Sigma Control 2

Intelligent Controller
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The next dimension of compressed air control
Kaeser Compressors has revolutionized compressed air controls with the Sigma Control 2. With
integration across Kaesers extensive product range of rotary screw compressors, vacuum, screw
blower, and integrated blower packages, this versatile control system enhances communications
and energy efficiency without sacrificing ease of operation.
Superior Energy Efficiency
Two-unit lead/lag sequencer programming is standard in Sigma
Control 2. This functionality equalizes runtimes, extends main-
tenance intervals and prevents unnecessary compressor starts.
Further, it is pre-programmed with multiple user selectable
control profiles (Quadro, Vario, Dual, Continuous, and
Dynamic) to meet a wide variety of operating preferences. The
precision electronic pressure sensor enables tighter switching
differentials for further savings.
Flexible Communications
More and more customers desire the ability to remotely
monitor or control their compressed air systems. Whether you
have a standalone system or want to make it part of your plant-
wide controls, Sigma Control 2 was designed for maximum
communication flexibility. Our built-in web server and Ethernet
port (standard) let you view your equipment from any PC with a
standard web browser. The open architecture makes it easy to
integrate it into existing plant-wide monitoring systems utilizing
optional communication adapters such as Modbus, Profibus,
DeviceNet, and Profinet.
Integrated Intelligence
Sigma Control 2 is our most advanced controller, combining
safe and efficient internal supervision with important informa-
tion and maintenance friendly features. The operator interface
offers easy access to all settings and information. This control-
ler provides a broad range of capabilities while at the same
time is simple and reliable.
Protection For Your Equipment
Our control provides full time protection for the equipment. It
monitors over 20 critical parameters including airend discharge
temperature, direction of rotation, motor temperature, internal
pressure, electrical overload status, filter differential pressure,
and auto drain status (if equipped). The controller safely shuts
down the machine to avoid component damage. Sigma Control
2 also tracks service and load hours, which helps schedule
routine maintenance and minimize downtime. It stores the
alarm and operating history, aiding in faster trouble-shooting
and reducing unscheduled downtime. The RFID feature pro-
vides secure access to the control menus, preventing unau-
thorized access and tampering.
Sigma Control 2

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Sigma Control 2 comes standard with
pre-loaded control profiles. Select the
one that best fits your operating needs:
Dual Control: Operates the
machine at full load and idle mode
via minimum/maximum pressure
settings and a timer. Pressure band
and timer values are preset to match
system requirements.
Quadro Control: An improved
version of Dual Control that includes
an additional timer to effectively fine-
tune the idle period and bypasses
idle mode after periods of low air
demand.
Vario Control: Uses a smart timer
to vary the idle time based on the
frequency of motor starts, resulting in
more energy savings.
Dynamic Control: The machine will
switch from load to stop at low motor
temperature and to idle when the
motor is hot. The control may bypass
idle mode if the motor temperature is
low and more starts are permissible.
Sigma / Omega Frequency
Control: The most advanced and
energy-efficient type of control that
varies output capacity according to
system pressure requirements using
a variable speed drive system (if so
equipped).
Modulation Control: Regulates air
delivery using proportional inlet valve
to provide a constant output pressure
(if so equipped).
Security with RFID
Sigma Control 2 provides high level
security with its integrated RFID (Radio
Frequency Identification) key. This
technology ensures secure log-in for
users and service personnel so service
work and system changes can be per-
formed only by authorized and qualified
personnel. This protects the equipment
and your operations.
Multiple Operating Profiles
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Advanced Communications Capabilities
Superior System Integration
Sigma Control 2 comes ready for exter-
nal communication with utility manage-
ment and central control systems. A
built-in web server is accessible via the
standard Ethernet port, making it pos-
sible to view operational parameters from
any computer via Intranet or Internet
with a standard web browser without
any additional software. Optional cellular
modem also available for remote access.
In addition, Profibus DP, Modbus
RTU or TCP, DeviceNet, Profinet and
other common industrial communica-
tion buses are available for integration
into your centralized telemetry or plant
monitoring system. Digital and analog
inputs and outputs are available to moni-
tor optional sensors and equipment or to
send signals back to an alarm or telem-
etry system. To further enhance remote
monitoring, email notifications of alarms
and operational messages can be sent
via an SMTP server.
Upgrades and Data Storage
A convenient SD card slot (standard)
with included SD card enables fast,
easy software upgrades and storing key
operational parameters. This feature
minimizes service costs, provides system
back up capability, and offers long-term
data storage for trending and analysis
purposes.
Router
Server
Kaeser Equipment
Customer Network
Each Sigma Control 2
has its own Ethernet port
and web server. Shown
with optional Profibus
communication adapter.
Sigma Air Manager
with Ethernet port and
web server.
Ro
You can view each machine through
its Ethernet port and web server.
Sigma Air Manager can also be
viewed through its Ethernet port and
web server or via Modbus or other
industrial communications. Contact
Kaeser for details.
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Features and Options
Hardware
Advanced processor hardware
Backlit 255 X 128 pixel graphical
display with 8 lines, 30 characters
each
9 LED indicators and 13 tactile
membrane keys
Real-time clock with 10 year battery
back-up
Precision electronic pressure
transducer
RFID reader for touchless security
All components designed for
industrial operating conditions
Data recording
On-site diagnosis at a glance
Graphical representation of
equipment status
Interfaces
RJ45 10/100MB Ethernet
I/O bus RS485 for communication
with up to 6 input/output modules
USS interface RS485 for communi-
cations with up to three frequency
converters
SD card slot for updates and data
storage
Optional interfaces
Plug in Profibus DP, Modbus RTU or
TCP, DeviceNet, Profinet or other
communication adapters
Optional Profibus adapter
Control modes
Dual, Quadro, Vario, Continuous, and
Dynamic (dependent on compressor
size)
Control cabinet
Dust- and water-resistant, IP 54
compliant; input / output modules with
color coded terminals for the signal
sensor connection cable; terminal strips
for additional floating contacts.
Certifications
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Sigma Control 2 Interface
ON key
Switches ON the machine in
automatic, self control opera-
tion
OFF key
Switches the machine OFF
Idle key
Switches the machine from
load to idle (and reverse)
Load/Idle indicator
Green LED indicates whether
the machine is loaded (making
air) or idling
Remote ON key and LED
Add function. Green LED
indicates external control is
enabled
Timer ON/OFF Key
Switches the timer ON and
OFF. Green LED indicates the
timer mode is active
Alarm Indicator
Red LED indicates the
machine has shut down with
an alarm
Communication Fault
Indicator
Red LED indicates faulty
external communication
Maintenance Indicator
Yellow LED indicates
maintenance is due
Main Power Indicator
Green LED indicates there is
power to the machine (the
control cabinet is energized)
Scroll
Scrolls up and down, line
by line. Scrolls right and
left.
Escape Key
Returns to the next
higher menu level
Enter/Return
Goes to next sub-menu
down or accepts inputted
value
Acknowledge
Acknowledges alarms
and, when permitted,
resets the alarm memory
Info
Access to additional
information
Function keys and
indicators
Sigma Control 2 features an easy to read
plain-text display and durable input keys.
All relevant information can be viewed by
navigating the menu with a few simple
key strokes, and you have 30 languages
to choose from.
Navigation keys
Kaeser Compresores de Mxico
S de RL de CV
Calle 2 #123
Parque Industrial Jurca
76100 Quertaro, Qro.
Telephone: 01 (442) 218 64 48
[email protected]
Kaeser Compressors Canada Inc.
3760 La Verendrye Street
Boisbriand, QC J7H 1R5 CANADA
Telephone: (450) 971-1414
Toll free: (800) 477-1416
[email protected]
2014 Kaeser Compressors, Inc. All rights reserved. 06/14
USSC2
Kaeser Compressors, Inc.
511 Sigma Drive
Fredericksburg, Virginia 22408 USA
Phone: 540-898-5500
Toll Free: 800-777-7873
Email: [email protected]
www.kaeser.com
Kaeser Compresores de
Guatemala y Cia. Ltda.
Calz. Atanasio Tzul 21-00, zona 12
El Cortijo II, Bodega 501
01012Guatemala City
Telephone: +502 2412-6000
[email protected]
The Air Systems Specialist
We earn our customers business by supplying superior quality
equipment and services. Our products are designed for reliable
performance, easy maintenance, and energy efficiency. Prompt
and dependable customer service, quality assurance, training, and
engineering support contribute to the value our customers have come
to expect from Kaeser. Our employees are committed to implementing
and maintaining the highest standards of quality to merit customer
satisfaction. We aim for excellence in everything we do.
Our engineers continue to refine manufacturing techniques and
take full advantage of the newest machining innovations. Extensive
commitment to research and development keeps our products on the
leading edge of technology to benefit our customers. Our industry-
leading controls continue to set the standard for efficient system
operation. With over 90 years of experience, Kaeser is the air systems
specialist.