This document contains 14 exercises involving programming logic controllers (PLCs). The exercises involve devising circuits to control outputs based on inputs over time using commands like MOV, INC, DEC, MUL, ADD, SUB, and ZCMP. Examples include starting a motor then pump with a 10 second delay, blinking outputs based on button presses, turning on and off outputs in sequences, and designing circuits for applications like a cold drink machine.
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PLC Application Exercises 1
This document contains 14 exercises involving programming logic controllers (PLCs). The exercises involve devising circuits to control outputs based on inputs over time using commands like MOV, INC, DEC, MUL, ADD, SUB, and ZCMP. Examples include starting a motor then pump with a 10 second delay, blinking outputs based on button presses, turning on and off outputs in sequences, and designing circuits for applications like a cold drink machine.
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Northstar Fastners Institute
Dated: 21 September, 2010
Created by: Mr. Rajvir Singh PLC Exercises 1) Devise a circuit that can be used to start a motor and then after a delay of 10 sec start a pump. When the motor is switched off there should be delay of 10 sec before the pump is off. 2) Device a circuit in which When X1 is pressed Y0 gets ON, Y1,Y2 get off, When X1 is pressed again Y1 gets ON and Y0, Y2 get OFF When X1 is pressed again Y2 gets ON and Y0, Y1 get OFF (Interlocking mechanism)
Study and use the following commands: MOV, INC, DEC, MUL, ADD, SUB, ZCMP
3) Switch on a Lamp after 5 sec, now using mov command change the timer to 10 second and change back to 5 sec. You have 1 maintained button and 2 push buttons only. Maintained button to switch on/off the lamp. Other two push button for changing the time from 5 to 10 sec and vice-versa 4) Device a circuit in which Y0 is on only when X1 is pressed in 10 sec. just after start of the machine(X0). Otherwise if X1 is pressed after 10 sec. Nothing should happen. 5) Device a circuit in which if X1 does not get pressed just after 5 second after output Y0 is on by pressing X0, alarm (Y1) is ON and blinking with frequency of 2Hz. 6) Device a circuit, in which if X0 is pressed once Y0 should ON and when X0 is pressed again Y0 should turn off. 7) Device a circuit, in which When X1+X2+X3 > Y0 ON FOR 5 SEC THEN OFF X4+X2+X1 > Y1 ON FOR 6 SEC THEN OFF X4+X5+X6 -> Y2 ON FOR 7 SEC THEN OFF Cycle should repeat
8) Use one push button (X1) turn ON Y0 in following sequence: Y0 on for 2 sec. then off for 2 sec. then on for 3 sec. then off for 3 sec then on for 4 sec. then continuously off. 9) When you press X0 Y0 and Y1 should blink after a delay of 2 sec continuously and when you press X1 Y0 and Y1 should blink after a delay of 3 sec. 10) Start a bulb as soon as PLC run and stop the bulb as soon as PLC stops.
11) You have 5 outputs Y0, Y1, Y2, Y3, Y4
When M0 is pressed All five should ON When M1 is pressed Y1, Y2, Y3 should OFF When M2 is pressed Y4 should off and Y1 should ON When M3 is pressed Y2, Y3 gets ON and Y0 goes OFF and Y4 goes ON again (take M0~M3 as maintained button and dont use set-reset commands)
12) I have a constant K10 in D0 Multiply it with 100 Add 56 to it Subtract 14 from it Finally store it in D10
13) Design electrical circuit to start 220 V motor with 24 PLC output. 14) Automatic Cold Drink making machine: Use X0 Main selector switch to ON/OFF the machine Use X1 & X2 as push buttons for selecting small/large cup Make a small beep (Y3)of 2 sec when cup is filled Blink an LED when cup is filling Make an arrangement to change (increment or decrement) the timing of timers for both small and large cups (Assume small cup gets filled in 5 sec and big cups filled in 10 sec.)