Designation: A 27/A 27M 05

Standard Specication for

Steel Castings, Carbon, for General Application
1
This standard is issued under the xed designation A 27/A 27M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope*
1.1 This specication covers carbon steel castings for gen-
eral applications that require up to 70 ksi [485 MPa] minimum
tensile strength.
NOTE 1The grades covered by this specication represent materials
that are suitable for assembly with other steel castings or wrought steel
parts by fusion welding. It is not intended to imply that all these grades
possess the same degree of weldability or that the same welding
techniques can be used on all castings. It is the responsibility of the
purchaser to establish for himself a suitable welding technique.
1.2 Several grades and two classes of steel castings are
covered, as indicated below. The grade and class desired shall
be specied by the purchaser.
1.2.1 Grade N-1Chemical analysis only.
1.2.2 Grade N-2Heat-treated but not mechanically tested.
1.2.3 Grade U-60-30 [415-205]Mechanically tested but
not heat-treated.
1.2.4 Grades 60-30 [415-205], 65-35 [450-240], 70-36
[485-250], and 70-40 [485-275]Heat-treated and mechani-
cally tested.
1.2.5 Class 1 and Class 2 steel castings shall be specied in
accordance with 9.2.
1.3 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system must
be used independently of the other. Combining values from the
two systems may result in nonconformance with the speci-
cation. Inch-pound units are applicable for material ordered to
Specication A 27 and SI units for material ordered to Speci-
cation A 27M.
2. Referenced Documents
2.1 ASTM Standards:
2
A 370 Test Methods and Denitions for Mechanical Testing
of Steel Products
A 732/A 732M Specication for Castings, Investment, Car-
bon and Low Alloy Steel for General Application, and
Cobalt Alloy for High Strength at Elevated Temperatures
A 781/A 781M Specication for Castings, Steel and Alloy,
Common Requirements, for General Industrial Use
3. General Conditions for Delivery
3.1 Material furnished to this specication shall conform to
the requirements of Specication A 781/A 781M, including
any supplementary requirements that are indicated in the
purchase order. Failure to comply with the general require-
ments of Specication A 781/A 781M constitutes nonconfor-
mance with this specication. In case of conict between the
requirements of this specication and Specication A 781/
A 781M, this specication shall prevail.
4. Ordering Information
4.1 Orders for material under this specication should
include the following information in proper sequence.
4.1.1 Quantity,
4.1.2 Specication, grade (1.2), and class (9.2),
4.1.3 Description of the casting by pattern number or
drawing,
4.1.4 Options in the specication, and
4.1.5 Supplementary requirements desired, including stan-
dards of acceptance.
5. Heat Treatment
5.1 All castings of Grades N-2, 60-30 [415-205], 65-35
[450-240], 70-36 [485-250], and 70-40 [485-275] shall be
1
This specication is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee
A01.18 on Castings.
Current edition approved March 1, 2005. Published March 2005. Originally
approved in 1901 as A 27 - 01. Last previous edition approved in 2003 as
A 27/A 27M 03.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
Standards volume information, refer to the standards Document Summary page on
the ASTM website.
1
*A Summary of Changes section appears at the end of this standard.
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heat-treated by full annealing, normalizing, normalizing and
tempering, or quenching and tempering. Unless otherwise
specied in the inquiry, contract, or order, the castings may be
heat-treated by any one or combination of these heat-
treatments at the option of the manufacturer.
5.1.1 Heat-treatment shall be performed after castings have
been allowed to cool from the pouring temperature to below
the transformation range.
5.2 Furnace temperatures for heat-treating shall be regulated
by the use of pyrometers.
6. Chemical Composition
6.1 The steel shall conform to the requirements as to
chemical composition prescribed in Table 1. Product analysis
tolerances shall conform to the Product Analysis Tolerances
shown in Specication A 781/A 781M. When residual element
chemical content is of interest to the purchaser, S54 may be
considered.
7. Tensile Properties
7.1 Except for Grades N-1 and N-2, one tension test shall be
performed on each heat and the mechanical properties thus
determined shall conform to the requirements specied in
Table 2. The tension test shall be performed in accordance with
Test Methods and Denitions A 370.
7.2 Test bars shall be poured in special blocks similar to
those shown in Fig. 1 of Specication A 781/A 781M and from
the same heat as the casting represented.
7.3 Test coupons may be cut from the heat-treated (if
required) castings or cast integrally with the castings at the
producers option.
7.4 The test bars for heat-treated castings shall be heat-
treated in production furnaces to the same procedure as the
castings they represent. When specied by the purchaser, the
test bars shall be heat-treated with the castings.
7.5 Test specimens shall be machined to the form and
dimensions shown in Fig. 4 of Test Methods and Denitions
A 370, with the ends machined to t the grips on the tensile
testing machine to be used. Suggested types of ends for
standard round tension test specimens are shown in Fig. 5 of
Test Methods and Denitions A 370.
7.6 If any specimen is machined improperly or if aws are
revealed by machining or during testing, the specimen may be
discarded and another substituted from the same heat.
7.7 When this specication is applied to investment cast-
ings, test coupons and tension test specimens shall be obtained
and prepared as directed in S3.2 of Specication A 732/
A 732M. Test coupons shall be heat treated as prescribed in
7.4.
8. Retests
8.1 If the results of the mechanical tests for any heat, lot, or
casting do not conform to the requirements specied, retests
are permitted as outlined in Test Methods and Denitions
A 370. At the manufacturers option, castings may be reheat-
treated and retested. When castings are reheat-treated, they
may not be reaustenitized more than 3 times without the
approval of the purchaser. Testing after reheat treatment shall
consist of the full number of specimens taken from locations
complying with the specication or order.
9. Rework and Retreatment
9.1 All welds shall be inspected to the same quality stan-
dards as were used to inspect the casting.
9.2 If postweld heat-treatment is required, Class 1 must be
specied along with the grade, and the welds to be heat-treated
must be dened. If postweld heat-treatment is not required,
Class 2 must be specied along with the grade.
10. Keywords
10.1 castings; general application; steel
TABLE 1 Chemical Requirements
Grade (UNS No.)
A
Composition, %
Carbon,
B
max Manganese,
B
max Silicon, max Sulfur, max Phosphorus, max
Grade N-1 (J02500) 0.25 0.75 0.80 0.06 0.05
Grade N-2 (J03500) 0.35 0.60 0.80 0.06 0.05
Grade U-60-30 [415-205] (J02500) 0.25 0.75 0.80 0.06 0.05
Grade 60-30 [415-205] (J03000) 0.30 0.60 0.80 0.06 0.05
Grade 65-35 [450-240] (J03001) 0.30 0.70 0.80 0.06 0.05
Grade 70-36 [485-250] (J03501) 0.35 0.70 0.80 0.06 0.05
Grade 70-40 [485-275] (J02501) 0.25 1.20 0.80 0.06 0.05
A
Specify Class 1 or Class 2 in addition to grade designation (see 9.2).
B
For each reduction of 0.01 % carbon below the maximum specied, an increase of 0.04 % manganese above the maximum specied will be permitted to a maximum
of 1.40 % for Grade 70-40 [485-275] and 1.00 % for the other grades.
TABLE 2 Tensile Requirements
Grade
A
Tensile
Strength,
min,
ksi [MPa]
Yield Point,
min, ksi
[MPa]
Elongation in
2 in.
[50 mm],
min, %
B
Reduction of
Area,
min, %
Grade U-60-30
[415-205]
60 [415] 30 [205] 22 30
Grade 60-30
[415-205]
60 [415] 30 [205] 24 35
Grade 65-35
[450-240]
65 [450] 35 [240] 24 35
Grade 70-36
[485-250]
70 [485] 36 [250] 22 30
Grade 70-40
[485-275]
C
70 [485] 40 [275] 22 30
A
Specify Class 1 or Class 2 in addition to grade designation (see 9.2).
B
When ICI test bars are used in tensile testing as provided for in this
specication, the gage length to reduced section diameter ratio shall be 4 to 1.
C
Grade 70-40 [485-275] may be used to meet the requirement of Grade 70-36
[485-250], when agreed upon between the manufacturer and the purchaser.
A 27/A 27M 05
2
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SUPPLEMENTARY REQUIREMENTS
Alist of standardized supplementary requirements for use at the option of the purchaser is described
in Specication A 781/A 781M. Those which are considered suitable for use with this specication are
listed below by title only. Additional supplementary requirements suitable for use with this
specication at the option of the purchaser are described below. One or more of the supplementary
requirements indicated below may be included in the purchasers order or contract. When so included,
a supplementary requirement shall have the same force as if it were in the body of the specication.
Supplementary requirements details not fully described shall be agreed upon between the purchaser
and the supplier, but shall not negate any of the requirements in the body of the specication.
S1. Magnetic Particle Examination
S2. Radiographic Examination
S3. Liquid Penetrant Examination
S4. Ultrasonic Examination
S6. Certication
S8. Marking
S9. Charpy Impact Test
S10. Hardness Test
S12. Test Report
S13. Unspecied Elements
S14. Tension Test from Castings
S51. Permissible Variations in Dimensional Tolerances for
Castings Made from Mounted Patterns
S51.1 Tolerances for commercial steel castings (S51.1.1)
made from mounted patterns and the surfaces that are not to be
machined shall be in accordance with Table 3. Metal match
plate patterns and precise molding methods can produce closer
tolerances than the values shown in Table 3. Complex casting
designs may require different permissible variations than those
listed in Table 3.
S51.1.1 The term commercial castings does not cover
castings requiring special xtures for gaging, or nishing
castings by grinding to special tolerance gages beyond the
normal requirements as listed in Table 3.
S52. Gate and Riser Projections for Castings Made from
Mounted Patterns
S52.1 Castings shall have gates and risers removed in such
a manner that no riser or gate stub projects or a depression is
made beyond or below the casting design contour in an amount
that would exceed the values given in Table 4.
S53. Weight Deviation for Castings Made from Mounted
Patterns
S53.1 The allowable deviations from the average casting
weight are shown in Table 5.
S54. Chemical Analysis for Residual Elements
S54.1 The manufacturer shall determine the percentage of
elements specied as follows, using procedures specied in
Specication A 781/A 781M. The chemical analysis thus de-
termined shall conform to the following requirements:
Copper, max, % 0.50
Nickel, max, % 0.50
Molybdenum, max, % 0.25
Chromium, max, % 0.50
S54.2 Total content of these residual elements, maximum
percent 1.00.
TABLE 3 Normally Expected Deviation of Linear Casting
Dimensions from Design Dimensions
Blueprint Dimension, in. [mm] Tolerances, in. [mm]
Up to 3 [75], incl +
4
32 [3]
3
32 [2]
Over 3 to 7 [75 to 175], incl +
5
32 [4]
4
32 [3]
Over 7 to 20 [175 to 500], incl +
6
32 [5]
5
32 [4]
Over 20 to 100 [500 to 2500], incl +
8
32 [6]
6
32 [5]
TABLE 4 Gate and Riser Projection Tolerances
Riser or Gate Maximum Di-
mension, in. [mm]
Maximum
Projection,
in. [mm]
Maximum
Depression,
in. [mm]
Up to 4 [100], incl
1
8 [3]
1
8 [3]
Over 4 to 8 [100 to 200], incl
1
4 [6]
1
8 [3]
Over 8 to 20 [200 to 500], incl
3
8 [10]
1
8 [3]
Over 20 to 30 [500 to 750], incl
1
2 [13]
1
4 [6]
Over 30 [750]
3
4 [19]
1
4 [6]
A 27/A 27M 05
3
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SUMMARY OF CHANGES
Committee A01 has identied the location of selected changes to this standard since the last issue
(A 27/A 27M 03) that may impact the use of this standard (Approved March 1, 2005).
(1) Revised 7.5 so that it is clear the types of ends shown in
Fig. 5 of Test Methods and Denitions A 370 are suggested,
not mandatory.
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TABLE 5 Allowable Deviation
A
from Average Casting Weight
Casting Weight, lb [kg] Positive
Deviation, %
Negative
Deviation, %
Up to 100 [45], incl 8.0 8.0
Over 100 to 500 [45 to 230], incl 6.5 5.0
Over 500 to 10 000 [230 to 4540], incl 5.0 3.0
Over 10 000 [4540] 3.0 2.5
A
Deviations do not apply to mass as calculated from a design drawing.
A 27/A 27M 05
4
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