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    Automatic Control of Boiler Operation Using PLC and SCADA

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    Trilok Sawant
    This document discusses automating boiler operation using a programmable logic controller (PLC) and supervisory control and data acquisition (SCADA) system. Traditionally, boiler parameters like temperature, pressure, and water levels were manually monitored. The proposed method automates monitoring and control of these parameters using sensors connected to a PLC. A SCADA system provides real-time access to inputs and outputs. This automated system allows more efficient and reliable boiler operation with less manpower needed compared to manual control methods.

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    Automatic Control of Boiler Operation Using PLC and SCADA

    Uploaded by

    Trilok Sawant
    303 views3 pages
    This document discusses automating boiler operation using a programmable logic controller (PLC) and supervisory control and data acquisition (SCADA) system. Traditionally, boiler parameters like temperature, pressure, and water levels were manually monitored. The proposed method automates monitoring and control of these parameters using sensors connected to a PLC. A SCADA system provides real-time access to inputs and outputs. This automated system allows more efficient and reliable boiler operation with less manpower needed compared to manual control methods.

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    Automatic Control of Boiler Operation Using PLC and SCADA

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    This document discusses automating boiler operation using a programmable logic controller (PLC) and supervisory control and data acquisition (SCADA) system. Traditionally, boiler parameters like temperature, pressure, and water levels were manually monitored. The proposed method automates monitoring and control of these parameters using sensors connected to a PLC. A SCADA system provides real-time access to inputs and outputs. This automated system allows more efficient and reliable boiler operation with less manpower needed compared to manual control methods.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    303 views3 pages

    Automatic Control of Boiler Operation Using PLC and SCADA

    Uploaded by

    Trilok Sawant
    This document discusses automating boiler operation using a programmable logic controller (PLC) and supervisory control and data acquisition (SCADA) system. Traditionally, boiler parameters like temperature, pressure, and water levels were manually monitored. The proposed method automates monitoring and control of these parameters using sensors connected to a PLC. A SCADA system provides real-time access to inputs and outputs. This automated system allows more efficient and reliable boiler operation with less manpower needed compared to manual control methods.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3
    At a glance
    Powered by AI
    The key takeaways are that a boiler produces steam which can be used for power generation or further superheating. Parameters like temperature, water level, feed water pump pressure must be monitored for safe operation.

    A BOILER AUTOMATION system is presented where all inputs and outputs can be controlled, monitored and accessed in real-time. Users can see how the system is behaving and download experimental data.

    Some applications of boiler automation include sugar industries, paper industry, cement industry, and textile industry.

    Automatic Control of Boiler Operation using PLC and SCADA

    Synopsis:
    A boiler or steam generator is employed wherever a source of steam is required. A
    boiler incorporates a firebox or furnace in order to burn the fuel and generate heat; the heat is
    initially transferred to water to make steam; this produces saturated steam at ebullition
    temperature. Higher the furnace temperature fast the steam production. The saturated steam
    thus produced can then either be used immediately to produce power via a turbine and
    alternator, or else may be further superheated to a higher temperature; this notably reduces
    suspended water content making a given volume of steam produce more work.
    The parameters like the temperature of the steam, the level of water, control of feed
    water pump, Pressure of the steam has to be measured and critically monitored for reliable and
    safe operation of the generation unit. This kind of operation with critical importance can be
    carried out efficiently and implemented employing Programmable Logic Controller (PLC).
    Domain:
    Manufacturing and Control Systems

    Present Method:
    In the past technology a lot of instrumentation and process control
    companies are used only data sheet maintenance and real time measurement for conveyer
    (I/P&O/P), load and speed. And to measure the boiler temperature & pressure value for
    manually. Manual control consists of feeding the control inputs given by the user directly to the
    system without the use of any automatic controller.





    Proposed Method:
    A BOILER AUTOMATION is presented where all of the industry used in the
    experiment .A boiler system was installed to control, monitor, the process, as well as provide in
    access to all inputs and outputs in real time. Since there are moving parts in the experimental
    setup except for the rotating conveyer. Users can see instantly how the system is behaving.
    After completing the experimentation, the user can download the experimental data in a
    comma separated variable (CSV) file.

    System Layout:










    Applications:

    Sugar Industries
    Paper Industry
    Cement Industry
    Textile Industry
    And much more

    Merits:

    High Accuracy
    Less Man Power
    Avoiding the accidents


    Process Needs:

    Hardware Requirements:

    Liquid Level Sensor
    Temperature Sensor
    Pressure Sensor
    Power Supply
    PLC / Microcontroller
    Load

    Software Requirements:

    PLC language :WPL Soft
    I/O driver: Kepserver
    SCADA: Wonderware Intouch


    Conclusion:
    Automatic Control of Boiler Operation using PLC and SCADA PLC project has been
    implemented as in PROTOTYPE model.

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