HX & HY Service Data Sheets

Expiry Date: 09:2013

HX & HY Service Data Sheet 1 of 17
6:1
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
Bolt, Compressor
Housing (Item 59)
Locknut, V-Band
Compressor (Item 29)
Air Tapping - Male
Union (Item 105)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
8.5 (75)
8.5 (75)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
8.5 (75)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Nm (lb. in) Nm (lb. in) Nm (lb. in)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
8.5 (75)
8.5 (75)
8.5 (75)
8.5 (75)
8.5 (75)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
8.5 (75)
N/A
12 (106)
12 (106)
N/A
N/A
N/A
Aluminium
Housing
Cast Iron
Housing
WARNING
Turbochargers can be hazardous when not
used as specifed by the manufacturer. To
prevent damage and personal injury:
- Always use the turbocharger part number specifed
by the engine manufacturer.
- Use only in applications approved by the engine
manufacturer.
- Do not touch before checking surface temperatures.
- Do not work on a running turbocharger or engine.
- Do not modify the turbocharger in any way.
- Disassemble and re-assemble using the engine
manufacturers instructions.
- Use only approved spare parts.
For advice on the safe use of turbochargers
contact www.holset.com
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 2 of 17
6:2
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
24.9 (220)
24.9 (220)
24.9 (220)
N/A
N/A
N/A
N/A
Locknut, Compressor
Wheel (Item 61)
Locknut, Compressor
Wheel (Item 61)
Screw, Diffuser
(Item 56)
N/A
N/A
14 (124)
14 (124)
14 (124)
14 (124)
14 (124)
N/A
N/A
N/A
N/A
N/A
N/A
45.2 (400) see note 21
N/A
14 (124)
14 (124)
14 (124)
Nm (lb. in) Nm (lb. in) Nm (lb. in)
T1:1.5 (14)T2:2.5 (22) see note 9
T1: 3.9 (35)T2: 4.9 (44) see note 9
15 (133)
15 (133)
15 (133)
15 (133)
15 (133)
17 (150)
17 (150)
17 (150)
40.7 (360)
45.2 (400)
45.2 (400)
45.2 (400) see note 19
N/A
N/A
N/A
N/A
6 pt.
Hexagon
12 pt.
Hexagon
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 3 of 17
6:3
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
3.4 +/-0.5 (30 +/- 4) (see note 13)
8.3+/-0.5 (74 +/- 4) (See note 13)
8.5 (75)
8.5 (75)
8.5 (75)
N/A
N/A
N/A
N/A
see note 18
see note 14
N/A
N/A
N/A
N/A
8.5 (75)
8.5 (75)
8.5 (75)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
see note 18
see note 14
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Bolt, Turbine
Housing (Item 57)
Locknut, V-Band Turbine (Item 28)
N/A
N/A
N/A
N/A
N/A
26 (230)
26 (230)
31.6 (280) see note 6
31.6 (280) see note 6
31.6 (280) see note 6
N/A
20.3 (180)
20.3 (180)
20.3 (180)
20.3 (180)
N/A
N/A
N/A
Nm (lb. in) Nm (lb. in)
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 4 of 17
6:4
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
Bolt, Cover Plate
(item 67)
Bolt, Exhaust Adapter
(item 67)
N/A
N/A
N/A
N/A
25 (220)
25 (220)
25 (220)
30.7 (270)
30.7 (270)
30.7 (270)
N/A
N/A
N/A
N/A
N/A
25 (220)
25 (220)
25 (220)
Nm (lb. in) Nm (lb. in)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
8.5 (75)
8.5 (75)
8.5 (75)
8.5 (75)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Locknut, Heatshield,
External (item 108)
Nm (lb. in)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1.1 (10)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 5 of 17
6:5
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
Stud nut, Exhaust
connector
(item no 98/108)
Radial Movement
(TIR)
Axial Clearance
0.027 - 0.073 (0.001 - 0.003)
0.010 - 0.076 (0.0004 - 0.003)
0.025 - 0.127 (0.001 - 0.005)
0.025 - 0.127 (0.001 - 0.005)
0.025 - 0.127 (0.001 - 0.005)
0.025 - 0.127 (0.001 - 0.005)
0.025 - 0.127 (0.001 - 0.005)
0.025 - 0.127 (0.001 - 0.005)
0.025 - 0.127 (0.001 - 0.005)
0.025 - 0.127 (0.001 - 0.005)
0.051 - 0.152 (0.002 - 0.006)
0.025 - 0.152 (0.001 - 0.006)
0.025 - 0.152 (0.001 - 0.006)
0.025 - 0.152 (0.001 - 0.006)
0.025 - 0.152 (0.001 - 0.006)
0.025 - 0.127 (0.001 - 0.005)
0.025 - 0.127 (0.001 - 0.005)
0.025 - 0.127 (0.001 - 0.005)
Nm (lb.in) mm (in) mm (in)
0.394 - 0.602 (0.016 - 0.024)
0.394 - 0.602 (0.016 - 0.024)
0.330 - 0.508 (0.013 - 0.020)
0.330 - 0.508 (0.013 - 0.020)
0.330 - 0.508 (0.013 - 0.020)
0.330 - 0.508 (0.013 - 0.020)
0.330 - 0.508 (0.013 - 0.020)
0.381 - 0.610 (0.015 - 0.024)
0.381 - 0.610 (0.015 - 0.024)
0.406 - 0.610 (0.016 - 0.024)
0.356 - 0.635 (0.014 - 0.025)
0.254 - 0.787 (0.010 - 0.031)
0.254 - 0.787 (0.010 - 0.031)
0.254 - 0.787 (0.010 - 0.031)
0.254 - 0.787 (0.010 - 0.031)
0.356 - 0.559 (0.014 - 0.022)
0.326 - 0.508 (0.013 - 0.020)
0.326 - 0.508 (0.013 - 0.020)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
25 (220)
25 (220)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
-0+
10 10
20 20
30 30
40 40
50
MERCER
-0+
10
10
20
20
30
30
40
40
50
M
ER
C
ERTYPE 20
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 6 of 17
6:6
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
Rotor Balance
(see note 15)
N/A
N/A
1.1 (0.0015)
1.4 (0.0019)
1.4 (0.0019)
1.4 (0.0019)
1.4 (0.0019)
2.2 (0.003)
2.2 (0.003)
2.2 (0.003)
4.4 (0.006)
7.2 (0.010)
7.2 (0.010)
7.2 (0.010)
N/A
1.1 (0.0015)
1.1 (0.0015)
1.1 (0.0015)
N/A
N/A
1.1 (0.0015)
1.4 (0.0019)
1.4 (0.0019)
1.4 (0.0019)
1.4 (0.0019)
4.4 (0.006)
4.4 (0.006)
4.4 (0.006)
4.4 (0.006)
7.2 (0.010)
12.3 (0.017)
12.3 (0.017)
N/A
1.1 (0.0015)
1.1 (0.0015)
1.1 (0.0015)
g. mm (oz. in) g. mm (oz. in)
Turbine End Compressor End
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 7 of 17
6:7
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
Turbo Model
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03;MY04.5)
Core Balance at
4000 rev/min
(see note 16)
Balance Planes
g. mm (oz. in)
N/A
N/A
0.75 (0.0010)
0.9 (0.0012)
1.4 (0.0019)
1.5 (0.0020)
1.5 (0.0020)
2.2 (0.0030)
2.7 (0.0037) see note 20
2.2 (0.0030)
4.4 (0.0060)
7.2 (0.010)
5.8 (0.0080)
7.2 (0.010)
N/A
0.9 (0.0012)
1.4 (0.0019)
1.25 (0.0017)
N/A
N/A
1.0 (0.0014)
1.25 (0.0017)
1.4 (0.0019)
1.8 (0.0025)
1.8 (0.0025)
4.4 (0.0060)
5.3 (0.0073) see note 20
4.4 (0.0060)
7.2 (0.010)
12.3 (0.017)
5.8 (0.0080)
12.3 (0.017)
N/A
1.25 (0.0017)
1.4 (0.0019)
1.25 (0.0017)
Turbine
End
Compressor
End
g. mm (oz. in)
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 8 of 17
6:8
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
Vibration Level
on VSR rig
Accelerometer
AIR
IN
CHRA
Leafspring
Suspension
g-force peak
1 g see note 11
1 g see note 11
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2 g see note 11
2 g see note 11
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
.N/A
At speeds up to 100,000 rev/
min
At speeds between
100,000 and 130,000 rev/min
g-force peak
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 9 of 17
6:9
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
Vibration Level
on VSR rig
Accelerometer
AIR
IN
CHRA
Leafspring
Suspension
g-force peak
N/A
N/A
2 g see note 17
2 g see note 17
2 g see note 17
2 g see note 17
2 g see note 17
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2 g see note 17
2 g see note 17
N/A
N/A
3.5 g see note 17
3.5 g see note 17
3.5 g see note 17
3.5 g see note 17
3.5 g see note 17
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
3.5 g see note 17
N/A
At speed between 35,000 and
55,000 rev/min
At speed of
100,000 rev/min
g-force peak
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 10 of 17
6:10
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
Vibration Level
on VSR rig
Accelerometer
AIR
IN
CHRA
Leafspring
Suspension
g-force peak
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2.7 g see note 17
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2.9 g see note 17
At speed of
110,000 rev/min
At speed of
120,000 rev/min
g-force peak
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 11 of 17
6:11
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
N/A
N/A
N/A
N/A
N/A
40 (354)
40 (354)
40 (354)
40 (354)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Straight Thread,
(Item101/102/103)
Taper Thread,
(Item 104)
Bearing Housing
Water Fitting,
(Item 101/103/105)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
67.8 (600)
N/A
N/A
N/A
N/A
N/A
N/A
Nm (lb. in) Nm (lb. in) Nm (lb. in)
N/A
N/A
N/A
N/A
N/A
67.8 (600)
67.8 (600)
67.8 (600)
67.8 (600)
67.8 (600)
N/A
74.6 (660)
N/A
N/A
N/A
N/A
N/A
N/A
Turbine Housing Water Fittings
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 12 of 17
6:12
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
Adapter, Oil
Inlet (Item 113)
Adapter, Oil
Drain (Item 116)
N/A
N/A
N/A
N/A
N/A
N/A
25 (221)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Nm (lb. in) Nm (lb. in)
24 (212)
24 (212)
35 (310)
35 (310)
35 (310)
35 (310)
40 (354)
40 (354)
40 (354)
N/A
N/A
N/A
N/A
N/A
N/A
35 (310)
35 (310)
35 (310)
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 13 of 17
6:13
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
Temperature Sensor /
Blanking Plug
(Item 158/103)
Speed Sensor
(Item 112)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
12 (106)
12 (106)
N/A
N/A
N/A
Nm (lb. in) Nm (lb. in)
N/A
N/A
N/A
N/A
N/A
17 (150)
17 (150)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
17 (150)
17 (150)
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 14 of 17
6:14
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
Screw, Wastegate
Actuator (Item 106)
N/A
N/A
25 (220)
25 (220)
25 (220)
25 (220)
25 (220)
25 (220)
25 (220)
25 (220)
25 (220)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Nm (lb. in)
19.6 +/- 1 (173 +/- 9)
19.6 +/- 1 (173 +/- 9)
N/A
N/A
N/A
19.6 (173)
19.6 (173)
8.5 (75)
8.5 (75)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Screw, Wastegate
Brace Bracket
(Item 139/142)
Nm (lb. in)
N/A
N/A
8.5 (75)
8.5 (75)
8.5 (75)
8.5 (75)
8.5 (75)
N/A
N/A
8.5 (75)
8.5 (75)
N/A
N/A
N/A
N/A
8.5 (75)
8.5 (75)
8.5 (75)
Nut, Wastegate
Actuator (Item 83)
Nm (lb. in)
HX & HY Service Data Sheets
Expiry Date: 09:2013
HX & HY Service Data Sheet 15 of 17
6:15
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
CAUTION
Always refer to Service Notes before using this service data.
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03/MY04.5)
Turbo Model
HX20W
HX25/25W/27W
HX30 (68mm wheel)
HX30 (72mm wheel)
HX32
HX35
HX40
HX50 (98mm wheel)
HX50 (108 / 112 mm wheel)
HX55/52
HX60/HT60
HX80/85
HT80
HX82
HX83
HY30W
HY35W (DCX MY01)
HY35W (DCX MY03)
Screw, Wastegate
Valve Body (Item 79)
Hose Clip
(Item 75)
Turbo Model
Nm (lb. in) Nm (lb. in)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
30 (267)
30 (267)
30 (267)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1.7 (15)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Jam Nut, Wastegate
Actuator (Item 128)
Nm (lb. in)
6.9 +/- 1.9 (61 +/- 17)
6.9 +/- 1.9 (61 +/- 17)
8.5 (75)
8.5 (75)
8.5 (75)
8.5 (75)
8.5 (75)
8.5 (75)
8.5 (75)
8.5 (75)
8.5 (75)
N/A
N/A
N/A
N/A
8.5 (75)
8.5 (75)
8.5 (75)
HX & HY Service Data Sheets
HX & HY Service Data Sheet 16 of 17
6:16
CAUTION
Always refer to Service Notes before using this service data.
Expiry Date: 09:2013
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
Service Data Sheet Notes
1. The list of turbocharger models represents the majority of current specifications. If your model does not appear in the Service
Data Sheets, please refer to your nearest distributor for guidance.
2. Service Data is sourced from Engineering Specifications and Drawings.
3. All permissible Service Allowances are included in this data set.
4. Where nominal torque is quoted always aim to achieve this mid-point value during turbocharger assembly processes. Toavoid
ineffective clamp loading or plastic deformation of components through under or over tightening respectively, nominal torque
must be applied using a calibrated torque wrench with not less than +/- 1 Nm (+/- 10 lbf.in) capability. For low torque joints, use
equipment that can achieve the specified calibration accuracy. Never use breakaway torque to check clamping efficiency as this
can vary up to 40% from nominal.
5. Some models have optional specifications (e.g. turbine housing bolts or V-band arrangements). Both are shown for reference.
6. European OEM's and Holset Aftermarkets torque tightening concession of 31.6 Nm (280 lb.in) now adopted in Engineering
Specifications.
7. For the latest Service Data Sheets and Bulletin Board information refer to www.holsetaftermarket.com.
8. Wastegate versions of H series turbochargers are pre-fixed with a "W". Refer to your nearest distributor for wastegate
installation instructions.
9. HX20/25/27 compressor wheel nut (61) is tightened in 2 stages. Always use a new nut. Apply Molycote to nut or shaft thread.
Torque to T1, loosen and re-torque to T2.
10. Not applicable
11. Re-built CHRA must be core balanced using high-speed vibration sorting rig (VSR).
12. All fasteners must be visually clean and be lubricated with light oil prior to torque tightening except where the Service
Repair Manual instructs to the contrary.
Exceptions are:
HX20W/HX25/25W/27W Compressor Wheel Locknut, (61) V-Band Locknut, (28) - apply molycote.
All other V-Band Locknut (28) (29) and Wastegate Valve Body Screw (79) - fit dry.
All fasteners treated with a thread locking patch - fit dry and within 5 minutes of insertion. Use slow tightening feed rate
to prevent activation of locking patch prior to full thread engagement.
13. Refer to HX20W and HX25/25W/27W Service Repair Manuals for tightening procedure.
14. V-band Part no. 3539458 (11.3 Nm) superseded Part no. 3504959 (8.5 Nm) from October 2002. V-Band 3773396 (15Nm)
released in Aug 2012.
Check part number to ensure correct torque setting is used during re-assembly.
V-band Nut Torque (Nm)
3539458 11.3
3504959 8.5
3773396 15
15. Use core balance process when facilities are available.
16. Use VSR process if facilities are available.
17. VSR pass/fail limits are rig specific and advisory. Refer to repairer to warrant durability, noise and vibration o repair.
HX & HY Service Data Sheets
HX & HY Service Data Sheet 17 of 17
6:17
CAUTION
Always refer to Service Notes before using this service data.
Expiry Date: 09:2013
Copyright 2013, Cummins Turbo Technologies Ltd. All rights reserved.
VGT, Command Valve and Super MWE are trade marks of Cummins Turbo Technologies Ltd.
Part No. 3596144 Rev. 39 Ref. PCD/TV Effect date 03:13
18. Part no. 3595763 (11.3 Nm) superceded Part no. 3535399 (8.5Nm) from January 2006. Torque setting is now dependent on
v-band and nut part numbers. Check part numbers to ensure correct torque setting is used during reassembly.
V-band V-band nut Nut Torque (Nm)
2839329 3529372 15
3535399 3529372 11.3
3595763 3529372 11.3
4048222 3529372 11.3
4048222 3772478 17
3780609 with captive nut 10.5
19. HX82 Turbocharger Assembly 4044033 is tightened to 80 Nm (708 lbf.in). Other specifications which feature a stainless steel
hexagon nut may be torqued to this figure only with Product Engineering agreeement
20. Some HX50 and derivative turbochargers are fitted with titanium compressor wheels. Always check wheel diameter and use
appropriate core balance specification.
21. HX82 Turbochargers fitted with impellers of 138 mm or greater back face diameter will be fitted with a bi-hexagon locknut.
Before fitting impeller, lightly oil shaft shoulder, add thrust collar and rotate to spread oil, assemble oil slinger. Degrease
impeller and bi-hex nut before fitting clean and dry. Position impeller 135 degrees from balance mark and allow it to rotate as
torque is applied. Ensure impeller rotational position is within +/- 45 deg of balanced position when specified torque is
achieved. Otherwise slacken nut, readjust impeller position and re-torque to achieve specified impeller rotational position.