

723/550/447

215

AWM

60

255

73

79

6MID-40X

40.0

64.2

2.4

20.3

1.4

120.5

3.30

723/550/447

219

AWM

71

304

73

79

6MTD-35X

35.0

70.4

2.3

25.1

1.5

135.1

3.30

723/550/447

221

AWM

67

255

75

79

6MJD-45X

45.0

72.4

2.3

23.6

1.4

135.1

3.30

773/550/447

223

AWM

81

304

75

80

6MUD-40X

40.0

79.8

2.2

28.4

1.4

153.2

3.30

773/550/447

225

AWM

75

306

77

81

6MKD-50X

50.0

82.1

2.2

26.6

1.4

153.2

3.30

773/550/447

230

AWM

93

393

77

81

Length/
Width/Heigth
(mm)

Net Weight
(kg)

Oil Quantity
(l)

11.4

COP 2)

2.4

Capacity
(kW) 2)

33.4

COP 1)

13.0

Capacity
(kW) 1)

4MFD-13X

R404A

Nominal
hp

Displacement
(m3/h)

Technical Overview

Motor Version
/ Code

Maximum
Operating
Current (A)

Locked Rotor
Current (A)

3 Ph*

3 Ph*

3 Ph*

1)

2)

Sound Pressure
@1 m (dBA) **

All Preliminary Data

(1) MT= Conditions EN12900 : Evaporating -10C, Condensing 45C, Suction Gas Temperature 20C, Subcooling 0K
(2) LT= Conditions EN12900 : Evaporating -35C, Condensing 40C, Suction Gas Temperature 20C, Subcooling 0K
* 3 Ph: 380-420V/ 50Hz
** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

57

Discus Reciprocating Compressor Range


From 2 to 8 cylinder semi-hermetic reciprocating compressors
for medium / low temperature refrigeration applications.
The key difference between Discus and traditional reciprocating
technologies lies in the valve plate design. The Discus valve plate
allows gas to ow into the cylinders with a minimum heat gain,
while suction cavities are designed to smoothly route the gas to
minimize losses. These effects lead to:
Superior cooling capacity due to no re-expansion volume
Up to 10% higher efciency compared to conventional costeffective reed type compressors
Lower operating costs for the end-user
The Discus ranges from 5 to 70 hp and provide cooling capacities from 8 to 96 kW in medium temperature (R404A, -10/45C)
and 2 to 35 kW in low temperature (R404A, -35/40C). These
compressors are qualied for R404A, R507, R134a and R22. All
Discus compressors are designed to deliver maximum performance and reliability:
Discus puckvalve integrated into the valve plate for
highest performance whatever the operating condition
Positive displacement high ow oil pump guarantees high oil
feeding pressure for good lubrication and bearings cooling

Discus compressor
PTFE coated bearings for especially low friction and good
protection at start up
Electronic motor protection module
Availability of two motor sizes per displacement. The small
motor covers all refrigeration applications while the large
motor can be used in comfort or inverter applications

Discus Compressor Line-up


D8D-Series
D6D-Series
D4D-Series
D3D-Series
D2D-Series
Displacement (m3/h)
0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

10

Conditions: EN12900, R404A: Evaporating -10C, Condensing 40C, Suction Gas Temperature 20C, Subcooling 0K

Highest level of efciency available on the market, whatever


the refrigerant and operating condition
Integrated oil pump and Electronic Oil Pressure Switch OPS2
for maximum reliability
Two motor sizes per displacement, optimized for different
applications
Large operating envelope that allows medium and low tem
perature applications to be covered by one single model
with condensing limit as low as 5C
Provide cooling capacity modulation either by cylinder head
blocked suction or with use of frequency inverters from 25
to 60Hz
Multi-refrigerant compressor range one model to cover all
standard refrigerants

Operating Envelope R404A


70

60

Condensing Temperature C

Features and Benets

50

40

30

20

10

Maximum Allowable Pressure (PS)


0

Low Side PS 22.5 bar (g)/ High Side PS 28 bar (g)

-55 -50 -45 -40 -35 -30 -25 -20 -15 -10 -5

Evaporating Temperature C
Refer to Emersons Select 7.5 selection software for individual model operating
envelopes and other refrigerants.

58

Large Motor 25C SGRT

Large Motor 25C SGRT + Fan

Small Motor 25C SGRT

Small Motor 0C SGRT + Fan

15

Sound Pressure
@1 m (dBA) **

3 Ph*

Length/Width/
Heigth
(mm)

D2DC-50X

5.0

7.9

2.3

2.1

1.2

16.8

2.30

590/330/470

132

AWM

55

65

D2DD-50X

5.0

9.7

2.4

2.8

1.3

19.3

2.30

590/330/470

132

AWM

10

55

65

D2DL-40X

4.0

12.0

2.3

3.8

1.4

23.7

2.30

590/330/470

131

AWM

11

55

64

D2DL-75X

7.5

12.2

2.4

3.6

1.3

23.7

2.30

590/330/470

136

AWM

14

70

66

D2DB-50X

5.0

14.6

2.3

4.6

1.4

28.0

2.30

590/330/470

131

AWM

13

55

64

D2DB-75X

7.5

14.9

2.4

5.0

1.5

28.0

2.30

590/330/470

136

AWM

16

70

66

D3DA-50X

5.0

16.3

2.2

5.7

1.4

32.2

3.70

655/370/480

146

AWM

16

55

69

D3DA-75X

7.5

17.2

2.4

5.2

1.3

32.2

3.70

680/370/480

152

AWM

18

106

70

D3DC-100X

10.0

20.6

2.5

6.5

1.4

38.0

3.70

680/370/480

164

AWM

21

121

70

D3DC-75X

7.5

19.8

2.3

7.0

1.4

38.0

3.70

655/370/480

150

AWM

18

70

71

D3DS-100X

10.0

27.1

2.3

9.6

1.5

49.9

3.70

680/370/480

162

AWM

24

121

71

D3DS-150X

15.0

27.5

2.3

9.1

1.4

49.9

3.70

710/370/490

166

AWM

29

129

71

D4DF-100X

10.0

29.1

2.3

9.7

1.4

56.0

3.30

680/535/605

179

AWM

27

105

76

D4DA-200X

20.0

30.2

2.4

9.2

1.4

56.0

3.30

650/535/495

196

AWM

33

175

72

D4DH-250X

25.0

38.6

2.4

12.2

1.4

70.8

3.30

670/535/495

209

AWM

42

199

72

D4DL-150X

15.0

38.4

2.3

13.1

1.4

70.8

3.30

680/535/605

205

AWM

35

156

77

D4DT-220X

22.0

46.5

2.3

16.2

1.5

84.7

3.30

700/535/795

215

AWM

43

175

78

D4DJ-300X

30.0

46.6

2.3

15.4

1.4

84.7

3.30

690/535/495

214

AWM

53

221

74

D6DH-350X

35.0

56.6

2.3

18.7

1.4

160.0

3.30

760/580/490

246

AWM

64

304

76

D6DL-270X

27.0

54.4

2.2

19.0

1.4

106.0

3.30

740/580/490

242

AWM

54

199

80

D6DJ-400X

40.0

68.1

2.3

22.3

1.4

127.0

6.80

760/580/545

261

AWM

83

304

76

D6DT-320X

30.0

66.2

2.2

23.6

1.4

127.0

6.80

740/580/700

261

AWM

62

255

81

D8DH-500X

50.0

81.7

2.4

26.3

1.4

151.0

7.60

835/475/610

330

AWM

88

458

79

D8DL-370X

37.0

81.4

2.3

28.0

1.4

151.0

7.60

835/475/610

323

AWM

74

349

77

D8DJ-600X

60.0

98.0

2.3

32.7

1.4

181.0

7.60

835/475/610

331

AWM

108

476

80

D8DT-450X

45.0

96.0

2.3

34.7

1.5

181.0

7.60

835/475/610

335

AWM

91

441

78

R404A

Net Weight
(kg)

Oil Quantity
(l)

3 Ph*

COP 2)

3 Ph*

Capacity
(kW) 2)

Locked Rotor Current


(A)

COP 1)

Maximum
Operating
Current (A)

Capacity
(kW) 1)

Motor Version / Code

Nominal
hp

Displacement
(m3/h)

Technical Overview

(1) MT= Conditions EN12900 : Evaporating -10C, Condensing 45C, Suction Gas Temperature 20C, Subcooling 0K
(2) LT= Conditions EN12900 : Evaporating -35C, Condensing 40C, Suction Gas Temperature 20C, Subcooling 0K
* 3 Ph: 380-420V/ 50Hz
** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

59

Capacity Data
Condensing Temperature 40C
Cooling Capacity (kW)

R404A
Model

-35

-30

-20

-10

-5

-35

-30

-20

-10

-5

2.1

3.0

5.4

8.8

11.0

16.5

D2DC-50X

1.7

2.1

2.7

3.3

3.6

3.8

D2DD-50X

2.8

3.9

6.8

10.8

13.2

19.3

D2DD-50X

2.2

2.5

3.3

3.9

4.1

4.3

24.1

D2DL-75X

1.2*

D2DL-75X
D2DB-50X

1.7*

D2DB-75X
D3DA-50X

2.0*

D3DA-75X
D3DC-100X

Model

Evaporating Temperature (C)

D2DC-50X

D2DL-40X

-45

Power Input (kW)

R404A

Evaporating Temperature (C)

D2DL-40X

3.8

5.1

8.5

13.2

16.2

3.6

4.9

8.4

13.4

16.5

4.6

6.2

10.4

16.0

19.4

5.0

6.6

10.7

16.4

20.0

5.7

7.4

11.9

17.9

21.7

5.2

7.2

12.2

18.9

23.1

33.4

D3DA-75X

39.7

D3DC-100X

D2DB-50X
28.8

-45

1.8*

2.2*

D2DB-75X
D3DA-50X

2.7*

2.7

3.2

4.1

4.9

5.3

2.7

3.1

4.0

4.8

5.1

3.2

3.8

4.9

5.9

6.3

3.4

3.9

5.0

5.9

6.3

4.0

4.7

5.9

6.9

7.3

3.9

4.6

5.9

6.9

7.3

7.6
8.7

5.5

6.9

6.5

8.9

14.7

22.7

27.6

4.5

5.3

6.8

7.9

8.4

D3DC-75X

2.8*

7.0

9.1

14.4

21.6

26.1

D3DC-75X

3.4*

4.9

5.6

7.0

8.2

8.7

D3DS-100X

4.0*

9.6

12.5

19.8

29.5

35.5

D3DS-100X

4.7*

6.5

7.5

9.4

11.1

11.7

9.1

12.2

19.9

30.2

36.5

6.3

7.4

9.4

11.1

11.6

9.7

12.8

20.9

32.0

38.7

6.8

8.0

10.2

12.0

12.7

9.2

12.8

21.6

33.2

40.4

57.9

D4DA-200X

6.5

7.8

10.1

11.9

12.6

13.3

12.2

16.6

27.6

42.4

51.6

73.9

D4DH-250X

17.5

13.1

17.2

27.6

41.7

50.5

D3DS-150X
D4DF-100X

3.5*

D4DA-200X
D4DH-250X
D4DL-150X

5.1*

D4DT-220X

6.6*

51.9

D3DS-150X
D4DF-100X

4.4*

8.8

10.3

13.1

15.4

16.3

D4DL-150X

6.2*

9.1

10.5

13.3

15.6

16.6

D4DT-220X

7.7*

11.2

13.0

16.2

19.0

20.1

10.6

12.5

15.9

18.8

19.9

13.6

15.7

19.8

23.4

24.9

12.0

16.3

21.2

33.7

50.7

61.1

15.4

20.7

33.8

51.0

61.5

19.1

24.8

39.7

59.8

72.1

D6DH-350X

18.8

25.2

41.0

61.9

74.7

106.0

D6DH-350X

13.0

15.3

19.5

22.9

24.2

26.1

D6DJ-400X

22.3

30.0

49.1

74.8

90.7

130.0

D6DJ-400X

15.8

18.6

23.7

28.0

29.9

32.8

23.6

30.9

48.9

72.3

86.2

16.4

18.9

23.6

27.9

29.8

26.3

35.7

58.8

89.3

108.0

19.1

22.1

27.9

32.8

34.7

28.0

36.9

59.3

88.8

106.5

19.5

22.4

27.9

32.7

34.7

32.7

44.0

71.3

107.0

128.5

23.0

26.8

33.7

39.5

41.9

34.7

44.9

70.6

105.0

125.5

23.7

27.2

34.0

40.2

42.8

D4DJ-300X
D6DL-270X

D6DT-320X

7.5*

9.0*

D8DH-500X
D8DL-370X

10.8*

D8DJ-600X
D8DT-450X

14.2*

86.9

D4DJ-300X
D6DL-270X

D6DT-320X
153.5

11.3*

D8DH-500X
D8DL-370X

181.0

9.2*

13.2*

D8DJ-600X
D8DT-450X

16.9*

21.4

37.3

45.5

Suction Gas Return 20C / Subcooling 0K


*Suction Superheat 10K / Subcooling 0K
High Discharge Temp - Additional cooling required

Condensing Temperature 40C


Cooling Capacity (kW)

R407C
Model
D2DC-50X

Evaporating Temperature (C)


-30

Power Input (kW)

R407C

-20

-10

-5

10

4.1

7.4

9.6

15.1

18.5

15

Model
D2DC-50X

Evaporating Temperature (C)


-30

-20

-10

-5

10

2.1

2.7

2.9

3.3

3.3

D2DD-50X

4.9

8.7

11.2

17.4

21.3

D2DD-50X

2.5

3.1

3.4

3.8

3.9

D2DL-75X

6.3

10.9

13.9

21.5

26.2

D2DL-75X

3.1

3.9

4.2

4.8

4.9

D2DB-75X

8.3

13.5

16.9

25.4

30.7

D2DB-75X

3.9

4.7

5.1

5.7

5.8

D3DA-75X

9.2

15.4

19.5

29.9

36.3

D3DA-75X

4.5

5.5

5.9

6.4

6.5

D3DC-100X

11.3

18.5

23.2

35.3

42.7

D3DC-100X

5.3

6.4

6.9

7.6

7.7

D3DS-150X

15.8

24.8

30.8

46.0

55.4

D3DS-150X

7.4

8.8

9.4

10.3

10.5

D4DA-200X

17.2

28.0

34.9

52.3

63.1

D4DA-200X

7.7

9.4

10.3

11.4

11.7

D4DH-250X

22.7

35.7

44.5

66.3

79.2

D4DH-250X

10.9

12.6

13.5

15.0

15.5

D4DJ-300X

26.5

41.2

50.8

74.8

89.6

D4DJ-300X

12.9

15.7

17.0

19.2

20.0

D6DH-350X

33.6

53.1

66.0

98.4

118.0

D6DH-350X

15.6

19.0

20.5

22.8

23.3

D6DJ-400X

38.9

61.8

77.0

115.5

138.5

D6DJ-400X

18.5

22.8

24.9

28.1

29.1

D8DH-500X

40.0*

70.6

88.9

135.0

163.5

D8DH-500X

22.0*

26.6

28.7

31.8

32.5

D8DJ-600X

47.9*

84.6

106.5

162.0

195.5

D8DJ-600X

25.9*

31.8

34.6

39.2

40.6

Suction Gas Return 20C / Subcooling 0K


*Suction Superheat 10K / Subcooling 0K

60

15

Capacity Data
Condensing Temperature 40C
Cooling Capacity (kW)

R134a
Model

-30

Power Input (kW)

R134a

Evaporating Temperature (C)

Model

Evaporating Temperature (C)

-20

-10

-5

10

15

-20

-10

-5

10

15

D2DC-50X

2.4*

4.7*

6.3*

10.3

12.7

15.4

D2DC-50X

-30

1.6*

2.0*

2.1*

2.3

2.3

2.3

D2DD-50X

3.1*

5.8*

7.6*

12.2

15.0

18.1

D2DD-50X

1.9*

2.3*

2.5*

2.7

2.7

2.6

D2DL-40X

2.3

2.8

3.1

3.4

3.5

21.2

D2DL-75X

2.1*

2.7*

3.0*

3.3

3.4

D2DB-50X

2.6

3.3

3.6

4.0

4.1

D2DB-75X

2.6*

3.3*

3.5*

3.9

4.0

D3DA-50X

3.0

3.7

4.0

4.4

4.5

D2DL-40X

4.0

7.2

9.2

14.4

17.6

D2DL-75X

3.6*

6.8*

8.9*

14.3

17.5

D2DB-50X

5.2

9.1

11.6

17.9

21.8

D2DB-75X

4.5*

8.2*

10.6*

17.0

20.7

D3DA-50X

6.0

10.2

12.9

19.8

24.1

D3DA-75X

5.1*

9.6*

12.5*

20.1

24.5

29.7

D3DA-75X

3.1*

3.8*

4.1*

4.5

4.6

4.5

D3DC-100X

6.8*

12.0*

15.3*

24.2

29.5

35.6

D3DC-100X

3.7*

4.5*

4.8*

5.2

5.2

5.2

D3DC-75X

7.4

12.5

15.7

23.9

29.0

D3DC-75X

3.6

4.5

4.8

5.3

5.4

D3DS-100X

9.7

16.2

20.4

31.0

37.5

D3DS-100X

4.7

5.9

6.4

7.2

7.4

D3DS-150X

9.7*

16.3*

20.6*

31.7

38.3

D3DS-150X

5.0*

6.2*

6.6*

7.3

7.4

D4DF-100X

11.2

18.6

23.4

35.7

43.4

D4DF-100X

5.5

6.6

7.1

7.9

8.1

D4DA-200X

11.0*

18.6*

23.6*

36.6

44.3

53.2

D4DA-200X

5.1*

6.4*

7.0*

7.9

8.2

8.4

D4DH-250X

13.5*

22.9*

29*

44.9

54.4

65.2

D4DH-250X

7.0*

8.7*

9.4*

10.4

10.6

10.6

D4DL-150X

15.0

24.5

30.5

45.7

55.2

D4DL-150X

7.0

8.7

9.4

10.5

10.9

D4DJ-300X

16.5*

27.8*

35.1*

54.3

65.7

D4DT-220X

18.4

29.7

37.0

55.4

66.9

D6DH-350X

19.8*

33.5*

42.5*

66.2

80.3

D6DL-270X

21.4

35.7

44.9

68.1

82.5

D6DJ-400X

24.6*

40.5*

50.9*

78.5

94.7

D6DT-320X

26.8

43.2

53.7

80.1

96.5

D8DH-500X

28.6*

47.9*

60.9*

95.6

116.5

D8DL-370X

31.4

51.6

64.5

97.3

117.5

D8DJ-600X

34.4*

57.5*

72.9*

114.0

138.0

D8DT-450X

38.7

62.1

77.1

115.0

139.0

25.0

45.8

78.9

96.6

113.5

140.5

166.5

D4DJ-300X

8.3*

10.4*

11.4*

13.2

14.0

D4DT-220X

8.6

10.5

11.4

12.7

13.1

D6DH-350X

10.4*

13.1*

14.3*

16.0

16.5

D6DL-270X

10.1

12.5

13.6

15.4

15.9

D6DJ-400X

12.2*

15.3*

16.9*

19.6

20.6

D6DT-320X

12.7

15.6

16.9

19.1

19.9

D8DH-500X

15.5*

18.8*

20.2*

22.2

22.7

D8DL-370X

15.1

18.5

19.9

22.2

22.8

D8DJ-600X

18.1*

22.2*

24.0*

26.8

27.7

D8DT-450X

18.4

22.5

24.4

27.5

28.5

3.4

4.0

7.3

14.5

16.6

21.2

22.9

28.2

Suction Gas Return 20C / Subcooling 0K


*Suction Superheat 10K / Subcooling 0K

61

Capacity Data
Condensing Temperature 40C
Cooling Capacity (kW)

R22
Model

Evaporating Temperature (C)


-45

-35

-30

D2DC-50X
D2DD-50X
D2DL-400 DC

1.4

3.1

4.3

D2DL-75X
D2DB-500 DC

1.9

4.0

5.4

D2DB-75X
D3DA-500 DC

2.1

4.5

6.0

2.7

5.4

7.3

D3DA-75X
D3DC-750 DC

3.4

7.5

10.2

3.8

7.8

10.5

4.9

8.4

10.6

15.9

D2DC-50X

5.8

9.8

12.3

18.4

D2DD-50X

7.4

11.7

7.4

12.2

9.1

14.2
15.0

D2DL-75X

18.4

26.7

D2DB-75X

D2DB-500 DC

D3DA-500 DC
17.3

21.4

31.6

20.6

25.4

37.2

27.4

33.4

48.3

31.3

38.2

55.5

23.6

7.6

13.9

17.9

28.2

25.7

3.2

2.9

3.6

2.2

3.4

4.0

2.8

4.0

4.7

30.7

46.4

56.2

80.4

D4DJ-300X

38.4

59.0

71.9

103.5

D6DH-350X

-10

-5

2.4

2.9

3.1

3.4

2.8

3.4

3.6

3.9

3.7

4.4

3.5

4.2

4.5

4.9

4.5

5.2

4.3

5.1

5.4

5.8

5.9

6.3

6.6

7.0

7.4

7.8

9.4

10.0

10.6

10.4

11.0

11.9

13.6

14.4

15.6

13.9

16.5

17.7

19.5

17.5

20.5

21.8

23.6

5.0

6.1
5.9

3.9

5.7

6.6

8.4
8.1

3.7

5.8

6.8

8.8
8.7

5.9

8.5

9.8

12.2

7.2

10.0

11.5

14.3

D4DH-250X
D4DT-2200 DC

-20

5.0

D4DA-200X
D4DL-1500 DC

69.3

2.3

2.5

-30

D3DS-150X
D4DF-1000 DC

48.1

1.7

-35

D3DC-100X
D3DS-1000 DC

39.5

Evaporating Temperature (C)


-45

D3DA-75X
D3DC-750 DC

17.4

15.2

D6DH-350X

22.7

17.2

11.6

D4DJ-300X

15.2

12.5

6.0

Model

D2DL-400 DC

10.1

20.1

D4DH-250X
D4DT-2200 DC

17.7

D4DA-200X
D4DL-1500 DC

-5

12.9

D3DS-150X
D4DF-1000 DC

-10

10.7

D3DC-100X
D3DS-1000 DC

-20

9.5

Power Input (kW)

R22

11.5

D6DL-2700 DC

7.5

15.0

19.9

32.1

D6DL-2700 DC

8.0

11.8

13.7

17.0

D6DT-3200 DC

9.7

18.7

24.4

37.8

D6DT-3200 DC

10.0

14.4

16.6

20.1

D6DJ-400X

44.6

69.0

84.3

122.0

D6DJ-400X

20.8

24.9

26.7

29.3

D8DH-500X

48.4*

79.3

97.6

143.0

D8DH-500X

24.6*

28.9

30.7

33.1

D8DJ-600X

58.0*

95.1

117.0

171.5

D8DJ-600X

29.2*

34.8

37.3

41.0

Suction Gas Return 20C / Subcooling 0K


*Suction Superheat 10K / Subcooling 0K
High Discharge Temp - Additional cooling required

62

63

S-Series Reciprocating Compressor Range


From 2 to 8 cylinder semi-hermetic reciprocating compressors
for medium / low temperature refrigeration and comfort applications.
The S-series ranges from 5 to 70 hp and provide cooling capacities from 11 to 90 kW in medium temperature (R404A, -10/45C)
and 4 to 29 kW in low temperature (R404A, -35/40C). These
compressors are qualied for R404A, R507, R134a, R22 and
R407C (some models).
The S-series comprises the 2S, 3S, 4S, 6S and 8S models. It is suction gas cooled and uses reed valve technology, found on all reciprocating compressors except Discus and Stream. It is suited
for numerous single or multi-compressor applications such as
condensing units or compact compressor packs for medium to
large supermarkets.
S-Series Compressor

All compressors are designed for unquestionable reliability.


Positive displacement high ow oil pump guarantees high oil
feeding pressure for good lubrication and bearings cooling
PTFE coated bearings for especially low friction and good
protection at start up
Aluminium piston with optimized geometry for good perfor
mance and resistance to liquid handling
High temperature resistant Molybdenum piston rings pre
venting from wear

Optimized bearing surface dimensions


Valve reeds of impact resistant spring steel
Pre-set internal pressure relief valve between suction and
discharge that opens if the maximum differential pressure is
exceeded
Electronic motor protection module

S Series compressor Line-up


D8S-Series
D6S-Series
D4S-Series
D3S-Series
D2S-Series
Displacement (m3/h)
0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

Conditions: EN12900, R404A: Evaporating -10C, Condensing 40C, Suction Gas Temperature 20C, Subcooling 0K

Integrated oil pump and Electronic Oil Pressure Switch OPS2


for durability
Two motor sizes per displacement, optimized for different
applications
Ability of the refrigeration compressors with small motor
size to operate as low as 10C condensing
Large operating envelope that allows medium and low
temperature applications to be covered by one single model
Provide cooling capacity modulation either by cylinder head
blocked suction or with use of frequency inverters from 25
to 60Hz with the standard AWM motors
Multi-refrigerant compressor range one model to cover all
standard refrigerants
Maximum Allowable Pressure (PS)

Operating Envelope R404A


70

60

Condensing Temperature C

Features and Benets

50

40

30

20

10

Low Side PS 22.5 bar (g)/ High Side PS 28 bar (g)


0
-50

-45

-40

-35

-30

-25

-20

-15

-10

-5

Evaporating Temperature C

64

Large Motor 25C SGRT

Large Motor 25C SGRT + Fan

Small Motor 25C SGRT

Small Motor 0C SGRT + Fan

10

3 Ph*

3 Ph*

3.5

1.2

22.4

2.40

560/330/395

90

EWL

11

69

D2SC-55X

5.5

4.1

1.3

26.8

2.40

560/330/395

91

EWL

13

74

D2SK-65X

6.5

4.9

1.2

31.2

2.40

560/330/395

92

EWL

16

85

D3SC-75X

10.0

5.5

1.3

38.0

3.70

655/370/480

159

AWM

19

82

66

D3SS-100X

10.0

8.2

1.3

49.9

3.70

680/370/480

162

AWM

26

109

67

D4SF-100X

10.0

8.9

1.3

56.0

3.30

680/485/495

178

AWM

27

105

72

D4SL-150X

15.0

11.9

1.4

70.8

3.30

680/490/495

186

AWM

36

156

72

D6SF-200X

20.0

13.5

1.4

84.0

3.30

740/540/490

212

AWM

38

175

D4ST-200X

20.0

14.5

1.4

84.7

3.30

700/490/495

198

AWM

42

175

D6ST-300X

32.0

21.3

1.4

127.0

6.80

740/540/545

252

AWM

63

255

D6ST-320X

32.0

21.3

1.4

127.0

6.80

740/540/545

252

AWM

63

255

D8SH-370X

37.0

24.6

1.4

151.0

7.60

835/467/610

314

AWM

71

349

D6SU-400X

40.0

26.6

1.4

151.8

6.80

740/540/545

265

AWM

78

304

D8SJ-450X

45.0

28.7

1.4

181.0

7.60

835/527/610

345

AWM

91

441

D2SA-55X

5.5

11.2

2.0

22.4

2.40

560/330/395

90

EWL

13

67

D2SC-65X

6.5

13.3

2.0

26.9

2.40

560/330/395

91

EWL

16

85

D3SA-75X

7.5

15.6

2.2

32.2

3.70

655/370/480

159

AWM

18

82

D3SC-100X

10.0

18.9

2.2

38.0

3.70

682/370/480

159

AWM

22

106

D3SS-150X

15.0

25.9

2.1

49.9

3.70

680/370/480

162

AWM

30

125

D4SA-200X

20.0

27.5

2.2

56.0

3.30

650/485/495

183

AWM

32

175

70

D4SH-250X

25.0

35.1

2.1

70.8

3.30

670/490/495

194

AWM

42

199

71

D6SA-300X

30.0

41.8

2.2

84.0

3.30

740/540/490

214

AWM

50

221

75

D4SJ-300X

30.0

42.8

2.2

84.5

3.30

690/515/495

210

AWM

48

221

70

D6SJ-400X

40.0

62.7

2.2

127.0

6.80

760/565/545

252

AWM

75

304

74

D8SH-500X

50.0

78.2

2.2

151.0

7.60

835/467/610

326

AWM

95

458

77

D6SK-500X

50.0

73.1

2.1

152.0

6.80

770/570/539

268

AWM

89

393

78

D8SJ-600X

60.0

90.4

2.2

181.0

7.60

835/527/610

346

AWM

106

476

76

Net Weight
(kg)

4.5

COP 1)

D2SA-45X

Capacity
(kW) 1)

Length/Width/
Heigth
(mm)

R404A

Nominal
hp

Oil Quantity
(l)

3 Ph*

Displacement
(m3/h)

Locked Rotor
Current (A)

COP 2)

Maximum
Operating
Current (A)

Capacity
(kW) 2)

Motor
Version /
Code

Sound Pressure
@1 m (dBA) **

Technical Overview

67

72

(1) MT= Conditions EN12900 : Evaporating -10C, Condensing 45C, Suction Gas Temperature 20C, Subcooling 0K
(2) LT= Conditions EN12900 : Evaporating -35C, Condensing 40C, Suction Gas Temperature 20C, Subcooling 0K
* 3 Ph: 380-420V/ 50Hz
** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

65

Capacity Data
Condensing Temperature 40C
Cooling Capacity (kW)

R404A
Model

-45

-35

-30

-20

-10

-5

D2SA-45X

1.1*

3.5

4.8

7.9

12.2

14.8

4.7

7.9

12.3

15.0

5.5

9.4

14.7

18.0

5.6

9.4

14.6

17.8

D2SA-55X
D2SC-55X

1.1*

4.1

D2SC-65X
D2SK-65X

1.2*

4.9

Power Input (kW)

R404A

Evaporating Temperature (C)


5

21.5

Evaporating Temperature (C)

Model

-45

-35

-30

-20

-10

-5

D2SA-45X

1.9*

2.9

3.4

4.5

5.4

5.8

3.3

4.3

5.2

5.6

3.9

5.2

6.3

6.8

4.2

5.3

6.3

6.7

D2SA-55X
D2SC-55X

25.6

D2SC-65X
D2SK-65X

1.9*

2.6*

3.2

4.0

6.2

7.3

6.7

11.3

17.5

21.4

4.7

6.2

7.5

8.2

D3SA-75X

6.3

10.9

17.2

21.2

30.9

D3SA-75X

4.2

5.6

7.0

7.5

8.3

D3SC-100X

8.0

13.5

20.9

25.4

36.6

D3SC-100X

5.3

6.9

8.4

9.1

10.0

D3SC-75X

1.6*

5.5

7.5

12.9

20.3

24.9

D3SC-75X

2.8*

4.3

5.2

6.9

8.6

9.4

D3SS-100X

2.7*

8.2

10.8

17.6

26.8

32.5

D3SS-100X

4.4*

6.2

7.2

9.5

11.9

12.9

11.4

18.6

28.3

34.4

49.2

D3SS-150X

7.6

9.8

11.8

12.7

14.3

11.3

19.3

30.4

37.2

54.0

D4SA-200X

7.5

10.0

12.1

13.1

14.4

11.9

19.6

30.1

36.6

8.0

10.5

12.7

13.6

14.6

24.7

38.7

47.4

9.8

12.9

15.7

16.9

D3SS-150X
D4SA-200X
D4SF-100X

3.0*

8.9

D4SH-250X
D4SL-150X

3.8*

11.9

D4SJ-300X
D4ST-200X

15.9

26.1

40.0

48.6

17.7

30.5

47.1

57.2

19.2

31.3

47.7

57.8

17.2

29.3

46.3

57.1

18.3

30.3

46.1

55.5

5.2*

14.5

4.4*

13.5

26.4

44.9

69.4

84.4

D6ST-300X

6.6*

21.3

28.5

46.8

71.2

85.9

D6ST-320X

6.6*

21.3

28.5

46.8

71.2

85.9

D6SU-400X

9.4*

26.6

D6SA-300X
D6SF-200X
D6SJ-400X

D6SK-500X
D8SH-370X

7.9*

24.6

8.4*

28.7

D8SH-500X
D8SJ-450X
D8SJ-600X

35.0

56.2

84.4

101.5

30.7

52.1

80.9

98.6

32.9

53.8

81.2

97.6

33.7

55.6

85.9

105.0

38.8

64.7

99.5

121.0

38.9

64.7

99.6

121.5

D4SF-100X
68.6

D4SH-250X

81.2

D4SJ-300X

D4SL-150X

D4ST-200X
83.8

142.5

10.2

13.3

16.3

17.6

11.2

15.1

18.5

19.9

12.0

15.8

19.5

21.3

11.3

15.0

18.3

19.8

11.5

15.3

18.7

20.2

6.1*

9.6

16.6

22.3

27.8

30.2

D6ST-300X

10.0*

15.5

18.3

23.9

29.3

31.8

D6ST-320X

10.0*

15.5

18.3

23.9

29.3

31.8

D6SU-400X

12.4*

18.7

D6SA-300X

D6SJ-400X

D6SK-500X
11.2*

17.6

13.4*

20.6

D8SH-500X
D8SJ-450X

174.5

8.6

10.2

D8SH-370X
150.5

5.6*

6.8

6.7*

D6SF-200X
121.0

4.4*

D8SJ-600X

22.0

28.8

35.5

38.6

19.9

26.5

32.9

35.8

20.9

27.6

33.7

36.3

23.0

29.1

34.6

36.9

24.4

32.0

39.1

42.2

24.3

31.8

38.9

42.1

18.8

22.0

21.9

34.3

40.0

40.1

47.2

Suction Gas Return 20C / Subcooling 0K


*Suction Superheat 10K / Subcooling 0K
High Discharge Temp - Additional cooling required

Condensing Temperature 40C


Cooling Capacity (kW)

R407C
Model

-30

Power Input (kW)

R407C

Evaporating Temperature (C)


-20

-10

-5

10

15

-20

-10

-5

10

15

D4SA-200X

15.7*

27.1

33.7

50.6

61.2

73.3

D4SA-200X

7.9*

9.8

10.7

12.0

12.4

12.5

D4SH-250X

19.1*

33.5

41.9

63.3

76.6

92.0

D4SH-250X

9.8*

12.4

13.5

15.3

15.9

16.3

D4SJ-300X

22.8*

40.5

50.5

75.3

90.4

107.5

D4SJ-300X

11.8*

15.3

16.8

18.9

19.6

19.9

D6SA-300X

20.1*

37.3

47.2

72.3

87.9

106.0

D6SA-300X

11.9*

14.7

15.9

18.0

18.7

19.2

D6SJ-400X

34.3*

59.9

74.7

112.0

135.0

162.0

D6SJ-400X

17.6*

22.5

24.7

28.2

29.3

29.8

D6SK-500X

38.6*

70.8

89.1

135.0

163.0

195.5

D6SK-500X

21.1*

26.7

29.2

33.2

34.7

35.7

D8SJ-600X

48.8*

86.4

107.5

160.5

193.0

230.0

D8SJ-600X

25.2*

32.7

35.8

40.5

41.8

42.3

D8SK-700X

53.8*

98.2

124.0

189.0

229.0

276.0

D8SK-700X

29.7*

38.1

41.9

47.7

49.5

50.2

Suction Gas Return 20C / Subcooling 0K


*Suction Superheat 10K / Subcooling 0K

66

Model

Evaporating Temperature (C)


-30

Capacity Data
Condensing Temperature 40C
Cooling Capacity (kW)

R134a
Model

-30

Power Input (kW)

R134a

Evaporating Temperature (C)


15

Model

Evaporating Temperature (C)

-20

-10

-5

10

-20

-10

-5

10

D2SA-45X

4.2

7.0

8.9

13.7

16.8

D2SA-45X

-30

2.5

3.0

3.3

3.6

3.7

D2SC-55X

5.2

8.5

10.7

16.2

19.7

D2SC-55X

2.9

3.6

4.0

4.5

4.6

D2SK-65X

5.7

9.5

12.0

18.3

22.2

D2SK-65X

3.3

4.2

4.5

5.1

5.4

D3SC-75X

6.9

11.3

14.3

22.0

27.0

D3SC-75X

3.8

4.8

5.4

6.4

6.9

D3SS-100X

9.0

14.9

18.7

28.8

35.3

D3SS-100X

5.0

6.4

7.1

8.3

8.8

D4SA-100X

11.3

18.6

23.1

34.4

41.3

D4SA-100X

5.2

6.6

7.3

8.4

8.8

D4SF-100X

10.3

17.7

22.4

34.4

41.9

D4SF-100X

5.4

6.9

7.6

8.7

9.1

D4SH-150X

12.2

21.5

27.4

42.3

51.5

D4SH-150X

6.3

8.2

9.0

10.3

10.5

D4SL-150X

13.6

23.0

29.0

44.1

53.6

D4SL-150X

6.8

8.7

9.6

11.2

11.8

D4SJ-200X

17.0

28.0

34.9

52.1

62.6

D4SJ-200X

8.2

10.7

11.9

14.1

15.0

D4ST-200X

16.5

27.7

34.8

52.9

64.2

D4ST-200X

8.1

10.5

11.6

13.6

14.3

D6SF-200X

16.1

27.2

34.4

52.6

63.8

D6SF-200X

7.9

10.2

11.3

13.2

13.9

D6SH-200X

20.5

33.2

41.4

62.0

74.9

D6SH-200X

10.5

13.1

14.5

16.9

17.9

D6SJ-300X

23.9

39.6

49.7

75.3

91.3

D6SJ-300X

12.2

15.6

17.3

20.4

21.6

D6ST-300X

24.0

41.1

52.1

79.8

97.1

D6ST-300X

12.4

15.9

17.6

20.4

21.4

D6ST-320X

24.2

41.3

52.2

79.9

97.2

D6ST-320X

12.3

15.9

17.6

20.5

21.7

D6SU-400X

29.9

49.6

62.1

93.9

113.5

D6SU-400X

15.2

19.2

21.1

24.5

25.9

D6SK-400X

27.0

45.5

57.4

88.0

107.0

D6SK-400X

13.7

18.2

20.3

23.6

24.7

D8SH-370X

28.8

47.9

60.1

90.9

110.0

D8SH-370X

14.8

18.7

20.6

23.8

25.1

D8SH-400X

27.7

46.7

58.8

89.7

109.0

D8SH-400X

14.0

18.2

20.0

22.8

23.7

D8SJ-500X

31.9

54.0

68.1

104.0

126.5

D8SJ-500X

17.6

22.1

24.3

28.1

29.6

D8SJ-450X

33.4

57.4

72.7

111.5

135.5

D8SJ-450X

16.8

21.5

23.7

27.3

28.5

D8SK-600X

36.1

62.4

79.9

123.0

148.0

D8SK-600X

18.9

24.7

27.6

32.4

33.9

15

Suction Gas Return 20C / Subcooling 0K

67

Capacity Data
Condensing Temperature 40C
Cooling Capacity (kW)

R22
Model

Evaporating Temperature (C)


-45

D2SA-45X
D2SA-45X Air

1.1*

-35

-30

-20

-10

-5

2.4*

3.5*

6.9

10.9

13.4

3.3

4.5

7.4

11.5

14.0

6.6

10.9

13.6

8.4

13.7

16.9

9.4

14.6

17.8

10.3

16.1

19.8

D2SA-55X
D2SC-55X
D2SC-55X Air

1.3*

2.4*

4.0*

4.0

5.4

D2SC-65X
D2SK-65X

3.6*

5.4*

Power Input (kW)

R22
5

Model

Evaporating Temperature (C)


-45

D2SA-45X
D2SA-45X Air
20.4

1.7*

-30

-20

-10

-5

2.4*

2.9*

3.8

4.6

4.9

2.5

3.0

3.8

4.6

4.9

3.8

4.5

4.7

4.6

5.5

5.9

D2SA-55X
D2SC-55X
D2SC-55X Air

25.6

-35

2.1*

2.9*

3.5*

3.1

3.6

3.7*

4.3*

D2SC-65X
D2SK-65X

5.3

6.3

6.7

5.5

6.6

7.1

5.2

7.3

D3SA-75X

9.5

15.5

19.3

29.0

D3SA-75X

5.1

6.1

6.6

7.2

D3SC-100X

11.7

18.6

23.0

34.4

D3SC-100X

6.3

7.4

7.9

8.6

12.0

19.4

23.9

7.5

8.2

D3SC-750-DTC

D3SC-750-DTC

2.0

4.9

6.8

16.4

25.6

31.4

2.6

6.7

9.4

16.3

25.7

31.5

D3SS-1000-DTC

9.2*

16.8*

27.0*

33.3*

D4SF-100X

D4SA-200X

18.0*

29.2

36.0

52.7

D4SH-250X

22.6*

37.2

45.9

67.2

13.0*

22.4*

35.8

44.0

D4SL-150X

13.3

22.7

35.8

44.0

D4SL-1500-DTC

25.7*

43.5

53.9

15.0*

26.1*

42.0

51.6

D4ST-200X

15.3

26.4

41.9

51.6

D4ST-2000-DTC

24.6*

41.9

52.0

13.8*

24.8*

39.7*

48.9*

D6SF-200X

22.1

38.0

60.0

73.6

D6ST-3200-DTC

37.2*

63.2

78.3

D3SS-150X
D3SS-1000-DTC
D4SF-100X

D4SL-150X
D4SL-1500-DTC

4.5

9.7

D4SJ-300X
D4ST-200X
D4ST-2000-DTC

5.2

11.2

D6SA-300X
D6SF-200X
D6ST-3200-DTC

7.3

16.1

D6SJ-400X
D6SU-4000-DTC

9.7

21.2

28.9

D6SK-500X

49.5

77.9

95.5

45.8*

76.2

94.1

72.3*

87.6*

D8SH-370X

27.1*

46.7*

D8SJ-450X

31.6*

46.0

79.6

76.8

2.6

3.9

4.6

6.0
8.6

10.3

11.1

3.5

5.6

6.6

8.6

10.7

11.9

7.0*

9.0*

10.8*

11.5*

D4SA-200X

9.0*

10.7

11.4

12.4

D4SH-250X

11.3*

13.6

14.6

16.0

D3SS-150X

5.3

7.8

9.1*

11.8*

14.2

15.4

9.1

11.8

14.2

15.4

13.1*

16.1

17.4

D4SJ-300X

6.1

8.9

10.4*

13.5*

16.5

18.0

10.4

13.5

16.5

18.0

13.4*

16.2

17.3

10.5*

13.8*

16.6*

17.7*

15.7

20.5

25.8

28.5

20.2*

24.5

26.4
32.7

D6SA-300X

115.5

D6SJ-400X

139.0

D6SK-500X

D6SU-4000-DTC

9.0

11.6

13.4

16.9

19.7

25.1

30.3

23.1*

28.4

30.7

D8SH-370X

18.9*

24.5*

29.2*

31.0*

D8SJ-450X

21.4*

36.9*

12.3

19.5

19.0

29.3

34.3

55.1*

87*

107*

28.3*

34.4*

D8SJ-600X

53.8*

92.0

114.0

168.5

D8SJ-600X

28.9*

35.0

37.6

41.6

D8SK-700X

62.8*

103.5

127.5

191.0

D8SK-700X

33.8*

41.1

44.3

49.2

Suction Gas Return 20C / Subcooling 0K


*Suction Superheat 10K / Subcooling 0K
High Discharge Temp - Additional cooling required

68

69

DK and DL Reciprocating Compressor Range


Small 2-cylinder semi-hermetic reciprocating compressors for
medium and low temperature refrigeration applications and
transport refrigeration.
These small compact compressors are ideal for medium and low
temperature refrigeration applications and for integration in condensing units or refrigerated transport systems.
Designed on the principle of standard reed valve type technology, these compressors feature an internal oil pump that guarantees optimum reliability in all operating conditions.
The DK-series ranges from 0.5 to 2 hp and the DL-series from 2 to
4 hp and provide cooling capacities from 1.5 to 9 kW in medium
temperature (R404A, -10/45C) and 0.5 to 3.5kW in low temperature (R404A, -35/40C).
These compressors are qualied for R404A, R507, R134a and
R22.
K & L Series compressor Line-up
L-Series
K-Series
Displacement (m3/h)
0

10

12

14

16

18

20

22

24

Conditions EN12900, R404A: Evaporating -10C, Condensing 40C, Suction Gas Temperature 20C, Subcooling 0K

Large operating envelope from 5C to -45C evaporating and


up to 55C condensing
Two motor sizes per displacement, optimized for different
applications
Compact and light compressors
Ideal for condensing unit or transport applications
Integrated oil pump for maximum reliability
Maximum Allowable Pressure (PS)
Low Side PS 22.5 bar (g)/ High Side PS 28 bar (g)

Operating Envelope R404A


70

60

Condensing Temperature C

Features and Benets

50

40

30

20

10

0
-60 -55 -50 -45 -40 -35 -30 -25 -20 -15 -10 -5

Evaporating Temperature C
Small Motor

70

Large Motor

10 15

3 Ph*

0.8

1.8

2.0

4.0

0.65

365/235/280

39

EWL

12

45

DKJ-10X

1.0

2.5

1.9

5.1

0.65

365/235/280

39

EWL

16

45

DKSJ-15X

1.5

3.2

1.9

6.3

0.65

365/235/280

40

EWL

20

53

DKL-20X

2.0

3.7

2.1

7.4

0.65

365/235/280

39

EWL

20

DKSL-20X

2.0

4.6

1.9

9.1

0.65

365/235/280

40

EWL

20

DLE-20X

2.0

4.6

2.2

9.9

2.00

470/330/385

78

EWL

38

51

DLF-30X

3.0

6.5

2.2

12.9

2.00

470/330/385

80

EWL

53

51

DLJ-30X

3.0

7.2

2.1

14.5

2.00

470/330/385

83

EWL

53

52

DLL-40X

4.0

9.2

2.2

18.2

2.00

470/330/385

87

EWL

10

69

63

DKM-5X

0.5

0.6

1.1

4.0

0.65

365/235/280

39

EWL

12

45

DKJ-7X

0.8

0.8

1.1

5.1

0.65

365/235/280

39

EWL

12

45

DKSJ-10X

1.0

1.0

1.1

6.3

0.65

365/235/280

40

EWL

16

50

DKL-15X

1.5

1.2

1.2

7.4

0.65

365/235/280

39

EWL

20

47

DLF-20X

2.0

1.6

1.1

12.9

2.00

470/330/385

80

EWL

38

51

DLJ-20X

2.0

1.9

1.2

14.5

2.00

470/330/385

78

EWL

38

52

DLL-30X

3.0

2.6

1.3

18.2

2.00

470/330/385

85

EWL

53

52

DLSG-40X

4.0

3.5

1.4

22.5

2.00

470/330/385

77

EWL

69

63

Net Weight
(kg)

DKM-7X

R404A

COP 2)

Length/Width/
Heigth
(mm)

Capacity
(kW) 2)

Oil Quantity
(l)

3 Ph*

Displacement
(m3/h)

3 Ph*

COP 1)

Locked Rotor
Current (A)

Capacity
(kW) 1)

Maximum
Operating Current (A)

Nominal
hp

Motor Version /
Code

Sound Pressure
@1 m (dBA) **

Technical Overview

(1) MT= Conditions EN12900 : Evaporating -10C, Condensing 45C, Suction Gas Temperature 20C, Subcooling 0K
(2) LT= Conditions EN12900 : Evaporating -35C, Condensing 40C, Suction Gas Temperature 20C, Subcooling 0K
* 3 Ph: 380-420V/ 50Hz
** @ 1m: sound pressure level at 1m distance from the compressor, free eld condition

71

Capacity Data
Condensing Temperature 40C
Cooling Capacity (kW)

R404A
Model

-45

-35

-30

-20

DKM-5X

0.2

0.6

0.8

1.3

DKM-7X

0.2

0.5

0.8

1.3

2.0

2.5

DKJ-10X

0.3

0.7

1.0

1.8

2.8

3.4

DKJ-7X

0.4

0.8

1.1

1.8

DKSJ-10X

0.5

1.0

1.4

2.3

DKSJ-15X

0.5

1.0

1.4

2.3

DKL-15X

0.6

1.2

1.6

2.6

DKL-20X

0.4

1.1

1.5

2.6

DKSL-20X

0.7

DLE-20X
DLF-20X

3.5

4.2

4.1

5.0

-45

-35

-30

-20

DKM-5X

0.3

0.5

0.6

0.7

3.6

DKM-7X

0.3

0.5

0.6

4.9

DKJ-10X

0.4

0.7

0.8

DKJ-7X

0.5

0.7

0.8

1.0

DKSJ-10X

0.7

0.9

1.1

1.3

DKSJ-15X

0.6

0.9

1.0

1.3

DKL-15X

0.8

1.0

1.2

1.5

DKL-20X

0.6

0.9

1.1

1.4

DKSL-20X

0.8

6.1

2.0

3.3

5.1

6.1

1.7

3.2

5.1

6.4

9.4

7.2

8.8

12.8

8.0

9.8

14.2

1.6

2.3

4.0

2.6

4.6

1.9

2.8

5.0

DLJ-30X

0.8

2.1

2.9

5.1

DLL-30X

0.9

2.6

3.7

6.5

DLL-40X

1.1

2.7

3.7

6.4

DLSG-40X

1.4

3.5

4.8

8.2

Evaporating Temperature (C)

Model

1.5

1.9

DLJ-20X

-5

1.1

0.7

DLF-30X

-10

Power Input (kW)

R404A

Evaporating Temperature (C)

DLE-20X
DLF-20X
DLF-30X

1.0

DLJ-20X

10.2

12.6

18.4

-10

-5

0.8

0.9

0.9

1.0

1.0

1.2

1.3

1.4

1.6

1.7

1.8

1.7

1.8

1.2

1.4

1.9

2.3

2.5

1.0

1.2

1.6

2.0

2.2

2.5

1.4

1.7

2.2

1.6

1.9

2.4

2.9

3.1

3.4

3.3

3.6

3.9

4.0

4.3

4.8

1.6

1.9

2.6

DLJ-30X

1.1

1.8

2.1

2.8

DLL-30X

1.1

2.0

2.4

3.3

DLL-40X

1.4

2.2

2.6

3.3

DLSG-40X

1.6

2.6

3.1

4.1

Suction Gas Return 20C / subcooling 0K


High Discharge Temp - Additional cooling required

Condensing Temperature 40C


Cooling Capacity (kW)

R134a
Model

Evaporating Temperature (C)


-30

Power Input (kW)

R134a

-20

-10

-5

10

DKM-5X

0.7

1.2

1.5

2.3

2.8

DKJ-7X

0.9

1.6

2.0

3.0

DKSJ-10X

1.2

2.0

2.5

3.8

DKL-15X

1.4

2.3

2.8

DKSL-15X

1.7

2.8

DKSL-20X

1.7

2.9

DLE-20X

1.5

DLF-20X
DLJ-20X

-10

-5

10

DKM-5X

0.5

0.6

0.6

0.6

0.7

3.7

DKJ-7X

0.6

0.7

0.7

0.8

0.9

4.6

DKSJ-10X

0.7

0.8

0.9

1.0

1.0

4.3

5.2

DKL-15X

0.8

1.0

1.1

1.3

1.3

3.5

5.3

6.5

DKSL-15X

1.0

1.3

1.4

1.6

1.7

3.7

5.6

6.7

DKSL-20X

1.0

1.2

1.4

1.6

1.6

2.8

3.6

5.6

6.9

DLE-20X

1.0

1.3

1.4

1.5

1.6

2.2

3.8

4.9

7.5

9.1

DLF-20X

1.2

1.6

1.7

1.9

2.0

2.6

4.3

5.4

8.3

10.1

DLJ-20X

1.6

1.9

2.1

2.4

2.5

DLL-30X

3.2

5.5

7.0

10.9

13.2

DLL-30X

1.9

2.4

2.6

3.0

3.1

DLSG-40X

4.3

7.2

9.0

13.7

16.6

DLSG-40X

2.3

2.9

3.2

3.7

3.9

72

Model

Evaporating Temperature (C)


-20

Suction Gas Return 20C / Subcooling 0K


High Discharge Temp - Additional cooling required

15

-30

15

Capacity Data
Condensing Temperature 40C
Cooling Capacity (kW)

R22
Model

Evaporating Temperature (C)


-45

-35

-30

-20

-10

-5

DKM-5X

0.4

0.6

1.2

1.9

2.3

DKM-75/-7X

0.4

0.6

1.2

1.9

2.4

DKJ-10X

0.7

0.9

1.6

2.6

3.2

DKJ-75/-7X

0.3

0.7

0.9

1.6

2.5

3.1

DKSJ-10X

0.4

0.9

1.2

2.0

3.2

3.9

0.9

1.2

2.1

3.3

4.0

1.0

1.4

2.4

3.7

4.6

DKSL-20X

1.3

1.8

3.0

4.7

5.7

DLE-201/-20X

1.1

1.6

2.9

4.8

6.1

1.6

2.3

4.1

6.7

8.3

1.6

2.3

4.1

6.8

8.4

1.9

2.7

4.8

1.9

2.6

4.8

2.5

3.5

6.2

2.5

3.5

6.2

3.5

4.8

7.9

DKSJ-15X
DKL-15X

DLF-201/-20X

0.5

0.6

DLF-301/-30X
DLJ-201/-20X

0.8

DLJ-301/-30X
DLL-301/-30X

1.1

DLL-401/-40X
DLSG-401/-40X

1.6

9.6

-30

-20

-10

-5

DKM-5X

0.4

0.5

0.7

0.8

0.8

3.5

DKM-75/-7X

0.4

0.5

0.7

0.8

0.8

0.9

4.7

DKJ-10X

0.6

0.7

0.9

1.0

1.1

1.2

0.6

0.7

0.9

1.0

1.1

DKSJ-10X

0.5

0.8

0.9

1.1

1.3

1.4

0.8

0.9

1.1

1.3

1.4

0.9

1.1

1.3

1.5

1.7

DKSL-20X

1.1

1.3

1.6

1.9

2.1

DLE-201/-20X

1.1

1.3

1.7

2.0

2.1

1.4

1.7

2.2

2.7

2.9

1.4

1.7

2.2

2.6

2.8

3.0

1.6

1.9

2.5

1.6

1.9

2.5

3.0

3.2

3.5

2.0

2.4

3.1

2.0

2.4

3.0

3.7

3.9

4.3

2.7

3.2

4.0

DKSJ-15X

DLF-201/-20X
12.2

13.8

12.0

17.2

0.4

DKL-15X

9.1

-45

DKJ-75/-7X

0.6

1.0

DLF-301/-30X
1.1

DLJ-301/-30X
DLL-301/-30X

9.8

Evaporating Temperature (C)


-35

5.7

Model

DLJ-201/-20X
7.8

Power Input (kW)

R22

1.4

DLL-401/-40X
DLSG-401/-40X

1.8

1.5

2.3

Suction Gas Return 20C / Subcooling 0K


High Discharge Temp - Additional cooling required

73

74

Condensing Units
Emerson Climate Technologies offers the broadest and most

Copeland Scroll indoor condensing units are equipped with the

reliable condensing unit product line-up. Leveraging the latest

latest refrigeration scroll compressors and constitute the widest

compressor technology, each platform provides you the option

range of their kind. The modular line concept offers base units

to select the refrigerant, capacity and application temperature

which can be adapted to the target application by various options

combinations that meet your requirements.

including weather housings and fan speed controls.

A huge variety of Copeland indoor and outdoor condensing


units offer the right solution for applications in food retail and

Copeland Scroll Digital Receiver Units HLR are an innovative

food service, commercial and industrial refrigeration.

offering for food service and retail businesses. Their compact


design and the power of digital scroll continuous capacity

Copeland EazyCool Scroll Outdoor Condensing Units are

modulation enable optimized environmental integration with

designed and fully equipped for a quick and easy installation

highest system efciency.

and ideal to integrate into urban environments. The latest scroll


technology is combined with high quality Alco components and

Semi-hermetic condensing units: robust, reliable and efcient

covered by a weatherproof housing in a unique design.

air-cooled condensing unit platforms featuring semi-hermetic


reciprocating compressor technology are for use in high, medium

The Copeland EazyCool Outdoor Condensing Unit ZX Series

and low temperature refrigeration applications. Products range

offers the highest energy efciency available in a standard unit

from 0.8 to 40 hp and are available for R134a, R404A, R407C and

to lower operators utility bills. Ranging in size from 2 to 7.5

R22 refrigerants

hp the ZX units are perfectly suited for typical food service


and retail applications. The key benets compactness, silence
and efciency of the standard models will be enhanced by the
capability of continuous capacity modulation of the ZX Digital
models. This makes ZX Digital condensing units the perfect t for
applications with wide load variations.

75

Copeland EazyCool Outdoor Condensing Units with Scroll Compressors


Copeland air-cooled outdoor condensing units for medium
temperature and low temperature applications.
Emerson Climate Technologies has developed this series of
condensing units especially for outdoor use. The latest Scroll
technology is combined with high quality components and
covered by an absolutely weather resistant synthetic resin
housing in a unique design.
The EazyCool line-up offers state of the art technology and
models featuring stepless capacity control, vapor injection
and fan speed control. This makes it the rst choice for target
applications in food retail and food service:
- Proximity and convenience stores
- Mini markets and supermarkets
- Bars, restaurants and kitchens
- Beer cellars and beverage coolers

Copeland EazyCool Outdoor Condensing Units


with Scroll Compressors

EazyCool OLQ/OMQ Line-up


Medium Temperature

Low Temperature
Capacity (kW)
0

10

15

20

25

Conditions EN13215 R404A: Evaporating Temperature MT -10C/ LT - 35C, Ambient Temperature 32C, Suction Gas Return 20C

EazyCool Digital Line-up


Medium Temperature

Low Temperature
Capacity (kW)
0

10

15

20

Conditions EN13215 R404A: Evaporating Temperature MT -10C/ LT - 35C, Ambient Temperature 32C, Suction Gas Return 20C

Features and Benets

Maximum Allowable Pressure (PS)

Standard equipment: Scroll compressor(s), crankcase


heater(s), condenser with thermally protected fan(s), fan
speed control, HP and LP switch, liquid receiver, weather
resistant housing
Suitable for multiple refrigerants: R404A, R507, R134a,
R407C, R22
Wide range of quality accessories
Excellent efciency

Low Side PS 22.5 bar (g)


High Side PS 28 bar (g)

76

25

30

Maximum
Operating
Current, A

Locked Rotor
Current, A

Sound
Pressure

1 Ph*

OMQ-15

3.4

7.5

145

7/8

1/2

1050/630/720

74

PFJ

TFD

13

58

26

34

OMQ-21

4.6

7.5

145

7/8

1/2

1050/630/720

84

PFJ

TFD

16

82

40

35

OMQ-26

5.4

7.5

145

7/8

1/2

1050/630/720

85

PFJ

TFD

18

97

46

35

OMQ-30

6.0

7.5

145

7/8

1/2

1050/630/720

98

TFD

10

49

36

OMQ-38

8.2

7.5

145

7/8

1/2

1250/642/720

99

TFD

13

66

37

OMQ-45

9.2

7.5

145

7/8

1/2

1250/642/720

118

TFD

13

74

39

OMQ-56

11.5

14.0

290

1 3/8

5/8

2100/670/950

224

TWD

15

99

44

OMQ-75

15.3

14.0

290

1 3/8

5/8

2100/670/950

224

TWD

22

127

44

OMQ-92

20.5

14.0

550

1 3/8

3/4

2100/670/950

246

TWD

25

167

46

OMQ-110

23.7

14.0

550

1 5/8

3/4

2100/670/950

255

TWD

29

198

47

OMTQ-60

13.0

14.0

290

1 3/8

5/8

2100/670/950

209

TFD

2x10

2x49

42

OMTQ-76

15.1

14.0

290

1 3/8

5/8

2100/670/950

211

TFD

2x13

2x66

43

OMTQ-90

19.9

14.0

550

1 3/8

3/4

2100/670/950

225

TFD

2x13

2x74

45

7/8

1/2

1050/630/720

98

TFD

52

36

R404A

Receiver
Capacity (l)

Total Fan
Motor
Power (W)

Net Weight
(kg)

Motor Version/
Code

Number of
fans

Capacity (kW)

Technical Overview
Suction
Line
Diameter
(inch)

Liquid
Line
Diameter
(inch)

Width/Depth/
Height
(mm)

3 Ph**

1 Ph*

3 Ph**

1 Ph*

3 Ph**

@10 m d(BA)***

Medium Temperature Models

Digital Medium Temperature Models


OMQ-30D

6.2

7.5

145

OMQ-45D

9.6

7.5

145

7/8

1/2

1250/642/720

118

TFD

12

74

39

OMTQ-60D

13.1

14.0

290

1 3/8

5/8

2100/670/950

209

TFD

8+10

52+49

42

OMTQ-90D

19.9

14.0

550

1 3/8

3/4

2100/670/950

225

TFD

11+13

2x74

45

Low Temperature Models


OLQ-09

1.9

7.5

145

7/8

1/2

1050/630/720

83

TFD

40

34

OLQ-11

2.4

7.5

145

7/8

1/2

1050/630/720

86

TFD

46

35

OLQ-13

2.7

7.5

145

7/8

1/2

1050/630/720

96

TFD

52

36

OLQ-15

3.4

7.5

145

7/8

1/2

1250/642/720

100

TFD

10

64

37

OLQ-18

5.9

7.5

145

7/8

1/2

1250/642/720

119

TFD

13

74

39

OLQ-24V

7.2

14.0

290

1 3/8

5/8

2100/670/950

228

TWD

16

99

44

OLQ-33V

9.9

14.0

550

1 3/8

5/8

2100/670/950

228

TWD

21

127

44

OLQ-40V

11.9

14.0

550

1 3/8

3/4

2100/670/950

238

TWD

27

167

46

OLQ-48V

14.7

14.0

550

1 5/8

3/4

2100/670/950

259

TWD

31

198

47

OLTQ-26V

8.0

14.0

551

1 3/8

5/8

2100/670/950

221

TFD

2x9

2x51

42

OLTQ-36V

11.9

14.0

552

1 3/8

3/4

2100/670/950

235

TFD

2x14

2x74

45

Digital Low Temperature Models


OLQ-18DV

5.9

7.5

145

7/8

1/2

2100/670/950

189

TFD

14

74

39

OLTQ-36DV

11.9

14.0

550

1 3/8

3/4

2100/670/950

235

TFD

2x14

2x74

45

Conditions EN13215: R404A, Evaporating Temperature MT -10C/ LT - 35C, Ambient Temperature 32C, Suction Gas Return 20C
* 1 Ph: 230V/ 50Hz
** 3 Ph: 380-420V/ 50Hz
*** @ 10m: sound pressure level at 10m distance from the compressor, free eld condition

77

Capacity Data
Cooling Capacity (kW)

Power Input (kW)

Ambient Temperature: 32C

R404A
-45

-35

-30

-20

-10

Ambient Temperature: 32C

R404A

Evaporating Temperature (C)


-5

Evaporating Temperature (C)


-45

Medium Temperature Models

-35

-30

-20

-10

-5

Medium Temperature Models

OMQ-15

1.4

2.3

3.4

3.9

5.2

OMQ-15

1.8

1.9

2.0

2.0

2.1

OMQ-21

2.0*

3.3

4.6

5.3

6.7

OMQ-21

2.5

2.8

3.0

3.1

3.4

OMQ-26

2.3*

3.9

5.4

6.2

8.1

OMQ-26

2.9

3.2

3.4

3.5

3.8

2.6*

4.3

6.0

6.9

8.9

OMQ-30

3.3

3.4

3.8

4.1

4.3

4.7

OMQ-30

2.0*

OMQ-38

2.7*

3.5

5.8

8.2

9.5

12.4

OMQ-38

3.8

3.9

4.3

4.6

4.8

5.2

OMQ-45

3.1*

3.9*

6.6

9.2

10.6

13.7

OMQ-45

4.5

4.6

5.1

5.5

5.7

6.2

5.6*

8.3

11.5

13.4

17.4

OMQ-56

5.7

6.2

6.7

6.9

7.5

11.3

15.3

17.4

22.1

OMQ-75

8.2

9.3

9.8

10.9

10.2

14.9

20.5

23.7

30.7

OMQ-92

9.1

10.2

11.2

11.8

13.1

17.3

23.7

27.3

35.1

OMQ-110

12.7

14.1

14.8

16.4

19.6

OMTQ-60

6.2

6.4

7.0

7.5

7.8

8.4

OMTQ-76

8.1

8.4

9.3

10.1

10.6

8.7

9.1

9.7

10.3

10.7

11.5

OMQ-56
OMQ-75
OMQ-92
OMQ-110
OMTQ-60

4.3*

5.5

9.4

13.1

15.1

OMTQ-76

5.1*

6.5

11.1

15.1

17.3

OMTQ-90

6.5*

9.5

14.2

19.9

23.1

30.2

OMTQ-90

Low Temperature Models

Low Temperature Models

OLQ-09

1.9

2.3

3.3

4.5

5.2

6.6

OLQ-09

2.0

2.0

2.3

2.6

2.7

3.2

OLQ-11

2.4

2.8

3.9

5.2

5.9

7.5

OLQ-11

2.4

2.5

2.8

3.2

3.5

4.1

OLQ-13

2.7

3.3

4.7

6.3

7.1

9.0

OLQ-13

2.6

2.7

3.1

3.6

3.9

4.5

OLQ-15

3.4

4.2

6.1

8.3

9.5

12.2

OLQ-15

3.0

3.2

3.6

4.2

4.5

5.3

OLQ-18

4.1

5.0

7.1

9.6

10.9

13.8

OLQ-18

3.7

3.9

4.4

5.0

5.3

6.1

OLQ-24V

7.2

8.8

12.3

16.4

18.6

23.3

OLQ-24V

5.6

6.0

6.9

7.9

8.6

10.1

OLQ-33V

9.9

12.0

16.9

22.8

26.2

33.7

OLQ-33V

7.5

7.9

8.9

10.0

10.7

12.3

OLQ-40V

11.9

15.0

21.5

28.5

32.1

39.3

OLQ-40V

8.7

9.9

12.0

14.1

15.1

17.5

OLQ-48V

14.7

17.7

24.1

30.9

34.4

OLQ-48V

11.2

12.2

14.8

18.2

20.3

OLTQ-26V

8.0

9.7

13.9

19.3

22.5

OLTQ-26V

6.3

6.6

7.3

8.1

8.5

11.9

14.1

19.5

26.4

30.6

8.8

9.4

10.9

12.6

13.6

OLTQ-36DV

30.1

OLTQ-36DV

Digital Medium Temperature Models


OMQ-30D

2.8*

4.6

OMQ-45D

3.6*

OMTQ-60D

5.7*

OMTQ-90D

7.9*

Digital Medium Temperature Models

6.2

7.0

8.8

OMQ-30D

2.5

3.2

3.7

3.9

4.5

6.6

9.6

11.4

15.5

OMQ-45D

4.2

4.8

5.5

5.9

6.9

9.5

13.1

15.2

19.7

OMTQ-60D

5.6

6.5

7.2

7.5

8.3

13.9

20.0

23.5

31.5

OMTQ-90D

8.7

9.6

10.4

10.9

12.1

Digital Low Temperature Models


OLQ-18DV

5.9

6.9

9.5

12.8

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K


* Conditions: EN13215: Suction Superheat 10K

78

9.4

Digital Low Temperature Models


14.7

OLQ-18DV

4.5

4.9

5.8

7.0

7.7

Capacity Data
Cooling Capacity (kW)

Power Input (kW)

Ambient Temperature: 32C

R407C
-45

-35

-30

-20

-10

Ambient Temperature: 32C

R407C

Evaporating Temperature (C)


-5

Evaporating Temperature (C)


-45

Medium Temperature Models

-35

-30

-20

-10

-5

Medium Temperature Models

OMQ-15-TFD

1.9*

2.9

3.5

4.9

OMQ-15-TFD

1.4

1.5

1.6

1.7

OMQ-21-PFJ

2.4*

3.8*

4.7

6.5

OMQ-21-PFJ

2.2

2.4

2.6

2.9

OMQ-21-TFD

2.7*

4.1*

4.9

6.9

OMQ-21-TFD

2.3

2.5

2.7

3.0

4.3*

5.1*

7.2

OMQ-26-PFJ

3.0

3.2

3.7

OMQ-26-PFJ
OMQ-26-TFD

2.8*

4.4*

5.5

7.8

OMQ-26-TFD

2.4

2.6

2.8

3.1

OMQ-30-TFD

3.4*

5.3*

6.4

8.9

OMQ-30-TFD

2.9

3.3

3.6

4.1

OMQ-38-TFD

4.1*

6.8*

8.5

12.2

OMQ-38-TFD

3.2

3.6

3.8

4.4

OMQ-45-TFD

5.9*

8.0*

10.0

13.8

OMQ-45-TFD

3.9

4.4

4.7

5.4

OMQ-56-TWD

6.9*

10.4*

12.7

17.4

OMQ-56-TWD

5.3

5.8

6.1

6.6

OMQ-75-TWD

9.3*

13.7*

16.2*

22.2

OMQ-75-TWD

6.7

7.7

8.2

9.4

OMQ-92-TWD

12.0*

17.8*

21.7

29.6

OMQ-92-TWD

8.4

9.4

10.0

11.1

OMQ-110-TWD

14.2*

21.1*

25.6

34.7

OMQ-110-TWD

10.6

12.0

12.8

14.4

OMTQ-60-TFD

7.2*

11.3*

13.9

19.3

OMTQ-60-TFD

5.6

6.2

6.6

7.4

OMTQ-76-TFD

8.1*

12.9*

15.7*

22.3

OMTQ-76-TFD

6.8

7.8

8.4

9.8

OMTQ-90-TFD

10.6*

17.0*

21.0

29.3

OMTQ-90-TFD

7.8

8.6

9.1

10.1

-10

-5

1.2

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K


* Conditions: EN13215: Suction Superheat 10K

R134a

Cooling Capacity (kW)

Power Input (kW)

Ambient Temperature: 32C

Ambient Temperature: 32C

R134a

Evaporating Temperature (C)


-45

-35

-30

-20

-10

-5

Evaporating Temperature (C)


-45

Medium Temperature Models

-35

-30

-20

Medium Temperature Models

OMQ-15-TFD

1.4

2.2

2.7

3.9

OMQ-15-TFD

1.0

1.1

1.1

OMQ-21-PFJ

1.8

3.0

3.6

5.1

OMQ-21-PFJ

1.4

1.5

1.6

1.7

OMQ-21-TFD

2.0

3.1

3.8

5.4

OMQ-21-TFD

1.4

1.5

1.6

1.8

OMQ-26-PFJ

2.0*

3.3

4.0

5.7

OMQ-26-PFJ

1.8

1.9

2.0

2.1

OMQ-26-TFD

2.3

3.6

4.4

6.3

OMQ-26-TFD

1.6

1.7

1.8

2.0

OMQ-30-TFD

2.5*

4.2

5.1

7.2

OMQ-30-TFD

1.9

2.0

2.1

2.4

OMQ-38-TFD

3.1*

5.3

6.5

9.4

OMQ-38-TFD

2.1

2.3

2.4

2.6

OMQ-45-TFD

3.9*

6.3

7.7

11.0

OMQ-45-TFD

2.5

2.7

2.9

3.2

OMQ-56-TWD

4.6*

7.3*

9.1

13.0

OMQ-56-TWD

3.3

3.6

3.7

4.0

OMQ-75-TWD

6.4*

9.8*

12.3

17.2

OMQ-75-TWD

4.0

4.6

4.9

5.6

OMQ-92-TWD

8.1*

12.6*

15.7

22.2

OMQ-92-TWD

5.4

5.9

6.2

6.8

OMQ-110-TWD

9.9*

15.2*

19.0

26.6

OMQ-110-TWD

6.6

7.3

7.8

8.6

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K


* Conditions: EN13215: Suction Superheat 10K

79

Capacity Data
Cooling Capacity (kW)

Power Input (kW)

Ambient Temperature: 32C

R22
-45

-35

-30

-20

Ambient Temperature: 32C

R22

Evaporating Temperature (C)


-10

-5

Evaporating Temperature (C)


-45

Medium Temperature Models

-35

-30

-20

-10

-5

Medium Temperature Models

OMQ-15-TFD

2.1*

3.4

4.0

5.5

OMQ-15-TFD

1.5

1.6

1.7

1.8

OMQ-21-PFJ

2.4*

4.1*

5.0

7.1

OMQ-21-PFJ

2.2

2.4

2.5

2.7

OMQ-21-TFD

2.9*

4.6*

5.4

7.3

OMQ-21-TFD

2.4

2.5

2.7

3.1

4.9*

5.8*

7.9

OMQ-26-PFJ

3.0

3.1

3.5

8.5

OMQ-26-TFD

2.5

2.7

2.9

3.1

OMQ-26-PFJ
OMQ-26-TFD

3.4*

5.1*

6.2

OMQ-30-TFD

3.1*

5.3*

6.7

9.5

OMQ-30-TFD

3.0

3.3

3.5

4.0

OMQ-38-TFD

4.8*

7.5*

9.2

12.9

OMQ-38-TFD

3.2

3.6

3.8

4.3

OMQ-45-TFD

6.0*

9.3*

11.1

14.9

OMQ-45-TFD

4.0

4.6

4.9

5.5

OMQ-56-TWD

8.1*

11.7*

14.0

19.0

OMQ-56-TWD

5.2

5.9

6.3

7.1

14.9*

17.5*

23.5

OMQ-75-TWD

8.8

9.5

11.0

OMQ-75-TWD
OMQ-92-TWD

13.8*

20.0*

23.7

32.2

OMQ-92-TWD

8.7

9.9

10.6

11.9

OMQ-110-TWD

16.4*

23.5

27.8

37.3

OMQ-110-TWD

10.7

12.3

13.3

15.2

OMTQ-60-TFD

6.3*

11.1*

14.0

20.4

OMTQ-60-TFD

5.7

6.2

6.5

7.3

OMTQ-76-TFD

9.4*

14.3*

17.3

24.0

OMTQ-76-TFD

6.9

7.8

8.3

9.6

OMTQ-90-TFD

12.9*

19.3*

23.1

31.5

OMTQ-90-TFD

8.6

9.2

9.5

10.4

3.1

Low Temperature Models

Low Temperature Models

OLQ-09-TFD

1.1

1.8

2.3

3.3

4.7

5.5

OLQ-11-TFD

1.4

2.2

2.8

4.0

5.6

6.4

OLQ-13-TFD

1.7

2.6

3.2

4.7

6.6

7.6

OLQ-15-TFD

2.1

3.3

4.0

6.0

8.4

OLQ-18-TFD

2.3

3.8

4.7

6.9

9.8

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K


* Conditions: EN13215: Suction Superheat 10K

80

OLQ-09-TFD

1.9

2.0

2.1

2.3

2.6

2.7

OLQ-11-TFD

2.1

2.3

2.4

2.7

3.1

3.4

10.0

OLQ-13-TFD

2.5

2.7

2.8

3.1

3.6

3.8

4.5

9.8

13.1

OLQ-15-TFD

2.9

3.1

3.2

3.6

4.0

4.3

5.1

11.4

15.1

OLQ-18-TFD

3.7

3.9

4.1

4.5

5.1

5.5

6.4

7.2

81

Copeland EazyCool Outdoor Condensing Units for Refrigeration Networks


Copeland outdoor condensing unit networks for medium
temperature and low temperature applications.
Emerson Climate Technologies has developed this version of
outdoor scroll condensing units with interconnectivity in order
to create medium and large size refrigeration network systems.
The EazyCool condensing unit networks perfectly t in
applications where larger cooling capacities and capacity
modulation are required.
Typical applications are:
- Cold and freeze stores
- Discount and convenience stores
- Supermarkets and mini-markets
- Petrol station forecourts

Copeland EazyCool Outdoor Condensing Units


for Refrigeration Networks
Copeland EazyCool Network Line-up
Medium Temperature

Low Temperature
Capacity (kW)
10

20

30

40

50

60

70

80

Conditions EN13215 R404A: Evaporating Temperature MT -10C/LT -35C, Ambient Temperature 32C, Suction Gas Return 20C

Features and Benets

Maximum Allowable Pressures (PS)

Standard equipment: Copeland Scroll compressor(s),


crankcase heater(s), condenser with thermally protected
low speed fan(s), fan speed controller, oil separator, suction
and liquid equalization lines, HP and LP switch, oil reservoir,
EC2 Electronic controller, weather resistant housing
Oil control system with oil separator, TRAX OIL on each
compressor, oil distribution lines and additional liquid
receiver unit for large networks
LON Master/Slave communication
Capacity modulation with up to 8 compressor or step less
with Digital Scroll
Perfect capacity adjustment by a wide range of combination
opportunities

Low Side PS 22.5 bar(g)


High Side PS 28 bar(g)

82

90

100

Capacity Data - OMQ

R404A

Medium Temperature (-10/+32C)

Cooling
Capacitiy
(kW)

Motor
Capacity
(kW )

28.0

14.8

OMQ75 NLO

OMQ56 NL

32.2

17.1

OMQ75 NLO

OMQ75 NL

36.0

19.7

OMQ92 NLO

OMQ75 NL

39.8

22.2

OMQ92 NLO

OMQ92 NL

42.8

25.1

OMQ110 NLO

OMQ 92 NL

45.8

28.0

OMQ110 NLO

Model Conguration
2 Condensing Units Network

OMQ110 NL
3 Condensing Units Network

39.8

21.0

OMQ75 NO

OMQ56 N

OMQ56 N

44.0

23.3

OMQ75 NO

OMQ75 N

OMQ56 N

48.3

25.7

OMQ75 NO

OMQ75 N

OMQ75 N

52.1

28.2

OMQ92 NO

OMQ75 N

OMQ75 N

55.9

30.8

OMQ92 NO

OMQ92 N

OMQ75 N

59.7

33.3

OMQ92 NO

OMQ92 N

OMQ92 N

62.7

36.2

OMQ110 NO

OMQ92 N

OMQ92 N

65.7

39.1

OMQ110 NO

OMQ110 N

OMQ92 N

68.7

42.0

OMQ110 NO

OMQ110 N

OMQ110 N

51.6

27.2

OMQ75 NO

OMQ56 N

OMQ56 N

OMQ56 N

55.9

29.5

OMQ75 NO

OMQ75 N

OMQ56 N

OMQ56 N

60.1

31.9

OMQ75 NO

OMQ75 N

OMQ75 N

OMQ56 N

64.4

34.2

OMQ75 NO

OMQ75 N

OMQ75 N

OMQ75 N

68.2

36.8

OMQ92 NO

OMQ75 N

OMQ75 N

OMQ75 N

72.0

39.3

OMQ92 NO

OMQ92 N

OMQ75 N

OMQ75 N

75.8

41.9

OMQ92 NO

OMQ92 N

OMQ92 N

OMQ75 N

79.6

44.4

OMQ92 NO

OMQ92 N

OMQ92 N

OMQ92 N

82.6

47.3

OMQ110 NO

OMQ92 N

OMQ92 N

OMQ92 N

85.6

50.2

OMQ110 NO

OMQ110 N

OMQ92 N

OMQ92 N

88.6

53.1

OMQ110 NO

OMQ110 N

OMQ110 N

OMQ92 N

91.6

56.0

OMQ110 NO

OMQ110 N

OMQ110 N

OMQ110 N

4 Condensing Units Network

Conditions: EN13215: Suction Gas Return 20C, Suction Superheat 10K

83

Capacity Data - OLQ

R404A

Low Temperature (-35/+32C)

Cooling
Capacitiy
(kW)

Motor Capacity
(kW )

16.4

13.9

OLQ33V NLO

OLQ24V NL

18.7

16.4

OLQ33V NLO

OLQ33V NL

20.9

17.0

OLQ40V NLO

OLQ33V NL

23.0

17.6

OLQ40V NLO

OLQ40V NL

25.4

20.6

OLQ48V NLO

OLQ40V NL

27.8

23.6

OLQ48V NLO

Model Conguration
2 Condensing Units Network

OLQ48V NL
3 Condensing Units Network

23.4

19.6

OLQ33V NO

OLQ24V N

OLQ24V N

25.7

22.1

OLQ33V NO

OLQ33V N

OLQ24V N

28.1

24.6

OLQ33V NO

OLQ33V N

OLQ33V N

30.2

25.2

OLQ40V NO

OLQ33V N

OLQ33V N

32.4

25.8

OLQ40V NO

OLQ40V N

OLQ33V N

34.5

26.4

OLQ40V NO

OLQ40V N

OLQ40V N

36.9

29.4

OLQ48V NO

OLQ40V N

OLQ40V N

39.3

32.4

OLQ48V NO

OLQ48V N

OLQ40V N

41.7

35.4

OLQ48V NO

OLQ48V N

OLQ48V N

4 Condensing Units Network


30.4

25.3

OLQ33V NO

OLQ24V N

OLQ24V N

OLQ24V N

32.7

27.8

OLQ33V NO

OLQ33V N

OLQ24V N

OLQ24V N

35.1

30.3

OLQ33V NO

OLQ33V N

OLQ33V N

OLQ24V N

37.4

32.8

OLQ33V NO

OLQ33V N

OLQ33V N

OLQ33V N

39.6

33.4

OLQ40V NO

OLQ33V N

OLQ33V N

OLQ33V N

41.7

34.0

OLQ40V NO

OLQ40V N

OLQ33V N

OLQ33V N

43.9

34.6

OLQ40V NO

OLQ40V N

OLQ40V N

OLQ33V N

46.0

35.2

OLQ40V NO

OLQ40V N

OLQ40V N

OLQ40V N

48.4

38.2

OLQ48V NO

OLQ40V N

OLQ40V N

OLQ40V N

50.8

41.2

OLQ48V NO

OLQ48V N

OLQ40V N

OLQ40V N

53.2

44.2

OLQ48V NO

OLQ48V N

OLQ48V N

OLQ40V N

55.6

47.2

OLQ48V NO

OLQ48V N

OLQ48V N

OLQ48V N

Conditions: EN13215: Suction Gas Return 20C, Suction Superheat 10K

84

85

Copeland EazyCool ZX Outdoor Condensing Units with Scroll Compressors


Copeland compact outdoor condensing units for medium
temperature and low temperature applications.
With this new range of outdoor condensing units Emerson
Climate Technologies offers a solution for refrigeration
applications with space and noise constraints which responses
to the increasing demand for energy efcient condensing units.
Copeland EazyCool ZX outdoor condensing units feature
the most complete and unique equipment. Their diagnostics
module detects and displays the system status, it can
communicate and transmit an alarm signal to a remote receiver.
Vapor injection and liquid injection technology signicantly
increase system efciency and operation map. Electronic
protection functions, oil separator and suction accumulator
guarantee optimum system safety.
Lowest life cycle costs and comprehensive safety features make
Copeland EazyCool ZX a cost efcient and reliable choice for:
- Convenience stores
- Cold rooms
- Fast food stores, bars and restaurants
- Beverage coolers

Copeland EazyCool ZX Outdoor Condensing Units


with Scroll Compressors

Copeland EazyCool ZX Line-up


Medium Temperature
Low Temperature
Capacity (kW)
0

10

12

Conditions EN13215 R404A: Evaporating Temperature MT -10C/LT -35C, Ambient Temperature 32C, Suction Gas Return 20C

Copeland EazyCool ZX Digital Line-up


Medium Temperature
Capacity (kW)
6

10

Conditions EN13215 R404A: Evaporating Temperature MT -10C/LT -35C, Ambient Temperature 32C, Suction Gas Return 20C

Features and Benets

Maximum Allowable Pressures (PS)

Standard equipment: Copeland ScrollTM compressor,


crankcase heater, diagnostics module, fan(s) with speed
control, liquid receiver, adjustable LP switch, safety switches,
lter drier and sight glass, oil separator and suction
accumulator (LT models only)
Copeland EazyCoolTM ZX Digital models allow for 10% to 100%
continuous capacity modulation
Diagnostic capabilities protect the unit from over-current,
phase loss and phase imbalance
LED display shows real time system status
Energy and operation cost saving due to excellent energy
efciency
Noise attenuation due to low speed fan motors with sickle
blades and fan speed control
Vapor injection technology for LT models
Space saving due to compact dimensions
Easy and quick installation

Low Side PS 22.5 bar (g)


High Side PS 30 bar (g)

86

12

Technical Overview
Suction Line
Diameter (inch)

Liquid Line
Diameter (inch)

3.6

4.4

116

3/4

1/2

1029/424/840

76

PFJ

ZXME025E

4.3

4.4

116

3/4

1/2

1029/424/840

79

PFJ

ZXME030E

5.3

4.4

116

3/4

1/2

1029/424/840

79

PFJ

ZXME040E

7.0

4.4

116

7/8

1/2

1029/424/840

91

PFJ

49

37

40

ZXME050E

9.1

6.3

246

7/8

1/2

1029/424/1242

108

TFD

13

66

38

41

ZXME060E

10.4

6.3

246

7/8

1/2

1029/424/1242

112

TFD

12

74

38

41

ZXME075E

11.9

6.3

246

7/8

1/2

1029/424/1242

118

TFD

15

101

39

42

Net Weight
(kg)

Total Fan
Motor Power (W)

ZXME020E

Receiver
Capacity
(l)

Width/Depth/
Heigth
(mm)

R404A

Capacity
(kW)

Number of fans

Sound Pressure
@10 m d(BA)***

Motor Version/
Code

Maximum Operating Current, A

Locked Rotor
Current, A

1 Ph*

3 Ph**

1 Ph*

3 Ph**

1 Ph*

3 Ph**

Night
mode

Day
mode

TFD

13

58

26

36

39

37

40

TFD

16

82

40

37

40

TFD

24

114

Medium Temperature Models

12

61

Medium Temperature Digital Models


ZXDE040E

7.0

4.4

116

7/8

1/2

1029/424/840

91

TFD

11

64

37

40

ZXDE050E

9.1

6.3

246

7/8

1/2

1029/424/1242

108

TFD

12

66

38

41

ZXDE060E

10.4

6.3

246

7/8

1/2

1029/424/1242

112

TFD

11

74

38

41

ZXDE075E

11.9

6.3

246

7/8

1/2

1029/424/1242

118

TFD

10

46

39

42

ZXLE020E

1.9

4.4

116

3/4

1/2

1029/424/840

79

TFD

39

36

39

ZXLE030E

2.6

4.4

116

3/4

1/2

1029/424/840

81

TFD

36

37

40

ZXLE040E

4.0

4.4

116

7/8

1/2

1029/424/840

93

TFD

52

37

40

ZXLE050E

4.7

6.3

246

7/8

1/2

1029/424/1242

106

TFD

12

52

38

41

ZXLE060E

5.7

6.3

246

7/8

1/2

1029/424/1242

116

TFD

14

74

38

41

Low Temperature Models

Conditions EN13215: R404A, Evaporating Temperature MT -10C/ LT - 35C, Ambient Temperature 32C, Suction Gas Return 20C
* 1 Ph: 230V/ 50Hz
** 3 Ph: 380-420V/ 50Hz
*** @ 10m: sound pressure level at 10m distance from the compressor, free eld condition

Capacity Data
Cooling Capacity (kW)

Power Input (kW)

Ambient Temperature: 32C

R404A
-45

-35

-30

-20

Ambient Temperature: 32C

R404A

Evaporating Temperature (C)


-10

-5

Evaporating Temperature (C)


-45

Medium Temperature Models

-35

-30

-20

-10

-5

Medium Temperature Models

ZXME020E-TFD

2.4

3.6

4.2

5.7

ZXME020E-TFD

1.8

1.8

1.8

1.8

ZXME020E-PFJ

2.5

3.6

4.3

5.7

ZXME020E-PFJ

1.5

1.6

1.7

1.7

ZXME025E-PFJ

3.0

4.3

5.1

6.9

ZXME025E-PFJ

1.9

2.0

2.0

2.1

ZXME030E-TFD

3.7

5.3

6.2

8.2

ZXME030E-TFD

2.4

2.5

2.6

2.7

ZXME030E-PFJ

3.8

5.3

6.2

8.3

ZXME030E-PFJ

2.5

2.6

2.7

2.8

ZXME040E-TFD

5.0

7.0

8.2

10.8

ZXME040E-TFD

3.2

3.4

3.5

3.8

ZXME040E-PFJ

4.7

6.8

8.0

10.6

ZXME040E-PFJ

3.2

3.4

3.5

3.8

ZXDE040E-TFD

5.0

7.0

8.1

10.7

ZXDE040E-TFD

2.8

3.2

3.3

3.7

ZXME050E-TFD

6.4

9.1

10.7

14.4

ZXME050E-TFD

4.0

4.1

4.3

4.5

ZXDE050E-TFD

6.4

9.0

10.6

14.1

ZXDE050E-TFD

3.6

4.0

4.2

4.7

ZXME060E-TFD

7.3

10.4

12.2

16.2

ZXME060E-TFD

4.6

4.8

5.0

5.3

ZXDE060E-TFD

7.4

10.4

12.2

16.1

ZXDE060E-TFD

4.3

4.9

5.2

5.8

ZXME075E-TFD

8.4

11.9

13.9

18.5

ZXME075E-TFD

5.1

5.4

5.5

5.9

8.4

11.8

13.8

18.2

ZXDE075E-TFD

4.7

5.3

5.6

6.3

ZXDE075E-TFD

Low Temperature Models

Low Temperature Models

ZXLE020E-TFD

1.4

2.4

3.5

4.9

5.7

ZXLE020E-TFD

1.7

1.8

1.9

2.1

2.2

ZXLE030E-TFD

2.6

3.1

4.6

ZXLE040E-TFD

4.0

4.9

7.0

6.4

7.4

ZXLE030E-TFD

2.0

2.2

2.3

2.6

2.7

9.6

11.0

ZXLE040E-TFD

3.0

3.2

3.7

4.2

ZXLE050E-TFD

4.7

5.6

4.4

7.9

10.7

12.2

ZXLE050E-TFD

3.6

3.8

4.2

4.7

5.0

ZXLE060E-TFD

5.7

7.0

10.0

13.4

15.2

ZXLE060E-TFD

4.4

4.7

5.4

6.3

6.7

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K

87

Copeland Scroll Indoor Condensing Units for Refrigeration


Copeland air-cooled condensing units for medium
temperature and low temperature applications.
Copeland ScrollTM condensing units are equipped with the latest
refrigeration scroll compressors and build the widest range of its
kind. The modular line concept offers base units which can be
adapted to the target application by various options including
weather housings and fan speed controls.
Copeland ScrollTM condensing units are available with normal or
high capacity condensers to ensure optimum performance even
under extreme conditions. They are equipped with dedicated
medium or low temperature compressors which makes them
suitable for all general refrigeration applications, such as:
Mini markets and supermarkets
Bars, restaurants and kitchens
Beer cellars and beverage coolers
Cold rooms
Milk cooling tank

Copeland ScrollTM
Indoor Condensing Unit

Copeland ScrollTM Condensing Units Line-up


Medium Temperature

Low Temperature
Capacity (kW)
0

10

15

20

25

Conditions EN13215 R404A: Evaporating Temperature MT -10C/LT -35C, Ambient Temperature 32C, Suction Gas Return 20C

Copeland ScrollTM Digital Condensing Units Line-up


Medium Temperature

Capacity (kW)
5

11

13

15

17

Conditions EN13215 R404A: Evaporating Temperature -10C, Ambient Temperature 32C, Suction Gas Return 20C

Features and Benets

Maximum Allowable Pressures (PS)

Standard equipment: base plate, scroll compressor,


crank case heater, condenser with 1ph fan(s), HP and LP
switch, liquid receiver with rotalock-valve, suction- and
discharge shut-off valves
Suitable for multiple refrigerants: R404A, R507, R134a,
R407C, R22
Wide range of quality accessories
Excellent efciency

Low Side PS 22.5 bar (g)


High Side PS = 28 bar (g)

88

19

21

Technical Overview

Receiver
Capacity (l)

Number of fans

Total Fan
Motor Power (W)

Suction Line Diameter


(inch)

Liquid Line
Diameter (inch)

3.3

3.9

110

3/4

1/2

MC-H8-ZB15KE

3.6

7.9

235

3/4

1/2

735/680/533

57

PFJ

TFD

13

58

26

49

MC-D8-ZB19KE

3.9

3.9

110

3/4

1/2

560/570/446

49

PFJ

TFD

13

61

32

46

MC-H8-ZB19KE

4.3

7.9

235

3/4

1/2

735/680/533

61

PFJ

TFD

13

61

32

49

MC-K9-ZB19KE

4.3

7.9

220

3/4

1/2

950/640/454

67

PFJ

TFD

13

61

32

48

MC-D8-ZB21KE

4.4

3.9

110

7/8

1/2

560/570/446

50

PFJ

TFD

16

82

40

46

MC-H8-ZB21KE

5.1

7.9

235

7/8

1/2

735/680/533

61

PFJ

TFD

16

82

40

49

MC-K9-ZB21KE

5.1

7.9

220

7/8

1/2

950/640/454

68

PFJ

TFD

16

82

40

48

MC-H8-ZB26KE

5.6

7.9

235

7/8

1/2

735/680/533

62

PFJ

TFD

18

97

46

49

MC-K9-ZB26KE

5.6

7.9

220

7/8

1/2

950/640/454

68

PFJ

TFD

18

97

46

48

MC-H8-ZB30KE

6.4

7.9

235

7/8

1/2

735/680/533

74

PFJ

TFD

26

10

142

49

49

MC-M8-ZB30KE

6.8

7.9

235

7/8

1/2

735/730/708

87

PFJ

TFD

26

10

142

49

49

MC-P8-ZB30KE

7.1

7.9

220

7/8

1/2

950/640/633

87

49

49

MC-H8-ZB38KE

7.3

7.9

235

7/8

1/2

735/680/533

77

PFJ

TFD

32

13

142

66

49

MC-M8-ZB38KE

8.0

7.9

235

7/8

1/2

735/730/708

89

PFJ

TFD

32

13

142

66

49

MC-P8-ZB38KE

8.4

7.9

220

7/8

1/2

950/640/633

89

PFJ

TFD

32

13

142

66

49

MC-M8-ZB42KE

8.7

7.9

235

7/8

1/2

735/730/708

91

PFJ

MC-M8-ZB45KE

8.9

7.9

235

7/8

1/2

735/730/708

91

MC-M9-ZB45KE

9.6

7.9

400

7/8

1/2

735/730/708

96

MC-R7-ZB42KE

9.8

7.9

470

7/8

1/2

1130/680/633

101

MC-R7-ZB45KE

10.1

7.9

470

7/8

1/2

1130/680/633

101

MC-R7-ZB50KE

11.4

7.9

470

1 3/8

1/2

1130/820/621

110

TFD

15

100

49

MC-S9-ZB50KE

12.0

11.7

470

1 3/8

5/8

1130/820/707

113

TFD

15

100

49

MC-R7-ZB58KE

12.4

7.9

470

7/8

1/2

1130/680/633

110

TFD

15

95

49

MC-S9-ZB58KE

13.1

11.7

470

7/8

1/2

1130/820/703

113

TFD

15

95

50

MC-S9-ZB66KE

14.5

11.7

470

1 3/8

5/8

1130/820/707

116

TFD

18

111

50

MC-V9-ZB66KE

15.1

15.8

470

1 3/8

3/4

1330/820/821

150

TFD

18

111

50

MC-V9-ZB76KE

17.2

15.8

470

1 3/8

3/4

1330/820/835

151

TFD

20

118

50

MC-V6-ZB76KE

18.5

15.8

800

1 3/8

3/4

1330/820/835

168

TFD

20

118

55

MC-V9-ZB95KE

19.3

15.8

470

1 3/8

3/4

1330/820/835

155

TFD

28

140

51

MC-V6-ZB95KE

21.5

15.8

800

1 3/8

3/4

1330/820/835

172

TFD

28

140

55

MC-V6-ZB114KE

24.3

15.8

800

1 3/8

3/4

1330/820/835

174

TFD

33

174

55

MC-W9-ZB114KE

24.6

15.8

800

1 3/8

3/4

1640/820/864

174

TFD

33

174

55

TFD

52

49

Net Weight (kg)

Capacity (kW)

Maximum
Operating
Current, A

MC-D8-ZB15KE

R404A

Width/Depth/
Heigth
(mm)

Motor Version/
Code

1 Ph*

Locked Rotor
Current, A

Sound
Pressure

3 Ph**

1 Ph*

3 Ph**

1 Ph*

3 Ph**

@10 m d(BA)***

TFD

13

58

26

46

Medium Temperature Models


560/570/446

48

PFJ

TFD

10

36
TFD

13

TFD
PFJ

150

13
36

TFD

49
74
74

150
13

49
49
53

74

50

Digital Medium Temperature Models


MC-M8-ZBD30

6.9

11.7

235

7/8

5/8

MC-M9-ZBD45

9.9

11.7

MC-V6-ZBDT60

14.9

18.9

MC-V6-ZBDT90

20.4

18.9

735/730/708

87

400

7/8

5/8

735/730/708

96

TFD

12

74

49

800

1 3/8

3/4

1330/820/835

207

TFD

8+10

52+49

55

800

1 3/8

3/4

1330/820/835

218

TFD

11+13

2x74

55

Conditions EN13215: R404A, Evaporating Temperature MT -10C/ LT - 35C, Ambient Temperature 32C, Suction Gas Return 20C
* 1 Ph: 230V/ 50Hz
** 3 Ph: 380-420V/ 50Hz
*** @ 10m: sound pressure level at 10m distance from the compressor, free eld condition

89

Width/Depth/
Heigth
(mm)

Net Weight (kg)

Liquid Line
Diameter (inch)

Suction Line
Diameter (inch)

Total Fan
Motor Power (W)

Number of fans

Receiver
Capacity (l)

R404A

Capacity
(kW)

Technical Overview
Motor Version/
Code

1 Ph*

3 Ph**

Maximum
Operating
Current, A

1 Ph*

3 Ph**

Locked Rotor
Current, A

1 Ph*

Sound
Pressure

3 Ph**

@10 m d(BA)***

Low Temperature Models


MC-B8-ZF06KE

1.3

3.3

85

7/8

1/2

560/570/396

64

TFD

26

47

MC-D8-ZF09KE

1.9

3.9

110

7/8

1/2

560/570/446

64

TFD

40

47

MC-H8-ZF09KE

2.0

7.9

235

7/8

1/2

735/680/533

66

TFD

40

49

MC-H8-ZF11KE

2.5

7.9

235

7/8

1/2

735/680/533

67

TFD

46

49

MC-H8-ZF13KE

2.8

7.9

235

7/8

1/2

735/680/533

77

TFD

52

50

MC-M8-ZF13KE

2.8

7.9

235

7/8

1/2

735/730/708

85

TFD

52

49

MC-H8-ZF15KE

3.3

7.9

235

7/8

1/2

735/680/533

83

TFD

10

64

50

MC-M8-ZF15KE

3.4

7.9

235

7/8

1/2

735/730/708

86

TFD

10

64

50

MC-M8-ZF18KE

4.1

7.9

235

7/8

1/2

735/730/708

88

TFD

13

74

50

MC-M9-ZF18KE

4.2

7.9

400

7/8

1/2

735/730/708

96

TFD

13

74

50

MC-P8-ZF24KE

5.0

7.9

220

1 3/8

1/2

950/640/633

146

TWD

16

99

52

MC-S9-ZF24KE

5.3

11.7

470

1 3/8

1/2

1130/820/708

170

TWD

16

99

54

MC-R7-ZF33KE

6.8

11.7

470

1 3/8

5/8

1130/820/633

160

TWD

22

127

55

MC-V9-ZF33KE

7.1

11.7

470

1 3/8

5/8

1330/820/835

195

TWD

22

127

55

MC-S9-ZF40KE

8.4

11.7

470

1 3/8

5/8

1130/820/708

180

TWD

25

167

55

MC-V6-ZF40KE

8.9

11.7

800

1 3/8

5/8

1330/820/835

218

TWD

25

167

57

MC-S9-ZF48KE

9.6

11.7

470

1 3/8

5/8

1130/820/708

189

TWD

29

198

55

Conditions EN13215: R404A, Evaporating Temperature MT -10C/ LT - 35C, Ambient Temperature 32C, Suction Gas Return 20C
* 1 Ph: 230V/ 50Hz
** 3 Ph: 380-420V/ 50Hz
*** @ 10m: sound pressure level at 10m distance from the compressor, free eld condition

90

Capacity Data

R404A

Cooling Capacity (kW)

Power Input (kW)

Ambient Temperature: 32C

Ambient Temperature: 32C

R404A

Evaporating Temperature (C)


-45

-35

-30

-20

-10

-5

Evaporating Temperature (C)


-45

Medium Temperature Models

-35

-30

-20

-10

-5

Medium Temperature Models

MC-D8-ZB15KE

1.2*

2.2

3.3

3.8

5.0

MC-D8-ZB15KE

1.8*

1.9

2.0

2.0

MC-H8-ZB15KE**

1.5

2.5

3.6

4.3

5.8

MC-H8-ZB15KE**

1.8

1.9

1.9

1.9

1.9

MC-D8-ZB19KE

1.7*

2.8

3.9

4.5

5.8

MC-D8-ZB19KE

2.1*

2.3

2.4

2.5

2.7

MC-H8-ZB19KE**

2.0

3.1

4.3

5.1

6.8

MC-H8-ZB19KE**

2.1

2.1

2.2

2.3

2.4

MC-K9-ZB19KE**

2.1

3.1

4.3

5.1

6.8

MC-K9-ZB19KE**

2.0

2.1

2.2

2.3

2.4

MC-D8-ZB21KE

1.9*

3.2

4.4

5.0

6.4

MC-D8-ZB21KE

2.5*

2.8

3.1

3.2

3.5

MC-H8-ZB21KE**

2.4

3.6

5.1

5.9

7.8

MC-H8-ZB21KE**

2.5

2.6

2.7

2.8

3.0

MC-K9-ZB21KE**

2.4

3.6

5.1

5.9

7.8

MC-K9-ZB21KE**

2.4

2.6

2.7

2.8

3.0

MC-H8-ZB26KE

2.4*

4.1

5.7

6.6

8.6

MC-H8-ZB26KE

2.9*

3.1

3.3

3.4

3.7

2.4*

4.1

5.7

6.6

8.7

MC-K9-ZB26KE**

2.9*

3.1

3.3

3.4

3.6

MC-H8-ZB30KE

MC-K9-ZB26KE**
2.1*

2.7

4.6

6.4

7.4

9.6

MC-H8-ZB30KE

3.3*

3.4

3.7

3.9

4.1

4.4

MC-M8-ZB30KE**

2.2*

3.2

4.8

6.8

7.9

10.5

MC-M8-ZB30KE**

3.1*

3.3

3.4

3.6

3.7

4.0

MC-P8-ZB30KE**

2.3*

3.3

5.0

7.1

8.3

11.1

MC-P8-ZB30KE**

3.1*

3.2

3.3

3.5

3.5

3.8

MC-H8-ZB38KE

2.5*

3.2

5.3

7.3

8.4

10.7

MC-H8-ZB38KE

4.2*

4.3

4.8

5.2

5.4

6.0

MC-M8-ZB38KE**

2.7*

3.4

5.7

8.0

9.2

12.0

MC-M8-ZB38KE**

4.0*

4.1

4.4

4.8

5.0

5.4

MC-P8-ZB38KE**

2.7*

3.4

5.7

8.0

9.2

12.0

MC-P8-ZB38KE**

4.0*

4.1

4.4

4.8

5.0

5.4

MC-M8-ZB45KE

3.0*

3.9

6.5

8.9

10.3

13.2

MC-M8-ZB45KE

4.6*

4.8

5.3

5.7

6.0

6.5

MC-M9-ZB45KE**

3.2*

4.1

6.9

9.6

11.1

14.5

MC-M9-ZB45KE**

4.6*

4.8

5.1

5.5

5.7

6.1

MC-R7-ZB45KE**

3.3*

4.8

7.1

10.1

11.8

15.6

MC-R7-ZB45KE**

4.6*

4.7

5.0

5.3

5.4

5.8

3.1*

7.5

11.4

13.4

17.7

MC-R7-ZB50KE

5.5*

6.0

6.5

6.7

7.2

MC-R7-ZB50KE
MC-S9-ZB50KE**

3.3*

7.9

12.0

14.2

18.9

MC-S9-ZB50KE**

5.3*

5.8

6.1

6.3

6.7

MC-R7-ZB58KE

4.1*

8.5

12.4

14.5

18.8

MC-R7-ZB58KE

6.1*

6.7

7.3

7.6

8.3

MC-S9-ZB58KE**

4.4*

8.9

13.1

15.4

20.3

MC-S9-ZB58KE**

5.9*

6.4

6.9

7.1

7.7

MC-S9-ZB66KE

6.0*

10.3

14.5

16.8

21.7

MC-S9-ZB66KE

6.6*

7.4

7.9

8.2

8.9

MC-V9-ZB66KE**

6.2*

10.7

15.1

17.6

23.0

MC-V9-ZB66KE**

6.5*

7.1

7.6

7.8

8.5

MC-V9-ZB76KE

6.9*

12.2

17.2

19.9

25.8

MC-V9-ZB76KE

7.5*

8.3

9.0

9.4

10.3

MC-V6-ZB76KE**

7.4*

7.4*

MC-V9-ZB95KE

12.9

18.5

21.6

28.7

MC-V6-ZB76KE**

12.2*

19.3

22.3

28.7

MC-V9-ZB95KE
MC-V6-ZB95KE**

8.0

8.6

8.9

9.6

11.2*

12.4

13.0

14.3

10.2*

10.7

11.4

11.9

13.0

MC-V6-ZB95KE**

7.8*

14.9

21.5

25.2

33.1

MC-V6-ZB114KE

8.4*

16.6

24.3

28.4

37.3

MC-V6-ZB114KE

12.5*

13.3

14.3

14.8

16.2

28.8

38.0

MC-W9ZB114KE**

12.4*

13.2

14.1

14.7

16.0

MC-W9ZB114KE**

8.5*

16.8

24.6

Digital Medium Temperature Models

Digital Medium Temperature Models

MC-M8-ZBD30KE

3.0*

5.0

6.9

8.0

10.5

MC-M8-ZBD30KE

2.5*

3.0

3.4

3.6

4.0

MC-M9-ZBD45KE

3.7*

6.7

9.9

11.8

16.1

MC-M9-ZBD45KE

4.4*

4.9

5.5

5.8

6.7

MC-V6-ZBDT60KE

7.0

10.4

14.9

17.6

23.6

MC-V6-ZBDT60KE

5.8

6.3

6.7

7.0

7.5

MC-V6-ZBDT90KE

8.0*

14.1

20.4

24.1

32.5

MC-V6-ZBDT90KE

8.8*

9.6

10.4

10.8

11.9

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K


* Conditions: EN13215: Suction Superheat 10K
** Models for high ambient temperatures

91

Digital Receiver Unit HLR


Copeland Scroll Digital Receiver units are the perfect choice
for remote condenser systems.
This series of condensing units is equipped with 2, 3, 4 or
6 cylinder semi-hermetic compressors with Discus valve
technology.
These Copeland Scroll Digital receiver units are an innovative
offering by Emerson Climate Technologies for food service and
retail businesses. Their compact design and the power of Digital
Scroll continuous capacity modulation allow for optimized
environmental integration at highest system efciency.

Digital Receiver Unit HLR

Eight models with single or tandem compressors cover the


need of medium temperature refrigeration capacities in various
applications. The continuous capacity modulation always
provides the right performance, especially for system with
multiple evaporators and variable loads. The remote condenser
concept allows for optimal building integration.

Digital Receiver Unit HLR Line-up


Tandem

Single
Max. Capacity (kW)
0

10

15

20

25

Conditions EN12900 R404A: Evaporating Temperature -10C, Condensing Temperature 45C, Suction Gas Return 20C

Features and Benets

Maximum Allowable Pressures (PS)

Standard equipment: Digital Scroll compressor, liquid


receiver, liquid line with lter drier and sight glass, HP/LP
switch, complete electrical box including controller with
overload protection and communication interface
Continuous capacity modulation 10-100 % (Single)
or 5-100 % (Tandem)
Precise suction pressure control
Maximum system exibility by free choice of third party
condensers
Excellent energy efciency
High reliability
Easy and quick installation

Low Side PS 22.5 bar (g)


High Side PS = 28/32 bar (g)

92

30

35

Width/Depth/
Heigth
(mm)

Net Weight (kg)

Liquid Line
Diameter (inch)

Suction Line Diameter


(inch)

Receiver
Capacity (l)

R404A

Capacity (kW)

Technical Overview

Motor Version/
Code

1 Ph*

Maximum Operating Current (A)

3 Ph**

1 Ph*

3 Ph**

Locked Rotor Current (A)

1 Ph*

Sound Pressure
@1 m dB(A)***

with
sound
shell

3 Ph**

Single Compressor Unit Models


HLR13-ZBD30KE

7.0

13.0

7/8

5/8

690/400/710

72

TFD

52

59

49

HLR13-ZBD45KE

10.2

13.0

7/8

5/8

690/400/710

75

TFD

12

74

61

51

HLR13-ZBD58KE

13.5

13.0

1 1/8

3/4

725/400/710

84

TFD

15

95

65

55

HLR13-ZBD76KE

17.8

13.0

1 3/8

3/4

725/400/710

90

TFD

20

118

66

56

Tandem Compressor Unit Models


HLR31-ZBDT60KE

14.1

31.0

1 3/8

7/8

970/480/910

130

TFD

8+8

52 + 52

62

HLR31-ZBDT90KE

20.3

31.0

1 3/8

7/8

970/480/910

138

TFD

12 + 12

74 + 74

64

HLR31-ZBDT116KE

26,8

31.0

1 5/8

1 1/8

970/480/870

165

TFD

15 + 15

95 + 95

68

HLR31-ZBDT152KE

35,7

31.0

1 5/8

1 3/8

970/480/870

175

TFD

20 + 20

118 +
118

69

Conditions EN12900: R404A, Evaporating Temperature -10C, Condensing Temperature 45C, Suction Gas Return 20C
* 1 Ph: 230V/ 50Hz
** 3 Ph: 380-420V/ 50Hz
*** @ 1m: sound pressure level at 10m distance from the compressor, free eld condition

Capacity Data
Cooling Capacity (kW)

Power Input (kW)

Condensing Temperature: 45C

R404A
-45

-35

-30

-20

Condensing Temperature: 45C

R404A

Evaporating Temperature (C)


-10

-5

Evaporating Temperature (C)


-45

Single Compressor Units

-35

-30

-20

-10

-5

Single Compressor Units

HLR13-ZBD30KCE

2.7*

4.8

7.0

8.4

11.8

HLR13-ZBD30KCE

2.4*

2.9

3.1

3.2

3.5

HLR13-ZBD45KCE

3.4*

6.6

10.2

12.5

18.0

HLR13-ZBD45KCE

4.4*

4.6

4.8

4.9

5.2

HLR13-ZBD58KCE

8.6

13.5

16.3

22.9

HLR13-ZBD58KCE

6.4

6.4

6.4

6.4

HLR13-ZBD76KCE

11.8

17.9

21.4

30.2

HLR13-ZBD76KCE

8.1

8.3

8.3

8.4

Tandem Compressor Units

Tandem Compressor Units

HLR31-ZBDT60KCE

5.4*

9.6

14.1

16.9

23.6

HLR31-ZBDT60KCE

4.9*

5.8

6.3

6.5

6.9

HLR31-ZBDT90KCE

7.0*

13.4

20.3

24.5

35.0

HLR31-ZBDT90KCE

9.2*

9.4

9.6

9.7

9.9

HLR31-ZBDT116KE

6.4*

17.0

26.7

32.4

45.8

HLR31-ZBDT116KE

13.1*

12.7

12.7

12.7

12.8

23.7

35.7

42.9

60.3

HLR31-ZBDT152KE

16.2

16.4

16.5

16.8

HLR31-ZBDT152KE

Conditions: EN12900: Condensing Temperature 45C, Suction Gas Return 20C, Subcooling 0K
* Conditions:EN12900: Condensing Temperature 45C, Suction Superheat 10K

93

Semi-Hermetic Condensing Units DK/DL


Copeland air-cooled indoor condensing units for medium
temperature and low temperature applications.
Long term engineering and manufacturing experience have
led to these condensing units with reed valve technology
compressors. Their excellent quality and reliability is traditionally
well known in the refrigeration industry.
This series of condensing units is equipped with single fan
or twin fans which allows for very compact dimensions. The
wide range of models offers solutions for most applications
including operation in extreme conditions like high evaporation
temperatures and high ambient temperatures.
Semi-Hermetic Condensing Unit DK/DL
Semi-Hermetic DK/DL Condensing Units Medium Temperature Line-up
DL-Series

DK-Series
Capacity (kW)
0

10

Conditions EN13215 R404A: Evaporating Temperature -10C, Suction Gas Return 20C, Subcooling 0K

Semi-Hermetic DK/DL Condensing Units Low Temperature Line-up


DL-Series

DK-Series
Capacity (kW)
0

Conditions EN13215 R404A: Evaporating Temperature -45C, Suction Gas Return 20C, Subcooling 0K

Features and Benets

Maximum Allowable Pressures (PS)

Standard equipment: compressor, condenser with thermally


protected fan(s), discharge line with exible pipe loop or
vibration absorber, liquid receiver with shut-off-valve, HP/LP
switch with automatic reset
Suitable for a broad range of refrigerants: R404A, R507,
R134a, R407C, R22
Wide range of quality accessories
Proven reliability

Low Side PS 22.5 bar (g)


High Side PS = 28 bar (g)

94

Technical Overview

560/570/396

56

CAG

1/2

560/570/396

58

5/8

1/2

560/570/396

58

CAG

EWL

32

16

85

5/8

1/2

560/570/396

58

CAG

EWL

35

12,0

85

5/8

1/2

560/570/396

58

CAG

EWL

32

16

110

7/8

1/2

560/570/446

62

CAG

EWL

43

20

46

85

5/8

1/2

560/570/396

58

CAG

EWL

43

20

40

3.7

110

5/8

1/2

560/570/396

60

EWL

20

H8-KSL-20X

7.5

235

5/8

1/2

735/680/533

60

EWL

20

D8-LE-20X

3.7

110

7/8

1/2

560/715/446

97

EWL

38

H8-LE-20X

7.5

235

7/8

1/2

735/680/533

108

EWL

38

D8-LF-20X

3.7

110

7/8

1/2

560/715/446

98

EWL

38

H8-LF-30X

7.5

235

7/8

1/2

735/680/533

108

EWL

53

H8-LJ-20X

7.5

235

7/8

1/2

735/680/533

103

EWL

38

P8-LF-30X

7.5

220

1 1/8

1/2

950/640/633

127

EWL

53

48

H8-LJ-30X

7.5

235

7/8

1/2

735/680/533

108

EWL

53

49

P8-LJ-30X

7.5

220

7/8

1/2

950/640/633

127

EWL

53

48

H8-LL-30X

7.5

235

1 1/8

1/2

735/680/533

110

EWL

53

49

K9-LL-30X

7.5

220

1 1/8

1/2

950/640/454

134

EWL

53

47

H8-LL-40X

7.5

235

1 1/8

1/2

735/680/533

112

EWL

10

69

49

P8-LL-40X

7.5

220

1 1/8

1/2

950/640/633

128

EWL

10

69

48

H8-LSG-40X

7.5

235

1 1/8

1/2

735/680/533

116

EWL

69

K9-LSG-40X

7.5

220

1 1/8

1/2

950/640/454

131

EWL

69

B8-KM-5X

3.1

85

B8-KM-7X

3.1

85

1/2

B8-KJ-10X

3.1

85

B8-KJ-7X

3.1

B8-KSJ-10X

3.1

D8-KSJ-15X

3.7

B8-KL-15X

3.1

D8-KSL-20X

3 Ph**

1 Ph*

3 Ph**

5
EWL

1 Ph*

3 Ph**

Sound Pressure
@1 m - d(BA)***

Net Weight
(kg)

1/2

Total Fan
Motor Power (W)

5/8

Number of fans

1 Ph*

Receiver Capacity
(l)

Liquid Line Diameter


(inch)

Locked Rotor Current, A

Suction Line Diameter (inch)

Maximum Operating
Current, A

Width/Depth/
Height
(mm)

R404A
Models

Motor Version/Code

24
2

12
39

49

51

* 1 Ph: 230V/ 50Hz


** 3 Ph: 380-420V/ 50Hz
*** @ 1m: sound pressure level at 10m distance from the compressor, free eld condition

95

Capacity Data
Ambient Temperature +32C

R404A

Cooling Capacity (kW)

Input Power (kW)

Evaporation Temperature (C)

Evaporation Temperature (C)

Model

-45

-35

-30

-20

B8-KM-5X

0.3

0.6

0.8

1.3

B8-KM-7X

0.3

0.6

0.8

1.3

1.9

2.2

3.0

2.4

2.8

3.6

B8-KJ-10X

0.4

0.8

1.1

1.7

B8-KJ-7X

0.4

0.8

1.1

1.7

B8-KSJ-10X

0.6

1.1

1.3

1.8

D8-KSJ-15X

0.6

1.1

1.4

2.2

B8-KL-15X

0.7

1.2

1.5

2.3

-10

3.2

-5

3.8

Model

-45

-35

-30

-20

B8-KM-5X

0.5

0.6

0.6

0.8

-10

-5

B8-KM-7X

0.4

0.6

0.7

0.8

1.0

1.1

1.3

1.4

1.5

1.8

1.8

1.9

B8-KJ-10X

0.5

0.8

0.9

1.1

B8-KJ-7X

0.6

0.8

0.9

1.1
1.5

B8-KSJ-10X

0.8

1.0

1.2

D8-KSJ-15X

0.7

1.0

1.1

1.4

B8-KL-15X

0.9

1.1

1.3

1.6

D8-KSL-20X

0.9

1.6

2.0

3.1

4.3

D8-KSL-20X

1.0

1.3

1.5

2.0

2.6

H8-KSL-20X

0.9

1.7

2.2

3.3

4.8

5.7

H8-KSL-20X

1.1

1.5

1.7

2.1

2.6

2.8

1.2

1.7

2.9

4.3

5.0

D8-LE-20X

1.1

1.3

1.7

2.2

2.5

4.8

5.8

2.3

2.5

D8-LE-20X
H8-LE-20X

1.3

1.9

3.2

D8-LF-20X

0.7

1.7

2.2

3.5

H8-LF-30X

0.9

2.1

2.7

4.4

6.3

7.4

4.7

6.9

8.2

P8-LF-30X

1.0

2.1

2.9

H8-LJ-20X

0.8

2.1

2.9

H8-LJ-30X

1.1

2.3

3.0

4.7

6.8

7.9

7.5

8.9

P8-LJ-30X

1.1

2.4

3.2

5.1

H8-LL-30X

1.2

2.7

3.6

5.7

H8-LL-40X

1.4

2.8

3.6

5.6

K9-LL-30X

1.2

2.7

3.6

5.7

P8-LL-40X

1.4

2.9

3.9

6.2

8.1

9.1

7.8

11.1

11.9

9.4

10.8

H8-LE-20X

1.2

1.4

1.9

D8-LF-20X

1.0

1.5

1.8

2.4

H8-LF-30X

1.3

1.9

2.1

2.7

3.3

3.6

2.6

3.2

3.4

P8-LF-30X

1.3

1.9

2.1

H8-LJ-20X

1.2

1.8

2.2

H8-LJ-30X

1.4

2.0

2.4

3.0

3.8

4.2

P8-LJ-30X

1.4

2.0

2.3

3.0

3.6

4.0

H8-LL-30X

1.5

2.2

2.7

3.6
4.7

5.3

4.5

5.0

H8-LL-40X

1.7

2.4

2.8

3.7

K9-LL-30X

1.5

2.2

2.6

3.6

P8-LL-40X

1.7

2.4

2.8

3.6

H8-LSG-40X

1.7

3.4

4.4

6.7

H8-LSG-40X

1.9

2.8

3.3

4.5

K9-LSG-40X

1.7

3.4

4.4

6.7

K9-LSG-40X

1.9

2.8

3.3

4.5

3.0

4.0

4.6

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K


Cooling Capacity (kW)

R134a

Power Input (kW)

R134a

Ambient Temperature: 32C

Ambient Temperature: 32C

Evaporating Temperature (C)


Models

-45

-35

-30

Evaporating Temperature (C)

-20

-10

-5

-20

-10

-5

B8-KM-5X

0.8

1.2

1.5

2.2

B8-KM-5X

0.5

0.6

0.7

0.8

B8-KJ-7X

1.0

1.6

1.9

2.8

B8-KJ-7X

0.7

0.8

0.9

1.0

B8-KSJ-10X

1.2

1.9

2.4

3.4

B8-KSJ-10X

0.8

0.9

1.0

1.2

B8-KL-15X

1.4

2.2

2.6

3.7

B8-KL-15X

0.9

1.2

1.3

1.6

D8-KSL-15X

1.8

2.8

3.4

4.9

D8-KSL-15X

1.1

1.4

1.6

1.9

D8-KSL-20X

1.8

2.9

3.5

5.0

D8-KSL-20X

1.1

1.4

1.5

1.8

H8-KSL-20X

1.9

3.0

3.7

5.4

H8-KSL-20X

1.2

1.5

1.6

1.8

D8-LF-20X

2.2

3.6

4.4

6.2

D8-LF-20X

1.4

1.7

1.9

2.3

H8-LJ-20X

2.7

4.3

5.2

7.5

H8-LJ-20X

1.8

2.2

2.4

2.8

H8-LL-30X

3.2

5.3

6.5

9.2

H8-LL-30X

2.1

2.6

3.0

3.7

H8-LSG-40X

4.2

6.6

7.9

11.0

H8-LSG-40X

2.5

3.2

3.7

4.6

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K

96

Models

-45

-35

-30

Capacity Data
Ambient Temperature +32C

R22

Cooling Capacity (kW)

Motor Capacity (kW)

Evaporation Temperature (C)

Evaporation Temperature (C)

Model

-45

-35

-30

-20

-10

-5

B8-KM-5X

0.2

0.5

0.7

1.2

1.8

2.2

B8-KM-7X

0.2

0.5

0.7

1.2

1.8

2.2

3.0

0.7

0.9

1.6

2.3

2.8

3.8

0.7

0.9

1.5

2.3

2.8

B8-KJ-10X
B8-KJ-7X

0.3

B8-KSJ-10X

0.5

D8-KSJ-15X
B8-KL-15X

0.6

0.9

1.2

1.9

2.8

3.3

1.0

1.3

2.1

3.2

3.8

1.1

1.4

2.2

5.1

D8-KSL-20X

1.4

1.8

2.9

4.3

1.5

1.9

3.1

4.6

5.5

D8-LE-20X

1.2

1.6

2.8

4.4

5.2

7.3

4.7

5.7

8.1

H8-LE-20X
0.8

H8-LF-30X
P8-LF-30X
H8-LJ-20X

0.9

H8-LJ-30X
P8-LJ-30X
H8-LL-30X

1.7

3.0

2.3

3.8

1.7

2.4

4.1

6.3

7.5

10.3

6.7

8.0

11.2

1.8

2.5

4.3

2.8

4.7

2.0

2.7

4.6

7.0

8.3

11.2

7.5

9.0

12.3

2.1

2.9

4.9

3.5

5.7

2.6

3.5

5.7

1.3

2.7

3.5

5.8

2.7

3.7

6.1

P8-LL-40X

-35

-30

-20

-10

-5

0.4

0.5

0.6

0.7

0.9

1.0

B8-KM-7X

0.4

0.5

0.6

0.7

0.9

1.0

0.7

0.8

1.0

1.2

1.3

1.5

B8-KJ-7X

0.4

0.5

0.6

0.7

0.9

1.0

1.1

B8-KSJ-10X

0.6

0.9

1.0

1.2

1.6

1.8

0.9

1.0

1.2

1.5

1.6

1.0

1.1

1.4

B8-KJ-10X

D8-KSJ-15X

1.2

1.4

1.8

2.2

1.5

1.9

2.2

2.4

D8-LE-20X

1.2

1.4

1.8

2.2

2.4

2.9

2.3

2.4

2.8

H8-LE-20X

10.9

1.1

H8-LF-30X
P8-LF-30X
1.3

H8-LJ-30X
P8-LJ-30X

14.7

1.3

1.5

1.9

1.6

1.8

2.4

1.7

1.9

2.4

3.0

3.3

3.8

2.9

3.1

3.5

1.7

1.9

2.4

1.8

2.1

2.8

1.8

2.1

2.8

3.4

3.8

4.4

3.3

3.6

4.1

4.2

4.7

4.0

4.5

1.8

2.1

2.7

1.6

2.2

2.6

3.4

2.3

2.6

3.4

1.6

2.2

2.6

3.4

2.2

2.6

3.3

H8-LL-40X
K9-LL-30X

9.2

1.8

1.3

H8-LL-30X
10.0

1.1

D8-KSL-20X

H8-LJ-20X

8.5

0.7

H8-KSL-20X

D8-LF-20X

2.0

2.6

H8-LL-40X
K9-LL-30X

1.2
1.7

1.3

-45

B8-KM-5X

B8-KL-15X

H8-KSL-20X

D8-LF-20X

Model

P8-LL-40X

H8-LSG-40X

1.8

3.5

4.6

7.1

H8-LSG-40X

2.1

3.0

3.5

4.5

K9-LSG-40X

1.8

3.5

4.6

7.1

K9-LSG-40X

2.1

3.0

3.4

4.4

5.3

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K

97

Standard Semi-Hermetic Condensing Units


Copeland air-cooled indoor condensing units for medium
temperature and low temperature applications.
Long term engineering and manufacturing experience have
led to this complete range of condensing units featuring
semi- hermetic reciprocating compressor technology for
use in high, medium and low temperature applications. Their
excellent quality and reliability is traditionally well known in the
refrigeration industry.
This series is equipped with compressors using reed valve
technology which provide 0.5 to 40 hp motor power. The
wide range of models offers solutions for most applications
including operation in extreme conditions like high evaporation
temperatures and high ambient temperatures.

Standard Units Line-up


Medium Temperature

Low Temperature
Capacity (kW)
0

10

15

20

25

30

35

40

45

Conditions EN13215 R404A: Evaporating Temperature LT -45C/MT -10C, Suction Gas Return 20C, Subcooling 0K

Features and Benets

Maximum Allowable Pressures (PS)

Standard equipment: compressor, condenser with thermally


protected fan(s), discharge line with exible pipe loop or
vibration absorber, liquid receiver with shut-off-valve, HP/LP
switch with automatic reset, oil pressure safety control OPS2
Multiple choice of refrigerants incl. R404A, R134a and R22
Robust design with good component accessibility
Wide range of quality accessories
Proven reliability

Low Side PS 22.5 bar (g)


High Side PS = 28 bar (g)

98

50

55

60

1 1/8

3/4

1130/820/633

150

EWL

11

69

53

1 1/8

1/2

735/730/708

149

EWL

13

67

50

1 1/8

1/2

735/730/708

150

EWL

13

74

50

470

1 1/8

3/4

1130/820/708

150

EWL

13

74

53

470

1 1/8

3/4

1130/820/708

161

EWL

16

85

53

400

1 1/8

1/2

735/730/708

150

EWL

16

85

52

18.9

470

1 1/8

7/8

1330/820/835

150

EWL

16

85

54

18.9

470

1 3/8

7/8

1330/820/835

215

AWM

18

82

55

S9 - 3SC - 75X

15.8

470

1 3/8

3/4

1130/820/708

243

AWM

19

82

52

V6 - 3SC - 75X

18.9

800

1 3/8

7/8

1330/820/835

280

AWM

19

82

56

V6 - 3SC - 100X

18.9

800

1 3/8

7/8

1330/820/835

280

AWM

22

106

56

V6 - 3SS - 100X

18.9

800

1 3/8

7/8

1330/820/835

280

AWM

26

109

56

W9 - 3SS - 100X

18.9

800

1 3/8

7/8

1640/820/869

303

AWM

26

109

56

W9 - 3SS - 150X

18.9

800

1 5/8

7/8

1640/820/869

303

AWM

30

125

57

V6 - 4SL - 150X

18.9

800

1 5/8

7/8

1289/955/835

280

AWM

36

156

56

W9 - 4SA - 200X

18.9

800

1 5/8

7/8

1600/1108/875

303

AWM

32

175

57

Z9 - 4SA - 200X

18.9

1600

1 5/8

7/8

1600/1108/1252

280

AWM

32

175

52

W9 - 4ST - 200X

18.9

800

2 1/8

7/8

1600/1108/875

303

AWM

42

175

56

Z9 - 4SH - 250X

18.9

1600

2 1/8

7/8

1600/1108/1252

215

AWM

42

199

55

Z9 - 4SJ - 300X

18.9

1600

2 1/8

7/8

1600/1108/1252

215

AWM

48

221

55

W9 - 6SL - 250X

18.9

800

2 1/8

7/8

1600/1108/875

303

AWM

57

199

57

Z9 - 6SL - 250X

18.9

1600

2 1/8

7/8

1600/1128/1252

215

AWM

57

199

55

Z9 - 6ST - 320X

18.9

1600

2 1/8

7/8

1600/1128/1252

215

AWM

63

255

55

W99- 6SH - 350X

44.0

1600

2 1/8

7/8

1600/1200/1810

303

AWM

64

304

57

W99- 6SJ - 400X

44.0

1600

2 1/8

7/8

1600/1200/1810

303

AWM

75

304

57

R7 - 2SA - 45X

15.8

470

M9 - 2SA - 55X

7.9

400

M9 - 2SC - 55X

7.9

400

S9 - 2SC - 55X

15.8

S9 - 2SC - 65X

15.8

M9 - 2SK - 65X

7.9

V9 - 2SK - 65X
V9 - 3SA - 75X

Suction Line
Diameter (inch)

Total Fan
Motor Power (W)

7.9

235

1 1/8

150

Motor Version/
Code

Maximum Operating Current, A

Locked Rotor Current, A

3 Ph**

3 Ph**

3 Ph**

EWL

11

69

Sound Pressure
@10 m - d(BA)***

735/730/708

M8 - 2SA - 45X

R404A

Net Weight
(kg)

1/2

Number of fans

Width/Depth/
Height
(mm)

Receiver Capacity
(l)

Liquid Line Diameter


(inch)

Technical Overview

49

** 3 Ph: 380-420V/ 50Hz


*** @ 10 m: sound pressure level at 10m distance from the compressor, free eld condition

99

Capacity Data
Ambient Temperature: 32C

R404A

Cooling Capacity (kW)


Evaporating Temperature (C)

Model

-45

-35

-30

-20

-10

-5

Input Power (kW)

R404A
5

Model

Evaporating Temperature (C)


-45

-35

-30

-20

-10

-5

M8-2SA-45X

1.3

2.9

4.5

6.8

9.4

10.2

M8-2SA-45X

2.2

3.1

3.7

4.9

6.2

6.9

R7-2SA-45X

1.4

3.7

4.9

7.5

10.8

12.6

R7-2SA-45X

2.4

3.4

3.9

5.0

6.2

6.8

M9-2SC-55X

1.4

4.1

5.3

8.3

11.6

13.5

M9-2SC-55X

2.4

3.6

4.2

5.7

7.3

8.2

S9-2SC-55X

1.5

4.3

5.7

9.1

13.2

15.5

S9-2SC-55X

2.5

3.7

4.3

5.7

7.1

7.9

M9-2SK-65X

1.5

4.7

6.2

9.4

13.0

M9-2SK-65X

3.0

4.4

5.1

6.8

8.8

V9-2SK-65X

1.7

5.2

6.9

10.8

15.6

18.3

V9-2SK-65X

3.1

4.5

5.2

6.7

8.4

9.4

S9-3SC-75X

2.0

5.7

7.4

11.5

16.3

19.0

S9-3SC-75X

3.3

4.8

5.7

7.6

9.7

10.8

V6-3SC-75X

2.2

6.0

8.0

12.8

18.9

22.3

V6-3SC-75X

3.6

5.1

6.0

7.7

9.6

10.6

V6-3SS-100X

3.3

8.5

10.9

16.7

23.5

27.4

V6-3SS-100X

5.2

6.9

8.0

10.5

13.3

14.9

W9-3SS-100X

3.4

8.5

11.0

16.8

23.8

27.7

W9-3SS-100X

5.2

6.9

8.0

10.5

13.3

14.8

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K

Ambient Temperature: 32C

R22

Cooling Capacity (kW)


Evaporating Temperature (C)

Model

-45

M8-2SA-45X
M8-2SA-45X
Air

1.8

R7-2SA-45X
R7-2SA-45X
Air

1.8

M9-2SC-55X
M9-2SC-55X
Air

2.1

S9-2SC-55X
S9-2SC-55X Air

2.1

-35

-30

-20

-10

-5

2.5

3.6

6.4

9.4

11.2

3.4

4.5

7.0

2.6

3.7

6.8

3.5

4.7

7.4

2.7

4.1

7.9

4.2

5.4

2.9

4.4

Model

12.3

14.3

12.9

15.6

2.2

M9-2SC-55X
M9-2SC-55X
Air

8.4

1.9

R7-2SA-45X
R7-2SA-45X Air

12.0

Evaporating Temperature (C)


-45

M8-2SA-45X
M8-2SA-45X
Air

10.3

Input Power (kW)

R22

2.5

S9-2SC-55X
S9-2SC-55X Air

-30

-20

-10

-5

2.7

3.1

4.1

5.3

5.9

2.8

3.2

4.1

2.9

3.3

4.3

5.2

5.8

3.0

3.4

4.3

3.3

3.9

5.1

6.5

7.4

3.5

4.0

3.4

3.9

5.1

6.3

6.9

4.3

5.6

3.5

4.1

M9-2SK-65X

3.7

5.3

8.8

13.5

15.9

M9-2SK-65X

4.1

4.7

6.1

7.9

9.0

V9-2SK-65X

4.1

5.7

10.2

15.2

18.1

V9-2SK-65X

4.1

4.7

6.0

7.4

8.2

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K

100

2.6

-35

101

Condensing Units with Semi-Hermetic Discus Compressors


Copeland air-cooled indoor condensing units for medium
temperature and low temperature applications.
In a further approach to improve compressor performance
and reduce compression losses Emerson Climate Technologies
engineers developed the Discus valve technology.
This series of condensing units is equipped with 2, 3, 4 or
6 cylinder semi-hermetic compressors with Discus valve
technology. The models are specically suitable for those
applications where high efciency and low energy consumption
is required.
The wide range of compressor models combined with 2 or 4 fan
high capacity condensers covers most application needs of low
temperature and medium temperature applications.

Condensing Units with Semi-Hermetic Discus Compressors

Discus Condensing Units Line-up


Medium Temperature

Low Temperature
Capacity (kW)
0

10

15

20

25

30

35

40

45

50

Conditions EN13215 R404A: Evaporating Temperature LT -45C/MT -10C, Suction Gas Return 20C, Subcooling 0K

Features and Benets

Maximum Allowable Pressures (PS)

Standard equipment: Discus compressor, condenser with


thermally protected fan(s), discharge line with exible pipe
loop or vibration absorber, liquid receiver with shut-offvalve, HP/LP switch with automatic reset, oil pressure safety
control OPS2
Suitable for multiple refrigerants: R404A, R507, R134a,
R407C, R22
Wide range of quality accessories
Excellent efciency
Proven reliability

Low Side PS 22.5 bar (g)


High Side PS = 28 bar (g)

102

55

60

65

220

1 3/8

5/8

950/740/633

186

AWM

13

55

50

P8-2DB-75X

11.7

220

1 3/8

5/8

950/740/633

191

AWM

16

70

52

P8-2DC-50X

11.7

220

1 3/8

5/8

950/740/633

186

AWM

55

P8-2DL-75X

11.7

220

1 3/8

5/8

950/740/633

AWM

14

70

P8-3DA-50X

11.7

220

1 3/8

5/8

950/740/633

205

AWM

16

55

52

P8-3DA-75X

11.7

220

1 3/8

5/8

950/740/633

211

AWM

18

106

52

R7-2DD-50X

15.8

470

1 3/8

3/4

1130/820/633

196

AWM

10

55

R7-2DL-75X

15.8

470

1 3/8

3/4

1130/820/708

205

AWM

14

70

R7-3DC-100X

15.8

470

1 3/8

3/4

1129/820/633

234

AWM

21

121

56

R7-3DC-75X

15.8

470

1 3/8

3/4

1130/820/633

278

AWM

18

70

55

S9-2DB-75X

15.8

470

1 3/8

3/4

1130/820/708

212

AWM

16

70

S9-3DA-75X

18.9

470

1 3/8

7/8

1130/820/835

259

AWM

18

106

S9-3DS-100X

15.8

470

1 3/8

3/4

1130/820/708

239

AWM

24

121

54

S9-3DS-150X

15.8

470

1 5/8

3/4

1129/820/708

243

AWM

29

129

57

V5-4DA-200X

18.9

470

1 5/8

7/8

1283/950/835

298

AWM

33

175

54

V6-3DC-100X

18.9

800

1 3/8

7/8

1330/820/835

278

AWM

21

121

V6-3DS-150X

18.9

800

1 5/8

7/8

1330/820/835

280

AWM

29

129

V6-4DF-100X

18.9

800

1 5/8

7/8

1283/950/835

295

AWM

27

105

V6-4DH-250X

18.9

800

2 1/8

7/8

1283/950/835

307

AWM

42

199

V6-4DL-150X

18.9

800

2 1/8

7/8

1289/955/835

303

AWM

35

156

W9-3DS-150X

18.9

800

1 5/8

7/8

1640/820/869

303

AWM

29

129

W9-4DJ-300X

18.9

800

2 1/8

7/8

1596/1102/875

358

AWM

53

221

W9-4DT-220X

18.9

800

2 1/8

7/8

1600/1108/875

358

AWM

43

175

W99-6DH-350X

44.0

1600

2 1/8

7/8

1600/1200/1810

548

AWM

64

304

W99-6DJ-400X

44.0

1600

2 1/8

7/8

1600/1200/1810

563

AWM

83

304

Z9-4DA-200X

18.9

1600

1 5/8

7/8

1600/1108/1252

402

AWM

33

175

Z9-4DH-250X

18.9

1600

2 1/8

7/8

1600/1108/1252

411

AWM

42

199

Z9-4DJ-300X

18.9

1600

2 1/8

7/8

1600/1108/1252

416

AWM

53

221

Z9-6DH-350X

18.9

1600

2 1/8

7/8

1596/1125/1252

441

AWM

64

304

Z9-6DJ-400X

18.9

1600

2 1/8

7/8

1596/1125/1252

457

AWM

83

304

Z9-6DL-270X

18.9

1600

2 1/8

7/8

1600/1128/1257

437

AWM

54

199

Z9-6DT-320X

18.9

1600

2 1/8

7/8

11600/1128/1252

457

AWM

62

255

Motor Version/
Code

Maximum Operating Current, A

Locked Rotor Current, A

3 Ph**

3 Ph**

3 Ph**

Sound Pressure
@10 m - d(BA)***

Net Weight
(kg)

Liquid Line Diameter


(inch)

11.7

Total Fan
Motor Power (W)

P8-2DB-50X

R404A

Number of fans

Width/Depth/
Height
(mm)

Receiver Capacity
(l)

Suction Line Diameter


(inch)

Technical Overview

50

57

59

60

57

** 3 Ph: 380-420V/ 50Hz


*** @ 10m: sound pressure level at 10m distance from the compressor, free eld condition

103

Capacity Data
Ambient Temperature +32C

R404A

Cooling Capacity (kW)


Evaporating Temperature (C)

Model

-35

-30

-20

-10

-5

P8-2DC-50X

2.4

3.2

5.2

7.9

9.5

13.0

R7-2DD-50X

3.1

4.1

6.7

9.9

11.7

R7-2DL-75X

3.8

5.0

8.0

11.8

13.9

4.6

5.9

8.9

12.3

5.2

6.7

10.2

14.4

5.4

6.7

9.6

11.9

5.4

7.1

11.2

16.0

6.7

8.4

12.1

16.2

7.1

9.2

14.5

20.9

9.0

11.3

16.2

19.9

V6-3DS-150X

9.4

12.2

18.5

25.9

30.1

39.1

W9-3DS-150X

9.4

12.2

18.7

26.2

30.5

39.7

38.6

52.3

Z9-4DA-200X

P8-2DB-50X

-45

2.0

S9-2DB-75X
P8-3DA-50X

2.3

S9-3DA-75X
R7-3DC-75X

3.1

V6-3DC-100X
S9-3DS-100X

4.2

Z9-4DA-200X
V6-4DL-150X

10.4

13.9

22.2

32.5

5.7

12.8

16.1

23.8

32.7

13.3

17.5

27.5

39.8

7.1

15.4

19.2

27.6

34.3

16.3

21.2

32.6

46.1

Z9-4DH-250X
W9-4DT-220X
Z9-4DJ-300X
W99-6DH-350X
Z9-6DL-270X

8.8

W99-6DJ-400X
Z9-6DT-320X

10.4

Input Power (kW)

R404A
Model

-35

-30

-20

-10

-5

P8-2DC-50X

2.0

2.3

3.0

3.7

4.0

4.7

15.9

R7-2DD-50X

2.6

3.0

3.8

4.5

4.9

5.6

18.6

R7-2DL-75X

3.2

3.6

4.5

5.6

6.1

7.3

2.5

3.4

4.0

5.4

7.0

3.8

4.4

5.5

6.8

7.4

8.8

2.9

4.2

5.0

6.5

8.2

4.4

5.1

6.5

8.0

5.4

6.2

7.9

9.9

5.3

6.1

7.6

9.1

7.1

8.2

10.7

13.4

V6-3DS-150X

7.1

8.2

10.6

W9-3DS-150X

7.1

8.2

10.5

P8-2DB-50X
16.8

22.0

S9-2DB-75X
P8-3DA-50X
S9-3DA-75X

18.7

R7-3DC-75X
24.7

33.0

V6-4DL-150X
62.5

70.2
80.7

5.1

25.2

38.3

53.6

62.2

24.7

36.9

51.4

59.4

Z9-6DL-270X

22.5

29.1

43.8

60.7

69.9

W99-6DJ-400X

23.5

29.7

43.7

59.4

67.6

Z9-6DT-320X

12.9

14.1

16.3

12.9

14.0

16.2

14.6

16.3

19.1

21.8

23.5

27.3
33.9

9.3

11.6

13.6

9.9

11.5

15.0

18.9

10.4

11.8

14.8

17.6

8.6

12.1

14.1

18.4

23.0

12.2

14.0

17.8

21.6

W99-6DH-350X

19.4
19.5

11.3

8.1

Z9-4DJ-300X

10.9

12.9

8.7

9.9

7.1

Z9-4DH-250X
W9-4DT-220X

53.7

3.9

V6-3DC-100X
S9-3DS-100X

46.8

Evaporating Temperature (C)


-45

14.6

16.9

21.6

26.4

28.9

15.1

17.3

22.1

27.2

30.0

17.4

20.3

26.3

32.7

36.1

18.0

20.7

26.6

33.0

36.4

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K


Ambient Temperature +32C

R407C

Cooling Capacity (kW)

Model

-20

-15

-10

Input Power (kW)

R407C

Evaporating Temperature (C)


-5

10

Evaporating Temperature (C)

Model

-20

-15

-10

-5

10

P8-2DC-50X

4.1

5.3

6.8

8.4

10.2

12.1

14.2

P8-2DC-50X

2.3

2.6

3.0

3.3

3.7

4.2

4.6

R7-2DD-50X

5.1

6.6

8.4

10.4

12.6

15.0

17.6

R7-2DD-50X

2.9

3.3

3.6

4.0

4.4

4.9

5.3

R7-2DL-75X

6.3

8.0

10.1

12.4

14.9

17.7

20.6

R7-2DL-75X

3.5

4.0

4.5

5.1

5.6

6.2

6.9

S9-2DB-75X

8.2

20.2

12.5

15.1

18.0

21.0

24.3

S9-2DB-75X

4.4

4.9

5.5

6.1

6.7

7.4

8.1

S9-3DA-75X

9.0

11.2

13.9

16.8

20.0

23.3

26.9

S9-3DA-75X

5.1

5.6

6.3

7.0

7.8

8.6

9.5

V6-3DC-100X

11.4

14.3

17.6

21.4

25.6

30.2

35.1

V6-3DC-100X

6.1

6.7

7.4

8.2

8.9

9.7

10.6

V6-3DS-150X

15.3

18.7

22.6

26.9

31.7

36.8

42.2

V6-3DS-150X

8.4

9.3

10.3

11.3

12.5

13.8

15.2

W9-3DS-150X

15.4

18.9

22.9

27.4

32.3

37.7

43.3

W9-3DS-150X

8.3

9.2

10.2

11.2

12.3

13.6

14.9

Z9-4DA-200X

18.1

22.8

28.1

34.3

41.2

48.9

57.3

Z9-4DA-200X

9.0

10.0

11.0

12.0

13.0

14.0

14.9

Z9-4DH-250X

23.1

28.4

34.8

42.2

50.5

59.4

68.8

Z9-4DH-250X

12.4

13.4

14.6

15.9

17.3

18.8

20.2

Z9-4DJ-300X

26.5

32.4

39.1

46.8

55.2

64.3

74.1

Z9-4DJ-300X

14.5

16.2

18.1

20.0

22.0

24.1

26.3

W99-6DH-350X

32.6

39.8

48.2

57.6

67.9

78.9

90.4

W99-6DH-350X

17.6

19.7

22.0

24.5

27.0

29.6

32.2

W99-6DJ-400X

34.5

44.4

53.5

63.6

74.5

85.8

97.4

W99-6DJ-400X

20.7

23.5

26.5

29.7

33.0

36.5

39.9

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K

104

Capacity Data
Ambient Temperature +32C

R134A

Cooling Capacity (kW)

Input Power (kW)

R134A

Evaporating Temperature (C)


Model

-20

-15

-10

-5

10

V6-4DH-150X

13.3

17.0

21.2

25.8

31.0

36.5

P8-3DA-50X

5.8

7.4

9.2

11.2

13.4

S9-3DS-100X

9.5

12.1

14.9

18.1

21.6

R7-3DC-75X

7.3

9.3

11.5

14.0

P8-2DB-50X

5.1

6.7

8.4

10.3

Evaporating Temperature (C)

Model

-20

-15

-10

-5

10

42.5

V6-4DH-150X

7.4

8.3

9.7

10.5

11.6

12.8

14.0

15.7

18.2

P8-3DA-50X

3.2

3.7

4.2

4.7

5.2

5.8

6.3

25.3

29.3

S9-3DS-100X

5.2

5.9

6.7

7.6

8.4

9.4

10.3

16.7

19.6

22.7

R7-3DC-75X

4.1

4.6

5.2

5.8

6.4

7.0

7.7

12.3

14.5

16.8

P8-2DB-50X

2.8

3.2

3.7

4.1

4.6

5.1

5.6

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K


Ambient Temperature +32C

R22

Cooling Capacity (kW)


Evaporating Temperature (C)

Model

-45

-35

-30

P8-2DC-50X

Input Power (kW)

R22

-20

-10

-5

4.9

7.9

9.6

13.7

Model

Evaporating Temperature (C)


-45

-35

-30

P8-2DC-50X

-20

-10

-5

2.6

3.2

3.6

4.3

R7-2DD-50X

5.9

9.4

11.5

16.4

R7-2DD-50X

3.3

4.0

4.3

5.0

R7-2DL-75X

7.3

11.4

13.9

19.5

R7-2DL-75X

4.0

4.9

5.4

6.5

P8-2DB-500 DC

2.1

4.1

5.3

8.4

12.2

9.3

14.1

2.3

4.5

5.9

9.1

S9-2DB-75X
P8-3DA-500 DC
S9-3DA-75X
R7-3DC-750 DC

10.3
3.0

5.6

7.2

V6-3DC-100X
S9-3DS-1000 DC

7.6

9.8

16.8

23.1

15.8

18.9

26.0

19.9

23.9

33.2

3.4

3.9

4.9

6.1

4.8

5.9

6.4

7.6

2.5

3.6

4.2

5.5
6.8

7.5

8.9

8.0

8.6

10.0

S9-3DA-75X
R7-3DC-750 DC

5.5
3.3

4.5

5.2

6.9

4.4

6.2

7.2

9.4

V6-3DC-100X
S9-3DS-1000 DC

15.4

2.5

S9-2DB-75X
P8-3DA-500 DC

11.5
13.0

3.9

P8-2DB-500 DC

6.7

V6-3DS-150X

17.3

25.4

30.1

40.9

V6-3DS-150X

9.1

11.0

12.0

14.1

W9-3DS-150X

17.4

25.6

30.4

41.4

W9-3DS-150X

9.0

10.9

11.9

13.9

19.3

28.5

33.8

45.8

9.8

12.1

13.3

15.9

20.7

31.1

37.3

52.0

10.2

12.1

13.0

14.8

15.7

17.0

19.7

V6-4DF-1000 DC

4.4

8.2

10.7

W9-4DA-2000
Z9-4DA-200X
V6-4DL-1500 DC

6.5

11.8

15.0

Z9-4DH-250X
W9-4DT-2200 DC

14.0

17.5

38.2

45.6

62.6

6.5

7.6

Z9-4DA-200X
6.6

9.2

10.6

Z9-4DH-250X
W9-4DT-2200 DC

25.8

4.6

W9-4DA-2000

V6-4DL-1500 DC

22.2
25.9

8.2

V6-4DF-1000 DC

17.0

9.8

13.6
13.1

8.0

10.8

12.4

16.1

Z9-4DJ-300X

30.3

43.8

51.7

69.8

Z9-4DJ-300X

15.7

19.1

20.8

24.6

W99-6DH-350X

37.1

54.4

64.4

87.1

W99-6DH-350X

19.5

23.8

26.1

30.9

61.1

72.0

96.2

29.0

32.1

38.8

Z9-6DL-2700 DC

8.5

15.8

20.4

W99-6DJ-400X
Z9-6DT-3200 DC

42.0
10.7

19.3

24.5

Z9-6DL-2700 DC

31.4

36.3

9.8

13.3

15.1

18.9

11.5

15.8

18.1

22.5

W99-6DJ-400X
Z9-6DT-3200 DC

23.2

Conditions: EN13215: Suction Gas Return 20C, Subcooling 0K

105

Compressors Motor Codes Table


Semi-Hermetic
Motor Codes

Voltage

Connection

Motor Codes

Voltage

Connection

Standard Motor Version


CAG

220-230/1/50

EWL (DK, DL, D2S)

220-240/3/50

EWN (DK, DL, D2S)

250-280/3/60

EWL (DK, DL, D2S)

380-420/3/50

EWN (DK, DL, D2S)

440-480/3/60

AWM

380-420/3/50

YY/Y

AWD

440-480/3/60

YY/Y

EWM

380-420/3/50

/Y-Start

EWD

440-480/3/60

/Y-Start

AWR

220-240/3/50

YY/Y

EWK (not D8)

220-240/3/60

AWY

500-550/3/50

YY/Y

EWK (not D8)

380-420/3/60

Special Motor Version

AWC

208-230/3/60

YY/Y

AWX

380/3/60

YY/Y

Hermetic & Scroll


Motor Codes

Voltage

Connection

Motor Codes

Voltage

Connection

PFJ

265/1/60

TFD

460/3/60

TWD

460/3/60

Standard Motor
version
PFJ

220-240/1/50

PFT

220-240/1/50

PFZ

220-240/1/50

TFD

380-420/3/50

TFM

380-420/3/50

TWD

380-420/3/50

FWD

380-420/3/50

FWM

380-420/3/50

TWM

380-420/3/50

TF5

200-220/3/50

TF5

200-230/3/60

TWR

220-240/3/50

TW7

380/3/60

TWC

200/3/50

TWC

208-230/3/60

TFE

500/3/50

TFE

575/3/60

TWE

500/3/50

TWE

575/3/60

TF7

380/3/60

TW5

200-220/3/50

TW5

220-230/3/60

1E9

BPM Motor

Special Motor version

Variable Speed Motor version

YY/Y = part-winding-start
/ = part-winding-start

106

107

Notes

108

Notes

109

110

Alco Controls
Alco Controls is the leading provider of precision electronic

Other controllers offer control functions on the hot side of the

and electromechanical controls for the refrigeration and air

refrigeration circuit: condenser and condensing unit controllers,

conditioning markets. We continue to pioneer the control

rack controllers for up to 8 single stage compressors or for multi-

of refrigerant ow with innovative designs, keeping system

stage compressors and dual circuit controllers.

performance optimization as central to our product development.


The compressor soft starter allows to keep the starting current
The wide range of Emerson controllers covers all major

below the limit imposed in residential heat pump applications.

applications in commercial air conditioning and refrigeration, as


well as heat pump systems. There are stand alone controllers and

Electronic fan speed controllers help to maintain a minimum

controllers with a communication interface, which can be used in

condensing pressure by reducing fan speed at low ambient

LON networked systems too.

temperature.
Sensors and accessories are needed in conjunction with the

The controllers with TCP/IP Ethernet communication feature a

above mentioned controllers.

full web server function and provide full data exchange with any
user in the World Wide Web. This allows quick and inexpensive

Emersons controls portfolio is completed by offering a variety of

monitoring from any PC with a standard web browser.

mechanical controls as:


- oil management systems,

Emerson offers drivers and superheat controllers designed

- pressostats & thermostats,

for the EX4 to EX8 range of electrically driven control valves.

- system protectors,

The superheat controllers allow stable superheat control with

- and valves.

the EX valves, while the digital superheat controllers can be


synchronized with the PWM capacity control valve incorporated

Whatever control you choose you can always expect high

in the Digital Scroll compressor technology.

reliability and best performance.

Display case and cold room controllers provide all functions


needed to run commercial refrigeration, like superheat control
with electrical control valve, thermostat, fan and defrost control,
integrated timer and alarm functions.

111

Electrical Control Valves


Electrical Control Valve Technology
Thermostatic expansion valves and mechanical regulator
valves have been used in the refrigeration and air conditioning
industry to control superheat and refrigerant mass ow since
its very beginning. As todays systems require improved
energy efciency, tighter temperature control, wider range
of operating conditions and incorporate new features like
remote monitoring and diagnostics, the application of
electronically operated valves becomes mandatory. Only
they offer the controls performance necessary to meet
these needs. Electrical control valves are actuators only. For
operation in a system they need sensors, valve drivers and
controllers, see next chapter.
EXM/EXL biow valves for OEM use are equipped with an
unipolar stepper motor drive. They are mainly used for heat
pumps, air conditioning and close control.
EX2 is designed for pulse width modulation. It is applicable
to all common HCFC and HFC refrigerants and for subcritical
CO 2 applications and is used mainly for refrigeration
applications such as display cases. The EX2 valve is a slide
type solenoid valve with an orice for expansion. It is either
completely open or completely closed. One common valve
body can be combined with 6 interchangeable orices to
cover 7 capacity ranges.
EX4/EX5/EX6/EX7/EX8 consist of two main internal
assemblies, the valve and the stepper motor. The stepper
motor is located next to the electrical plug and connected
directly to the slide and cage assembly of the valve. Similar

to the technology used in compressors, the motor is exposed


to refrigerant and lubricant and the materials used are
identical to the ones in compressor motors. The housing of
the motor and valve assembly is made from stainless steel
and fully hermetic, utilising exclusively brazing and welding
technologies and eliminating all gaskets.
This design offers several technical advantages such as
proportional linear mass ow and a wide capacity range.
A common feature of all EX2, EX4-8 electrical control valves
is the positive shut-off function, which eliminates the need
for additional solenoid valves.
CX4/CX5/CX6/CX7 High Pressure Expansion Valves are
stepper motor driven valves for precise control of R744 (CO2)
refrigerant mass ow in air conditioning, refrigeration, heat
pump applications. The Control Valves can be also used for
liquid injection duty and hot gas bypass.
Valve Selection
For EX2 the published table quotes capacities at 100%
duty cycle. i.e. valve open continuously. However, it is
recommended to operate the valve at partial load (50-80%)
to allow for system load uctuations.
For EX4/EX5/EX6/EX7/EX8 and EXM/EXL all published
capacities are maximum and there are no reserve capacities.
Each valve should be selected for the highest possible
capacity of the system. A wide range regulation (10 100%)
with one slide orice for each valve is achievable. To facilitate
valve dimensioning for other than the standard conditions
Emerson Climate offers an Excel based Alco selection tool.
This can be downloaded from www.emersonclimate.eu.

Selection Table for Electrical Control Valves and Applicable Controllers


Valve
type

Function

Capacity kW
R407C

Feature

Min. Evaporating Temp.


C

Main Application

Page

Applicable Controller

Page

EXM
EXL

Expansion
Valve

5 .. 20.7

Uni polar stepper


motor driven

-30

Heat pumps,
Air Conditioning,
Close Control

113

Customized

s. data
sheet

EX2

Exp. Valve

1.0 .. 18.7

PWM

-40

Refrigeration

114

EC2

143

EX4
EX5
EX6
EX7
EX8

Expansion
Valve

2 .. 17.4
5 .. 53
15 .. 126
35 .. 347
100 .. 925

Bi polar stepper
motor driven

-50

Heat pumps,
Refrigeration, A/C,
Water Chillers

EC3-X .. Superheat Contr.


EC3-3 .. Coldroom Contr.

141
146

EXD-U

142

Bi polar stepper
motor driven

-100

Hot gas bypass


regulator

126

EXD-U .. Universal
Controls

142

117

-100

EX4
EX5
EX6
EX7
EX8

Capacity
Control

4.9
16
37
131
399

EX6
EX7
EX8

Liquid
Mass Flow
Control

3.9
14
42

Bi polar stepper
motor driven

-50

Suction pressure /
Crankcase pressure
regulator

127

EXD-U .. Universal
Controls

142

EX5
EX6
EX7
EX8

Heat
Reclaim

18
43
153
463

Bi polar stepper
motor driven

Condensing pressure
and liquid regulator

128

EXD-U .. Universal
Controls

142

EX6
EX7
EX8

Heat
Reclaim

11
39
119

Bi polar stepper
motor driven

Heat Reclaim
applications

131

EXD-U .. Universal
Controls

142

CX4
CX5
CX6
CX7

Expansion
Valve

Bi polar stepper
motor driven

Refrigeration

136

EXD-U .. Universal
Controls

142

112

Electrical Control Valves Series EXM/EXL


for OEM use, stepper motor driven
Features
Unipolar stepper motor
Bi-ow (same performance in both ow directions in
term of capacity and MOPD)
High MOPD: 35 bar
Removable coils in two versions: 12VDC/24VDC
Continuous modulation of mass ow, no stress (liquid
hammering) in the refrigeration circuit
Linear ow
Resolution: 500 pulses (half steps) or 250 full steps
Hermetic design
Only Bulk packing in boxes of 10 pieces
Minimum order quantity 100 pcs (per type and delivery)
Options:
Special version for transcritical R744 (CO2) with 140 bar
maximum allowable pressure upon request

EXM/EXL with Coil

Selection Chart
Type

Part No.

Description

R410A

Nominal Capacity kW
R407C

R22

R134a

EXM-B0B

800 400M

Valve less coil

5.5

5.0

4.8

3.7

EXM-B0D

800 401M

Valve less coil

11.6

10.5

9.9

7.7

13.7

12.4

11.8

9.1

Connection
size/style
1/4 ODM

EXM-B0E

800 402M

Valve less coil

EXM-125

800 403M

Coil 12VDC, 5 wires

EXM-246

800 404M

Coil 24VDC, 6 wires

EXL-B1F

800 405M

Valve less coil

17.0

15.4

14.6

11.3

1/4 ODF
8 mm ODM

EXL-B1G

800 406M

Valve less coil

23.0

20.7

19.7

15.2

EXL-125

800 407M

Coil 12VDC, 5 wires

EXL-246

800 408M

Coil 24VDC, 6 wires

The nominal capacity is based on the following conditions:


Refrigerant

Evaporating temperature

Condensing temperature

Subcooling

+4C (dew point)

+38C bubble point /


+43C dew point

1K

+4C

+38C

1K

R407C
R22, R134a, R410a

Technical Data
Max. allowable pressure
PS

45 bar

MOPD

35 bar (normal or reverse ow)

Temperature range TS

TS: -30 to +70C (liquid refrigerant)


-30 to +60C (ambient)

CE marking

Not required

Weight

Valve EXM: 65 g, EXL: 76 g


Coil EXM: 124 g, EXL: 156 g

Package and delivery

Bulk pack with 10 pieces

Stepper motor type

Uni-polar, constant voltage

Full travel time

16.6 seconds at 30 pulse/sec.


5.5 seconds at 90 pulse/sec

Reference position

Mechanical stop at fully close position

Total number of pulses

500 half step (250 full step)

Insulation class

EXM:
EXL:

Cable length

1m

A
E

113

Electrical Control Valves Series EX2


Pulse width modulated with exchangeable orices
Can be used with EC2 display case controllers (see page 145)
Features
Pulse width modulated
Shut off function eliminates the necessity of a separate
solenoid valve
Dampened plunger reduces noise effects of water
hammer
One valve body can be combined with 6 orices to
make 7 capacity ranges up to 18.7 kW (R407C)
Applicable to all common refrigerants (HCFC, HFC) and
for subcritical CO2 applications
Long lifetime, high reliability
PS: 40bar, TS: -40 to +65C

EX2 with Orice

Selection Chart
Type

Part No.

Function

Capacity Qn at 100% open Valve (kW) *


R134a

R22

R404A

R507

R407C

R744

13.3

17.2

12.1

12.1

18.7

35.0

EX2-M00

801 091

10 mm inlet / 12 mm outlet ODF

EX2-I00

801 090

3/8 inlet / 1/2 outlet ODF

EXO-004

801 089

Orice 4

8.5

10.9

7.7

7.7

11.8

22.2

EXO-003

801 088

Orice 3

5.6

7.2

5.1

5.1

7.8

14.6

EXO-002

801 087

Orice 2

3.3

4.3

3.0

3.0

4.7

8.7

EXO-001

801 086

Orice 1

2.5

3.2

2.3

2.3

3.5

6.5

EXO-000

801 085

Orice 0

1.2

1.6

1.1

1.1

1.7

3.3

0.7

0.9

0.6

0.6

1.0

1.8

EXO-00X

801 084

Orice X

ASC 24V

801 062

Coil 24 VAC 50-60HZ (8W)

* Orice should be selected at max. 80% of Qn to allow covering the load uctuation.

The nominal capacity (Qn) is based on the following conditions:


Refrigerant

Evaporating temperature

Condensing temperature

Subcooling

+4C (dew point)

+38C bubble point /


+43C dew point

1K

R22, R134a, R404A, R507

+4C

+38C

1K

R744

-40C

-10C

1K

R407C

For other operating conditions an Excel based selection tool


can be downloaded from www.emersonclimate.eu, or use
correction factors with following formula:
Qn = Qo x Kt x Kp
Qn:
Qo:
Kt:
Kp:

Nominal valve capacity


Required cooling capacity
Correction factor for evaporating and liquid
temperature
Correction factor for pressure drop at valve

114

Liquid
Temperature
entering
Valve C

Correction Factor Kt

R134a

Evaporating Temperature C

15

10

-5

-10

-15

-20

-25

-30

-40

55

1.21

1.23

1.26

1.29

1.33

1.33

1.39

1.43

1.47

1.52

1.62

50

1.13

1.15

1.17

1.20

1.23

1.26

1.28

1.32

1.36

1.39

1.48

45

1.06

1.08

1.10

1.12

1.15

1.17

1.19

1.22

1.26

1.29

1.37

40

0.99

1.01

1.03

1.05

1.08

1.10

1.12

1.14

1.17

1.20

1.27

35

0.94

0.96

0.97

0.99

1.01

1.03

1.05

1.07

1.10

1.12

1.18

30

0.89

0.91

0.92

0.94

0.96

0.98

0.99

1.01

1.03

1.06

1.11

25

0.85

0.86

0.87

0.89

0.91

0.92

0.94

0.95

0.97

1.00

1.04

20

0.81

0.82

0.83

0.85

0.89

0.88

0.89

0.91

0.92

0.94

0.98

15

0.77

0.78

0.79

0.81

0.82

0.84

0.84

0.86

0.88

0.89

0.93

0.76

0.77

0.78

0.80

0.81

0.82

0.84

0.85

0.89

0.73

0.74

0.75

0.76

0.77

0.78

0.80

0.81

0.84

0.71

0.72

0.73

0.74

0.75

0.76

0.78

0.81

0.69

0.70

0.71

0.72

0.73

0.74

0.77

0.68

0.68

0.69

0.70

0.71

0.74

10

0.75

5
0
-5
-10

Correction Factor Kp
p

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

8.5

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

Kp

1.34

1.25

1.18

1.12

1.07

1.02

0.98

0.95

0.91

0.88

0.86

0.83

0.79

0.75

0.72

0.69

0.67

0.65

0.63

0.61

0.59

0.57

0.56

0.55

Liquid
Temperature
entering
Valve C

Correction Factor Kt

R404A

Evaporating Temperature C

15

10

-5

-10

-15

-20

-25

-30

-35

-40

55

1.42

1.46

1.50

1.55

1.61

1.68

1.75

1.83

1.92

2.01

2.13

2.25

50

1.23

1.26

1.30

1.34

1.38

1.43

1.48

1.54

1.61

1.68

1.75

1.84

45

1.10

1.12

1.15

1.18

1.22

1.26

1.30

1.34

1.39

1.45

1.51

1.57

40

0.99

1.02

1.04

1.07

1.09

1.13

1.16

1.20

1.24

1.28

1.33

1.38

35

0.91

0.93

0.95

0.97

1.00

1.02

1.05

1.08

1.11

1.15

1.19

1.23

30

0.84

0.86

0.88

0.90

0.92

0.94

0.96

0.99

1.02

1.05

1.08

1.11

25

0.79

0.80

0.82

0.83

0.85

0.87

0.89

0.92

0.94

0.97

0.99

1.02

20

0.74

0.75

0.77

0.78

0.80

0.81

0.83

0.85

0.87

0.90

0.92

0.95

15

0.70

0.71

0.72

0.73

0.75

0.76

0.78

0.80

0.82

0.84

0.86

0.88

0.67

0.68

0.69

0.71

0.72

0.74

0.75

0.77

0.79

0.81

0.83

0.65

0.66

0.67

0.68

0.70

0.71

0.73

0.74

0.76

0.78

0.63

0.64

0.65

0.66

0.68

0.69

0.71

0.72

0.74

0.61

0.62

0.63

0.65

0.66

0.67

0.69

0.70

0.60

0.61

0.62

0.63

0.64

0.65

0.67

10
5
0
-5
-10

Correction Factor Kp
p

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

8.5

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

Kp

1.74

1.63

1.54

1.46

1.39

1.33

1.28

1.23

1.19

1.15

1.12

1.09

1.03

0.98

0.94

0.9

0.87

0.84

0.81

0.79

0.77

0.75

0.73

0.71

Liquid
Temperature
entering
Valve C

Correction Factor Kt

R744

Evaporating Temperature C

-5

-10

-15

-20

-25

-30

-35

-40

1.12

1.10

1.09

1.08

1.08

1.08

1.07

1.07

1.08

1.08

1.02

1.01

1.01

1.00

1.00

1.00

1.00

1.00

1.01

0.94

0.94

0.94

0.94

0.94

0.94

0.94

0.89

0.89

0.88

0.88

0.88

0.89

0.89

0.84

0.84

0.84

0.84

0.84

0.84

0.80

0.80

0.80

0.80

0.80

0.76

0.76

0.76

0.76

0.73

0.73

0.73

0.70

0.70

0
-5

0.95

-10
-15
-20
-25
-30
-35
-40

0.67

Correction Factor Kp
p

5.0

6.0

7.0

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

22.0

23.0

24.0

25.0

26.0

27.0

28.0

Kp

1.81

1.65

1.53

1.43

1.35

1.28

1.22

1.17

1.12

1.08

1.05

1.01

0.98

0.95

0.93

0.91

0.88

0.86

0.84

0.83

0.81

0.79

0.78

0.77

115

Liquid
Temperature
entering
Valve C

Correction Factor Kt

R22

Evaporating Temperature C

15

10

-5

-10

-15

-20

-25

-30

-35

-40

55

1.17

1.19

1.20

1.22

1.24

1.25

1.27

1..29

1.32

1.34

1.37

1.39

50

1.11

1.11

1.13

1.15

1.16

1.18

1.20

1.22

1.24

1.26

1.28

1.30

45

1.05

1.05

1.07

1.08

1.10

1.12

1.13

1.15

1.17

1.18

1.20

1.23

40

1.00

1.01

1.02

1.03

1.04

1.06

1.07

1.09

1.10

1.12

1.14

1.16

35

0.95

0.96

0.97

0.98

0.99

1.01

1.02

1.03

1.05

1.06

1.08

1.10

30

0.91

0.92

0.93

0.94

0.95

0.96

0.97

0.98

1.00

1.01

1.03

1.04

25

0.87

0.88

0.89

0.89

0.91

0.92

0.93

0.94

0.95

0.96

0.98

0.99

20

0.83

0.84

0.85

0.86

0..87

0.88

0.89

0.90

0.91

0.92

0.93

0.95

15

0.80

0.81

0.81

0.82

0.83

0.84

0.85

0.86

0.87

0.88

0.89

0.91

0.78

0.78

0.79

0.80

0.81

0.82

0.83

0.84

0.85

0.86

0.87

0.75

0.76

0.77

0.78

0.79

0.79

0.80

0.81

0.82

0.83

0.73

0.74

0.75

0.76

0.77

0.77

0.78

0.79

0.80

0.72

0.72

0.73

0.74

0.75

0.75

0.76

0.77

0.70

0.71

0.71

0.72

0.73

0.74

0.74

10
5
0
-5
-10

Correction Factor Kp
p

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

8.5

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

Kp

1.59

1.49

1.40

1.33

1.27

1.22

1.17

1.13

1.09

1.05

1.02

0.99

0.94

0.90

0.86

0.83

0.80

0.77

0.75

0.72

0.70

0.68

0.67

0.65

Liquid
Temperature
entering
Valve C

Correction Factor Kt

R507

Evaporating Temperature C

15

10

-5

-10

-15

-20

-25

-30

-35

-40

55

1.39

1.43

1.47

1.52

1.57

1.62

1.69

1.76

1.83

1.92

2.02

2.12

50

1.22

1.24

1.28

1.31

1.35

1.40

1.44

1.49

1.55

1.61

1.68

1.76

45

1.09

1.11

1.14

1.17

1.20

1.23

1.27

1.31

1.36

1.40

1.46

1.52

40

0.99

1.01

1.03

1.06

1.08

1.11

1.14

1.17

1.21

1.25

1.29

1.34

35

0.91

0.93

0.95

0.97

0.99

1.01

1.04

1.07

1.10

1.13

1.16

1.20

30

0.85

0.86

0.88

0.89

0.91

0.93

0.96

0.98

1.01

1.03

1.06

1.09

25

0.79

0.80

0.82

0.83

0.85

0.87

0.89

0.91

0.93

0.95

0.98

1.01

20

0.74

0.75

0.77

0.78

0.79

0.81

0.83

0.85

0.87

0.89

0.91

0.93

15

0.71

0.71

0.72

0.73

0.75

0.76

0.78

0.79

0.81

0.83

0.85

0.87

0.67

0.68

0.69

0.70

0.72

0.73

0.74

0.76

0.78

0.79

0.81

0.64

0.65

0.67

0.68

0.69

0.70

0.72

0.73

0.75

0.76

0.62

0.63

0.64

0.65

0.66

0.68

0.69

0.70

0.72

0.60

0.61

0.62

0.63

0.64

0.65

0.66

0.68

0.58

0.59

0.60

0.61

0.62

0.63

0.64

10
5
0
-5
-10

Correction Factor Kp
p

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

8.5

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

Kp

1.75

1.64

1.54

1.46

1.4

1.34

1.28

1.24

1.19

1.16

1.12

1.09

1.03

0.99

0.94

0.91

0.87

0.84

0.82

0.79

0.77

0.75

0.73

0.71

Liquid
Temperature
entering
Valve C

Correction Factor Kt

R407C

Evaporating Temperature C

15

10

-5

-10

-15

-20

-25

55

1.26

1.28

1.31

1.34

1.37

1.40

1.44

1.48

1.52

50

1.15

1.17

1.19

1.22

1.24

1.27

1.30

1.33

1.37

45

1.06

1.08

1.10

1.12

1.14

1.17

1.19

1.22

1.25

40

0.99

1.01

1.02

1.04

1.06

1.08

1.11

1.13

1.16

35

0.93

0.94

0.96

0.98

0.99

1.01

1.03

1.05

1.07

30

0.88

0.89

0.90

0.92

0.93

0.95

0.97

0.99

1.01

25

0.83

0.84

0.85

0.87

0.88

0.90

0.91

0.93

0.95

20

0.79

0.80

0.81

0.82

0.84

0.85

0.86

0.88

0.90

15

0.75

0.76

0.77

0.78

0.80

0.81

0.82

0.84

0.85

0.73

0.74

0.75

0.76

0.77

0.78

0.80

0.81

0.71

0.72

0.73

0.74

0.75

0.76

0.77

0.69

0.70

0.71

0.72

0.73

0.74

0.67

0.68

0.69

0.70

0.71

0.65

0.66

0.67

0.68

10
5
0
-5
-10

Correction Factor Kp
p

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

8.5

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

Kp

1.81

1.69

1.59

1.51

1.44

1.38

1.33

1.28

1.23

1.19

1.16

1.13

1.07

1.02

0.98

0.94

0.9

0.87

0.84

0.82

0.8

0.78

0.76

0.74

116

Electrical Control Valves Series EX4, EX5, EX6, EX7 & EX8
Features
Multifunction as expansion valve, hot gas bypass,
suction gas throttling, head pressure, liquid level
actuator etc
Fully hermetic design (no thread joints between valve
body and motor compartment)
Applicable to all common refrigerants (HCFC,
HFC) and for subcritical CO2 applications
Stepper motor driven
Short opening and closing time
Very fast full stroke time
High resolution and excellent repeatability
Positive shut-off function to eliminate use of
additional solenoid valve
Bi-ow versions for heat pump applications
High linear ow capacity
Extremely wide capacity range (10 100%)
Continuous modulation of mass ow, no stress
(liquid hammering) in the refrigeration circuit
Direct coupling of motor and valve for high
reliability (no gear mechanism)
Ceramic slide and port for highly accurate ow
and minimal wear
Europe patent No. 0743476, USA patent
No. 5735501, Japan patent No. 28225789
Balanced force design
Corrosion resistant stainless steel body and stainless
steel connections
PS: 45 bar
Liquid Inlet Temperature TS:
Uniow: -50 to +100C, Biow: -40 to +80C

EX4
EX5

EX6

EX7

EX8

Selection Chart (Capacities see following pages)


Type

Part No.

Flow Pattern

Capacity Range

Inlet Connection

Outlet Connection

EX4-I21

800 615

3/8 ODF

5/8 ODF

EX4-M21

800 616

10mm ODF

16mm ODF

EX5-U21

800 618

5/8 (16mm) ODF

7/8 (22mm) ODF

EX6-I21

800 620

7/8 ODF

1-1/8 ODF

EX6-M21

800 621

22mm ODF

28 mm ODF

EX7-I21

800 624

EX7-M21

800 625

EX8-M21

800 629

EX8-U21

800 630

Uni-ow

10 ... 100%

1-1/8 ODF

1-3/8 ODF

28mm ODF

35mm ODF

42mm ODF

42mm ODF

1-3/8 (35mm) ODF

1-3/8 (35mm) ODF

EX8-I21

800 631

1-5/8 ODF

1-5/8 ODF

EX4-U31

800 617

5/8 (16mm) ODF

5/8 (16mm) ODF

EX5-U31

800 619

EX6-I31

800 622

EX6-M31

7/8 (16mm) ODF

7/8 (22mm) ODF

1-1/8 ODF

1-1/8 ODF

800 623

28mm ODF

28mm ODF

EX7-U31

800 626

1-3/8 (35mm) ODF

1-3/8 (35mm) ODF

Type

Part No.

EXV-M15

804 663

EXV-M30

804 664

EXV-M60

804 665

Bi-ow
(Heat Pump)

Temperature Range

Length

Connector type to valve

Connector type to driver


or controller

M12, 4 pins

Loose wires

Electrical Connection

M12 Plug

Illustration

1.5 m
-50 +80C

3.0 m
6.0 m

117

Capacity Data
Application Expansion Valve and Liquid Injection Valve - Nominal Capacity kW
Valve Type

R407C

R22

R134a

R404A

R410A

R23 *

R124 *

R744

EX4

2 .. 17.4

2 .. 16.5

1 .. 12.8

1 .. 11.5

2 .. 19.3

2 .. 17.8

1 .. 9.2

3 .. 33.5

EX5

5 .. 53

5 .. 50

4 .. 39

4 .. 35

6 .. 58

5 .. 54

3 .. 28

10 .. 102

EX6

15 .. 126

15 .. 120

10 .. 93

10 .. 84

15 .. 140

13 .. 130

7 .. 67

24 .. 244

EX7

35 .. 347

35 .. 330

25 .. 255

25 .. 230

40 .. 385

70 .. 670

EX8

100 .. 925

90 .. 880

70 .. 680

60 .. 613

100 .. 1027

180 .. 1789

* Biow versions are not released for R124 and R23


Capacity for biow versions identical in both ow directions.

The nominal capacity (Qn) is based on the following conditions:


Refrigerant
R407C
R22, R134a, R404A, R410A
R124
R23
R744

Evaporating temperature

Condensing temperature

Subcooling

+4C (dew point)

+38C bubble point /


+43C dew point
+38C
+80C
-25C
-10C

1K

+4C
+20C
-60C
-40C

1K
1K
1K
1K

Guideline for Selection of Electrical Control Valves as Expansion Valves


Alco Selection Tool
For easy and quick selection of Electrical Control Valves an Excel based selection tool can be downloaded
from the Internet at www.emersonclimate.eu, or use
the quick selection tables on the following pages.
The following guideline should be taken into consideration
in order to obtain full advantages of the control valves:
-

Published capacities are maximum and there are no


reserve capacities
Larger size of valve leads to shorter pull down period
and shorter travel time i.e. faster response. For example,
EX7 has maximum 3.2 seconds travel time. The valve has
approximately 1.6 seconds travel time at 50% capacity
operation.

Example:
System with R407C having two different operating
conditions:
A) 110 kW capacity at +4C/+50C with two stages
compressor at 50% / 100% capacity
B) 137 kW capacity at +4C/+30C with two stages
compressor at 50% / 100% capacity
EX6 with 126 kW covers condition A, however is not sufcient
to cover condition B. It is recommended to select larger
valve i. e. EX7 with 337 kW at condition A and 293 kW at
condition B.
Condition A:
Full load ratio =

110 / 337

= 33%

Partial load ratio = (110/2) / 337 = 16%


Condition B:
Full load ratio =

137 / 293

Partial load ratio = (137/2) / 293

= 47%
= 23%

The capacity ratios of system to valve are in all conditions


higher than 10%. It is recommended to use EX7 rather than
EX6.

118

Application Expansion Valve and Liquid Injection Valve


Condensing
Temperature
C

60

55

50

45

40

35

30

25

20

15

10

Extended capacity (kW)


Evaporating Temperature (C)

R134a

Valve
Type

15

10

-5

-10

-15

-20

-25

-30

-35

-40

-45

13

13

13

13

13

13

12

12

12

12

11

11

11

EX4

39

39

39

39

39

39

38

37

36

35

34

33

32

EX5

93

94

94

94

93

92

90

89

87

84

82

79

77

EX6

255

257

258

257

255

252

248

243

237

231

224

217

210

EX7

679

686

688

686

680

672

661

648

633

616

598

580

560

EX8

12

13

13

13

13

13

13

12

12

12

12

11

11

EX4

38

39

39

39

39

39

38

38

37

36

35

34

33

EX5

91

92

93

94

93

93

92

90

88

86

84

82

80

EX6

249

253

256

257

256

254

251

247

242

237

231

225

218

EX7

663

676

683

685

683

678

670

659

647

632

616

599

582

EX8

12

12

13

13

13

13

13

12

12

12

12

12

11

EX4

36

38

38

39

39

39

38

38

37

37

36

35

34

EX5

87

90

91

92

93

92

92

91

89

88

86

84

81

EX6

238

246

250

253

254

253

251

249

245

240

235

229

223

EX7

636

655

668

675

677

676

671

663

653

640

627

611

595

EX8

11

12

12

12

12

13

12

12

12

12

12

12

11

EX4

34

36

37

38

38

38

38

38

37

37

36

35

35

EX5

81

85

88

90

91

91

91

90

89

88

86

84

82

EX6

223

234

241

246

248

249

249

247

244

240

236

231

226

EX7

595

623

642

655

662

664

663

658

651

641

629

616

602

EX8

10

11

11

12

12

12

12

12

12

12

12

12

11

EX4

31

33

35

36

37

37

37

37

37

36

36

35

34

EX5

74

79

83

85

87

88

89

88

88

87

85

84

82

EX6

202

217

227

234

239

242

243

242

240

238

234

230

225

EX7

539

578

606

625

638

645

647

646

641

634

625

614

601

EX8

10

10

11

11

12

12

12

12

12

12

11

11

EX4

27

30

32

34

35

35

36

36

36

36

35

35

34

EX5

63

71

76

80

83

84

85

86

85

85

84

83

81

EX6

173

194

209

219

226

231

234

235

234

232

230

227

223

EX7

463

517

556

584

604

616

623

625

624

620

613

604

594

EX8

10

11

11

11

11

11

11

11

11

11

EX4

20

25

28

30

32

33

34

34

34

34

34

34

33

EX5

49

60

67

73

76

79

81

82

82

82

81

80

79

EX6

133

164

184

199

210

217

221

224

225

224

223

221

217

EX7

356

436

492

534

559

578

590

597

600

599

595

588

580

EX8

10

10

11

11

11

11

11

11

EX4

10

18

23

26

29

30

31

32

33

33

33

32

32

EX5

23

121

152

137

188

198

206

210

213

214

213

212

210

EX6

63

121

152

173

188

198

206

210

213

214

213

212

210

EX7

169

322

406

462

501

529

548

560

567

570

569

565

559

EX8

10

10

10

10

10

10

EX4

16

21

25

27

28

29

30

31

31

31

31

EX5

12

38

51

58

64

68

70

72

73

73

73

73

EX6

34

105

139

160

175

186

193

197

200

201

201

199

EX7

90

281

370

427

467

495

514

526

533

536

535

532

EX8

EX4

13

19

22

25

26

27

28

28

29

29

EX5

32

45

53

59

62

65

67

68

68

68

EX6

87

123

145

161

171

178

183

186

187

187

EX7

231

328

388

428

456

475

488

495

498

498

EX8

EX4

16

20

22

24

25

26

26

26

EX5

22

38

47

52

56

59

61

62

62

EX6

61

104

128

144

155

162

167

170

171

EX7

162

277

341

384

413

432

445

452

455

EX8

119

Application Expansion Valve and Liquid Injection Valve


Condensing
Temperature
C

60

55

50

45

40

35

30

25

20

15

10

120

Extended capacity (kW)


Evaporating Temperature (C)

R22

Valve
Type

15

10

-5

-10

-15

-20

-25

-30

-35

-40

-45

17

17

18

18

18

18

18

18

18

17

17

17

17

51

52

53

54

54

54

54

54

53

53

52

52

51

EX5

123

126

128

129

130

130

130

129

128

127

126

124

122

EX6

337

345

351

355

357

358

357

356

353

350

345

340

335

EX7

900

921

936

946

952

954

953

948

941

932

921

908

893

EX8

16

17

17

18

18

18

18

18

18

18

17

17

17

EX4

50

51

52

53

54

54

54

54

54

53

53

52

52

EX5

119

123

126

128

129

130

130

130

129

128

127

126

124

EX6

328

339

346

352

355

357

358

357

356

353

350

345

340

EX7

876

903

923

938

948

953

955

953

949

941

932

921

908

EX8

16

16

17

17

18

18

18

18

18

18

18

17

17

EX4

48

50

51

52

53

54

54

54

54

54

53

53

52

EX5

114

119

123

125

127

129

129

129

129

128

127

126

125

EX6

314

327

337

345

350

354

355

356

355

353

351

347

343

EX7

838

873

899

919

933

943

948

949

947

942

935

925

914

EX8

15

16

16

17

17

17

17

18

18

18

17

17

17

EX4

EX4

45

47

49

51

52

52

53

53

53

53

53

52

52

EX5

107

113

118

121

124

126

127

128

128

127

127

126

124

EX6

295

311

324

334

341

346

349

351

351

350

348

346

342

EX7

787

830

864

890

909

923

932

936

937

934

929

922

912

EX8

13

15

15

16

16

17

17

17

17

17

17

17

17

EX4

41

44

46

48

50

51

52

52

52

52

52

52

51

EX5

98

106

111

116

119

122

124

125

125

125

125

124

123

EX6

270

290

306

319

328

335

340

343

345

345

344

342

339

EX7

719

774

817

850

875

894

907

915

919

919

916

911

903

EX8

12

13

14

15

16

16

16

17

17

17

17

17

17

EX4

36

40

43

45

47

49

50

50

51

51

51

51

50

EX5

86

96

103

109

113

117

119

121

122

122

122

122

121

EX6

237

264

284

300

312

321

327

332

335

336

336

335

333

EX7

632

703

757

799

831

856

873

885

893

896

896

893

888

EX8

10

11

13

14

15

15

16

16

16

16

16

16

16

EX4

29

35

39

42

44

46

47

48

49

49

49

49

49

EX5

70

83

93

100

106

110

113

116

117

118

118

118

118

EX6

194

229

256

276

291

303

312

318

322

325

326

326

324

EX7

516

611

682

735

776

808

831

848

859

866

869

868

865

EX8
EX4

11

12

13

14

15

15

15

16

16

16

16

20

28

33

37

40

43

44

46

46

47

47

48

48

EX5

47

67

80

90

97

102

106

109

112

113

114

114

114

EX6

130

184

220

246

266

281

292

301

307

311

313

314

314

EX7

347

491

587

656

709

749

779

802

818

829

835

837

836

EX8

10

12

13

13

14

14

15

15

15

15

EX4

18

26

32

36

39

41

42

44

45

45

45

46

EX5

43

63

76

85

93

98

102

105

107

108

109

109

EX6

117

173

209

235

254

269

280

288

294

298

300

300

EX7

312

461

557

627

678

718

747

768

784

793

799

801

EX8

10

11

12

13

13

14

14

14

14

EX4

15

24

30

34

37

39

40

42

42

43

43

EX5

37

58

71

81

88

93

97

100

102

103

104

EX6

101

160

196

222

241

256

266

274

279

283

285

EX7

269

426

524

593

644

682

710

731

745

754

759

EX8

10

11

12

13

13

13

13

EX4

12

22

28

31

34

36

38

39

40

40

EX5

29

53

66

76

82

87

91

94

96

97

EX6

80

145

182

208

227

241

251

258

263

267

EX7

214

386

485

554

604

642

669

689

702

711

EX8

Application Expansion Valve and Liquid Injection Valve


Condensing
Temperature
C

60

55

50

45

40

35

30

25

20

15

10

Extended capacity (kW)


Evaporating Temperature (C)

R404A / R507
15

10

-5

-10

-15

-20

-25

Valve
Type
-30

-35

-40

-45

EX4

28

28

28

28

28

27

26

25

24

23

22

21

20

EX5

68

68

68

67

66

65

63

61

58

56

33

50

47

EX6

186

187

186

184

181

177

172

166

160

153

145

137

129

EX7

495

498

496

491

482

471

458

443

425

407

387

366

344

EX8

10

10

10

10

10

10

10

EX4

30

31

31

31

30

30

29

29

28

27

26

25

23

EX5

72

73

74

74

73

72

70

69

67

64

62

59

56

EX6

198

201

202

202

200

197

193

188

182

176

169

162

154

EX7

527

535

538

537

533

525

514

501

486

470

451

432

411

EX8

10

10

11

11

11

11

10

10

10

10

EX4

31

32

32

32

32

32

32

31

30

30

29

28

27

EX5

74

76

77

78

78

77

76

75

73

71

69

66

64

EX6

203

208

211

213

219

211

208

204

200

194

188

181

174

EX7

541

555

564

567

567

562

555

545

532

518

501

484

465

EX8

10

10

11

11

11

11

11

11

11

10

10

10

EX4

31

32

33

33

33

33

33

33

32

32

31

30

29

EX5

74

77

79

80

80

80

80

79

78

76

74

72

69

EX6

201

210

215

219

220

220

219

216

212

208

202

196

190

EX7

537

559

574

583

587

586

582

575

566

553

539

524

506

EX8

10

10

11

11

11

11

11

11

11

11

11

10

10

EX4

29

31

33

33

34

34

34

34

34

33

32

32

31

EX5

71

75

78

80

81

82

82

81

81

79

78

76

74

EX6

193

205

214

219

223

225

225

223

221

217

213

208

202

EX7

515

547

570

585

594

598

598

595

588

578

567

553

538

EX8

10

10

11

11

11

11

11

11

11

11

11

11

EX4

27

30

31

33

34

34

34

34

34

34

33

33

32

EX5

65

71

75

79

81

82

83

83

82

81

80

79

77

EX6

178

195

207

215

221

225

226

226

225

223

219

215

210

EX7

474

519

551

574

590

599

603

604

600

594

585

573

560

EX8

10

10

11

11

11

11

11

11

11

11

11

EX4

23

27

30

31

33

34

34

34

34

34

34

33

33

EX5

56

65

71

75

78

81

82

83

83

82

81

80

79

EX6

153

177

194

206

215

221

224

226

226

225

223

219

215

EX7

409

472

517

550

573

588

598

603

603

600

593

584

573

EX8

10

10

11

11

11

11

11

11

11

11

EX4

17

23

27

29

31

32

33

34

34

34

34

34

33

EX5

42

55

64

70

74

78

80

81

82

82

81

80

79

EX6

114

150

174

191

204

213

218

222

224

224

223

220

217

EX7

305

400

465

510

543

566

582

592

596

597

593

587

579

EX8

10

10

11

11

11

11

11

11

EX4

16

22

26

28

30

32

33

33

33

33

33

33

EX5

40

53

62

68

73

76

78

80

80

80

80

79

EX6

21

108

146

170

187

200

208

214

218

219

220

218

216

EX7

56

289

388

453

499

532

555

571

580

585

585

582

576

EX8

10

10

10

11

11

11

11

EX4

15

21

25

28

29

31

32

32

32

33

32

EX5

37

51

60

66

71

74

76

77

78

78

78

EX6

101

139

164

181

194

202

208

212

213

214

213

EX7

268

371

437

484

516

540

555

564

569

569

566

EX8

10

10

10

10

10

EX4

14

20

24

26

28

30

31

31

31

31

EX5

33

48

57

64

68

71

73

75

75

75

EX6

91

131

156

174

186

195

201

204

206

206

EX7

242

350

417

464

496

519

535

544

548

549

EX8

121

Application Expansion Valve and Liquid Injection Valve


Condensing
Dew Point
C

64

59

54

50

45

40

35

30

26

21

16

122

Temperature Bubble
Point
C

60

55

50

45

40

35

30

25

20

15

10

Extended capacity (kW)


Evaporating Temperature (C)

R407C

Valve
Type

15

10

-5

-10

-15

-20

-25

-30

-35

-40

-45

16

17

17

17

17

17

16

16

16

15

15

15

14

EX4

50

51

51

51

51

50

50

49

48

47

46

45

43

EX5

119

120

121

121

121

119

118

116

114

112

109

106

103

EX6

328

332

333

333

332

329

325

320

314

308

301

293

285

EX7

874

884

889

889

885

877

867

854

838

821

802

781

759

EX8

17

17

17

17

17

17

17

17

16

16

16

15

15

EX4

50

51

52

52

52

52

51

51

50

49

48

47

46

EX5

120

122

123

124

124

123

122

121

119

117

114

112

109

EX6

330

336

339

341

341

339

336

332

328

322

315

308

301

EX7

879

895

904

909

908

904

897

886

873

858

840

821

801

EX8

16

17

17

17

17

17

17

17

17

17

16

16

16

EX4

50

51

52

52

53

53

52

52

51

51

50

49

48

EX5

118

121

123

125

125

125

125

123

122

120

118

116

113

EX6

326

334

340

343

345

345

343

340

336

331

325

319

312

EX7

869

891

906

915

919

919

914

907

896

883

868

851

832

EX8

16

16

17

17

17

17

17

17

17

17

17

16

16

EX4

48

50

51

52

53

53

53

52

52

51

51

50

49

EX5

115

119

122

124

125

125

125

125

124

122

120

118

116

EX6

316

327

336

341

344

346

345

344

341

337

332

326

320

EX7

843

873

894

909

918

921

920

916

908

897

884

869

853

EX8

15

16

16

17

17

17

17

17

17

17

17

17

16

EX4

46

48

50

51

52

52

52

52

52

52

51

50

49

EX5

109

114

118

121

123

124

125

125

124

123

121

120

118

EX6

300

315

326

334

339

342

344

343

341

338

334

330

324

EX7

801

840

870

891

905

913

916

915

910

902

891

878

864

EX8

14

15

16

16

17

17

17

17

17

17

17

17

16

EX4

42

45

48

49

50

51

52

52

52

51

51

50

50

EX5

101

108

113

117

120

122

123

123

123

122

121

120

118

EX6

278

297

312

323

330

335

338

339

338

337

334

330

325

EX7

742

793

832

860

880

894

901

904

902

897

889

879

866

EX8

12

14

15

15

16

16

16

17

17

17

17

16

16

EX4

38

42

45

47

48

49

50

51

51

51

50

50

49

EX5

90

99

106

111

115

118

119

120

121

120

120

119

117

EX6

248

273

292

306

317

324

329

331

332

331

329

326

323

EX7

661

729

779

817

844

864

876

883

885

884

878

870

860

EX8

10

12

13

14

15

15

16

16

16

16

16

16

16

EX4

32

37

41

44

46

47

48

49

49

49

49

49

48

EX5

75

88

97

103

108

112

115

116

117

117

117

116

115

EX6

207

241

266

285

299

309

316

320

322

323

322

320

317

EX7

552

644

710

760

796

823

841

853

860

861

859

854

846

EX8

10

12

13

14

14

15

15

16

16

16

16

15

EX4

23

30

36

39

42

44

46

47

47

48

48

48

47

EX5

54

72

85

94

100

105

108

111

112

113

113

113

112

EX6

148

199

233

258

276

289

299

305

309

312

312

311

309

EX7

395

530

621

687

735

770

796

814

825

831

832

829

824

EX8

11

12

13

14

14

15

15

15

15

15

EX4

21

29

34

38

40

42

44

45

45

46

46

46

EX5

50

69

81

90

96

101

104

106

108

108

108

108

EX6

137

189

223

247

265

277

287

293

297

299

299

298

EX7

365

503

594

658

705

740

764

781

791

796

796

795

EX8

11

12

13

13

14

14

14

14

14

EX4

19

27

32

36

38

40

42

43

43

43

43

EX5

45

64

76

85

91

96

99

101

103

103

103

EX6

123

176

210

234

251

264

273

279

282

282

284

EX7

329

470

561

624

670

704

727

743

753

753

758

EX8

Application Expansion Valve and Liquid Injection Valve


Condensing
Temperature
C

60

55

50

45

40

35

30

25

20

15

10

Extended capacity (kW)


Evaporating Temperature (C)

R410A

Valve
Type

15

10

-5

-10

-15

-20

18

-30

-35

-40

-45

17

17

18

18

18

18

18

18

18

18

17

17

17

51

52

53

54

54

54

54

54

53

53

52

51

50

EX5

123

126

129

130

131

131

131

130

129

127

125

123

120

EX6

339

348

354

358

360

361

360

358

354

350

344

338

331

EX7

EX4

EX8

18

18

19

19

19

19

19

19

19

19

19

18

18

EX4

53

55

56

57

57

58

58

58

57

57

56

55

54

EX5

127

132

135

137

138

139

139

139

138

137

135

133

131

EX6

350

362

370

377

381

383

383

382

380

377

372

366

360

EX7

935

965

988

1005

1016

1021

1023

1020

1014

1005

992

978

961

EX8

18

18

19

19

20

20

20

20

20

20

20

19

19

EX4

53

55

57

58

59

60

60

60

60

59

59

58

57

EX5

128

133

137

140

142

144

145

145

144

143

142

140

138

EX6

351

366

377

386

392

396

398

398

397

394

391

386

380

EX7

936

975

1006

1029

1045

1056

1061

1062

1059

1052

1043

1030

1015

EX8

17

18

19

19

20

20

20

20

20

20

20

20

20

EX4

52

54

57

58

60

60

61

61

61

61

61

60

59

EX5

124

131

136

141

144

146

147

148

148

147

146

145

143

EX6

342

361

375

387

395

401

405

407

407

405

403

399

394

EX7

913

962

1001

1031

1054

1070

1080

1085

1085

1082

1075

1064

1052

EX8

16

17

18

19

20

20

20

21

21

21

21

20

20

EX4

49

52

55

57

59

60

61

62

62

62

62

61

61

EX5

118

126

133

138

142

145

147

149

149

149

149

148

146

EX6

324

348

366

381

392

400

406

409

411

411

409

406

402

EX7

864

927

977

1015

1045

1067

1082

1091

1095

1095

1091

1084

1073

EX8

15

16

18

18

19

20

20

20

21

21

21

20

20

EX4

45

49

53

55

58

59

60

61

62

62

62

62

61

EX5

108

118

127

134

139

143

146

148

149

149

149

149

148

EX6

296

326

349

368

382

393

401

406

409

411

410

409

406

EX7

789

869

932

981

1019

1048

1069

1083

1092

1095

1095

1090

1082

EX8

13

15

16

17

18

19

20

20

20

20

20

20

20

EX4

38

44

49

52

55

57

59

60

61

61

61

61

61

EX5

93

107

118

126

133

138

142

145

147

148

148

148

147

EX6

255

294

325

348

366

380

390

398

403

406

407

406

405

EX7

680

786

866

928

976

1013

1041

1061

1075

1083

1086

1084

1079

EX8

10

13

15

16

17

18

19

19

20

20

20

20

20

EX4

29

38

44

48

52

54

56

58

59

60

60

60

60

EX5

71

91

106

117

125

131

136

140

143

144

145

146

145

EX6

195

251

291

321

344

361

375

385

392

397

399

400

399

EX7

520

669

775

855

916

964

1000

1027

1046

1058

1065

1067

1065

EX8

12

14

16

17

18

18

19

19

19

20

20

EX4

13

28

37

43

47

51

53

55

57

58

58

59

59

EX5

31

68

89

103

114

122

129

133

137

139

141

142

142

EX6

84

188

244

284

314

337

354

367

377

383

388

390

390

EX7

225

501

652

758

837

898

944

979

1005

1023

1034

1040

1042

EX8

12

14

15

16

17

18

18

19

19

19

EX4

10

27

36

42

46

49

52

54

55

56

57

57

EX5

23

65

86

100

111

119

125

130

133

135

137

137

EX6

64

178

236

276

305

327

344

357

366

372

376

378

EX7

172

475

629

735

813

873

917

951

976

992

1003

1008

EX8

11

13

15

16

17

17

18

18

18

EX4

25

34

40

44

47

50

52

53

54

55

EX5

10

60

82

96

107

115

121

125

128

130

132

EX6

28

166

225

265

294

315

332

344

352

358

362

EX7

76

443

600

706

783

841

885

917

940

956

965

EX8

123

Application Expansion Valve and Liquid Injection Valve


Extended capacity (kW)
Evaporating Temperature (C)

Condensing
Temperature
C

R124
7

EX4

100

22

21

20

19

18

17

16

EX5

53

51

49

47

44

42

39

EX6

EX4

24

23

23

22

21

20

19

EX5

57

56

54

52

50

47

45

EX6

EX4

25

25

24

24

23

22

21

EX5

61

59

58

56

54

52

50

EX6

EX4

26

26

25

25

24

23

23

EX5

63

62

61

60

58

56

54

EX6

EX4

27

27

26

26

25

25

24

EX5

64

63

63

62

61

59

57

EX6

EX4

27

27

27

26

26

25

25

EX5

64

64

64

63

62

61

60

EX6

EX4

26

26

27

27

26

26

25

EX5

62

63

64

63

63

62

61

EX6

EX4

25

26

26

26

26

26

26

EX5

60

61

62

63

63

62

62

EX6

EX4

23

24

25

26

26

26

26

EX5

56

58

60

61

62

62

61

EX6

30

95

90

85

80

75

70

65

60

Condensing
Temperature
C

-10

-15

-20

-25

-30

-35

-40

-45

124

25

20

15

Valve
Type

10

Extended capacity (kW)


Evaporating Temperature (C)

R23

Valve
Type

-45

-50

-55

-60

-65

-70

-75

-80

-85

-90

-95

-100

17

18

19

19

19

19

19

19

19

19

19

18

53

55

56

57

58

58

58

58

58

57

57

56

EX5

127

132

135

138

139

140

140

140

139

138

137

135

EX6

16

17

18

18

19

19

19

19

19

19

18

18

EX4

50

52

54

55

56

57

57

57

57

57

56

55

EX5

119

125

130

133

135

137

137

137

137

136

135

134

EX6

15

16

17

17

18

18

18

18

18

18

18

18

EX4

45

48

51

53

54

55

55

55

55

55

55

54

EX5

109

117

122

127

130

132

133

134

133

133

132

131

EX6

13

14

15

16

17

17

17

18

18

18

18

17

EX4

40

44

47

49

51

52

53

53

53

53

53

53

EX5

96

106

113

118

122

125

127

128

129

128

128

127

EX6

11

13

14

15

16

16

16

17

17

17

17

17

EX4

33

38

42

45

47

49

50

51

51

51

51

51

EX5

78

92

101

108

114

117

120

122

122

123

123

122

EX6

EX4

10

12

13

14

15

15

16

16

16

16

16

EX4

22

30

36

40

43

45

46

47

48

48

48

48

EX5

53

73

86

96

103

108

111

114

115

116

116

116

EX6
EX4

11

12

13

14

14

15

15

15

15

19

28

33

37

40

42

43

44

45

45

45

EX5

46

67

80

90

96

101

104

106

108

108

108

EX6

10

11

12

13

13

13

14

14

EX4

15

25

30

34

37

39

40

41

41

41

EX5

37

60

73

82

88

93

96

98

99

100

EX6

Application Expansion Valve and Liquid Injection Valve


Condensing
Temperature
C

10

Extended capacity (kW)


Evaporating Temperature (C)

R744
8

-5

-10

-15

-20

-25

-30

-35

-40

-10

-15

-20

-25

-30

Valve
Type
-35

-40

-45

-50

12

18

22

26

29

31

33

34

35

36

37

38

EX4

15

36

55

68

79

87

94

99

104

108

110

113

114

EX5

36

86

132

164

189

208

225

238

249

257

264

269

273

EX6

99

237

362

450

518

572

617

653

683

707

726

740

750

EX7

EX8

12

19

23

27

29

32

33

35

36

37

38

EX4

37

57

71

81

90

96

102

106

110

113

115

EX5

89

137

170

195

215

231

244

254

263

269

274

EX6

244

376

466

535

589

634

670

699

722

739

753

EX7

-5

EX8

12

19

24

27

30

32

34

35

36

37

EX4

38

58

72

83

91

98

103

107

111

113

EX5

90

139

173

198

218

234

247

257

265

271

EX6

247

383

475

544

598

642

677

705

727

744

EX7

659

1023

1267

1452

1598

1715

1809

1883

1942

1987

EX8

12

19

24

27

30

32

34

35

36

EX4

97

59

73

83

91

98

103

107

110

EX5
EX6

89

140

174

199

219

234

247

257

264

245

385

477

547

601

644

678

705

725

EX7

654

1028

1275

1460

1604

1718

1809

1881

1937

EX8

12

19

24

27

30

32

34

35

EX4

36

58

72

83

91

97

102

106

EX5
EX6

87

139

173

198

217

233

245

254

239

382

475

544

597

639

671

697

EX7

639

1021

1269

1452

1594

1705

1793

1861

EX8

11

19

23

27

29

31

33

EX4

35

57

71

82

89

96

100

EX5

84

137

171

195

214

229

240

EX6

229

376

468

536

588

628

660

EX7

613

1003

1250

1431

1570

1677

1761

EX8

11

18

23

26

29

31

EX4

33

56

70

80

87

93

EX5

79

133

166

191

209

223

EX6

216

365

457

523

574

613

EX7

576

974

1220

1398

1532

1636

EX8

10

18

22

25

28

EX4

30

53

67

77

85

EX5

72

128

161

185

202

EX6

198

350

442

507

556

EX7

528

935

1179

1353

1483

EX8
EX4

17

21

24

27

51

64

74

EX5

64

121

154

177

EX6

175

332

423

486

EX7

466

887

1129

1298

EX8

16

20

EX4
EX5

22

47

61

53

113

146

EX6

145

310

400

EX7

386

828

1068

EX8

14

EX4

16

43

EX5

37

103

EX6

103

284

EX7

275

759

EX8

125

Application Hot Gas Bypass - Nominal Capacities (kW)


Valve Type

Kv, m3/h

R22 / R407C

R134a

R404A / R507

EX4

0.21

4.9

3.4

4.6

EX5

0.68

16

11

15

EX6

1.57

37

26

35

EX7

5.58

131

92

126

EX8

16.95

399

278

382

The nominal capacity (Qn) is based on the following conditions:


Refrigerant

Evaporating temperature

Condensing temperature

Subcooling

R407C

+4C (dew point)

1K

R22, R134a, R404A, R507

+4C

+38C bubble point /


+43C dew point
+38C

For other operating conditions use Excel based Selection Tool (download
from www.emersonclimate.eu) or use the following quick selection tables.

Condensing
Temperature C

60 bubble point for all refrig


(64 dew point for R407C)

50 bubble point for all


refrig.
(54 dew point for R407C)

40 bubble point for all


refrig.
(45 dew point for R407C)

30 bubble point for all


refrig.
(35 dew point for R407C)

126

1K

Biow versions are not released for hot gas bypass applications. EX4 .. EX8 must
be installed with motor downward in hot gas line applications. This insures
the valve life expectancy. Install a check valve on main hot gas line just after
branch to Control Valve.

Extended Capacity kW

Valve type

R22 / R407C

R134a

R404A / R507

4.9

5.8

EX4

23

16

19

EX5

54

38

45

EX6

191

135

161

EX7

581

411

488

EX8

6.1

4.3

5.5

EX4

20

14

18

EX5

46

32

41

EX6

163

115

147

EX7

495

348

447

EX8

4.9

3.7

4.9

EX4

16

12

16

EX5

38

27

36

EX6

136

95

130

EX7

414

289

394

EX8

4.3

2.8

EX4

14

13

EX5

32

22

31

EX6

112

78

111

EX7

340

236

336

EX8

Application Suction Pressure Regulation (Evaporating or Crankcase Pressure) - Nominal Capacities (kW)
Valve Type

Kv, m3/h

R407C

R22

R134a

R404A

EX6

1.57

3.9

4.1

3.1

3.5

EX7

5.58

14

15

11

13

EX8

16.95

42

45

34

38

The nominal capacity (Qn) is based on the following conditions:


Refrigerant

Evaporating temperature

Condensing temperature

Subcooling

Pressure Drop

R407C

+4C (dew point)

1K

0.15 bar

R22, R134a, R404A

+4C

+38C bubble point /


+43C dew point
+38C

1K

0.15 bar

For other operating conditions use Excel based Selection Tool (download
from www.emersonclimate.eu) or use the following quick selection tables.

For biow versions attention should be paid to the temperature range TS -40C
bis +80C ! EX6 .. EX8 must be installed with motor downward in suction line
applications. This insures the valve life expectancy.

Example:
EX6 provides 3.5 kW at 0.15 bar pressure drop with R404A or
3.5*1.41=4.9 kW at 0.3 bar pressure drop.

Typical Order Package


1) Valve EX6, EX7 or EX8
Plug and cable assembly EXV-M60

Multiply above nominal capacities by following factors to


obtain capacities at different pressure drops:

2) Controller Kit EXD-U00 Part No. 808 038

P, bar

0.10

0.15

0.20

0.30

Correction factor

0.82

1.00

1.15

1.41

60

50

40

30

20

Condensing
Temperature
C

60

50

40

30

20

Extended capacity (kW)


Evaporating Temperature (C)

R134a

Condensing
Temperature
C

Valve
Type

10

-10

-20

EX6

10

EX7

30

27

24

18

13

EX8

EX6

11

10

EX7

34

30

27

21

15

EX8

EX6

12

11

10

EX7

38

34

30

23

17

EX8

EX6

14

12

11

EX7

41

37

33

26

19

EX8

EX6

15

13

12

EX7

45

40

36

28

21

EX8

Extended capacity (kW)


Evaporating Temperature (C)

R22

Valve
Type

10

-10

-20

-30

-40

EX6

13

12

11

EX7

41

37

34

27

22

17

12

EX8

EX6

15

13

12

10

EX7

45

41

37

30

24

19

14

EX8

EX6

16

15

13

11

EX7

49

45

41

33

27

21

15

EX8

EX6

17

16

14

12

EX7

53

48

44

36

29

22

16

EX8

EX6

19

17

15

13

10

EX7

56

52

47

39

31

24

18

EX8

127

Application Suction Pressure Regulation (Evaporating or Crankcase Pressure)


Condensing
Temperature
C

60

50

40

30

20

-10

-20

-30

-40

EX6

EX7

29

26

23

18

13

10

EX8

EX6

12

11

EX7

36

32

29

23

18

13

EX8

EX6

14

12

11

EX7

42

38

34

27

21

16

12

EX8

EX6

16

14

13

10

EX7

48

43

39

31

25

19

14

EX8

EX6

17

16

14

12

EX7

53

48

44

35

28

21

16

EX8

Condensing Temperature
Bubble point

50

45

40

35

30

26

Extended capacity (kW)


Evaporating Temperature (C)

R407C

60

54

Valve
Type

10

Dew point

64

Extended capacity (kW)


Evaporating Temperature (C)

R404A/R507

20

Valve
Type

10

-10

-20

EX6

12

11

10

EX7

36

33

29

23

18

EX8

EX6

14

12

11

EX7

41

37

34

27

21

EX8

EX6

15

14

12

10

EX7

46

42

38

30

23

EX8

EX6

17

15

14

11

EX7

51

46

41

33

26

EX8

EX6

18

16

15

12

EX7

55

50

45

36

28

EX8

Application Condensing Pressure Regulation and Liquid Duty - Nominal Capacities (kW)
Valve Type

Kv, m3/h

R407C

R22

R134a

R404A

EX5

0.68

18

20

18

13

EX6

1.57

43

46

42

30

EX7

5.58

153

162

151

106

EX8

16.95

463

491

458

323

128

The nominal capacity (Qn) is based on the following conditions:


Refrigerant

Evaporating temperature

Condensing temperature

Subcooling

Pressure Drop

R407C

+4C (dew point)

+38C bubble point /


+43C dew point

1K

0.35 bar

R22, R134a, R404A

+4C

+38C

1K

0.35 bar

For other operating conditions use Excel based Selection Tool (download
from www.emersonclimate.eu) or use the following quick selection tables.

Multiply above nominal capacities by following factors to


obtain capacities at different pressure drops:

For biow versions attention should be paid to the temperature range TS -40C
bis +80C ! EX6 .. EX8 must be installed with motor downward in suction line
applications. This insures the valve life expectancy.

Example:
EX6 provides 30kW at 0.35bar pressure drop with R404A or
30*0.76=22.8 kW at 0.2 bar pressure drop.

P, bar

0.15

0.20

0.35

Correction factor

0.65

0.76

1.00

Condensing
Temperature
C

Extended Capacity
Evaporating Temperature (C)

R134a

Valve type

10

-10

-20

14

13

13

12

32

31

29

27

EX6

115

109

104

98

EX7

350

332

315

296

EX8

16

15

15

14

EX5

37

36

34

32

EX6

133

127

121

115

EX7

405

387

369

350

EX8

18

18

17

16

EX5

42

41

39

37

EX6

151

145

139

133

EX7

458

440

422

403

EX8

20

20

19

18

EX5

47

46

44

42

EX6

168

162

156

150

EX7

512

493

474

455

EX8

22

22

21

20

EX5

52

51

49

47

EX6

186

180

173

167

EX7

564

546

526

507

EX8

EX5

60

50

30

40

20

Condensing
Temperature
C

Extended Capacity
Evaporating Temperature (C)

R22

Valve type

10

-10

-20

-30

-40

15

15

15

14

14

13

36

35

34

33

32

30

EX6

128

124

120

116

112

108

EX7

387

377

365

353

341

328

EX8

17

17

16

17

16

15

EX5

41

40

36

39

36

35

EX6

144

141

129

137

129

124

EX7

439

428

391

416

391

377

EX8

19

19

19

18

17

17

EX5

EX5

60

50

45

44

43

42

41

39

EX6

161

157

153

149

145

140

EX7

488

477

465

453

439

426

EX8

21

21

20

20

19

19

EX5

50

49

48

46

45

44

EX6

177

173

169

165

160

156

EX7

536

525

513

500

486

472

EX8

23

23

22

22

21

21

EX5

54

53

52

51

49

48

EX6

192

188

184

180

175

171

EX7

584

572

560

547

533

519

EX8

30

40

20

129

Application Condensing Pressure Regulation and Liquid Duty

R404A/507

Condensing
Temperature
C

60

50

30

40

20

64

54

45

35

26

130

Valve type

10

-10

-20

-30

-40

EX5

19

17

16

15

13

12

EX6

66

62

58

53

48

43

EX7

202

189

175

160

146

130

EX8

11

10

EX5

24

23

22

20

19

17

EX6

87

82

78

73

67

62

EX7

264

250

236

220

205

189

EX8

13

12

12

11

10

10

EX5
EX6

30

28

27

26

24

23

106

101

96

91

85

80

EX7

321

306

291

276

260

243

EX8

15

14

14

13

12

12

EX5

35

33

32

30

29

27

EX6

123

119

114

108

103

97

EX7

375

360

345

329

312

295

EX8

17

16

16

15

14

14

EX5

40

38

37

35

34

32

EX6

141

136

131

125

120

114

EX7

427

412

397

380

363

346

EX8

Condensing
Temperature
Dew Point C

Evaporating Temperature (C)

R407C

Bubble Point C

60

50

30

40

20

Evaporating Temperature (C)

Valve type

10

-10

-20

14

13

12

12

EX5

32

30

29

28

EX6

112

108

103

98

EX7

340

327

313

298

EX8

16

15

15

14

EX5

37

36

35

33

EX6

132

128

123

118

EX7

402

388

373

358

EX8

18

18

17

17

EX5

43

41

40

38

EX6

152

147

142

137

EX7

460

446

431

415

EX8

21

20

19

19

EX5

48

47

45

44

EX6

170

166

160

155

EX7

517

503

487

471

EX8

23

22

22

21

EX5

53

52

50

49

EX6

189

184

179

173

EX7

573

558

543

526

EX8

Application Hot Gas Flow such as Heat Reclaim Application - Nominal Capacities (kW)
Valve Type

Kv, m3/h

R22 / R407C

EX6

1.57

11

EX7

5.58

39

EX8

16.95

119

101

R134a

R404A / R507

R410A

10

13

33

36

47

108

144

The nominal capacity (Qn) is based on the following conditions:


Refrigerant

Evaporating temperature

Condensing temperature

Subcooling

Pressure Drop

Isentropic Efciency

R407C

+4C (dew point)

+38C bubble point /


+43C dew point

1K

0.35 bar

80%

R22, R134a,
R404A, R507

+4C

+38C

1K

0.35 bar

80%

For other conditions see following tables.

Condensing
Temperature
C

60

15
5

EX6

0,1

16

16

16

15

15

14

14

13

13

12

12

11

10

EX7

50

49

47

46

44

43

41

40

38

37

35

33

32

EX8

10

10

10

EX6

36

35

34

33

32

31

30

29

28

26

25

24

23

EX7

110

107

104

101

97

94

91

87

84

80

77

74

70

EX8

14

14

13

13

12

12

12

11

11

10

10

EX6

50

49

47

46

44

43

41

40

38

37

35

34

32

EX7

152

148

144

139

135

130

126

121

116

112

107

102

97

EX8

0,5

0,1

0,5

1,0

0,1

40

0,5

1,0

0,1

30

Extended Capacity KW
Evaporating Temperature (C)

Pressure
Drop
bar

1,0

50

Valves must be installed with motor downward in hot gas line applications.
This insures the valve life expectancy. Bi-ow versions are not released for
hot gas ow applications.

0,5

1,0

R134a
10

-5

-10

-15

-20

-25

-30

-35

-40

-45

Valve
type

EX6

16

16

15

15

14

14

14

13

13

12

12

11

11

EX7

49

48

47

45

44

43

41

40

39

37

36

35

33

EX8

10

10

EX6

35

35

34

33

32

31

30

29

28

27

26

25

24

EX7

108

105

102

99

97

94

91

88

85

82

79

76

73

EX8

14

13

13

13

12

12

12

11

11

10

10

10

EX6

49

48

46

45

44

43

41

40

39

37

36

34

33

EX7

148

145

141

137

133

129

125

121

117

113

109

105

100

EX8

EX6

16

15

15

14

14

14

13

13

13

12

12

11

11

EX7

47

46

45

44

43

42

40

39

38

37

36

34

33

EX8

10

EX6

34

33

32

32

31

30

29

28

27

26

26

25

24

EX7

103

100

98

96

93

91

88

86

83

80

78

75

73

EX8

13

13

12

12

12

12

11

11

11

10

10

10

EX6

46

45

44

43

42

41

40

39

38

36

35

34

33

EX7

141

138

134

131

128

124

121

117

114

110

107

103

100

EX8

EX6

15

14

14

14

13

13

13

12

12

12

11

11

11

EX7

44

43

42

42

41

40

39

38

37

35

34

33

32

EX8

EX6

32

31

30

30

29

28

28

27

26

25

25

24

23

EX7

96

94

92

90

88

86

84

81

79

77

75

72

70

EX8

12

12

12

11

11

11

11

10

10

10

EX6

43

42

41

40

39

38

37

36

35

34

33

32

31

EX7

130

128

125

122

119

117

114

111

108

105

102

98

95

EX8

131

Application Hot Gas Flow such as Heat Reclaim Application


Condensing
Temperature
C

Pressure
Drop
bar

0,1

60

0,5

1,0

0,1

50

0,5

1,0

0,1

40

0,5

1,0

0,1

30

0,5

1,0

Extended Capacity KW
Evaporating Temperature (C)

R22/R407C
15

10

-5

-10

-15

-20

-25

-30

-35

-40

EX6

20

19

19

18

18

17

17

16

16

15

15

14

14

EX7

59

58

57

55

54

53

51

50

48

47

45

44

42

EX8

12

12

12

11

11

11

10

10

10

10

EX6

43

42

41

40

39

38

37

36

35

34

33

32

31

EX7

131

129

126

123

119

116

113

110

107

103

100

97

94

EX8

17

17

16

16

15

15

15

14

14

13

13

13

12

EX6

60

59

58

56

55

53

52

51

49

48

46

45

43

EX7

183

179

175

171

167

162

158

154

149

145

140

135

131

EX8

EX6

19

19

18

18

17

17

17

16

16

15

15

14

14

EX7

58

57

56

54

53

52

51

49

48

47

45

44

42

EX8

12

12

11

11

11

11

10

10

10

10

EX6

42

41

40

40

39

38

37

36

35

34

33

32

31

EX7

128

126

123

120

117

115

112

109

106

103

100

97

94

EX8

17

16

16

15

15

15

14

14

14

13

13

13

12

EX6

59

57

56

55

54

52

51

50

49

47

46

44

43

EX7

178

175

171

167

163

159

155

151

147

143

139

135

131

EX8

EX6

18

18

18

17

17

16

16

16

15

15

15

14

14

EX7

56

55

54

52

51

50

49

48

47

45

44

43

42

EX8

11

11

11

11

10

10

10

10

EX6

40

40

39

38

37

36

35

35

34

33

32

31

30

EX7

123

120

118

115

113

110

108

105

103

100

97

94

92

EX8

16

15

15

15

14

14

14

14

13

13

12

12

12

EX6

56

55

54

53

52

50

49

48

47

46

44

43

42

EX7

170

167

163

160

157

153

149

146

142

139

135

131

127

EX8

EX6

17

17

17

16

16

16

15

15

15

14

14

14

13

EX7

53

52

51

50

49

48

46

45

44

43

42

41

40

EX8

11

10

10

10

10

10

EX6

38

37

37

36

35

34

34

33

32

31

30

30

29

EX7

115

113

111

109

107

104

102

100

97

95

93

90

88

EX8

15

14

14

14

14

13

13

13

12

12

12

12

11

EX6

52

51

50

49

48

47

46

45

44

43

42

41

40

EX7

159

156

153

150

147

144

141

138

134

131

128

124

121

EX8

* Condensing temperatures R407C:


The relation between bubble points and dew points is as
follows:
Bubble point C
60
50
40
30

132

-45

Valve
type

Dew point C
64
54
45
35

Application Hot Gas Flow such as Heat Reclaim Application


Condensing
Temperature
C

Pressure
Drop
bar

0,1

60

0,5

1,0

0,1

50

0,5

1,0

0,1

40

0,5

1,0

0,1

30

0,5

1,0

Extended Capacity KW
Evaporating Temperature (C)

R404A

Valve
type

15

10

-5

-10

-15

-20

-25

-30

-35

-40

-45

EX6

15

14

14

13

13

12

11

11

10

10

EX7

45

43

42

40

38

36

35

33

31

29

27

25

23

EX8

EX6

32

31

30

29

28

26

25

24

22

21

20

18

17

EX7

99

95

92

88

84

80

76

72

68

64

60

56

52

EX8

13

12

12

11

11

10

10

EX6

45

44

42

40

39

37

35

33

31

29

27

26

24

EX7

137

132

127

122

117

112

106

101

95

89

84

78

72

EX8

EX6

16

16

15

15

14

14

13

13

12

11

11

10

10

EX7

49

47

46

44

43

41

40

38

36

35

33

31

30

EX8

10

10

EX6

35

34

33

32

31

30

29

28

26

25

24

23

22

EX7

107

104

101

98

95

91

88

84

80

77

73

69

65

EX8

14

13

13

13

12

12

11

11

10

10

EX6

49

48

46

45

43

42

40

38

37

35

33

32

30

EX7

149

145

141

136

131

127

122

117

112

107

102

96

91

EX8

EX6

16

16

16

15

15

14

14

13

13

12

12

11

11

EX7

50

49

47

46

45

43

42

40

39

37

36

34

33

EX8

10

10

10

EX6

36

35

34

33

32

31

30

29

28

27

26

25

24

EX7

109

107

104

101

98

95

92

89

86

83

79

76

73

EX8

14

14

13

13

13

12

12

11

11

11

10

10

EX6

50

49

48

46

45

44

42

41

39

38

36

35

33

EX7

152

148

144

140

136

132

128

124

119

115

110

105

101

EX8

EX6

16

16

15

15

15

14

14

13

13

13

12

12

11

EX7

49

48

47

46

45

43

42

41

40

38

37

36

34

EX8

10

10

10

EX6

35

35

34

33

32

31

31

30

29

28

27

26

25

EX7

108

105

103

101

98

95

93

90

87

84

81

78

76

EX8

14

13

13

13

13

12

12

12

11

11

10

10

10

EX6

49

48

47

46

45

43

42

41

40

38

37

36

34

EX7

149

146

142

139

135

132

128

124

120

117

113

109

104

EX8

133

Application Hot Gas Flow such as Heat Reclaim Application


Condensing
Temperature
C

Pressure
Drop bar

0,1

60

0,5

1,0

0,1

50

0,5

1,0

0,1

40

0,5

1,0

0,1

30

0,5

1,0

134

Extended Capacity KW
Evaporating Temperature (C)

R410A

Valve
type

15

10

-5

-10

-15

-20

-25

-30

-35

-40

-45

EX6

21

21

20

20

19

19

18

18

17

16

16

15

15

EX7

64

63

62

60

58

57

55

53

52

50

48

46

44

EX8

13

13

13

12

12

12

11

11

11

10

10

10

EX6

47

46

45

44

43

41

40

39

38

36

35

34

32

EX7

143

140

137

133

130

126

122

118

115

111

107

103

99

EX8

19

18

18

17

17

16

16

15

15

14

14

13

13

EX6

66

64

63

61

60

58

56

55

53

51

49

47

46

EX7

200

196

191

186

182

177

171

166

161

155

150

144

138

EX8

EX6

22

22

21

21

20

20

19

19

18

18

17

17

16

EX7

67

66

65

63

62

60

59

57

55

54

52

50

48

EX8

14

14

13

13

13

12

12

12

11

11

11

10

10

EX6

49

48

47

46

45

44

43

42

40

39

38

37

35

EX7

149

146

143

140

137

133

130

126

123

119

115

111

108

EX8

19

19

19

18

18

17

17

16

16

15

15

14

14

EX6

69

67

66

64

63

61

60

58

57

55

53

51

50

EX7

209

204

200

196

191

186

182

177

172

167

161

156

151

EX8

EX6

22

22

21

21

20

20

19

19

18

18

17

17

16

EX7

67

66

65

63

62

60

59

58

56

54

53

51

50

EX8

14

13

13

13

13

12

12

12

11

11

11

11

10

EX6

49

48

47

46

45

44

43

42

41

40

39

37

36

EX7

148

146

143

140

137

134

131

127

124

121

117

114

110

EX8

19

19

18

18

18

17

17

16

16

16

15

15

14

EX6

68

67

66

64

63

61

60

59

57

55

54

52

51

EX7

207

203

199

195

191

187

182

178

173

168

164

159

154

EX8

EX6

21

21

21

20

20

19

19

19

18

18

17

17

16

EX7

65

64

63

61

60

59

58

56

55

53

52

51

49

EX8

13

13

13

13

12

12

12

12

11

11

11

10

10

EX6

47

46

45

45

44

43

42

41

40

39

38

37

36

EX7

143

141

138

135

133

130

127

124

121

118

115

112

109

EX8

18

18

18

17

17

17

16

16

16

15

15

14

14

EX6

65

64

63

62

61

60

58

57

56

54

53

51

50

EX7

199

195

192

188

185

181

177

173

169

165

160

156

152

EX8

Electrical Control Valves Series EX4, EX5, EX6, EX7, EX8


Technical Data
Compatibility *

HCFCs, HFCs, CO2


Mineral and POE lubricants

Connections

ODF stainless steel ttings

Protection accordance to IEC


529, DIN 40050

IP 67 with Alco supplied cable


connector assembly

Vibration for non-connected


and fastened valve

4g
(0 .. 1000 Hz, 1 Oktave /min.)

Shock

20g at 11 ms, 80g at 1 ms

Net weight

0.5 kg (EX4), 0.52 kg (EX5),


0.6 kg (EX6), 1.1 kg (EX7), 1.5
kg (EX8)

Full travel time

EX4/EX5/EX6: 1.5 s
EX7: 3.2 s, EX8: 5.2 s

MOPD (maximum operating


pressure differential)

EX4/EX5/EX6/EX7: 35 bar
EX8: 30 bar

Max. allowable pressure, PS

45 bar

Medium temperature range:


Uniow version
Biow version

Liquid inlet temperature


TS: -50 ... +100C
TS: -40 ... +80C

Ambient temperature
Storage temperature

-40 ... +55C


-40 ... +70C

CE marking
EX4/EX5
EX6/EX7/EX8

not required
required, Cat I, Module A

Seat leakage

Positive shut-off better than


solenoid valve

non-corrosion stainless steel


body

External leakage

3 g / Year

Package and delivery

Single pack, without electrical


connector

Salt spray test


Humidity

5 95% R.H.

* Valves are not released for use with inammable refrigerants.

Block Diagrams
Superheat Control with EC3-X33 (see page 141)
optional display unit ECD-002

1
4
6
9
11
12
13

Refrigerant Mass Flow Control with EXD-U


(see page 142)

ECN-N60 sensor
PT5 pressure transmitter
Supply / Digital Input
Alarm out
EX4 ... EX8 valve
Suction pressure 4..20mA out
ECD-002 Display unit

135

High Pressure Expansion Valves Series CX4, CX5, CX6, CX7


Emerson Climate Technologies CX series are stepper motor driven valves
for precise control of R744 (CO2) refrigerant mass ow in air conditioning,
refrigeration, heat pump applications. The Control Valves can be used as
high pressure expansion valve, liquid injection duty, hot gas bypass.
Features and Benets
Maximum allowable pressure, PS: 120 bar
Test pressure, PT: 132 bar
Burst pressure: >360 bar
Fully hermetic design (no thread joints between valve
body and motor compartment)
Applicable to transcritical CO2 applications
Very short full stroke time
High resolution and excellent repeatability
Positive shut-off of valve to eliminate the use of an
additional solenoid valve
Linear ow capacity
Extremely wide capacity range (10 100%)
Continuous modulation of mass ow, no stress (liquid
hammering) in the refrigeration circuit
Direct coupling of motor and valve for high reliability
(no gear mechanism)
Ceramic slide and port for accurate ow and minimal
wear
Balanced force design
Corrosion resistant stainless steel body and
connections
40 micron internal strainer

CX4

CX7

Selection Chart
Kv, m3/h

Type

Part No.

CX4-CO2

801 990

0.21

CX5-CO2

801 991

0.68

CX6-CO2

801 992

1.57

CX7-CO2

801 996

5.58

Capacity Range

10 ... 100%

Inlet Connection
ODF

Outlet Connection
ODF

3/8

5/8

5/8 (16 mm)

7/8 (22 mm)

7/8

1-1/8

1-1/8

1-1/8

Electrical Connection

M12 plug

Cable and Connector Assemblies


Type

Part No.

EXV-M15

804 663

EXV-M30

804 664

EXV-M60

804 665

136

Temperature Range

Length

Connector type to valve

Connector type to driver


or controller

M12, 4 pins

Loose wires

1.5 m
-50 +80C

3.0 m
6.0 m

Illustration

Electronic Controllers and Sensors


Selection Table Electronic Controllers
Network communication

Description

without

TCP/IP

LON

Page

Superheat Controllers and Stepper Motor Drivers


Superheat controller for electrical control valves EX4 EX8

EC3-X33

EC3-X32

141

Digital superheat controller for electrical control valves EX4 EX6

EC3-D73

EC3-D72

141

Universal stepper driver module for electrical control valves EX4 EX8

EXD-U00

142

Display case and cold room controllers for Thermo expansion valve applications
Thermostat control
version for use with a
compressor pack system

EC2-212

EC2-211

143

EC2-292

EC2-291

143

EC2-352

EC2-351

143

EC2-292

EC2-291

143

EC2-312

EC2-311

143

EC2-392

EC2-391

143

EC3-332

EC3-331

146

Display case and cold room controllers for electrical control valve
Temperature + superheat control of EX2 (pressure/temperature input)
version for use with a
compressor pack system
Temperature + superheat control of EX2 (temperature/temperature input)
version for use with a
compressor pack system
Temperature + superheat control of EX4 EX8 (stepper motor)

Condensing unit controllers


For 2 single stage compressors and 2 fans, on/off control

EC2-512

149

For 1 Digital ScrollTM and 1 single stage or 2 single stage compressors,


fans speed control with FSP

EC2-552

149

For 8 single stage compressors or 7 compressors and 1 Digital ScrollTM

EC3-652

152

For multistage compressors

EC3-672

152

Dual circuits with 4 + 3 single stage compressors

EC3-812

152

Dual circuits, 4 compressors one of which a Digital ScrollTM, 3 condenser fans + speed
control

EC3-932

152

Rack controllers and dual circuit controllers

Condenser controllers
For up to 4 fans

EC2-712

EC2-711

149

With fan speed control, 2 digital outputs

EC2-742

EC2-741

149

For up to 6 stages, one with continuous control output 0 10V, heat recovery control

EC3-752

154

Electronc fan speed controllers


Pressure actuated, current range 0.1 4A
Current range 0.3 8A, 1- or 3-phase versions

FSY

160

FSP/FSE

162

CSS

157

PT5

158

Electronic smart starter


For single phase compressor motors with up to 32A

Pressure transmitter
Output signal 4 20mA

Universal controllers
With 2 digital inputs, 3 temperature inputs, 4 relay outputs

EC2-112

EC2-111

143

137

Electronic Superheat Controllers and Stepper Motor Drivers


Emerson Climate Technologies designed superheat controllers and valve drivers for stepper motor driven control
valves for all commercial refrigeration and airconditioning
applications.
EC3-X33 is a universal superheat controller without network communication for air conditioning, refrigeration and
industrial applications such as chillers, industrial process
cooling, rooftops, heat pumps, package unit, close control,
cold room, food process and air driers. The ECD-002 Display/
keypad Unit is necessary for setup but not for operation of
the controllers. ECD-002 can be connected or disconnected
to EC3-X33 at any time.
In the event of a cooling request and compressor start-up,
EC3-X33 needs to be informed. This can be achieved by a
digital input. EC3-X33 will start to control the refrigerant
mass ow stand-alone by precise positioning of the Control
Valve under different operating conditions such as compressor start-up, start of a further compressor, high head pressure, low head pressure, high load, low load and partial load
operation. EC3-X33 is capable for diagnostics and alarm. The
alarm can be received via relay output as well as optical LED/
alarm code on ECD-002.
The EC3-X32 has a similar function as EC3-X33 but with
a TCP/IP Ethernet communication interface enabling the
controller to be directly connected to a network or a PC
via the standard Ethernet port. The EC3-X32 controller has

embedded WebPages to enable the user to visualise the


parameter list with a standard WebBrowser like Internet
Explorer. When connected to a suitable connection, the
controller is able to automatically send alarms by email to a
PC or mobile phone.
For use with Copeland Scroll Digital technology two other
models are available. EC3-D73 is a stand-alone version for
use with the ECD-002 Display / Keypad unit whilst the EC3D72 has a TCP/IP Ethernet interface.
A 0-10V demand signal is required from a third party controller to control a tandem system with one xed and one
digital compressor. A patented algorithm synchronises the
operation of the PWM digital compressor valve and the EX
series electrical control valve.
EXD-U Universal Drivers are stepper motor drivers and
enable the operation of ALCO stepper motor driven valves
EX4 ... EX8 as Electronic expansion valve, Capacity control by
means of hot gas bypass or evaporating pressure regulator,
Crankcase pressure regulator, Condenser pressure regulator,
Liquid level and Liquid injection.
The universal driver module can be connected to any controller which can provide a 4-20mA or 0-10V analogue signal.
The output is the opening/closing of EX4 ... EX8 and consequently the control of the refrigerant liquid or vapour mass
ow in accordance with the analogue input.

Display Case and Coldroom Controllers


The compact EC2 series is available with either TCP/IP or LON
communication protocols and covers also applications where
the display cases are connected to a multiple compressor
application. In this case, the dedicated compressor relay on
the controller is no longer required and is available as a spare
relay to perhaps switch the display case lighting.
The controllers can therefore be split into two groups; controller is required to switch the compressor directly; integral
application and those connected to a multiple compressor
(rack) system.
The EC2-21x, EC2-31x and EC2-35x have the dedicated
compressor relay.
The EC2-29x, EC2-39x and EC2-37x are for use with the
rack system.
The EC2-200 series of controllers are specically designed for
display cases for use with TXV. The controller performs the
function of thermostat, defrost and fan management and is
capable of operating a standalone condensing unit or being
incorporated into a distributed system controlled by a rack.
The EC2-300 series incorporate the functionality of the EC2200 model but additionally have a superheat algorithm to
control the EX2 control valve:

138

EC2-31x / EC2-39x (Temp / Temp): the superheat is controlled using two temperature sensors.
EC2-35x / EC2-37x (Pressure / Temp): the superheat is controlled using a pressure transmitter (PT5 series) in conjunction with a temperature sensor.
Whilst the products were developed for display cases, they
may also be applied to control a simple coldroom.
The EC3 series utilize in principle the same software
technology of the EC2 series but provide additional inputs
and outputs to satisfy the requirements of even the most
demanding systems. Like the EC2, the EC3 series may be
connected together to form larger systems combining the
control of multiple compressors and fans. The optional
ECD-001 Display/keypad Unit is available to display the
system temperatures, indicate system status and to modify
parameters.
The EC3-300 series are specically for use with stepper
valve series (EX4, EX5, EX6, EX7, EX8). In case of power
loss the Electrical Control Valve needs to be closed to avoid
ooding of the compressor, therefore each valve requires a
battery backup. For this reason, the battery together with
its automatic charging circuit has been incorporated into
the controller housing signicantly saving installation time
as well as space in the electrical enclosure.

Condensing Units, Rack and Condenser Controllers


Condensing Unit Controllers

Condenser Controllers

The EC2-500 series of controllers are suitable for controlling the compressors and fans of a condensing unit. Digital
inputs are available for individual compressor feedback
loops from the safety chain, which typically consists of low
and high pressure switches together with motor protection
and oil management controls. A common feedback is also
available for the fans.

The EC2-700 series provide an economical solution for


condenser control.

Following models are available:


EC2-512: to control up to 2 compressors (on/off control)
and 2 fans (on/off control)
EC2-552: to control up to 2 single stage compressors or
tandem compressor condensing units with a Copeland
Scroll Digital compressor. It features a 010V output to
connect to an Alco Controls FSP fan speed power module
for variable fan speed control. Alternatively this output may
be used to control fan motor speed with an inverter or to
connect to ECM type fan motors directly.

Rack and Condenser Controllers


The EC3 series utilize in principle the same software
technology of the EC2 series but provide additional inputs
and outputs to satisfy the requirements of even the most
demanding systems. Like the EC2, the EC3 series may be
connected together to form larger systems combining the
control of multiple compressors and fans. Many controllers
include 0...10V outputs that may be used in conjunction
with frequency inverters and/or the FSP series of fan speed
power modules.
Commonly referred to as hot application controllers, the
EC3-600, -700, -800 & -900 series controllers are designed
for the control of compressors and condensers. Racks with
one or two suction groups and up to 8 single stage compressors including a Copeland Scroll Digital or 6 multistage
compressors can be managed. EC3-65x and EC3-93x series
have been designed to control a Copeland Scroll Digital
and incorporate a triac to switch the PWM solenoid.

Two models are available:


EC2-71x: to control up to 4 fans, on/off. A feedback loop is
available for each fan.
EC2-74x: provides a 0...10V output to feed FSP series fan
speed power modules. Several FSP modules may be connected in parallel to speed control all fans simultaneously.
The EC3 series provides additional inputs and outputs to satisfy the requirements of even the most demanding systems:
EC3-75x: for condensers with up to 6 stages, one with continous control output 0 ... 10V, heat recovery control.
The optional ECD-001 Display/keypad Unit is available to
display the system temperatures, indicate system status and
to modify parameters.

The Universal Series of Controllers


are useful additions to the series. They are typically used to
enable the monitoring of temperatures from integral display
cases that do not have communication facilities as well as potentially providing additional input and output functionality
to control systems. Example of such applications could be
for switching display case lighting or for the monitoring of
individual pressure switches on multiple compressor Racks.
PT5 series pressure transmitters are used to measure the
suction and discharge pressures to modulate the compressor
and fan capacities.

The control of condenser arrays with up to 6 fan stages as well


as a combined control of Rack and Condenser is also possible.
Refer to the table on page 137 for a complete product listing.
The optional ECD-000 Display/keypad Unit is available to
display the system temperatures, indicate system status and
to modify parameters.

139

Network Communication and System Management


The Alco EC Series of drivers and controllers utilise the
very latest in communication technology which is setting
new standards in the refrigeration industry. Energy saving
algorithms are incorporated into many of the controllers
including: Adaptive superheat and thermostat modulation,
defrost on demand & suction and discharge setpoint shift.
All EC2 or EC3 controllers are available in two communication
protocols TCP/IP Ethernet and LON.
TCP/IP Ethernet:
The controllers are Ethernet based enabling them to be connected directly to any computer via the Ethernet port (RJ45
connector). The controllers act as web server enabling the
engineer to pick-up standard conguration pages directly
from the controllers without the need of any additional hardware or software. Each controller can be connected to the PC
using a crossover cable however, the most convenient way
to connect a controller to the PC is to use a router that will
automatically assign a TCP/IP address. Either way, the engineer can access the monitoring and parameter conguration
pages by entering the TCP/IP number into the address line
of an Internet browser such as Mozilla or Microsoft Internet
Explorer. User name and password protection is provided to
protect the controller from unauthorized access.

A new TCP/IP driver has been added to the EMS Monitoring


Server enabling the TCP/IP controllers to be incorporated
into a system whereby the temperature and status data
from multiple controllers can be visualised simultaneously
on one screen.
LON Protocol:
An identical range of free-topology LON FTT10 based controllers is available and compliments the TCP/IP controller
series. LON is an open system protocol created by Echelon
and therefore benets from not being tied to a restrictive
third party protocol.
LON based controllers can be connected to each other to
form simple networks for applications requiring master /
slave or synchronized defrosting. However, they can also be
connected to a Monitoring Server to fulll the most sophisticated system requirements.
The Monitoring Server acts as an interface from the LON network containing EC2 and EC3 to the outside world. Remote
access can be made using standard telephone line; analog
or digital ISDN. Alternatively, data can be transmitted via the
Internet or a dedicated company Intranet using TCP/IP. Either
way, visualization may be made using an industry standard
Internet web browser.
By transmitting the system status information as temperatures or pressures, used to control the refrigeration circuit in
each subsystem, together with other vital system data, the
system administrator can potentially identify system failures
before they become an expensive stock loss situation. Should
a system failure occur, the controllers automatically transfer
to an emergency-operating mode whilst sending a system
error message to the monitoring server.
The benet of a centralized data acquisition system is that
it can dramatically reduce the costs associated with food,
which cannot be sold as a result of failing to meet the criteria
set by the food hygiene regulations.

The TCP/IP based Controllers offer a practical solution particularly for smaller installations that require communication
for monitoring purposes without the need for customized
visualization. For many installations, an additional monitoring server is not required.
Other Functions:
- Monitoring of system temperatures and pressures as
well as relay status information
- Read/write of EC2 & EC3 control parameters
- Real time graphical visualization
- Log function of up to one months data directly on the
controller
- Log function of data to a PC *
- Storage and retrieval of system parameter
- Local alarms via email *
- Remote alarms via email **
* Controller must be connected to the PC
** Router must be connected to an external telephone
line and / or the Internet via an Internet Service
Provider (ISP).

140

The monitoring server is typically connected to a analog


or digital phone line and can communicate a system alarm
to a remote location via fax, email or SMS. In a similar way to
the TCP/IP controllers, the engineer can visualize the system
without the need of any additional hardware or software.
The system can be visualized by entering the TCP/IP address
of the EMS Monitoring server into the address line of the
Internet web browser. In fact, the advancement of telecommunication systems are such that a maintenance engineer
equipped with a laptop computer and mobile telephone can
interact with the system from any location.

Superheat Controllers Series EC3-X32 / EC3-X33


for stable superheat control with stepper motor driven electrical control valves Series EX4 - EX8

Digital Superheat Controllers Series EC3-D72 / EC3-D73


for stable superheat control with EX4EX6 electrical control valves and automatic synchronisation of the PWM
capacity control valve incorporated into the Copeland Scroll Digital compressor technology
Features
Limitation of evaporating pressure (MOP)
Feed-through of 4 20mA signal of evaporating pressure
transmitter to operate third party controllers with a
common pressure transmitter

EC3-X33 with ECD-002

Intelligent alarm management, superheat alarm


Monitoring of sensors and sensor wiring, detection of sensor
and wiring failures
Integral rechargeable battery to close Electrical Control
Valve in case of power loss
Electrical connection via plug-in type screw terminals

Freeze protection

Aluminum housing for DIN rail mounting

Low and high superheat alarm


Low pressure switch function/Alarm

Additional features EC3-X32 and EC3-D72 with TCP/IP


WebServer functionality allows monitoring and
conguration of controllers through a standard WebBrowser
(e.g. Internet Explorer)

ECD-002 Display Unit

Internal data logging and alarm messaging by email

Indicator LEDs for valve opening/closing, external ON and


alarm

Multiple language support (www.emersonclimate.eu)

Front panel mounted interface for parameter and status


read-out and controller setup via keypad

Selection Chart
TCP/IP
Description

Stand alone

Type

Part No.
single unit

Part No. Kit*

Type

Part No.
single unit

Part No.
Kit*

EC3-X32

807 782

808 037

EC3-X33

807 783

808 036

Terminal Kit for EC3-X32/-X33

K03-X32

807 644

K03-X33

807 645

Digital Superheat Controller

EC3-D72

807 805

808 042

EC3-D73

807 804

Terminal Kit for EC3-D72/-D73

K03-331

807 648

K03-331

807 648

Superheat Controller

808 041

* Kits contain terminal kit, pressure transmitter PT5-07M with cable assembly, NTC sensor 6m, transformer 60VA (see page 246)

Accessoires
Description

Type

Part No.

Note

Display

ECD-002

807 657

Connection cable EC3 to ECD

ECC-N10
ECC-N30
ECC-N50

807 860
807 861
807 862

1m cable length
3m cable length
5m cable length

Pressure Transmitter

PT5-07M
PT5-18M
PT5-30M

802 350
802 351
802 352

for R134a, R22, R404A, R407C, R507C, R124


for R410A only
for R744

Cable Assembly for PT5

PT4-M60

804 805

other cable lengths see page 158

Temperature Sensor NTC

ECN-N30
ECN-N60
ECN-N99

804 496
804 497
804 499

3m cable length
6m cable length
12m cable length

Transformer
230V/24V AC

ECT-323
ECT-623

804 424
804 421

for EX4 to EX7


for EX8

25VA
60VA

Typical Ordering package


System with 100 kW cooling capacity and refrigerant R22 requires the following parts:
EX6
Electronic Expansion Valve
ECN-N60 NTC Temperature Sensor
EX5-N60 Electrical Cable and Plug assembly
PT5-07M Pressure Transmitter
EC3-X33 Superheat Controller Stand-alone
PT4-M60 Cable assembly PT5 6.0m
PT5
K03-X33 Terminal Kit for EC3-X33
ECD-002 Display (optional)
ECT-323 Transformer 25VA
ECC-N30 Connection cable EC3 to ECD (opt.)

PT4-Mxx

ECT-323

141

Universal Driver Modules Series EXD-U00


for the operation of ALCO stepper motor valves EX4 / EX5 / EX6 / EX7 / EX8 as
- Solenoid Valve
- Electrical Expansion Valve
- Hot Gas Bypass or Evaporating Pressure Regulator as capacity control
- Crankcase Pressure Regulator
- Heat Reclaim Regulator
- Liquid Level Control
Features
Plug and play, no parameter setting
Valve opening proportional to 4-20mA or 0-10V
analogue input signal
Digital input can be used to force valve closing
Dip-switches for selection of Electrical Control Valves,
analogue input and start mode
Aluminium housing for DIN Rail mounting
Easy wiring
Fully tested and ready for operation
CE-marking for electromagnetic compatibility
Options
EXD-U00

Uninterruptible Power Supply ECP-024 to


automatically close valve after power down
Selection Chart
Description

Type

Part No. single unit

Part No. Kit*

Universal Driver Module

EXD-U00

804 557

808 038

Electrical Terminal Kit

K09-U00

804 559

* Controller Kit contains terminal kit

Accessoires
Description

Type

Part No.

Note

Uninterruptible Power Supply

ECP-024

804 558

for up to 2 driver modules

Electrical Terminal Kit

K09-P00

804 560

for ECP-024

Transformer
230V/24V AC

ECT-323
ECT-623

804 424
804 421

25VA
60VA

Capacity Data
see Electrical Control Valve EX4 ... EX8 data.
For function as:
Expansion Valve - Superheat Control see page 117
Capacity Control by means of Hot Gas Bypass see page 125
Evaporating Pressure Regulator or Crankcase Pressure
Regulator see page 126
Condensing Pressure Regulation and Liquid Duty see page 128
Application hot gas ow such as heat reclaim application see
page 130
See datasheet A3.5.048 for detailed application drawings and
technical data. For other than the specied operating conditions
an Excel based Selection Tool can be downloaded from
www.emersonclimate.eu

142

ECP-024

ECT-323

Display Case and Universal Controllers Series EC2


with Web Server functionality and TCP/IP Protocol or with LON Protocol (FTT-10)
Features of EC2-3 models:
Superheat control for Pulse Width Modulated Valves (e.g.
EX2-Series) see Selection Table
Self-adapting controller, no user setup necessary
Limitation of evaporating temperature (MOP)
Features of all models:
Air temperature control
Defrost timer for natural, electric or hot-gas defrost with fan
control
Integrated timer and alarm functions

EC2 Controller

All parameters and functions are programmable:


- via standard web browser (EC2-xx2 models)
- via LON communication (EC2-xx1 models)
- with integral keypad

Options

Multiple language support (www.emersonclimate.eu)

Standard screw terminal kit K02-000 available for all models.


OEM crimp versions available upon request.

Standard 29 x 71 mm cutout dimensions

Ethernet cable ECX-N60 for EC2-xx2

2 1/2 digit display in C or F

NTC temperature sensors

CE approved

Transformers for 230VAC mains

Password protection to eliminate unauthorised use

Communication LON (see page 140)


Echelon LON FTT-10 interface based on the Lonworks
standard for monitoring and conguration through a supervisory system such as the EMS Monitoring Server

Example for Webpage monitoring

Communication TCP/IP Ethernet


Web Server function provides monitoring and conguration through a standard web browser. Ethernet interface,
as used in most ofce PCs.
Graphical visualisation via built-in webpages
Fixed or dynamic TCP/IP address with username and
password
Alarms via e-mail
Up to 30 days datalog

Selection Table
TCP/IP
Functional Overview

LON

Type

Part No.
single unit

Part No.
Kit*

Type

Part No.
single unit

Part No.
Kit*

EC2-352
EC2-372

807 772
807 688

808 009
808 011

EC2-351
EC2-371

807 771
807 689

808 008
808 010

Display Case and Cold Room Controllers


Temperature and Superheat Control of EX2 (Press. / Temp.
input) version for use with a compressor pack system

* Kit contains terminal kit, pressure transmitter PT5-07M with cable assembly, transformer 25VA, 4 NTC sensors 6m n, pipe and air version (EC2-35x only)

Temperature and Superheat Control of EX2 (Temp. / Temp.


input) version for use with a compressor pack system

EC2-312
EC2-392

807 682
807 692

808 005
808 007

EC2-311
EC2-391

807 681
807 691

808 004
808 006

807 481
807 671

808 000
808 002

* Kit contains terminal kit, transformer 25VA, 3 NTC sensors 6m n, pipe (EC2-29x only) and air version (EC2-21x only), see also page 246.

Thermostat control, for Thermo-Expansion valve version for


use with a compressor pack system

EC2-212
EC2-292

807 482
807 672

808 001
808 003

EC2-211
EC2-291

* Kit contains terminal kit, transformer 25VA, 3 NTC sensors 6m n, pipe (EC2-29x only) and air version (EC2-21x only), see also page 246.

Universal Controllers with 2 digital inputs, 3 temperature


inputs, 4 relay outputs

EC2-112

807 472

EC2-111

807 471

143

Accessoires
Type

Part No.

Terminal kits, cables


Terminal kit for EC2-31x, -35x, -37x, -39x

K02-000

800 050

Terminal kit for EC2-11x, -21x, -29x

K02-211

807 647

6m cable length

ECX-N60

804 422

1,5m cable length

ECN-S15

804 304

3m cable length

ECN-S30

804 305

6m cable length

ECN-S60

804 284

3m cable length

ECN-N30

804 496

6m cable length

ECN-N60

804 497

12m cable length

ECN-N99

804 499

6m cable length

ECN-F60

804 283

-0.87 bar

PT5-07M

802 350

0 ... 18 bar

PT5-18M

802 351

1.5m cable length

PT4-M15

804 803

3m cable length

PT4-M30

804 804

6m cable length

PT4-M60

804 805

Ethernet Cable RJ45/4-pin-conn.

Sensors
Air-Sensors, single insulated (10 k at
25C) for EC2-21x, -31x, -35x

Pipe-Sensors * (10 k at 25C)


Air sensors for EC2-29x, EC2-3xx
Defrost sensor (10 k at 25C)
(including n clip)
Pressure transmitter

Cable plug assembly for PT5

K02-000

PT5

PT4-Mxx

ECT-323

*it is possible to use ECN-Nxx series as alternative to ECN-Pxx series.


230VAC Input, 24V output, 25VA,
DIN rail

ECT-323

230VAC Input, 24V output, 20VA

ECT-523

Transformer

804 424
804 332

Technical Data
Supply voltage

24V AC 10% 50/60 Hz


class II only

Power consumption

20VA incl. EX2 valve (EC2-3xx)


4VA (EC2-11x, -21x, -29x)

Inputs

up to 5 Temperature sensors:
Refrigerant inlet (saturated temp.)
Refrigerant outlet (suction temp.)
Air into / Air out of evaporator
Defrost termination

Output contact rating


cos = 0.5:

(Voltage free contacts)

SPDT & SPST relays,


250V max / 8A resistive load EC2-3xx
6A resistive load EC2-2xx
2A inductive load all EC2
(defrost, compressor, fan)

Triac output to EX2

24VAC, 1 A max.

Communication

LON: FTT10 , TCP/IP: Ethernet

Typical Order Package for a display case


Case Controller
Terminal Kit
Electrical Control Valve
Orice size 3
Coil 24VAC / 2W
Cable Assembly for ASC
2 pipe sensors
2 air sensors
Defrost sensor
Transformer 25VA
Ethernet Cable 6m

144

EC2-312
K02-000
EX2-M00
EXO-003
ASC 24V
ASC-N15
ECN-P60
ECN-S30
ECN-F60
ECT-323
ECX-N60

807 682
800 050
801 091
801 088
801 062
804 570
804 281
804 305
804 283
804 424
804 422

Temperature
storage
operation
operation
Display

-10 +70C
0 +50C (housing)
- 50 +50C (NTC sensor)
2 1/2 digits red LED
Automatic decimal point between
-19.9 & +19.9
Switchable between C & F

Indicator LEDs
Varies upon model

Compressor, defrost, fan, alarm,


service LED

Protection

IP 65 (front protection with gasket)

Sensor type

NTC 10K @ 25C


Order codes see above

Weight

~ 150g

Block Diagrams
EC2-35x / -37x Case Controller (EX2, Press/Temp)

EC2-31x / -39x Case Controller (EX2, Temp/Temp)

Inputs
1 = Suction pressure
2 = Coil out temperature
3 = Air in temperature
4 = Air out temperature
5 = Defrost temperature

Inputs
1 = Coil in temperature
2 = Coil out temperature
3 = Air in temperature
4 = Air out temperature
5 = Defrost temperature

Outputs
6 = EX2 Expansion valve
7 = Compressor (EC2-35x only)
8 = Fan
9 = Defrost heater
10= spare relay (EC2-37x only)

EC2-21x / -29x Case Controller (TXV)

Outputs
6 = EX2 Expansion valve
7 = Compressor (EC2-31x only)
8 = Fan
9 = Defrost heater
10= spare relay (EC2-39x only)

EC2-11x Universal I/O Controller

Network

2
1
4
8

6
9

Inputs
Outputs
1 = Digital Input
6 = Solenoid valve
2 = Digital Input
7 = Compressor (EC2-21x only)
3 = Air in temperature
8 = Fan
4 = Air out temperature 9 = Defrost heater
5 = Defrost temperature 10= spare relay (EC2-29x only)

Inputs
1 = Digital Input
2 = Digital Input
3 = Temperature input
4 = Temperature input
5 = Temperature input

6
7
8
9

Outputs
= Digital output
= Digital output
= Digital output
= Digital output

145

Coldroom Controller Series EC3


Temperature and Superheat Control of EX4 .. EX8 (Stepper Motor)
Features
Superheat control with self-adapting algorithm for
Stepper Motor driven ECVs (EX4 ... EX8)
Thermostat, fan & defrost control
Limitation of evaporating temperature (MOP)
Analog inputs: 3 NTC temperature sensors
with integral backup battery to close Control Valve in
case of power loss
Analog input for suction pressure measurement using
Alco PT5 Series pressure transmitters
Digital inputs for compressor safety and coldroom door
contact
Relay outputs for compressor, defrost and alarm
plus programmable relay
All parameters and functions are programmable:
- via TCP/IP Ethernet controller (EC3-xx2)
- via LON communication (EC3-xx1 models)
- with keypad of optional display unit ECD-001
Electrical connections via plug-in type screw
terminals
Lightweight aluminum enclosure for DIN rail
mounting
Multiple language support
(see www.emersonclimate.eu)
CE approved
Communication TCP/IP Ethernet
detailed information on page 140
Communication LON
detailed information on page 140

Typical Order Package


Coldroom Controller
EC3-332 807 632
Terminal Kit
K03-331 807 648
Display Unit (optional)
ECD-001 807 641
Connection cable EC3 to ECD 1m ECC-N10 807 860
Transformer 25VA
ECT-323 804 424
Sensors: depending on application (see page 144)
Ethernet Cable 5m
ECC-N50 807 862

146

EC3-332

ECD-001

Features of ECD-001 Display Unit


Connection to EC3 Series via a RJ45 Western Digital
plug. No further power cables required
2 1/2 digit display
Indicator LEDs for compressor, fan, heater and alarm
4 keys allow parameter modication if necessary
Easy mounting in panels with 71 x 29 mm cutout
IP65 if mounted in front panel
Options
Front mounted ECD-001 Display Unit for
temperature and output status indication
NTC temperature sensors
EMS Series Monitoring Server for remote
visualisation and programming

Selection table
TCP/IP
Type

Part No.
single unit

Part No.
Kit*

Type

Part No.
single unit

Part No.
Kit*

EC3-332

807 632

808 013

EC3-331

807 631

808 012

Description
Coldroom Controller ECV Stepper Motor Drive

LON

*Kit contains terminal kit, pressure transmitter PT5-07M with cable assembly, transformer 25VA, NTC sensors 6m n, pipe and single insulated version
(see also page 246)

Accessories
Terminal Kits
Description

Type

Part No.

Terminal kit for EC3-33x

K03-331

807 648

ECD-001

807 641

ECD Series Display Units


Display for EC3-33x
Connection cable EC3 to ECD

1m (3m/5m see page 158)

ECC-N10

807 860

NTC Sensors (Air type)


(10 k at 25C)

1,5m cable length

ECN-S15

804 304

3m cable length

ECN-S30

804 305

6m cable length

ECN-S60

804 284

3m cable length

ECN-N30

804 496

6m cable length

ECN-N60

804 497

NTC Sensors (Pipe type)


(10 k at 25C)

8m cable length

ECN-N99

804 499

NTC Sensors (Fin type)


(10 k at 25C)

6m cable length

ECN-F60

804 283

Pressure transmitter

-0.87 bar

PT5-07M

802 350

Cable plug assembly (see page 160)

1.5m length

Transformer for DIN rail mounting, Class II

230VAC Input /
24V output

25VA
60VA

PT4-M15

804 803

ECT-323

804 424

ECT-623 *

804 421

* EX8 only

K03-331

PT5

PT4-Mxx

ECT-623

Technical Data
Controller EC3-33x

Display Unit ECD-001

Supply voltage

24 VAC 10%, 50/60 Hz Class II only

Supply voltage

via ECC-N10 from EC3 controller

Power consumption

25VA max. for EX4 .. EX7


28VA max. for EX8

LED indicators

Compressor, fan, defrost, alarm outputs


LON service pin

Plug-in connector size

Removable screw version


wire size 0.14 1.5 mm2

Display LED

Communication
interface

LON FTT10 (EC3-331)


TCP/IP Ethernet with Webserver (EC3332)

Numeric segmental display, red, 2 1/2


digits with automatic dec. point betw.
19.9 switchable between C and F

Operating Keys

4 operating keys: Programming, select


service/up, defrost/down

Connecting lead

1m (ECC-N10) with RJ45 connectors


-20 +65C
0 +60C

Temperature
storage
operating

-20 +65C
0 +60C

Humidity

0 80% r.h. non condensing

Temperature
storage
operating

Protection class

IP 20

Humidity

0 80% r.h. non condensing

Weight

~ 800 g
DIN rail mounted

Protection class

IP 65 (front panel with gasket)

Weight

~ 52 g
Panel door (71 x 29mm cutout)

Mounting

Mounting

147

Block Diagram
EC3-33x Coldroom Controller for stepper motor driven ECV

Network

Inputs
1 = Coil out temperature
2 = Air temperature
3 = Defrost temperature
4 = Suction pressure
5 = Compressor safety
6 = Door contact

148

Outputs
7= Compressor
8= Defrost heater
9= Alarm
10= Fan
11= Stepper motor ECV
12= Output signal (4...20 mA)

Condenser- and Condensing Unit Controllers Series EC2


with Webserver Function and TCP/IP or with LON FTT-10 Interface
Common Features

Maintenance and alarm management

Sensor failure handling


Inputs for common low and common high pressure alarms
Conguration data stored in non-volatile memory
Electrical connection via plug-in type screw terminals
with Webserver Function and TCP/IP or with LON FTT-10
Interface (see page 140)
Operation and commissioning via local or remote PC
CE approved
EC2 Controller

Condenser Controllers

Compact controller to control condensing pressure by


modulation of fan capacity
Communication TCP/IP Ethernet

Condensing Unit Controllers

To control a combination of compressors and condenser


fans based on suction and condensing pressure respectively

Control of Copeland Scroll Digital Compressors


Communication LON
Echelon LON FTT10 interface based on the LonWorks standard for monitoring and conguration through a supervisory
system such as the EMS Monitoring Server

Web Server Function provides monitoring and conguration


through a standard web browser. Ethernet interface, as used
in most ofce PCs
Graphical visualisation via built-in webpages
Fixed or dynamic TCP/IP address with username and password
Alarms via e-mail
Up to 30 days datalog
Multiple language support (see www.emersonclimate.eu)

149

Selection table
TCP/IP

LON

Type

Part No.
single unit

Part No.
Kit*

Type

Part No.
single unit

Condenser Controller for up to 4 fans

EC2-712

807 752

808 021

EC2-711

807 751

Condenser Controller with FSP fan speed control


module

EC2-742

807 762

808 023

EC2-741

807 761

Description

Part No.
Kit*

Condenser Controllers

* EC2-7xx Kits contain terminal kit, pressure transmitter PT5-30M with cable assembly, transformer 25VA (see also page 246).

Condensing Unit Controllers


Condensing Unit Controller for 2 compressors, 2 fans,
with on/off control

EC2-512

807 732

808 015

Condensing Unit Controller for 2 compressors or 1


Digital ScrollTM and 1 single stage compressor, variable
fan speed control with FSP module

EC2-552

807 738

808 019

* EC2-5xx Kits contains terminal kit, pressure transmitters PT5-07M and PT5-30M with cable assemblies, transformer 25VA (see also page 246).

Accessories
Description

Type

Part No.

Terminal kits for EC2-51x, -71x series

K02-211

807 647

Terminal kits for EC2-55x, -74x series

K02-540

800 070

1,5m

ECN-S15

804 304

3m

ECN-S30

804 305

6m

ECN-S60

804 284

NTC Sensor ECN


single insulated for ambient temperature sensing
-50 ... +50C (10 k at 25C)

Pressure transmitter PT5 for suction and condensing pressure sensing (details see page 158)
-0.8 7 bar, 4 20 mA

PT5-07M

802 350

0 18 bar, 4 20 mA

PT5-18M

802 351

0 30 bar, 4 20 mA

PT5-30M

802 352

Cable assembly (3,0/6,0m see


page 160)

1,5m

PT4-M15

804 803

Transformer

230VAC Input, 24V output, 25VA,


DIN rail

ECT-323

804 424

230VAC Input, 24V output, 20VA

ECT-523

804 332

K02-211

150

PT5

PT4-Mxx

ECT-323

808 022

Block Diagrams
EC2-74x Condenser Controller with fan speed control

EC2-71x Condenser Controller for up to 4 fans

Network
10

Network

0...10V

FSP
4

H2O

1
5
1

Inputs
1 = Condenser pressure
2 = Ambient temperature

5
6

Outputs
3 = Speed controlled fan
4 = Sprinkler
5 = Solenoid valve at 2 stage
condenser coil
10=Fan speed Power Module

Inputs
1 = Safety switch fan 1
2 = Safety switch fan 2
3 = Safety switch fan 3
4 = Safety switch fan 4
5 = Condenser pressure

Outputs
6 = Fan 1
7 = Fan 2
8 = Fan 3
9 = Fan 4

EC2-512 Condensing Unit Controller for up to 2 compressors


and 2 fans

EC2-552 Condensing Unit Controller for 2 single stage compressors or 1 Digital ScrollTM and 1 single stage compressor

Inputs
1 = Suction pressure
2 = Condenser pressure
3 = Safety switch comp 1
4 = Safety switch comp 2
5 = Safety switches fans

Inputs
1 = Suction pressure
2 = Condenser pressure
3 = Safety switch comp 1
4 = Safety switch comp 2
5 = Temperature input

6=
7=
8=
9=

Outputs
Compressor 1
Compressor 2
Fan 1
Fan 2

Outputs
6 = Digital ScrollTM Compressor
7 = Single Stage Compressor
8 = Speed controlled fan
10 = Fan Speed Power Module
11 = PWM Digital ScrollTM
Solenoid valve

151

Rack and Condenser Controllers Series EC3-652, -672, -752, -812, -932
with Webserver Function and TCP/IP Ethernet Protocol
Common Features
Maintenance and alarm management
Sensor failure handling
Inputs for common low and common high pressure alarms
Conguration data stored in non-volatile memory
Aluminum enclosure for DIN-rail mounting
Electrical connection via plug-in type screw terminals
Operation and commissioning via local or remote PC
Control of Copeland Scroll Digital Compressors (EC3-652,
EC3-932)
CE approved
EC3-6xx

Communication via:
TCP/IP Ethernet with Web Server function (see page 140)
Features of ECD-000
Connection to EC3 Series via RJ45 Western
digital plug. No further power cables required.
2 1/2 digit display
Indicator LEDs for compressor and alarm status

ECD-000

4 keys allow parameter modication if necessary


Easy mounting in panels with 71 x 29 mm cutout
IP65 if mounted in front panel

Selection table
TCP/IP
Description

Type

Part No. single unit

Part No. Kit*

for 8 compressors or 1 Digital ScrollTM and 7 single-stage compressors

EC3-652

807 534

808 046

for Multistage Compressors

EC3-672

807 562

808 029

EC3-752

807 592

808 031

for 4 + 3 Compressors

EC3-812

807 602

808 033

for 4 single stage compressors or 1 Digital ScrollTM and 3 single-stage


compressors & 3 Fans plus Speed Control

EC3-932

807 624

808 044

Rack Controller

Condenser Controller
for up to 6 stages, one with continuous control output 010V, heat
recovery control
Dual Circuit Controllers

* Kit contains terminal kit, pressure transmitters PT5-07M and PT5-30M with cable assemblies, transformer 60VA, and 5 NTC sensors 6m (see also page 246).

152

Accessories
Description

Cable Lenght

Type

Part No.

Terminal kit for EC3-65x / EC3-67x / EC3-93X

K03-110

807 656

Terminal kit for EC3-67x

K03-750

807 654

Terminal kit for EC3-81x

K03-640

807 653

Display unit for EC3-6xx to EC3-9xx

ECD-000

807 640

Connection cable EC3 to ECD 1m (3m/5m see


page 156)

ECC-N10

807 860

1.5 m

ECN-S15

804 304

3m

ECN-S30

804 305

6m

ECN-S60

804 284

6m

ECN-H60

804 359

-0.8 7 bar, 4 20mA

PT5-07M

802 350

0 18 bar, 4 20mA

PT5-18M

802 351

0 30 bar, 4 20mA

PT5-30M

802 352

NTC Sensor, single insulated for ambient temp.,


sensing -50 +50C (10 k at 25C)

NTC Sensor, single insulated for discharge temp.,


sensing +50 +150C (1 M at 25C)

Pressure transmitter PT5 for suction and condensing pressure sensing (details see page 158)

0 50 bar, 4 20mA
Cable assembly (3m / 6m see page 158)

PT5-50M

802 353

1,5 m

PT4-M15

804 803

24VA

ECT-323

804 424

60VA

ECT-623

804 421

Transformer for DIN rail mounting, EN 60742


class II
230 VAC Input, 24V output

K03-110

ECD-000

PT5

PT4-Mxx

ECT-323

Technical Data
EC3 Controller

ECD-000 Display Unit

Supply voltage

24 VAC 10%, 50/60 Hz Class II only

Supply voltage

via ECC-N10 from EC3 controller

Power consumption

20 VA max.

Display

Plug-in connector
Digital I/Os
Analog I/O

Removable screw terminals


wire size 0.5 2.5 mm2
wire size 0.14 1.5 mm2

Numeric segmental display,


LED red, 2 1/2 digits, numeric value
device status and alarm indication

LEDs

Communication interface

LON: FTT10
TCP/IP: Ethernet with Web Server

1 x unit indicator bar/C


1 x alarm LED

Connecting lead

1,0 m (ECC-N10)

Operating Keys

4 operating keys: programming,


service/up, select/down

Temperature
storage
operating

-20 +65C
0 +60C

Humidity

0 80% r.h. non condensing

Protection class

IP20

Weight

~ 810 g
DIN-rail mount

Mounting

Temperature
storage
operating

-20 +65C
0 +60C

Humidity

0 80% r.h. non condensing

Protection class

IP65 (front panel with gasket)

Weight

~ 52 g
Panel mount (71x29mm cutout)

Mounting

153

Block Diagrams
EC3-652 Rack Controller for 8 single-stage compressors or 7
single-stage Compressors and 1 Digital ScrollTM

EC3-672 Rack Controller for Capacity Controlled Compressors

Inputs
1 = Discharge temperatures of up to 8 compressors
Suction pressure
3 = Discharge pressure
4 = Serial alarm inputs for up to 8 compressors
5 = Low pressure alarm
6 = High pressure alarm
7 = Oil level alarm
8 = Refrigerant level alarm

Inputs
1 = Suction pressure
2 = Discharge pressure
3 = Serial alarm inputs for up to 6 compressors
4 = Low pressure alarm
5 = High pressure alarm
6 = Oil level alarm
7 = Refrigerant level alarm

Outputs
9 = for up to 8 compressors
10= to control a Digital ScrollTM

EC3-752 Condenser Controller

Inputs
1 = Ambient temperature
2 = Humidity sensor
3 = Condensing pressure
4 = Serial alarm inputs for up to 6 fans
5 = High pressure alarm
6 = Heat recovery demand
Outputs
7 = For up to 6 stages, from which 1 can
be speed controlled
8 = Speed controlled fan (see 7)
9 = Heat recovery solenoid

154

2=

Outputs
8 = 12 outputs for up to 6x2 / 4x3 / 3x4 capacity
controlled compressors

Block Diagrams
EC3-812 Dual Circuit Rack Controller
(4 + 3 compressors)

EC3-392 Rack and Condenser Controller


(up to 4 compressors + condenser)

Inputs
1 = Discharge temperature inputs of 3 compressors
2 = Suction pressure group A
3 = Suction pressure group B
4 = Serial alarm input for each compressor respectively
5 = Refrigerant level alarm
6 = Low pressure alarm group A
7 = Low pressure alarm group B
8 = High pressure alarm
9 = Oil level alarm
Outputs
10 = For up to 4 compressors suction group A
11 = For up to 3 compressors suction group B

Inputs
1 = Discharge temperature
2 = Ambient temperature
3 = Suction pressure
4 = Condensing pressure
5 = Serial alarm inputs for 4 compressors
6 = Low pressure alarm
7 = High pressure alarm
8 = Oil level alarm
9 = Refrigerant level alarm
10 = Serial alarms for 3 fans
11 = Heat recovery demand
Outputs
12 = Up to 4 compressors
13 = Up to 3 fans, from with 1 fan can be
speed controlled
14 = Speed controlled fan (see 13)
15= Heat recovery solenoid
16= to control a Digital ScrollTM

155

Network Accessories
Description

Cable Length

Echelon USB-FTT10 interface Stick (with USB cable)

Type

Part No.

ECC-034

804 385

RJ45 to RJ45 Ethernet connection cable

1.5m

ECC-N10

807 860

RJ45 to RJ45 Ethernet connection cable

3.0m

ECC-N30

807 861

RJ45 to RJ45 Ethernet connection cable

5.0m

ECC-N50

807 862

RJ45 to 4pin-connector cable for EC2 TCP/IP Contr.

6.0m

ECX-N60

804 422

ECC-034
ECC-010
Examples for Use of Network Accessories
LON connected to Laptop ECC-034 interface.

ECC-034

Echelon USB-FTT10 Stick

ECC-N10 RJ45 to RJ45 cable for connection between EC3 and


ECD

ECC-N10
EC3

156

EC2
ECD

Compressor Soft Starter CSS-25U / CSS-32U


The Compressor Soft Starter CSS-25U / CSS-32U is used for switching, protection and starting current limitation of single phase
compressors in refrigeration and air conditioning applications
Features
For motors with maximum operating current up to 25A/32A
Limitation of starting current to less than 45 A
Self adjusting for use in 50 Hz or 60 Hz supply
Self adjusting to motor current - no manual adjustment or
calibration necessary

CSS-25V

Alarm relay output


Start capacitor for improved motor acceleration is switched
off after start
Low voltage shutdown

Standards:
LVD 2006/95/EC Low Voltage Directive
EN 60947-1 Low voltage switchgear and controlgear

Locked rotor recognition and shutdown


Delay function to limit number of motor starts per hour

EN 60947-4-2 Contactors and motor-starters - AC semiconductor motor controllers and starters

Thyristor protected contactor for long life

EN 60335-1: VDE released version CSS-32V planned for

No extra motor contactor needed

4Q 2011

Self diagnostics

EMC 2004/108/EC

Mounting clip for easy installation allows DIN rail mounting in


two directions

ROHS 2002/95/EC

Easy connection by cage type screw terminals

UL pending; planned for 4Q 2011

Selection Chart CSS


Type

PCN

Imax

Description

Packing

CSS-32U

805 200M

32A

Soft Starter with mounting clip and operating manual

Box with 20 pieces

CSS-25U

805 201M

25A

Soft Starter with mounting clip and operating manual

Box with 20 pieces

3-pol Screw connector to alarm output for wires up to


2.5mm2

Bag with 50 pieces

K00-003

807 663

Technical Data
Operating voltage

230 V 50/60 Hz nominal

Weight

430 g

Compressor starting current

limited to max. 45A

Protection acc. IEC 529

IP 20

Operating temperature

-20 ... +55C non condensing

Max. vibration

4 g (at 10 1000 Hz)

Storage temperature

-20 ... +65C non condensing

Time delay after stop

0,5 to 5 min

Start capacitor

200 ... 240 uF

Alarm relay, AgNi (SPDT)

250VAC / 3A

Wiring Diagram

CSS Contacts:
R = Output motor run winding
RC = Output run capacitor
L = 230V / AC power input
N = Neutral line
ON = Start input (ON if connected to 230V)
S = Output start winding from start capacitor
A1, AC, A2 = Alarm relay contact

157

Pressure Transmitter Series PT5


Pressure Transmitters convert a pressure into a linear
electrical output signal. PT5 has been optimized for
Refrigeration applications.

PT4-Mxx

Features
Sensitive pressure cells with strong primary output signals
for the precise operation of superheat, compressor or fan
controls systems
Fully hermetic
PT5-xxM pressure connector 7/16-20 UNF with Schrader
valve opener
PT5-xxT with 6mm x 50mm long tube for applications
requiring a fully hermetic system solution
Vibration, shock and pulsation resistant
Protection class IP 65
Easy install M12 electrical connection with pre-assembled cable assemblies available in various lengths
Output signal 4 to 20 mA
Calibrated for specic temperature and pressure ranges
to fulll application demands in air conditioning and
refrigeration systems

PT5-xxM

Standard pressure ranges compatible with former Emerson pressure transmitters - Sealed gauge pressure
Options
Other pressure ranges and calibrations
Delivery in multipacks

PT5-xxT

Standards:
per EMC Directive
UL Listing

Selection Chart Transmitters


Pressure range
(bar)

Max. allowable
pressure PS
(bar)

Test pressure PT
(bar)

Burst pressure
(bar)

802 350

-0.8 ... 7

27

30

150

802 351

0 ... 18

55

63

250

0 ... 30

60

100

400

802 353

0 ... 50

100

150

400

PT5-07T

802 370

-0.8 ... 7

27

30

150

PT5-18T

802 371

0 ... 18

55

63

250

6mm tube x

PT5-30T

802 372

0 ... 30

60

100

400

50mm long

PT5-50T

802 373

0 ... 50

100

150

400

Type

Part No.

PT5-07M
PT5-18M
PT5-30M

802 352

PT5-50M

Output signal

4 ... 20 mA

4 ... 20 mA

Cable Assemblies
Type

Part No.

PT4-M15

804 803

PT4-M30

804 804

PT4-M60

804 805

158

Temperature range (C)

Cable length (m)

Leads

1.5
-50 ... +80 C static application
-25 ... +80 C mobile application

3.0
6.0

2 x 0,34 mm2

Pressure
Connection
7/16 -20 UNF
(with schrader
valve opener)

Technical Data
Supply Voltage

Nominal

Range (polarity protected)

24 Vdc

Sensor lifetime

7 ... 30 Vdc

at full stroke at 25C

> 10.000.000 cycles

Operating current

max. 24 mA output

Burst pressure

see selection chart

Protection class acc. to EN 60529

IP65

Medium compatibility

HFC, HCFC, CFC

Load resistance

RL

UB - 7.0V
0.02A

Temperatures PT5

not suitable for ammonia and


inammable refrigerants!
Materials PT5

Operating ambient housing

-40 ... 80 C

Housing cover, pressure connector,

Stainless steel

Medium

-40 ... 100 C

diaphragm with medium contact

1.4534 / AISI 316L

Transportation and storage

-25 ... 80 C

Vibration at 10 ... 2000 Hz

5g (IEC 68-2-6)

Accuracy Performance PT5


Temperature range

Total error*

PT5-07M/T

-40 ... +20C

1 % FS

PT5-18M/T

-20 ... +20C

1 % FS

PT5-30M/T

0 ... +40C

1 % FS

-20 ... +60C

2 % FS

-40 ... +80C

typically 2 % FS

PT5-50M/T

0 ... +40C

1 % FS

-20 ... +60C

2 % FS

-30 ... +80C

typically 2 % FS

*) Total error includes non-linearity, hysteresis, repeatability as well as offset and span
drift due to the temperature changes.
Note: % FS is related to Percentage of Full sensor Scale.

Electrical connection
Pressure transmitters PT5 with current output (2-wire
connection) offer following advantages:
1. More suitable for signal transmission over long distances
2. Higher immunity to electromagnetic interference
Note: Changing the length of the electrical connection lead beyond
1.5 m can have a negative impact on electromagnetic compatibility.
Additional protection may be required.

BN = brown, supply voltage 24V


WH = white, output signal 4 20mA
(5) = Electronic Controller e.g. EC2 & EC3 Series

159

Electronic Fan Speed Controller Series FSY


Features
Pressure actuated fan speed control
Adjustable pressure for Cut-off
High Voltage Triac (800 Volts)
Integrated protection circuit against voltage
peaks
Compact design
Protection IP65
Easy mounting and adjustment
Easy retrot in existing plants
No additional gasket required (completely
molded into plug)
Multi-position plug with EMC lter incl. 1,5m
(opt. 3 and 6m) cable for exible installation

FSY-43S

per EC 89/336/EC (together with FSF cable)


UL le E183816

Selection Table
Type

FSY-41S
FSY-42S
FSY-42U
FSY-42X
FSY-43S
FSY-43U
FSY-43X

Part No.

0 715 533
0 715 534
0 715 535
0 715 536
0 715 537
0 715 538
0 715 539

Operational
Current
A

Adjustment
Range
bar
4.0 ... 12.5
9.2 ... 21.2

Factory
Setting
bar
8.0

Max. Operating
Pressure PS
bar
27

15.0

32

Test
Pressure PT
bar
30
36

0.1 ... 4
12.4 ... 28.4

21.8

43

48

Cable Assemblies with plug and EMC lter


Type

Part No.

FSF-N15
FSF-N30
FSF-N60

804 640
804 641
804 642

Temperature Range
C
-50 .. +80

Cable length
mtr.
1.5
3.0
6.0

FSF-N15

160

Pressure Connection

S:
S:
U:
X:
S:
U:
X:

/16-20 UNF female


/16-20 UNF female

6mm - ODF
/4 - ODF
7
/16-20 UNF female
6mm - ODF
1
/4 - ODF
1

Technical Data
Supply voltage

230V AC +10%, -15%

Nominal current

0.1 ... 4 (3) A

Pressure change per turn of FSY-41: 4,0 .. 12.5 bar


adjustment screw
clockwise ~ +1.2 bar
counter clockwise ~ 1.2 bar

(see diagram below)


Starting current

FSY-42: 9,2 .. 21.2 bar


clockwise ~ +2.5 bar
counter clockwise ~ 2.5 bar

max. 8 Ampre/5 sec.

Medium compatibility

HFC, HCFC
(not released for use with inam-

FSY-43: 12,4 .. 28.4 bar


clockwise ~ +3.3 bar
counter clockwise ~ 3.3 bar

mable refrigerants)
Protection Class according to

IP 65 (with tted connectors

IEC529 /DIN 40050

FSF-xxx)

Temperature ranges ambient

-20 to +55 C

storage, transportation medium

>40C see diagramm

Proportional Range

FSY-41: 2.5 bar


FSY-42: 3.8 bar
FSY-43: 4.6 bar

Weight
FSY-41, -42
FSY-43
FSF-N15
FSF-N30
FSF-N60

approx.
0.12 kg
0.15 kg
0.14 kg
0.20 kg
0.22 kg

Housing material

PC and PA

-30 to +70C
-20 to +70C
Max. Current vs Ambient Temperature

Current (A)

1
0
30

35
40
45
Ambient Temperature (C)

50

55

Function Diagram
The control behaviour can be easily described by looking at the
function of output voltage versus input pressure: In the maximum
range the FSY provides a constant output voltage of approximately
1% below the supply voltage. The fan is running at maximum speed.
Along the proportional range the output voltage varies between
maximum and minimum voltage of approximately 50% of the
supply voltage. This causes the fan to slow down from maximum
to minimum speed.

Further decrease of pressure in the minimum range leads to cutoff of the fan motor. Reincrease of input pressure will start the
motor with a hysteresis of approximately 0.7 bar to avoid cycling.
The pressure from which motor cuts off is adjustable (see pressure
range).

161

Electronic Fan Speed Power Module FSP and Control Module FSE
Features FSP
Can be used in combination with ALCO FSE Control Module,
EC2, EC3 and other electronic controllers which provide a
010 V output signal for condensing pressure control
Versions for 3- and 1- phase motors approved for phase cut
operation
Paralleling of fan motors up to maximum current
Reduced fan noise level during low ambient temperature
conditions
Energy saving due to improved cooling efciency
Short start impulse during partial load to overcome friction
and windmilling
Easy installation with cables for power supply and motor connection factory wired
IP67 protection for outdoor mounting

FSE
Control Module

Standards:

per Low Voltage Directive

per EMC

FSP
Power Module

Selection Chart FSP


Type

Part No.

FSP-150

800 370

FSP-180

800 373

FSP-340

800 376

Supply
Voltage
230V /50 Hz
400V/3/50 Hz

Current
Range (A)

Max. Start
Current max.
1sec (A)

0.3 - 5

15 A

0.3 - 8

24 A

0.3 - 4

12 A

Power Supply
Cable Length
(mtr)

Motor Cable
Length (mtr)

1.5

0.75

Wire
Diameter

Weight (g)

3 x 1 mm2

1 050

5 x 1 mm2

1 650

Selection Chart FSE Control Modules


Type

Part No.

Refrigerants

Adjustment
Range Pcut*
(bar)

Cut-off Pressure
factory set (bar)

Test Pressure

FSE-01S

804 701

R134a

4 12.5

7.8

30 bar

FSE-02S

804 706

R22, R404A,
R407C, R507

10 21

15.5

36 bar

FSE-03S

804 711

R410A

12 28

20.4

48 bar

Pressure
Connection
7

/16-20 UNF
female

125

/16-20 UNF

150

female

* Pressure at which fan is cut-off.

Selection Chart Cable Assemblies


Temperature Range
-25 to 80C / no UL
Type

Part No.

Temperature Range
-50 to 80C / UL appr.
Type

Part No.

Length
(mtr.)

Weight
(g)

for connection to FSE Control Module:


FSE-N15

804 680

1.5

80

FSE-N30

804 681

3.0

130

FSE-N60

804 682

6.0

220

for connection to EC2, EC3 and other controllers:

162

FSP-L15

804 693

1.5

FSP-L30

804 694

3.0

125

/16-20 UNF
female

Weight (g)

Selection Dependent on Product Combination


Selection
1. Select a Power Module FSP by the total maximum
operating current and phases of condenser fan motors
2. Select a Control Module FSE based on the pressure
requirements of the refrigerant used:
FSE-01S for R134a,
FSE-02S for R22 / R404 A / R407C / R507
FSE-03S for R410A
- or a controller of the EC Series
- or another electronic controller which provides a
010 V output signal
3. Select a Cable Assembly
a) for connection of FSE to FSP:
FSE-Nxx: -25 +80C
- 3 lengths: (1.5 - 3.0 - 6.0 m)
b) or for use with an electronic controller with
010V signal output:
(e.g. EC2-74x, EC2-54x ,EC3-75x, EC3-92x):
FSP-Lxx: -50 +80C
- 2 lengths (1.5 - 3.0 m)

Control System with


0... 10 V output

Function Diagram
The behaviour of FSP together with FSE can be described by the
following control diagram:

The top curve describes the fan speed at decreasing, the lower
curve at rising pressure. At high condensing pressure fan is running
with maximum speed (top right). In the proportional range of the
curve fan speed is decreased with pressure. If the pressure falls
below the specied limit the fan is cut-off.
A large hysteresis is built-in to prevent fan cycling at this point.
Pressure must increase by approximately 1 bar before fan restarts.
A short start pulse helps fan to overcome friction or windmilling
before it supplies the proportional value.
Along the proportional range the fan speed varies between 20%
and 100% for 3-phase motors and between 30% and 100% for
single phase motors.

Technical Data FSP

Technical Data FSE

Temperature Range Operation

-20C to +65C

Temperature Range Operation

-20C to +65C

Protection class
(IEC 529 / EN 60529)

IP 67

Protection class
(IEC 529 / EN 60529)

IP 65

Signal Input Voltage

0 ... 10 VDC

Supply Voltage

10V, supplied by FSP Module

Mounting

Direct with screws or with


optional DIN Rail Kit FSP-K00 Ord.
No. 800 379

Operating Current 0 ... 10 VDC


output

max. 1 mA

Medium Compatibility

HFC, HCFC, synth. / mineral oils

Pressure Connection

FSE-01S / FSE-02S brass


FSE-03S stainless steel

163

Thermo Expansion Valves


Basic Terms and Technical Information
Operating principles
Alco Thermo-Expansion valves control the superheat of refrigerant vapour at the outlet of the evaporator. They act as a throttle
device between the high pressure and the low pressure sides of
refrigeration systems and ensure that the rate of refrigerant ow
into the evaporator exactly matches the rate of evaporation of
liquid refrigerant in the evaporator. Thus the evaporator is fully
utilized and no liquid refrigerant may reach the compressor.
Description of bulb charges
The application ranges of Thermo-Expansion valves are heavily
inuenced by the charge selected.
Liquid charges
The behaviour of Thermo-Expansion valves with liquid charges
is exclusively determined by temperature changes at the bulb
and not subject to any cross-ambient interference. They feature
a fast response time and thus react quickly in the control circuit.
Liquid charges cannot incorporate MOP functions. Maximum bulb
temperatures shall not exceed 75C.
Gas charges
The behaviour of Thermo-Expansion valves with gas charges
will be determined by the lowest temperature at any part of the
expansion valve (power assembly, capillary tube or bulb). If any
parts other than the bulb are subject to the lowest temperature.
malfunction of the expansion valve may occur (i.e. erratic low
pressure or excessive superheat). Alco Thermo-Expansion
valves with gas charges always feature MOP functions and include
ballasted bulbs. Ballast in the bulb leads to slow opening and fast
closure of the valve. Maximum bulb temperature is 120C.
Adsorption charges
These charges feature control characteristics much like MOP
charges but avoid the difculties of cross-ambient interference.
Response time is slow but perfectly suitable for common refrigeration systems. Maximum bulb temperature is 130C.
MOP (Maximum Operating Pressure)
MOP functionality is somewhat similar to the application of a
crankcase pressure regulator. Evaporator pressures are limited to
a maximum value to protect compressor from overload conditions.
MOP selection should be within maximum allowed low pressure
rating of the compressor and should be at approximately 3K above
evaporating temperatures.
Practical hint: Superheat adjustments inuence the MOP:
Increase of superheat:
Decrease of MOP
Decrease of superheat: Increase of MOP
Static superheat
Alco Thermo-Expansion valves are factory preset for optimum
superheat settings. This setting should be modied only if absolutely necessary.
The readjustment should be at the lowest expected evaporating
temperature.

164

Subcooling
Subcooling generally increases the capacity of refrigeration system
and may be accounted for when dimensioning an expansion valve
by applying the correction factor Kt. The capacity corrections
for evaporating temperature. condensing temperature and
subcooling are all incorporated in Kt. These are in particular the
liquid density upstream from the expansion valve, the different
enthalpies of liquid and vapour phase refrigerants as well as certain
part of ash gas after expansion. The percentage of ash gas differs
with various refrigerants and depends on system conditions.
Heavy subcooling results in very small ash gas amounts and
therefore increases expansion valve capacities. These conditions
are not covered by Kt. Likewise. small flash gas amounts lead
to reduced evaporator capacities and may result in substantial
discrepancies between the capacities of the Thermo-expansion
valve and the evaporator. These effects must be considered during
component selection when designing refrigeration circuits. In
cases when subcooling exceeds 15 K, sizing of components (Kt,
Kp) should be modied accordingly. The eld practice indicates
the following correction factors can be used to compensate the
effect of the subcooling (liquid hammering) in addition to the use
of correction factors Kt, and Kp.
Subcooling

20K

30K

40K

50K

60K

Correction factor

0.8

0.7

0.6

0.5

0.4

Emerson Climate Technologies will be happy to assist you. Please


contact application engineering department.
Dimensioning
To correctly select a Thermo-Expansion valve on a system, the
following design conditions must be available:
- Cooling capacity QO
- Effective pressure differential across Thermo-Expansion
valve p
- Evaporating temperature/pressure
- Lowest possible condensing temperature/pressure
- Liquid temperature
- Type of refrigerant
As opposed to single substances (e.g. R22. R134a etc.) where the
phase change takes place at a constant temperature/pressure, the
evaporation and condensation of zeotropic blend R407C is in a
gliding form (e.g. at a constant pressure the temperature varies
within a certain range) through evaporators and condensers.
The evaporating/condensing pressure must be determined at
saturated temperatures (bubble/dew points) for dimensioning of
Thermo-Expansion valves.
To facilate valve dimensioning for other than the standard conditions Emerson Climate Technologies offers an Excel based Alco
Selection Tool. This can be ordered from all Emerson sales ofces.
See www.emersonclimate.eu for contact addresses. email or
phone numbers.

Example
Cooling capacity of a system:
Refrigerant:
Condensing temperature (saturated liquid):
(Condensing pressure will be 15.5 bar)
See appendix page 251 for
Evaporating temperature (saturated vapour):
(Evaporating pressure will be 4.61 bar)
Subcooling:
Pressure drops through liquid line:
Pressure drops through evaporator:
Required type of Thermo-Expansion valve:

18 kW
R407C
+35C
R 407C

0C
40.5C

1K
2.2 bar
0.3 bar
T-series

15.5

35.5C
0C

4.61

To calculate the nominal capacity the following formula has to


be used:

-6.5C
h

Cooling capacity x Kt x Kp = Nominal capacity


1. Selected Kt-factor according to refrigerant, liquid and evaporating temperature from table on page 182.
Kt = 0.98 (for this example)
2. Determine pressure differential across the Thermo-Expansion
valve using condensing pressure. subtract evaporating pressure
and all other possible pressure losses (pressure drops in evaporator.
drier. solenoid valve. liquid distribution).
For this example:
p = 15.5 - (4.61 +2.2 + 0.3) = 8.39 bar
Select Kp factor from table on page 182:
Kp = 1.15 (for this example)

3. Multiply cooling capacity with Kt and Kp. to nd nominal


capacity for Thermo-Expansion valve.
Qn = 18 x 0.98 x 1.15 = 20.29 kW
Select Thermo-Expansion Valve from table on page 178: TCLE
550 NW (for this example).
Please note that all evaporating/condensing temperatures in this
catalogue are based on saturated vapour/liquid temperatures.

Selection Guide for Expansion Valves


Selection Criteria
Series

Capacity Range
kW (R 404A)

Evaporating Temp.
Range C

Main Application

Features

Catalogue
Page

TI

0.5 to 14.2

+20 to -45

Refrig./Air-Cond.
Heat Pumps

Interchangeable Orices

168

TX3

0.8 to 15.0

+20 to -45

Refrig./Air-Cond.
Heat Pumps

Hermetic. Superheat adjustable. optional


with check valve

174

TX6

13.3 to 57.0

+20 to -45

Air-Cond. Heat
Pumps

Hermetic Superheat adjustable

176

2 to 209

+30 to -45

Refrig./Air-Cond.
Heat Pumps

Interchangeable Orices. ower-Assembly


and Flange

178

ZZ

1.9 to 81.2

-45 to -120

Low Temperature
Application

Interchangeable Orices. PowerAssembly and Flange

183

2 to 154

+30 to -50

Liquid Injection
Superheat Control

Interchangeable Orices. PowerAssembly and Flange

186

935

5.2 to 43.5

+30 to -45

Liquid Injection
Temperature
Control

Interchangeable Orices. PowerAssembly and Flange

188

165

Thermo-Expansion Valves Series TI


new valve design, exchangeable Orices
Features
Laser welded diaphragm with large diameter for high reliability and maximum life time
Constant superheat across wide application ranges
Easy and precise superheat setting by modied threads
TILE with stainless steel ttings allow brazing without wet
rags
With capacities between 0.4 kW and 14.2 kW (R404A)
ideally suited for service work
Internal or external equaliser
Brazing and are connections available
Capillary tube length 1.5 m
PS: 45 bar. TS: -45 ... +75C
No CE marking according art. 3.3 PED 97/23 EC
TILE
Type Code

TI S E M W

Valve series
Connection type
L: Brazing, stainless steel ODF ttings
(outlet / equaliser)
S : Brazing, copper ODF ttings
: Flare
Equaliser
E : External
: Internal
Refrigerant
Charge
W: Liquid (without MOP feature)
Wxxx: Vapour (with MOP feature)
ADxxx: Adsorption (similar MOP feature)

TIE

Orice assembly with strainer for inlet connection


Nominal Capacity* (kW)
Type

TIO-00X

TIO-000

TIO-001

TIO-002

TIO-003

TIO-004

TIO-005

TIO-006

Part No.

800 532

800 533

800 534

800 535

800 536

800 537

800 538

800 539

R134a

0.3

0.8

1.9

3.1

5.0

8.3

10.1

11.7

R22

0.5

1.3

3.2

5.3

8.5

13.9

16.9

19.5

R404A

0.4

1.0

2.3

3.9

6.2

10.1

12.3

14.2

R407C

0.5

1.4

3.5

5.7

9.2

15.0

18.3

21.1

R410A

0.6

1.5

3.7

6.2

9.9

16.2

19.7

22.8

R507

0.4

1.0

2.3

3.9

6.2

10.1

12.3

14.2

Brazing Adapter for TILE and TIS(E)


Type

Part
No.

Connection. ODF
mm

inch

TIA-M06

802 500

6.0

TIA-M10

802 501

10.0

TIA-014

802 502

1/4

TIA-038

802 503

3/8

Gasket Set

803 780

100 pieces

*Nominal capacity is based on the following conditions:


Refrigerant
R407C
R22. R134a.
R404A. R410A. R507

Evaporating
temperature
+4C dew
point

Condensing
temperature
+38C bubble p.
+43C dew point

Subcooling

+4C

+38C

1K

1K

Valve selection for other operating conditions see page 180, quick selection
tables on page 168 or Excel based Alco Selection Tool (download from
www.emersonclimate.eu).

166

TI Valve bodies
Refrigerant

without cage and nut

Outlet/ Equalizer
Connection

Type

Part No.

Type

external Equalizer
Brazing
stainless steel

R404A /
R507

Brazing
copper

Flare

Brazing
stainless steel

R134a

Brazing
copper

Flare

Brazing
stainless steel
R407C

Brazing
copper
Flare

Brazing
stainless steel

R22

Brazing
copper

Flare

R410A

Brazing
stainless steel

MOP
C

Evaporating
temperature
range C

internal Equalizer

TILE-SW (12mm)

802465

TILE-SW (1/2)

802466

TISE-SW (12mm)

802462

TIS-SW (12mm)

802461

TISE-SW (1/2)

802464

TIS-SW (1/2)

802463

TISE-SAD10 (1/2)

802479

TIS-SAD10 (1/2)

802478

+10

TISE-SW75 (12mm)

802471

-45 ... -3

TISE-SW75 (1/2)

802472

-45 ... -3

TISE-SAD-20 (12mm)

802474

-20

-45 ... -27

TISE-SAD-20 (1/2)

802475

TIE-SW

802460

TI-SW

TIE-SAD10

802477

TIE-SW75

802470

TIE-SAD-20

TILE-MW (12mm)

-45 ... +20

-45 ... +20

-45 ... +20


-45 ... +20
-45 ...

-20

-45 ... -27

802459

-45 ... +20

TI-SAD10

802476

+10

TI-SW75

802469

-45 ... -3

802473

-20

-45 ... -27

802451

-45 ... +20

-45 ... +20

-45 ... +20

-45 ...

TILE-MW (1/2)

802452

TISE-MW (12 mm)

802448

TIS-MW (12 mm)

802447

TISE-MW (1/2)

802450

TIS-MW (1/2)

802449

-45 ... +20

TISE-MW55 (12mm)

802457

+14

-45 ... +11

TISE-MW55 (1/2)

802458

+14

-45 ... +11

TIE-MW

802446

TI-MW

802445

-45 ... +20

TIE-MW55

802456

TI-MW55

802455

+14

-45 ... +11

TILE-NW (12mm)

802486

-45 ... +20

TILE-NW (1/2)

802485

-45 ... +20

TISE-NW (12mm)

802438

TIS-NW (12mm)

802437

-45 ... +20

TISE-NW (1/2)

802440

TIS-NW (1/2)

802439

-45 ... +20

TIE-NW

802436

TI-NW

802435

-45 ... +20

TILE-HW (12mm)

802426

-45 ... +20

TILE-HW (1/2)

802427

-45 ... +20

TISE-HW (12mm)

802423

TIS-HW (12mm)

802422

-45 ... +20

TISE-HW (1/2)

802425

TIS-HW (1/2)

802424

TISE-HW100 (12mm)

802431

-45 ... +20

+15

-45 ... +13

+15

-45 ... +13

-45 ... +20

TISE-HW100 (1/2)

802432

TIE-HW

802421

TIE-HAD10

802430

+10

TILE-ZW (12mm)

802488

TI-HW

802420

-45 ...

-35 ... +20

TILE-ZW (1/2)

802489

-35 ... +20

TILE-ZW175 (12mm)

802490

+16.4

-35 ... +15

TILE-ZW175 (1/2)

802491

+16.4

-35 ... +15

Inlet:

Flare 5/8-18UNF for 6mm, 8mm., 10mm, 1/4, 5/16 and 3/8 tubes

Outlet:

Flare 3/4-16UNF for 12mm and 1/2 tubes.


Solder metric: ODF for 12mm tubes. Solder inch: ODF for 1/2 tubes
Flare 7/16-20UNF for 6mm and 1/4 tubes.
Solder metric: ODF for 6mm tubes. Solder inch: ODF for 1/4 tubes

Ext. Equalizer:

Part No.

167

Quick Selection Tables


Published capacity data at 1 K subcooling at the inlet of the
expansion valve and 1.5 bar pressure drop in the refrigeration
system. For proper valve selection especially in case of high
pressure drops. we recommend the use of correction factors
(see page 180).

Condensing
Temperature
C

To facilate valve dimensioning for other than the standard conditions Emerson Climate Technologies offers an Excel based Alco
Selection Tool (www.emersonclimate.eu).

Capacity (kW) Valve Type TI - M.


Evaporating Temperature (C)

R134a

Cage
Size

30

20

10

-5

-10

-15

-20

-25

-30

0.23

0.27

0.29

0.29

0.30

0.30

0.30

0.26

0.22

0.19

0.16

TIO-00X

0.60

0.71

0.76

0.78

0.79

0.79

0.79

0.68

0.59

0.50

0.43

TIO-000

1.42

1.68

1.81

1.85

1.87

1.88

1.87

1.63

1.39

1.20

1.01

TIO-001

2.32

2.74

2.96

3.02

3.05

3.07

3.06

2.65

2.27

1.95

1.66

TIO-002

3.74

4.42

4.77

7.87

4.92

4.94

4.93

4.28

3.66

3.15

2.67

TIO-003

6.21

7.34

7.93

8.08

8.17

8.21

8.19

7.10

6.08

5.23

4.43

TIO-004

7.56

8.93

9.64

9.84

9.95

9.99

9.97

8.64

7.40

6.36

5.39

TIO-005

8.76

10.34

11.17

11.40

11.52

11.57

11.55

10.01

8.57

7.37

6.25

TIO-006

0.12

0.21

0.25

0.26

0.27

0.28

0.28

0.25

0.21

0.18

0.16

TIO-00X

0.33

0.56

0.67

0.67

0.73

0.74

0.75

0.66

0.57

0.49

0.42

TIO-000

0.79

1.34

1.60

1.60

1.73

1.76

1.78

1.56

1.35

1.17

1.00

TIO-001

1.29

2.18

2.60

2.73

2.82

2.88

2.91

2.55

2.20

1.91

1.63

TIO-002

2.08

3.52

4.20

4.40

4.55

4.64

4.69

4.11

3.56

3.08

2.63

TIO-003

3.45

5.84

6.97

7.31

7.55

7.70

7.79

6.83

5.90

5.12

4.37

TIO-004

4.19

7.10

8.48

8.90

9.19

9.38

9.48

8.31

7.18

6.23

5.32

TIO-005

4.86

8.23

9..83

10.31

10.64

10.86

10.98

9.63

8.32

7.22

6.16

TIO-006

0.17

0.23

0.24

0.26

0.26

0.27

0.24

0.21

0.18

0.15

TIO-00X

0.44

0.60

0.65

0.68

0.70

0.72

0.63

0.55

0.48

0.41

TIO-000

1.06

1.43

1.54

1.61

1.67

1.70

1.50

1.31

1.14

0.98

TIO-001

1.72

2.33

2.50

2.63

2.72

2.78

2.45

2.13

1.86

1.59

TIO-002

2.78

3.75

4.04

4.24

4.39

4.48

3.95

3.44

3.00

2.57

TIO-003

4.62

6.23

6.71

7.05

7.28

7.43

6.56

5.71

4.97

4.27

TIO-004

5.62

7.58

8.16

8.57

8.86

9.05

7.99

6.95

6.05

5.19

TIO-005

6.51

8.79

9.45

9.93

10.26

10.48

9.25

8.05

7.01

6.01

TIO-006

0.09

0.19

0.21

0.23

0.24

0.25

0.23

0.20

0.17

0.15

TIO-00X

0.25

0.51

0.57

0.62

0.65

0.67

0.60

0.52

0.46

0.40

TIO-000

0.60

1.20

1.35

1.46

1.54

1.59

1.42

1.25

1.09

0.94

TIO-001

0.98

1.96

2.21

2.39

2.51

2.60

2.32

2.03

1.78

1.54

TIO-002

1.58

3.16

3.57

3.85

4.05

4.19

3.74

3.28

2.87

2.48

TIO-003

2.63

5.25

5.92

6.39

6.73

6.96

6.21

5.44

4.77

4.11

TIO-004

3.20

6.39

7.20

7.78

8.19

8.47

7.56

6.62

5.81

5.00

TIO-005

3.71

7.40

8.34

9.01

9.49

9.82

8.75

7.67

6.73

5.80

TIO-006

0.14

0.18

0.20

0.22

0.23

0.21

0.18

0.16

0.14

TIO-00X

0.37

0.47

0.54

0.58

0.61

0.56

0.49

0.43

0.38

TIO-000

0.89

1.12

1.27

1.38

1.46

1.32

1.17

1.03

0.90

TIO-001

1.45

1.82

2.08

2.25

2.38

2.15

1.91

1.68

1.46

TIO-002

2.33

2.94

3.35

3.64

3.84

3.47

3.07

2.72

2.36

TIO-003

3.87

4.88

5.56

6.03

6.37

5.76

5.10

4.51

3.91

TIO-004
TIO-005

50

40

35

30

25

4.71

5.94

6.76

7.34

7.75

7.01

6.21

5.49

4.76

5..45

6.88

7.84

8.51

8.98

8.12

7.19

6.36

5.52

TIO-006

0.02

0.12

0.16

0.19

0.20

0.19

0.17

0.15

0.13

TIO-00X

0.04

0.33

0.43

0.50

0.54

0.50

0.45

0.40

0.35

TIO-000

0.10

0.77

1.02

1.18

1.29

1.19

1.07

0.96

0.84

TIO-001

0.17

1.26

1.66

1.92

2.10

1.94

1.75

1.56

1.37

TIO-002

0.27

2.04

2.68

3.10

3.39

3.13

2.82

2.52

2.20

TIO-003

0.44

3.38

4.45

5.14

5.62

5.20

4.68

4.18

3.66

TIO-004

0.54

4.11

5.41

6.25

6.84

6.33

5.69

5.09

4.45

TIO-005

0.62

4.76

6.27

7.24

7.92

7.33

6.59

5.89

5.15

TIO-006

20

168

Condensing
Temperature
C

Capacity (kW) Valve Type TI - S.


Evaporating Temperature (C)

R404A

Cage
Size

30

20

10

-5

-10

-15

-20

-25

-30

-35

-40

-45

0.27

0.32

0.34

0.35

0.35

0.35

0.34

0.30

0.25

0.22

0.18

0.15

0.13

0.10

TIO-00X

0.71

0.82

0.88

0.89

0.89

0.89

0.88

0.77

0.65

0.56

0.47

0.39

0.33

0.27

TIO-000

1.65

1.91

2.04

2.07

2.08

2.07

2.05

1.80

1.53

1.30

1.10

0.92

0.76

0.62

TIO-001

50.00

2.82

3.28

3.50

3.55

3.57

3.55

3.52

3.08

2.62

2.24

1.88

1.58

1.30

TIO-002

4.47

5.19

5.54

5.62

5.65

5.63

5.57

4.88

4.14

3.54

2.98

2.50

2.06

1.69

TIO-003

7.29

8.47

9.05

9.17

9.21

9.18

9.09

7.96

6.76

5.78

4.86

4.07

3.37

2.76

TIO-004

8.85

10.29

10.99

11.15

11.20

11.16

11.04

9.67

8.22

7.02

5.90

4.95

4.09

3.36

TIO-005

10.26

11.93

12.74

12.92

12.98

12.93

12.80

11.21

9.53

8.13

6.84

5.74

4.75

3.89

TIO-006

0.20

0.29

0.34

0.35

0.36

0.37

0.37

0.33

0.28

0.24

0.21

0.18

0.15

0.12

TIO-00X

0.51

0.75

0.87

0.91

0.93

0.95

0.95

0.84

0.73

0.63

0.54

0.46

0.38

0.32

TIO-000

1.19

1.75

2.04

2.12

2.18

2.21

2.22

1.97

1.70

1.47

1.25

1.06

0.89

0.74

TIO-001

2.03

3.00

3.49

3.64

3.73

3.78

3.80

3.38

2.91

2.52

2.14

1.82

1.53

1.27

TIO-002

3.22

4.76

5.53

5.76

5.91

5.99

6.02

5.35

4.61

3.99

3.39

2.88

2.42

2.01

TIO-003

5.25

7.76

9.02

9.40

9.64

9.78

9.83

8.73

7.52

6.50

5.54

4.70

3.94

3.28

TIO-004

6.38

9.43

10.96

11.42

11.71

11.88

11.94

10.61

9.14

7.90

6.73

5.71

4.79

3.98

TIO-005

7.40

10.93

12.71

13.23

13.58

13.77

13.84

12.30

10.59

9.16

7.80

6.62

5.55

4.62

TIO-006

0.25

0.32

0.34

0.36

0.37

0.37

0.33

0.29

0.25

0.21

0.18

0.15

0.13

TIO-00X

0.65

0.83

0.88

0.92

0.94

0.95

0.85

0.74

0.64

0.55

0.47

0.40

0.33

TIO-000

1.53

1.93

2.06

2.14

2.20

2.23

1.99

1.73

1.50

1.29

1.10

0.93

0.77

TIO-001

2.62

3.32

3.52

3.67

3.76

3.82

3.42

2.96

2.58

2.21

1.88

1.59

1.33

TIO-002

4.15

5.25

5.58

5.81

5.96

6.05

5.41

4.69

4.08

3.50

2.98

2.51

2.10

TIO-003

6.77

8.56

9.10

9.48

9.72

9.86

8.83

7.65

6.66

5.70

4.87

4.10

3.43

TIO-004

8.22

10.41

11.06

11.51

11.81

11.98

10.73

9.30

8.09

6.93

5.92

4.99

4.17

TIO-005

9.53

12.06

12.82

13.35

13.69

13.89

12.44

10.78

9.38

8.03

6.86

5.78

4.83

TIO-006

0.19

0.29

0.32

0.34

0.36

0.36

0.33

0.29

0.25

0.22

0.19

0.16

0.13

TIO-00X

0.49

0.75

0.83

0.88

0.91

0.94

0.85

0.74

0.65

0.56

0.48

0.41

0.34

TIO-000

1.15

1.75

1.93

2.05

2.13

2.19

1.98

1.73

1.51

1.30

1.12

0.95

0.79

TIO-001

1.97

3.01

3.30

3.51

3.66

3.75

3.39

2.96

2.59

2.23

1.92

1.62

1.36

TIO-002

3.13

4.76

5.23

5.56

5.79

5.94

5.36

4.69

4.10

3.53

3.03

2.57

2.16

TIO-003

5.10

7.77

8.53

9.07

9.44

9.69

8.75

7.65

6.70

5.77

4.95

4.19

3.52

TIO-004

6.20

9.44

10.36

11.02

11.48

11.77

10.63

9.29

8.14

7.01

6.01

5.09

4.27

TIO-005

7.18

10.94

12.01

12.77

13.30

13.65

12.33

10.77

9.43

8.12

6.97

5.90

4.95

TIO-006

0.25

0.29

0.32

0.34

0.35

0.32

0.28

0.25

0.22

0.19

0.16

0.13

TIO-00X

0.63

0.74

0.81

0.86

0.90

0.82

0.73

0.64

0.55

0.48

0.41

0.34

TIO-000

1.48

1.72

1.90

2.02

2.10

1.92

1.69

1.49

1.29

1.12

0.95

0.80

TIO-001

2.53

2.95

3.25

3.46

3.60

3.29

2.90

2.56

2.22

1.91

1.63

1.37

TIO-002

4.01

4.68

5.14

5.48

5.71

5.21

4.60

4.06

3.51

3.03

2.58

2.17

TIO-003

6.54

7.63

8.39

8.94

9.31

8.51

7.50

6.62

5.73

4.95

4.21

3.55

TIO-004

7.95

9.27

10.20

10.86

11.31

10.34

9.11

8.04

6.96

6.01

5.11

4.31

TIO-005

9.22

10.75

11.82

12.59

13.11

11.98

10.56

9.32

8.07

6.97

5.93

5.00

TIO-006

0.17

0.24

0.28

0.31

0.33

0.30

0.27

0.24

0.21

0.18

0.16

0.13

TIO-00X

0.44

0.61

0.72

0.79

0.84

0.78

0.70

0.62

0.54

0.47

0.40

0.34

TIO-000

1.04

1.42

1.67

1.85

1.97

1.83

1.63

1.45

1.27

1.10

0.94

0.80

TIO-001

1.78

2.44

2.87

3.16

3.37

3.13

2.79

2.49

2.17

1.88

1.61

1.36

TIO-002

2.82

3.86

4.54

5.01

5.34

4.96

4.42

3.94

3.44

2.98

2.55

2.16

TIO-003

4.59

6.30

7.41

8.17

8.71

8.09

7.21

6.42

5.61

4.87

4.16

3.53

TIO-004

5.58

7.66

9.00

9.93

10.58

9.83

8.76

7.80

6.81

5.91

5.06

4.28

TIO-005

6.47

8.88

10.43

11.51

12.27

11.39

10.16

9.05

7.90

6.86

5.86

4.97

TIO-006

50

40

35

30

25

20

169

Condensing
dew point
C

54

45

40

35

30

26

170

Temperature
bubble point
C

Capacity (kW) Valve Type TI - N.


Evaporating Temperature (C)

R407C

Cage Size

20

10

-5

-10

-15

-20

-25

0.49

0.52

0.52

0.53

0.53

0.53

0.46

0.38

0.32

TIO-00X

1.27

1.34

1.36

1.37

1.37

1.36

1.19

1.00

0.83

TIO-000

3.17

3.35

3.39

3.42

3.42

3.41

2.99

2.49

2.07

TIO-001

5.16

5.45

5.53

5.57

5.57

5.55

4.86

4.06

3.37

TIO-002

8.33

8.80

8.92

8.98

9.00

8.96

7.85

6.55

5.44

TIO-003

13.58

14.35

14.55

14.65

14.67

14.61

12.80

10.69

8.87

TIO-004

16.57

17.50

17.75

17.87

17.89

17.82

15.61

13.04

10.82

TIO-005

19.11

20.18

20.46

20.60

20.63

20.55

18.00

15.03

12.47

TIO-006

0.44

0.49

0.51

0.52

0.53

0.53

0.47

0.39

0.33

TIO-00X

1.14

1.28

1.32

1.34

1.36

1.37

1.21

1.02

0.85

TIO-000

2.86

3.19

3.29

3.36

3.40

3.42

3.02

2.54

2.13

TIO-001

4.66

5.19

5.36

5.47

5.54

5.58

4.93

4.14

3.46

TIO-002

7.52

8.38

8.65

8.83

8.95

9.00

7.95

6.69

5.59

TIO-003

12.25

13.66

14.10

14.40

14.58

14.67

12.96

10.91

9.11

TIO-004

14.95

16.67

17.20

17.57

17.79

17.90

15.82

13.31

11.12

TIO-005

17.24

19.22

19.83

20.25

20.52

20.64

18.24

15.34

12.82

TIO-006

0.40

0.47

0.49

0.50

0.51

0.52

0.46

0.39

0.33

TIO-00X

1.03

1.21

1.26

1.30

1.33

1.34

1.19

1.01

0.85

TIO-000

2.58

3.02

3.15

3.25

3.32

3.36

2.99

2.52

2.12

TIO-001

4.20

4.91

5.14

5.30

5.41

5.47

4.86

4.11

3.45

TIO-002

6.78

7.93

8.29

8.55

8.73

8.84

7.85

6.63

5.56

TIO-003

11.06

12.93

13.52

13.94

14.23

14.41

12.79

10.81

9.07

TIO-004

13.49

15.77

16.49

17.01

17.36

17.58

15.61

13.19

11.06

TIO-005

15.56

18.19

19.02

19.61

20.02

20.27

18.00

15.21

12.75

TIO-006

0.34

0.43

0.46

0.48

0.49

0.50

0.45

0.38

0.32

TIO-00X

0.88

1.11

1.18

1.24

1.28

1.30

1.16

0.99

0.83

TIO-000

2.19

2.78

2.96

3.09

3.19

3.25

2.91

2.47

2.08

TIO-001

3.57

4.53

4.82

5.04

5.20

5.30

4.74

4.02

3.39

TIO-002

5.76

7.30

7.78

8.13

8.39

8.56

7.64

6.49

5.47

TIO-003

9.39

11.91

12.69

13.26

13.67

13.95

12.46

10.58

8.92

TIO-004

11.46

14.53

15.48

16.18

16.68

17.02

15.21

12.91

10.88

TIO-005

13.22

16.75

17.85

18.66

19.23

19.62

17.53

14.89

12.54

TIO-006

0.38

0.42

0.44

0.46

0.48

0.43

0.37

0.31

TIO-00X

0.98

1.08

1.15

1.21

1.24

1.12

0.96

0.81

TIO-000

2.46

2.70

2.88

3.01

3.11

2.80

2.39

2.02

TIO-001

4.01

4.40

4.70

4.91

5.06

4.55

3.89

3.29

TIO-002

50

40

35

30

25
6.47

7.11

7.58

7.92

8.16

7.35

6.28

5.32

TIO-003

10.55

11.59

12.36

12.91

13.31

11.98

10.24

8.67

TIO-004

12.87

14.14

15.07

15.75

16.24

14.62

12.49

10.58

TIO-005

14.84

16.31

17.38

18.17

18.72

16.86

14.40

12.19

TIO-006

0.37

0.40

0.43

0.45

0.41

0.35

0.30

TIO-00X

0.95

1.04

1.11

1.16

1.06

0.91

0.78

TIO-000

2.37

2.61

2.78

2.91

2.65

2.28

1.94

TIO-001

3.86

4.25

4.54

4.74

4.31

3.71

3.16

TIO-002

6.23

6.86

7.32

7.65

6.96

6.00

5.11

TIO-003

10.16

11.19

11.93

12.47

11.35

9.77

8.33

TIO-004

12.40

13.65

14.56

15.22

13.85

11.92

10.16

TIO-005

14.30

15.74

16.79

17.55

15.97

13.75

11.71

TIO-006

20

Condensing
Temperature
C

Capacity (kW) Valve Type TI - Z.


Evaporating Temperature (C)

R410A

Cage
Size

+15

+10

+5

-5

-10

-15

-20

-25

-30

-35

-40

-45

0.53

0.55

0.57

0.58

0.59

0.60

0.53

0.47

0.40

0.33

0.28

0.23

0.20

TIO-00X

1.38

1.44

1.49

1.52

1.54

1.56

1.39

1.21

1.03

0.87

0.73

0.61

0.51

TIO-000

3.40

3.55

3.66

3.74

3.80

3.84

3.41

2.98

2.54

2.14

1.79

1.49

1.25

TIO-001

5.64

5.87

6.06

6.20

6.29

6.36

5.65

4.94

4.21

3.54

2.96

2.48

2.08

TIO-002

9.04

9.42

9.72

9.94

10.09

10.20

9.06

7.92

6.75

5.68

4.75

3.97

3.33

TIO-003

14.79

15.41

15.89

16.25

16.51

16.67

14.82

12.94

11.03

9.28

7.76

6.49

5.44

TIO-004

17.98

18.73

19.32

19.76

20.07

20.27

18.02

15.74

13.42

11.28

9.44

7.89

6.62

TIO-005

20.75

21.61

22.29

22.79

23.16

23.39

20.79

18.16

15.48

13.02

10.89

9.11

7.63

TIO-006

0.49

0.53

0.55

0.58

0.59

0.61

0.54

0.48

0.41

0.35

0.29

0.25

0.21

TIO-00X

1.28

1.37

1.44

1.50

1.54

1.58

1.41

1.24

1.07

0.90

0.76

0.64

0.54

TIO-000

3.14

3.37

3.55

3.69

3.80

3.88

3.48

3.06

2.63

2.22

1.87

1.57

1.32

TIO-001

5.20

5.58

5.88

6.11

6.29

6.42

5.76

5.07

4.35

3.68

3.10

2.60

2.19

TIO-002

8.35

8.95

9.43

9.81

10.09

10.30

9.24

8.13

6.98

5.91

4.97

4.18

3.52

TIO-003

13.65

14.64

15.42

16.04

16.50

16.85

15.11

13.30

11.41

9.66

8.13

6.83

5.76

TIO-004

16.60

17.80

18.75

19.50

20.06

20.48

18.37

16.17

13.88

11.75

9.88

8.31

7.00

TIO-005

19.15

20.54

21.64

22.50

23.15

23.64

21.20

18.66

16.01

13.55

11.40

9.58

8.07

TIO-006

0.45

0.49

0.53

0.56

0.58

0.60

0.54

0.47

0.41

0.35

0.29

0.25

0.21

TIO-00X

1.17

1.28

1.38

1.45

1.51

1.55

1.40

1.23

1.06

0.90

0.76

0.64

0.54

TIO-000

2.87

3.16

3.39

3.57

3.70

3.81

3.44

3.04

2.62

2.22

1.88

1.58

1.34

TIO-001

4.75

5.23

5.61

5.91

6.14

6.31

5.69

5.03

4.34

3.68

3.11

2.62

2.21

TIO-002

7.62

8.39

9.00

9.47

9.84

10.12

9.13

8.07

6.96

5.91

4.99

4.20

3.55

TIO-003

12.46

13.73

14.72

15.49

16.09

16.55

14.93

13.20

11.38

9.66

8.15

6.87

5.80

TIO-004

15.15

16.69

17.89

18.84

19.57

20.12

18.15

16.05

13.83

11.75

9.91

8.35

7.05

TIO-005

17.48

19.26

20.65

21.73

22.58

23.22

20.94

18.52

15.96

13.55

11.44

9.64

8.14

TIO-006

0.39

0.45

0.49

0.53

0.55

0.58

0.52

0.47

0.40

0.34

0.29

0.25

0.21

TIO-00X

1.00

1.16

1.28

1.37

1.44

1.50

1.36

1.21

1.05

0.89

0.76

0.64

0.54

TIO-000

2.47

2.86

3.15

3.37

3.55

3.69

3.35

2.98

2.58

2.20

1.86

1.57

1.33

TIO-001

4.10

4.73

5.21

5.59

5.88

6.10

5.55

4.93

4.27

3.64

3.08

2.61

2.21

TIO-002

6.57

7.59

8.36

8.96

9.43

9.79

8.89

7.91

6.85

5.84

4.94

4.18

3.54

TIO-003

10.74

12.41

13.67

14.66

15.42

16.01

14.54

12.94

11.20

9.55

8.09

6.83

5.79

TIO-004

13.06

15.09

16.63

17.82

18.75

19.46

17.68

15.73

13.62

11.61

9.83

8.31

7.04

TIO-005

15.07

17.41

19.18

20.56

21.63

22.46

20.40

18.15

15.71

13.40

11.34

9.59

8.12

TIO-006

0.30

0.38

0.44

0.49

0.52

0.55

0.50

0.45

0.39

0.34

0.29

0.24

0.21

TIO-00X

0.77

0.99

1.15

1.26

1.35

1.42

1.31

1.17

1.02

0.87

0.74

0.63

0.53

TIO-000

1.89

2.43

2.82

3.11

3.33

3.50

3.21

2.88

2.51

2.15

1.83

1.55

1.32

TIO-001

3.13

4.03

4.67

5.15

5.52

5.80

5.32

4.77

4.16

3.56

3.03

2.57

2.18

TIO-002

50

40

35

30

25
5.03

6.46

7.49

8.26

8.85

9.31

8.54

7.65

6.66

5.71

4.85

4.11

3.49

TIO-003

8.22

10.57

12.24

13.50

14.47

15.22

13.97

12.51

10.90

9.34

7.93

6.73

5.71

TIO-004

10.00

12.85

14.89

16.42

17.60

18.51

16.98

15.22

13.25

11.35

9.65

8.18

6.95

TIO-005

11.53

14.83

17.18

18.95

20.31

21.36

19.59

17.56

15.29

13.10

11.13

9.44

8.01

TIO-006

0.13

0.28

0.37

0.43

0.48

0.51

0.47

0.43

0.38

0.32

0.28

0.24

0.20

TIO-00X

0.33

0.74

0.96

1.12

1.24

1.33

1.23

1.12

0.98

0.84

0.72

0.61

0.52

TIO-000

0.82

1.82

2.37

2.76

3.04

3.26

3.04

2.75

2.41

2.08

1.77

1.51

1.29

TIO-001

1.35

3.02

3.93

4.57

5.04

5.41

5.03

4.55

3.99

3.44

2.94

2.50

2.13

TIO-002

2.17

4.84

6.30

7.32

8.09

8.67

8.06

7.30

6.40

5.52

4.71

4.01

3.42

TIO-003

3.55

7.91

10.30

11.98

13.23

14.18

13.18

11.93

10.47

9.02

7.70

6.56

5.59

TIO-004

20

4.32

9.62

12.52

14.56

16.08

17.24

16.03

14.51

12.73

10.97

9.36

7.97

6.79

TIO-005

4.98

11.10

14.45

16.80

18.55

19.89

18.50

16.74

14.68

12.65

10.81

9.20

7.84

TIO-006

171

Condensing
Temperature
C

Capacity (kW) Valve Type TI - S.


Evaporating Temperature (C)

R507

Cage
Size

30

20

10

-5

-10

-15

-20

-25

-30

-35

-40

-45

0.29

0.34

0.36

0.37

0.37

0.37

0.37

0.32

0.27

0.23

0.19

0.16

0.13

0.11

TIO-00X

0.73

0.85

0.91

0.92

0.93

0.93

0.92

0.80

0.68

0.58

0.49

0.40

0.33

0.26

TIO-000

1.68

1.95

2.09

2.12

2.13

2.13

2.11

1.83

1.57

1.33

1.12

0.92

0.76

0.61

TIO-001

2.85

3.31

3.54

3.59

3.62

3.61

3.58

3.10

2.66

2.26

1.89

1.57

1.28

1.03

TIO-002

4.54

5.26

5.63

5.71

5.75

5.74

5.69

4.93

4.23

3.59

3.01

2.49

2.04

1.64

TIO-003

50
7.39

8.57

9.17

9.31

9.36

9.35

9.28

8.04

6.88

5.85

4.90

4.06

3.32

2.67

TIO-004

9.00

10.44

11.16

11.33

11.40

11.39

11.30

9.79

8.38

7.12

5.97

4.94

4.04

3.26

TIO-005

10.39

12.05

12.89

13.08

13.16

13.15

13.04

11.31

9.68

8.22

6.89

5.70

4.66

3.76

TIO-006

0.21

0.31

0.36

0.37

0.38

0.39

0.39

0.34

0.30

0.26

0.22

0.18

0.15

0.12

TIO-00X

0.52

0.77

0.89

0.93

0.96

0.97

0.98

0.86

0.75

0.64

0.54

0.46

0.38

0.31

TIO-000

1.20

1.77

2.05

2.14

2.20

2.23

2.25

1.98

1.71

1.47

1.25

1.05

0.87

0.71

TIO-001

2.04

3.00

3.48

3.63

3.73

3.79

3.82

3.35

2.91

2.50

2.12

1.78

1.47

1.20

TIO-002

3.24

4.76

5.54

5.77

5.93

6.02

6.07

5.33

4.62

3.97

3.37

2.82

2.34

1.91

TIO-003

5.28

7.76

9.02

9.40

9.66

9.81

9.88

8.68

7.53

6.47

5.49

4.60

3.80

3.10

TIO-004

6.43

9.45

10.99

11.45

11.76

11.95

12.04

10.57

9.17

7.88

6.68

5.60

4.63

3.78

TIO-005

7.42

10.91

12.68

13.22

13.58

13.79

13.90

12.20

10.59

9.10

7.72

6.46

5.35

4.36

TIO-006

0.27

0.34

0.36

0.37

0.38

0.39

0.35

0.30

0.26

0.22

0.19

0.16

0.13

TIO-00X

0.67

0.84

0.90

0.94

0.96

0.98

0.86

0.75

0.65

0.56

0.47

0.39

0.32

TIO-000

1.53

1.94

2.06

2.15

2.21

2.25

1.99

1.74

1.50

1.28

1.08

0.90

0.73

TIO-001

2.60

3.29

3.50

3.65

6.75

3.81

3.37

2.94

2.55

2.17

1.83

1.52

1.25

TIO-002

4.14

5.23

5.56

5.80

5.96

6.06

5.36

4.68

4.05

3.45

2.90

2.41

1.98

TIO-003

6.74

8.52

9.06

9.45

9.71

9.87

8.73

7.62

6.59

5.62

4.73

3.93

3.23

TIO-004

8.21

10.38

11.04

11.50

11.82

12.02

10.63

9.28

8.03

6.84

5.76

4.79

3.93

TIO-005

9.47

11.98

12.74

13.28

13.65

13.87

12.27

10.72

9.27

7.90

6.65

5.53

4.54

TIO-006

0.20

0.31

0.34

0.36

0.37

0.38

0.34

0.30

0.26

0.22

0.19

0.16

0.13

TIO-00X

0.50

0.76

0.84

0.89

0.93

0.96

0.85

0.75

0.65

0.56

0.47

0.40

0.33

TIO-000

1.16

1.75

1.93

2.05

2.14

2.20

1.96

1.73

1.50

1.29

1.09

0.91

0.75

TIO-001

1.96

2.98

3.27

3.48

3.63

3.73

3.33

2.93

2.55

2.19

1.85

1.54

1.27

TIO-002

3.12

4.73

5.19

5.53

5.77

5.93

5.29

4.66

4.05

3.47

2.94

2.45

2.02

TIO-003

5.08

7.71

8.46

9.01

9.40

9.66

8.62

7.59

6.60

5.66

4.79

4.00

3.29

TIO-004

6.18

9.38

10.30

10.97

11.44

11.76

10.50

9.24

8.04

6.89

5.83

4.87

4.01

TIO-005

7.14

10.83

11.90

12.66

13.21

13.58

12.12

10.67

9.28

7.96

6.73

5.62

4.63

TIO-006

0.26

0.30

0.33

0.35

0.37

0.33

0.29

0.26

0.22

0.19

0.16

0.13

TIO-00X

0.64

0.75

0.82

0.88

0.92

0.83

0.73

0.64

0.56

0.47

0.40

0.33

TIO-000

1.48

1.72

1.90

2.02

2.11

1.90

1.69

1.48

1.28

1.09

0.91

0.75

TIO-001

2.50

2.92

3.21

3.43

3.58

3.23

2.87

2.51

2.17

1.84

1.55

1.28

TIO-002

3.98

4.64

5.11

5.45

5.68

5.13

4.56

3.99

3.45

2.93

2.46

2.03

TIO-003

6.48

7.56

8.32

8.87

9.26

8.36

7.42

6.51

5.61

4.77

4.01

3.32

TIO-004

7.89

9.20

10.13

10.80

11.28

10.18

9.04

7.92

6.84

5.82

4.88

4.04

TIO-005

9.11

10.63

11.70

12.47

13.02

11.76

10.44

9.15

7.89

6.71

5.63

4.66

TIO-006

0.18

0.25

0.29

0.32

0.34

0.31

0.28

0.25

0.22

0.19

0.16

0.13

TIO-00X

0.45

0.62

0.73

0.80

0.86

0.79

0.71

0.63

0.54

0.46

0.39

0.33

TIO-000

1.04

1.42

1.67

1.85

1.97

1.81

1.63

1.44

1.25

1.07

0.90

0.75

TIO-001

1.76

2.41

2.84

3.13

3.34

3.07

2.76

2.44

2.12

1.81

1.53

1.27

TIO-002

2.80

3.84

4.51

4.98

5.32

4.88

4.38

3.88

3.37

2.88

2.43

2.02

TIO-003

4.57

6.25

7.34

8.11

8.66

7.95

7.14

6.31

5.49

4.70

3.96

3.29

TIO-004

5.56

7.61

8.94

9.88

10.55

9.68

8.69

7.69

6.68

5.72

4.82

4.01

TIO-005

6.42

8.78

10.32

11.40

12.18

11.17

10.04

8.88

7.71

6.60

5.57

4.63

TIO-006

40

35

30

25

20

172

Condensing
Temperature
C

Capacity (kW) Valve Type TI - H.


Evaporating Temperature (C)

R22

Cage
Size

30

20

10

-5

-10

-15

-20

-25

-30

-35

-40

-45

0.38

0.45

0.50

0.51

0.52

0.53

0.53

0.46

0.41

0.35

0.30

0.26

0.22

0.19

TIO-00X

0.98

1.17

1.29

1.33

1.35

1.38

1.36

1.20

1.05

0.91

0.78

0.66

0.57

0.48

TIO-000

2.40

2.86

3.16

3.26

3.32

3.39

3.33

2.95

2.58

2.24

1.91

1.62

1.40

1.19

TIO-001

4.03

4.78

5.29

4.47

5.56

5.67

5.57

4.95

4.32

3.75

3.20

2.72

2.35

2.00

TIO-002

6.41

7.64

8.42

8.70

8.85

9.03

8.87

7.88

6.87

5.97

5.10

4.34

3.45

3.18

TIO-003

10.50

12.51

13.79

14.26

14.50

14.80

14.53

12.90

11.26

9.79

8.35

7.10

6.14

5.21

TIO-004

12.80

15.24

16.81

17.37

17.67

18.03

17.70

15.72

13.72

11.93

10.18

8.66

7.49

6.35

TIO-005

14.76

17.58

19.38

20.04

20.38

20.79

20.42

18.14

15.82

13.76

11.74

9.98

8.64

7.32

TIO-006

0.24

0.37

0.44

0.46

0.48

0.50

0.49

0.44

0.39

0.34

0.29

0.25

0.22

0.18

TIO-00X

0.61

0.95

1.14

1.20

1.25

1.29

1.27

1.15

1.01

0.88

0.75

0.64

0.56

0.47

TIO-000

1.51

2.33

2.78

2.94

3.07

3.17

3.12

2.82

2.47

2.16

1.85

1.58

1.38

1.17

TIO-001

2.52

3.90

4.66

4.92

5.13

5.30

5.23

4.73

4.14

3.62

3.10

2.65

2.31

1.96

TIO-002

4.02

6.21

7.42

7.84

8.18

8.44

8.33

7.53

6.59

5.76

4.94

4.23

3.68

3.12

TIO-003

6.59

10.17

12.16

12.85

13.39

13.83

13.65

12.33

10.79

9.44

8.10

6.92

6.03

5.12

TIO-004

8.03

12.40

14.82

15.65

16.32

16.85

16.63

15.03

13.15

11.50

9.87

8.44

7.35

6.23

TIO-005

9.26

14.30

17.09

18.05

18.82

19.43

19.18

17.33

15.17

13.26

11.38

9.73

8.48

7.19

TIO-006

0.30

0.40

0.43

0.45

0.47

0.48

0.43

0.38

0.33

0.29

0.24

0.21

0.18

TIO-00X

0.79

1.03

1.11

1.17

1.22

1.23

1.11

0.98

0.85

0.74

0.63

0.55

0.47

TIO-000

1.93

2.53

2.72

2.88

3.00

3.01

2.71

2.40

2.09

1.81

1.55

1.35

1.15

TIO-001

3.24

4.23

4.56

4.82

5.02

5.03

4.54

4.02

3.50

3.03

2.60

2.27

1.93

TIO-002

5.16

6.74

7.27

7.68

8.00

8.01

7.23

6.40

5.57

4.83

4.14

3.61

3.07

TIO-003

8.45

11.04

11.90

12.58

13.11

13.13

11.85

10.49

9.13

7.92

6.78

5.92

5.03

TIO-004

10.30

13.46

14.50

15.32

15.97

16.00

14.44

12.78

11.12

9.65

8.27

7.21

6.13

TIO-005

11.87

15.52

16.73

17.67

18.42

18.45

16.65

14.74

12.83

11.13

9.53

8.32

7.07

TIO-006

0.21

0.34

0.38

0.41

0.44

0.44

0.41

0.36

0.31

0.27

0.24

0.21

0.18

TIO-00X

0.55

0.89

0.99

1.07

1.13

1.15

1.05

0.93

0.81

0.70

0.61

0.53

0.46

TIO-000

1.35

2.19

2.44

2.63

2.78

2.81

2.57

2.29

1.99

1.72

1.50

1.31

1.12

TIO-001

2.26

3.67

4.09

4.41

4.66

4.71

4.30

3.83

3.33

2.88

2.52

2.20

1.88

TIO-002

3.59

5.84

6.51

7.02

7.42

7.50

6.84

6.10

5.30

4.59

4.01

3.51

2.99

TIO-003

5.89

9.56

10.66

11.50

12.16

12.28

11.21

10.00

8.68

7.51

6.57

5.75

4.90

TIO-004

7.18

11.65

12.99

14.02

14.81

14.97

13.66

12.18

10.58

9.16

8.01

7.01

5.98

TIO-005

8.28

13.44

14.98

16.16

17.08

17.26

15.76

14.05

12.20

10.56

9.24

8.08

6.89

TIO-006

0.28

0.33

0.38

0.40

0.41

0.38

0.34

0.30

0.26

0.23

0.20

0.17

TIO-00X

0.71

0.85

0.97

1.04

1.07

0.98

0.88

0.78

0.68

0.59

0.51

0.44

TIO-000

1.76

2.10

2.37

2.56

2.62

2.40

2.16

1.91

1.67

1.44

1.26

1.08

TIO-001

2.94

3.51

3.97

4.29

4.39

4.03

3.62

3.21

2.79

2.42

2.12

1.81

TIO-002

4.68

5.59

6.33

6.84

7.00

6.41

5.77

5.11

4.45

3.85

3.37

2.88

TIO-003

7.67

9.16

10.36

11.20

11.46

10.50

9.46

8.37

7.29

6.31

5.52

4.72

TIO-004

50

40

35

30

25

9.35

11.16

12.63

13.64

13.96

12.80

11.52

10.19

8.89

7.69

6.73

5.75

TIO-005

10.79

12.88

14.57

15.74

16.11

14.76

13.29

11.76

10.25

8.87

7.76

6.64

TIO-006

0.18

0.26

0.31

0.35

0.38

0.35

0.32

0.28

0.25

0.22

0.19

0.16

TIO-00X

0.45

0.67

0.81

0.91

0.97

0.91

0.83

0.73

0.64

0.56

0.49

0.42

TIO-000

1.12

1.65

2.00

2.24

2.38

2.22

2.03

1.79

1.58

1.37

1.21

1.04

TIO-001

1.87

2.77

3.34

3.76

3.98

3.72

3.39

3.00

2.65

2.30

2.02

1.74

TIO-002

2.98

4.41

5.33

5.99

6.34

5.92

5.40

4.78

4.22

3.66

3.22

2.77

TIO-003

4.88

7.22

8.72

9.80

10.38

9.70

8.85

7.84

6.91

6.00

5.28

4.54

TIO-004

5.95

8.80

10.63

11.95

12.65

11.83

10.79

9.55

8.42

7.31

6.44

5.53

TIO-005

6.86

10.15

12.26

13.78

14.59

13.64

12.44

11.02

9.72

8.43

7.42

6.38

TIO-006

20

173

Thermo-Expansion Valve Series TX3


for OEM use, hermetic Design
Features
Hermetic design with solder connections
Internal or external equalizer
External superheat adjustment
Large diaphragm eliminates disturbances to the valve and
provides smoother valve control
Very compact size
Version with internal check valve eliminates external check
valve for heat pump applications
Capillary tube length 1.5m
PS: 45bar. TS: -45 ... +120C
Packaging units with 24 pieces, no single packs

TX3

MOP
MOP
(bar)

Upper limit of Evaporating Temperature Range


R134a

R22

R407C

2.3
3.3

R404A

R410A

-18C

R507
-18.7C

+11C

6.4

+13C

+14.5C

12.9

+17C

Pressures are given in gauge pressure.

Selection Charts
R134a
less MOP

with Standard-MOP

Nominal
Capacity

Type

Part No.

Type

Part No.

0.6

TX3-M01

801765M

TX3-M11

801777M

1.8

TX3-M02

801766M

TX3-M12

801778M

2.8

TX3-M03

801767M

Equalizer

Inlet x Outlet
Solder/ODF

Internal

1/4 x 3/8

Internal

1/4 x 3/8

Internal

1/4 x 3/8

4.0

TX3-M04

801768M

Internal

3/8 x 1/2

1.8

TX3-M22

801769M

TX3-M32

801781M

Ext. 1/4

1/4 x 3/8

2.8

TX3-M23

801770M

TX3-M33

801782M

Ext. 1/4

1/4 x 3/8

4.0

TX3-M24

801771M

TX3-M34

801783M

Ext. 1/4

3/8 x 1/2

6.1

TX3-M25

801772M

TX3-M35

801784M

Ext. 1/4

3/8 x 1/2

8.3

TX3-M26

801773M

TX3-M36

801785M

Ext. 1/4

3/8 x 1/2

10.2

TX3-M27

801774M

TX3-M37

801786M

Ext. 1/4

1/2 x 5/8

12.1

TX3-M28

801775M

TX3-M38

801787M

Ext. 1/4

1/2 x 5/8

16.5

TX3-M29

801776M

TX3-M39

801788M

Ext. 1/4

1/2 x 5/8

Equalizer

Inlet x Outlet
Solder/ODF

Internal

3/8 x 1/2

R22
less MOP

with Standard-MOP

Nominal
Capacity

Type

Part No.

5.2

TX3-H04

801729M

2.3

TX3-H22

801739M

Ext. 1/4

1/4 x 3/8

3.6

TX3-H23

801740M

TX3-H33

801749M

Ext. 1/4

1/4 x 3/8

5.2

TX3-H24

801741M

TX3-H34

801750M

Ext. 1/4

3/8 x 1/2

7.8

TX3-H25

801742M

TX3-H35

801751M

Ext. 1/4

3/8 x 1/2

10.7

TX3-H26

801743M

TX3-H36

801752M

Ext. 1/4

3/8 x 1/2

13.1

TX3-H27

801744M

TX3-H37

801753M

Ext. 1/4

1/2 x 5/8

15.6

TX3-H28

801745M

TX3-H38

801754M

Ext. 1/4

1/2 x 5/8

21.3

TX3-H29

801746M

TX3-H39

801755M

Ext. 1/4

1/2 x 5/8

174

Type

Part No.

R404A / R507
less MOP

with Standard-MOP

Nominal
Capacity

Type

Part No.

Equalizer

Inlet x Outlet
Solder/ODF

0.6

TX3-S21

801865M

Ext. 1/4

1/4 x 3/8

1.6
2.5

TX3-S22

801866M

Ext. 1/4

1/4 x 3/8

TX3-S23

801867M

Ext. 1/4

1/4 x 3/8

3.7

TX3-S24

801868M

Ext. 1/4

3/8 x 1/2

5.5

TX3-S25

801869M

Ext. 1/4

3/8 x 1/2

7.6

TX3-S26

801870M

Ext. 1/4

3/8 x 1/2

9.2

TX3-S27

801871M

Ext. 1/4

1/2 x 5/8

11.0

TX3-S28

801872M

Ext. 1/4

1/2 x 5/8

15.0

TX3-S29

801873M

TX3-S39

Ext. 1/4

1/2 x 5/8

Nominal
Capacity

Type

Part No.

Type

Part No.

Equalizer

Inlet x Outlet
Solder/ODF

2.8

TX3-Z32

801942M

Ext. 1/4

1/4 x 3/8

4.3

TX3-Z33

801943M

Ext. 1/4

1/4 x 3/8

6.3

TX3-Z34

801944M

Ext. 1/4

3/8 x 1/2

9.4

TX3-Z35

801945M

Ext. 1/4

3/8 x 1/2

12.9

TX3-Z36

801946M

Ext. 1/4

3/8 x 1/2

15.8

TX3-Z37

801947M

Ext. 1/4

1/2 x 5/8

18.8

TX3-Z38

801948M

Ext. 1/4

1/2 x 5/8

Equalizer

Inlet x Outlet
Solder/ODF

Internal

1/4 x 3/8

Type

TX3-S34

Part No.

801877M

801882M

R410A
less MOP

with Standard-MOP

R407C
less MOP

with Standard-MOP

Nominal
Capacity

Type

Part No.

0.9

TX3-N01

801813M

2.5

TX3-N02

801814M

TX3-N12

801827M

Internal

1/4 x 3/8

3.9

TX3-N03

801815M

TX3-N13

801828M

Internal

1/4 x 3/8

2.5

TX3-N22

801818M

TX3-N32

801831M

Ext. 1/4

1/4 x 3/8

3.9

TX3-N23

801819M

TX3-N33

801832M

Ext. 1/4

1/4 x 3/8

5.6

TX3-N24

801820M

TX3-N34

801833M

Ext. 1/4

3/8 x 1/2

8.4

TX3-N25

801821M

TX3-N35

801834M

Ext. 1/4

3/8 x 1/2

11.6

TX3-N26

801822M

TX3-N36

801835M

Ext. 1/4

3/8 x 1/2

14.2

TX3-N27

801823M

TX3-N37

801836M

Ext. 1/4

1/2 x 5/8

16.9

TX3-N28

801824M

TX3-N38

801837M

Ext. 1/4

1/2 x 5/8

23.0

TX3-N29

801825M

TX3-N39

801838M

Ext. 1/4

1/2 x 5/8

Equalizer

Inlet x Outlet
Solder/ODF

Ext. 1/4

1/4 x 3/8

Ext. 1/4

3/8 x 1/2

Ext. 1/4

3/8 x 1/2

Ext. 1/4

3/8 x 1/2

Type

Part No.

R407C for heat pump applications


less MOP

Nominal
Capacity

Type

Part No.

3.9

TX3-N63

806801M

5.6

TX3-N64

806802M

Adjustable with internal check valve


and special liquid charge for heat pump
applications

8.4

TX3-N65

806803M

11.6

TX3-N66

806804M

14.2

TX3-N67

806805M

Ext. 1/4

1/2 x 5/8

16.9

TX3-N68

806806M

Ext. 1/4

1/2 x 5/8

23.0

TX3-N69

806807M

Ext. 1/4

1/2 x 5/8

Nominal capacity (Qn) is based on the following conditions:


Refrigerant

Evaporating temperature

R407C

+4C dew point

others

+4C

Condensing temperature
+38C bubble p.
+43C dew point
+38C

Subcooling
1K

Valve selection for other operating conditions see


page 180 or use the Excel based Alco Selection Tool
(download from www.emersonclimate.eu).

1K

175

Thermo-Expansion Valve Series TX6


Hermetic Design
Features
Balanced port design for constant superheat operation over
a wide application range under variation of condensing
pressure
Hermetic monobloc design with solder connections for
minimal leakage
Large diaphragm eliminates disturbances to the valve and
provides smoother and consistent valve control
Tailored charges for different applications
External equalizer
External superheat adjustment
PS: TX6-H/N/M/Sxx : 31bar. TX6-Zxx: 42bar
TX6

TS: -45 ... +65C


No CE marking according art. 3.3 PED 97/23 EC
Standard-MOP
Refrigerant

MOP

Evaporating temperature
range

Code

(bar)

R134a

M1

3.8

+14

-45 ... +10C

R22

H1

6.9

+15

-45 ... +12C

R407C

N1

6.9

+17

-45 ... +14C

R410A

Z1

12.1

+16

-45 ... +15C

Note: All temperatures are saturated/dew point. Pressures are given in gauge pressure.

Selection Charts
R134a
less MOP

with Standard-MOP

Nominal
Capacity Qn kW

Type

Part No.

Type

Part No.

10.3

TX6 - M02

801 543

TX6 - M12

801 547

12 mm x 16 mm

10.3

TX6 - M02

801 541

TX6 - M12

801 545

1/2 x 5/8

18.4

TX6 - M03

801 544

TX6 - M13

801 548

12 mm x 16 mm

18.4

TX6 - M03

801 542

TX6 - M13

801 546

1/2 x 5/8

25.6

TX6 - M04

801 569

TX6 - M14

801 577

16 mm x 22 mm

25.6

TX6 - M04

801 565

TX6 - M14

801 573

5/8 x 7/8

32.5

TX6 - M05

801 570

TX6 - M15

801 578

16 mm x 22 mm

32.5

TX6 - M05

801 566

TX6 - M15

801 574

5/8 x 7/8

48.1

TX6 - M06

801 571

TX6 - M16

801 579

22 mm x 28 mm

48.1

TX6 - M06

801 567

TX6 - M16

801 575

7/8 x 1-1/8

62.8

TX6 - M07

801 572

TX6 - M17

801 580

22 mm x 28 mm

62.8

TX6 - M07

801 568

TX6 - M17

801 576

7/8 x 1-1/8

Connection straight through Solder/ODF

Nominal capacity (Qn) is based on the following conditions:


Refrigerant
R407C
R22, R134a,
R410A

176

Evaporating temperature

Condensing temperature

Subcooling

+4C dew
point

+38C bubble p.
+43C dew point

1K

+4C

+38C

1K

Valve selection for other operating conditions see


page 180 or use the Excel based Alco Selection Tool
(download from www.emersonclimate.eu).

R134a
less MOP

with Standard-MOP

Nominal Capacity
Q KW

Type

Part No.

Type

Part No.

14.4

TX6 - N02

801 651

TX6 - N12

801 655

12 mm x 16 mm

14.4

TX6 - N02

801 653

TX6 - N12

801 534

1/2 x 5/8

25.6

TX6 - N03

801 652

TX6 - N13

801 656

12 mm x 16 mm

25.6

TX6 - N03

801 654

TX6 - N13

801 535

1/2 x 5/8

35.7

TX6 - N04

801 659

TX6 - N14

801 667

16 mm x 22 mm

35.7

TX6 - N04

801 663

TX6 - N14

801 536

5/8 x 7/8

45.2

TX6 - N05

801 660

TX6 - N15

801 668

16 mm x 22 mm

45.2

TX6 - N05

801 664

TX6 - N15

801 537

5/8 x 7/8

66.9

TX6 - N06

801 661

TX6 - N16

801 669

22 mm x 28 mm

66.9

TX6 - N06

801 665

TX6 - N16

801 538

7/8x 1-1/8

87.3

TX6 - N07

801 662

TX6 - N17

801 670

22 mm x 28 mm

87.3

TX6 - N07

801 666

TX6 - N17

801 539

7/8x 1-1/8

Nominal Capacity
Q KW

Type

Part No.

Type

Part No.

13.3

TX6 - H02

801 551

TX6 - H12

801 555

13.3

TX6 - H02

801 549

TX6 - H12

801 553

1/2 x 5/8

23.7

TX6 - H03

801 552

TX6 - H13

801 556

12 mm x 16 mm

23.7

TX6 - H03

801 550

TX6 - H13

801 554

1/2 x 5/8

33.0

TX6 - H04

801 585

TX6 - H14

801 593

16 mm x 22 mm

33.0

TX6 - H04

801 581

TX6 - H14

801 589

5/8 x 7/8

41.8

TX6 - H05

801 586

TX6 - H15

801 594

16 mm x 22 mm

41.8

TX6 - H05

801 582

TX6 - H15

801 590

5/8 x 7/8

61.9

TX6 - H06

801 587

TX6 - H16

801 595

22 mm x 28 mm

61.9

TX6 - H06

801 583

TX6 - H16

801 591

7/8x 1-1/8

80.8

TX6 - H07

801 588

TX6 - H17

801 596

22 mm x 28 mm

80.8

TX6 - H07

801 584

TX6 - H17

801 592

7/8x 1-1/8

Nominal Capacity
Q KW

Type

Part No.

Type

Part No.

16.0

TX6 - Z12

801 510

12 mm x 16 mm

16.0

TX6 - Z12

801 511

1/2 x 5/8

28.0

TX6 - Z13

801 512

12 mm x 16 mm

28.0

TX6 - Z13

801 513

1/2 x 5/8

40.0

TX6 - Z14

801 514

16 mm x 22 mm

40.0

TX6 - Z14

801 515

5/8 x 7/8

50.0

TX6 - Z15

801 516

16 mm x 22 mm

50.0

TX6 - Z15

801 517

5/8 x 7/8

74.0

TX6 - Z16

801 518

22 mm x 28 mm

74.0

TX6 - Z16

801 519

7/8x 1-1/8

97.0

TX6 - Z17

801 520

22 mm x 28 mm

97.0

TX6 - Z17

801 521

7/8x 1-1/8

Connection straight through Solder/ODF

R22
less MOP

with Standard-MOP

Connection straight through Solder/ODF


12 mm x 16 mm

R410A
less MOP

with Standard-MOP

Connection straight through Solder/ODF

Nominal capacity (Qn) is based on the following conditions:


Refrigerant
R407C
R22, R134a,
R410A

Evaporating temperature

Condensing temperature

Subcooling

+4C dew
point

+38C bubble p.
+43C dew point

1K

+4C

+38C

1K

Valve selection for other operating conditions see


page 180 or use the Excel based Alco Selection Tool
(download from www.emersonclimate.eu).

177

Thermo-Expansion Valve Series T


Exchangeable Power Assemblies and Orices
Features
Modular design for economical logistics and easy assembly
and servicing
Very good stability is attained because of the large forces
generated by the large diaphragm diameter
High quality materials and processes for high reliability and
long lifetime
Superior partial load performance due to double seat orice
design (TJRE, TERE, TIRE & THRE)
Biow capability for applications in heat pumps
Capillary tube length 1.5 m (TCLE, TJRE) and 3m (TERE, TIRE
& THRE)
PS: 31 bar. TS: -45 ... +65C
No CE marking according art. 3.3 PED 97/23 EC

TCLE

Type Code

Valve Series
External Equalizer
Capacity Code
Refrigerant Code
Charge Code
MOP Code
Flange Style
WL= Angle Style
DL = Straight through
Connection

Selection Chart for Orices


R134a
Series

TCLE

TJRE

TERE

TIRE
THRE

R22

R404A/R507

R407C

Type

Nominal
Capacity
kW

Type

Nominal
Capacity
kW

Type

Nominal Capacity kW

Type

Nominal Capacity kW

Orice

25 MW

1.5

50HW

1.9

25 SW

1.3

50 NW

2.1

X 22440-B1B

75 MW

2.9

100 HW

3.7

75 SW

2.6

100 NW

4.0

X 22440-B2B

150 MW

6.1

200 HW

7.9

150 SW

5.6

200 NW

8.5

X 22440-B3B

200 MW

9.3

250 HW

11.9

200 SW

8.4

300 NW

12.9

X 22440-B3.5B

250 MW

13.5

300 HW

17.3

250 SW

12.2

400 NW

18.7

X 22440-B4B

350 MW

17.3

500 HW

22.2

400 SW

15.7

550 NW

24.0

X 22440-B5B

550 MW

23.6

750 HW

30.4

600 SW

21.5

750 NW

32.9

X 22440-B6B

750 MW

32.0

1000 HW

41.1

850 SW

29.0

1000 NW

44.4

X 22440-B7B

900 MW

37.2

1200 HW

47.8

1000 SW

33.8

1150 NW

51.7

X 22440-B8B

11 MW

45

14 HW

58

12 SW

40

14 NW

62

X 11873-B4B

13 MW

57

18 HW

74

14 SW

51

17 NW

80

X 11873-B5B

16 MW

71

22 HW

91

18 SW

63

21 NW

99

X 9117-B6B

19 MW

81

26 HW

104

20 SW

72

25 NW

112

X 9117-B7B

25 MW

112

35 HW

143

27 SW

99

33 NW

155

X 9117-B8B

31 MW

135

45 HW

174

34 SW

120

42 NW

188

X 9117-B9B

45 MW

174

55 HW

223

47 SW

154

52 NW

241

X 9166-B10B

55 MW

197

75 HW

253

61 SW

174

71 NW

273

X 9144-B11B

68 MW

236

100 HW

302

77 SW

209

94 NW

327

X 9144-B13B

MOP

Nominal capacity (Qn) is based on the following conditions:

Evaporating Temperature Range C

Code

bar

R134a
MW

R22
HW

35

2.4

-45 .. 0

-45 .. -15

40

2.8

55

3.8

65

4.5

75

R404A
SW

R407C
NW

R507
SW

-45 .. -18

-45 .. -18

-45 .. -10

-45 .. -10

5.2

-45 .. -2

-45 .. -2

80

5.5

-45 .. 0

100

6.9

178

TCL E 100 H W 100 WL 10x16

-45 .. 11
-45 .. 0

-45 .. 0
-45 .. 14

Refrigerant

Evaporating
temperature

Condensing
temperature

Subcooling

R407C

+4C dew
point

+38C
bubble p.
+43C dew
point

1K

R22, R134a,
R410A

+4C

+38C

1K

Valve selection for other operating conditions see page 180 or


use the Excel based Alco Selection Tool
(download from www.emersonclimate.eu).

Available upon special request:


Power assembly with solder connection for external pressure
equalization
Non-standard MOPs
Non-standard charges
Non-standard connection sizes. see page 192

Type Code

XB 1019 H W 100 - 1 B

Power Assembly
Refrigerant Code
Charge Code
MOP Code
Capillary Tube Length
1=1.5m; 2=3m
External Equalization

Selection Chart for Power Assemblies and Recommended Flanges


Connection
Standard-Flange. Angle (see page 192)
Solder/ODF

Orice

mm

inch

C 501 - 5 mm
10 x 16

C 501 - 5
3/8 x 5/8

C 501 - 7 mm
12 x 16

C 501 - 7
1/2 x 5/8

A 576 mm
16 x 22 (22 x 28 ODM)

A 576
5/8 x 7/8 (7/8 x 1 1/8 ODM)

10331
22 x 22

10331
7/8 x 7/8 (1 1/8 x 1 1/8 ODM)

Power Assembly

X 22440-B1B
X 22440-B2B
X 22440-B3B
X 22440-B3.5B
X 22440-B4B
X 22440-B5B
X 22440-B6B
X 22440-B7B
X 22440-B8B
X 11873-B4B
X 11873-B5B

XB10191B

X 9117-B6B
9153
7/8 x 7/8
(1 1/8 x 1 1/8 ODM)

X 9117-B7B
X 9117-B8B

9153 mm
22 x 22

X 9117-B9B

XC7262B

X 9166-B10B
X 9144-B11B
X 9144-B13B

9149
22 x 22

9149
7/8 x 7/8 (1 1/8 x 1 1/8 ODM)

Spare Parts
Gasket Set for T Series Valves
Service Tool for T Series
Steel screws for following ange types:
C501, 9761, 6346, A576
9148, 9149, 9152, 9153, 10331, 10332

Type

Part No.

X 13455 -1

027 579

X 99999

800 005

Screw ST 32
Screw ST 48

803 573
803 574

179

Correction Tables for Thermo-Expansion Valves


Series TI, TX3, TX6, T and L
Valve selection for operating conditions
other than nominal conditions:
Qn = Qo x Kt x Kp
Qn:
Qo:

Nominal valve capacity


Required cooling capacity

Kt : Correction factor for evaporating and liquid temperature


Kp: Correction factor for pressure drop at valve

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

+20

+15

+10

+5

-5

-10

-15

-20

-25

-30

-35

-40

-45

+65

1.75

1.76

1.78

1.80

1.83

1.86

1.89

2.18

2.55

3.05

3.69

4.49

5.46

6.62

+60

1.49

1.50

1.51

1.53

1.54

1.57

1.59

1.83

2.14

2.55

3.08

3.73

4.52

5.45

+55

1.31

1.32

1.33

1.35

1.36

1.38

1.40

1.61

1.87

2.23

2.68

3.25

3.92

4.72

+50

1.19

1.20

1.20

1.21

1.23

1.24

1.26

1.44

1.68

2.00

2.40

2.90

3.49

4.20

+45

1.01

1.09

1.10

1.11

1.12

1.13

1.15

1.32

1.53

1.82

2.18

2.63

3.17

3.80

+40

0.94

1.01

1.02

1.03

1.04

1.05

1.06

1.21

1.41

1.67

2.01

2.41

2.90

3.48

+35

0.88

0.94

0.95

0.96

0.97

0.98

0.99

1.13

1.31

1.55

1.86

2.24

2.69

3.21

+30

0.83

R410A (TX3/6 only)

0.89

0.89

0.90

0.91

0.91

0.92

1.06

1.22

1.45

1.74

2.09

2.50

2.99

+25

0.84

0.84

0.85

0.85

0.86

0.87

0.99

1.15

1.36

1.63

1.96

2.35

2.80

+20

0.79

0.80

0.80

0.81

0.81

0.82

0.94

1.09

1.29

1.54

1.84

2.21

2.64

Correction Factor kp
p (bar)

10

11

12

13

14

15

16
0.94

Kp

3.74

2.65

2.16

1.87

1.67

1.53

1.41

1.32

1.25

1.18

1.13

1.08

1.04

1.00

0.97

p (bar)

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

Kp

0.91

0.88

0.86

0.84

0.82

0.80

0.78

0.76

0.75

0.73

0.72

0.71

0.69

0.68

0.67

0.66

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

+30

+25

+20

+15

+10

+5

-5

-10

-15

-20

-25

-30

+60

1.22

1.25

1.27

1.30

1.33

1.36

1.40

1.44

1.48

1.75

2.08

2.46

2.94

+55

1.14

1.16

1.18

1.21

1.23

1.26

1.29

1.33

1.36

1.60

1.90

2.25

2.68

+50

1.07

1.08

1.10

1.13

1.15

1.17

1.20

1.23

1.26

1.48

1.76

2.07

2.46

+45

1.00

1.02

1.04

1.06

1.08

1.10

1.12

1.15

1.17

1.38

1.63

1.92

2.28

+40

0.93

0.96

0.98

0.99

1.01

1.03

1.05

1.08

1.10

1.29

1.52

1.79

2.12

+35

0.90

0.91

0.92

0.94

0.96

0.97

0.99

1.01

1.03

1.21

1.43

1.68

1.99

+30

0.85

0.86

0.88

0.89

0.91

0.92

0.94

0.96

0.98

1.14

1.35

1.58

1.87

0.82

0.83

0.85

0.86

0.87

0.89

0.91

0.92

1.08

1.27

1.49

1.76

0.80

0.81

0.82

0.83

0.85

0.89

0.88

1.02

1.21

1.41

1.67

0.77

0.78

0.79

0.81

0.82

0.84

0.97

1.15

1.34

1.58

0.75

0.76

0.77

0.78

0.80

0.93

1.09

1.28

1.51

0.73

0.74

0.75

0.76

0.89

1.04

1.22

1.44

0.71

0.72

0.73

0.85

1.00

1.17

1.37

0.69

0.70

0.82

0.96

1.12

1.31

0.79

0.92

1.07

1.26

R134a

+25
+20
+15
+10
+5
0
-5
-10

0.68

Correctio Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0
0.88

Kp

3.50

2.48

2.02

1.75

1.57

1.43

1.32

1.24

1.17

1.11

1.06

1.01

0.97

0.94

0.90

p (bar)

8.5

9.0

9.5

10.0

10.5

11.0

11.5

12.0

12.5

13.0

13.5

14.0

14.5

15.0

15.5

16.0

Kp

0.85

0.83

0.80

0.78

0.76

0.75

0.73

0.72

0.69

0.66

0.64

0.62

0.60

0.58

0.57

0.55

In cases of subcooling of more than 15K please use additionally the correction factors on page 164 of this brochure.

180

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

+30

+25

+20

+15

+10

+5

-5

-10

-15

-20

-25

-30

-35

-40

-45

+60

1.22

1.23

1.24

1.25

1.26

1.28

1.30

1.31

1.38

1.58

1.84

2.16

2.56

3.04

3.55

4.23

+55

1.14

1.15

1.16

1.17

1.19

1.20

1.22

1.23

1.29

1.42

1.72

2.02

2.39

2.83

3.30

3.94

+50

1.08

1.09

1.10

1.11

1.12

1.13

1.15

1.16

1.21

1.39

1.62

1.89

2.24

2.66

3.10

3.68

+45

1.02

1.03

1.04

1.05

1.06

1.07

1.08

1.10

1.15

1.31

1.52

1.79

2.11

2.50

2.91

3.46

+40

0.97

0.98

0.99

1.00

1.01

1.02

1.03

1.04

1.09

1.24

1.45

1.69

2.00

2.37

2.75

3.27

+35

0.92

0.93

0.94

0.95

0.96

0.97

0.98

0.99

1.03

1.18

1.37

1.61

1.89

2.24

2.60

3.09

+30

0.88

0.89

0.90

0.91

0.92

0.93

0.94

0.95

0.99

1.13

1.31

1.55

1.83

2.13

2.47

2.93

0.85

0.86

0.87

0.88

0.89

0.89

0.90

0.94

1.08

1.25

1.46

1.72

2.03

2.36

2.80

0.83

0.83

0.84

0.85

0.86

0.87

0.90

1.03

1.19

1.40

1.64

1.94

2.25

2.66

0.80

0.81

0.81

0.82

0.83

0.87

0.99

1.14

1.34

1.57

1.86

2.15

2.55

0.78

0.78

0.79

0.80

0.83

0.95

1.10

1.28

1.51

1.78

2.06

2.44

0.75

0.76

0.77

0.80

0.91

1.06

1.23

1.45

1.71

1.98

2.34

0.73

0.74

0.77

0.88

1.02

1.19

1.39

1.65

1.90

2.25

0.71

0.74

0.85

0.98

1.14

1.34

1.58

1.83

2.17

0.82

0.95

1.10

1.30

1.53

1.77

2.09

R22

+25
+20
+15
+10
+5
0
-5
-10

0.72

Correction Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

8.0

9.0

Kp

4.25

3.00

2.46

2.13

1.90

1.74

1.61

1.50

1.42

1.35

1.28

1.23

1.18

1.14

1.06

1.00

p (bar)

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

22.0

23.0

24.0

25.0

Kp

0.95

0.91

0.87

0.83

0.80

0.78

0.75

0.73

0.71

0.69

0.67

0.66

0.64

0.63

0.61

0.60

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

+30

+25

+20

+15

+10

+5

-5

-10

-15

-20

-25

-30

-35

-40

-45

+60

1.56

1.59

1.64

1.69

1.74

1.81

1.88

1.96

2.06

2.43

2.95

3.56

4.37

5.38

6.71

8.47

+55

1.32

1.35

1.38

1.42

1.46

1.50

1.55

1.61

1.68

1.96

2.36

2.83

3.43

4.16

5.12

6.34

+50

1.16

1.18

1.20

1.23

1.26

1.30

1.34

1.38

1.43

1.67

1.99

2.37

2.85

3.43

4.18

5.14

+45

1.04

1.05

1.07

1.10

1.12

1.15

1.18

1.22

1.26

1.46

1.74

2.05

2.46

2.95

3.57

4.35

+40

0.94

0.96

0.97

0.99

1.02

1.04

1.07

1.09

1.13

1.30

1.55

1.82

2.17

2.59

3.13

3.80

+35

0.87

0.88

0.90

0.91

0.93

0.95

0.97

1.00

1.02

1.18

1.40

1.64

1.96

2.33

2.80

3.38

+30

0.81

0.82

0.83

0.84

0.86

0.88

0.90

0.92

0.94

1.08

1.28

1.50

1.78

2.11

2.53

3.05

0.76

0.77

0.79

0.80

0.82

0.83

0.85

0.87

1.00

1.18

1.39

1.64

1.94

2.32

2.79

0.73

0.74

0.75

0.77

0.78

0.80

0.81

0.94

1.10

1.29

1.52

1.80

2.15

2.58

0.70

0.71

0.72

0.73

0.75

0.76

0.88

1.03

1.21

1.42

1.68

2.00

2.40

0.67

0.68

0.69

0.71

0.72

0.83

0.97

1.13

1.34

1.58

1.88

2.25

0.65

0.66

0.67

0.68

0.78

0.92

1.07

1.26

1.49

1.77

2.11

0.63

0.64

0.65

0.75

0.88

1.02

1.20

1.41

1.67

2.00

0.61

0.62

0.71

0.83

0.97

1.14

1.34

1.59

1.90

0.68

0.80

0.93

1.09

1.28

1.52

1.81

R404A

+25
+20
+15
+10
+5
0
-5
-10

0.60

Correction Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

8.0

9.0

Kp

4.55

3.21

2.62

2.27

2.03

1.86

1.72

1.61

1.52

1.44

1.37

1.31

1.26

1.21

1.14

1.07

p (bar)

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

22.0

23.0

24.0

25.0

Kp

1.02

0.97

0.93

0.89

0.86

0.83

0.80

0.78

0.76

0.74

0.72

0.70

0.69

0.67

0.66

0.64

In cases of subcooling of more than 15K please use additionally the correction factors on page 164 of this brochure.

181

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

+30

+25

+20

+15

+10

+5

+55

1.20

1.21

1.23

1.26

1.28

1.31

1.34

+50

1.10

1.11

1.13

1.15

1.17

1.19

1.22

+45

1.02

1.03

1.05

1.06

1.08

1.10

1.12

+40

0.95

0.96

0.98

0.99

1.01

1.02

+35

0.89

0.90

0.92

0.93

0.94

0.96

+30

0.85

R407C

+25

-5

-10

-15

-20

-25

1.37

1.40

1.63

1.98

2.42

1.24

1.27

1.48

1.79

2.18

1.14

1.17

1.35

1.64

2.00

1.04

1.06

1.08

1.25

1.52

1.84

0.98

0.99

1.01

1.17

1.41

1.71

0.85

0.87

0.88

0.89

0.90

0.92

0.93

0.95

1.10

1.32

1.60

0.81

0.82

0.83

0.84

0.85

0.87

0.88

0.90

1.03

1.25

1.51

0.78

0.79

0.80

0.81

0.82

0.84

0.85

0.98

1.18

1.43

0.75

0.76

0.77

0.78

0.80

0.81

0.93

1.12

1.35

0.73

0.74

0.75

0.76

0.77

0.89

1.07

1.29

0.71

0.72

0.73

0.74

0.85

1.02

1.23

0.69

0.70

0.71

81.00

0.98

1.18

0.67

0.68

0.78

0.94

1.13

0.65

0.75

0.90

1.08

+20
+15
+10
+5
0
-5
-10

Correction Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

8.0

9.0

Kp

4.78

3.33

2.72

2.36

2.11

1.92

1.78

1.67

1.57

1.49

1.42

1.36

1.31

1.26

1.18

1.11

p (bar)

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

22.0

23.0

24.0

25.0

Kp

1.05

1.01

0.96

0.92

0.89

0.86

0.83

0.81

0.79

0.76

0.75

0.73

0.71

0.70

0.68

0.67

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

+30

+25

+20

+15

+10

+5

-5

-10

-15

-20

-25

-30

-35

-40

-45

+60

1.54

1.57

1.61

1.65

1.71

1.76

1.83

1.90

1.98

2.36

2.84

3.44

4.23

5.25

6.61

8.45

+55

1.30

1.33

1.36

1.39

1.43

1.47

1.52

1.57

1.62

1.92

2.29

2.75

3.35

4.11

5.11

6.44

+50

1.15

1.17

1.19

1.22

1.24

1.28

1.31

1.35

1.40

1.64

1.95

2.33

2.81

3.43

4.23

5.29

+45

1.03

1.05

1.07

1.09

1.11

1.14

1.17

1.20

1.23

1.45

1.71

2.04

2.45

2.97

3.64

4.53

+40

0.94

0.96

0.97

0.99

1.01

1.03

1.06

1.08

1.11

1.30

1.53

1.82

2.18

2.63

3.22

3.98

+35

0.87

0.88

0.90

0.91

0.93

0.95

0.97

0.99

1.01

1.18

1.39

1.65

1.97

2.37

2.89

3.56

+30

0.81

0.82

0.83

0.85

0.86

0.88

0.89

0.91

0.93

1.09

1.28

1.51

1.80

2.17

2.63

3.23

0.77

0.78

0.79

0.80

0.82

0.83

0.85

0.87

1.01

1.18

1.40

1.66

1.99

2.42

2.97

0.73

0.74

0.75

0.77

0.78

0.79

0.81

0.94

1.10

1.30

1.54

1.85

2.24

2.74

0.70

0.71

0.72

0.73

0.75

0.76

0.88

1.03

1.21

1.44

1.73

2.09

2.55

0.67

0.68

0.69

0.70

0.72

0.83

0.97

1.14

1.35

1.62

1.95

2.38

0.64

0.65

0.67

0.68

0.78

0.92

1.07

1.27

1.52

1.83

2.23

0.62

0.63

0.64

0.74

0.87

1.02

1.20

1.43

1.73

2.10

R507

+25
+20
+15
+10
+5
0
-5

0.60

-10

0.61

0.70

0.82

0.96

1.14

1.35

1.63

1.98

0.58

0.67

0.78

0.91

1.08

1.28

1.54

1.87

Correction Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

8.0

9.0

Kp

4.63

3.27

2.67

2.31

2.07

1.89

1.75

1.64

1.54

1.46

1.40

1.34

1.28

1.24

1.16

1.09

p (bar)

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

22.0

23.0

24.0

25.0

Kp

1.03

0.99

0.94

0.91

0.87

0.85

0.82

0.79

0.77

0.75

0.73

0.71

0.70

0.68

0.67

0.65

In cases of subcooling of more than 15K please use additionally the correction factors on page 164 of this brochure.

182

Thermo-Expansion Valve Series ZZ


for Low Evaporating Temperatures between -45 and -120C
Features
Modular design for economical logistics and easy
assembly and servicing
Very good stability is attained because of the large forces
generated by the large diaphragm diameter
High quality materials and processes for high reliability
and long lifetime
Capillary tube length 3 m
PS: 31 bar. TS: -120 ... +65C
No CE marking according art. 3.3 PED 97/23 EC

ZZCE

ZZC E 1 1/2 H W 35 WL 10x16

Type Code

XC 726
Power Assembly
Refrigerant Code
Charge Code
MOP Code
Capillary Tube Length
External Equalization

Valve Series
External Equalizer
Capacity Code
Refrigerant Code
Charge Code
MOP Code
Flange Style
WL=Angle Style
DL=Straight through
Connection

Available upon special request:


Power assembly with solder connection for external
pressure equalization
Non-standard MOPs
Non-standard charges
Non-standard connection sizes (Selection see page 192)

R22
Type

ZZCE

R23
Nominal
Capacity
kW

Series

H W 35 - 2 B

Type

R404A / R507
Nominal
Capacity
kW

Type

Nominal
Capacity
kW

Connection StandardFlange, Angle


Solder/ODF

Orice

3/4 HW

1.8

2 BG

1.9

2/4 SW

1.2

X 10-B01

1 1/2 HW

3.8

6 BG

4.0

1 1/2 SW

2.6

X 10-B02

2 1/2 HW

6.4

8 BG

6.8

2 1/2 SW

4.4

X 10-B03

4 HW

10.2

12 BG

10.8

3 1/2 SW

7.0

X 10-B04

6 HW

15.4

17 BG

16.3

5 SW

10.6

X 10-B05

8 HW

20.5

25 BG

21.7

8 SW

14.1

X 10-B06

10 HW

25.6

31 BG

27.1

9 SW

17.6

X 10-B07

mm

inch

C501 - 5mm
10 X 16

C501 - 5
3/8 X 5/8

C501 - 7mm
12 X 16

C501 - 7
1/2 X 5/8

A 576mm
16 X 22
(22 X 28
ODM)

A 576
5/8 X 7/8
(7/8 X 1
1/8 ODM)

Power Assembly

XC726 2B

Attention: To withstand stress at extremely low temperatures, thermo expansion valves series ZZ feature bronze bolts.

Nominal capacity (Qn) is based on the following conditions:

Preffered MOPs
MOP
Code

MOP

Refrigerant

Evaporating
temperature

Condensing
temperature

Subcooling

R22, R23,
R404A, R507

+4C

+38C

1K

Evaporating Temperature Range C

bar

Tmax

R22

R23

20

1.4

-66C

35

2.4

-11C

40

2.8

-14c

55

3.8

-7C

60

4.1

-48C

-100 -51

125

8.6

-32C

-100 -35

R404A/R507

-100 -71
-70 -15

Valve selection at other operating conditions see page 184


-75 -18
-75 -10

183

Spare Parts
Gasket Set for T Series Valves
Service Tool for T Series
Steel screws for following ange types:
C501, 9761, 6346, A576
9148, 9149, 9152, 9153, 10331, 10332

Type

Part No.

X 13455 -1

027 579

X 99999

800 005

Screw ST 32
Screw ST 48

803 575
803 576

Correction Tables for Series ZZ


Valve selection for operating conditions other than specied
on page 183:
Qn = Qo x Kt x Kp

Qn: Nominal valve capacity


Qo: Required cooling capacity
Kt: Correction factor for evaporating and liquid
temperature
Kp: Correction factor for pressure drop at valve
Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

-45

-50

-55

-60

-65

-70

+10

1.02

1.21

1.42

1.66

1.97

2.30

R22

0.94

1.12

1.30

1.53

1.75

2.02

-10

0.88

1.04

1.21

1.42

1.61

1.83

-20

0.82

0.98

1.13

1.32

1.50

1.71

-30

0.77

0.92

1.05

1.23

1.39

1.56

0.86

1.00

1.15

1.30

1.47

1.09

1.25

1.42

-40
-50

Correction Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

6.0

7.0

Kp

4.40

3.10

2.50

2.20

2.00

1.80

1.70

1.60

1.50

1.40

1.30

1.20

p (bar)

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

Kp

1.10

1.04

0.98

0.94

0.90

0.87

0.83

0.81

0.78

0.76

0.74

0.72

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

-45

-50

-55

-60

-65

-70

-75

-80

-85

-90

-95

-100

-10

1.18

1.18

1.19

1.21

1.28

1.48

1.86

2.21

2.73

3.36

4.15

5.06

-15

1.11

1.11

1.12

1.13

1.20

1.39

1.74

2.07

2.56

3.14

3.88

4.72

-20

1.04

1.05

1.06

1.07

1.13

1.31

1.64

1.95

2.41

2.95

3.64

4.43

-25

0.99

0.99

1.00

1.01

1.07

1.24

1.55

1.84

2.27

2.78

3.43

4.17

-30

0.94

0.94

0.95

0.96

1.02

1.17

1.47

1.75

2.15

2.63

3.24

3.94

-35

0.89

0.90

0.91

0.91

0.97

1.12

1.40

1.66

2.04

2.50

3.08

3.74

-40

0.85

0.86

0.86

0.87

0.92

1.06

1.33

1.58

1.94

2.38

2.92

3.55

0.82

0.83

0.83

0.88

1.02

1.27

1.51

1.85

2.27

2.79

3.38

0.79

0.80

0.84

0.97

1.22

1.44

1.77

2.17

2.86

3.23

0.76

0.81

0.93

1.17

1.38

1.70

2.07

2.55

3.09

0.78

0.90

1.12

1.33

1.63

1.99

2.44

2.96

0.86

1.08

1.27

1.57

1.91

2.35

2.84

1.04

1.23

1.51

1.84

2.26

2.73

1.18

1.45

1.77

2.18

2.63

1.40

1.71

2.10

2.54

R23

-45
-50
-55
-60
-65
-70
-75
-80

Correction Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

6.0

7.0

Kp

4.20

2.97

2.43

2.10

1.88

1.72

1.59

1.49

1.40

1.33

1.21

1.12

p (bar)

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

Kp

1.05

0.99

0.94

0.90

0.86

0.82

0.79

0.77

0.74

0.72

0.70

0.68

184

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

-40

-45

-50

-55

-60

-65

-70

-75

+40

1.40

1.76

2.21

2.77

3.56

4.30

4.87

5.61

+35

1.24

1.55

1.94

2.42

3.09

3.71

4.17

4.77

+30

1.12

1.39

1.73

2.15

2.74

3.27

3.66

4.17

+25

1.02

1.26

1.57

1.94

2.46

2.93

3.27

3.70

+20

0.94

1.16

1.44

1.77

2.24

2.66

2.96

3.34

+15

0.87

1.07

1.33

1.63

2.06

2.44

2.71

3.05

+10

0.81

1.00

1.23

1.52

1.91

2.26

2.49

2.80

+5

0.76

0.94

1.15

1.42

1.78

2.10

2.32

2.60

0.71

0.88

1.08

1.33

1.67

1.97

2.17

2.43

R404A

-5

0.68

0.83

1.02

1.25

1.57

1.85

2.04

2.28

-10

0.64

0.79

0.97

1.19

1.49

1.75

1.92

2.14

-15

0.61

0.75

0.92

1.13

1.41

1.66

1.82

2.03

-20

0.58

0.72

0.88

1.07

1.34

1.57

1.73

1.92

-25

0.56

0.69

0.84

1.03

1.28

1.50

1.65

1.83

-30

0.54

0.66

0.80

0.98

1.22

1.43

1.57

1.75

-35

0.51

0.63

0.77

0.94

1.17

1.36

1.49

1.66

0.60

0.74

0.90

1.12

1.31

1.43

1.59

0.71

0.86

1.07

1.25

1.37

1.52

0.83

1.03

1.21

1.32

1.46

-40
-45
-50

Correction Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

6.0

7.0

Kp

4.73

3.34

2.73

2.36

2.11

1.93

1.79

1.67

1.58

1.50

1.37

1.26

p (bar)

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

Kp

1.18

1.11

1.06

1.01

0.97

0.93

0.89

0.86

0.84

0.80

0.79

0.77

For the proper sizing of thermo expansion valves in cases of subcooling


of more than 15K please use additionally the correction factors on page
164 of this brochure.

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

-45

-50

-55

-60

-65

-70

+30

1.26

1.67

2.10

2.68

3.48

4.58

+20

1.07

1.41

1.77

2.25

2.89

3.78

+10

0.94

1.22

1.52

1.92

2.46

3.23

0.83

1.08

1.33

1.68

2.16

2.82

-10

0.75

0.95

1.19

1.49

1.92

2.48

-20

0.67

0.86

1.07

1.34

1.70

2.20

-30

0.61

0.78

0.96

1.21

1.54

2.00

-40

0.55

0.71

0.86

1.08

1.38

1.79

0.79

0.99

1.24

1.62

R507

-50

Correction Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

6.0

7.0

Kp

4.77

3.37

2.75

2.38

2.13

1.95

1.80

1.69

1.59

1.51

1.38

1.27

p (bar)

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

Kp

1.19

1.12

1.07

1.02

0.97

0.94

0.90

0.87

0.84

0.82

0.79

0.77

For the proper sizing of thermo expansion valves in cases of subcooling


of more than 15K please use additionally the correction factors on page
164 of this brochure.

185

Liquid Injection Valve Series L


Exchangeable Power Assemblies and Orices
Features
Applications for Series L valves include superheat control (desuperheating of suction gas i.e. in hotgas bypass systems and
interstage cooling in multiple stage compressors)
Modular design for economical logistics and easy assembly
and servicing
Very good stability is attained because of the large forces
generated by the large diaphragm diameter
LCLE

High quality materials and processes for high reliability and


long lifetime
Superior partial load performance due to seat orice design
(LJRE, LERE & LIRE)

LCL E 4 CL WL 10x16

Type Code

Capillary tube length 3 m


PS: 31 bar. TS: -45 ... +65C

Valve Series
External Equalizer
Capacity Code
Charge Code
Flange Style
WL=Angle Style
DL=Straight through
Connection

No CE marking according art. 3.3 PED 97/23 EC


Type Code

XB1019 CL - 2

Power Assembly
Charge Code
Capillary Tube Length (3 m)
External Equalization

Nominal Capacity Qn
kW

Series

LCLE

LJRE

LERE

LIRE

R134a

R22

R404A

R407C

R507

1*

1.5

1.9

1.3

2.1

1.3

X 22440-B1B

2*

2.9

3.7

2.6

4.0

2.6

X 22440-B2B

3*

6.1

7.9

5.6

8.5

5.6

X 22440-B3B

3.5 *

9.3

11.9

8.4

12.9

8.4

X 22440-B3.5B

4*

13.5

17.3

12.2

18.7

12.2

X 22440-B4B

6*

17.3

22.2

15.7

24.0

15.7

X 22440-B5B

7*

23.6

30.4

21.5

32.9

21.5

X 22440-B6B

9*

32.0

41.1

29.0

44.4

29.0

X 22440-B7B

10 *

37.2

47.8

33.8

51.7

33.8

X 22440-B8B

11 *

45

58

40

62

40

X 11873-B4B

12 *

57

74

51

Connections
Standard Flange. Angle
Solder/ODF

Orice

80

51

mm

X 11873-B5B

13 *

71

91

63

99

63

X 9117-B6B

14 *

81

104

72

112

72

X 9117-B7B

15 *

112

143

99

155

99

X 9117-B8B

16 *

135

174

120

188

120

X 9117-B9B

17 *

174

223

154

241

154

X 9166-B10B

Power
Assembly

inch

C 501 5 mm
10 x16

C 501 7 mm
12 x 16

XB10192B

A 576 mm
16 x 22
(22 x 28 ODM)

A 576
5/8 x 7/8
(7/8 x 1 1/8 ODM)

10331
22 x 22

10331
7/8 x 7/8
(1 1/8 x 1 1/8 ODM)

9153 mm
22 x 22

9153
7/8 x 7/8
(1 1/8 x 1 1/8 ODM)

XC7262B

Nominal capacity (Qn) is based on the following conditions:

Superheat selection
Refrigerant

* Charge
Code

R134a

R22

R404A

R407C

R507

CL

15 K

22 K

13 K

22 K

GL

15 K

30 K

35 K

25 K

35 K

UL

30 K

45 K

40 K

Refrigerant

Evaporating
temperature

Condensing
temperature

Subcooling

R407C

+4C dew
point

+38C
bubble p.
+43C dew
point

1K

R22, R134a,
R404A, R507

+4C

+38C

1K

* Please indicate designation character for desired superheat


Valve selection for other operating conditions see page 180

186

Available upon special request


Power assembly with solder connection for external
pressure equalization
Non-standard connection sizes see page 192
Spare Parts
Gasket Set for L Series Valves
Service Tool for L Series
Steel screws for following ange types:
C501, 9761, 6346, A576
9148, 9149, 9152, 9153, 10331, 10332

Type

Part No.

X 13455 -1

027 579

X 99999

800 005

Screw ST 32
Screw ST 48

803 573
803 574

Correction Tables for Series L


Valve selection for desuperheating of
suction gas:

Valve selection for desuperheating of suction gas in conjunction with hotgas-bypass regulation:

The required desuperheating capacity Qdes has to be multiplied


with the correction factors on page 180.

The required bypass capacity QByp has to be multiplied with correction factor Kti per table below.

Qdes x Kt x Kp = Qn

QByp x Kti = Qn

Qdes:
Kt :
Kp :
Qn :

Required desuperheating capacity


Correction factor for evaporating and
liquid temperature
Correction factor for pressure drop at valve
Nominal valve capacity

Condensing Temperature
Bubble point
C

+50
(R407C: + 54 dew point)

+40
(R407C: + 45 dew point)

+30
(R407C: + 35 dew point)

+20
(R407C: + 26 dew point)

QByp:
Required bypass capacity
Kti :
Correction factor for evaporating
temperature
Qn :
Nominal valve capacity

Correction Factor kt
Evaporating Temperature (C)

Refrigerant
+10

+5

-10

-20

-30

-40

-50

R22

0.33

0.36

0.40

0.47

0.56

0.66

0.78

0.93

R407C

0.41

0.45

0.49

0.58

0.69

R134a

0.38

0.42

0.44

0.54

0.64

R507/R404A

0.50

0.54

0.59

0.70

0.83

0.98

1.18

1.38

R22

0.26

0.29

0.32

0.38

0.46

0.55

0.66

0.78

R407C

0.32

0.35

0.39

0.46

0.55

R134a

0.31

0.33

0.36

0.44

0.52

R507/R404A

0.38

0.42

0.45

0.54

0.64

0.76

0.90

1.08

0.46

0.55

0.66

R22

0.20

0.22

0.25

0.31

0.38

R407C

0.25

0.28

0.31

0.37

0.45

R134a

0.24

0.26

0.29

0.35

0.43

R507/R404A

0.29

0.32

0.35

0.42

0.51

0.60

0.72

0.86

R22

0.15

0.17

0.19

0.25

0.31

0.38

0.46

0.56

R407C

0.19

0.21

0.24

0.30

0.37

0.48

0.58

0.70

R134a

0.18

0.20

0.22

0.28

0.35

R507/R404A

0.22

0.25

0.27

0.33

0.40

Correction factors based on 20K superheat suction gas at the inlet of


compressor, discharge temperature 28K above isentropic compression
and 1K subcooling.

187

Liquid Injection Valves Series 935


Exchangeable Power Assemblies and Orices
Applications
Series 935 valves are applied as temperature controls.
Applications include:
- Desuperheating of discharge gas on compressors. In this case bulbs are mounted on
the high pressure outlet of the compressor
- Control of compressor oil temperatures
Series 935 valves shall not be used to control superheat
Features
Modular design for economical logistics and easy assembly
and servicing
Very good stability because of the large forces generated by
the large diaphragm diameter
High quality materials and processes for high reliability and
long lifetime

935

Combinations of different charges with various orice springs


cover a very large application range
PS: 31 bar. TS: -45 ... +65C
No CE marking according art. 3.3 PED 97/23 EC
Non-standard connection sizes see page 192
Type Code

Type Code

935 - 7 - B WL 10x16

Valve Series
Temperature Code
Capacity Code
Flange Style
WL=Angle Style
DL=Straight through
Connection Size

Power Assembly
Charge Code
Capillary Tube Length (3m)

Nominal Capacity Qn
kW

Series
R134a

935- * -

XB1019 YL - 2A

R22

R404A

R407C

R507

mm

4.0

5.2

3.8

5.6

3.8

X10-*01

7.8

10.1

7.4

10.9

7.4

X10-*02

11.1

14.2

10.3

15.4

10.3

X10-*03

16.3

21.1

15.6

22.8

15.6

X10-*04

22.5

28.9

21.0

31.2

21.0

X10-*05

32.0

41.2

29.9

44.5

29.9

X10-*06

46.6

60.0

43.5

64.9

43.5

X10-*07

* = Temperature Code

Standard Flange. Angle


Solder/ODF

Orice

Temperature Range C

inch

C 501 - 5 mm
10 x 16

C 501 - 5
3/8 x 5/8

C 501 - 7 mm
12 x 16

C 501 - 7
1/2 x 5/8

A 576 mm
16 x 22
(22 x 28 ODM)

A 576
5/8 x 7/8
(7/8 x 1-1/8 ODM)

Power Assembly

XB1019 - * - 2A

* = Spring Code

* = Charge Code

UL

+14 / +38

KL

+36 / +50

YL

105

+44 / +70

YL

106

+66 / +94

JL

100

+94 / +121

LL

-1 / +17

6
7

Nominal capacity (Qn) is based on the following conditions:


Refrigerant

Evaporating temperature

Condensing temperature

Subcooling

R407C

+4C dew
point

+38C bubble p.
+43C dew point

1K

R22, R134a,
R404A, R507

+4C

+38C

1K

188

Valve selection for other operating conditions see page 189.

Spare Parts
Description
Gasket Set for 935 Series Valves

Type

Part No.

X 13455 -1

027 579

X 99999

800 005

Screw ST 32

803 573

Service Tool for 935 Series


Steel screws for following ange types:
C501, 9761, 6346, A576

Correction Tables for Series 935


Valve selection for operating conditions other than nominal
conditions:
Qn = Qo x Kt x Kp
Qn:
Qo:
Kt:
Kp:

Nominal valve capacity


Required cooling or desuperheating capacity
Correction factor for evaporating and liquid temperature
Correction factor for pressure drop at valve

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

+30

+25

+20

+15

+10

+5

-5

-10

-15

-20

-25

-30

+60

1.22

1.25

1.27

1.30

1.33

1.36

1.40

1.44

1.48

1.51

1.56

1.61

1.67

+55

1.14

1.16

1.18

1.21

1.23

1.26

1.29

1.33

1.36

1.39

1.43

1.47

1.52

+50

1.07

1.08

1.10

1.13

1.15

1.17

1.20

1.23

1.26

1.28

1.32

1.36

1.39

+45

1.00

1.02

1.04

1.06

1.08

1.10

1.12

1.15

1.17

1.19

1.22

1.26

1.29

+40

0.93

0.96

0.98

0.99

1.01

1.03

1.05

1.08

1.10

1.12

1.14

1.17

1.20

+35

0.90

0.91

0.92

0.94

0.96

0.97

0.99

1.01

1.03

1.05

1.07

1.10

1.12

+30

0.85

0.86

0.88

0.89

0.91

0.92

0.94

0.96

0.98

0.99

1.01

1.03

1.06

0.82

0.83

0.85

0.86

0.87

0.89

0.91

0.92

0.94

0.95

0.97

1.00

0.80

0.81

0.82

0.83

0.85

0.89

0.88

0.89

0.91

0.92

0.94

0.77

0.78

0.79

0.81

0.82

0.84

0.84

0.86

0.88

0.89

0.75

0.76

0.77

0.78

0.80

0.81

0.82

0.84

0.85

0.73

0.74

0.75

0.76

0.77

0.78

0.80

0.81

0.71

0.72

0.73

0.74

0.75

0.76

0.78

0.69

0.70

0.71

0.72

0.73

0.74

0.68

0.68

0.69

0.70

0.71

R134a

+25
+20
+15
+10
+5
0
-5
-10

Correction Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

Kp

3.50

2.48

2.02

1.75

1.57

1.43

1.32

1.24

1.17

1.11

1.06

1.01

0.97

0.94

0.90

0.88

p (bar)

8.5

9.0

9.5

10.0

10.5

11.0

11.5

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

Kp

0.85

0.83

0.80

0.78

0.76

0.75

0.73

0.72

0.69

0.66

0.64

0.62

0.60

0.58

0.57

0.55

189

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

+30

+25

+20

+15

+10

+5

-5

-10

-15

-20

-25

-30

-35

-40

-45

+60

1.22

1.23

1.24

1.25

1.27

1.28

1.30

1.32

1.34

1.36

1.38

1.41

1.44

1.47

1.50

1.53

+55

1.15

1.16

1.17

1.18

1.19

1.20

1.22

1.24

1.25

1.27

1.29

1.32

1.34

1.37

1.39

1.42

+50

1.08

1.09

1.10

1.11

1.12

1.14

1.15

1.16

1.18

1.20

1.22

1.24

1.26

1.28

1.30

1.33

+45

1.03

1.04

1.04

1.05

1.06

1.07

1.09

1.10

1.12

1.13

1.15

1.17

1.18

1.20

1.23

1.25

+40

0.98

0.99

0.99

1.00

1.01

1.02

1.03

1.04

1.06

1.07

1.09

1.10

1.12

1.14

1.16

1.18

+35

0.93

0.94

0.95

0.95

0.96

0.97

0.98

0.99

1.01

1.02

1.03

1.05

1.06

1.08

1.10

1.12

+30

0.89

0.90

0.90

0.91

0.92

0.93

0.94

0.95

0.96

0.97

0.98

1.00

1.01

1.03

1.04

1.06

0.86

0.87

0.87

0.88

0.89

0.90

0.91

0.92

0.93

0.94

0.95

0.96

0.98

0.99

1.01

0.83

0.84

0.84

0.85

0.86

0.87

0.88

0.89

0.90

0.91

0.92

0.93

0.95

0.96

0.80

0.81

0.82

0.82

0.83

0.84

0.85

0.86

0.87

0.88

0.89

0.91

0.92

0.78

0.79

0.79

0.80

0.81

0.82

0.83

0.84

0.85

0.86

0.87

0.88

0.76

0.76

0.77

0.78

0.79

0.79

0.80

0.81

0.82

0.83

0.85

R22

+25
+20
+15
+10
+5
0

0.74

-5

0.74

0.75

0.76

0.77

0.77

0.78

0.79

0.80

0.81

0.72

0.72

0.73

0.74

0.75

0.75

0.76

0.77

0.78

0.70

0.71

0.71

0.72

0.73

0.71

0.74

0.75

4.5

5.0

5.5

6.0

6.5

7.0

8.0

9.0

-10
Correction Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

Kp

4.25

3.00

2.46

2.13

1.90

1.74

1.61

1.50

1.42

1.35

1.28

1.23

1.18

1.14

1.06

1.00

p (bar)

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

22.0

23.0

24.0

25.0

Kp

0.95

0.91

0.87

0.83

0.80

0.78

0.75

0.73

0.71

0.69

0.67

0.66

0.64

0.63

0.61

0.60

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

+30

+25

+20

+15

+10

+5

-5

-10

-15

-20

-25

-30

-35

-40

-45

+60

1.56

1.59

1.64

1.69

1.74

1.81

1.88

1.96

2.06

2.16

2.28

2.42

2.57

2.75

2.95

3.19

+55

1.32

1.35

1.38

1.42

1.46

1.50

1.55

1.61

1.68

1.75

1.83

1.92

2.01

2.13

2.25

2.39

+50

1.16

1.18

1.20

1.23

1.26

1.30

1.34

1.38

1.43

1.48

1.54

1.61

1.68

1.75

1.84

1.94

+45

1.04

1.05

1.07

1.10

1.12

1.15

1.18

1.22

1.26

1.30

1.34

1.39

1.45

1.51

1.57

1.64

+40

0.94

0.96

0.97

0.99

1.02

1.04

1.07

1.09

1.13

1.16

1.20

1.24

1.28

1.33

1.38

1.43

+35

0.87

0.88

0.90

0.91

0.93

0.95

0.97

1.00

1.02

1.05

1.08

1.11

1.15

1.19

1.23

1.27

+30

0.81

0.82

0.83

0.84

0.86

0.88

0.90

0.92

0.94

0.96

0.99

1.02

1.05

1.08

1.11

1.15

0.76

0.77

0.79

0.80

0.82

0.83

0.85

0.87

0.89

0.92

0.94

0.97

0.99

1.02

1.05

0.73

0.74

0.75

0.77

0.78

0.80

0.81

0.83

0.85

0.87

0.90

0.92

0.95

0.97

0.70

0.71

0.72

0.73

0.75

0.76

0.78

0.80

0.82

0.84

0.86

0.88

0.90

0.67

0.68

0.69

0.71

0.72

0.74

0.75

0.77

0.79

0.81

0.83

0.85

0.65

0.66

0.67

0.68

0.70

0.71

0.73

0.74

0.76

0.78

0.80

R404A

+25
+20
+15
+10
+5
0

0.63

-5

0.64

0.65

0.66

0.68

0.69

0.71

0.72

0.74

0.75

0.61

0.62

0.63

0.65

0.66

0.67

0.69

0.70

0.72

0.60

0.61

0.62

0.63

0.64

0.65

0.67

0.68

4.5

5.0

5.5

6.0

6.5

7.0

8.0

9.0

-10
Correction Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

Kp

4.55

3.21

2.62

2.27

2.03

1.86

1.72

1.61

1.52

1.44

1.37

1.31

1.26

1.21

1.14

1.07

p (bar)

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

22.0

23.0

24.0

25.0

Kp

1.02

0.97

0.93

0.89

0.86

0.83

0.80

0.78

0.76

0.74

0.72

0.70

0.69

0.67

0.66

0.64

190

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

+30

+25

+20

+15

+10

+5

-5

-10

-15

-20

-25

+55

1.20

1.21

1.23

1.26

1.28

1.31

1.34

1.37

1.40

1.44

1.48

1.52

+50

1.10

1.11

1.13

1.15

1.17

1.19

1.22

1.24

1.27

1.30

1.33

1.37

+45

1.02

1.03

1.05

1.06

1.08

1.10

1.12

1.14

1.17

1.19

1.22

1.25

+40

0.95

0.96

0.98

0.99

1.01

1.02

1.04

1.06

1.08

1.11

1.13

1.16

+35

0.89

0.90

0.92

0.93

0.94

0.96

0.98

0.99

1.01

1.03

1.05

1.07

+30

0.85

0.85

0.87

0.88

0.89

0.90

0.92

0.93

0.95

0.97

0.99

1.01

R407C

+25

0.81

+20

0.82

0.83

0.84

0.85

0.87

0.88

0.90

0.91

0.93

0.95

0.78

0.79

0.80

0.81

0.82

0.84

0.85

0.86

0.88

0.90

0.75

0.76

0.77

0.78

0.80

0.81

0.82

0.84

0.85

0.73

0.74

0.75

0.76

0.77

0.78

0.80

0.81

0.71

0.72

0.73

0.74

0.75

0.76

0.77

0.69

0.70

0.71

0.72

0.73

0.74

0.67

0.68

0.69

0.70

0.71

0.65

0.66

0.67

0.68

+15
+10
+5
0
-5
-10

Correction Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

8.0

9.0

Kp

4.78

3.33

2.72

2.36

2.11

1.92

1.78

1.67

1.57

1.49

1.42

1.36

1.31

1.26

1.18

1.11

p (bar)

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

22.0

23.0

24.0

25.0

Kp

1.05

1.01

0.96

0.92

0.89

0.86

0.83

0.81

0.79

0.76

0.75

0.73

0.71

0.70

0.68

0.67

Note: See page 164 for determining of conditions for systems with R407C.

Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering Valve
C

+30

+25

+20

+15

+10

+5

-5

-10

-15

-20

-25

-30

-35

-40

-45

+60

1.54

1.57

1.61

1.65

1.71

1.76

1.83

1.90

1.98

2.08

2.18

2.30

2.43

2.58

2.75

2.95

+55

1.30

1.33

1.36

1.39

1.43

1.47

1.52

1.57

1.62

1.69

1.76

1.83

1.92

2.02

2.12

2.25

+50

1.15

1.17

1.19

1.22

1.24

1.28

1.31

1.35

1.40

1.44

1.49

1.55

1.61

1.68

1.76

1.84

+45

1.03

1.05

1.07

1.09

1.11

1.14

1.17

1.20

1.23

1.27

1.31

1.36

1.40

1.46

1.52

1.58

+40

0.94

0.96

0.97

0.99

1.01

1.03

1.06

1.08

1.11

1.14

1.17

1.21

1.25

1.29

1.34

1.39

+35

0.87

0.88

0.90

0.91

0.93

0.95

0.97

0.99

1.01

1.04

1.07

1.10

1.13

1.16

1.20

1.24

+30

0.81

0.82

0.83

0.85

0.86

0.88

0.89

0.91

0.93

0.96

0.98

1.01

1.03

1.06

1.09

1.13

0.77

0.78

0.79

0.80

0.82

0.83

0.85

0.87

0.89

0.91

0.93

0.95

0.98

1.01

1.03

0.73

0.74

0.75

0.77

0.78

0.79

0.81

0.83

0.85

0.87

0.89

0.91

0.93

0.96

R507

+25
+20
+15

0.70

+10

0.71

0.72

0.73

0.75

0.76

0.78

0.79

0.81

0.83

0.85

0.87

0.89

0.67

0.68

0.69

0.70

0.72

0.73

0.74

0.76

0.78

0.79

0.81

0.83

0.64

0.65

0.67

0.68

0.69

0.70

0.72

0.73

0.75

0.76

0.78

0.62

0.63

0.64

0.65

0.66

0.68

0.69

0.70

0.72

0.73

0.60

0.61

0.62

0.63

0.64

0.65

0.66

0.68

0.69

0.58

0.59

0.60

0.61

0.62

0.63

0.64

0.65

+5
0
-5
-10

Correction Factor kp
p (bar)

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

8.0

9.0

Kp

4.63

3.27

2.67

2.31

2.07

1.89

1.75

1.64

1.54

1.46

1.40

1.34

1.28

1.24

1.16

1.09

p (bar)

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

22.0

23.0

24.0

25.0

Kp

1.03

0.99

0.94

0.91

0.87

0.85

0.82

0.79

0.77

0.75

0.73

0.71

0.70

0.68

0.67

0.65

191

Flanges for Valves

Angle Style Flange


(WL)

Angle Style
Type

Straight Throughv

Part No.

Type

Part No.

Straight Through Flange


(DL)

Connections
mm

for Valve
Series

inch

Solder ODF

Solder ODM

Solder ODF

Solder ODM

C 501 - 5

803 232

9761 - 3

803 240

3/8 x 5/8

TCLE

C 501 - 5 MM

803 233

9761 - 3 MM

803 241

10 x 16

ZZCE

C 501 - 7

803 234

9761 - 4

803 350

1/2 x 5/8

LCLE

C 501 - 7 MM

803 235

9761 - 4 MM

803 243

12 x 16

935 A-X

6346 - 17

803 330

16 x 22

5/8 x 7/8

CPHE 1
CPHE 2

A 576

803 238

5/8 x 7/8

7/8 x 1-1/8

A 576 - MM

803 239

16 x 22

22 x 28

10331

803 338

10332

803 324

22 x 22

7/8 x 7/8

1-1/8 x 1-1/8

TJRE
LJRE
CPHE 3

9153
9153 MM

803 244
803 245

9152
9152 MM

803 286
803 287

22 x 22

28 x 28

7/8 x 7/8
-

1-1/8 x 1-1/8

TERE
TIRE
LERE
LIRE
CPHE 3.5
CPHE 4
CPHE 5

9149

803 284

9148

803 283

22 x 22

7/8 x 7/8

1-1/8 x 1-1/8

THRE
CPHE 6

192

Solenoid Valves
Basic Terms and Technical Information
Operating principles

Therefore the decisive factor for proper solenoid valve sizing


is the respective capacity of the valve and not its connection
size.

Directly actuated: The magnetic eld of the solenoid coil


forces a movement of the plunger and thus causes the
opening of the valve seat.

Formula for calculating the actual pressure drop of a solenoid valve:


p1 = p2 x (Qn1/Qn2)2

Servo actuated: The magnetic eld of the solenoid coil


is only utilized for the opening of the pilot valve seat. The
necessary energy to actuate the piston or diaphragm of the
main valve seat is provided by the refrigerant ow and results
in a certain pressure drop.

p1:
p2:
Qn1:
Qn2:

Minimum pressure drop


Directly actuated solenoid valves do not require a minimum
pressure drop for proper operation.
Servo operated solenoid valves require a minimum pressure
drop of approximately 0.05 bar to remain fully open. In case
of insufcent refrigerant ow this value will not be reached
and the solenoid valve may close unintentionally. These
closures may lead to malfunctions and oscillations in the refrigeration circuit. Improper sizing of solenoid valves (i.e. use
of excessively large solenoid valves) is the main cause of this
effect. This is particularly important in capacity controlled
refrigeration circuits.

Actual pressure drop


Nominal pressure drop at Qn1
Calculated nominal capacity
Nominal capacity of selected valve

Maximum Operating Pressure Differential (MOPD)


MOPD is the maximum pressure differential between inlet
and outlet of the solenoid valve which permits proper opening of the valve. When used with Alco AC solenoid coils all
Alco solenoid valves employ 25 bar MOPD.
Operation in conjunction with DC solenoid coils lead to
reduced MOPD values depending on valve type and size.
The DS2 Chopper Plugs allow the use of 24VAC coils with
24VDC by converting the DC in an AC voltage. Please contact
Emerson Climate Technologies application engineering for
additional details.

Selection Guide for Solenoid Valves


Series
240 RA

Selection Criteria

110 RB

200 RB

2-Way

540 RA

8/9/12/16T9

16T11/20

8/9/12/16

20

3-Way

M36

Normally Closed (NC)


Normally Open (NO)
Min. Pressure Differential (bar)
MWP (bar)
Media Temp. Range (C)

0.00

0.05

0.05

0.05

0.05

0.05

31

31

31

31

31

28

35

-40 / +120

-40 / +120

-40 / +120

-40 / +120

-40 / +120

-40 / +120

-40 / +120

Coil Type

ASC

ASC

ASC

ASC

ASC

ASC

ASC

Catalogue Page

195

195

195

195

196

196

199

Type Code

Model
Series

200 RB

6 T 4

Seat diameter
in multiples of
1

/16. i.e. 3/8

T Solder
F Flare

Tube connection in
multiple of 1/8 . i.e. 1/2
or nearest mm equivalent

193

Coils ASC
Standards
Alco ASC Coils and cable assemblies conform to Low Voltage
Directive

ASC
Type

Part No.

ASC 230V / 50Hz

801 064

ASC 120V / 50Hz

801 063

ASC 24V / 50Hz

801 062

ASC 24V DC
DS2-N15 + ASC 24VAC

Voltage

Power Input

Electr. Connection

Protection

8W

without plug. see cable assemblies

IP65
with plug / cable assembly

with plug and cable assembly

IP65

801 974

DC

15 W

804 620 + 801 062

DC

3W

Note: Coils are delivered with mounting clip.


Please order cable assemblies separately.

ASC-N15
Cable Assemblies for ASC Coils
Type

Part No.

ASC-N15

804 570

ASC-N30

804 571

ASC-N60

804 572

Temperature Range
-50 .. +80C
for stationary use only

Cable length

Wire diameter

Connector Type

3 x 0.75 mm2

loose wires

1.5m
3.0m
6.0m

Cable Assembly with 24V DC Chopper Plug


Enables standard 24V AC Coil to be used for DC applications
Low power assumption (3W only)
No MOPD degradation

DS2-N15

ASC 24V / 50Hz

Type

Part No.

Temperature Range

Cable length

Wire diameter

Connector Type

DS2-N15

804 620

-25 .. +80C

1.5 m

2 x 0.75 mm2

loose wires

Other Accessories for Solenoid Valves


Type

Part No.

Description

X 11981-1

027 451

Service tool for 110RB. 240RA. 540RA. 3031

X 13740 -1

027 600

Clip for coil

PG9 Plug

801 012

Plug according to DIN 43650 with cable gland PG 9

PG11 Plug

801 013

Plug according to DIN 43650 with cable gland PG 11

194

2-Way Solenoid Valves Series 110. 200. 240


Normally Closed
Features
Compact size
Snap-on clip for attaching solenoid coils
No disassembly necessary for soldering

200 RB

Standards
240 RA 16T11 and 20 are CE marked per PED

110 RB

Capacity Data

240 RA
Nominal Capcity Qn (kW)
Liquid

Type

Hot Gas

Suction Gas

kvvalue
m3/h

p min
bar

R134a

R22

R404A
R507

R407C

R134a

R22

R404A
R507

R407C

110 RB 2

3.5

3.8

2.5

3.6

1.6

2.0

1.7

2.1

0.2

200 RB 3

6.6

7.1

4.6

6.8

3.0

3.7

3.2

3.9

0.4

0.05

200 RB 4

15.5

16.8

10.9

16.1

7.1

8.8

7.5

9.2

0.9

0.05

200 RB 6

27.3

29.5

18.9

28.0

12.5

15.4

13.1

16.1

1.6

0.05

240 RA 8

36.3

39.3

25.2

37.3

16.7

20.5

17.4

21.4

4.2

5.6

4.6

5.2

2.3

0.05

240 RA 9

76.2

82.5

52.9

78.4

35.1

43.1

36.5

44.9

8.8

11.7

9.7

10.9

4.8

0.05

R134a

R22

R507

R407C

240 RA 12

85.7

92.8

59.5

88.1

39.4

48.4

41.1

50.5

9.9

13.1

10.9

12.3

5.4

0.05

240 RA 16

139.1

150.5

96.5

142.9

64.0

78.5

66.6

81.9

16.0

21.3

17.7

19.9

8.8

0.05

240 RA 20

202.6

219.3

140.7

208.3

93.2

114.4

97.1

119.3

33.0

31.0

25.7

29.0

12.8

0.05

Nominal capacities at +38C condensing temperature. +4C evaporating temperature. 0.15 bar pressure drop between valve inlet and outlet in liquid applications (for hot gas
applications 1 bar pressure drop and +18 C suction gas temperature); subcooling 1 K. Correction tables for other operating conditions see page 197

Selection Guide
Type

110 RB 2

200 RB 3

200 RB 4

200 RB 6

240 RA 8

240 RA 9

240 RA 12

240 RA 16

240 RA 20

Part No.

Connection Solder / ODF


mm

Inch

T2

801 217

T2

801 210

T3

801 209

10

3/8

T3

801 239

10

3/8

T3

801 176

10

T3

801 190

T4

801 178

T4

801 179

T4

801 182

T4

801 183

T5

801 186

T5

801 160

T7

801 143

22

7/8

T5

801 161

16

5/8

T7

801 162

22

7/8

T9

801 142

T9

801 163

T11

801 144

1-1/8

T9

801 164

1-1/8

T11

801 166

35

1-3/8

T11-M

801 172

35

1-3/8

T13-M

801 224

42

T13-M

801 173

T17-M

801 174

1/4

3/8

Special Versions:
Manual stems available upon request
for Series 240 RA 8 to 240 RA 16
(Type M).
Manual stems standard on Series
240 RA 20.
Options:
Actuation coils available for various
voltages. see page 194

12
1/2
12
1/2
16

5/8
5/8

1-1/8
22

7/8

1-5/8
54

2-1/8

195

2-Way Solenoid Valves Series 540


Normally Open
Features
Compact size
Snap-on clip for attaching solenoid coils
No disassembly necessary for soldering
540 RA

Capacity Data
Nominal Capcity Qn (kW)
Liquid

Type

Hot Gas

Suction Gas

R134a

R22

R404A
R507

R407C

R134a

R22

R404A
R507

R407C

R134a

540 RA 8

36.3

39.3

25.2

37.3

16.7

20.5

17.4

21.4

540 RA 9

76.2

82.5

52.9

78.4

35.1

43.1

36.5

44.9

R407C

kvvalue
m3/h

p min
bar

R22

R507

4.2

5.6

4.6

5.2

2.3

0.05

8.8

11.7

9.7

10.9

4.8

0.05

540 RA 12

85.7

92.8

59.5

88.1

39.4

48.4

41.1

50.5

9.9

13.1

10.9

12.3

5.4

0.05

540 RA 16

139.1

150.5

96.5

142.9

64.0

78.5

66.6

81.9

16.0

21.3

17.7

19.9

8.8

0.05

540 RA 20

202.6

219.3

140.7

208.3

93.2

114.4

97.1

119.3

23.3

31.0

25.7

29.0

12.8

0.05

Nominal capacities at +38C condensing temperature. +4C evaporating temperature. 0.15 bar pressure drop between valve inlet and outlet in liquid applications (for hot gas
applications 1 bar pressure drop and +18 C suction gas temperature); subcooling 1 K. Correction tables for other operating conditions see page 197

Selection Guide
Type
540 RA 8
540 RA 9

Part No.

Connection Solder / ODF


mm

Inch

T5

046 265

5/8

T5

046 266

5/8

T7

046 268

22

7/8

540 RA 12

T7

046 269

22

7/8

540 RA 16

T9

046 270

540 RA 20

T11

047 953

Options:
Actuation coils available for various
voltages. see page 194

1-1/8
35

1-3/8

Accessories and spare parts for solenoid valves


Description
Service tool for 110
RB, 240 RA, 540 RA

Type
X 11981 - 1

Part No.
027 451

Gasket kits

Description

Type

Part No.

110RB

KS 30040-1

801 206

200RB

KS 30039/
KS 30109

801 205

110RB

KS 30040-2

801 232

200RB

KS 30039-1

801 233

240RA8

KS 30061

801 262

240RA8

KS 30061-1

801 234

240RA9

KS 30062

801 263

240RA9/12

KS 30062-1

801 235

240RA12

KS 30063

801 264

240RA16

KS 30065-1

801 236

240RA16

KS 30065

801 200

240RA20

KS 30097-1

801 237

240RA20

KS 30097

801 216

196

Correction Tables for the Selection of Solenoid Valves


For use with 110 RB, 200 RB, 240 RA and 540 RA Series
Valve selection for operating conditions other than nominal:

The pressure drop can be calculated with the


following formula:
Q02
P0 = Pn* __
Q2

Qn = Qo x Kt x Kp
Qn:
Nominal valve capacity
Correction factor for evaporating and liquid
Kt:
temperature
Correction factor for pressure drop at valve
Kp:
Required cooling capacity
Qo:

Pn = 0.15 bar
Pn : Pressure drop under nominal conditions

1. Suction Gas Application


Correction Factor kt
Condensing Temperature (C)

Evaporating
Temperature
C

+60

+55

+50

+45

+40

+35

+30

+25

+20

+10

1.03

0.97

0.92

0.88

0.84

0.80

0.76

0.74

0.71

1.40

1.32

1.25

1.20

1.14

1.10

1.04

1.01

0.96

-10

1.71

1.62

1.53

1.47

1.40

1.34

1.27

1.23

1.18

-20

2.20

2.08

1.97

1.88

1.80

1.72

1.64

1.58

1.51

-30

2.79

2.63

2.50

2.39

2.27

2.19

2.07

2.01

1.92

-40

3.68

3.47

3.29

3.15

3.00

2.89

2.73

2.65

2.53

p (bar)

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50

0.55

Kp

1.73

1.22

1.00

0.87

0.77

0.71

0.65

0.61

0.48

0.55

0.52

Correction Factor kp

2. Liquid Application
Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering valve
C

+10

-10

-20

-30

+10

-10

-20

-30

-40

+60

1.33

1.40

1.48

1.56

1.67

1.26

1.30

1.38

1.38

1.44

1.50

+55

1.23

1.29

1.36

1.43

1.52

1.19

1.22

1.29

1.29

1.34

1.39

+50

1.15

1.20

1.26

1.32

1.39

1.12

1.15

1.21

1.22

1.26

1.30

+45

1.08

1.12

1.17

1.22

1.29

1.06

1.08

1.15

1.15

1.18

1.23

+40

1.01

1.05

1.10

1.14

1.20

1.01

1.03

1.09

1.09

1.12

1.16

+35

0.96

0.99

1.03

1.07

1.12

0.96

0.98

1.03

1.03

1.06

1.10

+30

0.91

0.94

0.98

1.01

1.06

0.92

0.94

0.99

0.98

1.01

1.04

+25

0.86

0.89

0.92

0.95

1.00

0.88

0.89

0.94

0.94

0.96

0.99

+20

0.82

0.85

0.88

0.91

0.94

0.84

0.86

0.90

0.90

0.92

0.95

+15

0.78

0.81

0.84

0.86

0.89

0.81

0.82

0.87

0.86

0.88

0.91

+10

0.75

0.79

R134a

R22

0.77

0.80

0.82

0.85

0.78

0.83

0.83

0.85

0.87

+5

0.74

0.76

0.78

0.81

0.76

0.80

0.79

0.81

0.83

0.71

0.73

0.75

0.78

0.73

0.77

0.77

0.78

0.80

-5

0.70

0.72

0.74

0.74

0.74

0.75

0.77

-10

0.68

0.69

0.71

0.72

0.71

0.73

0.74

Correction Factor kp
p (bar)

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50

0.55

0.60

0.65

0.70

0.75

Kp

1.73

1.22

1.00

0.87

0.77

0.71

0.65

0.61

0.58

0.55

0.52

0.50

0.48

0.46

0.45

197

2. Liquid Application
Correction Factor kt
Evaporating Temperature (C)

Liquid
Temperature
entering valve
C

+10

-10

-20

-30

-40

+10

-10

-20

-30

-40

+60

1.74

1.88

2.06

2.28

2.57

2.95

1.71

1.83

1.98

2.18

2.43

2.75

+55

1.46

1.55

1.68

1.83

2.01

2.25

1.43

1.52

1.62

1.76

1.92

2.12

+50

1.26

1.34

1.43

1.54

1.68

1.84

1.24

1.31

1.40

1.49

1.61

1.76

+45

1.12

1.18

1.26

1.34

1.45

1.57

1.11

1.17

1.23

1.31

1.40

1.52

+40

1.02

1.07

1.13

1.20

1.28

1.38

1.01

1.06

1.11

1.17

1.25

1.34

+35

0.93

0.97

1.02

1.08

1.15

1.23

0.93

0.97

1.01

1.07

1.13

1.20

+30

0.86

0.90

0.94

0.99

1.05

1.11

0.86

0.89

0.93

0.98

1.03

1.09

+25

0.80

0.83

0.87

0.92

0.97

1.02

0.80

0.83

0.87

0.91

0.95

1.01

+20

0.75

0.78

0.81

0.85

0.90

0.95

0.75

0.78

0.81

0.85

0.89

0.93

+15

0.71

0.73

0.76

0.80

0.84

0.88

0.71

0.73

0.76

0.79

0.83

0.87

+10

0.67

0.69

0.72

0.75

0.79

0.83

0.67

0.69

0.72

0.74

0.78

0.81

+5

0.66

0.68

0.71

0.74

0.78

0.65

0.68

0.70

0.73

0.76

0.63

0.65

0.68

0.71

0.74

0.62

0.64

0.66

0.69

0.72

-5

0.62

0.65

0.67

0.70

0.61

0.63

0.65

0.68

-10

0.60

0.62

0.64

0.67

0.58

0.60

0.62

0.64

Liquid
Temperature
entering valve
C

R404A

R507

Correction Factor kt
Evaporating Temperature (C)

R407C
+10

-10

-20

+55

1.28

1.34

1.40

1.48

+50

1.17

1.22

1.27

1.33

+45

1.08

1.12

1.17

1.22

+40

1.01

1.04

1.08

1.13

+35

0.94

0.98

1.01

1.05

+30

0.89

0.92

0.95

0.99

+25

0.84

0.87

0.90

0.93

+20

0.80

0.82

0.85

0.88

+15

0.76

0.78

0.81

0.84

+10

0.73

0.75

0.77

0.80

+5

0.72

0.74

0.76

0.69

0.71

0.73

-5

0.68

0.70

-10

0.65

0.67

+60

Correction Factor kp
p (bar)

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50

0.55

0.60

0.65

0.70

0.75

Kp

1.73

1.22

1.00

0.87

0.77

0.71

0.65

0.61

0.58

0.55

0.52

0.50

0.48

0.46

0.45

3. Hot Gas Application


Correction Factor kt
Evaporating Temperature (C)
+10

+5

-5

-10

-15

-20

-25

-30

-35

-40

Kt

0.96

1.00

1.03

1.06

1.10

1.13

1.17

1.20

1.24

1.29

1.33

p (bar)

0.35

0.50

0.70

1.00

1.50

2.00

2.50

3.00

4.00

Kp

1.72

1.49

1.22

1.00

0.86

0.78

0.73

0.70

0.65

Correction Factor kp

198

3-Way Solenoid Valves Series M36


Features
For heat reclaim application
Pilot connection to suction line required. no minimum
pressure drop
Compact size
Snap-on clip for attaching solenoid coils
No disassembly necessary for brazing
Max. allowable pressure PS: 35 bar
Options:
Actuation coil and cable assemblies available for
various voltages. see page 198
M36-118

M36-078 with ASC Coil


and DS2 Chopper Plug

Capacity Data
Type

Part No.

M36-078

801 420

M36-118

801 421

Nominal Capacity Qn (kW)

Connection Solder/ODF
mm

inch

22

7/8
1-1/8

R134a

R22

R404A / R507

kv-Value
m3/h

Coil Type

28.9

35.1

31.3

6.7

ASC
(Page 194)

Nominal capacities at +38C condensing temperature. +4C evaporating temperature (saturated pressures / dew point). 0.15 bar pressure drop between valve inlet and outlet.

For other operating conditions multiply required capacity Qo


with correction factors Kt and Kp.

Qo:
Kt:

Qo x Kt x Kp = Qn

Kp:
Qn:

Required cooling capacity


Correction factor for evaporating and liquid
temperature
Correction factor for pressure drop at valve
Nominal valve capacity

Correction Tables
Correction Factor Kt
Evaporating Temperature (C)

Kt

10

-5

-10

-15

-20

-25

-30

-35

-40

0.96

1.00

1.03

1.06

1.10

1.13

1.17

1.20

1.24

1.29

1.33

Correction Factor Kp
Pressure drop across Valve (bar)

Kp

0.10

0.14

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

1.22

1.00

0.87

0.71

0.61

0.55

0.50

0.46

0.43

0.41

0.39

Accessories and spare parts for series M36


Description

Part No.

Repair Kit for M36-UNF (O-Ring Gasket & pilot assembly)

801 440

Conversion Table 3031 Series to M36


3031 Series has been replaced by M36 Series
former type

Part No.

Replacement

Part No.

3031 RC 12S7

055 939

M36-078

801 420

3031 RC 12S9

055 940

M36-118

801 421

199

Mechanical Pressure Regulators


Basic Terms and Technical Information
Capacity regulators
Regulator series ACP and CPHE are hot gas bypass regulators
and serve the purpose of compensating excess compressor
capacity. Thus they prevent the generation of evaporator
pressures below predetermined levels.
In case of hot gas injection into the suction line. a liquid injection valve in conjunction with a solenoid valve is required to
desuperheat the excessively hot suction gas. The capacity
should not be reduced below 60 % of maximum in this application to avoid oil return problems.

Crankcase pressure regulators


Series PRC regulators serve the purpose of preventing excessively high suction pressures to protect compressor motors
from overloading.
Excessively high suction pressures can occur at start-up of a
refrigeration circuit in case of high loads and after defrost.
Crankcase regulators are adjusted to the maximum allowed
suction pressure rating of the compressors as given by the
compressor manufacturers.

With hot gas injection at the evaporator inlet. no liquid


injection valve is necessary. The injection must be such
that the incremental gas volume is taken into account. No
problems with oil return should be expected even when
regulating 100% of capacity.
Evaporator pressure regulators
Series PRE regulators serve the purpose of maintaining
evaporator pressure above certain predetermined levels.
The most important application is the use of several evaporators with different evaporating temperatures in conjunction
with a common suction line.
The freezing of water in water chillers and air conditioning
systems can be safely prevented if evaporating temperatures
are kept above 0C. even when loads are greatly reduced.

Selection Guide for Pressure Regulators


Selection Criteria
Capacity Regulator

Series
ACP

CPHE

Evaporator Pressure Regulator

PRE

Crankcase Pressure Regulator


Catalogue Page

200

PRC

+
201

202

205

206

Hot Gas Bypass Regulators Series ACP


Features
High quality materials and processes for high reliability and
long lifetime
Internal equalization
Compact size
Technical Data
Adjustment Range

0 ... 5 bar

Factory Setting

2.7 bar

Max. allowable Pressure PS

31 bar

Medium Temperature Range TS

40C ... 120C

Ambient Temperature Range

-40 ... 50C

Transport Temperature Range

-40 ... 70C


ACP

Capacity Data
Type

Part No.

Connection. Angle
Solder/ODF
inch

ACP 1

047 680

ACP 3

047 283

053 374

ACP 5

/4 x /8
/4 x 3/8
3

/8 x /8

Nominal Bypass Capacity* Qn


R134a

R22

R407C

R404A / R507

0.21

0.35

0.41

0.30

0.50

0.77

0.89

0.68

1.18

1.83

2.12

1.59

* Nominal capacities at +38C condensing temperature. +4C evaporating temperature (saturated temperatures / dew point) and 1 K liquid subcooling at the inlet of the
expansion valve.

201

Hot Gas Bypass Regulators Series CPHE


Features
High quality materials and processes for high reliability and
long lifetime
Superior partial load performance due to double seat orice
design (CPHE3 to CPHE6)
Modular design for economical logistics and easy assembly
and servicing
External equalization
Specic connection sizes and anges available on request. Selection see page 192
Technical Data
Adjustment Range

CPHE

-0.4 ... 5 bar

Factory Setting

1.4 bar

Max. allowable Pressure PS

35 bar

Medium Temperature Range TS

40C ... 120C

Ambient Temperature Range

-40 ... 50C

Transport Temperature Range

-40 ... 70C

Capacity Data CPHE


Type

Nominal Bypass Capacity Qn

Orice

Standard Flange

Power

Solder/ODF

Assembly

kW
R134a
CPHE - 1X

3.5

R22
5

R407C

R404A / R507

mm

inch

4.5

X 22440-B5B

C 501 - 7 mm
12 x 16

C 501 - 7
1/2 x 5/8
A 576
5/8 x 7/8
(7/8 x 1-1/8
ODM)

5.8

CPHE - 2X

6.4

10.4

8.1

X 22440-B8B

A 576 mm
16 x 22 (22
x 28 ODM)

CPHE - 3X

12

17

20

15

X 11873-B5B

10331
22
x 22

10331
7/8 x 7/8
(1-1/8 x 1-1/8
ODM)

9153 mm
22 x 22

9153
7/8 x 7/8

9149
22
x 22

9149
7/8 x 7/8

CPHE - 3.5X

13

19

22

17

X 9117-B7B

CPHE - 4X

16

23

27

21

X 9117-B9B

CPHE - 5X

21

29

34

26

X 9166-B10B

CPHE - 6X

35

50

58

45

X 9144-B13B

X7818 - 1

Nominal capacities at +38C condensing temperature, +4C evaporating temperature (saturated temperatures / dew point) and 1 K liquid subcooling at the inlet of the
expansion valve.
Specic connection sizes and anges available on request. Selection see page 192

202

Correction Tables for Series ACP and CPHE


For other evaporating temperatures the bypass capacity QByp
shall be multiplied with the correction factor KByp.
QByp x KByp = Qn
QByp:
KByp:
Qn:

Required bypass capacity


Correction factor for evaporating
temperature
Nominal valve capacity

Refrigerant

R134a

R22

R407C

R404A / R507

Correction Factor KByp


Evaporating Temperature C

Condensing
Temperature
C

+10

-10

-20

50

0.78

0.77

0.78

0.80

40

0.99

0.94

0.93

0.94

30

1.35

1.21

1.15

1.14

50

0.80

0.77

0.77

40

1.00

0.93

30

1.34

1.19

50

0.83

40

0.99

30
50

-30

-40

0.77

0.79

0.82

0.91

0.91

0.92

0.95

1.12

1.10

1.09

1.12

0.82

0.83

0.86

0.95

0.95

0.97

1.26

1.17

1.13

1.13

0.86

0.85

0.87

0.91

0.97

1.06

40

0.99

0.95

0.94

0.96

1.00

1.05

30

1.26

1.13

1.09

1.08

1.10

1.14

203

Evaporator and Crankcase Pressure Regulator Series PRE and PRC


Features
Compact design permits minimal space requirements
Schrader valve on Inlet for ease of setting
Direct operated regulator
Balanced Port design provides accurate pressure control
Copper tubes for easy soldering

Technical Data
Refrigerants

HFC. HCFC

Pressure change per turn:


Valve size 1
Valve size 2

Oil compatibility

Mineral, Alkyl Benzene and PolyolEster (POE) lubricants

0.6 bar
0.4 bar

Max. allowable pressure PS


Max. test pressure PT

25 bar
30 bar

Pressure range
Factory setting

0.5 to 6.9 bar


2 bar

Material. housing

CW509L (EN12420)

Temperature range

Storage
-30C to 80C
Medium TS -30C to 80C
Ambient
-30C to 80C

Weight:
PRC/PRE-1..
PRC/PRE-2..

0.6 kg
1.3 kg

Evaporator Pressure Regulator Series PRE


Selection
Type

Part No.

Tube Connection
ODF

PRE - 11A

800 380

16 mm - 5/8

PRE - 11B

800 381

22 mm - 7/8

PRE - 21C

800 382

28 mm

PRE - 21D

800 383

1 -1/8

Nominal Capacity* Qn (kW)


R134a

R404A / R507

R407C

R22

3.0

4.5

4.5

4.8

7.4

11.1

11.1

11.9

*Nominal capacities are based on evaporating Temperature +4C, condensing temperature +38C and a pressure drop of 1K.

Correction Table
Selection for operating conditions other than +38C/+4C and 1 K liquid
subcooling at the inlet of the valve: Qn = Qo x Kt

Refrigerant

R404A /
R507

R407C

R134a

R22

204

Condensing
Temperature
C

Qn: Nominal valve capacity


Qo: Required cooling capacity

Correction Factor Kt
Evaporating Temperature C
10

-10

-20

-30

60

1.35

1.91

2.77

4.18

6.53

50

1.05

1.46

2.07

3.05

4.62

40

0.88

1.22

1.71

2.48

3.69

30

0.77

1.06

1.48

2.12

3.13

55

1.02

1.42

2.04

50

0.94

1.31

1.87

40

0.84

1.17

1.66

30

0.77

1.06

1.50

60

1.04

1.51

2.17

50

0.92

1.34

1.91

40

0.83

1.20

1.71

30

0.76

1.10

1.55

60

1.02

1.37

1.87

2.67

3.91

50

0.93

1.25

1.70

2.42

3.53

40

0.86

1.15

1.57

2.22

3.23

30

0.80

1.07

1.45

2.05

2.98

Crankcase Pressure Regulator Series PRC


Selection
Type

Part No.

Tube Connection
ODF

PRC - 11A

800 384

16 mm - 5/8

PRC - 11B

800 385

22 mm - 7/8

PRC - 21C

800 386

28 mm

PRC - 21D

800 387

1 -1/8

PRC - 21C

800 388

35 mm - 1-3/8

Nominal Capacity* Qn (kW)


R134a

R404A / R507

R407C

R22

3.0

4.5

4.5

4.8

7.4

11.1

11.1

11.9

*Nominal capacities are based on evaporating temperature +4C and condensing temperature +38C and a pressure drop of 1 K.

Capacity Table
Selection for operating conditions other than +38C / +4C and 1 K
liquid subcooling at the inlet of the valve: (capacities are based on
a pressure drop of 0.07 bar)

Refrigerant

Capacity (kW) Valve setting C

Evaporating
Temperature
C

-20

-15

-10

-5

-29

2.3

3.4

4.4

4.8

4.9

2.4

4.1

5.4

5.8

2.7

4.9

6.2

3.5

5.3

Valve Size 1: PRC-11x

-21
R22

-14
-8
-3

R407 C

R134 a

3.1

2.9

-6

2.1

-14
-10

-20

-15

-10

-5

5.8

8.8

10.0

10.0

10.0

6.5

12.1

12.1

12.1

8.1

13.8

13.8

9.0

15.4

7.9

13.9

2.9

3.7

3.9

1.9

3.5

4.5

2.2

4.5
3.1

10

10.3

12.9

6.1

12.2

9.2
3.9

5.3

5.2

4.7
3.3

1.6

9.9

2.4

R404A /
R507

10

4.8

-1

-20

3.1

-6

-27

Valve Size 2: PRC-21x

8.1
4.8

8.2

8.2

8.2

5.7

9.8

9.8

6.8

11.6
8.1

205

Pressure Controls
Basic Terms and Technical Information
Characteristics
Pressure controls serve various functions, which may be divided
into control and protection functions. Examples for control
functions are compressor cycling, pump-down or defrost control.
Protection functions include, pressure limiting and cut out against
excessive pressures, against loss of charge or for freeze protection.
These functions are performed by operating a set of electrical
contacts when exceeding a preset lower or upper pressure limit.
Depending on whether they are type tested (TV approved) or
not they may be referred to by the following terms:
without TV approval:
with TV approval:

The formula is:


Upper switching point - Differential =
Lower switching point
Pmax p = Pmin
Function of contacts SPDT
On pressure rise above setting 1-2 opens and 1-4 closes. On pressure drop below setting 1-2 closes and 1-4 opens.

Pressure Control
Pressure Limiter,
Pressure Cut Out or
Safety Pressure Cut Out

Pressure controls with TV approval are tested according to EN


12263 as required by DIN 8901 and EN 378.
1. Pressure controls (without TV approval)
Pressure controls without type approval may either be of
the automatic or manual reset type. Manual reset versions
are available for decreasing (manual reset min.) or increasing
pressure (manual reset max.)

SPDT with manual reset max.


On pressure rise above setting 1-2 opens and 1-4 closes and
latches. The device can be manually reset when the pressure has
dropped below setting.

2. Pressure limiters PSL/PSH


Pressure limiters are of the automatic reset type. Limiters for
high pressure applications have a double bellows design to act
as fail-safe controls.
3. Pressure cut outs PZH/PZL
Pressure cut outs are of the manual reset type where reset is
possible from the outside of the control without the need for
a tool (external reset). Cut outs for high pressure applications
have a double bellows design to act as fail-safe controls.

SPDT with manual reset min.


On pressure drop below setting 1-2 closes, 1-4 opens and latches.
The device can be manually reset when the pressure has risen
above setting.

4. Safety pressure cut outs PZHH/PZLL


Pressure cut outs are of the manual reset type where the reset
requires the use of a tool. Typically, the removal of a cover is
required in order to press the reset button (internal reset).
Cut outs for high pressure applications have a double bellows
design to act as fail-safe controls.
Adjustment of switching points
A pressure gauge should always be used for comparison when
adjusting the switching points on pressure controls. The setting
scale on the device is intended to serve for orientation, showing the
setting range of the upper switching point pmax in bar/psig and the
value of the pressure differential p as difference between upper
switching point pmax and the lower switching point pmin. The upper
switching point pmax has to be adjusted on the scale, whereas the
lower switching point pmin is given by adjustment of the desired
switching differential p.

206

Unit of pressure
All pressures are given in gauge pressure
Pabsolute = Pgauge + 1bar
1 bar = 100 kPa
1 bar = 14.5 psi
Pulsation damping
All high pressure controls with A-connection
(7/16-20UNF. SAE male) are equipped with a snubber to
protect the pressure element from pulsations.

Standards and Regulations


BGV D4 (VBG20)
DIN 8901

EN 60947-1/
EN 60947-5-1
EN 378

EN 12263:

Accident prevention regulations


for refrigeration plant.
Heat pumps with uorocarbon
refrigerants. Protection of soil,
underground and surface water.
Specications for low-voltage
switchgear.
Refrigerating systems and heat
pumps - Safety and environmental
requirements.
Refrigerating systems and heat
pumps - Safety switching devices
for limiting the pressure requirements
and tests.

Selection Guide for Pressure Controls


Selection Criteria

Design

Number of
Contacts (SPDT)

Adjustable

Protection
DIN 40050
IEC 529

PS1

Standard Model

yes

PS2

Dual Pressure
Switch

1+1

PS3

Pressure Switch
Standard-Types

Series

Rated Operational Current at 230


V AC

Catalogue Page

Inductive Amp.
AC 15

Motor Rating
UL

IP 44

10 A

24 A

208

yes

IP 44

10 A

24 A

210

Factory set to
xed values

IP 30 / IP 65

3A

6A

212

PS3

Pressure Switch
OEM-Types

Fixed values acc.


to customer
spec. depending
on volume

IP 30 / IP 65

3A

6A

214

FD 113

Differential
Pressure Switch

yes
pressure diff. +
time delay

IP 30

3A/6A

215

207

Pressure Controls Series PS1 / PS2


Features
Adjustable pressure range
Automatic and manual reset versions
Flare and solder connections
Shatter resistant contacts
High operational current, locked rotor max. 144 Amps
(LRA)
Standard SPDT with same operational current rating for
both contacts
Dual pressostat with two separate SPDT for high and
low pressure side
Including sealable blocking plate and mounting screws
Options
Convertible reset to reduce stock
Further pressure connections
Factory set to customer specication

PS1

PS2

Standards

per Low Voltage Directive

per PED Directive 97/23 EG. TV appr.


versions only

Manufactured and tested to


our own responsibility

standards on

Underwriter Laboratories

German Lloyd for use on ships, when equipped


with marine-type cable gland
Technical Data PS1 / PS2
Type of Contacts

1 SPDT for PS1


2 separate SPDT for PS2

Inductive Amp. (AC15)


Inductive Amp. (DC13)

10 A / 230V AC
0.1 A / 230V DC

Motor Rating, Full Load Amp.


Motor Rating, Locked Rotor Amp.

24 A / 120/240V AC
144 A / 120/240V AC

Protection acc. DIN 40050 / IEC 529

IP 44

Ambient Temperature Range


Max. Temperature at Pressure Connection

-50C .. +70C
+70C

Vibration Resistance (10 to 1000 Hz)

4g

Cable Entry

Grommet PG 16

Locking Device

Blocking Plate

Mounting Screws

M4 / UNC 8-32

Single Pressure Controls PS1


Adjustment Range
Type

Part No.

Upper
Setpoint
bar

Differential
bar

Lowest
Setpoint
bar

Factory
Setting
bar

Leakage Test
Pressure
bar

Pressure
Connection

Low Pressure Controls


PS1-A3A

4 370 700

PS1-A3K

4 370 600

capillary/nut

PS1-A3L

4 714 945

PS1-A3U

4 712 201

solder 6 mm

PS1-A3X

4 713 430

solder 1/4

PS1-R3A

4 350 100

-0.5 7

-0.5 7
PS1-R3K

4 713 431

0.5 5

external
reset
approx. 1 bar
above
setpoint

-0.9

3.5 / 4.5

25

cap./solder

-0.9

3.5

/16-20 UNF

/16-20 UNF

25
capillary nut

High Pressure Controls


PS1-A5A

4 350 500

PS1-A5K

4 370 400

capillary nut

PS1-A5L

4 715 136

PS1-A5U

4 713 325

solder 6 mm

PS1-A5X

4 713 434

solder 1/4

PS1-R5A

4 350 700

PS1-R5K

4 370 300

PS1-R5X

4 713 436

208

6 31

6 31

2 15

ext. manual
reset low
approx. 3 bar
under setpoint

16 / 20

36

cap./solder

20

36

/16-20 UNF

/16-20 UNF

capillary nut
solder 1/4

Single Pressure Controls Series PS1 TV / EN 12263


Adjustment Range
Type

Part No.

Upper Setpoint
bar

Differential
bar

Lowest
Setpoint
bar

Factory
Setting
bar

Leakage Test
Pressure
bar

Pressure
Connection

Pressure Limiter for Low Pressure Protection PSL - Automatic Reset


PS1-W3A

4 368 300

PS1-W3K

4 321 400

PS1-W3U

4 713 437

-0.5 7

0.5 5

-0.9

3.5 / 4.5

25

/16-20 UNF

capillary/nut
solder 6 mm

Pressure Cut Out for Low Pressure Protection PZL - External Reset
PS1-B3A

4 470 400

PS1-B3U

4 715 141

-0.5 7

external reset
approx. 1 bar
above setpoint

-0.9

3.5

25

/16-20 UNF

solder 6 mm

Pressure Limiter for High Pressure Protection PSH - Automatic Reset


PS1-W5A

4 353 200

PS1-W5K

4 359 100

PS1-W5L

4 715 143

PS1-W5U

4 713 439

6 31

2 15

16 / 20

36

/16-20 UNF

capillary/nut
cap./solder
solder 6 mm

Pressure Cut Out for High Pressure Protection PZH - External Manual Reset
PS1-B5A

4 353 300

PS1-B5L

4 715 144

PS1-B5U

4 712 332

PS1-B5X

4 713 441

6 31

external reset
approx. 3 bar
under setpoint

20

36

/16-20 UNF

cap./solder
solder 6 mm
solder 1/4

Safety Pressure Cut Out for High Pressure Protection PZHH - Internal Manual Reset
PS1-S5A

4 368 400

PS1-S5L

4 715 145

PS1-S5U

4 711 591

PS1-S5X

4 713 442

6 31

internal reset
approx. 3 bar
under setpoint

21

36

/16-20 UNF

cap./solder
solder 6 mm
solder 1/4

209

Dual Pressure Controls Series PS2

PS2

Adjustment Range
Type

Upper Setpoint

Part No.

left bar

right bar

Leakage Test
Pressure

Differential
left bar

right bar

Factory Setting

Pressure
Connection
left bar

left bar

right bar

right bar

Combined Low and High Pressure Controls


PS2-A7A

4 353 400

PS2-A7K

4 350 900

capillary/nut

PS2-A7L

4 713 565

PS2-A7U

4 713 415

solder 6 mm

PS2-A7X

4 713 416

solder 1/4

PS2-L7A

4 351 100

PS2-L7K

4 370 500

PS2-L7U

4 713 417

PS2-L7X

4 713 418

PS2-R7A

4 351 300

PS2-R7K

4 713 421

PS2-R7U

4 713 419

-0.5 7

-0.5 7

-0.5 7

6 31

6 31

6 31

0.5a ... 5

0.5a ... 5

ca. 4 x

external
reset
approx. 4
bar under
setpoint

external
reset
approx. 1
bar above
setpoint

3.5 / 4.5

20

25

36

cap./solder

3.5 / 4.5

20

25

36

/16-20 UNF

/16-20 UNF

capillary/nut
solder 6 mm
solder 1/4
7

3.5

20

25

36

/16-20 UNF

capillary/nut
solder 6 mm

Dual Pressure Controls Series PS2 TV / EN 12263


Combined Pressure Limiter for Low Pressure / High Pressure Protection
PSL / PSH - automatic / automatic
PS2-W7A

4 360 100

PS2-W7K

4 450 200

capillary/nut

PS2-W7L

4 450 300

PS2-W7U

4 712 436

solder 6 mm

PS2-W7X

4 713 429

solder 1/4

-0.5 7

6 31

0.5a) ... 5

ca. 4 x

3.5 / 4.5

20

25

36

/16-20 UNF

cap./solder

Combined Pressure Limiter / Pressure Cut Out for Low Pressure / High Pressure Protection
PSL / PZH - automatic / external manual reset
PS2-C7A

4 353 500

PS2-C7K

4 348 400

PS2-C7L

5 715 131

PS2-C7U

4 713 422

PS2-C7X

4 713 423

-0.5 7

6 31

a)

0.5 ... 5

external
reset
approx. 4
bar under
setpoint

/16-20 UNF

capillary/nut
3.5 / 4.5

20

25

36

cap./solder
solder 6 mm
solder 1/4

Combined Pressure Limiter / Safety Pressure Cut Out for Low Pressure / High Pressure Protection
PSL / PZHH - automatic / internal manual reset
PS2-T7A

4 368 500
-0.5 7

PS2-T7U
a)

4 713 424

lowest possible setpoint: -0.9 bar

210

6 31

0.5a) ... 5

external
reset
approx. 4
bar under
setpoint

3.5 / 4.5

20

25

/16-20 UNF

36
solder 6 mm

Dual Pressure Controls PS2 TV / EN 12263

Adjustment Range
Type

Part No.

Upper Setpoint
left bar

right bar

Leakage Test
Pressure

Differential
left bar

right bar

Factory Setting

Pressure
Connection
left bar

left bar

right bar

right bar

Combined Pressure Cut Out for Low Pressure / High Pressure Protection
PZL / PZH external manual reset / external manual reset
PS2-B7A

4 360 200

PS2-B7K

4 446 600

PS2-B7L

4 446 700

PS2-B7U

4 449 400

-0.5 7

6 31

external
reset
approx. 1
bar above
setpoint

external
reset
approx. 4
bar under
setpoint

3.5

20

25

36

/16-20 UNF

capillary/nut
cap./solder
solder 6 mm

Combined Pressure Cut Out / Safety Pressure Cut Out for High Pressure / High Pressure Protection
PZH / PZHH external manual reset / internal manual reset
PS2-G8A

4 368 600

PS2-G8K

4 445 500

PS2-G8U

4 713 427

PS2-G8X

4 713 428

-0.5 7

6 31

external
reset
approx. 4
bar under
setpoint

external
reset
approx. 4
bar under
setpoint

20

21

36

36

/16-20 UNF

capillary/nut
solder 6 mm
solder 1/4

Accessories

Mounting
bracket angle
Part No.: 803 799

Mounting plate for


units with hood
Part No.: 803 801

Universal
mounting
bracket
Part No.: 803 798

Capillary Tube with two


are nuts 7/16-20 UNF. R
1.5m
Part No.: 803 804

Extension bracket
Part No.: 803 800

Copper Gasket Set for R


(7/16-20 UNF. female)
100 pcs package
Part No.: 803 780

211

Pressure Controls Series PS3 / Standard types


Compact Pressure Switch with xed switch-point settings
Features
Maximum allowable pressure up to 43 bar /
test pressure up to 48 bar
Standard factory settings from stock in small volumes
High and low pressure switches
High temperature version with snubber for direct
compressor mounting (range 6)
Direct mounting reduces the number of joints and thus
avoiding potential leakage
Precise setting and repeatability
IP 65 protection if used with PS3-Nxx and PS3-Lxx
cables with plug (acc. EN 175301-803), no additional
gasket required (molded into plug)
Cables with plug to be ordered separately
PS3

Standards

per Low Voltage Directive

per PED Directive 97/23 EG, TV appr.


versions only

Manufactured and tested to


on our own responsibility

standards

Underwriter Laboratories

Technical Data
Protection acc. to DIN 40050 / IEC
529

IP 00
IP 30 with terminal cover
IP 65 with PS3-Nxx/-Lxx
cables with plug or Plug DIN
43650

Inductive Amp. (AC)

3A / 230V AC

Inductive Amp. (DC)

0.1A / 230V DC

Motor rating. full load Amp.

6A / 120/240V AC

Motor rating. locked rotor Amp.

36A / 120/240V AC

Temperature range TS *
ambient. storage and transportation medium

40 C .. 70 C
-40 C .. 70 C (150C
range 6)

Pressure Range PS

- 0.6 .. 43 bar

Vibration resistance (10..1000 Hz)

4g

Type of contacts

1 SPDT

Medium compatibility

HFC, HCFC

Maximum Ambient Temperature (C)


*Note: For high temperature applications, i. e. medium temperatures
between 70 C and 150 C, the maximum ambient temperature must be
derated as per drawing. E.g.: on medium temperature 120 C the ambient
temperature of 55 C around the switch housing should not be exceeded.

70
60
50
40
30
70

212

80

90

100

110

120 130 140


150
Medimum Temperature (C)

Pressure Controls Series PS3 / Standard types


Fixed setting
Pressure
Control Type

Part No.

Max. Temperature

Cut out

Cut out

bar

bar

Reset

Ambient

Pressure
Connection

Leakage Test
Pressure

Pressure
Connection

bar

High Pressure Controls


PS3-A6S

0 715 603

16.0

11.0

PS3-A6S

0 715 604

19.0

15.0

PS3-A6S

0 715 600

26.5

22.5

auto

+70

+150

48

7
/16-20UNF
female thread
with
Schrader
opener

30

7
/16-20UNF
female thread
with
Schrader
opener

48

7
/16-20UNF
female thread
with
Schrader
opener and
snubber

48

7
/16-20UNF
female thread
with
Schrader
opener and
snubber

Low Pressure Controls / Pressure Limiter for low pressure protection


PSL TV / EN 12263
PS3-W1S

0 714 760

-0.3

1.2

PS3-W1S

0 714 761

0.3

1.8

PS3-W1S

0 714 762

2.0

3.5

auto

+70

+70

Pressure Limiter for high pressure protection


PSH TV / EN 12263
PS3-W6S

0 715 831

14.0

10.0

PS3-W6S

0 715 556

21.0

16.0

PS3-W6S

0 715 555

25.0

20.0

PS3-W6S

0 715 567

29.0

23.0

PS3-W6S

0 715 550

33.5

27.5

PS3-W6S

0 715 553

40.0

33.0

auto

+70

+150

Pressure Cut Out for high pressure protection


PZH with snubber for direct compressor mounting TV / EN 12263
PS3-B6S

0 715 568

19.2

PS3-B6S

0 715 564

22.7

PS3-B6S

0 715 563

27.3

PS3-B6S

0 715 569

29.5

PS3-B6S

0 715 560

36.0

approx. 5 bar
below cut-out

external
manual reset

+70

+150

Selection Chart Cable Assemblies


Temperature Range
-50 to 80C / no UL

Length (mtr.)

Type

Part No.

PS3-N15

804 580

1.5

PS3-N30

804 581

3.0

PS3-N60

804 582

6.0

Leads

3 x 0.75 mm2

213

Pressure Controls Series PS3 / Special types


For OEM use with settings according to customers specication,
minimum order quantity 100 pcs.
Features
Maximum allowable pressure up to 43 bar / Test pressure up to
48 bar
For direct mounting on a pressure connection (free standing)
or with a capillary tube
Direct mounting reduces the number of joints and thus avoiding
potential leakage
Direct mounting saves cost for exible hose and additional ttings
Precise setting and repeatability

PS3

High temperature version with snubber, for direct compressor


mounting (range 6)
Micro switch for narrow pressure differentials
Gold plated contacts for low voltage / current applications
Worldwide approvals
Easy mounting

Standards

per Low Voltage Directive

per PED Directive 97/23 EG. TV appr.


versions only

Options
Low pressure switch with automatic or manual reset
High pressure switch with automatic or manual reset, standard
or high temperature version
Pressure limiter PSH - standard or high temperature version
Pressure cut-out PZH - external reset, standard or high temperature version
Safety pressure cut-out PZHH - internal reset, standard or high
temperature version
Electrical connections (optional)

Manufactured and tested to


our own responsibility

standards on

Underwriter Laboratories

Pressure connections
S: 7/16-20UNF, female with Schrader opener and snubber (snubber only with high temperature diphragm)
A: 7/16- 20UNF, 1/4 SAE male

Cables with plug in lengths of 1.5m, 3.0m and 6.0m available.


No additional gasket required.

U: 6 mm solder. 80 mm length. ODF

Appliance socket DIN 43650

K: 1 m capillary tube with 1/4 SAE are nut and Schrader opener

X: 1/4 solder. 80 mm length. ODF


L: 1 m capillary tube and 1/4 ODM solder connector

Type of contacts (optional)


Standard (SPDT)

Installation

Micro switch (SPDT)

Depending on pressure connection, free-standing or with console.

Gold plated contacts upon request


Technical Data
Protection acc. to DIN 40050 / IEC
529

IP 00
IP 30 with terminal cover
IP 65 with PS3-Nxx/-Lxx
cables with plug or Plug DIN
43650

Temperature range TS
Ambient. storage and transportation
Medium
Pressure Range PS

- 0.6 .. 43 bar

Inductive Amp. (AC15)

3 A / 230V AC
1.5 A with microswitch
standard
0.1 A with gold plated
contacts

Vibration resistance (10..1000 Hz)

4 g (10 to 1000 Hz)

Type of contacts

1 SPDT

Medium compatibility

HFC, HCFC

Inductive Amp. (DC)

0.1 A / 230V DC

Motor rating, full load Amp.

6 A / 120/240V AC
2.5 A with microswitch

Motor rating, locked rotor Amp.

36 A / 120/240V AC
15 A with microswitch

For more information see datasheet PS3_e35003.

214

-40C ... 70C


-40C ... 70C
(150C range 6)

Available approvals

TV, UL

Weight (approx.)

0.1 kg

Differential Pressure Controls Series FD 113


Features
Immediate reset (no cooling down period)
Precise timing
Adjustable time delay from 20 to 150 sec (ZU types)
Separate output signals for operation and alarm
Suitable for supply voltage 24 to 240 V AC / V DC
Pressure connection: Flare 7/16-20 UNF. 1/4 SAE male
Standards
per Low Voltage Directive

Manufactured and tested to


own responsibility

FD 113

standards on our

Time Delay
Differential
Pressure
Controls Type

Part No.

Cut out

Max. Proof
Pressure

bar

bar

bar

bar

0.7

0.2 above cut


out
-0.8 ... 12

25

Adjustable

Factory
Setting

Sec.

Sec.

bar
0.3 ... 4.5

FD 113

0 710 173

3 465 300

20 ... 150

120

0 711 195

Max.
Differential
Pressure

Adjusting
Range p

FD 113 ZU
FD 113 ZU
(A22-057)
Copeland
brand
products

Cut in Fixed
Setting

Factory
Setting

115 x

0.63 x

appr. 0.9

Technical Data
Inductive Amp. (AC)

3.0 A / 230 V AC

Ambient Temperature Range

-20C to +70C

Inductive Amp. (DC)

0.1 A / 230 V DC

Max. Temperature at Pressure Connection

+70C

Protection acc. to EN 60 529

IP 30

Nominal Voltage FD 113 ZU

24 240V AC / DC

Vibration resistance (10 to 1000 Hz)

4g

Accessories

Mounting
bracket angle
Part No.: 803 799

Mounting plate for


units with hood
Part No.: 803 801

Capillary Tube with two


are nuts 7/16-20 UNF. R 1/4
1.5m
Part No.: 803 804

Copper Gasket Set for R 1/4


(7/16-20 UNF. female)
100 pcs package
Part No.: 803 780

Extension bracket
Part No.: 803 800

215

Thermostats
Basic Terms and Technical Information
Characteristics
Alco thermostats are electric circuit control devices which open
or close an electric contact depending on temperature changes
at the bulb.
Description of bulb charges
The application range of thermostats is mainly determined by the
charge. Accordingly various bulb shapes and sizes are necessary.
Vapour charge. bulb type A. E. P
The thermosystem is lled with a medium in vapour phase. A
thermostat with vapour charge operates in accordance with
temperature changes at the bulb as long as the bulb is the
coldest part in the whole system (bellows, capillary tube. bulb).
Alco thermostats are equipped with a bellows heater (82 k
Ohm. 230 V) to avoid such conditions. On applications with
low current the bellows heater has to be removed. Max. bulb
temperature is 150C (70C for bulb type E). Response time is
very fast.
Adsorption charge, bulb type F
This charge only reacts on temperature changes at the bulb.
Max. bulb temperature is 100C. Response time is slow but
perfectly suitable for common refrigeration systems.

Adjustment of switching points


A thermometer should always be used for comparison when adjusting the switching points on temperature controls. The setting scale on
the device is intended to serve for orientation, showing the setting
range of the upper switching point tmax in C and F and the value
of the temperature differential t in K as difference between the
upper switching point tmax and the lower switching point tmin. The
upper switching point tmax has to be adjusted on the scale, whereas
the lower switching point tmin is given by adjustment of the desired
switching differential t. The formula is:
Upper switching point Differential =
Lower switching point
tmax t = tmin
Important!
The differential t mentioned on the differential scale and in the
technical data refers to the upper part of the setting range and the
upper switching point.
In the lower part of the setting range an increase of the differential
t can be expected. The lowest possible lower switching point
tmin is mentioned in the selection tables and is helpful to select
switching points with large differentials t in the lower temperature range.

Bulb Sizes
A

Vapour
2m, capillary with bulb

Vapour
coil, 0m

Vapour
2m, capillary with
function C and D 6m

Adsorption
2m, capillary with bulb

216

Function of contacts

SPDT
SPDT with manual reset min.
SPDT with manual reset max.
- On temperature rise above setting 1-2 - On temperature drop below setting 1-2 - On temperature rise above setting 1-2
opens and 1-4 closes.
closes. 1-4 opens and latches.
opens and 1-4 closes and latches.
- On temperature drop below setting 1-2 - The device can be manually reset when - The device can be manually reset when
closes and 1-4 opens.
the temperature has risen at least 2K
the temperature has dropped 2K below
above setting.
setting.

PDT with off switch


AUTO matic - STOP

SPDT with bellows heater


includes a 82 k Ohm. 230 V AC/DC
resistor

Standards and regulations


Important for the installation of thermostats:
EN 60730-2-9

Specication for temperature controls and


temperature cut-outs.

EN 60947-1/
EN 60947-5-1

Specications for low-voltage


switchgear.

EN 378:

Refrigerating systems and heat pumps. Safety


and environmental requirements.

217

Thermostats Series TS1


Features
Adjustable temperatures and differentials
Shatter resistant contacts
High operational current, locked rotor max. 144 Amps (LRA)
Standard SPDT with same operational current rating for both
contacts
Captive terminal and cover screws
Range and differential individually lockable

TS1 Flush Mounted

Technical Data
Type of Contacts

1 SPDT

Inductive Amp. (AC15)

10 A / 230 V AC

Inductive Amp. (DC13)

0.1 A / 230 V DC

Heating load (AC1)

24 A / 230 V AC

Motor Rating, Full Load Amp.

24 A / 120/240V AC

Motor Rating, Locked Rotor Amp.

144 A / 120/240V AC

Ambient Temperature Range

-50C to +70C

Vibration Resistance
(10 to 1000 HZ)

4g

Cable Entry

Grommet PG 16

Protection acc. to
DIN 40050 / IEC 529

IP 44 (IP 30 with
Selector Switch)

Bellows Heater at Vapour Charge

82 K Ohm. 230 V AC / DC
(12 and 24 V DC upon request)

TS1 Top Operated

Standards

Part No.

per Low Voltage Directive

Manufactured and tested to


our own responsibility

Adjustment Range
Type

TS1 Front Operated

Lowest Setpoint

standards on

Underwriter Laboratories

Factory Setting

Upper Setpoint

Differential
Setpoint T

Max. Bulb
Temp.

Temperature Sensor
Charge

Cap. tube
length

+150

Vapour

2m capillary

+150

Vapour

Thermostats Top Operated


Thermostats without Off-Switch
TS1-A2P

4 530 400

-30 +15

1.5 16

-36

-1 / -6

TS1-A3P

4 356 700

-10 +35

1.5 16

-23

+3 / -2

TS1-A1A

4 351 500

-45 -10

1.5 16

-55

-18 / -20

TS1-A2A

4 351 600

-30 +15

1.5 16

-36

-1 / -6

TS1-A3A

4 352 500

-10 +35

1.5 16

-23

+3 / -2
2m capillary
and bulb

TS1-A4F
Defrost- and
Universal
Thermostat

4 351 800

-30 +35

2.8 20

-35

+5 / 0

TS1-A5F

4 458 400

+20 +60

3 10

+10

+35 / +30

-18 / -20

+100

Adsorption

+150

Vapour

+100

Adsorption

+150

Vapour

Thermostats with Off-Switch


TS1-B1A

4 366 700

-45 -10

1.5 16

-55

TS1-B2A

4 366 800

-30 +15

1.5 16

-36

-1 / -6

TS1-B3A

4 366 900

-10 +35

1.5 16

-23

+3 / -2

TS1-B4F

4 367 000

-30 +35

2.8 20

-35

+5 / 0

+4.5 +20

2.5 x

+2

4.5 / +2

+4.5 +20

man. reset
ca. 2.5 x

+2

+2

2m capillary
and bulb

Frost Monitors Top Operated


Frost Monitors without Off-Switch
TS1-C0P
TS1-D0P
Low temp. cut out

218

4 352 100
4 352 200

6m capillary

Adjustment Range
Type

Part No.

Upper
Setpoint

Differential
Setpoint T

Lowest
Setpoint

Factory
Setting

-55

-18 / -20

-36

+4 / +2

-23

+20 / +18

Max. Bulb
Temp.

Temperature Sensor
Charge

Cap. tube
length

+70

Vapour

0m
coil

+70

Vapour

0m
coil

+150

Vapour

Room Thermostats Top Operated


Room Thermostats without Off-Switch. including insulation console
TS1-A1E

4 362 800

-45 -10

TS1-A2E

4 355 200

-30 +15

TS1-A3E

4 355 300

-10 +35

1.5 16

Room Thermostats with Off-Switch. including insulation console


TS1-B2E

4 344 400

-30 +15

TS1-B3E

4 344 500

-10 +35

1.5 16

-36

+4 / +2

-23

+20 / +18

Thermostats Front Operated


Thermostats without Off-Switch
TS1-E1A

4 361 000

-45 -10

2 16

-55

-18 / -20

TS1-E2A

4 356 200

-30 +10

1.5 15

-36

+4 / +2

TS1-E3A

4 365 200

-10 +25

1.5 15

-23

+3 / -2

Defrost- and universal thermostat

4 367 500

-25 +30

2.8 20

-30

+5 / 0

TS1-E5F

4 338 100

+20 +60

3 10

+10

+35 / +30

4 367 600

+0 +10

2.5 x

-2.5

+5.5 / +3

TS1-E4F

TS1-E7F
Milk and beer
cooler thermostat

2m capillary
and bulb
+100

Adsorption

+150

Vapour

2m capillary
and bulb

+70

Vapour

0m
coil

+70

Vapour

0m
coil

+150

Vapour

Thermostats with Off-Switch


TS1-F1A

4 367 100

-45 -10

2 16

-55

-18 / -20

TS1-F2A

4 367 200

-30 +10

1.5 15

-36

-1 / -6

TS1-F3A

4 367 400

-10 +25

1.5 15

-23

+3 / -2

Room Thermostats Front Operated


Room Thermostats without Off-Switch. including insulation console
TS1-E1E

4 365 300

-45 -10

2 16

-55

-18 / -20

TS1-E2E

4 356 800

-30 +10

1.5 15

-36

+4 / +2

TS1-E3E

4 356 900

-10 +25

1.5 15

-23

+20 / +18

Room Thermostats with Off-Switch. including insulation console


TS1-F1E

4 368 000

-45 -10

2 16

-55

-18 / -20

TS1-F2E

4 368 100

-30 +10

1.5 15

-36

+4 / +2

TS1-F3E

4 368 200

-10 +25

1.5 15

-23

+20 / +18

Thermostats for Flush Mounting


Thermostats for Flush Mounting without Off-Switch
TS1-G2A

4 355 400

-30 +15

1.5 15

-36

+4 / +2

TS1-G3A

4 364 800

-10 +35

1.5 15

-23

+20 / +18

4 355 600

-30 +35

2.8 20

-35

+5 / 0
+100

4 356 000

0 +10

2.5 x

-2.5

+5.5 / +3

-18 / -20

TS1-G4F
Defrost- and universal thermostat

TS1-G7F
Milk and beer
cooler thermostat

2m capillary
and bulb
Adsorption

bulb

+150

Vapour

Thermostats for Flush Mounting with Off-Switch


TS1-H1A

4 364 600

-45 -10

1.5 15

-55

TS1-H2A

4 355 500

-30 +15

1.5 15

-36

-1 / -6

TS1-H3A

4 367 900

-10 +35

1.5 15

-23

+3 / +2

TS1-H4F

4 355 800

-30 +35

2.8 20

-35

+5 / 0

4 365 500

0 +10

2.5 x

-2.5

+5.5 / 3

TS1-H7F
Milk and beer
cooler thermostat

2m capillary
and bulb
+100

Adsorption

Thermostats for ush mounting are delivered with mounting angle Order No. 803 805.

219

Accessories & Spare Parts

Insulation Console
for Room Thermostats standard
Part No.: 803 777

Mounting bracket angle


Part No.: 803 799

Capillary Tube Gland. Brass


for Bulb Style A / C
Part No.: 803 807

220

Capillary Tube Holder


for Frost Monitors standard
Part No.: 803 778

Mounting plate
for units with hood
Part No.: 803 801

Universal mounting bracket


Part No.: 803 798

Extension bracket
Part No.: 803 800

System Protectors and Moisture Indicators


Filter Driers
Basic Terminology and Technical Information
Function
The purpose of lter driers is to keep the refrigeration circuit
clean of water, acid and solid contaminants. In case of contamination, corrosion and ice building can occur, as well as
malfunction of the compressor.

Property of desiccants

Flow capacity
Flow capacity refers to ARI-Standard 710-86 and DIN 8949
and is based on a pressure drop of 0.07 bar, +30C liquid
temperature and -15C evaporating temperature for common refrigerants.
The ow capacities are given at two levels of pressure drop:
0.07 and 0.14 bar.
For Filter drier selection under other operating conditions
use the correction factors on page 230.

Molecular sieves
This kind of desiccant has a very good drying effect independent of the oil content of the refrigerant. Molecular sieve is a
fast acting desiccant and will remove moisture even when
the water content of the refrigerant is low and when the
temperature of the liquid refrigerant is high.

Water capacity
The water capacity for R22 refers to ARI 710-86 and DIN8948
is based on a liquid temperature of 24/52C and an equilibrium point dryness (EPD) of 60 PPM water in refrigerant. The
EPD for other refrigerants according to DIN 8949 is as follows:

Activated alumina
Activated alumina incorporate an excellent acid capacity.
By selecting a specic mixture of both desiccants an optimum effect can be achieved to cover the requirements of all
kinds of applications. Liquid lter driers are especially designed
for a high water capacity whereas suction line lter driers
feature a high acid and ltration capacity.

Refrigerant

EPD (PPM)

R134a

50

R407C

50

R404A

50

R507

50

R410A

50

Selection Guide for Filter and Filter Driers


Series
Selection criteria

Hermetic design

BFK

ADK

FDB

For exchangeable cores

ADKS/FDH with core

FDS-24 with core

H/S/W48

F48

S24

F24

Quick cap ange


Filter

Filter drier

For liquid service

For suction service


For Heat Pumps (Bi-Flow)

ASD

BTAS with core


AF

AF-D

+
+

Steel

Steel

Shell material

Steel

Steel

Steel

Steel

Steel

Max. allowable pressure PS

45 bar

45 bar

45 bar

34.5*/46.0* bar

34.5* bar

222

223

225

227/228

229

Catalogue page

ASF

27.5 bar
232

233

Brass
24 bar
233

*dependent on medium temperature

221

Bi-ow Filter Driers Series BFK


hermetic design, for liquid refrigerants
Features
Solid block style
Integrated check valves insure Bi-ow capability, eliminate the
need for external check valves and reduce the external piping
ODF Copper ttings for easy soldering
Pattern ow for non-turbulent performance
High water, acid adsorption capacity
Temperature range TS: -40C to +65C
Max. allowable pressure PS: 45 bar

BFK

No CE marking according art. 3.3 PED 97/23 EC


HP marking according to German Pressorized Vessel Directive
Underwriter Laboratories

Nominal Flow Capacity (KW)


Type

Part No.

Connection size
& type

at 0.07 bar pressure drop

at 0.14 bar pressure drop

R134a

R22

R407C

R404A
R507

R410A

R134a

R22

R407C

R404A
R507

R410A

BFK-052

007 343

1/4 (6mm)SAE

5.2

5.7

5.4

3.7

5.6

8.0

8.8

8.4

5.7

8.7

BFK-052S

007 344

1/4ODF

6.8

7.3

7.0

4.8

7.2

10.1

11.1

10.6

7.2

10.9

BFK-083

007 345

3/8 (10mm)SAE

10.6

11.5

11.0

7.5

11.4

16.9

18.4

17.6

12.0

18.2

BFK-083S

007 346

3/8ODF

12.0

13.1

12.5

8.5

12.9

20.6

22.5

21.5

14.7

22.2

BFK-084

007 347

1/2 (12mm)SAE

15.2

16.6

15.8

10.8

16.4

25.8

28.1

26.8

18.3

27.8

BFK-084S

007 348

1/2ODF

15.6

17.0

16.2

11.1

16.8

28.7

31.3

29.9

20.4

30.9

BFK-163

007 349

3/8 (10mm)SAE

13.6

14.9

14.2

9.7

14.7

21.0

22.9

21.8

14.9

22.6

BFK-163S

007 350

3/8ODF

15.5

16.9

16.1

11.0

16.7

23.8

26.0

24.8

17.0

25.7

BFK-164

007 351

1/2 (12mm)SAE

20.3

22.1

21.1

14.4

21.9

27.5

30.0

28.6

19.6

29.6

BFK-164S

007 352

1/2ODF

24.3

26.5

25.3

17.3

26.1

34.4

37.6

35.9

24.5

37.1

BFK-165

007 353

5/8 (16mm)SAE

25.1

27.4

26.2

17.9

27.1

35.3

38.5

36.8

25.1

38.0

BFK-165S

007 354

5/8ODF

25.6

28.0

26.7

18.3

27.6

37.0

40.4

38.5

26.3

39.9

BFK-305S

007 356

5/8(16mm) ODF

34.1

37.3

35.6

24.3

36.8

52.8

57.7

55.0

37.6

56.9

BFK-307S

007 357

7/8(22mm) ODF

40.6

44.3

42.3

28.9

43.7

65.7

71.7

68.4

46.8

70.8

BFK-309S

007 358

1 1/8ODF

47.0

51.3

49.0

33.5

50.7

79.9

87.2

83.2

56.9

86.1

The rated ow capacities are in accordance with ARI standard


710-86 and DIN 8949 at +30C liquid temperature and -15C
evaporating temperature.

Selection method for other conditions:


1. Determine the correction factor (page 230) based on type of
refrigerant, liquid and evaporating temperature.
2. Multiply the correction factor by cooling capacity or heating
capacity whatever is more.
3. Select the filter drier according to determined capacity
corresponding to ow capacity at 0.07 bar pressure drop.

Water and Acid Adsorption Capacity


Water adsorption capacity (gram)
Liquid Temperature 24 C

Type

BFK-05

Liquid Temperature 52 C

Acid
Adsorption
Capacity (g)

R134a

R22

R404A/R507

R407C

R410A

R134a

R22

R404A/R507

R407C

R410A

4.4

4.1

4.5

3.4

2.8

4.1

3.8

4.3

2.8

2.2

0.3

BFK-08

9.6

9.0

9.9

7.5

6.2

8.9

8.2

9.4

6.0

4.7

0.6

BFK-16

18.9

17.7

19.5

14.8

12.2

17.5

16.2

18.5

11.9

9.3

1.2

BFK-30

34.5

32.3

35.6

27.1

22.4

31.9

29.6

33.7

21.7

17.0

2.0

222

Filter Driers Series ADK


Hermetic Design, for Liquid Refrigerants
Features
Robust block with optimum blend of molecular sieve and
activated alumina
ODF Copper ttings for easy soldering
High water and acid capacity
Filtration down to 20 micron
Temperature range TS: -40C to +65C
Max. allowable pressure PS: 45 bar
No CE marking according art. 3.3 PED 97/23 EC
HP marking according to German Pressorized Vessel Directive
Underwriter Laboratories

ADK

Nominal Flow Capacity (kW)


Type

nom. Conditions see next page

at 0.07 bar pressure drop

Part No.
R22

R134a

R404A
R507

at 0.14 bar pressure drop

R407C

R410A

R744

R22

R134a

R404A
R507

R407C

R410A

R744

ADK-032

003 595

7.3

6.7

4.8

7.0

7.2

10.6

10.6

9.7

6.9

10.1

10.5

15.4

ADK-036MMS

003 597

8.0

7.3

5.2

7.6

7.9

11.6

12.0

11.0

7.8

11.4

11.8

17.4

ADK-032S

003 596

8.8

8.1

5.7

8.4

8.7

12.8

12.9

11.8

8.4

12.3

12.7

18.8

ADK-052

003 598

7.6

6.9

4.9

7.2

7.5

11.0

11.0

10.1

7.2

10.5

10.9

16.0

ADK-056MMS

003 600

10.0

9.2

6.5

9.5

9.9

14.5

15.0

13.7

9.8

14.3

14.8

21.8

ADK-052S

003 599

10.8

9.9

7.0

10.3

10.7

15.7

17.1

15.6

11.1

16.3

16.9

24.8

ADK-053

003 601

14.2

13.0

9.2

13.5

14.0

20.6

21.3

19.5

13.9

20.3

21.0

31.0

ADK-0510MMS

003 603

16.4

15.0

10.7

15.6

16.1

23.8

24.1

22.1

15.7

23.0

23.8

35.1

ADK-053S

003 602

16.4

15.0

10.7

15.6

16.1

23.8

24.1

22.1

15.7

23.0

23.8

35.1

ADK-082

003 604

7.8

7.1

5.1

7.4

7.7

11.3

11.3

10.4

7.4

10.8

11.2

16.4

ADK-086MMS

003 606

10.7

9.8

7.0

10.2

10.5

15.5

16.0

14.7

10.4

15.3

15.8

23.3

ADK-082S

003 605

11.9

10.9

7.8

11.4

11.8

17.4

17.3

15.9

11.3

16.5

17.1

25.2

ADK-083

003 607

16.4

15.0

10.7

15.6

16.2

23.8

23.9

21.9

15.6

22.8

23.6

34.8

ADK-0810MMS

003 609

16.4

15.0

10.7

15.6

16.2

23.8

24.1

22.1

15.7

23.0

23.8

35.0

ADK-083S

003 608

16.4

15.0

10.7

15.7

16.2

23.9

24.1

22.1

15.7

23.0

23.8

35.1

ADK-084

003 610

25.7

23.5

16.7

24.5

25.3

37.3

39.1

35.8

25.5

37.3

38.6

56.9

ADK-0812MMS

003 612

26.3

24.1

17.2

25.1

26.0

38.3

39.5

36.2

25.8

37.7

39.0

57.4

ADK-084S

003 611

26.8

24.5

17.5

25.6

26.4

39.0

40.4

37.0

26.3

38.5

39.8

58.7

ADK-162

003 613

8.0

7.3

5.2

7.6

7.8

11.6

11.5

10.5

7.5

10.9

11.3

16.7

ADK-163

003 614

16.8

15.4

10.9

16.0

16.5

24.4

24.1

22.1

15.7

23.0

23.8

35.1

ADK-1610MMS

003 616

18.7

17.1

12.2

17.8

18.5

27.2

26.8

24.5

17.5

25.6

26.5

39.0

ADK-163S

003 615

18.7

17.2

12.2

17.9

18.5

27.2

26.8

24.5

17.5

25.6

26.5

39.0

ADK-164

003 617

31.3

28.7

20.4

29.9

30.9

45.5

47.1

43.2

30.7

45.0

46.5

68.6

ADK-1612MMS

003 619

32.3

29.6

21.1

30.8

31.9

47.0

48.5

44.4

31.6

46.3

47.9

70.5

ADK-164S

003 618

36.0

33.0

23.5

34.3

35.5

52.3

49.9

45.7

32.6

47.6

49.3

72.6

ADK-165

003 620

44.8

41.1

29.2

42.8

44.3

65.2

66.5

60.9

43.4

63.5

65.7

96.7

ADK-165S

003 621

49.7

45.6

32.4

47.4

49.1

72.3

72.4

66.3

47.2

69.1

71.5

105.3

ADK-303

003 622

17.7

16.2

11.5

16.9

17.5

25.7

25.4

23.2

16.5

24.2

25.0

36.9

ADK-304

003 623

31.3

28.7

20.4

29.9

30.9

45.5

47.1

43.2

30.7

45.0

46.5

68.6

ADK-304S

003 624

36.0

33.0

23.5

34.4

35.6

52.4

51.6

47.2

33.6

49.2

50.9

75.0

ADK-305

003 626

52.6

48.2

34.3

50.2

52.0

76.6

72.1

66.0

47.0

68.7

71.1

104.8

ADK-305S

003 627

52.8

48.4

34.4

50.4

52.1

76.8

72.9

66.8

47.6

69.6

72.0

106.1

ADK-307S

003 628

66.3

60.7

43.2

63.2

65.4

96.4

104.6

95.8

68.2

99.8

103.2

152.1

ADK-414

003 629

36.8

33.7

24.0

35.1

36.3

53.5

55.2

50.6

36.0

52.7

54.5

80.3

ADK-415

003 632

58.6

53.7

38.2

55.9

57.8

85.2

87.9

80.5

57.3

83.9

86.8

127.8

ADK-415S

003 633

63.0

57.7

41.1

60.1

62.2

91.6

94.5

86.6

61.6

90.2

93.3

137.4

ADK-417S

003 634

77.9

71.4

50.8

74.3

76.9

113.3

116.9

107.1

76.2

111.5

115.4

170.0

ADK-757S

003 635

105.5

96.7

68.8

100.7

104.2

153.5

158.3

145.0

103.2

151.0

156.2

230.2

ADK-759S

003 636

117.2

107.4

76.4

111.8

115.7

170.4

175.8

161.0

114.6

167.7

173.5

255.6

223

Water and Acid Capacity


Water adsorption capacity (gram)

R134a

R22

R404AR507

R407C

R410A

R134a

R22

R404A R507

R407C

R410A

Acid
Adsorption
Capacity
(gram)

ADK-03

4.9

4.5

4.9

3.4

2.8

4.4

4.0

4.6

2.9

2.4

0.8

ADK-05

11.8

10.8

11.8

8.2

6.8

10.6

9.6

10.9

7.0

5.8

2.3

ADK-08

17.9

16.4

18.0

12.4

10.3

16.2

14.6

16.6

10.7

8.8

3.3

ADK-16

23.0

21.0

23.1

16.0

13.2

20.8

18.8

21.3

13.8

11.4

4.5

ADK-30

51.8

48.6

53.5

36.9

30.6

47.4

43.3

49.3

31.8

26.3

11.3

Liquid Temperature 24 C

Size

Liquid Temperature 52 C

ADK-41

81.7

76.6

84.3

58.2

48.3

74.8

68.3

77.8

50.2

41.4

16.8

ADK-75

143.5

134.5

148.1

102.1

84.8

131.4

120.0

136.6

88.1

72.8

29.9

The water capacities are according to ARI-Standard 710 for R22


and are based on a equilibrium point dryness (EPD) of 60 PPM
water in refrigerant. The EPD for all other mentioned refrigerants according to DIN 8949 is 50 PPM.
Connections

Nominal Operating Conditions


Connection

Type

Part No.

ADK-032

003 595

ADK-036MMS

003 597

ADK-032S

003 596

ADK-052

003 598

ADK-056MMS

003 600

ADK-052S

003 599

Solder/ODF
mm

ADK-053

003 601

ADK-0510MMS

003 603

ADK-053S

003 602

ADK-082

003 604

ADK-086MMS

003 606

ADK-082S

003 605

ADK-083

003 607

ADK-0810MMS

003 609

ADK-083S

003 608

ADK-084

003 610

ADK-0812MMS

003 612

ADK-084S

003 611

ADK-162

inch

Flare/SAE
mm

inch

1/4

6
1/4
6

1/4

10

3/8

1/4

10

3/8

12

1/2

003 613

1/4

ADK-163

003 614

10

3/8

ADK-1610MMS

003 616

ADK-163S

003 615

ADK-164

003 617

12

1/2

ADK-1612MMS

003 619

ADK-164S

003 618

ADK-165

003 620

16

5/8

ADK-165S

003 621

ADK-303

003 622

10

3/8

ADK-304

003 623

12

1/2

ADK-304S

003 624

16

5/8

10
3/8

6
1/4

10
3/8

12
1/2

10
3/8

12
1/2

5/8

1/2

ADK-305

003 626

ADK-305S

003 627

ADK-307S

003 628

ADK-414

003 629

12

1/2

ADK-415

003 632

16

5/8

ADK-415S

003 633

ADK-417S

003 634

22

ADK-757S

003 635

22

ADK-759S

003 636

224

Refrigerant
R744
R22, R134a,
R404A, R407C,
R410A, R507

Evaporating
temperature
-40C

Liquid
temperature
-10C

-15C

+30C

Correction factors for other than the nominal conditions see page230.
1/4

5/8
22

Nominal capacity is based on the following conditions:

7/8

5/8
7/8
7/8
1-1/8

Filter Driers Series FDB


Hermetic design, bead style, for liquid refrigerants
Features
Compacted bead style (spring loaded)
Optimum blend of molecular sieve and activated alumina
combined with high ltration capacity
Final ltration 20 micron
Filtration rst for more effective use of surface area of desiccant
High water and acid capacity
Cushioned ow for non-turbulent performance
ODF Copper ttings for easy soldering
Rugged steel shells
Corrosion resistant epoxy paint
Temperature range TS: -40C to +65C
Max. allowable pressure PS: 45 bar

FDB

No CE marking according art. 3.3 PED 97/23 EC


HP marking according to German Pressorized
Vessel Directive
Underwriter Laboratories

Nominal Flow Capacity (kW)


Type

Part No.

nom. Conditions see next page

at 0.07 bar pressure drop

at 0.14 bar pressure drop

R134a

R22

R407C

R404A/R507

R410A

R134a

R22

R407C

R404A/R507

R410A

059 305

6.3

6.9

6.6

4.5

6.8

8.9

9.7

9.3

6.3

9.6

FDB-032S

059 306

9.7

10.6

10.1

6.9

10.5

13.7

15.0

14.3

9.8

14.8

FDB-052

059 307

6.5

7.1

6.8

4.6

7.0

9.3

10.2

9.7

6.7

10.1

FDB-052S

059 309

9.7

10.6

10.1

6.9

10.5

13.7

15.0

14.3

9.8

14.8

FDB-032

FDB-053

059 308

15.5

16.9

16.1

11.0

16.7

22.2

24.2

23.1

15.8

23.9

FDB-053S

059 310

19.3

21.1

20.1

13.8

20.8

27.6

30.1

28.7

19.6

29.7

FDB-082

059 311

6.8

7.4

7.1

4.8

7.3

9.8

10.7

10.2

7.0

10.6

FDB-082S

059 314

9.9

10.8

10.3

7.0

10.7

14.2

15.5

14.8

10.1

15.3

FDB-083

059 312

15.8

17.2

16.4

11.2

17.0

22.6

24.7

23.6

16.1

24.4

FDB-083S

059 315

19.8

21.6

20.6

14.1

21.3

28.4

31.0

29.6

20.2

30.6

FDB-084

059 313

26.4

28.8

27.5

18.8

28.4

37.7

41.2

39.3

26.9

40.7

FDB-084S

059 316

28.3

30.9

29.5

20.1

30.5

40.4

44.1

42.1

28.8

43.5

FDB-162

059 317

6.8

7.4

7.1

4.8

7.3

9.8

10.7

10.2

7.0

10.6

FDB-163

059 318

16.2

17.7

16.9

11.5

17.5

23.1

25.2

24.0

16.4

24.9

FDB-163S

059 321

23.0

25.1

23.9

16.4

24.8

32.9

35.9

34.2

23.4

35.4

FDB-164

059 319

27.9

30.5

29.1

19.9

30.1

39.9

43.6

41.6

28.4

43.0

FDB-164S

059 322

36.0

39.3

37.5

25.6

38.8

51.5

56.2

53.6

36.6

55.5

FDB-165

059 320

36.6

40.0

38.2

26.1

39.5

52.4

57.2

54.6

37.3

56.5

FDB-165S

059 323

48.8

53.3

50.8

34.8

52.6

69.7

76.1

72.6

49.6

75.1

FDB-303

059 324

18.0

19.7

18.8

12.8

19.4

25.7

28.1

26.8

18.3

27.7

FDB-304

059 325

31.8

34.7

33.1

22.6

34.2

45.3

49.5

47.2

32.3

48.9

FDB-304S

003 667

38.0

41.5

39.6

27.1

41.0

54.2

59.2

56.5

38.6

58.4

FDB-305

059 326

40.3

44.0

42.0

28.7

43.4

57.7

63.0

60.1

41.1

62.2

FDB-305S

059 327

53.8

58.7

56.0

38.3

57.9

76.9

83.9

80.0

54.7

82.8

FDB-307S

059 328

60.5

66.1

63.1

43.1

65.2

86.6

94.5

90.2

61.6

93.3

FDB-415

059 329

49.7

54.3

51.8

35.4

53.6

71.1

77.6

74.0

50.6

76.6

FDB-417S

059 330

77.2

84.3

80.4

55.0

83.2

110.3

120.4

114.9

78.5

118.8

225

Water Adsorption Capacity


Water adsorption capacity (net) in grams
Type

Unit Size

25 C liquid refrigerant

52 C liquid refrigerant

R134a

R22

R407C

R404A/R507

R134a

R22

R407C

R404A/R507

FDB-03

1.9

2.0

1.7

1.9

1.8

1.7

1.6

1.9

FDB-05

5.5

5.8

5.0

5.5

5.2

4.9

4.5

5.3

FDB-08

8.8

9.3

8.0

8.8

8.4

7.9

7.2

8.5

FDB-16

16

17.7

18.5

15.9

17.6

16.8

15.7

14.5

17.1

FDB-30

30

31.7

33.0

28.5

31.6

30.1

28.2

26.0

30.5

FDB-41

41

44.2

46.2

39.9

44.1

42.1

39.4

36.3

42.7

The water capacities are according to ARI-Standard 710 for R22


and are based on a equilibrium point dryness (EPD) of 60 PPM
water in refrigerant. The EPD for all other mentioned refrigerants
according to DIN 8949 is 50 PPM.

Connections

Nominal Operating Conditions


Nominal capacity is based on the following conditions:
Connection

Type

Part No.

Refrigerant

Solder/ODF or Flare/SAE
inch

mm
6mm SAE

FDB-032

059 305

1/4SAE

FDB-032S

059 306

1/4ODF

FDB-052

059 307

1/4SAE

FDB-052S

059 309

1/4ODF

FDB-053

059 308

3/8SAE

FDB-053S

059 310

3/8ODF

FDB-082

059 311

1/4SAE

FDB-082S

059 314

1/4ODF

FDB-083

059 312

3/8SAE

FDB-083S

059 315

3/8ODF

6mm SAE

10mm SAE

6mm SAE

10mm SAE

FDB-084

059 313

1/2SAE

059 316

1/2ODF

FDB-162

059 317

1/4SAE

6mm SAE

FDB-163

059 318

3/8SAE

10mm SAE

FDB-163S

059 321

3/8ODF

FDB-164

059 319

1/2SAE

059 322

1/2ODF

12mm SAE

12mm SAE

FDB-165

059 320

5/8SAE

FDB-165S

059 323

5/8ODF

FDB-303

059 324

3/8SAE

10mm SAE

FDB-304

059 325

1/2SAE

12mm SAE

FDB-304S

003 667

1/2ODF

FDB-305

059 326

5/8SAE

FDB-305S

059 327

5/8ODF

FDB-307S

059 328

7/8ODF

FDB-415

059 329

5/8SAE

FDB-417S

059 330

7/8ODF

226

Liquid
temperature

-15C

+30C

Correction factors for other than the nominal conditions see page 230

FDB-084S

FDB-164S

R22, R134a,
R404A, R407C,
R410A, R507

Evaporating
temperature

16mm SAE

16mm SAE

16mm SAE

Filter Drier Shells Series ADKS-Plus


for Liquid- and Suction Applications with Replaceable Cores
Features
Rustproof Aluminum ange cover with notch hole for ease of
mounting
ODF Copper ttings for easy soldering
Rigid core holder from steel (no plastic)
Service friendly core holder and ange cover
Optimum ow capacity at low pressure drop
Temperature range TS: -45C to +65C
Max. allowable pressure PS:
34,5 bar (-10C to +65C)
25,9 bar (-45C to -10C)
CE marking according PED 97/23 EC

ADKS-Plus

Underwriter Laboratories

Type

Part No.

Nominal Flow Capacity (kW)

Connection
Solder/ODF
mm

inch

Pressure Drop 0.07 bar


R22

R134a

R404A
R507

R407C

Pressure Drop 0.14 bar


R410A

R22

R134a

R404A
R507

R407C

R410A

Number
of Blocks
S48, H48
W48, F48

Conformity assessment cat. I, procedure module A


485T

883 551

16

5/8

78

72

51

75

77

100

92

65

95

99

487T

883 552

22

7/8

145

133

95

138

143

182

167

119

174

180

489T

883 553

1 1/8

204

187

133

195

202

262

240

171

250

258

4811T

883 554

35

1 3/8

285

261

186

272

281

355

325

231

338

350

4813T MM

883 836

42

310

284

202

196

306

390

357

254

372

385

4817

882 603

54

2 1/8

967T

883 555

22

7/8

159

146

104

152

157

199

182

129

189

196

969T

883 556

1 1/8

250

229

163

239

247

300

275

196

286

296

9611T

883 557

1 3/8

305

279

199

291

301

402

369

262

384

397

9613T

883 558

1 5/8

350

321

228

334

345

470

431

306

448

464

9613T MM

883 559

42

355

325

231

339

350

480

440

313

458

474

54

9617

887 215

1449T

883 560

14411T

883 561

35

35

14413T

883 562

14413T MM

883 563

42

14417T

883 564

54

Primary for suction line applications

350

321

228

334

345

470

431

306

448

464

1 1/8

252

231

165

241

249

313

287

204

299

309

1 3/8

351

322

229

335

347

438

401

285

417

432

1 5/8

354

325

231

338

350

482

441

314

460

476

360

330

235

343

355

490

449

319

467

484

420

385

274

401

415

560

513

365

534

553

2 1/8

Conformity assessment cat. II, procedure module D1


19211T

883 565

19213T

883 566

35

19213T MM

883 567

42

19217T

883 568

54

1 3/8

358

328

233

342

353

440

403

287

419

434

1 5/8

395

362

258

377

390

506

464

330

483

500

400

366

261

382

395

510

467

333

487

503

430

394

281

411

425

567

519

370

541

560

2 1/8

Correction factors for other than the nominal conditions see page 230
Cores see page 228

Nominal Operating Conditions


Nominal capacity (Qn) is based on the following conditions:
Refrigerant
R744
R22, R134a,
R404A, R407C,
R410A, R507

Evaporating
temperature
-40C

Liquid
temperature
-10C

-15C

+30C

Correction factors for other than the nominal conditions see page 230

227

Filter Drier Shells Series FDH


for Liquid- and Suction Applications with Replaceable Cores
Features
Steel ange cover with notch hole for ease of mounting
Plated steel ODF connections
Rigid core holder from steel (no plastic)
Service friendly core holder and ange cover
Optimum ow capacity at low pressure drop
Temperature range TS: -45C to +65C
Max. allowable pressure PS:
46 bar (-10C to +65C)
25,9 bar (-45C to -10C)
CE marking according PED 97/23 EC

Type

Part No.

Nominal Flow Capacity (kW)

Connection
Solder/ODF
mm

inch

FDH

Pressure Drop 0.07 bar


R22

R134a

R404A
R507

R407C

Pressure Drop 0.14 bar


R410A

R744

R22

R134a

R404
R507

R407C

R410A

R744

Number of
Blocks

Conformity assessment cat. I, procedure module A


FDH-485

880 300

16

5/8

78

72

51

75

77

114

100

92

65

95

99

146

FDH-487

880 301

22

7/8

145

133

95

138

143

211

182

167

119

174

180

265

FDH-489

880 302

1 1/8

204

187

133

195

202

297

262

240

171

250

258

380

FDH-969

880 306

FDH-9611

880 307

35

1 1/8

250

229

163

239

247

364

300

275

196

286

296

436

1 3/8

305

279

199

291

301

443

402

369

262

384

397

585

Nominal conditions see page 227


Correction factors for other than the nominal conditions see page 230

Core H48

Cores for ADKS-Plus and FDH

have to be ordered separately


Water Adsorption Capacity (gram)

Size

Liquid Temperature 24C

Part No.

Liquid Temperature 52C

R134a

R22

R404A
R507

R407C

R134a

R22

R404A
R507

R407C

Acid
Adsorption
capacity (g)

S48

003 508

79,7

74,7

82,3

56,7

73,0

66,7

75,9

48,9

16,3

H48

006 969

35,0

31,7

37,0

24,4

29,0

24,5

28,9

18,1

44,6

W48

006 970

24,7

22,1

26,2

17,1

19,9

16,4

19,5

12,1

39,7

F48

006 973

Filter for suction line

H100 / W100 are for use with phased-out ADKS-300/-400 only


H100

006 971

59,9

53,3

63,8

41,2

47,4

38,3

46,0

28,5

105,1

W100

006 972

52,7

47,1

56,0

36,4

42,4

34,7

41,4

25,7

85,5

228

Filter-Drier Shells With Quick-Cap Series FDS-24


for Liquid- and Suction Applications with Replaceable Cores
Features
Quick-cap ange (one bolt) design makes replacing of cores
in a matter of seconds
Ideal for retrot, reducing installation / material cost
Ideal for refrigerant recovery / reclaim units with regular
change of lter-drier
Compatible with CFC, HCFC and HFC refrigerants
Free volume as a receiver in FDS-24... (580 cm3)
ODF Copper ttings for easy soldering
Corrosion resistant powder painting of shell body
Temperature range TS: -45C to +65C
Max. allowable pressure PS:
4,5 bar (-10C to +65C)
25,9 bar (-45C to -10C)
No CE marking according art.3.3 PED 97/23 EC
HP marking according to German Pressorized Vessel Directive

FDS-24

Selection Chart Suction Application


Connection
Type

Part No.

mm

inch
5/8

FDS-245

003 573

16

FDS-247

003 574

22

FDS-249

003 575

FDS-249

003 576

Nominal Flow Capacity (kW)


Block Core S24

Filter F24

R134a

R22

R407C

R507/R404A

R134a

R22

R407C

R507/R404A

22.3

30.6

28.5

26.0

24.7

33.9

31.5

28.8

7/8

32.2

44.1

44.1

37.5

37.8

51.8

48.2

44.0

1-1/8

46.0

63.0

58.6

53.6

50.7

69.4

64.5

59.0

44.2

60.5

56.3

51.4

48.6

66.9

61.9

56.6

28

Selection Chart Liquid Application


Type

Nominal Flow Capacity (KW)

Connection
Solder/ODF

Part No.

Pressure Drop 0.07 bar

Pressure Drop 0.14 bar

mm

inch

R22

R134a

R507/
R404A

R407C

R410A

R22

R134a

R507/
R404A

R407C

R410A

5/8

75

68

49

71

74

98

90

64

93

97

FDS-245

003 573

16

FDS-247

003 574

22

FDS-249

003 575

FDS-249

003 576

7/8

112

102

73

107

110

151

139

99

144

149

1-1/8

113

104

74

108

112

160

147

104

153

158

114

104

74

108

112

163

150

106

156

161

28

Correction factors for other than the nominal conditions see page 230

Selection Chart Cores


Type

Part No.

Water Capacity in Grams at a Liquid


Temperature of 24C (52C)

Application

Acid Adsorption
capacity (g)

R134a

R22

R404A/R507

34.8
(29.5)

35.4 (32.1)

Liquid and suction line

8,9

S24

003 504

35.2
(32.3)

W24

003 505

12.5 (9.2)

12.3 (8.9)

13.5 (10.4)

For motor burn-out (Suction)

25,6

F24

003 506

- (-)

- (-)

- (-)

Filter for suction line

Cores have to be ordered separately. 1 piece needed for FDS24 shell.

Spare Parts
Description

Type

Part No.

Description

ADSK-Plus, FDH

Type

Part No.

FDS 24

Gasket Set

X 99961

003 710

Gasket Set

X 99967

003 716

Schrader Nipple 1/4 NPT

X 115622

803 251

O-Ring Set

X 99968

003 717

Core Holder

X 99963

003 712

Core Holder

X 99969

003 718

229

Correction Tables for Filter Driers ADK, ADKS, BFK, FDB, FDH and FDS
Qn: Nominal ow capacity
Filter drier selection for operating conditions other than
Q0: Required cooling capacity
-15C/+30C (R744: -40C/-10C):
Kt: Correction factor for evaporating and liquid temperature
Qn = Q0 x Kt

Refrigerant

R134a

Correction factor Kt
Evaporating Temperature C

Liquid
Temperature C

20

15

10

-5

-10

-15

-20

-25

-30

60

1.29

1.32

1.35

1.39

1.42

1.46

1.50

1.55

1.59

1.65

1.70

55

1.20

1.22

1.25

1.28

1.31

1.34

1.38

1.41

1.45

1.50

1.54

50

1.11

1.14

1.16

1.19

1.21

1.24

1.27

1.30

1.34

1.38

1.42

45

1.04

1.06

1.09

1.11

1.13

1.16

1.18

1.21

1.24

1.27

1.31

40

0.98

1.00

1.02

1.04

1.06

1.08

1.11

1.13

1.16

1.19

1.22

35

0.93

0.94

0.96

0.98

1.00

1.02

1.04

1.06

1.08

1.11

1.14

30

0.88

0.90

0.91

0.93

0.94

0.96

0.98

1.00

1.02

1.04

1.07

25

0.84

0.85

0.86

0.88

0.89

0.91

0.93

0.95

0.96

0.98

1.01

0.81

0.82

0.84

0.85

0.87

0.88

0.90

0.92

0.93

0.95

0.79

0.80

0.81

0.83

0.84

0.85

0.87

0.89

0.90

0.76

0.78

0.79

0.80

0.82

0.83

0.84

0.86

20
15
10
5

0.74

0.76

0.77

0.78

0.79

0.81

0.82

0.73

0.74

0.75

0.76

0.77

0.79

0.71

0.72

0.73

0.74

0.75

-5
-10

R404A

-45

0.69

0.70

0.71

0.72

1.77

1.83

1.90

1.97

2.06

2.16

2.27

2.39

2.54

2.70

2.89

3.12

3.39

3.70

55

1.48

1.52

1.56

1.62

1.67

1.74

1.81

1.90

1.99

2.09

2.21

2.34

2.50

2.67

50

1.28

1.31

1.34

1.38

1.43

1.47

1.53

1.59

1.65

1.73

1.81

1.90

2.00

2.11

45

1.13

1.16

1.18

1.21

1.25

1.29

1.33

1.38

1.43

1.48

1.54

1.61

1.68

1.76

40

1.02

1.04

1.06

1.09

1.12

1.15

1.18

1.22

1.26

1.30

1.35

1.40

1.46

1.52

35

0.93

0.95

0.97

0.99

1.01

1.04

1.07

1.10

1.13

1.17

1.20

1.25

1.29

1.34

30

0.86

0.87

0.89

0.91

0.93

0.95

0.97

1.00

1.03

1.06

1.09

1.12

1.16

1.20

25

0.80

0.81

0.83

0.84

0.86

0.88

0.90

0.92

0.94

0.97

1.00

1.03

1.06

1.09

0.76

0.77

0.79

0.80

0.82

0.84

0.85

0.87

0.90

0.92

0.95

0.97

1.00

0.72

0.74

0.75

0.77

0.78

0.80

0.82

0.84

0.86

0.88

0.90

0.93

0.69

0.71

0.72

0.73

0.75

0.77

0.78

0.80

0.82

0.84

0.86

0.67

0.68

0.69

0.71

0.72

0.74

0.75

0.77

0.79

0.81

0.65

0.66

0.67

0.68

0.70

0.71

0.73

0.74

0.76

0.63

0.64

0.65

0.66

0.67

0.69

0.70

0.72

0.61

0.62

0.63

0.64

0.65

0.67

0.68

0.59

0.60

0.61

0.62

0.64

0.65

20

10
5
0
-5
-10
-15
-20

0.56

0.57

0.58

0.59

0.61

60

1.68

1.73

1.78

1.84

1.91

1.99

2.07

2.17

2.27

2.39

2.53

2.69

2.87

3.08

55

1.43

1.46

1.50

1.54

1.59

1.65

1.71

1.77

1.85

1.93

2.02

2.12

2.24

2.36

50

1.25

1.28

1.31

1.34

1.38

1.42

1.47

1.52

1.57

1.63

1.70

1.77

1.85

1.94

45

1.12

1.14

1.17

1.20

1.23

1.26

1.30

1.34

1.38

1.42

1.48

1.53

1.59

1.66

40

1.02

1.04

1.06

1.08

1.11

1.13

1.16

1.20

1.23

1.27

1.31

1.36

1.40

1.46

35

0.94

0.95

0.97

0.99

1.01

1.04

1.06

1.09

1.12

1.15

1.18

1.22

1.26

1.30

30

0.87

0.88

0.90

0.92

0.94

0.96

0.98

1.00

1.02

1.05

1.08

1.11

1.14

1.18

25

0.81

0.83

0.84

0.85

0.87

0.89

0.91

0.93

0.95

0.97

1.00

1.02

1.05

1.08

0.77

0.79

0.80

0.81

0.83

0.85

0.86

0.88

0.90

0.92

0.95

0.97

1.00

0.74

0.75

0.77

0.78

0.79

0.81

0.83

0.84

0.86

0.88

0.91

0.93

0.71

0.72

0.74

0.75

0.76

0.78

0.79

0.81

0.83

0.85

0.87

0.68

0.70

0.71

0.72

0.73

0.75

0.76

0.78

0.80

0.81

0.66

0.67

0.68

0.70

0.71

0.72

0.74

0.75

0.77

0.64

0.65

0.66

0.67

0.68

0.70

0.71

0.73

0.62

0.63

0.64

0.65

0.66

0.68

0.69

0.60

0.61

0.62

0.63

0.64

0.65

0.58

0.59

0.60

0.61

0.62

20
15
10
5
0
-5
-10
-15
-20

230

-40

60

15

R507

-35

Refrigerant

R 22

Liquid
Temperature C

Correction factor Kt
Evaporating Temperature C
20

15

10

-5

-10

-15

-20

-25

-30

-35

-40

-45

60

1.28

1.29

1.30

1.32

1.34

1.36

1.38

1.40

1.42

1.45

1.48

1.51

1.54

1.57

55

1.20

1.21

1.23

1.24

1.26

1.27

1.29

1.31

1.33

1.35

1.38

1.41

1.43

1.46

50

1.13

1.14

1.16

1.17

1.18

1.20

1.22

1.23

1.25

1.27

1.29

1.32

1.34

1.37

45

1.07

1.08

1.09

1.11

1.12

1.13

1.15

1.16

1.18

1.20

1.22

1.24

1.26

1.29

40

1.02

1.03

1.04

1.05

1.06

1.08

1.09

1.10

1.12

1.14

1.15

1.17

1.19

1.21

35

0.97

0.98

0.99

1.00

1.01

1.02

1.04

1.05

1.06

1.08

1.09

1.11

1.13

1.15

30

0.93

0.94

0.95

0.96

0.97

0.98

0.99

1.00

1.01

1.03

1.04

1.06

1.07

1.09

25

0.89

0.90

0.91

0.91

0.92

0.93

0.94

0.95

0.97

0.98

0.99

1.01

1.02

1.04

0.86

0.87

0.88

0.88

0.89

0.90

0.91

0.93

0.94

0.95

0.96

0.98

0.99

20
15

0.83

10

0.84

0.85

0.86

0.87

0.88

0.89

0.90

0.91

0.92

0.93

0.95

0.81

0.82

0.82

0.83

0.84

0.85

0.86

0.87

0.88

0.89

0.91

0.79

0.79

0.80

0.81

0.82

0.83

0.84

0.85

0.86

0.87

0.76

0.77

0.78

0.79

0.80

0.81

0.82

0.83

0.84

-5

0.74

-10

0.75

0.76

0.77

0.78

0.79

0.80

0.81

0.73

0.73

0.74

0.75

0.76

0.77

0.78

-15

0.71

-20

R407C

0.74

0.75

0.72

0.72

1.40

1.42

1.45

1.49

1.52

1.56

1.61

1.65

1.70

1.76

1.82

1.27

1.29

1.32

1.35

1.38

1.41

1.44

1.48

1.52

1.57

1.61

50

1.17

1.19

1.21

1.23

1.26

1.28

1.31

1.35

1.38

1.42

1.46

45

1.08

1.10

1.12

1.14

1.16

1.18

1.21

1.24

1.26

1.30

1.33

40

1.01

1.02

1.04

1.06

1.08

1.10

1.12

1.14

1.17

1.20

1.22

35

0.95

0.96

0.98

0.99

1.01

1.03

1.05

1.07

1.09

1.11

1.14

30

0.89

0.91

0.92

0.93

0.95

0.96

0.98

1.00

1.02

1.04

1.06

25

0.85

0.86

0.87

0.88

0.90

0.91

0.93

0.94

0.96

0.98

1.00

0.81

0.82

0.84

0.85

0.86

0.88

0.89

0.91

0.92

0.94

0.79

10

0.80

0.81

0.82

0.83

0.85

0.86

0.88

0.89

0.76

0.77

0.78

0.79

0.81

0.82

0.83

0.85

0.74

0.75

0.76

0.77

0.78

0.79

0.81

0.72

0.73

0.74

0.75

0.76

0.77

-5

0.70

-10

0.71

0.72

0.73

0.74

0.68

0.69

0.70

0.71

60

1.62

1.64

1.66

1.68

1.70

1.73

1.76

1.80

1.83

1.87

1.92

1.96

2.02

2.07

55

1.42

1.43

1.44

1.46

1.48

1.50

1.53

1.55

1.58

1.61

1.64

1.68

1.72

1.76

50

1.27

1.28

1.29

1.31

1.32

1.34

1.36

1.38

1.40

1.43

1.45

1.48

1.51

1.55

45

1.16

1.17

1.18

1.19

1.20

1.22

1.24

1.25

1.27

1.29

1.31

1.34

1.36

1.39

40

1.07

1.08

1.09

1.10

1.11

1.12

1.14

1.15

1.17

1.18

1.20

1.22

1.24

1.27

35

1.00

1.01

1.01

1.02

1.03

1.04

1.06

1.07

1.08

1.10

1.11

1.13

1.15

1.17

30

0.94

0.94

0.95

0.96

0.97

0.98

0.99

1.00

1.01

1.03

1.04

1.06

1.07

1.09

25

0.89

0.89

0.90

0.90

0.91

0.92

0.93

0.94

0.95

0.96

0.98

0.99

1.00

1.02

0.84

0.85

0.86

0.86

0.87

0.88

0.89

0.90

0.91

0.92

0.93

0.95

0.96

20
15

0.81

10

0.81

0.82

0.83

0.84

0.84

0.85

0.86

0.87

0.88

0.90

0.91

0.78

0.78

0.79

0.80

0.80

0.81

0.82

0.83

0.84

0.85

0.86

0.75

0.75

0.76

0.77

0.77

0.78

0.79

0.80

0.81

0.82

0.72

0.73

0.73

0.74

0.75

0.76

0.76

0.77

0.78

-5

0.70

-10
Liquid
Temperature C
10
5
0
-5
-10

R744*

0.73
0.71

55

15

Refrigerant

0.72
0.70

60

20

R410A*

0.72
0.69

-15
-20
-25
-30
-35

0.70

0.71

0.72

0.72

0.73

0.74

0.75

0.68

0.68

0.69

0.69

0.70

0.71

0.72

Correction factor Kt
Evaporating Temperature C
5

-5

-10

-15

-20

-25

-30

-35

-40

-45

-50

1.37

1.35

1.33

1.32

1.31

1.31

1.31

1.31

1.31

1.32

1.33

1.34

1.24

1.23

1.22

1.21

1.21

1.21

1.21

1.21

1.22

1.22

1.23

1.14

1.13

1.13

1.12

1.12

1.13

1.13

1.13

1.14

1.15

1.06

1.06

1.05

1.05

1.05

1.06

1.06

1.07

1.07

1.00

0.99

0.99

0.99

1.00

1.00

1.00

1.01

0.94

0.94

0.94

0.94

0.95

0.95

0.96

0.89

0.89

0.90

0.90

0.90

0.91

0.85

0.85

0.86

0.86

0.87

0.82

0.82

0.82

0.83

0.78

0.79

0.79

-40
-45

* Do not exceed max. allowable pressure PS: ADK/FDB/BFK: 43.0 bar; ADKS/FDS: 34.5 bar (-10C ... +65C); FDH: 46 bar (-10C ... +65C)

0.76

0.76
0.73

231

Suction Line Filters and Filter Driers Series ASF and ASD
Hermetic design
Features
Minimum pressure drop due to internal construction and
compacted bead style
Service friendly with 2 Schrader valves for pressure drop measurement
ODF Copper ttings for easy soldering
Filtration down to 10 micron
Temperature range TS: -45C to +50C
Max. allowable pressure PS: 27,5 bar
No CE marking according art. 3.3 PED 97/23 EC
HP marking according to German Pressorized Vessel Directive

ASF, ASD

Suction Line Filters


Connection
Solder/ODF

Nominal Capacity Qn
kW

Type

Part No.

inch

R134a

R22

R404A

R407C

ASF-28 S3

008 965

3/8

6.0

8.4

7.7

7.8

7.7

ASF-28 S4

008 941

1/2

9.9

14.4

13.4

13.4

13.4

ASF-35 S5

008 915

ASF-15 S6

008 946

ASF-45 S7

008 904

mm

ASF-50 S9

008 908

ASF-75 S11

008 919

ASF-175 S13

008 940

16

22

35

R507

5/8

15.9

23.2

21.4

21.6

21.4

3/4

23.3

34.5

32.0

32.1

32.0

7/8

32.5

42.5

34.5

39.5

34.5

1 1/8

46.0

67.1

55.5

62.4

55.5

1 3/8

60.2

85.4

70.7

79.4

70.7

1 3/8

65.4

87.5

73.1

81.4

73.1

Suction Line Filters Driers


Type

Part No.

ASD-28 S3

008 909

ASD-28 S4

008 910

ASD-35 S5

008 899

ASD-15 S6

008 925

ASD-45 S7

008 896

ASD-50 S9

008 881

ASD-75 S11

008 891

ASD-175 S13

008 953

Connection
Solder/ODF
mm

16

22

35

Nominal Capacity Qn
kW
inch

R134a

R22

R404A

R407C

R507

3/8

5.5

8.1

7.4

7.5

7.4

1/2

9.1

13.4

12.7

12.5

12.7

5/8

14.3

20.4

19.0

19.0

19.0

3/4

19.1

24.6

22.5

22.9

22.5

7/8

25.0

32.3

26.4

30.0

26.4

1 1/8

35.3

46.4

38.3

43.2

38.3

1 3/8

42.9

56.9

47.8

52.9

47.8

1 3/8

45.2

60.8

51.0

56.5

51.0

Nominal ow capacity at +4C evaporating temperature (saturated


condition/dew point) and a pressure drop of 0.21 bar between inlet
and outlet of ASF/ASD. Correction factor for other evaporating
temperatures than +4C:

Qn:
Ks:
Qo:

Nominal capacity
Correction factor for a pressure drop corresponding 1 K
saturation temperature
Required cooling capacity

Qn = Qo x Ks
Evaporating Temperature (C)

+4

-5

-10

-15

-20

-25

-30

-35

-40

Correction Factor kt

1.00

1.12

1.35

1.75

2.00

2.50

3.00

3.75

5.00

6.60

Water and Acid Adsorption Capacity


Water Adsorption Capacity (gram)

R134a

R22

R404A
R507

R407C

R410A

R134a

R22

R404A
R507

R407C

R410A

Acid
Adsorption
Capacity
(g)

ASD-28

11.8

5.7

12.2

9.1

8.0

10.0

3.6

9.7

6.7

5.6

3.0

ASD-35

14.5

7.0

15.0

11.2

9.9

12.3

4.4

12.0

8.2

6.9

3.6

ASD-45

18.0

8.8

18.6

13.9

12.3

15.3

5.5

14.9

10.2

8.6

4.5

ASD-50

21.4

10.4

22.2

16.5

14.6

18.2

6.5

17.7

12.1

10.2

5.4

ASD-75

31.5

15.4

32.6

24.3

21.5

26.7

9.6

26.0

17.8

15.0

7.9

Liquid Temperature 24C

Type

232

Liquid Temperature 52C

Suction Line Filter and Filter Drier Shells Series BTAS


for replaceable Filters and Filter Drier Cores
Features
Corrosion resistant brass body ideal for suction line applications
Extremely large ltration area for optimum ow capacity
Low pressure drop
Filtration down to 10 micron
Temperature range TS: -45C ... +50C

BTAS

Max. allowable pressure PS: 24 bar

Suction LineShells with Filters Cores


Type

Connection
Solder/ODF

Part No.

mm

inch

Nominal Capacity Qn
kW
R134a

R22

R404A

Filter Core
R407C

R507

Type

Part No.

A2F

009 907

A3F

009 909

A4F

009 911

A5F

009 913

No CE marking according to art. 3.3 PED 97/23. HP marking according to German pressurised vessel directive
BTAS 25

015 353

BTAS 27

015 354

BTAS 39

015 355

BTAS 311

015 356

BTAS 313

015 357

BTAS 342

015 358

42

73.4

97.5

81.1

90.7

81.1

BTAS 317

015 359

54

2 1/8

97.6

127.7

104.8

118.8

104.8

BTAS 417

015 360

54

2 1/8

134.7

178.2

145.3

165.7

145.3

22

35

5/8

12.5

17.1

13.9

15.9

13.9

7/8

22.3

29.6

24.3

27.5

24.3

1 1/8

37.7

50.4

40.6

46.9

40.6

1 3/8

60.3

80.7

65.2

75.1

65.2

1 5/8

73.4

97.5

81.1

90.7

81.1

CE marked, Conformity assessment cat. I, procedure module A


BTAS 521

2 5/8

209.0

282.4

229.8

262.6

229.8

BTAS 525

3 1/8

260.1

346.1

283.9

321.9

283.9

260.1

346.1

283.9

321.9

283.9

BTAS 580

80

Filter and lter drier cores have to be ordered separately.

Suction LineShells with Filters Driers Cores


Type

Connection
Solder/ODF

Part No.

mm

inch

Nominal Capacity Qn
kW
R134a

R22

R404A

Filter Drier Core


R407C

R507

Type

Part No.

A2F-D

009 908

A3F-D

009 910

A4F-D

009 912

A5F-D

009 914

No CE marking according to art. 3.3 PED 97/23. HP marking according to German pressurised vessel directive
BTAS 25

015 353

BTAS 27

015 354

22

5/8

11.6

15.5

12.8

14.3

12.8

7/8

19.1

25.2

20.6

23.4

20.6

1 1/8

34.4

45.7

37.5

42.5

37.5

1 3/8

49.2

65.5

53.7

60.9

53.7

1 5/8

57.1

77.3

62.5

71.9

62.5
62.5

BTAS 39

015 355

BTAS 311

015 356

BTAS 313

015 357

BTAS 342

015 358

42

57.1

77.3

62.5

71.9

BTAS 317

015 359

54

2 1/8

77.1

94.1

77.7

87.5

77.7

BTAS 417

015 360

54

2 1/8

106.8

144.5

118.3

134.4

118.3

35

CE marked, Conformity assessment cat. I, procedure module A


BTAS 521

2 5/8

153.3

205.1

169.0

190.7

169.0

BTAS 525

3 1/8

181.2

242.0

199.4

225.1

199.4

181.2

242.0

199.4

225.1

199.4

BTAS 580

80

Filter and lter drier cores have to be ordered separately.

233

Nominal capacity at +4 C evaporating temperature (saturated


condition/dew point) and a pressure drop of 0.21 bar between
inlet and outlet of BTAS. Correction factor for other evaporating
temperatures than +4C:
Qn = Qo x Ks

Evaporating Temperature (C)


Correction Factor kt

Qn:
Ks:
Qo:

Nominal capacity
Correction factor for a pressure drop corresponding 1K saturation temperature
Required cooling capacity

+4

-5

-10

-15

-20

-25

-30

-35

-40

1.00

1.12

1.35

1.75

2.00

2.50

3.00

3.75

5.00

6.60

BATS - Water and Acid Adsorption Capacity


Water Adsorption Capacity (gram)
Liquid Temperature 24C

Core

Liquid Temperature 52C


R407C

R134a

R22

R404A
R507

2.9

4.8

2.3

1.9

2.3

5.0

3.7

8.0

13.3

6.3

5.3

6.2

13.8

10.3

13.3

15.7

25.9

12.2

10.3

12.2

26.9

20.1

19.6

23.1

38.2

18.0

15.1

17.9

39.7

29.6

R134a

R22

R404A
R507

A2F-D

2.8

2.5

A3F-D

7.6

6.8

A4F-D

14.8

A5F-D

21.8

R407C

Spare parts
Repair Kits with cover, screws and gaskets

Type

Part No.

Repair kit BTAS 2

KD 30519-2

065 970

Repair kit BTAS 3

KD 30519-3

065 971

Repair kit BTAS 4

KD 30519-4

065 972

Repair kit BTAS 5

KD 30519-5

065 973

234

Acid
Adsorption
capacity (g)

Moisture Liquid Indicators Series MIA


Features
Fully hermetic
Corrosion free stainless steel body
Crystal Indicator element for long lifetime and reliability
Indication of dryness according to ASERCOM recommendation
Easy determination of moisture content
Sensitive indicator with calibrated four colours
Large clear viewing area
Lightweight (only 60g MIA-M06/014)
ODF extended tube congurations suitable for all commercial
applications
For R22, R407C, R134a, R404A, R507 and R410A together
with Mineral- and POE oils
Max. allowable pressure PS: 45 bar
UL certied for Canada, see SA 4876 (except MIA-078)

MIA

Selection Chart
Type

Part No.

for Tube Outside

Height A (mm)

Length B (mm)

Weight (g)

MIA 014

805 851

1/4

MIA 038

805 852

3/8

22.5

98.0

60

35.5

109.0

80

MIA 012

805 853

MIA 058

805 854

1/2

35.5

113.0

90

5/8

35.5

108.5

95

MIA 078

805 864

7/8

35.5

122.5

170

MIA M06

805 846

6 mm

25.5

98.0

60

MIA M10

805 847

10 mm

35.5

109.0

80

MIA M12

805 848

12 mm

35.5

113.0

90

MIA M16

805 854

16 mm

35.5

108.5

95

Water Contents* by Indicator Color


Refrigerant

R22

R404/R507

R134a

R407C

R410A

Liquid Temperature
C

blue
dry

purple

fushia
Caution

rose
Caution - wet

25

25

38

35

40

80

145

65

130

105

52
25

50

90

185

290

15

33

60

120

38

25

50

110

150

52

45

60

140

180

25

20

35

90

130

38

35

55

120

160

52

50

85

150

190

25

26

42

94

151

38

40

68

144

232

52

64

109

230

371

25

30

50

110

165

38

55

85

190

290

52

75

120

270

420

* Water content in mg Water per kg refrigerant (ppm)

235

Moisture Liquid Indicators Series AMI


Features
First choice for R134a, R22, R404A, R407C, R507 and
polyolester lubricants
High accuracy of moisture indication according to ASERCOM
recommendation
Fused glass - no leakage
Long lifetime of indicators by utilization of crystals
Indicator with high resistance against acid and water
Wide angle view for exact distinction of vapour and liquid
Max. allowable pressure PS: 31 bar

AMI-1 SS
AMI-1 TT

AMI-3
Selection Chart
Type

Part No.
SS 2 MM

AMI-1

AMI-2

AMI-3

236

805 732

Connection
mm

inch

Conguration

SS 2

805 713

SS 3 MM

805 733

1/4

SS 3

805 714

SS 4 MM

805 734

SS 4

805 715

SS 5

805 716

16

5/8

SS 7

805 717

22

7/8

SS 9 MM

805 703

28

SS 9

805 705

TT 2 MM

805 697

TT 2

805 655

TT 3 MM

805 698

TT 3

805 654

TT 4 MM

805 699

TT 4

805 653

TT 5

805 652

16

5/8
7/8

10
3/8
12
1/2

Female solder x female solder


ODF x ODF

1 1/8
6
1/4
10
3/8
12
1/2

TT 7

805 656

22

TT 9 MM

805 700

28

TT 9

805 651

MM 2

805 706

1/4

MM 3

805 707

10

3/8

MM 4

805 708

12

1/2

MM 5

805 709

16

5/8

FM 2

805 710

1/4

FM 3

805 711

10

3/8

FM 4

805 712

12

1/2

S 11

805 704

35

1 3/8

S 13

805 659

42

1 5/8

S 17

805 687

54

2 1/8

Female solder x female solder


ODF x ODF
(with extended copper tubes)

1 1/8

S7

805 650

22

7/8

S9

805 649

28

1 1/8

S 11

805 648

35

1 3/8

Male are x male are

Female are x male are

Male solder
ODM
(for soldering into tttings)

Saddle type
(for soldering onto the pipe)

Water Contents* by Indicator Color


Refrigerant

Liquid
Temperature
C

blue
dry

Purple

fushia
Caution

rose
Caution - wet

25

25

40

80

145

38

35

65

130

205

52

50

90

185

290

25

15

33

60

120

38

25

50

110

150

52

45

60

140

180

25

20

35

90

130

38

35

55

120

160

52

50

85

150

190

25

26

42

94

151

38

40

68

144

232

52

64

109

230

371

R22

R404/R507

R134a

R407C
* Water content in mg Water per kg refrigerant (ppm)

Accessories
Type

Part No.

Lens assembly kit

X 12978-1

805 742

O-Ring

x 99995

805 643

237

Oil Management Components


Technical Information
Refrigeration compressors are lubricated by refrigeration oil
that circulates from the compressor crankcase or housing. As
refrigerant gas is discharged by the compressor, it will leave with
a ne oil mist, that will be circulated throughout the entire system.
Small amounts of oil circulating through the system will not affect
the system performance. Too much refrigeration oil circulating
in the system will have adverse effects on the components in
the system. Circulating oil reduces the ability of the system to
effectively remove the heat. Condensers, evaporators and other
heat exchangers loose efciency when coated internally with an
oil lm.
Refrigeration oil not returning to the compressor causes improper
lubrication and eventual compressor failure. At low temperature
application, refrigeration oil thickness becomes difcult to move,
causing oil to be trapped in the system.
Oil separator function
Refrigerant gas leaving the compressor through the discharge line
contains refrigeration oil in a vaporous mist. As this mixture enters
the oil separator, the velocity is reduced to allow oil separation to
begin.
The refrigerant gas and oil mixture enters the oil separator and
passes through an inlet screen, causing the fine particles to
combine. Larger oil particles are formed and drop to the bottom
of the oil separator.

238

The refrigerant gas then passes through an outlet screen to


remove residual oil particles. The oil gathers in the bottom of the
oil separator until a oat operated needle valve opens to allow
the return of oil to the compressor. Oil returns quickly to the
compressor, because of the higher pressure in the oil separator
than in the compressor crankcase. When the oil level has lowered,
the needle valve retracts to prevent refrigerant gas from returning
back to the compressor. The refrigerant gas leaves through the
outlet of the oil separator and goes to the condenser
Oil level management system function
This system provides oil level balancing as well as oil level
monitoring including alarm and compressor shut-down functions.
The oil level is measured inside the compressors crankcase. By
operating an integrated solenoid valve, missing oil can be fed
from the oil receiver or from the oil separator directly into the
compressor sump. If oil level drops to a dangerous level the alarm
contact changes into alarm state. The alarm contact may be used
to shut down the compressor. The integrated electronics includes
delay times in order to avoid short-cycling and nuisance alarms.
This system applies to compressor pack applications with multiple
parallel compressor arrangements but also to stand-alone
compressor applications for compressors without differential oil
pressure monitoring.

Electronic Oil Level Management Systems OM3 / OM4


with alarm function and compressor shut down
Features
OM4 for high pressure refrigerants
IP65 rating due to molded housing and electrical connection
with molded cable assemblies
3 Zone 100% level control by using precise Hall-sensor measurement
Self contained unit with oil level sensor and integral solenoid
to manage oil level supply
SPDT output contact for compressor shut down or alarming,
rating 230 VAC/3A

OM3 / OM4

Power supply 24 VAC, 50/60 Hz


Alarm, status and 3 zone indication by LEDs

Adapters suitable for various types of compressors

Easy installation by sightglass replacement and frontside installation without nuts

Signal generated by gravity based oat - not prone to errors


by foaming or light like optical sensors

Visual inspection of oil level still possible

Recommended by leading compressor manufacturers

Selection Chart OM3

OM3-CUA
805 030

marking under Low Voltage and EMC Directive

Selection Chart OM4 for high pressure refrigerants

Oil system with ange adapter 3-/4-hole

Oil system with ange adapter 3-/4-hole

Artic Circle

G2, G4, G6

Biter

4VHC-10K, 4THC-12K, 4PHC-15K, 4NHC-20K

Bitzer

4VC, 4TC, 4PC, 4NC, 4J, 4H, 6J,


6H, 6G, 6F, 8GC, 8FC

Bock

HGX4/310-4, 385-4, 464-4, 555-4

Bock

HA, HG (except HG/HA-34/22, see


-CBB), O-Series

Dorin

SCC 250/300/350/380/500/750/
1500/1900/2000/2500/-B,
SCS 340/351/362/373/385/3K8/-D

Frascold

Series A-SK, D-SK


Series F-SK, Q-SK
Series S-SK

OM4-CUA
805 060

Copeland products D2, D3, , D6, D9, 4CC, 6CC


Dorin

all KP, K sizes (except those


mentioned under -CBB)

Frascold

Series A, B, D, F, S, V, W, Z

Oil system with screw adapter 1 1/8 - 18UNEF

OM3-CBB
805 032

Bitzer

2KC, 2JC, 2HC, 2GC, 2FC, 2EC,


2DC, 2CC, 4FC, 4EC, 4DC, 4CC

Bock

HA12/22/34, HG12/22/34

Dorin

all H, K100CC/CS, K150CC/CS, K180CC/


CS, K200CC, K230CS, K235CC, K240SB
K40CC, K50CS, K75CC/CS-

Oil system with screw adapter 1 1/8 - 18UNEF

Bitzer

2-HKC-05K/HC-07K/HHC-2K/GHC-2K/
FHC-3K/EHC-3K/DHC-3K/CHC-4K
4-FHC-5K/EHC-6K/DHC-7K/CHC-9K

Bock

HGX12P/40-4, 50-4, 60-4, 75-4


HGX22P110-4, 125-4, 160-4, 190-4
HGX34P/215-4/255-4

OM4-CBB
805 062

LUnit Hermetique TAH, TAG


Maneurop

LT, MT, SM, SZ

Oil system with screw adapter 3/4 - 14NPTF


OM3-CCA
805 033

Bitzer

ZL, ZM

Oil system with screw adapter 3/4 - 14NPTF


OM4-CCA
805 063

Copeland products ZB (except ZB50,58,66,76,95,114), ZF, ZS


OM3-CCB
805 034
OM3-CCC
805 035

Oil system with screw adapter 1 1/8 - 12UNF


Copeland products DK, DL
Oil system with ange adapter 3 holes
Copeland
products

D8D, D8S_, except D8SJ and D8SK,


installation only with one sight glass)

OM4-CCB
805 064

Oil system with screw adapter 1 1/8 - 12UNF

OM4-CCC
805 065

Oil system with ange adapter 3 holes

Oil system with rotalock adapter 1 3/4 - 12 UNF


OM3-CCD
805 031

OM3-CCE
805 029

Copeland
products

ZR90 ZR19M, ZR250 ZR380,


ZRT180K to 760K, ZRU280K-560K,
ZRY480K - 1140K

Oil system with rotalock adapter 1 1/4 - 12 UNF


Copeland products ZR108/125/144, ZR94/160/190,
ZB50/58/66/76/95/114

Copeland products ZO34, ZO45, ZO58, ZO104

Oil system with rotalock adapter 1 3/4 - 12 UNF


OM4-CCD
805 061

OM4-CCE
805 066

Copeland
products

ZP235/295/385

Oil system with rotalock adapter 1 1/4 - 12 UNF


Copeland
products

ZP103/120/137/90/154/182

See also EXCEL based Alco Selection Tool. Cable assemblies and accessories, see next page.

239

Cable Assemblies for OM3 / OM4


OM3-P30

805 151

Power Supply Cable 3.0 m

OM3-P60

805 152

Power Supply Cable 6.0 m

OM3-N30

805 141

Relay Cable 3.0 m

OM3-N60

805 142

Relay Cable 6.0 m

OM3-Pxx

Accessories

OM3-Nxx

ECT-323

804 424

Transformer 230VAC / 24VAC, 25VA (supply of 1 pc. OM3/OM4)

ECT-623

804 421

Transformer 230VAC / 24VAC, 60VA (supply of 3 pcs. OM3/OM4)

ODP-33A

804 366

Differential oil check valve 3.5 bar, inlet 15/16 -18UNF female, outlet 5/8 -18UNF male

Ordering Information (Example)


Standard system requires the following parts:
Type
OM3-CUA
OM3-P30
OM3-N30
ECT-323
ODP-33A

Part No.
805 030
805 151
805 141
804 424
800 366

Description
Oil level system with ange adapter 3- / 4-hole
Power Supply Cable 3.0m
Relay Cable 3.0m
Transformer 230 VAC / 24 VAC, 25 VA
Differential Oil Check Valve 3.5 bar

ODP-33A

Technical Data
Supply voltage / current

24 V AC, 50/60 Hz / 0.7 A

Maximum allowable pressure PS

OM3: 31 bar, OM4: 45 bar

Solenoid valve MOPD

OM3: 21 bar, OM4: 24 bar

Medium temperature

-20 to 80C

Ambient temperature

-20 to 50C

Medium compatibility

HCFC, HFC, mineral, synthetic,


and ester lubricants

Orientation of base unit

horizontal

Level Control

40 to 60% of sightglass height

Protection class

IP 65 (IEC529/EN 60529)

Solenoid Coil

Alco ASC 24 VAC, 50/60 Hz: 8VA

Time delay lling


Time delay alarm

10 s
20 s

Weight

850 930g (dep. on adapter)

Body material

Aluminum

Alarm contact

Screw material

Stainless Steel

max. 3A, 230VAC, SPDT dry


contact

Application

Traditional low pressure oil level management system

1:
2:
3:
4:
5:
6:

Differential pressure valve


Oil reservoir
Condenser
Filter Drier
Common Discharge
Common Suction Normal
Temp
7: Suction Line Low Temp
8: Oil Separator

OM3/OM4
Traxoil
High pressure oil level management system

1:
2:
3:
4:
5:

OM3/OM4
Traxoil

240

Common Suction
Common Discharge
Condenser
Filter Drier
Oil Separator

Oil Separator Series OS


Features
Three different construction styles:
- Hermetic
- Top ange
- Bottom ange with support bracket
Stainless steel needle valve and oater
Permanent magnet to catch iron particles out of the
system
Corrosion resistant epoxy powder painting
ODF Copper ttings for easy soldering
Temperature range TS: -10C ... +150C
Max. allowable pressure PS: 31 bar
CE marking according PED 97/23 EC
OSH

OST

Type Code

OS X -X XX
Product line Oil Separators
Construction
H: Hermetic
T: Top ange
B: Bottom ange with supporter
Nominal shell diameter
4: approx. 10 cm
6: approx. 15 cm

Type

Part No.

Connection

OSH-404

881 598

OSH-405
OSH-407

ODF connection
04: 1/2
05: 5/8 (16mm)
07: 7/8 (22mm)
09: 11/8
11: 13/8 (35mm)
13: 15/8
17: 21/8

Conformity
Assessment
Category

Conformity
Assessment
Procedure

OSB

Nominal capacity (kW)

Volume
Lit.

R22/R407C

R134A

R404A/
R507

1/2

7.0

4.9

7.3

2.0

881 599

5/8

18.7

13.1

19.4

2.4

881 600

7/8

28.1

19.7

29.0

2.8

OSH-409

881 792

1 1/8

37.4

26.2

38.7

3.0

OSH-411

881 794

1 3/8

46.8

32.8

48.4

3.6

OSH-413

881 856

1 5/8

65.5

45.9

67.8

3.6

OSH-611

881 940

1 3/8

51.5

36.1

53.3

6.5

OSH-613

881 953

1 5/8

65.5

45.9

67.8

7.9

OSH-642

889 022

42 mm

65.5

45.9

67.8

7.9

OSH-617

881 970

2 1/8

105.3

73.8

108.9

7.9

Cat. I

Cat. II

Module D1*

Module D1

OST-404

881 860

1/2

7.0

4.9

7.3

1.8

OST-405

881 861

5/8

18.7

13.1

19.4

2.6

OST-407

881 862

7/8

28.1

19.7

29.0

3.2

OST-409

881 863

1 1/8

37.4

26.2

38.7

3.8

OST-411

881 938

1 3/8

46.8

32.8

48.4

3.8

OST-413

881 939

1 5/8

65.5

45.9

67.8

3.8

OSB-613

881 971

1 5/8

65.5

45.9

67.8

7.8

OSB-617

881 972

2 1/8

105.3

73.8

108.9

7.8

Cat. I

Cat. II

Module D1*

Module D1

* applied higher module as required

241

Capacity Data for other than Nominal Operating Conditions


Nominal capacities at +38C condensing temperature (+38C
bubble point or +43C dew point for R407C), +4C evaporating
temperature (saturated temperatures / dew point) and 1 K liquid
subcooling at the inlet of the expansion valve.
Correction factor for other evaporating temperatures than nominal:
Qn = Qo x Kt
Qn: Nominal capacity
Kt: Correction factor for a pressure drop corres-ponding 1 K
saturation temperature
Qo: Required cooling capacity

Correction Factors
Refrigerant

R22
R407

Refrigerant

R134a

Refrigerant

R404A
R507

242

Correction factor Kt
Evaporating Temperature C

Condensing
Temperature
C

10

-10

-20

-30

-40

-50

25

1.29

1.31

1.33

1.36

1.40

1.44

1.49

30

1.16

1.17

1.20

1.23

1.27

1.31

1.36

35

1.05

1.07

1.09

1.11

1.13

1.17

1.23

40

0.95

0.96

0.98

1.00

1.03

1.07

1.12

45

0.87

0.88

0.90

0.92

0.95

0.99

1.04

50

0.81

0.83

0.85

0.87

0.89

0.93

0.99

Correction factor Kt
Evaporating Temperature C

Condensing
Temperature
C

10

-10

-20

-30

25

1.31

1.36

1.39

1.43

1.50

30

1.18

1.21

1.24

1.28

1.35

35

1.06

1.08

1.11

1.15

1.21

40

0.95

0.98

1.01

1.05

1.10

45

0.86

0.88

0.92

0.95

1.02

50

0.80

0.81

0.85

0.89

0.97

Correction factor Kt
Evaporating Temperature C

Condensing
Temperature
C

10

-10

-20

-30

-40

-50

25

1.22

1.25

1.30

1.33

1.43

1.53

1.63

30

1.12

1.15

1.20

1.26

1.32

1.42

1.54

35

1.03

1.06

1.11

1.16

1.24

1.34

1.46

40

0.95

0.99

1.04

1.09

1.17

1.28

1.41

45

0.90

0.92

0.97

1.03

1.14

1.26

1.39

50

0.86

0.89

0.93

1.00

1.13

1.26

1.39

Suction Accumulators, Ball Valves, Acid Test Kit


Features
Hermetic design
ODF Copper ttings for easy soldering
Corrosion resistant epoxy powder painting
Internal orice with strainer for optimum oil return
Temperature range TS: -45C to +65C
Max. allowable pressure PS:
20.7 bar (-10C to +65C)
15.5 bar (-45C to -10C)
CE marking for certain types according PED 97/23 EC
HP marking for certain types according German pressurised
vessels directive

A08

Nominal Capacity Qn (KW)

Conformity
Assessment

Type

Part No.

Connection
(inch)

Max.

Min.

Max.

Min.

Max.

Min.

A08-304

001 973

1/2

7.0

1.1

4.2

0.6

4.6

0.7

0.73

A10-305

001 977

5/8

10.5

1.6

6.0

0.9

7.0

1.1

0.93

A12-305

001 978

5/8

10.5

1.6

6.0

0.9

7.0

1.1

1.16

A12-306

001 979

3/4

14.0

2.1

8.1

1.2

9.1

1.4

A14-305

001 980

5/8

10.5

1.6

6.0

0.9

7.0

1.1

A14-306

001 987

3/4

14.0

2.1

8.1

1.2

9.1

1.4

A06-405

001 989

5/8

10.5

1.6

6.0

0.9

7.0

1.1

0.93

A10-405

001 990

5/8

10.5

1.6

6.0

0.9

7.0

1.1

1.75

A10-406

001 994

3/4

14.0

2.1

8.1

1.2

9.1

1.4

1.75

R22/R407

R134a

R404A/R507
Category

Volume
Lit.

procedure

1.16

HP Marking
(CE Marking
not required)

1.40
1.40

A09-506

881 995

3/4

14.0

2.1

8.1

1.2

9.1

1.4

2.33

A09-507

882 455

7/8

25.6

3.8

14.0

2.1

16.1

2.4

2.33

A12-506

881 996

3/4

14.0

2.1

8.1

1.2

9.1

1.4

3.29

A12-507

881 998

7/8

25.6

3.8

14.0

2.1

16.1

2.4

3.29

A13-507

882 007

7/8

25.6

3.8

14.0

2.1

16.1

2.4

3.80

A13-509

882 011

1 1/8

41.4

6.2

25.3

3.8

26.7

4.0

3.80

A17-509

882 012

1 1 /8

41.4

6.2

25.3

3.8

26.7

4.0

4.87

A17-511

882 013

1 3/8

66.0

9.9

37.6

5.6

42.8

6.4

A11-607

882 014

7/8

25.6

3.8

14.0

2.1

16.1

2.4

4.30

A13-607

882 015

7/8

25.6

3.8

14.0

2.1

16.1

2.4

4.98

A13-609

882 019

1 1/8

41.4

6.2

25.3

3.8

26.7

4.0

4.98

A14-611

882 020

1 3/8

66.0

9.9

37.6

5.6

42.8

6.4

5.48

A17-613

882 022

1 5/8

100.0

15.0

59.7

9.0

63.9

9.6

6.85

A17-642

889 023

42 mm

100.0

15.0

59.7

9.0

63.9

9.6

6.85

A20-613

882 021

1 5/8

100.0

15.0

59.7

9.0

63.9

9.6

A25-613

882 023

1 5/8

100.0

15.0

59.7

9.0

63.9

9.6

Cat. I

4.87

Mod. D1*

8.21
Cat II

Mod. D1*

10.23

* applied higher module as required

Correction factor for other evaporating temperatures than


nominal:
Qn = Qo x Kt
Evaporating Temperature (C)
Correction Factor Ks

Qn : Nominal capacity
Kt : Correction factor for a pressure drop
corresponding 1 K saturation temperature
Qo : Required cooling capacity

+4

-5

-10

-15

-20

-25

-30

-35

-40

1.00

1.12

1.35

1.75

2.00

2.50

3.00

3.75

5.00

6.60

Special seal caps to protect valve from unauthorized use


BVE / BVS Valve Size

Part No.

Thread (3)

Quantity per pack

1/4 7/8 (6 22mm)

806 770

M18x1

10 pcs

1-1/8 1 3/8 (28 35mm)

806 771

M27x1

10 pcs

1-5/8 (42 mm) 2-5/8

806 772

M36x1

10 pcs

243

Ball Valves Series BVE / BVS


new version
Features
BVS version with schrader valve
Feature mounting capability
Hermetic design
Max. allowable pressure PS: 45 bar
Compatible for high pressure Refrigerants as R410A and CO2
(sub-critical)
Light weight design
Virgin PTFE seat gaskets
Bi-directional ow characteristics
Valve cap retained by strap attached to main body
Pressure relief port design
UL approval and CE marking acc. PED 97/23 EC
Applied Standards EN 12284, EN 378, EN12420, PED 97/23/
EC, RoHS 2002/95/EC
To protect valve from un-authorized use a special cap is
available as accessory (see page 252)

BVE

BVS
Type
BVE

Part No.

Type
BVS

Part No.

BVE-014

806 730

BVS-014

806 750

BVE-M06

806 731

BVS-M06

806 751

BVE-038

806 732

BVS-038

806 752

BVE-M10

806 733

BVS-M10

806 753

Connection size ODF


inch

metric

1/4
6mm
3/8
10mm

BVE-012

806 734

BVS-012

806 754

BVE-M12

806 735

BVS-M12

806 755

1/2

BVE-058

806 736

BVS-058

806 756

5/8

BVE-034

806 737

BVS-034

806 757

3/4

BVE-078

806 738

BVS-078

806 758

7/8
1 1/8

12mm

BVE-118

806 739

BVS-118

806 759

BVE-M28

806 740

BVS-M28

806 760

BVE-138

806 741

BVS-138

806 761

1 3/8

BVE-158

806 742

BVS-158

806 762

1 5/8

BVE-M42

806 743

BVS-M42

806 763

BVE-218

806 744

BVS-218

806 764

2 1/8

BVE-258

806 745

BVS-258

806 765

2 5/8

16mm

22mm

28mm
35mm

42mm
54mm

Technical Data
Max. allowable pressure PS

45 bar

Medium temperature TS

-40 ... 120C (150C short term)

Medium compatibility

HFC, HCFC, CO2, Mineral, Synthetic and


Polyol-Ester (POE) lubricants

244

Acid Test Kid Series AOK


Features
Quick & easy test kit
Universal acid test kit for use with all oils: Mineral, POE
etc
By changing the percentage of oil sample taken, the acid
number of the oil can be accurately determined
Phase separation of the chemicals in the kit provide a positive
colour change regardless of the colour and condition of the oil

Type

Part No.

AOK-U01

804 166

AOK

245

PT4-M60

PT5-30M
802 352

804 805

PT5-18M
802 351

Cable Assembly PT5

PT5-07M

ECT-623
804 421

802 350

ECT-523
804 332

Pressure Transmitters

ECT-323
804 424

Transformers

ECN-S60

K03-750
807 654

804 284

K03-640
807 653

ECN-N60

K03-331
807 648

804 497

K03-110
807 656

ECN-H60

K02-540
800 070

804 359

K02-211
807 647

ECN-F60

K02-000
800 050

804 283

K09-U00
804 559

Sensors

K03-X33
807 645

PCN

K03-X32

Terminal Kits
Controller Kit

807 644

Controller Kits Parts List

Superheat
EC3-D72 Ctr. Kit TCP/IP

808 042

EC3-D72 Ctr. Kit TCP/IP,


R410A

808 049

EC3-D73 Ctr. Kit

808 041

EC3-X32 Ctr. Kit TCP/IP

808 037

EC3-X33 Ctr. Kit

808 036

EXD-U00 Ctr. Kit

808 038

1
1

1
1

Display Case
EC2-211 Ctr. Kit LON

808 000

EC2-212 Ctr. Kit TCP/IP

808 001

EC2-291 Ctr. Kit LON

808 002

EC2-292 Ctr. Kit TCP/IP

808 003

EC2-312 Ctr. Kit TCP/IP

808 005

EC2-351 Ctr. Kit LON

808 008

EC2-352 Ctr. Kit TCP/IP

808 009

EC2-371 Ctr. Kit LON

808 010

EC2-372 Ctr. Kit TCP/IP

808 011

EC2-391 Ctr. Kit LON

808 006

EC2-392 Ctr. Kit TCP/IP

808 007

Cond. Unit & Condenser


EC2-512 Ctr. Kit TCP/IP

808 015

EC2-552 Ctr. Kit TCP/IP

808 019

1
1

EC2-741 Ctr. Kit LON

808 022

EC2-742 Ctr. Kit TCP/IP

808 023

Cold Room
EC3-331 Ctr. Kit LON

808 012

EC3-332 Ctr. Kit TCP/IP

808 013

Rack & Condenser


EC3-652 Ctr. Kit TCP/IP

808 046

EC3-672 Ctr. Kit TCP/IP

808 029

EC3-752 Ctr. Kit TCP/IP

808 031

EC3-812 Ctr. Kit TCP/IP

808 033

EC3-932 Ctr. Kit TCP/IP

808 044

246

1
1
1

1
3
4

1
1

Cable Assemblies with Plug


Emerson Climate Technologies offers cables with precongured
plugs. This makes installation very easy and quick, only cable with
crimped ends has to be connected.
The cable assemblies are available in various lengths:

Product Type

Cable length
1.5m

3.0m

6.0m

ASC
Solenoid Coils

ASC-N15
804 570

ASC-N30
804 571

ASC-N60
804 572

ASC 24V for DC-applications

DS2-N15
804 620

EX4 ... EX8 new


loose wires

EXV-M15
804 663

EXV-M30
804 664

EXV-M60
804 665

FSY
Fan Speed Controls

FSF-N15
804 640

FSF-N30
804 641

FSF-N60
804 642

FSP
Power Module connection to FSE Control
Module

FSE-N15
804 680

FSE-N30
804 681

FSE-N60
804 682

FSP
2-Pin Plug connection
to EC2, EC3 or third
Party Controllers

FSP-L15
804 693

FSP-L30
804 694

OM3 / OM4
Relays Cable

OM3 / OM4
Power Cable

OM3-N30
805141

OM3-N60

OM3-P30
805151

OM3-P60
804 805

PT5
Pressure Transmitter

PT4-M15
804 803

PT4-M30
804 804

PT4-M60
804 805

PS3
Pressure Controls

PS3-N15
804 580

PS3-N30
804 581

PS3-N60
804 582

247

Accessories, Spare Parts & Appendix


Description

Type

Part No.

Electronic controllers
EC3 Replacement battery

807 790

Thermo - Expansion Valves


Bulb clamp XB1019

X A 1728-4

Bulb clamp XC726

X A 1728-5

803 261

Service Tool for T Series

X 99999

800 005

Gasket sets for T, ZZ, L, 935 and TG Series valves

X 13455-1

027 579

803 260

Bronze Screws for following ange types: (ZZ-Valves)


C500, C501, 9761, X6346, X6669, A576

Screw BZ 32

803 575

9148, 9149, 9152, 9153, 10331, 10332

Screw BZ 48

803 576

C500, C501, 9761, X6346, X6669, A576

Screw ST 32

803 573

9148, 9149, 9152, 9153, 10331, 10332

Screw ST 48

803 574

Steel Screws for following ange types:

Solenoid Valves

801 295
Coil clip
Service tool for 110RB, 240RA, 540RA, M36

X 11981 - 1

027 451

Plug acc. To DIN 43650 cable gland PG9

GDM 2009/PG9

801 012

Plug acc. To DIN 43650 cable gland PG11

GDM 211/PG11

801 013

110 RB

KS 30040-1

801 206

200 RB

KS 30039/
KS 30109

801 205

240 RA8

KS 30061

801 262

240 RA9

KS 30062

801 263

240 RA12

KS 30063

801 264

240 RA16

KS 30065

801 200

240 RA20

KS 30097

801 216

M36-078 / M36-118 / 3031 (upper assembly inc. Gasket)

M36-UNF

801 440

110 RB

KS 30040-2

801 232

200 RB

KS 30039-1

801 233

Repair kits:

Gasket kits:

240 RA8

KS 30061-1

802 234

240 RA9 /12

KS 30062-1

802 235

240 RA16

KS 30065-1

803 236

240 RA20

KS 30097-1

803 237

all 3031

KS 30177-1

801 268

Pressure Controls
Mounting bracket, angle, including screws
Universal for PS1, PS2, FD113

803 799

Mounting bracket universal

803 798

Extension bracket for PS1, PS2

803 800

Mounting plate for units with hood

803 801

Plug acc. To DIN 43650 for PS3


Cable gland PG9
Cable gland PG11

801 012
801 013

Capillary tube with are nuts 7/16 - 20UNF, 1/4 SAE, 1.5 m

803 804

Copper gasket set (100 pcs) for R1/4 (7/16 - 20UNF, female)

803 780

Thermostats

248

Mounting bracket angle

803 799

Universal mounting bracket

803 798

Extension bracket for TS1

803 800

Insulation console TS1 standard

803 777

Capillary tube glands R thread, for bulb style A/C

803 807

Capillary tube holder (5 pcs)

803 778

Capillary tube with are nuts 7/16 - 20UNF, 1/4 SAE, 1.5m

803 804

Description

Type

Part No.

Oil Management
OM3/OM4

Flange adapter 3-/4-hole

OMO-CUA

805 037

Screw adapter 1 1/8 - 18UNEF

OMO-CBB

805 038

Screw adapter 3/4 - 14NPTF

OMO-CCA

805 039

Screw adapter 1 1/8 - 12UNF

OMO-CCB

805 040

Flange adapter 3-hole

OMO-CCC

805 041

Rotalock adapter 1-3/4 - 12UNF

OMO-CCD

805 042

Rotalock adapter 1-1/4 - 12UNF

OMO-CCE

805 043

Solenoid coil 24 VAC, 50/60 Hz, 15VA

ASC 24VAC

801 062

Transformer 230 VAC / 24VAC, 25VA

ECT-323

804 424

Transformer 230 VAC / 24VAC, 60VA

ECT-623

804 421

(inlet 5/8 - UNF female, outlet


5/8 - UNF male)

ODP-33A

800 366

(all necessary gaskets, coil clip


and ol adapter with screen)

OM3-KO1

805 036

Gasket set for OSB / OST (50 pcs)

X 99956

007 591

Differential oil check valve 3.5 bar

Repair kit for all OM3/OM4 types

OS
Filter Driers
All ADKS, ADKS-Plus

Gasket set

X 99961

003 710

Schrader nipple 1/4 NPT

X 11562-2

803 251

Core holder

X 99963

003 712

ORing set

X 99962

003 711

Gasket set

X 99967

003 716

ORing set

X99968

003 717

Core holder

X99969

003 718

BTAS 2

KD 30519-2

065 970

BTAS 3

KD 30519-3

065 971

BTAS 4

KD 30519-4

065 972

BTAS 5

KD 30519-5

065 973

AMI upper parts with


indicator

X 12978-1

805 742

ORings 20 pcs

X 99995

805 643

FDS 48

FDS 24

BTAS

Repair kits with screws, gaskets, spring and brass cover:

Indicators

Ball Valves
BVE/BVS special cap to
protect valve from unauthorized use (10 pcs)
1/4 - 7/8 (6-22mm)

806 770

1 1/8 - 1 3/8 (28-35mm)

806 771

1 5/8 - 3 1/8 (42-54mm)

806 772

249

Conversion Table

Power
kW / h = Kcal / h : 860

Kcal / h = kW / h x 860

kW = US ton of refrigeration : 0,284

US ton of refrigeration = kW x 0,284

kW = BTU / h : 3413

BTU / h = kW x 3413

Temperature
C = (F - 32) : 1,8

F = (C x 1,8) + 32

Pressure
bar = PSI : 14,5
1 bar = 100 000 Pascal

PSI = bar x 14.5


100 Pascal = 1 mbar

Connections
Connection Tube

Specication

SAE

Flare

Thread

SAE

inch

metric

SAE 1/4

1/4

6mm

7/16 - 20UNF

SAE 5/16

5/16

8mm

5/8 - 18UNF

SAE 3/8

3/8

10mm

5/8 - 18UNF

SAE 1/2

1/2

12mm

3/4 - 16UNF

SAE 5/8

5/8

16mm

7/8 - 14UNF

SAE 3/4

3/4

18mm

1 1/16 - 14UNF

SAE 7/8

7/8

22mm

1 1/4 - 12UNF

SAE 1

25mm

1 1/2 - 12UNF

1 1/8
1 3/8

35mm

1 5/8
2 1/8

54mm

2 5/8
3 1/8
R or G
same as
BSP

Pipe thread
female
cylindrical

Male thread: R / NPT / BSP / G

WithworthPipe thread
DIN 2999 / ISO 228

R
same as
BSP

Pipe thread
male
tapering

Female thread: R / NPT / BSP / G

WithworthPipe thread
DIN 2999

Pipe thread
male
cylindar

Female thread: R / BSP / G

WithworthPipe thread
ISO 228

Pipe thread
female
tapering

Male thread: R / NPT / BSP

Pipe thread
male
tapering

Female thread: R / NPT / BSP / G

NPT

Standard taper
Pipe thread
ASA B 2.1

ODF
Outside
Diameter
Female

Solder
female

Given dimension is outside tube diameter.


Tube has to be pushed into ODF connection.

ODF
Outside
Diameter
Male

Solder
male

Given dimension is outside tube diameter.


Expanded tube can be pushed onto ODM connection or tube can be connected through a
sleeve with the ODM connection.

250

Saturation Pressure Table for Refrigerants


(bar, absolute)
R410A

R134a

R22

R404A

R507

R407C

R23

ALCO-Symbol

Temperature
C
Z

ALCO-Symbol

Temperature
C

85

29.29

40.29

47.24

25

80

26.35

36.52

41.84

20

75

23.65

33.40

36.97

15

70

21.17

29.83

32.58

10

65

Liquid

33.34

Vapor

N
Liquid

Vapor

33.01

18.89

26.87

31.95

31.84

32.91

28.62

60

38.44

16.81

24.15

28.75

28.63

29.59

25.04

55

34.47

14.91

21.64

25.80

25.66

26.54

24.91

22.48

21.83

-5

50

30.79

13.17

19.33

23.08

22.94

23.73

22.24

19.80

18.94

-10

45

27.41

11.59

17.21

20.58

20.44

21.14

19.79

17.52

16.35

-15

40

24.31

10.16

15.27

18.29

18.15

18.78

17.55

15.39

14.03

-20

35

21.47

8.87

13.50

16.20

16.06

16.62

15.50

13.46

11.97

-25

30

18.90

7.70

11.88

14.29

14.15

14.65

13.63

11.73

10.14

-30

25

16.56

6.65

10.41

12.55

12.42

12.86

11.93

10.17

8.53

-35

20

14.45

5.72

9.08

10.98

10.85

11.24

10.41

8.78

7.12

-40

15

12.55

4.88

7.88

9.56

9.44

9.78

9.03

7.54

5.89

-45

10

10.85

4.15

6.80

8.28

8.17

8.47

7.79

6.44

4.83

-50

10.22

3.88

6.40

7.80

7.70

7.98

7.33

6.03

4.45

-52

9.62

3.62

6.02

7.35

7.25

7.52

6.90

5.65

4.09

-54

9.04

3.38

5.66

6.92

6.82

7.08

6.48

5.28

3.75

-56

8.49

3.15

5.31

6.51

6.41

6.65

6.09

4.94

3.44

-58

7.97

2.93

4.98

6.11

6.01

6.25

5.71

4.61

3.14

-60

-2

7.48

2.72

4.66

5.74

5.64

5.86

5.34

4.30

2.87

-62

-4

7.00

2.53

4.36

5.38

5.29

5.50

5.00

4.00

2.61

-64

-6

6.55

2.34

4.08

5.04

4.95

5.15

4.68

3.72

2.37

-66

-8

6.12

2.17

3.81

4.71

4.63

4.82

4.37

3.46

2.15

-68

-10

5.72

2.01

3.55

4.40

4.32

4.50

4.08

3.21

1.95

-70

-12

5.33

1.86

3.31

4.11

4.03

4.20

3.80

2.97

1.76

-72

-14

4.97

1.71

3.08

3.83

3.76

3.92

3.53

2.75

1.58

-74

-16

4.62

1.58

2.86

3.57

3.50

3.65

3.29

2.54

1.42

-76

-18

4.29

1.45

2.65

3.32

3.25

3.40

3.05

2.34

1.28

-78

-20

3.98

1.33

2.46

3.09

3.02

3.15

2.83

2.16

1.14

-80

-22

3.69

1.22

2.27

2.86

2.80

2.93

2.62

1.99

1.02

-82

-24

3.42

1.12

2.10

2.65

2.59

2.71

2.42

1.82

0.90

-84

-26

3.16

1.02

1.94

2.46

2.40

2.51

2.23

1.67

0.80

-86

-28

2.91

0.93

1.78

2.27

2.21

2.32

2.06

1.53

0.71

-88

-30

2.68

0.85

1.64

2.10

2.04

2.14

1.89

1.40

0.62

-90

-32

2.47

0.77

1.51

1.93

1.88

1.98

1.74

1.28

0.55

-92

-34

2.27

0.70

1.38

1.78

1.73

1.82

1.60

1.16

0.48

-94

-36

2.08

0.63

1.26

1.63

1.58

1.67

1.46

1.05

0.42

-96

-38

1.90

0.57

1.16

1.49

1.45

1.53

1.34

0.96

0.36

-98

-40

1.74

0.52

1.05

1.37

1.33

1.40

1.22

0.87

0.32

-100

-42

1.58

0.47

0.96

1.25

1.21

1.28

1.11

0.78

0.27

-102

-44

1.44

0.42

0.87

1.14

1.10

1.17

1.01

0.70

0.23

-104

-46

1.31

0.37

0.79

1.04

1.00

1.07

0.92

0.63

0.20

-106

-48

1.18

0.34

0.72

0.94

0.91

0.97

0.83

0.57

0.17

-108

-50

1.07

0.30

0.65

0.85

0.82

0.88

0.75

0.51

0.14

-110

-52

0.96

0.27

0.58

0.77

0.74

0.80

0.68

0.45

0.12

-112

-54

0.87

0.24

0.52

0.70

0.67

0.72

0.61

0.40

0.10

-114

-56

0.78

0.21

0.47

0.63

0.60

0.62

0.55

0.36

0.09

-116

-58

0.70

0.19

0.42

0.56

0.54

0.59

0.49

0.32

0.07

-118

-60

0.62

0.16

0.38

0.51

0.48

0.53

0.44

0.28

0.06

-120

251

CE per Pressure Vessel Directive CE 97 / 23 / EC


Filter driers
Fluid
group

Volume
(liter)

ADK-03 /05 / 08 /16

II

0.10 0.38

ADK-30 / 41 / 75

II

0.40 0.65

FDB-03 /05 /08 / 16

II

0.10 0.38

FDB-30 /41

II

0.45 0.50

BFK-05 / 08 /16

II

0.18 0.32

BFK-30

II

0.40

Product

FDS-24

II

1.00

ADKS-48

II

2.10

ADKS-96

II

3.80

ADKS-144

II

5.40

ADKS-192

II

7.00

ASD/ASF-28 / 35 / 45

II

<1.00

ASD/ASF50 / 75

II

<1.40

BATS-2

II

0.42

BATS-3

II

1.10

BATS-4

II

1.97

BATS-5

II

3.19

OSH-404

II

2.0

OSH-405

II

2.4

OSH-407

II

2.8

OSH-409

II

3.0

OSH-411 / -413

II

3.6

OST-404

II

1.8

OST-405

II

2.6

OST-407

II

3.2

TS
(C)

PS
(bar)

-40 +65

45

-10 +65
(-45
-10)

34.5
(25.9)

Hazard
category

Conformity
assessment
module

Marking

SEP

HP & UL

CE & UL

II

D1

CE 0036 & UL

SEP

HP & UL

CE & UL

CE & UL

II

D1

CE 0036 & UL

28

-45 +50
24

Oil management / components

OST-409 /-411 /-413

II

3.8

OSH-611

II

6.5

OSH-613 /-617

II

7.9

OSB-613 /-617

II

7.8

OM3

II

DN 6mm

OM4

II

DN 6mm

-10
+150

-20
+80C

31

45

SEP

CE under low voltage and EMC


Directive

Suction accumulators
A08-304

0.9

A10-305

1.1

A12-305 / -306
A14-305 / -306

II

1.3
1.6

A06-404 / -405

1.2

A10-405 / -406

2.1

252

-10 +65
(-45
-10)

20.7
(15.5)

SEP

HP & UL

Suction accumulators (continuation)


Product

Fluid
group

Volume
(liter)

A09-506 / -507

2.7

A12-506 / -507

3.8

A13-506 / -509

4.3

A17-509 / -511

5.4

A11-607
A13-607 / -609

5.1
II

5.8

A14-611

6.4

A17-613

7.9

A20-613

9.4

A25-613

11.6

TS
(C)

PS
(bar)

-10 +65
(-45 -10)

20.7
(15.5)

Hazard
category

Conformity
assessment
module

Marking

CE & UL

II

D1

CE0036
& UL

Hazard
category

Conformity
assessment
module

Marking

IV

B, D

CE0035
& UL

Pressure switches
Product

Fluid
group

DN
(mm)

TS
(C)

PS
(bar)

PS1-B3 , PSA-B3
PS1-S3 , PSA-S3

22

PS1-W3 , PSA-W3
PS1-B5 , PSA-B5
PS1-S5 , PSA-S5

32

PS1-W5 , PSA-W5
All other PS1 types

22 / 32

Under LVD, excluded from


PED

CE & UL

PS2-B7 , PSB-B7
PS2-C7 , PSB-C7

-50 +70

PS2-T7 , PSB-T7

22

PS2-B7 , PSB-B7
PS2-C7 , PSB-C7

IV

PS2-C8 , PSB-C8
PS2-G8 , PSB-G8
PS2-S8 , PSB-S8

B, D

CE0035
& UL

32
6

PS2-T7 , PSB-T7
PS2-W7 , PSB-W7
All other PS2 types

22 / 32

PS3-B.1 , PS3-W.1
PS3-B.4 , PS3-S.4
PS3-B.5 , PS3-S.5

Under LVD, excluded from


PED

CE

27
-40 +70

PS3-W.4 , PS3-W.5

32
IV

PS3-C.4 , PS3-T.4 , PS3-X.4

B, D

CE0035
& UL

PS3-C.5 , PS3-T.5 , PS3-X.5


PS3-B6 , PS3-B6

-40 ... +
150

PS3-W6 , PSC-W6

43

PS3-S6 , PSC-S6
All other PS3 type
FD113

-40 +70

27 / 32

Under LVD, excluded from


PED

Under LVD, excluded from PED

CE
CE & UL

LVD = Low Voltage Directive

253

Fan Speed controllers


Product

Fluid
group

FSY-41

II

FSY-42

II

FSY-43

II

DN
(mm)

TS
(C)

PS
(bar)

Hazard
category

Conformity
assessment
module

Marking

27
6

-20 +70

32

Under LVD, excluded from


PED

CE

43

Transmitters
PT5-07M/T

II

PT5-18M/T, PT5-30M/T

II

PT5-50M/T

II

-50 +80

27

mobile
applic.

45

-25 +80

72

SEP

CE

SEP

CE

SEP

CE

SEP

SEP

45

SEP

45

CE

Thermo Expansion Valves and Electrical Control Valves


TI

II

max. 16

45

TX3

II

max. 16

45

TX6-H/M/N/S

II

max. 22

31

TX6-Z

II

max. 22

T-series

II

max. 28

-45 +65

31

42

L-series

II

max. 28

31

935-series

II

max. 28

31

ZZ-series

II

max. 28

-120 +65

31

EX2

II

max. 12

-40 +50

40

EX4/EX/EX6

II

max. 22

EX7

II

35

45

EX8

II

42

45

II

6 10

31

200 RB 3/4/6

II

10 16

31

240 RA 8/9/12

II

16 28

31

240 RA 16T9

II

28

31

240 RA 16T11

II

35

240 RA 20T11/13/17

II

35 54

540 RA 8/9/12/16

II

16 28

31

540 RA 20T11

II

35 54

28

M36-078

II

28

35

M36-118

II

28

35

-50 +100

45

Solenoid Valves
110RB 2

-40 +120

31
31

Regulators
ACP
CHPE

6 10
II

PRE/PRC

12 28

31
-40 +120
-30 +80

16 35

28
25

Ball Valves
BVE/BVS
BVE/BVS

II

28
35

hazard category SEP = Sound Engineering Practice acc. To art. 3.3 of PED

254

-40 +120

255

SGE127-EN-1201

BENELUX
Deltakade 7
NL-5928 PX Venlo
Tel.
+31 77 324 02 34
Fax
+31 77 324 02 35
[email protected]

UK & IRELAND
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Reading, Berks RG7 4GB
Tel:
+44 1189 83 80 00
Fax:
+44 1189 83 80 01
[email protected]

BALKAN
Selska cesta 93
HR-10 000 Zagreb
Tel.
+385 1 560 38 75
Fax
+385 1 560 38 79
[email protected]

GERMANY, AUSTRIA & SWITZERLAND


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DE-63477 Maintal
Tel.
+49 6109 605 90
Fax
+49 6109 60 59 40
[email protected]

SWEDEN, DENMARK, NORWAY & FINLAND


Pascalstr. 65
DE-52076 Aachen
Tel.
+49 2408 929 0
Fax
+49 2408 92 95 28
[email protected]

UKRAINE
Turgenevskaya Str. 15, ofce 33
UA-01054, Kiev
Tel.
+38 - 44 - 4 92 99 24
Fax.
+38 - 44 - 4 92 99 28
[email protected]

FRANCE, GREECE & MAGHREB


8, Alle du Moulin Berger
FR-69130 Ecully Cdex
Tel.
+33 4 78 66 85 70
Fax
+33 4 78 66 85 71
[email protected]

EASTERN EUROPE & TURKEY


Pascalstr. 65
DE-52076 Aachen
Tel.
+49 2408 929 0
Fax
+49 2408 929 525
[email protected]

ROMANIA

ITALY
Via Ramazzotti, 26
IT-21047 Saronno (VA)
Tel.
+39 02 96 17 81
Fax
+39 02 96 17 88 88
[email protected]

POLAND
Szturmowa 2
PL-02678 Warsaw
Tel.
+48 22 458 92 05
Fax
+48 22 458 92 55
[email protected]

MIDDLE EAST & AFRICA


PO Box 26382
Jebel Ali Free Zone - South, Dubai - UAE
Tel.
+971 4 811 81 00
Fax
+971 4 886 54 65
[email protected]

SPAIN & PORTUGAL


C/ LLull, 321 (Edici CINC)
ES-08019 Barcelona
Tel.
+34 93 412 37 52
Fax
+34 93 412 42 15
[email protected]

RUSSIA & CIS


Letnikovskaya 10, Bld. 2, oor 5
RU-115114 Moscow
Tel.
+7 495 981 98 11
Fax
+7 495 981 98 16
[email protected]

Tel.
+40 - 364 - 73 11 72
Fax.
+40 - 364 - 73 12 98
[email protected]

For more details, see www.emersonclimate.eu


Emerson Climate Technologies - European Headquarters - Pascalstrasse 65 - 52076 Aachen, Germany
Tel. +49 (0) 2408 929 0 - Fax: +49 (0) 2408 929 570 - Internet: www.emersonclimate.eu
The Emerson Climate Technologies logo is a trademark and service mark of Emerson Electric Co. Emerson Climate Technologies Inc. is a subsidiary of Emerson Electric Co.
Copeland is a registered trademark and Copeland Scroll is a trademark of Emerson Climate Technologies Inc.. All other trademarks are property of their respective owners.
Information contained in this brochure is subject to change without notication.
2012 Emerson Climate Technologies, Inc.

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