Enclosed Conductor System

MKH
MOBILIZING ELECTRICITY!
2
MKHD/MKHF/MKHS
2
Description of the conductor system
Powerail MKH is a totally enclosed conductor system for indoor
and outdoor use. The insulated housing can accommodate
diferent copper sections.
Type MKHD in 6 to 10 copper conductor version,
continuous copper strips 40 - 160 A
(copper strips come as separate items as coils).
Type MKHF in 6- and 8-conductor version,
with preassembled copper conductors and
spring loaded connectors from 40 to 100 A.
Type MKHS in 6- and 8-conductor version,
with preassembled copper conductors and
bolted joints from 40 to 200 A.
A compact design, corrosion resistance and easy installation are
the main characteristics.
The MKH complies with VDE, european and international standards
as well as accident prevention regulations. It is protected to IP 23
standards.
The MKH can be supplied with sealing strip and heating system.
The powerail with sealing strip is protected to IP 24 standards and
EN 60529 (0470, part 1) regulation.
Collectors are safe against touch only when fully entered into the
powerail.
If there is the possibility to touch live parts by hand, ie. collectors
that might leave the powerail during operation, provide safety
barrier or disconnect mains. This is valid only for a supply voltage
exceeding 24 V AC or 60 VDC.
If a conductor is used as N please note VDE 0100 part 430.
Applications
Mobile power feeding of overhead cranes, monorail systems,
electric hoists, electric power tools, machine tools, automated
storage and retrieval systems, assembly and test lines, hangar
doors, studio & station lighting systems and many others.
Approvals
UL-approved
Housing
Color grey, plastic housing for 6 to 10 conductors.
Standard section 4 m. Other sections are available.
The ground conductor is identied by international color code.
Phase reversing prevented by design of the collector and housing.
Higher number of conductors possible by combination of several
powerails.
Couplings
Through plastic joint caps.
Feed Sets
Through line feeds or end feeds.
End sections
End section incl. end cap for MKHD and
end caps for MKHF and MKHS.
Hangers
The brackets are installed to the crane track (see page 11).
The conductor rails are located in sliding and xpoint hangers.
Max. support distance with the following ambient temperatures:
Indoor systems and covered
outdoor systems: 35 C = 2,00 m
Indoor and outdoor systems
with and without heating: > 35 C = 1,33 m
Expansion during temperature uctuation
Housing-expansion section without electrical isolation for MKHD.
Expansion section (Housing and Cu) without electrical isolation for
MKHF and MKHS.
Enclosed conductor system MKH
content page
Description of the conductor system .................................... 3
Technical Data ..................................................................... 5
Technicall data & standard sections ..................................... 6
Types & order numbers ........................................................ 7
Sections & Sealing strips ..................................................... 9
Hangers & end sections ..................................................... 10
Brackets ........................................................................... 11
Jointing material & End feeds ............................................. 12
Line feeds ......................................................................... 13
Heating ............................................................................. 17
Contact sections, Turntables and Switches ......................... 19
Entry funnel ...................................................................... 20
Transfer guides ................................................................. 21
Removal sections .............................................................. 22
Conductor dead sections ................................................... 23
Anti-condensation sections ............................................... 24
Expansion Sections ........................................................... 25
Expansion Sections ........................................................... 26
Collectors .......................................................................... 27
Tow arms .......................................................................... 30
Flat copper & cable glands ................................................. 31
Assembling tools .............................................................. 32
Example for ordering ......................................................... 33
Spare parts ....................................................................... 34
Questionnaire ................................................................... 35
3
MKHD/MKHF/MKHS
3
Max. continuous
current
Nominal voltage (UL) Dielectric strength Spec. resistance Surface resistance Leakage resistance
200 A
(with 80% duty cycle)
690 V (600 V) IEC 60243
30-40 KV/mm
IEC 60093
5 x 10
15
/cm
IEC 60093 10
13
EN 60112
CTI 400-2,7
Flexible strength Tensile
strength
Temperature range
(ambient):
Combustibility Resistance to chemicals (at + 45 C)
75 N/mm
2

10 % 40 N/mm
2
10 - 30 C bis + 60 C ame retardant DIN
41 02 - Klasse B 1;
self extinguishing
Gasoline, Mineral Oil, Grease, Sulphuric acid
50 %, Caustic soda 25 % & 50 %
Hydro-chloric acid, concentrated
Anti-condensation sections
For combined indoor/outdoor applications use anti-condensation
sections. They do not interrupt electric conductors.
Contact sections, turntables, switches
Powerail for working areas and transfer applications
see pages 20 & 21
Sectionalizing
Conductor dead sections are electrical interrupts of the conductor.
Under normal operating conditions a cross over with collectors to
switch the voltage of or on is only allowed with low power ratings
(control current).
The conductors can be seperated through air gaps (5 mm) or
insulating pieces (35 mm). With the air gap the collector carbon
bridges the gap, e.g. for mains.
The insulating piece is longer than the carbon and each Powerail
section can be separated electrically, e.g. for control.
Collectors
The current collectors are made of re-inforced polyester berglass,
for high strength and light weight. Spring loaded carbon brushes
maintain uniform contact. Connecting cables and hinged or exible
towing arms included.
With following system requirements double collectors
have to be used:
- Transfers with switches and turntables
- low voltages, frequency controlled drives
- Transmission of data- and/or emergency stop signals
- high electrical loads
The length of the collector cable may not exceed 3 m if the added
overcurrent protection device is not designed for the load capacity
of this cable. Please refer also to regulations VDE 0100, part 430
and EN 60204-32.
Please note: For use in galvanizing and pickling plants, under
agressive conditions and low voltage applications we would
appreciate receiving detailled information,especially of the
environmental conditions.
For quotations and order processing including Powerail systems
with curves, dead sections, turntables, switches etc. we require
your drawings or sketches. Please use our questionnaire, page 35.
Electrical properties
Mechanical properties
Consider the voltage drop calculation to maintain the limits established by the motor manufacturers!
AC: U = 3 x I x l x Z
DC: U
1
=2 l x I x R
U
1
= Voltage drop [V] R = Resistance [/1000 m]
U
2
= Voltage drop in % l = Power feed length [m]
I = Ampere load [A] L = System length [m]
The total ampere load is determined from the nominal rated current of all motors working simultaneously on the same feed section of your
electrication system. A diversity factor of 0,5-0,9 can be considered.
The conductor size and/or number of feed points should be increased or booster cables should be used in parallel in case the drop is
exceeding the limitations.
l = L power feed located at the end of the system
l = L/2 power feed located at the center of the system
l = L/4 power feed located at both ends of the system
l = L/6 power feed located at L/6 from each end
of the system
Z = Impedance [/1000 m]
V = Voltage rating [V]
U
2
=
U
1
100
V
4
MKHD/MKHF/MKHS
4
Technical Data
Cross sections:
(1)
In case of using a neutral conductor
copper pos.1 will be taken.
Layout of the system on request
(please see page 3)
Type
(2)
(HS with PE
SS without PE)
No. of
con-
ductors
Copper cross section mm
2
Ampere rating
with
35 C
L1, L2, L3
100% A
Nominal
voltage V
Impe-
dance at
50 Hz
20 C
/1000 m
Resi-
stance at
20 C
/1000 m
Leakage
distance
mm
Phase
L1, L2, L3
Control-line
MKH ... 6 / 40 - HS 6 3 x 10 10 2 x 10 40 690 1,73 1,72 30
MKH ... 6 / 40 - SS 6 6 x 10 40 690 1,73 1,72 30
MKH ... 6 / 63 - HS 6 3 x 14 14 2 x 10 63 690 1,26 1,25 30
MKH ... 6 / 100 - HS 6 3 x 26 26 2 x 10 100 690 0,71 0,69 30
MKH ... 6 / 140 - HS 6 3 x 33 26 2 x 10 140
(3)
690 0,57 0,55 30
MKH ... 6 / 160 - HS 6 3 x 42 26 2 x 10 160
(3)
690 0,46 0,43 30
MKH ... 6 / 200 - HS
(4)
6 3 x 51 26 2 x 10 200
(3)
690 0,38 0,35 30
MKH ... 7 / 40 - HS 7 3 x 10 10 2 x 10 1 x 11 40 690 1,73 1,72 30
MKH ... 7 / 40 - SS 7 6 x 10 1 x 11 40 690 1,73 1,72 30
MKH ... 7 / 63 - HS 7 3 x 14 14 2 x 10 1 x 11 63 690 1,26 1,25 30
MKH ... 7 / 100 - HS 7 3 x 26 26 2 x 10 1 x 11 100 690 0,71 0,69 30
MKH ... 7 / 140 - HS 7 3 x 33 26 2 x 10 1 x 11 140
(3)
690 0,57 0,55 30
MKH ... 7 / 160 - HS 7 3 x 42 26 2 x 10 1 x 11 160
(3)
690 0,46 0,43 30
MKH ... 7 / 200 - HS
(4)
7 3 x 51 26 2 x 10 1 x 11 200
(3)
690 0,38 0,35 30
MKH ... 8 / 40 - HS 8 3 x 10 10 2 x 10 2 x 11 40 690 1,73 1,72 30
MKH ... 8 / 40 - SS 8 6 x 10 2 x 11 40 690 1,73 1,72 30
MKH ... 8 / 63 - HS 8 3 x 14 14 2 x 10 2 x 11 63 690 1,26 1,25 30
MKH ... 8 / 100 - HS 8 3 x 26 26 2 x 10 2 x 11 100 690 0,71 0,69 30
MKH ... 8 / 140 - HS 8 3 x 33 26 2 x 10 2 x 11 140
(3)
690 0,57 0,55 30
MKH ... 8 / 160 - HS 8 3 x 42 26 2 x 10 2 x 11 160
(3)
690 0,46 0,43 30
MKH ... 8 / 200 - HS
(4)
8 3 x 51 26 2 x 10 2 x 11 200
(3)
690 0,38 0,35 30
(1) Numbers in paranthesis apply to control line
(2) Complete types e.g. MKHS 7/63 HS for 7 poles with bolted joints
(3) 80% duty cycle
(4) only for MKHS
5
MKHD/MKHF/MKHS
5
L
()
()
MKH
poles
L
()

()

()
L
() ()
L1
3 (7) / (8)
(3)
MKh
8 pccs
L3
(6)
1
(2)
2
(5)
L2
(1)
(/)
L
()
MKH
poles
L
()

()

()
L
() ()
Technicall data & standard sections
Type No. of
con-
duc-
tors
Copper cross section mm
2
Ampere rating
with
35 C
L1, L2, L3 100%
A
No-
minal
vol-
tage V
Impe-
dance at
50 Hz
20 C
/1000 m
Resi-
stance at
20 C
/1000 m
Leakage
distance
mm
Phase
L1, L2, L3

Control-line
MKHD 9 / 40 - HS 9 3 x 10 10 2 x 10 3 x 11 40 690 1,73 1,72 30
MKHD 9 / 40 - SS 9 6 x 10 3 x 11 40 690 1,73 1,72 30
MKHD 9 / 63 - HS 9 3 x 14 14 2 x 10 3 x 11 63 690 1,26 1,25 30
MKHD 9 / 100 - HS 9 3 x 26 26 2 x 10 3 x 11 100 690 0,71 0,69 30
MKHD 9 / 140 - HS 9 3 x 33 26 2 x 10 3 x 11 140
(2)
690 0,57 0,55 30
MKHD 9 / 160 - HS 9 3 x 42 26 2 x 10 3 x 11 160
(2)
690 0,46 0,43 30
MKHD 10 / 40 - HS 10 3 x 10 10 2 x 10 4 x 11 40 690 1,73 1,72 30
MKHD 10 / 40 - SS 10 6 x 10 4 x 11 40 690 1,73 1,72 30
MKHD 10 / 63 - HS 10 3 x 14 14 2 x 10 4 x 11 63 690 1,26 1,25 30
MKHD 10 / 100 - HS 10 3 x 26 26 2 x 10 4 x 11 100 690 0,71 0,69 30
MKHD 10 / 140 - HS 10 3 x 33 26 2 x 10 4 x 11 140
(2)
690 0,57 0,55 30
MKHD 10 / 160 - HS 10 3 x 42 26 2 x 10 4 x 11 160
(2)
690 0,46 0,43 30
Type MKHD for continuous copper strips
Type MKHF with plug-in joints, factory assembled
Type MKHS with bolted joints, factory assembled
(1) Numbers in paranthesis apply to control line
(2) 80% duty cycle
Cross sections:
(1)
In case of using a neutral conductor
copper pos.1 will be taken.
Layout of the system on request
(please see page 3)
Standard sections
6
MKHD/MKHF/MKHS
left sid
e
righ
t sid
e
A
A
S
tan
d
ard
section
e.g.
m
6
MKHD/MKHF/MKHS
left side
right side
A
A
Standard section e.g. m
left side
right side
A
A
Standard section e.g. m
3 (7) / (8)
(3)
MKh
9 pccs
L3
(6)
1
(2)
2
(5)
L2
(1) (/)
L1
9 (9)
L1
(3)
3 (7) / (8)
MKh
10 pccs
L3
(6)
1
(2)
2
(5)
L2
(1)
10 (10) 9 (9)
(/)
L
()
MKH
e.g. poles
L
()

()

()
L
() ()
,
A - A

safety-web
yellow
(dark grey)
green
(dark grey)
Types & order numbers
Type
(1)
Weight kg/m Order-No.
MKHD- ... HS 1,129 262 50
MKHD- ... SS 1,129 262 51
Type MKHD
with continuous copper strips,
to be drawn in during installation.
Type MKHF
with factory assembled copper strips
and plug-in joints (40 100 A)
Type
(1)
Weight kg/m Order-No.
MKHF 6 / 40 - ... HS 1,736 262 03
MKHF 6 / 40 - ... SS 1,736 262 02
MKHF 6 / 63 - ... HS 1,968 262 04
MKHF 6 / 100 - ... HS 2,226 262 05
MKHF 7 / 40 - ... HS 1,846 262 07
MKHF 7 / 40 - ... SS 1,846 262 06
MKHF 7 / 63 - ... HS 2,077 262 08
MKHF 7 / 100 - ... HS 2,321 262 09
MKHF 8 / 40 - ... HS 1,956 262 11
MKHF 8 / 40 - ... SS 1,956 262 10
MKHF 8 / 63 - ... HS 2,167 262 12
MKHF 8 / 100 - ... HS 2,430 262 13
(1)
Complete types e.g. MKHD - 4 HS for 4 m with PE, Order-No. 262 504
MKHF 8 / 40 - 4 HS for 4 m with PE, Order-No. 262 114
The last number of the order specifies the section length. Please suffix the order number with 1, 2, 3, 4.
7
MKHD/MKHF/MKHS
7
MKHD/MKHF
Types & order numbers
Type MKHS
with factory assembled copper strips
and bolted joints (40 200 A)
Type
(1)
Weight kg/m Order-No.
MKHS 6 / 40 - ... HS 1,780 262 18
MKHS 6 / 40 - ... SS 1,780 262 17
MKHS 6 / 63 - ... HS 2,009 262 19
MKHS 6 / 100 - ... HS 2,249 262 20
MKHS 6 / 140 - ... HS 2,423 262 21
MKHS 6 / 160 - ... HS 2,752 262 22
MKHS 6 / 200 - ... HS 2,995 262 23
MKHS 7 / 40 - ... HS 1,896 262 25
MKHS 7 / 40 - ... SS 1,896 262 24
MKHS 7 / 63 - ... HS 2,127 262 26
MKHS 7 / 100 - ... HS 2,374 262 27
MKHS 7 / 140 - ... HS 2,545 262 28
MKHS 7 / 160 - ... HS 2,868 262 29
MKHS 7 / 200 - ... HS 3,064 262 30
MKHS 8 / 40 - ... HS 2,013 262 32
MKHS 8 / 40 - ... SS 2,013 262 31
MKHS 8 / 63 - ... HS 2,245 262 33
MKHS 8 / 100 - ... HS 2,488 262 34
MKHS 8 / 140 - ... HS 2,661 262 35
MKHS 8 / 160 - ... HS 2,985 262 36
MKHS 8 / 200 - ... HS 3,228 262 37
(1)
Complete types e.g. MKHS 8 / 40 - 4 HS for 4m with PE, Order-No. 262 324
The last number of the order specifies the section length. Please suffix the order number with 1, 2, 3, 4.
8
MKHD/MKHF/MKHS
8
MKHS
Sections & Sealing strips
Curves
Sealing strip including accessories
Min. bending radius, horizontal = 1000 mm
max. length L = 3600 mm
max. ) 120
Smallest vertical radius = on request
Type Surchase for bending on request Order-No.
MKH horizontal curve for SI and SA
(1)
234 547
MKH vertical curve for VRO and VU
(2)
234 620
Type Description Order - No.
Sealing strip
(3)
600 551
Fixing clamp for sealing strip (1 per end) 236 105
Joint for coupling the sealing strip (2 per joint) 258 300
Mounting glider EZRD for sealing strip 234 552
Sealing strip slide plate for collector MSWA 236 625
(1)
SI = Safety-web inside
(2)
VRO = Vertical radius upwards
(1)
SA = Safety web outside
(2)
VRU = Vertical radius downwards
Safety web will be mounted in direction of track.
Changes in measurements of curves have to be mentioned for replacement orders.
(3) The max. single length is 40 m long. For longer distances joint laces are necessary.
For each meter system length 2 m sealing strip to be ordered. The delivery will be in pairs.
Not available for 9- and 10-pole systems.

9
MKHD/MKHF/MKHS
L
()
L
()

()

()
L
() ()
safety-web
yellow
(dark grey)
green
(dark grey)
V
R
U
V
R
O
Bearing surface
of the collector
HR for SA HR for SI
MKH
e.g. poles
L
()
,
()
MKH
e.g. poles
L
()
()

()

a
p
p
r
o
x
.

()
L
() ()
sealing strips
9
MKHD/MKHF/MKHS
Hangers & end sections
Type Weight kg Order - No.
MGH 0,110 262 000
MGH/K 0,110 262 003
Type Weight kg Order - No.
MFH 0,150 262 001
MFH/K 0,150 262 002
Sliding hanger
Fixpoint hanger
Type Weight kg Execution Order - No.
MHED / L 0,429 left 262 537
MHED / R 0,429 right 262 536
End section (MKHD)
0,3 m long
Type Weight kg Execution Order - No.
MSES 0,286 left and right 235 141
End cap (MKHF / MKHS)
MKHD/MKHF/MKHS
10
MKHD/MKHF/MKHS
10

a
p
p
r
o
x
.

a
p
p
r
o
x
.

a
p
p
r
o
x
.

a
p
p
r
o
x
.

90

300
em
pty housing
MKHD/MKHF/MKHS
Brackets
view without - beam
Type X mm L mm B max mm Weight kg Order - No.
Standard version with small xing
claw
EHK 250 250 350 170 1,070 251 600 251 720
EHK 300 300 400 170 1,150 251 610 251 730
EHK 400 400 500 170 1,300 251 620 251 740
EHK 500 500 600 170 1,450 251 630 251 750
EHK 600 600 700 170 1,600 251 640 251 760
EHK 700 700 800 170 1,750 251 650 251 770
EHK 750 750 850 170 1,820 251 660 251 780
EHK 800 800 900 170 1,900 251 670 251 790
xing claw suitable
for D = 6-15 mm
xing claw suitable
for D = 15-25 mm
Arrangement EHK with small xing claw
Attention!
Make sure that hoist wheels have
enough clearance.
Use small claw if necessary.
- rail of EHK is identical to type S 1, Cat. 8 a
Select next larger size bracket when your -beam dimension B is more than 170 mm.
11
MKHD/MKHF/MKHS
32
m
a
x
.

3
7
3
0
L
A
A
xng caw /5
0
25
M8
suppcrl brackcl
8
8
1
3
9
1
9
2
1
9
+

6
-

1
5
+

6
-

1
5
Tcw arm cvc
X

k
=
10
x
0
0
A
L
X
B
D

m
a
x
.

M
support bracket

Tow arm level

R
=

x D
D
D
small xing claw

11
MKHD/MKHF/MKHS
Jointing material & End feeds
Type Weight kg Order - No.
MVMD 0,16 234 678
Type Weight kg Order - No.
MVMS 0,240 234 585
Joint cap, self locking (MKHD)
Joint cap, self locking (MKHF / MKHS)
Type Weight kg Cable gland
(Dimensions see p. 31)
Order - No.
MKES 6 - 8 / 40 - 63 HS 0,707 M 25 u. M 40 235 230
MKES 6 - 8 / 40 SS 0,647 M 25 235 233
End feed (MKHF / MKHS)
End feed comes loose without powerail section.
It can be mounted at the left or right hand side.
Electrical connection with customer supplied
cable shoes to M6 terminals.
Type Weight kg Cable gland
(Dimensions see p. 31)
Order - No.
MKED 6 - 8 / 40 - 63 HS 0,707 M 25 u. M 40 235 152
MKED 9 - 10 / 40 - 63 HS 0,936 M 25 u. M 40 262 538
MKED 6 - 8 / 40 SS 0,647 M 25 235 157
MKED 9 - 10 / 40 SS 0,870 M 25 262 539
End feed (MKHD)
End feed comes loose without powerail section.
It can be mounted at the left or right hand side.
Electrical connection with customer supplied
cable shoes to M6 terminals.
6 - 8 poles 9 - 10 poles
MKHD/ MKHF / MKHS
12
MKHD/MKHF/MKHS
12

MKHD/MKHF/MKHS
Line feeds
Type Weight kg Cable gland
(Dimensions see p. 31)
Order - No.
MHGD 6 / 40 - 100 HS 2,336 M 50 and M 25 262 545
MHGD 7 / 40 - 100 HS 2,413 M 50 and M 25 262 546
MHGD 8 / 40 - 100 HS 2,490 M 50 and M 25 262 547
MHGD 9 / 40 - 100 HS 2,550 M 50 and M 25 262 548
MHGD 10 / 40 - 100 HS 2,590 M 50 and M 25 262 549
MHGD 6 / 140 - 160 HS 2,340 M 50 and M 25 262 550
MHGD 7 / 140 - 160 HS 2,417 M 50 and M 25 262 551
MHGD 8 / 140 - 160 HS 2,494 M 50 and M 25 262 552
MHGD 9 / 140 - 160 HS 2,554 M 50 and M 25 262 553
MHGD 10 / 140 - 160 HS 2,594 M 50 and M 25 262 554
MHGD 6 / 40 SS 2,263 M 25 262 540
MHGD 7 / 40 SS 2,340 M 25 262 541
MHGD 8 / 40 SS 2,422 M 25 262 542
MHGD 9 / 40 SS 2,482 M 25 262 543
MHGD 10 / 40 SS 2,522 M 25 262 544
Electrical connection with customer
supplied cable shoes to M8 terminals.
13
MKHD/MKHF/MKHS

13
MKHD
Type Weight kg Cable gland
(Dimensions see p. 31)
Order - No.
MHGF 6 / 40 HS 2,981 M 50 and M 25 262 492
MHGF 7 / 40 HS 3,180 M 50 and M 25 262 493
MHGF 8 / 40 HS 3,377 M 50 and M 25 262 494
MHGF 6 / 63 HS 3,212 M 50 and M 25 262 495
MHGF 7 / 63 HS 3,411 M 50 and M 25 262 496
MHGF 8 / 63 HS 3,608 M 50 and M 25 262 497
MHGF 6 / 100 HS 3,455 M 50 and M 25 262 498
MHGF 7 / 100 HS 3,654 M 50 and M 25 262 499
MHGF 8 / 100 HS 3,851 M 50 and M 25 262 500
MHGF 6 / 40 SS 2,913 M 25 262 489
MHGF 7 / 40 SS 3,112 M 25 262 490
MHGF 8 / 40 SS 3,309 M 25 262 491
Type Weight kg Cable gland
(Dimensions see p. 31)
Order - No.
MHGS 6 / 40 HS 3,065 M 50 and M 25 262 450
MHGS 7 / 40 HS 3,276 M 50 and M 25 262 451
MHGS 8 / 40 HS 3,487 M 50 and M 25 262 452
MHGS 6 / 63 HS 3,296 M 50 and M 25 262 453
MHGS 7 / 63 HS 3,507 M 50 and M 25 262 454
MHGS 8 / 63 HS 3,718 M 50 and M 25 262 455
MHGS 6 / 100 HS 3,539 M 50 and M 25 262 456
MHGS 7 / 100 HS 3,759 M 50 and M 25 262 457
MHGS 8 / 100 HS 3,961 M 50 and M 25 262 458
MHGS 6 / 140 HS 3,717 M 50 and M 25 262 459
MHGS 7 / 140 HS 3,928 M 50 and M 25 262 460
MHGS 8 / 140 HS 4,139 M 50 and M 25 262 461
MHGS 6 / 160 HS 4,041 M 50 and M 25 262 462
MHGS 7 / 160 HS 4,252 M 50 and M 25 262 463
MHGS 8 / 160 HS 4,463 M 50 and M 25 262 464
MHGS 6 / 200 HS 4,284 M 50 and M 25 262 465
MHGS 7 / 200 HS 4,495 M 50 and M 25 262 466
MHGS 8 / 200 HS 4,706 M 50 and M 25 262 467
MHGS 6 / 40 SS 2,997 M 25 262 447
MHGS 7 / 40 SS 3,008 M 25 262 448
MHGS 8 / 40 SS 3,419 M 25 262 449
Line feeds
Electrical connection with customer supplied cable shoes to
M8 terminals.
MKHF/MKHS
14
MKHD/MKHF/MKHS
14

Photo shows MHGF

MKHF/MKHS
Type Weight kg Cable gland
(Dimensions see p. 31)
Order - No.
MHLD 6 / 40 - 100 HS 2,028 M 25 for L1, L2, L3
M 25 for 1 - 4
M 20 for PE, 9/10
262 560
MHLD 7 / 40 - 100 HS 2,105 262 561
MHLD 8 / 40 - 100 HS 2,182 262 562
MHLD 9 / 40 - 100 HS 2,253 262 563
MHLD 10 / 40 - 100 HS 2,293 262 564
MHLD 6 / 140 - 160 HS 2,043 M 25 for L1, L2, L3
M 25 for 1 - 4
M 20 for PE, 9/10
262 565
MHLD 7 / 140 - 160 HS 2,120 262 566
MHLD 8 /140 - 160 HS 2,197 262 567
MHLD 9 / 140 - 160 HS 2,268 262 568
MHLD 10 / 140 - 160 HS 2,308 262 569
MHLD 6 / 40 SS 1,970 1 x M 25 262 555
MHLD 7 / 40 SS 2,047 262 556
MHLD 8 / 40 SS 2,129 262 557
MHLD 9 / 40 SS 2,208 2 x M 25 262 558
MHLD 10 / 40 SS 2,248 262 559
Line feeds
Electrical connection with customer supplied cable shoes to
M8 terminals.
15
MKHD/MKHF/MKHS

15
MKHD
Line feeds
Type Weight kg Cable gland
(Dimensions see p. 31)
Order - No.
MHLS 6 / 40 HS 2,757 M 25 for L1, L2, L3
M 25 for 1 - 4
M 20 for PE
262 518
MHLS 7 / 40 HS 2,959 262 519
MHLS 8 / 40 HS 3,179 262 520
MHLS 6 / 63 HS 2,988 262 521
MHLS 7 / 63 HS 3,199 262 522
MHLS 8 / 63 HS 3,410 262 523
MHLS 6 / 100 HS 3,231 262 524
MHLS 7 / 100 HS 3,442 262 525
MHLS 8 / 100 HS 3,653 262 526
MHLS 6 / 140 HS 3,420 M 25 for PE, L1, L2, L3
M 25 for 1 - 4
262 527
MHLS 7 / 140 HS 3,631 262 528
MHLS 8 / 140 HS 3,842 262 529
MHLS 6 / 160 HS 3,733 262 530
MHLS 7 / 160 HS 3,955 262 531
MHLS 8 / 160 HS 4,166 262 532
MHLS 6 / 200 HS 3,987 262 533
MHLS 7 / 200 HS 4,198 262 534
MHLS 8 / 200 HS 4,409 262 535
MHLS 6 / 40 SS 2,704 M 25 262 515
MHLS 7 / 40 SS 2,915 262 516
MHLS 8 / 40 SS 3,126 262 517
Type Weight kg Cable gland
(Dimensions see p. 31)
Order - No.
MHLF 6 / 40 HS 2,673 M 25 for L1, L2, L3
M 25 for 1 - 4
M 20 for PE
262 480
MHLF 7 / 40 HS 2,872 262 481
MHLF 8 / 40 HS 3,069 262 482
MHLF 6 / 63 HS 2,904 262 483
MHLF 7 / 63 HS 3,103 262 484
MHLF 8 / 63 HS 3,300 262 485
MHLF 6 / 100 HS 3,147 262 486
MHLF 7 / 100 HS 3,346 262 487
MHLF 8 / 100 HS 3,543 262 488
MHLF 6 / 40 SS 2,620 M 25 262 477
MHLF 7 / 40 SS 2,819 262 478
MHLF 8 / 40 SS 3,016 262 479
Electrical connection with customer supplied cable shoes to
M8 terminals.
MKHF/MKHS
Photo shows MHLS
16
MKHD/MKHF/MKHS
16
MKHF/MKHS
5
1
300
1000
150
5
1
1000
Heating
Type Resistance
(1)
Order - No.
Heating cable: H 0,15 0,15 /m 196 382
Heating cable: H 0,20 0,20 /m 196 383
Heating cable: H 0,32 0,32 /m 196 384
Heating cable: H 0,38 0,38 /m 196 385
Heating cable: H 0,48 0,48 /m 196 386
Heating cable: H 0,60 0,60 /m 196 387
Heating cable: H 0,81 0,81 /m 196 389
Heating cable: H 1,00 1,00 /m 196 390
Heating cable: H 1,44 1,44 /m 196 391
Heating cable: H 2,00 2,00 /m 196 392
Heating cable: H 3,00 3,00 /m 196 393
We recommend a heating system for outdoor installations and
istallations in humid plants. The heating consists of arrangement two
heating cables as per drawing.
Attention: Switch on heating system below + 5 C ambient
temperature.
The type of heating cable has to be calculated: heat output per
heating cable between 20 - 25 W/m.
For longer heating distances the total length has to be devided
into several heating sections.
For short heating distances to feed with lower secondary voltage
via transformer.
Heating capacity [Watt/m]: N =
U
2
R L
2
(2) Arrangement of heating cable
U = Supply voltage [Volt]
R = Resistance of heating cable [Ohm/m]
L = Lenght of heating section [m]
(1) 2,5 %
17
MKHD/MKHF/MKHS
N
(
W
/
m
)
18
20
22
24
26
28
25
30 40 50 60 70 80 90 100 110 120 130
l(m)
400V
18
20
22
24
26
28
25
30 40 50 60 70 80 90 100 110 120 130
N
(
W
/
m
)
l(m)
230V
H
0
.
1
5
H
0
.
2
H
0
.
3
2
H
0
.
3
8
H
0
.
4
8
H
0
.
6
H
0
.
8
1
H
1
.
0
H
1
.
4
4
H
2
.
0
H
0
.
4
8
H
0
.
6
H
0
.
8
1
H
1
.
4
4
H
2
.
0
H
3
.
0
H
3
.
0
H
1
.
0
()
MKHD/MKHF/MKHS
17
Heating
Installation of heating cable: Heating resistor
made of CrNi (diferent conductors)
Isolation of heating cable PTFE (Teon)
nickel-plated copper netting
Sheath PTFE-Isolation
Outer diameter: 3,7 mm - 4,3 mm
For each end feed box 2 sets of material for connecting
ends are required.
For line feed you need 4 sets of material for connection
ends.
Order for 60 m powerail (example)
1) 122 m heating cable type H 2,0
(2 x 60 m and 2 x 1 m additional)
Voltage 400 V, two heating circuits in parallel
heating capacity as per above mentioned diagramm
2 x 22 W/m at 60 m 2 x 22 W/m ~2640 W = 2,64 kW.
2) 1x Junction box left end
1x Junction box right end
3) 4x sets of material for connection ends.
Switch gear assembly and temperature control unit
as per customer's inquiry. Fuses, cables etc. have to be
provided by the customer.
Type Design Cable gland
(Dimensions see p. 31)
Order - No.
Feed box left end M 20 262 037
Feed box right end M 20 262 038
Feed box line feed 2 x M 20 262 039
1 set material for
connecting clamps
195 291
Wiring layout for a heating section with junction boxes at each end
(3)
MKHD/MKHF/MKHS
Aufbau
18
MKHD/MKHF/MKHS
length L
heating cables
mains
Feed box
one core cable > , mm

by customer
Feed box
18
MKHD/MKHF/MKHS
Contact sections, Turntables and Switches
Please submit drawings of transfer applications.
Specify dimensions a, b, c, R
and angle ( = max. 50 )
Max. 20 mm air gap between transfer guides.
To create all components for contact sections, turntables and
switches we require detailed construction drawings.
Contact section
(1)
Turntable
Sliding switch
MKHD/MKHF/MKHS
(1) Contact sections must not be activated before collectors are fully engaged.
19
MKHD/MKHF/MKHS
19 19
w/o cond.
(1)
w/o cond.
(1)
Line feed Powerail Track
w/o cond.
(1)
Contact area
(1)
w/o cond.
Transfer funnel
b
max. 20 mm
Line feed
a
Track
Transfer guide, oblique cut Turntable frame
Powerail
a Transfer guide
Transfer guide
Line feed
max. 20 mm
Transfer guide, oblique cut
Powerail
a
Track
Switch frame
R
c

Contact area
MKHD/MKHF/MKHS
Entry funnel
(1) Complete types e.g. MTH 8 / 140 - 160 ... HS left version MTH 8 / 140 - 160 L HS, Order - No. 262 380
(2) corresponding to the center of collector
Type
(1)
Weight kg Order - No. / Version
left right
MTH 6 / 40 - 100 HS 1,961 262 375 262 387
MTH 7 / 40 - 100 HS 2,013 262 376 262 388
MTH 8 / 40 - 100 HS 2,266 262 377 262 389
MTH 6 / 140 - 160 HS 1,961 262 378 262 390
MTH 7 / 140 - 160 HS 2,013 262 379 262 391
MTH 8 / 140 - 160 HS 2,266 262 380 262 392
MTH 6 / 200 HS 2,017 262 384 262 396
MTH 7 / 200 HS 2,070 262 385 262 397
MTH 8 / 200 HS 2,322 262 386 262 398
MTH 6 / 40 SS 1,961 262 381 262 393
MTH 7 / 40 SS 2,015 262 382 262 394
MTH 8 / 40 SS 2,267 262 383 262 395
Powerail should not be activated before the
collector carbons have complete contact with
the conductors.
left version right version
Ofset: max. 10 mm horizontal
max. 10 mm vertical
Max. speed for crossover of the
current collector 60 m/min.
20
MKHD/MKHF/MKHS
1
1
0

245 w
/o cond.
(2)


B
140 10
500 at M
KHF &
M
KHS
525 at M
KHD
245 w
/o cond.
245
(2)
140 10
500 at M
KHF &
B
safety web
B
safety web
MKHD/MKHF/MKHS
20
Transfer guides
Type
(1)
Weight kg Order - No. / Version
left right
MUHS 6 / 40 - 100 HS 1,980 262 423 262 432
MUHS 7 / 40 - 100 HS 2,031 262 424 262 433
MUHS 8 / 40 - 100 HS 2,282 262 425 262 434
MUHS 6 / 140 - 160 HS 1,980 262 426 262 435
MUHS 7 / 140 - 160 HS 2,031 262 427 262 436
MUHS 8 / 140 - 160 HS 2,282 262 428 262 437
MUHS 6 / 200 HS 2,036 262 441 262 444
MUHS 7 / 200 HS 2,087 262 442 262 445
MUHS 8 / 200 HS 2,337 262 443 262 446
MUHS 6 / 40 SS 1,980 262 429 262 438
MUHS 7 / 40 SS 2,031 262 430 262 439
MUHS 8 / 40 SS 2,282 262 431 262 440
Type
(1)
Weight kg Order - No. / Version
left right
MUH 6 / 40 - 100 HS 1,914 262 399 262 408
MUH 7 / 40 - 100 HS 1,969 262 400 262 409
MUH 8 / 40 - 100 HS 2,224 262 401 262 410
MUH 6 / 140 - 160 HS 1,914 262 402 262 411
MUH 7 / 140 - 160 HS 1,969 262 403 262 412
MUH 8 / 140 - 160 HS 2,224 262 404 262 413
MUH 6 / 200 HS 1,984 262 417 262 420
MUH 7 / 200 HS 2,036 262 418 262 421
MUH 8 / 200 HS 2,291 262 419 262 422
MUH 6 / 40 SS 1,914 262 405 262 414
MUH 7 / 40 SS 1,969 262 406 262 415
MUH 8 / 40 SS 2,224 262 407 262 416
Transfer guides, straight
Necessary with all types of double collectors or 2 single collectors.
Staggered arrangement of the transfer guides to each other:
max. 5 mm horizontal
max. 3 mm vertical
Max. speed for crossover of the current collector 80 m/min.
Transfer guides, oblique
(1)
Necessary with all types of double collectors or 2 single collectors.
Staggered arrangement of the transfer guides to each other:
max. 5 mm horizontal
max. 3 mm vertical
Max. speed for crossover of the current collector 80 m/min.
(1) Complete types e.g. MUH 7 / 40 - 100 ... HS left version MUH 7 / 40 - 100 L HS, Order - No. 262 400
(2) corresponding to the center of collector
(1) Complete types e.g. MUHS 6 / 140 - 160 ... HS right version MUHS 6 / 140 - 160 R HS, Order - Nr. 262 435
(2) corresponding to the center of collector
21
MKHD/MKHF/MKHS
B
8
5
70
w
/o cond.
(2)
165
350 at M
KHF & M
KHS
375 at M
KHD
B 7
5
,
5
110 w
/o cond.
(2)
350 at M
KHF & M
KHS
375 at M
KHD
205
B
safety web
B
safety web
B
safety web
B
safety web
left version
left version
right version
right version
MKHD/MKHF/MKHS
21
Removal sections
Assembly and disassembly of the collector is
possible at the end of the track as well as at
the removal section.
By opening and closing the sliders at the
bottom of the conductor housing the collector
can be mounted and removed easily.
Before opening disconnect mains.
The removal section does not disconnect the
powerail electrically.
For double collectors
For single collectors
Type Weight kg Order - No.
MATH 6 / 40 - 100 HS 4,358 262 147
MATH 7 / 40 - 100 HS 4,536 262 148
MATH 8 / 40 - 100 HS 4,714 262 149
MATH 6 / 140 - 160 HS 4,358 262 150
MATH 7 / 140 - 160 HS 4,536 262 151
MATH 8 / 140 - 160 HS 4,714 262 152
MATH 6 / 200 HS 4,604 262 156
MATH 7 / 200 HS 4,782 262 157
MATH 8 / 200 HS 4,960 262 158
MATH 6 / 40 SS 4,358 262 153
MATH 7 / 40 SS 4,536 262 154
MATH 8 / 40 SS 4,714 262 155
Type Weight kg Order - No.
MATHD 6 / 40 - 100 HS 5,019 262 159
MATHD 7 / 40 - 100 HS 5,197 262 160
MATHD 8 / 40 - 100 HS 5,375 262 161
MATHD 6 / 140 - 160 HS 5,019 262 162
MATHD 7 / 140 - 160 HS 5,197 262 163
MATHD 8 / 140 - 160 HS 5,375 262 164
MATHD 6 / 200 HS 5,265 262 168
MATHD 7 / 200 HS 5,443 262 169
MATHD 8 / 200 HS 5,621 262 170
MATHD 6 / 40 SS 5,019 262 165
MATHD 7 / 40 SS 5,197 262 166
MATHD 8 / 40 SS 5,375 262 167
MKHD/MKHF/MKHS
22
MKHD/MKHF/MKHS
1000
310
1000
310
A - A
open
9
110
9
74
1
0
0
A - A
close
22
MKHD/MKHF/MKHS
Conductor dead sections
Type Order - No.
MHTL 1 262 578
MHTL 2 262 579
MHTL 3 262 580
MHTL 4 262 581
MHTL 5 262 582
MHTL 6 262 583
MHTL 7 262 584
MHTL 8 262 585
Type Order - No.
MHTI 1 262 586
MHTI 2 262 587
MHTI 3 262 588
MHTI 4 262 589
MHTI 5 262 590
MHTI 6 262 591
MHTI 7 262 592
MHTI 8 262 593
MHTI 9 262 594
MHTI 10 262 595
5 mm air gap
35 mm isolating piece
Please advise us which conductors should be disconnected (see Page 5). The dead section comes factory assembled.
MKHD/MKHF/MKHS
23
MKHD/MKHF/MKHS
35 mm isolating piece
23
MKHD/MKHF/MKHS
Anti-condensation sections
Type Weight kg Order - No.
MBHD 6 - 10 HS 1,938 262 570
MBHD 6 - 10 SS 1,938 262 571
Type Weight kg Order - No.
MBHS 6 / 40 - 100 HS 4,622 262 135
MBHS 7 / 40 - 100 HS 4,840 262 136
MBHS 8 / 40 - 100 HS 5,018 262 137
MBHS 6 / 140 - 160 HS 4,662 262 138
MBHS 7 / 140 - 160 HS 4,840 262 139
MBHS 8 / 140 - 160 HS 5,018 262 140
MBHS 6 / 200 HS 4,899 262 144
MBHS 7 / 200 HS 5,077 262 145
MBHS 8 / 200 HS 5,255 262 146
MBHS 6 / 40 SS 4,662 262 141
MBHS 7 / 40 SS 4,840 262 142
MBHS 8 / 40 SS 5,018 262 143
The anti-condensation section consists of 1 m conductor with air
circulation holes, covered by a protection hood.
The anti-condensation section doesn't separate the conductor.
Use of the anti-condensation section
At transition areas where the system transitions from indoor to outdoor.
Thereby a icing of the outside conductor will be avoided, as the
warm air leaks out of the anticondensation
section and will not condensate in the housing (see sketch).
Feeding
No extra feeds required as the Powerail is not interrupted
Collectors
No extra collectors required
Installation
The anti-condensation section is to be placed outdoors, close to
the transition point.
MKHD/ MKHS
24
MKHD/MKHF/MKHS
1000
100
End cap
Outdoor
Runway
Indoor Outdoor
Anti-condensation
section
Line feed
Fixpoint hanger
Powerail
max. 125 m max. 125 m
0,5 - 1 m
0,5 - 1 m
24
MKHD/MKHF/MKHS
Expansion Sections
Type Weight kg Order - No.
MDHD 6 - 8 HS 1,486 262 572
MDHD 9 HS 1,479 262 573
MDHD 10 HS 1,473 262 574
MDHD 6 - 8 SS 1,486 262 575
MDHD 9 SS 1,479 262 576
MDHD 10 SS 1,473 262 577
Expansion sections are required to compensate for the diferent
expansions between copper conductors and steel- or concrete
structures, in varying temperatures without interrupting electrical power.
Expansion joints are used when the Powerail length between feeds,
curves, switches or other x points is exceeding 10 m.
Max. length during diferences in temperature:
t 20 C = 70 m t 40 C = 35 m t 80 C = 17 m
t 30 C = 45 m t 60 C = 23 m
Longer runs or higher diferences in temperature
require more expansion joints.
X = max. 55 m fr Auenanlagen
X = max. 100 m fr Innenanlagen
MKHD
25
MKHD/MKHF/MKHS
1000 + a
500
500
a
a = m
ax. 70 m
m
End cap xpoint hanger expansion
section
X Track max. length
Line feed Powerail
25
MKHD
Expansion Sections
Type Weight kg Order - No.
MDHS 6 / 40 - 100 HS 6,234 262 004
MDHS 7 / 40 - 100 HS 6,383 262 005
MDHS 8 / 40 - 100 HS 6,532 262 006
MDHS 6 / 140 - 160 HS 6,234 262 007
MDHS 7 / 140 - 160 HS 6,383 262 008
MDHS 8 / 140 - 160 HS 6,532 262 009
MDHS 6 / 200 HS 6,477 262 013
MDHS 7 / 200 HS 6,626 262 014
MDHS 8 / 200 HS 6,775 262 015
MDHS 6 / 40 SS 6,234 262 010
MDHS 7 / 40 SS 6,383 262 011
MDHS 8 / 40 SS 6,532 262 012
The Expansion sections are required to compensate for the diferent
expansions between copper conductors and steel- or concrete
structures, in varying temperatures without interrupting electrical power.
Expansion joints are used when the Powerail length between feeds,
curves, switches or other x points is exceeding 20 m.
Max. length during diferences in temperature:
t 90 C (- 30 C to + 60 C) install one expansion joint per 100 m.
An additional expansion joint every 100 m.
Arrangement of xpoints according to sketches.
The remaining conductor sections have to be installed with sliding
hangers.
Additional feeds or current collectors are not required as the
expansion-sections do not interrupt electrical power.
Assembly
The gap dimension a is 75 mm and is valid for an ambient
temperature of -10 C to +35 C during installation.
MKHF/MKHS
26
MKHD/MKHF/MKHS
1000 + a
500
500
a
a = m
ax. 150 m
m
End cap Fixpoint hanger Expansion joint
section
max. 125 m Track max. lenght
Line feed Powerail
X
X
X
X
Fixpoint hanger
Powerail Expansion joint section Track
above 20 m to max. 100 m
26
MKHF/MKHS
Collectors
Type Weight kg No. of
conductors
Power rating
at 60% DC
of connecting-cables in mm Order - No.
Cable 1 Cable 2
MSWA 6 / 50 - 1 HS 1,058 6 50 17,0 7,0 236 177
MSWA 7 / 50 - 1 HS 1,083 7 50 17,0 7,5 236 178
MSWA 8 / 50 - 1 HS 1,121 8 50 17,0 8,0 236 179
MSWA 9 / 50 - 1 HS 1,300 9 50 17,0 9,0 236 180
MSWA 10 / 50 - 1 HS 1,380 10 50 17,0 9,5 236 181
MSWA 6 / 25 - 1 ST 0,782 6 25 11,5 236 182
MSWA 7 / 25 - 1 ST 0,792 7 25 11,5 236 183
MSWA 8 / 25 - 1 ST 0,836 8 25 10,0 10,0 236 184
MSWA 9 / 25 - 1 ST 1,029 9 25 11,0 10,0 236 185
MSWA 10 / 25 - 1 ST 1,155 10 25 11,5 10,0 236 186
upto max. 180 m/min.
In conductor rails with sealing strip upto 100 m/min.
Connecting cables:
for power line: cable 1 4 x 6 mm
2
cable 2 x 1,5 mm
2
for control line: cable 1 x 2,5 mm
2
(two cables for 8-pole and more)

Example of ordering double collectors with 2 m cable
Oder - No. 236 177-2
for collector MSWA 6/50-2 HS
Cleaning trolleys on request
Single collector MSWA
For curves use single collectors only.
Connecting cable 1 m, longer cable available
MKHD/MKHF/MKHS
27
MKHD/MKHF/MKHS
220
1
5
1
Cable 1 Cable 2
27
MKHD/MKHF/MKHS
Collectors
Type Weight kg No. of
conductors
Power rating
at 60% DC
of connecting-cables in mm Order - No.
Cable 1 Cable 2
MSWAS 6 / 50 - 1 HS 1,178 6 50 17,0 7,0 236 200
MSWAS 7 / 50 - 1 HS 1,203 7 50 17,0 7,5 236 201
MSWAS 8 / 50 - 1 HS 1,241 8 50 17,0 8,0 236 202
MSWAS 9 / 50 - 1 HS 1,420 9 50 17,0 9,0 236 203
MSWAS 10 / 50 - 1 HS 1,500 10 50 17,0 9,5 236 204
MSWAS 6 / 25 - 1 ST 0,902 6 25 11,5 - 236 205
MSWAS 7 / 25 - 1 ST 0,912 7 25 11,5 - 236 206
MSWAS 8 / 25 - 1 ST 0,956 8 25 10,0 10,0 236 207
MSWAS 9 / 25 - 1 ST 1,149 9 25 11,0 10,0 236 208
MSWAS 10 / 25 - 1 ST 1,275 10 25 11,5 10,0 236 209
upto max. 250 m/min.
In conductor rails with sealing strip upto 100 m/min.
Connecting cables:
for power line: cable 1 4 x 6 mm
2
cable 2 x 1,5 mm
2
for control line: cable 1 x 2,5 mm
2
(two cables for 8-pole and more)
Example of ordering double collectors with 2 m cable
Oder - No. 236 000-2
for collector MSWA 6/50-2 HS
Single collector MSWAS
For curves use single collectors only.
Connecting cable 1 m, longer cable available
28
MKHD/MKHF/MKHS
335
1
5
2
Cable 1 Cable 2
28
MKHD/MKHF/MKHS
Collectors
Type Weight kg No. of con-
ductors
Power rating
at 60% DC
of connecting-cables in mm Order - No.
Cable 1 Cable 2
DMSWA 6 / 100 S - 1 HS 2,256 6 100 17,0 7,0 236 315
DMSWA 7 / 100 S - 1 HS 2,306 7 100 17,0 7,5 236 316
DMSWA 8 / 100 S - 1 HS 2,382 8 100 17,0 8,0 236 317
DMSWA 9 / 100 S - 1 HS 2,740 9 100 17,0 9,0 236 318
DMSWA 10 / 100 S - 1 HS 2,900 10 100 17,0 9,5 236 319
DMSWA 6 / 50 S - 1 ST 1,704 6 50 11,5 236 320
DMSWA 7 / 50 S - 1 ST 1,724 7 50 11,5 236 321
DMSWA 8 / 50 S - 1 ST 1,812 8 50 10,0 10,0 236 322
DMSWA 9 / 50 S - 1 ST 2,198 9 50 11,0 10,0 236 323
DMSWA 10 / 50 S - 1 ST 2,450 10 50 11,5 10,0 236 324
upto max. 180 m/min.
In conductor rails with sealing strip upto 100 m/min.
Connecting cables:
for power line: cable 1 4 x 6 mm
2
cable 2 x 1,5 mm
2
for control line: cable 1 x 2,5 mm
2
(two cables for 8-pole and more)
Example of ordering collector with 2 m cable
Order - No. 236 315-2
for collector DMSWA 6/100-2 HS
Double collector DMSWA
For curves use single collectors only.
Connecting cable 1 m, longer cable available
MKHD/MKHF/MKHS
29
MKHD/MKHF/MKHS
530
310
Cable 1
Cable 2
1
5
3
29
MKHD/MKHF/MKHS
Tow arms
Tow arm
Installation options of 30 mm square-,
hollow prole or tube with 30 - 34 mm
A - A
Version with square
hollow prole
(without adapter plate)
(1) For assembly use enclosed adapter plate.
(2) Stainless steel.
A - A
version with tube
(2)
Type Weihgt kg Order - No.
MGU 0,550 600 334
MGU / K
(2)
0,550 600 336
Type Weihgt kg Order - No.
MGF 0,510 600 335
MGF / K
(2)
0,510 600 337
Type Weihgt kg Order - No.
MFMN 1,120 236 460
Tow arm
Flexible tow arm
Flexible tow arm conguration
for plane surface
For single collectors exible support type
for systems with transfer funnels MTH
If you are going to use the exible towing arm in system with
curves please contact us.
30
MKHD/MKHF/MKHS
190
5
3
1
0
0
234 to center of tube
by customer
A A
M 8
190
5
3
1
0
0
252
slotted hole
9 x 30
6
0
5
1

1
0
3
3
0
slotted hole 9 x 18
9
0
1
3
8
90
3
0
c
a
.

1
5
2
330
slotted hole 9 x 18
c
a
.

8
1
c
a
.

6
4
138
treed
max. horizontal ofset 15 mm
max. vertical ofset 10 mm
MKHD/MKHF/MKHS
30
Flat copper & cable glands
Type Weight kg/m Type of cassette Order - No.
(Cu)
Order - No.
(Inox)
A B C
11 mm
2
11 x 1 mm (40 A) 0,10 90 260 300 234 198 -
11 mm
2
11 x 1 mm (40 A) 0,09 90 260 300 - 234 384
Type Weight kg/m Type of cassette Order - No.
(Cu)
Order - No.
(Inox)
A B C
10 mm
2
13 x 0,8 mm (40 A) 0,09 115 300 - 234 197 -
14 mm
2
13 x 1,1 mm (63 A) 0,13 65 200 300 236 006 -
17 mm
2
13 x 1,3 mm (63 A) 0,13 65 200 300 - 234 383
26 mm
2
13 x 2 mm (100 A)
(2)
0,23 45 130 200 234 200 -
33 mm
2
13 x 2,5 mm (140 A)
(2)
0,29 35 100 160 234 201 -
42 mm
2
13 x3,2 mm (160 A)
(2)
0,37 25 80
(1)
120
(1)
234 202 -
Cable glands for cable- in mm capacity A (execution: D/F/S) Page
M 25 and M 40 11 - 17 and 19 - 28 40 - 60 HS S. 12, 13
M 25 11 - 17 40 SS S. 12, 13
M 25 and M 50 9 - 19 and 23 - 34 40 - 100 HS S. 13, 14
M 25 and M 50 9 - 19 and 29 - 40 140 - 200 HS S. 13, 14
M 25 9 - 19 40 SS S. 13, 14
M 25 for L1/L2/L3 9 - 19 40 - 200 HS S. 15, 16
M 25 for 1 - 4 and 9/10 6 - 15 40 - 200 HS S. 15, 16
M 25 6 to 10 - poles 9 - 19 40 SS S. 15, 16
M 20 6 - 13 40 - 200 SS / HS S. 15, 16, 18
Max. length of 11 mm wide strips (for shaft 1)
Cable glands for feeds
(1) 1) Values for installation through VAHLE-engineers (with help device possible). Use bolted joints and possibly expansion sections for bigger lengths than shown in the table. In this
case installation by Vahle experts is recommended, especially for copper cross section of 42 mm2 and 51 mm2. Consult factory for proper layout.
(2) )With straightening tool (see page 32).
Max. length of 13 mm wide strips (for shaft 2)
Flat copper (MKHD)
31
MKHD/MKHF/MKHS
L1
(3)
MKH
6 poles
L3
(6)
1
(2)
2
(5)
L2
shaft 2
shaft 1
(1) (4)
shaft 1
MKHD/MKHF/MKHS
31
Assembling tools
Copper cassettes
Type Weight kg Dim. X Dim. Y Type of cassette Order - No.
EZK 1 single 3,500 462 500 A 234 219
EZK 2 single 4,450 662 700 B 234 220
EZK 3 single 5,400 862 900 C 234 250
DEZK 1 double 6,500 462 500 A 234 221
DEZK 2 double 8,200 662 700 B 234 222
DEZK 3 double 9,900 862 900 C 234 251
Type Weight kg Order - No.
RV 1,610 234 218
Type Weight kg Description Order - No.
EZR 6 - 8 1,450 (for conductors inside housing, shafts 1 & 2) 234 204
EZR 9 / 10 0,170 (for conductors outside housing, shafts 1) 234 730
EZRD 1,620 (for sealing strip and for conductors inside housing 1 & 2) 234 552
Straightening tool
Conductor threading tool
required from strip sections 26 mm
2
upwards
Type of copper cassette depends on copper cross section and system length (see page 31).
32
MKHD/MKHF/MKHS
approx.
5 m long
EZRD
approx.
5 m long
EZR 6 - 8
approx.
5 m long
EZR 9 / 10
X
Y
Arrangement of the
laying mechanism
Single-casette type EZK
Double-casette type DEZK
MKHD/MKHF/MKHS
32
Example for ordering
X
2700 7 x 4000 1000 8 x 4000
max. 80 m max. 80 m
X X
system lenght 63,7 m
Quantity Type MKHD MKHF MKHS
Type Order - No. Type Order - No. Type Order - No.
15 Flat copper strip 4m MKHD - 4 HS 262 504
1 Flat copper strip 3 m
for short length 2.7 m
MKHD - 3 HS 262 503
15 Powerail 4m MKHF
8 / 100 - 4 HS
262 134 MKHS
8 / 100 - 4 HS
262 344
1 Schleieitung 3m
fr 2,7m Unterlnge
MKHF
8 / 100 - 3 HS
262 133 MKHS
8 / 100 - 3 HS
262 343
1 Line feed MHGD -
8 / 40 - 100 HS
262 547 MHGF
8 / 100 - HS
262 500 MHGS
8 / 100 - HS
262 456
1 End section, left
0,3 m long
MHED / L 262 537
1 End section, right
0,3 m long
MHED / R 262 536
2 End caps MSES 235 141 MSES 235 141
18 Joint caps MVMD 234 678
16 Joint caps MVMS 234 585 MVMS 234 585
1 Fixpoint hanger MFH 262 001 MFH 262 001 MFH 262 001
32 Sliding hangers MGH 262 000 MGH 262 000 MGH 262 000
195m Flat copper strip,
3 coils 65 m
26 mm
2
234 200
65m Flat copper strip,
1 coil 65 m
14 mm
2
236 006
130m Flat copper strip,
2 coils 65 m
10 mm
2
234 197
130m Flat copper strip,
2 coils 65 m
11 mm
2
234 198
1 Single collector MSWA 8 / 50
- 1 HS
236 179 MSWA 8 / 50
- 1 HS
236 179 MSWA 8 / 50
- 1 HS
236 179
1 Tow arm MGU 600 334 MGU 600 334 MGU 600 334
1 Copper cassette EZK 2 234 220
1 Laying mechanism RV 234 218 -
1 Conductor threading tool EZR 6 - 8 234 204 - - - -
MKH ... 8 / 100 - HS (see pages 5 & 6)
X = 300 mm end section for copper conductor MKHD (w/o cond.)
Not for MKHF & MKHS.
33
MKHD/MKHF/MKHS MKHD/MKHF/MKHS
33
Spare parts
Type Order - No.
Carbon Phase (lateral, 9th and 10th pole) 600 088
Carbon Ground (lateral, PE) 600 090
Carbon top (7th and 8th pole) 236 187
Carbon spring standard (for all carbons, pair) 600 338
Rigid bar for DMSW & DMSWA 234 515
High speed set for collector MSWAS 236 199
Sealing strip slide plate for collectors MSWA 236 625
Type Order - No.
Plug-in joint for MKHF (11 mm Cu; 40 A) 262 020
Plug-in joint for MKHF (13 mm Cu; 40100 A) 600 483
Bolted joint for MKHS (11 mm Cu; 40 A) 262 019
Bolted joint for MKHS (13 mm Cu; 40200 A) 262 018
Joint Cap for transfer guide and transfer funnel, pair
(MKHD, MKHF und MKHS)
234 779
Sealing strip (max. length each 40 m) 600 551
Coupling for sealing strip, in pairs (2 per joint) 258 300
Fixing clamp for sealing strip (1 per end) 236 105
for enclosed conductor system
for collector MSWA
34
MKHD/MKHF/MKHS MKHD/MKHF/MKHS
34
Type Order - No.
Carbon Phase (lateral, 9th and 10th pole) 600 088
Carbon Ground (lateral, PE) 600 090
Carbon top (7th and 8th pole) 236 187
Carbon spring standard (for all carbons, pair) 600 338
Rigid bar for DMSW & DMSWA 234 515
High speed set for collector MSWAS 236 199
Sealing strip slide plate for collectors MSWA 236 625
Company: ___________________________________________________ Date: ______________________________________________________
Fon: ________________________________________________________ Fax: ________________________________________________________
eMail: ______________________________________________________ Internet: ____________________________________________________
Mark with * those motors which can run simultaneously.
Mark with those motors which can start up simultaneously.
Further remarks: ______________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________

Signature _________________________________
Motor data
Crane 1 Crane 2
Power
kW
Nominal current Starting current Type of
Motors
(2)
Power
kW
Nominal current Starting current Type of
Motors
(2)
A cos N % DC A cos A A cos N % DC A cos A
Hoist motors
Auxiliary hoist
Long travel
Cross travel
(1)
For curved tracks, powerail with isolating sections etc., we require sketches to enable us to prepare
a quotation
(2)
Use: K for squirrel cage motor, S for slipring motor, F for frequency controlled motor
We reserve all rights to make alterations in the interests of further development
Please copy and ll in the questionnaire
Questionnaire
35
MKHD/MKHF/MKHS
Questionnaire
35
1 Open conductor systems
Open conductor systems 1a
2 Insulated conductor systems
U10 2a
FABA 100 2b
U15, U25, U35 2c
U20, U30, U40 2d
3 Compact conductor systems
VKS 10 3a
VKS - VKL 3b
4 Enclosed conductor systems
KBSL - KSL 4a
KBH 4b
MKH 4c
LSV - LSVG 4d
5 Contactless power supply
Contactless power supply (CPS

) 5a
6 Data transmission
VAHLE Powercom

6a
Slotted Microwave Guide (SMG) 6b
7 Positioning systems
VAHLE APOS

7a
8 Festoon systems and cables
Festoon systems for -tracks 8a
Festoon systems for at cables on -track 8b
Festoon systems for round cables on -track 8c
Festoon systems for -track 8d
Cables 8e
9 Reels
Spring operated cable reels 9a
Motor powered cable reels 9b
10 Other
Battery charging systems 10a
Heavy enclosed conductor systems 10b
Tender 10c
Contact wire 10d
Assemblies / Commissioning
Spare parts / Maintenance service
Products and Service Catalog No.
36
MKHD/MKHF/MKHS
Kamen/Germany +49(0)2307/704-0
www.vahle.com [email protected]
MOBILE ELECTRIFICATION!
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certied by DQS according to Din EN
ISO 9001:2008 OHSAS 18001:2007
(Reg. Nr. 003140 QM 08/BSOH)