Hydro Var HDPE Catalogue

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Company Profile

HydroVAR Overview
With the increasing market presence of Thermovar due to its proven quality, it has expanded its line from only
catering to PP Random Copolymer to offering new product alternatives such as large diameter water line Hydrovar PE Pipes for site development for subdivisions and municipalities, and industrial applications.

Quality Assurance

HydroVAR - LIANSU has passed the certification of


ISO9001 Quality Management System, ISO 14001
Environment Management System and OHSAS 18001
Occupational Health and Safety Management System.

Some products have passed the certification of NSF,


CSA and SAI.
HydroVAR - LIANSU plastic pipes and fittings were
awarded China Top Brand.
HydroVAR - L&S brand was recognized as a Chin
Famous Brand.

HydroVAR - LIANSU Inspection Center has gained


the Accreditation Certificate of China National
Accreditation Board for Laboratories (CNAL).

Superior Customer Service


HydroVAR attaches great importance to pre-sale service,
insale service anhd after-sale service, providing the flexible
and best solution to satisfy the various needs of our
customers. We continue to value our customers with utmost
priority and improving customer service with innovation.

Contents
PE Water Pipe

01

PE 80 Pipe
PE 100 Pipe

02
03

PE Water Pipe Fittings


Socket Fusion Fittings

04

Butt Fusion Fittings

11

Electro Fusion Fittings

16

Fabricated Fittings

19

Tools

23

Installations
Socket Fusion Joint

24

Butt Fusion Joint

25

Electro Fusion Joint

26

Transition Joint

27

Test Reports

28

PE Water Pipe

Product Overview

Material: PE 80 or PE 100

Pressure Rating: 0.4MPa, 0.6MPa, 0.8MPa,

Advantages

not be covered with dirt or contaminated


by bacterium

1.0MPa, 1.25MPa, 1.6MPa

Size: full 20mm through 1600mm availability

Standard: ISO4427-2 and BS 6920

Corrosion Resistant : resist chemical matters

and electron chemical corrosion


Low Flow Resistance: smooth interior walls
and low friction

Excellent Flexibility : can be supplied in coil

Easy Installation: light weight and handed

Colors: Blue: all size


Black with blue stripes: dn110 or above
Other colors are also available upon request

Form Supplied: 5.5 meters straight length (all size)


50 or 100 meters coil length (dn 20~dn 63)
Other forms are also available upon
request

Non-toxic : no heavy metal additives, would

friendly

Longevity: more than 50 years under proper use

Various Joint Availability : socket fusion joint,


butt fusion joint, electro
fusion joint & transition joint

Recycled and Environment-friendly

Applications
Municipal water supply
Commercial & Residential water supply
Industrial liquids transportation
Sewage treatment

Properties
Properties

Typical Value
3

Specific Gravity, g/cm (20C)

0.941~0.965

Longitudinal Reversion, % (110C )

Oxidation Induction Time, min (200C)

20

Extension Rate at Break, %

350

Hydraulic
Pressure Test

[01]

20C , Hoop Stress is 12.4MPa, 100h


80C , Hoop Stress is 5.5MPa, 165h

No Failure

80C , Hoop Stress is 5.0MPa, 1000h

No Failure

No Failure

PE Water Pipe: PE 80 Pipe

SDR 33 (PN 0.4)


Part
Number

dn
(mm)

11113
11114
11115
11116
11117
11118
11119
11120
11121
11122
11123
11124
11125
11126
11127

160
180
200
225
250
280
315
355
400
450
500
560
630
710
800

en
(mm)
4.9
5.5
6.2
6.9
7.7
8.6
9.7
10.9
12.5
13.8
15.3
17.2
19.3
21.8
24.5

SDR 13.6 (PN 1.0)


Part
Number

dn
(mm)

11507
11508
11509
11510
11511
11513
11514
11515
11516
11517
11518
11519
11520
11521
11522
11523
11524
11525
11526
11527

63
75
90
110
125
160
180
200
225
250
280
315
355
400
450
500
560
630
710
800

en
(mm)
4.7
5.6
6.7
8.1
9.2
11.8
13.3
14.7
16.6
18.4
20.6
23.2
26.1
29.4
33.1
36.8
41.2
46.3
52.2
58.8

SDR 21 (PN 0.6)

SDR 17 (PN 0.8)

Part
Number

dn
(mm)

en
(mm)

11309
11310
11311
11313
11314
11315
11316
11317
11318
11319
11320
11321
11322
11323
11324
11325
11326
11327

90
110
125
160
180
200
225
250
280
315
355
400
450
500
560
630
710
800

4.3
5.3
6.0
7.7
8.6
9.6
10.8
11.9
13.4
15.0
16.9
19.1
21.5
23.9
26.7
30.0
33.9
38.1

Part
Number

dn
(mm)

en
(mm)

11408
11409
11410
11411
11413
11414
11415
11416
11417
11418
11419
11420
11421
11422
11423
11424
11425
11426
11427

75
90
110
125
160
180
200
225
250
280
315
355
400
450
500
560
630
710
800

4.5
5.4
6.6
7.4
9.5
10.7
11.9
13.4
14.8
16.6
18.7
21.1
23.7
26.7
29.7
33.2
37.4
42.1
47.4

Coil Pipe

SDR 11 (PN 1.25)


Part
Number

dn
(mm)

en
(mm)

11603
11604
11605
11606
11607
11608
11609
11610
11611
11613
11614
11615
11616
11617
11618
11619
11620
11621
11622
11623
11624
11625

25
32
40
50
63
75
90
110
125
160
180
200
225
250
280
315
355
400
450
500
560
630

2.3
3.0
3.7
4.6
5.8
6.8
8.2
10.0
11.4
14.6
16.4
18.2
20.5
22.7
25.4
28.6
32.2
36.3
40.9
45.4
50.8
57.2

SDR 13.6 (PN 1.0)


Part
Number

dn
(mm)

en
(mm)

Length
(m/roll)

12507

63

4.7

50

SDR 11 (PN 1.25)


Part
Number

dn
(mm)

en
(mm)

Length
(m/roll)

12603
12604
12605
12606
12607

25
32
40
50
63

2.3
3.0
3.7
4.6
5.8

50/100
50/100
50/100
50
50

SDR: Standard Dimension Rate


PN: Nominal Pressure (unit: MPa)
dn: Nominal Outside Diameter
en: Nominal Wall Thickness
en
dn

[02]

PE Water Pipe: PE 100 Pipe

SDR 26 (PN 0.6)


Part
Number
13210
13211
13213
13214
13215
13216
13217
13218
13219
13220
13221
13222
13223
13224
13225
13226
13227
13228
13229
13230
13231
13232

dn
(mm)
110
125
160
180
200
225
250
280
315
355
400
450
500
560
630
710
800
900
1000
1200
1400
1600

SDR 21 (PN 0.8)

en
(mm)
4.2
4.8
6.2
6.9
7.7
8.6
9.6
10.7
12.1
13.6
15.3
17.2
19.1
21.4
24.1
27.2
30.6
34.4
38.2
46.3
53.9
61.6

SDR 13.6 (PN 1.25)


Part
Number
13507
13508
13509
13510
13511
13513
13514
13515
13516
13517
13518
13519
13520
13521
13522
13523
13525

[03]

Part
Number
13309
13310
13311
13313
13314
13315
13316
13317
13318
13319
13320
13321
13322
13323
13324
13325
13326
13327
13328
13329
13330
13331

SDR 17 (PN1.0)

dn
(mm)

en
(mm)

Part
Number

90
110
125
160
180
200
225
250
280
315
355
400
450
500
560
630
710
800
900
1000
1200
1400

4.3
5.3
6.0
7.7
8.6
9.6
10.8
11.9
13.4
15.0
16.9
19.1
21.5
23.9
26.7
30.0
33.9
38.1
42.9
47.7
57.2
66.8

13408
13409
13410
13411
13413
13414
13415
13416
13417
13418
13419
13420
13421
13422
13423
13424
13425
13426
13427
13428
13429

SDR 11 (PN 1.6)

dn
(mm)

en
(mm)

75
90
110
125
160
180
200
225
250
280
315
355
400
450
500
560
630
710
800
900
1000

4.5
5.4
6.6
7.4
9.5
10.7
11.9
13.4
14.8
16.6
18.7
21.1
23.7
26.7
29.7
33.2
37.4
42.1
47.4
53.3
59.3

Coil Pipe

dn
(mm)

en
(mm)

Part
Number

dn
(mm)

en
(mm)

63
75
90
110
125
160
180
200
225
250
280
315
355
400
450
500
630

4.7
5.6
6.7
8.1
9.2
11.8
13.3
14.7
16.6
18.4
20.6
23.2
26.1
29.4
33.1
36.8
46.3

13602
13603
13604
13605
13606
13607
13608
13609
13610
13611
13613
13614
13615
13616
13617
13618
13619
13620
13621
13622
13623
13624
13625

20
25
32
40
50
63
75
90
110
125
160
180
200
225
250
280
315
355
400
450
500
560
630

2.3
2.3
3.0
3.7
4.6
5.8
6.8
8.2
10.0
11.4
14.6
16.4
18.2
20.5
22.7
25.4
28.6
32.2
36.3
40.9
45.4
50.8
57.2

SDR 13.6 (PN 1.25)


Part
Number

dn
(mm)

en
(mm)

Length
(m/roll)

14507

63

4.7

50

SDR 11 (PN 1.6)


Part
Number

dn
(mm)

en
(mm)

Length
(m/roll)

14602
14603
14604
14605
14606
14607

20
25
32
40
50
63

2.3
2.3
3.0
3.7
4.6
5.8

50/100
50/100
50/100
50/100
50
50

PE Water Pipe Fittings: Socket Fusion Fittings

Features
Material: PE 100
Size: full 20mm through 110mm availability
Pressure Rating: 1.6MPa, or other nominal pressures available upon request
Standard: prEN 12201-3, ISO4427-3 and AS/NZS 4129
Color: blue (all size)
black (d110)
other colors are also available upon request
Joint: joining pipe and socket fusion fittings by socket fusion joint

Advantages
Non-toxic: no heavy metal additives, would not be covered with dirt or contaminated by bacterium
Corrosion Resistance: resist chemical matters and electron chemical corrosion
Low Installation Costs: light weight and ease of installation can reduce installation costs
High Flow Capacity: smooth interior walls result in low pressure loss and high volume
Longevity: more than 50 years under proper use

[04]

PE Water Pipe Fittings: Socket Fusion Fittings

Part Number Size (mm)

Coupling
Soc X Soc

1010002
1010003
1010004
1010005
1010006
1010007
1010008
1010009
1010010

20
25
32
40
50
63
75
90
110

Part Number Size (mm)

Reducer
Soc X Soc

1010095
1010126
1010127
1010157
1010158
1010159
1010188
1010189
1010190
1010191
1010220
1010221
1010222
1010223
1010255
1010286
1010287
1010317

25x20
32x20
32x25
40x20
40x25
40x32
50x20
50x25
50x32
50x40
63x25
63x32
63x40
63x50
75x63
90x63
90x75
110x63

Part Number Size (mm)

90

Elbow

Soc X Soc

1020002
1020003
1020004
1020005
1020006
1020007
1020008
1020009
1020010

20
25
32
40
50
63
75
90
110

Part Number Size (mm)

45

Elbow

Soc X Soc

[05]

1030002
1030003
1030004
1030005
1030006
1030007
1030008
1030009
1030010

20
25
32
40
50
63
75
90
110

L1

Qty/Ctn

16.5
18
20.5
22.5
25.5
29.5
33
36
42

37
40
45
50
56
65
72
78
90

4
4
4
5
5
6
6
6
6

810
600
460
240
260
160
100
50
36

L1

L2

Qty/Ctn

16.5
16.5
18
16.5
18
20.5
16.5
18
20.5
22.5
18
20.5
22.5
25.5
29.5
29.5

18
20.5
20.5
22.5
22.5
22.5
25.5
25.5
25.5
25.5
29.5
29.5
29.5
29.5
33
38.5

45
56
52
63
61
54
68
67
67
62
82
84
82
71
80
100

29.5

41.5

112

600
320
300
320
240
240
160
160
160
120
160
150
150
135
90
72
55
50

Qty/Ctn

16.5
18
20.5
22.5
25.5
29.5
33
36
42

33
37
43
48
61
69
77.5
89
107

500
240
200
100
120
60
40
25
15

L1

L2

Qty/Ctn

16.5
18
20.5
22.5
25.5
29.5
31
35.5
41.5

24
27
32
35
41
48
49
57.5
67.5

500
360
210
140
140
80
50
30
20

PE Water Pipe Fittings: Socket Fusion Fittings

Tee
Soc X Soc X Soc

Part Number Size (mm)


1040002
1040003
1040004
1040005
1040006
1040007
1040008
1040009
1040010

20
25
32
40
50
63
75
90
110

Part Number Size (mm)

Reducing Tee
Soc X Soc X Soc

Cap
(Soc)

Pipe Clamp

1040095
1040126
1040127
1040157
1040158
1040159
1040188
1040189
1040190
1040191
1040220
1040221
1040222
1040223
1040255
1040285
1040286
1040287

25x20
32x20
32x25
40x20
40x25
40x32
50x20
50x25
50x32
50x40
63x25
63x32
63x40
63x50
75x63
90x50
90x63
90x75

L1

16.5
18
20
22.5
22.5
29.5
33
36
42

64
72
86
96
114
142
155
178
214

1050002
1050003
1050004
1050005
1050006
1050007

Part Number Size (mm)


1060002
1060003
1060004

20
25
32

Qty/Ctn

66
72
77
78
83
90
86
91
98
104
101
108
112
122
145

34
38
40
42
44
46
47
49
51
53
55
57
59
62
75

280
160
120
116
96
96
160
150
120
100
80
60
60
60
36

29.5 151
33
164

84
88

28
25

L2

18
20.5
20.5
22.5
22.5
22.5
25.5
25.5
25.5
25.5
29.5
29.5
29.5
29.5
33

16.5
16.5
18
16.5
18
20.5
16.5
18
20.5
22.5
18
20.5
22.5
25.5
29.5

36
36

20
25
32
40
50
63

320
260
140
90
80
50
30
20
12

L1

Part Number Size (mm)

Qty/Ctn

Z
32
36
43
48
57
71
77.5
89
107

L1

Qty/Ctn

16.5
18
20.5
22.5
25.5
29.5

30
34
44
55
59
70

1500
900
450
240
140
150

do

d1 H Qty/Ctn

20 27.5 20.5 5
25 32.5 25.5 5
32 39
32.5 5

22
25
29

1080
1050
960

[06]

PE Water Pipe Fittings: Socket Fusion Fittings

Female Thread Adapter


Soc X Fipt with Metal Insert

Male Thread Adapter


Soc X Mipt with Metal Insert

Part Number Size (mm)

L1

L2

20x1/2"
20x3/4"
25x1/2"
25x3/4"
32x1/2"
32x3/4"
32x1"
40x1"
40x1 1/4"
50x1 1/4"
50x1 1/2"
63x2"
75x2"

16.5
16.5
18
18
20.5
20.5
20.5
22.5
22.5
25.5
25.5
29.5

17.5
17.5
17.5
17.5
17.5
17.5
23
23
23
23
23
75

1070002
1070065
1070095
1070003
1070126
1070127
1070004
1070159
1070005
1070191
1070006
1070007
1070255

L1

L2

20x1/2"
20x3/4"
25x1/2"
25x3/4"
32x1/2"
32x3/4"
32x1"
40x1"
40x1 1/4"
50x1 1/4"
50x1 1/2"
63x2"
75x2"

16.5
16.5
18
18
20.5
20.5
20.5
22.5
22.5
25.5
25.5
29.5

14
14
14
14
14
14
19
19
21
21
21
24

56
56
58.5
59
61
61
78
79
85
87
89.5
102

1080002
1080065
1080095
1080003
1080126
1080127
1080004
1080159
1080005
1080191
1080006
1080007
1080255

Soc XFipt with Metal Insert

[07]

1090002
1090065
1090095
1090003
1090126
1090127
1090004

20x1/2"
20x3/4"
25x1/2"
25x3/4"
32x1/2"
32x3/4"
32x1"

Qty/Ctn
360
240
300
180
180
210
128
120
64
64
48
44

Qty/Ctn

Part Number Size (mm)

Part Number Size (mm)

Female Thread Elbow

L
42
42
44.5
45
47
47
59
60
64
66
68.5
77

240
180
245
180
180
180
96
96
64
64
64
40

L1

L2

H1

H2 Qty/Ctn

16.5
16.5
18
18
20.5
20.5
20.5

17.5
17.5
17.5
17.5
17.5
17.5
23

30
33
33
35
35
38
40.5

36
36
38
38
42
42
53

240
210
210
180
180
150
96

PE Water Pipe Fittings: Socket Fusion Fittings

Part Number Size (mm)

Male Thread Elbow


Soc X Mipt with Metal Insert

1100002
1100065
1100095
1100003
1100126
1100127
1100004

20x1/2"
20x3/4"
25x1/2"
25x3/4"
32x1/2"
32x3/4"
32x1"

Part Number Size (mm) D1

Female Thread Elbow with Base


Soc X Fipt with Metal Insert

Male Thread Elbow with Base


Soc X Mipt with Metal Insert

Female Thread Tee


Soc X Fipt with Metal Insert

1110002
1110065
1110095
1110003

20x1/2"
20x3/4"
25x1/2"
25x3/4"

20
20
25
25

L1

L2

H1

H2

Qty/Ctn

16.5
16.5
18
18
20.5
20.5
20.5

14
14
14
14
14
14
19

30
33
33
35
35
38
40.5

50
50
52
52
56
56
72

240
150
210
150
150
120
80

D2

S L1 do Qty/Ctn

1/2"
3/4"
1/2"
3/4"

35
35
37.5
37.5

50
55
50
55

16
16
18
18

5
5
5
5

210
180
180
180

Part Number Size (mm) D1

D2

S L1 do Qty/Ctn

20
20
25
25

1/2"
3/4"
1/2"
3/4"

49
49
51.5
51.5

50
55
50
55

1120002
1120065
1120095
1120003

20x1/2"
20x3/4"
25x1/2"
25x3/4"

Part Number Size (mm)D1


1130002
1130065
1130095
1130003
1130126
1130127
1130004

20x1/2"
20x3/4"
25x1/2"
25x3/4"
32x1/2"
32x3/4"
32x1"

20
20
25
25
32
32
32

16
16
18
18

5
5
5
5

180
150
180
150

D2

L2 L1 L Qty/Ctn

1/2"
3/4"
1/2"
3/4"
1/2"
3/4"
1"

12
14
12
14
12
14.5
17

35
35
37.5
37.5
37.5
37.5
52

16 56
16 60
18 60
18 64
20.5 65
20.5 70
20.5 75

240
210
180
150
160
144
80

[08]

PE Water Pipe Fittings: Socket Fusion Fittings

Part Number Size (mm) D1 D2

Male Thread Tee


Soc X Mipt with Metal Insert

1140002
1140065
1140095
1140003
1140126
1140127
1140004

20x1/2"
20x3/4"
25x1/2"
25x3/4"
32x1/2"
32x3/4"
32x1"

20
20
25
25
32
32
32

Part Number Size (mm)

Female Thread Union


Soc X Fipt with Metal

Male Thread Union


Soc X Mipt with Metal

1150002
1150003
1150004

20x1/2"
25x3/4"
32x1"

Part Number Size (mm)


1160002
1160003
1160004

20x1/2"
25x3/4"
32x1"

Part Number Size (mm)

Soc X Fipt with Metal

[09]

1170002
1170065
1170003
1170095
1170004

20x1/2"
20x3/4"
25x1/2"
25x3/4"
32x1"

1/2"
3/4"
1/2"
3/4"
1/2"
3/4"
1"

L2

L1

L Qty/Ctn

12
14
12
14
12
14.5
17

49
49
51.5
51.5
51.5
51.5
71

16
16
18
18
20.5
20.5
20.5

56
60
60
64
65
70
75

180
150
150
120
120
100
80

D1 D2 L1 L2 L

Qty/Ctn

20 1/2" 16 16 42
25 3/4" 18 17 47
32
1" 20.5 18 52

180
150
90

D1D2

L1

L2

L Qty/Ctn

20 1/2" 16 14 55
25 3/4" 18 13.5 60
1" 20.5 19 71
32

D1

D2

L1

20
20
25
25
32

1/2"
3/4"
1/2"
3/4"
1"

67
68
69
70
79

16
16
18
18
20.5

150
120
72

Qty/Ctn
300
240
240
240
150

PE Water Pipe Fittings: Socket Fusion Fittings

Stop Valve
Soc X Soc

Part Number Size (mm)

D1

L1

20
25
32
40
50
63

16
18
20.5
22
25
29

64
74
82
85
115
121

142
153
172

3/4"
1"
1 1/4"

20
25
32
40
50
63

1180002
1180003
1180004
1180005
1180006
1180007

Part Number Size (mm)

Ball Valve
Spig X Spig

Stub Flange
Soc X Flange

Flange
Steel Tray

1190002
1190003
1190004

20
25
32

Part Number Size (mm)


1200006
1200007

50
63

Part Number Size (mm)


1210006
1210007

50
63

Part Number Size (mm)

Rubber Gasket

1220006
1220007

Qty/Ctn
96
72
48
40
30
20

Qty/Ctn

35
37
47.5

96
72
36

L1

Qty/Ctn

14

34

100

90
60

D1

125

18

12

D1

Qty/Ctn

Qty/Ctn

50
63

Definitions of abbreviated configuration description follow


Soc: Socket
Spig: Spigot

Fipt: Famale Iron Pipe Thread


Mipt: Male Iron Pipe Thread

[10]

PE Water Pipe Fittings:: Butt Fusion Fittings

Features
Material: PE 100
Size: full 75mm through 800mm availability
Pressure Rating: 1.0MPa, 1.25MPa, 1.6MPa or other nominal pressures available upon request
Standard: prEN 12201-3, ISO4427-3 and AS/NZS 4129
Color: blue (all size)
black (d n110 or above)
other colors are also available upon request
Joint: joining pipe and butt fusion fittings by butt fusion joint

Advantages
Non-toxic: no heavy metal additives, would not be covered with dirt or contaminated by bacterium
Corrosion Resistance: resist chemical matters and electron chemical corrosion
Low Installation Costs: light weight and ease of installation can reduce installation costs
High Flow Capacity: smooth interior walls result in low pressure loss and high volume
Longevity: more than 50 years under proper use

[11]

PE Water Pipe Fittings:: Butt Fusion Fittings

Part Number SDR Size (mm) L1

Reducer

1236255
1236286
1236287
1236316
1236317
1236318
1236319
1236348
1236350
1236351
1236412
1236413
1236414
1236441
1236444
1236447
1236475
1236478
1236479
1236509
1236511

11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11

75x63
90x63
90x75
110x50
110x63
110x75
110x90
125x63
125x90
125x110
160x90
160x110
160x125
180x63
180x110
180x160
200x110
200x160
200x180
225x160
225x200

70
70
70
70
70
70
70
80
84
80
80
80
80
78
100
90
80
100
90
90

Part Number SDR Size (mm) L1


1236537
1236540
1236542
1236543
1235568
1235571
1235573
1235599
1235602
1235604
1235605
1235606
1235607
1234635
1234637
1234639
1234666
1234668
1234670
1234671
1234666
1234668
1234701
1234703
1234730
1234732
1234734
1234735
1234765
1234767
1234794
1234796
1234798

11
11
11
11
13.6
13.6
13.6
13.6
13.6
13.6
13.6
13.6
13.6
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

250
250
250
250
280
280
280
315
315
315
315
315
315
355
355
355
400
400
400
400
450
450
450
450
500
500
500
500
560
560
630
630
630

110
80
160
80
200
90
90
225
110
160
85
200
90
110
90
160
200 100
90
225
90
250
85
280
200
250
90
315
200
250
80
315
355
200
250
30
315
400
250
315
20
400
450
400
500
315
400
20
500

L2

Qty/Ctn

75
80
80
83
80
80
80
80
98
80
90
100
80
100
100
90
100
100

156
178
164
196
196
184
169
200
242
178
242
228
195
266
239
230
226
239

60
40
40
36
36
32
30
24
24
20
12
12
12
14
12
10
6
6
6
6
4

90 230
90 206

Qty/Ctn

90
90
90
90

210
283
246
206

85
85
90
100
90
90
85

250
225
225
286
222
240
201

5
3
4
3
3
4
4
2
2
2
2

90

220

85

215

55

120

40

105

40

105

L2

[12]

PE Water Pipe Fittings: Butt Fusion Fittings

90 Elbow

45 Elbow

Tee

Part Number

SDR

Size (mm)

Qty/Ctn

1246008
1246009
1246010
1246011
1246013
1246014
1246015
1244016
1246016
1244017
1246017

11
11
11
11
11
11
11
17
11
17
11

75
90
110
125
160
180
200
225
225
250
250

132
150
163
170.5
200
210
225

75
85
87
87
100
95
100

30
20
12
8
5
4
3

Part Number

SDR

Size (mm)

L1

L2

Qty/Ctn

1256008
1256009
1256010
1256011

11
11
11
11

75
90
110
125

80
85

124
136

30
18
12
10

Qty/Ctn

Part Number SDR Size (mm)


1266008
1266009
1266010
1266011
1266013
1266014
1266015
1264016
1266016
1264017
1264018

11
11
11
11
11
11
11
17
11
17
17

75
90
110
125
160
180
200
225
225
250
280

L1
75
85
87
87
100
95
100

264
300
326
341
400
420
450

132
150
163
170.5
210
420
225

18
14
8
6
3
3
2

Reducing Tee
Part Number SDR Size (mm) L1L2
1266317
1266318
1266319
1266410
1266411
1266412
1266413

[13]

11
11
11
11
11
11
11

110x63
110x75
110x90
160x63
160x75
160x90
160x110

85
85
85
90
90
90
90

85
85
85
90
90
90
90

L
300
300
300
330
330
330
330

Z Qty/Ctn
160
160
160
188
188
188
188

10
10
9
6
5
5
5

PE Water Pipe Fittings: Butt Fusion Fittings

Part Number

Cap

1276008
1276009
1276010
1276011
1276013
1276014
1276015
1276016
1276017
1275018
1276019
1274020
1276021

SDR
11
11
11
11
11
11
11
11
11
13.6
11
17
11

Size (mm)

L1

75
90
110
125
160
180
200
225
250
280
315
355
400

75
75
74
80
98
88
98
90
97
78
74
74
74

1286008
1286009
1286010
1286011
1286013
1286014
1286015
1286016
1286017
1286018
1286019
1285020
1284021
1284022
1284023
1284024
1284025
1284026
1284027

11
11
11
11
11
11
11
11
11
11
11
13.6
17
17
17
17
17
17
17

75
90
110
125
160
180
200
225
250
280
315
355
400
450
500
560
630
710
800

100
60
40
24
15
12
8
5
4
4

D1 N

L Qty/Ctn

18
18
18
18
22
22
22
22
22
22
22
23
26
26
26

4
4
8
8
8
8
8
8
12
12
12
16
16
20
20

18
20
22
22
24
24
24
24
26
26
28
30
32
32
32

725 30 20

36

950 33 24

36

Part Number SDR Size (mm) D

Stub Flange

Qty/Ctn

L
113
120
130
143.5
179
180
199
204
224
220
140
120
160

145
160
180
180
240
240
295
295
350
350
400
460
515
565
620

48
36
32
32
15
15
8
8
4
3
3
1
1

[14]

PE Water Pipe Fittings: Butt Fusion Fittings

Part Number

16
17
18
20.5
25
30
32
28.5
35
35

125
140
160
162.5
180
190
200
202.5
150
150

122
138
158
163
212
212
268
268
320
320

1294015
1294016
1294017
1294018
1294019
1294020
1294021
1294022
1294023
1294024
1294025
1294026
1294027

200
225
250
280
315
355
400
450
500
560
630
710
800

35
31
33
45
45

280
280
280
290
290

370
435
482
537
556

1.0MPa

[15]

75
90
110
125
160
180
200
225
250
315

46

280

685

Steel Tray

Rubber Gasket

L1

1.6MPa

Flange

Size (mm)

1296008
1296009
1296010
1296011
1296013
1296014
1296015
1296016
1296017
1296019

Part Number

Size (mm)

1300008
1300009
1300010
1300011
1300013
1300014
1300015
1300016
1300017
1300018
1300019
1300020
1300021
1300022
1300023
1300024
1300025
1300026
1300027

75
90
110
125
160
180
200
225
250
280
315
355
400
450
500
560
630
710
800

L1

Qty/Ctn

Qty/Ctn

PE Water Pipe Fittings: Electro Fusion Fittings

Features
Material: PE 100
Size: full 20mm through 400mm availability
Pressure Rating: 1.6MPa or other nominal pressures available upon request
Standard: prEN 12201-3, ISO4427-3 and AS/NZS 4129
Color: blue, black or other colors available upon request
Joint: joining pipe and electro fusion fittings by electro fusion joint

Advantages
Non-toxic: no heavy metal additives, would not be covered with dirt or contaminated by bacterium
Corrosion Resistance: resist chemical matters and electron chemical corrosion
Low Installation Costs: light weight and ease of installation can reduce installation costs
High Flow Capacity: smooth interior walls result in low pressure loss and high volume
Longevity: more than 50 years under proper use

[16]

PE Water Pipe Fittings: Electro Fusion Fittings

Part Number Size (mm) Qty/Ctn

E/F Coupling

1310002
1310003
1310004
1310005
1310006
1310007
1310008
1310009
1310010
1310011
1310013
1310014
1310015
1310017
1310019
1310021
1310023

20
25
32
40
50
63
75
90
110
125
160
180
200
250
315
400
500

320
240
180
120
80
48
32
18
12
6
4
4
2
1
1

E/F 90
Elbow

Part Number Size (mm) Qty/Ctn

E/F Reducer

1310159
1310190
1310191
1310221
1310222
1310223
1310255
1310286
1310287
1310316
1310317
1310318
1310319
1310350
1310409
1310410
1310411
1310412
1310413
1310471
1310472
1310473
1310474
1310475
1310478
1310534
1310535
1310536
1310537
1310540
1310542
1310604
1310606
1310670

40
50
50
63
63
63
75
90
90
110
110
110
110
125
160
160
160
160
160
200
200
200
200
200
200
250
250
250
250
250
250
315
315
400

E/F: Electro Fusion

[17]

32
32
40
32
40
50
63
63
75
50
63
75
90
90
50
63
75
90
110
50
63
75
90
110
160
63
75
90
110
160
200
200
250
315

150
126
100
72
72
70
48
28
28
33
20

E/F 45
Elbow

24
14

8
6
6
5

4
4
4

Part Number Size (mm) Qty/Ctn


1320003
1320004
1320005
1320006
1320007
1320008
1320009
1320010
1320011
1320013
1320014
1320015
1320017
1320019
1320021

25
32
40
50
63
75
90
110
125
160
180
200
250
315
400

240
160
100
60
40
24
16
9
6
4
2
2

Part Number Size (mm) Qty/Ctn


1330004
1330005
1330006
1330007
1330008
1330009
1330010
1330011
1330013
1330014
1330015
1330017
1330019
1330021

32
40
50
63
75
90
110
125
160
180
200
250
315
400

80
50
48
20
12
8
4
3
2
1

Part Number Size (mm) Qty/Ctn

E/F Tee

1340002
1340004
1340005
1340006
1340007
1340008
1340009
1340010
1340011
1340013
1340014
1340015
1340017
1340019
1340021

20
32
40
50
63
75
90
110
125
160
180
200
250
315
400

120
70
48
30
20
12
7
5
2
2
2
1

PE Water Pipe Fittings: Electro Fusion Fittings

E/ F
Reducing
Tee

Part Number Size (mm) Qty/Ctn


1340126
1340127
1340157
1340158
1340159
1340188
1340189
1340190
1340191
1340219
1340220
1340221
1340222
1340223
1340284
1340285
1340286
1340287
1340316
1340317
1340318
1340319
1340348
1340349
1340350
1340351
1340409
1340410
1340411
1340412
1340413
1340471
1340472
1340473
1340474
1340475
1340478
1340533
1340534
1340535
1340536
1340537
1340540
1340542
1340598
1340599
1340602
1340604
1340606
1340661
1340664
1340666
1340668
1340670

32
32
40
40
40
50
50
50
50
63
63
63
63
63
90
90
90
90
110
110
110
110
125
125
125
125
160
160
160
160
160
200
200
200
200
200
200
250
250
250
250
250
250
250
315
315
315
315
315
400
400
400
400
400

20
25
20
25
32
20
25
32
40
20
25
32
40
50
40
50
63
75
50
63
75
90
63
75
90
110
50
63
75
90
110
50
63
75
90
110
160
50
63
75
90
110
160
200
90
110
160
200
250
110
160
200
250
315

130
130
90
90
90
70
65
60
60
40
40
40
40
36
16
16
15
14
10
10
9
9
6
6
6
6

Part Number Size (mm) Qty/Ctn

E/F Stub
Flange

E/F Flange
Steel Tray

E/F Straight
Saddle

4
3
3
3
2
2

2
2

1350010
1350013
1350015
1350017
1350019
1350021

110
160
200
250
315
400

20
7
6
3
1

Part Number Size (mm) Qty/Ctn


1360010
1360013
1360015
1360017
1360019
1360021

110
160
200
250
315
400

Part Number Size (mm) Qty/Ctn


1370286
1370317
1370348
1370410
1370472
1370474
1370536
1370599
1370602

90x63
110x63
125X63
160X63
200X63
200X90
250X90
315X110
315X160

30
30
12
12
4
3

Part Number Size (mm) Qty/Ctn

E/F Tapping
Saddle

1380221
1380286
1380315
1380317
1380410
1380474
1380536

63x32
90x63
110x40
110x63
160x63
200x90
250x90

Part Number Size (mm) Qty/Ctn

E/F Stop
Saddle

1390009
1390010
1390011
1390013
1390015
1390017
1390019

90
110
125
160
200
250
315

[18]

PE Water Pipe Fitting : Fabricated Fittings

Features
Material: PE 100
Size: full 110mm through 800mm availability
Pressure Rating: 0.6MPa, 1.0MPa, 1.6MPa or other nominal pressures available upon request
Standard: prEN 12201-3 and ISO4427-3
Color: blue, black with blue stripes or other colors available upon request
Angles: various angles available upon request
Joint: joining pipe and fabricated fittings by butt fusion joint

Advantages
Non-toxic: no heavy metal additives, would not be covered with dirt or contaminated by bacterium
Corrosion Resistance: resist chemical matters and electron chemical corrosion
Low Installation Costs: light weight and ease of installation can reduce installation costs
High Flow Capacity: smooth interior walls result in low pressure loss and high volume
Longevity: more than 50 years under proper use

[19]

PE Water Pipe Fitting : Fabricated Fittings

Fabricated 90

Part Number

Elbow

Size (mm)

0.6, 1.0MPa

1.6MPa

1404014
1404015
1404016
1404017
1404018
1404019
1404020
1404021
1404022
1404023
1404024
1404025
1404026
1404027

1406014
1406015
1406016
1406017
1406018
1406019
1406020
1406021
1406022
1406023
1406024
1406025

Part Number
O

Fabricated 45 Elbow

Fabricated Tee

0.6, 1.0MPa

1.6MPa

1414010
1414011
1414013
1414014
1414015
1414016
1414017
1414018
1414019
1414020
1414021
1414022
1414023
1414024
1414025

1416010
1416011
1416013
1416014
1416015
1416016
1416017
1416018
1416019
1416020
1416021
1416022
1416023
1416024
1416025

L1

L2

210
265

488
625

374
374
374
410
405

773
833
900
975
1100

526

1295

Size (mm)

L1

L2

110
125
160
180
200
225
250
280
315
355
400
450
500
560
630

160
160
165

218
228
249

180
180
245

274
290
362

340
340
363
363
400

498
520
548
580
950

500

1180

180
200
225
250
280
315
355
400
450
500
560
630
710
800

Part Number

Size (mm)

L1

L2

1420016
1420017
1420018
1420019
1420020
1420021
1420022
1420023
1420024
1420025

225
250
280
315
355
400
450
500
560
630

150
250

265
350

530
750

300
300
300
305
350

460
480
500
530
600

920
960
1000
1060
1200

350

665

1300

Qty/Ctn

Qty/Ctn

Qty/Ctn

Nominal Pressure is available in 0.6MPa, 1.0MPa and 1.6MPa.

[20]

PE Water Pipe Fitting : Fabricated Fittings

Part Number Size (mm) Qty/Ctn

Fabricated Reducing
Tee

1420472
1420473
1420474
1420503
1420504
1420505
1420506
1420534
1420535
1420536
1420537
1420538
1420565
1420566
1420567
1420568
1420569
1420596
1420597
1420598
1420599
1420600
1420602
1420627
1420628
1420629
1420630
1420631
1420633
1420658

Part Number Size (mm) Qty/Ctn

200X63
200X75
200X90
225X63
225X75
225X90
225X110
250X63
250X75
250X90
250X110
250X125
280X63
280X75
280X90
280X110
280X125
315X63
315X75
315X90
315X110
315X125
315X160
355X63
355X75
355X90
355X110
355X125
355X160
400X63

1420659
1420660
1420661
1420662
1420664
1420689
1420690
1420691
1420692
1420693
1420695
1420720
1420721
1420722
1420723
1420724
1420726
1420754
1420757
1420782
1420783
1420784
1420785
1420786
1420788

400X75
400X90
400X110
400X125
400X160
450X63
450X75
450X90
450X110
450X125
450X160
500X63
500X75
500X90
500X110
500X125
500X160
560X110
560x160
630X63
630X75
630X90
630X110
630X125
630X160

Nominal Pressure is available in 0.6MPa, 1.0MPa and 1.6MPa.

Part Number

Fabricated Cross

1430010
1430011
1430013
1430015
1430016
1430017
1430018
1430019
1430020
1430021
1430022
1430023
1430024
1430025

Size (mm)

L1

L2

110
125
160
200
225
250
280
315
355
400
450
500
560
630

150
150
150

205
215
230

410
430
460

150
150
250

250
265
350

500
530
750

300
300
300

460
480
500

920
960
1000

Qty/Ctn

Nominal Pressure is available in 0.6MPa, 1.0MPa and 1.6MPa.

[21]

PE Water Pipe Fitting : Fabricated Fittings

Part Number Size (mm) Qty/Ctn

Fabricated Reducing
Tee Assembly

1440471
1440475
1440476
1440478
1440502
1440507
1440509
1440511
1440533
1440540
1440542
1440543
1440571
1440573
1440595
1440603
1440604
1440605
1440606
1440607
1440626
1440634
1440635
1440636
1440637
1440638
1440639
1440657
1440666
1440667
1440668
1440669

200x50
200x110
200x125
200x160
225x50
225x125
225x160
225x200
250x50
250x160
250x200
250x225
280x160
280x200
315 50
315 180
315 200
315 225
315 250
315 280
355 50
355 180
355 200
355 225
355 250
355 280
355 315
400 50
400 200
400 225
400 250
400 280

Part Number Size (mm) Qty/Ctn

2
2
3
2
2
3
2
2
2
2
2
2
2
2
3
3
2
2
2
2
2
4
3
3
3
3
2
3
3
3
3
3

1440670
1440671
1440696
1440697
1440698
1440699
1440700
1440701
1440702
1440703
1440727
1440728
1440729
1440730
1440731
1440732
1440733
1440734
1440735
1440760
1440762
1440763
1440789
1440790
1440791
1440792
1440793
1440794
1440795
1440796
1440797
1440798

400
400
450
450
450
450
450
450
450
450
500
500
500
500
500
500
500
500
500
560
560
560
630
630
630
630
630
630
630
630
630
630

315
355
180
200
225
250
280
315
355
400
180
200
225
250
280
315
355
400
450
225
280
315
180
200
225
250
280
315
355
400
450
500

2
2
4
3
3
3
3
2
2
2
5
4
4
4
4
3
3
2
2
4
4
3
6
5
5
5
5
4
4
3
3
2

Nominal Pressure is available in 0.6MPa, 1.0MPa and 1.6MPa.

Tools
Pipe Cutter

Rotation Pipe Cutter

Application Range

Part Number

Model

1450001
1450002

TU 140
T3

50~140
100~160

1450003

T4

180~315

Part Number

Model

1460001

Pcu90~315

Application Range
90~315

[22]

Tools

Blade Scraper

Part Number
1
1

Rotation Scraper

Part Number
1
1

Model
Small Scraper
Big Scraper

Model
RTC160
RTC315

Socket Fusion
Welding Machine

Part Number

Melting Socket

Part Number

Butt Fusion Welding Machine

Part Number

Model

1510001
1510002
1510003
1510004
1510005
1510006

160
250
315
450
630
800

Part Number

Model

Electro Fusion
Welding Machine

1
1
1

Model
1000w
1600w
2500w

Model

1.5"
2.0"

Application Range
50~160
75~315

Application Range
20~63
75~110
160

Application Range
20
25
32
40
50
63
75
90
110
160

1500002
1500003
1500004
1500005
1500006
1500007
1500008
1500009
1500010
1500013

1520001
1520002

Application Range

Application Range
75~160
110~250
160~315
280~450
400~630
630~800

Application Range

DRJDRJ-

It can save the data and the data can be printed


when connecting to the computer.

[23]

Installations: Socket Fusion Joint

(1) Socket Fusion Joint


STEP: Use Socket Fusion Welding Machine
1. Check and measure

Check the pipe and fittings to see whether they are


damaged, and make the incision smooth.
Measure the depth of socket, mark on the pipe surface.

2. Chamfer

Chamfer the nozzle, the angle should be 30, the


length of surface groove should not exceed 2.0mm.

3. Clean and dry

Clean and dry the pipe's spigot and the fittings' socket.

4. Heat

Push the end of the pipe and fittings, without turning,


up to the welding depth into the welding machine,
heat up the end of the pipe and fittings.

5. Join and cool

Pull out the pipe and fittings from the welding machine
when the scheduled heating is over, insert the pipe's
spigot into the fittings' socket evenly and swiftly.

Not continue the next step until the scheduled cooling


is over.

Recommended technical parameter for Socket Fusion Joint


(Thermal temperature is 260
Outer Diameter (mm)
20
25
32
40
50
63

Heating Time(s)
5
7
8
12
18
24

Maximum Transit Time (s)


4
4
6
6
6
8

Minimum Cooling Time (s)


2
2
4
4
4
6

[24]

Installations: Butt Fusion Joint

(2) Butt Fusion Joint


STEP: Use Butt Fusion Welding Machine
)
1. Prepare

Prepare the necessary tools.

2. Clamp and clean

Clamp down the pipe on the jig, clean up the joint


parts, mill the joint sides, and then adjust the joint
parts to make the misplacement less than 10% of
the wall thickness.

3. Heat

Put the heating panel.

4. Join

Remove the heating panel after finishing heating, join


the two heating parts swiftly, increase pressure up to
the fusion-joint pressure and keep until it cools down.

5. Complete

Butt Fusion Joint is completed.

Recommended welding parameter, which should be followed by the welders

[25]

Wall Thickness
(mm)

Preheating Curling
Height (mm) (Preheating
Temperature is 210 10 )

2.0 - 3.9
4.3 - 6.9
7.0 - 11.4
12.2 - 18.2
20.1 - 25.5
28.3 - 32.2

0.5
0.5
1.0
1.0
1.5
1.5

Preheating Time(s)
(Temperature is 210 10

30 - 40
40 - 70
70 - 120
120 - 170
210 - 250
280 - 320

Allowed Maximum
Transit Time(s)

Cooling Time for the Weld


Seam under Pressurereserving State (min)

4
5
6
8
10
12

4-5
6 - 10
10 - 16
17 - 24
25 - 32
33 - 40

Installations: Electro Fusion Joint

(3) Electro Fusion Joint


STEP: Use Electro Fusion Welding Machine
1. Clean and mark

Clean up the connection part, mark the inserting


depth.

2. Scrape

Scrape and polish the joint surface.

3. Align and restrain the fittings to the pipes

4. Apply electric current

Apply the electric current to the fittings; the joining


parts will be heated and melted, turn off the current
when there is melt flowing in the observation hole.

5. Cool

Cool without movement or pressure.

Note: While connecting, the heating voltage and time should comply with
manufacture's technical stipulations of Electro Fusion Welding Machine.

[26]

Installations: Transition Joint

(4) Transition Joint


STEP: Join the PE pipe and the iron pipe by Flange Joint

[27]

Test Reports

PE Water Pipe complies with BS 6920

PE Water Pipe complies with ISO 4427

BS 6920
ISO 4427

Suitability of non-metallic products for use in contact with water intended for human consumption with
regard to their effect on the quality of the water
Plastics piping systems -- Polyethylene (PE) pipes and fittings for water supply

[28]

A: Unit A Victoria Villas, 28 Mayon Street,


Sta. Mesa Heights, Quezon City
T: 741-5669
F: 712-2213
E: [email protected]
W: www.thermovar.com

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