HP0205-M0 rev 12/07

Single Acting,
Pull Cylinders
Instruction Manual
MODELS: HP0205, HP0505 & HP1006
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com

! This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.

Maximum Operating Pressure 10,000 PSI

! ADVERTENCIA
• Leer, comprender, y seguir las instrucciónes antes de utilizar el aparato.
• El manual de instrucciónes y la información de seguridad deben estar comunicado en lengua del operador
antes del uso.
• No seguir estas indicaciónes puede causar daños personales o materiales.

Printed in Taiwan
 SAFETY and GENERAL INFORMATION PRODUCT DESCRIPTION
Save these instructions. For your safety, read and BVA Hydraulics Single Acting Pull Cylinder is designed for
understand the information contained within. The owner and rated capacity pulling jobs. A wide variety of applications
operator shall have an understanding of this product and safe exist for this category of product. Special skill, knowledge
operating procedures before attempting to use this product. and training may be required for a specific task and the
Instructions and safety information shall be conveyed in product may not be suitable for all the jobs described above.
the operator’s native language before use of this product Unsuitable applications would include applications that call
is authorized. Make certain that the operator thoroughly for a device to move, level or support persons, animals,
understands the inherent dangers associated with the use hazardous materials, mobile homes/dwellings in general,
and misuse of the product. If any doubt exists as to the safe mirrors and/or plate glass, and/or to connect/secure hatches,
and proper use of this product as outlined in this factory components, etc. between bulkheads. The user ultimately
authorized manual, remove from service immediately. must make the decision regarding suitability of the product
for any given task and therefore accept responsibility for that
Inspect before each use. Do not use if leaking, broken,
decision. Immediately after pulling, loads must be supported
bent, cracked or otherwise damaged parts are noted. If the
by appropriate mechanical means.
cylinder has been or suspected to have been subjected to
a shock load (a load dropped suddenly, unexpectedly upon ! NEVER use hydraulic cylinder as a support device!
it), discontinue use until checked out by a BVA Hydraulics
authorized service center. Owners and operators of this ! Always check connections before using. Alteration
equipment shall be aware that the use and subsequent of these products is strictly prohibited. Use only those
repair of this equipment may require special training and adapters and attachments provided and approved by the
knowledge. It is recommended that an annual inspection manufacturer.
be done by qualified personnel and that any missing or
damaged parts, decals, warning/safety labels or signs be ! WARNING: To reduce the risk of personal injury and/or
replaced with BVA Hydraulics authorized replacement parts property damage, ensure that the rated working pressure of
only. Any cylinder that appears to be damaged in any way, is each pressurized attachment be equal to or greater than the
worn or operates abnormally shall be removed from service rated working pressure developed by the hydraulic pump.
immediately until such time as repairs can be made.

Threaded Adapter

Ram Plunger

Female Coupler, Collar Protecting Cap

3/8”-18NPTF

Cylinder Housing
Dust Cover

Base Mounting Hole (not shown)

Figure 1 - Typical Single Acting Cylinder Components

SPECIFICATIONS
Model Cylinder Stroke Cylinder Oil Collapsed Extended Weight Internal Ram Adapter Collar
Number Capacity Effective Capacity Height Height Pressure Plunger Thread Thread
Area at Thread
Capacity
(ton) (in) (in2) (in3) (in) (in) (lb.) (psi) (mm) (in)

HP0205 2.5 5.00 0.56 2.78 10.55 15.55 6.4 8,930 M16x1.5 3/4”-14 NPTF 1 1/2”-16

HP0505 5 5.55 1.14 6.34 11.95 17.48 9.3 8,770 M2x1.5 1 1/4”-11.5 NPTF 2 1/4”-14

HP1006 10 5.95 2.44 14.48 11.75 17.70 20.9 8,200 M30x2 N/A M85X2

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 INSTALLATION Before operating the pump, tighten all hose
IMPORTANT! Use an approved, high-grade pipe sealant to ! connections with proper tools. Do not overtighten.
seal all hydraulic connections. Connections should only be tightened securely and leak-
1. Remove the dust cover and rubber plug from coupler. free. Overtightening can cause premature thread failure or
2. Inspect all threads and fittings for signs of wear or damage, high pressure fittings to burst.
and replace as needed. Clean all threads and fittings.
3. Connect hydraulic hose from hydraulic pump to the cylinder ! Before repairs are made, depressurize cylinder.
coupler. Ensure that there are no fluid leaks.
4. Install in-line pressure gauge. Tips for hydraulic hoses & fluid transmission lines:
5. Check for leaks in system and have repaired by qualified • Avoid short runs of straight line tubing. Straight line runs
personnel. do not provide for expansion and contraction due to
pressure and/or temperature changes.
Note: The use of cylinder attachments or extensions reduces
• Reduce stress in tube lines. Long tubing runs should be
the cylinder capacity by at least 50% per attachment/
supported by brackets or clips.
extension.

! WARNING
Failure to comply with the following warnings Do not pull, position or move cylinder setup by
may result in personal injury as well as the hose. Use carrying handle or other means
property damage. of safe transport.

• Study, understand, and follow all instructions Do not handle pressurized hoses. Never attempt
provided with and on this device before use. to grasp a leaking pressurized hose. Ensure to
• The user must be a qualified operator familiar release the system pressure before disconnecting
with the correct operation, maintenance, and use of hydraulic hose or connections.
cylinders.
Hydraulic fluid can ignite and burn. Keep
Wear protective gear when hydraulic equipment away from flames and
operating hydraulic equipment. heat. Excessive heat will soften seals, resulting in
fluid leaks. Heat also weakens hose materials.

This device is NOT suitable for use as support Cylinder must be on a stable base which is able
device! As the load is lifted, use blocking and to support the load while pushing or lifting. Use
cribbing to guard against a falling load. Stay shims, friction material or constrains to prevent
clear of a lifted load before it is properly supported. slippage of the base or load. Ensure cylinder is
Never rely on hydraulic pressure to support a load. fully engaged into/onto adapters, extension accessories.

Crush Hazard. Keep hands and feet Center load on cylinder. Distribute load evenly
away from cylinder and workpiece across the entire saddle surface. Do not
during operation. off-center loads on a cylinder. The load can tip
or the cylinder can “kick out”.
• Do not exceed rated capacity of the cylinder or
any equipment in the system. The cylinder is Never try to disassemble a hydraulic cylinder,
designed for a max. pressure of 10,000 psi. refer repairs to qualified, authorized personal.
• Do not connect a cylinder to a pump with higher Contact BVA Hydraulics tech service for authorized
pressure rating. service center.
• Do not subject cylinder to a shock loads, a load
dropped suddenly, causing the system pressure to Hea
vy
Do not subject hose to sharp objects or
exceed rated pressure. heavy impact.

The system operating pressure must not exceed Hose material or seals must not come in
the pressure rating of the lowest rated component contact with corrosive materials such as
the system. Install a pressure gauge or other load battery acid, creosote-impregnated objects
measuring instrument to monitor the operating pressure. Burst and wet paint. Never paint a coupler or hose.
hazard exists if hose, connection or any other component in
the system exceed its rated pressure. • No alteration shall be made to the cylinder.
• Use only factory authorized fasteners,
Avoid damaging hydraulic hose. Do not allow accessories and hydraulic fluid.
hose to kink, twist, curl, crush, cut or bend so
tightly that fluid flow within the hose is blocked or
reduced. Periodically inspect the hose for wear.

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 BEFORE USE Lubrication & Cleaning
1. Before using this product, read the owner's manual Keep cylinder clean at all times.
completely and familiarize yourself thoroughly with the 1. Any exposed threads (male or female) must be cleaned
product, its components and recognize the hazards and lubricated regularly, and protected from damage.
associated with its use. Lubricate with light machine oil.
2. Verify that the product and the application are compatible. 2. If a cylinder or ram has been exposed to rain, snow,
If in doubt, call BVA Hydraulics Technical Service (888) sand, airborne abrasive, or any corrosive environment, it
332-6419. must be cleaned, lubricated, and protected immediately
3. Inspect before each use. Do not use if bent, broken, leaking after exposure. Daily clean exposed ram with clean cloth
or damaged components are noted. dampened with light machine oil. Protect exposed ram
4. Replace worn or damaged parts and assemblies with BVA from the elements at all times.
Hydraulics authorized replacement parts only. Lubricate 3. Keep the hydraulic system as free of dirt as possible. When
as instructed in Maintenance Section. not in use, couplers must be sealed with dust covers. All
5. Ensure method of confirming load is accurate and working hose connections must be free of dirt and grime. Any
properly. Have gauge or load cell accuracy verified by equipment attached to the cylinder must be kept clean.
qualified personnel on a yearly basis.
Storage
Cylinders should be stored in vertical position and in a dry,
OPERATION protected area, not exposed to corrosive vapor, dust or other
Operate the hydraulic pump to retract and advance the harmful elements. When a cylinder has not been used for a
cylinder. Do not continue pumping when cylinder is fully period of 4 months, it should be connected to a pump and
retracted. Internal pressure will build up and may damage fully retracted and then extended a minimum of 5 times. This
the seal of the cylinder. cycle will lubricate the cylinder wall, reducing the possibility
of corrosion and damage thereof.

! To help prevent material fatigue if the cylinder is to

be used in a continuous application, the load should How to remove faulty coupler:
not exceed 85% of the rated capacity. If cylinder does not extend/retract,:
1. Secure load by other means.

! Your cylinder, hose(s), couplings and pump all must

be rated for the same maximum operating pressure,
2. Depressurize pump and hose.
3. Remove the cylinder from application.
correctly connected and compatible with the hydraulic fluid 4. Disconnect and replace with new coupler.
used. An improperly matched system can cause the system
Important: Do not attempt to grasp with pliers or wrench
to fail.
without first wrapping the jaws of such tool with rags or
! All personnel must be clear before lowering load similar padding.

How to bleed air from system:

1. Place pump at a higher elevation than the hose and
MAINTENANCE
cylinder as shown in figure 2 below.
1. Inspect hoses and connections daily. Replace damaged
2. Operate pump to fully retract and extend the cylinder 2 or
components immediately with BVA Hydraulics Replacement
3 times. The objective is to force the air bubbles up hill
Parts only.
and back to the pump reservoir.
2. Tighten connections as needed. Use pipe thread sealing
3. Follow pump instruction manual to bleed the air from
compound when servicing connections.
pump reservoir. On most pumps, air can escape by
3. Always use clean, approved hydraulic fluid and change as
opening the oil filler plug/screw.
recommended or sooner if the fluid becomes contaminated
(never exceed 400 hours). Follow pump manufacturers
instructions for changing and adding hydraulic fluid. Use
only good quality hydraulic fluid. We recommend Mobil
DTE13M or equivalent when using with hand pump or air
pump; BVA Hydraulics Oil (F01) or equivalent when using
with electric pump. Never use brake fluid, transmission
fluid, turbine oil, motor oil, alcohol, glycerin etc. Use of
other than good quality hydraulic oil will void warranty and
damage the cylinder, pump, hose etc.
4. Use an approved, high-grade pipe thread sealant to seal all
hydraulic connections. Teflon tape can be used if only one
layer of tape is used and it is applied carefully (two threads
back) to prevent the tape from being introduced into hydraulic
system. A piece of tape could travel through the system and Figure 2 - Illustration to bleed air from system
obstruct the flow of fluid and adversely affect function.

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 TROUBLESHOOTING GUIDE
The following information is intended as an aid in determining if problem exists. Cylinders should be repaired only by authorized
BVA Service Center. For repair service, contact service center in your area.

Symptom Possible Causes Corrective Action

Erratic action • Air in system or pump cavitation. • Vent the system (refer to figure 2).
• External leakage in cylinder. • Contact service center.
• Cylinder sticking or binding. • Contact service center.

Cylinder will not retract, or • Overload condition. • Remedy overload condition.

respond to pressurized fluid • Loose couplers. • Tighten couplers.
• Faulty couplers. • Replace both female and male
couplers.
• Improper valve position. • Close release valve or change valve
position.
• Oil level in pump is low. • Fill and bleed the system.
• Pump not operating. • Check pump’s operating instructions.
• Air-locked pump. • Prime pump per pump operating
instructions.

Cylinder retract only partially • Oil level in pump is low. • Fill and bleed the system.
• Overload condition. • Remedy overload condition.
• Cylinder is sticking or binding. • Contact service center.

Cylinder move slower than normal • Loose connection or coupler. • Tighten connection or coupler.
• Restricted hydraulic line or fitting. • Clean and replace if damaged.
• Pump not working correctly. • Check pump’s operating instructions.
• Cylinder seals leaking. • Contact service center.

Cylinder responds to pressurized • Overload condition. • Remedy overload condition.

fluid, but system does not maintain • Pump or valve malfunctioning. • Check pump’s operating instructions.
pressure • Cylinder seals leaking. • Contact service center.

Oil leaking from cylinder • Worn or damaged seals. • Contact service center.

Cylinder will not extend or extends • Improper valve position. • Open release valve or change valve
slower than normal position.
• Malfunctioning coupler, damaged • Secure load by other means.
application. Depressurize pump and hoses,
remove application and replace
coupler.
• Pump reservoir overfilled. • Secure load by other means.
Depressurize pump and hoses,
remove application, then drain fluid to
proper level.
• Cylinder damage internally. • Contact service center.

Poor performance • Oil level in pump is low. • Ensure proper oil level.
• Air trapped in system. • Vent the system (refer to figure 2).

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 Single Acting,
Pull Cylinders
Service Parts
MODELS: HP0205, HP0505 & HP1006
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com

Note: Not all components of the cylinder are replacement items, but are illustrated as a HP0205-M0
convenient reference of location and position in the assembly sequence. rev 12/07

For Models HP0205 & HP0505:

7
3

2 8
18
5 9

6 11 10
12
17

14
16 1
4
13

15

For Model HP1006:

7
17
8 3
21
2

1 5
11
14 4
12 19
16

10 20
6

15 9

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 Single Acting,
Pull Cylinders
Service Parts
MODELS: HP0205, HP0505 & HP1006
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-891-6599
E-mail: [email protected] Website: www.bvahydraulics.com

Note: Not all components of the cylinder are replacement items, but are illustrated as a HP0205-M0
convenient reference of location and position in the assembly sequence. rev 12/07

Parts List

Item Part Number for Model: Description Qty.

HP0205 HP0505 HP1006
1 N/A N/A N/A Ram Plunger 1
2 H29-6-1804-104 H21-6-1804-108 H20-5-1804-105 Upper Bearing 1
3 * * * Dust Seal 1
4 N/A N/A N/A Cylinder Housing 1
5 * * * Back-up Ring 1
6 * * * U-cup 1
7 * * * U-cup 1
8 * * * Back-up Ring 1
9 H05-6-1204-106 H10-5-1204-109 H20-6-1214-100 Bearing 1
10 H29-3-1403-108 H21-3-1403-102 H20-3-1413-108 Guide Rod 1
11 511-2-0069-118 511-2-0125-103 511-2-0125-103 Compression Spring 1
12 511-2-0125-112 511-2-0200-101 511-2-0200-101 Compression Spring 1
13 H29-6-1204-100 H21-5-1204-108 - Lower Bearing 1
14 CH38F CH38F CH38F Coupler, Female 3/8”-18NPTF 1
15 H02-4-6003-108 H02-4-6003-108 H02-6-6003-108 Dust Cover 1
16 H02-6-1008-105 H02-6-1008-105 H02-6-1008-105 Rubber Plug 1
17 H05-6-2305-107 H21-5-2305-109 H20-6-2306-100 Protecting Cap 1
18 H29-6-2808-107 H21-6-2812-102 - Threaded Adapter 1
19 - - * O-ring 1
20 - - * Back-up Ring 1
21 - - 511-2-0069-109 Compression Spring 1
(*) H29-3-9901-104 H21-3-9910-109 H20-3-9910-102 Seal Kit -
(*) - indicates items included in, and available only as part of Seal Kit
N/A - part is not available as replacement

Note: To ensure safe and reliable performance, replace worn or damaged parts with BVA
Hydraulics Authorized Replacement Parts only.

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 LIMITED LIFETIME WARRANTY

BVA Hydraulics®, represented in the United States by SFA Companies [“SFA”] warrants this product to be free from defects in
material and workmanship for the life of the product as long as the original purchaser owns the product. The warranty is non-
transferable and is subject to the terms, exclusions, and limitations described below:

• Damaged components, including but not limited to bent rams, dented or crushed cylinder walls, broken welds or couplers as
well as worn out seals, o-rings and springs are the result of misuse and not covered by warranty and BVA Hydraulics will not
provide any warranty credit for such damaged components.
• This warranty does not cover ordinary wear and tear, overloading, alterations (including repairs or attempted repairs not
performed by BVA Hydraulics or one of its authorized personnel), improper fluid use, or use of the product in any manner for
which the product was not intended or the use of which is not in accordance with the instructions or warnings provided with
the product.
• In the unlikely event that a BVA Hydraulics product fails due to material defect in workmanship, you may contact SFA for
disposition. In such cases, the customer’s sole and exclusive remedy for any breach or alleged breach of warranty is limited
to the repair or replacement of the defective product.
• Under no circumstances is BVA Hydraulics liable for any consequential or incidental damage or loss whatsoever.
• THIS WARRANTY IS LIMITED TO NEW PRODUCTS SOLD THROUGH AUTHORIZED DISTRIBUTORS AND OTHER
CHANNELS DESIGNATED BY BVA HYDRAULICS. NO AGENT, EMPLOYEE OR OTHER REPRESENTATIVE OF BVA
HYDRAULICS IS AUTHORIZED TO MODIFY THIS WARRANTY.
• THE FOREGOING IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES, INCLUDING
BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FOR A FITNESS FOR A PARTICULAR
PURPOSE.
• Components not manufactured by BVA Hydraulics including certain motor systems, gasoline engines, and other are not
covered by this warranty and instead are covered by the manufacturer’s separate manufacturer’s warranty provided in the
package.
• BVA Hydraulics’ liability in all cases is limited to, and will not exceed the purchase price paid for the product.

SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419
E-mail: [email protected]
8