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AeroEd LLC Aviation Education Resource

B757 GENERAL FAMILIARIZATION SELF-PACED




This course covers an overview of the Mechanical Systems to include: Description and Operation, Controls and
Indications, Component Location, & Servicing.

OBJECTIVES

Upon completion of this training, using the study guide provided and appropriate Maintenance Manuals, the
student will be able to:

1) Describe the safety precautions to be observed when working on or near the aircraft and its systems.

2) Describe the locations of principle components.

3) Describe the normal functions of each major system, including terminology and nomenclature.

4) Using the proper maintenance manual reference, perform all aircraft system servicing tasks.

5) Interpret reports provided by the crew members.


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TABLE OF CONTENTS
757 GENERAL FAMILIARIZATION SELF-PACED
ATA 06
B757 GENERAL FAMILIARIZATION SELF-PACED........................................................................................................ 1
OBJECTIVES................................................................................................................................................................ 1
MANUAL ARRANGEMENT AND NUMBERING SYSTEM............................................................................................... 4
Chapter Numbering ............................................................................................................................................ 5
Effectivity and Configuration Numbering............................................................................................................ 6
Page Numbering................................................................................................................................................. 8
LIST OF ABBREVIATIONS........................................................................................................................................... 9
REFERENCE PLANES AND LINES.............................................................................................................................. 15
Standard Abbreviations and Definitions ........................................................................................................... 15
Fuselage ........................................................................................................................................................... 15
Wing ................................................................................................................................................................. 15
Vertical Stabilizer ............................................................................................................................................. 16
Horizontal Stabilizer ......................................................................................................................................... 17
Power Plant ...................................................................................................................................................... 18
PRIMARY AIRCRAFT DIMENSIONS ........................................................................................................................... 22
DIMENSIONS ............................................................................................................................................................ 23
Overall Airplane:............................................................................................................................................... 23
Wing: ................................................................................................................................................................ 23
Horizontal Stabilizer: ........................................................................................................................................ 23
Vertical Stabilizer: ............................................................................................................................................ 23
Fuselage: .......................................................................................................................................................... 24
Areas: ............................................................................................................................................................... 24
BODY STATION DIAGRAM........................................................................................................................................ 26
VERTICAL STABILIZER AND RUDDER STATION DIAGRAM....................................................................................... 28
HORIZONTAL STABILIZER AND ELEVATOR STATION DIAGRAM.............................................................................. 29
WING STATION DIAGRAM......................................................................................................................................... 30
ENGINE AND NACELLE STATION DIAGRAM............................................................................................................. 31
ZONE DIAGRAMS ...................................................................................................................................................... 32
Major Zones...................................................................................................................................................... 32
SERVICE INTERPHONE SYSTEM............................................................................................................................... 34
Component Details ........................................................................................................................................... 34
Audio Amplifier ................................................................................................................................................ 34
Service Interphone Switch................................................................................................................................ 34
Operation.......................................................................................................................................................... 36
Control.............................................................................................................................................................. 36
Cabin Interphone System.................................................................................................................................. 38
Cabin Interphone Handsets............................................................................................................................... 38
Pilots' Call Panel .............................................................................................................................................. 38
Operation.......................................................................................................................................................... 38
Control.............................................................................................................................................................. 40
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MANUAL ARRANGEMENT AND NUMBERING SYSTEM
The Maintenance Manual is divided into chapters and groups of chapters. Each group and every chapter has a tab
provided for ease of location. The chapterization separates the manual into the primary functions and systems of
the airplane. The chapters are further divided into sections and subjects to provide for subsystem and individual
unit breakout. Each chapter, section and subject is identified by an assigned number. Each page carries the
assigned subject number, page number, page code and the revision date.

In addition, the Power Plant chapters are issued in a self-contained set or sets (as applicable, if you have more
than one engine type in your model fleet). These pages are further identified by an engine sub-logo, for example
PW2000 SERIES ENGINES or RB211-535 SERIES ENGINES, placed to the right of the Maintenance Manual logo at
the top of the page. The numbering system is described in detail in the paragraphs that follow.
Chapter Numbering
Chapterization of the maintenance manual has provided a functional breakdown of the entire airplane. The chapter
breakdown numbering system uses a three element number (XX-XX-XX). It provides for dividing the material into
Chapters, Sections, and Subjects.

The three elements of the indicator each contain two digits.

For example:

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Chapter Numbering (Continued):

The chapter number (1st element) and the first number of the section number (2nd element) are assigned by ATA
Specification No. 100. Material which is applicable to a system as a whole uses zeros in the 2nd and 3rd elements
of the numbers. That is, the chapter number followed by "-00-00".

For example:

AMM 22-00-00/001 (Auto Flight) is used for general description information which provides an outline breakdown
of the sections in the chapter.
Effectivity and Configuration Numbering
On each page, there is effectivity data at the lower, inner margin (Fig. 1). When a page applies to all airplanes, the
word ALL is in the effectivity block. If the data does not apply to all airplanes, then the effectivity will be one of
these types:

1. Physical description - A description of the differences that you can see.

When a physical description is used, a reference to the applicable service bulletin and PRR (production
change) are provided when that is possible. This is done primarily for the benefit of airline engineering,
and maintenance planning groups.

For example: AIRPLANES WITH VALVE INSTALLED AWAY FROM THE FILTER (POST-SB 28A-17 OR
PRR 54009) AIRPLANES WITH VALVE INSTALLED NEAR THE FILTER (PRE-SB 28A-17)

2. Component dash number - The last digits of the identification number that are on an electrical box.

3. Airplane effectivity numbers - The airline three-letter code, and the numbers or letters that Boeing and
each airline agreed on to identify each airplane. If the effectivity is applicable to all subsequent airplanes,
the last digits will be 999.

For example: 205-999 indicates airplane 205 and all subsequent airplanes.

Each paragraph can have an effectivity. Each effectivity is in upper-case letters, on the first line of the
paragraph.

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Effectivity and Configuration Numbering (Continued):

When effectivity differences are extensive and the preceding method becomes cumbersome and distracting from
the continuity of subject matter, new page blocks are created. These added page blocks are identified by the
addition of a configuration code (CONFIG) immediately above the page number. A previously issued page block is
re-issued to incorporate the configuration code as shown in Fig. 1. Configuration codes are issued at page block
level only. They are usually used when a change to the airplane results in a major change to the manual.
Configuration codes are typically used when there are multiple configurations of page block applicable to a
customer's fleet.

In some instances, you can have CONFIGs that are provided as place holders. These procedures will be indicated
as "NOT USED" in the effectivity block in the lower left corner of the page (Fig. 1).

For the effectivity information in the power plant (70 series) chapters of the manual, two situations can exist. The
word ALL placed in the effectivity block on a page means that the page pertains to either all airplanes or all
engines, whichever the case may be. When the effectivity is limited to a system or component that remains with
the airplane during the power plant replacement, the effectivity is expressed in a manner described in the
preceding paragraphs. When a manual section, page, step or illustration is limited to an engine type or component,
the effectivity is given using the engine model, physical difference, or part number.

The word "ALL" in the effectivity block on a page means that the page pertains to all airplanes (if you have only
one engine type in your model fleet) or 2) All engines (if you have multiple engine types in your model fleet),
whichever the case may be.
Page Numbering
Each page block has its own page numbers. The page numbers are in the lower right corner of each page. The
page blocks categorize the tasks that they contain. The page blocks are defined by ATA Specification 100:

NOMENCLATURE PAGE BLOCK
DESCRIPTION AND OPERATION (D&O) 1 to 99
FAULT ISOLATION (FI) 101 to 199
MAINTENANCE PRACTICES (MP) 201 to 299
SERVICING (SRV) 301 to 399
REMOVAL/INSTALLATION (R/I) 401 to 499
ADJUSTMENT/TEST (A/T) 501 to 599
INSPECTION/CHECK (I/C) 601 to 699
CLEANING/PAINTING (C/P) 701 to 799
APPROVED REPAIRS (AR) 801 to 899

When it is convenient for the user to have different types of tasks in one page block, MAINTENANCE PRACTICES,
the 201-to-299 page block, is used.
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LIST OF ABBREVIATIONS
A/C: air conditioning
A/G: air/ground
A/L: auto land
A/P: autopilot
A/S: airspeed
A/T: auto throttle, adjustment/test
ABNORM: abnormal
AC: alternating current
ACARS ARINC: Communications Addressing and
Reporting System
ACCEL: acceleration, accelerate
ACM: air cycle machine
ADC: air data computer
ADF: automatic direction finder
ADI: attitude director indicator
ADP: air driven pump, air driven hydraulic pump
ADV: advance
AFCS: automatic flight control system
AGL: above ground level
AI: anti-ice
AIDS: aircraft integrated data system
AIL: aileron
ALT: altitude
ALTM: altimeter
ALTN: alternate
ALTNT: alternate
AMB: ambient
AMM: Airplane Maintenance Manual
ANN: announcement
ANNUNC: annunciator
ANT: antenna
AOA: angle of attack
APB: auxiliary power breaker
APD: approach progress display
APL: airplane
APPR: approach
APPROX: approximately
APU: auxiliary power unit
ARINC: Aeronautical Radio Incorporated
ARINC IO ARINC: I/O error
ARNC STP ARINC I/O UART: data strip error
ASA: auto land status annunciator
ASP: audio selector panel
ASYM: asymmetrical
ATC: air traffic control
ATC/DABS: air traffic control/discrete address
beacon system
ATT: attitude
ATTND: attendant
AUTO: automatic
AUX: auxiliary
AVM: airborne vibration monitor
B/CRS: back course
BARO: barometric
BAT: battery
BFO: beat frequency oscillator
BITE: built-in test equipment
BK: brake
BKGRD: background
BPCU: bus power control unit
BRKR: breaker
BRT: bright
BTB: bus tie breaker
BTL: bottle
C/B: circuit breaker
C: center
C: degrees Centigrade
CADC: central air data computer
CAPT: captain
CB: circuit breaker
CCA: central control actuator
CCW: counterclockwise
CDU: control display unit
CH: channel
CHAN : channel
CHG: change
CHR: chronograph
CHRGR: charger
CK: check
CKT: circuit
CL: close
CLB: climb
CLR: clear
CLSD: closed
CMD: command
CMPTR: computer
CNX: cancelled
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COL: column
COMM: communication
COMP: compressor
COMPT: compartment
CON: continuous
COND: condition
CONFG: configuration
CONFIG: configuration
CONN: connection
CONT: control
CP: control panel
CPCS: cabin pressure control system
CPS: cycles per second
CRS: course
CRT: cathode ray tube
CRZ: cruise
CSEU: control system electronics unit
CT: current transformer
CTN: caution
CTR: center
CU: control unit
CUST: customer
CW: clockwise
CWS: control wheel steering
DA: drift angle
DADC: digital air data computer
DC: direct current
DEC: decrease, decrement
DECEL: decelerate
DECR: decrease
DEG: degree
DEPR: depressurize
DEPT: departure
DEST: destination
DET: detector
DETNT: detent
DEV: deviation
DFDR: digital flight data recorder
DG: directional gyro
DH: decision height
DIFF: differential
DIR: direct
DISC: disconnect
DISCH: discharge
DISCONT: discontinued
DISENG: disengage
DISP: dispatch
DIST: distance
DK: deck
DME: distance measuring equipment
DMU: data management unit
DN: down
DPCT : differential protection current
transformer
DR: door
DSCRT IO: discrete I/O error
DSPLY: display
DSPY: display
EADI: electronic attitude director indicator
ECON: economy
ECS: environmental control system
EDP: engine driven pump, engine hydraulic
pump
EEC: electronic engine control
EFDARS: expanded flight data acquisition
and reporting system
EFI: electronic flight instruments
EFIS: electronic flight instrument system
EGT: exhaust gas temperature
EHSI: electronic horizontal situation
indicator
EICAS: engine indicating and crew alerting
system
ELEC: electrical
ELEV: elevation
EMER: emergency
ENG: engage, engine
ENT: entrance, entry
ENTMT: entertainment
EPC: external power contactor
EPR: engine pressure ratio
EPRL: engine pressure ratio limit
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EQUIP: equipment
ERR: error
ESS: essential
EVAC: evacuation
EVBC: engine vane and bleed control
EXH: exhaust
EXT: external
EXTIN: extinguish, extinguished
EXTING: extinguishing
F/D: flight director
F/F: fuel flow
F/O: first officer
F: degrees Fahrenheit
FAA: Federal Aviation Administration
FCC: flight control computer
FCEU: flight controls electronic unit
FCU: fuel control unit
FDR: feeder
FIM: Fault Isolation Manual
FL: flow
FL/CH: flight level change
FLD: field
FLT: flight
FLUOR: fluorescent
FMC: flight management computer
FMS: flight management system
FREQ: frequency
FRM: Fault Reporting Manual
FSEU: flap/slat electronic unit
FT: feet, foot
FWD: forward
G/S: glide slope, ground slope
GA: go-around
GB: generator breaker
GCB: generator circuit breaker
GCR: generator control relay
GCU: generator control unit
GEN: generator
GHR: ground handling relay
GND: ground
GP: group
GPWS: ground proximity warning system
GR: gear
GRD: ground
GS: ground speed
GSSR: ground service select relay
GSTR: ground service transfer relay
GW: gross weight
H/L: high/low
HDG: heading
HF: high frequency
HORIZ: horizontal
HP: high pressure
HSI: horizontal situation indicator
HTR: heater
HYD: hydraulic
IAS: indicated airspeed
IDENT: identification
IDG: integrated drive generator
IGN: ignition
ILLUM: illuminate, illuminated
ILS: instrument landing system
IMP: imperial
IN: in, input
INBD: inboard
INC: incorporated, increase, increment
INCR: increase
IND: indicator
INFC: interface
INFLT: inflight
INHIB: inhibit
INIT: initiation
INOP: inoperative
INPH: interphone
INST: instrument
INT: interphone
INTLK: interlock
INTPH: interphone
INTMT: intermittent
IP: intermediate pressure
IRS: inertial reference system
IRU: inertial reference unit
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ISLN: isolation
ISOL: isolation
IVSI: instantaneous vertical speed indicator
KG: kilograms
KIAS: knots indicated airspeed
KTS: knots
L: left
L/R: left/right
L-NAV: lateral navigation
LAV: lavatory
LB: pound
LBS: pounds
LCD: liquid crystal display
LCR: left-center-right
LDG: landing
LDG GR: landing gear
LE: leading edge
LED: light emitting diode
LF: left front
LGT: light
LH: left hand
LIM: limit
LOC: localizer
LN: left nose
LR: left rear
LRRA: low range radio altimeter
LRU: line replaceable unit
LSB: lower side band
LVR: lever
LW: left wing
LWR: lower
M-SPD: manual speed
MAG: magnetic
MAINT: maintenance
MALF: malfunction
MAN: manual
MAX: maximum
MCDP: maintenance control display panel
MCP: mode control panel
MCU: modular concept unit
MDA: minimum decision altitude
MIC: microphone
MIN: minimum
MM: Maintenance Manual
MOD: module
MON: monitor
MOT: motion
MPU: magnetic pickup
MSG: message
MSTR: master
MSU: mode selector unit
MTG: miles to go
MU: management unit
MUX: multiplexer
N/A: not applicable
NAC: nacelle
NAV: navigation
NCD: no computed data
NEG: negative
NEUT: neutral
NLG: nose landing gear
NO: number
NORM: normal
NRM: normal
NVMEM RD: non-volatile memory read error
NVMEM WR: non-volatile memory write
error
02: oxygen
OBS: observer
OK: okay
OPR: operate
OPT: option
OPRN: operation
OUT: output
OUTBD: outboard
OVHD: overhead
OVHT: overheat
OVRD: override
OXY: oxygen
P/RST: press to reset
P/S: pitot/static
PA: passenger address
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PASS: passenger
PCA: power control actuator
PCT: percentage
PDI: pictorial deviation indicator
PES: passenger entertainment system
PLA: power level angle
PLT: pilot
PMG: permanent magnet generator
PNEU: pneumatic
PNL: panel
POR: point of regulation
POS: position, positive
PPOS: present position
PRESS: pressure
PRG FLOW: program flow error
PRIM: primary
PROC: procedure
PROG MEM ROM: memory error
PROJ: projector
PROT: protection
PS: pitot static
PSI: pounds per square inch
PSS: passenger service system
PSU: passenger service unit
PTT: push to talk
PTU: power transfer unit
PWR: power
QAD: quick-attach-detach
QTS: quarts
QTY: quantity
R/T: rate of turn
R/W MEM RAM: memory error
R: right
RA: radio altimeter, radio altitude
RAT: ram air turbine
RCVR: receiver
RDMI: radio distance magnetic indicator
REC: recorder
RECIRC: re-circulate
REF: reference
REFRIG: refrigeration
REG: regulator
REL: release
REP: representative
REQ: required
RES : reserve
RESSTART: power interrupt restart error
REV: reverse
RF: right front
RH: right hand
RLSE: release
RLY: relay
RLY/SW: relay/switch
RMI: radio magnetic indicator
RMT OUT: high-speed ARINC output error
RN: right nose
ROT: rotation
RPM: revolutions per minute
RPTG: reporting
RR: right rear
RST: reset
RTO: rejected takeoff
RUD: rudder
RW: right wing
RWY: runway
SAM: stabilizer trim/elevator asymmetry
limit module
SAT: static air temperature
SEC: second
SEI: standby engine indicator
SEL: select
SELCAL: selective calling
SERV: service
SG: signal generator
SLCTD: selected
SLCTR: selector
SOV: shut off valve
SP: speed
SPD: speed
SPD BK: speed brake
SQL: squelch
SSB: single side band
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STA: station
STAB: stabilizer
STBY: standby
STS: system status
SURF: surface
SW: switch
SWITCH IN: switch input error
SYNC: synchronous
SYS: system
SYST: system
T/R: thrust reverser
T.O. : takeoff
TACH: tachometer
TAI: thermal anti-ice
TAS: true airspeed
TAT: total air temperature
TCC: turbine case cooling
TE: trailing edge
TEMP: temperature
TFR: transfer
THR: thrust
THROT: throttle
THRSH: threshold
THRT: thrust
THRU: through
TIE: bus tie
TLA: thrust lever angle
TMC: thrust management computer
TMS: thrust management system
TMSP: thrust mode select panel
TO: takeoff
TOL: tolerance
TR: transformer rectifier
TRP: thrust rating panel
TUNE: tuner
TURB: turbine
TURBL: turbulent, turbulence
UBR: utility bus relay
UPR: upper
USB: upper side band
V/NAV: vertical navigation
V/S: vertical speed
VERT: vertical
VERT: SPD vertical speed
VFY: verify
VG: vertical gyro
VHF: very high frequency
VIB: vibration
VLD: valid
VLV: valve
VOL: volume
VOLT: voltage
VOR VHF: omni range receiver
VOX: voice
VTR: video tape reproducer
W/D: wiring diagram
W/W: wheel well
WARN: warning
WG: wing
WHL: wheel
WHLS: wheels
WPT: waypoint
WSHLD: windshield
WX: weather
WXR: weather
X-CH: cross channel
X-CHAN: cross channel
XDCR: transducer
XMISSION: transmission
XMIT: transmit
XMTR: transmitter
XPNDR: transponder
Y/D: yaw damper


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REFERENCE PLANES AND LINES
The airplane is divided into reference planes (stations), waterlines and buttock lines. These are measured in
inches from fixed points of reference. This provides a means of quickly identifying the location of components,
the center of gravity and the distribution of the weight.
Standard Abbreviations and Definitions
Fuselage
B STA, BS, or STA: Body (Fuselage) Station.
This is a plane perpendicular to the fuselage centerline, It is located 159.00 inches forward of the nose.

BBL or BL: Body (Fuselage) Buttock Line.
This is a vertical plane parallel to the fuselage vertical centerline plane, BBL 0.00 located by its distance
outboard from the fuselage centerline plane.

BRP: Body (Fuselage) Reference Plane.
This is a plane perpendicular to the BBL plane and passes through the top of the main deck floor beams
(BWL 208.10).

BWL or WL: Body (Fuselage) Waterline.
This is a plane perpendicular to the BBL plane. It is located by its distance from a parallel imaginary
plane (BWL 0.00). BWL 0.00 is 133.00 inches below the lowest fuselage surface.

LBL: Left Buttock Line

RBL: Right Buttock Line

Wing
FS: The principal spanwise transverse member of the wing structure.
It is perpendicular to the wing reference plane.

ISS: Inboard Slat Stations.
These are planes perpendicular to inboard leading edge slats. They are measured from the intersection of
the slat rotation axis and a plane perpendicular to the wing reference plane.

LES: Leading Edge Station.
These are planes perpendicular to the wing reference plane and the leading edge. They are measured
from the intersection of the leading edge extension and the wing buttock line 0.00.
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Wing Definitions (Continued):


MAC: Mean Aerodynamic Chord.
This is the chord of a section of an imaginary airfoil which would have vectors throughout the flight range
identical to those of the actual wing.

OSS: Outboard Slat Stations.
These are planes perpendicular to the outboard leading edge slats. They are measured from the
intersection of the slat rotation axis and a plane perpendicular to the wing reference plane.

RS: See definition for FS.

W STA or WS: Wing Station.
These are planes perpendicular to the wing reference plane and the plane of the outboard rear spar. They
are measured from the intersection of the extended leading edge and wing buttock line 0.00.

WBL: Wing Buttock Line.
This is a plane perpendicular to the wing reference plane and parallel to the trace of the fuselage
centerline. It is measured from intersection of wing reference plane and body buttock line 0.00.

WRP: Wing Reference Plane.
This is the datum plane of the wing. It is inclined up 5 degrees with respect to the BWL plane and passes
through the intersection of the BBL 0.00 and BWL 178.187909.

WTS: Wing Tip Station.
This is a plane perpendicular to the wing reference plane and wing buttock line 0.00. It is measured from
the intersection of the leading edge and wing buttock line 0.00.

Vertical Stabilizer

ASS: Auxiliary Spar Station.
This is a plane perpendicular to the vertical stabilizer auxiliary spar. It is measured from the Auxiliary
Spar Station 0.00, intersection of the auxiliary spar centerline extension and body waterline 228.99 (757
ROOT CHORD).

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Vertical Stabilizer (Continued):


FIN STA: Fin Station.
This is a plane perpendicular to the centerline of the vertical stabilizer rear spar. It is measured from Fin
Station 0.00, intersection of rear spar centerline extension and body waterline 228.99 (757 ROOT CHORD).

FSS: Front Spar Station.
This is a plane perpendicular to the vertical stabilizer front spar. It is measured from the fin front spar
station 0.00, intersection waterline 228.99 (757 ROOT CHORD).

LES: Leading Edge Station.
These are planes perpendicular to the vertical stabilizer leading edge. They are measured from the leading
Edge Station 0.00, intersection of the leading edge line extension and body waterline 228.99 (757 ROOT
CHORD).

LFFS: Lower Front Spar Station.
These are planes perpendicular to the vertical stabilizer lower front spar. They are measured from the
Lower Front Spar Station 0.00, intersection of the lower front spar centerline extension and body waterline
228.99 (757 ROOT CHORD).

RUD STA: Rudder Station.
These are planes perpendicular to the rudder hinge centerline. They are measured from Rudder Station
0.00, intersection of rudder hinge centerline and body waterline 228.99 (757 ROOT CHORD).

Horizontal Stabilizer

AUX SPAR STA: Auxiliary Spar Station.
These are planes perpendicular to the horizontal stabilizer auxiliary spar. They are measured from
Auxiliary Spar Station 0.00, intersection of auxiliary spar extension and stabilizer buttock line 0.00.

ELEV STA: Elevator Station.
These are planes perpendicular to the elevator hinge centerline. They are measured from the intersection
of elevator hinge centerline and stabilizer buttock line 0.00.
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Horizontal Stabilizer (Continued):


FS STA: Front Spar Station.
These are planes perpendicular to the horizontal stabilizer front spar. They are measured from Front Spar
Station 0.00, intersection of front spar and trace of body buttock line 0.00 at horizontal stabilizer reference
plane.

HSBL: Stabilizer Buttock Line.
This is a plane perpendicular to the horizontal stabilizer reference plane and parallel to the trace of the
fuselage centerline. It is measured from stabilizer buttock line 0.00, intersection of horizontal stabilizer
reference plane and body buttock line 0.00.

HSRP: Horizontal Stabilizer Reference Plane.
This is the datum plane of the horizontal stabilizer. It is inclined 7 up with respect to the BWL plane and
passes through the intersection of the BBL 0.00 and BWL 238.015 planes.

LE STA: Leading Edge Station.
This is a plane perpendicular to the horizontal stabilizer leading edge. It is measured from Stabilizer
Leading Edge Station 0.00, intersection of leading edge line extension and stabilizer buttock line 0.00.

RS STA: Rear Spar Station.
This is a plane perpendicular to the horizontal stabilizer rear spar. It is measured from Rear Spar Station
0.00, intersection of rear spar and trace of body buttock line 0.00 at horizontal stabilizer reference plane.

STAB STA: Stabilizer Station. This is a plane perpendicular to the stabilizer rear spar and the horizontal
stabilizer reference plane. Stabilizer station 0.00 is at the intersection of the leading edge extension, body
buttock line 0.00 and the horizontal stabilizer reference plane.

Power Plant

PPBL: Power Plant Buttock Line.
This is a plane perpendicular to the wing reference plane. It is measured from a parallel plane (PPBL
0.00) that intersects the WBL 255.0 plane at the wing leading edge and angles 1.5 degrees inboard just
forward of the wing leading edge.
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Power Plant (Continued):


PPWL: Power Plant Waterline.
This is a plane perpendicular to the PPBL datum plane and inclined 2.4072 degrees upward from the wing
reference plane. The PP WL 100.00 (centerline of engine) is measured 61.70 inches down from the wing
leading edge at WBL 255.00.

PPS: or PPSTA Power Plant Station.
This is a plane perpendicular to the engine centerline. The zero position is located 72.30 inches forward of
the forward edge of the fan cowl panel.
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PRIMARY AIRCRAFT DIMENSIONS

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DIMENSIONS
Overall Airplane:

Length -- 155 feet-3 inches
Width -- 124 feet-6 inches
Height (vertical stabilizer tip, top of the fairing to the ground) -- 44 feet-6 inches

Wing:

Root Chord (calculated, at body centerline) -- 360.85 inches
Basic Chord (calculated) -- 286.50 inches
Tip Chord (calculated) -- 68.00 inches
Planform Taper Ratio
Tip Chord/Basic Chord -- 0.237
Tip Chord/Root Chord -- 0.188
Dihedral (wing reference plane in relation to the body reference plane) -- 5 degrees
Sweepback (25 percent chord line) -- 25 degrees
Aspect Ratio -- 7.95
Mean Aerodynamic Chord (basic wing only) -- 199.70 inches

Horizontal Stabilizer:

Span -- 600 inches
Taper Ratio -- 0.347
Sweepback (25 percent chord line) -- 30.186 degrees
Dihedral (horizontal stabilizer reference plane in relation to body reference plane) -- 7 degrees
Aspect Ratio -- 4.496

Vertical Stabilizer:

Height -- 293.374 inches
Taper Ratio -- 0.346
Sweepback (25 percent chord line) -- 40 degrees
Aspect Ratio -- 1.615

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Fuselage:

Height of body reference plane (top of floor beam WL 208.10) above ground at main gear -- 152.10 inches
Height (constant cross section) Above body reference plane -- 98.4 inches
Below body reference plane -- 75.10 inches
Height to centerline of windows above body reference plane -- 38 inches
Length -- 1846 inches

Areas:

Wing (basic) -- 1951 square feet

Horizontal Stabilizer Surfaces (total, includes the area within fuselage) -- 545 square feet

Vertical Stabilizer Surfaces (total) -- 370 square feet
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BODY STATION DIAGRAM

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VERTICAL STABILIZER AND RUDDER STATION DIAGRAM

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HORIZONTAL STABILIZER AND ELEVATOR STATION DIAGRAM



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WING STATION DIAGRAM

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ENGINE AND NACELLE STATION DIAGRAM

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ZONE DIAGRAMS
The 757 airplane is divided into 8 major zones to help you find and identify the airplane components and parts.
The major zones then are divided into the sub-zones and the sub-zones into zones.

The zones are numbered in the sequence that follows:

1. Wings - inboard to outboard and front to back
2. Horizontal Stabilizer and Elevator - inboard to outboard and front to back
3. Vertical Stabilizer and Rudder - root to tip of vertical stabilizer
4. Fuselage - front to back and away from floor line

Each of the structural components, passenger compartment doors, cargo doors, landing gear doors, rudders,
elevators, flaps, ailerons, spoilers, leading edge devices, and equivalent components has a different zone
number.

A three-digit number identifies the major zones, sub-zones, and zones as follows:

1. Major Zone - the first digit is a number from 1 to 8 followed by two zeroes
2. Sub-zone - the first digit represents the major zone, the second digit is a number from 1 to 6 or 9, and
the third digit is a zero
3. Zone - the first two digits represent the sub-zone number and the third digit shows a component or
group of components that are in the sub-zone

Major Zones

100 Lower Half of Fuselage
200 Upper Half of Fuselage
300 Empennage and Body Section 48
400 Power Plants and Nacelle Struts
500 Left Wing
600 Right Wing
700 Landing Gear and Landing Gear Doors
800 Doors
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SERVICE INTERPHONE SYSTEM
The service interphone system provides facilities for interphone communication between servicing stations
during ground operations. In addition, communication is extended to the flight compartment and attendant
stations.

The service interphone system includes phone jacks located at convenient service locations around the airplane.
The system also includes amplifiers and mixing circuits that are housed inside the audio accessory unit. It is
located on shelf E4 of the main equipment center. The SERV INTPH switch activates the system and is located
on the right sidewall panel, P61.

The system gets power from the 28-volts DC battery bus, through a circuit breaker on overhead panel P11.
Component Details
Audio Amplifier
Two identical audio amplifiers with parallel inputs are located in the audio accessory unit on shelf E4-3 in the
main equipment center. The amplifiers are used by both the service interphone and the cabin interphone
systems. A placard on the audio accessory unit identifies and locates the two amplifiers. There are two outputs
from each amplifier. One output goes to the cabin interphone audio on the audio selector panels. The other
output goes to the cabin interphone handsets and service interphone jacks. The amplifiers have internal
adjustments preset for normal compression, squelch, and volume.

Service Interphone Switch
The SERV INTPH switch is located on right sidewall panel P61. In the ON position, the switch connects the
microphone lines from the service interphone jacks to the input of the interphone amplifiers. The OFF position
disconnects the microphone lines to isolate the service interphone jacks during flight.
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Operation

The INTERPHONE CABIN SERVICE circuit breaker on overhead panel P11 controls power to the system.

The SERV INTPH switch on panel P61 connects the mic lines from the phone jacks to the input of the interphone
amplifiers. This switch activates the service interphone system. Then the interphone amplifiers distribute the
amplified audio to the audio selector panels in the flight compartment, as well as to the cabin handsets, and to
the audio line of the service interphone jacks located at convenient service locations. All microphone inputs from
the handsets and from the audio selector panels mixes with that of the service interphone jacks onto a single-
party system.

The flight crew talks with the service interphone stations by pushing the MIC SELECTOR labeled CAB on the
audio selector panels. This switch, along with the SERV INTPH switch on panel P61, connects a flight crew
headset to the service interphone system. On the audio selector panel, the CAB switch is a push-on/push-off
type and is lighted when on. The same knob also turns a volume control for that particular station.

Personnel at the cabin attendant stations use the service interphone system by picking up the attendant handset
and talking.

Personnel at service locations use the service interphone system by plugging a headset into the phone jack and
talking. First, the SERV INTPH switch must be set to ON.

Control
To place the system in operation, supply electrical power. On overhead panel P11, make sure the INTERPHONE
CABIN SERVICE circuit breaker is closed. On right sidewall panel P61, make sure the SERV INTPH switch is on.
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Cabin Interphone System
The cabin interphone system provides facilities for interphone communication among cabin attendants, and
between the flight compartment crewmembers and attendants. The cabin interphone system microphone circuits
can be switched to the input of the passenger address (PA) system to permit announcements.
Cabin Interphone Handsets
Each attendant station has a handset. Each handset has the following components: a noise-canceling microphone
to decrease the input of airplane noise, a small speaker to listen, buttons to operate the handset, and a magnet-
operated hook switch to disconnect the handset from the system when the attendant places the handset back on
the hook.

In operation, 4 of the handset buttons call specific stations (FWD, MID, AFT, PILOT). The P.A. button connects
the handset to the passenger address speakers to make announcements. The RESET button permits the
attendant to make more calls without the need to put the handset back on the hook after each call. The button
operates the same as when the handset is put on the hook. The ALERT button connects the handset to all
stations at the same time. The P.A. PUSH TO TALK switch momentarily connects the microphone to transmit
voice during passenger announcements.
Pilots Call Panel
The pilots' call panel is on overhead panel P5. The cabin interphone system connects to the pilots' call panel
through three blue lighted call switches which indicate an attendant call (FWD, MID, AFT), and one blue lighted
call switch that indicates an alert call (ALERT).

The call switches (FWD, MID, AFT) are used to signal the related attendant station. The ALERT call switch is
used to make an alert call.
Operation
Cabin interphone calling from one station to another is done by single-digit dialing. Pressing a call switch on a
handset activates the system by sending two tones to the audio accessory unit. The tones are processed in the
accessory unit and a signal is provided to the called station to turn on the call light. A signal is also sent to the
PA system to generate a hi/lo chime for attendant calls or to the aural warning system to generate a hi chime in
the flight compartment for pilot calls.

The FWD, MID, AFT, and ALERT call switches on the pilots' call panel make it possible for the pilot to make and
receive cabin interphone calls. The light in each call switch comes on when there is an incoming call and go off
when the pilot pushes the switch. Power failures will automatically connect the microphones of the cabin
interphone handsets to the PA system.


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Operation (Continued):

The controller in the audio accessory unit monitors busy stations, and prevents incoming calls when a called
station is busy. The controller also activates the PA hi/lo chime output, and causes the lamp driver to turn on
the attendant call light. Attendant to attendant calling can be accomplished except under the following
conditions:

1. Calls can not be placed between the two mid attendant stations
2. Any station that has a handset off hook cannot be called
3. No station can call another station that has been called but not answered; however, the station that
placed the call can repeat the call
4. Only one call can be made from a handset without first performing a reset

Any attendant can call the pilot. Multiple calls by attendants to the pilot are possible. After a call, the attendant
must put the handset back on the hook (cradle) or push the RESET switch to reset the unit. When the attendant
at the called station removes the handset from the hook, a magnetic switch closes and connects the microphone
to the system.

Control
To place the system in operation, supply electrical power. On overhead panel P11, make sure the INTERPHONE
CABIN SERVICE circuit breaker is closed.













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NOTES:
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