5-Coolin Water System PDF

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1 Wrtsil 21 December 2007 W4604L00BTM11A Rev.

01
04 COOLING WATER SYSTEM
WRTSIL L46
WITH BUILT-ON CW PUMPS
2 Wrtsil 21 December 2007 W4604L00BTM11A Rev. 01
04 COOLING WATER SYSTEM
Cooling water system arrangement - Internal
Fig. name: Principal scheme of internal cooling water system
Treated cooling water is used for cooling the cylinder
liners, charge air, lubricating oil and cylinder heads
including exhaust valve seats and fuel injection nozzle.
System components
01 HT water pump
02 Charge air cooler (HT)
03 LT water pump
04 Charge air cooler (LT)
05 Non-return valve
Connecti ons
401 HT water inlet
402 HT water outlet
404 HT water air vent
406 HT water inlet from pre-heater
411 HT water drain
416 HT water air vent from air cooler
451 LT water inlet
452 LT water outlet
454 LT water air vent from air cooler
468 LT water air cooler by-pass
3 Wrtsil 21 December 2007 W4604L00BTM11A Rev. 01
04 COOLING WATER SYSTEM
HT cooling water system on engine
Connecti ons
401 HT water inlet
402 HT water outlet
404 HT water air vent
406 HT water inlet from pre-heater
411 HT water drain
416 HT water air vent from air cooler
System components
01 HT water pump
02 Water connection piece
03 Return pipe
04 Charge air cooler (HT side)
05 Water connection
Fig. name: HT water system
The High Temperature cooling water system
cools cylinder liners, cylinder heads including
exhaust valve seats and fuel injection nozzle,
and the first stage of the charge air cooler.
4 Wrtsil 21 December 2007 W4604L00BTM11A Rev. 01
04 COOLING WATER SYSTEM
Cooling water circulation in cylinder head
Fig. name: Cooling water circulation in cylinder head
HT water to the cylinder head comes from the cylinder liner,
flows around the exhaust valve seat rings and fuel injection
nozzle and continues upwards from the cylinder head water
space to the return pipe.
The seat cooling circuit cools the exhaust valve seats and
valves against thermal load.
Components
01 Exhaust valve seat ring
02 Inlet valve seat ring
04 Fuel injection nozzle
05 Center sleeve
Connecti ons
A Cooling water from cylinder liner
5 Wrtsil 21 December 2007 W4604L00BTM11A Rev. 01
04 COOLING WATER SYSTEM
Water connection piece
The water connection piece on top of the cylinder
head leads the HT water to the return pipe.
Fig. name: Water connection piece
Components
01 Water connection piece
02 Return pipe
03 Flange
04 O-ring
05 Slide ring gasket
06 Screw
07 O-ring
08 Screw plug
09 Stud
10 Nut
11 Sleeve
Connecti ons
A HT water from cylinder head
B HT water to charge air cooler
6 Wrtsil 21 December 2007 W4604L00BTM11A Rev. 01
04 COOLING WATER SYSTEM
Fig. name: HT venting system
The HT circuit venting pipes are connected to the
expansion tank from the highest point of the piping
and from the top of the air cooler HT side.
The HT venting system separates and removes air
from the HT water system.
System components
01 HT venting pipe from air cooler
02 Water connection piece
03 Return pipe
04 Charge air cooler (HT side)
05 Water connection
Connecti ons
404 HT water air vent
416 HT water air vent from air cooler
HT water venting system
7 Wrtsil 21 December 2007 W4604L00BTM11A Rev. 01
04 COOLING WATER SYSTEM
LT cooling water system on engine
The Low Temperature cooling water system
controls the temperatures of the second stage
of charge air cooler and the lubricating oil.
Fig. name: LT water system
System components
01 LT water pump
02 Charge air cooler (LT side)
Connecti ons
451 LT water inlet
452 LT water outlet
454 LT water air vent from air cooler
468 LT water air cooler by-pass
8 Wrtsil 21 December 2007 W4604L00BTM11A Rev. 01
04 COOLING WATER SYSTEM
LT water venting system
The LT circuit venting pipe starts from the top of
the charge air cooler LT side and it is connected to
the expansion tank.
The LT venting system separates and removes air
from the LT water system.
Fig. name: LT venting system
System components
01 LT water venting pipe
02 Charge air cooler (LT side)
Connecti ons
454 LT water air vent from air cooler
9 Wrtsil 21 December 2007 W4604L00BTM11A Rev. 01
04 COOLING WATER SYSTEM
The engine driven LT and HT water pumps are
both centrifugal pumps driven by a gear
mechanism at the free end of the engine.
The main components are made of cast iron
and the shafts are made of acid resistant steel.
System components
01 LT water pump
02 HT water pump
03 Non-return valve
Built-on LT and HT water pumps
Fig. name: Engine driven water pumps at pump cover
10 Wrtsil 21 December 2007 W4604L00BTM11A Rev. 01
04 COOLING WATER SYSTEM
Built-on LT and HT water pumps
Fig. name: Cross section of cooling water pump
Components
01 Pressure housing
02 Impeller
03 Washer
04 Screw
05 Screw plug
06 O-ring
07 Suction flange
08 Lock nut
09 O-ring
10 Sealing flange
11 Oil seal
12 Front bearing
13 Housing
14 Shaft
15 Rear bearing
16 Retaining ring
17 Mechanical seal
Connecti ons
A Suction side
B Pressure side
11 Wrtsil 21 December 2007 W4604L00BTM11A Rev. 01
04 COOLING WATER SYSTEM
Drive gear for cooling water pump
Fig. name: Drive gear for cooling water pump
Components
01 Driving gear wheel on crankshaft
02 Gear wheel for water pump
03 Pair of friction rings
04 Clamping ring
05 Screw
The LT and HT water pumps are driven by a gear
mechanism at the free end of the engine.

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