Jacobs Engine Brake Application Guide For Detroit Diesel Engines

How to Use This Guide:

(For Series 60 engines built after December 15, 1999 go to page two for instructions)
Begin by obtaining engine and vehicle information.
Engine Model Number
Vehicle electrical system 12- or 24-Volt system
Determine if engine brake cab controls are installed in the vehicle.
If you are servicing an existing engine brake, determine the engine brake model number.
w Engine Brake Retr
ofit Kit:
Retrofit
New
To Specify a Ne
1. Determine whether a two- or three-housing kit is required (Series 60 only, see note 3.)
2. Find the row corresponding to the engine model number.
3. A typical installation will require:
One 12- or 24-Volt base kit
One Engine Control Group
One Cab Control Group (if cab controls are not already installed)
One Clutch Switch Group (Mechanical and DDEC II systems only)
For DDEC controlled systems, reprogramming will be required to turn on the engine brake option.
The purchase of a genuine Jacobs Engine Brake retrofit kit entitles the purchaser to free
programming for this purpose
purpose.
N/A indicates no kit available at the time of the print date below.
N/R indicates a part that is not required, or is already standard OEM equipment.
To Specify an Engine Brake Tune-Up Kit:
1. Turn to the Tune Up Kit application information on Page 6 of this guide.
2. Find the model number of the engine brake that is installed.
3. Select the appropriate Tune Up Kit.
ve Piston Lash Setting:
Slave
To Determine Sla
1. Find the row corresponding to the engine model number.
2. Find the slave piston lash setting from the appropriate column.
Notes:
1. For Series 50 and Series 60 engine brake installation and service procedures, refer to Detroit Diesel
engine Service Manuals for Series 50 P/N 6SE50 and Series 60 P/N 6SE483. For Jacobs Engine Brake
service parts, refer to Detroit Diesel Parts Catalogs.
2. Series 60 engines with serial numbers below 06R0004455 are not engine brake ready.
3. Two-housing and three-housing kits are available for Series 60 engines. The three-housing kit is appropriate for most applications. Certain bus and coach applications use a stepped valve cover due to clearance
requirements. These applications require a two-housing engine brake kit.
4. Model 760 is no longer produced. Model 760A replaces Model 760 as the current production model.
5. Series 40 engines require Jacobs Exhaust Brakes. The Jacobs Exhaust Brake retrofit kits come
complete with controls for mechanical engines.
7. Series 53A Jacobs Engine Brakes require a special adjustment procedure. Refer to the Series 53A
Installation Manual, P/N 18411, for slave piston lash adjustment.
8. Series 53A Jacobs Engine Brakes are currently only available in 24-Volt configurations. Applications on
vehicles with 12-Volt electrical systems require replacement of the engine brake solenoids.

Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Using the Application Guide for Series 60 Engines built after December 15, 1999

To determine which engine brake you need for Series 60 engine built after December 15, 1999 you will need to have the following information.
1. Engine Model Number
2. Manufacture date.
3. Valve Mech type.
4. Injector Height Setting.
To find this information you will have to reference the data tags on the valve cover of your engine. Figure 1 below is a example of the layout of these
data tags and where you will find this information. Once you have the four pieces of information you can proceed to pages 3 through 6 and find the engine
brake model which matches your engine. The next step is to proceed to page 6 for the part numbers you will need to install a Jacobs Engine Brake on your
engine.

Figure 1
IMPORTANT ENGINE INFORMATION
THIS ENGINE CONFORMS TO U.S. EPA AND CALIFORNIA
REGULATIONS APPLICABLE TO 2000 MODEL YEAR NEW HEAVY DUTY
DIESEL CYCLE ENGINES. THIS ENGINE HAS A PRIMARY INTENDED
SERVICE APPLICATION AS A HEAVY HEAVY DUTY ENGINE.
FUEL RATING AT ADV. HP 229.6 MM3/STROKE ADV. HP 470 AT 2100 RPM
INITIAL INJECTION TIMING 12 DEG. BTC
DISP. 12.7 LITERS
ENGINE FAMILY YDDXH12.7EGL
MIN. IDLE 600 RPM
MODEL SERIES 60, 12.7L
MFG. DATE AUG 2000
UNIT 06R06134345
CONFORMS TO AUSTRALIAN DESIGN RULE 30
2000
50S

0812 INJ CONT ELEC

0598 OIL DIST
0967 OIL PAN
0642 ROCKER COVER
1788 TURBOCHARGER
0161 VIB DAMPER
0077 WATER FILTER

0453 INJECTOR
0201 OIL FILLER
0194 PWR STR ADAP
0378 STARTING MTR
0744 VALVE MECH
0464 WAT BYPASS
0335 WATER PUMP

L10227

1458 OIL COOLER

0638 OIL FILTER
0445 PWR STR ADAPT
0358 THERMOSTAT
1161 VENT SYSTEM
0459 WATER CONN

S.O. 620788 MODEL 6067MK45

SPEC P1260800

1398 AIR COMP

0178 C/S COVER
0731 CONN ROD/PSTN
1393 DIP STICK
0683 ENG MOUNTS
0454 EXH OUTLET
1765 FAN MOUNTS
0841 FUEL FILTER
0262 FUEL PUMP
620788 MODEL 6067MK45

THIS ENGINE WAS

TESTED AT 370/430
HP AT 2100 RPM
INJ. SETTING 82.1 MM
VALVE LASH
EXHAUST .660 MM
INTAKE .203 MM
MAX RPM NL 2225
STD CAM TIMING
SPEC P1260800

L10227

THIS ENGINE IS NOT CERTIFIED FOR USE IN AN URBAN BUS AS

DEFINED AT 40 CFR 86.093 2. SALE OF THIS ENGINE FOR
USE IN AN URBAN BUS IS A VIOLATION OF FEDERAL LAW UNDER
THE CLEAN AIR ACT

L10227
UNIT 06R0613435

0438 ACC DRIVE

0026 AIR INTK MFLD
0387 C/S PULLEY
0131 CRANKSHAFT
0260 ENG LIFT BRKT
0654 EXH MANIFOLD
0897 F/W HOUSING
1198 FLYWHEEL
2113 FUEL LINES
UNIT 06R0613435 S.O.

THIS ENGINE IS CERTIFIED TO OPERATE ON

LOW SULFUR DIESEL FUEL
UNIT 06R0613435

L10227

Page 2

Series 60 Model Year After 11/17/2003 For All Off Highway and Non-US Applications Replacing models 790A, B, C, D and 795
Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Engine
Model
6067BK62
6063HK32
6063HK33

6063HK45
6067HK62
6063HK91
6063MK33

6067MK62
6067MK68
6067PK62
6067TK6K
6063TK32
6063TK33

6067TK62

Page 3

Brake
Model
797A
797A

Engine
Valve
Description
Mech
12.7L ADR 80, Premium Austr 0888
0887
14L, MSHA Non-Road C&I
0890
0891
14L, Industrial Non-Road
0892
0890
0893
0895
0891
0894
14L, Crash Fire Truck
0893
0892
14L, ADR 80 Austr Truck
0888
0887
14L, Military Truck
0893
12.7L, 01 M/Y Non-Road Indst 0896
0897
0890
0891
12.7L, ADR 80, Std Austr trk
0888
0887
12.7L, Exp Only S60 Coach
0888
0887

Engine
Option
12 volt
24 volt
12 volt
24 volt
12 volt
12 volt
12 volt
24 volt
24 volt
24 volt
12 volt
12 volt
12 volt
24 volt
12 volt
12 volt
24 volt
12 volt
24 volt
12 volt
24 volt
12 volt
24 volt

12.7L, Exp. Truck 470-500 HP 0898

0899
Daewoo
0900
12.7L,Non-Rd Const&Minin
g 0901
Const&Mining
0902
12.7L, Industrial Non-Road
0901
0903
0902
0904
12.7L, Exp Truck 430-470 HP 0898
0899

12 volt
12 volt
24 volt
12 volt
24 volt
12 volt
12 volt
24 volt
24 volt
12 volt
12 volt

Description
Engine Brake Kit 12VDC
Engine Brake Kit 24VDC

Base Kit
32576
32578

Engine
Control
See Note 1
See Note 1

Cam Part Number

Cam Type

23528309
23528309
23528606
23528606
23529008
23528606
23524912
23529008
23528606
23524912
23524912
23529008
23528309

101J
101J
107J
107J
100J
107J
92J
100J
107J
92J
92J
100J
101J

23524912
23528606
23528606
23528606
23528606
23528309
23528309
23528309
23528309
23528309
23524906
23524908
23524918
23524906
23524906
23524906
23524908
23524906
23524908
23524906
23524908

92J
107J
107J
107J
107J
101J
101J
101J
101J
101J
32J
47J
83J
32J
32J
32J
47J
32J
47J
32J
47J

Cab
Control
20220
20220

Injector
Brake Model
Lash Setting
Adjustment
82.1
797A
0.580 mm (.020 in)
82.1
797A
0.580 mm (.020 in)
82.1
797A
0.580 mm (.020 in)
82.1
797A
0.580 mm (.020 in)
81.0
797A
0.580 mm (.020 in)
82.1
797A
0.580 mm (.020 in)
81.0
797A
0.580 mm (.020 in)
81.0
797A
0.580 mm (.020 in)
82.1
797A
0.580 mm (.020 in)
81.0
797A
0.580 mm (.020 in)
81.0
797A
0.580 mm (.020 in)
81.0
797A
0.580 mm (.020 in)
82.1
797A
0.580 mm (.020 in)
81.0
82.1
82.1
82.1
82.1
82.1
82.1
82.1
82.1
82.1
78.8
80.3
80.3
78.8
78.8
78.8
80.3
78.8
80.3
78.8
80.3

797A
797A
797A
797A
797A
797A
797A
797A
797A
797A
797A
797A
797A
797A
797A
797A
797A
797A
797A
797A
797A

0.580 mm (.020 in)

0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)

Note 1. Engine control group is required for Non-Jake engines only.

Any one of the following part numbers may be used:
24917
Harness
23526101
On Highway Harness
2356102
Industrial Harness

Series 60 Model Year 2000 and Higher

Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Engine
Model

Engine
Description

Valve
Mech

Engine
Option

Cam Part Number

6067BK28

12.7L, Prem, Coach

0765
0766
0764
0745
0751
0744
0738
0743
0712
0765
0766
0764
0745
0751
0744
0738
0743
0712
0765
0766
0764
0745
0751
0744
0738
0743
0712
0765
0766
0764
0745
0751
0744
0738
0743
0712
0749
0749
0749
0747
0756

24 volt
12 volt
Non-jake
12 volt
24 volt
Non-jake
Brake ready
Non-jake
Brake ready
24 volt
12 volt
Non-jake
12 volt
24 volt
Non-jake
Brake ready
Non-jake
Brake ready
24 volt
12 volt
Non-jake
12 volt
24 volt
Non-jake
Brake ready
Non-jake
Brake ready
24 volt
12 volt
Non-jake
12 volt
24 volt
Non-jake
Brake ready
Non-jake
Brake ready
24 volt
24 volt
24 volt
12 volt
24 volt

23528309
23528309
23528309
23524912
23524912
23524912
23524912
23524912
23524912
23528309
23528309
23528309
23524912
23524912
23524912
23524912
23524912
23524912
23528309
23528309
23528309
23524912
23524912
23524912
23524912
23524912
23524912
23528309
23528309
23528309
23524912
23524912
23524912
23524912
23524912
23524912
23524898
23524900
23524906
23524906
23524906

6067BK45

6067BK57

6067BK60

12.7L, Prem, Fire truck

12.7L, Prem, Crane

12.7L Prem, On-Highway

Page 4

6063EK32

11.1L, Underground Mining

6067GK28

12.7L, Coach

23524292
23524292
23524292
23524292
23524292
23524292

23524292
23524292
23524292
23524292
23524292
23524292

23524292
23524292
23524292
23524292
23524292
23524292

23524292
23524292
23524292
23524292
23524292
23524292
23513562
23518718
23513564
23513564
23513564

Cam Type
101J
101J
101J
92J
92J
92J
92J
92J
92J
101J
101J
101J
92J
92J
92J
92J
92J
92J
101J
101J
101J
92J
92J
92J
92J
92J
92J
101J
101J
101J
92J
92J
92J
92J
92J
92J
32J
32J
32J
32J
32J

Injector
Brake Model
Adjustment
82.1
82.1
82.1
81.0
81.0
81.0
81.0
81.0
81.0
82.1
82.1
82.1
81.0
81.0
81.0
81.0
81.0
81.0
82.1
82.1
82.1
81.0
81.0
81.0
81.0
81.0
81.0
82.1
82.1
82.1
81.0
81.0
81.0
81.0
81.0
81.0
78.8
78.8
78.8
78.8
78.8

795
795
795
790
790
790
790
790
770
795
795
795
790
790
790
790
790
770
795
795
795
790
790
790
790
790
770
795
795
795
790
790
790
790
790
770
790B
790B
790B
790B
790B

Lash Setting
0.813 mm (.032 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.584 mm (.023 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.584 mm (.023 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.584 mm (.023 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.584 mm (.023 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)

Series 60 Model Year 2000 and Higher

Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Engine
Model

Engine
Description

Page 5

6063GK32

12.7L, Underground Mining

6067GK57

12.7L, Crane

6063GK60

12.7L, Industrial

6067GK91

12.7L, Military

6063HK33

14L, U.S. Non-Road

6063HK45

14L, U.S. Fire truck

6067HK1E

14L, Transit, Coach

6067HK2E

14L, Parlor, Coach

6067HK4E

14L, Fire Truck

6067HK5E

14L, Crane

6067HK6E

14L, On-highway Truck

6067HK60

14L, U.S. On-Highway

6067HK62

14L, Aust.

Valve
Mech

Engine
Option

Cam Part Number

Cam Type

Injector
Brake Model
Adjustment

Lash Setting

0747
0749
0756
0747
0749
0756
0747
0749
0756
0747
0749
0756
0746
0755
0746
0755
858
864
853
871
858
864
870
853
871
858
864
853
871
858
864
853
871
858
864
853
871
0746
0755
0752
0754

12 volt
24 volt
24 volt
12 volt
24 volt
24 volt
12 volt
24 volt
24 volt
12 volt
24 volt
24 volt
12 volt
24 volt
12 volt
24 volt
12 volt
24 volt
12 volt
Non-jake
12 volt
24 volt
12 volt
12 volt
Non-jake
12 volt
24 volt
12 volt
Non-jake
12 volt
24 volt
12 volt
Non-jake
12 volt
24 volt
12 volt
Non-jake
12 volt
24 volt
12 volt
24 volt

23524906 23513564
23524906 23513564
23524906 23513564
23524906 23513564
23524906 23513564
23524906 23513564
23524906 23513564
23524906 23513564
23524906 23513564
23524906 23513564
23524906 23513564
23524906 23513564
23524912 23524292
23524912 23524292
23524912 23524292
23524912 23524292
23531130
23531130
23529653

32J
32J
32J
32J
32J
32J
32J
32J
32J
32J
32J
32J
92J
92J
92J
92J
109J
109J
101J

78.8
78.8
78.8
78.8
78.8
78.8
78.8
78.8
78.8
78.8
78.8
78.8
81.0
81.0
81.0
81.0
82.1
82.1
82.1

790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790A
790A
790A
790A
797
797
797

0.660 mm (.026 in)

0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)

23531130
23531130
23531130
23529653

109J
109J
109J
101J

82.1
82.1
82.1
82.1

797
797
797
797

0.580 mm (.020 in)

0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)

23531130
23531130
23529653

109J
109J
101J

82.1
82.1
82.1

797
797
797

0.580 mm (.020 in)

0.580 mm (.020 in)
0.580 mm (.020 in)

23531130
23531130
23529653

109J
109J
101J

82.1
82.1
82.1

797
797
797

0.580 mm (.020 in)

0.580 mm (.020 in)
0.580 mm (.020 in)

23531130
23531130
23529653

109J
109J
101J

82.1
82.1
82.1

797
797
797

0.580 mm (.020 in)

0.580 mm (.020 in)
0.580 mm (.020 in)

23524912 23524292
23524912 23524292
23524912 23524292
23524912 23524292

92J
92J
92J
92J

81.0
81.0
81.0
81.0

790A
790A
790C
790C

0.660 mm (.026 in)

0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)

Series 60 Model Year 2000 and Higher

Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Engine
Model

Engine
Description

Valve
Mech

Engine
Option

Cam Part Number

6067LK28
6067LK45
6067LK57
6067LK60
6067MK1E

11.1L
11.1L
11.1L
11.1L
12.7L, Transit, Coach

97J
97J
97J
97J
109J
109J
101J

81.0
81.0
81.0
81.0
82.1
82.1
82.1

790B
790B
790B
790B
797
797
797

0.660 mm (.026 in)

0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)

12.7L, Parlor, Coach

23531130
23531130
23531130
23529653

109J
109J
109J
101J

82.1
82.1
82.1
82.1

797
797
797
797

0.580 mm (.020 in)

0.580 mm (.020 in)
0.580 mm (.020 in)
0.580 mm (.020 in)

6067MK4E

12.7L, Fire Truck

23531130
23531130
23529653

109J
109J
101J

82.1
82.1
82.1

797
797
797

0.580 mm (.020 in)

0.580 mm (.020 in)
0.580 mm (.020 in)

6067MK5E

12.7L, Crane

23531130
23531130
23529653

109J
109J
101J

82.1
82.1
82.1

797
797
797

0.580 mm (.020 in)

0.580 mm (.020 in)
0.580 mm (.020 in)

6067MK6E

12.7L, On-highway Truck

23531130
23531130
23529653

109J
109J
101J

82.1
82.1
82.1

797
797
797

0.580 mm (.020 in)

0.580 mm (.020 in)
0.580 mm (.020 in)

6067MK28

12.7L Std, Coach

Non-jake
Non-jake
Non-jake
Non-jake
12 volt
24 volt
12 volt
Non-jake
12 volt
24 volt
12 volt
12 volt
Non-jake
12 volt
24 volt
12 volt
Non-jake
12 volt
24 volt
12 volt
Non-jake
12 volt
24 volt
12 volt
Non-jake
Brake ready
Brake ready
Non-jake
Non-jake
12 volt
24 volt
Non-jake
24 volt
12 volt
12 volt
24 volt

23524914
23524914
23524914
23524914
23531130
23531130
23529653

6067MK2E

0744
0744
0744
0744
858
864
853
871
858
864
870
853
871
858
864
853
871
858
864
853
871
858
864
853
871
0712
0738
0743
0744
0745
0751
0764
0765
0766

23524912 23524292
23524912, 23524292
23524912, 23524292
23524912, 23524292
23524912, 23524292
23524912, 23524292
23528309
23528309
23528309

92J
92J
92J
92J
92J
92J
101J
101J
101J
107J
107J

81.0
81.0
81.0
81.0
81.0
81.0
82.1
82.1
82.1

770
790
790
790
790
790
795
795
795
790D
790D

0.584 mm (.023 in)

0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.813 mm (.032 in)

6067MK33

Cam Type

Injector
Brake Model
Adjustment

Lash Setting

Page 6

Series 60 Model Year 2000 and Higher

Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Engine
Model

Engine
Description

6067MK45

12.7L Std, Fire truck

6067MK57

12.7L Std, Crane

6067MK60

12.7L Std, On-Highway

6067PK62

12.7L

6067TK28

12.7L

6043TK33
6063TK32

12.7L, Underground Mining

Valve
Mech

Page 7

Engine
Option

Cam Part Number

0712
0738
0743
0744
0745
0751
0764
0765
0766
0712
0738
0743
0744
0745
0751
0764
0765
0766
0712
0738
0743
0744
0745
0751
0764
0765
0766
0744
0747
0747
0749
0749
0756
0744
0747
0749

Brake ready
Brake ready
Non-jake
Non-jake
12 volt
24 volt
Non-jake
24 volt
12 volt
Brake ready
Brake ready
Non-jake
Non-jake
12 volt
24 volt
Non-jake
24 volt
12 volt
Brake ready
Brake ready
Non-jake
Non-jake
12 volt
24 volt
Non-jake
24 volt
12 volt
Non-jake
12 volt
12 volt
24 volt
24 volt
24 volt
Non-jake
12 volt
24 volt

23524912 23524292
23524912, 23524292
23524912, 23524292
23524912, 23524292
23524912, 23524292
23524912, 23524292
23528309
23528309
23528309
23524912 23524292
23524912, 23524292
23524912, 23524292
23524912, 23524292
23524912, 23524292
23524912, 23524292
23528309
23528309
23528309
23524912 23524292
23524912, 23524292
23524912, 23524292
23524912, 23524292
23524912, 23524292
23524912, 23524292
23528309
23528309
23528309
23524908 23521681
23524906 23513564
23524908 23521681
23524906 23513564
23524908 23521681
23524906 23513564
23524908 23521681
23524908 23521681
23524908 23521681

0747
0749
0756

12 volt
24 volt
24 volt

23524906 23513564
23524906 23513564
23524906 23513564

Cam Type
92J
92J
92J
92J
92J
92J
101J
101J
101J
92J
92J
92J
92J
92J
92J
101J
101J
101J
92J
92J
92J
92J
92J
92J
101J
101J
101J
47J
32J
47J
32J
47J
32J
47J
47J
47J
90J
32J
32J
32J

Injector
Brake Model
Adjustment
81.0
81.0
81.0
81.0
81.0
81.0
82.1
82.1
82.1
81.0
81.0
81.0
81.0
81.0
81.0
82.1
82.1
82.1
81.0
81.0
81.0
81.0
81.0
81.0
82.1
82.1
82.1
80.3
78.8
80.3
78.8
80.3
78.8
80.3
80.3
80.3
78.8
78.8
78.8

770
790
790
790
790
790
795
795
795
770
790
790
790
790
790
795
795
795
770
790
790
790
790
790
795
795
795
790B
790B
790B
790B
790B
790B
790B
790B
790B
750B
790B
790B
790B

Lash Setting
0.584 mm (.023 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.584 mm (.023 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.584 mm (.023 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.813 mm (.032 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)

Series 60 Model Year 2000 and Higher

Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Engine
Model

Engine
Description

Valve
Mech

Engine
Option

Cam Part Number

6063TK33

12.7L, Non-Road

6063TK35

12.7L, Non-Road

6067TK60

12.7L

6067TK62

12.7L

0747
0749
0756
0747
0749
0756
0744
0747
0749
0744
0747
0747
0749
0749
0756
0749
0749
0749
0749
0749
0749

12 volt
24 volt
24 volt
12 volt
24 volt
24 volt
Non-jake
12 volt
24 volt
Non-jake
12 volt
12 volt
24 volt
24 volt
24 volt
24 volt
24 volt
24 volt
24 volt
24 volt
24 volt

23524906 23513564
23524906 23513564
23524906 23513564
23524906 23513564
23524906 23513564
23524906 23513564
23524908 23521681
23524908 23521681
23524908 23521681
23524908 23521681
23524906 23513564
23524908 23521681
23524906 23513564
23524908 23521681
23524906 23513564
23524898 23513562
23524900 23518718
23524898 23513562
23524900 23518718
23524898 23513562
23524900 23518718

6067WK28 11.1L, Coach

6063WK32 11.1L, Underground Mining
6067WK60 11.1L, On-Highway

Page 8

Brake
Model
797
797
795
795
790
790
790A
790A
790B
790B
790C
790C
790D
790D
770
770
770
770

Description
Engine Brake Kit 12VDC
Engine Brake Kit 24VDC
Engine Brake Kit 12VDC
Engine Brake Kit 24VDC
Engine Brake Kit 12VDC
Engine Brake Kit 24VDC
Engine Brake Kit 12VDC
Engine Brake Kit 24VDC
Engine Brake Kit 12VDC
Engine Brake Kit 24VDC
Engine Brake Kit 12VDC
Engine Brake Kit 24VDC
Engine Brake Kit 12VDC
Engine Brake Kit 24VDC
Engine Brake Kit 12VDC (3 Housing)
Engine Brake Kit 12VDC (2 Housing)
Engine Brake Kit 24VDC (3 Housing)
Engine Brake Kit 24VDC (2 Housing)

Base Kit
31361
31860
30505
30506
29240
29020
29123
29292
29302
29304
29321
29323
31222
31224
26546
26544
26547
26545

Engine
Control
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1
See Note 1

Cam Type
32J
32J
32J
32J
32J
32J
47J
47J
47J
47J
32J
47J
32J
47J
32J
32J
32J
32J
32J
32J
32J

Cab
Control
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220

Injector
Brake Model
Adjustment
78.8
78.8
78.8
78.8
78.8
78.8
80.3
80.3
80.3
80.3
78.8
80.3
78.8
80.3
78.8
78.8
78.8
78.8
78.8
78.8
78.8

790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790B
790B

Lash Setting
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)

To decide if your engine is a Model year 2000 you

need to know the manufacture date. Any engine built
after December 15, 1999 are 2000 model year
engines. If you do not know your engine manufacture
date you will need to contact your local Detroit
dealer.
Notes
1. Engine control group is required for Non-Jake
engines only.Any one of the following part
numbers may be used:
24917

Harness

23526101

On Highway Harness

2356102

Industrial Harness

Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Series 60 Engines Manufactured before December 15, 1999.

Engine
Model

Control
Type

Page 9

Series 60 Three-housing Engine Brake Kits

6063GK32
DDEC III
6063GK33
DDEC III
6063GK60
DDEC III
6063GU60
DDEC II
6063HK33
DDEC IV
6063HK35
DDEC IV
6063SK33
DDEC III
6063WK32
DDEC III
6063WK60
DDEC III
6063WU60
DDEC II
6067BK28
DDEC IV
6067BK45
DDEC IV
6067BK57
DDEC IV
6067BK60
DDEC IV
6067EK28
DDEC IV
6067EK45
DDEC IV
6067EK57
DDEC IV
6067EK60
DDEC IV
6067GK28
DDEC III
6067GK45
DDEC III
6067GK57
DDEC III
6067GK60
DDEC III
6067GK91
DDEC III
6067GU28
DDEC II
6067GU40
DDEC II
6067GU60
DDEC II
6067GU91
DDEC II
6067HK60
DDEC IV
6067HK62
DDEC IV
6067LK28
DDEC IV
6067LK45
DDEC IV
6067LK57
DDEC IV
6067LK60
DDEC IV
6067MK28
DDEC IV
6067MK45
DDEC IV
6067MK57
DDEC IV
6067MK60
DDEC IV

Brake
Model

12V Base
Kit

24V Base Engine

Kit
Control

Cab
Control

Clutch
Switch

Slave Piston
Lash Setting

765
765
765
765
770
770
760A
760A
760A
760A
770
770
770
770
760B
760B
760B
760B
765
765
765
765
765
765
760A
765
765
770
770
760B
760B
760B
760B
770
770
770
770

18112
18112
18112
18112
26546
26546
18113
18113
18113
18113
26546
26546
26546
26546
25419
25419
25419
25419
18112
18112
18112
18112
18112
18112
18113
18112
18112
26546
26546
25419
25419
25419
25419
26546
26546
26546
26546

19032
19032
19032
19032
26547
26547
18974
18974
18974
18974
26547
26547
26547
26547
25412
25412
25412
25412
19032
19032
19032
19032
19032
19032
18974
19032
19032
26547
26547
25412
25412
25412
25412
26547
26547
26547
26547

20220
20220
20220
17332
20220
20220
20220
20220
20220
17332
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
17332
17332
17332
17332
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220

N/R
N/R
N/R
12261
N/R
N/R
N/R
N/R
N/R
12261
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
12261
12261
12261
12261
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R

0.660 mm (.026 in)

0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.508 mm (.020 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)

24917
24917
24917
24918
24917
24917
24917
24917
24917
24918
24917
24917
24917
24917
24917
24917
24917
24917
24917
24917
24917
24917
24917
24918
24918
24918
24918
24917
24917
24917
24917
24917
24917
24917
24917
24917
24917

N/R=Not Required

Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Series 60 Engines Manufactured before December 15, 1999.

Engine
Model

Control
Type

Brake
Model

12V Base
Kit

24V Base Engine

Kit
Control

Series 60 Three-housing Engine Brake Kits (Continued)

6067PK28
DDEC IV
765A
6067PK45
DDEC IV
765A
6067PK57
DDEC IV
765A
6067PK60
DDEC IV
765A
6067SK28
DDEC III
760A
6067SK45
DDEC III
760A
6067SK57
DDEC III
760A
6067SK60
DDEC III
760A
6067TK28
DDEC IV
765A
6067TK45
DDEC IV
765A
6067TK57
DDEC IV
765A
6067TK60
DDEC IV
765A
6067TK6K
DDEC IV
765A
6067WK28
DDEC III
760A
6067WK60
DDEC III
760A
6067WU40
DDEC II
760A
6067WU60
DDEC II
760A

25326
25326
25326
25326
18113
18113
18113
18113
25326
25326
25326
25326
25326
18113
18113
18113
18113

25333
25333
25333
25333
18974
18974
18974
18974
25333
25333
25333
25333
25333
18974
18974
18974
18974

Series 60 Two-housing Engine Brake Kits

6067BK28
DDEC IV
6067EK28
DDEC IV
6067GK28
DDEC III
6067GU28
DDEC II
6067LK28
DDEC IV
6067MK28
DDEC IV
6067PK28
DDEC IV
6067SK28
DDEC III
6067TK28
DDEC IV
6067WK28
DDEC III

26544
25416
20796
20796
25416
26544
25321
20797
25321
20797

26545
25411
19257
19257
25411
26545
25323
19281
25323
19281

770
760B
765
765
760B
770
765A
760A
765A
760A

Cab
Control

Clutch
Switch

Slave Piston
Lash Setting

24917
24917
24917
24917
24917
24917
24917
24917
24917
24917
24917
24917
24917
24917
24917
24918
24918

20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
20220
17332
17332

N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
12261
12261

0.584 mm (.023 in)

0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)

24919
24919
24919
24920
24919
24919
24919
24919
24919
24919

20491
20491
20491
19097
20491
20491
20491
20491
20491
20491

N/R
N/R
N/R
12261
N/R
N/R
N/R
N/R
N/R
N/R

0.584 mm (.023 in)

0.584 mm (.023 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.660 mm (.026 in)
0.584 mm (.023 in)
0.660 mm (.026 in)

N/R=Not Required
Note: Two-housing and three-housing engine brake kits are available for the engine model numbers listed in this section. Refer to the appropriate section
for the application in question. If a two-housing kit is required for an engine model not listed here, please consult your Detroit Diesel Distributor.

Page 10

Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Engine
Model
Series 50 Engine Brake Kits
6043GK32
6043GU60
6047GK28
6047GK45
6047GK50
6047GK57
6047GK59
6047GK60
6047GU26
6047GU28
6047GU60
6047MK28
6047MK45
6047MK50
6047MK57
6047MK60
6047TK28
6047TK45
6047TK50
6047TK57
6047TK60

Control
Type

Brake
Model

12V Base
Kit

24V Base Engine

Kit
Control

Cab
Control

Clutch
Switch

Slave Piston
Lash Setting

DDEC III
DDEC II
DDEC III
DDEC III
DDEC III
DDEC III
DDEC III
DDEC III
DDEC II
DDEC II
DDEC II
DDEC IV
DDEC IV
DDEC IV
DDEC IV
DDEC IV
DDEC IV
DDEC IV
DDEC IV
DDEC IV
DDEC IV

750
750
750
750
750
750
750
750
750
750
750
750B
750B
750B
750B
750B
750A
750A
750A
750A
750A

19297
19297
19297
19297
19297
19297
19297
19297
19297
19297
19297
26936
26936
26936
26936
26936
25355
25355
25355
25355
25355

20297
20297
20297
20297
20297
20297
20297
20297
20297
20297
20297
26937
26937
26937
26937
26937
25337
25337
25337
25337
25337

24919
24920
24919
24919
24919
24919
24919
24919
24920
24920
24920
24919
24919
24919
24919
24919
24919
24919
24919
24919
24919

20491
19097
20491
20491
20491
20491
20491
20491
19097
19097
19097
20491
20491
20491
20491
20491
20491
20491
20491
20491
20491

N/R
12261
N/R
N/R
N/R
N/R
N/R
N/R
12261
12261
12261
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R
N/R

0.660 mm (.026 in)

0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.660 mm (.026 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)
0.584 mm (.023 in)

71/92A
71/92A
71/92A
71/92A
71/92A
71/92A
71/92A
71/92A
71/92A
71/92A

25915
13598
13600
13606
13634
14525
14525
13641
14526
14526

N/A
N/A
N/A
25142
N/A
17905
17905
11822
14919
14919

Included
Included
Included
Included
Included
16795
20824
Included
16789
20840

Included
Included
Included
Included
Included
17363
20823
Included
17363
20823

N/R
Included
Included
Included
Included
12261
N/R
Included
12261
N/R

1.50 mm (.059 in)

1.50 mm (.059 in)
1.50 mm (.059 in)
1.50 mm (.059 in)
1.50 mm (.059 in)
1.50 mm (.059 in)
1.50 mm (.059 in)
1.50 mm (.059 in)
1.50 mm (.059 in)
1.50 mm (.059 in)

Series 71 and Series 92 Engine Brake Kits

4-71 DDEC III DDEC III
6-71 Mech.
Mechanical
6V-71 Mech.
Mechanical
8V-71 Mech.
Mechanical
6V-92 Mech.
Mechanical
6V-92 DDEC DDEC II
6V-92 DDEC DDEC III
8V-92 Mech.
Mechanical
8V-92 DDEC DDEC II
8V-92 DDEC DDEC III

N/A = Not Available

N/R=Not Required

Page 11

Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Brake
Model

12V Base
Kit

24V Base Engine

Control
Kit

Cab
Control

Clutch
Switch

Slave Piston
Lash Setting

Series 40 Exhaust Brake Kits

7.6 Liter
Mechanical
8.7 Liter
Mechanical

EX466P
EX530P

19339
20013

N/A
N/A

Included
Included

Included
Included

Not Applicable
Not Applicable

Series 53 Engine Brake Kits

6V-53

53A

N/A

3975

Included

See Notes (page1)

Engine
Model

Control
Type

Mechanical

Series 55
P/N 23550588 Jacobs Exhaust Brake for FLD Chassis
P/N 23550590 Jacobs Exhaust Brake for FLX Chassis

Included
Included

13480
17358
N/A = Not Available

Page 12

Model
750
750A
750B
760
760A
760A (two-housing kit)
760B
760B (two-housing kit)
765
765 (two-housing kit)

Use Kit
20530
20530
26615
19875
20531
20530
25405
25455
20531
20530

Use Kit

Tuneup Kits
Model
20531
20530
26618
26615
29013
32146
17056
17057
21093
18181

Page 13

20514
20518
28084
28083
29019
29414
29415
29416
30503
32128
19575
20228
20227
12260
3590
19260
28343
32160
32127
J-45976

P/N

17278
25397
17671
30504
7958
3496
18238
2881
18280
J-45976

P/N

765A
765A (two-housing kit)
770
770 (two-housing kit)
790/795
797
6V-71/92A
8V-71/92A
8V-92 including 24V solenoids
6V-53A

Applications**

Jacobs Service Tools

Description
760, 760A, 797 **
750A, 750B, 760B, 765A, 770, 790 Series **
750, 760, 760A, 765 **
795 **
71/92A **
71/92A **
71/92A, 53A,
53A
All Engine Brakes
797/797A

Applications**

Service Parts & Groups

** Refer to engine model for proper lash setting.

0.508 mm (.020 in) Feeler Gage

0.584 mm (.023 in) Feeler Gage
0.660 mm (.026 in) Feeler Gage
0.813 mm (.032 in) Feeler Gage
1.500 mm (.059 in) Feeler Gage
1.626 mm (.064 in) Feeler Gage
Slave Piston Removal Tool
Bridge Assembly Tool Group
Oil Pressure Test Kit
Master Piston Assembly tool, 797

Description

Power-Lash (6) Pack of 20382

750, 750A, 760, 760A,765, 765A
Power-Lash (4) Pack of 20382
750, 750A, 760, 760A,765, 765A
J-Lash (6) Pack of 28082
750B, 770
J-Lash (4) Pack of 28082
750B, 770
J-Lash (12) Pack of 28375
790
J-Lash (12) Pack of 29300
790A
J-Lash (12) Pack of 29317
790B&D
J-Lash (12) Pack of 29310
790C
Solid Screw (12) Pack of 29864
795
Solid Screw (12) Pack of 31270
797
Torsion Spring (6) Pack
All Series 50 and Series 60
Solenoid Screen Retainer
All Engine Brakes
Solenoid Screen
All Engine Brakes
Optional Foot Switch Group
All Engine and Exhaust Brakes
Pressure Switch Group (35 psi)
Allison MT, HT & V Transmissions*
Pressure Switch Group (100 psi)
CEEMAT Transmissions*
Air Cylinder Replacement Group
All Exhaust Brakes
Slave Piston Spring Group
795
Slave Piston Spring Group
797
Master Piston Assembly Tool
797/797A
* Not required if engine is equipped with DDEC II software revision 141 or later.

Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Notes

Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Page 14

Notes

Jacobs Engine Brake Application Guide For Detroit Diesel Engines

Page 15

Jacobs Vehicle Systems

22 East Dudley Town Road
Bloomfield, CT 06002

P/N 24770 Rev. H

2004 Jacobs Vehicle Systems, Inc.

Printed in U.S.A.

Visit us on the Internet:

www.jakebrake.com

Rev.1/04