This document provides instructions for adjustments that may need to be made when components like the EEPROM or CRT are replaced in a Samsung television. It discusses preadjustment steps in factory mode and outlines procedures for alignment, white balance calibration, focus adjustment, purity adjustment, convergence adjustment, and other calibration tasks. Key parameters that can be adjusted in factory/service mode are also defined.
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Alignment and Adjustments: 4-1 Preadjustment
This document provides instructions for adjustments that may need to be made when components like the EEPROM or CRT are replaced in a Samsung television. It discusses preadjustment steps in factory mode and outlines procedures for alignment, white balance calibration, focus adjustment, purity adjustment, convergence adjustment, and other calibration tasks. Key parameters that can be adjusted in factory/service mode are also defined.
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Al i gnment and Adj ust ment s
Samsung El ect roni cs 4-1
4. Alignment and Adjustments 4-1 Preadjustment 4-1-1 Factory Mode 1. Do not attempt these adjustments in the Video Mode. 2. The Factory Mode adjustments are necessary when either the EEPROM (IC902) or the CRT is replaced. 3. Do not tamper with the Adjustment screen of the Factory Mode menu. This screen is intended only for factory use. 4-1-2 When EEPROM (IC902) Is Replaced 1. When IC902 is replaced all adjustment data revert to initial values. It is necessary to re-program this data. 2. After IC902 is replaced, warm up the TV for 10 seconds. 4-1-3 When CRT Is Replaced 1. Make the following adjustments AFTER set- ting up after setting up purity and conver- gence : White Balance Sub-Brightness Vertical Center Vertical Size Horizontal Size Fail Safe (This adjustment must be the last step). 2. If the EEPROM or CRT is replaced, set PVAto 40 (factory mode) and set SC as follows. 14 inch : 0 20 inch : 9 21 inch : 9 4-2 Factory/Service Mode 4-2-1 Procedure for the Adjustment Mode 1. This mode uses the standard remote control. The Service Mode is activated by entering the following remote-control sequence : (1) DISPLAYFACTORY. (2) STAND-BY DISPLAYMENUMUTE POWER ON. 2. The SERVICE (FACTORY) message will be displayed. The Service Mode has four compo- nents: ADJUST, OPTION and Reset. 3. Access the Adjustment Mode by pressing the VOLUME keys ( Up or Down). The adjust- ment parameters are listed in the accompany- ing table, and selected by pressing the CHAN- NEL keys (L ,M). 4. Selection sequences for the all system: DOWN or UP key: SCT>SBT>BLR>BLB>RG>GG>BG>VSL> VS>VA>HS>SC>SDL>STT>SSP>PDL> NDL>PSR>NSR>AGC>VOL>LCO>TXP 5. The VOLUME keys increase or decrease the adjustment values (stored in the non-volatile memory) when Adjustment Mode is cancelled. 6. Cancel the Adjustment Mode by re-pressing the FACTORY or Power OFF keys. 4-2-2 Main Adjustment Parameter NOTE : PVS,PVA, PHS, parameters must be aligned using the 50Hz vertical-field rates. Al i gnment and Adj ust ment s 4-2 Samsung El ect roni cs SCT Su b Co n t r a s t 0 ~ 2 3 SBT Su b Br i g h t n e s s 0 ~ 2 3 BLR Bl a c k Le v e l o f f s e t Bl u e 0 ~ 1 5 BLB Bl a c k Le v e l o f f s e t Red 0 ~ 1 5 RG R e d Ga i n 0 ~ 6 3 GG Gr e e n Ga i n 0 ~ 6 3 BG Bl u e Ga i n 0 ~ 6 3 VSL Ve r t i c a l S l o p e 0 ~ 6 3 VS Ve r t i c a l Sh i f t 0 ~ 6 3 VA Ve r t i c a l A m p l i t u d e 0 ~ 6 3 HS H o r i z o n t a l Sh i f t 0 ~ 6 3 SC S- Co r r e c t i o n 0 ~ 6 3 CD L Ca t h o d e Dr i v e Le v e l 0 ~ 1 5 ST T Su b T i n t 0 ~ 7 SSP Su b Sh a r p n e s s 0 ~ 7 PD L PAL De l a y 0 ~ 1 5 N D L N T SC De l a y 0 ~ 1 5 PSR PA L Su b c o l o R 0 ~ 2 3 N SR N T SC Su b c o l o R 0 ~ 2 3 AGC A u t o m a t i c Ga i n Co n t r o l 0 ~ 6 3 VOL Vo l u m e p r e s e t t i n g 0 ~ 6 3 L CO SECAM - L V i s i o n I F 0 ~ 1 T XP T T X Po s i t i o n 0 ~ 1 5 13 9 9 7 32 25(Fi x) 31 19 38 40(Fi x) 30 9 9 3 0 15(Fi x) 10 2 5 23 10 0 9 OSD F U N CT I ON R A N GE I N I TI A L D AT A REM ARK Al i gnment and Adj ust ment s Samsung El ect roni cs 4-3 4-2-3 Option Bytes In the Service Mode, various can be selected via the Option Table. Example: 1 2 3 4 5 6 7 8 9 10 Option Table : xx xx xx xx LNA SYSTEM AUDIO JACK ZOOM AUTO POWER SBL 2nd SIF HOTEL MODE BKS ON CZ MONO RCA NOR/ ZOOM/ 16:9 ON OFF ON OFF ON Al i gnment and Adj ust ment s 4-4 Samsung El ect roni cs 4-3 Other Adjustments 4-3-1 General 1. Usually, a color TV needs only slight touch- up adjustment upon installation. Check the basic characteristics such as height, horizontal and vertical sync and focus. 2. The picture should have good black and white details. There should be no objectionable color shading; if color shading is present, per- form the purity and convergence adjustments described below. 3. Use the specified test equipment or its equiva- lent. 4. Correct impedance matching is essential. 5. Avoid overload. Excessive signal from a sweep generator might overload the front-end of the TV. When inserting signal markers, do not allow the marker generator to distort test results. 6. Connect the TV only to an AC power source with voltage and frequency as specified on the backcover nameplate. 7. Do not attempt to connect or disconnect any wires while the TV is turned on. Make sure that the power cord is disconnected before replacing any parts. 8. To protect against shock hazard, use an isola- tion transformer. 4-3-2 Automatic Degaussing Adegaussing coil is mounted around the pic- ture tube, so that external degaussing after moving the TV should be unnecessary. But the receiver must be properly degaussed upon installation. The degaussing coil operates for about 1 sec- ond after the power is switched ON. If the set has been moved or turned in a different direc- tion, disconnect its AC power for at least 30 minutes. If the chassis or parts of the cabinet become magnetized, poor color purity will result. If this happens, use an external degaussing coil. Slowly move the degaussing coil around the faceplate of the picture tube and the sides and front of the receiver. Slowly withdraw the coil to a distance of about 6 feet before removing power. 4-2-4 RESET The Reset Mode is used during factory inspection. Function Reset: 1. Picture Custom 2. Auto Volume Off 3. Color System Auto (option) 4. Sound System D/K (option) 5. Blue Screen Off 6. Low Noise AMP Off (option) 7. Volume 10 8. CH. Skip Erased 9. CH. Lock Off 10. Timer Off Al i gnment and Adj ust ment s Samsung El ect roni cs 4-5 4-3-3 High Voltage Check CAUTION: There i s no hi gh vol t age adj ust ment on t hi s chassi s. The B+ power suppl y must be set t o +125 vol t s (Ful l col or bar i nput and normal pi ct ure l evel ). 1. Connect a digital voltmeter to the second anode of the picture tube. 2. Turn on the TV. Set the Brightness and Contrast controls to minimum (zero beam cur- rent). 3. The high voltage should not exceed 27.5KV. 4. Adjust the Brightness and contrast controls to both extremes. Ensure that the high voltage does not exceed 27.5KV under any conditions. 4-3-4 FOCUS Adjustment 1. Input a black and white signal. 2. Adjust the tuning control for the clearest pic- ture. 3. Adjust the FOCUS control for well defined scanning lines in the center area of the screen. 4-3-5 Cathode Voltage Adjustment (Screen Adjustment) 1. Connect CRT socket pin GK to an oscilloscope probe. 2. Input a gray scale pattern. (Use a pattern gen- erator, PM5518) 3. Use the P mode key (on the remote control) for the STANDARD picture. 4. Adjust the Screen VR (on the FBT) so that the voltage on the oscilloscope becomes 120+2.5V (See Fig. 4-1). 4-3-6 Purity Adjustment 1. Warm up the receiver for at least 20 minutes. 2. Plug in the CRT deflection yoke and tighten the clamp screw. 3. Plug the convergence yoke into the CRT and set in as shown in Fig. 4-2. 4. Input a black and white signal. 5. Fully demagnetize the receiver by applying an external degaussing coil. 6. Turn the CONTRAST and BRIGHTNESS con- trols to maximum. 7. Loosen the clamp screw holding the yoke. Slide the yoke backward or forward to pro- vide vertical green belt. (Fig. 4-3). 8. Tighten the convergence yoke. 9. Slowly move the deflection yoke forward, and adjust for the best overall green screen. 10. Temporarily tighten the deflection yoke. 11. Produce blue and red rasters by adjusting the low-light controls. Check for good purity in each field. 12. Tighten the deflection yoke. Fi g. 4-1 120 2.5V + _ GND 14" :120 2.5V 20, 21" : 120 2.5V + _ + _ _ Al i gnment and Adj ust ment s 4-6 Samsung El ect roni cs 4-3-7 White Balance Adjustment Fi g. 4-2 Convergence M agnet Assembl y 4 Pol e M agnet 6 Pol e M agnet 2 Pol e M agnet Cl amper Screw 2 POLE PURITY YOKE CLAMP SCREW 6 POLE CONVERGENCE 4 POLE CONVERGENCE ADJUST THE ANGLE (VERTICAL LINES) Fi g. 4-3 Cent er Convergence Adj ust ment 31m/ m Vert i cal Green Bel t Fi g. 4-4 1 2 (a) Set up 1. Warm up the TV for at least 30 minutes in the Aging Mode (OSD White). This mode is dis- played by entering the following sequence: DISPLAY FACTORY FACTORY 2. Input a Toshiba pattern. (b) Low-Light Adjustment 1. Set SBT to 3.5 0.5 fL in the Factory Service Mode with using CA100. See Fig. 4-4 . 2. Adjust RG,BG so that the levels are suitable to each local area. (c) High-Light Adjustment 1. Set SCT to 55 FL (20. 21), 65 FL(14) in the Factory Service Mode with using CA100. See Fig. 4-4 x. Al i gnment and Adj ust ment s Samsung El ect roni cs 4-7 4-3-8 Center Convergence Adjustment 1. Warm up the receiver for at least 20 minutes. 2. Adjust the two tabs of the 4 pole magnets to change the angle between them. Superimpose the red and blue vertical lines in the center area of the screen. 3. Adjust the Brightness and Contrast controls for a well defined picture. 4. Adjust the two-tab pairs of the 4 pole mag- nets, and change the angle between them. Superimpose the red and the blue vertical lines in the center area of the screen. 5. Turn the both tabs at the same time, keeping the angle constant, and superimpose the red and blue horizontal line in the center of the screen. 6. Adjust the two-tab pairs of the 6-pole magnets to superimpose the red and blue line onto the green. (Changing the angle affects the vertical lines, and rotating both magnets affects the horizontal lines.) 7. Repeat adjustments 2~6, if necessary. 8. Since the 4-pole magnets and 6-pole magnets interact, the dot movement is complex (Fig. 4-5). Fi g. 4-5 Cent er Convergence Adj ust ment RED BLUE BLUE RED 4-Pol e M agnet M ovement GREEN RED/ BLUE RED/ BLUE GREEN 6-Pol e M agnet M ovement 4-3-9 RF AGC Adjustment Set the AGC data to 23 (Factory Mode). 4-3-10 Sub-Color Adjustment Set data to (Factory Mode). 4-3-11 Geometry Adjustment SC VSVSLHS 1. Input a lion head pattern (in the PAL channel). 2. Set the SC (S-Correction) as follows : 9 (21), 9 (20), 0 (14) and VA40 so that the lion head circle becomes oval. 3. Adjust with VSL (Vertical-Slope) so that the bottom margin of the picture is 4. Fi g. 4-7 4. Adjust with VS (Vertical shift) so that the top margin of the picture is 4. Fi g. 4-8 5. Adjust with HS (Horizontal Shift) so that the lion-head pattern and CRT centers are aligned. Fi g. 4-9 6. Adjust HS (using the width coil) so that the left and right margins of the picture are 5. Al i gnment and Adj ust ment s 4-8 Samsung El ect roni cs 4 5 5 4 PSR NSR 2 5