Dspicdem MC1 Motor Control Development Board User's Guide: 2003 Microchip Technology Inc. DS70098A
Dspicdem MC1 Motor Control Development Board User's Guide: 2003 Microchip Technology Inc. DS70098A
Dspicdem MC1 Motor Control Development Board User's Guide: 2003 Microchip Technology Inc. DS70098A
DS70098A
dsPICDEM
MC1 Motor Control
Development Board
Users Guide
DS70098A-page ii 2003 Microchip Technology Inc.
Information contained in this publication regarding device
applications and the like is intended through suggestion only
and may be superseded by updates. It is your responsibility to
ensure that your application meets with your specifications.
No representation or warranty is given and no liability is
assumed by Microchip Technology Incorporated with respect
to the accuracy or use of such information, or infringement of
patents or other intellectual property rights arising from such
use or otherwise. Use of Microchips products as critical
components in life support systems is not authorized except
with express written approval by Microchip. No licenses are
conveyed, implicitly or otherwise, under any intellectual
property rights.
Trademarks
The Microchip name and logo, the Microchip logo, dsPIC,
KEELOQ, MPLAB, PIC, PICmicro, PICSTART, PRO MATE and
PowerSmart are registered trademarks of Microchip
Technology Incorporated in the U.S.A. and other countries.
FilterLab, microID, MXDEV, MXLAB, PICMASTER, SEEVAL
and The Embedded Control Solutions Company are
registered trademarks of Microchip Technology Incorporated
in the U.S.A.
Accuron, Application Maestro, dsPICDEM, dsPICDEM.net,
ECONOMONITOR, FanSense, FlexROM, fuzzyLAB, In-
Circuit Serial Programming, ICSP, ICEPIC, microPort,
Migratable Memory, MPASM, MPLIB, MPLINK, MPSIM,
PICC, PICkit, PICDEM, PICDEM.net, PowerCal, PowerInfo,
PowerMate, PowerTool, rfLAB, rfPIC, Select Mode,
SmartSensor, SmartShunt, SmartTel and Total Endurance are
trademarks of Microchip Technology Incorporated in the
U.S.A. and other countries.
Serialized Quick Turn Programming (SQTP) is a service mark
of Microchip Technology Incorporated in the U.S.A.
All other trademarks mentioned herein are property of their
respective companies.
2003, Microchip Technology Incorporated, Printed in the
U.S.A., All Rights Reserved.
Printed on recycled paper.
Note the following details of the code protection feature on Microchip devices:
Microchip products meet the specification contained in their particular Microchip Data Sheet.
Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the
intended manner and under normal conditions.
There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our
knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip's Data
Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
Microchip is willing to work with the customer who is concerned about the integrity of their code.
Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not
mean that we are guaranteeing the product as unbreakable.
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our
products. Attempts to break microchips code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts
allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.
Microchip received QS-9000 quality system
certification for its worldwide headquarters,
design and wafer fabrication facilities in
Chandler and Tempe, Arizona in July 1999
and Mountain View, California in March 2002.
The Companys quality system processes and
procedures are QS-9000 compliant for its
PICmicro
8-bit MCUs, KEELOQ
code hopping
devices, Serial EEPROMs, microperipherals,
non-volatile memory and analog products. In
addition, Microchips quality system for the
design and manufacture of development
systems is ISO 9001 certified.
2003 Microchip Technology Inc. DS70098A-page iii
dsPICDEM MC1 MOTOR CONTROL
DEVELOPMENT BOARD
Table of Contents
Preface
Highlights......................................................................... 1
About This Guide............................................................. 1
Warranty Registration...................................................... 2
Recommended Reading.................................................. 2
The Microchip Web Site .................................................. 2
Development Systems Customer Notification Service .... 3
Customer Support ........................................................... 3
Chapter 1. Setup and Operation
1.1 Introduction .......................................................... 5
1.2 About The System ............................................... 6
1.3 Interface via the 37-Pin Connector - J1 ............... 9
1.4 Port Allocations .................................................. 12
1.5 Test Points ......................................................... 14
1.6 Power Module Connector Pinout (j1) ................. 15
1.7 Errata ................................................................. 16
Appendix A. Circuit Diagrams
Worldwide Sales and Service...........................................22
dsPICDEM MC1 Motor Control Development Board
DS70098A-page iv 2003 Microchip Technology Inc.
NOTES:
2003 Microchip Technology Inc. DS70098A-page 1
dsPICDEM MC1 MOTOR CONTROL
DEVELOPMENT BOARD
Preface
This chapter contains general information about this manual and contacting customer
support.
HIGHLIGHTS
Topics covered in this chapter:
About this Guide
Warranty Registration
Recommended Reading
The Microchip Web Site
Development Systems Customer Notification Service
Customer Support
ABOUT THIS GUIDE
Document Layout
This document describes how to use the Microchip dsPICDEM MC1 Motor Control
Development Board. The manual layout is as follows:
Chapter 1: Introduction This chapter introduces the dsPICDEM MC1 Motor
Control Development Board and provides a brief description of the hardware.
Appendix A: Circuit Diagrams This Appendix illustrates the dsPICDEM
MC1 Motor Control Development Board layout and hardware schematic
diagrams.
Worldwide Sales and Service Lists Microchip sales and service locations and
telephone numbers worldwide.
Documentation Updates
All documentation becomes dated and this users guide is no exception. Since
MPLAB
IDE, MPLAB C1X and other Microchip tools are constantly evolving to meet
customer needs, some actual dialogs and/or tool descriptions may differ from those in
this document. Please refer to our web site to obtain the latest documentation available.
Documentation Numbering Conventions
Documents are numbered with a DS number. The number is located on the bottom of
each page, in front of the page number. The numbering convention for the DS Number
is: DSXXXXXA;
where:
XXXXX = The document number.
A = The revision level of the document.
dsPICDEM MC1 Motor Control Development Board
DS70098A-page 2 2003 Microchip Technology Inc.
WARRANTY REGISTRATION
Please complete the enclosed Warranty Registration Card and mail it promptly.
Sending in your Warranty Registration Card entitles you to receive new product
updates. Interim software releases are available at the Microchip web site.
RECOMMENDED READING
This users guide describes how to use the dsPICDEM MC1 Motor Control
Development Board. The data sheets contain current information on programming the
specific microcontroller devices.
THE MICROCHIP WEB SITE
Microchip provides online support on the Microchip World Wide Web (WWW) site. The
web site is used by Microchip as a means to make files and information easily available
to customers. To view the site, you must have access to the Internet and a web browser
such as Netscape Navigator
or Microsoft
Internet Explorer.
The Microchip web site is available by using your favorite internet browser to attach to:
http://www.microchip.com
The web site provides a variety of services. Users may download files for the latest
development tools, data sheets, application notes, user guides, articles and sample
programs. A variety of information specific to the business of Microchip is also
available, including listings of Microchip sales offices, distributors and factory
representatives.
Technical Support
Frequently Asked Questions (FAQ)
Online Discussion Groups - Conferences for products, Development Systems,
technical information and more
Microchip Consultant Program Member Listing
Links to other useful web sites related to Microchip products
Engineer's Toolbox
Design Tips
Device Errata
Other Available Information
Latest Microchip Press Releases
Listing of Seminars and Events
Job Postings
2003 Microchip Technology Inc. DS70098A-page 3
Preface
DEVELOPMENT SYSTEMS CUSTOMER NOTIFICATION SERVICE
Microchip started the customer notification service to help our customers keep current
on Microchip products with the least amount of effort. Once you subscribe, you will
receive email notification whenever we change, update, revise or have errata related
to your specified product family or development tool of interest.
Go to the Microchip web site at (http://www.microchip.com) and click on Customer
Change Notification. Follow the instructions to register.
The Development Systems product group categories are:
Compilers
Emulators
In-Circuit Debuggers
MPLAB
IDE
Programmers
Here is a description of these categories:
Compilers The latest information on Microchip C compilers and other language
tools. These include the MPLAB C17, MPLAB C18 and MPLAB C30 C compilers;
MPASM and MPLAB ASM30 assemblers; MPLINK and MPLAB LINK30 object
linkers; MPLIB and MPLAB LIB30 object librarians.
Emulators The latest information on Microchip in-circuit emulators. This includes the
MPLAB
ICE 4000.
In-Circuit Debuggers The latest information on Microchip in-circuit debuggers.
These include the MPLAB
Integrated Development Environment for development systems tools. This list is
focused on the MPLAB
Plus development
programmer.
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
Distributor or Representative
Local Sales Office
Field Application Engineer (FAE)
Corporate Applications Engineer (CAE)
Hotline
Customers should call their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. See the
back cover for a list of sales offices and locations.
Corporate Applications Engineers (CAEs) may be contacted at (480) 792-7627.
In addition, there is a Systems Information and Upgrade Line. This line provides system
users a list of the latest versions of all of Microchip's development systems software
products. Plus, this line provides information on how customers can receive any
currently available upgrade kits.
The Hotline Numbers are:
1-800-755-2345 for U.S. and most of Canada.
1-480-792-7302 for the rest of the world.
dsPICDEM MC1 Motor Control Development Board
DS70098A-page 4 2003 Microchip Technology Inc.
NOTES:
2003 Microchip Technology Inc. DS70098A-page 5
dsPICDEM MC1 MOTOR CONTROL
DEVELOPMENT BOARD
Chapter 1. Setup and Operation
1.1 INTRODUCTION
The Microchip dsPIC30F Motor Control Development Board has been designed to aid
the user in the rapid evaluation and development of motor control applications using
the Motor Control parts of the dsPIC
ICD 2 or the PRO MATE
14 E 9 RE9 FAULT_RESET
72 F 0 C1RX CAN_RX via J9
73 F 1 C1TX CAN_TX via J9
42 F 2 U1RX RS232_RX via J8
41 F 3 U1TX RS232_TX via J8
39 F 4 U2RX RS485_RX via J10 U2RX/CN17/RF4 via J7 (RF4)
40 F 5 U2TX RS485-TX via J10 U2TX/CN18/RF5 via J7 (RF5)
45 F 6 SCLK1 ISO_VFB_CLK via J1 SCLK1/INT0/RF6 via J7 (RF6) if
isolated voltage f/b from power
module not required
44 F 7 SDI1 ISO_VFB_DATA via J1 SDI1/RF7 via J7 (RF7) if isolated
voltage f/b from power module not
required
43 F 8 SD01/RF8 via J7 (RF8)
75 G 0 RG0 RS485_RXENA C2RX/RG0 via J7 (RG0)
74 G 1 RG1 RS485_TXENA C2TX/RG1 via J7 (RG1)
47 G 2 RG2 RS232 RTS SCL/RG2 via J7 (RG2)
46 G 3 RG3 RS232 CTS SDA/RG3 via J7 (RG3)
6 G 6 CN8 Push Button S4
7 G 7 CN9 Push Button S5
8 G 8 CN10 Push Button S6
10 G 9 CN11 Push Button S7
49 OSC1 7.3728 MHz Crystal
50 C 15 OSC2 7.3728 MHz Crystal
9 MCLR RESET via S1 ICD/ICSP via J8
25 AVDD Analog +5V
26 AVDD Analog GND
12 VDD Digital +5V
32 VDD Digital +5V
48 VDD Digital +5V
71 VDD Digital +5V
11 VSS Digital GND
31 VSS Digital GND
51 VSS Digital GND
70 VSS Digital GND
Pin No. Port Port No.
Pri
Assignment
Pri Use Suggested Alternative Use
dsPICDEM MC1 Motor Control Development Board
DS70098A-page 14 2003 Microchip Technology Inc.
1.5 TEST POINTS
The following test points are all located on the topside of the PCB. See Appendix A.1
for references to the net names on the schematics.
Test Point Signal Function Net Name
TP 1 Brake Chopper Shunt Feedback BR_SHUNT
TP 2 Phase#2 Shunt Feedback PHASE#2_SHUNT
TP 3 Phase#1 Shunt Feedback PHASE#1_SHUNT
TP 4 Phase#4 Low Side Firing Signal PHASE#4_LOW_FIRE
TP 5 Brake Chopper Firing Signal BRAKE_FIRE
TP 6 Phase#3 Low Side Firing Signal PHASE#3_LOW_FIRE
TP 7 Phase#2 Low Side Firing Signal PHASE#2_LOW_FIRE
TP 8 Phase#1 Low Side Firing Signal PHASE#1_LOW_FIRE
TP 9 Isolated Serial Interface Data Line ISO_VFB_DATA
TP 10 Active Low FAULT Line FAULT
TP 11 Phase#2 Hall Current Feedback PHASE#2_HALL
TP 12 Phase#4 Shunt Feedback PHASE#4_SHUNT
TP 13 Phase#3 Shunt Feedback PHASE#3_SHUNT
TP 14 Phase#4 High Side Firing Signal PHASE#4_HIGH_FIRE
TP 15 Power Factor Corrector Firing Signal PFC_FIRE
TP 16 Phase#3 High Side Firing Signal PHASE#3_HIGH_FIRE
TP 17 Phase#2 High Side Firing Signal PHASE#2_HIGH_FIRE
TP 18 Phase#1 High Side Firing Signal PHASE#1_HIGH_FIRE
TP 19 Isolated Serial Interface Clock Line ISO_VFB_CLK
TP 20 Phase#3 Hall Current Feedback PHASE#3_HALL
TP 21 Phase#2 Hall Current Feedback PHASE#1_HALL
TP 22 PFC Hall Current Feedback PFC_HALL
TP 23 RS-232 Transmit Data Line RS232_TX
TP 24 RS-232 Receive Data Line RS232_RX
TP 25 CAN Receive Data Line CAN_RX
TP 26 CAN Transmit Data Line CAN_TX
TP 27 RS-485 Transmit Data Line RS485_TX
TP 28 RS-485 Receive Data Line RS485_RX
2003 Microchip Technology Inc. DS70098A-page 15
Setup and Operation
1.6 POWER MODULE CONNECTOR PINOUT (J1)
Pin Function Net Name Input/Output Analog/Digital
1 Phase#4 Shunt Current Feedback PHASE#4_SHUNT Input Analog
2 Phase#2 Shunt Current Feedback PHASE#2_SHUNT Input Analog
3 DC Bus Shunt Current Feedback BUS_SHUNT Input Analog
4 Phase#4 Voltage Feedback VPH_#4 Input Analog
5 Phase#2 Voltage Feedback VPH_#2 Input Analog
6 Phase#3 Back EMF Crossing CAPTURE#3 Input Digital
7 Phase#1 Back EMF Crossing or Phase#4
Top Switch Firing Command depending
on LK4
CAPTURE#1
PHASE#4_HIGH_FIRE
Input or Output Digital
8 Rectifier Output Voltage
(VAC) Feedback
VAC_SENSE Input Analog
9 +5V (2%) Analog PSU ISO_A+5V Input Analog
10 PFC Switch Firing Command PFC_FIRE Output Digital
11 Phase#3 Top Switch Firing Command PHASE#3_HIGH_FIRE Output Digital
12 Phase#2 Top Switch Firing Command PHASE#2_HIGH_FIRE Output Digital
13 Phase#1 Top Switch Firing Command PHASE#1_HIGH_FIRE Output Digital
14 Isolated Voltage Feedback Serial Clock ISO_VFB_CLK Input Digital
15 Active Low FAULT Signal FAULT Input Digital
16 Phase#2 Hall Current Feedback PHASE#2_HALL Input Analog
17 PFC Hall Current Feedback PFC_HALL Input Analog
18 Digital PSU 0V Return Output Analog
19 +5V (2%) Digital PSU Output Analog
20 Phase#3 Shunt Current Feedback PHASE#3_SHUNT Input Analog
21 Phase#1 Shunt Current Feedback PHASE#1_SHUNT Input Analog
22 Brake Chopper Switch Shunt Current
Feedback
BRAKE_SHUNT Input Analog
23 Phase#3 Voltage Feedback VPH_#3 Input Analog
24 Phase#1 Voltage Feedback VPH_#1 Input Analog
25 Phase#2 Back EMF Crossing or Phase#4
Bottom Switch Firing Command
depending on LK5
CAPTURE#2
PHASE#4_LOW_FIRE
Input or Output Digital
26 DC Bus Voltage Feedback BUS_SENSE Input Analog
27 Analog PSU 0V Return ISO_AGND Input Analog
28 Brake Chopper Switch Firing Command BRAKE_FIRE Output Digital
29 Phase#3 Bottom Switch Firing Command PHASE#3_LOW_FIRE Output Digital
30 Phase#2 Bottom Switch Firing Command PHASE#2_LOW_FIRE Output Digital
31 Phase#1 Bottom Switch Firing Command PHASE#1_LOW_FIRE Output Digital
32 Isolated Voltage Feedback Serial Data ISO_VFB_DATA Input Digital
33 Fault Reset Command FAULT_RESET Output Digital
34 Phase#3 Hall Current Feedback PHASE#3_HALL Input Analog
35 Phase#1 Hall Current Feedback PHASE#1_HALL Input Analog
36 Digital PSU 0V Return Input Analog
37 +5V (2%) Digital PSU Input Analog
dsPICDEM MC1 Motor Control Development Board
DS70098A-page 16 2003 Microchip Technology Inc.
1.7 ERRATA
On the REVA version of the PCB (identified as 04-01648 REVA near the TRIP switch),
the following issues should be noted:
The pin marked as "D_SHUNT" on J6 is connected to the "BR_SHUNT" net.
Therefore, the label "D_SHUNT" should read "BR_SHUNT" to match the
schematics.
The pin marked as "POT2" on J6 is connected to the "POT1" net and thus to VR1.
Therefore, the label "POT2" on J6 should read "POT1" to match the schematics.
S2 has switch positions marked ALT and PRI on the PCB. These two positions
are marked analog and ICD on newer versions of the PCB. The switch function
is identical.
On REVA and REVB versions of the board, the following component values should be
changed for correct operation of the isolated voltage feedback:
R23 and R24 should be 470.
C24 and C25 should be 33 pF.
2003 Microchip Technology Inc. DS70098A-page 17
dsPICDEM MC1 MOTOR CONTROL
DEVELOPMENT BOARD
Appendix A. Circuit Diagrams
A.1 CIRCUIT DIAGRAMS
dsPICDEM MC1 Motor Control Development Board
DS70098A-page 18 2003 Microchip Technology Inc.
2003 Microchip Technology Inc. DS70098A-page 19
Circuit Diagrams
dsPICDEM MC1 Motor Control Development Board
DS70098A-page 20 2003 Microchip Technology Inc.
2003 Microchip Technology Inc. DS70098A-page 21
Circuit Diagrams
NOTES:
DS70098A-page 22 2003 Microchip Technology Inc.
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05/30/03
WORLDWIDE SALES AND SERVICE